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K-Series, DOT Public Use

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1. D Ricon 3 3 AWabtec company OF TABLE Hydraulic fluid may be low Air may be trapped in hydraulic system 2 PUMP SOLENOID LED STATUS INDICATOR K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 While platform is at GROUND LEVEL be certain that pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Purge hydraulic system by operating lift through its max imum range of travel for at least four complete cycles For some vehicles the maximum range of travel is ac complished by raising vehicle on a service hoist or ramp Refer to Figure 3 2 Two solenoids provide a margin of safety if one of the solenoids fails with its contacts closed A status two color indicator LED is located between the two 8A circuit breakers to monitor the condition of the two solenoids The LED is normally off when the pump is not operating and becomes green when the pump operates When the pump is not operating and the top solenoid has failed the LED will be red The LED will be green when the side solenoid has failed LED STATUS INDICATOR TOP PUMP SOLENOID SIDE PUMP SOLENOID FIGURE 3 2 STATUS INDICATOR FOR PUMP SOLENOIDS 3 BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT The following steps provid
2. 320555 06 3 Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION PART OF SERIAL NUMBER PART OF SERIAL ee z ur DECAL LOCATED ON NUMBER DECAL INNER SIDE OF HYDRAULIC ONLY VMI CYLINDER ONLY REPLACEABLE L REPLACEABLE y A 4 MANUAL OPERATION MAXIMUM PN 26514 LOAD PUMP COVER PN 26292 2 D DOT PUBLIC USE LIFT K SERIES PN 32113 PATENT NO PN 19518 ALLER RICON LOGO PN 32 10 152 PUBLIC USE WHEELCHAIR amp STANDEE LIFT WARNING 7900 NELSON ROAD S SERIESIK SERIES PUBLIC USE GANGRAMA CA 2 NN 809 3 2 WHEELCHAIR amp STANDEE LIFTS WARNING 818 267 3000 N CORPORATION 7900 NELSON FD PANORAMA CITY CA 91402 800 322 2884 818 267 3000 STANDEE LOCATION PN 26255 RESTRAINT BELT cum PN 26155 PUBLIC USE OPERATING INSTRUCTIONS PUBLIC USE VEHICLE OPERATING EXTERIOR INSTRUCTIONS PN 32146 PN 32137 FIGURE 2 21 PUBLIC LIFT DECAL LOCATIONS AND PART NUMBERS 32055 06 3 n L R o gt o SSQu S Y Q Ricon
3. 32055 06 3 Q A com O P 2 7 A Wabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 f Refer to Figure 2 9 Cut excess wire from long cable install heavy ring terminal and then connect to side solenoid Verify that red wire from main circuit breaker if applicable is connected to positive solenoid pole POSITIVE CONNECTION BLOCK TERMINAL GROMMET 4 AWG POWER CABLE RSM0044000 FIGURE 2 9 CABLE ROUTING g Connect 12 cable with ring terminals from positive battery terminal to main circuit breaker terminal 3 CONNECT CONTROL PENDANT a Referto Figure 2 10 Connect hand held control pendant to six pin connector at left side of baseplate and secure cable with supplied bracket and cable clamps PENDANT INTERFACE INTERLOCK INTERFACE STRAIN RELIEF BRACKET CABLE CLAMP FIGURE 2 10 STRAIN RELIEF KIT b Install wall portion of dovetail clip pendant storage in an appropriate and safe location near lift AN CAUTION Be sure that harness does not interfere with any moving parts or binds against any parts or is pinched in any way 2 8 Ricon 22858 06 8 3 Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION 4 GROUND 5 12VDC Systems 12VDC powered lifts are chassis gr
4. SPARE PARTS PART NO V2 AC 107 V2 ES 111 V2 ES 78 V2 ES 79 V2 ES 95 V2 ES 82 34314 V2 AC 089 V2 ES 110 V2 ES 61 15908 15909 15903 33032 13304 15914 29318 15906 15907 35706 32295 32499 32498 14497 V2 ES 93 14498 14496 33461 UL ES 007 33030 33031 33044 33807 01010K 01291 31791 SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL S7 FIGURE 4 5 PUBLIC USE PENDANT Q Ricon AWabtec company AUGUST 2013 5 0041200 32DSSK06 B 3 AUGUST 2013 FIG ITEM NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 5 PUBLIC USE PENDANT DESCRIPTION KIT PENDANT MOUNT CTL HARNESS STRAIN RELIEF W U BOLT KIT PENDANT W 7FT CORD KIT PENDANT COIL CORD 9 PIN FMVSS BLK KIT PENDANT COIL CORD 29 DIA PUSH BUTTON BLK KIT PENDANT STEEL CORD 7 FT FMVSS BLK KIT PENDANT STRAIGHT CORD 10 FT FMVSS Item or configuration not shown Q Ricon Wabtec company QTY CONFIG i i i i i i i j j i i SPARE PARTS PART NO 33021 01007 33022 33022 33022 33022 33022 33022 33022 44870 44870 44870 44870 42968 42968 42968 42968 42968 44852 44852 44852 44852 44847 K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 SPARE PARTS RSM0054201
5. 2 15 F CUSTOMER n U u u 2 15 II MAINTENANCE AND u u u 3 1 LUBRICATION EE 3 1 ed S V Lco 3 2 C MAINTENANCE SCHEDULE an ni En dara a ce cana kd 3 2 D TROUBLESHOOTING ce rina rano n ais ac da barna aaa wasa YR ad ua Dn D KERN Ct an aua aaa ERE ERR RA 3 3 1 LIFT TROUBLESHOOTING 3 ee eec teet ead 3 3 2 PUMP SOLENOID LED STATUS 3 4 3 BRIDGEPLATE CABLE ASSEMBLY REPLACEMENT a 3 4 4 V EIMITSWEEGEESTATES sans 3 6 E HYDRAULIC CIRCUIT eene rne nnne uuu 3 7 F ELECTRICAL WIRING DIAGRANM a 3 8 1 DIAG RAM EEGENDS RB tea cen vw Pel Va et tin aay c a Paste ved Qu 3 8 2 WIRING DIAGRAM n tree aqp eed ente ete ts 3 11 IV SPARE PARTS u eas eux dea va nux iaa 4 1 APPENDIX 1 K SERIES LIFT SPECIFICATIONS U U 4 2
6. DD 2 17 A Wabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank Q Ricon Wabtec company AUGUST 2013 32DSSSK06 B 3 AUGUST 2013 O _ K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE Ill MAINTENANCE AND REPAIR egular maintenance of the Ricon K Series Public Use wheelchair lift will optimize its performance and reduce the need for repairs This chapter contains lubrication and cleaning instructions a maintenance schedule trouble shooting section and maintenance diagrams N CAUTION This Ricon product is highly specialized Maintenance and repairs must be per formed by an authorized Ricon service technician using Ricon replacement parts A LUBRICATION N CAUTION Do not lubricate motor or other electrical components Lubrication of electrical components may collect dirt and debris causing short circuits Lubrication should be performed at least every six months or sooner depending on usage Refer to Figure 3 1 and the following Maintenance Schedule Lubricate lift at points indicated with lubricants specified TORSION SPRINGS BOTH SIDES DETAIL KNUCKLE LINKS A BOTH SIDES I 1 TORSION SPRINGS BOTH SIDES 4 HINGE E 1 LUBRICATE WITH PENETRATING OIL DETAIL B 2 LUBRICATE WITH DRY LUBRICANT GRAPHIT
7. AUGUST 2013 D VERIFY INSTALLATION Be certain that no vehicle components interfere with operation of lift The lift is designed to carry the weight of a wheelchair and its passenger The vehicle structure must be capable of supporting all loads produced during lift operation as well as those forces caused by motion of vehicle when it is driven CAUTION Do not operate lift when test weight is on platform This load test is designed to test the lift mounting method not the lift capacity Remove test weight immediately after check e Vehicle suspension will compress and vehicle will lean when test weight is placed on platform If weighted platform contacts ground remove weight raise platform and retest Ricon recommends that the lift be test loaded at its rated 800 pound load capacity to verify integrity of installation Position lift platform 2 6 above the ground place 800 pounds in center of platform and inspect lift mounting brackets and hardware REMOVE TEST WEIGHT Run lift through several complete cycles while checking for proper operation Refer to Figure 2 21 on next page and verify that all decals are properly located and affixed as shown NOTE The installing dealer affixes an Operating Instructions decal to vehicle in a location clearly visible to the lift operator E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER This checklist is intended to verify safe operation of Ricon F
8. FIGURE 4 6 PUBLIC USE FOLDING PLATFORM ASSEMBLY 32DSSK06 B 3 O Y Ricon A Wabtec company 4 14 AUGUST 2013 FIG ITEM 10 10 10 NOTE column for Referenced Parts Only and are sold as spare parts NOTE 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 6 PUBLIC USE FOLDING PLATFORM ASSEMBLY DESCRIPTION KIT PNEUMATIC SPRING ASSY RETROFIT LH amp RH SIDE KIT SPRING PNEUMATIC ASSIST ROD END ASSY WITH HARDWARE KIT LINK ASSY RH YELLOW 51 LG KIT LINK ASSY RH YELLOW 51 LG PLATFORM KIT LINK ASSY RH YELLOW 51 LG PLATFORM KIT LINK ASSY RH YELLOW 51 LG PLATFORM KIT LINK ASSY RH YELLOW 51 LG KIT LINK ASSY RH YELLOW 54 LG PLATFORM KIT LINK ASSY RH YELLOW 54 LG PLATFORM KIT LINK ASSY LH YELLOW 51 LG PLATFORM KIT LINK ASSY LH YELLOW 51 LG PLATFORM KIT LINK ASSY LH YELLOW 51 LG PLATFORM KIT LINK ASSY LH YELLOW 51 LG PLATFORM KIT LINK ASSY LH YELLOW 51 LG PLATFORM KIT LINK ASSY LH YELLOW 54 LG PLATFORM KIT LINK ASSY LH YELLOW 54 LG PLATFORM MAIN SHAFT 1 DIA X 36 50 VT PI 43 MAIN SHAFT 1 DIA X 36 50 VT PI 43 MAIN SHAFT 1 DIA X 39 13 VT PI 49 MAIN SHAFT 1 DIA X 39 13 VT PI 49 MAIN SHAFT 1 DIA X 40 50 MAIN SHAFT 1 DIA X 40 50 MAIN SHAFT 1 DIA X 40 50 T NUT 14 20 SST BAG OF 10 TO
9. THRESHOLD BEAM SERIAL NUMBER TOP AND BOTTOM ARMS RIGHT STOW LOCK CATCH ae VERTICAL ARM 22 7 BRIDGEPLATE LOAD SENSOR HANDRAIL PLATFORM FOLDING LINKAGE PLATFORM HINGES I FRONT ROLLSTOP REAR PLATFORM 7 FRONT PLATFORM __ SECTION FRONT FIGURE 1 1 K SERIES MAJOR COMPONENTS 32055 06 3 O Y Ricon A Wabtec company 1 4 AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INTRODUCTION TABLE 1 1 K SERIES MAJOR TERM DEFINITIONS TERM DESCRIPTION Left right front rear Baseplate Position references when installed lift is viewed from outside of vehicle Bolts to vehicle floor provides secure foundation for lift structure Bridgeplate inboard rollstop Plate that bridges gap between platform and baseplate when platform is at floor level Also acts as a rear rollstop when platform is in motion Bridgeplate load sensor Senses if weight is present on the lowered bridgeplate Control pendant Hand held device used to control platform motions Cycle counter Visible at top rear of housing records number of times platform has moved from floor level to ground and back to floor level Front platform section Front portion of platform that unfolds during deploy and folds during stow See Platform fold ing linkage Front rollstop Front barrier prevents
10. 23 23A 24 25 26 27 28 29 30 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 2 PUBLIC USE PUMP ASSY DESCRIPTION KIT SOLENOID 12V SPST BUS BAR ISKRA MOTOR KIT MOTOR ASSY W BRACKET 12V KIT PRESSURE SWITCH WITH INSTRUCTIONS LIGHT ASSY INDICATOR 12V SUPERSEDED SEE 5A PCB PUMP LED ASSY 12V P N 35739 KIT SPOOL VALVE WITH DECELERATION 12V KIT SPOOL VALVE WITH DECELERATION 24V KIT SEAL PUMP MANUAL BACK UP BACK UP PUMP MANUAL FITTING ASSY SNL 1 4J X 1 4J STEEL CABLE CLAMP 3 16 NYLON BAG OF 10 CIRCUIT BREAKER KIT 8 AMP WHDWR 8 DECAL BRACKET SOLENOID PIN amp RETAINING RING MOTOR ASSY 12V 3 ISKRA DECAL 8 AMP CIRCUIT BREAKER ADAPTER 625 D HOLE TO 484 ROUND SCREW SHC 1 4 20 X 2 251 BAG OF 10 FITTING SRT 1 4J STEEL LIGHT LIFT ARMED INDICATOR 12V GREEN LIGHT LIFT ARMED INDICATOR 24V GREEN WASHER FLAT 406X 812X 065 BAG OF 10 TERM SPL M22 18 FULLINS BAG OF 10 COUNTER ASSY HYDRAULIC POPPET VALVE ASSY DOWN VALVE 12V HYDRAULIC POPPET VALVE ASSY DOWN VALVE 24V HOSE CLAMP RESERVOIR PUMP PLASTIC PLUG RESERVOIR BREATHER DECAL OIL LEVEL WARNING RESERVOIR PUMP PLASTIC W DECAL amp PLUG CIRCUIT BREAKER 30AMP WHITE DECAL 30 AMP BREAKER HYDRAULIC PUMP ASSY Item or configuration not shown Ricon AWabtec company QTY CON
11. FENDER 1 4 X 1 OD BAG OF 10 BLOCK PULLEY MOUNT INNER ROLLSTOP SCREW BUTTON HEAD 1 4 20 x 2 1 4 SST BAG OF 10 WASHER FLT 281 x 625 x 065 BAG OF 10 NUT ESN 1 4 20 THIN SST BAG OF 10 BUMPER IRS CAM ANTI RATTLE CAM ASSY INNER ROLLSTOP ACTUATOR KIT SPACER RUBBER INNER ROLLSTOP CAM 4 PER KIT PIN SNAP RING 38OD X 3 09L RETAINING RING 3810 BAG OF 10 KIT CAM ASSY IRS ACTUATOR 52 75 CABLE KIT CAM ASSY IRS ACTUATOR 59 13 CABLE KIT PIN LINK ARM W HARDWARE GROMMET 25OD X 30ID X 31L BAG OF 10 SPACER 1 050D X 80ID X 38L PVC SET SCREW 3 8 16 X 3 8 CUP POINT BAG OF 10 BEARING NYLINER 3 8lD X 11 16L BUMPER BUTTON IRS CAM BAG OF 10 SPACER MAIN SHAFT 1 500D X 1 06ID X 19W GUIDE BLOCK BRIDGEPLATE SPRING UPPER PARALLEL ARM QTY CONFIG N N N O GQ N NN N OO O a NB N N N SPARE PARTS PART NO 37729 V2 AC 024 V2 PI 094 19576 15918 V2 AC 89 13308 V2 BU 003 16094 16094 16094 34247 34247 34247 15919 VS AH 06 25623 V2 AC 112 19720 17504 13339 V2 BU 090 V2 AC 190 01224 VS PI 09 11795 46599 46596 34586 23391 VT BU 42 11797 25562 19783 V2 BU 091 34343 V2 SP 97 CONTINUED NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown 32DSSK06 B 3 Ricon AWabtec co
12. The installation surface must be flat and level It is recommended that lift be installed on a Y minimum high grade plywood sub floor However this additional installation height may not be acceptable in cases where over head clearance is limited NOTE Check for proper travel clearance through doorway a With doors fully open place position lift in vehicle doorway as close as possible to door with lift s baseplate assembly parallel to side of vehicle Allow distance of 3 4 if possible between door and adjacent part of lift Adjust the left and right side of lift to accommodate subframe members c Verify proper clearance of door frame passenger seats and outer edge of vehicle floor and possible inter ference with wires fluid lines subframe members etc 2 LIFT INSTALLATION GUIDELINES The lift mounting is a very important step Improper mounting or fastening of baseplate can adversely affect lift per formance Although fastening details may vary from one vehicle to the next these general principles apply Be certain that all mounting bolts are properly installed and tightened Bolts used to fasten baseplate assembly to vehicle floor must have a minimum strength rating of SAE Grade 5 and be torqued to 28 ft lbs dry Recog nize that the most important bolts are those along the rear of lift since these retain the majority of the load Refer to Figures 2 1 2 5 Improper torquing sequence of baseplate bolts may re
13. 3 X 18 RED amp WHITE DECAL REFLECTIVE 3 X 18 RED amp WHITE PLUG MODIFIED SQUARE NN N N N N N N H L N QTY CONFIG K5503 K5505 K2010 K5510 K5511 K2003 K2005 K5505 K2010 K5510 K5511 SPARE PARTS PART NO UV PF 839 33805 33805 33805 33805 15919 14415 34518 V2 BU 195 33010 33011 33011 33011 33011 33011 32918 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE 32DSSK06 B 3 Item or configuration not shown Ricon AWabtec company SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank O Ricon AWabtec company AUGUST 2013 32DSSK06 B 3 SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 RSM0054301 FIGURE 4 7 1 K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 1 OF 2 4 19 lt Y Ricon AWabtec company 32DSSK06 B 3 SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 NN f N La r SPRAY PAINT TOUCH UP RSM0054401 FIGURE 4 7 2 K SERIES DOT PUBLIC USE TRAVELING FRAME SHEET 2 OF 2 4 20 _ Q 32D55K06 B 3 AWabtec company AUGUST 2013 32DSSK06 B 3 K SERIES PUBLI
14. Figures 2 7 and 2 8 Drill a hole through vehicle floor near or under pump solenoids so power ca ble can reach positive stud of side solenoid the stud on side solenoid that is not connected to top solenoid with a bus bar Drill hole where the installed pump cover will cover it BASEPLATE HYDRAULIC PUMP a 0 75 DIAMETER FOR FLOOR METAL 1 00 DIAMETER FOR OTHER MATERIAL 30 PLATFORM WIDTH 3 375 32 PLATFORM WIDTH 4 375 RSM0043900 FIGURE 2 8 POWER CABLE ACCESS HOLE b Refer to Figure 2 7 Install supplied heavy ring terminals to each end of the short 12 long 4 AWG power cable Install one ring terminal only to one end of long power cable Use an appropriate crimp tool such as Ricon hammer tool part of kit P N 01243 c Connect ring terminal end of long 4 AWG power cable to 90A main circuit breaker then route power cable underneath vehicle floor and up through hole in floor d Refer to Figure 2 7 Detach Kit P N 37152 Shipped with pump handle then install onto ring terminal con nector before installing ring terminal onto positive connection block e Tie power cable to vehicle chassis and to pump assembly harness using cable ties Avoid pinch points exhaust system moving parts and brake lines Verify that power cable is secure N CAUTION Be sure that there is no interference with any parts that could damage power cable or other wires in any way
15. PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W PLATE amp HDWR BRIDGEPLATE ASSY INNER 30 PLATFORM BRIDGEPLATE ASSY INNER 32 PLATFORM BRIDGEPLATE ASSY INNER 32 PLATFORM BRIDGEPLATE ASSY INNER 34 PLATFORM BRIDGEPLATE ASSY INNER 34 PLATFORM BRIDGEPLATE ASSY INNER 34 PLATFORM CATCH BASE LATCH KIT BRACKETS W ROLLER LH amp RH IN KIT SUPERSEDED 31252 KIT BRACKETS W ROLLER LH amp RH IN KIT SUPERSEDED 31252 KIT BRACKETS W ROLLER LH amp RH IN KIT SUPERSEDED 31252 KIT BRACKETS HIGH MOUNT LH amp RH IN KIT KIT BRACKETS HIGH MOUNT LH amp RH IN KIT KIT BRACKETS HIGH MOUNT LH amp RH IN KIT KIT BRACKETS HIGH MOUNT LH amp RH IN KIT WASHER DELRIN 1 OD X 38ID 0 03 THK BAG OF 10 KIT LINK ASSY FRONT PLATFORM YEL INTERCHANGEABLE KIT COUPLER ROLLSTOP ACTUATOR W HDWR KIT COUPLER ROLLSTOP ACTUATOR W HDWR KIT FLANGED BEARING 1 ID BAG OF 10 BLOCK PLATFORM LEVEL ADJUST SCREW BUTTON HEAD 5 16 18 X 1 2 SST BLK OXIDE BAG OF 10 SCREW HEX HEAD 5 16 18 X 1 GR5 BAG OF 10 SETSCREW 20 X 1 4 w NYLON INSERT BAG OF 10 BUMPER VHMW 75D X 38T SCREW PAN HEAD 8TEK X ve BAG OF 10 SCREW BUTTON HEAD 5 16 18 X 34 SST BLK OX BAG OF 10 WASHER FLAT 28 X 63 X 06 BAG OF 10 BUSHING STEEL 25ID X 3200 X 19L SPACER 25 ID X 40 OD X 20 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 6 PUBLIC
16. RX Q mere 19 RX TX J19 2 3 5 6 _ P q x x w gt m r 2 3 4 2 Ros m NE C ee CR HUS 12 2 Os aud OOO A J JQ 57 SET 2 1 2 BL 3 ps PRINTED 04 CIRCUIT BOARD I DO NOT SERVICE pi 6 T2 o g T1 T3 118 AA Y 9 1 2 1 m P12 RED 3 roy BLU A SAFETY BELT 2 SWITCH E x HANDRAIL All wire is 18 gauge unless noted otherwise LIGHTS FIGURE 3 10 K SERIES DOT PUBLIC USE LIFT SCHEMATIC SHEET 2 3 12 2255 0653 AWabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL SPARE PARTS IV K SERIES PUBLIC USE SPARE PARTS view of each major lift assembly shows individual components referenced by numbers On each associated list T his chapter contains parts diagrams and lists for the K Series Public Use wheelchair lift The exploded are reference numbers part descriptions quantities used and RICON part numbers NOTE To order a part locate the part or assembly on an exploded view note its reference number find this number on the associated parts list following page and order the part number in the far right column Most kits contain a single part plus hardware Therefore you may need to order more than one kit if the part is use
17. USE FOLDING PLATFORM ASSEMBLY CONT D QTY CONFIG K5511 K2003 K5503 K2005 K5505 K2010 K5510 K5511 K2003 K2005 K5505 K2010 K5510 5511 2003 2005 2010 K5503 K5505 K5510 K5511 K2003 K5503 K2003 39953 19513 V2 SP 022 22902 22902 55672 55672 55671 55671 55671 32464 32444 33483 33082 33082 33082 V2 AC 103 31247 31247 31247 31251 31251 31251 31251 25628 29223 28775 28775 19579 VT AH 142 14484 14403 19704 V2 AC 027 15961 15983 17504 V2 BU 003 UV PF 839 AUGUST 2013 PART NO NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown O Ricon AWabtec company 32055 06 3 AUGUST 2013 FIG K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 6 PUBLIC USE FOLDING PLATFORM ASSEMBLY ITEM DESCRIPTION 30 30A 31 32 33 34 35 35A 36 SPACER 25 ID X 40 OD X 20 SPACER 25 ID X 40 OD X 38 SPACER 25 ID X 40 OD X 38 SPACER 25 ID X 40 OD X 38 SPACER 25 ID X 40 OD X 38 NUT w NYLON INSERT 14 20 BAG OF 10 NUT w NYLON INSERT 5 16 18 SST BAG OF 10 SCREW HEX HEAD 14 20 X 34 GR5 BAG OF 10 BUSHING BRONZE DECAL REFLECTIVE 3 X 24 RED amp WHITE DECAL REFLECTIVE 3 X 18 RED amp WHITE DECAL REFLECTIVE 3 X 18 RED amp WHITE DECAL REFLECTIVE 3 X 18 RED amp WHITE DECAL REFLECTIVE
18. coun With lift fully folded handrails should be actuator tightly ter clockwise folded tight against Mer arms rotate actuator so that it barely trips fold cutoff switch Pump runs con Rotate actuator Test lift Pump should cutoff when lift is tinuously clockwise folded tight 32055 06 3 vx a Ricon P r gt 2 14 Wabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 TABLE 2 1 LIMIT SWITCH ADJUSTMENT CHART COMPONENT SYMPTOM noni ADJUSTMENT PROCEDURE Up cutoff Lift stops low Adjust screw clock Adjust up cutoff switch so that lift stops just adjustment wise before first knuckle actuator saddle or roller screw touches underside of lower parallel arm Saddle or roller should be about 1 8 from lower parallel arm Lift stops high Adjust screw counter clockwise Deploy cutoff Lift stops low Adjust screw counter Adjust deploy limit switch so that lift stops adjustment clockwise just below Up cutoff described in above screw step This will give the necessary overlap to avoid dead spots Lift stops high Adjust screw clock wise END OF TABLE 1 PLATFORM TILT ADJUSTMENT Correct platform tilt adjustment is crucial for proper platform rollstop operation but cannot be adjusted at factory Factors such as vehicle floor height lift tilt angle and s
19. flame near battery Do not lay anything metallic on top of battery e Check under vehicle before drilling to avoid drilling into frame subframe members wiring hydraulic lines fuel lines fuel tank etc e Read and thoroughly understand the operating instructions before operating lift e Inspect the lift before each use If an unsafe condition unusual noises or movements exist do not use lift until the problem is corrected e Never load or stand on the platform until the installation is complete Upon completion of installation test load the lift mounting integrity at 100 of its rated load capacity e Stand clear of doors and platform and keep others clear during operation e The product requires regular maintenance A thorough inspection is recommended at least every six months The lift must always be maintained at the highest level of performance 32D S SK06 B3 _ Ricon 1 3 AWabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL MAJOR LIFT COMPONENTS INTRODUCTION C The terms used throughout this manual are illustrated in Figure 1 1 and defined in Table 1 1 Refer to the parts dia grams and lists in Chapter IV for more details REAR MANUAL BACKUP PUMP HANDLE VISUAL ALARM CYCLE COUNTER AUDIBLE ALARM INSIDE HYDRAULIC POWER UNIT HYDRAULIC CYLINDER POWER LEFT BRIDGEPLATE PLATFORM LIGHT CONTROL PENDANT BASEPLATE
20. 1 VT SH 105K VT SH 105K VT SH 105K 30836K 30836K 30836K 26647 25557 25386 SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 FIGURE 4 3 PUBLIC USE HYDRAULIC SYSTEM CONT D FIG ITEM DESCRIPTION QTY CONFIG PART NO 28 GLAND NUT 1 50 WITH SEAL SUPERSEDED 21829 28A GLAND ASSY FOR S N ABOVE 236622 SEE KIT 21829 29 COVER LIGHT 30 LIGHT BEACON 31 LIGHT ASSY EXTENSION NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown NOTE Refer to Pump Assembly figure for parts breakdown 4 8 O Ricon 320sskoe s AWabtec company AUGUST 2013 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank Ricon AWabtec company SPARE PARTS SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL A BRIDGEPLATE LOAD SENSOR MAIN CIRCUIT BREAKER FIGURE 4 4 PUBLIC USE ELECTRICAL SYSTEM O Ricon A Wabtec company AUGUST 2013 5 0041100 32DSSK06 B 3 AUGUST 2013 PUBLIC USE SERVICE MANUAL FIGURE 4 4 PUBLIC USE ELECTRICAL SYSTEM FIG ITEM DESCRIPTION CAM LIFT CONTROL SWITCH LIMIT FOLD CUTOFF BLOCK FOLD CUTOFF SWITCH OFFSET 1 4 THICK BLOCK FOL
21. 2013 32DSSK06 B 3
22. 524177 14 RSM0004200 FIGURE 2 4 BRACKET ASSEMBLY e Fasten Baseplate to Floor NOTE f Ricon power door operators are used install them first They may influence location of lift e Be certain baseplate is flush against vehicle floor The baseplate may be slightly offset in door opening to provide proper clearance for passenger seats e Before drilling verify that lift position does not interfere with closing of vehicle doors or operation of passen ger seats e Ifthis lift is being installed in a Dodge van with sliding doors omit the bolts in baseplate holes 7 and 8 f Mark and Drill Holes N CAUTION Before drilling holes verify that underlying wires and tubing will not be damaged 1 Referto Figure 2 5 Mark and drill five 25 64 baseplate mounting holes 1 2 3 4 and 5 through ve hicle floor On Dodge and GM vans you must drill through vehicle floor and subframe RSM0004300 FIGURE 2 5 VAN BASEPLATE HOLES 2 Place five 8 x 3 8 carriage bolts use 4 x 3 8 bolts on Ford vans into holes to secure position 3 Refer to Figure 2 6 on the following page Match and align top holes of stepwell brackets 6 7 8 and 9 with baseplate holes 6 7 8 and 9 Mark lower stepwell bracket holes 10 11 12 and 13 onto vehi cle step 4 Remove five carriage bolts instal
23. 9 32055 06 3 Ricon iii A Wabtec company TABLE OF CONTENTS K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank AWabtec company AUGUST 2013 32DSSK06 B 3 AUGUST 2013 PUBLIC USE SERVICE MANUAL INTRODUCTION K SERIES PUBLIC INTRODUCTION he RICON K Series Public Use wheelchair lift provides wheelchair access to vans and buses The patented movement provides smooth safe entry and exit and lift up to 800 pounds 364 kilograms The platform is raised with an electro hydraulic pump The pump has a built in manual backup pump allowing it to be raised or lowered manually By using the lift control switches the platform is unfolded from the vehicle deployed The passenger boards the large non skid platform and the operator uses the control switches to gently lower the platform to the ground After the pas senger departs the platform is raised and folded into the vehicle stowed The lift platform splits and folds horizontally when stowed This manual contains operation and maintenance instructions and a troubleshooting guide for the lift It is important to user Safety that the lift operators be completely familiar with the Operating Instructions chapter of the operator manual 32055 05 Once the lift is installed it is very important that the lift be properly mainta
24. ALLATION INTO VANS This is a general procedure for installing Ricon lifts into Ford Dodge and Chevrolet full size vans a Referto Figure 2 3 Use four 1 x 3 8 bolts 3 8 washers 3 8 lock washers and 3 8 hex nuts to assem ble two bracket assembly kits NOTE The top bracket must overlap bottom bracket and both slots must face outward VEHICLE FLOOR LEVEL TOP BRACKET LEVEL WITH VEHICLE FLOOR TWO PER BRACKET ASSEMBLY VEHICLE STEPWELL BOTTOM BRACKET i FIGURE 2 3 STEPWELL BRACKET b Position brackets on stepwell and adjust height of both bracket assemblies so that top bracket is level with vehicle floor Tighten bracket assembly bolts c Verify that lift is fully folded stowed with handrails folded tight against vertical arms If necessary use manual pump RSM0004100 N WARNING LIFT WEIGHT IS APPROXIMATELY 340 370 LBS USE EXTREME CARE WHEN POSITIONING BECAUSE STEPWELL BRACKETS MAY TIP THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON 2 2 T Ricon 22858 06 8 3 Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION d Refer to Figure 2 4 With doors fully open position lift in vehicle doorway so that back of lift is supported by vehicle floor and front of lift is supported by both bracket assemblies LIFT REAR E ee ger beg LIFT FRONT BRACKET ASSEMBLY VEHICLE FLOOR 4
25. C USE SERVICE MANUAL This page intentionally left blank Ricon AWabtec company SPARE PARTS SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 FIGURE 4 7 K SERIES DOT PUBLIC USE TRAVELING FRAME ASSY FIG ITEM DESCRIPTION QTY CONFIG PART NO ARM ASSY VERTICAL RH GRAY 19328 ARM ASSY VERTICAL RH GRAY 19328 ARM ASSY VERTICAL RH GRAY 19328 ARM ASSY VERTICAL RH GRA 30854 ARM ASSY VERTICAL RH GRA 30854 ARM ASSY VERTICAL RH GRA 30854 ARM ASSY VERTICAL RH GRAY 30854 ARM ASSY VERTICAL LH GRAY 19327 ARM ASSY VERTICAL LH GRAY 19327 ARM ASSY VERTICAL LH GRAY 19327 ARM ASSY VERTICAL LH GRAY ARM ASSY VERTICAL LH GRAY ARM ASSY VERTICAL LH GRAY ARM ASSY PARALLEL UPPER GREY ARM ASSY PARALLEL UPPER GREY ARM ASSY PARALLEL UPPER GREY ARM ASSY TOP ARM ASSY TOP ARM ASSY TOP ARM ASSY PARALLEL LOWER GREY ARM ASSY PARALLEL LOWER GREY ARM ASSY PARALLEL LOWER GREY 30850 30850 30850 VT AC 250 VT AC 250 VT AC 250 30858 30858 30858 VT AC 252 VT AC 252 VT AC 252 30835 30835 VT AC 070 VT AC 069 VT AC 069 VT AC 069 30863 30863 30863 30863 VT SP 42 11796 VT PI 41 ARM ASSY PARALLEL LOWER GREY ARM ASSY PARALLEL LOWER GREY LINK UPPER KNUCKLE LEVER ASSY LINK KNUCKLE LONG GREY 18 25 LINK KNUCKLE LONG GREY 18 25 LINK KNUCKLE LONG GREY 18 25 LINK KNUCKLE AS
26. CK BAG OF 10 TUBE POLYURETHANE 6MM x 4MM BLACK ADAPTOR 6 SAE MALE X 4 MALE FITTING L MALE 10 32 X 1 4 BARB KIT CYL REPAIR W SEALS SUPERSEDED BY 21829 KIT CYL REPAIR PISTON GLAND ASSY KIT FLOW CONTROL FIXED RATE 50 GPM KIT OF 2 SCREW HEX RECESS HEAD 1 4 20 X 1 BAG OF 10 HOSE ASSY HYDRAULIC 61 X 1 4 JIC X 1 4 JIC HOSE ASSY HYDRAULIC 64 X 1 4 JIC X 1 4 JIC HOSE ASSY HYDRAULIC 26 X 1 4 JIC X 1 4 JIC FITTING RUN TEE 1 4 JIC M M F FITTING L 1 4 JIC M F SWIVEL OIL HYDRAULIC TEXACO 15 MEETS MIL H 5606G CYLINDER ASSY 37 BLACK CYLINDER ASSY 37 BLACK CYLINDER ASSY 37 BLACK CYLINDER ASSY 43 BLACK CYLINDER ASSY 43 BLACK CYLINDER ASSY 43 BLACK GROMMET CATERPILLAR 3 16 X 12 SPACER CABLE OR HOSE BUSHING 3 4 ID X 3 8W NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts Item or configuration not shown Refer to Pump Assembly figure for parts breakdown AWabtec company QTY CONFIG N N N 4 4 OQ n NNNNN YM 0 FR N SPARE PARTS PART NO V2 SH 111 19557 V2 CV 220 V2 CV 221 14495 13350 V2 CV 015 PM212200108 PM212200308 PM212100408 PM212100208 V2 AC 71 V2 AC 70 14499 14500 25697 22 02 230 26591 V2 SH 16 V2 SH 56 21829 30968 14491 V2 SH 009 16601 V2 SH 008 V2 SH 012 VS SH 06 20 16 05
27. D CUTOFF SWITCH OFFSET 3 8 THICK SPRING RETAINING UPPER LOWER SWITCH BLOCK SWITCH BLOCK ASSEMBLY SUPERSEDED BY 34314 SWITCH BLOCK ACTUATOR FOLD CUTOFF SWITCH LIMIT FLOOR LEVEL POWER CUTOFF UP amp DOWN KIT LIMIT SWITCH BLOCK REPLACEMENT SCREW 4 40 X 1 25 PAN HEAD BAG OF 10 SCREW 4 40 X 75 PAN HEAD BAG OF 10 NUT HEX 4 40 BAG OF 10 ELECTRICAL HARNESS MAIN W O INTERLOCK MS 10 24 X 12 PHIL PAN BAG OF 10 PIN EXTENSION FOLD CUTOFF BAG OF 10 MS 10 24 X 1 3 4 PHIL PAN BAG OF 10 MS 8 32 X 1 1 4 PHIL PAN BAG OF 10 NUT HEX 8 32 NYLON INSERT BAG OF 10 TAPE NON REFLECTIVE OBS ENCLOSURE SENSOR UNPAINTED SENSOR PHOTOBEAM RECEIVER SENSOR PHOTOBEAM TRANSMITTER SCREW RD HEAD 10 24 X 2 BAG OF 10 SPRING COMPRESSION 30 X 2 06L DIS ROLLPIN 3 32x1 BAG OF 10 ROLLPIN 94 X 50 BAG OF 10 PCB ASSEMBLY PUBLIC SHORTING PLUG HARNESS PCB TO CAM SWITCH HARNESS PCB TO POWER INTERRUPT HARNESS INTERLOCK HARNESS PCB TO PLATFORM 30 KIT CIRCUIT BREAKER MAIN 90A 12 VOLTS 30A KIT CIRCUIT BREAKER 50 AMP 24 VOLTS 31 BRIDGEPLATE LOAD SENSOR NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown NOTE Does not include all harnesses Reference Item 29 32055 06 3 O Ricon A Wabtec company QTY CONFIG A A A NN o B BS NA
28. E FIGURE 3 1 LIFT LUBRICATION POINTS 32DSSK06 8 3 mm D Ricon O OP WG T gt 3 1 AWabtec company CLEANING K SERIES PUBLIC USE SERVICE MANUAL Regular cleaning with mild soap i e hand soap car wash liquid and drying thoroughly will protect lift painted surfaces Cleaning is especially important in areas where roads are salted in winter Make sure that lift pivot points remain clear and clean prior to lubrication C MAINTENANCE SCHEDULE Under normal operating conditions maintenance inspections are required at least every six months 1750 cycles and a thorough inspection should be performed at service intervals referenced in Table 3 1 Service should be increased un der conditions of heavy use more than 10 cycles per day TABLE 3 1 MAINTENANCE SCHEDULE SERVICE POINT ACTION TO PERFORM 10 CYCLES Overall condition Listen for abnormal noises as lift operates i e grinding or binding noises Control pendant Verify that control pendant is undamaged and cable connector is tight 150 CYCLES Electrical wiring Inspect electrical wiring for frayed wires loose connectors etc Vehicle interlock Place vehicle in non interlock mode and verify that lift does not operate Decals Verify that lift decals are properly affixed clearly visible and legible Replace if necessary Handrails Verify that handrail fasteners are
29. E FLOOR d BAR SUBFRAME CROSS MEMBER MINIMUM UNSUPPORTED CLAMPING BAR LENGTH L 32 CLAMPING BAR SUPPORTED BY SUBFRAME WHERE POSSIBLE FIGURE 2 7 BUS CLAMPING BAR ARRANGEMENT A WARNING LIFT WEIGHT IS APPROXIMATELY 340 370 LBS TAKE EXTREME CARE WHEN POSITIONING BECAUSE STEPWELL BRACKETS MAY TIP THIS PROCEDURE MUST NOT BE ATTEMPTED BY ONE PERSON a Open doors lully and position lift so that it is centered in vehicle doorway Close doors and move lift out ward until it clears doors by a minimum of 1 2 The baseplate must be parallel to side of bus Open manual pump release valve CCW and allow folded platform to fully settle against latch on baseplate Verify that interference is not present between lift and doors Reposition lift if necessary Close pump release valve do not overtighten valve CAUTION Before drilling holes verify that underlying wires and tubing will not be damaged b Refer to Figure 2 8 Mark and drill ten 25 64 baseplate mounting holes 1 thru 10 through vehicle floor 1 2 3 4 5 T 6 7 8 9 10 FIGURE 2 8 BUS BASEPLATE HOLES c Fasten lift 7 Insert ten 4 x 3 8 carriage bolts through baseplate and vehicle floor 8 Install five support tubes on bolts underneath vehicle floor across baseplate i e from 1 to 5 2 to 6 etc and secure lift to v
30. FIG A A do l2 od 2 G A A bp gt o o o ooo oo py SPARE PARTS PART NO 29297 10807 14345 42050 19067 45561 01176 01177 V2 SH 220 V2 SH 210 VS SH 06 19798 V2 SH 005 10507 V2 SH 017 14332 18797 V2 ES 059 32407 V2 SH 012 UL ES 034 V2 ES 016 17510 29388 33048 V2 SH 105 V2 SH 136 V2 SH 109 V2 SH 108 V2 SH 106 32 10 154 30938 26510 44270 K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 SPARE PARTS RSM0041001 FIGURE 4 3 PUBLIC USE HYDRAULIC SYSTEM 32DSSK06 B 3 O icon AWabtec company AUGUST 2013 FIG ITEM 3 4 5 6 7 7B 7 8 9 10 11 12 13 14 15 16 16A 17 18 19 19A 20 21 22 23 24 NOTE NOTE 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 3 PUBLIC USE HYDRAULIC SYSTEM DESCRIPTION HANDLE MANUAL BACKUP PUMP KIT TOOL CLIP W HARDWARE COVER ASSY PUMP LH COVER ASSY PUMP RH SCREW HEX 5 16 18 X 5 8 GR 5 BAG OF 10 WASHER FLT 344 X 688 X 065 BAG OF 10 HEX ROD PUMP STANDOFF PUMP ASSY W O INTERLOCK STD DECEL VALVE 12V LH PUMP ASSY W O INTERLOCK STD DECEL VALVE 12V RH PUMP ASSY W O INTERLOCK RAISED SCK 12V RH PUMP ASSY W O INTERLOCK RAISED 12V DECEL LH PLATE PUMP COVER MOUNT PLATE PUMP MOUNT SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 STUD THREADED 5 16 18 X 1 75 BAG OF 10 CABLE TIE 5 5 BLA
31. Figures 2 13 2 14 and the following procedure NOTE To avoid operational dead spots adjust DEPLOY CUTOFF SWITCH before UP CUTOFF SWITCH NOTE When loosening adjustment screws apply enough pressure to screw to move block instead of screw The block might stick if insufficient pressure is applied to screw UP CUTOFF SWITCH UP CUTOFF ADJUSTMENT SCREW Z 2 CAM 28 STOW STATUS ACTUATOR STOW STATUS SWITCH LOWER LOBE DEPLOY CUTOFF ADJUSTMENT DEPLOY CUTOFF SCREW SWITCH FIGURE 2 15 LIMIT SWITCH ADJUSTMENT DIAGRAM 2 10 Q Ricon Y T savssskoe B 3 Wabtec company AUGUST 2013 5 PUBLIC USE SERVICE MANUAL INSTALLATION Fully DEPLOY platform b Adjust UP CUTOFF ADJUSTMENT SCREW DEPLOY CUTOFF ADJUSTMENT SCREW 6 8 turns counterclockwise and then push screws FORWARD c Cycle platform to STOW then DEPLOY d When in DEPLOY position platform should stop at an angle and NOT even with vehicle floor If not turn DEPLOY CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counterclockwise push screw for ward STOW then DEPLOY platform then repeat this step e Cycle platform to UP position f When UP position platform should stop short of vehicle floor level If not turn UP CUTOFF ADJUSTMENT SCREW an additional 2 3 turns counterclockwise push screw
32. IC CYLINDER CYLINDER RIGHT e 4 e FLOW CONTROL FLOW CONTROL ALVE LEFT ALVE RIGHT LOCATED AT LOCATED AT HYDRAULIC CYLINDER HYDRAULIC CYLINDER Do 7 0 0 71 PRESS RE at SWITCH eet 2 AA ag e acis DECELERATION 194 CONTROL VALVE MM OPTIONAL MANUAL BACK UI PUMP p 2 PRESSURE RELIEF rv A AL E A JAL J ELEASE ALVE all z m VN bai PEE FAR l FIGURE 3 5 K SERIES HYDRAULIC CIRCUIT DIAGRAM 32055 06 3 AAA P Ricon AWabtec company F 1 ELECTRICAL WIRING DIAGRAM DIAGRAM LEGENDS a Wire Color Codes TABLE 3 3 WIRE COLOR CODES ak Sack L9 sm 9 Om Electrical Description K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 Refer to Figure 3 6 The standard electrical connectors used by Ricon are Molex 062 Series These con nectors have terminal numbers molded onto the back use these numbers and wire colors to identify wires E ECEPTACLE FIGURE 3 6 MOLEX CONNECTORS Diagram Labels Curre
33. ICON SERVICE TECHNICIAN 1 LIFT TROUBLESHOOTING TABLE 3 2 LIFT OPERATIONAL TROUBLESHOOTING GUIDE POSSIBLE CAUSE REMEDY Hydraulic fluid leaks Make sure fitting is PROPERLY tightened Hydraulic component Do not use lift until repairs are made by an authorized defective Ricon service technician Rollstop does not open Obstruction of rollstop Raise lift and remove obstruction release latch Lift functions Abnormal Obstruction in lifting Remove obstruction and check for any damage operation frame Backup pump manual Turn manual release valve CLOCKWISE until slightly release valve OPEN snug Hydraulic fluid may be While platform is at GROUND LEVEL be certain that low pump hydraulic fluid level is maintained at required FULL level Add only Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Air may be trapped in Purge hydraulic system by operating lift through its max hydraulic system imum range of travel for at least four complete cycles For vehicles that do not use full travel of lift the maxi mum range of travel is accomplished by raising vehicle a service hoist or ramp No operation Control system circuit Reset circuit breaker breaker tripped Backup pump manual Turn manual release valve CLOCKWISE until slightly release valve OPEN snug Hydraulic hose or fitting Contact an authorized Ricon service technician for leak pair 32055 06
34. MVSS 403 and 404 compliant wheelchair lifts All require ments must be met for the wheelchair lift to be considered compliant COMPLIANT NON COMPLIANT REQUIREMENT Wheelchair lift and vehicle properly interlocked lift cannot be powered unless vehi cle interlocks are activated and interlocks cannot be disengaged unless lift is fully stowed Threshold warning device functioning properly audible warning and visual warning is activated if threshold area is entered when platform is at least one inch below ve hicle floor level Main power switch enables and disables the lift control system Control pendant illuminated when the lift is powered and pendant power turned on Inboard rollstop does not rise from floor level with 25 pounds or more at center of barrier Platform unable to rise more than 3 above ground if safety belt is not engaged Platform lighting functional when lift is powered Platform does not stow if a weight of 50 pounds or more is present on platform Manual back up operation fully functional see operator manual for directions F CUSTOMER ORIENTATION Ricon Sales or Service personnel must review the warranty card and operator manual with the customer to be certain they understand how to safely operate the lift The customer should be instructed to follow the operating instructions without exception IMPORTANT Customer Orientation O Ricon
35. NO PN 19518 INSTALLER S SERIESIK SERIES PUBLIC USE WHEELCHAIR amp STANDEE LIFTS WARNING PUBLIC USE OPERATING INSTRUCTIONS VEHICLE EXTERIOR PN 32146 KSERIES PUBLIC USE WHEELCHAIR amp STANDEE LIFT WARNING ic 7906 NELSON ROAD PANORAMA CITY CA 91402 800 PART OF SERIAL NUMBER DECAL LOCATED ON INNER SIDE OF HYDRAULIC CYLINDER ONLY VMI REPLACEABLE PUBLIC USE OPERATING INSTRUCTIONS PN 32137 RESTRAINT BELT PN 26155 FASTEN OCCUPANT PART OF SERIAL NUMBER DECAL ONLY VMI REPLACEABLE MAXIMUM PN 26201 LOCATION PN 26255 FIGURE 4 1 PUBLIC USE DECALS Ricon AWabtec company AUGUST 2013 LOAD MAX LOAD 800 Lb 564 Kg DOT PUBLIC USE LIFT PN 32113 RICON LOGO PN 32 10 152 WARNING 32DSSK06 B 3 AUGUST 2013 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank Ricon AWabtec company SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 SPARE PARTS RSM0040900 FIGURE 4 2 PUBLIC USE PUMP ASSY 32DSSK06 B 3 O icon AWabtec company AUGUST 2013 FIG ITEM 1 2 3 4 5 5A 6 6A 10 11 12 13 14 15 16 17 18 19 19 20 21 22
36. OM Ricon A Wabtec company KlearVue K Series Folding Platform DOT Public Use Lift gt PRINT SERVICE MANUAL 08 28 13 32DSSK06 B 3 1995 2013 RICON CORPORATION HOME All Rights Reserved U S and foreign patents pending Printed in the United States of America AUGUST 2013 Y K SERIES PUBLIC USE SERVICE MANUAL OF CONTENTS This Ricon service manual is for use by qualified service technicians and is not intended for use by non professionals do it yourselfers The man ual provides essential instructions and reference information which sup ports qualified technicians in the correct installation and maintenance of Ricon products Qualified service technicians have the training and knowledge to perform maintenance work properly and safely For the location of a service tech nician in your area call Ricon Product Support at 1 800 322 2884 DOT Public Use Lift verifies that this platform lift meets the public use lift requirements of FMVSS no 403 This lift may be installed on all vehi cles appropriate for the size and weight of the lift but must be installed on buses school buses and multi purpose passenger vehicles other than motor homes with a gross vehicle weight rating GVWR that exceeds 10 000 lbs 4 536 kgs Customer Name Installing Dealer Date Installed Serial Number 32055 06 3 A Wabtec compa
37. ONFIG K2003 K5503 K2005 K5505 K2010 K5510 K5511 PART NO 20258 28768 28768 28769 28769 28771 28771 28771 V2 AC 102 V2 AC 001 V2 AC 108 V2 ES 127 V2 AC 009 14426 13382 V2 PI 095 V2 SP 093 V2 BU 080 15901 14499 15902 V2 CV 123 14495 13350 25340 V2 BU 081 14493 23391 V2 PI 091 34519 11799 13304 25563 KIT PINCH POINT SHIELD LH INNER amp RH OUTER W HARDWARE KIT PINCH POINT SHIELD LH INNER amp RH OUTER W HARDWARE KIT PINCH POINT SHIELD LH OUTER amp RH INNER W HARDWARE KIT PINCH POINT SHIELD LH OUTER amp RH INNER W HARDWARE SADDLE ASSEMBLY 29178 29179 29162 29163 VT AC 046 6 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 4 1 3 3 1 2 2 2 1 2 8 8 2 2 2 2 2 2 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown 4 42 Ricon AWabtec company 32055 06 3 AUGUST 2013 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank Ricon AWabtec company SPARE PARTS SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 8 PUBLIC USE HANDRAILS Ricon AWabtec company AUGUST 2013 RSM0041501 32DSSK06 B 3 AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL SPARE PARTS FIGURE 4 8 PUBLIC USE HANDRAILS DESCRIPTION QTY CONFIG PA
38. RSION SPRING LH KIT ACTUATOR ROLLSTOP LH KIT ACTUATOR ROLLSTOP LH KIT ACTUATOR 32 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 32 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W PLATE amp HDWR ROLLSTOP ASSY 6 H X 30 W SUPERSEDED 32466 ROLLSTOP ASSY 6 H X 30 W SUPERSEDED 32466 ROLLSTOP ASSY 6 X 32 SUPERSEDED 32445 ROLLSTOP ASSY 6 X 32 SUPERSEDED 32445 ROLLSTOP ASSY 6 X 34 SUPERSEDED 32471 ROLLSTOP ASSY 6 X 34 SUPERSEDED 32471 Item or configuration not shown AWabtec company QTY CONFIG SPARE PARTS PART NO 19318 R5 SP 502 29224 19522 19522 19522 19522 19522 42039 42039 19522L 19522L 19522L 19522L 19522L 44264 44264 34890 34890 34893 34893 16607 16607 16607 14485 V2 SP 021 22903 22903 55672 55672 55671 55671 55671 39951 39951 39952 39952 39953 39953 SPARE PARTS FIG ITEM 10B 11 12 13 13A 13B 14 14A 14B 14C 15 16 16A 17 18 19 20 21 22 23 24 25 26 27 28 29 30 DESCRIPTION ROLLSTOP ASSY 6 X 34 SUPERSEDED 32471 PIN CLEVIS 5 16 X 1 1 4 BAG OF 10 TORSION SPRING RH KIT ACTUATOR ROLLSTOP RH KIT ACTUATOR ROLLSTOP RH KIT ACTUATOR 32 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 32 W PLATFORM W PLATE amp HDWR KIT ACTUATOR 34 W PLATFORM W
39. RT NO BUMPER RUBBER BAG OF 10 1 20653 CAP ROUND BLACK 2 25550 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS LH 1 32476 HANDRAIL ASSY FMVSS W BUCKLE ASSY 1 36569 HANDRAIL ASSY FMVSS LH W BUCKLE ASSY 1 36569 HANDRAIL ASSY FMVSS LH W BUCKLE ASSY 1 36569 HANDRAIL ASSY FMVSS LH W BUCKLE ASSY 1 36569 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH 1 32477 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 36570 HANDRAIL ASSY FMVSS RH W BUCKLE ASSY 1 36570 KIT BUCKLE ASSY w SWITCH 1 22017 SCREW PAN HEAD 10 24 X 3 4 BAG OF 10 1 15957 SCREW HEX 5 16 18 X 3 4 SST BAG OF 10 1 17508 SCREW HEX HEAD 5 16 18 X 1 0 SST BAG OF 10 1 19706 SCREW PHP 8TEK X 3 4 BAG OF 10 1 15911 BUSHING SNAP IN 1 28 26 077 CABLE TIE STD X 1 5 DIA BLACK BAG OF 10 1 25697 12 TERMINAL SLIP F 14 16 FULLINSUL BAG OF 10 1 13318 13 TERMINAL SLIP M 22 18 FULLINSUL 1 26359 14 RESTRAINT BELT ANGLED W SLIDER SEE ITEM 14A KIT 1 16630 14 KIT RESTRAINT BELT ASSY 34 1 16092 15 LIGHT AS
40. Ricon rate schedule determines the parts covered and labor allowed Repair or replace lift power train parts for a period of five years from the date of purchase A list of parts covered can be obtained from Ricon Product Support If you need to return a product Return this product to Ricon Please give as much advance notice as possi ble and allow a reasonable amount of time for repairs This warranty does not cover Malfunction or damage to product parts caused by accident misuse lack of proper maintenance neglect improper adjustment modification alteration the mechanical condition of the ve hicle road hazards overloading failure to follow operating instructions or acts of nature i e weather light ning flood Note Ricon recommends that this product be inspected by a Ricon authorized service technician at least once every six months or sooner if necessary Required maintenance should be performed at that time THIS PRODUCT HAS DESIGNED AND SPECIFICATIONS MODIFICATION OF THIS PRODUCT IN ANY RESPECT CAN BE DANGEROUS This warranty is void if The product has been installed or maintained by someone other than a Ricon dealer or a qualified service technician The product has been modified or altered in any respect from its original design without written authoriza tion by Ricon Ricon disclaims liability for any personal injury or property damage that res
41. SY GREY LINK KNUCKLE ASSY GREY LINK KNUCKLE ASSY GREY LINK KNUCKLE ASSY GREY SPRING KNUCKLE ACTUATOR RETAINING RING 75 EXTERNAL BAG OF 10 PIN SNAP RING 75 OD X 2 15L SPACER KNUCKLE LINK VT BU 42 SCREW BUTTON HEAD 1 4 20 X 1 SST BAG OF 10 19715 CONTINUED NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts C NHINNNNNNNNNNNNNN NN NNN YD H a NOTE Item or configuration not shown 4 2 O Ricon 220855 006 8 3 AWabtec company AUGUST 2013 FIG ITEM 20A 21 22 24 25 27 28 29 30 31 32 33 34 35 36 37 38 40 41 K SERIES PUBLIC USE SERVICE MANUAL FIGURE 4 7 K SERIES DOT PUBLIC USE TRAVELING FRAME ASSY DESCRIPTION RETAINER CAM ROLLER ROLLER INNER ROLLSTOP CAM PIN CAM ROLLER FLANGED BUSHING 75ID BAG OF 10 RIVET BLIND 3 16 X 1 2 ALUM BAG OF 10 CAP UPPER PARALLEL ARM SCREW HEX HEAD 1 4 20 x 3 4 BAG OF 10 BUSHING STEEL 25ID x 320D x 19L KIT REPLACEMENT CABLE ASSY IRS 52 75 2 PER KIT KIT REPLACEMENT CABLE ASSY IRS 52 75 2 PER KIT KIT REPLACEMENT CABLE ASSY IRS 52 75 2 PER KIT KIT REPLACEMENT CABLE ASSY IRS 59 13 2 PER KIT KIT REPLACEMENT CABLE ASSY IRS 59 13 2 PER KIT KIT REPLACEMENT CABLE ASSY IRS 59 13 2 PER KIT NUT HEX 1 4 20 W NYLON INSERT BAG OF 10 BEARING GROOVED WASHER
42. SY PLATFORM 2 32478 16 SPACER HANDRAIL 1 V2 AC 063 17 HARNESS RESTRAINT BELT LH 1 32455 18 HARNESS RESTRAINT BELT RH 1 33808 NOTE REF in QTY column is for Referenced Parts Only and are not sold as spare parts NOTE Item or configuration not shown 32055 06 3 mm Ricon 4 27 A Wabtec company SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank O Ricon AWabtec company AUGUST 2013 32DSSK06 B 3 AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL SPARE PARTS APPENDIX 1 LIFT SPECIFICATIONS K SERIES PUBLIC USE PLATFORM LIFT electro hydraulic Rated load capacity 800 lbs Motor rating 12 volts DC 65 0 amp avg cycle 1250 psi Manual backup up hand pump 24 volts DC 32 5 amp avg cycle 1250 psi Manual backup down pressure release valve Hydraulic cylinders 2 ea 1 5 power up gravity down Lift weight 340 370 lbs DIMENSIONS inches ca pe Stationary Installation Usable Usable Floor to Traveling frame depth platform ground frame width width travel width Clear entry 38 29 75 31 25 33 75 31 25 33 75 33 75 32055 06 3 v 1 29 AWabtec company SPARE PARTS NOTES K SERIES PUBLIC USE SERVICE MANUAL Ricon AWabtec company AUGUST
43. T BREAKER 8 AMP CIRCUIT BREAKER GROUND BUS BAR 18 AWG WIRE BLUE SIDE PUMP 10 AWG WIRE BED SOLENOID MOTOR TERMINAL BOOT FACTORY INSTALLED ON PUMP HYDRAULIC POPPET VALVE DOWN MAIN POWER HARNESS CONNECTED TO SOLENOID PRESSURE SWITCH SPOOL VALVE LH PUMP DECELERATION MOTOR TERMINAL BOOT TERMINAL POSITIVE CONNECTION KIT P N 37152 SHIPPED WITH PUMP HANDLE BRACKET BLOCK ATTACH TO TERMINAL CUTAWAY SHOWN FOR CLARITY 4 AWG POWER CABLE LONG CABLE CONNECTED BETWEEN MAIN CIRCUIT BREAKER AND POSITIVE CONNECTION BLOCK FIGURE 2 7 ELECTRICAL INSTALLATION DIAGRAM RSM0043800 2 6 Q Ricon M 220999 06 2 Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION 1 INSTALL MAIN CIRCUIT BREAKER a Disconnect battery b Mount main circuit breaker inside engine compartment within 12 inches of battery to minimize length of un protected cable Avoid installing near a heat source 2 ROUTE AND CONNECT MAIN POWER CABLE N CAUTION Check under side of vehicle before drilling to avoid damage to fuel lines vent lines brake lines or wiring NOTE For applications where power cable is to pass through sheet metal drill a 3 4 hole and use wire clamp pro vided For applications where cable is to pass through plywood drill a 1 hole and use black plastic grom met provided a Refer to
44. WITCH N lt NIC R 1 R FAST Sq P15 J15 PUMPON W3 DOWN 22 VALVE BK 4 12 8 J3 0 GN 2 16 J16 3 W O 3 BL SLOW BLOCK DIODES Ska J4 1 14 EE x o e gt UP enable STOW enable j LIFT gt D CONTROL NC srow SN STOW LOCK STATUS 13 222 SOLENOID O SE CUTOFF e GN DOWN enable SWITCHES 2EA BK DEPLOY enable 50A EAU 5 ume z 9 E UL EE a S INTERLOCK N gt a de 2 6 x 2 4 6 1 2 3 4 5 6 7 8 9 J22 J23 PENDANT VEHICLE INTERFACE FIGURE 3 9 K SERIES DOT PUBLIC USE LIFT SCHEMATIC SHEET 1 32055 06 3 Ricon 3 11 AWabtec company MAINTENANCE F n K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 BL BR cr 8A HANDRAIL LIGHTS e 8 P20 920 R m CYCLE COUNTER N BK 3 N FLASHING LIGHT RED
45. d more than once on a major assembly Small hardware and fasteners are supplied in bags of ten The quantity listed is the number of bags needed for the assembly in the figure In most cases the bag will contain more pieces than needed PARTS EE PAGE FIGURE 4 1 PUBEIG USE DEGALS 1 3 4 2 FIGURE 4 2 PUBLIC USE PUMP ASSEMBLY 4 4 FIGURE 4 3 PUBLIC USE HYDRAULIC SYSTEM 4 6 FIGURE 4 4 PUBLIC USE ELECTRICAL SYSTEM 4 8 FIGURE 4 5 PUBLIC USE PENDAN iiit etd Ue tele eo eet et He cotidie 4 10 FIGURE 4 6 PUBLIC USE PLATFORMS K2000 amp K5000 SERIES 4 12 FIGURE 4 7 PUBEIC USE TRAVEEING FRAME kirtan a a tei edet eret 4 16 FIGURE 4 8 PUBEIC USE HANDRAIES tta vete eee e hee ete eed 4 20 EIET SPEGIFIGATIONS c e ete e leis Base ned pase EE beet e ee ot Sa SY aa Yan bas 4 22 32DSSK06 B 3 1 AWabtec company SPARE PARTS MANUAL OPERATION G K SERIES PUBLIC USE SERVICE MANUAL MANUAL OPERATION PN 26214 PUMP COVER PN 26292 K SERIES PATENT
46. e excess oil 2 Spray penetrating oil Curtisol Red Grease 88167 or WD 40 where specified follow ing directions on container Remove excess grease from surrounding areas A CAUTION A Ricon authorized dealer must perform the following safety check 3600 CYCLES O Ricon 32055 06 3 AWabtec company AUGUST 2013 AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE TABLE 3 1 MAINTENANCE SCHEDULE SERVICE POINT ACTION TO PERFORM Hydraulic cylinder Check hydraulic cylinder for evidence of leaks hoses and fittings Inspect hydraulic hoses for damage Verify that all fittings are tight END OF TABLE D TROUBLESHOOTING The troubleshooting guides are designed to provide logical starting points to locate general problems that could occur with lift However not all possible problems or combinations of problems are listed For troubleshooting lift refer to Table 3 2 The guide does not incorporate routine safety precautions or preliminary procedures and assumes that ve hicle battery is fully charged and battery terminals connectors are clean and tight THE TROUBLESHOOTING GUIDES DO NOT INCORPORATE ROUTINE SAFETY PRECAUTIONS OR PRELIMINARY PROCEDURES DURING THE RICON WARRANTY PERIOD ONLY A TRAINED AUTHORIZED RICON SERVICE TECHNICIAN CAN PERFORM TROUBLESHOOTING AFTER THE WARRANTY PERIOD IT IS RECOMMENDED THAT TROUBLESHOOTING CONTINUE TO BE PERFORMED BY AN AUTHORIZED R
47. e instructions for replacing the bridgeplate also known as inner rollstop or IRS cable as sembly Refer to Figure 3 3 on following page Please follow these instructions carefully Contact Ricon Product Support if you need assistance 1 Study the routing of the cable before removing it 2 Deploy the lift platform to vehicle floor level Be certain that bridgeplate is resting against baseplate as sembly 3 Remove pinch point shields from the left and right vertical arm assemblies 4 Assemble and secure one end of an IRS cable to the IRS pulley mount block 1 located inside the left ver tical arm assembly using a hex screw bushing and washer Ricon 255 0653 AWabtec company AUGUST 2013 9 K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE Route the cable around the IRS pulley mount block bushing 2 Verify that cable is routed between the bushing tab and the point where the cable makes contact with the bushing Install washer and hex nut over bushing and cable assembly Continue to route the cable around grooved bearings 3 4 and 5 Route the cable down the length of the vertical arm assembly and around grooved bearing 6 Assemble and secure the end of the IRS cable to the left side of the bridgeplate 7 using a hex screw washer bushing and he nut Be sure to install a hex nut on the inside of the inner rollstop Repeat for right side 10 Reinstall pinch point
48. ects platform to top and bottom arms Visual and audible alarms Announce when something has passed over threshold Activated by threshold beams END OF TABLE 32DSSK06 B 3 AWabtec company INTRODUCTION K SERIES PUBLIC USE SERVICE MANUAL This page intentionally left blank O Ricon A Wabtec company AUGUST 2013 32DSSK06 B 3 AUGUST 2013 I INSTALLATION his chapter contains instructions for installing the RICON K Series Public Use wheelchair lift into most vans and busses although custom installations are also possible in other types of vehicles Due to the wide range of lift applications specific information for every possible application is not available The following general procedures will apply to most installations Contact the Ricon Product Support department for instruction on installations not cov ered To install lift refer to following sections and perform procedures carefully and in the order that they are presented Be certain that installation instructions are followed exactly and do not eliminate any steps or modify product K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION NOTE Carefully review the installation instructions 3211351 that are supplied with this lift before beginning the fol lowing procedures Where these procedures conflict the installation instructions take precedence A GENERAL MECHANICAL INSTALLATION 1 LIFT LOCATION
49. ed with link ages located at the right and left sides of the platform The length of the linkage might require adjustment after in stallation of the lift or after disassembly of the platform NOTE Perform the PLATFORM TILT ADJUSTMENT procedure in previous section before adjusting the linkage a Deploy and lower the platform to a position about halfway between floor level and ground level b Refer to Figure 2 16 Loosen the jam nuts right and left sides and use the adjusters to set the length of the linkages so that the front and rear portions are in the same plane the two surfaces of the platform por tions must be flat without any apparent folding along the hinge Verify that the tension of both linkages is the same by sighting along outer edge of the platform arrow in figure Tighten jam nuts JAM NUT FOLDING LINKAGE ADJUSTER FIGURE 2 16 ADJUSTMENT HARDWARE FOR PLATFORM FOLDING LINKAGE c Lower platform until it settles on the ground Verify that a slight amount of slack is present in both linkages If either linkage is under tension repeat steps a and b S2DSSK06 8 3 y h T O x s u Q Ricon 2 13 Wabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 3 PLATFORM PRESSURE SWITCH CHECK AND ADJUSTMENT Correct adjustment of this pressure switch will prevent platform from folding into ve
50. ehicle floor with 3 8 washers lock washers and hex nuts 9 Use care when tightening carriage screws to prevent baseplate warpage If baseplate assembly warps vertical arms will not be parallel Make corrections by shimming at appropriate locations To help pre vent warping tighten the eight carriage screws to 28 ft lbs in following sequence 2 3 6 7 1 4 5 8 NOTE Vertical Arms must be parallel for proper operation Adjust screws as required Best results are ob tained when lift is mounted on plywood Shims although best avoided may be used if required 32055 06 3 Q Ricon Fo 2 5 AWabtec company INSTALLATION YO x n K SERIES PUBLIC USE SERVICE MANUAL wav 2013 B ELECTRICAL INSTALLATION N CAUTION e Do not route any wire while it is connected to the battery e Route wires clear of moving parts brake lines and the exhaust system Secure to the vehicle e When routing an electrical wire through vehicle floor or walls use a grommet to protect wires from chafing e Check underside of vehicle before drilling to avoid damage to fuel lines vent lines brake lines or wiring 4 AWG POWER CABLE SHORT CABLE NOT TO EXCEED 12 CONNECTED BETWEEN BATTERY OR MAIN POWER SOURCE AND MAIN CIRCUIT BREAKER 4 AWG GROUND CABLE FROM BATTERY TERMINAL a TOP PUMP SOLENOID BUS BAR 5 8 CIRCUI
51. ehicle that prevents movement of the vehicle unless the platform is fully stowed The interlock control also supplies power to the lift only when the vehicle parking brake is set and the transmission is in PARK NOTE An 8 amp circuit breaker is located within the lift as a circuit protection device The circuit interface used by the installer must be capable of carrying an additional 8 amps of continuous current Refer to Figure 2 12 The interlock installation kit provides a display panel for mounting on the vehicle dashboard The figure shows an LED display panel The Lift Power LED lights green when the vehicle transmission is in PARK and the parking brake is set While the LED is green the lift is lowered and the platform can be deployed The Not Stowed LED lights red when the platform is not fully stowed into the vehicle While the LED is red the transmission cannot be shifted out of PARK LIFT POWER NOT STOWED GREEN RED tomen 9 W RSM0005100 FIGURE 2 12 INTERLOCK DISPLAY PANEL The installer must verify that none of the original equipment circuit breakers fuses or solenoids are bypassed re moved or altered Be sure that no wires are left frayed or hanging loose after installation of the interlock device If you have any questions concerning the proper installation of this interlock device please contact our Product Sup port department C FINAL ADJUSTMENTS 1 LIMIT SWITCH ADJUSTMENT Refer to
52. embly bolts if necessary 5 Tilting lift towards inside of van may hinder its initial unfolding Install lift with its baseplate assembly as level as possible Tightening carriage bolts requires special care to keep baseplate assembly from warping when secured to vehicle floor If baseplate assembly warps the vertical arms will not be paral lel Make corrections by shimming at appropriate locations To help prevent warping tighten the eight carriage bolts six on Dodge van with sliding door to 28 ft Ibs in the appropriate sequence DODGE WITH SWING DOORS ALL FORD AND GM VANS 3 1 2 4 5 6 7 8 9 DODGE WITH SLIDING DOORS 3 1 2 4 5 6 9 NOTE Vertical arms must be parallel for proper operation Adjust bolts as required Best results are obtained when lift is mounted on plywood Shims although best avoided may be used if required 6 Make certain that holes 14 and 15 on the front of each bracket assembly are drilled through and 5 16 bolts are inserted to lock position of bracket assemblies 2 4 n p Ricon 22858 06 8 3 Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION 4 LIFT INSTALLATION INTO BUSES Refer to Figure 2 7 Clamping bars are used on most bus installations to help distribute floor loading and should be cut only if needed to clear a subframe member Use the flange of a subframe member to support the clamping bar VEHICL
53. for any damage should be made to the carrier immediately Verify that the installation kit contains all items listed on the enclosed packing list Please report any missing items immediately to the Ricon Product Support department The warranty and owner registration cards must be com pleted and returned to Ricon within 20 days to validate the warranty NOTE Sales or Service Personnel must review the Warranty and the Operator Manual with the user to be certain that they understand how to safely operate the product Instruct the user to follow the operating instructions without exception GENERAL SAFETY PRECAUTIONS The following general safety precautions must be followed during installation operation service and maintenance e Under no circumstances should installation maintenance repair and adjustments be attempted without the imme diate presence of a person capable of rendering aid e An injury no matter how slight must be attended to Administer first aid or seek medical attention immediately e Protective eyeshields and appropriate clothing should be worn at all times e To avoid injury exercise caution when operating lift and be certain that hands feet legs and clothing are not in the path of platform movement e Batteries contain acid that can burn If acid comes in contact with skin immediately flush affected area with water and wash with soap e Always work in a properly ventilated area Do not smoke or use an open
54. forward cycle platform DOWN then UP then repeat this step g Cycle platform to STOW then DEPLOY h Push and hold control pendant DEPLOY switch Slowly turn DEPLOY CUTOFF ADJUSTMENT SCREW clockwise until platform jogs down to vehicle floor level Make sure that clearance between knuckle ac tuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from left or right arm stop turning screw and release DEPLOY switch i Position platform DOWN to ground level then UP until it stops j Push and hold control pendant UP switch Slowly turn UP CUTOFF ADJUSTMENT SCREW clockwise until platform jogs up to vehicle floor level Make sure that clearance between knuckle actuator saddle and parallel arm is 1 8 minimum distance may be 1 2 maximum and unequal from left or right arm stop turning screw and release UP switch NOTE f lift does not operate after 1 2 full turns of adjustment screw cycle platform UP and DOWN The UP CUTOFF SWITCH is less sensitive than DEPLOY CUTOFF SWITCH KNUCKLE ACTUATOR SADDLE PARALLEL ARM INBOARD ROLLSTOP RSM0004700 FIGURE 2 14 LIMIT SWITCH ADJUSTMENT CLEARANCE k Cycle platform through all functions DEPLOY DOWN UP and STOW to verify correct adjustment Refer to Table 2 1 if necessary TABLE 2 1 LIMIT SWITCH ADJUSTMENT CHART COMPONENT SYMPTOM ADJUSTMENT PROCEDURE Fold cutoff Lift does not fold Rotate actuator
55. hicle when there is a load of 50 lbs or more on the platform a Refer to Figure 2 17 Deploy and lower platform to ground Place a 50 Ib load in center of platform and then raise platform to floor level Press and hold STOW switch NOTE HANDRAILS NOT SHOWN FOR CLARITY APPLY 50 LB LOAD KNUCKLE LINK RSM0003600 FIGURE 2 17 PRESSURE SWITCH TEST AT FLOOR LEVEL NOTE Weight must be 50 Ibs and placed 6 inches from rear edge of platform mesh as shown in Figure 2 18 CENTER OF SNE EDGE OF Lnd FIGURE 2 18 50 LB WEIGHT PLACEMENT ON PLATFORM b Place a 6 x 6 x 12 50 Ib load on the rear center portion of platform then raise platform to floor level by pressing and holding the STOW switch c Referto Figure 2 19 If an alternate weight is to be used the center of the weight must be 6 inches from the rear edge of the platform mesh 2 14 Q Ricon Ps M savssskoe B 3 A Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION CENTER OF WEIGH EDGE OF MESH FIGURE 2 19 ALTERNATE 50 LB WEIGHT d The pressure switch is correctly set if pump motor shuts off when attempting to stow the lift preventing in ward movement of the platform e The pressure switch is not correctly set if pump motor does NOT shut off and there is in
56. ined by following the Ricon ommended cleaning lubrication and inspection instructions If there are questions about this manual or additional copies are needed please contact Ricon Product Support at one of the following locations Ricon Corporation 7900 Nelson Road Panorama CA 91402 ara arara aro anena man aranan naase ERANA 818 267 3000 Outside 818 Area Code is 800 322 2884 World Wide Website U U nr www riconcorp com Vapor Ricon Europe Ltd Meadow Lane Loughborough Liecestershire LE11 1HS United et 0044 1509 635 920 E a ae 0044 1509 261 939 32055 06 3 Ricon FP oD aNP gt Q vo y gt gt 1 1 AWabtec company INTRODUCTION SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 RICON FIVE YEAR LIMITED WARRANTY K SERIES PUBLIC FIVE YEAR LIMITED WARRANTY Ricon Corporation Ricon warrants to the original purchaser of this product that Ricon will repair or replace at its option any part that fails due to defective material or workmanship as follows Repair or replace parts for a period of one year from the date of purchase Labor costs for specified parts replaced under this warranty for a period of one year from the date of pur chase A
57. led in step 2 Carefully push lift into vehicle interior 5 Drill 1 4 dia holes through marked locations 10 11 12 and 13 32055 06 3 Q Ricon o 2 3 A Wabtec company INSTALLATION n n K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 VEHICLE REAR 13 VEHICLE FRONT RSM0004400 FIGURE 2 6 STEPWELL BRACKET HOLE LOCATIONS 9 Fasten Bracket Assemblies Lift 1 Use 1 1 2 x 5 16 sheet metal screws with 5 16 lock washers to secure lower brackets to vehicle step holes 10 through 13 NOTE Ifthe screw in position 13 interferes with proper door operation do not install 2 Reposition lift and verify that surface beneath lift is free of obstacles 3 Insert five 8 x 3 8 carriage bolts through mounting holes at rear of baseplate assembly and insert four 1 1 2 x 3 8 carriage bolts through baseplate and bracket assemblies Place 3 8 washers lock wash ers and nuts under bracket assemblies and finger tighten nuts NOTE On Dodge and GM vans place five 4 x 4 plates 3 8 washers lock washers and hex nuts on 8 x 3 8 carriage bolts under van and finger tighten On Ford models reinforce vehicle floor with clamping bars They are installed in positions 1 2 3 4 and 5 and run across width of baseplate towards center of van 4 Before tightening carriage bolts verify that lift is level with vehicle floor Adjust bracket ass
58. mpany SPARE PARTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 FIGURE 4 7 K SERIES DOT PUBLIC USE TRAVELING FRAME ASSY FIG ITEM 43 44 44 44 DESCRIPTION WASHER KEYED KIT LATCH RELEASE 30 WBLOCKS amp HARDWARE KIT LATCH RELEASE 30 WBLOCKS amp HARDWARE KIT LATCH RELEASE 32 WBLOCKS amp HARDWARE KIT LATCH RELEASE 32 WBLOCKS amp HARDWARE KIT LATCH RELEASE 34 WBLOCKS amp HARDWARE KIT LATCH RELEASE 34 WBLOCKS amp HARDWARE KIT LATCH RELEASE 34 WBLOCKS amp HARDWARE BLOCK CENTER BASE LATCH BLOCK MOUNTING BASE LATCH BRACKET STOW LOCK SOLENOID SOLENOID ASSY 12V STOW LOCK CLIP SPRING BASE LATCH SCREW FLAT HEAD 10 24 x 1 2 SST BAG OF 10 NUT HEX NYLON INSERT 10 24 BAG OF 10 PIN SPRING MOUNTING SPRING STOW LOCK RELEASE 380D X 3 5 STAND OFF LATCH COVER SCREW HEX HEAD 5 16 18 X 3 4 BAG OF 10 SCREW FLAT HEAD 5 16 18 X 3 4 BAG OF 10 SCREW BUTTON HEAD 1 4 20 X 1 2 SST BAG OF 10 COVER BASE LATCH SCREW HEX HEAD 5 16 18 X 625 BAG OF 10 WASHER FLAT 690D x 341D x 065 BAG 10 SPRAY PAINT TOUCH UP CHARCOAL BUSHING E COVER MOUNT SCREW HEX HEAD 1 4 20 X 1 BAG OF 10 GROMMET 30ID x 88OD x 44 BAG OF 10 SHAFT CONTROL CAM RIVET BLIND 3 16OD X 5 8L STEEL BAG OF 10 SPRING NUT 10 24 U TYPE BAG OF 10 SCREW PAN HEAD 10 24 x 1 2 BAG OF 10 PLUG 1 LOW PROFILE BLACK NYLON QTY C
59. nt rating FIGURE 3 7 DIAGRAM LABELS AWabtec company 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE AUGUST 2013 d Electrical Symbols Figure 3 8 defines the symbols used on the electrical wiring diagram J CUIT LE ACTUATO T EARES F ALVE OR LATCH TACT a e LIMIT SWITCH LE EHE IODE ESISTO CONNECTO ITCH e _ ALLY LOSED N A ALLY THRESHOL OPEN NC CONNECTORS LE FIGURE 3 8 ELECTRICAL WIRING DIAGRAM SYMBOLS D Ricon 32DSSK06 B 3 AWabtec company MAINTENANCE n PUBLIC USE SERVICE MANUAL 2 WIRING DIAGRAM Refer to Figures 3 9 and 3 10 on the following two pages The diagram is divided into two sheets 310 AWabtec company AUGUST 2013 32DSSK06 B 3 K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE AUGUST 2013 gt MOTOR Geen CONTACTOR CONTACTOR TOP lt SIDE 7 3 A PUMP GRN SIDE 7 44 e gt 7 S gt Pe 1 nl 9 15 PLATFORM lags z PRESSURE 3 52 42 5215 S
60. ny TABLE OF CONTENTS K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 REVISION RECORD Update to K Series cover Update to Figure 4 14 Update to Parts List 4 6 B 3 Update to Figure 4 7 1 4 7 2 Update to Parts List 4 8 jj a m a F n Ricon 32 55 6 3 AWabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL OF CONTENTS Chapter Page l INTRODUGTION z a a e 1 1 A WARRANTY U U haha aas esae nasus uasa a u 1 2 SHIPMENT INFORMATIONN UU U an 1 3 C GENERAL SAFETY 6 11 1 ren ronca nana an rr rr 1 3 D MAJOR COMPONENTS iu u u u 1 4 Il INSTAELATION uu uu u uuu uu ii 2 1 A GENERAL MECHANICAL INSTALLATION U 2 1 1 upay Pass PO ut Supa ua 2 1 2 LIFT INSTALLATION GUIDEN E Ga uu
61. ounded and do require a separate ground cable connection to battery However if the common side of the lift electrical system is connected to chassis with a cable the cable must be attached in a manner that provides a reliable electrical connection If ground cable is attached to an existing ground circuit the circuit must be capable of conducting an additional 90 amps b 24VDC Systems 1 Ricon recommends that a dedicated ground cable be used in 24VDC installations A 4GA cable or heavier must be used 2 Refer to Figure 2 11 The ground cable is connected from the negative stud on pump motor to the negative battery terminal 24V TOP SOLENOID a SEE PUR NOTE gol 4 GROUND 2 imu CONNECTION 24V SIDE SOLENOID g i 2 SEE 4GA GROUND CABLE AN TO N GROUND BATTERY TERMINAL E N 2 NOTE CONNECT THESE TERMINALS CIRCUIT BREAKER PIN 3 WHITE OF PUMP CONNECTOR FIGURE 2 11 24VDC DUAL SOLENOID WIRING 32055 06 3 Q 2 9 AWabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 5 INTERLOCK DEVICE INSTALLATION The supplied interlock device must be installed to prevent operation of the lift or vehicle when it is unsafe to do so The K series lift provides an electrical interlock signal to the v
62. properly tightened Lift mounting points Verify that vehicle mounting and support points are undamaged Verify that mounting bolts are sufficiently tight and free of corrosion Main lifting pivots Verify that link pins on arms are properly installed free from damage and locked in position Platform pivot points Verify that platform moves freely without binding and does not wobble Bridgeplate Verify that bridgeplate operates without binding during lift functions Verify that bridgeplate deploys fully when platform stops at floor level Verify bridgeplate rests flat against baseplate Front rollstop Verify that rollstop is opened completely when platform is at ground level Verify that rollstop closes and locks when platform leaves ground Hydraulic power unit N CAUTION Check and add fluid when platform is at ground level Fluid that is added when platform is raised will overflow when platform is lowered Verify that pump hydraulic fluid level is at FULL mark when platform is at ground level Add Texaco 01554 Aircraft Hydraulic Oil or equivalent U S mil spec H5606G fluid Verify there are no hydraulic fluid leaks Verify that manual backup pump operates properly Cleaning and 1800 CYCLES 1 Clean lift with mild soap and water and wipe dry Prevent rust by coating all surfaces with lubrication a light weight oil Remov
63. shields removed in step 2 32DSSK06 B 3 D Ricon A Wabtec company MAINTENANCE K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 VERTICAL INNER OLLSTC FIGURE 3 3 BRIDGEPLATE CABLE ROUTING 4 LIMIT SWITCH STATES Refer to Figure 3 4 The limit switch actuation chart shows the state of all limit switches as the platform travels from stowed to vehicle floor level and then to ground level The solid line segments represent current flow through the normally CLOSED switch contacts and the open line segments represent current flow through the normally OPEN switch contacts The heavy dashed lines show switch states when platform is beyond normal travel boundaries This is useful in showing the operation of switches that change states at stowed or ground level positions For proper operation of lift the switch actuations must overlap as shown LT L A A TO T FL FL F E SWITCH EPLOY enable A 175 ST noble Ww STOW door cl noble Ib limit switch NCC m v lt cca am 50 Ib limit switch actuate hen weight on platform exceeds Ibs during IN platfort Yotior T FIGURE 3 4 LIMIT YATION CHART A Wabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL MAINTENANCE E HYDRAULIC CIRCUIT DIAGRAM HYDRAULIC HYDRAUL
64. sult a warped or bowed baseplate which can cause platform to move erratically CORRECT BOWED UP BOWED DOWN LS RESET SSS RSET BESS SESH 545555600 ESS 5050604 50050601 PISIS 525060604 106060601 995050504 525060604 50060601 551 855551 2222 5561 05551 000090001 6256050 92560 541 5564 956 252591629260 555604 bes 00009 560000 90000 TIGHTEN HERE EX p LOOSEN 54 555499 KKH bOI KRY KAW XR HRY WKH KRY 2222 PS KEK RoR 2424242 KR 559501 2564 55752115555 sees Ses PX PAR gt LOOSE HERE E ME TIGHTEN HERE _S RSM0004800 FIGURE 2 1 EXAMPLES OF BASEPLATE WARPAGE 32055 06 3 __ __ Q 2 1 AWabtec company INSTALLATION F K SERIES PUBLIC USE SERVICE MANUAL AUGUST 2013 Refer to Figure 2 2 On Ford van installations clamping bars are used to help evenly distribute floor loading and should only be cut if needed to clear a subframe member A subframe member must be used to support clamping bar VEHICLE FLOOR CLAMPING BAR SUBFRAME MEMBER MINIMUM UNSUPPORTED CLAMPING BAR LENGTH CLAMPING BAR SUPPORTED BY SUBFRAME WHERE POSSIBLE FIGURE 2 2 FORD VAN CLAMPING BAR ARRANGEMENT 3 LIFT INST
65. tiffness of vehicle springs will vary installation geometry a Deploy and lower lift platform to a position halfway between vehicle floor level and ground level b Refer to Figure 2 15 Adjust left and right platform set screws until platform is level at zero 0 degrees Turn setscrews clockwise to angle front end of platform upward or counter clockwise to angle downward NOTE At ground level the distance between heel of platform and ground should be 3 4 to 1 This distance should be measured at initial point of rollstop full deployment NOTE Adjust setscrews on both sides of platform simultaneously and evenly to ensure proper leveling of platform ANNO SET SCREW S SERIES TYPE PLATFORM 5 0003400 FIGURE 2 15 PLATFORM SET SCREWS Repeat steps a b as required to achieve proper rollstop operation N CAUTION Do not lengthen tie rod stud to point where panel will lift off its tab support at center of lift fork d Adjust left tie rod assembly Adjust tie rod stud until nearly all of link free play is out by lengthening rod 2 12 hk h L Q Ricon AH T QS OW I FTT savssskoe B 3 Wabtec company AUGUST 2013 n NO K SERIES PUBLIC USE SERVICE MANUAL INSTALLATION 2 PLATFORM FOLDING LINKAGE ADJUSTMENT The front portion of the platform is connected to the rear portion with a hinge The front portion is fold
66. u uu uuu aan Naata u 2 1 3 LIFT INSTALLATION INTO VANS u add Dr um usq uuu str e p dd 2 2 4 LIFT INSTALLATION INTO BUSSES 2 5 B ELECTRICAL INSTALLATION ra rana a inea RR u RE RR 2 6 1 INSTALL MAIN CIRCUIT u a u SSS n aaa iia daci n 2 7 2 ROUTE AND CONNECT MAIN POWER 2 7 3 CONNECT CONTROL PENDANT eontra tainen ad a aaa da EE daa da dada 2 8 4 GROUND COMMON CONNECTIONS 2 9 5 INTEREOGK DEVIGE INSTALLATION cuina teet te b ete hee ctae eerte tees 2 10 C FINAL ADJUSTMENT TS ninth Rar ua on ERE saga n aS E PR FR ERO 2 10 T EIMEITE SWITGELADJUSTMENTJz s va tats Pay eva eoo ta el ave du cu Qa c vea otia a 2 10 2 PLATFORM TIPTPADJUUSTMENT za 5 5 tra dece ir id 2 12 3 PLATFORM FOLDING LINKAGE nennen nnns 2 14 4 PLATFORM PRESSURE SWITCH CHECK AND 2 14 D VERIFY INSTALLATION u da rara Fa adno coo n ada rad aaa o 2 15 E SAFETY CHECKLIST FOR VEHICLE MANUFACTURER
67. ults from operation of a Ricon product that has been modified from the original Ricon design No person or com pany is authorized to change the design of this Ricon product without written authorization by Ricon Ricon s obligation under this warranty is exclusively limited to the repair or exchange of parts that fail within the applicable warranty period Ricon assumes no responsibility for expenses or damages including incidental or consequential damages Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply Important The warranty registration card must be completed and returned to Ricon within 20 days after installation of this Ricon product for the warranty to be valid The warranty is not transferable The warranty gives specific legal rights There may be other rights that vary from state to state 1 2 o gt A VF H O Ricon oo no gt 5 055 06 3 AWabtec company AUGUST 2013 K SERIES PUBLIC USE SERVICE MANUAL INTRODUCTION A SHIPMENT INFORMATION Because ofthe specialized nature of this product Ricon does not sell directly to the user Instead the product is distributed through a woldwide network of authorized Ricon dealers who perform the actual installation When the product is received unpack the product and check for freight damage Claims
68. ward movement of the platform Adjustment of the pressure switch will be required NOTE If adjustment is necessary then pressure switch must be adjusted as shown in FIGURE 2 20 f Refer to Figure 2 20 Loosen the locking set screws from the hydraulic pressure switch using a 5 64 hex wrench to allow adjustment of the hydraulic pressure switch PRESSURE SWITCH P N 42050 TURN CCW TO LOOSEN AND ADJUST PRESSURE TURN CW TO TIGHTEN AND aj ADJUST PRESSURE P 5 0005001 FIGURE 2 20 PRESSURE SWITCH ADJUSTMENT 42050 g Turn the hydraulic pressure switch enclosure 1 8 of a turn counterclockwise CCW by hand to reduce the pressure NOTE Turn the hydraulic pressure switch enclosure clockwise CW to increase pressure counterclockwise CCW to decrease pressure by hand h Stow platform and observe if the motor shuts off i If the motor does shut off turn the hydraulic pressure switch enclosure 1 8 of a turn counterclockwise CCW by hand to reduce the pressure NOTE The lift should NOT stow or have inward movement with the weight on the platform j Repeat pressure switch adjustment as necessary to achieve correct setting k Tighten the locking set screw when the correct pressure setting is achieved S2DSSK06 8 3 y h T O x s u Q 2 15 AWabtec company INSTALLATION K SERIES PUBLIC USE SERVICE MANUAL O M i O
69. wheelchair from inadvertently rolling off of platform during platform movement Handrail left and right Provides handhold for standing passenger Hydraulic cylinder left and right Telescoping single acting cylinders convert hydraulic pressure into platform lifting and folding force Hydraulic power unit Manual backup pump handle Contains hydraulic pump driven by electric motor that produces pressure to raise and fold platform and a pressure release valve to unfold and lower it Used to operate manual back up pump located on hydraulic power unit cover Platform folding linkage left and right Links that cause front platform section to unfold as it deploys or fold as it stows Platform hinges Three hinges provide a flexible connection between front and rear platform sections Platform light left and right Provide illumination of platform surface when lift is in use Rear platform section Rear portion of platform that is folded by linkage located within the vertical arms Serial number This is the location of lift serial number decal Stow lock catch Engages latch located on bottom of bridgeplate when platform is fully stowed Threshold beam upper and lower Light beams detect presence of objects in threshold area Top and bottom arms left and right Upper and lower links that connect vertical arms to baseplate Vertical arm left and right Conn

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