DV-600AV-K
Contents
1. 2 2 TRAVERSE ASS Y Refer to Fig 2 2 A 1 Remove the screw 1 2 Unlock the 2 supports 2 Remove the Insulator from the Loader Sub Ass y 4 Remove the Traverse Ass Loader Sub Ass y Traverse Ass y Screw Torque 2 0 0 3kgfecm 36 1 2 1 In case of the Traverse Ass install it from 1 to 4 in order Refer to Fig 2 2 B 2 In case of the Traverse 55 installation hook the wire on the Loader Ass y as shown Fig 2 2 C Loader Ass y Bottom Side Rack Loading Holder Traverse Traverse Ass y Check Lock Loader Ass y Check Hook 2 3 LOADING MOTOR PCB ASS Y LOADING BELT Refer to Fig 2 3 A Remove the Loading Belt Remove the screw 1 Remove the Loading Motor PCB Remove the 2 screws 2 Remove the Loading Motor Remove the Gear Pulley Loading Belt Loading Sub Ass y Gear Pulley 23 Loading Motor 4 Ni lt gt Loading Motor PCB Ass y 4 D2. 23 5 2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP 55 28 6 SERVICE MODE ccceccececceccecseseessesecsessesucsecscsesacsucsecsesacsucsucsucaesassucsuceesarsarsecsusersarsacsessesatsatsassesetsatsacseseesees 29 6 1 SERVICE MODE PROCEDURE 29 6 2 SERVICE MODE H IN 30 6 3 DISPLAY SPECIFICATION OF THE SERVICE 31 6 4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY 32 6 5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE 33 7 DISASSEMBLY 34 7 1 EXTERIOR SECTION 34 7 2 DVD DECK 5 36 8 EACH SETTING AND ADJUSTMENT 244 44 640 40 8 1 ADJUSTMENT encres ttr inerte tenencia un decentes teta talea des tees utet 40 8 2 RE WRITE FOR DVD 02 40 9 EXPLODED VIEWS AND PARTS 186 0 42 9 1 PACKING SECTION 42 9 2 EXTERIOR SECTION tette ttt tette sets dt 44 9 3 06 DVD 5 46 10 SCHEMATIC DIAGRAM 000 48 10 1 DVD ASSY 1 7 ttt tte ttt desc 48
3. 6 2 6 0 0 20 2 1 ACCESSORIES RM 7 7 41 8 2 3 DISC CONTENT FORMAT 9 2 4 PANEL 0 0 11 3 BASIC ITEMS FOR 2 14 3 1 CHECK POINTS AFTER SERVICING eerte 14 32 PCB LOCATIONS 15 cA B cg ARR RCRUM 16 4 BLOCK 0 0 18 4 1 OVERALL WIRING CONNECTION 18 4 2 OVERALL BLOCK 0 20 4 3 DVD LOADER BLOCK 2 21 4 4 POWER BLOCK 22 5 5 5 23 5 1 TROUBLE 5
4. d 5 C 81 3 1 7 3194 of 08383 5151 6 0 0 983 21 6 0 09 nn STOKES ESOL SSRSS BE FbeEbB SOF lt gt gt lt lt lt lt nnnuaodonc cceann Qo lt lt lt lt lt lt lt lt lt lt ea 653 HRZFC CRTPLP IE quU i OSP 52 SVDD3 C4005 102 1 55 40111 89 9 REL VL RFON 20 0 1 0 6 SGND MPEG MICON IC 14002 MT1389EXE S L OPO STT lil A 154 9 op 1 R4015 13 1 206 65 DMO eso 1 127 FMO via 0400 0002 EK OUTI ADNO RB 19K IT 12825 ROS S Roo M TK 12 9 180 AGND18 DMPLL l 1 72 65 AVDD18_DMPLL 2 73 USB DP zi VDD33 USB 5 5533 USB VDD18_USB T VSS18 USB 9 oje USB_XTALO GPIO15 USB USB XTALI GPIO14 VK o 5 10A22 GP1018 DER R4054 10K C4021 0 1 8425 65 4001 1 4 8 65 DVDD33 66 XIOWR Lo 77 A16 i OTP4004 16 55 045 TP4005 226 65 o Ex TP4006 187 ioa 5 2868589 BR 4007 225 5 6 gt gt gt gt gt H
5. zs x 9 a S25 Hos 229 gt Gg aos gt o 2 N go Uc l lt ES O o o 5 pe o lt 20 C m C J N LL as 59 N lt 9 i P N 5 HIE X of Bd Lubricating S 4 Daifree GEM1036 GED 008 Pickup leneses y 2 GEM 1004 GYA1001 GEM1036 CLASS PART MARK GREASE GEM10i8 DV 600AV S 46 5 06 DVD SECTION parts List Mark No A O N o NO O 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Description Gear Middle Loading Motor Pulley Motor FEED Motor Cord Jumper 24P CD2001 Cord Jumper CD2302 Insulator F Belt Loading Insulator R Frame main Tray R Holder Traverse Gear Pulley Gear Main Gear Feed Plate Clamper LOADER SUB ASSY R Clamper Screw Pan M1 7x3 P3 Screw Pan M1 7x2 3 P3 Rack Loading Gear Motor Feed Rack Assy Screw I Tite B M1 7x5 0 P3 Screw Gear Feed Cord Jumper CD2301 Switch SW1 Push Switch SW2
6. N S S S e 1 0651 155133 0658 155133 H Lo sr c EVQ11LO5R RETURN 2 SW655 i LL EVQ11LO5R 5 MENU SW656 13 0 12 6 9 way 490 3 EVQ11L05R 21 20 19 18 DO 2 E a SW658 EVQ11LO5R 2 FIP DRIVER IC651 PT6315 NC S GRI0 52 44 N co LO T cc cc oO V 3E R666 SW2 22 1 4W C674 2 C651 ROM V340TAQ 6 3V 47 0 1 NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S T OPERATION 1 PCB ASSY ALL REPEAT A WYXZT5 WVXZT5 types A2K501A270 a a O e E 2 5 types A2K504A270 T E a T NL LM NL LM NL LM NL LM md B aun aun ann aum 22699 9 090 819 Switches 11 SW652 DOWN SW653 ENTER SW654 RIGHT Q SW655 RETURN ES ae SW656 MENU J a a a 2 2 a 2 a 8 5 8 81 8 8 8 8 SW657 UP SW658 TOPMENU SW659 LEFT SW660 STOP SW661 HOMEMENU E SW662 SKIP SW663 PLAY SW664 SKIP al af SW665 PAUSE SW666 EJECT Sas T6315 22 R662 OSC
7. R8123 C8104 N ASPDIF FROM AUDIO JACK CP8102 CP8001 E8223301 COAXIAL J8102 RCA 117 01 OPTICAL 058101 21PIN CONNECTOR J8101 MRC 021V 07 A R8114 5 zem 220 4 196 ids 6 21PIN L 220 1 21 181016465 10uH 0405 C8112 N R8110 1 G Y VIDEO OUT T 6 3V 1000 YK P 68 1 5 i B U VIDEO OUT 6 3V 470 68 1 C8114 s ira VIDEO OUT 6 3V 470 YK P 68 196 BLANKING_OUT C8115 o CVBS VIDEO OUT 6 3V 1000 P 75 1 33 DVD RGB H OUT 08105 KRA102SRTK 3 2 4 0 KRC104SRTK 68 1 The parts except mark cannot be changed On that occasion replace whole Assy CAUTION DIGITAL TRANSISTOR CAUTION DIGITAL TRANSISTOR PCB240 DPF015 DV 600AV S 67 5 6 10 11 USB PCB ASSY USB ASSY 2 401 000 FROM TO DVD PCB CP6601 00_6232_006_102_800 1 038 POWER USB_P_ON H 2 mb Bd use CORD CONNECTOR CD6601 HIGH SIDE SW IC IC6601 RT9702 PB 60 OHM 2 5A SCHOTTKY 3 04 2H063401 B6601 D6601 TO POWER PCB CP6602 A2001WR2 4P iT ower papo 4 9e CORD CONNECTOR CD6602 W802 HCB2012K 600T25 RB051L 40 E8241203 2 25V 10 KA P R6613 AAA 25V 10 DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK 68 DV 600AV S 1 Ex 2 d 4
8. 0519 1F5 E 130 130 ONC 130 pz aw 500V 470P B 055 510 0513 i 1340 27 1V 1H3 E 22 1 4W N R507 4 10 1 4W WO 5 e N 815 z PHOTO COUPLER 5 2 6504 gt PS2561AL1 1 V W e 39 10 9 R514 8 5 O iro L ME m Um 40 _ R513 0 0068 0503 6 8K 1 4W 01 B The parts except mark cannot be changed uM On that occasion replace whole Assy VOLTAGE CTL IC CAUTION FOR CONTINUED PROTECTION AGAINST FIRE HAZARD REPLACE ONLY WITH THE TYPE FUSE i 1 6A 250V F501 OUT GND IN ATTENTION POUR UNE PROTECTION CONTINUE LES RISQUES D INCEIE 22 i N UTILISER QUE DES FUSIBLE DE MEME TYPE 1 6A 250V F501 CAUTION since THESE PARTS MARKED BY ARE CRITICAL FOR SAFETY USE ONES DESCRIBED IN PARTS LIST ONLY ATTENTION tes PIECES REPAREES PAR UN A ETANT DANGEREUSES AN POINT DE VUE SECURITE NOTE THE RESISTOR MARKED IS FUSE RESISTOR N UTILISER QUE CELLS DECRITES THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP N DANS LA NOMENCLATURE DES PIECES IS NON POLAR ONE 64 DV 600AV S 1 2 3 4 R513 0 0068 B C503 5 8 1 4W P CON 12V SW A Q510 KTA1281_Y gt NN gt 10 N 6V REG DVD MOTOR
9. Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu When Soldering Removing of solder use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it Short circuit using a soldering iron Pick Up PCB Fig 1 DV 600AV S m 5 6 7 8 1 2 1 3 DISC REMOVAL METHOD DISC REMOVAL METHOD AT NO POWER SUPPLY 1 Slide the Rack Loading White toward the arrow direction by using a minus driver to release the lock Refer to Fig 1 2 Manually open the Tray NOTE Please strongly pushing Rack Loading White to release the lock because the tray doesn t go out easily DVD Player Bottom Side Rack Loading White PARENTAL CONTROL RATING LEVEL 4 DIGIT PASSWORD CANCELLATION If the stored 4 digit password in the Rating Level menu needs to be cancelled please follow the steps below Set the DVD to the Stand by Mode Press and hold the STOP key on the front panel Simultaneously press and hold the POWER key on the front panel The 4 digit password has now been cleared NOTE The above procedure will reset ALL of the player s settings to the default factory state PREPARATION OF SERVICING The laser diode used for a pickup head may be destroyed with external static electricity
10. 10 Lu ea V Y 5 V43A E VH 8 2 V 12AF z 59 5 5 D GNB 8 R8036 10K 1 C8026 330P CH P CON 3 3V 08001 KTA15059 Y RTK P pagg 10K 1 KRC407 RTK P EE 48 st D TES TO VIDEO 8 28 8 5 2 gt 8 AUDIO MUTE CTL S AUDIO_R 08020 2 5 KRC407 RTK P 2 GNB R8033 10K 1 MUTE CTL E Q8012 15045 330P CH R8038 6 8K 111 100 TP8011 mod D8005 R8002 Ny 10V 100 YK 111 08004 R8001 o ne REF GEN 100 08009 KTC3875S RTK lt 5 uss uj a N or 5 lt 08008 8 38755 Y 2 REF GEN 5 8 08010 Z g KTC3875S_Y_RTK 12 5 REF GEN 2X3 08011 MMZ1608R102CT KTC38758 Y Q C8040 N 10V 100 co B gt 330P lt ATTENTION LES PIECES PAR UN DANGEREUSES CAUTION since THESE PARTS MARKED ARE POINT DE VUE SECURITE N UTILISER QUE CELLS DECRITES CRITICAL FOR SAFETY USE ONES NOTE THE DC VOLTAGE EA DANS LA NOMENCLATURE DES PIECES DESCRIBED IN PARTS LIST ONLY WITH THE DIGITAL TE 1 Ex 2 3 4 88035 10K 1 88049 10K 4 196 88031 REF REF S iEN REF F TE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK AL AR 10V 100 P 10V 100 Y
11. 15045 OP FROM POWER PORT V 5S V 6A D_GND TAM gt m um TP2329 MOTOR DRIVER IC 22301 5766 i R2311 5 14 X MUTE VINFC 28 18 1 15 Bias 1 8 575 2 R2313 R2312 8 VINTK REGO2 151 9 82K 1 R2318 2 574 R TRB 2 VINSL 98 82K 19 3 2 349 REGO 1 152 9 274 10K 2 42 C2308 001 PGND C2305 Torm 0 1 B 188 vorn 189 3 42 W806 VOSL OHO C2312 W805 1 63 0 1 B DES vorc 8 999 vorc 268 E Q A Aj A S S a PCB130 NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DMF090 THE DIGITAL TESTER DURING PLAYBACK OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 93 _ 7 8 5 6 1 2 10 4 DVD MT PCB ASSY 4 7 FROM MPEG MICON RF AMP XAMUT MUTE CTL XMMU Q8014 KTA15048 SC 15 DAC 59 NC TO21PIN D TERMINAL DIGITAL x X 0223002 CP8102 MUTE CTL ACL CP8001 A2001WV2 2P T AER So ASPDI ES SPDIF 5 KRC407 RTKIP 0806 225 ASDAT R8035 m 10K 1 FROM POWER PORT
12. CD R RW compatibility Compatible formats CD Audio Video CD Super VCD ISO 9660 CD ROM containing MP3 WMA MPEG 4 AAC JPEG or DivX video WMV files 150 9660 Level 1 or 2 compliant CD physical format 1 Mode2 XA Formf1 Romeo and Joliet file systems are both compatible with this player e Multi session playback Unfinalized disc playback No File structure may differ Up to 299 folders on a disc up to 648 folders and files combined within each folder DVD R DVD RW compatibility Only DVD R DVD RW discs recorded in Video Mode DVD Video Mode which have been finalized can be played back However some editing made during the recording may not be played back accurately DVD R RW compatibility Compatible formats DVD Video Video Recording VR Edit points may not play exactly as edited screen may go momentarily blank at edited points Unfinalized playback No MPS WMA MPEG 4 AAC JPEG or DivX video WMV file playback on DVD R RW 7 8 1 2 Compressed audio compatibility Compatible formats MPEG 1 Audio Layer 3 MP3 Windows Media Audio WMA MPEG 4 AAC Sampling rates 32 kHz 44 1 kHz or 48 kHz Bit rates 128 kbps or higher recommended VBR variable bit rate MP3 WMA MPEG 4 AAC playback No e WMA lossless encoding compatible No DRM Digital Rights Management compatible No DRM protected audio files will not play in this player
13. File extensions jpg must be used for the player to recognize JPEG files do not use for other file types PC created disc compatibility Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc In these particular instances check with the software publisher for more detailed information Discs recorded in packet write mode UDF format are not compatible with this player Check the DVD R RW or CD R RW software disc boxes for additional compatibility information 10 DV 600AV S 1 2 3 4 7 E 5 2 4 PANEL FACILITIES 2 4 1 FRONT PANEL SECTION Front panel Pioneer TEA Ga STANDBY ON STANDBY ON Q RW p Q Q Q Q RETURN 2 tch theni 9 A OPEN CLOSE oM Press to open or close the disc tray Disc tray 10 Press to start or resume playback TOP MENU Displays the menu of a DVD 11 disc this varies with the disc Press to pause playback Press again to ENTER amp cursor buttons Selects the current menu option 12 B Press to stop the disc you can resume play back by pressing gt play MENU yp 9 play Displays a DVD disc menu this varies with the disc and may be the same as the 13 4 and gt Press and hold for fast reverse forward RETURN Returns to the previous
14. e Screw Torque 2 5 0 3kgfecm Screw e Screw Torque 1 0 0 3kgfecm Screw DV 600AV S 3 4 5 6 NOTE 1 In case of the Pulley Motor installation check if the value of the Fig 2 3 B is correct 2 When installing the wire of the Loading Motor PCB Ass install it correctly as Fig 2 3 C Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu When installing the Loading Motor PCB Ass install it correctly as Fig 2 3 D 4 case of the Loading Motor PCB 55 installation hook the wire on the Loader Sub as shown Fig 2 3 E Pulley Motor 7 0 0 1mm Loading Motor Safety surface for pressing of the insert Loading Motor PCB Ass y Fig 2 3 C B The Lever should be position between A and Check Hook Check Hook Loading Motor PCB Ass y Check Hook 5 DV 600AV S 7 8 2 4 RACK LOADING MAIN GEAR PULLEY GEAR Refer to Fig 2 4 A 1 Unlock the support 2 and remove the Gear Pulley 2 Remove the Gear Main 3 Press down the catcher 1 and slide the Rack Loading Gear Pulley Gear Main Loader Sub Ass y Fig 2 4 A NOTE 1 In case of the Rack Loading installation hook the Rack Loading on the Loader Sub A
15. 50 DV 600AV S 1 Ex 2 3 4 16 15 14 13 12 11 10 9 20 044 K 19 18 8 7 5 4 2 5 When ordering service parts be sure to refer to EXPLODED VIEWS and PARTS LIST or PCB PARTS LIST e The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation C The power supply is shown with the marked box 64Mbit 4M 16 166MHz SDRAM IC IC4005 HY57V641620ETP 6 C fo 0015 007 a E a DQ12 004 p gt 0010 du 002 13 12 11 DQM1 DWE Co CJ 8 e A E DCS LH MA11 1 7 8 DBAO DBA1 2 O gt gt op op MA8 MA10 a 7 3 3 9 01 B TP4050 NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK DV 600AV S 7 PCB130 DMF090 51 1 2 10 3 DVD MT PCB ASSY 3 7 DVD MT PCB ASSY 3 7 2 501 130 52 C2303 01 B PICK UP GOLD 230 C2301 V 5S CP2301 LD07T2 24ND 03 01 B E TP2304 V vo Q TP2306 F 20 E RF B A CTL 02307 KTK5132U RTK P C 8 SWI DVD CD
16. Screw Tite P 2 6x8 Sems Tap Tite P 2x8 Screw Bind 2x8 Part No 92P100117A 1515598004 92 100097 1515598004 122 402202 122H051602 92P200013A 92P200015A 92P200016A 92P100119A 92P100151A 92P100125A 92P100123A 92P100124A 92P100116A 92P000023A 92 0024 92 100122 8140117300 8140117239 92P100121A 92P100088A 92 0017 8133817500 92 700007 122 061605 0515532003 0500101036 8110226800 8161120800 8110220800 6 DV 600AV S m 7 47 10 SCHEMATIC DIAGRAM 10 1 DVD MT PCB ASSY 1 7 FROM TO LOADER MOTOR DRIVE 001 1002 V1P4 DMSO FMSO TRCLOSE TROPEN TRSO FOSO OPO TROUT TRIN STBY V20 LIMIT D GND FROM TO MEMORY MAO MA1 MA2 4 5 7 MA8 MA9 MA10 MA11 SDCKE SDCLK DBAO DBA1 DCS DRAS DCAS DWE DQMO DQ1 DQ2 003 004 005 006 007 008 0010 DQ11 0012 0013 0014 0015 0 A1 A2 A3 A4 A5 A6 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 ADO AD1 AD2 AD3 AD4 AD5 AD6 AD7 PWR PCE PRD 48 gt N O A ZJZ DVD MT PCB ASSY 1 7 A2K501A130 a 1000702720 4 oc 16 Y me PLLVDD3 RFVDD3 3 04 5 Td
17. keep the product quality after servicing confirm recommended check points shown below Confirm the firmware version on Service Mode The version of the firmware must be latest Update firmware to the latest one if it is not the latest Confirm whether the customer complain has been solved The customer complain must not be reappeared If the customer complain occurs with the specific disc Video audio and operations must be normal use it for the operation check Confirm playback error rates at the innermost and The error rates must be less than 5 0e 4 outermost tracks by using the following disc DVD test disc GGV1025 Play back a DVD Audio and operations must be normal Menu operation Title chapter search 5 Play back a DVD Video audio and operations must be normal Menu operation Title chapter search Check the appearance of the product No scratches or dirt on its appearance after receiving it for service See the table below for the items to be checked regarding video and audio E 14 DV 600AV S 1 2 3 4 5 3 2 LOCATIONS USB PCB ASSY OPERATION 3 PCB ASSY Mark No Description LIST OF ASSEMBLIES 1 DVD MT PCB ASSY 1 OPERATION 1 PCB ASSY WYXZT5 WVXZT5 types 1 OPERATION 1 PCB ASSY YXZTUR5 types OPERATION 2 PCB ASSY OPERATION 3 PCB ASSY gt POWER ASSSY USB PCB ASSY MECHA ASSY A2K501A
18. 1 100 LED4 NC 0 LEDa gt 44 GND LED2 LED C5 gt 16 0 16 0 16 0 16 0 3 3 J sf of of x FROM TO MPEG MICON RF AMP j c CP601 CP4002 JRIVER IC 2651 2 9 GR5 00 6232 011 102 800 PEDI DI M to F Imm O FRO DO F to CD601 2H0B1003 on FLDC 0 001 B L 675 1 4W DEF126 DV 600AV S 63 7 8 5 1 2 10 9 POWER PCB ASSY 1 2 POWER PCB ASSY 1 2 A2K503A240 0521 1H3 E CHASSIS GND PRIMARY side TN M Stl c E 2 578 gt l gt 1 0505 B 8 2 1N4005 EIC gt A i 1N4005 EIC 5 8 5 nc 5 5 S Pik _ 5 1501 5 2 81291354 220 240 50 2 60 2 0 Ac INLET lt 322 CD501 2 A J501 503 1 06168802 PAUNTSC wel organ 5 1N4005 EIC 575 T4 6A 280V WEE 51MS016L A X a A D510 A D506 oo COIL LINE FILTER 1N4005 EIC SR290 F FH501 502 ad _ EYF 52BCY EYF 52BCY SS11V 03550 CH 5 O lt gt 1 6A 250V E 0527 SR240 F
19. 10 2 DVD MT 55 27 9 tette ttt esp 50 10 3 DVD MT PCB 55 37 L EAEE LAEE EE EEA EEEn rnan 52 10 4 DVD MT 55 47 54 10 5 DVD 55 5 7 56 10 6 DVD MT 55 6 7 58 10 7 DVD 55 77 60 10 8 OPERATION 1 and OPERATION 2 55 5 20 04 0001410 62 10 9 rettet ettet sess ct 64 10 10 POWER ASSY 2 2 00 66 10 11 USB PCB 5 68 10 12 WAVE 0 70 11 CONNECTION DIAGRAM eterne 72 11 1 DVD MT 73 11 2 OPERATION 1 PCB and OPERATION 2 PCB 5555 75 11 3 POWER PCB 76 11 4 USB PCB LOADING MOTOR and SW ASSYS 78 79 1 2 3 4 1 SERVICE PRECAUTIONS 1 1 NOTES ON SOLDERING NOTES ON SOLDERING For environmental protectio
20. 5A 00125 PCBDDO DEF133 E 5 6 7 SCHOTTKY 3 0A 60 OHM 2 5A 06601 B6602 0511 40 HCB2012K 600T25 CP6603 USB A1D05F 4B4N Wero T 14 e e 92 Q Q 2 100P CH 5 5 5 e DC VOLTAGE AT EACH PART WAS MEASURED WITH THE DIGITAL TESTER WHEN THE COLOR BROADCAST WAS RECEIVED IN GOOD CONDITION AND PICTURE IS NORMAL DV 600AV S 5 6 7 69 2 3 10 12 WAVE FORMS Note The encircled numbers denote measuring point in the schematic diagram DVD MT PCB ASSY MPEG MICON RF AMP AUDIO JACK X4001 XTALO J8001 pin3 Lch Out V 200mV div H 500us div V 1 0V div H 500usec div IC4002 pin146 RCLK J8001 pin2 Rch Out V 1 0V div H 2nsec div V 1 0V div H 500usec div EM 1 4002 215 ASPDIF J8002 pin3 SL V 1 0V div 20 V 1 0V div H 500usec div 1 4002 231 ACLK J8002 pin2 SR V 1 0V div H 20ns div V 1 0V div H 500usec div CP4002 pin1 FP SCK J8002 pin6 CENTER V 1 0V div H 20usec div V 1 0V div H 500usec div 70 DV 600AV S 1 2 Eg 3 J8002 pin5 LFE V 1 0V div H 500usec div VIDEO 7302 pine CVBS Out V 200mV div H 10usec div oe mmm mimm mimm li n a a a n a a n n a m i ww nt g Per Se On Ca Cn Coat J7302 pin5 Y_Out V 500mV div H 10usec div J7302 pin3 U_O
21. 9 2 EXTERIOR SECTION NON CONTACT S DE CONTACT SIDE V COLL 29 OO NN 4 9 Y w W LAA DV 600AV S 44 5 EXTERIOR SECTION parts List Mark No ON NSP NSP 1 11 12 13 14 15 16 17 18 19 20 Description DVD MT PCB Assy OPERATION 1 PCB Assy OPERATION 2 PCB Assy OPERATION 3 PCB Assy POWER PCB Assy USB PCB Assy DVD MECHA ASSY Shield 21 Pin Plate Bottom Sheet Caution Plate Cover power Holder FFC Cushion Leg Cabinet Top Spring Earth Cushion 15x20x16 Screw Tite S Bind Wash Screw Tite S 3x5 5 Screw Tite B 3x6 0 Screw Tite B Pan 3x6 2 CONTRAST TABLE DV 600AV S WY XZT5 WVXZT5 YXZTUR5 DV 600AV K WY XZT5 and YXZTURS5 types are constructed the same except for the following OPERATION 1 PCB Assy Cabinet Top Screw Tap Tite B 3x6 0 Sheet Jack 2 Sheet Jack 3 Front Cabi Assy Part No A2K501A130 See Contrast table 2 A2K401 A280 A2K401ADFO A2K503A240 A2K401ADD0 A2K001A650 761WSA0237 702WSAA201 726000A140 755WPAAO031 761WPA0396 VEB1349 See Contrast table 2 743WKAAO015 8965TS101B 816423063U 8107D3055U See Contrast table 2 810913060U DV 600AV S WYXZT5 A2K501A270 702WSBO01 14 8109K3060U 7226314186 7226314199 7A701A898A 6 NSP 23 NSP 24 NSP 25 26 27 28 29 30 3
22. IC IC503 A PQO70XF01SZH R545 OUT GND ADJ P CON 5V REG Q515 2SD1835S T AA MTZJ5 1B 28V P CON SW 0502 KTC3209 Y R52 9 Sem 0 FL P CON SW 19 7 0504 KTA1281 Y FL KTC38758 Y RTK FL CTL Q513 KTA1504S_Y_RTK 20 7 R537 100 1 4W 8514 0516 1K 1 4W 155133 515 0540 8516 01 B B VOLTAGE CTL IC 501 KIA431A AT PROTECT Q506 15045 Y RTK OUT GND IN R527 1 100 1 4W MTZJ3 6B NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 5 6 4 7K 1 22K 1 3 3K 1 4W 0534 M 1 MTZJ2 2B Q505 KRC102SRTK 1128 USB POWER CP504 A2001WV2 4P USB 5V 1 __ use 2 14 5 2V REG USB IC A 505 070 0157 OUT GND 68 15K 1 003P 2100 4 7K 1 R524 1K 1 4W P CON SW CP502 CP4003 A2001WV2 14P W023 B502 5 5 1 0 NE cem re 1 6 css NE t LLL mee qe 05 66 FROM TO VIDEO JACK AN for 21PIN CP503 CP7301 IMSA 9604S 12C 6 3 220 YK P 6 3V 470 YK P D536 MTZJ3 0B MTZJ5 1B G Y VIDEO 4 pom CD
23. J8002 RCA 405A 06 PCB130 DMF090 55 1 2 10 5 DVD MT PCB ASSY 5 7 DVD MT PCB ASSY 5 7 A2K501A130 56 FROM AUDIO JACK AUDIO_L AUDIO_R FROM TO MPEG MICON RF AMP SQUEEZE VSEL1 LETTER FROM POWER PORT VIDEO DRIVER 6CH IC 7301 LA73054 1 9dB H 6dB L CVBS 57 08 1 B DRIVE1 1D H 2D L SQUEEZE LETTER Em EM IN SW GND23 o Y2 in GND24 5 LPF VCC22 lm 10V100 YK P gt 1 2 ON H OFF L MIX H OFF L MUTE2 Y2 out ON H OFF L AMP2 9dB H 6dB L CR in CR out GND12 GND26 REG 5 D GND V 6A NOTE THEDURING PLAYBACK MEASURED WITH THE NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DIGITAL TESTER DC VOLTAGE EACH PART WAS OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 1 2 3 4 m d MA 07 A 69 1 SZ 626 2 91 9 10 1 GZ 2156496 066 2 5 gt a 5 d XA 000 9 LL ET 816 0 d MA 0001 A 9 5 916 0 D D G AUDIO R S CVBS GN AUDIO L N CP7301 5 96045 12 RGB H FROM TO POWER VIDEO AUDIO for 21PIN J7304 DIN 409A 21PIN G D Y 21PIN B D U SP FS 21PIN R D V RGB H d 027 29 1020
24. TP4008 803 6 IIIIIIQSO O0 8 9 9 18 555555919 4009 UeS m ou gt gt gt gt Rag 5 IOA19 lt lt 69606768690 1 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 8889 90 01 02 03 94 0579697 98 99 0 09 00809 3 2 2 0 3 9 1 9 0 8 2 2 3 1 3 2 3 0 7 0 8 0 8 1 41 5 1 15 1 1 4 90 7 01 81 7 283 2 3 2 3 2 1 2 2 2 2 3 2 3 2B 2 08 38 2 2 8 3 V 3D NC NC 5 N NY t N T 5 5 S S S S S 5 588 E ale zzz Ha H H H H H 9 14 5 TS 4109 16 15 14 10 S E A Al ala ura aa TP4103 V 1R8 FP_SCK STB SCL RXD TXD NOTE THE DC VOLTAGE EACH PART WAS MEASURED NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME WITH THE DIGITAL TESTER DURING PLAYBACK OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 2 3 um 4 E N F of Lu lt 5
25. the 650 nm LD is degraded e No playback of a CD Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy If the voltage is 0 4 V or higher the 780 nm LD is degraded 1 2 DMF090A R4058 t DV 600AV S 3 If the measurements show degradation of an LD replace the PICKUP Assy DVD MT PCB ASSY i BB Poy gy PE g a E S 5 b E 6 SERVICE MODE 6 1 SERVICE MODE PROCEDURE POWER ON POWER ON DISC SET TRAY OPEN TRAY CLOSE OPEN CLOSE DVD disc OPEN CLOSE Player Player gt SERVICE MODE PLAY lt PLAY gt Press the play key of the normal remote control unit An address is displayed ESC TEST gt GGF1381 Service mode remote control unit Notes e After going into service mode if you play back the disc DISC NON is displayed The video signal and the audio signal are outputted during the servicemode The SKIP key and the SCAN key are effective during the service mode SERVICE MODE OFF POWER GGF1381 Service mode OFF control uni DV 600AV S B 5 6 7 2 3 4 6 2 SERVICE MODE IN Service Mode Functional Specification D Service mode entry In the power ON state press the ESC A8 5F key and TEST RANDOM 8 5 key in order of the
26. 7 8 gt 1 2 10 7 DVD MT PCB 55 7 7 DVD MT PCB ASSY 7 7 A2K501A130 FROM TO POWER CP4003 CP502 A2001WV2 14P C4093 C4086 A REG 1 8V IC 4006 LM1117S ADJ W843 R4011 4012 12 68 4 176 C4094 B C4095 S 0 1 6 3V 47 R4013 39 4 196 C4096 C4098 B C4099 0 001 B C410n 3 Atte fr MUTE gt ML EE ae CIL 1 CAUTION since THESE PARTS MARKED ARE CRITICAL FOR SAFETY USE ONES DESCRIBED IN PARTS LIST ONLY 60 TP4064 ATTENTION 600 5 LES PIECES REPAREES PAR UN ETANT DANGEREUSES AN POINT DE VUE SECURITE N UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES NOTE TO AUDIO JACK W806 AC V 5A AUDIO DAC V45A 5 VIDEO OPT COAX 5 V 12AT AUDIO MUTE a B4002 40 412 AUDIO AMP e MMZ1608R102CT D GND TO VIDEO V 5 LOADER MOTOR DRIVE m B4001 40 V45S 21608 102 V43F HDMI 5V REG 300mA IC W839 D GND 05902 1 503 22 M GND TO HDMI 5 FROM TO MPEG MICON DSP 18 ADAC GND W822 MPEG SDRAM FLASH W821 V 3E FIP LED IR RESET 20 V41R8 CORE 1 8 84058 C4098 C4099 0 001 R4028 FRROM TO MEMO
27. 8004 8005 DV 600AV S 3 No Check J8001 J8002 and peripheral circuit Check AT 5V Check 21pin cable and connection Check Q8104 Q8105 and peripheral circuit e Symptoms That May Occur When Any Of The Following ICs Is In Failure Symptoms EEPROM User s data cannot be stored in memory DVD MT Assy 1C4001 The ID number is lost 16M Flash ROM The power cannot be turned on DVD PCB Assy 1C4004 Downloading of the firmware cannot be performed DVD IC Any kind of symptoms no power a failure in any of the servo video and audio systems etc may be DVD MT PCB Assy 1C4002 generated because the DVD processing is performed by a single chip 64M SDRAM No power DVD MT PCB Assy 1C4005 Block noise is generated during playback DV 600AV S i B 5 6 7 i 5 2 METHOD FOR Case when this diagnosis is required 2 DIAGNOSING DEGRADATION OF 3 4 THE LDS ON THE PICKUP ASSY When playback of any disc including a test disc DVD GGV1025 CD STD 905 cannot be performed How to diagnose In the case mentioned above degradation of the laser diodes LDs mounted on the PICKUP Assy is suspected Measure the voltage between the two ends of one of the resistors mentioned below 28 No playback of a DVD Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy If the voltage is 0 4 V or higher
28. 89 fH amp aola amp PS 5 DV 600AV S m TO AUDIO JACK TO VIDEO SD SCK VSEL xAMUTE LETTER XMMUTE SQUEEZE ALRCK R CR ACLK B CB CVBS ASDAT1 SC ASDAT2 ASPDIF 5 Y AR D GND AL D GND FROM TO POWER PORT V 5H V 3H DVDD18 PWDN V 1R8 V 3 FLDC FLDC 28V ADAC_GND D_GND FROM TO HDMI HDMI_SDA HDMI_SCL HPD TXC TXC TX0 0 TX1 1 TX2 2 A GND R4052 USB_P_ON H Q4003 KRC407 RTK P OTP4035 USB 3 10K 3 3 TK USB_P_ON L 0 FROM TO USB 4004 00 6232 006 006 800 TPA045 wm 14 __ wm 5 2125 10K 22 B D4002 FROM TO DISRLAY CP4002 CP601 00 6232 011 006 8004 STB DO F to M g d 5 2 o gt 28V 4101 Pang 8 FLDC TP4102 CAUTION DIGITAL TRANSISTOR gt 130 DMF090 7 8 49 gt 1 2 10 2 DVD MT PCB ASSY 2 7 DVD MT PCB ASSY 2 7 A2K501A130 16Mbit FLASH IC 04004 ES29LV160EB 70TG FROM TO MPEG MICON DSP 000 001 002 003 004 005 006 007 008 009 0010 0011 0012 0013 0014 0015 MA1 MA2 4 AD7 PRD PCE PWR FROM POWER PORT V 3D V 3 D_GND NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE
29. 9 VRF RF OUT VR650 DVD VRCOM 19 TP2314 TP2315 19 GND NC NC 01 B C TP2316 20 LOADING CP2302 00 6232 005 006 800 LOAD 2320 LOAD NEP UN TP2321 LOAD LOAD PE O C TP2322 TROUT VCR_CTL 00 R2309 Q2306 KTK5132U RTK P 51320 38756 00 gt TRSO C2306 2323 10K x iv SLED SPINDLE 10K 1 2303 00 6232 006 006 800 swen i Sw mm 8 i em 2 22 E C2311 0 1 B Q 5 al ao H CAUTION since THESE PARTS MARKED ARE ATTENTION LES PIECES REPAREES PAR UN ETANT DANGEREUSES CRITICAL FOR SAFETY USE ONES DESCRIBED AN POINT DE VUE SECURITE N UTILISER QUE CELLS DECRITES IN PARTS LIST ONLY DANS LA NOMENCLATURE DES PIECES DV 600AV S 1 2 4 R2312 8 2K 4 196 R2325 470 1 NC NC NC 5 6 7 lt FROM TO MPEG MICON DSP V20 A RF33 B JG010 TP2332 JG008 D 2341 V43F E e oO e F T a 1002 LD DRIV for CD m 001 02302 15045 091 IDA 9 KTA15048 RTK Y V1P4 LIMIT TROUT TRIN STBY DVD JG009 DMSO FMSO 59 TRCLOSE X TROPEN LD DRIV for DVD TRSO LD DRIV for DVD 3 T 2050 ae 15045
30. CLV 7 Mechanism loading position value M Unknown 01 or 41 Open state 04 Close state 08 During opening 12 During closing 22 Slider position S In Side Switch ON 01 In Side Switch OFF 00 9 Output video system V NTSC system NTSC PAL system PAL Automatic setting AUTO Scart terminal output SK gt Display only the WY model which can do the output setting of scart terminal VIDEO 00 S VIDEO 01 RGB 02 5 DV 600AV S m Disc sensing DSC The type of discs loaded is displayed DVD CD VCD 17 Jitter value J Note Don t use it 2 Version of the FL controller FL 3 Region setting of the player REG Setting value 1 to 6 Destination setting of the FL controller MDL Four characters in the front represent code 01 Three characters in the back represent the destination code J KU RL RD LB LB WY WY 5 Version of the flash ROM VERSION 7 8 31 1 2 3 4 E 6 4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY Only during normal playback the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit To quit press the ESC key Remote Control Remote Memory clear and region revision indicati
31. M JCV9B07 CD2302 swt CP2302 2H052601 555 13 2 ot s M2603 PCB610 M BCZ3B52 DED003 M 6 2 A2K001A650 HOTPLUG DMF090 DVD MECHA ASSY ATTENTION tes PIECES REPAREES PAR UN A ETANT DANGEREUSES AN POINT DE VUE SECURITE CAUTION SINCE THESE PARTS MARKED BY ARE N UTILISER QUE CELLS DECRITES CRITICAL FOR SAFETY USE ONES DANS LA NOMENCLATURE DES PIECES DESCRIBED IN PARTS LIST ONLY DV 600AV S m 6 7 8 19 4 2 OVERALL BLOCK DIAGRAM 106949 HOLO3NNOO WoOILdO EEVIA7OVIN WIXVOO 106 51 LLL AL S Ol HO9 OACIA HOV ZHIN80L YMdZScELEOVZNS 20229 9I MS SNE HOV 09 OIGNV c O1vasv Ou v AOV dS MOS OSOX LNO 894 1 Ol Olanv 8 4 20082 Mo 3McVZ Ol 9va OIGNV 9 7 50085 819 9 90 P 299 9 4029 9 INVHGS YANTO 9913 HS A 4 10 Ac Lt IV AS b A9 NOOd AS NO
32. Service mode remote control unit Light the all FL and LEDs OSD displays test mode Note When pressing the keys of something the FL displays NO DISC and the LED lighting disappears 2 Release the Service mode Turn off the power Press the ESC A8 5F key of the remote control unit 3 LD ON DVD Press the TEST A8 5E and 1 A8 01 keys in order and turn on the laser diode 650n CD Press the TEST A8 5E and 4 A8 04 keys in order and turn on the laser diode 780 30 DV 600AV S 1 Ex 2 d 4 5 7 8 6 3 DISPLAY SPECIFICATION OF THE SERVICE MODE Character in bold Item name Ll Information display 15 k 00 00 5 0000 1 9 6 gt TRKG OOO V OOOO 5 00 9 5 000 42 0 000 07 J OOOO VERSION 050000000 td D Address indication The address being traced is displayed in number as for the DVD indication of decimal number is possible DVD ID indication hexadecimal number 8 digits CD ID indication RK se o 2 Code indication of remote control unit In case of double code display a 2nd code 3 Main unit keycode indication Tracking status TRKG Tracking on Tracking off OFF 6 Spindle status SPDL OFF
33. V us INVHOS HSV14 zoosr V MOVE 34 S Su S1 vas 4 E 8 200891 ovaa INOG ONOG Loosr SLOQ 00Q LEVIN OVIA MOVE 4Qv 0Qv 89H 1 20180 0180 1 9 3X368 LLIN 1 ONDINY1S 119 12 dO OdO 3zaanos 1 9979 9316 1082901 15 DUET NE BEN 5 oni ASOTOUL N3dOuL E OSN OSWA 1018 HOLO3NNOO 208 9 iT OI MS SNA HOP zoq 1007 do 5 3 9 9 av 19899 ZHINZZ es LOOvxX HAN 3 a 3H 20627 VAHL WIL OZA VOI I r 05151 5 OI HO9 2113599 0827 A D 80 8 HO H O3dl S O S A S HALLS INVHOVIG 93dW H3QVO T 21 DV 600AV S 4 4 POWER BLOCK DIAGRAM FTH 24 14 ly H NOd HS AS NOOd AZL NOO d MSNOOd ENOO ee ASZ 2030 7050 9090 HdZeIN OSMI Od 20
34. a soldering iron DV 600AV S d 4 2 3 Before your operation please read PREPARATION OF SERVICING Use the Lead Free solder Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu When Soldering Removing of solder use the drawing equipment over the Pick Up Unit to keep the Flux smoke away from it When installing the DVD Deck remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector 1 5 DVD MT PCB Refer to Fig 1 5 1 2 3 Remove the 4 screws 1 Remove the 4 screws 2 Remove the DVD MT PCB in the direction of arrow DVD MT PCB 5 m 6 DV 600AV S m 7 35 2 1 7 2 DVD DECK SECTION 2 REMOVAL OF DVD DECK PARTS NOTE 1 Disassemble only the DVD DECK PARTS parts listed here Minute adjustments are needed if the disassembly is done If the repair is needed except listed parts replace the DVD ASS Y 2 1 TRAY Refer to Fig 2 1 A 1 Set the Tray opened Refer to the DISC REMOVAL METHOD AT NO POWER SUPPLY 2 Unlock the 2 supports D and draw it while sagging the Tray Loader Ass y NOTE 1 In case of the Tray installation install them as the circled section of Fig 2 1 B so that the each markers are met Loader Ass y Ne
35. of these transistors or the base voltage is supplied for transistors turn on the laser oscillates failure mode e n the test mode there is the mode that the laser oscillates except for the disc judgment and playback LD ON mode in the test mode oscillates with the laser forcibly Printed on the Rear Panel When the cover is open close viewing through the objective lens with the naked eye will cause exposure to the laser beam See page 29 2 DV 600AV S 1 Ex 2 d 4 Important Check Points for Good Servicing In this manual procedures that must be performed during repairs are marked with the below symbol Please be sure to confirm and follow these procedures 1 Product safety Please conform to product regulations such as safety and radiation regulations and maintain a safe servicing environment by following the safety instructions described in this manual 1 Use specified parts for repair Use genuine parts Be sure to use important parts for safety 2 Do not perform modifications without proper instructions Please follow the specified safety methods when modification addition change of parts is required due to interferences such as radio TV interference and foreign noise 3 Make sure the soldering of repaired locations is properly performed When you solder while repairing please be sure that there are no cold solder and other debris Soldering should be finished with the proper quanti
36. 0 Character bold name Ll Information display DV 600AV S m 5 7 33 7 DISASSEMBLY 7 1 EXTERIOR SECTION 1 REMOVAL OF MECHANICAL PARTS AND P C BOARDS 1 1 TOP CABINET FRONT CABINET OPERATION PCB OPERATION 2 PCB AND OPERATION 3 PCB Refer to Fig 1 1 Remove the 5 screws 1 the Top Cabinet in the direction of arrow A Disconnect the following connector CP4002 Unlock the 4 supports 2 the Front Cabinet in the direction of arrow B Remove the 12 screws 3 Remove the Operation PCB Operation 2 PCB Operation 3 PCB in the direction of arrow C Ooo Sey cs Top Cabinet 1 2 USB PCB Refer to Fig 1 2 1 Disconnect the following connectors CP6601 and CP6602 2 Remove the 2 screws 1 3 Remove the USB PCB in the direction of arrow 34 1 2 1 3 POWER PCB Refer to Fig 1 3 1 Disconnect the following connectors CP502 and CP503 2 Remove the 2 screws 1 3 Remove the 4 screws 2 4 Remove the Power PCB in the direction of arrow Power PCB 1 4 DVD DECK Refer to Fig 1 4 1 Short circuit the position shown in Fig 1 4 using a soldering iron If you remove the DVD Deck with no soldering the Laser may be damaged 2 Disconnect the following connectors CP2301 CP2302 and CP2303 3 Remove the 4 screws 1 4 Remove the DVD Deck in the direction of arrow Short circuit using
37. 1 809 LZININ H Olan 3 die 90679 19201H8091ZWN 1020198091710 MSA 20678 19 01 8091 3234106 10278 Ed a gt m 2 e CVBS Y UN RCA 405A 08 4CH BUS SW IC 7302 SN74CBT3257PWR 57 PCB130 DMF090 DV 600AV S E CAUTION DIGITAL TRANSISTOR 1 2 10 6 DVD MT PCB ASSY 6 7 DVD MT PCB ASSY 6 7 A2K501A130 FROM POWER PORT V 5H D_GND FROM TO MPEG MICON DSP 58 TX2 TX2 TX1 TX1 0 TXO TXC TXC HPD HDMI_SCL HDMI_SDA A_GND W855 OHO W856 OHO W861 2 NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK DV 600AV S 3 A_GND 5901 EXC24CG900U W857 OHO W850 5902 EXC24CG900U HDMI CONNECTOR CP5901 1903015 3 2 02 5 TX1 2 1 01 0 CLK e 5904 TXC Q CLK C ITI 2 HDMI SCL SDA SCL SDA GND POWER HOTPLUG 1 1 1 1 5K E R5919 1 5K R5920 W840 bO HPD 5 5 5 5 1 C5925 100P CH W851 C5901 W858 001 B C5920 01 B T 2125 C5921 10 B W864 NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 6
38. 1 32 33 34 NSP 35 36 NSP 37 DV 600AV S WVXZT5 2 501 270 702WSBO01 14 8109K3060U 722631A186 722631A199 7A701A898A DV 600AV S m 38 Description Screw Tap Tite P 2 6x8 Screw Tap Tite P Bind WH7 Sheet Jack 1 Sheet Jack 2 Sheet Jack 3 Sheet DVD Front Cabi Assy Flap DVD Spring Flap DVD Cord Connector CD502 Cord Jumper CD601 Cord Jumper CD7301 Cord Jumper CD604 Cord Jumper CD6601 Angle PCB Screw Pan Sheet Caution Spring Earth Part No 811022680U 8110126800 722631 185 See Contrast table 2 See Contrast table 2 7236740001 See Contrast table 2 712WPAA150 743WKA0052 06CU2E3301 122H0B1003 122H0C 3002 122H051204 122H063401 761WSAA076 8102130600 725000A094 753WUAAO12 DV 600AV S YXZTUR5 A2K504A270 702 5 0114 8109K3060U 7226314186 722631A255 7A701A898A 7 DV 600AV K WYXZT5 A2K501A270 702 5 0115 8109 30605 722631 251 722631 252 7 701 947 DV 600AV K YXZTURS5 A2K408A270 702 5 0115 8109K3060S 722631A251 722631A260 7A701A947A 45 9 3 06 DVD SECTION e necis 5 N o 2 Aie T E 95 i N C N d 4 o Ium e NE o z r lt 59 E92 so g Q N lt 5 4 9839 Bx X 855 8 555 c
39. 17 5 1 QIP4073 __ MA8 IP4074 9 fp pag 4075 11 Te oO m 09072 mee 10 3 2 DVDD3 past 18 cast RAE 01 B mo LLL 4079 RD14 LL RD13 paris 33 QTPA0 DBA RD12 33 Q 7 A ree RD11 XRC amp AR Wc gt T4084 29 8010 XRAS S XCAS S 4085 us 3 1 owes B 48 RR 8 8 4D03WGJO330T5E VO Ew um EB ueni e d R4060 33 LIMIT _____ __ pae 2 2 2 3 2 3 2 8 2 08 382 8 1 7 3 31 4 1 41 4 3 2 1 31 3 1 41 1 0 7 0 8 1 2 11 2 0 5 1 3 5 i FEL EAE EAE O Ci 6161616 56 16 56 16 1 4003 R3112N291A TR FA R4001 10 0 C4064 5 gu Si EE bs Ee S st z ale 6 A a Q ge q
40. 270 and A2K504A270 have same service parts But they are NOT COMPATIBLE Part No A2K501A130 A2K501A270 A2K504A270 A2K401A280 A2K401ADFO A2K503A240 A2K401ADD0 A2K001A650 6 DV 600AV S m POWER PCB ASSY DVD MECHA ASSY DVD MT PCB ASSY OPERATION 1 PCB ASSY 7 8 3 3 JIGS LIST B Jigs list Nme Service Remote Control Unit GGF1381 diagnosis DVD Test Disc DVD Video NTSC GGV1025 Operation Check DVD Test Disc DVD Video PAL GGV1101 Operation Check CD Test Disc STD 905 Operation Check B Lubricants and Glues list Name Lubricants and Glues No Remark GEM1036 ZLX ME413A Refer to 9 3 06 DVD MECHA SECTION GYA1001 ZLB PN397B _ Refer to 9 3 06 DVD MECHA SECTION GEM1018 Refer to 9 3 06 DVD MECHA SECTION Cleaning Before shipping out the product be sure to clean the following positions by using the prescribed cleaning tools Pickup leneses Cleaning liquid GEM1004 Cleaning paper GED 008 16 DV 600AV S 6 DV 600AV S m 7 17 1 2 3 4 41 OVERALL WIRING CONNECTION DIAGRAM OPERATION 1 PCB ASSY WYXZT5 WVXZT5 types A2K501A270 YXZTURS5 types A2K504A270 Oo eres CD601 CP4002 6 5 o 9 jn mm fe m ve 18 ve b n OPERATIONS PCB 28V OPERATION PCB OPERATION 2 PCB ASSY A2K401A280 DVD MT PC OPE
41. 699 606201 74169 MS NOOH JO ASL c4 7 0190 FOV SZEELW I 900751 A8 L OaH lV VIE VVIM i 7149 INVHOVIG X90188 83MOd m n O m 051 SNVu L ONIHOLIMS INLSL9V H LS 2099 110 A L L1v19S2Sd 7090 DV 600AV S 22 5 DIAGNOSIS 5 1 TROUBLE SHOOTING POWER DOES NOT TURN ON Is the voltage at pin 8 and pin 9 of CP502 about 3 3V and at pin 5 of CP502 about 5V No Yes No Is there waveform at X4001 about 3 0Vp p Yes Write DVD FIRMWARE DATA DECK DOES NOT ACCEPT OPEN CLOSE Is the voltage at pin 8 19 and 28 of IC2301 about DC6V No Yes Is the lose connection Yes at CD2302 to DECK No Change DVD LOADER 5 DV 600AV S Check AT 3 3V line of POWER BLOCK Check Q515 and peripheral circuit Check X4001 4001 and peripheral circuit Check P CON 6V line of POWER BLOCK Check CD2302 connection to DECK 7 EH 23 24 DOES NOT LIGHT ON DISPLAY Is the voltage at pin 13 and pin 43 of IC651 about 3V No Yes Replace V651 IC651 NO PLAYBACK PICTURE OF AV JACK Is there a signal at pin 187 of IC4002 No Yes Is there video signal at pin 33 of IC7301 Yes No Cha
42. 7301 2H0C3002 MTZJ2 2B VIDEO P H I L RGB H RGB H 7 ASP FS FS CVBS C VIDEO CVBS AMP A OUT R AUDIO 1 RN 8 a ACCESSORY UM 4 601 601 07650NUO20 ReP AR XICI CD6003 TD OR0201R CAUTION DIGITAL TRANSISTOR NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK DV 600AV S 7 E 8 FROM TO USB PCB FROM TO POWER PORT FFC 1 25mm pitch fil CORD CONNECTOR CD502 CU2E3301 FROM TO 21PIN D TERMINAL DIGITAL P CON D5V AT 3 3V P CON 12V AMP_A_OUT_R AMP_A_OUT_L G Y_VIDEO B U_VIDEO R V VIDEO CVBS C VIDEO P H I L RGB H ASP FS GND PCB240 15 65 1 2 10 10 POWER PCB ASSY 2 2 POWER PCB ASSY 2 2 A2K503A240 FROM POWER P CON D5V AT 3 3V P CON 12V P H I L RGB H ASP FS AMP A OUT R AMP A OUT L G Y VIDEO B U VIDEO VIDEO CVBS C VIDEO A GND B8101 MMZ1608R102CT B8103 MMZ1608R102CT 21PIN CTLIN 101 KTC3875S_Y_RTK R8101 4 7K 1 4W NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME 66 OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 1 2 m 470 1 4W 21PIN CTL DRV 08102 15045 Y RTK NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK DV 600AV S 3 C8106 0 001 B 49 COAXIAL DRV Q8103 KTC38758 Y
43. CH TACT 0504R01T38 Mark No Description Part No DVD MT PCB ASSY POWER PCB ASSY SEMICONDUCTORS IC2301 IC AM5766 1 57665 RESISTORS IC4001 S 24CSO8AFJ TB 1GE I5HJOSO8AO A R511 R FUSE 68 OHM 1 4W R65584680J IC4002 MT1389EXE S L IC8K0389SX IC4003 R3112N291A TR FA IE1F0291A0 OTHERS 4004 IC ES29LV160EB 70TG S2K501AF01 J8101 SOCKET 21PIN 063D100050 18102 117 01 060R401122 IC4005 IC HY57V641620ETP 6 6 CP8102 CORD CONNECTOR 06E8223301 4006 LM1117S ADJ I TF911170 058101 OPTICAL DEVICE RFT5CB1 07 000011 IC5902 IC PQ1K503M2ZPH IOGF9K5030 IC7301 IC LA73054 TLM I03FG30540 IC7302 IC SN74CBT3257PWR 5 032570 USB PCB ASSY IC8001 IC TC7SHUO4FU SEMICONDUCTORS 8003 8005 PCM1742KE 2K 17 042 0 6601 RT9702 PB 14 097020 8002 IC8007 28008 RC4580IDR 104045800 5 CP6603 CONNECTOR SIDE 06 5 1001 J7302 0608451010 J7304 JACK DIN 409A 063R700013 J8001 RCA JACK 060R451009 J8002 JACK 060R451011 CP5901 CONNECTOR PCB SIDE 0694YJ3018 X4001 CRYSTAL 27MHz 100GT02720 DV 600AV S 79 5 m 6 m 7 8
44. D MOTOR Refer to Fig 2 7 A Unlock the support 1 Hemove the Gear Middle Remove the screw 2 Remove the Rack Feed Ass y Remove the screw 3 Remove the Switch PCB Remove the screw 4 the Gear Feed Remove the 2 screws 5 10 Remove the Feed Motor 11 Remove the Gear Motor 38 1 2 Feed Motor Gear Middle Switch PCB Ass y e Screw Torque 1 3 0 3kgfecm Screw e Screw Torque 3 0 0 3kgfecm Screw Screw Torque 1 0 0 3kgfecm Screw 4 NOTE 1 When installing the Rack Feed Ass y push both ends to align the teeth as shown Fig 2 7 B Then install it 2 In case of the Gear Motor installation check if the value of the Fig 2 7 C is correct When installing the wire of the Switch PCB install it correctly as Fig 2 7 D Manual soldering conditions Soldering temperature 320 20 C Soldering time Within 3 seconds Soldering combination Sn 3 0Ag 0 5Cu 4 After the assembly of the Traverse Ass y hook the wire on the Traverse Ass y as shown Fig 2 7 E Rack Feed Ass y Gear Motor 8 0 0 2mm Feed Motor Safety surface for pressing of the insert DV 600AV S 3 4 FEED MOTOR ES 4 4 0 BROWN 3 SPINDLE MOTOR 2 GREEN 1 Traverse Ass y _ MND lt oosen the wire the direcion of the
45. Instructions See Contrast table 2 16 Label Safety See Contrast table 2 8 Operating Instructions G F See Contrast table 2 17 Caution Label See Contrast table 2 9 Operating Instructions S D See Contrast table 2 10 Operating Instructions R See Contrast table 2 2 CONTRAST TABLE DV 600AV S WY XZT5 WVXZT5 YXZTUR5 DV 600AV K WY XZT5 and YXZTURS5 types are constructed the same except for the following DV 600AV S DV 600AV S DV 600AV S DV 600AV K DV 600AV K 1 WYXZT5 WVXZT5 YXZTUR5 WYXZT5 YXZTUR5 Power Cable 1206158802 1206138802 1206158802 1206158802 1206158802 Operating Instructions English Not used J2K40601B Not used Not used Not used Operating Instructions J2K40121B Not used Not used J2K40121B Not used English Italian Operating Instructions German French Operating Instructions Spanish Duch J2K40122B Not used Not used J2K40122B Not used J2K40123B Not used Not used J2K40123B Not used Not used Not used J2K40801B Not used JB5KD400 JB5KD200 JB5KD200 JB5KD400 792WHAA227 792WHAA232 792WHAA227 792WHAA227 793WCDD419 793WCDD518 793WCDD419 793WCDD508 Not used Not used 7230000306 Not used J2K40801B JB5KD200 792WHAA227 793WCDD508 7230000306 Operating Instructions Russian Polyethylene Gift Label Safety Carton Label Not used Not used 723000D600 Not used 723000D594 DV 600AV S 43 5 6 7 8
46. K P R8036 10K 4 196 10V 100YK P 10K 1 C8041 R8043 C8040 560P CH 560P CH 10 100 10K 1 88041 10K 1 12 DVD MT ASSY 4 7 A2K501A130 18K 1 100P CH R8046 R8072 R8092 220 1 220 1 1 8002 RC4580IDR AUDIO LPF amp AMP IC R8074 06 SW 08015 C8009 330P CH 220P CH MUTESW 5 0806 amp KTC2875B 100P 88050 88094 18K 4 196 220 4 196 220 1 18K 4 196 R8052 220 1 220 1 R8069 330P KTC2875 B AUDIO LPF amp AMP IC 8007 RC4580IDR KTC2875 B Q8018 KK MUTE SW 330P CH R8095 2 10 1 16V 47 P 220 1 220 1 100P R8055 18K 1 220 4 196 07 18K 1 R8085 0 N 8081 iK KTC2875 B 10K 1 A 16 27 YK P 220 1 220 1 0 7 R8088 8 88075 2875 AUDIO LPF amp AMP IC 1 8008 RC4580IDR 330P TP8019 Q 16V 47 YK P 220 1 J8001 RCA 207B 02 4 196 MUTE SW Q8024 KTC2875 B 18K 4 196 220 1 CAUTION DIGITAL TRANSISTOR gt NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 6 7 8 LFE LS RS C LFE
47. Moreover even if it is operating normally after repair when static electricity discharge is received at the time of repair the life of the product may be shortened Please perform the following measure against static electricity be careful of destruction of a laser diode at the time of repair Place the unit on a workstation equipped to protect against static electricity such as conductive mat e Soldering iron with ground wire or ceramic type is used worker needs to use a ground conductive wrist strap for body 6 DV 600AV S 1 2 3 4 2 SPECIFICATIONS 2 1 ACCESSORIES e Accessories Hemote control x1 Power cable x1 Audio Video cable 1 2m x1 0765030020 1206158802 WYXZT5 WYXZTUR5 red white yellow O6CPBA2006 STANDBY ON OPEN CLOSE c DVD 9 2 9 1206138802 WVXZT5 N i VEND Y 7 RETURN PX Warranty Card e 3 Dry batteries x2 AA R6P Pioneer 22 Operating Instructions DV 600AV S 7 5 7 1 2 2 SPECIFICATIONS General Power requirements Power consumption DV 600AV eee ue weet es 12 W Power consumption standby 0 8 W Pm 1 8 kg Dimensions DV 600AV 420 W mm x 49 5 H mm x 215 5 D mm Operating temperature 5 to 35 Operatin
48. Od 5 1 0 4409 162594 HSV 14 19 9 Z v 0qv 99 02 0 10220 H3AIHG HOLOIN OVLOVEN WOU 19950 H3AISO3U HI O3df OAH3S 2 DAdW SI 5914 16921 1 5 4 4686 LLN 81584 Ol 39018 NOOINW O3dlN A3M 195 vas 18534 LvvSS80 ANH dla J94 5 Vd d L V 10075 INOud33 00751 Ol L3S3H INVHSVIG 5120 18 TiVH3AO DV 600AV S 20 4 3 DVD LOADER BLOCK DIAGRAM suns MS desn r ____ st oves ovid asn uswod aen __________________________ on GLEQId L099dO E du 0 T A9 NO 2d 899 199 81 MOS d SE m AS NOD 9 Id E 0 6 5 t p NES d OVLOYEN NON 19950 B g Aii JIadsv 1 Tum L06SdO HOLO3NNOO zug WIXvOO 2 01vasv NORV IVIXVOO as MOS OSOX 9 341 3 B 2 9 919029179 8 9102 4091 16253 15 OI NOHd33 S00tOI 00 2
49. Pioneer sound vislon sou Service Manual g DV 600AV S DVD PLAYER DV 600AV DV 600AV K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL S AND TYPE S Power Requirement Region No Remarks DV 600AV S WYXZT5 AC 220 V to 240 V DV 600AV S WVXZT5 AC 220 V to 240 V DV 600AV S YXZTUR5 AC 220 V to 240 V DV 600AV K WYXZT5 AC 220 to 240 V DV 600AV K YXZTUR5 AC 220 V to 240 V RU For details refer to Important Check Points Good Servicing PIONEER CORPORATION 4 1 Meguro 1 chome Meguro ku Tokyo 153 8654 Japan PIONEER ELECTRONICS USA INC P O Box 1760 Long Beach CA 90801 1760 U S A PIONEER EUROPE NV Haven 1087 Keetberglaan 1 9120 Melsele Belgium PIONEER ELECTRONICS ASIACENTRE PTE LTD 253 Alexandra Road 04 01 Singapore 159936 OPIONEER CORPORATION 2007 T ZZV MAY 2007 printed in Japan SAFETY INFORMATION This service manual is intended for qualified service technicians it is not meant for the casual do it yourselfer Qualified technicians have the necessary test equipment and tools and have been trainedto properly and safely repair complex products such as those covered by this manual Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty If you are not qualified to perform the repair of this product properly and safely you should not risk trying to do so and refer
50. RATION 3 PCB ASSY A2K501A1 A2K401ADFO0 POWER PCB ASSY P8001 1 1 2 2 2 Lt A2K503A240 n 4 Ew 5 5 pa E e Bag os 220 240 50Hz 60Hz EU AC INLET ZE i 21PIN CONNECTOR CD502 CP4003 11 47 AT 12V for MUTE 3 Ta s eno 5 5 gt 3 fe s 1 7 eHe 8 s Id ra 5 5 Sag 514882 PCB240 i 5 5 15 a USB PCB ASSY A2K401ADDO USB POWER S a emi gt USB PCBDDO DEF133 NOTE THE TIMETHIS INTERCONNECTION DIAGRAM IS THE LATEST AT OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 18 DV 600AV S 1 Ex 2 3 4 CVBS Y UN J7302 A2K501A130 LS RS C LFE J8002 E OAO OOO O 1 OPTICAL L R 058101 J8001 CP2301 mm 2 S DVD GND pm DRIVE e D m VR780 CD DVD MT PCB ASSY 1 7 7 7 mI 51 19 e gt s SW swe CD2301 ESE22MH24 CP2303 2H062102 ER T 3 8 Li MERI Se D 6 SPINDLE MOTOR 5901 USB PCB PCBDDO DEF133 PCB640 M2601 DED012
51. RY D GND NOTE THE DC VOLTAGE EACH PART WAS PCB130 MEASURED WITH THE DIGITAL TESTER NOTE THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME DMF090 DURING PLAYBACK OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV 600AV S 61 5 6 7 1 2 3 10 8 OPERATION 1 and OPERATION 2 PCB ASSYS OPERATION 3 PCB ASSY 2 401 HDMI 0660 LTL 1CHEE 002A R664 330 1 4 USB EVQ11L05R CD604 2H051204 FFC 1 0mm pitch PCBDFO DEF130 00_6232_005_102_800 OPERATION 2 PCB ASSY A2K401A280 00_6232_005_102_800 CP604 EVQ11L05R PCB280 DEF129 5 ao 56 a lt gt 5 5 E st 09 5 0 ee zi z 0 0 PD gt gt iu iu NOTE THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK 62 EVQ11L05R Q11L05R 2 V651 HNV 08SS44T DVD CD TRACK ALL BEN a nu T a a nu B E 14 B BEN EH T c r 1 amp G n n a rn N c o O O OF cb A ES
52. SL SR Output During audio output 200 mVrms 1 kHz 20 dB Number of 5 6 ACK RCA jack Digital audio characteristics Frequency 4 Hz to 44 kHz SIN TANO E 115 dB Dynamic 100 dB Total harmonic distortion 0 0023 96 Wow and flutter Limit of measurement 0 001 W PEAK or lower Digital output Coaxial digital output Optical digital output Optical digital jack RCA jack Accessories Remote control 1 AA R6P dry batteries 2 Audio video cable 1 Power cable 1 Waranty seee aiu Son Gee ce 1 Operating instructions The specifications and design of this product are subject to change without notice due to improvement Published by Pioneer Corporation Copyright 2007 Pioneer Corporation All rights reserved DV 600AV S 1 2 d 4 6 5 2 3 DISC CONTENT FORMAT Disc content format playback compatibility This player is compatible with a wide range of disc types media and formats Playable discs will generally feature one of the following logos on the disc and or disc packaging Note however that some disc types
53. arrow 2 8 FFC WIRE HANDLING 1 When installing the FFC fold it correctly and install it as shown from Fig 2 8 NOTE 1 Do not make the folding lines except the specified positions for the FFC 24 pin FFC Printing Surface b Ene Reinforcement Plate To Pick Up PCB Fig 2 8 DV 600AV S 5 6 7 8 EACH SETTING AND ADJUSTMENT 8 1 ADJUSTMENT There is no information to be shown in this chapter 8 2 RE WRITE FOR DVD FIRMWARE 1 Purpose After replacing the DVD MT PCB Assy be sure to update the firmware to the latest version The firmware of the Assy for service may not be the latest 2 Procedures for creating the disc for updating Necessary tools D PC with a CD R CD RW drive 2 Blank CD R or CD RW 3 Firmware file BIN How to create D Start up the program for writing to CD 2 Load a blank disc in the CD R CD RW drive 9 Enter PIONEER as the volume label 4 Select the BIN file 5 Write the latest version of the firmware in ISO 9660 format 3 Procedures for updating the firmware How to update D Turn on the main unit and open the disc tray 2 Place the disc for updating in the disc tray and close the tray 3 Press the PLAY button While the screen shown at left is being displayed updating is in progress DO NOT TURN OFF THE POWER DURING UPDATING 4 Updating of the firmware is completed When the screen with the Pioneer lo
54. d 1 11 Use for reverse slow motion playback frame reverse and reverse scanning 9 gt Press to start or resume playback 10 144 chapter or track then to previous chapters tracks 11 H Press to pause playback press again to restart 12 PLAY MODE Press to display the Play Mode menu You can also get to the Play Mode menu by pressing HOME MENU and selecting Play Mode Press to jump to the beginning of the current 13 SURROUND Press to activate switch off DOUV SRS TruSurround 14 4 OPEN CLOSE Press to open or close the disc tray 15 ANGLE Press to change the camera angle during DVD multi angle scene playback 16 DVD USB Press to turn to USB MODE or return to DVD mode 17 CLEAR Press to clear a numeric entry 18 MENU Press to display a DVD disc menu or the Disc Navigator if a VR format DVD RW CD Video CD MP3 WMA or JPEG disc is loaded 3 4 19 RETURN Press to return to a previous menu screen 20 gt gt and I Use for forward slow motion playback frame advance and forward scanning 21 gt gt Press to jump to the next chapter or track 22 B Press to stop the disc you can resume playback by pressing play 23 DISPLAY Press to display information about the disc playing 24 ZOOM Press to change the zoom level 5 DV 600AV S m 7 3 BASIC ITEMS FOR SERVICE 3 1 CHECK POINTS AFTER SERVICING Check points after servicing DVD player
55. e File extensions mp3 wma m4a these must be used for the player to recognize MP3 WMA and MPEG 4 AAC files do not use for other file types About MPEG 4 AAC Advanced Audio Coding AAC is at the core of the MPEG 4 AAC standard which incorporates MPEG 2 AAC forming the basis of the MPEG 4 audio compression technology The file format and extension used depend on the application used to encode the AAC file This unit plays back AAC files encoded by iTunes bearing the extension m4a DRM protected files will not play and files encoded with some versions of iTunes may not play or filenames may display incorrectly Apple and iTunes are trademarks of Apple Inc regis tered in the U S and other countries WMA Windows Media Audio compatibility This player can playback Windows Media Audio content WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation WMA content can be encoded by using Windows Media Player for Windows XP Windows Media Player 9 or Windows Media Player 10 series Windows Media is a trademark of Microsoft Corporation This product includes technology owned by Microsoft Corporation and cannot be used or distributed without a license from Microsoft Licensing Inc About DivX video DivX is a media technology created by DivX Inc DivX media files contain not only video but also include advanced media features like menus subtitle
56. e mode remote control unit 1 8 Service mode remote control unit keys After you press the A MON key while holding the ESC key pressed and then input the region number if the number is different from that set in the unit an error message is displayed and the tray opens 32 DV 600AV S 1 Ex 2 d 4 6 7 5 6 5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE Display during Service Mode To enter Service Mode press the CHP TIM key while holding the ESC key pressed To quit press the ESC key Service mode display D ID Address 2 Error rate always displayed in exponential notation ERROR RATE x L Number of error e Calculation of the average error rate For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less ex For DVDs Step 1 e Step 2 A Ae O 4 AAe 6 OK 3 0 4 AAe 5 OK 4 0e 4 OK AAe 4 Refer to Step 2 5 0 4 AAe 3 NG 6 0e 4 NG AAe 2 NG 7 0 4 NG 3 EDC ID error history ID Address EDC ID errors last eight errors Note Error of AV1 is not supported in this player Indication plan contents SERVICE MODE ADDRESS EDC ID AV lt 3 d OU H LILIEIEIEIEIEIE LILIEIEIEIEIEIE 0
57. g humidity 5 to 85 no condensation AV Connector 21 pin connector assignment AV connector output 21 pin connector This connector provides the video and audio signals for connection to a compatible colour TV or monitor 1 3 5 7 9 111815 1719 21 Ed Ed Ed ES EH Ed EH EHE 2 4 6 8 1012 14 16 18 20 PIN no peewee Audio 2 R out c Audio 1 L out E GND m B out 60 Status Viva G out H pp Avv GND WO Video out E GND Component video output Y luminance Output level 1 Vp p 75 Q Pp color Output level 0 7 Vp p 75 0 Pr color Output level 0 7 Vp p 75 0 WACK S video output Y luminance Output level 1 Vp p 75 Q C color Output level 286 mVp p 75 0 jc 5 Output 1 Vp p 75 PTT T CP RCA Audio output 1 stereo pair Output During audio output 200 mVrms 1 kHz 20 dB Number of 5 2 5 HDMI output HDMI output T 19 pin Audio output multi channel L R C SW
58. go is displayed updating is completed The time required for updating is about 2 minutes 40 DV 600AV S 1 2 3 4 5 6 7 8 4 How to confirm the version of the firmware Press the ESC then the CHAP key on the remote control unit for servicing The version of the firmware is labeled ROM NUMBER Check if the version is the latest one AREA WY REGION 2 ROM NUMBEH YGAGB23A REG CHK 40 SUM CHK 02A5 FL VERSION 1 16 CHIP VERSION 1389FE How to interpret the version code YGA6B23A 1 Number of releases on the same release date Release date 6 Year B Month 1 9 Jan Sep A C Oct Dec 23 Day Fixed 5 Troubleshooting D If updating of the firmware failed If the main unit was turned off during updating it cannot initialize and start up again properly In such a case replace the flash ROM on the DVD MT PCB Assy 2 If updating of the firmware using the disc for updating failed Was the disc for updating recognized properly Check if the volume label of the disc is PIONEER s playback of a disc other than the disc for updating possible If playback of a test CD is also impossible a reading section such as PU may be defective In such a case repair the defective part first If playback of a test CD is possible the disc for updating may be defective Check for any scratches or foreign matter such as fingerprints on the reading surface If no problem is found with the disc create a new disc fo
59. ly dis played menu screen scanning HOME MENU Press to jump to the previous next chapter or track Display 14 HDMI indicator Description of the display 5 m 6 Lights when this player is recognized by an other HDMI or DVI HDCP compatible component 15 DVD USB Press to turn to USB MODE Press once again to return to DVD mode 16 USB port Type A Connect USB device 17 RW Compatible DV 600AV S m This mark indicates compatibility with DVD RW discs recorded on a DVD recorder in Video Recording mode 7 8 1 242 REMOTE CONTROL Remote control 11 STANDBY ON OPEN CLOSE 1 Q 28 2 AUDIO SUBTITLE ANGLE m a m S MENU 5 46 7 41 411 8 lt lt gt Wes COR s PLAY MODE SURROUND ZOOM DISPLAY 12 OO OGO C 13 Pioneer 1 STANDBY ON 14 15 16 17 18 19 20 21 23 24 22 Press to switch the player on or into standby 2 AUDIO Press to select the audio channel or language 3 SUBTITLE Press to select a subtitle display 4 Number buttons 5 TOP MENU Press to display the top menu of a DVD disc 6 ENTER amp cursor buttons Use to navigate on screen displays and menus Press ENTER to select an option or execute a command 2 DV 600AV S 7 HOME MENU Press to display or exit the on screen display 8 lt lt an
60. n lead free solder is used on the printed circuit boards mounted in this unit Be sure to use lead free solder and a soldering iron that can meet specifications for use with lead free solders for repairs accompanied by reworking of soldering Compared with conventional eutectic solders lead free solders have higher melting points by approximately 40 C Therefore for lead free soldering the tip temperature of a soldering iron must be set to around 373 in general although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron Do NOT use a soldering iron whose tip temperature cannot be controlled Compared with eutectic solders lead free solders have higher bond strengths but slower wetting times and higher melting temperatures hard to melt easy to harden The following lead free solders are available as service parts Parts numbers of lead free solder GYP1006 1 0 in dia GYP1007 0 6 in dia GYP10068 0 3 in dia 1 2 WHEN REPLACING DVD DECK WHEN REPLACING DVD DECK Removing the DVD Deck Before removing Pick Up PCB and DVD PCB connector short circuit the position shown in Fig 1 using a soldering iron If you remove the DVD Deck with no soldering the Laser may be damaged Installing the DVD Deck all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector NOTE
61. nce of the safety factor of the part Therefore when replacing be sure to use parts of identical designation e When ordering resistors first convert resistance values into code form as shown in the following examples 1 When there are 2 effective digits any digit apart from 0 such as 560 ohm and 47k ohm tolerance is shown by J 5 10 5600 56x10 561 RDI APULSI6 1 J 4760 47x10 473 M HH ej RDI AIPU 4171317 050 RN2HIRISIO 180 Ex 2 When there are 3 effective digits such as high precision metal film resistors 5 6260 562 101 5621 eene RNI APCISIG2 Mark No Description Part No Mark No Description Part No LIST OF ASSEMBLIES OPERATION 1 PCB ASSY 1 DVD MT PCB ASSY A2K501A130 SEMICONDUCTORS IC651 IC PT6315 4 063150 1 OPERATION 1 PCB ASSY A2K501A270 WYXZT5 WVXZT5 types SWITCHES SW652 SW666 SWITCH 0504R01T38 1 OPERATION 1 PCB ASSY A2K504A270 YXZTUR5 types OTHERS OS651 REMOTE RECEIVER 0774040002 1 OPERATION 3 PCB ASSY A2K401ADFO N 1 POWER ASSSY A2K503A240 OPERATION 2 PCB ASSY 1 058 ASSY A2K401ADDO SWITCHES SW667 SWITCH TACT 0504R01T38 1 DVD MECHA ASSY A2K001A650 A2K501A270 and A2K504A270 have same service parts OPERATION 3 PCB ASSY But they are NOT COMPATIBLE SWITCHES SW668 SWIT
62. nge 1 7301 DV 600AV S 1 2 Check AT 3 3V line of POWER BLOCK Check IC4002 and peripheral circuit Check J7302 and peripheral circuit NO DIGITAL AUDIO PLAYBACK OF COAXIAL JACK Is there waveform at pin 2 of J8102 about 0 3Vp p Yes Check connection at RCA Cable No Is there waveform at 215 of IC4002 about 3 3Vp p Yes Check Q8103 and peripheral circuit No Change 1 4002 NO ANALOG AUDIO ON PLAYBACK Yes Is there AUDIO signal at pins 7 and 8 of IC8003 Check J8001 and peripheral circuit No Yes Is there voltage at pin 6 of IC8003 about 5V Is there No waveform at pins 1 2 and Of IC8003 2 Check AT 5 No Yes Change 1 4002 Change 1C8003 DV 600AV S 5 m 6 m 7 8 26 NO 5 1CH AUDIO ON PLAYBACK Is there Yes AUDIO signal at pins 7 and 8 of IC8003 IC8004 and 8005 2 No Is there Yes waveform at pins 1 2 and 3 Of IC8003 IC8004 and IC8005 Change 4002 THE OUTPUT OF 21PIN DOESN T CHANGE COMPOSITE RGB hen 21 pin output is RGB Yes Is there voltage at pin 16 of 21pin about 4 5V 2 Is the voltage at pin 188 of IC4002 about 3 3Vp p Yes No Check IC4002 and peripheral circuit 1 2 Is there voltage at pin 6 of IC8003 IC8004 and 8005 about 5V 2 YES Change 8003
63. ns For further information for respective destinations be sure to check with the schematic diagram 4 View point of PCB diagrams Connector Capacitor P C Board Part DV 600AV S 5 m 11 1 DVD MT PCB ASSY DVD MT PCB ASSY DVD 55 6 5 11 2 OPERATION 1 PCB and O INSERTED PARTS OPERATION 1 OPERATION 3 PCB ASSY PCB ASSY PCB ASSY OPERATION 2 OPERATION 2 PCB ASSY PCB ASSY 8 7 PERATION 2 PCB ASSYS CHIPMOUNTED PARTS OPERATION 1 OPERATION 3 PCB ASSY 22 DV 600AV S i 7 1 11 3 POWER PCB 55 c iH POWER PCB ASSY INSERTED PARTS POWER ASSY CHIPMOUNTED PARTS 1 11 4 USB PCB LOADING 2 78 LOADING MOTOR INSERTED PARTS SOLDER SIDE LOADING MOTOR CHIP MOUNTED PARTS SOLDER SIDE SW SOLDER SIDE DEDO20A 2 DV 600AV S 3 3 MOTOR and SW ASSYS USB CHIP MOUNTED PARTS SOLDER SIDE 06608 06610 1 C6609 B 602 908 98800 IMP Gem gt 86601 C6607 1 06602 DEF133A USB INSERTED PARTS SOLDER SIDE CP6603 066 T ara DEF133A 12 PCB PARTS LIST NOTES Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List e The mark found on some component parts indicates the importa
64. o uim g E z 2 ET 5 rE LI 1 en 3 Tele I m 5 0 9 3 21 6 0 0 3 243 2 3 2 2 2 9 2 8 3 2 p 3 3 Lokom 22K 1 DAKKA 1 229 55 7907 O lt lt pA 150 196 TP4060 HSSSOSSSSRSSCT RFCS EEE EEE E Se SSSA SA aaa ae 932 4184065 150 1 TPA000Q lt lt 05 0 1 B SC i mE 0 3 ee CVBS 83 DAcvssc DACVDD C4083 ____ 84067 150 1 067 0 3 8 Y G 6 4068 150 196 TP4062Q 9 AGND18 TX 0 14 R4069 150 1 TP4068Q TX2P 75 AVDD18 C4071 01 165 AGND18 TX mod 1l oce o 8 17 4 psa dd LEVEL SHIFT AGND33 Q4002 carts KTK5132U RTK P Tx 210 0056 B 7 A 14 87 SE AVDD33 T EXT RES Te PDA SCRI AGND33 VPLIS um AAA 1 poc Re H ooi BT GPIO6 D Z 4 9 C4088 0 1 B on 0 5 NC IB GPIO4 35 4 RA4 RA i 5 o 4070 4 4 TP4071 __ fo __________ 7
65. on CLEAR A845 _ Average value measurement of DVD error rate 5 A805 CD error rate measurement 2 5 _ WY models equipped with Scart terminal Only for progressive models ZOOM ON X2 gt X4 x1 Service mode indication error rate indication etc Model information indication Title search Input mode IN SIDE A 1 A8 4D Title No input Numbers 21 A8 00 to A8 09 Search execution PLAY 1 A8 17 Region confimation mode Service mode indication ESC CHP TIM keys ID Address The error rate is always displayed in exponential notation e g e for both DVDs and CDs EDC ID AV 1 error history ID Address EDC ID Error last eight errors A MON 1 A8 1E Numbers 1 A8 01 to A8 08 1 Service mode remote control unit Calculation of the average error rate ESC 5 Service mode remote control unit keys The average of the last eight error rates is calculated and indicated in exponential notation After the calculation is completed OK or is displayed If NG is displayed the disc tray will open for both DVDs and CDs For DVDs OK with 5 0e 4 or less for CDs OK with 7 6e 3 or less Indication of model information ESC CHAP keys The items from 12 to 15 of the SERVICE MODE Indications are displayed However in the indications S in the standard test mode is changed to CHIP VERSION and M is changed to FL VERSION Region confirmation mode ESC A MON Servic
66. p the original performance of the products optimum adjustments and confirmation of characteristics within specification Adjustments should be performed in accordance with the procedures instructions described in this manual Lubricants Glues and Replacement parts Use grease and adhesives that are equal to the specified substance 4 Make sure the proper amount is applied For parts that require cleaning such as optical pickups tape deck heads lenses and mirrors used in projection monitors proper cleaning should be performed to restore their performances 5 Shipping mode and Shipping screws ml protect products from damages or failures during transit the shipping mode should be set or the shipping screws should be installed before shipment Please be sure to follow this method especially if it is specified in this manual DV 600AV S 3 5 6 7 8 1 2 3 4 5 SAFETY 0 0 2 1 SERVICE LA A LLELE ALLEEN ALEE 5 1 1 NOTES ON SOLDERING 5 1 2 WHEN REPLACING DVD 00 5 1 3 DISC REMOVAL
67. r updating again DV 600AV S 5 6 7 41 9 EXPLODED VIEWS AND PARTS LIST NOTES Parts marked by NSP are generally unavailable because they are not in our Master Spare Parts List e The mark found on some component parts indicates the importance of the safety factor of the part Therefore when replacing be sure to use parts of identical designation e Screws adjacent to W mark on product are used for disassembly For the applying amount of lubricants or glue follow the instructions in this manual In the case of no amount instructions apply as you think it appropriate 9 1 PACKING SECTION Q 2 YXZTURS5 Only WVXZT5 WVXZT5 Only YXZTURS5 Only YXZTURS5 Only r YXZTURS5 Only 42 DV 600AV S 1 Ex 2 d 5 m 7 um 8 PACKING SECTION parts List Mark No Description Part No Mark No Description Part No N 1 Power Cable See Contrast table 2 2 Audio Video Cable 6 2006 11 Polyethylene Bag Instruction Contrast table 2 3 Remote Control 07650NU020 12 Gift Sheet 791WHAA183 4 Package 792WHAA237 13 Package See Contrast table 2 5 Operating Instructions E See Contrast table 2 14 Gift Box See Contrast table 2 15 Polyethylene Bag INSTA5 791WHAA040 NSP 6 Warranty Card J2K00102A 7 Operating
68. s and alternate audiotracks This player can play DivX videos burned on CD R RW ROM discs Keeping the same terminology as DVD Video individual DivX video files are called Titles When naming files titles on CD R RW disc prior to burning keep in mind that by default they will be played in alphabetical order 3 4 DivX video compatibility Official DivX Ultra Certified product Plays all versions of DivX video including DivX 6 with enhanced playback of DivX media files and the DivX Media Format e File extensions avi and divx these must be used for the player to recognize DivX video files Note that all files with the avi extension are recognized as MPEG4 but not all of these are necessarily DivX video files and therefore may not be playable on this player About WMV WMV is an acronym for Windows Media Video and refers to a video compression technology developed by Microsoft Corporation WMV content can be encoded by using Windows Media Encoder This player is compatible with WMV files that are encoded by using the Windows Media Encoder 9 Series with wmv as an extension Compatible with size under 720 x 576 pixels 720 x 480 pixels Advanced Profile is not supported JPEG file compatibility Compatible formats Baseline JPEG and EXIF 2 2 still image files up to a resolution of 3072 x 2048 File format used by digital still cameras Progressive JPEG compatible No
69. ss y as shown Fig 2 4 B 2 When installing the Gear Main take care the direction of up or down as shown Fig 2 4 C Rack Loading I X I 7 710 9 Loader Sub Ass y Bottom Side Check Hook Up Side Main Gear Down Side 2 5 CLAMPER ASS Y Refer to Fig 2 5 A 1 Press the Clamper and rotate the Plate Clamper clockwise then unlock the supports 2 Remove the Plate Clamper Magnet Clamper and Clamper Plate Clamper Magnet Clamper Main Frame 37 7 EN 8 1 case of the Clamper installation install correctly as Fig 2 5 B Plate Clamper Check Lock Clamper 2 6 HOLDER TRAVERSE INSULATOR F INSULATOR R Refer to Fig 2 6 A Pickup leneses GEM1004 GED 008 1 Remove the Holder Traverse 2 Remove the 2 Insulator 3 Remove the Insulator R Insulator R NOTE 1 In case of the Insulator F installation install correctly as Fig 2 6 B Insulator F Traverse Holder 7 2 7 SWITCH ASS Y GEAR MIDDLE GEAR FEED RACK FEED ASS Y FEE
70. such as recordable CD and DVD may be in an unplayable format see below for further compatibility information Please also note that recordable discs cannot be recorded using this player AUDIO VIDEO R RW DVD Audio DVD Video DVD R DVD RW COMPACT ders dise dise disc Audio VideoCD CD R CD RW SUPER AUDIO CD Super Audio CD 4 FUJICOLOR CD au COMPATIBLE FUJICOLOR CD COMPATIBLE Fujicolor CD This unit will play DVD R RW discs is a trademark of DVD Format Logo Licensing Corporation isatrademark of Fuji Photo Film Co Ltd Also compatible with KODAK Picture CD This player supports the 5 Super VCD standard Compared to the Video CD standard Super VCD offers superior picture quality and allows two stereo soundtracks to be recorded Super VCD also supports the widescreen size COMPACT oe MISE CD Super VCD 5 DV 600AV S m About DualDisc playback A DualDisc is a new two sided disc one side of which contains DVD content video audio etc while the other side contains non DVD content such as digital audio material The non DVD audio side of the disc is not compliant with the CD Audio specification and therefore may not play The DVD side of a DualDisc plays in this product DVD Audio content will not play For more detailed information on the DualDisc specification please refer to the disc manufacturer or disc retailer
71. the repair to a qualified service technician WARNING THE AEL ACCESSIBLE EMISSION LEVEL OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1 A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS LASER DIODE CHARACTERISTICS FOR DVD MAXIMUM OUTPUT 5 mW WAVELENGTH 650 nm FOR CD MAXIMUM OUTPUT POWER 5 mW WAVELENGTH 780 nm LABEL CHECK Location inside of the unit CLASS 1M LASER RADIATION WHEN OPEN DO NOT VIEW DIRECTLY WITH OPTICAL INSTRUMENTS 1260004140 SH KLASSE 1M LASER Strahlung Bei gedffnetem Ger t nicht mit optischen Ger ten in den Laserstrahl blicken PRECAUCI N RADIACI N LASER CLASE 1M AL ABRIR MIRAR DIRECTAMENTE CON INSTRUMENTOIS PTICOS KTIGT KLASS 1M LASER STR LNING NAR APPARATEN AR PPEN TITTA INTE RAKT IN DEN SPECIELLT INTE OM DU HAR GLAS GON DIG Luokka 1M n lasersateily Ala koskaan katso laitteen sis n sen ollessa auki ei my sk n silm laseilla tai muilla optisilla laitteilla ADVARSEL LASERSTRALER KLASSE KIG IKKE DIREKTE IND APPARATET N R DETTE ER BENT IS ER IKKE MED BRILLER ELLER ANDRE OPTISKE OBJEKTER Additional Laser Caution CLASS 1 LASER PRODUCT e Laser diode is driving with Q2303 Q2305 650nm LD and Q2302 Q2304 780nm LD on the DVD MT PCB Assy Therefore when short circuit between the emitter and collector
72. ty Refer to the example 4 Make sure the screws are tightly fastened Please be sure that all screws are fastened and that there are no loose screws 5 Make sure each connectors are correctly inserted Please be sure that all connectors are inserted and that there are no imperfect insertion 6 Make sure the wiring cables are set to their original state Please replace the wiring and cables to the original state after repairs In addition be sure that there are no pinched wires etc 7 Make sure screws and soldering scraps do not remain inside the product Please check that neither solder debris nor screws remain inside the product There should be no semi broken wires scratches melting etc on the coating of the power cord Damaged power cords may lead to fire accidents so please be sure that there are no damages If you find a damaged power cord please exchange it with a suitable one 9 There should be no spark traces or similar marks on the power plug When spark traces or similar marks are found on the power supply plug please check the connection and advise on secure connections and suitable usage Please exchange the power cord if necessary Safe environment should be secured during servicing When you perform repairs please pay attention to static electricity furniture household articles etc in order to prevent injuries Please pay attention to your surroundings and repair safely 2 Adjustments To kee
73. ut V 500mV div H 20usec div eee eee eee ee ee J7302 pin2 V_Out V 500mV div H 20usec div Note The encircled numbers denote measuring point the schematic diagram DVD MT PCB ASSY J8101 pin19 CVBS Video Out V 500mV div H 20usec div J7304 pin3 S Y V 500mV div H 20usec div 48101 1 21PIN R Out J7304 pin4 5 C V 1 0V div H 200usec div V 500mV div H 10usec div J8101 pin3 21PIN L Out V 1 0V div H 200usec div POWER PCB ASSY J8101 pin11 G Y Video Out V 500mV div H 20usec div J8102 pin2 COAXIAL V 500mV div H 200ns div J8101 pin7 B U_Video_Out V 500mV div H 20usec div OS8101 pin1 OPTICAL V 1 0V div H 200ns div J8101 pin15 R V Video Out V 500mV div H 20usec div DV 600AV S m 5 m 6 7 OPERATION 1 PCB ASSY DISPLAY J8101 pin3 AMP A Out L V 1 0V div H 200usec div 71 11 PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS 1 Part numbers in PCB diagrams match those in the schematic diagrams 2 A comparison between the main parts of PCB and schematic diagrams is shown below Symbol In Symbol In Schematic Diagrams Diagrams B id id Transistor 72 Transistor with resistor Field effect transistor Resistor array 3 terminal regulator 2 3 The parts mounted on this PCB include all necessary parts for several destinatio
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