I-150SP - Ashland Industries, Inc.
Contents
1. 5 Check all pins for signs of wear a Daily ul Check wheel lug nut torque a After first 2 hours of operation b Recheck daily for next 2 weeks 0 Tighten wheel lug nuts in a star pattern d Torque wheel lug nuts to 750 ft lbs 6 Check and retighten all bolts a After initial 10 hours of use b Again after 50 hours of use 0 See Torque Specifications on next page 7 Inspect cutting edges a Daily b Replace cutting edges when center blade has been worn to approximately 6 and side edges worn to approximately 4 A CAUTION Failure to replace worn cutting edges may result in unnecessary wear to the earthmover sides and floor Note Please specify left or right L shaped cutting edges when ordering replacements 16 TORQUE SPECIFICATIONS LUBRICATION 1 Grease all zerks every 8 hrs of operation with high quality general purpose grease a Grease until grease flows from around pin Lubrication Points see Ill on next page Hitch Horizontal and vertical pins Lift Cylinders Rod end amp Trunion Both left amp right sides Front Arm Pivot Joint Both left amp right sides Apron Cylinders Rod clevis pin Both left amp right sides Apron Pivot Pin Both left amp right sides Hold down Rollers Both left amp right sides Floor Rollers Both left amp right sides Tapered Rollers Both left amp right sides AMAS o N e 17 syuro2. Asiana INDUSTRIES INC ent 852 I 150 SP PARTS MANUAL Version 4 04 Ashland Industries Inc 1115 Rail Drive PO Box 717 U Ashland WI 54806 Ph 877 634 4622 Toll Free CIMA Ph 715 682 4622 o Fx 715 682 9717 i CONSTRUCTION INDUSTRY FEMA www ashlandind com MANUFACTURERS ASSOCIATION INDUSTRIES INCm HOW TO ORDER PARTS IMPORTANT Parts must be ordered through your local authorized ASHLAND dealer Be sure to state MODEL and SERIAL NUMBER of your machine PART NUMBER DESCRIPTION and QUANTITY needed Unless this is done we cannot provide prompt service or assure shipment of the correct parts Ashland Industries weldable replacement parts are availabe to rebuild modify or update your scraper to current factory specifications INDEX Operators and Maintenance Instructions Safety Guidelines Illustration and Parts List Swivel Hitch Assembly Illustration and Parts List Apron Assembly Illustration and Parts List Front End Illustration and Parts List Bowl and Frame Assembly Illustration and Parts List Push Off Gate Assembly Illustration and Parts List Rear Wheel and Hub Assembly Illustration and Parts List Apron Cylinder 4 x 13 Illustration and Parts List Hydraulic Lift Cylinder 5 x 20 Illustration and Parts List Pushoff Cylinder 5 x 60 Service Manual Appendix Troubleshooting Warranty Statement Page Page Page Page Page Page Page Page
3. Push off cylinder stalls during ejection process 1 Adjust pressure relief valve bypass pressure a Remove the acorn nut from the end of the pressure relief valve with a 1 2 wrench to expose the adjustment screw Turn the adjustment screw using a 4mm hex wrench clockwise to increase pressure and counter clockwise to de crease pressure Use a pressure gauge in the hydraulic line as shown to set the pressure TN Sy SS 22 Apron closes slowly or Apron and push off are not working well together 1 Sequence valve needs adjusting a Remove acorn nut from end of sequence valve with a 1 2 wrench Turn adjust ment screw using a 4mm hex wrench clockwise until front apron rises before the push off advances while the earthmover is empty Turn the adjustment screw an additional 1 4 turn clockwise then replace the acorn nut and tighten b Torque check valve assembly and int pilot plug to 25 ft lbs maximum CAUTION Overtightening check valve assembly and int pilot plug will cause internal damage to the sequence valve Note Check valve assembly may leak slightly when torqued to 25 ft lbs 23 Limited Warranty Statement Ashland Industries Inc warrants each new product to be free from defects in material and work manship This warranty is applicable only for the normal service life expectancy of the product or components not to exceed six consecutive months from the date of deliv
4. Page Page Page Page Page Page OPERATORS AND MAINTENANCE INSTRUCTIONS This scraper is a durable piece of equipment and with proper care will yield many years of trouble free operation The scraper requires a power source with TWO 4 way double acting hydraulic control valves The scraper should be greased at all points where grease fittings are provided Connect hydraulic hoses to the tractor and retract lift cylinders to REMOVE TRANSPORT LOCK PINS point A then extend and retract all cylinders several times to force out any air from the hydraulic cylinders and lines Check the oil levels in the tractor hydraulic system and add to maintain the proper level Care should be used when adding oil or when discon necting any oil line to keep all dirt out of the oil as dirt is a major factor in the failure of hydraulic components When the scraper is placed into operation the operator will have to feel out the amount of depth of cut to obtain maximum loading efficiency This is usually accomplished by taking a lesser and more uniform cut however some soil conditions such as loose sand may require a pumping action obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or traction 1 After 10 hours work all bolts should be checked and tightened if necessary 2 Every 10 hours all grease fittings should be lubricated 3 After 50 hours work all bolts should be rechecked and tightened
5. Pin Four Ear Drawbar To Hitch Pin Two Ear Drawbar To Hitch Nut 1 1 2 NC Slotted Pin Sq Tab Head 2 X 18 1 2 Nut 1 1 2 NF Top Lock A Frame Hitch C Frame Hitch Offset Pin Sq Tab Head 1 1 2 X 12 1 2 Nut 1 1 2 NF Top Lock Vertical Mounting Tube 7 Hole Wear Pad With Locking Legs Bushing 2 3 8 OD x 2 ID Bushing 2 OD x 1 1 2 ID x 1 1 2 2 req d Bushing 2 3 8 OD 2 ID x 1 1 2 2 req d Washer 240 PART NO A123299 08 A123299 07 AFN 00014 A123299 06 AFN 00018 A123299 03R A123299 02 A123299 05 AFN 00018 A123299 01 A123299 04 ABS 00001 A123299 09 A123299 10 A123299 11 KEY NO O Ba ROLNA 1505 APRON ASSEMBLY KEY NO PART NO DESCRIPTION 160258 Apron Model I 150 A16027 Bushing 2 OD x 1 1 2 ID x 2 Long A6010 Pin 1 1 2 x 5 1 4 7450 Nut 3 8 NC AFB 00049 Bolt 3 8 NC x 3 A10167 Pin Claw Head w Grease Fitting 1 x 1 16 A10155 Bushing 1 1 2 OD x 1 ID x 1 Long Cotter Pin 3 16 X 3 O N eo ee I 150SP FRONT END KEY NO PART NO DESCRIPTION A123297 Front End Assembly 2 A14039 Bushing 2 375 OD X 2 000 ID X 2 Long 3 A17513 Transport Lock Pin 1 1 8 X 5 4 A10152A Pin Frame Attachment 2 OD x 8 1 16 Long I 150SP BOWL AND FRAME ASSEMBLY MODEL I 150 SP BOWL amp FRAME ASSEMBLY DESCRIPTION Bowl and Frame Model I 150 Bolt 3 8 NC X 1 Cylinder Guard Left Ha
6. 008 Pin Shoulder 1 5 8 to 1 1 4 Zerk in Thread 14 14505 Grease Fitting 1 8 NPT 15 A10163 Bushing 1 3 4 OD x 1 1 4 ID 16 A10164 Roller 4 1 4 OD X 1 3 4 ID 17 A6007A Pin 1 1 4 x 4 1 8 Lg 18 AHF 00028 Grease Fitting 1 8 NPT 90 degree 19 A123288 Pin 1 1 4 X 3 1 4 Tab Head 20 A10163 Bushing 1 3 4 OD x 1 1 4 ID 21 2006 Bolt 1 2 NC 2 22 A10164 Roller 4 1 4 OD X 1 3 4 ID 23 A123305 Pin 1 1 4 X 2 3 4 24 8100 Lockwasher 1 2 25 AFB 00033 Bolt 1 2 NC X 2 1 2 26 AFP 00001 Cotter Pin 1 4 X 3 1 2 10 I 150SP REAR WHEEL AND HUB ASSEMBLY KEY NO PART NO DESCRIPTION 1 AFB 00026 Bolt 5 16 NC X 5 8 Lg 2 A14004 Hub Cap 3 A12036 Wheel Ass y 25 x 25 A12036 1 Center Dish Weldment Flat A12036 2 Six Gussets for Center Dish 4 A12041 Side Ring 5 A12042 Lock Ring 6 A12047 O Ring 7 A10048 Spindle Nut 8 A10049A Lock Collar 9 A10172 Nut with Lock Pin 10 AFB 00017 Bolt 1 NF X 6 1 2 Lg El A12044 Spindle 12 A14015 Bearing Cone Timken 644 13 A14014 Bearing Cup Timken 632 14 A12049 Lug Nut 15 AFN 00001 Lock Nut 1 NF 16 12035 Hub 17 12048 1 9 18 A12037 Grease Seal National 416039 19 A12038 Bearing Cup Timken 854 20 A12039 Bearing Cone Timken 861 21 A14016 Valve Stem 1 MODEL 1 150 SP LEFT amp RIGHT SIDE APRON CYLINDER 4 X 13 PART NO A413H1 13 KEY NO PART NO DESCRIPTION 10 12 1 A175H013 Cylinder
7. 0H04 1 2 3 A400H05 1 A80H04 2 A400H06 1 A80H06 13 MODEL 1 150 SP PUSHOFF CYLINDER 5 X 60 PART NO A560H114A 18 MODEL 1 150 SP PUSHOFF CYLINDER 5 X 60 PART NO A560H114A PART NO DESCRIPTION A140H20 Barrel Assembly 5 Bore A400H06 O Ring 5 OD X 4 1 2 ID A400H05 Back Up Washer 5 OD 4 1 2 ID A140H21 Head Gland 5 Set Screw 3 8 NC A140H19 Collar A140H07 Shaft Seal 2 1 2 ID 3 OD OU Cup A140H08 Wiper Seal 2 1 2 ID 2 15 16 OD 8602 Cotter Pin 1 4 X 2 A14033 Pin 1 1 4 Dia 5 Lg A140H27 Shaft 2 1 2 Dia A175H06 Spacer A22H15 O Ring 1 1 2 x 1 3 4 OD A140H22 Piston 5 A140H24 Piston Seal 5 OD X 4 1 4 ID A140H25 Wear Ring 5 OD AFN 00018 Lock Nut 1 1 2 NF A140H28 Packing Kit Containing 1 A140H25 1 A400H06 1 A140H07 1 A140H08 1 A22H15 1 A400HO5 1 4 A9024 Pin 1 1 4 x 4 3 4 15 18 MAINTENANCE CHECKLIST 1 Grease all zerks a Every 8 hours of operation b See Lubrication Points section on next page 2 Greasing the hubs a Re pack wheel bearings after 600 hrs of operation Completely clean grease out of hub and bearings every 1200 hours of opera tion 3 Check tire pressure a 29 5 25 28 ply tire requires a tire pressure of 45 50 If pressure drops first secure valve stem and if pressure continues to drop contact Ashland Industries
8. Barrel 2 A300H06 O Ring 4 OD x 3 16 3 A300H11 Head Gland 4 A300H12 Retainer Ring 5 A22H15 O Ring 1 1 2 ID x 1 8 6 A22H15A Backup Washer 1 1 2 7 A300H13 Gland Cap 8 A22H18 Capscrew 1 4 NC 1 9 A22H17 Wiper Seal 1 1 2 ID 10 A12H03 Clevis End 11 Cotter Pin 3 16 x 1 1 2 12 A10167 Pin Claw Head w Grease Fitting 1 x 3 1 16 13 A175H02 Shaft 1 1 2 Dia 14 A45H05 Piston Gasket 1 15 A300H07 Piston 4 Dia 16 A300H05 Backup Washer 4 OD 17 A300H04 Cast Iron Ring 4 OD 18 A300H03 Piston Nut 1 NF 19 A1217 Pin 1 3 1 2 A300H14B Packing Kit Containing 1 A300H04 2 A22H15 2 8300005 1 A22H15A 2 A300H06 1 A22H17 1 45 05 12 MODEL 1 150 SP LIFT CYLINDER 5 X 20 PART NO A520H118 114 KEY NO PART NO DESCRIPTION 5 1 A400H17 Lock Nut 1 1 4 NF 2 A400H04 Cast Ring 5 OD En A400H05 Back up Washer 5 OD x 1 4 4 A400H06 O Ring 5 OD x 1 4 5 A80H01 Piston 5 O D 6 A60H52 O Ring 1 1 4 OD x 1 16 7 8 Shaft 2 Dia 8 A Pin 2 9 7 16 w Tab Head 9 Pin 2 X 5 1 4 w Tab Head 10 AFP 00001 Cotter Pin 1 4 X 3 1 2 11 A80H02 Barrel Assembly 5 ID 12 A80H03 Head Gland 5 OD 13 A80H04 Seal 2 ID 14 80 05 Head Cap 15 A80H06 Wiper Seal 2 ID 16 A80H05A One Piece Gland amp Cap A80H07 Packing Kit Containing 1 A40
9. d 2 9 1 HYDRAULIC SYSTEM Standard Two Circuit Hydraulic Plumbing The apron cylinders and the push off cylinder are controlled on the same circuit with the sequence of the operation controlled by a sequence valve The other hydraulic circuit controls the lift cylinders on the earthmover To adjust the sequence valve see Troubleshooting section ional Three Circuit Hydraulic Plumbin The apron cylinders push off cylinder and lift cylinders are all on separate hydraulic circuits Push off Cylinder Hydrauli m A pressure relief valve in both two circuit and three circuit hydraulic plumbing pro tects the pushoff cylinder hydraulic system This pressure relief valve is designed to limit the hydraulic oil pressure delivered to the push off cylinder This valve is preset from the factory at 2000 psi To adjust the pressure relief valve see Troubleshooting section CAUTION Relieve all hydraulic pressure before working on the hydraulic A system WARNING High Pressure Fluid Hazard To prevent serious injury or death from high pressure fluid a Relieve pressure on hydraulic system before repairing adjusting or disconnecting b Wear proper hand and eye protection when searching for leaks c Keep all components in good repair 19 PUSHING THE EARTHMOVER The I 150SP was designed to be pushed when equipped with the optional push bar How ever Ashland Industries Inc STRONGLY recomm
10. ends using extreme caution when pushing the I 150SP earthmover to prevent any unnecessary damage CAUTION The I 150SP earthmover must be pushed in a straight line with a maximum of a 150 hp dozer Do not ram or jar the earthmover while pushing and push at a constant speed 20 TROUBLESHOOTING Introduction With proper care and maintenance the I 150SP will give many years of reliable service When a situation arises where the earthmover performance is not satisfactory this section will give some pointers on finding and correcting the problem Grease zerk will not take grease 1 Grease zerk plugged a Remove and replace grease zerk 2 Pin is frozen a Remove clean and inspect pin b Replace pin if necessary 3 Bushing grease passage is not aligned with grease zerk a Remove clean inspect and realign bushing b Replace bushing if necessary and realign Push off rollers do not roll 1 The rollers need lubrication a Check zerk hole and grease b Remove pin clean inspect and replace if necessary 2 The roller bushing is worn out a Remove roller assembly and replace bushing b See parts manual Cylinders will not hold in preset position i e the cylinder creeps 1 Seals leaking internally a Remove and replace seal kit 21 Machine cuts unevenly 1 Cutting edges worn unevenly a Replace cutting edges 2 Improperly inflated tires a Check air pressure in tires
11. ery of the new Ashland Industries product to the original purchaser or the date the product is first put into service via a rental agreement or other means whichever occurs first Genuine Ashland Industries Inc replacement parts and components will be warranted for 30 days from date of purchase or the remainder of the original equipment warranty period whichever is longer Under no circumstances will it cover any merchandise or components thereof which in the opinion of the company has been subjected to misuse unauthorized modification alterations an accident or if repairs have been made with parts other than those obtained through Ashland Industries Inc Ashland Industries Inc in no way warrants Tires since these items are warranted separately by their respective manufacturer Please call Ashland Industries Inc to receive phone numbers of tire suppliers Ashland Industries Inc in no way warrants wearable items such as cutting edges front dolly wheel balls socket halves Our obligation under this warranty shall be limited to repairing or replacing free of charge to the original purchaser any part that in our judgement shall show evidence of such defect provided further that such part shall be returned within 30 days from the date of failure to Ashland Indus tries Inc routed through the dealer and distributor from whom the purchase was made transpor tation charges prepaid Upon warranty approval proper credits will be reimbur
12. if necessary Check wheel bearings and adjust if necessary 4 After 300 hours work clean and repack wheel bearings and replace if necessary cutting edges worn pins etc 5 Tighten all wheel bolts after first two hours use Check daily for two weeks Keep torqued to 750 ft Ibs 6 Maintain tire pressure at 45 to 50 psi A SAFETY SIGNAL WORDS Note the use of the signal words DANGER WARNING and CAUTION with the safety mes sages The appropriate signal word for each has been selected using the following guide lines DANGER Indicates an imminently hazardous situation that if not avoided will result in death or serious injury This signal word is to be limited to the most extreme situa tions typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially hazardous situation that if not avoided could result in death or serious injury and includes hazards that are exposed when guards are removed It may also be used to alert against unsafe practices CAUTION Indicates a potentially hazardous situation that if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices Ad cenerat SAFETY GUIDELINES Safety of the operator is one of the main concerns in designing and developing a new piece of equipment Designers and manufacturers build in as many safety features as possible However every year many accidents occur which co
13. nd Cylinder Guard Right Hand Nut 3 8 NC Lockwasher 3 8 Left Cutting Edge Plow Bolt 5 8 NC X 2 gt 6 Required Nut 5 8 NC gt 6 Required Center Cutting Edge Plow Bolt 5 8 NC X 2 1 2 gt 12 Required Nut 5 8 NC gt 12 Required Right Cutting Edge Plow Bolt 5 8 NC X 2 gt 6 Required Nut 5 8 NC gt 6 Required Left Shaver Bit Plow Bolt 5 8 NC X 2 1 2 gt 7 Required Nut 5 8 NC gt 7 Required Right Shaver Bit Plow Bolt 5 8 NC X 2 1 2 gt 7 Required Nut 5 8 NC gt 7 Required PART NO A16026C AFB 00034 A10157 A10158 7450 8078 A10011A PB8P NC 063 0200 7530 A14029C PB8P NC 063 0250 7530 A10010A PB8P NC 063 0200 7530 A14031A PB8P NC 063 0250 7530 A14032A PB8P NC 063 0250 7530 KEY NO 10 14 411 14 10 14 12 11 14 15 11 14 I 150SP PUSH OFF GATE ASSEMBLY For Models Made After Jan 1 2000 With S N 20218 2 2 For Models Made Before Jan 1 2000 16 be 0 With S N Up To 20218 KEY NO PART NO DESCRIPTION 1 A14022 Brace 2 AFN 00006 Nut 3 4 NC 3 0 Bolt 3 4 NC x 1 1 2 Lg 4 AFW 00002 Lockwasher 3 4 5 8078 Lockwasher 3 8 6 7450 Nut 3 8 NC 7 A14023 Dirt Shield 8 AFB 00034 Bolt 3 8 NC x 1 Lg 9 A16024 Pushoff Gate Model I 150 10 AFN 00024 Jam Nut 1 1 4 NF 11 A123306 Roller Rear Gate 12 A123307 Bushing 1 5 8 OD x 1 1 4 ID 13 A10
14. sed for transporta tion This warranty shall not be interpreted to render Ashland Industries Inc liable for injury or damages of any kind or nature to person or property This warranty does not extend to the loss revenue extra labor cost associated with downtime substitute machinery rental or for any other reason Except as set forth above Ashland Industries Inc shall have no obligation or liability of any kind on account of any of its equipment and shall not be liable for special or consequential damages Ashland Industries Inc make no other warranty expressed or implied and specifically Ashland Industries Inc disclaims any implied warrant or merchantability or fitness for a particular purpose Some states or provinces do not permit limitations or exclusions of implied warranties or incidental or consequential damages so the limitations or exclusion in this warranty may not apply This warranty is subject to any existing conditions of supply which may direct affect our ability to obtain materials or manufacture replacement parts Ashland Industries Inc reserves the right to make improvements in design or changes in specifica tions at any time without incurring any obligation to owners of units previously sold No one is authorized to alter modify or enlarge this warranty nor the exclusion limitations and reservations Ashland Industries Inc Warranty Department 24
15. uld have been avoided by a few sec onds of thought and a more careful approach to handling equipment You the operator can avoid many accidents by observing the following precautions in this section To avoid personal injury study the following precautions and insist those working with you or for you follow them Replace any CAUTION WARNING DANGER or instruction safety decal that is not readable or is missing Location of such decals is indicated in this booklet Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamiliar with its operation The operator should be a responsible adult familiar with farm machinery and trained in this equipment s operations Do not allow persons to operate or assemble this unit until they have read this manual and have developed a thorough understanding of the safety precautions and of how it works To prevent injury or death use a tractor equipped with a Roll Over Protective System ROPS Do not paint over remove or deface any safety signs or warning decals on your equipment Observe all safety signs and practice the instructions on them Never exceed the limits of a piece of machinery If its ability to do a job or to do so safely is in question DON T TRY IT I 150SP SWIVEL HITCH ASSEMBLY 2 OH 208223 0000000 DESCRIPTION
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