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1. 9824 Ashland MS 38603 INST2429 iy LAE Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS 13 Next the stator assembly can be installed First place the larger diameter thinner bearing onto the turbine as depicted below Then install stator and thick bearing as shown DR s ititi PEE eee Note Bearings must be installed and stator must be oriented as depicted TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 iy LAE Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS 14 Next install the pump to front o ring in the o ring groove on the front 15 Lubricate this o ring in the same manner as the turbine o ring using transmission fluid 16 Note the alignment marks on pump and front These marked holes must be aligned when assembling front to pump IMPORTANT The parts will only bolt together when these marks are aligned 17 With the front piston and table sitting on the table as depicted align the marks on the pump and the front while carefully lowering pump onto front and resting it on the o ring TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 iy LAE Phone 662 224 8972 Revised 7 18 13 18 Hanging the converter over the edge of the table will allow access to the bolt holes in the converter Slide a bolt through the front and begin threading bolt into pump Just get the bolt started allowing 2 3 threads of engage
2. will result in inaccurate fluid levels Improper fluid levels can cause transmission to not function properly and damage to transmission and converter can occur With engine still running and foot on the brake put the shifter in each gear range Pause for at least 3 seconds in each range Put the shifter back in PARK Once in PARK verify that the engine RPM is low 500 800 RPM Let the vehicle idle for at least one minute With the vehicle level engine idling shifter in PARK you can now check the fluid level Important VEHICLE MUST BE LEVEL WHEN CHECKING FLUID LEVEL You are now ready to remove the plug bolt located on the transmission pan Important THE ENGINE MUST BE RUNNING when the transmission pan plug bolt is removed The bolt is not a drain but rather the actual means of checking transmission fluid level If engine is not running excessive fluid will drain from the transmission resulting in an insufficient fluid level Remove the transmission pan plug bolt and allow any fluid to drain out f the fluid is flowing out wait until the fluid slows to a drip If no fluid comes out add fluid until fluid begins to drip out Replace the transmission pan plug bolt and tighten to 18 ft Ibs TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 WWwW tciauto com Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS Disassembling Torque Converter to change stall and service 1 After rem
3. 24 8972 Revised 7 18 13 INSTRUCTIONS 8 The piston then can be placed on top of the frictions and into the front IMPORTANT Special care must be taken to insure the piston drive teeth properly engage the double sided friction Failure to do so will cause converter to bind and will stall the vehicle upon putting the transmission in gear Proper Tooth Engagement 9 Next the damper springs need to be mated with their spring seats Install two seats on each spring one on each end of spring TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 iy LAE Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS 11 Next the turbine to clutch hub o ring needs to be installed on the turbine spline 12 The turbine can now be installed onto the front and piston The turbine must pilot into the bearing in the front as well as into the bushing on the clutch hub Lubricant should be applied to the o ring to insure smooth installation without tearing apply transmission fluid on by hand to lubricate seal The turbine spring retaining ring will hit the tops of each spring seat Align the spring pockets on the turbine with each spring and press down hard on turbine The springs will compress inwards slightly allowing turbine to slide down around them Please note this may take considerable effort but they will align TEE ELI V A rp TCI Automotive 151 Industrial Dr Toll Free 1 888 776
4. Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 WWwW tciauto com Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS Assembling torque converter Rebuild kit p n CMP2429 REB 1 Inspect all parts for signs of wear or damage 2 Inspect all seals for tears and other damage 3 Install bearing into front Bearing is sized to be a slip fit and should install easily by hand 5 Next place single sided friction into front The single sided must be placed on top of double sided friction and must be placed with friction side up TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 E Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS 6 Next the valves and springs will be installed into the clutch hub First check the condition of the valve and bore Confirm that there is no wear galling contamination that could cause the valve to stick during operation Proper orientation of the valve is critical Once valves are installed wave springs can be installed on top of them PROPER VALVE ORIENTATION 7 Once valves and wave springs are installed place piston on the clutch hub and install the six 1 4 28 X 1 2 bolts torquing them to 10 ft lbs each Note piston drive teeth should be opposite clutch hub Drive Teeth this side TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 iy LAE Phone 662 2
5. INSTRUCTIONS 242972 242974 242976 6L80 BOLT TOGETHER TORQUE CONVERTER Thank you for choosing TCI products we are proud to be your manufacturer of choice Please read this instruction sheet carefully before beginning installation and also take a moment to review the included limited warranty information and also take a moment to review the included limited warranty information Contact us toll free at 1 888 776 9824 or at www tciauto com under Tech Support with any questions TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 www tciauto com Phone 662 224 8972 Revised 7 18 13 Torque Converter Component Diagram _4 20 1 p eT 13 srg Mai I L LI Toll Free 1 888 776 9824 www tciauto com TCIG Automotive 151 Industrial Dr Ashland MS 38603 INST2429 Phone 662 224 8972 Revised 7 18 13 Bk Cees aL PME PUM So ee 7 5 I1 CMP42 5 FRONT O O 8 1 CMP242 8B SINGLESIDEDFRICTON o 14 6 BLTIIS2 BOLT 1 4 28 X 0 5 CLUTCH HUB TO PISTON 15 12 CMP2429 13 INPUT SHAFT SEAL REBUILD KIT P N CMP2429 REB includes bearings seals and frictions RE STALL KIT P N S includes pump and seals CMP2429 2800 2800 RPM CMP2429 3000 3000 RPM CMP2429 3200 3200 RPM Other re stall kits offered upon request call for pricing availability TCI Automotive 151 Industrial Dr
6. Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 We Ta COR Phone 662 224 8972 Revised 7 18 13 INSTRUCTIONS Installing Torque Converter Suggested accessories for install TCI Max Shift Synthetic ATF 950655 single quart or 950650 twelve quarts If only installing converter you ll need 5 quarts total TCI 6L80 Billet SFI 29 1 Flexplate 399757 Refer to factory service manual for torque converter removal and installation procedures The 6L80 transmission has a very specific fill procedure that must be followed precisely in order to obtain proper fluid level see next two pages Improper fluid levels can cause transmission to not function properly and can cause damage to both transmission and converter Keep the following in mind during the installation process Fill converter with 2 quarts of TCI Max Shift synthetic ATF prior to installing on transmission Replace input shaft o ring replacement o ring included and apply ample transmission fluid to o ring to lubricate for installation of converter Once converter 1s installed into transmission use a straight edge to measure from bellhousing flange to converter bolt flange surface that mates to flexplate You should have a minimum of 1 020 clearance with converter stabbed properly Bellhousing flange 1 020 MINIMUM Converter bolt flange TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 www tciau
7. d Items covered under warranty will be returned to you freight collect It is the responsibility of the installer to ensure that all of the components are correct before installation We assume no liability for any errors made in tolerances component selection or installation There is absolutely no warranty on the following Any parts used in racing applications eAny product that has been physically altered improperly installed or maintained eAny product used in improper applications abused or not used in conjunction with the proper parts Damage due to excessive manifold pressure i e nitrous backfires engine misfire etc There are no implied warranties of merchantability or fitness for a particular purpose There are no warranties which extend beyond the description of the face hereof TCI amp Automotive will not be responsible for incidental and consequential damages property damage or personal injury damages to the extent permitted by law Where required by law implied warranties or merchantability and fitness are limited to a term of 1 year from the date of original purchase This warranty gives you specific legal rights and you may also have other legal rights which vary from state to state TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 We Ta COR Phone 662 224 8972 Revised 7 18 13
8. ment do not tighten it yet Rotate the converter 1 3 of the way around and repeat with a second then third bolt Once three bolts are started begin progressively tightening all three bolts drawing the pump down over the o ring Do not tighten any one bolt more than 3 turns at a time Getting too far ahead with one bolt can cause the pump to bind and can damage the parts 19 With three bolts installed and the pump drawn down all the way you can now flip the converter over to access the remaining 12 bolts Install all the 1 4 28 X 3 4 bolts and torque them to 10 ft lbs This completes the converter assembly process Social Media Stay up to date with the latest TCI and COMP Performance Group company and product information by following us on any of our social media platforms f facebook com I ClAuto 3 twitte com TClAuto fa cpgnation com Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 www tclauto com Phone 662 224 8972 Revised 7 18 13 16 _ Eka Limited Warranty TCI Automotive warrants that all of its products are free from defects in material and workmanship for a period of 1 year from the date of purchase This limited warranty shall cover the original purchaser TCI Automotive s obligation under this warranty is limited to the repair or replacement of its product To make a warranty claim the part must be returned within 1 year of purchase to the address listed below freight prepai
9. oving converter from transmission place converter in a pan with the hub pointed down 2 First remove the 15 1 4 28 X 3 4 bolts from the front using a 3 16 allen wrench petty 4 Take the converter to flexplate mounting bolts and thread them into the converter bolt holes Tighten them down in a progressive manner not exceeding 3 turns at a time This will help the front lift evenly and not bind The converter bolts will push down on the inserted pins lifting the front away from the pump TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 www tciauto com Phone 662 224 8972 Revised 7 18 13 5 Next remove the front and set aside You can now lift out the frictions and the piston turbine stator and bearings DOUBLE SIDED FRICTION BALL BEARING FRONT CLUTCH HUB SINGLE SIDED FRICTION meie I mi a r mI rm Ail pL e P ut BA aa a y THRUST BEARING THIN THRUST BEARING THICK 6 Now disassemble the clutch hub from the piston Using a 3 16 hex key remove the 6 1 4 28 X 1 2 bolts from the clutch hub The piston can now be removed 7 The clutch hub contains two valves and springs These can be removed and inspected 8 The turbine has 11 damper springs located around its outer diameter These springs have 2 spring seats each and are simply pressed into the springs 9 The bearing installed in the front can also be removed and inspected TCI
10. to com Phone 662 224 8972 Revised 7 18 13 Fill Procedure The 6L80 transmission fluid fill plug is located on the passenger side of the transmission and can be removed by lifting the plunger in the fill plug Use 90 degree needle nose or a flat head screwdriver to pry plunger up in order to unlock fill plug The fluid fill plug plunger assembly can now be lifted out of transmission case Lift on plunger here This entire assembly lifts out of transmission case Fluid fill plug With transmission out of car place a funnel into the fluid fill hole Pour three quarts of transmission fluid into transmission Replace plunger plug assembly in transmission fluid fill hole The transmission is now ready to be reinstalled in the vehicle Once transmission is bolted to engine torque the three converter to flexplate bolts included in kit to AO ft lbs Continue installation following service manual procedures for the specific vehicle IMPORTANT Refer to Fluid Level Checking Procedure on next page before driving vehicle TCI Automotive 151 Industrial Dr Toll Free 1 888 776 9824 Ashland MS 38603 INST2429 WWwW tciauto com Phone 662 224 8972 Revised 7 18 13 MEE Fluid Level Checking Procedure Start the engine and allow it to idle Allow the fluid to reach operating temperature The transmission fluid must be 86 122 F when checking fluid level Checking fluid outside this temperature range

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