VALICHANGER - Shaffer Distributing
Contents
1. YOU MUST REMOVE THE BILL BOX IN ORDER TO STICK A SHARP THIN OBJECT INTO THE SLOT TO CHANGE THE DIPSWITCH SETTINGS RETAINING SCREW OPTION SWITCH B 0 O1 2 34 5878 T 1 o M a Lo Fel fe el P F L3 I1 L3 LJ C1 L2 C3 E BA30B BB BAB Option Switch Settings SWITCH ON OFF 1 High Security Standard Acceptance 2 Accepts bills in one Accepts bills in both directions only face directions face up up green seal first 3 Standard credit pulse Short credit pulse 150ms 150ms off 50 ms 50 ms off 4 20 Accept 20 Reject 5 10 Accept 10 Reject 6 5 Accept 5 Reject 7 2 Accept 2 Reject 8 1 Accept 1 Reject To remove the lower housing push the and pull the lower housing to the rear LOWER LOCKING HOUSING TAB MAINFRAME REMOVING THE LOWER HOUSING locking tab on the bottom of the bill acceptor COINCO BA30B BB BAB EXPLODED VIEW STACKER PLATE BILL BOX SWITCH ENCODER 14 SENSOR X a gt he EE AE CENTER OPTIC SENSOR SENSORS INTERMEDIATE FRAME BELTS D NO d CHASSIS BELTS LEFT amp RIGHT OPTIC SENSORS LOWER HOUSING BELT MKIV UNIVERSAL HOPPER INDEX PAGE 1 Coin box removal amp reassemble 12 13 2 Exit window replacement 13 3 Logic board replacement 14 4 End plate removal 14 5 Track plate removal 14 5a Track plate assembly 15 5b Track p2. Measure the AC voltage at the outlet or check the breaker fuse box You can also plug another item into the AC wall outlet to ensure there is power present at the outlet Inspect the AC line cord for cuts or abrasions Check both fuses on the Main Logic Board Replace the main logic board Replace the line cord Ensure the hoppers are not out of coins There should be enough coins in the hoppers to cover the gold low level contact plates approximately 830 540 These plates are located at the bottom of the hoppers where you Pour the coins Check the hoppers wire harness that extends from the back of the plate that the hoppers slide in and out on for chipped pieces or other damage Pay close attention to pins 2 amp 7 Clean the gold contact plates with steel wool Perform the following steps Turn the change off Ensure the left hopper plate red connector on the left side of the main logic board MLB is plugged into the bottom connector and the right is plugged into the top connector On the MLB slide all the dipswitches left to the off position On the left DipSwitch slide 3 enabling a 4 coin per dollar payout On the right Dip switch slide 8 ON disabling the top hopper connector and enabling the changer into the One Hopper Mode Tum the changer on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until
3. 15 96 Power consumpt controller only add hoppers and validator 1 Ow Operating temperature 32 130 degrees Fahrenheit Interface to Hoppers 24vdc amp 12vdc 1 5 amps max Interface to Validators 120vac 5 amps max Warranty CoinCo BA30B BA30BB Validator The CoinCo BA30B BA30BB Dollar Bill Validator is warranted for two years from date of purchase COVERED Defect in workmanship or material NOT COVERED Damage caused by physical abuse Misapplication Vandalism End users attempt on his own to repair item Cleaning maintenance It is the End User s responsibility to follow cleaning maintenance procedure outline on page B 2 Any unit coming in for repair requiring only a cleaning will be charged a flat rate of 35 00 plus shipping and handling i Dispensing System and Logic Board The dispenser and logic boards are warranted for one year from date of purchase COVERED X Defects caused by material or workmanship NOT COVERED X Damage caused by physical abuse X Misapplication X Vandalism X End Users attempt on his own to repair A Return material authorization number RMA must be obtained before returning a unit for repair A copy of invoices must accompany any and all warrantee work UNCRATING AND SET UP Remave your Series AC6000 6002 changer from the shipping box Open the door The T handles screw in type and therefor must be turned atleast 10 times counter clockwise until it opens In
4. Ensure that the left and center plates located under the coin green LED s on the hoppers are with steel wool or a fine grit lit sandpaper If the left and right green LED s Make sure the female are lit then something is jammed connector on the hopper s in the hopper s exit window See plate is not broken being page to clear the jammed object pushed out the back of the Replace tbe hopper hopper s plate Replace the hopper s harness Go to the next page and Replace the main logic board follow procedure or a more detailed trouble shooting information proceed to the next section FOR TECHNICAL SERVICE OR TO OBTAIN A RETURN AUTHORIZATION NUMBER CALL 888 741 9840 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to see if the problem has been solved Problem A The changer is completely dead The green LED on the main logic board is not lit B The Empty LED is lit The decimal point on the light up number display is off more than it is on C The Empty LED is lit The decimal point on the light up number display is gn more than it is Off Solution Ensure the changer is plugged in Ensure the on off switch is rocked to the I position down Unplug the female cnd of the line cord from the main logic board AC connector and plug it in again tightly
5. Esz sis 12345 so sis 4 6 Nol s3 ss 13 45 6 s1 s5 s 125 456 157 s 123 4564 153 so 21 34 5 6 wol s3 so is 51 55 sig 25 47 52 18 iz 83 sol s22 No 01 13257 51 ss sis 2325 52 sz s19 12 3557 3 s9 23 34 57 Nol s3 su STE 23 47 2 s7 20 LEE 3467 12321567 2 59 825 34 5 67 No 3 sis gute lage e ls 25 ssi so GEES Another way to look atthe Bonus pay out mode is as follows The bonus is paid out by the amount of tokens given for a dollar For the below explanation we will say you are giving 4 tokens per dollar Left dips 3 6 7 is ON Right dipswitch For a 5 00 bonus payout 1 2 20 tokens no bonus OFF OFF 20 tokens 4 extra tokens ON OFF 20 tokens 8 extra tokens OFF ON 20 tokens D extra tokens ON ON For the 10 00 bonus pay first double the pay for the 5 bill So if the total tokens given for the 5 bill was 24 the pay out for the SIO bill is 48 tokens Now let s figure out the bonus for the S16 bill For a 10 00 bonus payout 55 pay no bonus 35 pay out 4 extra tokens 5 pay out 8 extra tokens 5 pay out 12 extra tokens For a 520 00 bonus payout 510 pay out no bonus 10 pay out 4 extra tokens 10 pay 8 extra tokens SIO pay out I2 extra tokens 10 pay out 16 extra tokens S IO pay out 20 extra tokens 10 pay out 24 extra to
6. line orange tl2vdc Empty LED Brown 12vdc Empty LED Hopper Harness Gray Coin counting optic status line White Low coin sense 5vdc Green Coin counting optic pay out feedback line Yellow Raw sensor output line Purple Hopper pay out line from main logic board Brow Hopper pay out line from main logic board Red 12vde logic board supply voltage Black s 12v 24v low coin sense ground Orange 24vdc Motor supply voltage VALIDATOR INTERFACES 18 PIN INTERFACE CONNECTOR DETAILS Interfacing the Man 2501 Series with the ValiChanger S Position Switch 1 off 2 3 off 4 on 5 off 6 1 8 1 Pin 10 an off off No change is required to the 18 pin connector Ensure the black amp yellow wires go to a wire nut and the green amp white go to the other wire nut CoinCo BA30 Flash Codes Flash codes 1 6 may appear during normal servicing of the BA30 To access flash codes 7 18 open bill box lid and remove power from the BA30 for 10 seconds Reapply power toBA30 with bill box lid open Flash codes 7 18 will now appear for respective error or condition detected in the BA30 If more than one error or condition exists the lower number flash code will appear until its respective error OT condition is corrected The left and right sensors referenced below are given viewing the BA30 from the front of Flashes Description of Flash Codes 1 Bill box full 2 Bill box lid is open or bill box is off 3 Check bil
7. thei white female sockets status LED flashes a 5 Turn to the back page of this manual and check for a Coin error code Acceptors branch in your area to repair your bill validator Take the bill stacker off the bill validator Cycle the power on off J The bill validator red using the switch on the main logic board and coast the silver push status LED flashes a 6 or bar so that it stops in its fully extended position Blow out the area T error code behind the push bar with high pressure or canned air Concentrate on the encoder wheel in the area top center behind the push bar Turn to the back page of this manual and check for a Coin Acceptors branch in your area to repair your bill validator Pull out the lower housing see page 12 and look for something K The bill validators red obstructing the bill path i e gum papers tickets coins etc status LED is on steady Look inside the Plexiglas case on the side of the bill validator Ensure that all the wire harness plugs are plugged firmly into their but it still will not accept EE ket the bill 21 PARTS LIST FOR THE AC60001600116002 PARTS LIST SHOWN ABOVE 1 AC6010 CABINET COMPLETE W COIN CUP 2 amp LOCK BRACKET not shown 1010 07 COIN CUP AC1040 COIN CONTROLS MKIV COIN HOPPER AC2060 MAIN LOGIC BOARD 6081 FULL CHANGE FACE LEXAN FRONT AC6082 TOKEN AC1093 LOCK AND KEY AC5080 SCREW IN T HANDLE 8 AC90
8. 00 COINCO BILL VALIDATOR 9 6065 AUDIT BOARD AC6001 amp AC6002 S ONLY 10 AC2065 1 QUARTER ACCEPTOR AC6002 S ONLY MD tag OPTIONAL PARTS LIST ITEMS NOT SHOWN AC6010 03 LOCK BRACKET ASSY WITH SILVER SQUARE NUT AC1040 3 HOPPER PLATE WITH HARNESS AC1051 2 OUTLET SURGE PROTECTOR 1052 4 OUTLET SURGE PROTECTOR AC1091 TILT ALARM ONLY 2010 10 LEFT HOPPER CHUTE AC2010 11 RIGHT HOPPER CHUTE 2065 11 COIN MECH ASSY 22 COINCO PARTS LIST MAIN FRAME ITEM PART NO NO DESCRIPTION 1 2 3 4 5 6 7 8 438 6 Nut amp Lock washer 6 32 921361 Mask Snack 921401 Screw 921492 Frame Mount 921629 Label Bill Insert 920807 2 Frame 921351 Grounding Spring 3456R6 Screw 5 24 COINCO PARTS LIST CON T 14 Pulley Upper Transport Gearbox Assy Transport includes 4 BA30BB Stacker Assembly includes 6 and 7 Gearbox Assembly Stacking BA30BB Screw Push plate Bearing Pulley Lower Transport Hub Timing Wheel 670 Chassis Upper Housing Part No Description 1 902824 1 Hub Transport Pulley 2 920823 2 3 407254 1 4 920000 3 Wheel Encoder 5 407252 8 921387 Spring Belt Tension 9 407253 1 10 920834 1 920829 1 Pulley Idler 12 920823 3 13 920004 1 14 921403 Belt Chassis Black 15 92082 1 2 16 920889 Spring Anti Pullback 18 920827 Clip Upper Board 19 921128 Clip Wire 20 920828 Lever Anti Pullback 21 920040 Shaft Wheel 22 920825 1
9. 120vac to the validator When this relay is not enabled it routes 12vdc ground to the out of service LED Without power to the validator the changer cannot accept hills Since we are not in the error mode the red LED on the validator logic board is on steady 3 When a bill is inserted into the validator bill slot the bill will be pulled inside The validator then compares what the bill looks like to its memory After the hill is validated it grounds the Svdc lines causing a pulse along the yellow and blue validator harness wires to pins 5 and I5 of the main logic board Each pulse stands for the amount of the denomination validated i e 1 pulse for I 5 pulses for 5 4 yde pulse then travels from pins 5 and 15 to the EPROM chip ver TRPL L pin 25 The EPROM sends a 12vdc pulse to the meter chip U5 out pins 21 5 E 22 one pulse per denomination validated The EPROM also multiplies the bill pulse by the DipSwitch settings The EPROM reads the DipSwitch settings during the power up mode and stores them into memory Right Hopper Codes The EPROM then sends the hopper pulses out pin 23 to pins 6 and 7 of the red 12 pin hopper plugs These pulses travel through the purple and brown wires of the hoppers wire harness to the hoppers pins 8 and 12 The hopper turns itself on with the first hopper pulse The hoppers counts the hoppers pulses Sent from the EPROM chip N3 12 while dispensing the coins at th
10. ANADA Phone 604 444 5100 FAX 604 444 5150 Serge Fortin 30 EAE 4628 Trin SUEEC RE Calgary Alberta T2E 2W7 CANADA Phone 403 250 9450 FAX 403 250 9451 Herman Aea 4j AUSTRALIA 72 Asquith Street Silverwatet NSW 2128 AUSTRALIA Phone 61 2 9748 1774 FAX 61 2 9740 1764 Max Gersling Janice Jones office EOIN ACCEPTORS EUR PELTU g TheFertrioge Center tmberhome Lane East Grinstead Sussex RH19 1XP ENGLAND Phone 44 1342 315724 FAX 44 1342 313850 europe coinco com Carl Bjorkstrand Richard Blevins Colin Fitton Jos Trumeau COINCO DE M XICO Alama Plateado 44 201 Colonia Los Alamos Naucalpan Edo M xico CP53230 MEXICO Phone 52 5 344 1613 FAX 52 5 344 1514 coincamex infose pel mm Rodriguez Martin Silva technical 90 WORLD HEADQUARTERS SOU Hunter Avenue St Louis 0 63124 2013 Phone 314 725 0100 FAX NUMBERS 314 Executive 725 7198 Service Sales 725 2896 Engineering 725 0261 Accounting 725 1243 Purchasing 725 1806 Regional Vice Presidents and their branches Lou 2 7 9 22 25 Pal 4 5 10 12 15 Witlie 13 13 14 16 17 Gene 4 5 8 19 20 23 Dae 30 2 Rev 22 2 9 Printed the 05 4
11. American Changer Corp 4710 NW 15 Ave Bldg 5 Ft Lauderdale FL 33309 VALICHANGER OPERATIONSMANUAL SERIES AC6000 6001 6002 Parts amp Service 888 741 9840 Sales 800 741 9840 Fax 954 772 5248 Internet Address www americanchanger com SECTION A SET UP AND INSALLATION Uncrating amp 3 Filling the 3 Using the Dump 3 DIP Switches eese 3 amp 6 Hopper Pay out Table 4 Bonus Pay Out Table 5 FUSES c 6 About the hopper Coin sizes 6 Indicator Lights 6 NEW HOPPER ERROR CODES 7 Functional Descriptions 7 8 Wiring definitions SECTION B VALIDATOR INFORMATION 48 11 CoinCo Validator information Cleaning the 9 Setting the CoinCo dip switches 10 Clearing a bill jam the CoinCo 11 SECTION C COIN HOPPERS INFORMATION 12 18 SECTION D TROUBLESHOOTING INFORMATION 19 21 Troubleshooting Guide 19 Technical Flow Diagram seess 20 21 SECTION PARTS LISTS Cabinet Parts Breakdown 22 Parts Coin Control Hopper MEIN 23 Parts CoinCo Bill Validator 24 27 CoinCo branche and Service centers are on the back cover Of this manual Rev TRPL RC Nov 98 Specifications Operating voltage 120 VAC 10
12. FRIDLEY MN 7278 East Commerce Circle Fridley MN 55432 3103 Phone 612 571 7753 FAX 612 571 2920 JeffBauman 17 BENSENVILLE B62 Eagle Drive Bensenville IL 60106 1980 Phone 630 860 2650 FM 630 860 3808 Mike Durec Jery Long 19 TAMPA FL 6704 Benjamin Road Suite 200 Tampa FL 33634 4408 Phone 813 249 7338 FAX 813 249 7837 Bob Wilcox Greg LeBlanc Robert Patterson 28 Publication No 909561 20 1020 Distributors Row Suite Harahan LA 70123 2210 Phone 504 734 0280 FAX 504 734 5572 Frank E Casa 22 BALTIMORE MD 6655 Amberton Ur Bay M Baltimore 21227 Phone 410 379 2680 FAX 410 379 2682 Bill LeJeune Robert Stevens 23 MEMPHIS TH 1835 Nonconnan Blvd Suite 139 Memphis TN 38132 2100 Phone 901 345 2663 FAX 901 345 3146 Carl Fecteau 25 WALTHAM MA 60 Prospect streer _ Waltham MA 02453 Phone 781 894 4525 FAX 781 899 2516 Cole 20 TORONTO 237 Fiachdene Square Scarbrough Ontario MIX 189 CANADA Phone 416 297 5520 FAX 416 297 4170 Dave Gill Paul Holmes Mike Julian 30 WINNIPEG CAN 112King Ecward Street East Winnipeg Manitoba ONE CANADA Phone 204 779 1710 FM 204 779 1705 Bob Chilton 30 MONTREAL GAN 3250 Pe St Laurent Quebec HAS 1K6 CANADA Phone 14 337 1961 FAX 514 337 7917 Mario Chapdalalne Francois Nadeau 30 VANCOUVER 2965 Laxe Lily Way Burnaby British Columbia V5A 226 C
13. HE 1 00 BILL For Mode 8 disregard the sign 1 6 52 2 tokens not 2 in tokens THE FOLLOWING BONUS OPTIONS ARE CONTROLLED BY THE RIGHT DIP SWITCH ONLY NO MEANS NO BONUS FOR THIS BILL RIGHT RIGHT RIGHT RIGHT SWT Bonus Total SWT SC Se SWT Bonus Total SWT Bonus Total 55 10 S20 855 55 10 20 ON 5 810 20 Exo sos rk uM 126 153156 sia 6 s EH 5 6 Luz sis 0 5 6 istis s 22 122 ls se sie 7 54 7 si lsz ss sa i23 153 56 siz 5 7 2 267 52 ss 5 1267 53 so sis 67 Caer Lsls sr 25 67 12562 153 s6 lag 6 7 yol nol sz Lisez Is si z 2 3 si 3 so 235 15 55 ts 1235 57 sis xs ss os si s3 paste 36 sa f Ge 9 153 ss oase 1233 6 sz 50 35 6 wol si ss ff 3 5 6 si so 1233 s7 sis 56 7 yol s so 14 si 541 ss L2 i124 93 58 96 47 wol sz 1 se 125 1st sus 21157 12 2 153 ss sot 457 1 1467 si sa sia 246 7 182 se sig 12 467 58 522 467 Nol s Lag sis 2 4 5 6 7 2 6 1 2 4 5 6 7 53 s8 23 452 sz su iza 15515011 244 risu 1234 sis a nol sz se 13 45 55 su 2225
14. HIS FUSE WITH ANYTHING OTHER THAN 2 AMP 8 MAY RESULT IN A FIRE OR AN UNSAFE WORKING CONDITION See fig 1 for location of this fuse Low voltage fuse This is the secondary transformer fuse for the 5 28 vdc sections of the main logic board and hoppers It is located to the left of the transformer See fig 1 Replace this fuse with a 2 4 amp AS fuse only I2vde Power LED 1 REPLACING THIS FUSE WITH ANYTHING OTHER THAN A 24 AMP AS MA Y RESULT IN A FIRE OR coin counting optic Coin counting LED Security LED all systems OK AN UNSAFE WORKING CONDITION Coin Control Hopper MKIV Three green LED indicators are fitted on the hoppers and are visible in the section where the coins exit the hoppers From left to right these are designated as follows 1 Logic power supply on 12 amp 24vdc present 2 Security optical obstruction indicator Should be when unit is OK 3 Output indicator indicates coin passing photo sensor This is the optical sensor the coin will obstruct on its way out of the hoppers For normal operation LED 3 will be off until coins are dispensed 12 pin male connector located on the opposite side Coin Token Sizes The hoppers will automatically adjust to dispense coins tokens in size from 20 30 mm in diameter and 1 25 3 5 mm in thickness The right amp left hopper has removable coin chute installed Replacement hoppers are
15. Phone 562 692 3059 FAX 562 692 9287 Dallas Overall Eddie May 06 DALLAS TX 3031 Quebec St Suite 115 Dallas 752476719 Phone 214 638 3970 FAX 214 638 3973 Mark Hoops Eddie Burchell 07 PITTSBURGH P 701 Parkway View Drive Pittsburgh PA 15205 1414 Phone 412 787 7272 FAX 412 787 7810 Randy Robbins Rick Bash 08 ATLANTA GA 4215 Wendell Drive S W Suite E Atlanta GA 30336 1639 Phone 10 6912117 FAX 404 691 4416 Chuck Crockett fared C Smith 3rent Mayer 09 CHARLOTTE NC 19211 Ju Chartotte Corporate Center Charlotte NC 28208 Phone 764 394 0123 FAX 704 392 9114 Lou di Lantz Ramm 10 Ge A 324 Union E Zeg 1218 Phone 510 441 1311 FAX 510 441 2011 Dan O Keefa 11 CINCINNATI OH EA Suite Faifietd 45014 5487 Phone 513 874 4460 FAX 513 874 4461 Steddom Franktuzo 12 SEATTLE WA 1020 indusiry Drive Bldg 32 Seattie 98188 4801 Phone 206 575 1999 FAX 206 575 8479 Carl Goodson 33 DEARBORN 10631 Dix Avenue Dearbom 48120 1507 Phone 313 843 1690 FAX 313 843 9585 Willie B Ed Rankin 14 ST LOUIS 0 1236 Oxelman Industrial St Louis 63132 2201 Phone 314 937 0007 FAX 314 997 0027 Pavia Mark Moynahan 15 DENVER 6820 Broadway Suite Denver CO 80221 2850 Phone 303 426 6666 FAX 303 657 9548 Chris Mattingly Gary Wilkin 16
16. Pulley Inlet 24 407246 Stacker Board BA30BB ITEM NO V A E Un cb Ken m Fesch gt PART NO 921704 921613 920949 2 920889 920X19 1 920818 920806 2 920003 1 920815 920040 920004 1 921055 345 484 407335 DESCRIPTION Bottom Cover Transformer Holding Hose former and Shield Assembly BA30BB Spring Anti Pullback Mount Anti Pullback Lever Anti Pullback Frame Pulley Timing 870 Belt Shaft Wheel Hub Timing Wheel Spring Mag Roller screw 4x1 4 Shaft Roller Assembly Mag Item No STA amp C2 r2 Part No 921414 921179 2 3456R6 407383 921539 909729 2 407247 2 COINCO PARTS LIST CON T Description Cap Logic Board Case Logic Board Screw Logic Board BA30BB Strain Relief BA30BB Label Intermediate frame Branches amp ngs Personnel Sales Representative Regular Text Regional Vice President Bold Underlined Bold Branch Manager 01 PHOENIX AZ 3226 5 Fair Lane Tempe AZ 85282 3120 Phone 602 431 0632 FAX 602 438 8164 Chris Mattingly 02 WEW BRUNSWICK 100 Jersey Avenue New Brunswick 08901 Phone 732 246 1588 FAX 732 246 4717 Greg Pappas Robert Raesly 04 HOUSTON TX 2300 Central Parkway Suite K Houston TX 77092 7711 Phone 713 683 6558 FAX 713 683 9174 Steve TenBarge Greg Goedeke 05 LOS ANGELES 1161 ashington Blvd Suile J Whittier CA 90606 2425
17. as shown below 4 Fit the logic board into slots shown below 5 Feed the level sense wires through the slot shown below FIG 12a FIG 12c Ribbon 7 Align the center plate amp coin box amp push together 8 Tumthe hopper over amp refit the screws Slot 9 Refit the level sense wires 2 EXIT WINDOW REPLACEMENT 1 First remove the coin box section 1 This will then enable access to the exit window 2 Unscrew amp remove the 2 fixing screws FIG 4 3 Remove the exit window from the center plate 4 Unclip amp remove the 10 way ribbon cable header FIG 4 2x FLING 6 Lift the centre plate to meet the coin box FIG 12b SCREWS amp 5 re assemble follow the above steps in reverse 14 3 LOGIC BOARD REPLACEMENT FIG 6 1 First remove the coin box section 1 This will then enable access to the logic board 9 off Dese COIN Self EXIT FIG 5 tapping screws Blanking Blanking plate pos 2 plate pos 1 ADJACENT OPPOSITE 5 To re assemble follow the above steps in reverse 5 TRACK PLATE REMOVAL T First remove the end plate section 6 See FIG 7 10 way ribbon socket CONN 1 2 The elevator track amp final drive gear can now be 2 Move the two ejector arms at right angles amp away Wo removed by lifting up amp away from the center plate from t
18. e same time When the amount of hoppers pulses in equals the coins dispensed through the coin counting optical sensor the hopper turns itself off 8 The Changer returns to the standby mode with the decimal point flashing once per second until another bill is inserted NOTE THE METER ON THE MAIN LOGIC BOARD CANNOT BE RESET TO ZERO Functional Descriptions of Out of Service Conditions Out of Service conditions occur for the Series AC6000 6002 changer for the following reasons low coins hopper fault error validator fault or a blown fuse Blown Fuse an AC power spike in line voltage or a had transformer on the main logic board can cause A blown fuse on the main logic board If either fuse blows the indication is the green LED on the main logic hoard will not light A Replacethe fuse If the green LED now lights then there was a spike B If it does not and the fuse blows again the power transformer is shorted To test the transformer use a voltmeter set for ohms and measure across the primary 400hms and the secondary 1 5ohms Hopper Fault A hopper fault can either be a jammed hopper a blocked coin counting optic or a bad hopper logic board A Indications for a jammed hopper are the changer accepts bills the meter counts up but nothing or not enough coins are paid out l After 2 minutes the EPROM shuts off the validator if the coins are not paid out correctly The Empty LED will flash once per seco
19. ed by placing the gear over its mounting spindle while lining the teeth up with the secondary drive gear adjust the elevator track so that the gear falls into place FIG 7c 2 The end plate can now be re fitted See section 6 Final drive Plastic 17 6 GEAR BOX ASSEMBLY 4 Remove the gears in the order as shown in FIG 9 7 MOTOR REPLACEMENT 1 2 NOTE The black wire connects to the terminal marked with a RED dot 3 4 i to the motor fixing screws is now possible Remove the end plate Section 6 Access fixing p 5 re assemble follow the above steps in reverse Remove the elevator track amp final drive gear P Section 7 Remove the gearbox cover Section 8 FIG 9 Plastic step down gear Remove the coin box Section 1 Unsolder the red amp black wires from the motor Remove the end plate Section 6 Remove tbe track plate amp final drive gear Section K Remove the gearbox cover Section 8 Disassemble the gearbox Section 9 Unscrew the 2 motor fixing screws FIG 10 To re assemble follow the above steps in reverse TECHNICAL FLOW DIAGRAM FOR THE AC6000 S NOTE Before starting this procedure ensure the changer is in the ON OFF switch is on the hoppers are full of coins and all wire harnesses are connected securely and correctly The wires exiting the red connectors should point away from the board Is
20. he connector if fitted 3 This should release the socket from the header 4 Clasping the connector between thumb amp forefmger pull away from pin header FIG 7 14 way crimp socket CONN 2 5 Gently unclip the friction lock from the connector housing 6 Clasping the connector between thumb amp forefmger pull away from pin header 7 Logic Board is now released 8 To reassemble follow the above steps in reverse Final drive 4 END PLATE REMOVAL gear Plastiz l Place the hopper in front of you as shown looking at the outside of the end plate Refer to FIG 6 Elevator track 2 Remove the 9 screws indicated which hold the end plate to the center plate 3 Locate the position of the connector blanking piece 4 Holding the connector blanking plate gently lift the end plate away from the rest of the hopper 15 5 TRACK PLATE ASSEMBLY The following 3 sketches show how to take the track plate apart 5b TRACK PLATE REPLACEMENT 1 The gray shaded area in FIG 7b is the track plate guide path FIG 7b CENTRE PLATE lt Place this side of elevator trac to centre plate 2 hack plate is in position turn the track through 720 toensure itis seated in the guide path correctly 5 FINAL DRIVE GEAR REPLACEMENT 1 Once the elevator track is in place the final drive gear can be fitt
21. ill light on the front of the changer If you have disconnected your LED make sure the orange wire is going to the terminal on the LED that has the red positive mark next to it Whenever the Empty LED is ON the validator is disabled and it will no longer accept bills 1 Turn OFF the power on the main logic board 2 Pour the coins into the large opening in the funnel on the top There must be atleast enough coinsto cover the two gold plates at the bottom of the hoppers Somewhere between 160 and 17 000 coins minimum to maximum 3 Turn ON the power switch The Empty LED is now off and the bill validator is ready to accept bills USING THE DUMP MODE TO EMPTY THE HOPPERS 1 Open the cabinet door 2 Tum OFF the POWER switch 3 Place a suitable container in front of the hoppers to catch the coins 4 Press and hold the DUMP button on the upper right corner of the Main Logic Board Turn ON the Power Switch The red LED numbers on the main logic board will come on all 88888 s then go all 00000 s Once the red 00000 s light up release the DUMP button If it is not released within two seconds the DUMP mode is canceled as a security feature 5 The hoppers will dispense coins until the POWER Switch is turned OFF If the red LED numbers are not counting up rapidly on the Main Logic Board s display the dump mode was not accessed Please try again THE DIP SWITCHES The AC6000 6002 series changer is capable of dis
22. ing returns them to their open position IO Allow the unit to dry thoroughly 11 Clean the magnetic head using a swab and isopropyl alcohol I Replace the front mask 13 Replace the lower housing cover 14 Replace the lower housing into the main frame 15 Remount the bill box 16 Apply power and insert bills to verify that the unit is functioning properly 6 OR 7 ERROR CODE FLASHES The cleaning procedure for this common occurrence is listed below Just follow these steps If this code has occurred a new machine one that the validator s DIP switches were just changed Ensure that all the white plugs on the side of the validator board away from the red LED are plugged in securely Remove the bill box 3 Turm the changer ON then OFF in an attempt 19 stop the metal push plate so that it COASTS into the fully outward position 4 Using an air compressor or a can of compressed air blow out the area behind the push plate until if S completely free of all dust and lint 5 Turn the changer power back on so that the push plate returns to the inward position If the same code persists repeat steps 1 3 concentrating on the top center area behind the plate 6 Replace the bill box p HOW SET UP THE BILL VALIDATOR FOR ACCEPTING SPECIFIC BILL DENOMINATIONS 10 00 520 00 DIP SWITCH THERE IS A SLOT CUT INTO THE PLASTIC CASE NEXT TO THE BILL BOX COVER BY A PEICE OF SCOTCH TAPE
23. kens Right dipswitch H3 4 OFF OFF ON OFF OFF ON ON ON Right dipswitcb 5 6 OFF OFF OFF ON OFF OFF OFF ON OFF ON OFF ON OFF ON OFF ON ON ON ON The following table shows how to set the dip switches to your desired payout ON COINS PER DOLLAR 1 2 2 3 4 4 H If you want to dispense 5 dimes and 2 quarters per dollar tum switches 2 on the left and land 3 on the right dip Indicator Lights Main Logic Beard 1 Green LED on AC power applied to the logic board All fuses are good 2 Decimal Point A Heartbeat 5 and 2vdc present The changer is in standby waiting for a bill pulse B On Steady Out of service Hopper error detected Validator logic board switch 2 quarters 5 dimes 1 00 1 RedLED The left dipswitch controls the left hopper spay out and the A OnSteady Standby Mode waiting for bill right dipswitch controls the right happer s pay out e ee 4 Refer to the next table to set up your changer for the settings 4 24 ing Error mode go to page for error code ou need information i C Off The changer Empty LED is lit FUSES Hopper coin bin Dump the coins inte this hole 1600 coins max Hieh voltage fuse This is the primary transformer AC fuse for the main logic board and the validator Any direct short of the Transformer or validator will cause this fuse to blow Replace this fuse with a 2 4 amp AS fuse only REPLACING T
24. l path 4 All bill accept switches are off 5 Bill jam or sensor error 6 Stacker motor home sensor 7 Transport motor encoder sensor For higher error codes or any other service problems our service department toll free at 888 741 8940 BA30B B CLEANING IF ANY OF THESE PROCEEDURES ARE PERFORMED TO YOUR VALIDATOR AFTER IT IS RETURNED UNDER A WARRANTY REPLACEMENT YOU WILL BE SUBJECTED TO A 35 00 LABOR FEE BA30B CLEANING AND MAINTENANCE Note Petroleum based cleaners and freon based propellants can damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can the plastic These items should never be used when cleaning the BA30 bill acceptor The BA30 should be cleaned every 7 000 bills or every 4 6 months or as needed depending on the environmental auditions of the location Dust be removed with a soft brush or cloth or it can be blown out using compressed air Procedure 1 Disconnect power from the bill acceptor 2 Remove the bill box and use a soft cloth to wipe the dust from around the intermediate frame and stacker plate 3 Remove the lower track 4 Using compressed air or a soft brush blow or brush the dust off of the optic sensors and out of the recessed sensor openings 5 Remove dust from around the belts and wheels on the lower housing and the sensors on the upper sensor board The upper sensors are l
25. lace hoppers i Check continuity and for pin damage to the blue and yellow wires E The bill validator accepts on ihe salidator hamis and stacks the bills but the Replace the validator wire harness meter does not increase Replace the validator Ensure the dip switch settings are still correct 3 ON only F The bill validator accepts Check the continuity of the brown and purple wires on the hoppers and stacks the bills and wire harness the meter does increase Ge hopper is jammed Go to pgs 22 25 to un jam the hoppers eplace the hoppers wire harness G The bill validator will not Ensure the orange wire going to the Empty LED is connected to pull in the bill and the the or the terminal with the red mark by it c Check for 2vdc going to the orange and brown wires f there is Empty LED is not lit replace the LED Replace the main logic board Replace the bill validator Replace the validator wire harness 4 Clean the validator pg 10 The bill validator pulls m Remove the lower housing pg 12 of the bill validator Ensure the the bill slightly then center wheel spins freely Push straight down on it slightly to rejects it loosen Ed Replace the bill validator Clean the validator optic LED s See pg 10 nsure that all the wire harness plugs are plugged firmly into their L The bill validator red E hat all the wire h plugs are plugged firmly into
26. late replacement 16 5c Final drive gear replacement 17 SERVICE M ANU AL 6 Gearbox assembly 17 7 Motor replacement 17 To w jam the hopper refer to sections 4 5b pages 14 16 12 7 the coin box is being removed carefully slide the 1 COIN BOX REMOVAL logic board out The stirrer may stay with the coin box or fall onto the center plate 1 Place the hopper in front of you as shown looking at the outside of the coin box Refer to FIG 1 2 Remove the 2 locking nuts which hold the low level sense plate wires to the studs 3 Remove the crimp amp wire from the studs 1 FIG WASHER CRIMP CON amp WIRE LOCKING 7 NUT STUD ACCESS IS NOW AVAILABLE TO THE LOW LEVEL SENSE PLATES THE MAIN PCB THE EXIT WINDOW THE MOTOR TERMINALS amp PART OF THE WIRING LOOM Refer to FIG 1a la COIN BOX ASSEMBLY 4 Remove the 5 screws indicated B which hold the Firstly locate the stirrer in the coin box as shown coin box to the center plate FIG 12 FIG 1a COIN 5 off ck EXIT lt a self tapping SCIEWS Refer to FIG Ib 6 Gently lift the coin box away from the rest of the hopper NOTE The logic board amp stirrer are located in the coin box COIN BOX ASSEMBLY cont FIG 12b 2 Line up the centre plate amp coin box as shown below FIG 12a 3 Route the ribbon cable
27. nd 2 At this point the three options open are to attempt repair on your own call your distributor or return the defective hopper to American Changer B Indications for a blocked coin optic or bad hopper logic board arc the out of service LED the outside of the changer is lit and the red LED on the main logic board is lit and flickers off once per second 1 If two of the 3 green LED s on hopper logic hoard are lit then the hopper logic hoard is bad 2 there is a coin or foreign object caught in the coin exit window LED s and 3 will he lit on the hopper logic board instead of LED s and 2 a Take off the side of the hopper with the 5 Philips screws Pull up on the exit window logic board and look for the jammed item b Ensure you have the pins aligned before reconnecting logic board 3 Validator Fault When a validator fault occurs the validato s EPROM shuts down the validator and flashes an error code via the red LED on the validator logic board When there is no error this LED is on steady The validator only gives bill pulses to the main logic board so the main board never knows if the validator isn t functioning Therefore the out of service LED will not light See page 7 for validator error codes 4 Low Coins The low coin condition is probably the most common fault The EPROM an the main logic board is constantly checking for low coins in the hoppers This is done with a low current 5vdc signal
28. not sent with this coin chute 2010 10 amp 2010 11 There is an option available to dispense smaller coins A nickel is approximately 21mm a quarter is approximately 25mm Susan B Anthony is 28mm LOGIC BOARD ERROR CODES We now have the ability to display error codes in dealing with the problems associated with the changer There are 2 different locations error codes can be displayed depending the source of the problem If the Empty LED on the outside of the changer is lit I Press and hold in the Dump button on the main logic board 2 The display now shows the code for your problem Bill Meter Display 00 00 Left Hopper Codes Error Codes 01 2 Low Coin 02 Coin exit window is blocked 04 Under payment was detected 10 Over payment was detected and prevented Jackpot condition A 3 error code is alow coin and exit blocked in the same hopper Functional Description of the Series AC6000 6002 Changer To follow along with this walk through of your changer fill the hoppers with coins and turn the changer I When power is applied the validator will cycle twice the out of service LED flashes then goes out the green LED on the main logic board comes on steady and the decimal point on the main logic board number display will flicker on once per second in the standby mode 2 During the power up mode the main logic board relay clicks twice enabling power
29. ocated directly above the lower housing sensor when the lower housing is installed 6 The bill path can be cleaned to remove further din and oil using a soft cloth moistened with a mild soap and water solution 7 Clean the magnetic head using a swab and isopropyl alcohol 8 Once the lower housing is dry place if back into the mainframe so that the tab on the bottom locks into place 9 Blow the dust out of the encoder wheel and its sensors It may be necessary to extend the stacker plate ta access the encoder wheel Supplying power to the unit momentarily can do this so that the stacker plate extends 10 Remove dust from the transport belt areas and from any other places of build up 11 Remount the bill box 12 Apply power and insert bills to verify that the unit is functioning property BA30 CLEANING PROCEDURE FOR SALT WATER POLLUTED UNITS Note Petroleum based cleaners and freon based propellants con damage plastic and some electronic components Scouring pads and stiff brushes may harm the protective conformal coating on the circuit boards and can mar the plastic These items should never be used when cleaning the BA30 bill acceptor Procedure l Remove power from the bill acceptor 2 Remove the bill acceptor from the vending machine 3 Open the bill box lid and verify that the stacker plate is in the stand by home position If it is not in the home position apply power and observe that the stacker plate re
30. on pin 3 of the hopper s output connector The voltage then travels down the hopper s wire harness on the white wire to pin 7 of hopper s plug The signal is applied to one of the gold low contact plates at the bottom of the hoppers The v travels through the coins through the other contact gold plate to hopper s pin 2 It then goes through the black wire in the hopper s harness to pin 10 on the main logic board Any interruption of more than 1 2 a second will cause an out of service condition A Clean the bottom gold plates of the hoppers with steel wool or fine sandpaper Refill the hoppers and try again B Check continuity 0 ohms resistance from pins 3 white and 10 black of the red hopper harnesses Make sure both hoppers are full and the changer is turned off 1 the continuity is 0 ohms replace the main logic board C Pull the hoppers out of the changer then look at the 2 pin black male connector that sticks out of the hoppers Place the continuity checker s leads on pins 2 amp 7 1 If the continuity is 0 ohms replace that hopper s plate or adjust the hopper s plate female socket s pins so that they are not so spread out 2 the continuity is infinity then replace that hopper WIRE HARNESS COLOR AND DEFINITIONS Validator harness Red Switched Hot IZOVAC White Neutral IZOVAC Black 120 Low current validator enable Yellow 5 credit pulse line Blue 5vdc credit pulse
31. pensing coins in different pay out modes Setting the coins out per dollar is controlled by which Dipswitches turned ON Refer to figure 1 for their location For example switch 2 is ON on both dipswitches therefor the payout equals 4 coins per dollar Two coins per hopper for one dollar FIGURE 2 THE BILL DENOMINATIONS For those dip switches go to page IO DIPSWITCH OPTION SETTINGS Nitch Right Dip Switch 4 Quarters per dollar 4 Tokens with a bonus payback in 1 incr ill Meter counts in 1 s d 1 P D U D pin Hoppers to Diet 123456 2 8 2 1 01010 i See bonus table io Jo lc B 2 51 00 SBA s Looney s or Tokens and quarters io lo lo lo lc jo lo ic iclolololololo 3 5 nickles then the balance in quarters GEES 1 lo Se the balance paid in quarters 5 Tokens valued in even 1 00 incr oololololcioiciol Set in 1 increments Alternating hopper pay out ee Pees ee Bill Meter counts in 25 with quarter acceptor 8 4 Tokens with a bonus payback in 1 incr iciciclololololc Bill Meter counts in 1 s Ern 1 ee 15 10 amp 25 Cent Coin Acceptor 10 4 Tokens with a bonus payback in 25 incr lo lo le lo lo jc eter counts 25 1 616 EI 15026 BONUS PAY OUT TABLE ALL CALCULATIONS ARE BASED ON THE TOTAL COINS YOU SET FOR T
32. spect for any connectors or components that may have been dislodged during shipping The lock and keys for your changer will be inside the manila envelope along with this manual To install the lock insert the cylinder into the round hole in the middle of the T handle and push until it stops Now tum the key and lock until you hear it snap Tum the key counter clockwise 4 turn and remove the keys KOTE The only way to get a duplicate set of keys made is to save the red tag that comes between the keys This ID starts with ACC TEST Before permanently installing the changer do a functional test to verify that there is no shipping damage to your new changer s Extend the power cord through the hole in the back of the changer or the bottom and plug it into a grounded 120 outlet The dip switches are already set for a 4 coin per dollar pay out of the hoppers and the Bill validator is ready to accept 1 5 10 20 dollar bills Fill tbe each hopper with at least 100 coins On the main logic board rum the switch on the bonom right comer ON SEE FIG 1 ON PG 3 The rocker switch has a I and 0 printed on it Whenthe 1 is pressed down the changer is ON DIP SWITCHES MAIN LOGIC BOARD VALIDATOR SN CTORS IS NOT THE DIPSWITCH BANK FOR SETTING AC LINE CORD INPUT FILLING THE HOPPERS When each hoppers has less than 80 100 coins left the red Empty LED w
33. the green LED lit on the main logic board Will the validator accept a bill and stack it in the bill box YES Does the meter on the Main Logic Board count up The main logic board is eceiving the bill pulses but the hoppers are not receiving the pay out pulses Ensure the hoppers ar plugged in firmly in the bac to the hoppers plate One of tbe hoppers i jammed Refer to pgs 22 2 to repair the hoppers The hopper s connector is faulty Replace the hopper Replace the hopper s harness harness tart here 77 Is the Empty LED NO on the front of the machine lit One of the two 2 1 2 amp fuses are blown If fuse blows again replace the Main Refer to page 10 Logic board and clean the validator VEO porn Will the validator try to NO pull in a bill then reject it The validator logic board is flashing an error code Refer to pg 9 for code definitions 1 Replace the bill validator 2 Replace the bill validator wire harness Check the yellow amp blue wires Is the Decimal point on the main logic board number display on more than it is off The main logic board is reading hoppers hard fault or a No hoppers found fault 1 Ensure the hoppers are plugged in firmly in the back to the hopper plate The main logic board is readin a low coin indication Make sure the hoppers are plugged securely into its connector Clean the gold low contact
34. the hopper is fixed If the Empty LED is still turn the changer off and switch the hoppers and turn the changer back on If the Empty LED on the front of the changer is now off remove the right hopper and service this hopper The changer will function in this mode until the hopper is fixed Remember to remove the coin chutefrom the hopper or the coins will fall into the changer instead of into the coin cup If the Empty LED is still ON turn off the changer Reverse the hopper s plate connections top to bottom bottom to top and repeat steps F thru I Keep in mind that you are trouble shooting the Hopper Plates instead of the hoppers Replace the Main Logic Board Replace both hoppers Replace both hopper plates with the harnesses Ensure the hoppers arc pushed into the hopper s harness on the back of hopper plate tightly Ensure that left and center green hoppers LED s are lit only Not the left and right LED s If this is the case go to pg 20 to un jam the hopper exit window 20 TROUBLESHOOTING GUIDE TO USE THE TROUBLESHOOTING GUIDE MATCH UP THE PROBLEM THEN FOLLOW THE SOLUTION SUGGESTIONS After every step re try operating the changer to sec if the problem has been solved PROBLEM SOLUTION D The green LED on the Main Bad 5 or 12vdc regulator on the main logic board Logic Board is lit but the hoppers are shorted Light up display does not Replace main logic board Rep
35. turns home Warning If moisture is present allow the unit to thoroughly before applying power to avoid possible shock hazard If the stacker plate does not return to the home position remove power and carefully remove the bill box to ovoid damaging be bill box and or stacker plate 4 Remove the lower housing 5 Remove the bottom cover from the lower housing 6 Run hot water 1101 4 1401 4F over the lower housing from the top and bottom Using a soft brush gently clean any residual salt Use a soft absorbent cloth to clean any residue off the lower housing If the transformer gets wet allow the unit to dry for 24 hours before applying power 7 Remove the front mask Using hot water and a soft brush clean the front mask upper sensor board main frame anti pullback levers and position sensor mount Caution The motors gre not protected from water therefore the unit must be held in a manner that prevents water from running over the intermediate frame crossbar 8 Remove she position sensor cover on the crossbar and carefully lift the LED from its mount Early models only Caution Protective coating on the LED leads should nor be damaged Clean all salt residue from the mount sezser hole and detector area The detector con be seen through the sensor hole and is located the chassis Replace the position sensor cover Early models only 9 Verify that the anti pullback levers move freely and that the spr
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