operation manual warning - AL Del
Contents
1. The elevating function shall ONLY be used when the work platform is level and on a firm surface The work platform is NOT intended to be driven over uneven rough or soft terrain PLATFORM CAPACITY Two people and tools may occupy the platform The maximum platform capacity for the AB38N W is stated in the Specifications on page 14 DO NOT exceed the maximum platform capacity or the platform occupancy limits for this machine MANUAL FORCE Manual force is the force applied by the occupants to objects such as walls or other structures outside the work platform The maximum allowable manual force is limited to 200 N 45 lbs of force per occupant with a maximum of 400 N 90 Ibs for two occupants DO NOT exceed the maximum amount of manual force for this machine LIFT OVERLOAD ALARM The AB38 is fitted with a load sensing system designed to comply with the requirements of BS EN 280 2001 If a load equivalent to 9096 of safe working load is lifted a fault code 03 will be displayed on the digital display on the platform control box If a load which is greater than the safe working load is present in the basket all machine functions will cease to operate and an acoustic warning will sound In order to return to normal operation a load equal to or less than the safe working load must be present in the basket and the power must be re cycled power can be re cycled by pushing the emergency stop button and releasing it again BEAU2. 75 inch Diameter Steel Disc Wheel p SOO Soig al Sacos Braking Automatic Spring Applied Automatic Spring Applied Hydraulic Release Hydraulic Release Sound Pressure Level at 70 db A 70 db A Page 14 Operation Manual Local Distributor Lokaler Vertiebshandler Distributeur local El Distribuidor local Il Distributore locale USA U El j Europe TEL 1 559 443 6600 a TEL 44 0 845 1550 058 FAX 1 559 268 2433 POWERED ACCESS FAX 44 0 195 2299 948 www upright com PN 500423 006
3. not level the tilt alarm will sound and the machine will not rotate OPERATING THE TELESCOPE 1 Select telescope function button the button will illuminate to confirm selection 2 While engaging the Interlock Switch move the Control Handle forwards or backwards to extend or retract the telescopic boom 3 If the machine is not level the tilt alarm will sound and the telescope boom will only retract NOTE The AB38W is equipped with a safety system preventing any drive motion when the machine is out of the stow position and with the telescope extended beyond a pre set limit LEVELLING THE CAGE 1 Select platform level function button the button will illuminate to confirm selection 2 While engaging the Interlock Switch move the Control Handle forwards or backwards to adjust the floor angle of the cage this can only be done when the machine is in the stowed position 3 If the machine is not level the tilt alarm will sound and the machine will not operate EMERGENCY LOWERING AWARNINGA If the platform should fail to lower NEVER climb down the elevating assembly Stand clear of the elevating assembly while operating the Emergency Lowering Valve Knob Figure 3 Emergency Lowering Valve Ask a person on the ground to open the Emergency Lowering Valve to lower the platform The Emergency Lowering Valve is located on the base of each lift cylinder 1 Open the Emergency Lowering Valve by pulling the knob out 2 Toclose
4. 480000 DECAL EMERGENCY LOWERNG 2 57 087696000 DECAL Ub 006 DO 2 7 057426000 DECAL BATERY FLUDLEVEL 2 8 057430000 DECAL EXPLOSION HAZARD 27 9 05769200 DECAL IMPORTANTBEFORE USING 1 10 05872000 NAMEPLATE 11 500457000 DECAL HANDFUMP 1 1 3 19 Ae 21 15 17 Z s o E 8 gr mis E R gt Ni e N Ll ks 18 11 L lt Decal Location Page 13 Specifications SPECIFICATIONS Table 1 1 Specifications ITEM METRIC IMPERIAL Duty Cycle 45 of 8 hour shift wa Platform Size 0 7 m x1 3 m inside guardrails Max Platform Capacity CE Version 200kg W or 215kg N 4411bs W or 475lbs N ANSI Version 215 kg 475 Ibs Height Maximum Working Height Maximum Platform Height Min Platform Floor Height Platform Height at Stowed Dimensions Length 4 04 m 13 25 ft Width 1 72m W or 1 5m N 5 61ft W or 4 92 ft N Height 2 00 m 6 56 ft Drive Speed Stowed Lift System 2 Double acting lift cylinders with 2 Double acting lift cylinders with Lock Valves and Manual Emergency Lock Valves and Manual Emergency Lowering Facility Lowering Facility 1 Double Acting Telescopic Cylinder 1 Double Acting Telescopic Cylinder Control System One handed Proportional Joystick One handed Proportional Joystick Operating Energy Efficient Motor Operating Energy Efficient Motor Control System Control System Wheels Tyres 400 mm Diameter Steel Disc Wheel 15
5. FORT SCALE Never operate the machine when wind speeds exceed 12 5 m s 28mph Beaufort scale 6 BEAUFORT WIND SPEED RATING GROUND CONDITIONS 3 4 5 4 12 25 19 4 11 5 17 75 Papers and thin branches move flags wave 5 4 8 0 19 4 28 8 17 75 26 25 Dust is raised paper whirls up and small branches sway 8 0 10 8 28 8 38 9 26 25 35 5 Shrubs with leaves start swaying Wave crests are apparent in ponds or swamps 10 8 13 9 38 9 50 0 35 5 45 5 Tree branches move Power lines whistle It is difficult to open an umbrella 13 9 17 2 50 0 61 9 45 5 56 5 Whole trees sway It is difficult to walk against the wind Page 4 Operation Manual Controls and Indicators CONTROLS AND INDICATORS The operator shall know the location of each control and indicator and have a thorough knowledge of the function and operation of each before attempting to operate the unit Figure 2 Controls and Indicators Upper Controls Emergency Stop Cage Level Upper Boom Lower Boom Drive Horn Slew Rotate Display 0 O KR Qo D Telescope 10 Joystick 11 Key Switch on side of box Lower Controls 1 LA Emergency Stop Upper Boom T Lower Boom T FN Slew Rotate ae e e s Slew Rotate pe 3 pe YO 9 Telescope ST iuf Enable Analog Rocker PRE OPERATION SAFETY INSPECTION NOTE Ca
6. PLATFORM LOAD 215kg 2 Persons 55kg Equipment LATERAL FORCE 400N MAx WIND SPEED 12 5 m s CHASSIS INCLINATION O BArTERY VOLTAGE 48V GRADEABILITY CHARGER INPUT VOLTAGE FORWARD SPEED NOMINAL POWER CAUTION ONLY TRAINED amp AUTHORISED PERSONNEL MAY USE THIS MACHINE CONSULT OPERATORS MANUAL BEFORE USE THIS PLATFORM IS NOT ELECTRICALLY INSULATED 58472 000 MODEL MAX MAX MAX MAX MAX MAX MODEL MAX MAX MAX MAX MAX MAX VIGO CENTRE WASHINGTON UpRight D IQ TYNE amp WEAR UK MODEL O serat no MAX PLATFORM LOAD 475 lbs 2 PERSONS 120 lbs MAX PLATFORM HEIGHT 58 ft UNLADEN WEIGHT MAX PLATFORM REACH MAX LATERAL FORCE 90 Ibs MAX WIND SPEED MAX CHASSIS INCLINATION O MAX GRADEABILITY MAX HYDRAULIC PRESSURE BATTERY VOLTAGE CHARGER INPUT VOLTAGE 107 1209 MAX FORWARD SPEED NOMINAL POWER THIS MACHINE IS MANUFACTURED TO COMPLY WITH ANSI A92 5 1992 CAUTION ONLY TRAINED amp AUTHORISED PERSONNEL MAY USE THIS MACHINE CONSULT OPERATORS MANUAL BEFORE USE THIS PLATFORM IS NOT ELECTRICALLY INSULATED 58472 002 VIGO CENTRE WASHINGTON Upright P Ig TYNE amp WEAR UK MODEL O seria C MAX PLATFORM LOAD 475 Ibs 2 PERSONS 120 Ibs MAX PLATFORM HEIGHT 38 ft JUNLADEN WEIGHT MAX PLATFORM REACH MAX LATERAL FORCE 90 Ibs MAX WIND SPEED MAX CHASSIS INCLINATION O MAX GRADEABILITY MAX HYDRAULIC PRESSURE BATTERY VOLTAGE CHARGER INPU
7. T VOLTAGE 107120Y MAX FORWARD SPEED 2 5mph NOMINAL POWER THIS MACHINE IS MANUFACTURED TO COMPLY WITH ANSI A92 5 1992 CAUTION ONLY TRAINED amp AUTHORISED PERSONNEL MAY USE THIS MACHINE CONSULT OPERATORS MANUAL BEFORE USE THIS PLATFORM IS NOT ELECTRICALLY INSULATED 58472 006 OPERATION MANUAL WARNING All personnel shall carefully read understand and follow all safety rules and operating instructions before operating or performing maintenance on any UpRight aerial work platform Safety Rules Electrocution Hazard Tip Over Hazard Collision Hazard Fall Hazard THIS MACHINE IS NOT NEVER elevate the platform or drive NEVER position the platform NEVER climb stand or sit on INSULATED the machine while elevated unless without first checking for overhead platform guardrails or midrail the machine is on a firm level obstructions or other hazards surface USE OF THE AERIAL WORK PLATFORM This aerial work platform is intended to lift persons and his tools as well as the material used for the job It is designed for repair and assembly jobs and assignments at overhead workplaces ceilings cranes roof struc tures buildings etc All other uses of the aerial work platform are prohibited THIS AERIAL WORK PLATFORM IS NOT INSULATED For this reason it is imperative to keep a safe distance from live parts of electrical equipment Exceeding the specified permissible maximum load is prohibited See Pl
8. UpRight AB38 POWERED ACCESS WARNING The AB38N Machine has been re assessed to ensure compliance to the Machinery Directive 2006 42 EC The Machine rating has been changed from 2 People Indoors and Outdoors TO 2 People Indoors and 1 Person Outdoors Please attach to the front cover of your manual Manual part number 500426 006 EN for serial numbers 3700 to 04243 AB38 Serial Numbers 3700 Current ENGLISH When contacting UpRight for service or parts information be sure to include the MODEL and SERIAL NUMBERS from the equipment nameplate Should the nameplate be missing the SERIAL NUMBER is also stamped on top of the chassis above the front axle pivot Serial number stamped on floor of beneath the steering cylinder chassis POWERED ACCESS www upright com VIGO CENTRE WASHINGTON U P Rig ht TYNE amp WEAR UK 6 ABS8W SERIAL no PLATFORM HEIGHT 11 5m UNLADEN WEIGHT PLATFORM LOAD 200kg 2 Persons 40kg Equipment LATERAL FORCE 400N MAX WIND SPEED 12 5 m s CHASSIS INCLINATION O _ BATTERY VOLTAGE 48V GRADEABILITY CHARGER INPUT VOLTAGE FORWARD SPEED NOMINAL POWER CAUTION ONLY TRAINED amp AUTHORISED PERSONNEL MAY USE THIS MACHINE CONSULT OPERATORS MANUAL BEFORE USE THIS PLATFORM IS NOT ELECTRICALLY INSULATED 58472 008 U D R i 9 h T WASHINGTON TYNE amp WEAR UK CABS8N CQ stmA No PLATFORM HEIGHT 11 5m UNLADEN WEIGHT
9. ae sata eR des ot Page 7 Transporting the Machine Page 8 pig r Page 8 Maintenance ts u v oL e ERRARE ERI et Pe AAEE ANE RR ME d renes Page 9 Battery Maintenance 444444s nh hh Page 10 Inspection Maintenance Schedule Page 11 Daily Preventative Maintenance Checklist Page 12 Decal Locators S vu a da Safe Page 13 Specifications A eee he aao Page 14 Operation Manual Introduction INTRODUCTION This manual covers the AB38N and the AB38W Aerial Work Platforms This manual must be stored on the machine at all times Read understand and follow all safety rules and operating instructions before attempting to operate the machine GENERAL DESCRIPTION A WARNING DO NOT use the maintenance platform without guardrails properly assembled and in place Figure 1 AB38 Platform Entry Bar Elevating Assembly Platform Controls Manual Case Lower Controls Hydraulic Reservoir Level Sensor o O Q BB N Batteries 10 Emergency Lowering Valves 11 Battery Charger Operation Manual Page 3 Special Limitations SPECIAL LIMITATIONS Travel with the platform raised is limited to creep speed range Elevating the platform is limited to firm level surfaces only
10. atform Capacity for details The use and operation of the aerial work platform as a lifting tool or a crane is prohibited NEVER exceed the manual force allowed for this machine See Manual Force for details DISTRIBUTE all platform loads evenly on the platform NEVER operate the machine without first surveying the work area for surface hazards such as holes drop offs bumps curbs or debris and avoiding them OPERATE machine only on surfaces capable of supporting wheel loads NEVER operate the machine when wind speeds exceed this machine s wind rating Beaufort Scale for details IN CASE OF EMERGENCY push EMERGENCY STOP switch to deactivate all powered functions IF ALARM SOUNDS while platform is elevated STOP carefully lower platform Move machine to a firm level surface Climbing up the railing of the platform standing on or stepping from the platform onto buildings steel or prefab concrete structures etc is prohibited Dismantling the entry gate or other railing components is prohibited Always make certain that the entry gate is closed and securely locked It is prohibited to keep the entry gate in an open position when the platform is raised To extend the height or the range by placing of ladders scaffolds or similar devices on the platform is prohibited NEVER perform service on machine while platform is elevated without blocking elevating assembly INSPECT the machine thoroughly for cracked welds loose or missing har
11. dware hydraulic leaks loose wire connections and dam aged cables or hoses before using VERIFY that all labels are in place and legible before using NEVER use a machine that is damaged not functioning properly or has damaged or missing labels To bypass any safety equipment is prohibited and presents a danger for the persons on the aerial work platform and in its working range NEVER charge batteries near sparks or open flame Charging batteries emit explosive hydrogen gas Modifications to the aerial work platform are prohibited or permissible only at the approval by UpRight AFTER USE secure the work platform from unauthorized use by turning the keyswitch off and removing key The driving of MEWP s on the public highway is subject to regulations made under the Road Traffic Acts ALWAYS use a full body harness prior to raising the platform as recommended by the Health and Safety Executive H1 05 05 Page 1 CONTENTS Page 2 Safety Rules eee exer Nx me EEG EN Page 1 Introduction amp General Description Page 3 Special Limitations 3 uns ea ecc SMS er Ride Page 4 Controls amp Indicators uc ened a babe Page 5 Pre Operation Safety Inspection Page 5 System FUNCIONS EP wv Page 6 Operation u 2 cn rue Ree Re Euer tem wu rer intl and eue E EE E Page 6 Emergency Lowering au ol IE gd gate
12. e machine Operation Manual Page 11 Daily Preventative Maintenance Checklist DAILY PREVENTATIVE MAINTENANCE CHECKLIST MAINTENANCE TABLE KEY PREVENTATIVE MAINTENANCE REPORT Y Yes Acceptable Date N No Not Acceptable Owner R Repaired Acceptable Model No Serial No Serviced By COMPONENT Battery Chassis INSPECTION OR SERVICES Check electrolyte level Check battery cable condition Check hoses for pinch or rubbing points Check welds for cracks Control Cable Check the exterior of the cable for pinching binding or wear Controller Check switch operation Drive Motor Gearbox Elevating Assembly Check for operation and leaks Inspect for structural cracks Emergency Hydraulic System Operate the emergency lowering valve and check for serviceability Entire Unit Check for and repair collision damage Hydraulic Fluid Check fluid level Hydraulic Pump Check for hose fitting leaks Hydraulic System Labels Check for leaks Check for peeling missing or unreadable labels amp replace Platform Deck and Rails Check welds for cracks Platform Deck and Rails Check condition of deck Tires Page 12 Check for damage Operation Manual DECAL LOCATION Operation Manual ITEM PARTNO DESCRIPTION QTY 3 500257000 DECAL AB38L0GO 1 4 057695000 DECAL BALLASTSTRE 5 502
13. e charger turns on automatically after a short delay The LED charge indicator will illuminate After completion of the charge cycle the LED will blink indicating that the charger is in a continuing maintenance mode DO NOT leave the charger plugged in for more than 48 hours as permanent damage to the batteries may occur NOTE The battery charger circuit must be used with a GFI Ground Fault Interrupt outlet NOTE DO NOT operate the machine while the charger is plugged in Page 10 Operation Manual Inspection and Maintenance Schedule INSPECTION AND MAINTENANCE SCHEDULE The Complete Inspection consists of periodic visual and operational checks along with periodic minor adjustments that assure proper performance Daily inspection will prevent abnormal wear and prolong the life of all systems The inspection and maintenance schedule should be performed at the specified intervals Inspection and maintenance shall be performed by personnel who are trained and familiar with mechanical and electrical procedures A WARNING A Before performing preventative maintenance familiarize yourself with the operation of the machine Always block the elevating assembly whenever it is necessary to perform maintenance while the platform is elevated The daily preventative maintenance checklist has been designed for machine service and maintenance Please photocopy the Daily Preventative Maintenance Checklist and use the checklist when inspecting th
14. hile holding the buttons twist the emergency stop button to return power to the machine 5 hr will now be displayed on the read out Pressing the right turn button will scroll through the accumulated hours two digits at a time For example if pressing the right turn button once displays 20 pressing it a 2nd time displays 58 and pressing it a 3rd time displays hr the elapsed time of operation is 2058 hours Page 8 Operation Manual Maintenance MAINTENANCE A WARNING Never perform service while the platform is elevated HYDRAULIC FLUID The hydraulic fluid reservoir is located in the chassis door Figure 5 Hydraulic Fluid Reservoir and Dipstick NOTE Never add fluid if the platform is elevated CHECK HYDRAULIC FLUID 1 Make sure that the platform is fully lowered Open the chassis door Remove the filler cap from the hydraulic fluid reservoir Check the fluid level on the dipstick on the filler cap Add the appropriate fluid to bring the level to show on the dipstick See Specifications on page 14 ar Im Operation Manual Page 9 Maintenance BATTERY MAINTENANCE Figure 6 Access to Batteries A WARNING Hazard of explosive gas mixture Keep sparks flame and smoking material away from batteries Always wear safety glasses when working near batteries Battery fluid is highly corrosive Thoroughly rinse away any spilled fluid with clean water Always replace batteries
15. ing the Joystick to the Forward or Back position ref platform controls illustration on page 5 12 Push the Platform Emergency Stop Switch to check for proper operation All machine functions should be disabled Pull out the Platform Emergency Stop Switch to resume DOO mol OPERATION Before operating the work platform ensure that the Pre Operation Safety Inspection has been completed and that any deficiencies have been corrected Never operate a damaged or malfunctioning machine The operator must be thoroughly trained on this machine ELEVATING THE PLATFORM 1 Select either the lower or upper boom lift function button the button will illuminate to confirm selection 2 While engaging the Interlock Switch push the Control Handle forward 3 If the machine is not level the tilt alarm will sound and the machine will not lift LOWERING THE PLATFORM 1 Select either the lower or upper boom lift function button the button will illuminate to confirm selection 2 While engaging the Interlock Switch pull the Control Handle backwards 3 If the machine is not level the tilt alarm will sound and the machine will only descend Page 6 Operation Manual Operation ROTATING THE PLATFORM 1 Select the rotate function button the button will illuminate to confirm selection 2 While engaging the Interlock Switch move the Control Handle forwards or backwards to achieve clockwise or counter clockwise rotation 3 If the machine is
16. refully read understand and follow all safety rules operating instructions labels and National Safety Instructions Requirements Perform the following steps each day before use 1 Remove the Chassis Covers and inspect for damage fluid leaks or missing parts 2 Check the level of the hydraulic fluid with the platform fully lowered Remove the Chassis Covers and remove the reservoir cap fluid should be visible on the dipstick Add recommended hydraulic fluid if necessary See Specifications on page 14 Check that the fluid level in the batteries is correct See Battery Maintenance on page 10 Verify that the batteries are charged Check that the A C extension cord has been disconnected from the chassis outlet Check that all guardrails are in place and all fasteners are properly tightened Inspect the machine thoroughly for cracked welds and structural damage loose or missing hardware hydraulic leaks damaged control cable and loose wire connections Operation Manual Page 5 System Function Inspection SYSTEM FUNCTION INSPECTION Refer to Figure 1 and Figure 2 for the locations of various controls and indicators A WARNING STAND CLEAR of the work platform while performing the following checks Before operating the machine survey the work area for surface hazards such as holes drop offs bumps and debris Check in ALL directions including above the work platform for obstructions and electrical cond
17. release the knob NOTE The platform will not elevate if the Emergency Lowering Valve is open AFTER USE EACH DAY 1 Ensure that the platform is fully lowered 2 Park the machine on a firm level surface preferably under cover secure against vandals children and unauthorized operation 3 Turn the Chassis Key Switch to OFF and remove the key to prevent unauthorized operation Operation Manual Page 7 Transporting the Machine TRANSPORTING THE MACHINE BY CRANE Secure the straps to chassis lifting tie down points only BY FORKLIFT Forklifting and Lifting by Crane are for transport only See specifications for weight of machine and be certain that forklift is of adequate capacity to lift the machine Figure 4 Transporting the Machine Forklift from the side by lifting under the Chassis Bv TRUCK 1 Maneuver the machine into transport position and chock wheels 2 Secure the machine to the transport vehicle with chains or straps of adequate load capacity attached to the chassis lifting tie down points CAUTION Over tightening of the chains or straps attached to the Tie Down lugs may result in damage to the machine Lift Tie Down Points HouR METER To access the hour meter function perform the following steps 1 Climb into the basket with the machine powered up 2 Push the platform emergency stop button 3 Hold down the following buttons Horn Telescope amp Upper Boom Lift 4 W
18. uctors Protect the control console cable from possible damage while performing checks Move the machine if necessary to an unobstructed area to allow for full elevation Pull Chassis Emergency Stop Switch to the ON position Pull Platform Emergency Stop Switch to the ON position Visually inspect the elevating assembly lift cylinder cables and hoses for cracked welds and structural damage loose hardware hydraulic leaks loose wire connections and erratic operation Check for missing or loose parts 5 Test each machine function Lift Slew Telescope from the lower control station by pressing and holding the desired function button then moving the Analog Rocker to the Up or Down position ref chassis controls illustration on page 5 6 Open the Emergency Lowering Valve see Figure 3 by pulling the knob out to check for proper operation When the platform is lowered release the knob 7 Push the Chassis Emergency Stop Switch to check for proper operation All machine functions should be disabled Twist the Chassis Emergency Stop Switch to resume 8 Climb onto the cage 9 Check that the route is clear of obstacles persons obstructions debris is level and is capable of supporting the wheel loads 10 Mount the platform and properly close the drop bar 11 Test each machine function Drive Lift Slew Telescope Platform Rotate Cage Level from the upper control station by pressing the desired function button then mov
19. with UpRight batteries or manufacturer approved replacements weighing 26 3 kg 58 Ibs each Check the battery fluid level daily especially if the machine is being used in a warm dry climate If electrolyte level is lower than 10 mm in above the plates add distilled water only DO NOT use tap water with high mineral content as it will shorten battery life Keep the terminals and tops of the batteries clean Referto the Service Manual to extend battery life and for complete service instructions BATTERY CHARGING Figure 7 Battery Charge Indicator Charge the batteries at the end of each work shift or sooner if the batteries have been discharged Battery Charge Indicator AWARNINGA Charge the batteries in a well ventilated area Do not charge the batteries when the machine is near a source of sparks or flames Permanent damage to the batteries will result if the batteries are not immediately recharged after discharging Never leave the battery charger operating for more than two days Never disconnect the cables from the batteries when the charger is operating Keep the charger dry 1 Check the battery fluid level If the battery fluid level is lower than 10 mm in above the plates add distilled water only 2 Connect an appropriate extension cord to charger outlet plug in Right Module Door Plug the extension cord into a properly grounded outlet of proper voltage and frequency 3 Th
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