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Parts Manual, 7ER/6EFR (TP-6036)

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Contents

1. 105 191 3 14 TP 6036 6 99 Group 105 Engine Qty Var Item Part No Description A 359464 Engine Assembly see Groups 1 9 for parts X 14 6 Screw f h m 8 32 x 0 25 X 386 68 Fuel line flexible X 49 25 Screw p h m 6 32 x 0 25 slot X 6284 1 Screw pan head metric X 6284 5 Screw machine metric X 6351 7 Nut hex 277272 Lever Assembly choke 277275 Retainer thermostat coil 277281 Gasket 277285 Pin 277288 Piston choke 277297 Plate baffle 359653 Valve oil drain 337017 Coupling stepper motor 337358 Bushing 359312 Shaft choke 359333 Bolt banjo 359354 BLK Eye lifting 359355 Housing Assembly choke ala a a a aja G5 55 21 359356 Heater Assembly choke 22 359421 Washer pressure sealing 23 359422 Washer pressure sealing 24 359454 Bracket choke mounting 25 359455 Linkage choke TP 6036 6 99 15 Group 107 Nameplate and Decals Qty Var Item PartNo Description 2 X 6246 11 Decal Kohler Power System 224
2. 10 VARIATION NUMBER Number Index 1 1 1 1 1 19950 19951 19954 19955 GROUP TITLE AND NUMBER GROUP NO une y Toy 917 5 olololo Pue S o 7 Wor T OW py 8 LO 10 8 CC aw m S sn gt 6 Bux unun y ez 5 Eld p de pp E 08 y 8 CE gt N 5 NI NINJ N Sub DU i 9 duo E b 9 sf Sien Q A Me uj 5 er g alg gnis 2 2 So 22828 tzo Kio o z 6036 6 99 Group Cylinder and Crankcase Var 1 Item PartNo Description 359701 Head Gasket 359981 Complete Cylinder Head 359982 Complete Cylinder Head 359704 Rocker Case 359705 Rocker Case 359706 Rocker Case Gasket 359707 Gasket 359708 Crankcase Cover Gasket 359709 Plate 359710 Plate 359711 Cover 359712 Valve 359714 Crankcase Cover 359715 Complete Crankcase 359716 Joint 359719 Screw 359720 Pin 359721 Oil Seal 359722 Oil Seal 359723 Oil Seal Dad dl ds P PD O0 a
3. ayan 21 359724 Plug 22 359725 Collar 23 359726 Bolt 1 24 359727 Clamp 25 359728 Tube 26 359729 Flanged Bolt 27 359730 Flanged Bolt 28 359731 Flanged Bolt 29 359732 Flanged Bolt 30 359717 Stud TP 6036 6 99 Group 2 Piston and Crankshaft Qty Var Item PartNo Description 1 1 359734 Piston 2 1 359739 Piston 0 25 OS AR 359740 Piston 0 50 OS AR 2 359735 Piston Pin 2 3 359736 Piston Ring Set 2 3 359737 Piston Ring Set 0 025 OS AR 3 359738 Piston Ring Set 0 50 OS AR 4 359741 Connecting Rod Assembly 2 5 359742 Crankshaft Assembly 1 6 359743 Gear Spur 1 7 359746 Snap Ring 4 8 359748 Connecting Rod Bolt 4 9 359749 Dowel Pin 1 AR As Required 4 TP 6036 6 99 Group 3 Valves and Camshaft Group 4 Lubrication and Oil Filter Item Part No Description 359983 359984 359985 359753 359754 Intake Valve Exhaust Valve Valve Spring Retainer Rocker Arm Rocker Shaft 359755 359756 359757 359986 359759 Tappet Push Rod Spring Seat Engine Valve Spring Complete Camshaft 359760 359761 359762 359763 359987 Be 0 gt Screw Nut Oil Seal Circlip Collet 0 NR RR RNN Var Item PartNo Description 1 1 359764 Drain Plug Gasket 1 2 359765
4. 108 146 Ibs N 133 138 187 Ibs N 148 154 209 N N N N N N 9 204 Ibs 183 191 259 lbs 208 216 293 Ibs 325 338 458 lbs 363 378 513 lbs 721 818 1109 Ibs 789 895 1214 m m m Assembled into Aluminum Size mm Grade 5 8 Grade 8 8 Grade 10 9 Grade 5 8 or 8 8 Assembled into Cast Iron or Steel 104 114 145 A 4 Appendix TP 6036 6 99 Appendix Hardware Identification Screw Bolts Studs Head Styles Hex Head or Machine Head Hex Head Grade 2 Hex Head or Machine Head i with Washer Lock or Elastic Grade 5 Flat Head FHM Square Grade 8 Grade 8 9 Hex Socket Head Metric Round Head RHM Cap or Acorn Pan Head Wing Number stamped on Hex Socket Head Cap or Washers hardware 5 8 shown Allen Head Cap Washer Styles Hex Socket Head or Allen Head Shoulder Bolt Plain Sheet Metal Screw Split Lock or Spring Stud Spring or Wave Drive Styles External Tooth Lock Hex Internal Tooth Lock Hex and Slotted Internal External Tooth Lock Phillips Slotted Hex Socket Allen head screw is a trademark of Holo Krome Co Phillips screw is a registered trademark of Phillips Screw Company Sample Dimensions American Standard S
5. Oil Pump Shaft 1 3 359766 Plate 1 4 359767 Cover 1 5 359773 Oil Gauge 1 6 359768 Oil Fill Cap 1 7 359769 Oil Pump Rotor in 1 8 359770 Oil Pump Rotor out 1 9 359771 Oil Filter 1 10 359772 Oil Filter 1 11 359774 Gear Spur 1 12 359775 Pin 2 13 359902 Ring 0 20 mm 1 14 359776 Drain Plug 1 15 359777 Spring 1 16 359778 Flanged Bolt 3 17 359779 Pan Screw 2 18 359780 Steel Ball 1 TP 6036 6 99 Group 5 Ignition Qty Qty Var Var Item Part No Description 1 Item Part No Description 1 1 359781 Gasket 1 16 359793 Washer 1 2 359782 Voltage Regulator 1 17 359794 Clamp 2 3 359783 Igniter 1 18 359795 Tube 2 4 359784 Ignition Coil 2 19 359979 Spark Plug 2 5 359785 Spark Plug Cap 2 20 359797 Band 3 6 359786 Flywheel Assembly 1 21 359798 Clamp 1 7 359787 Harness 1 22 359799 Clamp 2 8 359788 Harness 1 23 359800 Flanged Bolt 4 9 359903 Harness 1 24 359801 Flanged Bolt 4 10 359904 Harness 1 25 359803 Pan Screw 1 11 359789 Oil Pressure Switch 1 26 359804 Pan Screw 4 12 359790 Temperature Switch 1 27 359805 Pan Screw 4 13 359791 Pulsing Coil 1 28 359806 Pan Screw 1 14 359792 Charging Coil 1 29 359808 Woodruff Key 1 15 359807 Hex Nut 1 6 6036 6 99 TP 6036 6 99 Group 6 Governor See groups 103 and 105 for additional fuel system parts Qt
6. Specification Number Index Information in this publication represents data available at the time of print Kohler Co reserves the right to change this publication and the products represented without notice and without any obligation or liability whatsoever This manual includes the following main sections able of Contents Lists the sections of the manual Introduction and other information sections ontains introductory material about part numbers and hardware Lists the generator set specs and groups Group Parts Lists List the part numbers of parts in the groups Kit Sections List modules and accessories and their parts Appendices Include Abbreviations ommon Hardware Application Guidelines General Torque peciiica ions ommon Hardware Identification and x in 004 002 Numbering stem significance This manual uses the following numbering systems Specification Number A six digit number with a PA prefix The Specification Number Index does not show the prefix Spec numbers break down into groups Group Number A unique number representing a parts group needed to assemble a generator set function For example Group 101lis the Air Intake group Variation or Module Number A group might have several variations Each variation performs the same function with different parts lists For example a 50 Hz generator alternator and 60 Hz generator alternator both perform the same function how
7. 065 7 16 095 1 2 095 5 8 134 3 4 134 1 2 000 6036 6 99 Metric Hex head bolts are hardness grade 8 8 unless noted Part No Hex Head Bolts partial thread M931 06040 60 M931 06055 60 M931 06060 60 M931 06070 60 M931 06075 60 M931 06090 60 M931 08035 60 M931 08040 60 M931 08040 82 M931 08045 60 M931 08050 60 M931 08055 82 M931 08060 60 M931 08070 60 M931 08070 82 M931 08075 60 M931 08080 60 M931 08090 60 M931 08095 60 M931 08100 60 M931 10040 60 M931 10045 60 M931 10050 60 M931 10055 60 M931 10060 60 M931 10065 60 M931 10070 60 M931 10080 60 M931 10090 60 M931 10100 60 M931 12045 60 M931 12050 60 M931 12055 60 M931 12060 60 M931 12065 60 M931 12080 60 M931 12090 60 M931 12100 60 M931 12110 60 M931 16090 60 M931 20065 60 M931 20120 60 M931 20160 60 M931 22090 60 M931 22120 60 M931 22160 60 M931 24090 60 M931 24120 60 M931 24160 60 This metric hex bolt s hardness is grade 10 9 TP 6036 6 99 Dimensions M6 1 00 x 40 M6 1 00 x 55 M6 1 00 x 60 M6 1 00 x 70 M6 1 00 x 75 M6 1 00 x 90 M8 1 25 x 35 M8 1 25 x 40 M8 1 25 x 40 M8 1 25 x 45 M8 1 25 x 50 M8 1 25 x 55 M8 1 25 x 60 M8 1 25 x 70 M8 1 25 x 70 M8 1 25 x 75 M8 1 25 x 80 M8 1 25 x 90 M8 1 25 x 95 M8 1 25 x 100 M10 1 50 x 40 M10 1 50 x 45 M10 1 50 x 50 M10 1 50 x 55 M10 1 50 x 60 M10 1 50 x 65 M10 1 50 x 70 M10 1 50 x 80 M10 1 50 x 90 M10 1 50 x 100 M12 1 75
8. 1 25 1 2 13 x 1 50 1 2 13 x 1 75 1 2 13 x 2 00 1 2 13 x 2 25 1 2 13 x 2 50 1 2 13 x 2 75 1 2 13 x 3 00 1 2 13 x 3 50 1 2 13 x 4 00 1 2 13 x 4 50 1 2 13 x 5 50 1 2 13 x 6 00 1 2 20 75 1 2 20 x 1 25 1 2 20 x 1 50 5 8 11 x 1 00 5 8 11 x 1 25 5 8 11 x 1 50 5 8 11 x 1 75 5 8 11 x 2 00 5 8 11 x 2 25 5 8 11 x 2 50 5 8 11 x 2 75 5 8 11 x 3 75 5 8 11 x 4 50 5 8 11 x 6 00 5 8 18 x 2 50 3 4 10 x 1 00 3 4 10 x 1 25 3 4 10 x 1 50 3 4 10 x 2 00 3 4 10 x 2 50 3 4 10 x 3 00 3 4 10 x 3 50 1 8 x 2 25 1 8 x 3 00 1 8 x 5 00 Part No Hex Nuts X 6009 1 X 6210 3 X 6210 4 X 6210 5 X 6210 1 X 6210 2 X 6210 6 X 6210 7 X 6210 8 X 6210 9 X 6210 10 X 6210 11 X 6210 12 X 6210 15 X 6210 14 X 85 3 X 88 12 X 89 2 Washers Part No X 25 46 X 25 9 X 25 48 X 25 36 X 25 40 X 25 85 X 25 37 X 25 34 X 25 26 X 25 15 X 25 29 Dimensions ID 125 156 188 219 281 344 406 469 531 656 812 X 25 127 1 062 1 8 6 32 8 32 10 24 10 32 1 4 20 1 4 28 5 16 18 5 16 24 3 8 16 3 8 24 7 16 14 1 2 13 7 16 20 5 8 11 3 4 10 1 2 20 250 375 438 500 625 687 812 922 1 062 1 312 1 469 Standard Whiz Whiz Whiz Whiz Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Spiralock Standard Standard Standard Bolt OD Thick Screw 022 4 049 6 049 8 049 10 065 1 4 065 5 16 065 3 8
9. 20 x 5 00 1 4 28 x 38 1 4 28 x 1 00 5 16 18 x 50 5 16 18 x 62 5 16 18 x 75 5 16 18 x 88 5 16 18 x 1 00 5 16 18 x 1 25 5 16 18 x 1 50 5 16 18 x 1 75 5 16 18 x 2 00 5 16 18 x 2 25 5 16 18 x 2 50 5 16 18 x 2 75 5 16 18 x 3 00 5 16 18 x 4 50 5 16 18 x 5 00 5 16 18 x 5 50 5 16 18 x 6 00 5 16 18 x 6 50 5 16 24 x 1 75 5 16 24 x 2 50 5 16 24 x 75 5 16 24 x 2 00 5 16 24 x 2 75 3 8 16 x 62 3 8 16 x 75 3 8 16 x 88 3 8 16 x 1 00 3 8 16 x 1 25 3 8 16 x 1 50 3 8 16 x 1 75 3 8 16 x 2 00 3 8 16 x 2 25 3 8 16 x 2 50 3 8 16 x 2 75 3 8 16 x 3 00 3 8 16 x 3 25 3 8 16 x 3 50 3 8 16 x 3 75 3 8 16 x 4 50 3 8 16 x 5 50 3 8 16 x 6 50 A 6 Appendix Part No Dimensions Hex Head Bolts cont X 6238 14 X 6238 16 X 6238 21 X 6238 22 X 6024 5 X 6024 2 X 6024 8 X 6024 3 X 6024 4 X 6024 11 X 6024 12 X 129 15 X 129 17 X 129 18 X 129 19 X 129 20 X 129 21 X 129 22 X 129 23 X 129 24 X 129 25 X 129 27 X 129 29 X 129 30 X 463 9 X 129 44 X 129 51 X 129 45 X 129 52 X 6021 3 X 6021 4 X 6021 2 X 6021 1 273049 X 6021 5 X 6021 6 X 6021 7 X 6021 12 X 6021 11 X 6021 10 X 6021 9 X 6239 1 X 6239 8 X 6239 2 X 6239 3 X 6239 4 X 6239 5 X 6239 6 X 792 1 X 792 5 X 792 8 3 8 24 x 75 3 8 24 x 1 25 3 8 24 x 4 00 3 8 24 x 4 50 7 16 14 75 7 16 14 x 1 00 7 16 14 x 1 25 7 16 14 x 1 50 7 16 14 x 2 00 7 16 14 x 2 75 7 16 14 x 6 50 1 2 13 x 75 1 2 13 x 1 00 1 2 13 x
10. 269366 Connector Plug 15 position 1 1 53 239411 Connector Plug 4 position 1 1 54 233959 Diode 6 A 100 V 1 1 TP 6036 6 99 Group 701 Literature Item Part No Description Qty Var TP 5251 TP 6001 TP 6002 TP 6008 TP 6033 Safety Precautions RV Operation Manual Kawaski FD501D Service Manual Kawaski FD501D Service Manual Supplement Kawaski FD501D Operation Manual 7ER Commercial Mobile 6034 6035 6036 Installation Manual 7ER Commercial Mobile Service Manual 7ER Commercial Mobile Parts Catalog 7ER Commercial Mobile 22 TP 6036 6 99 Qty Description Part No Circuit Breaker Kits Circuit Breaker 1 oo Instructions installation Screw r h m 6 32 3 16 Breaker circuit 60 A Plate cover Decal notice Circuit Breaker 1 Instructions installation Screw r h m 6 32 3 16 Breaker circuit 55 A Plate cover Decal notice Circuit Breaker 1 4 1 1 Instructions installation Screw r h m 6 32 3 16 Breaker circuit 30 A Terminal jumper Circuit Breaker 1 4 4 4 Instructions installation Screw r h m 6 32 3 16 Breaker circuit 30 A Decal notice Circuit Breaker 1 4 4 4 Instructions installation Screw r h m 6 32 3 16 Breaker circuit 42 A Decal notice Circuit Breaker ada po Instructi
11. 400 74 Spacer 1 25 X 25 75 Washer plain 1 26 X 465 2 Screw 1 4 20 x 5 8 2 26 X 55 2 Screw hex socket head 4 27 X 25 40 Washer plain 2 28 X 286 6 Key square 1 18 201 191 2 TP 6036 6 99 TP 6036 6 99 Notes Group 301 Controller and Mounting See Group 5 lginiton for additional controller parts supplied by the engine manufacturer Item 7 not shown al L u U U J J See Group 2 for voltage regulator 20 TP 6036 6 99 Group 301 Controller and Mounting Qty Var Item PartNo Description 5 8 1 X 22 12 Washer lock 1 4 int ext tooth 5 5 2 X 49 21 Screw r h m 6 32 3 16 2 3 X 506 51 Breaker circuit Acceessories for optional 1 circuit breakers 4 X 67 52 Screw hex head 10 24 4 4 5 241769 Mount controller 4 4 6 359451 Cover controller 1 6 7 359460 Harness engine wiring includes items 45 48 1 1 8 A 359337 Controller Assembly 1 1 9 F 278598 PCB Assembly PBIIIE 1 1 10 GM10516 PCB Assembly lopcon w tm 1 1 11 X 22 11 Washer lock 1 4 int tooth 2 2 12 X 22 12 Washer lock 1 4 int ext tooth 1 1 13 X 22 13 Washer lock 10 int ext tooth 1 1 14 X 22 6 Washer lock 6 int 2 2 1
12. M16 2 00 x 50 M16 2 00 x 50 M16 2 00 x 60 M18 2 50 x 50 M18 2 50 x 60 Pan Head Machine Screws M7985A 03010 20 M7985A 03012 20 M7985A 04020 20 M7985A 05010 20 M7985A 05012 20 M3 0 50 x 10 M3 0 50 x 12 M4 0 70 x 20 M5 0 80 x 10 M5 0 80 x 12 Flat Head Machine Screws M965A 05016 20 M5 0 80 x 16 Part No Hex Nuts M934 03 50 M934 04 50 M934 05 50 M982 05 80 M6923 06 80 M934 06 64 M982 06 80 M6923 08 80 M934 08 60 M982 08 80 M6923 10 80 M982 10 80 M6923 12 80 M982 12 80 M982 14 80 M6923 16 80 M982 16 80 M982 18 80 M934 20 80 M982 20 80 M934 22 80 M982 22 80 M934 24 80 M982 24 80 Washers Part No M125A 03 80 M125A 04 80 M125A 05 80 M125A 06 80 M125A 08 80 M125A 10 80 M125A 12 80 M125A 14 80 M125A 16 80 M125A 18 80 M125A 20 80 M125A 24 80 Dimensions M3 0 50 M4 0 70 5 0 80 5 0 80 M6 1 00 M6 1 00 M6 1 00 M8 1 25 M8 1 25 M8 1 25 M10 1 50 M10 1 50 M12 1 75 M12 1 75 M14 2 00 M16 2 00 M16 2 00 M18 2 50 M20 2 50 M20 2 50 M22 2 50 M22 2 50 M24 3 00 M24 3 00 ID 3 2 4 3 5 3 6 4 8 4 10 5 13 0 15 0 17 0 19 0 21 0 25 0 OD 7 0 9 0 10 0 12 0 16 0 20 0 24 0 28 0 30 0 34 0 37 0 44 0 Type Standard Standard Standard Elastic Stop Spiralock Std green Elastic Stop Spiralock Standard Elastic Stop Spiralock Elastic Stop Spiralock Elastic Stop Elastic Stop Spiralock Elastic Sto
13. c 6 2 X 722 9 Clamp muffler 1 3 359457 Pipe exhaust 1 4 359458 Bracket exhaust mounting bottom 1 5 359459 Bracket exhaust mounting top 1 6 359466 Shield heat 1 7 X 125 31 Screw h c 2 8 X 25 85 Washer plain 2 9 X 6210 7 Nut spiralock 2 TP 6036 6 99 17 Group 201 Generator and Mounting 12 15 16 Qty Var Item PartNo Description 2 3 1 A 359441 Rotor Assembly includes item 24 1 1 A 359565 Rotor Assembly includes item 24 1 2 X 22 6 Washer lock 6 int star 2 2 3 49 1 Screw r h m 6 32 x 312 slot 2 2 4 X 55 48 Screw hex head 5 16 24 1 4 359567 Bolt thru 1 5 X 6216 1 Screw hex head 2 2 6 X 67 113 Screw self tapping 2 2 7 X 75 50 Plug pipe 1 1 8 X 801 4 Washer hardened 4 4 9 X 97 13 Screw hex head machine 2 2 10 229110 O ring 1 1 11 229178 Bracket brush holder 1 1 12 238150 Spring 2 2 13 238247 Retainer wire 1 1 14 238248 Shim brush holder 2 2 15 239247 Holder brush 1 1 16 239282 Brush 2 2 17 359292 Adapter generator 1 1 18 359293 Bracket end 1 1 19 359310 Overbolt 4 4 20 359327 Stator Assembly 1 1 21 359403 Guard fan 1 1 22 359477 Plate end bracket 1 22 359566 Plate end bracket 1 23 X 125 47 Screw 4 4 24 X 758 15 Bearing ball 1 1 25 X
14. x 45 M12 1 75 x 50 M12 1 75 x 55 M12 1 75 x 60 M12 1 75 x 65 M12 1 75 x 80 M12 1 75 x 90 M12 1 75 x 100 M12 1 75 x 110 M16 2 00 x 90 M20 2 50 x 65 M20 2 50 x 120 M20 2 50 x 160 M22 2 50 x 90 M22 2 50 x 120 M22 2 50 x 160 M24 3 00 x 90 M24 3 00 x 120 M24 3 00 x 160 Part No Dimensions Hex Head Bolts full thread M933 04006 60 M933 05050 60 M933 06010 60 M933 06014 60 M933 06016 60 M933 06020 60 M933 06025 60 M933 06040 60 M933 06050 60 M933 08016 60 M933 08020 60 M933 08025 60 M933 08030 60 M933 10012 60 M961 10020 60 M933 10020 60 M933 10025 60 M933 10030 60 M933 10030 82 M961 10035 60 M933 10035 60 M933 12016 60 M933 12020 60 M933 12025 60 M933 1 2025 82 M933 12030 60 M933 12040 60 M933 1 2040 82 M961 14025 60 M933 14025 60 M961 16025 60 M933 16025 60 M933 16030 82 M933 16035 60 M933 16040 60 M933 16050 60 M933 16050 82 M933 16060 60 M933 18050 60 M933 18060 60 M4 0 70 x 6 M5 0 80 x 50 M6 1 00 x 10 M6 1 00 x 14 M6 1 00 x 16 M6 1 00 x 20 M6 1 00 x 25 M6 1 00 x 40 M6 1 00 x 50 M8 1 25 x 16 M8 1 25 x 20 M8 1 25 x 25 M8 1 25 x 30 M10 1 50 x 12 M10 1 25 x 20 M10 1 50 x 20 M10 1 50 x 25 M10 1 50 x 30 M10 1 50 x 30 M10 1 25 x 35 M10 1 50 x 35 M12 1 75 x 16 M12 1 75 x 20 M12 1 75 x 25 M12 1 75 x 25 M12 1 75 x 30 M12 1 75 x 40 M12 1 75 x 40 M14 1 50 x 25 M14 2 00 x 25 M16 1 50 x 25 M16 2 00 x 25 M16 2 00 x 30 M16 2 00 x 35 M16 2 00 x 40
15. 233 Decal 1 800 number 229831 Decal reconnection 238162 Marker adhesive pos batt connection 239796 Decal warning carbon monoxide 249808 Decal warning moving parts 249809 Decal warning hot engine 249810 Decal warning hot coolant 344285 Decal oil drain 344295 Decal equipment ground 241655 Decal negative battery connnection 359629 Tag hang au _ lala aw niu Group 109 Skid and Plant Mounting 109 191 2 Qty Var Item PartNo Description 2 1 X 101 16 Nut elastic stop 5 16 18 2 2 X 22 16 Washer lock 5 16 int ext tooth 2 3 X 22 5 Washer lock 5 16 int tooth 2 4 245297 Strap ground 1 5 359325 Tray drip 1 6 359578 Vibromount 4 7 X 6210 7 Nut spiralock 2 8 X 125 24 Screw HC 2 9 X 25 85 Washer plain 2 10 X 6054 17 Stud 1 16 TP 6036 6 99 Group 116 Exhaust See Group 8 Muffller for additional exhaust system parts 116 191 2 Qty Var Item Part No Description 2 1 X 6216 1 Screw h
16. 5 X 22 7 Washer lock 8 int tooth 4 4 16 X 22 9 Washer lock 10 int tooth 1 1 17 X 49 25 Screw p h m 6 32 x 0 25 slot 12 12 18 X 49 26 Screw p h m 6 32 x 0 50 slot 6 6 19 X 50 15 Screw r h m 10 24 x 1 2 1 1 20 X 51 5 Screw r h m 8 32 x 7 16 4 4 21 X 6033 4 Grommet nylon 1 1 22 X 6266 1 Connector cable 1 1 23 X 696 2 Tube vinyl 1 1 24 X 71 2 Nut hex 6 32 zinc 2 2 25 X 81 8 Nut hex 1 4 20 green 1 1 26 X 97 16 Screw hex head machine 1 1 27 201620 152 Tab id 1 1 28 201620 26 Tab id k 1 1 29 201620 46 Tab id 20 1 1 30 201620 94 Tab ident 1 1 31 223316 Fuse 10 A 250 V 0 25 x 1 25 2 2 32 229183 Plate cover 1 1 33 238426 Holder fuse 0 25 x 1 25 2 2 34 238736 Hourmeter 1 1 35 246083 Strap ground 1 1 36 249406 Switch rocker white 1pm 1 1 37 249986 Spacer 4 4 38 259391 Relay tab 20 A 12 VDC 1A 2B 1 1 39 262389 Fuse 25A 125 V 0 25 x 1 25 1 1 40 263156 Holder fuse 1 1 41 267491 Screw special 1 1 42 287948 Spacer aluminum 0 25 x 0 50 6 33 int 5 5 43 359335 Box silkscreened 1 1 44 359366 Harness controller includes items 49 54 1 1 45 239493 Connector Plug 22 position 1 1 46 292370 Connector Plug 2 position 1 1 47 233959 Diode 6 A 100 V 1 1 48 359404 Connector receptacle 1 1 49 239496 Connector Panel 22 position 1 1 50 241616 Connector Plug 6 position 1 1 51 259689 Connector Plug 9 position 1 1 52
17. 711 Main Jet 1 17 359854 Air Jet 1 2 1 46 GM10712 Pilot Jet 1 16 GM10706 Air Jet 1 0 1 47 359911 Plug 1 18 359856 Gasket 1 48 359881 Spring 1 19 359857 Carburetor Choke Shaft 1 49 359882 Spring 1 20 359858 Carburetor Shaft 1 50 359883 Seal 1 21 GM10707 Intake Pipe 1 51 359884 Seal 1 22 GM10708 Intake Pipe 1 52 359885 Spring 1 23 359861 Choke Valve 1 53 359912 Bolt 1 24 GM10709 Choke Link 1 54 359914 Clamp 1 25 359862 Solenoid 1 55 GM10713 Tube 1 26 359907 Wire Lead 1 56 359801 Flanged Bolt 1 27 359863 Limiter 1 57 359889 Flanged Bolt 2 28 GM10710 Main Nozzle 1 58 359889 Flanged Bolt 5 29 359865 Main Jet Holder 1 59 359890 Flanged Bolt 3 30 359866 Intake Manifold 1 60 359891 Flanged Bolt 2 61 359915 Screw 1 TP 6036 6 99 Group 8 Air Filter and Muffler Var 1 Item PartNo Description 359892 Air Filter Case 359893 Air Filter Case 359894 Air Filter Element 359895 Air Filter Element 359896 Bracket 359897 Muffler Gasket 359898 Intake Pipe 359899 Complete Muffler 359900 Collar 359901 Bolt GM10714 Clamp GM10715 Bolt GM10716 Hex Nut GM10717 Spring Washer POD TP 6036 6 99 Group 9 Starter Qty Qty Var Var Item PartNo Description 11 GM10728 Starter electric 12 GM10729 Switch 13 G
18. M10730 Stopper 14 GM10731 Bolt 15 GM10732 Nut 16 GM10733 Nut 17 GM10734 Snap Ring 18 359937 Bolt 19 359938 Flanged Bolt 20 GM10735 Hex Nut 21 GM10736 Spring Washer Item Part No Description GM10718 Clutch Assembly GM10719 Brush Holder GM10720 Shift Lever GM10721 Cover GM10722 Insulator GM10723 Cover Assembly GM10724 Cover Assembly GM10725 Brush GM10726 Brush Spring GM10727 Armature COONDARON Shhazx as EF ayy 6036 6 99 11 Group 10 Engine Cooling 12 TP 6036 6 99 Group 10 Engine Cooling Qty Qty Var Var Item PartNo Description 1 Item PartNo Description 1 1 359939 Cap 1 31 GM10747 Collar 4 2 GM10737 Bracket cooling fan 1 32 GM10748 Clamp 1 3 359940 Bracket 1 33 359959 Clamp 2 4 359941 Bracket 1 34 359960 Clamp 2 5 GM10738 Bracket 1 35 359961 Pin 1 6 359942 Water Pump Gasket 1 36 359962 Oil Seal 1 7 359943 Water Pump Gasket 1 37 359963 Ball 1 8 359944 Thermostat Cover Gasket 1 38 359964 Collar 2 9 GM10739 Cooling Fan Guide 1 39 GM10749 Bolt 1 10 359945 Impeller Shaft 1 40 GM10750 Damper 4 11 GM10740 Radiator Screen 1 41 359965 Clamp 2 12 359946 Thermostat Cover 1 42 359966 Clamp 2 13 359947 Pump Cover 1 43 359967 Tube 1 14 GM10741 Radiator Assembly 1 44 359968 Washer 1 15 359948 Cooli
19. Service Parts Commercial Mobile Generator Sets INTERNATIONALLY REGISTERED KOHLER POWER SYSTEMS 7a eos Description Page oe 1 Numbering system 1 Wc ER 1 How to Find Part 1 fa 1 RCM 2 Group T Cylinder and Crankcase 3 Piston and Crankshaft 4 Valves and Camshaft 5 Group 4 Lubrication and Oil Filter 5 een ii OE 6 Group 6 Governor 7 Carburetor uisu patit aa ae ap a 8 Air Filter and Muffler 10 Starter cinta ne re 11 Engine 12 ontents Description Page Group 103 Fuel System 13 ENE ci soia ti i wa 14 Nameplate and Decals 16 Skid and Plant Mounting 16 Exhaust 17 Group 201 Generator and Mounting 18 Controller and Mounting 20 Group 701 22 Accessories nn Kit Sections 23 I 1 aT A 3 eee 4 AS I A 6 This manual lists service replacement parts for 7ER 6EFR generator sets At the time of print this manual applied to the generator set RE SOS Nome iow spec numbers listed in the Specification Number Index On occasion this manual may apply to specs not listed in the
20. cal area network LxWxH length by width by height Ib pound Ibm ft3 pounds mass per cubic feet LCB line circuit breaker LCD liquid crystal display ld shd load shed LED light emitting diode Lph liters per hour Lpm liters per minute LOP low oil pressure LP liquefied petroleum LPG liquefied petroleum gas LS left side Lwa sound power level A weighted LWL low water level LWT low water temperature m meter milli 1 1000 M mega 106 when used with 1 units male m3 cubic meter m min cubic meters per minute mA milliampere man manual max maximum MB megabyte 229 bytes MCM one thousand circular mils meggar megohmmeter MHz megahertz mi mile mil one one thousandth of an inch min minimum minute misc miscellaneous MJ megajoule mJ millijoule mm millimeter mOhm mQ milliohm MOhm megohm MOV metal oxide varistor MPa megapascal mpg miles per gallon mph miles per hour MS military standard m sec meters per second MTBF mean time between failure MTBO mean time between overhauls mtg mounting MW megawatt A 2 Appendix mW uF N norm NA nat gas NBS NC NEC NEMA NFPA Nm NO no nos NPS NPSC NPT NPTF NR ns O C OD OEM O F opt O S OSHA ON 07 pP ph PH PHH PHM PLC PMG pot ppm PROM psi pt PT PTO PVC qt qty rad RAM RDO ref rem RFI RH RHM rly rms milliwatt microfarad normal power source not availab
21. crews Bolts Studs and Nuts Plain Washers 1 4 20 x 1 L Length In Inches Screws and Bolts 9 32 x 58 x 116 Threads Per Inch ______ External Dimension Major Thread Diameter In Fractional Inches Or Screw Number Size Internal Dimension Metric Screws Bolts Studs and Nuts M8 1 25 x 20 Lock Washers Length In Millimeters Screws and Bolts 5 8 Distance Between Threads In Millimeters p Internal Dimension Major Thread Diameter In Millimeters TP 6036 6 99 Appendix Al5 ommon Hardware List The Common Hardware List lists part numbers and dimensions for common hardware items American Standard Part No Hex Head Bolts Grade 5 X 465 17 X 465 6 X 465 2 X 465 16 X 465 18 X 465 7 X 465 8 X 465 9 X 465 10 X 465 11 X 465 12 X 465 14 465 21 465 25 465 20 125 33 125 23 125 3 125 31 125 5 125 24 125 34 125 25 125 26 230578 125 29 125 27 125 28 125 22 125 32 125 35 125 36 125 40 125 43 125 44 125 30 125 39 125 38 6238 2 X 6238 10 X 6238 3 6238 11 6238 4 6238 5 6238 1 6238 6 6238 17 6238 7 6238 8 6238 9 6238 19 6238 12 X 6238 20 X 6238 13 X 6238 18 X 6238 25 Dimensions 1 4 20 x 38 1 4 20 x 50 1 4 20 x 62 1 4 20 x 75 1 4 20 x 88 1 4 20 x 1 00 1 4 20 x 1 25 1 4 20 x 1 50 1 4 20 x 1 75 1 4 20 x 2 00 1 4 20 x 2 25 1 4 20 x 2 75 1 4
22. ever with different parts Each difference requires a group variation or module number Part Number The part number identifies an individual assembly subassembly component or accessory kit x in 004 003 or exploded view drawings best representing the widest range of variations accompany most groups in this manual Mustrations do not depict all details and may not show all parts Do not use Mustrations for assembly or disassembly instructions x in 004 004 TP 6036 6 99 How to Find Part Numbers Use the following steps to locate a service replacement part 1 Locate the generator set nameplate to identify the generator set spec number 2 Locate a second generator set nameplate listing accessories to identify installed modules On some models the accessory nameplate is mounted inside the generator junction box 3 Turn to the The first column lists the generator set spec numbers The headings identify the groups of parts that make up the generator set 4 Identify the group most likely to include the service part number 5 Find the group variation number at the intersection of the spec number row and the group column Note the variation number 6 Page forward to locate the group identified in step 4 or find the appropriate page the Table of 7 Find the part on the illustration and note the item number of the part or find the part description in the parts list 8 Select the part number that correspo
23. le not applicable natural gas National Bureau of Standards normally closed National Electrical Code National Electrical Manufacturers Association National Fire Protection Association newton meter normally open number numbers National Pipe Straight National Pipe Straight coupling National Standard taper pipe thread per general use National Pipe Taper Fine not required normal relay nanosecond overcrank outside diameter original equipment manufacturer overfrequency option optional oversize overspeed Occupational Safety and Health Administration overvoltage ounce page pages packed accessory personal computer printed circuit board picofarad power factor phase Phillips head crimptite screw Phillips hex head screw pan head machine screw programmable logic control permanent magnet generator potentiometer potential parts per million programmable read only memory pounds per square inch pint positive temperature coefficient power takeoff polyvinyl chloride quart quantity replacement emergency power source radiator radius random access memory relay driver output reference remote radio frequency interference round head round head machine screw relay root mean square rnd round ROM read only memory rot rotate rotating rpm revolutions per minute RS right side RTV room temperature vulcanization SAE Society of Automotive Engineers scfm standa
24. mate approximately as required as requested as supplied as stated as suggested American Society of Engineers American Society of Mechanical Engineers assembly American Society for Testing Materials after top dead center automatic transfer switch automatic auxiliary audio visual average automatic voltage regulator American Wire Gauge appliance wiring material battery before bottom dead center battery charger battery charging battery charging alternator Battery Council International before dead center brake horsepower black paint color block engine block heater brake mean effective pressure bits per second brass before top dead center British thermal unit British thermal units per minute Celsius centigrade calorie California Air Resources Board circuit breaker cubic centimeter cold cranking amps counterclockwise Canadian Electrical Code cubic feet per hour cubic feet per minute TP 6036 6 99 CG CID CL cm cmm CMOS cogen COM conn cont CPVC crit CRT CSA CT Cu in cw CWC cyl D A DAC dB dBA DC DCR deg dept dia DI EO DIN DIP DPDT DPST DS DVR E emer EDI EFR e g EG EGSA EIA EI EO EMI emiss eng EPA EPS ER ES ESD est E Stop etc exh ext center of gravity cubic inch displacement centerline centimeter cubic meters per minute complementary metal oxide substrate semiconductor cogene
25. nds to your group variation The first column lists the illustration item number Find the variation identified in the Specification Number Index or the module number found on the generator set nameplate in the appropriate column on the right side of the parts list table Find the quantity used at the intersection of the item number row and the variation column A blank space at the intersection means the variation module does not use that part number Hardware References Many common hardware items do not appear in parts manuals or will appear as common hardware entries A common hardware entry lists the size of the hardware For example an item that appears as Hardware 3 8 16 in the text means that the piece is 3 8 16 size Obtain common hardware locally or if contacting the factory use the Common Hardware Listin the appendix to identify the common hardware part number and ES A See Common Hardware Application Guidelines in the appendix for mating hardware instructions x in 004 005 Some hardware items require a specific size or some other characteristic In that case use the part number listed in the text When replacing hardware do not substitute inferior grade hardware Replacement hardware grade should be equal to or better than the grade of the manufacturer s original hardware Use the Common Hardware 15 the appendix to identify the common hardware hardness x in 004 006
26. ng Hose 1 45 GM10751 Flanged Bolt 2 16 GM10742 Cooling Hose 1 46 359969 Flanged Bolt 2 17 359949 Cooling Hose 1 47 GM10752 Flanged Bolt 3 18 359950 Cooling Hose 1 48 359802 Flanged Bolt 1 19 GM10743 Cooling Hose 1 49 359970 Flanged Bolt 3 20 359951 Reservoir 1 50 359971 Flanged Bolt 1 21 359952 Water Pump 1 51 359972 Flanged Bolt 1 22 GM10744 Thermostat 1 52 359973 Flanged Bolt 1 23 359953 Mechanical Seal 1 53 359974 Flanged Bolt 1 24 GM10745 Pressure Cap Assembly 1 54 359975 Dowel Pin 1 25 GM10746 Cooling Fan 1 55 359976 O ring 1 26 359954 Spur Gear 1 56 359977 O ring 1 27 359955 Joint 1 28 359956 Impeller 1 29 359957 Pump Case 1 30 359958 Nut 1 TP 6036 6 99 Group 103 Fuel System 103 191 3 Item Part No Description 1 2 3 4 5 6 267987 Filter fuel 1 4 in NPT 7 X 555 2 Elbow street 90 deg x 1 8 in NPTF X 296 1 X 380 1 267428 278490 359338 Connector 7 16 20 x 1 8 Connector hose 1 8 x 1 4 Elbow 45 street Pump fuel Line fuel 1 1 1 1 1 1 1 13 To vacuum port on intake manifold
27. ons installation Screw r h m 6 32 3 16 Breaker circuit 27 A Plate cover Decal notice TP 6036 6 99 PA 225641 TT 875 X 49 21 X 506 51 229183 246242 PA 229185 TT 875 X 49 21 X 506 47 229183 246242 PA 229394 TT 875 X 49 21 X 506 36 249956 PA 344052 TT 875 X 49 21 X 506 36 246242 PA 359286 TT 875 X 49 21 X 506 60 246242 PA 359618 TT 875 X 49 21 X 506 58 229183 246242 Accessories Harness Kits Harness Remote 12 Pigtail 1 Harness extension Harness for Remote Panel 15 1 Strap wire 5 8 1 Harness extension Harness for Remote Panel 25 1 Strap wire 5 8 1 Harness extension Panel and Meter Kits Panel Remote Start 1 Decal warning Panel Assembly includes the following Panel control Meter run time 10000 hour Switch rocker 1 pole Panel Remote Start and 2 Meter 12 V 1 Instructions installation Decal warning Panel Assembly includes the following Panel Harness wiring Gauge water temperature Gauge oil pressure Switch rocker Panel Remote Start and 4 Meter 12 V 1 Instructions installation Decal warning Panel Assembly includes the following Panel Harness wiring Gauge water temperature Gauge oil pressure Voltmeter Hourmeter Switch rocker Sender Kits Sender Kit Terminal ring male 22 16 AWG Bushing adap
28. or generator set ground fault interrupter ground governor gallons per hour gallons per minute grade gross gross weight H x W x D height by width by depth HC HCHT HD HET hex Hg HH HHC HP hr HS hsg HVAC HWT Hz IC ID IEC IEEE IMS in in H20 in Hg in Ibs Inc ind int int ext 1 0 IP ISO J JIS k K kA KB kg hex cap high cylinder head temperature heavy duty high exhaust temperature hexagon mercury element hex head hex head cap horsepower hour heat shrink housing heating ventilation and air conditioning high water temperature hertz cycles per second integrated circuit inside diameter identification International Electrotechnical Commission Institute of Electrical and Electronics Engineers improved motor starting inch inches of water inches of mercury inch pounds incorporated industrial internal internal external input output iron pipe International Organization for Standardization joule Japanese Industry Standard kilo 1000 kelvin kiloampere kilobyte 210 bytes kilogram Append AH kg cm kilograms per square centimeter kgm kilogram meter kg m kilograms per cubic meter kHz kilohertz kJ kilojoule km kilometer kOhm KQ kilo ohm kPa kilopascal kph kilometers per hour kV kilovolt kVA kilovolt ampere kVAR kilovolt ampere reactive kW kilowatt kWh kilowatt hour kWm kilowatt mechanical L liter LAN lo
29. p Elastic Stop Standard Elastic Stop Standard Elastic Stop Standard Elastic Stop Bolt Thick Screw 0 5 M3 0 8 M4 1 0 M5 1 6 M6 1 6 8 2 0 M10 2 5 M12 2 5 M14 3 0 M16 3 0 M18 3 0 M20 4 0 M24 Append ALT TP 6036 6 99 Kohler Co 1999 All rights reserved KOHLER POVVER SYSTEMS KOHLER Kohler Wisconsin 53044 Phone 920 565 3381 Web site www kohlergenerators com Fax 920 459 1646 U S A Sales Fax 920 459 1614 International For the nearest sales and service outlet in U S A and Canada Phone 1 800 544 2444
30. r determining exit hole type a Always use a washer between hardware and a slot b Always use a washer under a nut See 2 above for exception c Use a washer under a bolt when the female thread is fixed weld nut 4 Refer to the diagram below which depicts the preceding hardware configuration possibilities a ng B Cap screw Entry hole types Standard nut and SAE washer Whiz nut or spiralock up to 1 2 dia hardware Weld nuts above 1 2 dia hardware Exit hole types Figure 2 Acceptable Hardware Combinations OU AL3 App 0 eneral Torque Specifications Use the following torque specifications when service oiled threads Increase values by 15 for nonplated literature instructions give no specific torque values threads All torque values are 0 10 The charts list values for new plated zinc phosphate or American Standard Fasteners Torque Specifications Assembled into Cast Iron or Steel Assembled into Torque Aluminum Measurement Grade 2 Grade 5 Grade 8 Grade 2 or 5 in Ibs Nm 20 2 3 Ibs Nm 32 3 6 in Ibs Nm 3 6 in Ibs Nm 6 10 8 132 44 9 in Ibs Nm bs 12 2 144 16 3 72 in Ibs Nm 6 192 21 7 264 29 8 120 in Ibs N 23 1 288 32 5 132 14 9 Ibs N 38 39 53 18 24 Ibs N 42 44 60 20 27 Ibs N 60 63 85 Ibs N 68 70 95 Ibs N 92 96 130 Ibs N 103
31. ration communications port connection continued chlorinated polyvinyl chloride critical cathode ray tube Canadian Standards Association current transformer copper cubic inch clockwise city water cooled cylinder digital to analog digital to analog converter decibel decibel A weighted direct current direct current resistance degree department diameter dual inlet end outlet Deutsches Institut fur Normung e V also Deutsche Industrie Normenausschuss dual inline package double pole double throw double pole single throw disconnect switch digital voltage regulator emergency power source electronic data interchange emergency frequency relay for example exempli gratia electronic governor Electrical Generating Systems Association Electronic Industries Association end inlet end outlet electromagnetic interference emission engine Environmental Protection Agency emergency power system emergency relay engineering special engineered special electrostatic discharge estimated emergency stop et cetera and so forth exhaust external F fglass FHM fl oz flex freq FS ft ft Ibs ft min g ga gal gen genset gnd gov gph gpm gr gr wt Fahrenheit female fiberglass flat head machine screw fluid ounce flexible frequency full scale foot feet foot pounds torque feet per minute gram gauge meters wire size gallon generat
32. rd cubic feet per minute SCR silicon controlled rectifier 5 sec second Sl Systeme international d unites International System of Units SI EO side in end out sil silencer SN serial number SPDT single pole double throw SPST single pole single throw spec specs specification s sq square sq cm square centimeter sq in square inch stainless steel std standard stl steel tach tachometer TD time delay TDC top dead center TDEC time delay engine cooldown TDEN time delay emergency to normal TDES time delay engine start TDNE time delay normal to emergency TDOE time delay off to emergency TDON time delay off to normal temp temperature term terminal TIF telephone influence factor TIR total indicator reading tol tolerance turbo turbocharger typ typical same in multiple locations U F underfrequency UHF ultrahigh frequency UL Underwriter s Laboratories Inc UNC unified coarse thread was NC UNF unified fine thread was NF univ universal U S undersize underspeed UV ultraviolet U V undervoltage volt VAC volts alternating current VAR voltampere reactive VDC volts direct current VFD vacuum fluorescent display VGA video graphics adapter VHF very high frequency W watt WCR withstand and closing rating w with w o without wt weight xfmr transformer TP 6036 6 99 Use the information below and on the following pages to identify proper fastening technique
33. s when no specific reference for reassembly is made Bolt Screw Length When bolt screw length is not given use Figure 1 as a guide As a general rule a minimum length of one thread beyond the nut and a maximum length of 1 2 the bolt screw diameter beyond the nut is the preferred method Washers and Nuts Use split lock washers as a bolt locking device where specified Use SAE flat washers with whiz nuts spiralock nuts or standard nuts and preloading torque of the bolt in all other applications See General Torque Specifications and other torque specifications in the service literature Preferred Nut Bolt Clearance Unacceptable Nut Bolt Clearance i Eg 1 1 2 of Bolt Diameter 2 Min 1 Full Thread Beyond Top of Nut 3 Below Top of Nut Figure 1 Acceptable Bolt Lengths TP 6036 6 99 ommon Hardware Application Guidelines Steps for common hardware application 1 Determine entry hole type round or slotted 2 Determine exit hole type fixed female thread weld nut round or slotted For round and slotted exit holes determine if hardware is greater than 1 2 inch in diameter or 1 2 inch in diameter or less Hardware that is greater than 1 2 inch in diameter takes a standard nut and SAE washer Hardware 1 2 inch or less in diameter can take a properly torqued whiz nut or spiralock nut See the diagram below 3 Follow these SAE washer rules afte
34. ter 3 8 18 x M16 x 1 5 in Switch sensor Sender oil pressure Adapter sender oo Lifting Eye Tool Lifting Eye Kit 1 Eye lifting Black Paint aerosol can PA 249941 249935 PA 249334 X 526 3 249334 PA 249336 X 526 3 249336 PA 359581 249494 A 226965 226964 238736 249406 PA 344040 TT 1072 249494 A 344033 344029 344031 344035 344036 344039 PA 344041 TT 1073 249494 A 344034 344030 344032 344035 344036 344037 344038 344039 359478 X 283 7 225127 249943 344305 359461 PA 359573 359573 221292 23 24 Notes TP 6036 6 99 Abbreviations The following list contains abbreviations that may appear in this publication A amp ABDC AC A D ADC adj ADV AHWT AISI ALOP alt Al ANSI AO API approx AR AS ASE ASME assy ASTM ATDC ATS auto aux A V avg AVR AWG AWM bat BBDC BC BCA BCI BDC BHP blk blk htr BMEP bps br BTDC Btu Btu min cal CARB CB cc CCA CCW CEC cfh cfm ampere after bottom dead center alternating current analog to digital analog to digital converter adjust adjustment advertising dimensional drawing anticipatory high water temperature American Iron and Steel Institute anticipatory low oil pressure alternator aluminum American National Standards Institute formerly American Standards Association ASA anticipatory only American Petroleum Institute approxi
35. y Var Item PartNo Description 1 1 359809 Bracket 1 2 359810 Lever 1 3 359813 Link 1 4 359814 Pivot Arm 1 5 359815 Governor Spring 1 6 359816 Sleeve 1 7 359988 Governor Arm 1 8 359818 Governor Assembly 1 9 359819 Control Panel 1 10 359820 Bolt 1 11 359821 Screw 2 12 359822 Nut 1 13 359823 Washer 3 14 359905 Spacer 1 15 359825 Spring 1 16 359826 Collar 1 17 359832 Washer 1 18 359833 Stud 1 19 359989 Bolt 1 20 359835 Bolt 2 21 359836 Hex Nut 1 22 359837 Hex Nut 2 23 359838 Washer 1 Group 7 Carburetor 8 TP 6036 6 99 Group 7 Carburetor Qty Qty Var Var Item PartNo Description 1 Item PartNo Description 1 1 359839 Gasket 1 31 359867 Screw 1 2 359840 Gasket 1 32 359868 Screw 2 3 359841 Air Filter Gasket 1 33 359869 Screw 2 4 359842 Carburetor Gasket 1 34 359870 Screw 1 5 359843 Intake Pipe Gasket 1 35 359871 Washer 1 6 359844 Intake Manifold Gasket 1 36 359872 Collar 1 7 359845 Intake Manifold Gasket 1 37 359873 Collar 1 8 359846 Plate 1 38 359874 Snap Ring 1 9 GM10704 Carburetor Assembly 1 39 359875 Clamp 1 10 359848 Pilot Air Screw 1 40 359794 Clamp 2 11 359849 Float Chamber 1 41 359876 Pin 1 12 359850 Throttle Stop Screw 1 42 359877 O ring 1 13 GM10705 Throttle Valve 1 43 359878 O ring 1 14 359852 Float Valve 1 44 359795 Tube 1 15 359853 Float 1 45 GM10

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