SP47/SP48 - ToolSmith
Contents
1. 3 4 Troubleshooting 8 Warranty 12 1 SERIOUS INJURY OR DEA SERIOUS INJURY OR DEA SERIOUS INJURY OR DEA SERIOUS INJURY OR DEA SERIOUS INJURY OR DEATH COULD RESUL TH COULD RESUL TH COULD RESUL TH COULD RESUL TH COULD RESULT FROM THE T FROM THE T FROM THE T FROM THE T FROM THE IMPROPER REP IMPROPER REP IMPROPER REP IMPROPER REP IMPROPER REPAIR OR SERVICE OF THIS TOOL AIR OR SERVICE OF THIS TOOL AIR OR SERVICE OF THIS TOOL AIR OR SERVICE OF THIS TOOL AIR OR SERVICE OF THIS TOOL REP REP REP REP REPAIRS AND OR SERVICE TO THIS TOOL MUST ONL AIRS AND OR SERVICE TO THIS TOOL MUST ONL AIRS AND OR SERVICE TO THIS TOOL MUST ONL AIRS AND OR SERVICE TO THIS TOOL MUST ONL AIRS AND OR SERVICE TO THIS TOOL MUST ONLYYYYY BE DONE B BE DONE B BE DONE B BE DONE B BE DONE BY AN A Y AN A Y AN A Y AN A Y AN AUTHORIZED AND CERTIFIED DEALER UTHORIZED AND CERTIFIED DEALER UTHORIZED AND CERTIFIED DEALER UTHORIZED AND CERTIFIED DEALER UTHORIZED AND CERTIFIED DEALER A list of Stanley Hydraulic Tools Distribution Centers can be found on the last page of this manual SERVICING SP47 SP48 SPIKE PULLERS This manual contains safety operation and routine maintenance instructions A complete service manual may be o2. 3 8 in Male Pipe Adapter Hose Whips Yes Weight 48 5 lbs 22 kg Overall Length 32 5 in 82 55 cm Overall Width 16 in 40 cm Maximum Fluid Temperature 140 F 60 C EHTMA Category C 20 lpm 138 bar or D 30 lpm 138 bar ACCESSORIES DESCRIPTION PART NUMBER Hair Pin W Grip Jaw Cast 2 required 34876 2 Stage Valve Kit 37302 Narrow W Grip Jaw UK 32157 Notched Chute 32156 9 10 SP47 SP48 PARTS LIST Item Part No Part No Qty Description SP47 SP48100 1 15385 15385 2 O ring 3 x 3 1 8 x 1 16 041 R17 2 32093 32093 1 Bearing Furnished with Item 3 3 32035 34098 1 Lower Cylinder Head 4 350759 350759 1 O ring 1 1 2 x 1 3 4 x 1 8 222 5 13992 13992 1 Backup Ring 6 32094 32094 1 Wiper 7 30015 30015 1 Piston Rod 250 lb ft to piston
3. 8 26388 26388 2 Spring Cup 9 26812 26812 2 Retaining Ring 10 33256 33256 2 Grip Jaw 11 31720 31720 1 Chute 12 01459 01459 2 Lockwasher 13 06151 06151 2 Capscrew 3 8 16 20 lb ft 14 17572 17572 2 Pinch Point Sticker US Models Only 31064 31064 2 Crush Hazard Sticker CE Models Only 15 25610 25610 1 Railroad Help Desk Sticker US Only 16 32097 32097 1 Spring 17 25992 25992 1 Pivot Sleeve 18 28788 28788 1 Manual Sticker CE Models Only 19 28322 28322 1 CE Sticker CE Models Only 20 32131 38587 1 Name Tag 21 22349 22349 1 Pull Pin 22 15354 15354 1 Plug 23 21463 21463 1 O ring Furnished with Item 22 on Model SP48100 24 15356 N A 1 Spring 25 33702 43570 1 Valve Spool 26 22350 22350 1 Oil Tube 27 00698 00698 4 Helicoil 3 8 16 28 03061 03061 4 Lockwasher 29 32095 32095 4 Capscrew 1 2 13 25 lb ft X pattern to 75 lb ft 30 27702 27702 1 Trigger 31 35209 35209 1 Handle Assy Koeing Plug Installed 32 22064 22064 1 Rod Wiper 33 00026 00026 1 O ring 3 16 x 5 16 x 1 16 008 R16 34 22914 22914 1 Spool Cap 35 01604 01604 1 O ring 755 x 945 x 097 910 R17 36 15384 15384 1 Roll Pin 37 01605 01605 2 O ring Furnished with Item 38 38 06830 56725 2 Hose Assy 39 24061 24061 1 Male Coupler 40 24060 24060 1 Female Coupler 41 30157 30157 1 Outer Tube 42 15391 15391 2 Backup Ring 43 15392 15392 1 O ring 2 7 8
4. on the tool It is used to alert the operator of an action that could place him her or others in a life threatening situation This safety symbol appears in these instructions to identify an action that could cause bodily injury to the operator or other personnel Always observe safety symbols They are included for your safety and for the protection of the tool Enter any local safety regulations here Keep these instructions in an area accessible to the operator and maintenance personnel SAFETY SYMBOLS TOOL STICKERS amp TAGS W A R N I N G PINCH POINT STAY CLEAR OF ALL MOVING PARTS RAILROAD HELP DESK 1 800 549 0517 FOR CUSTOMER SERVICE OR TECHNICAL QUESTIONS 25610 RAILROAD HELP DESK STICKER USA Models Only LOCAL SAFETY REGULATIONS 17572 PINCH POINT STICKER USA Models Only 31064 CRUSH HAZARD STICKER CE Models Only 3 4 D A N G E R I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTI FIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY BEFORE USING HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE HOSE IS MAINTAINED AS NON CONDUCTIVE
5. THE HOSE SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPARTMENT INSTRUCTIONS 2 A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL IN JURY A DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR THIS TOOL EXCESS FLOW OR PRESSURE MAY CAUSE A LEAK OR BURST B DO NOT EXCEED RATED WORKING PRESSURE OF HYDRAU LIC HOSE USED WITH THIS TOOL EXCESS PRESSURE MAY CAUSE A LEAK OR BURST C CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY FOR LEAKS DO NOT FEEL FOR LEAKS WITH YOUR HANDS CONTACT WITH A LEAK MAY RESULT IN SEVERE PERSONAL INJURY I M P O R T A N T READ OPERATION MANUAL AND SAFETY INSTRUCTIONS FOR THIS TOOL BEFORE USING IT USE ONLY PARTS AND REPAIR PROCEDURES APPROVED BY STANLEY AND DESCRIBED IN THE OPERATION MANUAL TAG TO BE REMOVED ONLY BY TOOL OPERATOR SEE OTHER SIDE D A N G E R D DO NOT LIFT OR CARRY TOOL BY THE HOSES DO NOT ABUSE HOSE DO NOT USE KINKED TORN OR DAMAGED HOSE 3 MAKE SURE HYDRAULIC HOSES ARE PROPERLY CONNECTED TO THE TOOL BEFORE PRESSURING SYSTEM SYSTEM PRES SURE HOSE MUST ALWAYS BE CONNECTED TO TOOL IN PORT SYSTEM RETURN HOSE MUST ALWAYS BE CON NECTED TO TOOL OUT PORT REVERSING CONNECTIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN RESULT IN SEVERE PERSONAL INJURY 4 DO NOT CONNECT OPEN CENTER TOOLS TO CLOSED CEN TER HYDRAULIC SYSTEMS THIS MAY RESULT IN LOSS OF OTHER HYDRAULIC FUNCTIONS PO
6. temperature The hydraulic system should have a minimum of 25 micron filtration Filter elements sized for a flow of at least 30 gpm 114 lpm for cold tempera ture startup and maximum dirt holding capacity are recommended The hydraulic fluid used should have a viscosity between 100 and 400 ssu 20 and 82 centistokes at the maximum and minimum expected operating temperatures Petroleum base hydraulic fluids with antiwear properties and a viscosity index over 140 will meet the recommended requirements over a wide range of operating temperatures The recommended hose size is 500 inch 12 mm I D up to 50 ft 15 m long and 625 inch 16 mm I D minimum up to 100 ft 30 m long Quick disconnect couplings must conform to NFPA T3 20 15 HTMA specifications IMPORTANT In addition to the Safety Precau tions on pages 3 thru 6 of this manual observe the following for equipment protection and care Always store an idle tool in a clean dry space safe from damage or pilferage Do not exceed the rated limits or use the tool for applications beyond its design capacity Always keep critical tool markings such as lables and warning stickers legible Always replace hoses couplings and other parts with replacement parts recommended by Stanley Hydraulic Tools Supply hoses must have a minimum working pressure rating of 2500 psi 175 bar Permit only experienced personnel to perform tool repair B
7. x 3 1 4 x 3 16 336 R16 44 08041 08041 2 Backup Ring 45 00016 00016 1 O ring 9 16 x 11 16 x 1 16 015 R16 46 32045 32045 1 Piston Assy 47 22919 22919 1 Push Pin 48 N A 35404 1 Spring 49 N A 35287 1 Valve Stop 50 N A 35421 1 Spring 51 N A 35327 1 Relief Poppet Denotes Part in Seal Kit SEAL KIT P N 18048 11 MODEL DESCRIPTIONS SP47100 SP48100 U S A model SP4710001 European CE Model NOTE Use Part Number and Part Name when ordering NOTE SP48 S N 465 and above New 43570 relieving Valve Spool WARRANTY Stanley Hydraulic Tools hereinafter called Stanley subject to the exceptions contained below warrants new hydraulic tools for a period of one year from the date of sale to the first retail purchaser or for a period of 2 years from the shipping date from Stanley whichever period expires first to be free of defects in material and or workmanship at the time of delivery and will at its option repair or replace any tool or part of a tool or new part which is found upon examination by a Stanley authorized service outlet or by Stanley s factory in Milwaukie Oregon to be DEFECTIVE IN MATERIAL AND OR WORKMANSHIP EXCEPTIONS FROM WARRANTY NEW PARTS New parts which are obtained individually are warranted subject to the exceptions herein to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of fir
8. Always wear safety equipment such as goggles ear and head protection and safety shoes at all times when operating the tool Do not inspect or clean the tool while the hydraulic power source is connected Accidental engage ment of the tool can cause serious injury Always connect hoses to the tool hose couplers before energizing the hydraulic power source Be sure all hose connections are tight Do not operate the tool at oil temperatures above 140 F 60 C Operation at higher temperatures can cause higher than normal temperatures at the tool which can result in operator discomfort Do not operate a damaged improperly adjusted or incompletely assembled spike puller Do not weld or cut with an acetylene torch the chute weldment or jaws of the tool To avoid personal injury or equipment damage all tool repair maintenance and service must only be performed by authorized and properly trained personnel Do not overreach Maintain proper footing and balance at all times Place the end of the chute squarely against the tie plate tilting as required to avoid the sudden realignment that can occur as the tool begins to pull SAFETY PRECAUTIONS 2 Safety symbols are used to emphasize all operator maintenance and repair actions which if not strictly followed could result in a life threatening situation bodily injury or damage to equipment IMPORTANT D A N G E R This safety symbol may appear
9. C fluid temperature The jaw is not sliding freely in Remove clean and replace as the chute required Spike puller operates slow Low oil flow from power unit Check power source for proper flow High backpressure Check hydraulic system for excessive backpressure and correct as required Couplers or hoses blocked Remove restriction Jaw retracted with tool in Pressure and return lines Be sure hoses are connected neutral position reversed at ports to their proper ports SPECIFICATIONS Capacity 13 000 lbs 5 900 kg Pressure 2000 psi 140 bar Maximum Back Pressure 250 psi 17 bar Flow Range 4 10 gpm 15 38 lpm Porting 8 SAE O ring Couplers HTMA EHTMA Flush Face Type Male amp Female Connect Size and Type
10. OR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 2 BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE ON OR NEAR ELECTRIC LINES WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY DEPARTMENT INSTRUCTIONS SEE OTHER SIDE D O N O T R E M O V E T H I S TA G 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING ABRASION CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT USE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE Fabric braided not certified or labeled non conductive Wire braided conductive HOSE TYPES Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows Certif
11. SE IF KINKED DO NOT USE HOSE TO PULL OR LIFT TOOLS POWER UNITS ETC SEE OTHER SIDE D O N O T R E M O V E T H I S TA G SIDE 1 SIDE 2 HOSE PRESSURE RATING The rated working pressure of the hydraulic hose must be equal or higher than the relief valve setting on the hydraulic system 5 CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS BULGES OR DAMAGE TO COUPLINGS IF ANY OF THESE CONDITIONS EXIST REPLACE THE HOSE IMMEDIATELY NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE 6 AFTER EACH USE STORE IN A CLEAN DRY AREA SEE OTHER SIDE AND 1 WIRE BRAIDED AND FABRIC BRAIDED NOT CERTIFIED OR LABELED NON CON DUCTIVE HOSE This tag is attached to all conductive hose 2 3 1 shown smaller than actual size shown smaller than actual size HYDRAULIC HOSE REQUIREMENTS 5 HYDRAULIC REQUIREMENTS HYDRAULIC SYSTEM REQUIREMENTS The hydraulic system should provide a flow of 4 10 gpm 15 38 lpm at an operating pressure of 2000 psi 140 bar Recommended relief valve setting is 2200 2300 psi 152 159 bar The system should have no more than 250 psi 17 bar backpressure measured at the tool end of the operating hoses The system conditions for measurement are at maximum fluid viscosity of 400 ssu 82 centistokes minimum operating temperatures The hydraulic system should have enough heat rejection capacity to limit the maximum oil tem perature to 140 F 60 C at the maximum expected ambient
12. SP47 SP48 Hydraulic Spike Puller SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM PROPER REPAIR OR SERVICE OF THIS TOOL REPAIRS AND OR SERVICE TO THIS TOOL MUST ONLY BE DONE BY AN AUTHORIZED AND CERTI FIED DEALER 1997 THE STANLEY WORKS ALL RIGHTS RESERVED OPS USA amp CE VERSION Printed in U S A 34019 Sept 02 Ver 2 Safety and Operation Manual Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie OR 97267 INDEX Accessories 9 Index this page 1 Hydraulic Hose Requirements 5 Hydraulic Requirements 6 Operation 7 Parts Illustration 10 Parts List 11 Safety Precautions 2 3 Specifications 9 Tool Stickers and Tags
13. WERED BY THE SAME SYSTEM AND OR SEVERE PERSONAL INJURY 5 BYSTANDERS MAY BE INJURED IN YOUR WORK AREA KEEP BYSTANDERS CLEAR OF YOUR WORK AREA 6 WEAR HEARING EYE FOOT HAND AND HEAD PROTECTION 7 TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE ALL TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE PERFORMED BY AUTHORIZED AND PROPERLY TRAINED PER SONNEL SAFETY TAG P N 15875 shown smaller then actual size The safety tag p n 15875 at right is attached to the tool when shipped from the factory Read and understand the safety instructions listed on this tag before removal We suggest you retain this tag and attach it to the tool when not in use 15875 15875 TOOL STICKERS amp TAGS 25610 RAILROAD HELP DESK STICKER USA Models Only 28322 CE STICKER CE Models Only 28788 MANUAL STICKER CE Models Only SP47 32131 NAME TAG SP48 38587 NAME TAG 17572 PINCH POINT STICKER USA Models Only 31064 CRUSH HAZARD STICKER CE Models Only SP47 32131 NAME TAG STICKER SP48 38587 NAME TAG STICKER SP47 SPIKE PULLER Stanley Hydraulic Tools Division of The Stanley Works SERIAL NO FLOW 4 10 GPM 15 38 LPM PRESS 2000 PSI 140 BAR 28788 MANUAL STICKER CE Manuals Only D A N G E R D O N O T R E M O V E T H I S TA G D A N G E R 1 FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON CONDUCTIVE WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH OR SERIOUS INJURY F
14. btained from you dealer Stanley Hydraulic Tools recommends that servicing of hydraulic tools other than routine maintenance must be performed by an authorized and certified dealer Please read the following warning Tool operators and maintenance personnel must always comply with the safety precautions given in this manual and on the stickers and tags attached to the tool and hose These safety precautions are given for your safety Review them carefully before operating the tool and before performing general maintenance or repairs Supervising personnel should develop additional precautions relating to the specific work area and local safety regulations If so place the added precautions in the space provided in this manual GENERAL SAFETY PRECAUTIONS The SP47 and SP48 Hydraulic Spike Pullers will provide safe and dependable service if operated in accor dance with the instructions given in this manual Read and understand this manual and any stickers and tags attached to the tool and hoses before operation Failure to do so could result in personal injury or equipment damage Operator must start in a work area without bystanders The operator must be familiar with all prohib ited work areas such as excessive slopes and dangerous terrain conditions Establish a training program for all operators to ensure safe operation Do not operate the tool unless thoroughly trained or under the supervision of an instructor
15. e sure to wipe all couplers clean before con necting Use only lint free cloths The hydraulic circuit control valve must be in the OFF position when coupling or uncoupling the tool Failure to do so may result in damage to the quick couplers and cause overheating of the hydraulic system Check fastener tightness often and before each use daily 6 PREOPERATION PROCEDURE CHECK HYDRAULIC POWER SOURCE 1 Using a calibrated flowmeter and pressure gauge check that the hydraulic power source develops a flow of 4 10 gpm 15 38 lpm at 2000 psi 140 bar 2 Make certain the hydraulic power source is equipped with a relief valve set to open at 2200 2300 psi 152 159 bar minimum 3 Check that the hydraulic circuit matches the tool for open center OC operation CHECK TOOL 1 There should be no signs of leaks 2 The tool should be clean with all fittings and fasteners tight CHECK TRIGGER MECHA NISM 1 Check that the trigger operates smoothly and is free to travel between the ON and OFF positions CONNECT HOSES 1 Wipe all hose couplers with a clean lint free cloth before making connections 2 Connect the hoses from the hydraulic power source to the hose couplers on the spike puller It is a good practice to connect the return hose first and disconnect it last to minimize or avoid trapped pressure within the spike puller 3 Observe flow indicators stamped on hose couplers to be sure that oil will flow
16. fully to engage the second stage The second stage will fully pull the spike Lift the tool and release the trigger The spike will be ejected automatically 7 If the spike puller is to be used during cold weather preheat the hydraulic fluid at low engine speed When using the normally recommended fluids fluid temperature should be at or above 50 F 10 C 400 ssu 82 centistokes before use COLD WEATHER OPERATION TROUBLESHOOTING If symptoms of poor performance develop the following chart can be used as a guide to correct the problem When diagnosing faults in operation of the spike driver always check that the hydraulic power source is supplying the correct hydraulic flow and pressure to the spike driver as listed in the table Use a flowmeter known to be accurate Check the flow with the hydraulic oil temperature at least 80 F 27 C 8 Spike puller does not cycle Power unit not functioning Check power unit for proper flow and pressure 4 10 gpm 15 38 lpm 2000 psi 140 bar Couplers or hoses blocked Remove restriction Presssure and return line hoses Be sure hoses are connected to reversed at ports their proper ports Spike puller does not pull Power unit not functioning Check power unit for proper flow effectively and pressure 4 10 gpm 15 38 lpm 2000 psi 140 bar Couplers or hose blocked Remove restriction Fluid too hot Provide cooler to maintain proper above 140 F 60
17. ied non conductive 1 3 2 3 2 1 Hose listed above is the only hose authorized for use near electrical conductors Hoses and listed above are conductive and must never be used near electrical conductors To help ensure your safety the following DANGER tags are attached to all hose purchased from Stanley Hydraulic Tools DO NOT REMOVE THESE TAGS If the information on a tag is illegible because of wear or damage replace the tag immediately A new tag may be obtained at no charge from your Stanley Distributor CERTIFIED NON CONDUCTIVE HOSE This tag is attached to all certified non conductive hose SIDE 1 SIDE 2 D A N G E R D O N O T R E M O V E T H I S TA G D A N G E R 1 DO NOT USE THIS HYDRAULIC HOSE IN OR NEAR ELECTRIC LINES THIS HOSE IS NOT LABELED OR CERTIFIED AS NON CONDUCTIVE USING THIS HOSE ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY 2 FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND ELECTRIC LINES 3 DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE IMPROPER USE OR HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE KEEP HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT DURING USE CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE PERSONAL INJURY 4 HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING CUTTING OR CONTACT WITH HIGH TEMPERATURE SURFACES DO NOT U
18. in the proper direction The female coupler is the inlet coupler PREPARATION FOR INITIAL USE Each unit as shipped has no special unpacking or assembly requirements prior to usage Inspection to assure the unit was not damaged in shipping and does not contain packing debris is all that is required OPERATION NOTE The pressure increase in uncoupled hoses left in the sun may result in making them difficult to connect When possible connect the free ends of operating hoses together OPERATING PROCEDURES 1 Observe all safety precautions 2 Move the hydraulic circuit control valve to the ON position 3 Place the spike puller firmly over the spike to be pulled making sure the end of the chute is in full contact witht he tie plate 4 Squeeze the trigger to start the spike puller 5 When the spike is completely pulled lift the tool and release the trigger The spike will be ejected automatically SP48 MODELS ONLY Note On SP48 Spike Puller Models the trigger is a two stage trigger By pressing the trigger until it reachs the first position of the two stages this will be evident by a distinct increase in effort The Puller should slowly pull down and align itself such that it is square with and against the Spike plate Caution Be prepared for a sudden align ment of the tool if the trigger is depressed too far or the Valve malfunctions Without releasing the Trigger from the first position press the Trigger
19. o the failure or deficiency MIS APPLICATION Any failure or performance deficiency attributable to mis application Mis application is defined as usage of products for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident without first obtaining the written consent of Stanley PERMISSION TO APPLY ANY PRODUCT FOR WHICH IT WAS NOT ORIGINALLY INTENDED CAN ONLY BE OBTAINED FROM STANLEY ENGINEERING WARRANTY REGISTRATION STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REGISTRA TION IS ON RECORD In the event a warranty claim is submitted and no tool registration is on record no warranty credit will be issued without first receiving documentation which proves the sale of the tool or the tools first date of usage The term DOCUMENTATION as used in this paragraph is defined as a bill of sale or letter of intent from the first retail customer A WARRANTY REGISTRATION FORM THAT IS NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS DOCUMENTATION NO ADDITIONAL WARRANTIES OR REPRESENTATIONS This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties expressed or implied including merchantability or fitness for a particular purpose except for that provided herein There is no other warranty This warranty gives the purchaser specific legal rights and other rights may be available which might vary depending
20. ons or modifications to any tool or part All obligations under this warranty shall be terminated if the new tool or part is altered or modified in any way NORMAL WEAR any failure or performance deficiency attributable to normal wear and tear such as tool bushings retaining pins wear plates bumpers retaining rings and plugs rubber bushings recoil springs etc INCIDENTAL CONSEQUENTIAL DAMAGES To the fullest extent permitted by applicable law in no event will STANLEY be liable for any incidental consequential or special damages and or expenses FREIGHT DAMAGE Damage caused by improper storage or freight handling LOSS TIME Loss of operating time to the user while the tool s is out of service IMPROPER OPERATION Any failure or performance deficiency attributable to a failure to follow the guidelines and or procedures as outlined in the tool s operation and maintenance manual MAINTENANCE Any failure or performance deficiency attributable to not maintaining the tool s in good operating condition as outlined in the Operation and Maintenance Manual HYDRAULIC PRESSURE amp FLOW HEAT TYPE OF FLUID Any failure or performance deficiency attributable to excess hydraulic pressure excess hydraulic back pressure excess hydraulic flow excessive heat or incorrect hydraulic fluid REPAIRS OR ALTERATIONS Any failure or performance deficiency attributable to repairs by anyone which in Stanley s sole judgement caused or contributed t
21. st usage Seals and diaphragms are warranted to be free of defects in material and or workmanship at the time of delivery and for a period of 6 months after the date of first usage or 2 years after the date of delivery whichever period expires first Warranty for new parts is limited to replacement of defective parts only Labor is not covered FREIGHT COSTS Freight costs to return parts to Stanley if requested by Stanley for the purpose of evaluating a warranty claim for warranty credit are covered under this policy if the claimed part or parts are approved for warranty credit Freight costs for any part or parts which are not approved for warranty credit will be the responsibility of the individual SEALS amp DIAPHRAGMS Seals and diaphragms installed in new tools are warranted to be free of defects in material and or workmanship for a period of 6 months after the date of first usage or for a period of 2 years from the shipping date from Stanley whichever period expires first CUTTING ACCESSORIES Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship at the time of delivery only ITEMS PRODUCED BY OTHER MANUFACTURERS Components which are not manufactured by Stanley and are warranted by their respective manufacturers a Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other manufacturers ALTERATIONS amp MODIFICATIONS Alterati
22. upon applicable law 12 Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon 97267 5698 Phone 503 659 5660 Fax 503 652 1780 NORTH AMERICA amp CORPORATE HEADQUARTERS Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon U S A 97267 5698 Tel 503 659 5660 Fax 503 652 1780 EUROPEAN HEADQUARTERS Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon U S A 97267 5698 Tel 503 659 5660 Fax 503 652 1780 NORTHERN EUROPE Stanley Svenska Ab Box 1054 Datavagen 51 S436 22 Askim Sweden Tel 46 31 289775 Fax 46 31 288099 SOUTHERN EUROPE Stanley Tools S p A Via Trieste 1 22060 Figino Serenza Co Italy Tel 39 31 785111 Fax 39 31 781766 781094 ASIA PACIFIC HEADQUARTERS Stanley Hydraulic Tools Asia No 25 Senoke South Woodland East Industrial Estate Jurong Town Singapore 2775 Tel 65 7522001 Fax 65 7522018 Telex RS 23945 STANLEY AUSTRALIA NEW ZEALAND HEADQUARTERS Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon U S A 97267 5698 Tel 503 659 5660 Fax 503 652 1780 CENTRAL amp SOUTH AMERICA HEADQUARTERS Stanley Hydraulic Tools 3810 S E Naef Road Milwaukie Oregon U S A 97267 5698 Tel 503 659 5660 Fax 503 652 1780 SALES amp SERVICE DIRECTORY
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