MX12/12 Service Bulletin - Finishing Brands Europe
Contents
1. Check that all connections are tight Replace or clean the parts as necessary MX Pumps 24 32 BINKS MX1212 amp MXL1212 CART MOUNTED PUMP 1073mm 42 1 4 542mm 21 3 8 617 24 1 4 OPTIONS PART NUMBER DESCRIPTION EG 4 meronr 6 015010035 ANWAHER _ MX1212 BARE PUMP MXL1212 BARE PUMP AIR CONTROL 2 REGULATORS amp VALVE AIR CONTROL 2 REGULATORS 0115 010236 SUCTION HOSE 20 mesh 3 4 0115 010696 SUCTION HOSE 20 mesh 1 2 0115 010701 HOPPER 6L 1 6 US Gal 0110 009130 HP FILTER 100 mesh 0114 009629 1 4 RETURN HOSE MX Pumps 25 32 EN MX1212 amp MXL1212 WALL MOUNTED PUMP Mounting pattern 145mm 5 71in 100mm 3 94in Imm 35in 253mm 10 in ki OPTIONS ITEM PART NUMBER DESCRIPTION MX MXL 3 4 5 pusoos ANWAHER 4 MX1212 BARE PUMP MXL1212 BARE PUMP AIR CONTROL 2 REGULATORS amp VALVE AIR CONTROL 2 REGULATORS 0115 010236 SUCTION HOSE 20 mesh 3 4 0115 010696 SUCTION HOSE 20 mesh 1 2 0115 010701 HOPPER 6L 1 6 US Gal 9 0110 009130 HP FILTER 100 mesh 0114 009629 1 4 RETURN HOSE ax MX Pumps 26 32 BINKS gt EN ACCESSORIES 0114 009629 1 4 RETURN HOSE mem PART NO DESCRIPTION 0115 010695 DUMP HOSE amp TUBE 0114 016059 F2. PU PTFE UHMWPE 0115 010269 CHECK VALVE e Parts are included in Repair Kits 4 Parts are included in Seal Kits MX Pumps 18 32 BINKSG EN FX12 amp FXL12 FLUID SECTION Chevron seals Models FX12 amp FXL12 PL PTFE Leather PP PTFE PU PTFE UHMWPE WU FX12 amp FXL12 amp FXL12 ITEM PART NUMBER DESCRIPTION PL PP 1 Jot15 010232 ENNS pr 1 t j 2 5 0115 010205 PUMP ADAPTER pate 1 1 1 ponso seal 2 B UPPER PACKING SET PTFE LEATHER ijf 0115 010263 UPPER PACKING SET PTFE P 0115 010265 UPPER PACKING SET PTFE UHMW 10 e 2 2 2 9 0115 010137 UPPER pump TUBE 1 1 1 14 0115 010145 JUPPER SEAT o O 1 1 12127120 15 puse Poz uwe SHT HEMER _ EN 111 gene PACKING SET PTFE LEATHER pt 16 s 010264 OWER PACKING SET PTFE a 0115 010266 LOWER PACKING SET PTFE UHMW 1 founsos 18 0115 010140 SEAL o 1 1 1 INLET 3 4 NPS m FX12 INLET 1 2 NPS m FXL12 12 FX 12PP FX 12PU Parts are included in Repair Kits 0115 010307 0115 010309 0115 010387 Parts are included in Seal Kits 0115 010306 0115 010308 0115 010303 MX Pumps 19 32 BINKS FX12 amp FXL12 Fluid Section U cup seals Models FX12UC amp FXL12UC Parts are included in 0115
3. WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Finishing Brands O 2013 Finishing Brands All rights reserved USA Canada www binks com info finishingbrands com Toll Free Tel 1 800 992 4657 Toll Free Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 48621 3373 0308 Mexico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorized distributer contact one of our international sales and customer support locations b
4. 010305 Repair Kit Parts are included in 0115 010304 Seal Kit MX Pumps 20 32 BIINKS EN FX12 amp FXL12 Fluid Section U cup seals Models FX12UC amp FXL12UC PART NUMBER DESCRIPTION QTY FX12 SOLVENT CUP E N IO IO JO 115 010205 PUMP PLATE 0115 010143 FX12 PUMP TUBE SEAL 0115 010162 UPPER U CUP SPACER 0115 010137 FX12 UPPER PUMP TUBE 0115 010269 FX12 CHECK VALVE ASSEMBLY 0115 010142 FX12 PUMP ROD HARD CHROME 0114 014022 UPPER BALL 10mm 0115 010144 FX12 UPPER SEAT SEAL 0115 010145 FX12 UPPER SEAT 0115 010146 FX12 UPPER SEAT RETAINER 4 INLET 3 4 NPS m FX12 115 010070 INLET 1 2 NPS m FXL12 15 010258 15 010270 FX12 CHECK VALVE HOUSING 15 010271 FX12 CHECK VALVE HOUSING 114 018251 SET SCREW Parts are included in Repair Kit 0115 010164 LOWER U CUP SPACER 0115 010163 FX12 LOWER U CUP SEAL UJ N N j N IN IN N IN IN TN Pe ui la lw m CO N IO O TON OI Co IN O 2 9 e N I N OO N 115 010305 115 010304 cr Un C pa D Q Q D OQ ON D v A cr 5 21 32 BINK 5 EN FX12 amp FXL12 FLUID SECTION Chevron seals MAINTENANCE Model
5. BE USED IMMMEDIATELY OR HAS BEEN USED WITH 2 COMPONENT PAINTS WHEN THE SPRAY GUN IS NOT IN USE THE SAFTEY LOCK SHOULD BE ENGAGED TO PREVENT ACCIDENTAL OPERATION CAUTION MX Pumps 5 32 BINKS STARTUP 1 INSERT SUCTION SYSTEM 11 amp RETURN HOSE 14 IF FITTED INTO A CONTAINER WITH THE FLUID TO BE SPRAYED 2 CLOSE VALVE 2 AND SET REGULATORS 3 AND 12 TO ZERO WIND ANTICLOCKWISE OPEN VALVE 5 IF FITTED 3 REMOVE SPRAY TIP FROM THE GUN FOR RETURNING FLUID INTO THE CONTAINER 4 CONNECT AIR SUPPLY a IF 5 IS FITTED 5a OPEN VALVE 2 INCREASE REGULATOR PRESSURE 3 UNTIL PUMP STARTS TO OPERATE 6a WHEN FLUID FLOWS THROUGH HOSE 14 WITHOUT AERATION CLOSE VALVE 5 7a OPEN SPRAY GUN TRIGGER UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AIR THEN RELEASE TRIGGER b IF 5 IS NOT FITTED 5b TRIGGER THE SPRAY GUN AND HOLD OVER CONTAINER INCREASE REGULATOR PRESSURE 3 UNTIL PUMP STARTS TO OPERATE 6b KEEP TRIGGER OPEN UNTIL FLUID FLOWS INTO CONTAINER WITHOUT AERATION THEN RELEASE TRIGGER 8 REDUCE REGULATOR PRESSURE 3 TO ZERO 9 APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS FITTED 10 INCREASE REGULATOR PRESSURE 3 UNTIL DESIRED ATOMISATION IS ACHIEVED FROM SPRAY GUN 11 INCREASE REGULATOR PRESSURE 12 TO ACHIEVE DESIRED SPRAY FAN SHUT DOWN 1 REDUCE REGULATOR PRESSURE 3 AND 12 TO ZERO 2 TRIGGER GUN TO REDUCE SYSTEM PRESSURE 3 OPEN VALVE 5 SLOWLY IF FITTED
6. the magnets 13 Avoid set and cannot be interchanged with other getting magnets in close proximity to each other spool and sleeve assemblies Injury or damage to magnets may result 15 32 EN AX85S AIR MOTOR TROUBLESHOOTING PROBLEM x gt SOLUTION No compressed air Check compressed air supply Pump will not start System is blocked Clear the blockage Worn poppet assemblies Replace poppet assemblies Worn or dirty spool and sleeve Clean or replace the spool and sleeve assembly assembly as necessary Erratic operation of air motor air motor stops Worn poppet assemblies Replace poppet assemblies Worn piston seal Replace piston seal Worn diaphragm Replace diaphragm Continuous air leak from the exhaust MX Pumps 16 32 BINK 5 EN FX12 amp FXL12 FLUID SECTION Models FX12 amp FXL12 PL PTFE Leather PP PTFE PU PTFE UHMWPE UC U Cups c Maximum fluid pressure 248 bar 3596 psi Displacement per cycle 72 cc 2 4 oz Output 60 cycles min 4 3 1 1 gal m Fluid inlet size FX 3 4 NPS m FXL 1 2 NPS m Fluid outlet size 3 8 BSP m amp 3 8 NPS m 6 4 kg 14 1 Ibs Stainless Steel Tungsen Carbide Hard Chrome PTFE Polythylene Leather Ceramic Wetted parts materials of construction MX Pumps 17 32 BINKS FX12 amp FXL12 FLUID SECTION Chevron seals Models FX12 amp FXL12 PL PTFE Leather PP PTFE
7. 4 APPLY SPRAY GUN SAFETY LOCK WHILE SPRAY TIP IS REMOVED 5 TRIGGER GUN CAREFULLY INTO CONTAINER AND ENSURE FLUID SYSTEM IS DE PRESSURISED 6 CLOSE VALVE 2 AND REMOVE AIR SUPPLY 7 APPLY SPRAY GUN SAFETY LOCK 8 CLEAN AS INSTRUCTED AND SOAK CLEAN SPRAYGUN FLUID NOZZLE IF THE SYSTEM IS NOT USED FOR AN EXTENDED PERIOD IT IS RECOMMENDED TO BE FILLED WITH A LIGHT OIL AFTER CLEANING MX Pumps 6 32 5 EN MX1212 amp MXL1212 BARE PUMP ANN MX1212 amp MXL1212 H LDE NUMBER DESCRIPTION PL PP PU UC 1 855 sd AX85S AIR MOTOR AX85S AIR MOTOR 1 1 1 1 banne rum senon 1 FX12PP FXLI2PP FLUID SECTION PTE gt parure Rum SECTION PTFE UHMW 1 FX12UC FXL12UC FLUID SECTION U CUPS Jf 1 3 10115 01001 A CAP SCREW 1 3 37 Ca Jonsooss fem 3 5 0115 010649 wOTORRODADAPTER pf 1 1 1 17 6 0115 010113 lockinccurp 2 2 2 2 fisso sorTED set screw 9 0114 011798 GROUND WIRE e Part only available in repair kits 0115 010305 0115 010307 0115 010309 and 0115 010387 A Part only availble in AX85 Hardware kit 0115 010213 MX Pumps 7 32 EN MX1212 amp MXL1212 BARE PUMP MAINTENANCE 7 9 8 5 Nm 70 75 in Ibs 3x 7 9 8 5 Nm 70 75 in Ibs MAINTENANCE SYMBOLS ITEM NUMBER O MAINTENANCE ORDER Revers
8. 85mm 23 CYLINDER 85mm 24 LOCKNUT 25 0115 010036 S SEALING RING 26 0115 010035 FLAT WASHER 115 010336 114 014466 8 115 010034 115 010006 115 01065 PISTON 85mm PISTON SEAL 85mm MOTOR ROD LOWER END CAP MACHINING MOTOR ROD CARTRIDGE ASSEMBLY NJ Items available separately or as a complete assembly 0115 010660 Parts are included in 0115 010215 AX85 Repair Kit Parts are included in 0115 010217 AX85 Seal Kit Parts are included in 0115 010226 Air Motor Valve Repair Kit Parts are included in 0115 010213 AX85 Hardware Kit QTY MX Pumps 12 32 BINK 5 EN AX85S AIR MOTOR MAINTENANCE MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER Reverse order for assembly PETROLEUM JELLY GREASE AN THREAD SEALANT PTFE tape MX Pumps 13 32 EN AX85S AIR MOTOR MAINTENANCE 8 5 Nm 75 in Ib Max 4x MAINTENANCE SYMBOLS ITEM NUMBER DISASSEMBLY ORDER Reverse order for assembly PETROLEUM JELLY GREASE THREAD SEALANT PTFE tape MX Pumps 14 32 EN AX85S AIR MOTOR MAINTENANCE 12 4 13 6 Nm 110 120 in Ib MAINTENANCE SYMBOLS assembly AN MX Pumps ITEM NUMBER DISASSEMBLY ORDER Reverse order for WARNING PACEMAKER WARNING You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers NOTE A CAUTION Spool and sleeve assembly 15 is a matched Take care when handling
9. ADDITIONAL FILTERS 0115 010699 1 2 SUCTION TUBE MXL mem PART NO DESCRIPTION 1 G I 5 usos a fi MX Pumps 29 32 BINKS MX Pumps EN ACCESSORIES 0115 010180 AIR CONTROLS MX mem PART NO DESCRIPTION 1 6 Jonsee pressure cause 2 s puso Ja maws arreu T 0115 010701 6L 1 6 US GAL HOPPER mem PART NO DESCRIPTION 5 ooa suction use 1 PUMP LUBRICATION 0114 016099 LUBRICATION WATER BASED 0 251 0114 016100 LUBRICATION SOLVENT BASED 0 25 0114 014871 LUBRICATION WATER BASED 0 5 0114 009433 LUBRICATION SOLVENT BASED 0 5 30 32 BIIIKS ACCESSORIES TS 0115 010200 SS HIGH PRESSURE FILTER PAIL 272 BAR Max 100 MESH 3 8 BSP F INLET 1 4 NPSM OUTLET rem PART NO DESCRIPTION r san CC gt 0110 009132 FILTER SCREEN 100 ME 1 foutre 101 4 jueus meme 1 s juo BALVAVE Ja 6 juewo sow Ja 7 jwieorees 1 Ls puc fa Ls eame nom E 30 0114 011798 GROUND WIRE NOT SHOWN 1 e 1 1 1 0115 010672 DUMP VALVE KIT 272 BAR Max 1 4 NPSM F SWIVEL 1 4 BSP NPS M mem PART NO DESCRIPTION T 1 0110 009103 DUMP HOSE 2 0114 019090 NIPPLE a 5 juo Ja 6 fi MX Pumps 31 32 5
10. Automatic understand all safety operation and maintenance information equipment may start suddenly without provided in the operation manual warning WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness PROJECTILE HAZARD You may be injured by venting liquids or gased that are released under pressure or flying debris Fy DE ENERGIZE DE PRESSURISE DISCONNECT AND LOCK OUT ALL POWER SOURCES DURING MAINTENANCE Failure to de energize disconnect and lock out all power supplies before performing equipment maintenance could cause serious injury or death KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY NOISE LEVELS The A weighted sound level of pumping and spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment instruction manual INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition OPERATOR TRANING All personnel must be trained before operating finishing equipment EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serio
11. ESSURE REGULATOR BINKS PUMP 5 FLUID PRESSURE RELIEF VALVE IF FITTED wu FLUID FILTER IF FITTED 2 3 A LUBRICATION CUP amp LEVEL A i m 44 8 d EU EARTH CABLE AIR MOTOR ee Al D Af EARTH CABLE FLUID FILTER IF FITTED 181 as 7 b LI L SW gt a e II j Tr S iol m ali ii r Om TI H O m NE Co L Ay SIT TT ind e o LS FLUID SUCTION HOSE SUCTION ss TUBE GRAVITY HOPPER DEPENDING ON 10 MODEL N 7 AIR PRESSURE REGULATOR SPRAY GUN LUBRICANT 15 0114 016099 SOLVENT BASED MATERIALS 0114 016100 WATER BASED MATERIALS RELIEF RETURN HOSE IF FITTED FLUID CONTAINER A WEAR EYE PROTECTION WHEN OPERATING THIS EQUIPMENT WARNING A PUMP MUST BE GROUNDED BEFORE OPERATING TO PREVENT STATIC CHARGES WARNING A HOSES MUST HAVE A SUITABLE WORKING PRESSURE ABOVE THE MAXIMUM WARNING PRESSURE POSSIBLE MX Pumps 4 32 BINKS INSTALLATION 1 ENSURE THE PUMP IS LOCATED ON A SUITABLE amp STABLE MOUNTING 2 GROUND EARTH THE PUMP WITH 9 OR 10 CHECK EARTH IS LESS THAN 1 Ohm 3 CONNECT SUITABLE HOSES FOR AIR SUPPLY AND FLUID HOSE TO GUN 4 FILL THE LUBRICATION CUP 8 WITH A SUITABLE LUBRICANT 13 SO IT IS VISIBLE IN THE LEVEL SIGHT GLASS 5 ENSURE SUITABLE FILTER MESH 100 MESH 150 um STD IS INSTALLED IN THE FILTER 7 6 ENS
12. ITTING 1 4 0115 010100 TRIPOD mem PART NO DESCRIPTION 3 115 010212 FLAT HEAD sew 8 6 3 jusomni ocmcwr Le 0115 010236 3 4 SUCTION HOSE MX mem PART NO DESCRIPTION 0114 018506 SUCTION HOSE DN20 0114 013734 FILTER HOUSING 0114 014112 STRAINER 20 MESH jus avaererammir 1 s jue Jo ADDITIONAL STRAINERS 50 Mesh 70 Mesh 2 32 BINKS EN ACCESSORIES 0115 010664 AIR CONTROL 2 REGULATORS MXL rem PART NO DESCRIPTION 0115 010694 12 NYLON TUBE 0115 010666 12mm OD ELBOW ZZ 3073 AIR REGULATOR 0114 019209 REDUCING BUSH 5 GA 382 P PRESSURE GAUGE m 22 2417 QD STEM 1 4 BSP F 0115 010667 8 ELBOW 0115 010670 3 4 SUCTION TUBE MX mem PART NO DESCRIPTION i fonsors gt 5 jumons su fi 0115 010696 1 2 SUCTION HOSE MXL mem PART NO DESCRIPTION B KW 41 2661 1 2 STRAINER 30 MESH 2 0115 010698 1 2 HOSE E 0115 010697 TUBE MX Pumps 28 32 BINKS EN ACCESSORIES 0110 009130 HIGH PRESSURE FILTER 272 BAR Max 100 MESH 3 8 BSP F INLET 1 4 NPSM OUTLET rem PART NO DESCRIPTION a gt Joito oos132 1 s fonooreoss 1 a 1140160595 jr weg 1 5 juieonzes GROUND WERT 1 6 jue Ja 7 jus BAL vave 1 Ls juieonss kosenie Moi 9 0110 00103 bump Hos 1
13. Service Manual EN MX1212 amp MXL1212 Pump amp Packages Models MX1212 amp MXL1212 PL PTFE Leather PP PTFE PU PTFE UHMWPE UC U Cups Patent 7 603 855 Air consumption 20 cycles min and 8 bar 116 psi air 147 5 2 SCFM inlet pressure nd Maximum recommended continuous cycle rate cycles min Air inlet connection 3 8 BSP f ssur MXCSJ4 NPS m NPS m B Fid outlet connetion ESRm NPSm OOOO Weight Stainless Steel Tunsten Carbide Hard Wetted parts materials of construction Chrome PTFE Polyethylene Leather Ceramic MX Pumps 1 32 MX4 MXL4 MX12 MXL12 MX190 EN Product Description MX220 MMX4 MMX12 This Product is designed for use with Solvent and Water based Materials Suitable for use in hazardous area Zone 1 amp 2 Protection Level II2GXIIB T4 NB 0891 Manufacturer Binks Ringwood Road Bournemouth BH11 9LH UK EU Declaration of Conformity C Ex We Binks declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC ATEX Directive 94 9 EC by complying with the following statutory documents and harmonized standards EN ISO 12100 Safety of Machinery General Principles for Design EN ISO 4413 Hydraulic Fluid Power General Rules and safety requirements EN ISO 4414 Pneumatic Fluid Power General Rules and safety requ
14. URE RETURN HOSE 14 IF FITTED IS DIRECTED INTO THE FLUID CONTAINER 15 CLEANING THE PUMP THE PUMP HAS BEEN TESTED WITH OIL WATER OR OTHER MATERIAL CLEAN THE PUMP PRIOR TO USE TO AVOID ANY CONTAMINATION 1 INSERT SUCTION SYSTEM 11 amp RETURN HOSE 14 IF FITTED INTO A CONTAINER WITH SUITABLE CLEANING FLUID 2 CLOSE VALVE 2 AND SET REGULATORS 3 amp 12 TO ZERO WIND ANTICLOCKWISE OPEN VALVE 5 IF FITTED 3 REMOVE FLUID NOZZLE FROM THE SPRAY GUN FOR RETURNING FLUID INTO THE CONTAINER 4 CONNECT AIR SUPPLY a IF 5 IS FITTED 5a OPEN VALVE 2 INCREASE REGULATOR PRESSURE 3 UNTIL PUMP STARTS TO OPERATE APPROX 1 BAR 14 5 PSI 6a ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN 7a CLOSE VALVE 5 AND TRIGGER SPRAY GUN INTO CONTAINER FOR SEVERAL MINUTES TO CLEAN HOSE amp GUN 8a WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE 3 TO ZERO AND OPEN VALVE 5 IF FITTED AND CLOSE TRIGGER b IF 5 IS NOT FITTED 5b TRIGGER SPRAY GUN AND HOLD OVER CONTAINER INCREASE REGULATOR PRESSURE 3 UNTIL PUMP STARTS TO OPERATE APPROX 1 BAR 14 5PSI 6b ALLOW FLUID TO CIRCULATE FOR SEVERAL MINUTES OR UNTIL SYSTEM IS CLEAN 7b WITH THE TRIGGER STILL OPEN REDUCE REGULATOR PRESSURE 3 TO ZERO AND ENSURE NO PRESSURE IS LEFT IN THE HOSE AND GUN BEFORE CLOSING THE TRIGGER REPEAT CLEANING PROCESS UNTIL CLEANING FLUID HAS NO CONTAMINATION ESPECTALLY IF THE PUMP WILL NOT
15. X Pumps 9 32 BINIKS AX85S Air Motor Patent 7 603 855 Maximum air inlet pressure 8 bar 116 psi 20 Maximum recommended continous cycle rate cycles min Air inlet connection 3 8 BSP f Piston Diameter 85 mm 3 3 in Stroke Length 75 mm 3 0 in MX Pumps 10 32 BIINKS EN AX85S AIR MOTOR MAINTENANCE SYMBOLS DISASSEMBLY ORDER Reverse order for assembly PETROLEUM JELLY GREASE Parts are included in 0115 010215 AX85 Repair Kit Parts are included in 0115 010217 AX85 Seal Kit Parts are included in 0115 010226 Air Motor Valve Repair Kit Parts are included in 0115 010213 AX85 Hardware Kit gt MX Pumps 11 32 AX85S AIR MOTOR PART NUMBER 115 010023 115 010022 115 010026 oA BUTTON HEAD CAP SCREW 115 010073 cA BUTTON HEAD CAP SCREW 115 010019 QUICK EXHAUST VALVE CAGE 115 010021 80 0 115 010020 o c DIAPHRAGM 0115 010024 oA COUNTER SUNK CAP SCREW 0115 010097 VALVE BLOCK 10 10115 010107 PIPE PLUG 11 0115 010018 VALVE BLOCK END CAP 13 0115 010017 MAGNET 14 0115 010016 o 0 BUMPER 8 KE 10 ET 16 E 18 CE 20 EN 22 23 ES 26 27 28 29 30 EN O 8 L DESCRIPTION EXHAUST COVER SCREEN EXHAUST COVER O IO 16 SAFETY VALVE 17 O RING 18 O RING 19 POPPET ASSEMBLY 20 UPPER END CAP MACHINING 21 SOCKET HEAD CAP SCREW 22 CYLINDER SEAL
16. e for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape MX Pumps 8 32 HII MX1212 amp MXL1212 BARE PUMP TROUBLESHOOTING PROBLEM GAUE gt SOLUTION No compressed air Pump will not start Spray tip is blocked Worn poppet assemblies Worn or dirty spool and sleeve assembly Erratic operation of air motor air motor stops Worn poppet assemblies Worn piston seal Worn diaphragm Continuous air leak from the exhaust Material in solvent cup Worn or dirty upper packings Pump does not stop on the down stroke Worn or dirty lower ball check Pump does not stop on the up Worn or dirty upper ball check stroke Worn or dirty lower packings Blocked siphon kit Pump runs erratically Blocked inlet filter or strainer Low material level Loose connection in between pump Pump runs with no output and siphon kit Stuck lower ball Check compressed air supply Clean or replace the spray tip Replace the poppet assemblies Clean or replace the spool and sleeve assembly as necessary Replace poppet assemblies Replace piston seal Replace diaphragm Replace or clean upper packings as necessary Replace or clean the parts as necessary Replace or clean the parts as necessary Replace or clean the siphon kit Replace or clean the inlet filter or strainer Replace or refill material container Check that all connections are tight Replace or clean the parts as necessary M
17. elow Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Wa q finishingbrands eu Finishing MX Pumps 32 32 BINKS
18. irements EN 12621 Machinery for the supply and circulation of coating materials under pressure Safety requirements EN1127 1 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements EN 13463 5 Non electrical equipment for use in potentially explosive atmospheres Protection by constructional safety Providing all conditions of safe use stated within the product manuals have been complied with and that the final equipment into which this product is installed has been re assessed as required in accordance with essential health and safety requirements of the above standards directives and statutory instruments and also installed in accordance with any applicable local codes of practice D Smith General Manager 1 11 12 MX Pumps 2 32 BINKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasize important safety information as EN follows A WARNING A CAUTION Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in severe personal injury death or substantial minor personal injury product or property property damage damage Important installation operation or maintenance information WARNING Read the following warnings before using this equipment READ THE MANUAL Before operating finishing equipmrnt read and AUTOMATIC EQUIPMENT
19. s FX12 amp FXL12 PL PTFE Leather PP PTFE PU PTFE UHMWPE MAINTENANCE SYMBOLS MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape FX12 amp FXL12 SEAL ORIENTATION FX12PL FX12PP FX12PU DETAIL A UPPER PACKINGS E DETAIL B LOWER PACKINGS MX Pumps 22 32 EN FX12 FLUID SECTION U CUP Seals MAINTENANCE MODEL FX12UC amp FXL12UC MAINTENANCE SYMBOLS MAINTENANCE ORDER Reverse for assembly PETROLEUM JELLY THREAD SEALANT PTFE tape FX12 amp FXL12 SEAL ORIENTATION DETAIL A UPPER SEAL DETAIL B LOWER SEAL MX Pumps 23 32 BINK FX12 FLUID PUMP ASSEMBLIES TROUBLESHOOTING PROBLEM CAUSE SOLUTION Material in solvent cup Pump does not stop on the down stroke Pump does not stop on the up stroke Pump runs erratically Pump runs with no output Worn or dirty upper packings Worn or dirty lower ball check Worn or dirty upper ball check Worn or dirty lower packings Blocked material siphon kit Blocked inlet filter or strainer Low material level Loose connection in between pump and siphon assembly Stuck lower ball Replace or clean upper packings as necessary Replace or clean the parts as necessary Replace or clean the parts as necessary Replace or clean the siphon kit Replace or clean inlet filter or strainer Replace or refill material container
20. us injury PACEMAKER WARNING You are in the presence of magnetic fields which may interfere with the operation of certain pacemakers HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury KEEP EQUIPMENT GUARDS IN PLACE Do not operate the equipment if the safety devices have been removed STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and alll other electrically conductive objects in the dispensing NEVER MODIFY THE EQUIPMENT Do area Improper grounding or sparks can cause a hazardous condition not modify the equipment unless the and result in fire explosion or elecrtic shock and other serious injury manufacturer provides written approval PINCH POINT HAZARD Moving parts can crush and cut Pinch points are any areas where ther are moving parts P 2 PROP 65 WARNING WARNING This product contains chemicals known to the state of California to cause cancer and birth defects or other reproductive harm 6 IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT MX Pumps 3 32 5 EN PUMP OPERATION AND CLEANING Ae AIR SUPPLY 8 AIR SHUT OFF VALVE IF FITTED AIR PR
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