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AV-9900 Manual - Anderson

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1. Two Wire Transmitter Figure 10 Transmitter Power Supply Wiring 2 5 8 mA Retransmission Output Board Wiring Refer to the circuit board locations diagram for assistance in locating the mA retransmission board Retransmission signals are utilized as outputs from either the Cold Product PID Loop Controller or the Hot Water Loop Controller They are powered signals with wiring as follows mA Retransmission or Out to I P Transducer or Out to Variable Frequency Motor Drive 2 l 2 m mA Retransmission or Out to I P Transducer or Out to Variable Frequency Motor Drive Revision 3 0 Figure 11 mA Retransmission Output Wiring Section 2 2 6 Relay Output Wiring Refer to the circuit board locations diagram for assistance in locating the relay board Wiring is as follows RELAY 1 RELAY 2 RELAY3 RELAY 4 Figure 12 Relay Board NOTE If ordered with Safety Flow Limit Record function Relay 1 and Relay 2 will be pre configured to act as the flow alarms Details are as follows e Relay 1 SFLR Alarm 1 Loss of Signal alarm Wire to COM and NO terminals for failsafe operation e Relay 2 SFLR Alarm 2 High Flow alarm Wire to COM and NO terminals for failsafe operation Relay contacts interface with Legal Flow Control unit found in system For proper operation the
2. HWC INP TRANSMIT TO CURRENT OUTPUT X d NOTE X Current output 0 4 Be sure current output selected is not used by another function ENTER Ie to change to choose Ie to save Definition This parameter allows the HWC Input signal to be sent out as a 4 20 mA retransmission signal TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION HWC INPUT RECORDING RED BLACK BLUE GREEN NOT RECORDED o so change or 2 to choose BP ES to change or to choose to save Definition This parameter if active allows the input from the Hot Water Sensor to be printed to the chart TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 19 HWC INP DISPLAY OPT IN BOTH MODES IN CONTINUOUS IN SEQUENTIAL NOT DISPLAYED ENTER Ie to change to choose Icy to save Definition This parameter when active will display the Hot Water Temperature input value TO ADVANCE TO NEXT SELECTION HWC CONTROLLER TYPE PID ON OFF 1s choose ES E to change or to choose to save Definition This parameter allows the user to choose the type of control action applied to the HWC control output TO ADVANCE TO NEXT SELECTION HWC CURRENT OUTPUT 1 THROUGH 4 d NOTE This parameter only active if PID chosen as control type ENTER is to change to choose Icy to save Definition This parameter will tie a PID control output to one of the available 4 20 mA outputs A mA output
3. TEMPERATURE UNITS 0 X IS E Is to change to choose to save Definition This parameter selects units of operation F or C for all recorder functions TO ADVANCE TO NEXT SELECTION DATE DISPLAY FORMAT XXXXXXXX IS IF IS to change to choose to save Definition This parameter selects format for date display TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 4 TIME DISPLAY FORMAT XXXXXXXX CURRENT DATE MM DD YY CURRENT TIME AM PM Revision 3 0 IE e o cange IB LE 1 p to change to choose to save Definition This parameter selects format for date display TO ADVANCE TO NEXT SELECTION XX XX XX Icy to change to choose Month Icy to save to change O choos Da gt gt to Save ioe to chan e to choose Year ES to Save g gt Definition This parameter allows setting the current date TO ADVANCE TO NEXT SELECTION XX XX XX to change O choos Hour to Save to change O choos Minutes O save ENTER Icy to change to choose AM PM iS to save Definition This parameter allows setting the current time TO ADVANCE TO NEXT SELECTION Section 7 5 COMMS ADDRESS X ENTER is to change to choose is to save Definition This parameter selects active communications port NOTE Not available for use in field applications TO ADVANCE TO NEXT SELECTION COMMS BIT RATE 1200 2400 4800 9600
4. TS o cange I IS bre to change to choose to save Definition This parameter selects communications bit rate NOTE Not available for use in field applications TO ADVANCE TO NEXT SELECTION COMMS PARITY ODD EVEN NONE IR e o cange IS 1S fre to change to choose to save Definition This parameter selects communications bit rate NOTE Not available for use in field applications TO ADVANCE TO NEXT SELECTION RESET This completes Instrument Settings program options Icy to return to main display Revision 3 0 Section 7 7 2 Configuration Menu Inputs 7 2 1 Inputs Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the AV 9900 input selections All parameters may not be accessible as many are dependent on activation by another parameter or option Access is gained as follows D Note This programming menu is NOT available for modification while unit is in the RUN mode of operation D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line Im key se following is visible on the user display until the CONFIGURE lt gt INPUTS With INPUTS shown in the lower display line IEY key Depending on
5. D NOTE XXXX will be vary depending on which options the unit has D NOTE No choices given if no Cold Product or Hot Water controllers active Thu sin nig ool key until STLR is flashing then key to select Available parameters are STLR CURRENT SP 1 THROUGH 5 ENTER Ie to change to choose Ss to save Definition This value allows the selection of currently active STLR Diversion Setpoint while in the STLR Controller Program Menu D NOTE The new Diversion Setpoint does NOT take effect until the unit Program Jumper is moved from PROGRAM to RUN position D NOTE This parameter will not be visible if only ONE Diversion Setpoint is active ons ES f nd This completes STLR Controller program options to return to main display to return to start of CONTROLLER SETUP MENU Revision 3 0 Section 6 5 6 2 Controller Setup Menu CPRC The following section CPRC Cold Product Recorder Controller will illustrate the various programming options related to this function D NOTE Options exist for both ON OFF and PID methods of control Before proceeding with changes be sure to determine the current method of operation Settings may be viewed in the CPRC Function Setup Menu 6 2 1 CPRC Controller ON OFF Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the CPRC Control related parameters Access is gained as follows From the Normal Display press the Icy key until the follo
6. DATA COLLECT STATE CONTROL ON STATE FWD FLOW ENABLED FWD FLOW REQUESTED STLR INPUT MISMATCH STLR OUT STLR ERR SFLR OUT SFLR ERR FLOW OUT FLOW ERR CPRC OUT CPRC ERR HWC OUT HWC ERR OP INP 1 OP INP 3 OP INP 5 OP INP 7 DA DA2 DAS DA6 OP INP 2 OP INP 4 OP INP 6 OP INP 8 DA3 DA4 DA7 DA8 Fl F2 F3 F4 F5 RESET MOD ENTER is to change e or gt ics ENTER to choose to save Definition This parameter selects the actuator that when true switches the SFLR PID Control to MANUAL mode and when false switches back to AUTOMATIC mode Default Section 6 OP INP 3 Do not modify TO ADVANCE TO NEXT SELECTION 38 SFLR CONTROL TUNING YES NO eg aas al ee cere Maia to change or to choose to save Definition This parameter determines if SFLR Controller PID tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION SFLR SETPOINT CHANGE YES NO ee Gd eer cl Cs Pee ps to change or to choose to save Definition This parameter determines if SFLR Controller PID Setpoint is accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION SFLR SP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the SFLR
7. 4 20 mA IE change OF 1S fre to change to choose to save Definition This parameter selects the type of SFLR Output Signal Retransmission TO ADVANCE TO NEXT SELECTION SFLR OUT DECIMAL POS x Revision 3 0 Section 7 36 ENTER iS to change to choose Icy to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION SFLR OUT RANGE LOW x ENTER Icy to change to choose Icy to save Definition This parameter selects the range low to be used by output signal Typically matches low end of SFLR chart range SFLR INP RANGE HIGH X ENTER Icy to change to choose Icy to save Definition This parameter selects the range high to be used by output signal Typically matches high end of SFLR chart range TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION SFLR INP ERROR VALUE x ENTER ice to change to choose ie to save Definition This parameter selects the resulting output signal upon an error condition Revision 3 0 Section 7 37 TO ADVANCE TO NEXT SELECTION CPRC INP CO TYPE 0 20 mA 4 20 mA S IE E o cose IF to change to choose to save Definition This parameter selects the type of CPRC Input Signal Retransmission TO ADVANCE TO NEXT SELECTION CPRC INP DECIMAL POS X ENTER I amp J to change to choose Icy to save Definition This parameter selects the decimal pla
8. Revision 3 0 Section 6 27 HWC SP DECIMAL POSITION 0 THROUGH 3 ENTER is to change to choose Ie to save Definition This parameter determines the active number of decimal places shown for the HWC PID control setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION HWC NUMBER SETPOINTS 0 THROUGH 1 ENTER is to change to choose is to save Definition This parameter determines whether the PID controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options D NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding NOTE If option set to 0 no menu choices present beyond this point TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 28 HWC SP VALUE Y UNITS HWC PROP BAND Y UNITS HWC INTEG BAND Y UNITS Revision 3 0 Y Setpoint Value Units F or C as chosen in setup ENTER Icy to change to choose Icy to save Definition This parameter defines the HWC PID controller setpoint value TO ADVANCE TO NEXT SELECTION Y Proportional Band Value Units F or C as chosen in setup ENTER is to change to choose Icy to save Definition This parameter defines the HWC PID controller Proportional Band value TO ADVANCE TO NEXT SELECTION Y
9. 0 THROUGH 100 ENTER Icy to change to choose Icy to save Definition In the event of an error condition the controller output may be forced to a percentage of signal This will ensure a safe condition during the error period Ex Air To Open valve 0 will ensure valve stays closed TO ADVANCE TO NEXT SELECTION HWC OUT SLEW RATE MIN ENTER Ie to change to choose Icy to save Definition This parameter establishes the Slew Rate for the Hot Water PID controller It s function is to force the controller output to slowly ramp to avoid a rapid start up Ex 60 MIN 1 per Second TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 24 HWC OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the HWC PID control output TO ADVANCE TO NEXT SELECTION HWC OUT DECIMAL POS ENTER IY to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the HWC PID control output as shown on the user display 0 THROUGH 3 TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 25 HWC MANUAL ACTUATOR NONE OFF ON CONTINUOUS ANY ALARM INSTRUMENT ALARM CHART FULL ALARM SFLR LOW SIGNAL ALARM SFLR HIGH RATE ALARM CHART RUN STATE DATA COLLECT STATE CO
10. D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the SFLR ON OFF Setpoint TO ADVANCE TO NEXT SELECTION SFLR SP DECIMAL POSITION 0 THROUGH 3 ENTER Icy to change to choose Ie to save Definition This parameter determines the active number of decimal places shown for the SFLR ON OFF Setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION SFLR NUMBER SETPOINTS 0 THROUGH 1 ENTER Icy to change to choose Icy to save Definition This parameter determines whether the ON OFF controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options D NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding D NOTE If option set to 0 no menu choices present beyond this point Revision 3 0 Section 6 33 TO ADVANCE TO NEXT SELECTION SFLR SP VALUE Y UNITS Y Setpoint Value Units As chosen in setup ENTER Icy to change to choose Icy to save Definition This parameter defines the SFLR ON OFF Setpoint value TO ADVANCE TO NEXT SELECTION SFLR HYSTERESIS Y UNITS Y Proportional Band Value Units F or C as chosen in setup ENTER i
11. CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Icy to save Definition This parameter when active will display the current setpoint for the PID Controller associated with the SFLR Controller RESET A T This completes SFLR program options iS to return to main display or A to return to start of FUNCTION MENU Revision 3 0 Section 5 25 5 4 2 SFLR Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the operation of the SFLR All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt FUNCTION SETUP With FUNCTION shown in the lower display line Ie key The following will now be visible on the user display SELECT FUNCTION STLR XXKX XXXX D NOTE XXXX will be vary depending on which options the unit has Ny ut sr ni in PE key until SFLR is flashing then key to select Available parameters are SFLR DISPLAY UNITS GPH GPM LPM LPH IS e J so coose ID Fr to change or to choose to save Definition This parameter specifies the active units for flow display TO ADVANCE TO NEXT SELECTION Revision 3 0 Secti
12. Definition This parameter when active will record the resulting output of the CPRC PID Controller Only applies if PID control selected TO ADVANCE TO NEXT SELECTION CPRC OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Ie to save Definition This parameter when active will display the resulting output of the CPRC PID Controller if controller is active TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 13 CPRC SP RECORDING RED BLACK BLUE GREEN NOT RECORDED 1m so change or 2 to choose BP ES to change or to choose to save Definition This parameter if active allows the setpoint to be printed to the chart TO ADVANCE TO NEXT SELECTION CPRC SP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Is to change to choose Ie to save Definition This parameter if active allows the current Setpoint of the PID controller associated with the Cold Product to be displayed TO ADVANCE TO NEXT SELECTION CPRC ALARMI TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE VALUE ENTER iS to change to choose Icy to save Definition This parameter allows the user to select an optional alarm for the Cold Product process This alarm may be tied to an event flag LED or relay TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5
13. E o croose LP to change to choose to save Definition This parameter selects the type of PRIMARY simulated input STLR SIP DECIMAL POS TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 22 ENTER Icy to change to choose Ie to save Definition This parameter selects number of decimal places to be used for PRIMARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the STLR PRIMARY SIP tag that is shown on the user display EOG STLR SIP RANGE LOW X ENTER IY to change to choose Icy to save Definition This parameter selects the low range to be used for PRIMARY simulated input TO ADVANCE TO NEXT SELECTION IF I lt STLR SIP RANGE HIGH X ENTER Icy to change to choose Icy to save Revision 3 0 Section 7 23 TO ADVANCE TO NEXT SELECTION Definition This parameter selects the high range to be used for PRIMARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIP PERIOD X ENTER is to change to choose Icy to save Definition This parameter selects the period to be used for PRIMARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIS TYPE OFF NO INPUT SINE WAVE SAWTOOTH SQUARE WAVE Is IE E cise ES to change to choose to save Definition This parameter selects t
14. HWC ALARM 2 CHART RUN STATE DATA COLLECT STATE CONTROL ON STATE FWD FLOW ENABLED FWD FLOW REQUESTED STLR INPUT MISMATCH STLR OUT SFLR OUT CPRC OUT HWC OUT OP INP 1 OP INP 3 OP INP 5 OP INP 7 STLR ERR SFLR ERR CPRC ERR HWC ERR OP INP 2 OP INP 4 OP INP 6 OP INP 8 Section 7 59 DA DA2 DA3 DA4 DAS DA6 DAT DA8 Fl F2 F3 F4 F5 RESET MOD ENTER ENTER Ie to change to choose Icy to save Definition This parameter allows linking an LED to a system event RESET to select next LED or iS to return to normal display 7 11 Configuration Menu Relays 7 11 1 Relays Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 11 2 Relays Shunt Position PROGRAM MODE D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line IEY key IEY following is visible on the user display until the CONFIGURE lt gt RELAYS With RELAYS shown in the lower display line IEY key Revision 3 0 Section 7 60 Available parameters are Revision 3 0 NONE OFF ON CONTINUOUS ANY LARM INSTRUMENT ALARM CHART FULL ALARM SFLR ALARM 1 SFLR ALARM 2 CPR ALARM 1 CPR ALARM 2 HWC ALARM 1 HWC
15. If multiple choices are displayed the or keys will move the selection to the left or right If all choices are not displayed at once due to multiple choice lines the key will step backward to the previous choice line or the Revision 3 0 Section 3 6 3 6 Revision 3 0 ESC key will step forward to the next choice line Icy key exits Modify no change being made to the string key exits Modify with the new string displayed and entered into memory Security Mode Selection Shunt The AV 9900 is equipped with a movable shunt to allow toggling between RUN and PROGRAM modes of operation While in RUN mode access is prevented to all system critical parameters ranges setpoint changes etc Changes may be made to display functions as well as selection of the currently active diversion setpoint While in PROGRAM mode full access to all system parameters is allowed NOTE Moving the Security Mode Selection Shunt to the PROGRAM position will immedtately force the unit to DIVERT flow If already in DIVERT flow the unit will remain in that mode even if the hot product temperature rises above the active setpoint The following diagram illustrates the location of the Security Mode Selection Shunt in addition to the settings RUN or PROGRAM Section 3 HTST Termination Board Mode Shunt Jumper JU1 F RUN Mode PROGRAM Mode gg L11122 3 4 5 6 7 JAAA GN
16. Integration Value Units F or C as chosen in setup ENTER Icy to change to choose Ie to save Definition This parameter provides the Integral value used in the PID control algorithm TO ADVANCE TO NEXT SELECTION Section 6 29 HWC AUTO RESET Y REPEATS MIN Y Auto Reset Value ENTER Icy to change to choose is to save Definition This parameter provides an Automatic Reset value used by the PID algorithm TO ADVANCE TO NEXT SELECTION HWC RATE Y MINUTES Y Rate Value ENTER Icy to change to choose Icy to save Definition This parameter provides a Rate value used by the PID algorithm TO ADVANCE TO NEXT SELECTION ons LS nd This completes HWC controller program options to return to main display or to return to start of CONTROLLER MENU Revision 3 0 Section 6 30 6 4 Controller Setup Menu SFLR The following section SFLR Safety Flow Limit Recorder will illustrate the various programming options related to this function D NOTE Options exist for both ON OFF and PID methods of control Before proceeding with changes be sure to determine the current method of operation Settings may be viewed in the SFLR Function Setup Menu 6 4 1 SFLR Controller ON OFF Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the SFLR Control related parameters Access is gained as follows From the Normal Display press the Icy key until the following
17. MINOR TIME PERIODS XX TO ADVANCE TO NEXT SELECTION D NOTE If unit has been programmed at the Factory for a Pasteurized parameter MUST Lines Four Minor printed per hour Milk Ordinance regulated product this remain at 4 Three Minor Time Time Periods will be ENTER Icy to change to choose Icy to save Definition This parameter allows selection of the chart Minor Time Periods A Minor Time Period is a dotted line printed to the chart that divides the chart between Major Periods into further sections Ex 12 majors on a 12 hour rotation with 4 minors 1 major per hour with 4 minor periods between each major TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 11 2 BLANK MAJOR PERIODS XX D NOTE If unit has been programmed at the Factory for a Pasteurized Milk Ordinance regulated product this parameter MUST remain at 0 ENTER iS to change to choose ley to save Definition This parameter allows selection of the chart Blank Major Time Periods A Blank Major is similar to a Major Time Period line with the exception that NO scale information is printed to the chart TO ADVANCE TO NEXT SELECTION MAJOR LINE PEN COLOR MATCH SCALE COLOR SELECT A COLOR 1S e J ss cnose I P to change or to choose to save Definition This parameter allows selection of the color for the Major Time line printed to the chart Each pen has a color associated with it Match scale color will use this co
18. Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Ie key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line Icy key The following will now be visible on the user display CONFIGURE lt gt INSTRUMENT SETTINGS With INSTRUMENT SETTINGS shown in the lower display line Icy key Available parameters are TAG DISPLAY OPTION NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Ie to save Definition This parameter selects which display modes will allow the Instrument Tag to be displayed The Instrument Tag is a user entered string which may be viewed on the display Revision 3 0 Section 7 1 TO ADVANCE TO NEXT SELECTION CURRENT DATE MM DD YY XX XX KX ENTER Icy to change to choose Month Icy to save ENTER is to change to choose Day is to save ENTER Ie to change to choose Year Ie to save Definition This parameter allows setting the current date TO ADVANCE TO NEXT SELECTION CURRENT TIME AM PM XX XX XX to change O choos Hour to Save to change O choose Minu S O save ENTER I amp J to change to choose AM PM Icy to save Definition This parameter allows setting the current time IF lt TO ADVANCE TO NEXT SELECTION RESET This completes Instrument Settings program
19. Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT FUNCTION SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has key until HWC is flashing parameter may not initially be shown on display key to select Available parameters are Revision 3 0 Section 5 16 HWC INP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Icy to save Definition This parameter when active will display the result of the Hot Water Temperature input TO ADVANCE TO NEXT SELECTION HWC OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Ie to save Definition This parameter when active displays the output of the controller associated with the Hot Water function TO ADVANCE TO NEXT SELECTION HWC SP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Icy to save Definition This parameter when active will display the current setpoint for the PID Controller associated with the Hot Water Controller RES
20. PID Controller Setpoint TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 39 SFLR SP DECIMAL POSITION 0 THROUGH 3 ENTER Ss to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the SFLR PID Control Setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION SFLR NUMBER SETPOINTS 0 THROUGH 1 ENTER Icy to change to choose Is to save Definition This parameter determines whether the PID controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options h NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding D NOTE If option set to 0 no menu choices present beyond this point TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 40 SFLR SP VALUE Y UNITS SFLR PROP BAND Y UNITS SFLR INTEG BAND Y_ UNITS Revision 3 0 Y Setpoint Value Units As chosen in setup ENTER Icy to change to choose Icy to save Definition This parameter defines the SFLR PID controller setpoint value TO ADVANCE TO NEXT SELECTION Y Proportional Band Value Units As chosen in setup ENTER iS to change to choose Ie to save Definition This parameter defines the SFLR PID controller Proportion
21. Revision 3 0 Section 7 32 From the Normal Display Icy key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line Icy key Icy Z following is visible on the user display until the CONFIGURE lt gt CURRENT OUTPUTS With CURRENT OUTPUTS shown in the lower display line IEY key e eana to choose desired CURRENT OUTPUT to begin programming Once all parameters for a specific simulated variable have been programmed the unit will RESET automatically scroll to the next available function Icy will return to the normal display will continue to advance through the next parameter set Available parameters are STLR INP CO TYPE 0 20 mA 4 20 mA change US 1S fre to change to choose to save Definition This parameter selects the type of STLR Input Signal Retransmission TO ADVANCE TO NEXT SELECTION STLR INP DECIMAL POS X ENTER ice to change to choose ice to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded Revision 3 0 Section 7 33 TO ADVANCE TO NEXT SELECTION ENTER Is to change to choose Ie to save Definition This parameter selects the range low to be used by output signal Typically matches low end of STLR chart range TO ADVANCE TO NEXT SELECTION X I amp J to change to choose Icy to save Definition This parameter selects the range
22. VALUE ENTER is to change to choose Ie to save Definition This parameter allows the user to select an optional alarm for the Hot Water Loop This alarm may be tied to an event flag LED or relay TO ADVANCE TO NEXT SELECTION HWC ALARMI SETPOINT X F d NOTE Will display in C if unit set for Celcius ENTER Ie to change to choose Icy to save Definition This parameter allows the user to set the HWC ALARM 1 Setpoint Value TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 22 HWC ALARM2 TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE VALUE ENTER Ie to change to choose Ie to save Definition This parameter allows the user to select an optional alarm for the Hot Water Loop This alarm may be tied to an event flag LED or relay TO ADVANCE TO NEXT SELECTION HWC ALARM2 SETPOINT X F d NOTE Will display in C if unit set for Celcius ENTER Icy to change to choose Ie to save Definition This parameter allows the user to set the HWC ALARM 2 Setpoint Value l RESET SOR T This completes HWC program options Ss to return to main display or 2 to return to start of FUNCTION MENU Revision 3 0 Section 5 23 5 4 Function Setup Menu SFLR The following section SFLR Safety Flow Limit Recorder will illustrate the various programming options related to this function D Note This is an optional function and may not be present on your unit 5 4 1 SFLR Shunt
23. controlling the system flow rate The PID or control functions will vary the resulting output signal based on rising above or falling below the desired Flow Rate set point Revision 3 0 Section 1 3 2 Installation The following section details mounting installation and wiring details for the AV 9900 Series HTST Controller A CAUTION Be sure to thoroughly read the material in this section prior to installation Data tags for voltage and wiring are located inside the unit viewable upon swinging the chart plate forward 2 1 Unpacking Remove the instrument and pen cartridge assembly from the shipping container and inspect for any damage due to transit If damage has occurred report and file a claim with the carrier immediately All packing and shipping materials should be secured as proof of damage D NOTE Charts pen cartridge and included service manual are enclosed in a cardboard box within the container holding the unit Be sure to secure these items before discarding shipping material Select a location for the instrument which is accessible clean well lighted and free from excessive vibrations and wide variations in temperature The instrument should be mounted vertically on a rigid support either wall mount or panel mount Be sure to observe all local wiring codes 2 2 Mounting Wall Mount Brackets supplied provide holes for 1 4 machine bolts or No 14 wood screws Panel Mount Four countersunk locations
24. high to be used by output signal Typically matches high end of STLR chart range TO ADVANCE TO NEXT SELECTION STLR INP ERROR VALUE X ENTER es to change to choose ice to save Definition This parameter selects the resulting output signal upon an error condition TO ADVANCE TO NEXT SELECTION SFLR INP CO TYPE 0 20 mA 4 20 mA Revision 3 0 Section 7 34 T change UF 1S fre to change to choose to save Definition This parameter selects the type of SFLR Input Signal Retransmission TO ADVANCE TO NEXT SELECTION SFLR INP DECIMAL POS X ENTER ke to change to choose ice to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION ENTER Icy to change to choose Icy to save Definition This parameter selects the range low to be used by output signal Typically matches low end of SFLR chart range TO ADVANCE TO NEXT SELECTION SFLR INP RANGE HIGH x Revision 3 0 Section 7 35 ENTER is to change to choose Ie to save Definition This parameter selects the range high to be used by output signal Typically matches high end of SFLR chart range TO ADVANCE TO NEXT SELECTION SFLR INP ERROR VALUE X ENTER ice to change to choose ice to save Definition This parameter selects the resulting output signal upon an error condition TO ADVANCE TO NEXT SELECTION SFLR OUT CO TYPE 0 20 mA
25. options Ie to return to main display Revision 3 0 Section 7 7 1 2 Instrument Settings Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the Instrument operation All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display IY key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line Icy key The following will now be visible on the user display CONFIGURE lt gt INSTRUMENT SETTINGS With INSTRUMENT SETTINGS shown in the lower display line Icy key Available parameters are INSTRUMENT TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the Instrument Tag that is shown on the user display TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 3 TAG DISPLAY OPTION NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy to save Definition This parameter selects which display modes will allow the Instrument Tag to be displayed The Instrument Tag is a user entered string which may be viewed on the display
26. provided for 14 machine bolts Accessible by swinging open door and chart plate located on upper and lower lip of case Installer required to complete hole penetration through case ET O H H o Dimensions we e A 16 77 B 12 6 mi in a a aaa C 14 10 D 7 747 He B 5 24 Panel Cutout 12 7 x 12 7 Figure 1 Case Dimensions Revision 3 0 Section 2 1 2 3 Circuit Board Identification Locations The following diagram shows the locations of circuit boards within the AV 9900 Case cutouts have been provided for wire entry and are located at the base of the unit In order to eliminate interference be sure to isolate signal cables from power cables when entering recorder AN CAUTION To prevent moisture entry or damage to components DO NOT cut case penetrations in sides or top of unit Transmitter Power Supply Board el Motherboard Power Supply Input HTST Boards Termination MA Output Board Boards Figure 2 Board Layout Note Boards present will be determined by model ordered Revision 3 0 Section 2 2 2 4 AC Power Wiring HTST Termination Board F2 Fl L112 2 3 45 67 AA P AA Fuses 110 VAC F1 amp F2 3 amp 220 VAC F1 amp F2 1 5 amp 110 VAC 220 VAC As Per Order N CAUTION Review Instrumen
27. shown in the lower display line is key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has Thy con ing EE key until CPRC is flashing key to select Available parameters are CPRC INPUT NUMBER 0 THROUGH 8 ENTER is to change to choose Ie to save Definition This parameter tells the unit which of the possible eight inputs is tied directly to the Cold Product Sensor mA or RTD TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 10 CPRC INPUT USAGE NORMAL SIMULATED US aire S sel hone DOE to change or to choose to save Definition This parameter selects NORMAL run mode with a SIMULATED run mode option for demonstration purposes TO ADVANCE TO NEXT SELECTION CPRC INP TRANSMIT TO CURRENT OUTPUT X d NOTE X Current output 0 4 Be sure current output selected is not used by another function ENTER Icy to change to choose Icy to save Definition This parameter allows the CPRC Input signal to be sent out as a 4 20 mA retransmission signal TO ADVANCE TO NEXT SELECTION CPRC INPUT RECORDING RED BLACK BLUE GREEN NOT RECORDED 1S e J so croose EF to change or to choose to save Definition This parameter if active allows the input from the Cold Product Sensor to be printed to the chart TO ADVANCE TO NEXT SELECTION Revision 3 0 Sectio
28. specified at time of order or upgraded in the field at a later date A factory set field modifiable scale has been programmed for the recording pen Data will be recorded in color allowing easy interpretation when reviewing chart information An additional option exists for controlling the Cold Product Cooling within the AV 9900 An optional PID Loop Control function can be specified at time of order or upgraded at a later date in the field This function will receive its input from the same probe measuring the Cold Product temperature In turn a desired set point may be programmed with output signals interfacing to the cooling loop The PID or control functions will vary the resulting output signal based on rising above or falling below the desired Cold Product set point 1 3 6 Hot Water Loop Control The AV 9900 may be configured to receive an input from an RTD or mA transmitter measuring the Hot Water Loop temperature This function may be specified at time of order or upgraded in the field at a later date In turn a desired set point may be programmed with output signals interfacing to the Hot Water Loop The PID or control functions will vary the resulting output signal based on rising above or falling below the desired Hot Water set point If various products are being processed up to five Hot Water Controllers are available one for each STLR diversion set point Each controller may have it s own set point and PID tuning para
29. text parameter defines the tag that is shown on the user display for the CPRC PID Controller Setpoint TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 14 CPRC SP DECIMAL POSITION 0 THROUGH 3 ENTER is to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the CPRC PID Control Setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION CPRC NUMBER SETPOINTS 0 THROUGH 1 ENTER is to change to choose Ie to save Definition This parameter determines whether the PID controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options D NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding NOTE If option set to 0 no menu choices present beyond this point TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 15 CPRC SP VALUE Y UNITS CPRC PROP BAND Y UNITS Revision 3 0 Y Setpoint Value Units F or C as chosen in setup ENTER Ie to change to choose Icy to save Definition This parameter defines the CPRC PID controller setpoint value TO ADVANCE TO NEXT SELECTION Y Proportional Band Value Units F or C as chosen in setup ENTER Ss to change to choose Icy to save Defi
30. the end of chart scale MUST REMAIN AT 100 TO ADVANCE TO NEXT SELECTION STLR SP ZONE LOW VALUE X ENTER Ie to change to choose Ie to save Definition This parameter determines the start of chart scale value This value automatically tracks the STLR Input Event scale ice J TO ADVANCE TO NEXT SELECTION STLR SP ZONE HIGH VALUE X ENTER Icy to change to choose Ie to save Definition This parameter determines the end of chart scale value This value automatically tracks the STLR Input Event scale TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 50 STLR SP INTERVAL X DIVISIONS ENTER Is to change to choose Icy to save Definition This parameter determines the frequency at which the scale information will be printed to the chart Example Range 120 220 Divisions set to 20 Chart scale 120 140 160 etc TO ADVANCE TO NEXT SELECTION STLR SP ERROR POSN DIVISIONS X ENTER is to change to choose Ie to save Definition This parameter determines where the pen will be positioned on an error condition TO ADVANCE TO NEXT SELECTION RESET 25 This completes STLR Setpoint pen setup IY to return to normal display or Ie continue with next parameter set SFLR INP PEN TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Revision 3 0 Section 7 51 Definition This text parameter defines the SFLR INP tag that is p
31. to be added to the STLR Input Values It is used to correct discrepancies between the actual temperature value and the value that prints to the chart TO ADVANCE TO NEXT SELECTION STLR OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose is to save Definition This parameter displays as ON or OFF on the user display It is based on meeting the requirement of Diversion Setpoint Deadband Revision 3 0 Section 5 6 TO ADVANCE TO NEXT SELECTION STLR SP RECORDING NOT RECORDED RED GREEN BLUE ENTER Icy to change to choose Icy to save Definition This parameter will determine if the STLR Diversion Setpoint is recorded to the chart and if so in which color The factory default is GREEN TO ADVANCE TO NEXT SELECTION STLR SP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose is to save Definition This parameter when active will display the CURRENTLY ACTIVE Diversion Setpoint RESET This completes STLR program options I to return to main display or to return to start of FUNCTION MENU Revision 3 0 Section 5 7 5 2 Function Setup Menu CPRC The following section CPRC Cold Product Recorder Controller will illustrate the various programming options related to this function D Note This is an optional function and ma
32. to choose Icy to save Definition This parameter determines the start of chart scale value TO ADVANCE TO NEXT SELECTION CPRC INP ZONE HIGH VALUE x ENTER is to change to choose Icy to save Definition This parameter determines the end of chart scale value IF I lt CPRC INP INTERVAL X DIVISIONS ENTER Icy to change to choose Ie to save Definition This parameter determines the frequency at which the scale information will be printed to the chart TO ADVANCE TO NEXT SELECTION Example Range 120 220 Divisions set to 20 Revision 3 0 Section 7 56 Chart scale 120 140 160 etc TO ADVANCE TO NEXT SELECTION CPRC INP ERROR POSN DIVISIONS x ENTER iS to change to choose Is to save Definition This parameter determines where the pen will be positioned on an error condition TO ADVANCE TO NEXT SELECTION RESET 25 This completes CPRC INP pen setup Ie to return to normal display or Ie with next parameter set to continue 7 6 Configuration Menu Chart Messages 7 6 1 Chart Messages Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 6 2 Chart Messages Shunt Position PROGRAM MODE Consult factory for additional information 7 7 Configuration Menu Operator Messages 7 7 1 Operator Messages Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 7 2 Operator Messages Shunt Position PROGRAM MODE Cons
33. to choose is to save Definition This is a correction parameter used for the high end of the secondary element in the Hot Product probe TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 10 1S Fe This completes the STLR Input setup menus to return to the normal display or to continue to the next input selection INPUT FUNCTION SFLR Start of menu options for SFLR input programming SFLR INP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the SFLR Input Tag that is shown on the user display TO ADVANCE TO NEXT SELECTION SFLR INP DECIMAL POS ENTER Icy to change to choose is to save Definition This parameter selects active decimal places for the SFLR user display I TO ADVANCE TO NEXT SELECTION SFLR INP RANGE LOW l ENTER Icy to change to choose Icy to save Revision 3 0 Section 7 11 Definition This parameter selects low input range for the SFLR input Typical setting is 4 00 mA MUST match output of flowmeter SFLR INP RANGE HIGH X ENTER Icy to change to choose Icy to save Definition This parameter selects high input range for the SFLR input Typical setting is 20 00 mA MUST match output of flowmeter TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION SFLR INP LIMIT LOW X ENTER Icy to change to choose iS
34. 14 CPRC ALARM1 SETPOINT XOF d NOTE Will display in C if unit set for Celcius ENTER Ie to change to choose Icy to save Definition This parameter allows the user to set the CPRC ALARM 1 Setpoint Value TO ADVANCE TO NEXT SELECTION CPRC ALARM2 TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE VALUE ENTER is to change to choose Ie to save Definition This parameter allows the user to select an optional alarm for the Cold Product process This alarm may be tied to an event flag LED or relay TO ADVANCE TO NEXT SELECTION CPRC ALARM2 SETPOINT XOF d NOTE Will display in C if unit set for Celcius ENTER Icy to change to choose Is to save Definition This parameter allows the user to set the CPRC ALARM 2 Setpoint Value RESET ar T This completes CPRC program options Icy to return to main display or 2 to return to start of FUNCTION MENU Revision 3 0 Section 5 15 5 3 Function Setup Menu HWC The following section HWC Hot Water Controller will illustrate the various programming options related to this function D Note This is an optional function and may not be present on your unit 5 3 1 HWC Shunt Position RUN MODE While in the RUN MODE changes may be made to many parameters considered non operation critical All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument
35. A continuous check is made between the two elements Match to lt 5 F shift No LED s lit operation allowed gt 5 OF to lt 1 OF shift 1 LED lit Forward Flow allowed gt OF to lt 1 5 OF shift 2 LED s lit Forward Flow allowed gt 1 5 F to lt 2 OF shift 3 LED s lit Forward Flow allowed gt 2 OF shift 4 LED s lit NO Forward Flow allowed Display shows WARNING SENSOR BALANCE FAILURE Possible causes for a sensor balance failure are e Shorted elements failed probe e Broken unattached wires The Sensor Balance Failure display will be shown until the error condition is rectified Even if proper temperatures are met the unit will send a signal to the Flow Diversion valves to authorize forward flow Revision 3 0 Section 3 4 3 5 Changing Parameters There are three types of parameters in the AV 9900 Values Numeric values Text Strings Groups of characters Choices Selections made by picking one of a group of displayed descriptions With a modifiable parameter description and its setting displayed pressing the MOD key places the unit in MODIFY where the settings may be altered 3 5 1 Changing Values If the setting is a value number the cursor will be positioned on the right most digit The and keys will move the cursor left or right The keys will increment or decrement the value ESC with rollover and rollunder through all digits to the left of the cursor Icy key e
36. ALARM 2 CHART RUN STATE DATA COLLECT STATE CONTROL ON STATE FWD FLOW ENABLED FWD FLOW REQUESTED STLR INPUT MISMATCH STLR OUT SFLR OUT CPRC OUT HWC OUT OP INP 1 OP INP 3 OP INP 5 OP INP 7 DA DA2 DA3 STLR ERR SFLR ERR CPRC ERR HWC ERR OP INP 2 OP INP 4 OP INP 6 OP INP 8 DA4 DA5 DA6 DA7 DA8 Fl F2 F3 F4 F 5 Section 7 61 RESET MOD ENTER ENTER Icy to change to choose Ie to save Definition This parameter allows linking a Relay to a system event NOTE For Flow applications Relay 1 programmed to SFLR Alarm 1 Relay 2 programmed to SFLR Alarm 2 DO NOT MODIFY this setting Wiring for Legal Flow Meter Based Timing system is connected to normally open contacts of both relays This will provide fail safe operation of the legal flow circuit RESET to select next RELAY or Icy to return to normal display Revision 3 0 Section 7 62 8 Program Reference Tests Menu A CAUTION As certain tests may take control of the AV 9900 switching outputs be sure that a safe condition exists before proceeding DO NOT attempt while processing 8 1 Tests Menu 8 1 1 Tests Shunt Position RUN MODE No tests are available while unit is in the RUN mode 8 1 2 Tests Shunt Position PROGRAM MODE While in the RUN MODE Instrument Tests may be performed for calibration or troubleshooting purposes Access is gained as follows D Note Refer to Gen
37. CE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION CPRC SIP RANGE HIGH x Revision 3 0 Section 7 28 ENTER Icy to change to choose iS to save Definition This parameter selects the high range to be used for CPRC simulated input TO ADVANCE TO NEXT SELECTION CPRC SIP PERIOD X ENTER is to change to choose Icy to save Definition This parameter selects the period to be used for CPRC simulated input TO ADVANCE TO NEXT SELECTION HWC SIP TYPE OFF NO INPUT SINE WAVE SAWTOOTH SQUARE WAVE Is IE E o chose IF to change to choose to save Definition This parameter selects the type of HWC simulated input TO ADVANCE TO NEXT SELECTION HWC SIP DECIMAL POS X Revision 3 0 Section 7 29 ENTER Icy to change to choose Icy to save Definition This parameter selects number of decimal places to be used for HWC simulated input TO ADVANCE TO NEXT SELECTION HWC SIP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the HWC tag that is shown on the user display IB i HWC SIP RANGE LOW X ENTER Icy to change to choose Icy to save Definition This parameter selects the low range to be used for HWC simulated input TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION HWC SIP RANGE HIGH x Revision 3 0 Section 7 30 HWC SIP PER
38. D Power Supply Za DIDIS Revision 3 0 Section 3 4 Quick Start How To The Quick Start How To section is designed to fully illustrate the most common operations that are performed on the AV 9900 References where applicable will also be given to additional areas of coverage throughout the manual 4 1 How Do I Start and Stop Chart Printing The AV 9900 differs from traditional circular chart recorders in that a print mechanism not only records data to the chart but also prints times and chart scales For this reason it is necessary to tell the AV 9900 when we want to stop a chart from spinning or we are ready to start printing a new chart D NOTE The Change Chart Procedure is initiated while the unit is in the RUN mode 4 1 1 Stop Printing Chart The Stop Print routine is generally used when we have completed a processing run and wish to remove the chart from the AV 9900 The procedure is as follows 1S Fs on 1 key to initiate Stop Chart routine 2 Display will show STOP CHART NO YES ESC RESET 3 Ie YES Or to cancel 4 Chart will stop rotating unit will move to Divert Flow NO data collection is active 5 At this point a chart may be removed the unit may be left in this mode until such time that operation of the process loop is ready to start again Displays will remain active for temperature verification 4 1 2 Start Printing New Chart The Start Print routine is generally us
39. ELECTION Revision 3 0 Section 5 31 SFLR ALARM1 SETPOINT X units d NOTE Units as programmed will be displayed ENTER Icy to change to choose Ie to save Definition This parameter allows the user to set the SFLR ALARM 1 Setpoint Value This is the legal Loss of Signal setpoint value TO ADVANCE TO NEXT SELECTION SFLR ALARM TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE VALUE ENTER Icy to change to choose Icy to save Definition MUST remain at LOW SIGNAL VALUE selection for proper utilization as High Flow alarm Causes Alarm 2 relay to be failsafe active when above High Flow setpoint Above High Flow setpoint condition will cause relay to open sending fault signal to Legal Flow Controller Will result in system divert to balance tank SFLR ALARM2 SETPOINT X units d NOTE Units as programmed will be displayed ENTER iS to change to choose Ie to save Definition This parameter allows the user to set the SFLR ALARM 2 Setpoint Value TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 32 i RESET RN T This completes SFLR program options Icy to return to main display or 2 to return to start of FUNCTION MENU Revision 3 0 Section 5 33 6 Program Reference Controller Setup Menu The following section will illustrate the various programming options related to Control function J CAUTION Unless otherwise specified the model AV 9900 HTST will be pro
40. ER SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has Tho eave Z key until HWC is flashing key to select Available parameters are HWC CONTROL TYPE DIRECT IE J choose IS P to change to choose to save Definition This parameter selects the control action for the ON OFF controller associated with the Hot Water Direct Cooling Reverse Heating TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 19 HWC OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the HWC ON OFF control output TO ADVANCE TO NEXT SELECTION HWC CONTROL TUNING YES NO 1s e J so coose ID fr to change or to choose to save Definition This parameter determines if HWC controller ON OFF tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION HWC SETPOINT CHANGE YES NO 1m so change or 2 ro choose BF ES to change or to choose to save Definition This parameter determines if HWC controller ON OFF setpoint is accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION Revision 3 0 S
41. ET VORS T This completes HWC program options iS to return to main display or a to return to start of FUNCTION MENU Revision 3 0 Section 5 17 5 3 2 HWC Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the operation of the HWC All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt FUNCTION SETUP With FUNCTION shown in the lower display line Ie key The following will now be visible on the user display SELECT FUNCTION STLR XXKX XXXX D NOTE XXXX will be vary depending on which options the unit has Thay vc tang on EE key until HWC is flashing then key to select Available parameters are HWC INPUT NUMBER 0 THROUGH 8 ENTER is to change to choose is to save Definition This parameter tells the unit which of the possible eight inputs is tied directly to the Hot Water Sensor mA or RTD TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 18 HWC INPUT USAGE NORMAL SIMULATED 1S e J so cnose EE to change or to choose to save Definition This parameter selects NORMAL run mode with a SIMULATED run mode option for demonstration purposes
42. EXT SELECTION STLR INPUT 1 CORR 1 X AT x D NOTE This parameter is documented in Instrument Maintenance Two Point Hot Product Probe Calibration ENTER Icy to change value to choose Icy to save ENTER Ss to change correction to choose Ie to save Definition This is a correction parameter used for the low end of the primary element in the Hot Product probe Ie TO ADVANCE TO NEXT SELECTION STLR INPUT 1 CORR 2 X AT x D NOTE This parameter is documented in Instrument Maintenance Two Point Hot Product Probe Calibration ENTER is to change value to choose Ie to save ENTER Is to change correction to choose Is to save Revision 3 0 Section 7 9 Definition This is a correction parameter used for the high end of the primary element in the Hot Product probe TO ADVANCE TO NEXT SELECTION STLR INPUT 2 CORR 1 X AT x D NOTE This parameter is documented in Instrument Maintenance Two Point Hot Product Probe Calibration ENTER Is to change value to choose Icy to save ENTER Icy to change correction to choose Ie to save Definition This is a correction parameter used for the low end of the secondary element in the Hot Product probe TO ADVANCE TO NEXT SELECTION STLR INPUT 2 CORR 1 X AT x D NOTE This parameter is documented in Instrument Maintenance Two Point Hot Product Probe Calibration ENTER Icy to change value to choose iS to save ENTER is to change correction
43. IOD x Revision 3 0 ENTER Icy to change to choose Ss to save Definition This parameter selects the high range to be used for HWC simulated input TO ADVANCE TO NEXT SELECTION ENTER Ie to change to choose Ie to save Definition This parameter selects the period to be used for HWC simulated input TO ADVANCE TO NEXT SELECTION Section 7 31 7 4 Configuration Menu Current Outputs This section outlines configuration of the mA current output hardware 7 4 1 Current Outputs Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 4 2 Current Outputs Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the current outputs All parameters may not be accessible as many are dependent on activation by another parameter The available current outputs are STLRINPUT mA retransmission of STLR Input Temperature SFLRINPUT mA retransmission of SFLR Input Signal SFLR OUTPUT mA output from SFLR PID Controller CPRC INPUT mA retransmission of CPRC Input Signal CPRC OUTPUT mA output from CPRC PID Controller HWC INPUT mA retransmission of HWC Input Signal HWC OUTPUT mA output from HWC PID Controller D NOTE The AV 9900 is capable of having a maximum of FOUR current outputs Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation
44. IONS ENTER Icy to change to choose Icy to save Definition This parameter determines the frequency at which the scale information will be printed to the chart Example Range 120 220 Divisions set to 20 Chart scale 120 140 160 etc TO ADVANCE TO NEXT SELECTION STLR INP ERROR POSN DIVISIONS x ENTER Icy to change to choose is to save Definition This parameter determines where the pen will be positioned on an error condition TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 48 RESET This completes STLR Input Event pen setup Ie to return to normal display or Ie continue with next parameter set STLR SP PEN TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the STLR SP tag that is printed on the chart scale IF lt TO ADVANCE TO NEXT SELECTION STLR SP DECIMAL POS X ENTER Icy to change to choose Icy to save Definition This parameter selects the decimal places for the STLR SP chart scale TO ADVANCE TO NEXT SELECTION STLR SP ZONE LOW DIVISION x ENTER is to change to choose iS to save Definition This parameter determines the start of chart scale MUST REMAIN AT 0 TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 49 STLR SP ZONE HIGH DIVISION X ENTER Icy to change to choose Icy to save Definition This parameter determines
45. Instruction Manual Rev 3 0 Doc 1029 Anderson Instrument Co Inc 156 Auriesville Rd Fultonville NY 12072 Phone 800 833 0081 ANDERSON NEGELE Www anderson negele com Se S000 eee a 4 AV 9900 Microprocesor Based HTST Recorder Controller 1 General Information 1 1 Howto Use This Service Manual In order to facilitate easier start up and commissioning the AV 9900 has been pre programmed at the factory Before attempting installation changes or additions to the unit it is recommended that this manual be thoroughly reviewed Many common operations have been thoroughly outlined in the Quick Start How To section For more detailed explanations of commands the Menu Options and Setup section provides command options and descriptions Chapter 1 Description Features Chapter 2 Unpacking Wiring Chapter 3 Operation Chapter 4 Shortcuts Chapter 5 Function Setup Menu programming Chapter 6 Controller Setup Menu programming Chapter 7 Configuration Menu programming Chapter 8 Test routines Chapter 9 Calibration routines Chapter 10 Model and Revision info Chapter 11 Chart Operation Appendix I Warranty D NOTE The service manual contains notes that point out key information When reviewing a section be sure to stop and review all notes A CAUTION The caution symbol will alert the user installer to functional or safety hazards which may effect the operation of the equipment or create a safety hazard for the ind
46. MENT ALARM CHART FULL ALARM SFLR LOW SIGNAL ALARM SFLR HIGH RATE ALARM CHART RUN STATE DATA COLLECT STATE CONTROL ON STATE FWD FLOW ENABLED FWD FLOW REQUESTED STLR INPUT MISMATCH STLR OUT STLR ERR SFLR OUT SFLR ERR FLOW OUT FLOW ERR CPRC OUT CPRC ERR HWC OUT HWC ERR OP INP 1 OP INP 3 OP INP 5 OP INP 7 DA DA2 DAS DA6 OP INP 2 OP INP 4 OP INP 6 OP INP 8 DA3 DA4 DA7 DA8 F1 F2 F3 F4 F5 RESET MOD ENTER Icy to change e or gt ics ENTER to choose to save Definition This parameter selects the actuator that when true switches the CPRC PID Control to MANUAL mode and when false switches back to AUTOMATIC mode Section 6 TO ADVANCE TO NEXT SELECTION 13 CPRC CONTROL TUNING YES NO IS e J o coose ID Fr to change or to choose to save Definition This parameter determines if CPRC Controller PID tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION CPRC SETPOINT CHANGE YES NO 1m so change or 2 ts choose IF ES to change or to choose to save Definition This parameter determines if CPRC Controller PID Setpoint is accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION CPRC SP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This
47. NTROL ON STATE FWD FLOW ENABLED FWD FLOW REQUESTED STLR INPUT MISMATCH STLR OUT STLR ERR SFLR OUT SFLR ERR FLOW OUT FLOW ERR CPRC OUT CPRC ERR HWC OUT HWC ERR OP INP 1 OP INP 2 OP INP 3 OP INP 4 OP INP 5 OP INP 6 OP INP 7 OP INP 8 DA DA2 DA3 DA4 DAS DA6 DA7 DA8 Fl F2 F3 F4 F5 RESET MOD ENTER 1S e choose ES E to change or to choose to save Definition This parameter selects the actuator that when true switches the HWC PID control to MANUAL mode and when false switches back to AUTOMATIC mode TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 26 HWC CONTROL TUNING YES NO e leaa or 2 ro choose BF ES to change or to choose to save Definition This parameter determines if HWC controller PID tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION HWC SETPOINT CHANGE YES NO IS 7 choose IS E to change or to choose to save Definition This parameter determines if HWC controller PID setpoint is accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION HWC SP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the HWC PID controller setpoint TO ADVANCE TO NEXT SELECTION
48. O ADVANCE TO NEXT SELECTION CPRC INP LIMIT LOW x Definition This parameter selects low limit for the CPRC input This is a factory default setting TO ADVANCE TO NEXT SELECTION CPRC INP LIMIT HIGH x Definition This parameter selects high limit for the CPRC input This is a factory default setting TO ADVANCE TO NEXT SELECTION CPRC INPUT 1 CORR 1 X AT x D NOTE This parameter is documented in Instrument Maintenance CPRC Input Calibration ENTER Ie to change value to choose iS to save ENTER Ie to change correction to choose Icy to save Definition This is a correction parameter used for the low end of the CPRC input TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 16 CPRC INPUT 1 CORR 2 X AT X D NOTE This parameter is documented in Instrument Maintenance CPRC Input Calibration ENTER Is to change value to choose Icy to save ENTER Ie to change correction to choose Ie to save Definition This is a correction parameter used for the high end of the CPRC input ONG 1S Fe This completes the CPRC Input setup menus to return to the normal display or TO ADVANCE TO NEXT SELECTION J to continue to the next input selection INPUT FUNCTION HWC Start of menu options for CPRC input programming HWC INPUT TYPE RTD Ma IE change IPE 1S fre to change to choose to save Definition This parameter selects the HWC input type TO ADVANCE T
49. O ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 CPRC SP DISPLAY TAG USER ENTERED TEXT NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the CPRC ON OFF Setpoint TO ADVANCE TO NEXT SELECTION ENTER Icy to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the CPRC ON OFF Setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION CPRC NUMBER SETPOINTS 0 THROUGH 1 ENTER Icy to change to choose Is to save Definition This parameter determines whether the ON OFF controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options D NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding D NOTE If option set to 0 no menu choices present beyond this point Revision 3 0 Section 6 8 CPRC SP VALUE Y UNITS CPRC HYSTERESIS Y UNITS TO ADVANCE TO NEXT SELECTION Y Setpoint Value Units F or C as chosen in setup ENTER Icy to change to choose Icy to save Definition This parameter defines the CPRC ON OFF Setpoint value TO ADVANCE TO NEXT SELECTION Y P
50. O NEXT SELECTION HWC INP RTD TYPE PT 100 00385 DIN PT 100 00392 USA PT 100 00392 SAMA NI 100 Revision 3 0 Section 7 17 D NOTE Shown ONLY if input type is RTD IE e o cange IS 1S fre to change to choose to save Definition This parameter selects the HWC input type TO ADVANCE TO NEXT SELECTION HWC INP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the HWC Input Tag that is shown on the user display TO ADVANCE TO NEXT SELECTION HWC INP DECIMAL POS ENTER Icy to change to choose Ie to save Definition This parameter selects active decimal places for the HWC user display l TO ADVANCE TO NEXT SELECTION HWC INP RANGE LOW X D NOTE Not shown if input type RTD Revision 3 0 Section 7 18 Definition This parameter selects low input range for the HWC input Typical setting is 4 00 mA MUST match output of sensor TO ADVANCE TO NEXT SELECTION HWC INP RANGE HIGH x D NOTE Not shown if input type RTD Definition This parameter selects high input range for the HWC input Typical setting is 20 00 mA MUST match output of sensor CNG HWC INP LIMIT LOW X Definition This parameter selects low limit for the HWC input This is a factory default setting TO ADVANCE TO NEXT SELECTION ONG HWC INP LIMIT HIGH X Defini
51. PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the simulated inputs All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display is key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line IEY key IEY following is visible on the user display until the CONFIGURE lt gt SIMULATED INPUTS With SIMULATED INPUTS shown in the lower display line IEY key ENTER to choose desired simulated variable is to begin programming Revision 3 0 Section 7 21 Once all parameters for a specific simulated variable have been programmed the unit will oe Is automatically scroll to the next available function STLR SFLR CPRC or HWC will return to the normal display or Icy parameter set Available parameters are will continue to advance through the next STLR SIM SELECTION PRIMARY SECONDARY IR e o cange IS 1S fre to change to choose to save Definition This parameter selects start of simulated input setup either Primary or Secondary simulation TO ADVANCE TO NEXT SELECTION STLR SIP TYPE OFF NO INPUT SINE WAVE SAWTOOTH SQUARE WAVE SPIKES Is IS
52. Position RUN MODE While in the RUN MODE changes may be made to many parameters considered non operation critical All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT FUNCTION SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has key until SFLR is flashing parameter may not initially be shown on display key to select Available parameters are Revision 3 0 Section 5 24 SFLR INP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Icy to save Definition This parameter when active will display the result of the SFLR input TO ADVANCE TO NEXT SELECTION SFLR OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Ie to save Definition This parameter when active displays the output of the controller associated with the SFLR function TO ADVANCE TO NEXT SELECTION SFLR SP DISPLAY OPT NOT DISPLAYED IN
53. THROUGH 100 ENTER Ie to change to choose iS to save Definition In the event of an error condition the Controller Output may be forced to a percentage of signal This will ensure a safe condition during the error period Ex Air To Open valve 0 will ensure valve stays closed TO ADVANCE TO NEXT SELECTION SFLR OUT SLEW RATE MIN ENTER Icy to change to choose Ie to save Definition This parameter establishes the Slew Rate for the Safety Flow PID Controller It s function is to force the controller output to slowly ramp to avoid a rapid start up Ex 60 MIN 1 per Second TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 36 SFLR OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the SFLR PID Control Output TO ADVANCE TO NEXT SELECTION SFLR OUT DECIMAL POS 0 THROUGH 3 ENTER Icy to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the SFLR PID Control Output as shown on the user display TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 37 SFLR MANUAL ACTUATOR Revision 3 0 NONE OFF ON CONTINUOUS ANY ALARM INSTRUMENT ALARM CHART FULL ALARM SFLR LOW SIGNAL ALARM SFLR HIGH RATE ALARM CHART RUN STATE
54. agreement by less than 5 F no LED s are lit Each increment of 5 F error will light an LED At the point at which the elements differ greater than 2 F the AV 9900 will go into automatic divert In addition the user display will indicate that a Probe Failure has taken place Until a replacement Hot Product Probe is installed the unit will not allow a forward flow condition to take place 1 3 4 Pen Drive Mechanism and Chart Printing The pen drive mechanism is similar to a dot matrix print device in that a series of dots are placed down onto the paper chart This mechanism is fully alpha numeric capable allowing printing of ranges units alarm s etc to the chart All four pens are housed with a small pen cartridge in a straight line arrangement As a result all data printed to the chart is on the same time line No lag exists from pen to Revision 3 0 Section 1 2 pen as with typical felt pen type recorders Chart ranges and scales are factory programmed per applicable PMO requirements but may easily be re ranged in the field Charts are plain paper and pre printed only with circular ring divisions Division spacing meets PMO requirements User defined scales and chart ranges are printed in one of four available colors 1 3 5 Cold Product Record Control The AV 9900 may be configured to receive an input from an RTD or mA transmitter measuring the Cold Product temperature as it exits the pasteurization loop This function may be
55. al Band value TO ADVANCE TO NEXT SELECTION Y Integration Value Units F or C as chosen in setup ENTER Ie to change to choose Icy to save Definition This parameter provides the Integral value used in the PID control algorithm TO ADVANCE TO NEXT SELECTION Section 6 41 SFLR AUTO RESET Y REPEATS MIN Y Auto Reset Value ENTER Ie to change to choose Icy to save Definition This parameter provides an Automatic Reset value used by the PID algorithm SFLR RATE Y MINUTES Y Rate Value ENTER Icy to change to choose Icy to save Definition This parameter provides a Rate value used by the PID algorithm TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION ons LS fe nd This completes SFLR Controller program options to return to main display or to return to start of CONTROLLER MENU Revision 3 0 Section 6 42 7 Program Reference Configuration Menu J CAUTION Unless otherwise specified the model AV 9900 HTST will be provided pre programmed from the Factory Prior to making modifications it is recommended that you record current settings 7 1 Configuration Menu Instrument Settings 7 1 1 Instrument Settings Shunt Position RUN MODE While in the RUN MODE changes may be made to parameters which affect the Instrument operation All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D
56. another function ENTER Icy to change to choose iS to save Definition This parameter allows the STLR Hot Product Input signal to be sent out as a 4 20 mA retransmission signal TO ADVANCE TO NEXT SELECTION STLR INPUT RECORDING RED BLACK BLUE GREEN NOT RECORDED IE J o choose IS P to change or to choose to save Definition This parameter determines if the temperature from the Hot Product Probe input is printed to the chart and if so in which color The factory default is RED TO ADVANCE TO NEXT SELECTION STLR INP DISPLAY OPT IN BOTH MODES IN CONTINUOUS IN SEQUENTIAL NOT DISPLAYED ENTER Icy to change to choose Icy to save Definition This parameter when active will display the temperature inputs Primary Secondary from the Hot Product Probe TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 5 STLR INPUT DISPLAY BOTH YES NO d NOTE This parameter is not shown if STLR INP DISPLAY OPT is set to NOT DISPLAYED IS SJ o choose IS ES to change to choose to save Definition If STLR Input is being displayed this parameter selects whether both input Primary and input 2 Secondary are displayed or if only input 1 Primary is displayed TO ADVANCE TO NEXT SELECTION STLR INP CORRECTION XOF D NOTE C shown if unit set for Celsius ENTER Icy to change to choose Ie to save Definition This parameter allows a correction factor
57. board MUST be present be sure no other functions utilize the same re transmit TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 20 HWC OUT RECORDING RED BLACK BLUE GREEN NOT RECORDED 1s e J so crose EE to change or to choose to save Definition This parameter when active will record the resulting output of the HWC PID Controller if controller is active TO ADVANCE TO NEXT SELECTION HWC OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy to save Definition This parameter when active will display the resulting output of the HWC PID Controller if controller is active TO ADVANCE TO NEXT SELECTION HWC SP RECORDING RED BLACK BLUE GREEN NOT RECORDED 1 gaan or 2 ro choose BF ES to change or to choose to save Definition This parameter if active allows the setpoint of the HWC PID controller to be printed to the chart TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 21 HWC SP DISPLAY OPT NOT DISPLAYED INCONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Ie to save Definition This parameter if active allows the current Setpoint of the PID controller associated with the Hot Water to be displayed TO ADVANCE TO NEXT SELECTION HWC ALARMI TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE
58. ce to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION ENTER Ie to change to choose is to save Definition This parameter selects the range low to be used by output signal Typically matches low end of CPRC chart range TO ADVANCE TO NEXT SELECTION CPRC INP RANGE HIGH x Revision 3 0 Section 7 38 ENTER Icy to change to choose Ie to save Definition This parameter selects the range high to be used by output signal Typically matches high end of CPRC chart range TO ADVANCE TO NEXT SELECTION CPRC INP ERROR VALUE X ENTER Icy to change to choose Icy to save Definition This parameter selects the resulting output signal upon an error condition TO ADVANCE TO NEXT SELECTION CPRC OUT CO TYPE 0 20 mA 4 20 mA change US 1S fre to change to choose to save Definition This parameter selects the type of CPRC Output Signal Retransmission TO ADVANCE TO NEXT SELECTION CPRC OUT DECIMAL POS x Revision 3 0 Section 7 39 ENTER Icy to change to choose Icy to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION CPRC OUT RANGE LO x ENTER Ie to change to choose Icy to save Definition This parameter selects the range low to be used by output signal Typically matches low end of CPRC chart range CPRC INP RANGE HIGH X ENTER Ie to change to
59. choose Icy to save Definition This parameter selects the range high to be used by output signal Typically matches high end of CPRC chart range TO ADVANCE TO NEXT SELECTION lt CPRC INP ERROR VALUE X Revision 3 0 Section 7 40 TO ADVANCE TO NEXT SELECTION ENTER Icy to change to choose Ie to save Definition This parameter selects the resulting output signal upon an error condition TO ADVANCE TO NEXT SELECTION HWC INP CO TYPE 0 20 mA 4 20 mA Is IE E o croose LP to change to choose to save Definition This parameter selects the type of HWC Input Signal Retransmission HWC INP DECIMAL POS X ENTER Ie to change to choose Icy to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION HWC INP RANGE LOW Revision 3 0 Section 7 41 ENTER Ie to change to choose Icy to save Definition This parameter selects the range low to be used by output signal Typically matches low end of HWC chart range TO ADVANCE TO NEXT SELECTION HWC INP RANGE HIGH X ENTER Icy to change to choose ley to save Definition This parameter selects the range high to be used by output signal Typically matches high end of HWC chart range HWC INP ERROR VALUE X ENTER Icy to change to choose is to save Definition This parameter selects the resulting output signal up
60. d to correct discrepancies between the actual cold product value and the value that prints to the chart TO ADVANCE TO NEXT SELECTION CPRC OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy to save Definition This parameter when active will display the output of the CPRC PID Controller A Controller MUST be active The units will be in of output TO ADVANCE TO NEXT SELECTION CPRC SP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy to save Definition This parameter when active will display the current setpoint for the PID Controller associated with the Cold Product Recorder RESET us T This completes CPRC program options Ie to return to main display or to return to start of FUNCTION MENU Revision 3 0 Section 5 9 5 2 2 CPRC Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to parameters which affect the operation of the CPRC All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt FUNCTION SETUP With FUNCTION
61. dges underneath the plastic retainer clips Swing the pen arm assembly closed and tighten the knurled lug 3 3 Keypad Located on the front chart plate of the unit is the USER KEYPAD From here access to the program parameters can be gained A description of each of the keys is as follows ESC RESET 5 B B S z H S a Up Arrow Key Used to move through menus or increase a value Down Arrow Key Used to move through menus or decrease a value Left Arrow Key Used to move through menus or digits of a parameter Scroll Right Arrow Key Used to move through menus or digits of a parameter Escape Key Used to cancel a flashing program prompt Reset Key Will jump from within programming menus to the standard operating display Display Key Allows access to display menu options STLR setpoints and additional as activated Modify Key Allows changes to be made to a currently displayed parameter HART Chart Key Allows access to the Change Chart Routines Run mode and Chart parameters Program mode ENTER Revision 3 0 Enter Key Locks in changes made to a parameter Section 3 2 3 4 User Display 10 20 30 40 DIVERT SETPOINTS O O L B gt Figure 2 Keypad Display Also located on the front chart plate is the User Display From here data such as a digital readout of the STLR temperature value may be viewed Two options exist for the display CONTINUOUS DISPLAY and SEQUENCE DISPLAY When i
62. e For troubleshooting purposes it is possible to activate the following STLR Output recording SFLR Output recording CPRC Output recording HWC Input recording HWC Output recording Depending on instrument configuration it may be necessary to disable one of the standard pens prior to activating one of the optional pens Only one function may be performed per color Ifall pens are in use an existing recording pen must be toggled for the temporary pen 7 5 1 Recording Pens Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 5 2 Recording Pens Shunt Position PROGRAM MODE Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation Revision 3 0 Section 7 45 From the Normal Display Icy key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line Icy key Icy Z following is visible on the user display until the CONFIGURE lt gt RECORDING PENS With RECORDING PENS shown in the lower display line IEY key S EY iania to choose desired RECORDING PEN to begin programming Once all parameters for a specific simulated variable have been programmed the unit will RESET automatically scroll to the next available function Icy will return to the normal display will continue to advance through the next parameter set Ava
63. e to choose is to save Definition This parameter defines the HWC ON OFF hysteresis deadband value TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION RESET This completes HWC ON OFF control program options Icy to return to main display or to return to start of CONTROLLER SETUP MENU Revision 3 0 Section 6 22 6 3 2 HWC Controller PID Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the HWC control related parameters Access is gained as follows From the Normal Display press the Ie key until the following is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line Ie key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has key until HWC is flashing key to select Available parameters are HWC CONTROL TYPE DIRECT REVERSE E 1S fr to change or to choose to save Definition This parameter selects the control action for the PID Controller associated with the Hot Water Direct Cooling Reverse Heating TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 23 HWC OUT UPPER LIMIT 1 THROUGH 100 ENTER Ie to change to choose Is to save Definition This parameter establishes a maximum limit for the HWC PID controller mA output TO ADVANCE TO NEXT SELECTION HWC OUT ON ERROR
64. e the NEW BLANK CHART onto the AV 9900 at this time proceed to step 7 to re start chart EAE to initiate the Chart New sequence Display will show CHART ROTATION CONT HOLD NEW IS FUNCTION KEY directly beneath NEW S to retun to normal display A new chart will begin to print Data from the time Chart Hold was initiated is being recorded to memory Chart will begin printing at an accelerated speed until all data and events have been transfered from memory to the chart and real time has again been reached How Do I Change an STLR Diversion Setpoint Up to five STLR diversion setpoints may be pre programmed into the AV 9900 See section 5 4 1 If only one setpoint is programmed single divert the option as described below will not apply Refer to Section 5 4 1 for further information on how to activate additional setpoints D NOTE Choosing an alternate diversion setpoint may be done in either PROGRAM or RUN 1 2 3 mode If performed in Program mode the change will not take effect until returning the unit to Run mode Icy key to activate Diversion Setpoint Select Display will show STLR SETPOINT SELECT XXX XXX XXX XXX XXX The current setpoint will be flashing Revision 3 0 Section 4 4 Icy Function Key directly under desired setpoint value 5 New setpoint will be selected display will return to normal mode 6 Ifselected green pen will move from recording previous setpoint to recording new diversion set
65. ection 6 20 HWC SP DISPLAY TAG USER ENTERED TEXT NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the HWC ON OFF setpoint TO ADVANCE TO NEXT SELECTION ENTER Icy to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the HWC ON OFF setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION HWC NUMBER SETPOINTS 0 THROUGH 1 ENTER Icy to change to choose Ie to save Definition This parameter determines whether the ON OFF controll is active or not A 0 de selects the controller while a 1 will bring up the remainder of options D NOTE Toggling this value will immediately move to the STLR menu system Given we are making a change that may adversely affect the system the user is reminded to verify the STLR setpoints before proceeding D NOTE If option set to 0 no menu choices present beyond this point TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 21 HWC SP1 VALUE Y UNITS Y Setpoint Value Units F or C as chosen in setup ENTER Icy to change to choose iS to save Definition This parameter defines the HWC ON OFF setpoint value HWC SP1 HYSTERESIS Y UNITS Y Proportional Band Value Units F or C as chosen in setup ENTER iS to chang
66. ed when we are ready to start a new processing run A new chart will be started complete with new scales As the unit will print scales time and date information it is not necessary to record any of that information manually 1S Ps in 1 key to initiate Start Chart routine 2 Display will show START NEW CHART O YES N ESC RESET 3 Icy YES Or to cancel Revision 3 0 Section 4 1 Chart will start to print Scale and time information will begin at top of current hour Ex Currently 4 15 pm chart started time mark will begin at 4 00 pm Chart will print at increased speed until real time is achieved Data recorded to memory from the time Start Chart YES was selected will be printed to chart During this period where chart is catching up to realtime all legal functions are active and display illustrates current system activity and temperature 4 1 3 Hold Chart Printing The Hold Print routine is generally used when we are currently in a processing run but wish to stop the chart so that manual information may be recorded to the chart without interference from the moving print head assembly The AV 9900 will continue to monitor all legal controls with the user display remaining in full operation Ifa diversion event occurs legal actions will be initiated and the event will be recorded to memory The AV 9900 may remain in the Hold sequence for up to 5 minutes When exiting the Hold sequence the chart printing will be accele
67. eral Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display IY key until the following is visible SELECT lt gt TESTS With TESTS shown in the lower display line Icy key is J To select the desired test With desired test shown in the lower display line Ie key and follow system prompts Available tests are as follows RELAYS Used to verify that all mechanical relays Optional as well as the mainHTST logic relay are working DISPLAY Used to verify operation of user display KEYPAD Used to verify operation of keypad LEDS Used to verify operation of LED s A D ADC FAIL COUNT FACTORY USE ONLY A D RAW HEX COUNTS FACTORY USE ONLY Revision 3 0 Section 8 1 CAL ED INPUT VALUES FACTORY USE ONLY mA OUTPUTS Verify mA output is functional Follow individual system prompts to initiate and complete desired test Revision 3 0 Section 8 9 Program Reference Calibration Menu AN CAUTION As certain tests may take control of the AV 9900 switching outputs be sure that a safe condition exists before proceeding DO NOT attempt while processing 9 1 Calibration Menu 9 1 1 Calibration Shunt Position RUN MODE No calibration adjustments are available while unit is in the RUN mode 9 1 2 Calibration Shunt Position PROGRAM MODE While in the RUN MODE Instrument Calibration may be performed for calibration or troubleshooting purp
68. he CPRC PID Controller mA output TO ADVANCE TO NEXT SELECTION CPRC OUT ON ERROR 0 THROUGH 100 ENTER is to change to choose Ie to save Definition In the event of an error condition the Controller Output may be forced to a percentage of signal This will ensure a safe condition during the error period Ex Air To Open valve 0 will ensure valve stays closed TO ADVANCE TO NEXT SELECTION CPRC OUT SLEW RATE MIN ENTER Ie to change to choose Icy to save Definition This parameter establishes the Slew Rate for the Cold Product PID Controller It s function is to force the controller output to slowly ramp to avoid a rapid start up Ex 60 MIN 1 per Second TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 11 CPRC OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the CPRC PID Control Output TO ADVANCE TO NEXT SELECTION CPRC OUT DECIMAL POS 0 THROUGH 3 ENTER is to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the CPRC PID Control Output as shown on the user display TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 12 CPRC MANUAL ACTUATOR Revision 3 0 NONE OFF ON CONTINUOUS ANY ALARM INSTRU
69. he current character The and on the current character selection line The and keys will change the line of characters displayed for selection Once the cursor is positioned on the desired character keys will move the cursor left and right Ss key will store the desired character in the lower line the block character will move to the next position on the second line and the character selection line which contains the next character will be displayed with the cursor positioned on that character ESC e While in Character Selection Ie key exits Character Selection and return the unit to ESC Character Modify where selection of another character may be made or Ie again exits Modify e While in Character Selection key after modifying a character will exit Character Selection and the new string will be displayed and entered into memory 3 5 3 Changing Choices e Ifthe setting is a YES NO choice the YES NO choice line will be displayed and the current choice will blink The Selecting the choice and will exit Modify with the string displayed and entered into memory Some YES NO parameter choices are initialized to NO When changing to YES the F ENTER unit may automatically advance to the next parameter upon ice fare keys will switch the selection between YES and NO e Ifthe setting is one of a list of choices the choice line containing the current choice will be displayed and the current choice will blink
70. he type of SECONDARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIS RANGE LOW x Revision 3 0 Section 7 24 ENTER Icy to change to choose Ie to save Definition This parameter selects the low range to be used for SECONDARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIS RANGE HIGH X ENTER Icy to change to choose Ie to save Definition This parameter selects the high range to be used for SECONDARY simulated input TO ADVANCE TO NEXT SELECTION STLR SIS PERIOD X ENTER Ie to change to choose Icy to save Definition This parameter selects the period to be used for SECONDARY simulated input TO ADVANCE TO NEXT SELECTION SFLR SIP TYPE OFF NO INPUT SINE WAVE SAWTOOTH SQUARE WAVE SPIKES Revision 3 0 Section 7 25 TS change UF 1S fre to change to choose to save Definition This parameter selects the type of SFLR simulated input TO ADVANCE TO NEXT SELECTION SFLR SIP DECIMAL POS X ENTER Icy to change to choose Icy to save Definition This parameter selects number of decimal places to be used for SFLR simulated input SFLR SIP DISPLAY TAG USER ENTERED TEXT NOTE Refer to General Instrument Operation Modifying Text for information on this operation TO ADVANCE TO NEXT SELECTION Definition This text parameter defines the SFLR tag that is shown on the user display lt SFLR SIP RANGE LOW X ENTER Ie to change to c
71. hoose Ie to save TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 26 Definition This parameter selects the low range to be used for SFLR simulated input TO ADVANCE TO NEXT SELECTION SFLR SIP RANGE HIGH X ENTER ice to change to choose ice to save Definition This parameter selects the high range to be used for SFLR simulated input TO ADVANCE TO NEXT SELECTION SFLR SIP PERIOD X ENTER Is to change to choose Icy to save Definition This parameter selects the period to be used for SFLR simulated input TO ADVANCE TO NEXT SELECTION CPRC SIP TYPE OFF NO INPUT SINE WAVE SAWTOOTH SQUARE WAVE IE e o change EP E io noose IPB to change to choose to save Definition This parameter selects the type of CPRC simulated input TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 27 CPRC SIP DECIMAL POS X ENTER Ie to change to choose Icy to save Definition This parameter selects number of decimal places to be used for CPRC simulated input TO ADVANCE TO NEXT SELECTION CPRC SIP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the CPRC tag that is shown on the user display CPRC SIP RANGE LOW X ENTER is to change to choose is to save Definition This parameter selects the low range to be used for CPRC simulated input TO ADVAN
72. ilable parameters are STLR INP PEN TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the STLR tag that is printed on the chart scale TO ADVANCE TO NEXT SELECTION STLR INP DECIMAL POS X ENTER iS to change to choose Icy to save Definition This parameter selects the decimal places for the STLR chart scale Revision 3 0 Section 7 46 TO ADVANCE TO NEXT SELECTION STLR INP ZONE LOW DIVISION x ENTER Is to change to choose Ie to save Definition This parameter determines the start of chart scale MUST REMAIN AT 0 TO ADVANCE TO NEXT SELECTION STLR INP ZONE HIGH DIVISION x ENTER Ie to change to choose Ie to save Definition This parameter determines the end of chart scale MUST REMAIN AT 100 TO ADVANCE TO NEXT SELECTION STLR INP ZONE LOW VALUE x ENTER Icy to change to choose Icy to save Definition This parameter determines the start of chart scale value Follows Pasteurized Milk Ordinance guidelines for recording charts TO ADVANCE TO NEXT SELECTION STLR INP ZONE HIGH Revision 3 0 Section 7 47 VALUE X ENTER Ie to change to choose Ie to save Definition This parameter determines the end of chart scale value Follows Pasteurized Milk Ordinance guidelines for recording charts TO ADVANCE TO NEXT SELECTION STLR INP INTERVAL X DIVIS
73. ill be displayed ENTER Ie to change to choose Ie to save Definition This parameter allows a correction factor to be added to the SFLR Input Values It is used to correct discrepancies between the actual Flow Rate value and the value that displays prints to the chart TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 28 SFLR CONTROLLER TYPE PID ON OFF 1 sa change or 2 rs choose BF ES to change or to choose to save Definition This parameter allows the user to choose the type of control action applied to the SFLR control output TO ADVANCE TO NEXT SELECTION SFLR CURRENT OUTPUT 1 THROUGH 4 d NOTE This parameter only active if PID chosen as control type ENTER is to change to choose Ie to save Definition This parameter will tie a PID control output to one of the available 4 20 mA outputs A mA output board MUST be present be sure no other functions utilize the same re transmit TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 29 SFLR OUT RECORDING RED BLACK BLUE GREEN NOT RECORDED IS e o crose ID P to change or to choose to save Definition This parameter when active will record the resulting output of the SFLR PID Controller if controller is active TO ADVANCE TO NEXT SELECTION SFLR OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy
74. ion 7 53 Example Range 0 40 Divisions set to 20 Chart scale equally printed at division 0 20 and 40 TO ADVANCE TO NEXT SELECTION SFLR INP ERROR POSN DIVISIONS x ENTER Ie to change to choose Ie to save Definition This parameter determines where the pen will be positioned on an error condition TO ADVANCE TO NEXT SELECTION RESET This completes SFLR INP pen setup Icy to return to normal display or Icy with next parameter set to continue CPRC INP PEN TAG USER ENTERED TEXT Revision 3 0 Section 7 54 D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the CPRC tag that is printed on the chart scale ONG CPRC INP DECIMAL POS X ENTER Is to change to choose Ie to save Definition This parameter selects the decimal places for the CPRC INP chart scale TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION CPRC INP ZONE LOW DIVISION x ENTER Icy to change to choose Ie to save Definition This parameter determines the start of chart scale MUST REMAIN AT 0 TO ADVANCE TO NEXT SELECTION CPRC INP ZONE HIGH DIVISION x ENTER Icy to change to choose Icy to save Definition This parameter determines the end of chart scale MUST REMAIN AT 100 Revision 3 0 Section 7 55 TO ADVANCE TO NEXT SELECTION CPRC INP ZONE LOW VALUE X ENTER I amp J to change
75. ions for CPRC input programming CPRC INPUT TYPE RTD Ma Is IE E o croose LP to change to choose to save Definition This parameter selects the CPRC input type TO ADVANCE TO NEXT SELECTION CPRC INP RTD TYPE PT 100 00385 DIN PT 100 00392 USA PT 100 00392 SAMA NI 100 D NOTE Shown ONLY if input type is RTD S IE E o cose IF to change to choose to save Definition This parameter selects the CPRC input type TO ADVANCE TO NEXT SELECTION CPRC INP DISPLAY TAG Revision 3 0 Section 7 14 USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the CPRC Input Tag that is shown on the user display TO ADVANCE TO NEXT SELECTION CPRC INP DECIMAL POS X ENTER Ie to change to choose Ss to save Definition This parameter selects active decimal places for the CPRC user display ica CPRC INP RANGE LOW X D NOTE Not shown if input type RTD TO ADVANCE TO NEXT SELECTION Definition This parameter selects low input range for the CPRC input Typical setting is 4 00 mA MUST match output of sensor TO ADVANCE TO NEXT SELECTION CPRC INP RANGE HIGH X D NOTE Not shown if input type RTD Definition This parameter selects high input range for the CPRC input Typical setting is 20 00 mA MUST match output of sensor Revision 3 0 Section 7 15 T
76. is visible MODIFY lt gt CHART CONFIGURATION Icy key The following parameters will now be visible on the user display CHART TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This parameter is used as an identification tag It appears on the outside edge of the chart TO ADVANCE TO NEXT SELECTION CHART SPEED 6 HOURS 8 HOURS 12 HOURS 24 HOURS D NOTE The U S Pasteurized Milk Ordinance requires a 12 hour chart rotation for all milk pasteurization operations Operations such as juice pasteurization may allow alternate rotation speeds Be sure to verify with your local agent prior to making changes to rotation time IE E in Ea e ES to change or to choose to save Definition This parameter allows selection of the chart rotation time TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 11 MAJOR TIME PERIODS XX D NOTE If unit has been programmed at the Factory for a Pasteurized parameter MUST Period will be printed at Milk Ordinance regulated product this remain at 12 One Major Time each hour ENTER Ie to change to choose ice to save Definition This parameter allows selection of the chart Major Time Periods A Major Time Period is a dark line with pen scales printed to the chart that divides the chart to sections Ex 12 majors on a 12 hour rotation 1 major per hour Ie
77. is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line is key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has SFLR CONTROL TYPE DIRECT IS b 1S fee to change or to choose to save Definition This parameter selects the control action for the ON OFF Controller associated with the Cold Product Direct Cooling Reverse Heating TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 31 SFLR OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the SFLR ON OFF Control Output TO ADVANCE TO NEXT SELECTION SFLR CONTROL TUNING YES NO Ue edar Ch Ela e ES to change or to choose to save Definition This parameter determines if SFLR Controller ON OFF tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION SFLR SETPOINT CHANGE YES NO 1 eaae Elh 2 ts choose BF ES to change or to choose to save Definition This parameter determines if SFLR Controller ON OFF Setpoint is accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 32 SFLR SP DISPLAY TAG USER ENTERED TEXT
78. ividual Be sure to read each of these notations For additional service set up questions you may call your authorized Anderson Distributor In addition you may reach Anderson Technical Services directly at the following numbers Phone 518 922 5315 or 800 833 0081 Fax 518 922 8997 or 800 726 6733 Revision 3 0 Section 1 1 1 2 AV 9900 Description The AV 9900 High Temperature Short Time Controller provides all USPHS required functions associated with recording pasteurized product temperature signaling the flow diversion valve F D V and recording the Flow Diversion Valve position Addition features allow for multiple diversion set points recording active setpoint cold product recording with optional control and hot water control 1 3 AV 9900 Features 1 3 1 Hot Product Temperature Sensor The Hot Product Sensor is a dual element 1000ohm Resistance Temperature Detector RTD The Primary RTD supplies the recording thermal limit signal input with the Secondary RTD supplying a verification signal Sensors are available with a wide variety of sanitary connections featuring a 5 1 2 or 7 1 4 probe length Provision for the Health Authority Seal on the stainless steel conduit housing provides separate servicing of the probe and ease of installation Overall response characteristics allow for cable runs of up to 500 feet Chart ranges are programmable and are factory set to meet all Pasteurized Milk Ordinance PMO requi
79. king modifications it is recommended that you record current settings 5 1 Function Setup Menu STLR The following section STLR Safety Thermal Limit Recorder will illustrate the various programming options related to this function 5 1 1 STLR Shunt Position RUN MODE While in the RUN MODE changes may be made as to which parameters display on the user screen All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display is key until the following is visible SELECT lt gt FUNCTION SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX J NOTE XXXX will be vary depending on which options the unit has Revision 3 0 Section 5 1 snaa nane a PE key until STLR is flashing then key to select Available parameters are STLR INP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Ie to change to choose Ie to save Definition This parameter when active will display the temperature inputs from the Hot Product Probe to the user display TO ADVANCE TO NEXT SELECTION STLR INPUT DISPLAY BOTH YES NO d NOTE This parameter not show
80. lor Select a color will allow the user to define the color of choice in the next menu option TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 11 MAJOR LINE PEN COLOR BLUE GREEN RED BLACK J NOTE If previous parameter set to Match Scale Color this menu option not active IE SJ choose IS E to change or to choose to save Definition This parameter allows selection of the color for the Major Time line printed to the chart TO ADVANCE TO NEXT SELECTION MINOR LINE PEN COLOR MATCH SCALE COLOR SELECT A COLOR IS e J o coose ES fr to change or to choose to save Definition This parameter allows selection of the color for the Minor Time line printed to the chart Each pen has a color associated with it Match scale color will use this color Select a color will allow the user to define the color of choice in the next menu option TO ADVANCE TO NEXT SELECTION MINOR LINE PEN COLOR BLUE GREEN RED BLACK Revision 3 0 Section 11 J NOTE If previous parameter set to Match Scale Color this menu option not active gal opera cal en coer Maia to change or to choose to save Definition This parameter allows selection of the color for the Minor Time line printed to the chart TO ADVANCE TO NEXT SELECTION TIME PEN COLOR BLUE GREEN RED BLACK 1 ne Jo choose IS EI to change to choose to save Definition This parameter all
81. ly from Anderson or from an Anderson distributor representative or reseller and are extended only to the first buyer thereof who purchases them other than for the purpose of resale Warranty These products are warranted to be free from functional defects in materials and workmanship at the time the products leave the Anderson factory and to conform at that time to the specifications set forth in the relevent Anderson instruction manual or manuals sheet or sheets for such products for a period of two years THERE ARE NO EXPRESSED OR IMPLIED WARRANTIES WHICH EXTEND BEYOND THE WARRANTIES HEREIN AND ABOVE SET FORTH ANDERSON MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE WITH RESPECT TO THE PRODUCTS Limitations Anderson shall not be liable for any incidental damages consequential damages special damages or any other damages costs or expenses excepting only the cost or expense of repairs ore replacement as described above Products must be installed and maintained in accordance with Anderson instructions Users are responsible for the suitability of the products to their application There is no warranty against damage resulting from corrosion misapplication improper specifications or other operating condition beyond our control Claims against carriers for damage in transit must be filed by the buyer This warranty is void if the purchaser uses non factory approved replacement parts and supplies or if the purcha
82. m change 7 Icy to return to normal display 8 Controller will move to selected output percentage 4 4 How Do I Modify a Controller Setpoint The Cold Product Hot Water and Safety Flow Controllers each have an associated operating setpoint This setpoint represents the value desired for operation of this portion of the process The same method applies whether the controller is set for PID mode of operation modulating 4 20 mA output or On Off mode of operation Relay D NOTE A menu option exists for selecting whether or not setpoint changes may be made from the RUN mode If set to NO setpoint changes may only be made under the appropriate Controller Setup Menu while in the Program mode If set to YES setpoints may be modified as shown in the upcoming section To toggle this function refer to the appropriate CP HW or SF Controller Setup Menu in section 5 1 From normal display Ie until showing MODIFY SETPOINT VALUES 2 is to enter modify menu until proper controller is selected CP HW or SF 4 ice to enter modify mode 5 I amp J to make change to setpoint value 6 Ie to program change Revision 3 0 Section 4 5 S 7 to return to normal display 8 Controller will move to selected setpoint 4 5 How Do I Modify Controller PID Tuning Parameters D NOTE A menu option exists for selecting whether or not PID Tuning Parameter changes may be made from the RUN mode If set to NO changes may only be made under
83. meters When the operator selects a new STLR diversion set point the corresponding Hot Water Controller is automatically selected Again Hot Water Control set points and PID tuning parameters would have been pre programmed 1 3 7 Safety Flow Limit Record Control The AV 9900 may be configured to receive an input from a Sanitary Flow Meter for the purpose of controlling the pasteurization loop flow rate via Meter Based Timing This function may be specified at time of order or upgraded in the field at a later date A factory set scale has been programmed for the recording pen per FDA Food amp Drug Administration guidelines Data will be recorded in color allowing easy interpretation when reviewing chart information In addition to the recorded flow rate on the chart an event pen is also present on the outer chart area This event pen indicates when the system has gone below Loss of Signal setpoint High Flow setpoint or is in proper flow These alarm conditions directly switch on board mechanical relays Contacts of the relays interface with the Legal Flow Control unit allowing for auto system divert in the event of an alarm condition An optional PID Loop Control function can be specified at time of order or upgraded at a later date in the field This function will receive its input from the same flow meter signal feeding the recording pen In turn a desired set point may be programmed with output signals interfacing to the pump
84. n 5 11 CPRC INP DISPLAY OPT IN BOTH MODES IN CONTINUOUS IN SEQUENTIAL NOT DISPLAYED ENTER Icy to change to choose Icy to save Definition This parameter when active will display the RAW Cold Product Temperature input value TO ADVANCE TO NEXT SELECTION CPRC INP CORRECTION X UNITS d Note Units will be as selected in Program Mode ENTER is to change to choose Icy to save Definition This parameter allows a correction factor to be added to the Cold Product input value It is used to correct discrepancies between the actual cold product value and the value that prints to the chart TO ADVANCE TO NEXT SELECTION CPRC CONTROLLER TYPE PID ON OFF US ind S oe 2 eon DOT ES to change or to choose to save Definition This parameter allows the user to choose the type of control action applied to the CPRC control output TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 12 CPRC CURRENT OUTPUT 1 THROUGH 4 d NOTE This parameter only active if PID chosen as control type ENTER Ss to change to choose Icy to save Definition This parameter will tie a PID control output to one of the available 4 20 mA outputs A mA output board MUST be present be sure no other functions utilize the same re transmit TO ADVANCE TO NEXT SELECTION CPRC OUT RECORDING RED BLACK BLUE GREEN NOT RECORDED eg ll Parry al en caer a to change or to choose to save
85. n continuous mode the selected parameter is viewable at all times on the display This is the required mode for completion of the Appendix I Pasteurized Milk Ordinance testing While in sequence mode various parameters scroll over the screen at a timed interval 3 4 1 Display Continuous Mode 1 Operation may be done with Security Mode Shunt in either position no changes required 2 IEY key twice you will see MODIFY lt gt DISPLAY PARAMETERS 3 IEY key once 4 If CONTINUOUS is not already flashing IEY key ENTER 5 With CONTINUOUS flashing Icy key once RESET 6 ice peser key once to return to the main display 7 I amp J until STLR INP is displayed this is the digital display of Hot Product Temperature Revision 3 0 Section 3 3 3 4 2 Display Sequence Mode 1 Operation may be done with Security Mode Shunt in either position no changes required 2 IEY key twice you will see MODIFY lt gt DISPLAY PARAMETERS 3 IEY key once 4 If SEQUENCE is not already flashing Ie key ENTER 5 With SEQUENCE flashing IEY key once US fo i 6 key once to return to the main display 3 4 3 Sensor Balance LED s Located directly above the blue user feedback display are the Sensor Balance LED s The Anderson Hot Product Temperature probe utilized for the STLR input contains two resistance temperature detector elements These elements provide the temperature input to the STLR portion of the system
86. n if STLR INP DISPLAY OPT set to NOT DISPLAYED 5 ENTER Icy to change e or to choose Ie to save Definition If STLR Input is being displayed this parameter selects whether both input Primary and input 2 Secondary are displayed or if only input 1 Primary is displayed STLR INP CORRECTION XOF D NOTE C shown if unit set for Celsius ENTER Ie to change to choose Icy to save Definition This parameter allows a correction factor to be added to the STLR Input Values It is used to correct discrepancies between the actual temperature value and the value that prints to the chart TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 2 STLR OUT DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose ley to save Definition This parameter displays as ON or OFF on the user display It is based on meeting the requirement of Diversion Setpoint Deadband May or may not indicate forward flow condition dependent on presence of SFLR function TO ADVANCE TO NEXT SELECTION STLR SP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER is to change to choose Icy to save Definition This parameter when active will display the CURRENTLY ACTIVE Diversion Setpoint i RESET NES T This completes STLR program options iS to return to main di
87. nction SFLR Function Always present First available option Second available option Third available option Depending on the features ordered there will be either One Two or Three stacked input cards Unless specified at time of order all programming and jumper selections have been pre set at the factory Note The following chart outlines board locations for nput s only Board Location _ Location LEFT In HSE apt Channel LEFT Input Channel First In Hot a Input 1 ALWAYS Cannot change Second Stacked on top of first Input 3 mA or RTD RIGHT Input Channel _ Input Channel Hot ee Input 2 ALWAYS Cannot change Input 4 mA or RTD Third Stacked on top of second Input 5 mA or RTD Each input card has a set of jumpers which determine the location within the instrument Board one two or three For ease of wiring it may be necessary to remove cards Locating JU13 and JU14 near the top of each card will indicate which position they should be re installed into the unit Board Jumper Jumper Position JUI3 JU14 Input 5 Not Used TOP lt Board 3 om mame Input 3 Input 4 MID or TOP lt Board 2 ime om Input 1 Input 2 BOTTOM Board 1 mE o mE Figure 5 Input Card Details Revision 3 0 Section 2 2 5 3 Hot Product Probe Input Board Wiring The Hot Product Probe will always terminate at the bottom furthest in in
88. nition This parameter defines the CPRC PID controller Proportional Band value TO ADVANCE TO NEXT SELECTION Section 6 16 CPRC INTEG BAND Y_ UNITS Y Integration Value Units F or C as chosen in setup ENTER Ie to change to choose Icy to save Definition This parameter provides the Integral value used in the PID control algorithm TO ADVANCE TO NEXT SELECTION CPRC AUTO RESET Y REPEATS MIN Y Auto Reset Value ENTER Icy to change to choose Icy to save Definition This parameter provides an Automatic Reset value used by the PID algorithm CPRC RATE Y MINUTES Y Rate Value ENTER Icy to change to choose Icy to save Definition This parameter provides a Rate value used by the PID algorithm TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 17 ons LS nd This completes CPRC Controller program options to return to main display or to return to start of CONTROLLER MENU Revision 3 0 Section 6 18 6 3 Controller Setup Menu HWC The following section HWC Hot Water Controller will illustrate the various programming options related to this function 6 3 1 HWC Controller ON OFF Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the HWC control related parameters Access is gained as follows From the Normal Display press the is key until the following is visible SELECT lt gt CONTROLL
89. nition This text parameter defines the tag that is shown on the user display for the STLR Diversion setpoint TO ADVANCE TO NEXT SELECTION STLR SP DECIMAL POS 0 THROUGH 3 ENTER Is to change to choose Icy to save Definition This parameter determines the active number of decimal places shown for the STLR Diversion setpoint as shown on the user display TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 2 STLR NUM SETPOINTS 1 THROUGH 5 ENTER Icy to change to choose Is to save Definition This parameter determines the number of active STLR Diversion Setpoints D NOTE Choosing an EQUAL number of STLR Diversion Setpoints and HWC s Hot Water Controllers will tie a unique HWC program set to each Diversion Setpoint This allows PID Hot Water Controller tuning to vary in settings for each of the individual STLR Diversion Setpoints TO ADVANCE TO NEXT SELECTION STLR SPX VALUE Y_UNITS X Diversion Setpoint 1 through 5 Y Setpoint Value Units F or C as chosen in setup ENTER Icy to change to choose Ie to save Definition This parameter is one of the 5 available Diversion Setpoints entered in either units of F or C STLR SPX DEADBAND Y UNITS X Diversion Setpoint through 5 Y Deadband Value Units F or C as chosen in setup ENTER Icy to change to choose Icy to save Definition The Deadband parameter is added to its corresponding Diversion Setpoint Forward Fl
90. on 5 26 SFLR INPUT NUMBER 0 THROUGH 8 ENTER Ie to change to choose Icy to save Definition This parameter tells the unit which of the possible eight inputs is tied directly to the Flow Meter TO ADVANCE TO NEXT SELECTION SFLR INPUT USAGE NORMAL SIMULATED IE M sa change or 2 ro choose BF ES to change or to choose to save Definition This parameter selects NORMAL run mode with a SIMULATED run mode option for demonstration purposes IRF lt SFLR INP TRANSMIT TO CURRENT OUTPUT X d NOTE X Current output 0 4 Be sure current output selected is not used by another function ENTER Icy to change to choose Icy to save Definition This parameter allows the SFLR Input signal to be sent out as a 4 20 mA retransmission signal TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 27 SFLR INPUT RECORDING RED BLACK BLUE GREEN NOT RECORDED US tid OTM DE to change or to choose to save Definition This parameter if active allows the input from the Flow Rate to be printed to the chart Default Black TO ADVANCE TO NEXT SELECTION SFLR INP DISPLAY OPT IN BOTH MODES IN CONTINUOUS IN SEQUENTIAL NOT DISPLAYED ENTER is to change to choose Icy to save Definition This parameter when active will display the Flow Rate input value TO ADVANCE TO NEXT SELECTION d NOTE Units as programmed w
91. on an error condition TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION HWC OUT CO TYPE 0 20 mA Revision 3 0 Section 7 42 4 20 mA Is IE E o croose LP to change to choose to save Definition This parameter selects the type of HWC Output Signal Retransmission TO ADVANCE TO NEXT SELECTION HWC OUT DECIMAL POS X ENTER is to change to choose Ie to save Definition This parameter selects the decimal place to be used if output signal displayed or recorded TO ADVANCE TO NEXT SELECTION HWC OUT RANGE LOW x ENTER Icy to change to choose Ie to save Definition This parameter selects the range low to be used by output signal Typically matches low end of HWC chart range TO ADVANCE TO NEXT SELECTION HWC INP RANGE HIGH x Revision 3 0 Section 7 43 ENTER Icy to change to choose Ie to save Definition This parameter selects the range high to be used by output signal Typically matches high end of HWC chart range TO ADVANCE TO NEXT SELECTION HWC INP ERROR VALUE X ENTER I amp J to change to choose I amp J to save Definition This parameter selects the resulting output signal upon an error condition TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 44 7 5 Configuration Menu Recording Pens This section outlines configuration of the recording pens for the following STLR Input and Event STLR Setpoint SFLR Input and Event CPRC Input D Not
92. or both a 4 20 mA input wired to the LEFT or RIGHT of an input card NOTE Before completing wiring determine whether mA input from sensor is Powered or Un powered This can be accomplished by placing a meter DC Volts position across the two sensor leads Ifa voltage is observed the signal is said to be Powered Wiring can go directly to the mA input of the associated card If NO voltage is present a loop power supply must be utilized If AV 9900 ordered with Transmitter Power Supply option refer to next section for wiring If external customer supplied power supply to be utilized final wiring termination s will be as follows JU7 JU8 JUG m POT e JU2 JUS mm o om m JU15 JU16 TBI I V V VV T2 Figure 9 mA Input Card Wiring All conditioning jumpers have been pre set at the factory Proper positions have been noted on the above diagram Revision 3 0 Section 2 2 5 7 Transmitter Power Supply Wiring If supplied with the transmitter power supply option connections will be located near top of unit Refer to the circuit board locations diagram for assistance in locating the board Wiring connections to a transmitter will be as follows TBI Transmitter Power DIDID Supply y Two Wire Transmitter Transmitter Power Supply ae E DIDID D TB2
93. oses Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy i key until the following is visible SELECT lt gt CALIBRATION With CALIBRATION shown in the lower display line is key iS the desired procedure To select With desired procedure shown in the lower display line IEY key and follow system prompts Available calibrations are as follows mA OUTPUTS Allows calibration of current outputs SOLENOID ADJUSTMENT FACTORY PROCEDURE CHART CALIBRATION Allows calibration of pen zero and span PARAMETER DEFAULTS Initiates DEFAULT values ERASES ALL FACTORY PROGRAMMING INPUT CALIBRATION CONSULT FACTORY BEFORE PROCEEDING Revision 3 0 Section 9 1 10 Program Reference Model amp Revision Menu 10 1 Model amp Revision Menu 10 1 1 Model amp Revision Shunt Position RUN MODE PROGRAM MODE From the Normal Display Ie key until the following is visible SELECT lt gt MODEL AND REVISION With MODEL AND REVISION shown in the lower display line IEY key RESET to view Model and Software Revision IY to return to normal display Revision 3 0 Section 10 11 Chart Operation and Configuration While in the PROGRAM MODE changes may be made to Chart related parameters Access is gained as follows sir UB Fee vin From the Normal Display key until the following
94. ow is not achieved until the value of Setpoint Deadband has been met A unique TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 Deadband exists for each Diversion Setpoint Values are entered in either units of F or C as determined by setup Values are whole numbers unless decimal places active TO ADVANCE TO NEXT SELECTION D Note Previous two parameters will be repeated for each of the active Diversion Setpoints STLR CURRENT SP 1 THROUGH 5 ENTER IY to change to choose is to save Definition This value allows the selection of currently active STLR Diversion Setpoint while in the STLR Controller Program Menu D NOTE The new Diversion Setpoint does NOT take effect until the unit Program Jumper is moved from PROGRAM to RUN position J NOTE This parameter will not be visible if only ONE Diversion Setpoint is active sons US nd This completes STLR Controller program options to return to main display to return to start of CONTROLLER SETUP MENU Revision 3 0 Section 6 4 6 1 2 STLR Shunt Position RUN MODE While in the RUN MODE only selection of an already programmed Diversion Setpoint may be performed Access is gained as follows From the Normal Display is key until the following is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display CONTROL FUNCTION STLR XXKX XXXX
95. ows selection of the color for the Time printed to the chart TO ADVANCE TO NEXT SELECTION DATE PEN COLOR BLUE GREEN RED BLACK IS e o coose EF to change or to choose to save Definition This parameter allows selection of the color for the Date printed to the chart TO ADVANCE TO NEXT SELECTION CHART TAG PEN COLOR BLUE GREEN RED Revision 3 0 Section 11 5 BLACK IS e S o choose ES Er to change or to choose to save Definition This parameter allows selection of the color for the Chart Tag printed to the chart TO ADVANCE TO NEXT SELECTION ACTION ON NEW CHART NONE JUST CONTINUE PRINT RANGE LIST PRINT SCALES D NOTE If unit has been programmed at the Factory for a Pasteurized Milk Ordinance regulated product this parameter MUST remain at NONE JUST CONTINUE IS e J o croose ID P to change or to choose to save Definition This parameter specifies the action that takes place at the Start New Chart event TO ADVANCE TO NEXT SELECTION RESET This completes Chart program options I to return to main display Revision 3 0 Section 11 12 Appendix I Warranty Information Warranty and Return Statement These products are sold by The Anderson Instrument Company Anderson under the warranties set forth in the following paragraphs Such warranties are extended only with respect to a purchase of these products as new merchandise direct
96. point to chart 4 3 How Do I Place a Controller Into Manual Automatic Mode D NOTE If changes are present that differ from factory setup this option may not be active Consult Anderson Instrument for additional assistance The standard operating state for the Cold Product Hot Water and Flow controllers is Automatic mode If desired to facilitate easier process startup or testing each of the controllers may be placed into Manual mode While in Manual a percentage of output 0 100 may be directly altered by the user This change will immediately influence the resulting controller output remaining at that position until an additional change is made to the Manual Mode Percentage Bumpless transfer is maintained while switching modes to prevent output spikes 4 3 1 Toggling Auto Manual 1 From normal display I amp J until showing XX CONTROLLER AUTO MANUAL XX Active controller CP HW or SF 2 Current output mode Auto or Manual will be flashing Is on US Ev 3 to toggle selection to select Is 4 to return to normal display 5 Manual mode is now actice 4 3 2 Modifying Manual Output Percentage 1 From normal display Icy until showing MODIFY lt gt CONTROLLER OUTPUTS 2 Icy to enter Manual Mode modify menu Revision 3 0 Section 4 4 3 until proper controller is selected CP HW or SF 4 ice to enter modify mode 5 Icy to make change to Manual Mode output percentage 6 Is to progra
97. put card The wiring terminal block of this board has been color coded so as to differentiate it from the remaining cards Termination s to the Hot Product Probe are as follows JU3 ii S 1B2 Ole DIS JU TB1 O O O A Y BLUE RED GREEN WHITE BLACK BROWN Figure 6 Hot Product Input Card Wiring All conditioning jumpers have been pre set at the factory Proper positions have been noted on the above diagram 2 5 4 Hot Product Probe Wiring The Hot Product Sensor is provided with dual removable plugs and a specified amount of six conductor shielded cable If wires are removed for installation purposes they must be re wired properly CAUTION Anderson does not recommend splicing of signal cable The possibility will exist for corrosion leading to intermittent connection or loss of signal If cable length is insufficient it is recommended that a new longer cable be utilized VIBRATION DAMPENER DO NOT DISCARD A small black rubber puck was shipped with the Hot Product Probe It is inside the conduit housing of the sensor and must be removed for wiring This puck prevents terminal blocks from coming loose in high vibration applications RE INSTALL upon completion of probe wiring Once all wiring has been completed a Health Authority Seal must be placed from the cap hole provided around the seal tight grommet This will p
98. rated until the point where real time has again been reached NOTE Chart HOLD may only be initiated while in RUN mode and with chart printing in Real 10 11 Time The period immediately following a NEW CHART routine or a CONTINUE CHART routine forces data to the chart at an accelerated NOT real time mode of recording You must first wait until real time printing is achieved prior to initiating the Hold 1 on to initiate the chart Hold sequence Display will show CHART ROTATION CONT HOLD NEW ioe FUNCTION KEY directly beneath HOLD Display will show CHART ROTATION HOLD The chart is now in a Hold state All current events are being recorded to memory Notations may be made to the chart at this time proceed to step 7 to re start chart PEE a to initiate the Chart Continue sequence Display will show CHART ROTATION CONT HOLD NEW eS FUNCTION KEY directly beneath CONT Is to retun to normal display Chart will begin printing at an accelerated speed until all data and events have been transfered from memory to the chart and real time has again been reached Revision 3 0 Section 4 2 4 1 4 10 11 4 2 Change Chart While Processing PEE on to initiate the chart Hold sequence Display will show CHART ROTATION CONT HOLD NEW ie FUNCTION KEY directly beneath HOLD Display will show CHART ROTATION HOLD The chart is now in a Hold state All current events are being recorded to memory Plac
99. rements In addition criteria of 12 hour rotation linear and 1 F divisions have been met 1 3 2 Diversion Switching Diversion set point circuitry provides for up to five selectable cut in cut out temperatures User configurable parameters exist for displaying the active set point The current set point is recorded to the chart for verification at time of cut in Diversion set point values are easily modifiable upon breaking the Health Authority Seal and entering the system program mode In addition to restricting access to the Run Program shunt jumper the chart plate seal prevents modifications to circuit boards and input output wiring connections Flow Diversion Valve position is indicated by red and green lights on the chart plate in addition to being recorded by an event pen on the outside area of the chart The event pen position is outward for forward flow on all diversion set points Selection of the current diversion set point is accomplished via the front mounted user keypad and display Five function keys become active allowing the user to choose the desired set point 1 3 3 Diagnostic Circuitry The AV 9900 provides fail safe operation via internal self diagnostics of the Hot Product Probe input signals The Primary RTD input signal is continually referenced against the Secondary RTD signal The result is indicated on a series of LED s located just above the user display and labeled Sensor Balance If both RTD elements are in
100. revent unauthorized entry into the Hot Product Probe Revision 3 0 Section 2 Primary RTD G Green Return R Red Common W White Common Removable Plugs Secondary RTD BL Blue Return BK Black Common BN Brown Common Seal Tight gt Grommet Figure 7 Hot Product Probe Wiring 2 5 5 RTD Input Board Wiring Each half right or left of the remaining input cards may be set for either RTD or mA inputs You should first determine which input you will be working with Cold Product or Hot Water it s type RTD or mA and finally which terminal it wires to The following diagram illustrates the wiring and configuration jumper positions for both an RTD wired to the LEFT or RIGHT of an input card Green Red White White Red Green Figure 8 RTD Input Card Wiring All conditioning jumpers have been pre set at the factory Proper positions have been noted on the above diagram Revision 3 0 Section 2 2 5 6 mA Input Board Wiring Each half right or left of the remaining input cards may be set for either RTD or mA inputs You should first determine which input you will be working with Cold Product or Hot Water it s type RTD or mA and finally which terminal it wires to The following diagram illustrates the wiring and configuration jumper positions f
101. rinted on the chart scale TO ADVANCE TO NEXT SELECTION SFLR INP DECIMAL POS X ENTER is to change to choose Ie to save Definition This parameter selects the decimal places for the SFLR INP chart scale TO ADVANCE TO NEXT SELECTION SFLR INP ZONE LOW DIVISION x ENTER Icy to change to choose Ie to save Definition This parameter determines the start of chart scale MUST REMAIN AT 0 TO ADVANCE TO NEXT SELECTION SFLR INP ZONE HIGH DIVISION x ENTER Ie to change to choose Icy to save Definition This parameter determines the end of chart scale MUST REMAIN AT 40 DO NOT MODIFY PER FOOD amp DRUG ADMINISTRATION REGULATIONS Revision 3 0 Section 7 52 TO ADVANCE TO NEXT SELECTION SFLR INP ZONE LOW VALUE x ENTER Ie to change to choose Icy to save Definition This parameter determines the start of chart scale value Typically set to a value of 0 TO ADVANCE TO NEXT SELECTION SFLR INP ZONE HIGH VALUE x ENTER Ie to change to choose Ie to save Definition This parameter determines the end of chart scale value Programmed per customer order in units matching either Flow or actual unit value received at 20 mA output state of flow meter IF lt TO ADVANCE TO NEXT SELECTION X DIVISIONS IEY to change to choose IEY to save Definition This parameter determines the frequency at which the scale information will be printed to the chart Revision 3 0 Sect
102. roportional Band Value Units F or C as chosen in setup ENTER is to change to choose Is to save Definition This parameter defines the CPRC ON OFF Hysteresis deadband value TO ADVANCE TO NEXT SELECTION ons US nd This completes CPRC ON OFF control program options to return to main display or to return to start of CONTROLLER SETUP MENU Revision 3 0 Section 6 6 2 2 CPRC Controller PID Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the CPRC Control related parameters Access is gained as follows From the Normal Display press the Is key until the following is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line iS key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has CE 1S key until CPRC is flashing key to select Available parameters are CPRC CONTROL TYPE DIRECT REVERSE US 2 tarda hel esta LE to change or to choose to save Definition This parameter selects the control action for the PID Controller associated with the Cold Product Direct Cooling Reverse Heating TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 10 CPRC OUT UPPER LIMIT 1 THROUGH 100 ENTER Icy to change to choose Icy to save Definition This parameter establishes a maximum limit for t
103. s to change to choose Ie to save Definition This parameter defines the SFLR ON OFF Hysteresis deadband value TO ADVANCE TO NEXT SELECTION RESET This completes SFLR ON OFF control program options Icy to return to main display or to return to start of CONTROLLER MENU Revision 3 0 Section 6 34 6 4 2 SFLR Controller PID Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the SFLR Control related parameters Access is gained as follows From the Normal Display press the is key until the following is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line Ie key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has Jey a srn ing PE key until SFLR is flashing key to select Available parameters are SFLR CONTROL TYPE DIRECT REVERSE B E sa change or 2 ts choose BF ES to change or to choose to save Definition This parameter selects the control action for the PID Controller associated with the Safety Flow TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 35 SFLR OUT UPPER LIMIT 1 THROUGH 100 ENTER Icy to change to choose Ie to save Definition This parameter establishes a maximum limit for the SFLR PID Controller mA output TO ADVANCE TO NEXT SELECTION SFLR OUT ON ERROR 0
104. se relays MUST be utilized Proper system function is not possible utilizing external Loss of Signal and High Flow relays 2 7 Chart Plate Health Authority Seal A through hole lug and post have been provided for installing the Health Authority Seal They are located in the upper right corner of the chart plate Posts For Health Authority Wire Seal Figure 12 Health Authority Seal Revision 3 0 Section 2 10 3 Instrument Operation The AV 9900 is a fully microprocessor driven instrument and posses many options for customizing operation and output This section will detail specifics relating to overall operation of the unit 3 1 Installation of pen cartridge assembly Remove the pen cartridge assembly from its shipping container With mounting tab on the bottom slide the pen cartridge assembly item 2 into the print actuator item 1 PLASTIC CHART SHIELD DO NOT REMOVE PRINT ACTUATOR TRAVERSE CABLE Figure 1 View of Chart Plate Revision 3 0 Section 3 1 3 2 Recording Chart Identification STOP The AV 9900 uses only one style chart Be sure Chart Number 00215401 is being utilized HTST ONLY is printed around the center hub for ease of identification Charts are installed by simply loosening the knurled lug located at the end of the print arm assembly This will allow the entire assembly to swing forward The chart may then be installed taking care to slip e
105. ser attempts to repair the product themselves or through a third party without Anderson authorization Returns Anderson s sole and exclusive obligation and buyer s sole and exclusive remedy under the above warranty is limited to repairing or replacing at Anderson s option free of charge the products which are reported in writing to Anderson at its main office indicated below Anderson is to be advised of return requests during normal business hours and such returns are to include a statement of the observed deficiency The buyer shall pre pay shipping charges for products returned and Anderson or its representative shall pay for the return of the products to the buyer An RMA Return Merchandise Authorization must be obtained from Anderson Customer Service before returning merchandise Approved returns should be sent to Anderson Instrument Co Inc 156 Auriesville Rd Fultonville NY 12072 ATTN Repairs Write RMA number on outside of package also Revision 3 0 Section 12 1
106. splay or t to return to start of FUNCTION MENU Revision 3 0 Section 5 3 5 1 2 STLR Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made as to which parameters display on the user screen in addition to which parameters print to the chart All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT FUNCTION SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has Teun sn nating FF key until STLR is flashing key to select Available parameters are STLR INPUT USAGE NORMAL SIMULATED o aea or 2 so choose BP ES to change or to choose to save Definition This parameter selects NORMAL run mode with a SIMULATED run mode option for demonstration purposes The SIMULATED VARIABLES menu will allow changes such as period and amplitude of the simulated variable to be made TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 STLR INP TRANSMIT TO CURRENT OUTPUT x d NOTE X Current output 0 4 Be sure current output selected is not used by
107. t Data Tag Prior To Making Field Connections Revision 3 0 Figure 3 Power Wiring Section 2 2 5 Signal Input and Output Wiring The following sections illustrate wiring connections for the signal inputs and outputs Prior to performing termination s be sure to review each section as installed components will vary based on the configuration ordered CAUTION Disconnect power to the instrument to prevent electrical shock or component damage 2 5 1 Legal Controls Wiring Wiring to the legal controls FDV Differential Pressure Switch etc is accomplished on the HTST Termination Board The terminal strip wiring utilizes the conventional HTST numbering system for ease of setup Revision 3 0 TIMING PUMP STARTER RELAY FLOW DIVERSION SOLENOID SANITARY DIFFERENTIAL BOOSTER PUMP PRESSURE SWITCH STARTER RELAY TEST HIGH TEST LOW Figure 4 Legal Field Wiring Section 2 2 5 2 Input Card General Information The first step in making wiring termination s is to identify the functions that are present within the unit The data tag on the inside of the unit will show the Matrix Order Number A complete product matrix showing all options has been supplied under the Specifications section of this manual Once functions that are present have been identified the following sections will guide the installer through wiring connections and termination s STLR Function Hot Water Function Cold Product Fu
108. the appropriate Controller Setup Menu while in the Program mode If set to YES changes may be made as shown in the upcoming section To toggle this function refer to the appropriate CP HW or SF Controller Setup Menu in section 5 until display shows SELECT CONTROLLER SETUP 2 ice a then eS 3 Im to select 4 Use and to navigate through associated menu options 5 Ss to modify the desired parameter 6 Icy or to change current value 7 is to save change 8 Icy to return to normal display until controller which you wish to modify is flashing Revision 3 0 Section 4 5 Program Reference Function Setup Menu Within this section parameters that affect operation display printing and other user accessible features are illustrated Functions are defined as follows STLR Safety Thermal Limit Recorder Standard function SFLR Safety Flow Limit Recorder Optional Function CPRC Cold Product Recorder Optional function HWC Hot Water Controller Optional function Prior to entering the programming menus be sure you have reviewed the General Instrument Operation section of this manual Information about Display and Keypad operation is covered as well as instructions for toggling between RUN MODE and PROGRAM MODE Menu options will differ depending on the current operating mode N CAUTION Unless otherwise specified the model AV 9900 HTST will be provided pre programmed from the Factory Prior to ma
109. the instrument configuration STLR SFLR CPRC and HWC input choices may be present ENTER A A until desired choice is flashing then IEY to enter appropriate section Upon viewing all parameters for a selected input the menu will continue to scroll to the next RESET parameter Ie to exit and return to the main system display Available parameters are Revision 3 0 Section 7 7 INPUT FUNCTION STLR Start of menu options for STLR input programming STLR INP DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the STLR Input Tag that is shown on the user display TO ADVANCE TO NEXT SELECTION STLR INP DECIMAL POS ENTER Icy to change to choose Icy to save Definition This parameter selects active decimal places for the STLR user display I IF lt STLR INP LIMIT LOW X D NOTE Factory default parameter value should remain at 0 ENTER Icy to change to choose Icy to save Definition This parameter selects low input range for the STLR input TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 8 STLR INP LIMIT HIGH x D NOTE Factory default parameter value should remain at 63 50 ENTER Icy to change to choose Icy to save Definition This parameter selects high input range for the STLR input TO ADVANCE TO N
110. tion This parameter selects high limit for the HWC input This is a factory default setting TO ADVANCE TO NEXT SELECTION TO ADVANCE TO NEXT SELECTION HWC INPUT 1 CORR 1 X AT x Revision 3 0 Section 7 19 D NOTE This parameter is documented in Instrument Maintenance HWC Input Calibration ENTER Icy to change value to choose Icy to save ENTER Ie to change correction to choose Icy to save Definition This is a correction parameter used for the low end of the HWC input Ie TO ADVANCE TO NEXT SELECTION HWC INPUT 1 CORR 2 X AT x D NOTE This parameter is documented in Instrument Maintenance HWC Input Calibration ENTER Icy to change value to choose is to save ENTER Is to change correction to choose Icy to save Definition This is a correction parameter used for the high end of the HWC input Ie TO ADVANCE TO NEXT SELECTION 1S Fe This completes the HWC Input setup menus to return to the normal display or to continue to the next input selection Revision 3 0 Section 7 20 7 3 Configuration Menu Simulated Inputs Simulated Inputs may be used for demonstration purposes When active a valid input to the AV 9900 is not required Activation is done in the Function Setup Menu under Input Usage NORMAL or SIMULATED 7 3 1 Simulated Inputs Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 3 2 Simulated Inputs Shunt Position
111. to save Definition This parameter when active will display the resulting output of the SFLR PID Controller if controller is active TO ADVANCE TO NEXT SELECTION SFLR SP RECORDING RED BLACK BLUE GREEN NOT RECORDED IE gaan or 2 ro choose BF ES to change or to choose to save Definition This parameter if active allows the setpoint of the SFLR PID controller to be printed to the chart TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 30 SFLR SP DISPLAY OPT NOT DISPLAYED INCONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Ie to save Definition This parameter if active allows the current Setpoint of the PID controller associated with the Hot Water to be displayed TO ADVANCE TO NEXT SELECTION NOTE SFL2 functions allow for a second On Off or PID control output This function is NOT utilized on typical Pasteurization loops SFLR ALARMI TYPE NONE OFF LOW SIGNAL VALUE HIGH RATE VALUE ENTER is to change to choose Icy to save Definition MUST remain at High Rate Value selection for proper utilization as Loss of Signal alarm Causes Alarm 1 relay to be failsafe active when above Loss of Signal setpoint Below Loss of Signal setpoint condition will cause relay to open sending fault signal to Legal Flow Controller Will result in system divert to balance tank TO ADVANCE TO NEXT S
112. to save Definition This parameter selects low limit for the SFLR input This setting is in units as determined in Function Setup Be sure setting equals flow rate at Range Low parameter TO ADVANCE TO NEXT SELECTION SFLR INP LIMIT HIGH X ENTER ice to change to choose ice to save Definition This parameter selects high limit for the SFLR input This setting is in units as determined in Function Setup Be sure setting equals flow rate at Range High parameter TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 12 SFLR INPUT 1 CORR 1 X AT x D NOTE This parameter is documented in Instrument Maintenance SFLR Input Calibration ENTER Ie to change value to choose is to save ENTER Icy to change correction to choose Icy to save Definition This is a correction parameter used for the low end of the SFLR input TO ADVANCE TO NEXT SELECTION SFLR INPUT 1 CORR 2 X AT X D NOTE This parameter is documented in Instrument Maintenance SFLR Input Calibration ENTER Icy to change value to choose Icy to save ENTER Icy to change correction to choose Icy to Save Definition This is a correction parameter used for the high end of the SFLR input lt TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 7 13 1S Fe This completes the SFLR Input setup menus to return to the normal display or to continue to the next input selection INPUT FUNCTION CPRC Start of menu opt
113. ult factory for additional information 7 8 Configuration Menu Operator Inputs Revision 3 0 Section 7 57 7 8 1 Operator Inputs Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 8 2 Operator Inputs Shunt Position PROGRAM MODE Consult factory for additional information 7 9 Configuration Menu Derived Actuators 7 9 1 Derived Actuators Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 9 2 Derived Actuators Shunt Position PROGRAM MODE STOP DO NOT ALTER SETTINGS FOR DERIVED ACTUATORS 7 10 Configuration Menu LED s 7 10 1 LED s Shunt Position RUN MODE No programming access is allowed under the RUN mode 7 10 2 LED s Shunt Position PROGRAM MODE D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt CONFIGURATION With CONFIGURATION shown in the lower display line ice key IS following is visible on the user display until the CONFIGURE lt gt LEDS With LEDS shown in the lower display line IEY key Revision 3 0 Section 7 58 Available parameters are LED X ACTUATOR Revision 3 0 NONE OFF ON CONTINUOUS ANY LARM INSTRUMENT ALARM CHART FULL ALARM SFLR ALARM 1 SFLR ALARM 2 CPR ALARM 1 CPR ALARM 2 HWC ALARM 1
114. vided pre programmed from the Factory Default numbers will be present for PID tuning parameters As all control loops differ in operation it will be necessary to modify the TUNE parameters for each PID control loop in order to obtain proper operation If you are making modifications to program parameters on a unit that has been in operation RECORD ALL PARAMETERS before making changes 6 1 Controller Setup Menu STLR 6 1 1 STLR Shunt Position PROGRAM MODE While in the PROGRAM MODE changes may be made to the STLR Diversion Setpoint parameters Access is gained as follows From the Normal Display Icy key until the following is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display CONTROL FUNCTION STLR XXKX XXXX D NOTE XXXX will be vary depending on which options the unit has Taye rin tig onl key until STLR is flashing then key to select Available parameters are Revision 3 0 Section 6 1 STLR OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the STLR diversion ON or OFF result TO ADVANCE TO NEXT SELECTION NOTE Refer to General Instrument Operation Modifying Text for information on this operation Defi
115. wing is visible SELECT lt gt CONTROLLER SETUP With FUNCTION shown in the lower display line is key The following will now be visible on the user display CONTROL FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has Thy ut conc ing EE key until CPRC is flashing key to select Available parameters are CPRC CONTROL TYPE DIRECT IS b 1S fee to change or to choose to save Definition This parameter selects the control action for the ON OFF Controller associated with the Cold Product Direct Cooling Reverse Heating TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 6 CPRC OUT DISPLAY TAG USER ENTERED TEXT D NOTE Refer to General Instrument Operation Modifying Text for information on this operation Definition This text parameter defines the tag that is shown on the user display for the CPRC ON OFF Control Output TO ADVANCE TO NEXT SELECTION CPRC CONTROL TUNING YES NO US udar Ce Ea e ES to change or to choose to save Definition This parameter determines if CPRC Controller ON OFF tuning parameters are accessible while the unit is in RUN mode TO ADVANCE TO NEXT SELECTION CPRC SETPOINT CHANGE YES NO Om sa change Eh 2 ts choose BF ES to change or to choose to save Definition This parameter determines if CPRC Controller ON OFF Setpoint is accessible while the unit is in RUN mode T
116. xits Modify no change being made to the original value key exits Modify with the new value being displayed and entered into memory 3 5 2 Changing Text There are two ways to modify text The first Character Modify is accessed by the initial pressing of the RESET key and the second Character Selection is accessed by pressing the again Pressing the key after pressing the key will clear all characters from the cursor to the right e If the setting is text Ex units tag etc the text will be left justified and the cursor will be positioned on the left most character The and right keys will move the cursor left or e In Character Modify the and keys change the character by scrolling through a list or string of available characters The and ESC allow changing another character Ie key enters Character Selection Icy key exits Modify no change being made to the string key exits Modify with the new string displayed and entered into memory keys will move the cursor left and right to Revision 3 0 Section 3 5 e In Character Selection ice will initiate Character Selection The character to be changed on the lower line will be replaced by the block character all dots lit and the upper display line will show a character selection line instead of the parameter description The character selection line which contains the current character will be displayed with the cursor positioned on t
117. y not be present on your unit 5 2 1 CPRC Shunt Position RUN MODE While in the RUN MODE changes may be made to many parameters considered non operation critical All parameters may not be accessible as many are dependent on activation by another parameter Access is gained as follows D Note Refer to General Instrument Operations section for instructions on identifying RUN and PROGRAM mode of operation From the Normal Display Icy key until the following is visible SELECT lt gt FUNCTION SETUP With FUNCTION shown in the lower display line Icy key The following will now be visible on the user display SELECT FUNCTION STLR XXXX XXXX D NOTE XXXX will be vary depending on which options the unit has key until PRC is festing BF E key until CPRC is flashing key to select Available parameters are CPRC INP DISPLAY OPT NOT DISPLAYED IN CONTINUOUS MODE IN SEQUENTIAL MODE IN BOTH MODES ENTER Icy to change to choose Icy to save Definition This parameter when active will display the value corresponding to the CPRC temperature input Units will be as programmed under Instrument settings TO ADVANCE TO NEXT SELECTION Revision 3 0 Section 5 8 CPRC INP CORRECTION X UNITS d Note Units will be as selected in Program Mode ENTER iS to change to choose Icy to save Definition This parameter allows a correction factor to be added to the CPRC input value It is use

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