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84121-how toc.p65

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1. 8279 43091 52494 i for models with 2817 outriggers 2823 4473 en 8 82557 82757 40434 7 28174 52673 52674 Or 52802 N 52803 Engine 62059 6205 Side or 62060 62060 4 a rd 6 43619 49911 ec 44255 5 28158 o 52082 lt round Controls 28139 Side 0 8 44255 4425 s 43696 227 28175 LOS 7 0 lt 28164 52431 DU lt 2 diis 28171 43091 gt 525 SE 52967 82561 pag at ea 28160 3106 oN D 52070 a ic R s WC D 52475 2816 ince N P Z 82754 8262755 or 82755 53 NS 52475 2 82239 W y AIA 97602 5207 amp SE w or 52072 s or 82901 5235 Gn or 44981 82754 8255 or 82755 82448 52475 82561 8223 38149 82793 52070 24220 77046 28235 28174 82558 82721 52475 or97712 52070 A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 100 Decals 101 2 Decals with Words after serial number GS68 42381 Rev B Item Part Description Qty 39 72969 Notice Kubota Gasoline Engine Specifications 1 40 77046 Label Serial Plate Mylar 1 41 82239 Label Latch 2 42 82366 Label Chevron Rykon
2. enie G A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 300 Engine Components 308 1 Kubota D 905 Engine View 4 Rev D Item Part Description Qty Item Part No Description Qty 1 32185 Hose Clamp 4 28 4828 Nylock Nut 3 8 16 6 2 32205 Radiator Hose Upper 1 29 47664 Engine Pivot Mount Plate 1 3 32206 Fan Guard 1 30 71779 Tailpipe Anchor Bracket 1 4 32207 Radiator Assembly 1 31 51733 U bolt 1 4 20 x 1 75 x 3 inches 5 23061 Radiator Cap 13 psi 0 9 bar 1 32 6356 Lock Washer 4 inch 6 51738 Screw PHPM M6 1 x 12 mm 33 6357 Hex Nut 1 4 20 GR 2 7 51850 Radiator Seal Plate 1 34 51675 Filter Separator and Solenoid Mount 8 51849 Radiator Seal Rubber 1 Bracket 1 9 49375 Screw HHC 35 71780 Engine Mount Bracket M6 1 x 16 mm GR 8 8 ground control side 1 10 55829 Coolant Return Tank Mount Bracket 1 11 94532 Coolant Return Tank 1 12 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 13 6638 Flat Washer 4 inch 14 6091 Nylock Nut 1 4 20 15 32195 Lower Radiator Hose 1
3. Lower 3 Cylinder STEER CYLINDER HYDRAULIC BAD TANK 12 HYDRAULIC 16 FILTER FUNCTION es MANIFOLD gt lt 28M3B HP BRAKE gt lt BRAKE RELEASE HAND PUMP BRAKE LEFT 28 REAR DRV MTR 28 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 409 2 Hydraulic Hoses and Fittings from serial number GS68 41751 to GS68 42120 Rev B Description Gty Item PartNo Description Gty 1 79845 Hose Assembly Components 19 79759 Hose Assembly Components Genie part numbers 48812 Genie part numbers 48822 48816 and 48755 263 inches 48822 and 48758 65 inches 1 GG Oman 1 48946 2 S 21 48905 9 3 48916 Fitting 3 22 79756 Hose Assembly Components 4 79844 Hose Assembly Components Genie part numbers 48800 Genie part numbers 48812 48800 and 48751 41 inches 1 48812 and 48755 Q 152 inches before serial number 3568 42077 1 99175 Hose Assembly Components 23 79757 Hose Assembly Components Genie part numbers 48800 48800 and 48751 53 i
4. 6 16 44780 Castle Nut 1 125 18 25284 Rod End 3 8 x 2 25 inches after i serial number GS68 41413 ap CR 6199 E 7 55745 Pivot Pin 1 x 3 25 inches i 5527 EAR ARA 3 1 2 13 x 4 inches GR 5 before serial number GS68 41414 2 19 47376 Pivot Pin 2 75 x 1 25 inches 4 87247 Clevis Pin 1 x 2 25 inches after serial number GS68 41413 20 52391 Steer Yoke Assembly engine side includes items 8 and 9 1 51474 Bearing 1x 89065 Steer Cylinder 1 9 51193 Flange Bearing 89066 Seal Kit 1 25 1 5 x 0 9 inch 4 22 5397 Flat Washer 5 16 inch 10 52390 Steer Yoke Assembly ground controls side includes items 8 and 9 1 11 55193 Drive Motor 28 3 cu in includes 12 and 16 2 44782 Seal Kit 44783 Bearing Kit 12 44781 Square Key 0 31 x 0 28 x 1 25 inches 2 13 47312 Wheel Adapter 2 14 79101 Tire and Wheel Assembly Rough Terrain Foam filled ground controls side 2 79102 Tire and Wheel Assembly Rough Terrain Foam filled engine side 79100 Rough Terrain Tire 26 x 12 Low Profile 79099 Wheel 26 x 12 Low Profile A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 200 Drive Chassis Components March 2005 Figure Rev
5. NA N BRAKE A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 Part No 34 87063 35 48904 36 99202 37 99203 400 Chassis Tray Components 409 3 Hydraulic Hoses and Fittings from serial number GS68 42121 to GS6804 43183 Rev B Description Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 inches Fitting ient Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 57 inches Hose Assembly Components Genie part numbers 48800 48802 and 48751 66 inches Qty wee 1 in 2 1 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Genie Part No 84121 GS A TEREX COMPANY 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 4 A Hydraulic Hoses and Fittings after serial number GS6804 43183 LEGEND Upper Lift Cylinder Lower 3 Cylinder STEER E CYLINDER 5 N HYDRAULIC BAD TANK HYDRAULIC 15 FILTER 17 LY 19 P2 T seb 21 20 MIA FUNCTION 27 MANIF
6. 1 number GROR seh 84865 Control Panel Door Assembly 5 33556 Gas Strut with Retaining with Symbol Decals Europe e EE 2 Asia South America after serial 27377 Retaining Spring number GS68 42381 6 GO INC ODIO 21 43392 Rubber Bumper 2 33555 Ball Stud 4 0 2 22 71807 Counterweight GS 3268 1 7 18503 Flange Nut 5 16 18 8 84854 Gas Door Cover Assembly with Decals gasoline LPG models 1 84855 Gas Door Cover Assembly with Decals diesel models 9 79106 Engine Tray Cover Hinge 1 10 10258 Nylock Nut 3 4 10 GS 3268 11 74323 Flat Washer 9 4 inch GS 3268 12 55859 Screw HHC 3 4 10 x 4 inches GR 5 GS 3268 13 79301 Hydraulic Tray Cover Hinge 1 14 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components Figure 409 1 LEFT FRONT DRIVE MOTOR a Rev Description B Hydraulic Hoses and Fittings before serial number GS68 41751 V Lower 4 S NN P1 P2 FWD REV STEER CYLINDER gt March 2005 LEGEND A FITTING gt HOSE ASSEMBLY gt gt lt CONNECTOR
7. 1 5 32184 Air Cleaner Housing 1 52504 Air Cleaner Mount Band 6 45435 Hose Clamp 2 5 inches 2 7 51741 Intake Hose Flexible 2 5 x 13 5 inches 1 8 51852 Hose Adapter Intake 2 44 x 2 x 1 25 inches 1 9 62114 Hose Clamp Air Cleaner 1 10 32084 Hose Clamp Air Cleaner 1 11 43700 Air Intake Hose 1 12 Ref Filter Separator and Solenoid Mount Bracket refer to 308 1 13 52530 Air Cleaner Mount Screw M8 x 1 25 x 15 2 14 74386 Coupler Adapter Pump 1 15 104366 Pump Coupler Splined 9 Tooth 1 16 104364 Bell Housing 1 17 79491 One Section Pump before serial number GS68 41883 1 62857 Seal Kit 17 87914 Two Section Pump after serial number GS68 41 882 1 85197 Seal Kit 18 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 19 6021 Lock Washer 3 8 inch 20 104367 Hardware Kit Bell Housing Adapter 1 21 99881 Flywheel emnes 1 99882 Hardware Kit 22 Ref Rain Cap Mount refer to 401 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT March 2005 300 Engine Components Rev Description Figure 308 1 Kubota D 905 Engine View 4 N DO
8. Joystick Cable refer to 411 1 Spring Clip 1 4 20 Screw HHC 1 4 20 x 1 inch GR 5 Flat Washer 1 4 inch GS 2668 RT e GS 3268 RT March 2005 600 Platform Components Rev Description Figure 602 1 Platform Railing Installation before serial number GS68 41738 enie G A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 602 1 Platform Railing Installation before serial number GS68 41738 Rev B Part No Description Qty Item Part No Description Gty 1 51379 Side Rail engine side 1 26 6091 Nylock Nut 1 a 20 2 79355 Square Plug 1 50 x 0 065 inch 6 27 21618 Rubber Cushioned Clamp 3 51435 Platform Floor 1 TAE Inches a tene iei 4 4799 Side Rail eye sos 2 ground controls side 1 5 8178 Screw HHC 29 33776 Steel Rivet 3 16 x 0 375 inch 3 8 16 x 2 5 inches GR 5 30 71315 Drive Rivet 0 25 x 0 25 6 4828 Nylock Nut 3 8 16 7 51073 Access 2 8 14297 Screw BHHS 1 4 20 x 0 75 inch 9 25969 Spring Clip 1 4 20 10 Ref Platform Assembly refer to 601 1 11 51166 Platform Extension Guard 2 12 14033 Screw HHC 3 8 16 x 2 75 inches GR 5 13 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 14 7713 Low Profile Nylock N
9. 1 219 9 05 inches GR 3 32066 Hose Camp 2 6198 T 4 84077 Fan Guard sss 5 32080 He ope neto Breese aint 6 23061 Badetorcap aS Sapa iN i OM ROI ME 7 49375 Screw HHC 33 6356 Lock Washer 1 4 inch M6 1 x 16 mm GR 8 8 34 6357 Hex Nut 14 20 GR 2 8 6638 Flat Washer 1 4 inch 35 51641 LPG Regulator and Solenoid 6090 Screw HHC Mount Bracket 1 1 4 20 x 0 75 inch GR 5 36 71782 Engine Mount Bracket 10 6091 Nylock Nut 1 4 20 ground control side 1 11 94532 Coolant Return Tank 1 12 55829 Coolant Return Tank Mount Bracket 1 13 51609 Radiator Seal Rubber 1 14 32092 Hose Clamp 1 15 32090 Lower Radiator Hose 1 16 52539 Spring Washer 4 17 28156 Radiator Cushion 4 18 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 19 4828 Nylock Nut 3 8 16 20 71784 Radiator Stay Plate 1 21 52540 Radiator Mount Bolt 2 22 52541 Radiator Mount Clip 2 23 22676 Screw HHC M10 1 25 x 30 mm GR 8 8 24 22700 Lock Washer M10 25 71783 Engine Mount Bracket engine side 1 26 24040 Plate Washer 1 2 x 2 25 x 0 187 i
10. 1 13 44200 Speed Control Assembly includes mounting fasteners 1 44201 Return Spring 14 31379 Speed Control Spring 1 15 21130 Clevis Yoke 1 4 28 1 16 6888 Screw HHC 1 4 20 x 1 inch GR 5 17 6091 Nylock Nut 1 4 20 18 51745 Speed Control Solenoid EAR Le 1 52513 Boot 19 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 20 6638 Flat Washer 4 inch 21 42766 Fuel Filter Water Separator Assembly with Element before serial number GS6804 43090 1 42767 Element 21 56949 Fuel Filter Water Separator Assembly with Element after serial number GS6804 43098 1 65853 Element 22 27089 Fuel Hose 5 16 inch 37 inches 23 51675 Filter Separator and Solenoid Mount Bracket uy 6 neri 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 300 Engine Components March 2005 Figure Rev Description 307 1 D Kubota D 905 Engine View 3 00 0000 090 D I A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 300 Engine Components 307 1 Kubota D 905 Engine View 3 Rev D Part No Description Gty 101202 Air Cleaner Assembly includes items 1 5 and 13 1 44203 Wing Bolt 1 2 44204 Washel net A een n fortes 1 3 31745 Air Cleaner Element 1 4 27360 Air Cleaner Gasket
11. 1 32 82839 Danger Max Side Force 5 28174 Label Power to Platform 90 Ibs 400 N 95 3268 1 2 3 33 82875 able Capacity Indicator 6 28235 Label Power to Platform GS 2668 CE 1 WAS AG tent 3 34 82876 Label Capacity Indicator 7 40434 Label Lanyard Anchorage 2 GS 3268 1 8 43618 Label Directional Arrows 1 35 82877 Danger Max Capacity 9 44981 Label Air Line to Platform p 110 psi 7 6 bar 2 10 52475 Label Transport Tie down 4 38 92878 rii n abate 11 52967 Cosmetic 4 X 4 2 1 12 62059 Cosmetic Genie 95 2668 RT 2 37 82924 Caution Component Damage 1 13 62060 Cosmetic Genie 95 3268 RT 2 38 97719 Label Safety 1 14 77046 Label Serial Plate Mylar 1 15 82417 Platform Control Panel 1 16 82418 Ground Control Panel 1 17 82473 Caution Compartment Access 2 18 82474 Warning Safety Chock 2 19 82475 Caution Crushing Hazard 4 20 82476 Danger Electrocution Hazard 2 21 82487 Label Read the Manual 2 22 82495 Danger Brake Release Safety 1 23 82560 Warning Skin Injection Hazard ndun 1 24 82562 Danger Crushing Hazard 4 25 82721 Ground Control Panel
12. GS 2668 RT GS 3268 RT Part No 84121 March 2005 700 Link Guard Components 706 1 Rigid Link Guard Assembly 1 Rev Description Qty 71012 Rigid Link Guard Accessory Complete 1 47138 nap u e ttt 1 2 64278 Link Guard Gate 1 3 55739 Torsion Spring Entry Gate 1 4 38028 Low Profile Nylock Nut 5 8 11 5 64245 Flange Bearing 0 75 x 0 88 x 0 5 inch 2 6 47285 Shoulder Bolt 5 8 11 x 1 188 inches 7 64275 Guard Non steer End engine side 1 8 47794 Shoulder Bolt 5 8 11 x 0 635 inch 9 71120 Guard Bracket Non steer End 2 10 4828 Nylock Nut 3 8 16 11 6097 Flat Washer 3 8 inch 12 6019 Screw HHC 3 8 16 1 25 inches GR 5 13 6708 Screw HHC 3 8 16 x 2 25 inches GR 5 14 64276 Guard Non steer End ground control side 1 A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 707 1 B Rigid Link Guard Assembly View 2 9 GS 2668 RT 65 3268 RT Part 84121 March 2005 700 Link Guard Components 707 1 Rigid Link Guard Assembly View 2 Rev B Item Part No Description Qty 1 51397 Nose Guard ground controls side 1 2 6175 Screw HHC 3 8 16 x 1 inch GR 5 3
13. 1 26 82751 Danger Max Capacity 1250 Ibs 567 kg GS 2668 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 200 Drive Chassis Components March 2005 Figure Rev Description 201 1 D Steer Axle Linkage Wheels and Drive Motors m O OO OM G2 9 Ka AE i No AA 6 8 036 2668 RT e 65 3268 RT Part No 84121 March 2005 200 Drive Chassis Components 201 1 Steer Axle Linkage Wheels and Drive Motors Rev D Item Part No Description Qty Item Part No Description Qty 1 19440 Clevis Pin 1 x 2 5 inches 2 14 71547 Tire and Wheel Assembly 2 5361 Cotter Pin 0 125 x 1 5 inches Solid Rubber Non marking 1 before serial number 14 104841 Tire and Wheel Assembly GS68 41414 Rough Terrain Non marking 74389 Rue Ring 1 inch after serial ground controls side 1 number GS68 41413 104842 Tire and Wheel Assembly Rough Terrain Non marking 3 47282 su RS 1 engine side 4 6019 Screw HHC 104843 Rough Terrain Tire 26 x 12 16 x 1 25 inches GR 5 Low Profile 790 Wheel 26 x 12 Low Profil 5 6021 Lock Washer 3 8 inch 9959 X 12 Low Profile 15 47489 Lug Bolt 3 s inches 1 2 20 x 1 3 inches GR 8 12 before serial number GS68 41414
14. 1 44230 Seal Kit 24 52368 Check Valve 1 44175 Dual Coil Spacer Size 10 1 7 sea 7 52380 Solenoid Valve 25 44178 Check Valve EE ERE MM 4 22 44224 Kit position 4 way 1 44230 Seal Kit 26 Coil Nut u aa 4 52466 Coll 25 1 27 104747 Solenoid Valve 9 104761 Coil 12V DC 0 SE S T 2 Way SE 2 Dual Lead Deutsch 1 10 52372 Solenoid Valve Proportional Flow Control 1 52373 Seal Kit 11 104759 Coil 12V DC Size 8 1 12 44170 Solenoid Valve 2 position 2 way N O 1 44228 Seal Kit 13 62113 Relief Valve 1500 psi 103 4 1 44227 Seal Kit 14 52484 Coil Nut Tall 2 15 52379 Solenoid Valve 2 position 2 way N O Poppet 2 44224 Seal Kit 16 52377 Solenoid Valve 2 position 2 way 1 52378 Seal Kit A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 408 1 D Chassis Cover Installation GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 408 1 Chassis Cover Installation Rev Part No Description Gty Item PartNo Description Gty 1 79456 Carriage Bo
15. 1 14 55682 Spacer 1 39 x 2 5 inches 1 15 55484 Outrigger Footpad Retainer 1 16 71494 Shoulder Pin 5 8 11 x 1 inch 1 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 807 1 C Outrigger Manifold 5X6 GS 2668 65 3268 RT Part 84121 March 2005 800 Accessories 807 1 Outrigger Manifold Rev C Part No Description Gty 87268 Outrigger Manifold Assembly includes item 1 before serial number GS68 40485 84868 Outrigger Manifold Assembly includes item 1 after serial number GS68 40484 Ref Outrigger Manifold Wire Harness refer to 411 1 1 104895 Outrigger Manifold 1 2 79116 Outrigger Manifold Bracket 1 3 6175 Screw HHC 3 8 16 x 1 inch GR 5 4 6021 Lock Washer 3 8 inch 5 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 6 4828 Nylock Nut 3 8 16 7 44174 Coil Nut oo eee cece 2 8 84144 Coil 12V DC before serial number GS6805 43618 3 104760 Coil 12V DC Size 10 after serial number GS6805 43617 9 84160 Solenoid Valve 2 position 2 way before serial number GS6805 43618 1 52378 Seal Kit 9 44170 Solenoid Valve 2 position 2 way N O after serial number GS6805 43617 1 44228 Seal Kit 10
16. 52465 O ring Kit services O ring Face Seal fittings 49612 Plug and Cap Kit for O ring Face Seal fittings 49613 Air Cleaner Element Kubota DF 752 104710 Distributor Cap Kubota DF 752 23465 Distributor Rotor Kubota DF 752 52499 Engine Oil Filter Kubota DF 752 22106 Fan Belt Kubota DF 752 52816 Fuel Filter Kubota DF 752 23168 Spark Plug Kubota DF 752 23458 Air Cleaner Element Kubota D 905 31745 Engine Oil Filter Kubota 905 31744 Fuel Water Separator Element Kubota D 905 and Perkins 403 11 65853 V belt Kubota 0 905 32196 Air Cleaner Element Perkins 403C 11 52867 Engine Oil Filter Perkins 403C 11 72336 Fuel Filter Perkins 403C 11 62421 V belt Perkins 4030 11 101328 Workshop Manual Kubota DF 752 84249 Workshop Manual Kubota DF 750 52492 Workshop Manual Kubota D 905 31742 Workshop Manual Perkins 403C 11 84817 A TEREX 95 2668 RT GS 3268 RT Part No
17. 1 ei ut le iter 1 RT 2 e te eoe 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 73 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 71 inches 1 Hose Assembly Components Genie part numbers 48841 48845 and 48761 58 inches 1 E u 2 e ut le 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 65 inches 1 Fitting 2 Fitting ote 10 Hose Assembly Components Genie part numbers 48800 48800 and 48751 41 inches 1 Part No 84121 A TEREX Item Part No 22 79757 23 79758 24 79768 25 87064 26 48933 27 79773 28 79761 29 79762 30 79764 31 79765 32 79774 33 79763 Description Qty Hose Assembly Components Genie part numbers 48800 48800 and 48751 53 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 65 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 77 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 77 inches 1 Fitting tapete edet 12 Hose Assembly Components Genie part numbers 48800 48810 and 48751 43 5 inches 1 Hose Assembly Components Genie part numbers 48800 48800 and 48751 Q 65 inches 1 Hose Assembly Comp
18. 1 8 52505 Ground Plate 1 9 62165 Toggle Switch SPDT 3 Position Momentary includes mounting fasteners nectare 1 10 62166 Push Button Switch Function Enable Low 1 11 62167 Push Button Switch Function Enable High 1 12 51856 Switches Circuit Board Assembly with ribbon cable 1 13 62163 Platform Controls Circuit Board Assembly with Connectors 1 14 11804 Hex Nut 6 32 GR2 15 11805 Flat Washer 6 16 52509 Spacer 0 188 inch 7 17 52510 Spacer 0 5 7 18 Ref Joystick Controller refer to 608 1 Genie TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT March 2005 600 Platform Components Figure Rev Description 607 2 B Platform Controls after serial number GS68 42381 A NS z 2 n j 00 9 9 Sy 7 S gt 00 000 00 A TEREX COMPANY 036 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 607 2 Platform Controls after serial number GS68 42381 Rev B Item Part No Description Qty 99161 Platform Control Box Assembly Complete 82417 Platform Controls Overlay 99163 Platform Controls PC Board 1 87566 Platform Controls Housing NOP
19. 1 Inner Arm Assembly Number 3 includes item 27 1 Outer Arm Assembly with Word Decals Number 2 ground controls side includes item 27 USA Canada Australia 1 Outer Arm Assembly with Symbol Decals Number 2 ground controls side includes item 27 Europe Asia South America Inner Arm Assembly with Word Decals Number 2 includes item 27 USA Canada Australia 1 Inner Arm Assembly with Symbol Decals Number 2 includes item 27 Europe Asia South America Screw HHC 3 8 16 1 5 inches GR 5 Flat Washer 5 16 inch Nylock Nut 3 8 16 Rod End 3 x 3 69 inches 3 Pivot Pin Slide Block 1 4 758 inches 2 Outer Arm Assembly Number 1 includes item 27 1 Bearing 1 x 1 25 x 1 25 inches 4 Slide 2 Wear Pad 7 x 4 38 x 0 75 inch 2 Glide Button 8 Low Profile Nylock Nut 3 8 16 Screw HHC 3 8 16 x 1 inch GR 5 Part No 84821 A TERI 500 Scissor Components 501 1 Scissor Components GS 2668 View 1 Rev C Item Part No Description Qty 18 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 before serial number GS68 41713 13918 Screw HHC 3 8 16 x 1 75 inches GR 8 after serial number GS68 41712 19 6021 Lock Washer 3 8 inch before serial number GS
20. 1 2 84816 Hardware Kit 27 101328 Belt upas p 1 Bell Housing Adapter 1 En EDD 28 99886 Water Temperature Sending 3 99851 Bell Housing 1 ten tette 1 4 6019 Screw HHC 29 101322 Water Pump 1 mE 9077 dO id ESA ets 1 See ml nch 31 101319 Fan 1 6 87914 Two Section Pump 1 e 85197 Seal Kit 32 94242 Upper Radiator Hose 1 7 99852 Pump Coupler 33 30348 Hose Clamp 4 Splined 9 Tooth 1 8 94688 Coupler Adapter 1 9 101318 Flywheel 1 10 71779 Tailpipe Mount Bracket 1 11 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 12 4828 Nylock Nut 3 8 16 13 85103 Starter 1 85122 Starter Motor Solenoid 14 6732 Screw HHC 1 2 13 x 9 25 inches GR 5 15 24040 Plate Washer 1 2 x 2 25 x 0 187 inch 16 6198 Nylock Nut 1 2 13 17 24037 Large Shock Mount 8 18 99101 Engine Mount Bracket 1 19 94784 Screw HHC M12 1 25 x 25 mm GR 8 8 20 49409 Lock Washer M12 21 101325 Exhaust Manifold 1 101326 Exhaust Manifold Stud 101327 Exhaust Manifold Nut 72343 Exhaust Manifold Flange G
21. 1 39907 Electrical Cord 16 99265 Pressure Switch Mount 18 Gauge 2 Conductor WEE stet 2 0050 7 COCO WN oing 17 99266 Pressure Switch Bracket Ref Wire Harness Assembly GS 3268 1 Up Lat Gwich etero MY 18 22832 Screw HHC 7 6178 Nylock Nut 10 32 3 8 16 x 6 inches GR 5 8 51063 Screw RHPM 19 6878 Carriage Bolt 10 32 x 1 5 inches GR 2 1 4 20 0 75 inch GR 2 9 Ref Limit Switch Mounting Bracket 20 6889 Low Profile Nylock Nut 1 4 20 refer to 203 1 21 99269 Platform Overload 10 64154 Carriage Bolt a nie ea 1 3 8 16 x 1 inch GR 5 22 84572 Platform Overload Scale Nylock Nut 3 s 16 Bracket Assembly with Decal 4828 12 99259 Platform Overload Bracket 1 GS 2668 1 T 84573 Platform Overload Scale 13 76457 Limit Switch ee d 1 Bracket Assembly with Decal 39907 Electrical Cord GS 3268 18 Gauge 2 Conductor 60438 Deutch Connector 73811 Deutch Connector Boot 60439 Receptacle Lock 76450 Connector with O ring Ref Wire Harness Assembly Down Delay refer to 411 1 14 79494 Down Coil 1 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 812 1 B Oil Cooler Installation after serial number GS68 41205 A TEREX COMPANY GS 2668
22. lt 28158 52682 5 1 jc Ground Controls 5 gt or 28159 ide 44255 2 3696 Z 28175 LM 28164 lt SE 28171 gt 52967 3 gt 28160 52070 52475 or 52072 82754 or 82755 2561 28157 or 82366 82239 381 49 8235 82236 52070 or 28174 65053 77046 52475 44220 52070 52475 A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 100 Decals 101 1 Decals with Words before serial number GS68 42382 RevB Item Part No Description Qty 42 65053 Label Fault Codes 1 43 71245 Platform Control Panel gasoline LPG models with outriggers nene 1 44 71246 Platform Control Panel diesel models with outriggers 1 45 72186 Caution Crushing Hazard Outriggers 4 46 72197 Danger Outrigger Safety 1 47 72853 Danger Improper Use Hazard 1 48 72989 Label Ground Control Panel 1 49 77046 Label Serial Plate Mylar 1 50 82236 Notice Operating Instructions 1 51 82239 Label Latch 2 52 82366 Label Chevron Rykon after serial number GS68 41708 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 100 Decals Figure Rev Description 101 2 B Shoding indicotes 82417 decal hidden from view i e
23. OOOO OOO 009 7787847 84121 GS 2668 RT GS 3268 RT March 2005 300 Engine Components 306 1 Kubota D 905 Engine View2 Rev B Item Part No Description Qty Item Part No Description Qty 1 35418 Fuel Hose 3 16 inch 5inches 24 32183 Fuel Shutoff Solenoid before serial number GS68 42079 1 2 52834 Hose Clamp 0 375 inch 99199 Fuel Shutoff Solenoid after 3 62119 Air Breather Fitting 1 serial number GS68 42078 4 44181 Cap Gasket 1 25 52534 Solenoid Gasket Fuel Shutoff 1 5 44199 Injection 1 26 62115 Glow Plug 3 6 32103 Injection Pump Gasket 0 2 mm 1 27 62118 Glow Plug Bridge 1 7 32182 Injection Pump Gasket 0 3 mm 1 28 62116 Fuel Injector 3 8 27089 Fuel Hose 5 16 inch 3inches 29 62117 Overflow Pipe Assembly 1 9 32202 Fuel Pump Assembly 1 30 44196 Injector 1 1 p 32203 SESCH 31 44197 Injector 2 i 10 449092 SACRE CIRM EINEM eet bine 32 44198 lnjector 3 Pipe 1 11 27089 Fuel Hose 5 16 inch 14 inches 12 44202 Speed Control Gasket
24. 1 39 32201 Thermostat Housing 1 32194 Solenoid 40 22934 Oil Pressure Switch 1 10 34058 Water Temperature Sending Unit for models with gauge option 1 11 52407 1 12 62160 Tailpipe Clamp 1 5 inches includes mounting bolts 1 13 47560 Exhaust Tailpipe 1 14 25929 Screw HHC M8 1 25 x 30 mm GR 8 8 15 6886 Lock Washer 5 16 inch 16 27363 Muffler Gasket 1 17 32191 Exhaust Manifold Gasket 1 18 32192 Exhaust Manifold 1 19 32077 Drain Petcock 1 20 32187 Alternator 30A 1 21 44195 Alternator Stay 1 22 30810 Oil Pressure Sending Unit for models with gauge option 1 23 42248 Fitting 1 24 31744 Oil Ee eR 1 25 52532 Drain Plug enis 1 26 52533 Drain Plug Gasket 1 27 32195 Radiator Hose Lower 1 28 32185 Hose Clamp 2 29 32067 Water Pump Hose 1 30 32196 V belt 1 Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 RT March 2005 300 Engine Components Rev Description Figure 306 1 Kubota D 905 Engine View 2
25. 1 5 104086 LPG Hose Assembly 1 6 43392 Rubber Bumper 4 7 47410 LPG Tank Mount 1 8 49000 LPG Tank Latch 2 9 13854 Screw HHC 1 2 13 x 4 5 inches GR 8 2 10 6198 Nylock Nut 1 2 13 11 45454 Rubber Cushioned Clamp 7 1 12 55753 Round Plug Plastic 1 25 inches ene 2 Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 407 1 D Function Manifold before serial number GS6805 43622 2 amp 7 ay FS P 9 4 9 v e o 2 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 407 1 Function Manifold before serial number GS6805 43622 Rev D Item Part Description Qty Item Part Description Qty 104756 Function Manifold Kit with Wire 16 52380 Solenoid Valve Harness position 4 way 1 104751 Coil Jumper Wire Harness 44230 Seal Kit ES Ke Ge Me 17 44175 Dual Coil Spacer Size 10 1 seal fittings 49613 Plug and Cap Kit 18 52372 Solenoid Valve for O ring face seal fittings Proportional Flow Control 1 1 84146 Solenoid Valve 3 position 4 way 92979 pes includes items and 4 2 19 84145
26. 1 Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 703 1 B Wire Mesh Link Guard Assembly View 3 GS 2668 RT GS 3268 RT Part No 84121 March 2005 700 Link Guard Components 703 1 Wire Mesh Link Guard Assembly View 3 Rev B Item Part No Description Qty 1 6019 Screw HHC 3 8 16 1 25 inches GR 5 2 6097 Flat Washer 3 inch 3 4828 Nylock Nut 3 8 16 4 71865 Mounting Bracket Non steer End engine side 1 5 71862 Wear Pad Guard Contact 1 6 71866 Mounting Bracket Non steer End ground control side 1 7 6326 Screw HHC 3 8 16 x 3 inches GR 5 8 Ref Mesh Tray refer to 701 1 9 6091 Nylock Nut 4 20 10 6638 Flat Washer 1 4 inch 11 10107 Screw HHC 5 16 18 x 0 75 inch GR 5 12 71858 Extension Mount Spacer Non steer End 2 13 79950 End Guard Non steer End ground control side 1 14 79951 End Guard Non steer End engine side 1 Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 704 1 B Wire Mesh Link Guard Assembly View 4 e Genie TEREX COMPANY GS 2668
27. 1 44225 Seal Kit A TEREX COMPANY Part No 84121 GS 2668 GS 3268 March 2005 400 Chassis Tray Components Rev Description Figure Function Manifold after serial number GS6805 43621 407 2 a QNI G BSS GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 407 2 Function Manifold after serial number GS6805 43621 Rev A Item Part No Description Qty Item Part No Description Qty 104898 Function Manifold 17 97367 Pl g ii mel dee See 3 49612 O ring Kit services O ring face seal fittings 18 97186 PIUQ 8 49613 Plug and Cap Kit 19 52370 Shuttle Valve 1 for O ring face seal fittings 52371 Seal Kit 1 45642 Diagnostic Nipple 2 20 62112 Check Valve 2 48880 Dust Cap 44224 Seal Kit Pu dd 21 52369 Priority Flow Regulator Valve 2 52376 Relief Valve 2 7 57 1 1 Pre set 3500 psi 241 3 bar 3 44225 Seal Kit 22 62207 Orifice Plug 3 44174 Coil Nut Short 4 0 035 inch 0 9 mm 1 4 104760 Coil 12V DC Deutsch 6 23 79833 Check Valve 5 44169 Solenoid Valve Pre set 200 psi 13 8 bar 2 M 44224 Seal Kit 2 position 4
28. 48943 Fitting after serial number GS68 41538 Genie part numbers 48822 48822 and 48758 Q 65 inches 1 6 48912 Eittlng ott etes 2 28 79768 Hose Assembly Components 7 79754 Hose Assembly Components Genie part numbers 48822 Genie part numbers 48841 48827 and 48758 Q 77 inches 1 48845 AD EG o inches 29 79760 Hose Assembly Components 8 48980 Fit as a ees 1 Genie part numbers 48812 9 45161 Strainer Assembly 1 48912 and a 30 87064 Hose Assembly Components 10 48963 ire neritic 1 Genie part numbers 48822 11 48922 1 48822 and 48758 77 inches 1 12 61080 1 31 48933 Fitting i ie ua Dees 12 13 48995 Fitting cett Str 1 32 79773 Hose Assembly Components CN Genie part numbers 48800 14 79846 1 48810 and 48751 15 79847 Fittirigu ete eee 1 43 5 inches 1 16 79767 Hose Assembly Components 33 79761 Hose Assembly Components Genie part numbers 48822 Genie part numbers 48800 48827 and 48758 Q 73 inches 48800 and 48751 65 inches 1 17 79766 Hose Assembly Components 34 79762 Hose Assembly Components Genie part numbers 48822 Genie part numbers 48800 48827 and 48758 71 inches 48800 and 487516 65 inches 1 18 79755 Hose Assembly Components 35 79764 Hose Assembly Components Genie part numbers 48841 Genie part numbers 48822 48845 and 48761
29. 48822 and 48758 Q 66 5 INCHES 1 This list continues on the next page The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers COMPANY GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 4 A Hydraulic Hoses and Fittings after serial number GS6804 43183 LEGEND Upper Lift Cylinder Lower 3 Cylinder STEER E CYLINDER 5 N HYDRAULIC BAD TANK HYDRAULIC 15 FILTER 17 LY 19 P2 T seb 21 20 MIA FUNCTION 27 MANIFOLD ve pg M3A M4A BR NE 6 3 6 BRAKE RELEASE HAND PUMP BRAKE A N A LEFT 26 BRAKE REAR BRAKE DRV MTR 26 B A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 Item Part No 34 87063 35 48904 36 99202 37 99203 400 Chassis Tray Components 409 4 Hydraulic Hoses and Fittings after serial number GS6804 43183 Rev A Description Hose Assembly Components Genie part numbers 48822 48822 and 48758 O 66 5 inches Fittifig
30. Link Guard Components 702 1 Wire Mesh Link Guard Assembly View2 Rev B PartNo Description Qty 1 6708 Screw HHC 3 8 16 x 2 25 inches GR 5 2 6097 Flat Washer 3 inch 3 4828 Nylock Nut 3 8 16 4 71850 Mesh Rail Tube engine side 2 5 10107 Screw HHC 5 16 18 x 0 75 inch GR 5 6 6091 Nylock Nut 1 4 20 7 71855 Elbow Joint Ground Control Side 1 8 71841 Upper Extension Wear Pad Inner iii ee Ie 2 9 71839 Upper Guide Wear Pad 2 10 71832 Lower Extension 1 11 13000 Screw HHC 5 16 18 x 1 25 inches GR 5 12 5397 Flat Washer 5 16 inch 13 6782 Nylock Nut 5 16 18 14 71838 Lower Guide Wear Pad 2 15 71829 Lower Extension 1 16 21604 Screw HHC 3 8 16 x 3 25 inches GR 5 17 71858 Extension Mount Spacer Non steer End 2 18 71842 Gas Strut 3 19 71840 Lower Extension Wear Pad PR nomas G ds 1 20 6178 Nylock Nut 10 32 before serial number GS68 41933 4 21 6146 Flat Washer 10 before serial number GS68 41933 4 22 8915 Screw HHC 1 4 20 x 1 25 inches GR 5 before serial number GS68 41933 79084 Steel Rivet 3 16 x 0 75 inch after serial number GS68 41932 23 71835 Upper Extension 1 24 71848 Elbow Joint engine side
31. 1 9 47927 Platform Extension Lock elle ert ee 1 10 51847 Extension Lock Rod 1 11 51415 Handle Grip 1 12 47926 Lock Pin Platform Extension 1 13 51823 Lock Pin Guide 1 14 51844 Guide 2 15 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 16 6091 Nylock Nut 1 4 20 Genie TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 605 2 A Platform Extension Deck Lock after serial number GS68 41737 oe 9000 o a 9 A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 600 Platform Components 605 2 Platform Extension Deck Lock after serial number GS68 41737 Rev A Item Part Description Qty 1 7713 Low Profile Nylock Nut 3 8 16 2 87564 Carriage Bolt 3 8 16 x 2 inches GR 2 3 87543 Extension Arm Bracket Outer Clevis 1 4 6175 Screw HHC 3 8 16 x 1 inch GR 5 5 47222 Nylon Shoulder Washer 3 16 inch 6 47228 Nylon Flat Washer 0 406 x 0 75 x 0 032 inch 7 55753 Round Plug Plastic 1 25 inches ese 1 8 87542 Extension Arm Bracket Inner 1 9 87550 Extension Lock Handle 1 10 87546 Ex
32. 11 7713 Low Profile Nylock Nut 3 8 16 12 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 13 79094 Manifold Base 1 14 43392 Rubber Bumper 2 15 79097 Hydraulic Tray 1 16 47138 Snap Pin Manifold Mount 1 17 79117 Battery Tray Bracket 1 18 71508 Screw HHC 3 g 16 x 0 5 inch GR 2 19 79886 Battery Cables Harness 1 32149 Battery Cable Red 83 inches 32148 Battery Cable Black 78 inches 20 36872 Battery 12V DC 900 CCA 1 21 87073 Rubber Grommet 3 5 inches 2 A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 404 1 C Hydraulic Tray Components View 2 before serial number GS6804 43184 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 404 1 Hydraulic Tray Components View 2 before serial number GS6804 43184 Rev C Part No Description Gty 1 84397 Hydraulic Tray Cover Assembly with Decals 002 02 1 2 4828 Nylock Nut 3 8 16 before serial number GS68 42121 6175 Screw HHC 3 8 16 x 1 inch GR 5 after serial number GS68 42120 3 14033 Screw HHC 3 8 16 2 75 inches GR 5 before serial number GS68 42121 6021 Lock Washer 3 8 inch after ser
33. 15 79806 Bumper before serial number 9568 41912 1 47793 Bumper after serial number GS68 41911 16 6878 Carriage Bolt 1 4 20 x 0 75 inch before serial number GS68 41912 87085 Aluminum Rivet 3 16 0 25 inch after serial number GS68 41911 17 71271 Entry Gate Latch 1 18 22446 Entry Gate Latch Spring 1 19 87320 Entry Gato oed diee 1 20 71220 Entry Gate Hinge Spring Loaded 2 Genie TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 604 1 B Platform Extension before serial number GS68 41738 GS 2668 RT GS 3268 RT Part No 84121 March 2005 600 Platform Components 604 1 Platform Extension before serial number GS68 41738 Rev B Part No Description Qty Item Part Description Gty 1 47138 Snap Pin before serial number 26 71315 Drive Rivet 0 25 x 0 25 9568 41742 2 27 6090 Screw HHC 2 10107 Screw HHC 1 4 20 x 0 75 inch GR 5 Blin ES 28 6638 Flat Washer 1 4 inch PNE 3 6886 Lock Washer 5 16 inch 29 6091 Nylock Nut 1 4 20 91022 2 Baling 1 30 62710 Extension Deck End UE EE Rail Assembly 5 47502 Plastic Bumper 1 25 inches 4 includes items 6 and 27
34. 38 inches 38 16073 Rubber Cushioned Clamp 0 63 x 1 4 inch 1 39 87073 Rubber Grommet 3 5 inches 2 40 Ref Intake Hose refer to 302 1 or 307 1 41 87062 Rain Cap Mount before serial number GS6804 42679 1 99095 Rain Cap Mount Perkins diesel models after serial number GS6804 42678 99097 Rain Cap Mount Kubota gasoline LPG and diesel models after serial number GS6804 42678 42 6021 Lock Washer 3 8 inch 43 47232 Rubber Grommet 2 inches x 2 75 inches 1 44 53023 a y IRIS 1 45 51866 Fuel Pickup Tube gasoline LPG models 1 diesel models 2 46 42338 Fitting diesel models 1 47 35418 Fuel Hose 3 46 inch diesel models 47 inches A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 402 1 D Hydraulic Tank and Ground Controls Installation 69 69690909 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 402 1 Hydraulic Tank and Ground Controls Installation Rev D Part No Description Gty Item PartNo Description Gty 1 Ref Ground Controls Panel Assembly 22 48980 Pitti Qe A 1 refer to 405 1 405 2 23 4828 Nylock Nut 98 16 1
35. 454 kg GS 3268 1 14 38149 Label Patents ANSI 1 37 52802 Notice Max Side Force 200 Ibs 890 GS 3268 EE reg S ANSI and 1 16 43091 Danger General Safety Rules 2 38 52803 Notice Max Side Force 17 43618 Label Directional Arrows 1 90 Ibs 400 GS 3268 18 43619 Label Safety Am 1 Australia 1 IC 4 4 2 19 43696 Danger Electrocution Hazard 2 a 52967 20 44220 Danger Notice Brake Release 40 62059 Cosmetic Genie GS 2668 RT 2 Safety and Operating 41 62060 Cosmetic Genie GS 3268 RT 2 Instructions 1 This list continues on the next page Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 100 Decals March 2005 Figure Rev Description 101 1 B Decals with Words before serial number GS68 42382 Shoding indicotes 48694 52324 72186 decal hidden from or 48695 view i e under covers or 71245 or 71246 5707 43091 52494 for models with 2817 outriggers 2823 EU 4473 43618 72197 40434 7 28235 28174 52673 52674 lt or 52802 E A or 52803 H Engine 62059 62059 0 1 Side or 62060 or 62060 5 od 2 2 43619 44255 49911
36. 5 66812 Red Emergency Stop Button 1 66817 Base with 1 N C Contact 66818 N C Contact 6 19506 Hour 1 7 47899 Circuit Breaker 20A 1 8 Ref Terminal Strip 14 Pole refer to 403 1 9 87085 Aluminum Rivet 3 16 x 0 25 inch before serial number 9568 42382 2 after serial number GS68 42381 4 10 79902 Terminal Strip 30 Pole before serial number GS68 42382 2 87314 Terminal Strip 15 Pole after serial number GS68 42381 11 12344 Nylock Nut 6 32 12 48920 Screw PHPM 6 32 x 0 5 inch GR 2 13 19274 Relay SPDT 12V DC 8 14 5365 Nylock Nut 10 24 15 71874 Carriage Bolt 10 24 x 1 25 inches GR 2 16 4828 Nylock Nut 3 8 x 16 A TEREX COMPANY Part No 84121 GS 2668 GS 3268 March 2005 400 Chassis Tray Components Rev Description B Figure 406 1 LPG Tank Installation s S L SYN gt 7 Y 7 RJ 5 N 7 enie G GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 406 1 LPG Tank Installation Rev 5 Part No Description Gty 1 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 2 7713 Low Profile Nylock Nut 3 8 16 3 51451 LPG Tank Locator 1 4 51454 LPG Tank Guard Assembly
37. 8 Part No 84121 March 2005 400 Chassis Tray Components 409 1 Hydraulic Hoses and Fittings before serial number GS68 41751 Rev B PartNo Description Qty 36 79765 Hose Assembly Components Genie part numbers 48822 48822 and 48758 56 inches 1 37 79774 Hose Assembly Components Genie part numbers 48802 48810 and 48751 36 inches 1 38 79763 Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 inches 1 39 87063 Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 inches 1 40 48904 dnd trs 2 41 79772 Hose Assembly Components Genie part numbers 48800 48800 and 48751 6 33 inches 1 42 42758 Fitting eee 1 43 79770 Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 24 inches 1 44 79771 Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 33 inches 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 2 B Hydraulic Hoses and Fittings from serial number GS68 41751 to GS68 42120 LEGEND A FITTING a lt gt HOSE ASSEMBLY upper gt gt lt CONNECTOR
38. Description Qty 1 55351 Cable Bridge Clamp 8 25 55488 Safety Chock Collar 2 1 4 2 A7622 Cable Bridge Bracket Upper 1 6097 Nylock Nut 4 20 1 4 20 x 1 inch GR 5 1 27 6019 Screw HHC 4 4 6638 Flat Washer 1 4 inch 3 g 16 x 1 25 inches GR 5 5 6889 Low Profile Nylock Nut 1 4 20 28443 Cable Tie 11 5 inches as needed 7 71349 Link Bumper 16 55336 Safety Arm Rest 1 9 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 10 6356 Lock Washer 1 4 inch 11 79494 Cable Mount Bracket 1 12 87190 Solenoid Valve Assembly With Coll u eet 1 87191 Coil 12V DC 84423 Solenoid Valve 2 position 2 way 84421 Washer 84420 Nut 13 55717 Lift Cylinder Assembly includes bearings 1 66470 Seal Kit Texas Hydraulic 78912 Seal Kit Dongyang 14 55560 Orifice 0 059 inch 1 49 mm 1 15 Ref Fitting refer to 409 1 409 2 409 3 and 409 4 16 47574 Limit Switch Cam 1 17 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 18 5397 Flat Washer 5 16 inch 19 4828 Nylock Nut 3 8 16 20 47458 Pivot Pin 1 5 x 8 45 inches 1 21 45226 Rod End 3 x 3 69 inches 2 22 47606 Cable Bridge Bracket Lower 1 23 66098 Cable Tie 9 inches as needed 24 58001 Safety Arm Assembly includes items
39. Genie Parts Manual 2 2005 Refer to inside cover for serial number information Ru GS 2668 RT GS 3268 RT March 2005 Technical Publications Serial Number Information Genie Industries has endeavored to deliver the highest Genie Industries offers the following Parts Manuals for degree of accuracy possible However continuous these models improvement of our products is a Genie policy Therefore product specifications are subject to change Title without notice Part No Readers are encouraged to notify Genie of errors and Genie GS 2668 RT and GS 3268 RT Parts Manual send in suggestions for improvement All before serial number GS68 41200 52301 communications will be carefully considered for future printings of this and all other manuals Contact Us Copyright 1999 by Genie Industries http www genieindustries com 84121 Rev C October 2004 e mail techsup genieind com Second Edition Third Printing Genie is registered trademark of Genie Industries in the USA and many other countries GS is a trademark of Genie Industries 6 Printed on recycled paper Printed in U S A Genie A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 Table of Contents 305 1 B Kubota D 905 Engine View 1 This manual is updated frequently Each parts figure listed below has a figure number 306 1 Kubota D 905 Engine View 2 an
40. ine Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 57 inches Hose Assembly Components Genie part numbers 48800 48802 and 48751 Q 66 inches Qty ues 1 sie 2 1 1 length listed the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Genie Part No 84121 GS A TEREX COMPANY 2668 GS 3268 400 Chassis Components March 2005 Figure Rev Description 410 1 A Hoses and Fittings Cross reference Genie PN Parker PN Description Genie PN Parker PN 12342 6 4 5 CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42794 1 CR S 13757 4 R6X S RUN TEE SWIVEL NUT ORFS 42795 BV 0839 19685 12 10 C5OX S ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42796 BV 0838 22664 12 10 ELBOW 90 STRAIGHT THREAD TO FLARE TUBE 42874 6 8 CLO S 27431 8 12 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 42912 13943 6 4 28678 AS B 33 SLEEVE NYLON 1 81 ID 42920 BV 0840 39871 6 WETX WLN S UNION 909 BULKHEAD W NUT FLARE TUBE 42932 AS B 17 39872 4 R5OX S RUN TEE STRAIGHT THREAD 42936 10243 2 4 39873 6 C5OX S ELBOW 90 STRAIGHT THREAD FLARE TUBE 42953 1 2 DD S 39874 8 6 C5OX S ELBOW 909 STRAIGHT THREAD TO FLARE TUBE 42956 6 WELO WLNL S 39875 4 6 C5OX S ELBOW 90 STRAIGHT THREAD FLARE TUBE 45349 8 V5OX S 39876 6 8 C5OX S ELBOW 909 STRAIGHT THREAD FLARE TUBE 45351 4
41. 1 43 82417 Platform Control Panel 1 44 82418 Ground Control Panel 1 45 82557 Label Platform Controls Location 1 46 82558 Warning Skin Injection Hazard 1 47 82559 Notice Annual Inspection 1 48 82561 Danger Crushing Hazard 2 49 82721 Ground Control Panel 1 50 82754 Label Wheel Load GS 2668 RT 4 51 82755 Label Wheel Load 38 8268 RT utres 4 52 82757 Danger Outrigger Safety and e eee 1 53 82793 Notice Operating Instructions GIOUNG 1 54 82794 Notice Operating Instructions 1 55 82901 Notice Perkins Engine Specifications 1 56 97602 Warning Explosion Ether 1 57 97712 Danger Brake Release Safety after serial number GS6804 43183 1 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 100 Decals March 2005 Rev Figure 102 1 B Description 82417 Shading indicates decal hidden from view i e under covers 82487 43618 E 40434 7 w 5 a 62059 62060 or 82752 or 82878 i or 82877 ae 5 ide
42. 16 24040 Plate Washer 1 2 x 2 25 x 0 187 inch 17 24037 Vibration Isolator 8 18 52539 Spring Washer 4 19 28156 Radiator Cushion Upper 2 20 71781 Engine Mount Bracket engine side 1 21 28155 Radiator Cushion Lower 2 22 52540 Radiator Mount Bolt 2 23 52541 Radiator Mount Clip 2 24 22676 Screw HHC M10 1 25 x 30 mm 8 8 25 22700 Lock Washer M10 26 6175 Screw HHC 3 8 16 x 1 inch GR 5 27 6097 Flat Washer 3 8 inch A TEREX COMPANY Part No 84121 GS 2668 GS 3268 RT March 2005 300 Engine Components N HE x E 8 9 A RZ 2 JEN Z 2 M y 9 8 Cm Ss EN 2 GER Perkins 403C 11 Engine View 1 Description oe Rev B Figure 309 1 Part No 84121 a A TEREX COMPANY G GS 2668 RT GS 3268 RT March 2005 300 Engine Components 309 1 Perkins 403 11 Engine View 1 Rev B Item Part Description Qty Item Part No Description Qty 1 84815 Glow Plug 3 30 49409 Lock Washer M12 2 84811 Fuel Injector 3 31 99107 Engine Mount Bracket Front
43. 1JS78 12 12 410 1 RevA ELBOW 90 SWIVEL NUT ORFS Description HOSE END MALE SWIVEL PIPE ELBOW 90 STRAIGHT THREAD TO ORFS ELBOW 90 METRIC STRAIGHT THREAD TO ORFS SLEEVE FIRE 96 ID HOSE END MALE PIPE PLUG PIPE THREAD UNION ORFS CONNECTOR STRAIGHT THREAD TO 37 SWIVEL ELBOW 90 STRAIGHT THREAD TO FLARE TUBE LBOW 90 LONG STRAIGHT THREAD ORFS BALL VALVE 90 HOSE END MALE PIPE O RING ORFS 4 O RING ORFS 6 O RING ORFS 8 O RING ORFS 10 O RING ORFS 12 O RING ORFS 16 LOCKNUT BULKHEAD HOSE END 45 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK CONNECTOR STRAIGHT THREAD TO ORFS HOSE END FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK ELBOW 90 STRAIGHT THREAD TO ORFS HOSE 3 8 INCH ID HOSE 1 2 INCH ID HOSE 1 INCH ID NIPPLE PIPE CAP TUBE END CAP TUBE END PLUG STRAIGHT THREAD BALL VALVE FITTING HOSE BARB TO MALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD UNION 90 BULKHEAD W NUT ORFS UNION BULKHEAD ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL SEAL LOK HOSE 11 2 INCH ID HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK GS 2668 8 400 Chassis Components March 2005 Figure Rev Description 410 1 A Hoses and Fittings Cross reference 61132 1J7
44. 5 RIGHT FRONT DRIVE MOTOR 2 y 18 g HYDRAULIC FILTER HYDRAULIC gt lt ENGINE A Uy P2 52 24 25 P1 512 3 LIFT M2A 31 31 M A EUNCTION 1 MiB MANIFOLD 31 31 M4B 91 M3B up BRAKE gt lt 4 4 24 24 B1 BRAKE RELEASE HAND PUMP BRAKE 21 9 9 An 0 A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 409 1 Hydraulic Hoses and Fittings before serial number GS68 41751 Rev B Description Qty Item Part No Description Qty 1 79845 Hose Assembly Components 22 79759 Hose Assembly Components Genie part numbers 48812 Genie part numbers 48822 48816 and 48755 Q 263 inches 48822 and 48758 Q 65 inches 1 35 256 2 s 48946 Fitting 2 S 2 24 0 0 9 3 48916 Fitting 3 25 79756 Hose Assembly Components 4 79844 Hose Assembly Components Genie part numbers 48800 Genie part numbers 48812 48800 and 48751 41 inches 1 2 ABa E 1 26 79757 Hose Assembly Components Genie part numbers 48800 5 56003 Fitting before serial number 48800 and 487516 53 inches 1 GS68 41539 4 27 79758 Hasa Assembly Components
45. 83055 30682 6 6 HOSE END FEMALE SWIVEL JIC 88937 20 16 FLO S CONNECTOR MALE PIPE TO ORFS 83056 30682 12 12 HOSE END FEMALE SWIVEL JIC 88938 1 88 16 16 HOSE END FEMALE SWIVEL SEAL 83057 33782 6 6 HOSE END 45 FEMALE SWIVEL JIC 88939 1J988 16 16 HOSE END 90 FEMALE SWIVEL ORFS 83058 33982 6 6 HOSE END 90 FEMALE SWIVEL JIC 88940 811 16 HOSE 1 INCH ID 830600 12 HOSE END 90 FEMALE SWIVEL JIC 88944 1J988 20 20 HOSE END 90 FEMALE SWIVEL ORFS 83063 13743 4 4 HOSE END 45 FEMALE SWIVEL JIC 89403 16 VLO S ELBOW 45 MALE PIPE TO ORFS 83064 13743 8 8 HOSE END 45 FEMALE SWIVEL JIC 89449 6 WJJLO WLNL S RUN TEE BULKHEAD ORFS 83065 13743 12 12 HOSE END 45 FEMALE SWIVEL JIC 89489 4 WJMLO S BRANCH TEE BULKHEAD ORFS 83066 13943 8 8 HOSE END 90 FEMALE SWIVEL JIC 89551 1JB43 6 6 HOSE END BULKHEAD SEAL LOK 83067 14143 6 6 HOSE END 90 FEMALE SWIVEL JIC 89552 1JB43 8 8 HOSE END BULKHEAD SEAL LOK 83068 14143 8 8 HOSE END 90 FEMALE SWIVEL JIC 89593 20 C5OLO S ELBOW 909 STRAIGHT THREAD TO ORFS 83069 12 HOSE END 90 FEMALE SWIVEL JIC 94161 8 8 CLO S ELBOW 909 MALE PIPE TO ORFS 83070 772 8 HOSE 1 2 INCH ID 94358 351TC 12 HOSE 3 4 INCH ID 83071 10671 8 8 HOSE END FEMALE SWIVEL JIC 94418 20 FLO S CONNECTOR MALE PIPE TO ORFS 83072 10671 12 12 HOSE END FEMALE SWIVEL JIC 96358 12 TX S TUBE 83073 13771 8 8 HOSE END 45 FEMALE SWIVEL JIC 96359 12 BTX S NUT FLARE TUBE 83074 13771 12 12 HOSE END 45 FEMALE SWIVEL JIC 96397 8
46. GS 3268 RT Part No 84121 March 2005 800 Accessories 812 1 Oil Cooler Installation after serial number GS68 41205 Rev B Description Qty 87497 S Oil Cooler Option Complete before serial number GS68 42382 97355 Oil Cooler Option Complete after serial number GS68 42381 Ref Wire Harness refer to 411 1 79015 Fuse 20 A 19274 Relay SPDT 12V DC 1 6175 Screw HHC 3 8 16 x 1 inch GR 5 2 4828 Nylock Nut 3 8 16 3 71259 Oil Cooler with Fan 12V DC 1 75854 Fan 75855 Thermostat 4 79182 Oil Cooler Mount 1 5 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 6 6878 Carriage Bolt 1 4 20 x 0 75 inch GR 2 7 6091 Nylock Nut 1 4 20 8 84402 Oil Cooler Door Assembly 1 9 87311 Air Seal Radiator 4 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories Figure 813 1 Rev March 2005 Description Hydraulic Hoses and Fittings Oil Cooler LEGEND gt gt lt CONNECTOR HYDRAULIC TANK FILTER OIL COOLER VN A KO FUNCTION MANIFOLD MIA wea gt up BRAKE gt Genie A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 813 1 Hydraulic Hoses and Fittings Oil Cooler Rev A Item Part Description Qty 1
47. SF cai Mu Mu etr Gn rn eos 1 2 87567 Platform Controls Housing 1 3 Ref Joystick Controller refer to 608 2 4 99164 Rocker Switch Assembly 1 5 Ref Control Cable Assembly refer to 411 1 6 96209 Coil Cord Assembly 1 46266 Coil Cord Strain Relief 7 66812 Red Emergency Stop Button 1 66817 Base with 1 N C Contact 66818 Contact 8 62164 Alarm Assembly 12V DC includes retainer nut 1 72326 Retainer Nut A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 608 1 C Platform Controls Joystick before serial number GS68 42382 A TEREX COMPANY GS 2668 65 3268 RT Part No 84121 March 2005 Item Part 62161 1 65429 52040 52041 2 52050 3 52042 4 46271 5 52043 6 52529 7 21427 8 52527 9 65179 10 52525 11 21434 12 65180 13 19722 14 65178 15 43038 600 Platform Components 608 1 Platform Controls Joystick before serial number GS68 42382 Rev C Description Qty Joystick Complete Joystick Handle Half Set 1 Handle Half Enable Switch Side Handle Half Back Side Enable Switch Push Button includes mounting hardware 1 Enable Switch Lever 1 Push Button Nut 1
48. number GS68 42381 409 1 B Hydraulic Hoses and Fittings before serial number GS68 41751 200 Drive Chassis Components 409 2 B Hydraulic Hoses and Fittings from 201 1 D Steer Axle Linkage Wheels and serial number GS68 41751 to Drive Motors GS68 42120 2024 D Non steer Axle and Drive Motors 4093 Hydraulic Hoses and Fittings from 2031 Non steer Axle Components serial number GS68 42121 to GS6804 43183 300 Engine Components 4 409 4 A Hydraulic Hoses and Fittings after 301 1 C Kubota DF 752 Engine View 1 serial number GS6804 43183 302 1 D Kubota DF 752 Engine View 2 410 1 A Hoses and Fittings Cross reference 303 1 D Kubota DF 752 Engine View 3 411 1 A Electrical Wiring and Power Cables 304 1 D Kubota DF 752 Engine View 4 Table of Contents continues on the next page A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 Table of Contents 500 Scissor Components 501 1 502 1 502 2 503 1 504 1 504 2 C D Scissor Components GS 2668 View 1 Scissor Components GS 2668 View 2 before serial number GS68 41751 Scissor Components GS 2668 View 2 after serial number GS68 41750 Scissor Components GS 3268 View 1 Scissor Components GS 3268 View 2 before serial number GS68 41751 Scissor Components GS 3268 View 2 after serial number GS68 41750 600 Platform Components 601 1 601 2 602 1 602 2 603 1 603 2 604 1 604 2 60
49. under covers 8279 43091 52494 2817 2823 4473 43618 82757 40434 62059 62060 49911 or 52682 4425 52431 43091 82561 31060 38149 28160 82754 E or 82755 2 1 jc Ground Controls EN ide P Decals with Words after serial number GS68 42381 72186 72186 for models with outriggers 82557 28235 or 28174 52673 or 52674 or 52802 or 52803 62059 62060 43619 44255 28158 or 28159 44255 43696 28175 lt 28164 lt ge 28171 Z 52967 28160 52070 52475 82754 or 82755 of O DEN SN 97602 52070 97602 52967 gt 52072 82901 55 52754 s or 44981 4 SC m or 82 82799 52070 82418 52475 Pe 8223 77046 28235 44220 or 28174 82558 82721 52475 97712 52070 TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 100 Decals 101 2 Decals with Words after serial number GS68 42381 RevB Item Part No Description Qty Item Part No Description Qty 84749 Decal Kit Safety Instructional 19 44220 Danger Notice Release includes items 5 6 8 9 11 Safety Operating Instructions 12 14 19 20 21 23 26 28 41 before serial number 42 45 46 49
50. 1 1 25994 Caution Component 06 1 26 52070 Notice Tire Specifications 4 2 28157 Label Dexron before serial 27 52071 Notice Kubota Gasoline Engine number GS68 41709 1 Specifications 1 3 28158 Label Unleaded 28 52072 Notice Kubota Diesel Engine gasoline LPG models 1 Specifications 1 4 28159 Label Diesel diesel models 1 29 52073 Notice Operating Instructions 5 28160 Label LPG gasoline LPG 1 models 1 additional with extra 30 52324 Label Up Down and Function LPG tank option 1 Enable 1 28164 Notice Hazardous Materials 1 31 52431 Label Ground Control Panel 1 7 28171 Label No Smoking 1 32 52475 Label Transport Tie down 4 8 28174 Label Power to Platform 33 52494 Caution Crushing Hazard 230V AC icti aene 3 n a a 1 9 28175 Caution Compartment Access 1 34 52673 Notice Max Side Force 200 Ibs 890 65 2668 ANSI and CSA aaa 1 to Platf Uu Sag ge 3 35 52674 Notice Max Side Force Y EFE as 90 Ibs 400 N GS 2668 12 28236 Warning Failure To Read 1 Australia a ease 1 13 31060 Danger 36 52682 Notice Max Capacity Do Not Alter Limit Switch 2 1000 Ibs
51. 1 3 84814 Injector Pipe 1 32 101320 1 4 94244 Air Cleaner Intake Hose 1 33 99931P Solenoid Mount Bracket 1 5 35434 Hose Clamp 2 inches 3 34 94762 Oil FIlter 25 n dde ees 1 6 49379 Screw HHC 35 99100 Engine Mount Bracket Rear 1 MAU 68 36 72348 Fuel Pump Assembly 1 7 6886 Lock Washer 5 16 inch 89761 O ring 8 60585 Vibration Isolator 1 37 94889 Fuel Filter Assembly 1 9 99116 Upper Radiator Bracket i AED Element 10 72337 Oil Pressure Switch 1 ag 6598 F she a MEN 11 8481443 Injector2 Pie 0 42766 Ras a c E 12 84812 Injector 1 1 serial number GS6804 43090 1 13 99108 1 zc SE SEN 14 94532 Coolant Return Tank 1 e 198945 pus n bar 15 69868 Flange Screw 10 24 x 0 5 inch GS6804 43089 1 16 39594 Flat Washer s EFYDD 0 191 x 0 522 x 0 06 inch 40 51733 U bolt 1 4 20 1 75 x 3 inches 17 6607 Lock Washer 10 41 6356 Lock Washer 1 4 inch 18 99910 Radiator Seal Mount Strip 2 42 6357 Hex Nut 1 4 20 GR 2 19 99930 Fan Shroud 1 43 85155 Hand Primer Pump 1 20 13022 Screw HHC 44
52. 11 Ref Fitting refer to 409 1 409 2 409 3 and 409 4 12 6888 Screw HHC 1 4 20 x 1 inch GR 5 13 6638 Flat Washer 4 inch 14 6889 Low Profile Nylock Nut 1 4 20 15 55336 Safety Arm Rest 1 16 71349 Link Bumper 16 17 47574 Limit Switch Cam 1 18 6175 Screw HHC 3 8 16 x 1 inch GR 5 19 78686 Cable Bridge Bracket Main 2 78900 Trimlock 1 8 x 0 75 inch 2 25 inches 20 78688 Cable Bridge 2 78900 Trimlock 1 8 x 0 75 inch 2 25 inches A TEREX COMPANY Part No 84821 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 601 1 C Platform Installation before serial number GS68 41738 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 601 1 Platform Installation before serial number GS68 41738 Rev C PartNo Description Qty 1 26810 Screw BHHS 3 8 16 x 2 75 inches 2 99804 Platform Assembly with Decals GS 2668 USA and Canada 1 99803 Platform Assembly with Decals GS 2668 Europe 2 99806 Platform Assembly with Decals GS 3268 USA and Canada 1 99805 Platform Assembly with Decals GS 3268 Europe 3 39095 Pivot Pin 7 48 x 1 75 inches 4 4 47934 Wear Pad 6 5 x 2 1
53. 4828 Nylock Nut 3 8 16 4 51395 Nose Guard Steer End 1 5 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 6 79489 Guard Steer End ground controls side 1 7 79490 Guard Steer End engine side 1 55284 Nose Guard engine side 1 9 6097 Flat Washer 3 8 inch 10 6708 Screw HHC 3 8 16 x 2 25 inches GR 5 11 71098 Guard Tube Top engine side 1 12 71094 Tube Guard Lower Side 2 13 64275 Guard Non steer End engine 5106 1 14 64278 Link Guard Gate 1 15 64276 Guard Non steer End ground controls side 1 16 71097 Guard Tube Top ground controls side 1 17 55753 Round Plug Plastic 1 25 Inches iuuenis 2 Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT March 2005 700 Link Guard Components Rev Description B Figure 708 1 Rigid Link Guard Assembly View 3 0000000074 20000000000000074 enia G GS 2668 RT GS 3268 RT Part No 84121 March 2005 700 Link Guard Components 708 1 Rigid Link Guard Assembly View3 Rev B Item Part No Description Qty 1 71089 Link Guard Mesh Steer End 1 2 71090 Link Guard Mesh Side 2 3 71091 Link Guard Mesh Non steer End 2 4 710
54. 6 58 inches 1 48822 and 48751 6 59 inches 1 19 48959 1 This list continues on the next page 20 48932 Fitting siete teas Anode 2 z E 9 length listed component description 21 48975 Fitting iride 1 is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components Figure 409 1 LEFT FRONT DRIVE MOTOR a Rev Description B Hydraulic Hoses and Fittings before serial number GS68 41751 V Lower 4 S NN P1 P2 FWD REV STEER CYLINDER gt March 2005 LEGEND A FITTING gt HOSE ASSEMBLY gt gt lt CONNECTOR 5 RIGHT FRONT DRIVE MOTOR 2 y 18 g HYDRAULIC FILTER HYDRAULIC gt lt ENGINE A Uy P2 52 24 25 P1 512 3 LIFT M2A 31 31 M A EUNCTION 1 MiB MANIFOLD 31 31 M4B 91 M3B up BRAKE gt lt 4 4 24 24 B1 BRAKE RELEASE HAND PUMP BRAKE 21 9 9 An 0 A TEREX COMPANY GS 2668
55. 84121 Parts Stocking List Recommended Parts Description Part No Genie Gray Paint 12 Ounce Aerosol 1268 Genie Blue Paint 12 Ounce Aerosol 1484 Genie Blue Paint 1 Gallon 32150 Genie Gray Paint 1 Gallon 32151 Manuals Genie Industries offers the following support documents for these models Title Part No Genie GS 2668 RT and GS 3268 RT Operator s Manual before serial number GS68 41199 48735 Genie GS 2668 RT and GS 3268 RT Operator s Manual from serial number GS68 41200 to GS68 42381 82233 Genie GS 2668 RT and GS 3268 RT Operator s Manual after serial number GS68 42381 82414 Genie GS 2668 RT and GS 3268 RT Operator s Manual CE models after serial number GS68 42381 82702 Genie GS 2668 RT and GS 3268 RT Service Manual 52302 EMI Safety 27581 Manual of Responsibilities ANSI A92 6 1990 44163 MPANY March 2005 How To Order Parts Please be prepared with the following information when ordering replacement parts for your Genie product Machine model number Machine serial number Genie part number Part description and
56. 84407 Orifice 0 063 1 6 mm 1 11 44175 Dual Coil Spacer 1 12 52380 Solenoid Valve 3 position 4 way 44230 Seal Kit 13 65754 Relief Valve 2000 psi 1915 2 bar 1 84186 Seal Kit A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 800 Accessories Figure Rev Description 808 1 B Hydraulic Hoses and Fittings Outrigger Left Front LEGEND Right Front Outri Cylinder I Oyler HP BRAKE P1 LIFT P2 FUNCTION MANIFOLD 52 2 M2B M3B M4A 1 M4B OUTRIGGER MANIFOLD ENGINE M3A 16 PUMP 2 PUMP 1 5 4 Right Rear Outrigger Left Rear Outrigger Cylinder 1 lt gt 19 1 Cylinder GS 2668 65 3268 RT Part 84121 March 2005 800 Accessories 808 1 Hydraulic Hoses and Fittings Outrigger Rev B PartNo Description Gty Item PartNo Description Qty 1 48911 WEE 8 19 71906 Hose Assembly Components 2 71908 Hose Assembly Components partnumpers 49509 Genie part numbers 48800 48811 and 48751 27 inches 1 48810 48751 27 inches 1 20 71888 Hose Assembly Components Genie part numbers 48800 3 71907 Hose Assembly Componen
57. Coil 10V DC Size 12 1 erc i 20 152466 COIL do 1 2 2387 Valve Mounting Bolt Kit r a A bons MGE Ba o 21 62207 Orifice Plug 0 035 inch 0 9 mm 1 84322 Coil 12V 00 ceeeeeeecceeeeeeeeeeee 4 22 84141 Coil 4 52483 Coll A 10V DC Dual Spade Size 8 1 5 44178 Check Valve 4 23 44170 Solenoid Valve 44224 Seal Kit 2 position 2 way N O 1 6 79833 Check Valve EE Pre set 200 psi 13 8 bar 2 24 62113 Relief Valve 44224 Seal Kit 1500 psi 103 4 bar 1 7 52376 Relief Valve SOL KI Pre set O 3500 psi 241 3 bar 3 25 52484 Coil Nut Tall 2 ccc deser SI 26 52379 Solenoid Valve 8 45642 Diagnostic Nipple 2 2 position 2 way N O Poppet 2 20224 Female Quick Disconnect 44224 Seal Kit 9 45643 Dust Cap u ou eee 2 27 52377 Solenoid Valve 10 62112 Check Valve i BAI ue ee 44224 Seal Kit ES 11 52370 Shuttle Valve ae p 9 529095 Checa Valve u 1 52371 SealKit 12 44169 Solenoid Valve 2 position 4 way 1 44230 Seal Kit 13 84144 Coil 10V DC Dual Spade Size 10 6 14 44174 Coil Nut Short 4 15 52369 Priority Flow Regulator Valve 2 gpm 7 57 L min
58. Components Genie part numbers 48810 48810 and 48751 OD inches 1 15 51154 Fitting 1 16 Ref Manifold Mount refer to 403 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 811 3 B Platform Overload Sensor after serial number GS68 42381 GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 811 3 Platform Overload Sensor after serial number GS68 42381 Rev B Item Part No Description Qty Item Part No Description Qty 1 99267 Platform Stop Bracket 15 96432 Adjustable Overload Pressure battery pack side shown 1 1 99268 Platform Stop Bracket 39907 Electrical Cord ground controls side 18 Gauge 2 Conductor 12960 Connector Large 9999 ppm xS inch s 99283 Hydraulic Line Assembly 375 x 5 16 inch GS 2668 6782 Nylock Nut 5 16 18 99282 Hydraulic Line Assembly GS 3268 i ip 3 8 4 29868 Spring Clip 3 8 16 85223 Gasket 5 6175 Screw HHC 85224 Cover 3 8 16 x 1 inch GR 5 Ref Wire Harness Assembly Pressure Switch refer to 411 1 6 88356 12203 Limit Switch with Roller
59. Decals with Symbols after serial number GS68 42381 82475 82475 LA Additional decals A for models with Ear outriggers E I0 EEF a a 4 69 2 2083 SS or VOX T A or um 28235 82753 82811 Engine or 82839 97719 82562 5 82562 82476 82473 82487 52967 82474 28160 38480 52475 82754 52475 22 or 82755 9 28171 82754 0 28158 82755 NZ 28159 sae Ss or 82476 AN 82474 AUR or 82755 82495 52475 or 28174 82418 52475 Genie GS 2668 RT GS 3268 RT A TEREX COMPANY Part No 84121 March 2005 100 Decals 102 1 Decals with Symbols after serial number GS68 42381 Rev B Item Part Description Qty Item Part No Description Qty 97365 Decal Kit Safety Instructional 27 82752 Danger Max Capacity includes items 7 8 10 17 18 1000 Ibs 454 kg GS 2668 1 saq 28 82753 Danger Max Side Force 1 28158 Label Unleaded 200 Ibs 890 N 1 gasoline LPG models 1 29 82754 Label Wheel Load GS 2668 4 2 28159 Label Diesel diesel models 1 30 82755 Label Wheel Load GS 3268 4 2 ax Side Fore 90 Ibs 400 95 2668 1 4 28171 Label No Smoking
60. Description 202 1 D Non steer Axle and Drive Motors GS 2668 RT e GS 3268 RT Part No 84121 March 2005 200 Drive Chassis Components Part No 1 87059 2 4828 3 79128 4 79129 5 55067 6 51428 51131 7 10258 6024 8 44781 9 47489 10 44780 11 Ref 12 47312 13 55194 52395 52396 79492 14 6024 15 87585 16 55847 71881 17 6198 Description Gty Carriage Bolt 3 8 16 x 3 inches GR 2 Nylock Nut 3 8 16 Hose Block Support Plate 1 Hose Support Block 2 Rubber Grommet 3 5 inches 2 Screw HHC 3 4 10 x 2 75 inches 5 before serial number GS68 41973 Screw HHC 5 8 11 x 2 5 inches GR 5 after serial number GS68 41972 Nylock Nut 3 4 10 before serial number GS68 41973 Nylock Nut 5 8 11 after serial number GS68 41972 Square Key 0 31 x 0 28 x 1 25 inches 1 Lug Bolt 1 2 20 x 1 3 inches GR 8 6 Castle Nut 1 125 18 1 Tire and Wheel Assembly refer to 201 1 Wheel Adapter 1 Drive Brake Motor 28 3 cu in includes items 8 and 10 1 Seal Kit Bearing Kit Brake Disc Kit Nylock Nut 5 8 11 8 Screw HHC 5 8 11 x 3 inches GR 5 after serial number GS68 41699 4 Drive Motor Housing Casting before serial number 956
61. END 45 FEMALE SWIVEL SEAL LOK 48897 50 8 8 5 VALVE CHECK 48839 1J943 12 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48898 DT 50 MOMS 5 VALVE CHECK 48840 1J943 12 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48899 DT 620 MOMS 5 VALVE CHECK 143 155 HOSE END FEMALE SWIVEL SEAL LOK 489004 6 FBOLO SW 035ORI CONNECTOR STRAIGHT THREAD ORFS 48842 1JO43 12 12 HOSE END MALE SEAL LOK KEN 48843 1J143 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48902 IST AOE4G S EEDOWI SO LONG FEMALE RIPETO 48844 1J543 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK STHAIGHI THREAD 48845 1J743 12 12 HOSE END 45 FEMALE SWIVEL SEAL LOK 48505 UES NIPPLEPIEE 48846 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48904 gt gt SOS ELBOW 07S HAIGHT THREAD ER a HOSEEND o0 FEMALE SWIVEL IG 48905 4 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48848 10543 12 12 HOSE END MALE STRAIGHT THREAD 18906 GE RUN TEETHAIGHD THREAD 48849 1JC71 12 12 HOSE END FEMALE SWIVEL SEAL LOK 48907 41500055 ELBOWJASSSTRAIGHT THREAD TD ORFS 48850 12 HOSE END FEMALE SWIVEL SEAL LOK 48508 RUN TEE SWIVEENUTIOHES 48851 1171 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 99309 FILO TEE BULKHEAD ORES K eg HOSE ENDASE FEMALE SWIVEL SEALEOK 489104 GTX S W 0300RIFIC CONNECTOR FEMALE PIPE TO FLARE TUBE 48853 1J971 12 12 HOSE END 90 FEMALE SWIVEL SEAL LOK 48911 4 6 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48854 1JC43 16 16 HOSE END FEMALE SWIVEL SEAL
62. F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 83075 13971 8 8 HOSE END 90 FEMALE SWIVEL JIC 96398 12 8 F5OX S CONNECTOR STRAIGHT THREAD FLARE TUBE 83076 13971 12 12 HOSE END 90 FEMALE SWIVEL JIC 96402 10343 6 6 HOSE END MALE JIC 83077 14171 8 8 HOSE END 90 FEMALE SWIVEL JIC 96407 30382 6 6B HOSE END MALE JIC 83078 14171 12 12 HOSE END 90 FEMALE SWIVEL JIC 83080 13943 16 16 HOSE END 90 FEMALE SWIVEL JIC 83103 12 HOSE END FEMALE SWIVEL JIC 83104 10671 10 12 HOSE END FEMALE SWIVEL JIC 83112 1JC71 8 8 HOSE END FEMALE SWIVEL SEAL LOK 83113 1 871 16 12 HOSE END FEMALE SWIVEL SEAL 83114 2 12 HOSE END FEMALE SWIVEL SEAL LOK 83115 1J971 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83116 1J171 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 83117 1J771 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 83127 1J543 6 8 HOSE END 90 FEMALE SWIVEL JIC 83128 1JC43 6 8 HOSE END FEMALE SWIVEL SEAL LOK 87033 12 6 TRLO S REDUCER TUBE END TO SWIVEL ORFS 87034 3J782 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 87172 12HP5ON S PLUG STRAIGHT THREAD 87185 8 WNLO WLNL S UNION BULKHEAD 45 ORFS 87246 4 C6X S ELBOW 90 SWIVEL NUT TO FLARE TUBE 87679 6 LHP S FLANGE SEAL FITTING MALE 87681 6PLS 0702 BONDED SEAL 88100 SR88100 ADAPTER OIL DRAIN GM 3 0L 88311 1JS43 20 20 HOSE END FEMALE SWIVEL SEAL LOK 8835 20 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS 88474 10081 20 Crimp Shell 1 25 88475 1988 20 24 HOSE END 90 FLANGE HEAD 88476 JS88 24 24 H
63. Fitting 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 65 inches 1 Fitting s Goa tede 2 8 G Part No 84121 A TERI Part No 21 79756 22 79757 23 79758 24 79768 25 87064 26 48933 27 79773 28 39882 29 79762 30 79764 31 79765 32 79774 33 79763 400 Chassis Tray Components 409 4 Rev A Description Qty Hose Assembly Components Genie part numbers 48800 48800 and 48751 41 inches 1 Hose Assembly Components Genie part numbers 48800 48800 and 48751 53 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 65 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 77 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 77 inches 1 i eon ee tans 12 Hose Assembly Components Genie part numbers 48800 48810 and 48751 493 5 Iiches oic agas 1 Fitting 1 Hose Assembly Components Genie part numbers 48800 48800 and 48751 65 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 Q 59 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 Q 56 inches 1 Hose Assembly Components Genie part numbers 48802 48810 and 48751 Q 36 inches 1 Hose Assembly Components Genie part numbers 48822
64. INCH ID HOSE 5 8 INCH ID HOSE 1 4 INCH ID SLEEVE NYLON 86 ID HOSE END FEMALE SWIVEL SEAL LOK HOSE END 45 FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END MALE SEAL LOK NO O RING HOSE END FEMALE SWIVEL JIC HOSE END 90 FEMALE SWIVEL JIC HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE END FEMALE SWIVEL SEAL LOK A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 410 1 Hoses and Fittings Cross reference Rev A Genie PN Parker PN Description Genie PN Parker PN Description 48813 1143 66 HOSE END 90 FEMALE SWIVEL SEAL LOK 48875 6 R6LO S RUN TEE SWIVEL NUT ORFS 48814 1J543 6 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 488774 F5OLO SW 025ORI CONNECTOR STRAIGHT THREAD TO ORFS 48815 1J743 6 6 HOSE END 45 FEMALE SWIVEL SEAL LOK W 025 ORI 48816 1J943 6 6 HOSE END o FEMALE SWIVEL SEAL LOK 48878 16 12 C5OLO S ELBOW 909STRAIGHT THREAD TO ORFS 48817 1JS43 6 8 HOSE END FEMALE SWIVEL SEAL LOK 48879 8 610 8 ELBOW 90 SWIVEL NUT ORFS 48818 1J943 8 4 HOSE END 90 FEMALE SWIVEL SEAL LOK 48880 06 285 CAP DIAGNOSTIC NIPPLE 48819 1JC43 8 6 HOSE END FEMALE SWIVEL SEAL LOK 48881 6 HLO S UNION ORFS 488200 1 743 8 6 HOSE END 45 FEMALE SWIVEL SEAL LOK 48882 PD34BTL DIAGNOSTIC NIPPLE SEA
65. LEGEND 8 ENGINE HYDRAULIC 15 FILTER UU P2 T gt HYDRAULIC gt TANK 51 20 M2A 6 M1B MANIFOLD M2B 26 BRAKE gt M3A M4A pe gt HP B1 BRAKE RELEASE HAND PUMP BRAKE E A LEFT 26 BRAKE REAR DRV MTR 26 B NA N BRAKE A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 Part No 1 79845 2 48875 3 48916 4 99175 5 48943 6 48912 7 79754 8 48980 9 45161 10 48922 11 48959 12 79847 13 79767 14 79766 15 79755 16 48932 17 48975 18 79759 19 48946 20 48905 21 79756 400 Chassis Tray Components 409 3 Hydraulic Hoses and Fittings from serial number GS68 42121 to GS6804 43183 Rev B Description Qty Hose Assembly Components Genie part numbers 48812 48816 and 48755 Q 263 inches 68 3268 E 1 Fitting 2 Fitting 3 Hose Assembly Components Genie part numbers 48812 48812 and 48755 195 inches 1 ass shan HYNN 4 Fitting s sanu mataas 2 Hose Assembly Components Genie part numbers 48841 48845 and 48761 45 inches 1 Fitting x 1 Strainer Assembly
66. LOK 48912 4 6 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48855 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 489134 6 F5OLO SW 030OR CONNECTOR STRAIGHT THREAD TO ORFS 48856 1171 16 16 HOSE END 90 FEMALE SWIVEL SEAL LOK W 030 ORI 48857 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 48914 4 8 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48859 1JS43 8 4 HOSE END FEMALE SWIVEL SEAL LOK 48915 6 C5OLO S ELBOW 90 STRAIGHT THREAD TO ORFS 48867 PD36BTL DIAGNOSTIC NIPPLE SEAL LOK SWIVEL 48916 6 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 48873 6PNLO S PLUG TUBE END ORFS 48917 6 FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 48874 6 PNTX S PLUG FLARE TUBE A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Components March 2005 Figure 410 1 48918 6 R5OLO S Genie PN Parker PN 48919 48920 48921 48922 48923 48925 48926 48927 48928 48929 48930 48931 48932 48933 48934 48935 48936 48937 48938 48939 48940 48941 48942 48943 48944 48945 48946 48947 48948 48949 48950 48951 48952 48953 48954 48955 48956 48957 48958 48959 48960 48961 48962 48963 48964 6 S5OLO S 6 V5OLO S 6 FLO S 6 6 FLO S 6 P5ON S 6 WELO S 6 4 C5OLO S 6 4 F5OLO S 6 4 V5OLO S 6 8 C5OLO S 6 8 F5OLO S 6 10 F5OLO S 8 C5OLO S 8 F5OLO S 8 FF5OLO S 8 R5OLO S 8 S5OLO S 8 V5OLO S 8 R6LO S 8 S6LO S 8 WJJLO WLNL S 8 4 TRLO S 8 6 C5OLO S 8 6 F5OLO S 8 8 FLO S 8 FTX S 8 10 F5OLO S 8 12 C5OLO S 8
67. S 11876 24 79137 Control Door Hinge 1 3 71877 Keeper 1 4 turn 2 4 71875 Spring Clip 1 4 turn 0 188 inch 2 5 6878 Carriage Bolt 1 4 20 x 0 75 inch GR 2 6 6091 Nylock Nut 1 4 20 7 21618 Rubber Cushioned Clamp 1 32 inches ehe 1 8 79370 Manual Lowering Bracket Battery Mount before serial number GS68 41824 1 9 55396 Manual Lowering Battery Assembly 12V DC 0 8 AH before serial number 9568 41824 1 79895 Battery Assembly from serial number GS68 41824 to GS68 42381 10 55736 Capacitor 16V DC diesel models 1 11 52464 Breather Cap Assembly 1 12 31506 Filler Neck Strainer 1 13 21141 Fluid Level Indicator includes mounting fasteners and O ring 1 14 79351 Bolt Style Hydraulic Tank Strap 29 9 inches 1 31658 Rubber Trim 28 5 inches 15 14262 Drain Plug Hex Head 3 inch 1 16 79181 Hydraulic Tank 15 gallons 1 17 79847 TF 1 18 87070 Return Filter Assembly 1 52465 Element 10 micron 19 48954 1 20 48922 1 21 45161 Hydraulic Tank Strainer 1 Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis
68. SWIVEL SEAL LOK 48800 1JC43 4 4 42768 1 4 HOSE END MALE SEAL LOK 48801 1J743 4 4 42776 601 8 HOSE 1 2 INCH ID 48802 1J943 4 4 42777 1J743 16 16 HOSE END 45 FEMALE SWIVEL SEAL LOK 48804 1JM43 4 4 42786 16 CLO S ELBOW 90 MALE PIPE TO ORFS 48805 10643 4 4 42787 16 R6LO S RUN TEE SWIVEL NUT ORFS 48806 13943 4 4 42788 16 8 TRLO BL S REDUCER TUBE END TO SWIVEL ORFS 48807 1JS43 4 4 42789 6 6 CLO S ELBOW 902 MALE PIPE TO ORFS 48808 3JC82 8 8 42790 8 10 V5OLO S ELBOW 45 STRAIGHT THREAD ORFS 48809 3JC82 12 12 42791 3 4 CD S ELBOW 90 MALE TO FEMALE PIPE 48810 1JC43 6 4 42792 3 4 X 1 2 PTR S REDUCER MALE FEMALE 48811 1J943 6 4 42793 1 2 CR S ELBOW 909 MALE PIPE 48812 1JC43 6 6 Genio Description LBOW 90 MALE PIPE ALL VALVE BALL VALVE E B ELBOW 90 MALE PIPE TO ORFS HOSE END 90 FEMALE SWIVEL JIC BALL VALVE 90 SLEEVE NYLON 1 22 ID HOSE END FEMALE PIPE ELBOW 90 FEMALE PIPE UNION 90 BULKHEAD W NUT ORFS ELBOW 45 STRAIGHT THREAD TO FLARE TUBE E LBOW 45 STRAIGHT THREAD TO FLARE TUBE HOSE END MALE JIC SWIVEL 90 STRAIGHT THREAD TO 37 FLARE HOSE 1 4 INCH ID 1 4 INCH ID HOSE 1 4 INCH ID HOSE 3 8 INCH ID HOSE 3 8 INCH ID HOSE 3 8 INCH ID 1 2 INCH ID 1 2 INCH ID HOSE 1 2 INCH ID HOSE 5 8 INCH ID HOSE 5 8 INCH ID HOSE 3 4 INCH ID HOSE 3 4 INCH ID HOSE 3 4 INCH ID HOSE 1 INCH ID HOSE 1 INCH ID SLEEVE NYLON 1 06 ID SLEEVE NYLON 1 42 ID HOSE 1 2
69. Tray Components March 2005 Figure Rev Description 403 1 D Hydraulic Tray Components View 1 o o 2060600 4 69 9 GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 403 1 Hydraulic Tray Components View 1 Rev D PartNo Description Gty Item Description Qty 1 45708 J hook Battery 22 104603 Ground Wire Assembly from includes fasteners 2 serial number GS6804 43079 to 2 71721 Battery Hold down 1 99680574302 79391 Keeper 23 99207 Internal Star Washer 10 from 3 8255 Screw HHC WC GS6804 43079 to 3 8 16 x 0 75 inch GR 5 4 6021 Lock Washer inch 24 104702 Elevated Hose Guide ground controls side after 5 79386 Terminal Strip 14 Pole serial number GS6805 43602 1 before serial number GS6805 43622 1 8255 Screw HHC 3 8 x 16 x 0 75 inch GR 5 after serial number GS6805 43621 6 87085 Aluminum Rivet 3 16 x 0 25 inch before serial number GS6805 43622 4828 Nylock Nut 3 8 x 16 after serial number GS6805 43621 7 Ref Function Manifold refer to 407 1 8 79474 Manifold Mount 1 47733 Plastic Handle Cover 9 11335 Shoulder Bolt SHS 3 8 16 x 0 5 inch 10 87075 Nylon Flat Washer 0 5 x 1 25 x 0 063 inch
70. for models with gauge option 1 39 23469 or models with gauge option 1 49 84084 Water Temperature Switch 1 41 27905 Muffler Heat Shield 1 42 46131 Ima ee o SS se aa 0 0 1 a SUE Muffler Flange Heat Shield 48 721996 Left Side anan qas 1 46 22918 ac nee 1 47 27367 Muffler Flange Heat Shield Right Side 22 1 Hex Nut 5 16 18 GR 2 Lock Washer 5 16 inch 4 Muffler Flange Gasket 1 Exhaust Manifold Gasket 1 Exhaust Manifold 1 Exhaust Manifold Heat Shield 1 Oil Pressure Sending Unit for models with gauge option 1 Fitting for models with gauge option 1 Oil Pressure Switch 1 ENEE unie 1 Genie Part No 84121 A TEREX COMI IPANY 300 Engine Components Kubota DF 752 Engine View 1 E x Description Qty Pipe a u 1 Plain Washer 1 Drain Plug Engine Oil Pan 1 Drain Plug Gasket Engine Oil Pan 1 Alternator 1 Alternator Stay 1 Hose Clamp 2 Lower Radiator Hose 1 Alternator V belt 1 ES ice amc deg 1 Fan 1 Water PUMP orione 1 Low Pressure Hose 3
71. with Seal gasoline LPG models 10 87173 Turn Switch Black with Seal 1 11 66813 Black Push Button with Seal 2 66814 Base with 2 N O Contacts 66816 N O Contact 12 66811 Key Switch 3 position Maintained before serial number 6568 41824 1 96008 Key Switch 3 position after serial number GS68 41823 21982 Single Key 37947 Key Package of 10 13 56100 Hour Meter before serial number GS68 41824 1 19506 Hour Meter after serial number GS68 41283 14 46436 Rubber Grommet 2 75 inches 1 Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 405 2 B Ground Controls after serial number GS68 42381 T GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 405 2 Ground Controls after serial number GS68 42381 Rev B Item Part No Description Qty 104656 5 Locking Key Option 104657 S Standard Key Option 1 84752 Ground Control Panel Assembly with Decals 1 2 84738 Electronic Control Module Kit includes instructions 1 3 49816 Screw PHPM 10 32 x 0 75 inch GR 2 4 96008 Key Switch 3 Position Standard 1 83131 Key Switch 3 Position Locking 21982 Single Key 37947 Key Package of 10
72. 0 11 12 400 Chassis Tray Components 411 1 Electrical Wiring and Power Cables Rev A Part No 79882 99438 79896 79876 99436 87262 99439 104717 71532 99440 71531 99441 79883 99437 Description Qty Wire Harness Assembly Level Sensor before serial number GS68 Zr WRN 1 Wire Harness Assembly Level Sensor after serial number GS68 42381 Wire Harness Assembly Down Limit Switch 1 Wire Harness Assembly LCP J2 before serial number 9568 42382 1 Wire Assembly LCP J2 after serial number GS68 42381 Wire Harness Assembly Outrigger Manifold before serial number GS68 42382 1 Wire Harness Assembly Outrigger Manifold from serial number GS68 42382 to GS6805 43617 Wire Harness Assembly Outrigger Manifold after serial number GS6805 43618 Wire Harness Assembly Outrigger steer end before serial number GS68 42382 1 Wire Harness Assembly Outrigger steer end afrer serial number GS68 42381 Wire Harness Assembly Outrigger non steer end before serial number GS68 42382 1 Wire Harness Assembly Outrigger non steer end after serial number GS68 42381 Wire Harness Assembly Down Pigtail before serial number GS68 42382 1 Wire Harness Assembly Down Pigtail after serial number GS68 42381 This lis
73. 0 Accessories March 2005 Figure Rev Description 809 1 C Platform Work Light A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 809 1 Platform Work Light Rev Item Part No Description Qty 51216 Work Light Complete GS 2668 before serial number GS68 42382 51243 Work Light Complete GS 3268 before serial number GS68 42382 97353 Work Light Complete GS 2668 after serial number GS68 42381 97354 Work Light Complete GS 3268 after serial number GS68 42381 Ref Work Light Wire Harness refer to 411 1 1 71498 Work Light with switch includes mounting fasteners 2 2 71382 Work Light Bracket 2 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 810 1 C Pipe Cradle Assembly A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 810 1 Pipe Cradle Assembly Rev C Item Part No Description Qty 84438 Pipe Cradle Kit Complete 1 79156 Pipe Holder Bracket Non steer End 1 2 14033 Screw HHC 3 8 16 x 2 75 inches 5 3 6097 Flat Washer 3 inch 4 4828 Nylock Nut 3 8 16 5 66171 Pipe Cradle Rack Channel 2 6 6
74. 0 Governor Spring Lower 1 13 51301 Solenoid Plate Mount 1 14 51745 Choke Solenoid 12V DC 1 52513 Solenoid Boot 15 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 16 6091 Nylock Nut 1 4 20 17 51510 Choke 1 18 21496 Hex Nut 1 4 28 GR 2 2 19 32076 Ignition Coil 1 20 21130 Clevis Yoke 1 4 28 1 21 6888 Screw HHC 1 4 20 x 1 inch 5 1 22 30785 550 Threaded Rod 1 4 28 x 5 5 inches 1 23 29073 Throttle Solenoid 1 52537 Solenoid Boot 24 Ref LPG Regulator refer to 302 1 25 6638 Flat Washer 1 4 inch 2 26 52538 Distributor Heat Shield 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 300 Engine Components March 2005 Figure Rev Description 304 1 D Kubota DF 752 Engine View 4 9 909 A d n 2 9 GS 2668 GS 3268 RT Part No 84121 March 2005 300 Engine Components 304 1 Kubota DF 752 Engine View 4 Rev D Item Part Description Qty Item Part No Description Qty 1 32087 Hose Clamp 2 28 6732 Screw HHC 2 32088 Upper Radiator Hose
75. 1 24 99838 25 99839 26 99845 enie REX COMPANY 400 Chassis Tray Components 411 1 Electrical Wiring and Power Cables Rev A Description Qty Wire Harness Assembly Beacons option before serial number GS68 42382 1 Wire Harness Assembly Beacons option after serial number GS68 42381 Wire Harness Assembly Generator option before serial number GS68 42382 1 Wire Harness Assembly Generator option after serial number GS68 42381 Wire Harness Assembly Limit Switch Cable CE 1 Wire Harness Assembly Pressure Switch CE 1 Wire Harness Assembly Up Limit Switch CE 1 Wire Harness Assembly Down Delay CE 1 Wire Harness Assembly Up Coil GE eie ensi 1 GS 2668 8 500 Scissor Components March 2005 Figure Rev Description 501 1 C Scissor Components GS 2668 View 1 252627727 86 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 Part No 1 84235 2 84236 3 84237 4 84238 84818 5 84239 84819 6 8516 7 5397 4828 9 45226 10 47530 11 84243 12 25817 13 47360 14 47373 15 11890 16 7713 17 6175 Description Qty Inner Arm Assembly Number 4 includes item 27 1 Outer Arm Assembly Number 4 includes item 27
76. 1 8 8178 Screw HHC 3 8 16 x 2 5 inches GR 5 9 47520 Thrust Washer 0 75 x 1 25 x 0 06 inch 2 10 4828 Nylock Nut 3 8 16 11 51416 Grab Handle 2 12 51039 End Rail ground controls side 1 13 51036 Entry Gate 1 14 47523 Lower Hinge 1 Genie TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 603 2 A Platform Entry Gate after serial number GS68 41737 GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 603 2 Platform Entry Gate after serial number GS68 41737 Rev A Item Part No Description Qty 1 79355 Tube Plug Square 8 2 6708 Screw HHC 3 g 16 x 2 25 inches GR 5 3 6097 Flat Washer 3 8 inch 4 4828 Nylock Nut 3 8 16 5 79786 End Rail engine side 1 6 4266 Screw HHC 1 4 20 x 2 inches GR 5 7 6638 Flat Washer 1 4 inch 6091 Nylock Nut 4 20 9 8179 Screw HHC 1 4 20 x 2 25 inches GR 5 10 87014 Grab Handle 2 11 79785 End Rail ground controls side 1 12 47502 Plastic Bumper 1 25 inches 4 13 87648 Carriage Bolt 3 8 16 x 2 75 inches GR 2 14 66030 Wire Lock Pin 3 8 x 2 5 inches 4
77. 110 Hose Assembly Components Genie part numbers 39893 39893 and 39887 13 inches 1 15 51154 ge 1 16 Ref Manifold Mount refer to 403 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 811 2 B Platform Overload Sensor from serial number GS68 41639 to GS68 42381 a o aN o N A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 811 2 Platform Overload Sensor from serial number GS68 41639 to GS68 42381 Rev B Part No Description Gty 1 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 2 6021 Lock Washer 3 8 inch 3 49863 Rubber Cushioned Clamp 1 13 x 0 375 inch 4 51151 Pressure Switch 2500 6000 psi 172 413 bar 1 64255 Pressure Switch Wire Harness 87261 Wire Harness Assembly 5 Ref Function Manifold refer to 407 1 6 48930 EE 1 7 48875 7 1 8 11335 Shoulder Bolt 3 16 x 0 5 inch 9 87075 Nylon Flat Washer 0 5 x 1 25 x 0 063 inch 10 4828 Nylock Nut 3 8 16 11 Ref Manifold Base refer to 403 1 12 Ref Hydraulic Tray refer to 403 1 13 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 14 87351 Hose Assembly
78. 12 F5OLO S 8 16 6 10 68 10 58 10 6 10 565 10 55010 5 10 R6LO S 10 4 TRLO BL S 10 6 TRLO BL S 10 12 F5OLO S 12 C5OLO S 12 F5OLO S 12 R5OLO S 12 55010 5 12 V5OLO S 12 R6LO S Rev Description A Hoses and Fittings Cross reference RUN TEE STRAIGHT THREAD Description BRANCH TEE STRAIGHT THREAD TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS ONNECTOR MALE PIPE TO ORFS ONNECTOR MALE PIPE TO ORFS LUG STRAIGHT THREAD NION 90 BULKHEAD ORFS LBOW 90 STRAIGHT THREAD TO ORFS ONNECTOR STRAIGHT THREAD TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS LBOW 90 STRAIGHT THREAD TO ORFS ONNECTOR STRAIGHT THREAD TO ORFS E 0 0 P U E 0 CONNECTOR STRAIGHT THREAD ORFS E LBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR LONG STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS BRANCH TEE SWIVEL NUT TO ORFS RUN TEE BULKHEAD ORFS REDUCER TUBE END TO SWIVEL ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS CONNECTOR MALE PIPE TO FLARE TUBE CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS ELBOW 90 LONG STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT TH
79. 13 Low Profile Nylock Nut 3 8 16 17 38016 Plastic Roller 2 18 35706 Roller Bolt 0 47 inch 2 19 87571 Extension Deck Stop Bracket ground controls side 1 20 6889 Low Profile Nylock Nut 1 4 20 21 87645 Carriage Bolt 1 4 20 x 0 63 inch GR 2 22 87675 Catch Bracket Extension Deck 2 23 79783 Platform Extension Railing ground controls side 1 24 79791 Extension Deck 1 25 6638 Flat Washer 1 4 inch 26 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 605 1 B Platform Extension Deck Lock before serial number GS68 41738 2 A TEREX COMPANY 036 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 605 1 Platform Extension Deck Lock before serial number GS68 41738 RevB Part No Description Gty 1 8178 Screw HHC 3 8 16 2 5 inches GR 5 2 4828 Nylock Nut 3 8 16 3 55753 Round Plug Plastic 1 25 INCHES s cere em eas 2 4 47520 Thrust Washer 0 75 x 1 25 x 0 06 inch 1 5 6086 Low Profile Nylock Nut 1 2 13 6097 Flat Washer 3 8 inch 7 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 8 51846 Extension Lock Rod Bracket
80. 18 19 and 27 1 A TEREX COMPANY Part No 84821 GS 2668 RT e GS 3268 RT 500 Scissor Components March 2005 Figure Rev Description 502 2 A Scissor Components GS 2668 View 2 after serial number GS68 41750 17 GS 2668 RT e GS 3268 RT Part No 84121 March 2005 500 Scissor Components 502 2 Scissor Components GS 2668 View 2 after serial number GS68 41750 Rev A PartNo Description Qty Item PartNo Description Qty 1 6175 Screw HHC 23 58001 Safety Arm Assembly 3 8 16 x 1 inch GR 5 includes items 2 and 22 1 2 5397 Flat Washer 5 16 inch 3 4828 Nylock Nut 3 8 16 4 78687 Cable Bridge Bracket Upper 2 78900 Trimlock 1 8 x 0 75 2 25 inches 5 71349 Link Bumper 16 6 6888 Screw HHC 1 4 20 x 1 inch GR 5 7 6638 Flat Washer 4 inch 6889 Low Profile Nylock Nut 1 4 20 9 55336 Safety Arm Rest 1 10 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 11 6356 Lock Washer 1 4 inch 12 79494 Cable Mount Bracket 1 13 87190 Solenoid Valve Assembly With e iret dera edens 1 87191 Coil 12V DC 84423 Solenoid Valve 2 position 2 way 84421 Washer 84420 Nut 14 55560 Orifice 0 059 inch 1 49 mm 1 15 Ref Fitting refer to 409 1 409 2 409 3 and 409 4 16 55717 Lift Cylinder Assembl
81. 29 1 44743 Manual Storage Box 1 31 4266 Screw HHC FE 7 8178 Screw HHC 4 20 x 2 inches GR 5 3 8 16 x 2 5 inches GR 5 32 6086 Low Profile Nylock Nut 1 2 13 4828 Nylock Nut 3 8 16 33 79355 Tube Plug Square 9 51034 Platform Extension Railing 1 5 0 065 INCH 8 ground controls side 1 4 47523 el le ene 2 10 8255 Screw HHC 35 51143 Joystick Carrier 1 a iL GeO neh OS 36 Ref Platform Controls refer to 607 1 11 6024 Nylock Nut 5 8 11 12 6175 Screw HHC 3 8 16 x 1 inch GR 5 13 47520 Thrust Washer 0 75 1 25 x 0 06 inch 4 14 39580 Bearing 0 75 x 1 x 0 38 inch 4 15 51437 Roller Wheel Platform Extension 4 x 2 inches 2 16 51055 Roller Wheel Support Bracket 2 17 51139 Platform Extension Roller Pin 3 993 Inches 2 are ttc 2 18 7713 Low Profile Nylock Nut 3 8 16 19 5397 Flat Washer 5 16 inch 20 51478 Side Roller Mount ground controls side shown 1 51407 Side Roller Mount engine side 21 38016 Plastic Roller 2 22 35706 Roller Bolt 0 47 inch 2 23 47424 5 Platform Extension Assembly 1 24 47230 Rubber Bumper 4 25 51436 Platform Extension Floor 1 Genie TEREX COMPANY Part No 84121 GS 266
82. 3 4473 43618 72197 40434 7 28235 or 28174 52673 or 52674 lt or 52802 E A or 52803 Engine 62059 62059 0 1 Side or 62060 or 62060 9 6 0 2 43619 44255 49911 E 5 28158 52682 2 P yc Ground Controls 5 28159 5 ide ii e 44255 3696 Z 28175 SC 28164 lt ge 28171 gt T 52967 28160 52070 52475 or 52072 82754 or 82755 28157 2561 or 82366 38149 82236 52070 82239 58235 or 28174 65053 77046 52475 44220 52070 A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 100 Decals 101 1 Decals with Words before serial number GS68 42382 RevB Item Part No Description Qty Item Part No Description Qty 84405 Decal Kit Gasoline LPG Safety 21 44255 Danger Crushing Hazard 4 Instructional does not include items 2 4 8 11 14 23 24 25 22 44736 Danger Tilt Alarm 1 27 28 34 35 36 37 38 39 40 23 48694 Platform Control Panel 41 43 44 45 46 48 and 49 gasoline LPG models 1 84406 Decal Kit Diesel Safety Instructional does not include et Eau fol Panel 1 items 1 2 3 5 8 11 14 23 24 diesel models 25 27 28 34 35 36 37 38 39 25 49911 Notice Maximum Capacity 40 41 43 44 45 46 48 and 49 1250 300 Ibs GS 2668
83. 3 engine side includes item 28 Europe Asia South America 23 47302 Pivot Pin 1 75 x 8 687 inches 4 24 84247 Inner Arm Assembly Number 3 includes item 28 1 25 47301 Pivot Pin 1 75 x 26 75 inches 11 26 18384 Snap Ring 1 75 inches 27 39127 Flat Washer 1 79 x 2 25 x 0 12 inch 28 51144 Bearing 1 75 2 x 1 25 inches 82 29 84248 Outer Arm Assembly Number 4 engine side includes item 28 1 30 84821 Outer Arm Assembly Number 3 ground controls side includes item 28 1 31 84822 Outer Arm Assembly Number 3 engine side includes item 28 1 32 84823 Inner Arm Assembly Number 4 includes item 28 1 MPANY GS 2668 RT e GS 3268 RT 500 Scissor Components March 2005 Figure Rev Description 504 1 B Scissor Components GS 3268 View 2 before serial number GS68 41751 A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 500 Scissor Components 504 1 Scissor Components GS 3268 View 2 before serial number GS68 41751 Rev B Part No Description Qty Item Part No Description Qty 1 71349 Link Bumper 16 23 55351 Cable Bridge Clamp 8 2 8516 Screw HHC 24 47625 Cable Bridge Support B
84. 3 x 0 13 inch 4 5 47159 Slide Block 6 5 x 2 38 x 5 5 inches 2 6 39127 Flat Washer 1 79 x 2 25 x 0 12 inch 7 4828 Nylock Nut 3 8 16 8 21604 Screw HHC 3 8 16 x 3 25 inches 5 9 47160 Scissor Arm Anchor 4 25 x 2 38 x 5 75 inches 2 10 55663 Quick Disconnect Platform Controls 1 11 6888 Screw HHC 1 4 20 x 1 inch GR 5 12 6638 Flat Washer 4 inch 13 25969 Spring Clip 4 20 14 24649 Rubber Grommet 1 5 x 2 inches 1 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 601 2 B Platform Installation after serial number GS68 41737 GS 2668 GS 3268 RT Part No 84121 March 2005 Part No 1 26910 Description Screw BHHS 3 8 16 x 2 75 inches Assemblies with Word Decals USA and Canada 2 84231 84844 84233 84846 Australia 2 84842 84845 84843 84847 Platform Deck Assembly GS 2668 from serial number GS68 41738 to GS68 42381 Platform Deck Assembly GS 2668 after serial number GS68 42381 Platform Deck Assembly GS 3268 from serial number GS68 41738 to GS68 42381 Platform Deck Assembly GS 3268 after serial number GS68 42381 Platform Deck Assembly GS 2668 from serial number GS68 41738 to GS68
85. 301 16 79891 79892 16 99296 99297 17 79884 79885 18 99844 19 99842 Description Gty Wire Harness Assembly Dual Fuel and Diesel J1 before serial number GS68 42382 1 Wire Harness Assembly Dual Fuel J1 from serial number GS68 42382 to GS6805 43621 1 Wire Harness Assembly Diesel J1 from serial number GS68 42382 to GS6805 43621 Wire Harness Assembly Dual Fuel J1 after serial number 956805 43621 1 Wire Harness Assembly Diesel J1 after serial number GS6805 43621 Wire Harness Assembly Down Delay Relay CE models 1 Control Cable Pigtail before serial number GS68 42382 1 Control Cable Pigtail after serial number GS68 42381 Control Cable Platform to Chassis GS 2668 before serial number GS68 42382 1 Control Cable Platform to Chassis GS 3268 before serial number GS68 42382 Control Cable Platform to Chassis GS 2668 after serial number GS68 42381 1 Control Cable Platform to Chassis GS 3268 after serial number GS68 42381 Wire Harness Assembly Down GS 2668 1 Wire Harness Assembly Down GS 3268 Wire Harness Assembly Terminal Strip CE 1 Wire Harness Assembly Pressure Switch Cable CE 1 Part No 84121 A TEF Item Part 20 87266 99442 21 87260 99446 22 99840 23 9984
86. 32 79764 Hose Assembly Components Genie part numbers 48822 48822 and 48758 59 inches 1 33 79765 Hose Assembly Components Genie part numbers 48822 48822 and 48758 56 inches 1 34 79774 Hose Assembly Components Genie part numbers 48802 48810 and 48751 36 inches 1 35 79763 Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 INCHES 1 36 87063 Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 inches 1 37 48904 Fitting sss 2 38 79772 Hose Assembly Components Genie part numbers 48800 48800 and 48751 6 33 inches 1 39 42758 Fitting 1 40 79770 Hose Assembly Components Genie part numbers 48800 48802 and 48751 24 inches 1 41 79771 Hose Assembly Components Genie part numbers 48800 48802 and 48751 33 inches 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 3 B Hydraulic Hoses and Fittings from serial number GS68 42121 to GS6804 43183 Upper Lift Cylinder Lower 3 Cylinder STEER CYLINDER
87. 3392 Rubber Bumper 2 This list continues on the next page A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 401 1 D Engine Tray Components o 0 5 606 S GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 401 1 Engine Tray Components Rev D Item Part No Description Qty Item Part Description Gty 33 23168 Fuel Filter 48 4828 Nylock Nut 3 8 16 before serial gasoline LPG models 1 number GS6804 42679 6091 Nylock Nut 1 4 20 after serial 34 27089 Fuel Hose 5 16 inch before serial number GS68 41751 number GS0804142676 gasoline LPG models 4inches 49 64154 Carriage Bolt diesel models 17 inches 3 8 16 x 1 inch GR 5 35 64159 Fuel Shut off Valve before serial 50 104702 Elevated Hose Guide number GS68 41751 1 engine side after serial 36 44909 Clamp 0 25 inch number GS6805 43602 1 gasoline LPG models 1 diesel models 2 37 27089 Fuel Hose 5 16 inch before serial number GS68 41751 20 inches 27089 Fuel 5 16 inch after serial number GS68 41750 gasoline LPG models 25 inches diesel models
88. 42381 Platform Deck Assembly GS 2668 after serial number GS68 42381 Platform Deck Assembly GS 3268 from serial number GS68 41738 to GS68 42381 Platform Deck Assembly GS 3268 after serial number GS68 42381 Assemblies with Symbol Decals Europe 2 84230 84840 84232 84841 Platform Deck Assembly GS 2668 from serial number GS68 41738 to GS68 42381 Platform Deck Assembly GS 2668 after serial number GS68 42381 Platform Deck Assembly GS 3268 from serial number GS68 41738 to GS68 42381 Platform Deck Assembly GS 3268 after serial number GS68 42381 Platform Installation after serial number GS68 41737 Qty PartNo 600 Platform Components 601 2 Rev B Description Asia and South America 2 10 11 12 13 14 Part No 84121 A TEREX COMPANY 84848 84849 39095 47934 47159 39127 4828 21604 47160 47230 Ref 25969 6888 6638 Platform Deck Assembly GS 2668 after serial number GS68 42381 Platform Deck Assembly GS 3268 after serial number GS68 42381 Pivot Pin 7 48 x 1 75 inches Wear Pad 6 5 x 2 13 x 0 13 inch Slide Block 6 5 x 2 38 x 5 5 inches Flat Washer 1 79 x 2 25 x 0 12 inch Nylock Nut 3 8 16 Screw HHC 3 8 16 x 3 25 inches 5 Scissor Arm Anchor 4 25 x 2 38 x 5 75 inches Rubber Bumper
89. 5 1 605 2 606 1 607 1 C Platform Installation before serial number GS68 41738 Platform Installation after serial number GS68 41737 Platform Railing Installation before serial number GS68 41738 Platform Railing Installation after serial number GS68 41737 Platform Entry Gate before serial number GS68 41738 Platform Entry Gate after serial number GS68 41737 Platform Extension before serial number GS68 41738 Platform Extension after serial number GS68 41737 Platform Extension Deck Lock before serial number GS68 41738 Platform Extension Deck Lock after serial number GS68 41737 Power to Platform Platform Controls before serial number GS68 42382 A TERI GS 2668 RT GS 3268 RT 607 2 608 1 608 2 C A Platform Controls after serial number GS68 42381 Platform Controls Joystick before serial number GS68 42382 Platform Controls Joystick after serial number GS68 42381 700 Link Guard Components 701 1 702 1 703 1 704 1 705 1 706 1 707 1 708 1 800 Accessories 801 1 802 1 803 1 804 1 805 1 805 2 806 1 807 1 808 1 809 1 810 1 B A B B C C C O Wire Mesh Link Guard Assembly View 1 Wire Mesh Link Guard Assembly View 2 Wire Mesh Link Guard Assembly View 3 Wire Mesh Link Guard Assembly View 4 Wire Mesh Link Guard Assembly View 5 Rigid Link Guard Assembly View 1 Rigid Link Guard Asse
90. 5 Screw HHC 3 8 16 x 0 75 inch GR 5 3 7713 Low Profile Nylock Nut 3 8 16 4 55753 Round Plug Plastic 1 25 inches 2 5 104483 LPG Hose Assembly 1 53605 LPG Tank 10 gallons 1 7 13854 Screw HHC 1 2 13 x 4 5 inches GR 8 2 8 6198 Nylock Nut 1 2 13 9 43392 Rubber 4 10 49000 LPG Tank Strap 2 11 47410 LPG Tank Mount 1 12 45454 Rubber Cushioned Clamp 0 70 Neh e e et Su 1 13 51453 LPG Tank Guard Assembly ground controls side 1 14 28443 Cable Tie 11 5 inches as needed Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories Figure 805 1 March 2005 Rev Description B Outrigger Installation before serial number GS68 41646 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 805 1 Outrigger Installation before serial number GS68 41646 Rev B Item Part No Description Qty Item Part No Description Qty 1 Ref Outrigger Cylinder 24 49816 Screw PHPM refer to 806 1 10 32 x 0 75 inch GR 2 2 55871 Outrigger Switch 25 6178 Nylock Nut 10 32 Mounting Plate 1 3 3
91. 51154 51264 51265 51508 51580 51628 51735 51803 53023 53497 53499 53500 53501 53502 53503 53535 53536 53537 53538 53539 53540 53946 53951 53980 12 16 CLO S 6 HP5ON S 16 12 F5OLO S 4 VTX S 16 C6LO S 02586 PKT06276 10143 12 12 16 1 F50G S 12 8 FLO S DT 500 MOMF 5 881 12 16 JLO S 12 8 TRLO BL S 8 JLO S 10 8 TRLO BL S 8 5 1JC43 16 12 4 5 4 FF5OLO S 12 3 4 F5OG S 6 R6X S 6 4 TRTX S 4 4 GTX 881 12 8 JLO S 6 BTX S 12 8 TRLO BL S 6 R6X S 3 8 HHP 1J943 6 8 125HBL 5 4 02585 1JC71 16 16 3 904 3 906 3 908 3 910 3 912 4 PNLO S 6 PNLO S 8 PNLO S 10 PNLO S 12 PNLO S 129HB 5 4 8 1 4F50G S 6 S6LO S PLUG STRAIGHT THREAD Description ELBOW 909 MALE PIPE TO ORFS PLUG STRAIGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 MALE PIPE TO FLARE TUBE ELBOW 90 SWIVEL NUT ORFS O RING KIT ORFS FITTINGS PLUG AND CAP KIT SERVICE ORFS HOSE END MALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD CONNECTOR MALE PIPE TO ORFS VALVE CHECK HOSE 3 4 INCH ID UNION TEE ORFS REDUCER TUBE END TO SWIVEL ORFS UNION TEE ORFS REDUCER TUBE END TO SWIVEL ORFS PLUG STRAIGHT THREAD HOSE END FEMALE SWIVEL SEAL LOK PLUG STRAIGHT THREAD CONNECTOR LONG STRAIGHT THREAD TO ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD RUN TEE SWIVEL NUT ORFS REDUCER TUBE END SWIVEL ORFS CONNECTOR FEMALE PIPE TO FLARE TUBE HOSE 3 4 INCH ID UNION TEE ORFS NUT FLARE TUBE TUBE END REDUCE
92. 53 54 and 56 GS6804 43184 1 from serial number GS68 42382 e to GS6804 43183 20 44255 Danger Crushing Hazard 4 97364 Decal Kit Safety Instructional 21 44736 Danger Tilt Alarm 1 includes items 5 6 8 9 11 NM 12 14 18 20 21 23 26 28 41 22 44981 os B Line o 42 45 46 49 53 54 56 and 57 psi 7 6 bar after serial number 23 49911 Notice Maximum Capacity GS6804 43183 1250 300 Ibs 99 2668 1 1 25994 Label Caution Shut off Valves 24 52070 Notice Tire Specifications 4 before serial number 2072 Noti Kubota Diesel Enoi GS6804 43318 1 5 520 OM ota Diesel Engine Specifications 1 2 28158 Label Unleaded gasoline LPG models 1 26 52431 Label Ground Control Panel 1 3 28159 Label Diesel diesel models i 27 52475 Label Transport Tie down 4 4 28160 Label LPG gasoline LPG 28 52494 Caution Crushing Hazard models 1 additional with extra Balls Ae 1 LPG tank option 1 29 52673 Notice Max Side Force 5 28164 Notice Hazardous Materials 1 200 Ibs 890 GS 2668 ANSI and CSA 1 6 28171 Label No Smoking 1 m AN 30 52674 Notice Side Force 7 28174 Label Power to Platf
93. 530 Pivot Pin 1 x 4 758 inches 2 10 84243 Outer Arm Assembly Number 1 includes item 28 1 11 25817 Bearing 1x1 25 x 1 25 inches 4 12 64124 Slide Block 2 13 47373 Wear Pad 7 4 38 0 75 inch 2 14 11890 Glide Button 8 15 7713 Low Profile Nylock Nut 3 8 16 16 6175 Screw HHC 3 8 16 x 1 inch GR 5 17 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 before serial number GS68 41713 13918 Screw HHC 3 8 16 x 1 75 inches GR 8 after serial number GS68 41712 2 Part No 84821 A TEREX 500 Scissor Components 503 1 Scissor Components GS 3268 View 1 Rev C Part No Description Gty 18 6021 Lock Washer 3 8 inch before serial number GS68 41713 4828 Nylock Nut 3 8 16 after serial number GS68 41712 19 71414 Pivot Pin 1 75 x 6 inches 2 20 84241 Outer Arm Assembly Number 1 includes item 28 1 21 84239 Inner Arm Assembly with Word Decals Number 2 includes item 28 USA Canada Australia 1 84819 Inner Arm Assembly with Symbol Decals Number 2 includes item 28 Europe Asia South America 22 84242 Outer Arm Assembly with Word Decals Number 2 and 3 engine side includes item 28 USA Canada Australia 1 84820 Outer Arm Assembly with Symbol Decals Number 2 and
94. 56061 Air Cleaner Assembly 1 5 16 18 x 1 inch GR 5 52867 Element 21 6782 Nylock Nut 5 16 18 45 99102 Tailpipe 1 22 72350 Fuel Shutoff Solenoid 1 46 52424 Muffler Tailpipe Clamp 2 23 31379 Speed Control Spring 1 47 94239 Muffler 1 24 8915 Screw 48 34955 Hose Clamp 5 inches 1 1 4 20 x 1 25 inches GR 5 49 99932 Filter Mounting Bracket 1 50 99853 Air Cleaner Intake Seal 1 26 21130 Clevis Yoke 1 4 28 1 e 6638 Flat Washer 1 4 inch 27 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 28 77402 Speed Control Solenoid 1 29 94784 Screw HHC M12 1 25 x 25 mm GR 8 8 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT March 2005 300 Engine Components Rev Description Figure 310 1 Perkins 403C 11 Engine View 2 B n 2 12 11 10 a3 enie G A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 300 Engine Components 310 1 Perkins 403C 11 Engine View 2 Rev B Item Part No Description Qty Item Part No Description Qty 1 94232 Radiator Assembly 1 26 94240 Headpipe Adapter
95. 6 Electrical Cord 14 Gauge 3 Conductor GS 2668 50 feet 43956 Electrical Cord 14 Gauge 3 Conductor GS 3268 57 feet 3 7056 Squeeze Connector 1 2 inch 1 4 10775 T box with Gasket 1 5 13585 GFCI Receptacle 110V AC North America 1 7127 Screw PHSM 6 32 x 0 75 inch 7 45437 GFCI Weatherproof Cover North America includes gasket and mounting fasteners 1 8 6595 Electrical Plug Domestic TOV AG iiri de utis 1 6666 Electrical Plug European 2 Pin 220V AC 50A 87193 Electrical Plug Australian 250V AC 10A 12153 Electrical Plug UK 3 Pin 110V AC 16A 25388 Electrical Plug UK Fused 3 Pin 220V AC 13A 65737 13A Ref No Plug Consult Factory 9 45470 Rubber Cushioned Clamp 0 31 x 0 25 inch 1 10 6878 Carriage Bolt 1 4 20 x 0 75 inch GR 2 11 6091 Nylock Nut 1 4 20 12 6626 Orange Wire Nut 3 13 10777 Blank Cover with Gasket includes mounting fasteners 1 14 33724 T box Gasket 1 15 67506 Receptacle UK 110V AC 1 16 66356 Power to Platform Gasket UK 1 17 33629 Power to Platform Plate UK 1 18 66353 Receptacle DIN 220V 1 19 66352 Power to Platform Plate 1 A TEREX COMPANY Pa
96. 6472 Square U bolt 3 8 16 2 x 5 inches 4 7 66169 Pipe Holder Bracket Steer End 1 8 79158 Pipe Cradle Rack Base 2 9 35643 Release Buckle Slide 2 10 35644 Strap Anchor Slide 2 11 35642 Nylon Strap 1 inch Black un 96 inches Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 811 1 D Platform Overload Sensor before serial number GS68 41639 a o aN o N A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 811 1 Platform Overload Sensor before serial number GS68 41639 Rev D Part No Description Gty 1 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 2 6021 Lock Washer 3 8 inch 3 49863 Rubber Cushioned Clamp 1 13 0 375 Inch a 1 4 51151 Pressure Switch 2500 6000 psi 172 413 bar 1 64255 Pressure Switch Wire Harness 87261 Wire Harness Assembly 5 Ref Function Manifold refer to 407 1 6 39877 Lie E 1 7 48875 7 1 8 11335 Shoulder Bolt 3 8 16 x 0 5 inch 9 87075 Nylon Flat Washer 0 5 x 1 25 x 0 63 inch 10 4828 Nylock Nut 3 8 16 11 Ref Manifold Base refer to 403 1 12 Ref Hydraulic Tray refer to 403 1 13 64154 Carriage Bolt 3 8 16 1 inch GR 5 14 84
97. 68 41713 4828 Nylock Nut 3 8 16 after serial number GS68 41712 20 47563 Pivot Pin 1 75 x 28 08 inches 1 21 84241 Inner Arm Assembly Number 1 includes item 27 1 22 84242 Outer Arm Assembly with Word Decals Number 2 and 3 engine side includes item 27 USA Canada Australia 1 84820 Outer Arm Assembly with Symbol Decals Number 2 and 3 engine side includes item 27 Europe Asia South America 23 47302 Pivot Pin 1 75 x 8 687 inches 2 24 47301 Pivot Pin 1 75 x 26 75 inches 9 25 18384 Snap Ring 1 75 inches 26 39127 Flat Washer 1 79 x 2 25 x 0 12 inch 27 51144 Bearing 1 75 2 x 1 25 inches 64 28 84821 Outer Arm Assembly Number 3 ground controls side includes item 27 1 29 84822 Outer Arm Assembly Number 3 engine side includes item 27 1 enie COMPANY GS 2668 GS 3268 RT 500 Scissor Components March 2005 Figure Rev Description 502 1 D Scissor Components GS 2668 View 2 before serial number GS68 41751 9 A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 500 Scissor Components 502 1 Scissor Components GS 2668 View 2 before serial number GS68 41751 RevD Item Part Description Qty Item Part
98. 7761 Interlock Switch 1 4 6175 Screw HHC 3 8 16 x 1 inch GR 5 5 7713 Low Profile Nylock Nut 3 8 16 6 47238 Rubber Grommet 1 5 inches 2 7 48875 FILING aa asss 2 8 61080 eege 1 9 71416 Outrigger Cylinder Cover Inner Long hio emos 1 10 29868 Spring Clip 3 8 16 11 71417 Outrigger Cylinder Cover Inner 1 12 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 13 6198 Nylock Nut 1 2 13 14 8177 Screw HHC 1 2 13 x 1 5 inches GR 5 15 6033 Screw HHC 5 8 11 x 3 5 inches GR 5 16 84869 Outrigger Housing Assembly with Decals 1 17 47285 Shoulder Bolt 5 8 11 x 1 188 inches 18 38028 Low Profile Nylock Nut 5 s 11 19 6714 Bubble Level engine side ANSI and CSA models 1 77026 Bubble Level 2 CE models shown 20 59568 Rubber Vibration Mount 3 21 87002 Bubble Level Plate Mount 1 22 5224 Screw HHC 3 8 16 2 inches GR 5 23 4828 Nylock Nut 3 8 16 Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 805 2 B Outrigger Installation after serial number GS68 41645 e A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Acces
99. 78 12 12 HOSE END 45 FEMALE SWIVEL JIC 71383 1 4 CD45 S Genie PN Parker PN Description Genie PN Parker PN 61152 139HB 6 4 ELBOW 45 BARB TO MALE PIPE 72270 12FNL S 61251 BV 0750 BALL VALVE 73436 60C 4 61259 4 CC5OLO S ELBOW 909 LONG STRAIGHT THREAD TO ORFS 73437 61C 4 61260 20 12 TRLO BL REDUCER TUBE END TO SWIVEL ORFS 73438 33482 4 4B 61262 12 C6LO S ELBOW 902 SWIVEL NUT ORFS 73767 1CD S 61263 20 F5OHAO S UNION STRAIGHT THREAD 73768 20 16 F5OG5 S 61264 6 10 C5OLO S ELBOW 90 STRAIGHT THREAD ORFS 73769 16 20 F5OLO S 61265 6 WNLO WLNL S UNION BULKHEAD 459 ORFS 74660 6 8 FA2EDMLO S 61268 4 WNLO WLNL S UNION BULKHEAD 459 ORFS 74661 8 8 F42EDMLO S 61269 4 WLO WLNL S UNION BULKHEAD ORFS 75007 4 FLO S 61272 12 AOEL6 ELBOW 90 STRAIGHT THREAD TO ORFS SWIVEL 75008 1 8 HP S 61316 482TC 16 HOSE 1 INCH ID 75014 1 2 HP S 61321 6 JLO S UNION TEE ORFS 75042 8 WELO WLNL S 61327 782 12 HOSE 3 4 INCH ID 75043 3 4 FF S 61328 881 24 HOSE 11 2 INCH ID 75254 24 F5OHAO S 61336 11943 20 24 HOSE END 902 FLANGE HEAD 75255 12 F5OHAO S 61345 12 WJJLO WLNL S RUN TEE BULKHEAD ORFS 75256 XV506P 24 61346 8 WNLO WLNL S4 UNION BULKHEAD 45 ORFS 75574 4 WLNL S 61569 33782 8 8 HOSE END 45 FEMALE SWIVEL JIC 75612 8 WJLO WLNL S 61610 12 FF5OLO S CONNECTOR LONG STRAIGHT THREAD TO ORFS 75613 12 8 F5OG5 S 61742 1 8 X 1 5 FFF NIPPLE PIPE 75614 8 CC5OLO S 63426 8 PNTX S PLUG FLARE TUBE 75628 1JB43 4 4 64271 4 WLO WLNL S UNION BULKHEAD ORFS 75631 801 6 64272 6 WLO WLNL S
100. 79904 Hose Assembly Components Genie part numbers 48841 48846 and 48761 1S S IMCheS ettet 1 2 48959 Fitting 2 3 79755 Hose Assembly Components Genie part numbers 48841 48845 and 48761 6 58 inches 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 814 1 A Cold Start Installation Kubota DF 752 Gasoline LPG Engine 2 0 A Kubota D 905 Diesel Engine 9 ST amp as gu Perkins 403C 11 Diesel Engine A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 814 1 Cold Start Installation Rev A Item Part No Description Qty 87699 S Cold Start Option Complete Kubota DF 752 Gasoline LPG models 87481 S Cold Start Option Complete Kubota D 905 Diesel models 94932 S Cold Start Option Complete Perkins 403C 11 Diesel models 1 28853 Battery Blanket 1 2 42489 Freeze Plug Heater Kubota D 905 Diesel models 1 3 42537 Freeze Plug Heater Kubota DF 752 Gasoline LPG teinte 1 Genio A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT California Proposition 65 WARNING The exhaust from this pro
101. 8 41700 1 Drive Motor Housing Casting after serial number GS68 41699 Nylock Nut 1 2 13 after serial number GS68 41972 Part No 84121 A TEREX Item Part 18 19 20 21 22 23 24 25 26 27 MPANY 8220 79953 71882 79956 71883 51131 13003 47310 55393 51297 8255 4828 6021 5397 87684 64154 202 1 Non steer Axle and Drive Motors Rev D Description Qty Screw HHC 1 2 13 x 4 inches GR 5 after serial number GS68 41972 Axle Counterweight GS 2668 before serial number GS68 41973 1 Axle Counterweight GS 2668 after serial number GS68 41972 Axle Counterweight GS 3268 before serial number GS68 41973 1 Axle Counterweight GS 3268 after serial number GS68 41972 Screw HHC 5 8 11 x 2 5 inches GR 5 Screw SHC 5 8 11 x 3 5 inches GR 8 models with outriggers only on ladder assembly only 2 Three Step Ladder GS 2668 shown 1 Four Step Ladder GS 3268 Hose Cover Plate 1 Screw HHC 3 g 16 x 0 75 inch GR 5 before serial number GS68 41739 Nylock Nut 3 8 16 after serial number GS68 41738 Lock Washer 3 8 inch before serial number GS68 41739 Flat Washer 5 16 inch after serial number GS68 41738 Push Retainer 3 s inch before s
102. 8 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 604 2 A Platform Extension after serial number GS68 41737 QOO Di 2 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 604 2 Platform Extension after serial number GS68 41737 Rev A Description Qty Item Part No Description Qty 1 66030 Wire Lock Pin 3 8 x 2 5 inches 4 127 44743 Manual Storage Box 1 2 79355 Tube Plug Square 28 84234 Extension Deck End Rail 1 5 0 065 6 Assembly includes items 3 Ref Platform Controls refer to 607 1 15 25 and 26 1 4 10107 Screw HHC 29 51143 Joystick Carrier 1 5 16 18 x 0 75 inch GR 5 5 6886 Lock Washer 5 16 inch 6 79782 Platform Extension Railing engine side 1 7 87586 Roller Track 2 8 47230 Rubber Bumper 2 9 87648 Carriage Bolt 3 8 16 x 2 75 inches GR 2 10 4828 Nylock Nut 3 8 16 11 71315 Drive Rivet 0 25 x 0 25 12 51436 Platform Extension Floor 1 13 87570 Extension Deck Stop Bracket engine side 1 14 6888 Screw HHC 1 4 20 x 1 inch GR 5 15 6091 Nylock Nut 1 4 20 16 77
103. 8 inch 28 inches Hose Clamp 0 63 inches 2 Water Pump Return Hose 1 Water Pump Gasket 1 Thermostat Gasket 1 Thermostat 1 Thermostat Housing 1 GS 2668 RT e GS 3268 RT March 2005 300 Engine Components Rev Description Figure 302 1 Kubota DF 752 Engine View 2 ClO OOO 9 a QNI G A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 Item 91 o o 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No 84808 99847 104371 104369 104366 104370 51495 32219 32077 52425 23467 84118 58244 58245 83152 23212 19273 27089 46131 52501 32069 52427 52428 52850 52535 22672 51736 4266 6638 Description Qty Air Cleaner Assembly includes items 33 36 and 37 LPG Lockout Valve Kit before serial number GS68 42408 Hardware Kit Bell Housing Adapter 1 Bell Housing 1 Pump Coupler Splined 9 Tooth 1 Pump Coupler Adapter 1 Vacuum Hose VS sa 36 inches 1 Drain Valve 1 Carb
104. 87648 Carriage Bolt 3 8 16 x 2 75 inches GR 2 7 4828 Nylock Nut 3 8 16 8 Ref Platform Assembly refer to 601 2 9 47230 Rubber Bumper 2 10 66030 Wire Lock Pin 3 8 x 2 5 inches 2 11 87568 Shoulder Pin 5 8 11 x 1 77 inches 4 12 38028 Low Profile Nylock Nut 5 8 11 13 47520 Plastic Spacer 0 75 x 1 25 x 0 06 inch 2 14 55665 V roller Wheel 4 15 6175 Screw HHC 3 8 16 x 1 inch GR 5 16 87523 Coil Cord Clip 1 17 71315 Drive Rivet 0 25 x 0 25 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 603 1 B Platform Entry Gate before serial number GS68 41738 GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 603 1 Platform Entry Gate before serial number GS68 41738 Rev B Part Description Qty 1 47524 Upper Hinge Spring Loaded 1 2 79355 Tube Plug Square 8 3 4266 Screw HHC 1 4 20 x 2 inches GR 5 4 6638 Flat Washer 1 a inch 5 6889 Low Profile Nylock Nut 1 4 20 6 47138 Snap Pin Platform Rail 3 7 51071 End Rail engine side
105. 92 Link Guard Mesh Gate 1 5 28443 Cable Tie 11 5 inches as needed Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT March 2005 800 Accessories Rev Description C Figure 801 1 Flashing Beacon Se DDIN enie G A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 801 1 Flashing Beacon Rev C Item Part No Description Qty 84424 Flashing Beacon Package Complete before serial number GS68 42382 97346 Flashing Beacon Package Complete after serial number GS68 42381 1 87265 Beacon Light Assembly 1 87174 Strobe 40609 Terminal Female Coupler Blue 19247 Terminal Male Coupler 18 22 Gauge 2 6878 Carriage Bolt 1 4 20 x 0 75 inch GR 2 3 6091 Nylock Nut 1 4 20 4 79374 Beacon Mount Bracket 1 Ref Flashing Beacon Wire Harness refer to 411 1 6 49816 Screw PHPM 10 32 x 0 75 inch GR 2 7 6178 Nylock Nut 10 32 Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 802 1 C Generator GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 802 1 Generator Rev Item Part No Description Gty 51212 5 Generator Option Complete Ref Generator Wire Harness Ass
106. GS 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 701 1 B Wire Mesh Link Guard Assembly View 1 DS Sd AE CS I GS 2668 GS 3268 RT Part No 84121 March 2005 700 Link Guard Components 701 1 Wire Mesh Link Guard Assembly View1 Rev B PartNo Description Qty 71869 Wire Mesh Link Guard Accessory Complete 1 10107 Screw HHC 5 16 18 x 0 75 inch GR 5 2 5397 Flat Washer 5 16 inch 3 6782 Nylock Nut 5 16 18 4 79945 Mesh Tray Side 2 5 71989 Spring Clip Nut 10 24 6 79948 Guard Steer End Lower ground control side 1 7 4828 Nylock Nut 3 8 16 6097 Flat Washer 3 8 inch 9 6708 Screw HHC 3 g 16 x 2 25 inches GR 5 10 71828 Support Tube 2 11 8178 Screw HHC 3 8 16 x 2 5 inches GR 5 12 79946 Mesh Tray Steer End 1 13 79949 Guard Steer End Lower engine 1 14 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components Figure Rev 702 1 B Description Wire Mesh Link Guard Assembly View 2 March 2005 95 2668 65 3268 RT Part No 84121 March 2005 700
107. IGHT THREAD CONNECTOR STRAIGHT THREAD TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE BSPP TO ORFS CONNECTOR MALE PIPE TO ORFS PLUG PIPE THREAD PLUG PIPE THREAD UNION 90 BULKHEAD W NUT ORFS NIPPLE PIPE UNION STRAIGHT THREAD UNION STRAIGHT THREAD BALL VALVE BULKHEAD LOCKNUT RUN TEE BULKHEAD ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90 LONG STRAIGHT THREAD TO ORFS HOSE END BULKHEAD SEAL LOK HOSE 3 8 INCH ID CONNECTOR STRAIGHT THREAD TO ORFS HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 1 1 4 INCH ID UNION STRAIGHT THREAD HOSE END BULKHEAD SEAL LOK BULKHEAD LOCKNUT ELBOW 90 METRIC STRAIGHT THREAD TO FLARE TUBE HOSE END 90 FEMALE SWIVEL SEAL LOK HOSE 5 8 INCH ID UNION BULKHEAD 45 ORFS ELBOW 90 SWIVEL NUT TO FLARE TUBE HOSE END PUSH LOK MALE HOSE 1 8 INCH ID HOSE END FEMALE SWIVEL JIC LEEVE NYLON 2 38 ID OSE END FEMALE SWIVEL SEAL LOK LBOW 90 STRAIGHT THREAD TO FEMALE PIPE ONNECTOR STRAIGHT THREAD TO FLARE TUBE s H ELBOW 90 MALE PIPE TO ORFS ELBOW 90 STRAIGHT THREAD FLARE TUBE s LEEVE NYLON 1 63 ID HOSE 3 8 INCH ID HOSE 1 2 INCH ID A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 410 1 Hoses and Fittings Cross reference Rev A 83054 821 12 HOSE 3 4 INCH ID 88936 20 16 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS Genie PN Parker PN Description Genie PN Parker PN Description
108. IVEL ORFS ADAPTER FEMALE PIPE TO STRAIGHT THREAD ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS CONNECTOR MALE PIPE TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS E LBOW 45 STRAIGHT THREAD ORFS ONNECTOR MALE PIPE TO ORFS LBOW 45 MALE TO FEMALE PIPE LBOW 45 MALE TO FEMALE PIPE LBOW 45 MALE TO FEMALE PIPE ONNECTOR MALE PIPE TO ORFS LBOW 45 STRAIGHT THREAD TO ORFS BALL VALVE BALL VALVE BALL VALVE BALL VALVE DIAGNOSTIC NIPPLE STRAIGHT THREAD DIAGNOSTIC NIPPLE STRAIGHT THREAD VALVE CHECK ELBOW 45 STRAIGHT THREAD TO ORFS HOSE END FEMALE SWIVEL SEAL LOK ELBOW 45 STRAIGHT THREAD TO ORFS UNION STRAIGHT THREAD DIAGNOSTIC NIPPLE SEAL LOK SWIVEL CONNECTOR METRIC STRAIGHT THREAD TO FLARE TUBE CONNECTOR BULKHEAD FEMALE PIPE TO FLARE TUBE HOSE END FEMALE SWIVEL JIC HOSE 1 2 INCH ID HOSE END 90 FEMALE SWIVEL JIC SLEEVE NYLON 2 19 ID ELBOW 45 STRAIGHT THREAD TO ORFS VALVE CHECK ELBOW 90 FEMALE PIPE NIPPLE PIPE A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 400 Chassis Tray Components 49514 10 HP5ON S Genie PN Parker PN 49515 49517 49519 49520 49530 49612 49613 49728 49729 49814 49829 49831 49834 49838 49840 49844 49854 49855 49859 49861 49867 51152 51153
109. Joystick Shaft 1 Joystick Gasket 1 Joystick 1 Potentiometer Mount Plate 1 Potentiometer 1 Joystick Shaft Assembly 1 Return Spring 1 Joystick Casting 1 Thumb Rocker Microswitch Maius DERE 2 Rocker Assembly with Roll Pin 1 Thumb Rocker Boot Part No 84121 A TEREX COMPANY GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 608 2 A Platform Controls Joystick after serial number GS68 42381 A TEREX COMPANY 036 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 608 2 Platform Controls Joystick after serial number GS68 42381 Rev A ltem Part No Description Gty 78903 Joystick Controller Complete 1 105171 Joystick Enable Switch Kit 1 2 105115 Joystick Turn Switch Assembly Kit 1 3 105109 Joystick Turn Switch Actuator 1 4 97015 Thumb Rocker Boot 1 5 97014 Joystick Handle Set Complete with Hardware 1 6 97013 Joystick Boot 1 7 105172 Joystick Wire Harness Connector Kit 1 Genie TEREX COMPANY Part No 84121 GS 2668 RT e
110. L LOK SWIVEL 48821 1J943 8 6 HOSE END 90 FEMALE SWIVEL SEAL LOK 48883 8P5ON S PLUG STRAIGHT THREAD 4822 1JC43 8 8 HOSE END FEMALE SWIVEL SEAL LOK 48884 8M18F87OMLO S CONNECTOR METRIC STRAIGHT THREAD 48823 1JS43 8 8 HOSE END FEMALE SWIVEL SEAL LOK TO ORFS Addo UL MATS HOSE END 90 FEMALE SWIVEL SEAL LOK 48885 4WGTX WLN S CONNECTOR BULKHEAD FEMALE PIPE TO 48825 1J543 8 8 HOSE END 90 FEMALE SWIVEL SEAL LOK FLARE TUBE 48826 1J743 8 8 HOSE END 45 FEMALE SWIVEL SEAL LOK 488864 F5OLO SW 2MM OFF CONNECTOR MACHINED STRAIGHT THREAD TO 48827 8 HOSE END 90 FEMALE SWIVEL SEAL LOK ORFS 48828 8 HOSE END FEMALE SWIVEL SEAL LOK 48887 ELBOW 905 MALE PIPE FLARE TUBE 42823 49818108 HOSE END FEMALE SWIVEL SEAL LOK 48888 10 12 V5OLO S ELBOW 45 STRAIGHT THREAD TO ORFS Aussp 45245 HOSE END 45 FEMALE SWIVEL SEAL LOK 48890 4 S5OLO S BRANCH TEE STRAIGHT THREAD ORFS 48831 1J943 10 8 HOSE END 90 FEMALE SWIVEL SEAL LOK 48891 4 S6LO S BRANCH TEE SWIVEL NUT TO ORES 48833 1JC43 10 10 HOSE END FEMALE SWIVEL SEAL LOK 48892 6 8 ELBOW 90 SWIVEL NUT ORFS 48834 1943 10 10 HOSE END 90 FEMALE SWIVEL SEAL LOK 48893 6 FSOHAO S UNION STRAIGHT THREAD 48835 1JS43 10 12 HOSE END FEMALE SWIVEL SEAL LOK 48894 8WLO WLNL S UNION BULKHEAD ORFS 48836 8 HOSE END FEMALE SWIVEL SEAL LOK 48895 3 0 8 5 VALVE GHECK 48837 1JS43 12 8 HOSE END FEMALE SWIVEL SEAL LOK 48896 6 JLO S UNION TEE ORFS 48838 1J743 12 8 HOSE
111. MPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 405 1 D Ground Controls before serial number GS68 42382 AA A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 405 1 Ground Controls before serial number GS68 42382 RevD Item Part Description Qty Item Part No Description Qty 1 47972 Electronic Control Module 1 15 66813 Black Push Button with Seal 1 2 51412 Diagnostic Display 1 GAD Pase NT FO I Conidct 66816 N O Contact 16 66812 Red Emergency Stop Button 1 66817 Base with 1 N C Contact 3 6878 Carriage Bolt 1 4 20 x 0 75 inch GR 2 4 6091 Nylock Nut 1 4 20 66818 Contact 5 66813 Black Push Button with Seal 2 17 84154 Ground Control Panel 66814 Base with 2 N O Contacts Assembly with Decals 1 66815 Base with 1 N O Contact 0 66816 N O Contact 18 19274 Relay 12V DC 7 47899 Circuit Breaker 20A 1 7 71874 Carriage Bolt 3 16 24 x 1 25 inches GR 2 8 5365 Nylock Nut 10 24 9 15243 Nylon Plug Black Domed 0 875 inch diesel models SHOWN oy ien tete 1 87173 Two Position Switch
112. OLD ve pg M3A M4A BR NE 6 3 6 BRAKE RELEASE HAND PUMP BRAKE A N A LEFT 26 BRAKE REAR BRAKE DRV MTR 26 B A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 PartNo 1 79845 2 48875 3 48916 4 99175 5 48943 6 48912 7 79754 8 48980 9 45161 10 48922 11 48959 12 79847 13 79767 14 79766 15 79755 16 48932 17 48975 18 79759 19 48946 20 48905 Hydraulic Hoses and Fittings after serial number GS6804 43183 Description Qty Hose Assembly Components Genie part numbers 48812 48816 and 48755 263 inches 69 3268 E 1 Fitting 2 Fitting 3 Hose Assembly Components Genie part numbers 48812 48812 and 48755 195 inches 1 certet 4 Fitting nt yaaa 2 Assembly Components Genie numbers 48841 48845 and 48761 6 45 inches 1 Fitting x 1 Strainer Assembly 1 Fitting EE 1 e 2 e te BE 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 73 inches 1 Hose Assembly Components Genie part numbers 48822 48827 and 48758 71 inches 1 Hose Assembly Components Genie part numbers 48841 48845 and 48761 58 inches 1 2
113. OSE END FEMALE SWIVEL SEAL LOK 88477 0 HOSE END FEMALE SWIVEL SEAL LOK 88478 811 20 HOSE 11 4 INCH ID enie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 March 2005 Figure Rev Description 411 1 A Electrical Wiring and Power Cables WORKLIGHTS ee n n OUTRIGGER L MANIFOLD BATTERY OIL COOLER 4 1 2 OUTRIGGER LIMIT SWITCHES amp LEVEL SENSOR 3 7 6 RELAY STRIP JL JL 2 9 10 ENGINE FUNCTIONS 8 16 12 13 J1 ECU J2 14 PLATFORM 8 15 16 CONTROLS 13 13 E TERMINAL STRIP 12 FUNCTION COILS 17 18 14 19 18 20 21 22 14 23 24 25 26 gt lt LOAD SENSE GENERATOR AND Ge OVERLOAD 14 Genie A TEREX COMPANY GS 2668 8 Part No 84121 March 2005 Item Part No D
114. R ORFS RUN TEE SWIVEL NUT ORFS PLUG PIPE THREAD HOSE END 90 FEMALE SWIVEL SEAL LOK FITTING HOSE BARB TO MALE PIPE O RING KIT HOSE END FEMALE SWIVEL SEAL LOK O RING STRAIGHT THREAD 4 O RING STRAIGHT THREAD 6 O RING STRAIGHT THREAD 8 O RING STRAIGHT THREAD 10 O RING STRAIGHT THREAD 12 PLUG TUBE END ORFS PLUG TUBE END ORFS PLUG TUBE END ORFS PLUG TUBE END ORFS PLUG TUBE END ORFS FITTING 90 HOSE BARB TO MALE PIPE ADAPTER FEMALE PIPE TO STRAIGHT THREAD BRANCH TEE SWIVEL NUT TO ORFS Part No 84121 A TEREX COMPANY 54132 Hoses and Fittings Cross reference 4 C6LO S Genie PN Parker PN 54135 54283 54428 8M18C87OMLO S 54803 54954 55190 55448 55839 55968 56003 56166 56188 56233 56234 56235 56236 56237 56238 56352 56353 56354 56604 56639 56640 56655 56676 56776 56777 56789 57884 59335 59342 59371 60653 60806 61064 61079 61080 61083 61086 61090 61091 61093 61095 61100 61130 61131 enie 11343 16 16 8 10 C5OLO S FS F 16 10 10143 2 4 3 8 HP S 8 HLO S 6 F650X S 10 C50X S 6 CC5OLO S BV 0837 10143 8 6 2 011 2 012 2 014 2 016 2 018 2 021 6 WLNL S 3J782 12 12 3J982 12 12 10 8 F5OLO S 3JC82 10 10 3J982 10 10 3JC82 8 10 10 8 C5OLO S 471TC 6 471TC 8 811 16 3 8 FF 6 FNL S 4 FNL S 8 HP5ON S BV 0751 125HB 3 4 5 1 4 F50G S 4 WELO WLNL S 6 WLO WLNL S 24 F5OLO S 20 R5OLO S 24 20 F5OLO S 1J943 24 24 1J978 12 12 1JS43 20 16 811 24 1JS43 24 24
115. READ TO ORFS RUN TEE SWIVEL NUT ORFS REDUCER TUBE END TO SWIVEL ORFS REDUCER TUBE END TO SWIVEL ORFS CONNECTOR STRAIGHT THREAD TO ORFS ELBOW 90 STRAIGHT THREAD TO ORFS CONNECTOR STRAIGHT THREAD TO ORFS RUN TEE STRAIGHT THREAD BRANCH TEE STRAIGHT THREAD TO ORFS ELBOW 45 STRAIGHT THREAD TO ORFS RUN TEE SWIVEL NUT ORFS G 48965 12 CLO S Genie PN Parker PN 48966 48967 48968 48969 12 WJJLO WLNL S 48970 12 WELO WLNL S 48971 48972 48973 48974 48975 48976 48977 48978 48980 48983 48984 48985 48986 48988 48989 48990 48991 48992 48993 48994 48995 48996 48997 48998 48999 49201 49202 49203 49205 49207 49209 49212 49213 49216 49217 49219 49418 49511 49512 49513 enie 12 FLO S 12 JLO S 12 WLO WLNL S 12 G5G5JG5 S 12 XHL6 S 12 1 2 F5OG S 12 10 C5OLO S 12 10 F5OLO S 12 16 C5OLO S 12 16 F5OLO S 12 16 V5OLO S 12 16 FLO S 16 C5OLO S 16 F5OLO S 16 V5OLO S 16 FLO S 16 CD45 S 12 CD45 S 8 CD45 S 16 12 FLO S 16 12 V5OLO S XV501 12 XV501 16 XV510P 12 XV510P 16 PD341 PD 361 DT 500 MOMS 5 10 V5OLO S 1JC43 12 10 10 8 V5OLO S 6 F5OHAO S PD34BTL 8M18F870MX S 8 WGTX WLN S 30682 8 8 831 8 33982 8 8 PS B 35 4 6 V5OLO S DT370 MOMS 5 1 DD S 1 FF S ELBOW 90 MALE PIPE ORFS Description CONNECTOR MALE PIPE TO ORFS UNION TEE ORFS UNION BULKHEAD ORFS RUN TEE BULKHEAD ORFS UNION 90 BULKHEAD W NUT ORFS TEE FEMALE STRAIGHT THREAD ADAPTER 37 MALE TO SW
116. RT e GS 3268 RT Part No 84121 March 2005 700 Link Guard Components 704 1 Wire Mesh Link Guard Assembly View 4 Rev B Item Part Description Qty 1 71861 Link Guard Mounting Bracket ground control side 1 2 71862 Wear Pad Guard Contact 1 3 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 4 6097 Flat Washer 3 s inch 5 4828 Nylock Nut 3 8 16 6 6326 Screw HHC 3 8 16 x 3 inches GR 5 7 71860 Link Guard Mounting Bracket Steer End engine side 1 Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 705 1 A Wire Mesh Link Guard Assembly View 5 95 2668 65 3268 RT Part 84121 March 2005 700 Link Guard Components 705 1 Wire Mesh Link Guard Assembly View 5 Rev A Description Qty 1 73575 Spring Clip Nut 10 24 2 6146 Flat Washer 10 3 6607 Lock Washer 10 4 71979 Self Tapping Screw 10 24 x 0 75 inch 5 71844 Wire Mesh Assembly Side 2 6 71843 Wire Mesh Assembly End 4 7 Ref Mesh Tray refer to 701 1 8 Ref Mesh Tray Side refer to 701 1 Genie A TEREX COMPANY Part No 82827 GS 2668 65 3268 RT 700 Link Guard Components March 2005 Figure Rev Description 706 1 A Rigid Link Guard Assembly View 1
117. UNION BULKHEAD ORFS 75654 20 F5OLO S 65776 8 F65OL S CONNECTOR STRAIGHT THREAD TO 75655 1J943 20 20 ORFS SWIVEL 75656 881 20 65880 6001012 O RING KIT 75971 8 F5OHAO S 66154 6 WTX WLNS UNION BULKHEAD FLARE TUBE 77307 1JB43 8 8 66155 6 WETX S UNION BULKHEAD 902 FLARE TUBE 77309 8 WLNL S 66156 6 WLN S BULKHEAD LOCKNUT 77379 8M18C87OMX S 66389 6 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 66392 6 5 RUN TEE STRAIGHT THREAD 77703 3J982 8 8 66396 811 12 HOSE 3 4 INCH ID 77711 801 10 66829 H3174PP CLAMP TUBE 77758 12 WNLO WLNL S 67217 4 KLO S UNION CROSS ORFS 78091 6 C6X S 67339 10 6 5 CONNECTOR STRAIGHT THREAD TO FLARE 78684 30582 8 8B 67357 13943 8 6 HOSE END 90 FEMALE SWIVEL JIC 78852 549 2 67358 10 HP5ON S PLUG STRAIGHT THREAD 78855 10657 4 2 67371 12 S6LO S BRANCH TEE SWIVEL NUT TO ORFS 79138 PS B 37 67498 4 FNL S CAP TUBE END 79476 1JS43 6 8 679065 5 5 VALVE CHECK 79847 12 3 4 A0EG S 69316 8 FLO S CONNECTOR MALE PIPE TO ORFS 80044 8 CLO S 69333 H3174PP CLAMP HYDRAULIC HOSE 80502 8 F5OX S 69503 4 F65OX S CONNECTOR STRAIGHT THREAD 372 SWIVEL 80503 8 C5OX S 69775 8 FNL S CAP TUBE END 81010 AS B 27 71038 1 4 1 4 5 ADAPTER CONVERSION 83052 821 6 71196 12 8 F5OLO S CONNECTOR STRAIGHT THREAD TO ORFS 83053 821 8 Genio ELBOW 45 MALE TO FEMALE PIPE Description CAP TUBE END SLEEVE COMPRESSION NUT COMPRESSION HOSE END PUSH LOK MALE ELBOW 90 MALE TO FEMALE PIPE ADAPTER FEMALE PIPE TO STRA
118. V5OX S 39877 4 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47223 10343 6 6 39878 6 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 47419 PS690503 6 6 39879 4 8 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48750 421 4 39880 6 10 F5OX S CONNECTOR STRAIGHT THREAD FLARE TUBE 48751 481TC 4 39881 4 6 F5OX S CONNECTOR STRAIGHT THREAD TO FLARE TUBE 48752 482TC 4 39882 4 HP5ON S PLUG STRAIGHT THREAD 48753 451TC 6 39883 8 8 FTX S CONNECTOR MALE PIPE TO FLARE TUBE 48754 482 6 39885 269 12 12 ELBOW 90 BEADED HOSE BARB TO MALE PIPE 48755 381 6 39886 431 6 HOSE 3 8 INCH ID 48756 451TC 8 39887 540N 2 HOSE 1 8 INCH ID 48757 482TC 8 39888 801 8 HOSE 1 2 INCH ID 48758 381 8 39889 801 12 HOSE 3 4 INCH ID 48759 381 10 39890 10643 6 6 HOSE END FEMALE SWIVEL JIC 48760 451TC 10 39891 13943 6 6 HOSE END 90 FEMALE SWIVEL JIC 48761 482TC 12 39892 13743 6 6 HOSE END 45 FEMALE SWIVEL JIC 48762 451TC 12 39894 30682 8 8 HOSE END FEMALE SWIVEL JIC 48763 772 12 39895 30682 10 12 HOSE END FEMALE SWIVEL JIC 48764 881 16 42286 8 8 CTX S ELBOW 90 MALE PIPE FLARE TUBE 48765 772 16 42756 8 12 CLO S ELBOW 90 MALE PIPE TO ORFS 48766 AS B 15 42757 8 12 FLO S CONNECTOR MALE PIPE TO ORFS 48767 AS B 22 42758 4 JLO S UNION TEE ORFS 48770 881 8 42759 4 4 FLO S CONNECTOR MALE PIPE TO ORFS 48771 881 10 42760 6 8 FLO S CONNECTOR MALE PIPE TO ORFS 48772 381 4 42761 1J143 6 4 HOSE END OO FEMALE SWIVEL SEAL LOK 48773 AS B 13 42762 1J743 6 4 HOSE END 45 FEMALE
119. asket 85143 Exhaust Manifold Gasket 22 94243 Lower Radiator Hose 1 23 6782 Nylock Nut 5 16 18 24 48498 Isolator 2 25 101324 Alternator 40 1 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 400 Chassis Tray Components March 2005 Figure Rev Description 401 1 D Engine Tray Components GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 401 1 Engine Tray Components Rev D Part No Description Qty Item Part Description Gty 1 27089 Fuel Hose 5 16 inch 11 5397 Flat Washer 5 16 inch gasoline LPG models 25 inches diesel models 37 inches 15 4718 2 52954 Fuel Tank Assembly 14 5 gallons 19 GA ax I 0 69 Vd 1 gasoline LPG models includes noster End aiis ns items and 45 1 14 69843 Screw FHSC 52419 Fuel Tank Assembly 14 5 gallons 3 8 16 x 1 25 inches enS Modal Und ud 15 38028 Low Profile Nylock Nut 5 a 11 3 and 45 16 47775 Engine Tray Spacer 3 59190 a 1 5 x 1 38 inches 2 4 101727 Gas Cap Red gasoline LPG models 17 47520 Plastic Spacer 0 75 x 1 25 x 0 06 inch 2 101726 Gas Cap Green diesel models 18 47792 Sh
120. d a revision letter If a figure is updated 307 1 D Kubota D 905 Engine View 3 With information the revision letter 308 1 D Kubota D 905 Engine View 4 Rev is updated example from Rev A to Rev B 309 1 B Perkins 403C 11 Engine View 1 Figure Rev Description 310 1 B Perkins 403C 11 Engine View 2 101 1 B Decals 400 Chassis Tray Components If you have a printed manual you can keep it 4011 Engine Tray Components up to date by downloading new figures from 402 1 D Hydraulic Tank and Ground the Genie website Controls Installation To learn about the benefits Genie eBusiness 403 1 D Hydraulic Tray Components View 1 customers receive visit the Genie Industries 404 1 Hydraulic Tray Components website at www genieindustries com and View 2 before serial number select Parts amp Service GS6804 43184 404 2 B Hydraulic Tray Components View 2 after serial number GS6804 43183 Electronic Version 405 1 D Ground Controls before serial Click on the figure description below to number GS68 42382 view the figure 405 2 B Ground Controls after serial number GS68 42381 406 1 B LPG Tank Installation 100 Decals 407 1 Function Manifold before serial 101 1 B Decals with Words before serial number GS6805 43622 number GS68 42382 407 2 Function Manifold after serial 101 2 B Decals with Words after serial number GS6805 43621 number GS68 42381 408 1 Chassis Cover Installation 102 1 B Decals with Symbols after serial
121. duct contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm Genie North America Phone 425 881 1800 Toll Free USA and Canada 800 536 1800 Fax 425 883 3475 Genie Australia Pty Ltd Phone 61 7 3375 1660 Fax 61 7 3375 2 Genie Scandinavia Phone 46 31 575100 Fax 46 31 579020 Genie China Phone 86 21 53852570 Fax 86 21 53852569 Genie France Phone 33 0 2 37 26 09 99 Fax 33 0 2 37 26 09 98 Genie Malaysia Phone 65 98 480 775 Fax 65 67 533 544 Genie Phone 34 93579 5042 Fax 3493 579 5059 Genie Germany Phone 49 0 4202 88520 Fax 49 0 4202 8852 20 Genie Japan Phone 81 3 3453 6082 Fax 81 3 3453 6083 Genie Korea Phone 82 25 587 267 Fax 8225 583 910 Genie U K Phone 44 0 1476 584333 Fax 444 0 1476 584334 Genie Brasil Phone 55 11 41 665 755 Fax 55 11 41 665 754 Genie Mexico City Phone 52 55 5666 5242 Fax 52 55 5666 3241 Genie Holland Phone 31 183 581 102 Fax 31 183 581 566 Parts Manual GS 2668RT amp 6S 3268RT Part No 84121 Rev C1
122. e Assembly Components h Genie part numbers 48841 48800 and 48751 65 inches 1 48845 and 48761 58 inches 1 This list continues on the next page 17 48932 S Gu 2 18 48975 e Lu Lu WEE 1 me The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 2 B Hydraulic Hoses and Fittings from serial number GS68 41751 to GS68 42120 LEGEND A FITTING a lt gt HOSE ASSEMBLY upper gt gt lt CONNECTOR Lower 3 Cylinder STEER CYLINDER HYDRAULIC BAD TANK 12 HYDRAULIC 16 FILTER FUNCTION es MANIFOLD gt lt 28M3B HP BRAKE gt lt BRAKE RELEASE HAND PUMP BRAKE LEFT 28 REAR DRV MTR 28 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 409 2 Hydraulic Hoses and Fittings from serial number GS68 41751 to GS68 42120 Rev B Description Qty
123. e copies remove this page and make copies Service Parts Fax Order Form IQ Fax to 425 556 8659 or Toll Free 888 274 6192 A TEREX COMPANY International 1 425 556 8659 Please fill out completely Date Account Number Your Name Your Fax Number Your Phone Number Bill To Ship To Purchase Order Number Ship Via Model s Serial No s Optional Equipment Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship method as the original order unless Noted below O Ship complete order only back orders Ship all available parts and contact customer on disposition of back ordered parts O Other please specify For INpusTRIEs Use ONLY Order Number Origin Code Comments Date Scheduled Ship Condition Order Total Terms Code March 2005 Parts Figuress TEREX COMPANY Part No 84121 036 2668 RT GS 3268 RT 100 Decals March 2005 Figure Rev Description 101 1 B Decals with Words before serial number GS68 42382 Shoding indicotes 48694 52324 72186 72186 decal hidden from or 48695 view i e under covers or 71245 or 71246 5707 43091 52494 for models with 2817 outriggers 282
124. embly refer to 411 1 1 84080 Vibration Isolator 4 2 79302 Hydraulic Generator Assembly 2000 Watt with Manifold includes fasteners 1 79121 Generator 2000 Watt 110V AC 60 Hz 79122 Flow Control Manifold 3 47138 Snap Pin Generator Mount 1 4 79475 Generator Tray Bracket 1 5 79118 Generator Support Bracket engine side 1 6 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 7 4828 Nylock Nut 3 8 16 Ref Hydraulic Tray refer to 403 1 9 Ref Battery Tray Bracket refer to 403 1 10 29868 Spring Clip 3 8 16 11 6021 Lock Washer 3 8 inch 12 6175 Screw HHC 3 8 16 x 1 inch GR 5 13 79119 Generator Support Bracket ground control side 1 14 11335 Screw SHS 3 8 16 x 0 5 inch 15 87075 Nylon Flat Washer 0 5 x 1 25 x 0 063 inch 16 7713 Low Profile Nylock Nut 3 8 16 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 803 1 C Hydraulic Hoses and Fittings Generator HP Brake P1 Lift FE M1A S1 Function Generator MIB Manifold 52 SSES Motor Manifold M3A M3B P P M3B 1 2 our MOE M3B 2 2 Engine N N 2 SCH 6 Fun il ydraulic P 1 Fi
125. erial number GS68 41739 Carriage Bolt 3 8 16 x 1 inch GR 5 after serial number GS68 41738 GS 2668 RT e GS 3268 RT 200 Drive Chassis Components March 2005 Figure Rev Description 203 1 C Non steer Axle Components 99 A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 200 Drive Chassis Components 203 1 Non steer Axle Components Rev Part No Description Gty 1 40836 Level Sensor Dual Axis models without outriggers before serial number GS68 41754 1 78674 Level Sensor Dual Axis models without outriggers after serial number GS68 41753 1 71484 Level Sensor Analog models with outriggers 1 2 66875 Self Tapping Screw 5 16 x 0 5 inch 3 4828 Nylock Nut 3 8 16 4 8255 Screw HHC 3 8 16 x 0 75 inch GR 5 5 79091 Limit Switch Mount Bracket 1 81578 Horn 12V DC 1 7 39540 Steady Tone Alarm 108 dB 6 28V DC 1 72326 Retainer Nut 8 Ref Down Limit Switch Wire Harness Assembly refer to 411 1 9 51063 Screw RHPM 10 32 x 1 5 inches GR 2 10 6178 Nylock Nut 10 32 11 64154 Carriage Bolt 3 8 16 x 1 inch GR 5 12 87084 Level Sensor Housing Cover 1 13 6175 Screw HHC 3 8 16 x 1 inch GR 5 14 6021 Lock Washer 3 8 inch after serial number GS68 41682 15 29868 Sprin
126. escription Qty Before serial number GS68 42382 79878 79879 79877 Wire Harness Assembly Dual Fuel J4 Wire Harness Assembly Diesel J4 Wire Harness Assembly LCP J3 From serial number GS68 42382 to GS6805 43621 87269 79874 104603 104894 1 79886 2 71576 71791 2 99444 97344 3 79903 99445 4 Ref 5 79880 99198 99119 Wire Harness Assembly Bosch Diode Wire Harness Assembly J1 Wire Harness Assembly Ground Wire Wire Harness Assembly Ourtigger Manifold Jumper Wire Harness Assembly Battery Cables 1 Wire Harness Assembly Work Light GS 2668 option before serial number 9968 42382 1 Wire Assembly Work Light GS 3268 option before serial number GS68 42382 Wire Harness Assembly Work Light GS 2668 option after serial number GS68 42381 1 Wire Harness Assembly Work Light GS 3268 option after serial number GS68 42381 Wire Harness Assembly Oil Cooler option before serial number GS68 42382 1 Wire Harness Assembly Oil Cooler option after serial number GS68 42381 Outrigger Manifold refer to 807 1 Wire Harness Assembly Kubota Dual Fuel 1 Wire Harness Assembly Kubota Diesel Wire Harness Assembly Perkins Diesel Part No 84121 A TEREX Item 1
127. escription Qty 46 19358 Fitting after serial number GS68 42407 1 47 Ref Rain Cap Mount refer to 401 1 48 99875 Flywheel nuu 1 99876 Hardware Kit A TEREX COMPANY Part No 84121 GS 2668 GS 3268 RT 300 Engine Components March 2005 Figure Rev Description 303 1 D Kubota DF 752 Engine View 3 00000 9 A TEREX COMPANY GS 2668 RT GS 3268 RT Part No 84121 March 2005 300 Engine Components 303 1 Kubota DF 752 Engine View 3 Rev D PartNo Description Gty Item Description Qty 72242 Spark Plug Wire Set 27 52486 Distributor Assembly 1 includes items 3 5 23465 Distributor Cap 1 23458 Spark EE g 80980 Distributor Rotor 2 23463 Spark Plug Cap 3 28 23459 Ignition Coil Wire 1 3 23460 Number 3 Spark Plug Wire 1 4 23461 Number 2 Spark Plug Wire 1 5 23462 Number 1 Spark Plug Wire 1 6 44187 Governor Rod 1 7 44188 Governor Spring Upper 1 8 44189 Governor Lever 1 9 52521 Hex Nut Governor Lever 1 10 52535 Lock Washer Governor Lever 1 11 52536 Flat Washer Governor Lever 1 12 4419
128. g Clip 3 8 16 after serial number GS68 41682 16 87083 Level Sensor Housing 1 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT March 2005 300 Engine Components Rev Description Figure 301 1 Kubota DF 752 Engine View 1 i 9 DOG 5 34 amp 6 8 69 9 69 69 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 Item Part No 1 23453 2 22903 3 52808 4 44182 5 44181 6 52500 7 32069 8 52501 9 23456 23457 10 28607 11 34058 12 52433 13 62041 14 62160 15 47585 16 52409 17 52407 18 52410 19 6037 20 6886 21 27363 22 23455 23 32065 24 32215 25 30810 26 42248 27 22934 28 22106 Description Qty Item Part No Valve Cover Gasket 1 29 84039 O ring Oil Filler Cap 1 30 84040 Oil Filler Cap 1 31 22932 Valve Cover Nut 3 32 84042 Valve Cover Nut Gasket 3 Valve Cover 1 xx S4013 Hose 4 54 84044 Breather 1 92 92090 Starter 1 Se 92067 Starter Motor Solenoid 37 52816 Fitting 38 23479
129. ial number GS68 42120 4 96461 Brake Release Manifold Kit 1 5 84539 Needle Valve Housing Assembly with Knob eeseeeeeeeee 1 84535 Needle Valve 84536 Seal Kit 84537 Black Knob 6 84391 Shuttle Valve 1 84394 Seal Kit 7 84392 Hand Pump Valve Assembly 1 84395 Seal Kit 8 84533 Check Valve Pilot Operated 1 Genie A TEREX COMPANY Part No 84121 GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 404 2 B Hydraulic Tray Components View 2 after serial number GS6804 43183 A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 400 Chassis Tray Components 404 2 Hydraulic Tray Components View 2 after serial number GS6804 43183 Rev B Item Part Description Qty 1 84856 Hydraulic Tray Cover Assembly with Word Decals USA Canada Australia 1 84858 Hydraulic Tray Cover Assembly with Symbol Decals Europe Asia South America 2 6175 Screw HHC 3 8 16 x 1 inch GR 5 3 6021 Lock Washer 3 8 inch 4 104599 Brake Release Manifold 1 5 84743 Pilot Operated Valve Assembly with Knob 1 84744 Pilot Operated Valve 84745 Seal Kit 84746 Black Knob 6 84739 Hand Pump Valve Assembly 1 E 84740 Seal Kit 84741 Hand Pump Rod 84742 Red Knob A TEREX CO
130. lt 15 4828 Nylock Nut 3 8 16 wa i ja 20 XA Inch GR 2 16 79382 Gas Strut Bracket 1 1 4 S ER 17 84404 Hydraulic Tray Door Assembly 3 51702 Cover Latch 2 with Decals all models before 4 84119 Engine Door Assembly serial number GS68 42382 1 all models before serial 17 84857 Hydraulic Tray Door Assembly number GS68 42382 1 with Word Decals USA Canada 87650 Engine Door Assembly Vented Australia after serial number all models before serial 9568 42381 1 number 0568 42382 84859 Door Assembly 4 84861 Engine Door Assembly with Decals USA Canada Australia e As i after serial number GS68 42381 84853 Engine Door Assembly with 18 79136 HINGE ie eet es 1 Symbol Decals Europe Asia South 19 87069 Latch America after serial number GS68 42381 includes mounting fasteners 1 84866 Engine Door Assembly with Word 20 84122 Control Panel Door Assembly Decals Vented USA Canada with Decals before serial number Australia after serial number GS68 42382 all models 1 doe 20 84864 Control Panel Door Assembly a 4867 Engine Door Assembl ae pole Book Assembly with Word Decals USA Canada Decals Vented Europe Asia South America after serial Australia after serial number GS68 42381
131. lter E a o 8 E L U Hydraulic RR Motor Tank V Case Drain LEGEND LR Motor IN FITTING Case Drain lt C gt CONNECTOR A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 803 1 Hydraulic Hoses and Fittings Generator Rev PartNo Description Qty 1 48905 am nupus 1 2 48933 Fitting 3 3 79854 Hose Assembly Components Genie part numbers 48822 48827 and 48758 21 inches 1 4 79856 Hose Assembly Components Genie part numbers 48822 48822 and 48758 70 inches 1 5 51580 Fitting mene 1 6 48964 FING a ees 1 7 79855 Hose Assembly Components Genie part numbers 48802 48810 and 48751 Q 33 inches 1 8 48875 el ut le iain et 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers Genie A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 804 1 B Spare LPG Tank A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 804 1 Spare LPG Tank Rev B PartNo Description Qty 51224 Spare LPG Tank Assembly Complete ground controls side 1 51451 LPG Tank Locator 1 2 825
132. mbly View 2 Rigid Link Guard Assembly View 3 Flashing Beacon Generator Hydraulic Hoses and Fittings Generator Spare LPG Tank Outrigger Installation before serial number GS68 41646 Outrigger Installation after serial number GS68 41645 Outrigger Cylinder and Footpad Installation Outrigger Manifold Hydraulic Hoses and Fittings Outrigger Platform Work Light Pipe Cradle Assembly Table of Contents continues on the next page e COMPANY Part No 84121 March 2005 Table of Contents 800 Accessories continued 811 1 D Platform Overload Sensor before serial number GS68 41639 811 2 B Platform Overload Sensor from serial number GS68 41639 to GS68 42381 811 3 B Platform Overload Sensor after serial number GS68 42381 812 1 B Oil Cooler Installation after serial number GS68 41205 813 1 A Hydraulic Hoses and Fittings Oil Cooler 814 1 A Cold Start Installation A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 Notes GS 2668 GS 3268 RT Part No 84121 March 2005 Required Parts The following parts are required to perform maintenance procedures as outlined in the Genie GS 2668 RT and GS 3268 RT Service Manual Description Part No Dielectric Grease 66399 Filter Element 10 micron
133. nch 27 24037 Vibration Isolator 8 Genie A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 300 Engine Components March 2005 Figure Rev Description 305 1 B Kubota D 905 Engine View 1 999 969 9 9 9 SN Ce M 6 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 300 Engine Components 305 1 Kubota D 905 Engine View1 Rev B Description Gty Item Description Qty 1 32188 DipsticK t ua 1 31 32197 1 2 44194 Breather Pipe 1 32 52531 Fan Pull amp y uu u 1 3 44191 Valve Cover 1 33 32198 Water PUMP rroen anana 1 4 32190 Oil Filler Cap 1 34 32199 Water Pump Gasket 1 5 22903 O ring Oil Filler Cap 1 35 32069 Hose Clamp 2 6 44193 Cap Nut 1 36 32200 Water Pump Return Hose 1 7 44192 Cap 1 37 273066 Thermostat Housing Gasket 1 8 32189 Valve Cover Gasket 1 38 23473 Thermostat 1 9 65837 Starter Motor
134. nches 1 Genie part numbers 48812 24 79758 Hose Assembly Components 48812 and 48755 195 inches Genie part numbers 48822 after serial number GS68 42076 48822 and 48758 65 inches 1 48943 Fittirigi ta tees 4 25 79768 Assembly Components 48912 2 GE 48827 and 48758 77 inches 1 7 79754 Hose Assembly Components Genie part numbers 48841 48845 and 48761 45 inches 1 26 79760 Hose Assembly Components Genie part numbers 48812 48812 and 48755 34 inches 8 48980 Fitting 1 before serial number 9 45161 Strainer Assembly 1 6 L W 27 87064 Hose Assembly Components 10 48922 elle DEE 1 Genie part numbers 48822 11 61080 Fitting before serial number 48822 and 48758 77 inches 1 8 48933 tiis 12 12 48959 2 29 79773 Assembly Components 13 79847 gu gyn yy ddw 1 Genie part numbers 48800 48810 and 48751 e 7970 7 Hose Assembly Componente 43 5 inches 1 Genie part numbers 48822 48827 and 48758 73 inches 1 30 79761 Hose Assembly Components Genie part numbers 48800 15 79766 Hose Assembly Components 3 4 bar Genie part numbers 48822 8800 and 48751 65 inches 1 48827 and 48758 71 inches 1 31 79762 Hose Assembly Components Genie part numbers 48800 16 79755 Hos
135. onents Genie part numbers 48800 48800 and 48751 Q 65 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 Q 59 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 Q 56 inches 1 Hose Assembly Components Genie part numbers 48802 48810 and 48751 Q 36 inches 1 Hose Assembly Components Genie part numbers 48822 48822 and 48758 66 5 inches 1 This list continues on the nest page The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers MPANY GS 2668 GS 3268 400 Chassis Tray Components March 2005 Figure Rev Description 409 3 B Hydraulic Hoses and Fittings from serial number GS68 42121 to GS6804 43183 Upper Lift Cylinder Lower 3 Cylinder STEER CYLINDER LEGEND 8 ENGINE HYDRAULIC 15 FILTER UU P2 T gt HYDRAULIC gt TANK 51 20 M2A 6 M1B MANIFOLD M2B 26 BRAKE gt M3A M4A pe gt HP B1 BRAKE RELEASE HAND PUMP BRAKE E A LEFT 26 BRAKE REAR DRV MTR 26 B
136. orm 90 Ibs 400 N GS 2668 230 AC 3 Australl amp i uu eR 1 8 28175 Caution Compartment 1 31 52682 Notice Max Capacity 9 28176 Notice Missing Manuals 1 TODO Ky GS BEGE came 1 32 52802 Notice Max Side Force 10 28235 Label P to Platform Me C 0 200 Ibs 890 N GS 3268 ES ANSI and CSA 1 11 28236 Warning Failure To Read 1 33 52803 Notice Max Side Force 12 31060 Danger 90 Ibs 400 N GS 3268 Do Not Alter Limit Switch 2 Australia ce 1 13 38149 Label Patents ANSI 1 34 52967 Cosmetic 4 X 4 2 14 40434 Label Lanyard Anchorage 2 35 62059 Cosmetic Genie GS 2668 2 15 43091 Danger General Safety Rules 2 36 62060 Cosmetic Genie GS 3268 HT 2 16 43618 Label Directional Arrows 1 37 65053 Label Fault Codes before 17 43619 Label Safety Arm 1 18 43696 Danger Electrocution Hazard 2 98 75196 caution gushing Hazard Outriggers 2 2 2 2 2 4 This list continues the next page A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 100 Decals March 2005 Figure Rev Description 101 2 B Decals with Words after serial number GS68 42381 Shoding indicotes 82417 72186 72186 decal hidden from view i e under covers
137. oulder Bolt 5 52420 Rain Cap Air Cleaner 1 3 4 16 x 1 688 inches 6 64154 Carriage Bolt 3 5 16 x 1 inch GR 5 before 19 32375 LOCK PIN 1 serial number GS6804 42679 20 47664 Engine Pivot Mount Plate 1 6878 Carriage Bolt 1 4 e 0 75 inch GR 5 after 21 6097 Flat Washer 3 8 inch serial number GS6804 42678 22 60790 Carriage Bolt 7 4828 Nylock Nut 3 8 16 9 8 16 x 1 5 inches GR 5 8 84862 Engine Tray Cover Assembly 23 87046 Engine Counterweight Plate from serial number 0 1 GS68 41200 to GS68 42381 24 64213 Screw FHSC gasoline LPG models 1 3 8 16 x 2 25 inches 84863 Engine Tray Cover Assembly from serial number 41200 to 25 47776 Wear Pad 3 x 1 x 1 38 inches GS68 42381 diesel models GS 2668 TT T eee eee eee eee Y 3 8 84850 Engine Tray Cover Assembly 26 6019 SE HHC after serial number GS68 42381 16 x 1 25 inches GR 5 gasoline LPG models 1 27 51534 Engine Tray Stop 1 84851 Engine Tray Cover Assembly after serial number 0868 42381 28 79098 Engine Tray 1 diesel models 29 6175 Screw HHC 84852 Engine Tray Cover Assembly 3 8 16 x 1 inch GR 5 after serial number GS68 42381 Perkins models 30 34346 Screw HHC 3 4 10 x 1 75 inches 5 9 47874 Radiator Shroud 1 31 10258 Nylock Nut 3 4 10 10 8255 Screw HHC 3 8 16 0 75 inch GR 5 32 4
138. quantity Purchase order number Ship to address Desired method of shipment Name and telephone number of the authorized Genie Distributor in your area Sl SI I 8 8 8 ER Use the Service Parts Fax Order Form on the next page and fax your order to our Parts Department If you don t Know the name of your authorized distributor or if your area is not currently serviced by an authorized distributor please call Genie Industries Machine Information Model Serial Number Date of Purchase Authorized Genie Distributor Phone Number GS 2668 Genie North America Telephone 425 556 6551 Toll Free 877 367 5606 in U S A and Canada Fax 425 556 8659 Genie UK Parts Telephone 44 0 1476 584352 Parts Fax 44 0 1476 584340 Genie Australia Parts Telephone 617 03375 1660 Parts Fax 617 03375 1002 Genie France Parts Telephone 33 0 237 26 09 99 Parts Fax 33 0 237 31 50 10 Genie Germany Parts Telephone 49 0 4202 885223 Parts Fax 49 0 4202 885225 Genie Scandinavia Parts Telephone 46 31 3409612 Parts Fax 46 31 3409613 Genie Iberica Parts Telephone 34 93 5795042 Genie Brazil Parts Telephone 55 114 1665755 Parts Fax 55 114 1665754 Genie Japan Parts Telephone 81 33 4536082 Parts Fax 81 33 4536083 Genie China Parts Telephone 86 215 3852570 Parts Fax 86 215 3852569 A TEREX COMPANY RT GS 3268 RT Part No 84121 remove this page and mak
139. racket 2 Da 8 16 1 5 inches GR 5 25 66098 Cable Tie 3 5397 Flat Washer 5 16 inch 9 le VE as needed 4 4828 Nylock Nut 3 8 16 26 58001 Safety Arm Assembly 5 45226 Rod End 3 8 x 3 69 inches 4 Diar 1 6 6888 Screw HHC ef SC GE 22 2 1 4 20 1 inch GR 5 28 11966 Screw BHHS 1 7 6638 Flat Washer 1 4 inch 1 4 20 x 1 5 inches 6889 Low Profile Nylock Nut 1 4 20 9 55336 Safety Arm Rest 1 10 7339 Screw HHC 1 4 20 x 0 5 inch GR 5 11 6356 Lock Washer 4 inch 12 79494 Cable Mount Bracket 2 13 87190 Solenoid Valve Assembly With Coll 2 87191 Coil 12V DC 84423 Solenoid Valve 2 position 2 way 84421 Washer 84420 Nut 14 55560 Orifice 0 059 inch 1 49 mm 2 15 Ref Fitting refer to 409 1 409 2 409 3 and 409 4 16 55717 Lift Cylinder Assembly includes bearings 2 66470 Seal Kit Texas Hydraulic 78912 Seal Kit Dongyang 17 47574 Limit Switch Cam 1 18 47458 Pivot Pin 1 5 x 8 45 inches 4 19 6175 Screw HHC 3 8 16 x 1 inch GR 5 20 51542 Cable Bridge 2 21 6019 Screw HHC 3 8 16 1 25 inches GR 5 22 51505 Cable Bridge 2 Genie A TEREX COMPANY Part No 84821 GS 2668 RT e GS 3268 RT 500 Scissor Components Ma
140. rch 2005 Figure Rev Description 504 2 B Scissor Components GS 3268 View 2 after serial number GS68 41750 A TEREX COMPANY GS 2668 RT e GS 3268 RT Part No 84121 March 2005 500 Scissor Components 504 2 Scissor Components GS 3268 View 2 after serial number GS68 41750 Rev 5 PartNo Description Qty Item Part No Description Qty 1 8516 Screw HHC 21 78897 Cable Bridge Bracket Center 2 A 5 etos ees RS 22 47458 Pivot Pin 1 5 x 8 45 inches 4 Or 2 23 58001 Safety Arm Assembly 3 45226 Rod End 3 8 x 3 69 inches 4 includes items 2 4 and 24 1 4 4828 Nylock Nut 9 8 16 16 24 6019 Screw HHC an 5 7339 Screw HHC 8 16 x 1 25 inches GR 5 1 4 20 x 0 5 inch GR 5 6 6356 Lock Washer 1 4 inch 7 79494 Cable Mount Bracket before serial number GS68 42382 2 after serial number 9968 42381 1 8 87190 Solenoid Valve Assembly with Coll zeit nes 2 87191 Coil 12V DC 84423 Solenoid Valve 2 position 2 way 84421 Washer 84420 Nut 9 55717 Lift Cylinder Assembly includes bearings 2 66470 Seal Kit Texas Hydraulic 78912 Seal Kit Dongyang 10 55560 Orifice 0 059 inch 1 49 mm 2
141. rt No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 607 1 D Platform Controls before serial number GS68 42382 A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 607 1 Platform Controls before serial number GS68 48382 Rev D Part No Description Qty Item Part Description Gty 62181 Platform Control Box Complete 19 Ref Control Cable Assembly gasoline LPG models with refer to 411 1 outriggers 20 62162 Coil Cord Assembly with 62180 Platform Control Box Complete Connector includes ferrite gasoline LPG models without suppressor 1 outriggers 62212 Platform Control Box Complete 21 46266 Strain Relief 1 diesel models with outriggers m 62211 Platform Control Box Complete 22 1 pe Contact 1 diesel models without outriggers ES eet 1 5094 Screw RHSM 10 32 x 0 5 inch 23 66812 Red Emergency Stop Button 1 2 52502 Wrist Rest aaa pee 2889 S inch 3 58912 Flange Screw 1 4 20 x 0 75 inch GR 8 4 62164 Alarm Assembly 12V DC includes retainer nut 1 72326 Retainer Nut 5 52503 Rubber Boot Push Button 2 6 27246 Rubber Boot Toggle Switch 1 7 45105 Toggle Switch Guard
142. sories 805 2 Outrigger Installation after serial number GS68 41645 Rev B Item Part Description Qty Item Part No Description Qty 71587 S Outrigger Assembly Complete 19 6714 Bubble Level engine side before serial number GS68 42382 ANSI CSA 1 97352 Outrigger Assembly Complete 77026 Bubble Level 2 CE shown after serial number GS68 42381 55 50588 Rubber Vibration Mount 3 1 Ref Outrigger Cylinder refer to 806 1 23 87002 Bubble Level Plate Mount 1 2 22541 Screw RHSM Pie Cd Ge ee 10 32 x 1 5 inches 3 8 3 6178 Nylock Nut 10 32 25 4828 Nylock Nut 3 8 16 4 76457 Limit Switch with Roller Arm j Screw PHPM 76450 Squeeze Connector with O ring 10592 x O 5 Ref Outrigger Limit Switch Wire Harness refer to 411 1 6 4828 Nylock Nut 3 8 16 7 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 8 87559 Outrigger Sensor Bracket 1 9 47238 Rubber Grommet 1 5 inches 2 10 48875 2 11 61080 iion 2 12 71416 Outrigger Cylinder Cover Inner Long mice 1 13 29868 Spring Clip 3 8 16 14 71417 Outrigger Cylinder Cover Inner Short ne rt 1 15 6021 Lock Washer 3 inch 16 8177 Screw HHC 1 2 13 x 1 5 inches GR 5 17 6033 Lock Washer 1 2 inch 18 84869 Outrigger Housing Assembly with Word Decals USA Canada Australia 1 84870 Ou
143. t continues on the next page MPANY GS 2668 8 March 2005 Figure Rev Description 411 1 A Electrical Wiring and Power Cables WORKLIGHTS 5 OUTRIGGER 2 MANIFOLD L BATTERY er ap OIL COOLER 4 1 2 OUTRIGGER LIMIT SWITCHES amp LEVEL SENSOR 3 7 6 RELAY STRIP JL 2 9 10 ENGINE FUNCTIONS 8 16 12 m 13 J1 ECU J2 14 PLATFORM 8 5 16 CONTROLS 13 13 TERMINAL STRIP I f 12 FUNCTION COILS t7 18 14 19 18 eo 21 22 14 mon 23 es 26 gt lt LOAD SENSE GENERATOR AND BEACONS OVERLOAD 14 26 Genie A TEREX COMPANY GS 2668 GS 3268 Part No 84121 March 2005 Part No 13 79875 13 99434 99435 13 104715 104716 14 99843 15 79890 99
144. tension Lock Arm Catch 1 11 51415 Handle Grip 1 12 79456 Carriage Bolt 1 4 20 x 1 inch GR2 13 6091 Nylock Nut 1 4 20 14 87544 Extension Lock Bracket 1 15 9116 Carriage Bolt 1 4 20 x 1 25 inches GR 2 16 87651 Lock Guide Inner 1 17 87015 Lock Guide Outer 1 18 8352 Screw HHC 3 8 16 x 3 75 inches GR 5 19 4828 Nylock Nut 3 8 16 20 87545 Extension Lock Tooth 3 21 87017 Lock Guide 2 1 22 87530 Carriage Bolt 38 16 4 inches GR 2 23 87549 Extension Lock Link Bracket 1 24 6326 Screw HHC 3 8 16 x 3 inches GR 5 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 606 1 C Power to Platform 64 K C 9 24 x A Y o lt gt 9 a N zt 7 Ne SN Q Zi EURO UK 220V AC al E FE FF NU a z u NO PL Se O PLUG POS 14 NS UK 110V AC Z EURO 220V AC GS 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 606 1 Power to Platform Rev Description Qty 1 35460 Screw PHPM 8 32 x 0 375 inch 2 4395
145. trigger Housing Assembly with Symbol Decals Europe Asia South America after serial number GS68 42381 19 47285 Shoulder Bolt 5 8 11 x 1 188 inch 20 38028 Low Profile Nylock Nut 5 8 11 A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 800 Accessories March 2005 Figure Rev Description 806 1 C Outrigger Cylinder and Footpad Installation A TEREX COMPANY GS 2668 GS 3268 RT Part No 84121 March 2005 800 Accessories 806 1 Outrigger Cylinder and Footpad Installation Rev C Item Part Description Qty 84100 Outrigger Cylinder Assembly includes items 1 6 and 9 16 1 104900 Outrigger Cylinder 1 84101 Seal Kit Texas Hydraulic 104901 Seal Kit Dongyang 2 72097 Solenoid Valve Nut 1 3 71403 Coil 10V DC before serial number GS68 42382 1 79831 Coil 12V DC after serial number GS68 42381 4 67933 Solenoid Valve 2 position 2 way 1 5 48912 7 2 6 Ref Outrigger Wire Harness refer to 411 1 7 28443 Cable Tie 11 5 inches as needed 8 Ref Hydraulic Hoses and Fittings refer to 808 1 9 51814 07 1 10 28646 Grease Fitting 1 11 14033 Screw HHC 3 8 16 x 2 75 inches 5 12 6198 Nylock Nut 1 2 13 13 55485 Outrigger Footpad Ball
146. ts AA Genie part numbers 48800 48810 and 48751 Q 66 inches 1 48810 and 48751 80 inches 1 21 71889 Hose Assembly Components Genie part numbers 48800 4 48875 FINO E arem 4 48811 and 48751 16 inches 1 5 61080 FING itr Eee 4 6 71886 Hose Assembly Components Genie part numbers 48800 48810 and 48751 66 inches 1 7 71948 Hose Assembly Components Genie part numbers 48822 48822 and 48758 42 inches 1 8 87080 Hose Assembly Components Genie part numbers 48812 48815 and 48755 76 inches 1 9 87078 Hose Assembly Components Genie part numbers 48812 48815 and 48755 Q 80 inches 1 10 48915 deren ttes 2 11 48916 Fitting dove 1 12 48920 el lut le EE 1 13 48937 ukasa S 1 14 48933 504 a eerie RL ss 1 15 87081 Hose Assembly Components Genie part numbers 48822 48822 and 48758 Q 25 inches 1 16 87077 Hose Assembly Components Genie part numbers 48812 48812 and 48755 48 inches 1 17 87079 Hose Assembly Components Genie part numbers 48812 48812 and 48755 45 5 inches nee 1 18 71907 Hose Assembly Components Genie part numbers 48800 z 48810 and 48751 80 inches 1 The length listed in the component description is the length of the hose only Refer to 410 1 to cross reference Genie part numbers to Parker part numbers A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT 80
147. uretor Gasket 2 Carburetor Spacer 1 Carburetor includes items 8 9 and mounting hardware 1 Fuel Shutoff Solenoid LPG Shutoff Solenoid Wire Harness Assembly Solenoid LPG Hose 1 2 inch 14 inches Hose Clamp 3 4 inch 2 Fuel Hose 5 16 inch 16 5 Hose Clamp 0 63 inch 4 Breather Tube 1 Hose Clamp 2 Air Cleaner Flange Gasket 1 Air Cleaner Flange 1 Self Locking Nut M8 Lock Washer M8 Hose Clamp 1 75 inches 2 Elbow Hose 1 75 x 4 5 inches 1 Screw HHC 1 4 20 x 2 inches GR 5 Flat Washer 4 inch Part No 84121 A TEREX Item 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 42 43 44 45 Part No 6091 84408 19859 31823 104086 27903 27903 52429 Ref 52530 23167 6090 84809 104710 84810 51737 45435 51741 79491 62857 87914 85197 6019 6021 81633 300 Engine Components 302 1 Kubota DF 752 Engine View 2 Rev D Description Qty Nylock Nut 1 4 20 Fitting sese 3 Fitting before serial number GS68 42408 1 Fitting after serial number GS68 42407 LPG Hose Assembly 1 Lo
148. ut 3 8 16 15 6052 Shim Washer 0 5 x 0 875 x 0 063 inch 16 51409 Roller Guide Bracket ground controls side 1 17 47520 Thrust Washer 0 75 x 1 25 x 0 06 inch 2 18 38016 Plastic Roller 2 19 35706 Roller Bolt 2 20 51139 Platform Extension Roller Pin 3 93 inches 2 21 55355 Platform Extension Spacer 4 22 6024 Nylock Nut 5 8 11 23 51437 Roller Wheel Platform Extension 4X 1 51nch6S ni u s uu 2 24 51408 Roller Guide Bracket engine side 1 25 6090 Screw HHC 1 4 20 x 0 75 inch GR 5 A TEREX COMPANY Part No 84121 GS 2668 RT e GS 3268 RT 600 Platform Components March 2005 Figure Rev Description 602 2 A Platform Railing Installation after serial number GS68 41737 A TEREX COMPANY 036 2668 GS 3268 RT Part No 84121 March 2005 600 Platform Components 602 2 Platform Railing Installation after serial number GS68 41737 Rev A Part No Description Gty 1 79355 Square 9 6 2 79798 Side Rail engine side 1 3 79997 Platform Floor 1 4 79781 Side Rail ground controls side 1 5 47478 Rubber Bumper Domed 10
149. w Pressure Hose 3 8 inch 28 inches Low Pressure Hose 3 8 INCH 32 inches LPG Regulator 1 LPG Regulator and Solenoid Mount Bracket refer to 304 1 Screw HHC M8 x 1 25 x 15mm Electric Fuel Pump 1 Screw HHC 1 4 20 x 0 75 inch GR 5 Air Cleaner Housing 1 Air Cleaner Element 1 Air Cleaner Cover 1 Hose Intake Adapter 2 5 x 1 75 inches 1 Hose Camp 2 5 inches 2 Intake Hose Flexible 2 5 x 13 5 inches 1 One Section Pump before serial number GS68 41883 1 Seal Kit Two Section Pump after serial number GS68 41882 1 Seal Kit Screw HHC 3 8 16 x 1 25 inches GR 5 Lock Washer 3 8 inch LPG Lockout Valve after serial number GS68 42407 1 This list continues on the next page MPANY GS 2668 RT e GS 3268 RT March 2005 300 Engine Components Rev Description Figure 302 1 Kubota DF 752 Engine View 2 ClO OOO 9 a QNI G A TEREX COMPANY Part No 84121 GS 2668 RT GS 3268 RT March 2005 300 Engine Components 302 1 Kubota DF 752 Engine View 2 Rev D PartNo D
150. y includes bearings 1 66470 Seal Kit Texas Hydraulic 78912 Seal Kit Dongyang 17 47574 Limit Switch Cam Plate 1 18 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 19 47458 Pivot Pin 1 5 x 8 45 inches 2 20 45226 Rod End 3 8 x 3 69 inches 2 21 78686 Cable Bridge Bracket Lower 2 22 6019 Screw HHC 3 8 16 x 1 25 inches GR 5 A TEREX COMPANY Part No 84821 GS 2668 RT e GS 3268 RT 500 Scissor Components March 2005 Figure Rev Description 503 1 C Scissor Components GS 3268 View 1 GS 2668 RT e GS 3268 RT Part No 84121 March 2005 Part No Description Gty 1 84244 Inner Arm Assembly Number 5 includes item 28 1 2 84245 Outer Arm Assembly Number 5 includes item 28 1 3 84246 Outer Arm Assembly Number 5 ground controls side includes item 28 1 4 84238 Outer Arm Assembly with Word Decals Number 2 ground controls side includes item 28 USA Canada Australia 1 84818 Outer Arm Assembly with Symbol Decals Number 2 ground controls side includes item 28 Europe Asia South America 5 8516 Screw HHC 3 8 16 x 1 5 inches GR 5 6 5397 Flat Washer 5 16 inch 7 4828 Nylock Nut 3 8 16 8 45226 Rod End 3 8 x 3 69 inches 3 9 47

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