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        Portable Radios Basic Service Manual
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1.                                                     Audio Response   1 to  3 dB   from 6 dB oct  Pre Emphasis  300  to 3000Hz   Audio Distortion  3  Typical    1000 Hz  60   Rated Max  Dev   Modulation Limiting   5 kHz   806 821 MHz  FM Noise   40 dB  Receiver   Specification 800 MHz  Frequency Range  851 866 MHz  Sensitivity  0 35 uV  12dB EIA SINAD   Channel Spacing  25 kHz  Intermodulation ETS  70 dB  Adjacent Channel Selectivity ETS  70 dB  Spur Rejection  70 dB  Rated Audio  0 5 W  Audio Distortion Rated Audio  3  Typical  Audio Response  0 3 3 kHz    1 to  3 dB  Hum and Noise   45dBm  Conducted Spurious Emmission   57dBm       Specifications subject to change without notice  All electrical specifications and methods refer to EIA TIA 603 standards   Professional Series radios meet or exceed requirements of MIL STD 810 C  D  E     Glossary    Term    ALC    ASF IC  CD   CMP  CPS  CSQ  DTMF  DPL  EEPROM    Firmware  FGU    GaAs  ISW    LCD  LDMOS  LH DATA  LLE   LSH   LTR    MDC    Glossary 1    Definition    Automatic Level Control  a circuit in the transmit RF path that controls RF  power amplifier output  provides leveling over frequency and voltage  and  protects against high VSWR  voltage standing wave ration      Audio Signaling Filter Integrated Circuit with voice compander   Compact Disk    Compression    Customer Programming Software    Carrier Squelch    Dual Tone Multifrequency    Digital Private Line     Electronically Erasable Programmable Read Only Memory  us
2.                                    3 37  Chapter 4  Transceiver Performance Testing                                eene 4 1  NECI 4 1  4 2 RF Test Mode      4        n eie Pott                                      4 1  4 3 Test Frequencies for Display and Non Display Radios                                        4 6  4 4 Receiver Performance                                             4 7  Chapter 5  Radio Tuning  Programming  Cloning  Lowband Antenna Cutting  Procedure  PassPort Tone Options  and Diagnostic Functions             5 1  SM Init drei PE HP PII 5 1  5 2   Global 51 16  93 11110 SOU                    a Ye          S euet x pae petri a editas 5 2  5 2 1 Initial Test Equipment                                     5 2  5 3 CPS Programming Setup   ssi ceo        5 3  5 4 Cloning  Conventional and LTR                                                ne 5 3  5 4 1 Error Codes  Display Radios Only   ius usa e EE e E oU eere 5 4  5 9  Cloning  Privacy PIUS  s oett eon    tad Casto end 5 4  56        PASS POM 5      EO           ER      5 5  5 7 Lowband Molded Antenna Cut                                                            5 6  5 8  HT1250  LS  PassPort Tone Options nice uico o e e teda 5 7  5 9     125045  Special Diagnostic                                   5 7  Chapter 6  Power Up Self  TGSL          i    Leite inea                   RR RR Ina    6 1  6 1 Error Codes   Conventional and LTR Radios                                                       6 1    6 2 Erro
3.                             3 20  3 8 7 MTX850 Exploded                                                aes 3 21  3 8 8 MTX850 Exploded View Parts                                                                  3 22  3 8 9 MTX850 LS Exploded View                                                    3 23  3 8 10       850 15 Exploded View Parts                                                           3 24  3 8 11       8250 Exploded                       3 25  3 8 12       8250 Exploded View Parts         3 26  3 8 13       8250 15 Exploded                                                             3 27  3 8 14       8250 15 Exploded View Parts                                                           3 28    3 8 15 HT1550  XLS Exploded                                            3 29       3 8 16 HT1550 XLS Exploded View Parts   5                                                    3 30  3 8 17 MTX950 Exploded       doit et                        e e eR uu    iig    3 31  3 8 18 MTX950 Exploded View Parts   5                                                          3 32  3 8 19       9250 Exploded                                                     00040      3 33  3 8 20       9250 Exploded View Parts                                                               3 34  99  Service UNIUS Qu        ctetu stood oL                           ce  3 35  9 10 Test EQBIDITIGHIE                  e bb ed c o           d ade 3 36  3 11 Configuring and Wiring the Programming Test Cable     
4.          n   c                  e  g       gt   I   lt   d                R D H 6 DU 5  UHF1 4 5W HT1250 25 kHz LTR HT1250   403 470 HT1250 LS     1250415   MHz  MTX8250 Limited  MTX8250  LS Keypad  MTX9250   1 Line Display   S E N 4 DP 6  UHF2 5 1 6W     1550        5 12 5     2 PassPort HT1250   450 512  4 Line Display  HT1250 LS   MHz  MTX8250        825045        9250  Full Keypad  B CK 7  Low Band  MPT     1250415   R1  29 7  Limited  42 0 MHz  Keypad  MDC on Conv      GB 8  Low Band  Privacy Plus     1550   15  R2  35 0   50 0 MHz   U 9  800 MHz HT1250 LS    806 821  Full Keypad   851 866  MDC on Conv   w  900 MHz   896 902     2 1    Chapter 2  Intrinsically Safe Radio Information    2 1 FMRC Approved Equipment    Anyone intending to use a radio in a location where hazardous concentrations of flammable  materials exist  hazardous atmosphere  is advised to become familiar with the subject of intrinsic  safety and with the National Electric Code NFPA 70  National Fire Protection Association  Article 500   hazardous  classified  locations      An Approval Guide  issued by Factory Mutual Research Corporation             lists manufacturers  and the products approved by FMRC for use in such locations  FMRC has also issued a voluntary  approval standard for repair service   Class Number 3605       FMRC Approval labels are attached to the radio to identify the unit as being FM Approved for  specified hazardous atmospheres  This label specifies the hazardous Class Division Gro
5.    NOTE  The speaker microphone assembly flex circuit goes through the front cover wall to  the outside wall  To replace this assembly  you must peel off the universal connector  escutcheon label  The existing escutcheon cannot be reassembled  a new part must  be used   See item number 10 on the exploded view drawing on page 3 15      Peel off the universal connector flex circuit escutcheon  label      5  Prythe flex circuit  adhesive held  backer board away from the front cover  and remove the  universal connector tail of the speaker microphone assembly through its opening in the front  cover     Maintenance 3 9    6  After the universal connector tail of the speaker microphone assembly is removed  the assembly  can be completely removed  If it is necessary to replace the speaker or microphone  or both  do it  while the flex circuit is removed from the front cover  When reassembling the microphone in its  boot  make sure the microphone port faces the round hole in the bottom of the boot     Speaker Orientation    Speaker Tab  12 00 Position             Universal  Connector  Tail    Microphone  Boot    Microphone    Speaker Microphone  Flex Circuit Assembly    Figure 3 6  Removal Speaker Microphone Assembly    3 6 5 PTT Disassembly    If required  the PTT bezel and the PTT seal assembly can be disassembled using a small screwdriver  as follows     T Shaped  Retainer Tab       Figure 3 7  PTT Removal  1  Pry back the T tab found inside the front cover  in between the four butt
6.   Item Description  X PMLD4200 HT1250 LS Back Cover Kit  MDC LTR  Ltd Keypad  X PMLD4201 HT1250 LS Back Cover Kit  MDC LTR Conv   Ltd Keypad  X PMLD4202 HT1250 LS Back Cover Kit  MDC LTR            X PMLD4203 HT1250 LS Back Cover Kit  MDC LTR Conv             X  X PMLN4550 HT1250eLS Front Cover Kit  Limited Keypad  X X PMLN4551 HT1250 LS Front Cover Kit            X  X  X  X IX  PMAD4012 Antenna  136 155 MHz Stubby  X X  X X  X  PMAD4013 Antenna  155 174 MHz Stubby  X X  X  X IX  PMAD4014 Antenna  136 155 MHz 14 cm  Red coded   X X  X  X IX  PMAD4015 Antenna  155 174 MHz 14 cm Helical  Black coded   X  PMAD4023 Antenna  14 cm  Helical  Standard Length     150 161 MHz  X  PMLD4188 HT1550 XLS Back Cover Kit  136 174 MHz   X  PMLNA4218     1550        5 Front Housing Kit  X  X  X X 6881088C42 HT1250 LS HT1250 LS4 User Guide  X  6881093C95 HT1550 XLS User Guide                               x   Indicates one of each is required     Model Chart and Test Specifications    89 VHF  136 174 MHz  LTR  amp  PassPort     HT Series  VHF  136 174 MHz  LTR  amp  PassPort                                                                             Model Description  AAH25KDF9DP5 N HT1250 LS   136 174 MHz  5W  16CH Limited Keypad  AAH25KDF9DP7 N HT1250 LS   136 174 MHz  5W  32CH Limited Keypad w MDC  AAH25KDH9DP6 N HT1250 LS   136 174 MHz  5W  16CH Full Keypad  AAH25KDH9DP9 N HT1250 LS   136 174 MHz  5W  32CH Full Keypad w MDC  Item Description  X PMLD4284 HT1250 LS   LTR PassPort Back Cover K
7.   depot  please contact your Business Development Manager  Distributor  or contact Motorola  Technical Support  When contacting Motorola Technical Support  keep the product model number  and the unit s serial number handy     For service  contact one of the following Depots  Please call and confirm your return before sending  the unit to the depot for service     Motorola Radio Support Center    2200 Galvin Dr   Elgin  IL 60123  1 800 227 6772    Motorola Toronto Service Center    3900 Victoria Avenue   North York  Ontario  Canada M2H 3H7  1 800 543 3222   1 416 756 5841   1 888 331 9872  Fax     Motorola U S  Federal Government Depot    4395 Nicole Drive  Lanham  MD 20706  1 800 969 6680  1 301 731 6676    1 3          Radio Model Information    The model number and serial number are located on a label attached to the back of your radio  You  can determine the RF output power  frequency band  protocols  and physical packages  The example  below shows one portable radio model number and its specific characteristics        Table 1 1 Radio Model Number  Example  AAH25KDC9AASAN     Introduction                                         935 941                             Model Physical Channel Feature Model Model      Protocol em  Series Packages   Spacing Level Revision   Package  AA or H 25 K       9      3 A N  LA VHF 1 3 9W HT750 Programma    Conventional HT750  A  136 174 MTX850 ble MTX850  MHz  MTX850 LS MTX850  LS           950 MTX950     x  no display   non keypad   e     
8.  5W  X PMLN4216 MTX950 Front Housing Kit  Non keypad   X  PMLN4373 MTX9250 Front Housing Kit  Full Keypad   X  X  NAF5038 Antenna  800 MHz  1 2 Wave  Whip  806 941 MHz  X  X  NAF5042 Antenna  Quarter Wave  Stubby  806 941 MHz  X 6881093C89 MTX950 User Guide  X  6881093  90 MTX9250 User Guide          X   Indicates one of each is required     Model Chart and Test Specifications    8 14 Specifications  HT750 Radio                                                       Specification Lowband  Model Numbers  AAH25BEC AAH25KDC AAH25RDC  AAH25CEC AAH25KDG AAH25RDG  AAH25SDC  AAH25SDG  Frequency Range  29 7   42 0 MHz 136 174 MHz 403 470 MHz  35 0  50 0 MHz 450 512 MHz  Frequency Stability   5 PPM   25 kHZ    30     to  60      25     Ref    10 PPM  2 5 PPM   12 5 kHZ  Channel Capacity  16 Channels 4 or 16 Channels  Channel Spacing  20 25 kHz 12 5 20 25 kHz  Power Supply  7 5 volts rechargeable battery  Dimensions  H x W x D  With NiMH High Capacity Battery  5 40 in  x 2 26 in  x 1 50 in   137mm x 57 5 mm x 37 5mm   With NiMH Ultra High Capacity Battery  5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   With NiCd Battery  5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   With Lilon Battery  5 40 in  x 2 26 in  x 1 30 in   137mm x 57 5 mm x 33mm   Weight   With NiMH High Capacity Battery  15 0 ounces  420 grams   With NiMH Ultra High Capacity Battery  17 5 ounces  500 grams   With NiCd Battery  15 8 ounces  450 grams   With Lilon Battery  12 5 ounces  350 grams   Average 
9.  Customer Care and Services  Division  Markets Division Division     United States and Canada  Attention  Order Processing  United States and Canada   Attention  Order Processing 7230 Parkway Drive Attention  Order Processing  1307 E  Algonquin Road Landover  MD 21076 1307 E  Algonquin Road  Schaumburg  IL 60196 Schaumburg  IL 60196    Telephone Orders    Customer Care and Services Division    7 00 AM to 7 00 PM  Central Standard Time   Monday through Friday  Chicago  U S A    1 800 422 4210   1 847 538 8023  International Orders     U S  Federal Government Markets Division  USFGMD   1 800 826 1913 Federal Government Parts   Credit Cards Only  8 30 AM to 5 00 PM  Eastern Standard Time     Introduction 1 3    1 2 4    Fax Orders    Customer Care and Services Division   1 800 622 6210  847 576 3023  International     USFGMD   Federal Government Orders   1 800 526 8641  For Parts and Equipment Purchase Orders     Parts Identification    Customer Care and Services Division    United States and Canada   1 800 422 4210  menu 3    Product Customer Service    Customer Response Center   Non technical Issues   1 800 247 2346  FAX 1 800 247 2347     The Customer Care and Services Division  CCSD  was formerly known as the Accessories and  Aftermarket Division  AAD      Technical Support    Technical support is available to assist the dealer distributor in resolving any malfunction which may  be encountered  For service  contact the Service Depot in your area  If your area does not have a
10.  Test Specifications                                                             8 1  8 1 UHF 403 470 MHz  Conventional                                                8 1  8 2 UHF 450 512 MHz  Conventional                                                                    8 2  8 3 UHF 403   470 MHz  LTR                            i rex epit 8 3  8 4 UHF 450 512 MHz  LTR and                                 8 4  8 5 UHF 403 470 MHz                       1             00040000  11         8 5  8 6 UHF 450 512 MHz                       1               00040000             8 6  8 7  MAR SOI iA                        8 7  8 8 VHF 136 174 MHz  Conventional LTR                       eese 8 8  8 9 VHF  136 174 MHz  LTR  amp                                                                   8 9  8 10 LowBand 29 7 42 35 50     2                          enne nennen nnn 8 10    Bag Bon MAZ  ETR eae Ne tena CE                 8 11       8 12 800 MHZ  Privacy Plus                            rri cere               Rd oun                       8 11  8 13 900 MHZ  Privacy Plus  us ise htt ilta decine udo sat deut qom aue quc Sepa        hid 8 12  8 14 Specifications  HT750 Radio                         8 13  8 15 Specifications  HT1250 Radio          rad vato n bea oe ug erg n c ind 8 15  8 16 Specifications  HT1250 LS                                                                                8 17  8 17 Specifications  HT1550 XLS Radio                          1   1 10000000000000000000000
11.  a codeplug will depend on the computer and the size of the  codeplug you are programming  Only radios with the same model number  protocol option and  codeplug version may be cloned  Trunked radios may not be cloned unless System Keys have been  loaded for each trunking system ID  Tuning and alignment information are not transferable and are  not affected by cloning  Signalling Identification are duplicated in the cloning process  Unique IDs may  be assigned with the CPS     Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions 5 5    WARNING    5 6    WARNING  Do NOT turn off the radio or disconnect it from the computer while attempting to  PROGRAM the codeplug  Interrupting the programming process WILL DESTROY the code   plug contents and completely DISABLE the radio    Procedure     1  Use the READ RADIO function to read the radio codeplug to be cloned  i e  the  Source  code   plug    2  If required  enter the Individual ID s for the new radio  Trunking system keys  or FTR Key          required for cloning the Trunking System Data     3  If required  go to the SDF merge screen  to merge SDF Trunking System Data     4  Connect    Target    radio to the computer and press READ SERIAL NUMBER button to read the     Target    radio   s serial number  This number must be different from the    Source    codeplug  or the  cloning progress will fail     5  Connect    Target    radio to the computer  and press the PR
12.  allows the radio to access the telephone network when the proper access code  is received     Minimum Shift Keying     Over Molded Pad Array Carrier  a Motorola custom package  distinguished by  the presence of solder balls on the bottom pads     Outbound Signalling Word  data transmitted on the control channel from the  central controller to the subscriber unit     Enhanced trunking protocol developed by Trident Micro Systems that links  wide area dispatch networking     Printed Circuit Board     Private Line amp  tone squelch  a continuous sub audible tone that is transmitted  along with the carrier     Phase Locked Loop  a circuit in which an oscillator is kept in phase with a  reference  usually after passing through a frequency divider     Parts Per Million     Push To Talk  the switch located on the left side of the radio which  when  pressed  causes the radio to transmit     Random Access Memory  the radio s RAM is loaded with a copy of the  EEPROM data     Short term data storage circuits within the microcontroller     Remote transmit receive facility that retransmits received signals to improve  communications coverage     Reset line  an input to the microcontroller that restarts execution   Radio Frequency Power Amplifier    Radio Interface Box    Read Only Memory     Received Signal Strength Indicator  a dc voltage proportional to the received  RF signal strength     Repeater Talk Around   Software Potentiometer  a computer adjustable electronic attenuator     Com
13.  equipment setup  Note that all test measurements  are taken at 77  F 25  C  and in conventional or trunked models   Table 4 5  Receiver Performance Checks  Test Name Service Monitor Radio Test Set Comments  Reference Mode  PWR MON TEST MODE    PTT to continu    Frequency error to be  Frequency 4th channel test frequency  Test Channel   ous  during the  200 Hz VHF  Monitor  Frequency error 4 carrier performance  600 Hz UHF  Input at RF In Out squelch out  check   60 Hz Low Band  put at  antenna  Rated Audio Mode  GEN TEST MODE PTT to OFF Set volume control to  Output level  1 0mV RF Test Channel  center   meter 3 16Vrms  4th channel test frequency    4 carrier selector to  Mod  1 kHz tone at squelch Audio PA  3 kHz deviation  Monitor  DVM  AC Volts  Distortion As above  except to distor  As above As above Distortion 3 0   tion Typical  Sensitivity As above  except SINAD  As above PTT to OFF RF input to be   SINAD  lower the RF level for 12dB  center  0 25uV  SINAD   Noise RF level set to 1mV RF As above PTT to OFF Set volume control to  Squelch  center   meter 3 16Vrms  Threshold selection to   only radios Audio PA   with conven  speaker load to  tional sys  speaker  tem need to  be tested  As above  except change out of TEST As above Unsquelch to occur at  frequency to a conventional   MODE select  lt 0 25      system  Raise RF level from a conven  Preferred SINAD    zero until radio unsquelches    tional system 9 10dB                           see Table 4 4    4 8    Transc
14.  would bring it back to its original  condition Approved by FMRC  A repair should be done in an FMRC audited facility  Items not  considered as repairs are those in which an action is performed on a unit which does not require the  outer casing of the unit to be opened in a manner which exposes the internal electrical  You do not  have to be an FMRC audited Repair Facility to perform these actions     2 2 2 Relabeling    The repair facility shall have a method by which the replacement of FMRC Approval labels are  controlled to ensure that any relabeling is limited to units that were originally shipped from the  Manufacturer with an FM Approval label in place  FMRC Approval labels shall not be stocked by the  repair facility  An FMRC Approval label shall be ordered from the original manufacturer  as needed   to repair a specific unit  Replacement labels may be obtained and applied by the repair facility   provided there is satisfactory evidence that the unit being relabeled was originally an FMRC  Approved unit  Verification may include  but is not limited to  a unit with a damaged Approval label  a  unit with a defective housing displaying an Approval label  or a customer invoice indicating the serial  number of the unit and purchase of an FMRC Approved model     Intrinsically Safe Radio Information 2 3    2 2 3 Do Not Substitute Options or Accessories    The Motorola communications equipment certified by Factory Mutual is tested as a system and  consists of the FM Approved p
15. 000009    8 19  8 18 Specifications  MTX850 MTX8250  800 MHz     MTX950 MTX9250  900 MHz                              8 21  8 19 Specifications  MTX850 LS and MTX8250 LS  800 MHz  Radios                     8 23        e                                                          Glossary 1    viii       LIST OF FIGURES    Figure 3 1   Figure 3 2   Figure 3 3   Figure 3 4   Figure 3 5   Figure 3 6   Figure 3 5   Figure 3 6   Figure 3 7   Figure 3 8   Figure 3 9   Figure 3 10   Figure 3 11   Figure 3 12   Figure 3 22   Figure 3 23   Figure 3 24   Figure 4 1   Figure 4 2   Figure 4 3   Figure 4 4   Figure 5 1   Figure 5 2   Figure 5 3   Figure 5 4                                           praebet    3 4  Knob              eie                         3 4     Removal                 ee data tome                       UE 3 5  Unlatch Flex Connectors                 Dare nO c o tc te actutum asus 3 5  Remove Main Board from                                                                         3 6     Y 3 7  Removing the Keypad Retainer and Other Boards from the Radio         3 8  Removal Speaker Microphone Assembly                                                3 9  PTITAOIBDOVEL                                                 3 9  Lock Retainer Catches to the Radio s                                                   3 11  Fastening the Chassis natis pe        E Ebo ra                3 12  Activating th                                        3 12  Changing Keypad PassPort Board  Opt
16. 2 4 Technical Support ta                                                                 1 3  1 3 Radio Model            eost                            etate 1 4   Chapter 2   Intrinsically Safe Radio Information                                             2 1  2 1 FMRC Approved Equipment                                 2 1  2 2 Repair of FMRC Approved Products   sen eorr    E            2 2   22 eG AN    statt           le 2 2  2 22  Helabelifttjuu                             2 2  2 2 3 Do Not Substitute Options or                                                                         2 3   Chapter 3                                   rc      3 1  Sell EO E ELT  3 1  3 2 Preventive                              22400224              1  0000 00                                             3 1    3 21                2255 25 48 TP 3 1       3 3  3 4  3 5  3 6    3 7    3 8    3 2 2  Cleaning Procedures    es epo ao      3 1  Safe Handling of CMOS and LDMOS Devices                                                     3 2  Repair Procedures and Techniques     General                                                   3 2  Disassembling and Reassembling the Radio     General                                     3 3  Detailed Radio                                          3 4  3 6 1 Front Cover from Chassis                                                                         3 4  3 6 2 Chassis Assembly Disassembly                                 eese 3 6  3 6 3 Keypad  Display  and 
17. 20 dB SINAD  ETS     0 5 uV Typical       Intermodulation per EIA     70 dB       Adjacent Channel Selectivity ETS     60 dB   12 5 kHz  70 dB   25 kHz             Spurious Rejection  70 dB  Rated Audio  0 5     Audio Distortion   Rated Audio  3  Typical       Hum and Noise      45 dB  9 20 25 kHz     45 dB   12 5 kHz  50 dB   25 kHz          Audio Response  0 3   3 kHz       1 to  3 dB       Conducted Spurious Emission per FCC Part 15            57 dBm   1 Ghz   47 dBm   1 Ghz       Specifications subject to change without notice  All electrical specifications and methods refer to EIA TIA 603 standards  Professional Series radios    meet or exceed requirements of MIL STD 810 C  D  E     Model Chart and Test Specifications    8 16 Specifications  HT1250 LS  Radio    Specification          Model Numbers  AAH25SDH AAH25KDF  AAH25RDH AAH25KDH   Frequency Range  403 470 MHz 136 174 MHz  450 512 MHz          Frequency Stability     30     to  60  C  25  C Ref       5 PPM   25 kHZ   2 5 PPM   12 5 kHZ       Channel Capacity     Trunking zone 15  Trunking talkgroup 16  Conventional Channels 16       Channel Spacing     12 5 20 25 kHz       Power Supply     7 5 volts rechargeable battery       Dimensions  H x W x D   With NiMH High Capacity Battery    With NiMH Ultra High Capacity Battery   With NiCd Battery    With Lilon Battery     5 40 in  x 2 26 in  x 1 50 in   137mm x 57 5 mm x 37 5mm   5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   5 40 in  x 2 26 in  x 1 60 in   137m
18. 31  detected  BKC Private Line TX  mic audio   digital code  131   4 3 Dual Tone mul  RX  unsquelch if carrier detected  BKC tiple frequency TX  selected DTMF tone pair  5 5 Open squelch RX  constant unsquelch  BKC OSQ TX  mic audio  6 8 Trunking Low RX  unsquelch if carrier detected  BKC Speed TLS TX  mic audio connect tone  105 8 MHz   7 9 Trunking High RX  unsquelch if valid outbound signalling word  OSW   BKC Speed THS detected  TX  1500Hz tone  8 11 CMP RX  unsquelch if carrier detected  BKC TX  mic audio  9 12 LLE RX  unsquelch if carrier detected  BKC TX  mic audio          Table 4 3  Test Channel Spacing  Side Button 2     Number of Low Tones Channel Spacing             1 25 30 kHz  2 12 5 kHz  3 20 kHz             4 6 Transceiver Performance Testing    4 3 Test Frequencies for Display and Non Display Radios    The radio channels and test frequencies are listed in Table 4 4  The channels are selected using the  channel selector switch located on top of the radio  as shown in Figure 4 1 on page 4 3  The test  environment and channel spacing for any particular frequency is selected using    side buttons 1 and 2      as listed in Table 4 1 on page 4 4 and Table 4 2 on page 4 5  The display radio shows the selected  parameters on the radio display  and sounds the corresponding number of beeps and tones listed in  Table 4 1and Table 4 1  The non display radio only sounds the beeps and tones     Note  On UHF LTR models  radios must be in conventional or LTR modes     Table 
19. 4 4  Test Frequencies  Using the Channel Selector Switch                                                  Channel  Selector Test  Switch Channel  Position  1 Low Power TX  1 or  8 29 740 35 040 136 025 403 025 450 025 806 025  8 High Power       1 or  8 29 740 35 040 136 025 403 025 450 025 806 075  2Low Power         2 or  9 32 040 37 040 142 325   415 025   462 850   815 475  9 High Power   RX  2       9 32 020 37 020 142 325   415 025   462 850   809 175  3 Low Power         3      10   34 040 39 040   148 625   425 025   475 675   824 925  10 High RX  3 or  10   34 020 39 020 148 625   425 025   475 675   812 325  Power  4 Low Power TX  4 or  11 36 040 42 040 154 925 436 025 488 500 837 975  11 High Power   RX  4 or  11 36 020 42 020 154 925 436 025 488 500 815 575  5 Low Power   TX  5 or  12 38 040 45 040 161 225 449 025 501 325 851 025  12 High RX  5 or  12 38 020 45 020 161 225 449 025 501 325 818 675              6 Low Power   TX  6 or  13 40 040 48 040 167 525 460 025 514 150 860 475  13 High       6 or  13   40 020 48 020 167 525   460 025   514 150   821 825              7 Low Power   TX  7 or  14 42 040 50 040 173 825 469 975 526 975 869 975  14 High RX  7 or  14 42 020 50 020 173 825 469 975 526 975 824 975  Power          Transceiver Performance Testing    4 7                   4 4 Receiver Performance Tests  The receiver and transmitter performance tests are contained in Table 4 5 and Table 4 6 respectively   Refer to Chapter 5  Figure 5 1 on page 5 2  for test
20. 403 470 MHz  LTR and PassPort        HT Series  UHF  403 470 MHz  LTR  amp  PassPort                                                                 Model Description  AAH25RDH9DP7 N     1250 1 57  LTR PassPort  LTD KPD  MDC Conventional  AAH25RDH9DP9 N     12504 57  LTR PassPort            MDC Conventional  AAH25RDH9DU5        1250 15  LTR 4W  LTD KPD  Display  AAH25RDH9DU6 N     1250 1 5  LTR  4W            Display  AAH25RDH9DP5 N     1250 1 57  LTR PassPort  LTD KPD  Display  AAH25RDH9DP6     HT1250 LS   LTR PassPort            Display  Item Description  X PMLE4250 HT1250 LS   LTR PassPort Back Cover Kit  Limited Keypad   X         4251     12504 57  LTR PassPort Back Cover Kit  Full Keypad   X PMLE4152 HT1250 LS  LTR Back Cover Kit  Limited Keypad   X          4149 HT1250 LS  LTR Back Cover Kit  Full Keypad   X PMLE4203 HT1250 LS   LTR PassPort Back Cover Kit  Limited Keypad   X          4202 HT1250 LS   LTR PassPort Back Cover Kit  Full Keypad   X PMLN4201 HT1250 LS  LTR Front Housing Kit  Limited Keypad   X PMLN4199     125045  LTR Front Housing Kit  Full Keypad   X X PMLN4405 HT1250 LS   LTR PassPort Front Housing Kit  Limited Keypad   X X  PMLN4404 HT1250 LS   LTR PassPort Front Housing Kit  Full Keypad   X X X  X  X  X  NAE6483 Whip Antenna  403 520 MHz   X  X  X  6881088C42 HT1250 LS HT1250 LS  User Guide                      X   Indicates one of each is required        8 4 Model Chart and Test Specifications    8 4 UHF 450 512 MHz  LTR and PassPort     HT Series  U
21. Battery     With NiMH Ultra High Capacity Battery     5 40 in  x 2 26 in  x 1 50 in   137mm x 57 5 mm x 37 5mm   5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   5 40 in  x 2 26 in  x 1 30 in   137mm x 57 5 mm x 33mm        Weight   With NiMH High Capacity Battery    With NiCd Battery   With Lilon Battery     With NiMH Ultra High Capacity Battery     15 0 ounces  420 grams   17 5 ounces  500 grams   15 8 ounces  450 grams   12 5 ounce  350 grams        Average Battery Life   5 5 90 Duty  Cycle    With NiMH High Capacity Battery     With NiCd Battery   With Lilon Battery     With NiMH Ultra High Capacity Battery        Low High  Power Power   9 hours 8 hours  14 hours 11 hours  9 hours 8 hours  9 hours 8 hours                        596 receive  596 transmit  9096 standby       Sealing  Passes rain testing per IP54   Shock  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Vibration  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Dust  Meets MIL STD 810 C D  amp  E and IP54  Humidity  Meets MIL STD 810 C D  amp  E and TIA EIA 603       8 24    Model Chart and Test Specifications                      Transmitter   Specification 800 MHz  Frequency Range   Transmit  806 821 MHz  Talkaround  851 866 MHz  Power Output  2 5W  9  806 821 MHz  2W   851 866 MHz   Channel Spacing  25 kHz  Freq  Stability   2 5 ppm    30     to  60       Spurs Harmonics   47 dBc       Adjacent Channel Power      704       25 KHz               
22. Battery Life   5 5 90 Duty Low High Low High  Cycle   Power Power Power Power  With NiMH High Capacity Battery  11 hours 8 hours 11 hours 8 hours  With NiMH Ultra High Capacity Battery  14 hours 11 hours 14 hours 11 hours  With NiCd Battery  12 hours 8 hours 12 hours 9 hours  With Lilon Battery  11 hours 7 hours 11 hours 8 hours  Sealing  Passes rain testing per IP54 and MIL STD 810E  Shock  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Vibration  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Dust  Meets MIL STD 810 C D  amp  E and IP54  Humidity  Meets MIL STD 810 C D  amp  E and TIA EIA 603               596 receive  596 transmit  9096 standby    Model Chart and Test Specifications    Specification Lowband                                  Power Output NiMH  9 7 5V  1 6    1 5 W 1 4W  Spurs Harmonics   36 dBm    1GHz   30 dBm    1 GHz  Audio Response    from 6 dB oct  Pre Emphasis  300 to  1 to  3 dB  3000Hz   Audio Distortion     1000 Hz  60   Rated Max  Dev  3  Typical  Modulation Limiting   5 0 kHz   20 2 5 kHz   12 5 kHz  kHz  4 0 kHz   20 kHz   5 0 kHz   25 kHz  Conducted Radiated Emissions  66 dBw  FM Hum and Noise   40 dB          Receiver    Specification Lowband                                  Sensitivity  12 dB SINAD  EIA  0 30 uV Typi  0 35 uV Typical  cal  Sensitivity  20 dB SINAD  ETS  0 5 uV Typical  Intermodulation per EIA   65 dB  Adjacent Channel Selectivity ETS  60 dB   12 5 kHz  70 dB   25 kHz  Spurious Rejection  70 dB  Rated Audio  0 5W  Audio Distort
23. Break off and discard the option board tab  taking care not to damage the option board  Trim any  tab fragments that may remain on the option board         Retainer  Jumper    X Flex            Board    Figure 3 11  Changing Keypad PassPort Board  Option Boards  6  Reassemble the option board to the front cover assembly   7  Insert the display flex circuit into the connector on the option board     8  Insert the jumper flex circuit into the connector on the option board  Notice the orientation of the  flex circuit  Arrows on the jumper flex point to the correct way of inserting the flex into the  connector     9  Replace the retainer by placing the two top hooks into the slots below the speaker in the front  cover  then  pivot the retainer into the front cover  Ensure that all four tab arms snap correctly into  the front cover     10  With the keypad option board  display  and retainer correctly in place  the front cover assembly  can now be reassembled per paragraph 3 7 6     3 14    Notes    Maintenance                                                                                              3 8 17 MTX950 Exploded View    Figure 3 20  MTX950 Exploded View        000000        ime     590900                               3 31                               MAEPF 27527 O    Notes     Old style housing has a lighter texture  with the front  Motorola logo printed directly on the radio  New style  housing has a deeper texture  and the front Motorola  Sticker is on an escutcheo
24. C GRY             7 7 SS SS    5 OPTION SELECT 2 LT BLU          6    OPTION SELECT 1        3    1 GROUND BLK  SS       _    8 RH DATA YEL  Sp    9 TH DATA PNK  o mm    RSSI ORG                   RUDIO RH RUDIO Vol       BOOT CONTROL GRN       NOT USED WHT       Figure 3 23  Pin Configuration of the Cable Side Connector    0                12    EE 1  15                    gt  15    3 37    3 38       P1  TO RADIO  UNIVERSAL  CONNECTOR  EXT          1  EXT SPKR   2  OPTION     3        EXT MIC 4         SEL 2 5         SEL 1 6  GND 7  RX DATA 8  TX DATA 9  Rssi  10  XMIT RX AUDIO    11  BOOTCTRL  12  N C  13                               En          10K    Configuring and Wiring the Programming Test Cable       P2  TO RADIO  TEST SET  RLN4460  1  2 AUDIO    5 AUDIO    7  8 MIC AUDIO  9  15  16   GND  18   VOLCTRL  19   DISC  20  PTT  21   OPT SEL INT EXT  22  25   BOOT CTRL             J1  TO RIB  RLN4008    1 GND  4 BIAS       rnc  15   BUS    25   BOOT CTRL          FLO8300620    Figure 3 24  Programming Test Cable Schematic    4 1    Chapter 4    Transceiver Performance Testing    4 1    4 2    General    These radios meet published specifications through their manufacturing process by utilizing high  accuracy laboratory quality test equipment  The recommended field service equipment approaches  the accuracy of the manufacturing equipment with few exceptions  This accuracy must be maintained  in compliance with the manufacturer s recommended calibration schedule     RF Te
25. Chapter 8  Model Chart and Test Specifications    8 1 UHF 403 470 MHz  Conventional        HT Series  UHF  403   470 MHz                                                                      Model Description  AAH25RDC9AA2    HT750  403 470 MHz  4W  4 Ch  AAH25RDC9AA3    HT750  403 470 MHz  4W  16 Ch  AAH25RDG9AAM    HT750  403 470 MHz  4W  16 Ch  DTMF  AAH25RDG9AA5        1250  403 470 MHz  4W  128 Ch  Display  AAH25RDH9AA6    HT1250  403 470 MHz  4W  128 Ch  DTMF  Display  AAH25RDC9AA2 NFD     750  403 470 MHz  4W  4 Ch  AAH25RDC9AA3_NFD HT750  403 470 MHz  4W  16 Ch  AAH25RDG9AA4_NFD HT750  403 470 MHz  4W  16 Ch  DTMF  AAH25RDG9AA5 NFD HT1250  403 470 MHz  4W  128 Ch  Display  AAH25RDH9AA6 NFD      1250  403 470 MHz  4W  128 Ch            Display  Item Description  X X          4171 HT750 Back Cover Kit  X X PMLE4130 HT750 Back Cover Kit  X X PMLE4129 HT750 Back Cover Kit  X X          4131     1250 Back Cover Kit  X X  PMLE4109 HT1250 Back Cover Kit  X  X X  x PMLN4216 HT750 Front Housing Kit  X X  PMLN4199 HT1250 Front Housing Kit  Full Keypad   X X PMLN4217 HT750 Front Housing Kit  Keypad   X X PMLN4201 HT1250 Front Housing Kit  Limited Keypad   X  X X  X  X  X  X  X  X  X  NAE6483 Whip Antenna  403 520 MHz   X  X X            6881089  96 HT750 User Guide  X     X  X 16881088  38 HT1250 User Guide                                           X   Indicates one of each is required     Note  Models ending in FD are Federal Government Radios Only     8 2 Model Chart and Test S
26. DH9AA6 NFD      1250  136 174 MHz  5W  128  Ch            Display  Item Description  X X PMLD4159 HT750 Back Cover Kit  X X PMLD4109 HT750 Back Cover Kit  X X PMLD4108 HT750 Back Cover Kit  X X PMLD4111 HT1250 Back Cover Kit  X X  PMLD4110 HT1250 Back Cover Kit  X X PMLN4217 HT750 Front Cover Kit  Keypad   X X X X PMLN4216 HT750 Front Cover Kit  X X  PMLN4199 HT1250 Front Housing Kit  Full Keypad   X X PMLN4201 HT1250 Front Housing Kit  Limited Keypad   X X X  X X JX  X X  X      PMAD4012 Antenna  136 155 MHz Stubby  X  X  X  X  X  X  X  X  X  X  PMAD4013 Antenna  155 174 MHz Stubby  X X X  X  X JX  X X  X      PMAD4014 Antenna  136 155 MHz 14 cm  X  X  X  X  X  X  X  X  X  X  PMAD4015 Antenna  155 174 MHz 14 cm  X X X X X X 6881089C96 HT750 User Guide  X X X     6881088638 HT1250 User Guide                                                   Indicates one of each is required     Note  Models ending in FD are Federal Government Radios Only    8 8 Model Chart and Test Specifications    8 8 VHF 136 174 MHz  Conventional LTR     HT Series  VHF  136 174 MHz  Conventional LTR                                                                    Model Description  AAH25KDF9DUS5    HT1250 LS  136 174 MHz  5W  Limited Keypad  Ltd          AAH25KDF9DU7        1250415  136 174 MHz  5W  Ltd         MDC Conventional  AAH25KDH9DU6 N HT1250 LS  136 174 MHz  5W  DTMF  AAH25KDH9DU9 N HT1250 LS  136 174 MHz  5W            MDC Conventional  AAH25KDN9DUS8    HT1550 XLS  136 174 MHz  5W  160 Channels
27. E  Ribless Programming Cable  7 5V Reg  is part number RKN4075  RLN4510 DB15 DB9 Tx Data   RIB Rx   12VDC   RLN 4008 7A io  Power        Suppl  ey    Computer Interface  Cable  3080369B72           Power Supply  120 230 Vac                             Figure 5 2  CPS Programming Setup  Cloning  Conventional and LTR     Cloning is the same for both the Conventional and LTR radio  Cloning is the process of copying the  content of one radio  source radio  into another radio  target radio   Radio content refers to system   type features such as frequency  squelch type options  trunking  etc     NOTE  Cloning can be performed only on radios with identical model numbers and software options     Radio functionality inherent in one radio cannot be cloned to another radio that does not contain the  same functionality  Tuning and alignment information are not transferable and are not affected by  cloning     Signaling Identification Numbers  IDs  are duplicated in the cloning process  Unique IDs may be  assigned with the CPS     NOTE  Unsuccessful cloning attempts will not damage the radio     Procedure    1  Turn source and target radios off    2  Connect cloning cable to side connector of both radios    3  Turn on target radio    4  On source radio  simultaneously press    side buttons 1 and 2     shown in Figure 5 3  then turn radio    on  Both radios produce a  clone entry  tone and turn on their green LEDs  Display radios show   Cloning To   source radio  and  Program   target rad
28. HF  450   512 MHz  LTR  amp  PassPort                                                                       Model Description  AAH25SDH9DP7 N     1250 1 57  LTR PassPort  LTD KPD  MDC Conventional  AAH25SDH9DP9 N     12504 57  LTR PassPort            MDC Conventional  AAH25SDH9DUS5    HT1250 LS  LTR 4W  LTD KPD  Display  AAH25SDH9DU6 N HT1250 LS  LTR  4W            Display  AAH25SDH9DP5_N     1250 1 57  LTR PassPort  LTD KPD  Display  AAH25SDH9DP6     HT1250 LS   LTR PassPort            Display  neni Description  X PMLE4252 HT1250 LS   LTR PassPort Back Cover Kit  Limited Keypad   X PMLE4523     125041 57  LTR PassPort Back Cover Kit  Full Keypad   X PMLE4154     1250 1 5  LTR Back Cover Kit  Limited Keypad   X PMLE4151 HT1250 LS  LTR Back Cover Kit  Full Keypad   X PMLE4205 HT1250 LS   LTR PassPort Back Cover Kit  Limited Keypad   X  PMLE4204     125041 57  LTR PassPort Back Cover Kit  Full Keypad   X PMLN4201     1250 15  LTR Front Housing Kit  Limited Keypad   X PMLN4199 HT1250 LS  LTR Front Housing Kit  Full Keypad   X X PMLN4405 HT1250 LS   LTR PassPort Front Housing Kit  Limited Keypad   X X  PMLN4404 HT1250 LS   LTR PassPort Front Housing Kit  Full Keypad   X  X  X  X  NAE6483 Whip Antenna  403 520 MHz   X  X  X  6881088C42 HT1250 LS HT1250 LS  User Guide                      X   Indicates one of each is required     Model Chart and Test Specifications    8 5 UHF 403 470 MHz  Conventional LTR     HT Series  UHF  403 470 MHz  Conventional LTR                       AAH25
29. Keypad PassPort Option Board Disassembly         3 6  3 6 4 Speaker  Microphone  and Universal Connector Flex Disassembly          3 8  3 6 5 PTT Disassembly                  LE E DA Mur due ME fis 3 9  3 6 5  Control Top 01888660                     3 9  Detailed  Radio Reassembly                 25   niece               3 10  3 7 1 Control Top Heassemobly                    3 10  3 7 2        ot 5 08 e                                                      3 10  3 7 3 Speaker  Microphone  and Universal Connector Flex Reassembly         3 10  3 7 4 Keypad  Display  and Keypad PassPort Option Board Reassembly       3 10  3 7 5 Chassis Assembly                                      3 11  3 7 6 Chassis and Front Cover                                                                         3 11  3 7 7          Retrofit Kit Procedure  Optional Upgrade Procedure                    3 12  3 7 8 Option Board Installation  cnim oce brace aevo tits 3 13  HT750 Radio Exploded Mechanical View and Parts List                                   3 15  3 8 1     750 Exploded                                                    3 15  3 8 2 HT750 Exploded View                         3 16  3 8 8 HT1250 and HT1250eLS Exploded                                                           3 17  3 8 4 H T1250 and HT1250  LS Parts EISE    t terio 3 18  3 8 5     125045  Exploded                                                            3 19  3 8 6     125045  Exploded View Parts                              
30. MAE4002  PMAE4003  NAE6483  UHF 2  PMAE4006  PMAE4007  NAE6483  Lowband  NAB6064  800 MHz  NAF5037  900 MHz  NAF5038  NAF5042    136 174 MHz  Ferrule Connector   136 155 MHz  Stubby   155 174 MHz  Stubby   14 cm  Helical  Standard Length   136 155 MHz  Red Code   14 cm  Helical  Standard Length   155 174 MHz  Black Code   14 cm  Helical  Standard Length  150 161 MHz   150 161 MHz  Stubby   403 470 MHz  Ferrule Connector   403 433 MHz  Stubby   433 470 MHz  Stubby   403 520 MHz  Flexible Whip   450 520 MHz  Ferrule Connector   465 490 MHz  Stubby   490 527 MHz  Stubby   403 520 MHz  Whip    30 50 MHz Heliflex  trim to frequency   806 825 851 870 MHz  SMA Connector  806 870 MHz  Half Wave Whip  896 902 935 941  SMA Connector  896 941 MHz  Whip   806 941 MHz  Quarter Wave Stubby    7 2    7 1 2    Carrying Accessories  All Models All Battery Chemistries     HLN9952  HLN9714  HLN9701    Carry Cases    HT750  MTX850  MTX950   MTX850 LS  Standard Model Only     HLN9665  HLN9676    HT750 Keypad Models  HT1250   HT1250 LS  HT1250 LS   MTX8250   MTX9250  MTX8250 LS    HLN9689  HLN9694    HT1250  HT1250 LS  HT1250 LS   Limited Keypad Models    HLN9946  HLN9998  HT750  Standard Model Only   HLN9652  HLN9670    HT750 Keypad Models  HT1250   HT1250 LS  HT1250 LS   MTX8250   MTX9250  MTX8250 LS    HLN9677  HLN9690    HT1250  HT1250 LS  HT1250 LS   Limited Keypad Models    HLN9945  HLN9955  HT1550 XLS Models   HLN9695  HLN9698  HLN9699  HLN9700    Accessories    Carry Holder  Belt Clip One 
31. MOTOROLA    intelligence everywhere    COMMUNICATIONS     moronora      morsan    mororora    Nova Communications  Canada   s Premier Supplier    HT750 MTX850 MTX8250  HT1250 MTX850 LS MTX8250 LS  HT1250 LS HT1250 LS  MTX950  HT1550 XLS MTX9250    Portable Radios    Professional Radio    Basic Service Manual    Motorola  Inc   8000 West Sunrise Boulevard    Fort Lauderdale  Florida 33322 68  80906754 0       Foreword    This manual provides sufficient information to enable qualified service technicians to troubleshoot and repair  CDM Series mobile radios to the component level     Product Safety and RF Exposure Compliance      Before using this product  read the operating instructions    for safe usage contained in the Product Safety and RF  Caution Exposure booklet        ATTENTION     This radio is restricted to occupational use only to satisfy FCC RF energy exposure requirements   Before using this product  read the RF energy awareness information and operating instructions in  the Product Safety and RF Exposure booklet  Motorola Publication part number 68  81095  98  to  ensure compliance with RF energy exposure limits     For a list of Motorola approved antennas  batteries  and other accessories  visit the following web site  which lists approved accessories  http   www motorola com cgiss index shtml     Computer Software Copyrights    The Motorola products described in this manual may include copyrighted Motorola computer programs stored  in semiconductor memories or ot
32. OGRAM button to program the    Source     codeplug into the    Target    radio     6  The CPS will validate the code plug     7  If it fails a warning screen will be displayed informing of the incompatibility between the CPS and  code plug  otherwise the information is written into the radio   s code plug     Cloning  PassPort     Cloning of PassPort data in the HT1250 LS  may only be accomplished via the PPCPS  In order to   clone  the contents of one radio into another radio  the user must attach the first radio to the RIB  cable and read the contents of the PassPort personality by pressing the    Read Device  icon on the  toolbar  or by choosing    Read Device  from the file menu and selecting the proper COM port   The  user should then select each PassPort zone and change the MIN for each zone  He She may then  attach the second radio to the RIB cable and write the personality into it by pressing the  Write  Device  icon on the toolbar  or by choosing  Write Device  from the file menu and choosing the proper  COM port   Alternatively  the information may be cloned to multiple radios by saving the personality  data to a file  The file may  at a later time  be re read and the MIN may be changed for each zone and  then written to the radio through the procedure described above  Care must always be taken by the  user to ensure that the MIN is unique for each radio to avoid undesirable results in the system     5 6 Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Pr
33. RDN9DUG8    HT1550 XLS  403 470 MHz  4 Watt  160 Channel  Item Description  X  PMLE4215     1550        5 Back Cover Kit  403 470 MHz   X  PMLN4218     1550        5 Front Housing Kit  X        6483 Whip Antenna  403 520 MHz   X  6881093  95     1550        5 User Guide                X   Indicates one of each is required     8 5    8 6 Model Chart and Test Specifications    8 6 UHF 450 512 MHz  Conventional LTR     HT Series  UHF  450 512 MHz  Conventional LTR                       AAH25SDN9DU8    HT1550 XLS  450 512 MHz  4 Watt  160 Channel  Item Description  X  PMLE4216 HT1550 XLS Back Cover Kit  450 512 MHz   X  PMLN4218 HT1550 XLS Front Housing Kit  X        6483 Whip Antenna  403 520 MHz   X  6881093  95     1550        5 User Guide                x   Indicates one of each is required     Model Chart and Test Specifications 8 7    8 7 VHF 136 174 MHz       HT Series  VHF  136 174 MHz                                                                               Model Description  AAH25KDC9AA2    HT750  136 174 MHz  5W  4  Ch  AAH25KDC9AA3    HT750  136 174 MHz  5W  16  Ch  AAH25KDG9AA4_N HT750  136 174 MHz  5W  16  Ch  DTMF  AAH25KDF9AA5    HT1250  136 174 MHz  5W  128  Ch  AH25KDH9AA6    HT1250  136 174 MHz  5W  128  Ch  DTMF  Display  AAH25KDC9AA2 NFD HT750  136 174 MHz  5W  4  Ch  AH25KDC9AA3        HT750  136 174 MHz  5W  16  Ch        25      9    4        HT750  136 174 MHz  5W  16  Ch            AAH25KDF9AA5        HT1250  136 174 MHz  5W  128  Ch  Display  AAH25K
34. S     0 5 uV Typical       Intermodulation per EIA     70 dB       Adjacent Channel Selectivity ETS     60 dB   12 5 kHz  70 dB   25 kHz                   Spurious Rejection  70 dB   Rated Audio  0 5 W   Audio Distortion   Rated Audio  3  Typical   Hum and Noise   45 dB  9 12 5 kHz  50 dB  9 25 kHz  Audio Response  0 3   3 kHz    1 to  3 dB       Conducted Spurious Emission per FCC Part 15            57 dBm   1 Ghz   47 dBm   1 Ghz          Specifications subject to change without notice  All electrical specifications and methods refer to EIA TIA 603 standards  Professional Series radios    meet or exceed requirements of MIL STD 810 C  D  E     Model Chart and Test Specifications    8 17 Specifications  HT1550 XLS Radio    Specification VHF UHF       Model Numbers     AAH25KDN9DU8  VHF   AAH25RDN9DUS  UHF 1   AAH25SDN9DU8  UHF2        Frequency Range     136 174 MHz  VHF   403 470 MHz  UHF1   450 512 MHz  UHF2        Channel Capacity     Trunking zones 15  Trunking talkgroups 16  Conventional Channels 160       Channel Spacing     12 5 20 25 kHz       Power Supply     Rechargeable battery 7 5v       Dimensions  HxW x D    With Ultra High Capacity NiMH Battery   With NiCD Battery   With Lilon Battery     With Standard High Capacity NiMH Battery     Height excluding knobs  5 98 in  x 2 26 in  x 1 47 in   152 x 57 5 x 37 5 mm   5 98 in  x 2 26 in  x 1 57 in   152 x 57 5 x 40 0 mm   5 98 in  x 2 26 in  x 1 57 in   152 x 57 5 x 40 0 mm   5 98 in  x 2 26 in  x 1 29 in   152 x 57 5 
35. The radio will sound a single tone and start to search  Replace  the antenna     Enable the  Enable LOS CRC Search start tone  option also  Allow the radio to register  Turn off the  Home repeater  The radio will sound two tones and start to search  Turn on the Home repeater  Allow  the radio to register  Remove the antenna  The radio will sound a single tone and start to search     HT1250 LS  Special Diagnostic Functions    Some special diagnosis functions can be turned on         needed  basis by accessing the  Service  Menu   In order to enter this menu please proceed as follows    1  Press the Menu Key   You don t need to be registered     2  Quickly press the P1 then the P2 key    3  Service Menu appears on the screen    4  Press the Menu key to select it    A series of functions then become available to you as you scroll up and down  They are as follows     PassPort ESN  Enter the Service Menu and using the Up Dn keys scroll to  PassPort ESN   Press  the Select key  Use the Up Dn and Select Keys to activate or deactivate this function  This function  momentarily displays the radio s PassPort Electronic Serial Number     PassPort Information Report   Enter the Service Menu and using the Up Dn keys scroll to  Report    Press the Select key  The display will sequentially show  the search method preference  the number  of NearNeighbors from the last registered site neighbor list  All Neighbors  the total number of unique  stored Neighbor frequencies and then display the kno
36. W  16  Ch  AAH25BEF9AA5 N     1250  29 7 42 MHz  6W  128 Ch  Display        25      9    5    HT1250  35 50 MHz  6W  128 Ch  Display  AAH25BEC9AA3_NFD HT750  29 7 42 MHz  6W  16  Ch  AAH25CEC9AA3_NFD HT750  35 50 MHz  6W  16  Ch  AAH25BEF9AA5_NFD HT1250  29 7 42 MHz  6W  128 Ch  Display  AH25CEF9AA5 NFD      1250  35 50 MHz  6W  128 Ch  Display  Item Description  X X PMLB4001 HT750 Back Cover Kit 29 7 42 MHz 6W  X X PMLB4010 HT750 Back Cover Kit 35 50 MHz 6 W  X X PMLB4003 HT1250 Back Cover Kit 29 7 42 MHz 6W  X X          4008 HT1250 Back Cover Kit 35 50 MHz 6 W  X            PMLN4216 HT750 Front Housing Kit  X     X  X  PMLN4201 HT1250 Front Housing Kit  Limited Keypad       X  X  X  X  X  X      PMLN4012 Antenna  29 7 42 35 50 MHz Stubby  X  X  X  X  X  X  X      PMLN4013 Antenna  29 7 42 35 50 MHz Stubby  X  X  X  X  X  X  X  X  PMLN4014 Antenna  29 7 42 35 50 MHz 14 cm  X  X  X  X  X  X  X  X  PMLN4015 Antenna  29 7 42 35 50 MHz 14 cm              6881089  96 HT750 User Guide  X     X      6881088  38     1250 User Guide    Models ending in FD are Federal Government Radios Only       Model Chart and Test Specifications    8 11 800 MHz  LTR     MTX Series  806 866 MHz  LTR                                               Model Description  AAH25UCH6DUS    MTX8250 LS  2 5W  MDC Conventional  Display   AAH25UCC6DU3_N       850415  2 5W  16 Ch  Non Display   AAH25UCH6DU6_N        8250415  2 5W  190 Ch  Display   Item Description  X PMUF1125 MTX8250eLS Back Cover Kit  MDC Conven
37. acity Battery  17 5 ounces  500 grams    With NiCd Battery  15 8 ounces  450 grams    With Lilon Battery  12 5 ounces  350 grams    Average Battery Life  9 5 5 90 Duty Cycle   Low Power High Power Low Power High Power  With NiMH High Capacity Battery  11 hours 8 hours 11 hours 8 hours  With NiMH Ultra High Capacity Battery  14 hours 11 hours 14 hours 11 hours  With NiCd Battery  12 hours 8 hours 12 hours 9 hours  With Lilon Battery  11 hours 7 hours 11 hours 8 hours                            Sealing  Passes rain testing per IP54 and MIL STD 810E  Shock  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Vibration  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Dust  Meets MIL STD 810 C D  amp  E and IP54  Humidity  Meets MIL STD 810 C D  amp  E and TIA EIA 603         5  receive  596 transmit  9096 standby       Model Chart and Test Specifications    Specification Lowband    VHF       Power Output NiMH  9 7 5V     1 6 W    1 5 W 1 4W       Spurs Harmonics      36 dBm  lt  1GHz   30 dBm  gt  1 GHz       Audio Response         from 6 dB oct  Pre Emphasis  300 to 3000Hz   1 to  3 dB  Audio Distortion     1000 Hz  60   Rated Max  Dev  3  Typical       Modulation Limiting      5 0 kHz   20 kHz     2 5 kHz   12 5 kHz  54 0 kHz   20 kHz   5 0 kHz   25 kHz          Conducted Radiated Emissions     66 dBw          FM Hum and Noise         40 dB          Receiver    VHF       Specification Lowband    Sensitivity  12 dB SINAD  EIA     0 30 uV Typical    0 25     Typical       Sensitivity  
38. al Connector Flex Reassembly  1  Feedthe universal connector tail of the speaker microphone flex assembly through the opening in  the side wall of the front cover     2  Peel off the adhesive liner on the back of the universal connector tail of the flex circuit  Attach the  flex tail to the front cover using the guide pins for correct alignment     3  Replace the universal connector escutcheon  Make sure that all the connector openings align  with the gold pads on the flex circuit     4  Align the notch in the speaker at the twelve o clock position with the tab on the front cover as  shown in Figure 3 8     5  Place the speaker retainer bracket into the hole on the top of the front cover  and bend the  retainer down to fit underneath the boss below the speaker     6  If display  keypad  or keypad option board        not involved  reinsert the microphone and boot into  the pocket in the front cover    Keypad  Display  and Keypad PassPort Option Board Reassembly  1  If you are replacing the display  use a new double sided adhesive display pad  item number 17 on  the exploded view diagram in paragraph 3 8      2  Replace the keypad  and the keypad option board  Make sure the display module flex tail is  connected to the connector on the keypad option board     3  Insert the  top hooks  of the keypad retainer into the slots below the speaker  above the display   in the front cover  Snap all four of the retainer arm tabs in place in the front cover     NOTE  Pull the speaker micro
39. ansportation of other semiconductor devices   Ground the working surface of the service bench to protect the CMOS device  We  recommend using the Motorola Static Protection Assembly  part number  0180386A82   which includes a wrist strap  two ground cords  a table mat  and a  floor mat    Wear a conductive wrist strap in series with a 100k resistor to ground    Replacement wrist straps that connect to the bench top covering are Motorola  part number RSX 4015     Do not wear nylon clothing while handling CMOS devices    Do not insert or remove CMOS devices with power applied  Check all power  supplies used for testing CMOS devices to be certain that there are no voltage  transients present    When straightening CMOS pins  provide ground straps for the apparatus used   When soldering  use a grounded soldering iron    If at all possible  handle CMOS devices by the package and not by the leads  Prior  to touching the unit  touch an electrical ground to remove any static charge that  you may have accumulated  The package and substrate may be electrically  common  If so  the reaction of a discharge to the case would cause the same  damage as touching the leads     Repair Procedures and Techniques     General    Parts Replacement and Substitution    When damaged parts are replaced  identical parts should be used  If the identical replacement part is  not locally available  check the parts list for the proper Motorola part number and order the part from  the nearest Motorola Communic
40. asured from the cap on top of the antenna and seat fully    40 8 7 8  22 543 cm  7   42 8 5 16  21 114                44 7 7 8  20 003       Dern    46 7 1 2  19 050 cm    48 7 3 16  18 256 cm    50 6 7 8  17 463 cm        Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions 5 7    5 8    5 9    HT1250 LS  PassPort Tone Options    In order to provide more detailed information about the radio s state to a user or service technician  various Tones and Display options are available     One Tone option is a short low pitched tone that sounds whenever the radio loses contact for any  reason with its registered PassPort site and begins to search for another site  This Tone is enabled by  the  Enable LOS Search start tone  option     Service technicians who are determining system coverage and RSSI settings may want to be able to  discriminate between the LOS  Loss of System  for complete loss of data from the site or when the  site RSSI drops below required levels  A second Tone following the first LOS Tone indicating that LOS  was caused by complete LOS of Passport data from the site and not low     RSSI can be activated with the  Enable LOS CRC Search start tone  option     Enable just the  Enable LOS Search start tone  option  Allow the radio to register  Turn off the Home  repeater  The radio will sound a single tone and start to search  Turn on the Home repeater  Allow the  radio to register  Remove the antenna  
41. ations parts center listed in the  Piece Parts  section of this manual   See page 1 2      Maintenance 3 3    3 5    Rigid Circuit Boards    This family of radios uses bonded  multi layer  printed circuit boards  Since the inner layers are not  accessible  some special considerations are required when soldering and unsoldering components   The printed through holes may interconnect multiple layers of the printed circuit  Therefore  exercise  care to avoid pulling the plated circuit out of the hole     When soldering near the 20 pin and 40 pin connectors        Avoid accidentally getting solder in the connector      Be careful not to form solder bridges between the connector pins     Examine your work closely for shorts due to solder bridges     Flexible Circuits    The flexible circuits are made from a different material than the rigid boards  and require different  soldering techniques  Excessive prolonged heat on a flexible circuit can damage the material   Therefore  avoid excessive heat and excessive bending     For parts replacement  use the ST 1087 Temperature Controlled Solder Station with a 600 700  degree tip  and use small diameter solder such as ST 633  The smaller size solder will melt faster and  require less heat to be applied to the circuit     To replace a component on a flexible circuit    1  Grasp with seizers  hemostats  the edge of the flexible circuit near the part to be removed    2  Pull gently    3  Apply the tip of the soldering iron to the component 
42. ble 4 3  Test Channel Spacing  Side Button 2                                                       4 5  Table 4 4  Test Frequencies  Using the Channel Selector Switch                             4 6  Table 4 5  Receiver Performance Checks                              eese 4 7  Table 4 6  Transmitter Performance                                                                   4 8  Table 5 1  Software Installation Kits Radio Tuning                                                     5 1  Table 5 2  Initial Equipment Control             5                          5 2  Table 6 1  Power up Display Codes    Conventional Radios                                     6 1  Table 6 2  Power up Display                                0  004   6 2  Table 6 3  Power up Display Codes  PassPort Trunking Controller Board                6 3  Table 6 4  Operational Display                                                                           6 3    Notes    Chapter 1    Introduction    1 1    1 2    1 2 1    1 2 2    Scope of Manual    This manual is intended for use by service technicians familiar with similar types of equipment  It  contains service information required for the equipment described and is current as of the printing  date  Changes which occur after the printing date may be incorporated by a complete Manual revision  or alternatively as additions     Warranty and Service Support    Motorola offers support which includes  full exchange and or repair of the product during the wa
43. connections while pulling with the seizers     NOTE  Do not attempt to puddle out components  Prolonged application of heat may  damage the flexible circuit     Disassembling and Reassembling the Radio     General    Since these radios may be disassembled and reassembled with the use of only four  board to casting   Screws  it is important to pay particular attention to the snaps and tabs  and how parts align with each  other     The following tools are required for disassembling the radio     1 3 16    flat blade screwdriver      Penknife size screwdriver  1 TORX      6 screwdriver    If a unit requires more complete testing or service than is customarily performed at the basic level   send this unit to a Motorola Authorized Service Center   See Chapter  section 1 2 4 Technical Support  on page 1 3 for a list of authorized service centers      The following disassembly procedures should be performed only if necessary    section 3 6 2 Chassis Assembly Disassembly on page 3 6   section 3 6 3 Keypad  Display  and Keypad PassPort Option Board Disassembly on page 3 6  section 3 6 4 Speaker  Microphone  and Universal Connector Flex Disassembly on page 3 8  section 3 6 5 PTT Disassembly on page 3 9   section 3 6 6 Control Top Disassembly on page 3 9   section 3 7 7 DTMF Retrofit Kit Procedure  Optional Upgrade Procedure  on page 3 12  section 3 7 8 Option Board Installation on page 3 13    3 4 Maintenance    3 6 Detailed Radio Disassembly    3 6 1 Front Cover from Chassis Disassemb
44. dio  External surfaces include the front  cover  housing assembly  and battery case  These surfaces should be cleaned whenever a periodic  visual inspection reveals the presence of smudges  grease  and or grime     NOTE  Internal surfaces should be cleaned only when the radio is disassembled for service  or repair     The only recommended agent for cleaning the external radio surfaces is a 0 596 solution of a mild  dishwashing detergent in water  The only factory recommended liquid for cleaning the printed circuit  boards and their components is isopropyl alcohol  70  by volume      CAUTION  Certain chemicals and their vapors can have harmful effects on certain    plastics  Avoid using aerosol sprays  tuner cleaners  and other chemicals   Caution    Cleaning External Plastic Surface    Apply the 0 596 detergent water solution sparingly with a stiff  non metallic  short bristled brush to  work all loose dirt away from the radio  Use a soft  absorbent  lintless cloth or tissue to remove the  solution and dry the radio  Make sure that no water remains entrapped near the connectors  cracks   or crevices    Cleaning Internal Circuit Boards and Components    Isopropyl alcohol  70   may be applied with a stiff  non metallic  short bristled brush to dislodge  embedded or caked materials located in hard to reach areas  The brush stroke should direct the    3 2    3 3    3 4    Maintenance    dislodged material out and away from the inside of the radio  Make sure that controls or tunab
45. e 5 1  Radio Tuning Test Equipment Setup    5 2 1 Initial Test Equipment Setup    The supply voltage is connected to the radio using a Motorola battery eliminator  P N  AA0180305G54  The initial test equipment  Figure 5 1  control settings are listed in Table 5 2     NOTE  Refer to appropriate program on line help files for the tuning procedures     Table 5 2  Initial Equipment Control Settings             Service Monitor Test Set Power Supply  Monitor Mode  Power Monitor Speaker set       Voltage  7 5Vdc       Attenuation   70 Speaker load  DC on standby   Speaker Standby  AM  CW  FM  FM PTT  OFF Volt Range  10V  Oscilloscope Source  Mod Current  2 5A    Oscilloscope Horizontal  10mSec Div  Oscilloscope Vertical  2 5 kHz Div  Oscilloscope Trigger  Auto   Monitor Image  Hi   Monitor BW  Nar   Monitor Squelch  mid CW   Monitor Volume  1 4                          Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions 5 3    5 3 CPS Programming Setup    5 4    The CPS programming setup  shown in Figure 5 2  is used to program the radio codeplug   NOTE  Refer to appropriate program on line help files for the codeplug programming procedures                                                                                                                                                                    b Test Box      Battery        RLN4460A or B  Block ga 5 2  0180305G54  Program   Test Cable  AARKN 4074  Panen ot NOT
46. ed by the radio  to store its personality     Software  or a software hardware combination of computer programs and data   with a fixed logic configuration stored in a read only memory  Information  cannot be altered or reprogrammed     Frequency Generation Unit   Gallium Arsenide  a type of crystalline material used in some semiconductors     Inbound Signalling Word  data transmitted on the control channel from a  subscriber unit to the central control unit     Liquid Crystal Display  a module used to display the radio s current operating  channel or system and scan status     Lateral Diffusion MOS     Longhorn Data  a bidirectional 0 5V  RS 232 line that uses the microcontroller s  integrated RS 232 asynchronous serial communications interface  SCI   peripheral     Low Level Expander  slight amount of volume expansion  used to improve the  signal to noise ratio     Low Speed Handshake  150 baud digital data sent to the radio during trunked  operation while receiving audio     Trunked signaling protocol using low speed data  Registered trademark of E F   Johnson Company     Motorola Digital Communication     Glossary 2    MRTI    MSK  OMPAC    OSW    PassPort       PC Board  PL    PLL    PPM  PTT    RAM    Registers    Repeater    RESET  RF PA  RIB  ROM  RSSI    RPT TA  Softpot    Software    SPI  clock and data  lines     Squelch    Motorola Radio Telephone Interconnect  a system that provides a repeater  connection to the Public Switched Telephone Network  PSTN   The MRTI 
47. eiver Performance Testing    Table 4 6  Transmitter Performance Checks   Models with  G  in location 10 of model number EX AAH25RDH9GB6AN     Service Monitor    Test Set    Comments                                              Reference Mode  PWR MON TEST MODE    PTT to continu  Frequency error  Frequency   4th channel test frequency    Test Channel   ous  during the  200 Hz VHF  Monitor  Frequency error 4 carrier performance  600 Hz UHF  Input at RF In Out squelch check   60 Hz Low Band  Power RF As above As above As above Refer to Specifications  Voice Mode  PWR MON TESTMODE    Remove modu  Press PTT switch on  Modulation   4th channel test frequency    Test Channel lation input radio  Say  four  loudly   internal  atten to  70  input to RF In  4 carrier into the radio mic   Out squelch out  Measure deviation   put at VHF  UHF  800 MHz   antenna Low 1 and Low 2    gt  4 0 kHz but  lt  5 0 kHz   25 kHz Ch Sp   Voice Mode  PWR MON As above As above  meter Deviation   Modulation   4th channel test frequency    selector to mic VHF  UHF  800 MHz   atten to  70  input to RF In  Low 1 and Low 2  Out  gt  4 0 kHz but  lt  5 0 kHz  Monitor  DVM  AC Volts  25 kHz Ch Sp  Global   Set 1 kHz Mod Out level for 5 kHz  20 kHz Ch Sp   0 025Vrms at test set  U S  and Canada   80mVrms at AC DC test set  jack  High Speed As above TEST MODE    PTT to continu  Deviation  800 MHz   Data Modu  Test Channel   ous  during the VHF  UHF  Low 1 and  lation    4 high speed performance Low 2   gt  2 5 kH
48. eplace PTCB   AppCode Fail PTCB Firmware Reprogram PTCB FLASH ROM   Defective   BackDoor Turn radio off and restart   ERR Watchdog Firmware Failure Restart radio   Resulted in  Watchdog Timer  Interrupt   Unprogrammed Programming is not   Use CPS and PPCPS to properly program radio and  correct  PTCB   ERROR  NO PTG Use PPCPS to program that Zone with a Primary  Talk Group              6 4 Operation Display Codes    During radio operation  the radio performs dynamic tests to determine if the radio is working  properly  Problems detected during these tests are presented as error codes on the radio display   The presence of an error code should prompt a user that a problem exists and that service   technician should be contacted  Use Table 6 4  Operational Display Codes to aid in understanding    particular operational error code displays     Table 6 4  Operational Display Codes             Failure Code Description Possible Source  FAIL 001 Synthesizer out of lock  Bad frequency data in codeplug  defective  synthesizer   FAIL 002 Selected Mode  Zone Channel    Bad codeplug data   codeplug checksum error              6 4    Notes    Power Up Self Test                                                                                              Chapter 7    Accessories    7 1    7 1    HT750 HT1250 HT1250 LS HT1250 LS  HT1550 XLS MTX850   MTX950 MTX850 LS MTX8250 MTX9250 MTX8250 LS Accessories    Antennas    VHF  PMAD4012  PMAD4013  PMAD4014  PMAD4015  PMAD4023  PMAD4025  UHF 1  P
49. ess of  side button 2   see Table 4 3 on page 4 5  scrolls to the next channel spacing   and a corresponding set of tones are sounded  Refer to Figure 4 4 on page 4 4 for test  mode information for a four line display radio     4  Press  side button 1  to scroll through the test environments listed in Table 4 1 on  page 4 4    5  Press  side button 2  for 3 seconds to switch the radio to the control head test mode      LCD Test    appears on the display     6  Press  side button 1  to turn on all the dots of the first character  Another  side button 1     press turns on all the dots of the next character  continuing until the last character is  reached     7  Press    side button 1    at the end of the LCD test to activate the    Icon Test     The next    side  button 1  press turns on the first icon     4 2    8     Transceiver Performance Testing    Press  side button 1  at the end of the Icon Test to activate the button test  Pressing any  side button  except  side button 1      or any keypad button during the LCD test or Icon  test immediately activates this test  A good button press is verified by a chirp     Press  side button 2  for 3 seconds in the control head test mode to return the radio to  the RF Test mode     10  Turn radio off to exit test mode     To enter the test mode for a non display radio     1   2     Turn the radio on     Within ten seconds after the self test is complete  press  side button 2   Figure 4 1  five  times in succession     Press  side butt
50. ferring programmed data from the master radio  to the other    RLN4008 Radio Interface Box Enables communications between radio and com   puter   s serial communications adapter    HHLN4134 BNC Adaptor Adapts radio antenna port to BNC cabling of equip   ment  VHF and UHF  B1 only     5880313B69 SMA to BNC adapter Adapts radio antenna port to BNC cabling of equip   ment  800 MHz radios     RLN4510 Battery Eliminator 7 5V Regula    Works in combination with Shop Battery Block    tor 0180305G54    AA0180305G54   Shop Battery Block Interconnects radio to power supply  Provides for   AA8180384F68   Bench Test Housing Eliminator troubleshooting of radio when housing is removed    0180357A57 Wall Mounted Power Supply Used to supply power to RIB     120 VAC   0180358A56 Wall Mounted Power Supply Used to supply power to RIB    220 VAC  2 prong   3080369B72 Computer Interface Cable Connects computer   s serial communications adapter          to RIB  RLN4008B            3 36    3 10 Test Equipment    Table 3 12 lists test equipment required to service the HT750 HT1250 HT1250 LS HT1250 LS    HT1550 XLS MTX850 MTX950 MTX850 LS MTX8250 MTX9250 MTX8250 LS radios     Table 3 12 Recommended Test Equipment    Motorola Part  No     Description    Characteristics    Test Equipment    Application       R2000  R2600  R2400  or R2001  with trunking    Service Monitor    This monitor will  substitute for items  listed below with an    Frequency deviation meter and sig   nal generator for wide range 
51. gn  Motorola does not assume any liability arising out  of the applications or use of any product or circuit described herein  nor does it cover any license under its  patent rights nor the rights of others     Trademarks    MOTOROLA and the Stylized M logo are registered in the US Patent  amp  Trademark Office  All other products  or service names are the property of their respective owners         Motorola  Inc  2002        Table of Contents                                                                                         li  Product Safety        RF Exposure                     22            0400  40              ii  Computer Software                     ec t En          RR Creo REOR EU pma t rd        ii  D  cument Copyrights su                     ooa aee      ule                              ii  prec MEET MIRI ii                       RETO D OI UR Um m T ii   List OP gel               22555844                                              bist ol Tables                                                        Chapter 1   Nirod CON                                                        1 1  Tel                           eod                      1 1  1 2 Warranty and Service                                                          nnn 1 1   1 2 1 Warranty Period and Return                             2         0442  1 1  1 2 2 After Warranty PelloG                                      pent oq eee dE 1 1  1 2 3   Piece Parts Availability             S D e        1 2  1 
52. her media  Laws in the United States and other countries preserve for  Motorola certain exclusive rights for copyrighted computer programs  including  but not limited to  the  exclusive right to copy or reproduce in any form the copyrighted computer program  Accordingly  any  copyrighted Motorola computer programs contained in the Motorola products described in this manual may  not be copied  reproduced  modified  reverse engineered  or distributed in any manner without the express  written permission of Motorola  Furthermore  the purchase of Motorola products shall not be deemed to grant  either directly or by implication  estoppel  or otherwise  any license under the copyrights  patents or patent  applications of Motorola  except for the normal non exclusive license to use that arises by operation of law in  the sale of a product     Document Copyrights    No duplication or distribution of this document or any portion thereof shall take place without the express  written permission of Motorola  No part of this manual may be reproduced  distributed  or transmitted in any  form or by any means  electronic or mechanical  for any purpose without the express written permission of  Motorola     Disclaimer    The information in this document is carefully examined  and is believed to be entirely reliable  However  no  responsibility is assumed for inaccuracies  Furthermore  Motorola reserves the right to make changes to any  products herein to improve readability  function  or desi
53. ical   Sensitivity  20 dB SINAD  ETS   50 V typical  Intermodulation EIA  70 dB   Adjacent Channel Selectivity  60 dB   12 5 kHz   70 dB  9 20 25 kHz  Spurious Rejection  70 dB   Rated Audio  0 5W   Audio Distortion   Rated Audio  396 typical       Hum  amp  Noise      45 dB  9 12 5 kHz   50 dB   20 25 kHz       Audio Response   300   3000 Hz      1 to  3 dB       Conducted Spurious Emission per FCC Part 15            57 dBm   1 GHz   47 dBm   1 GHz    Specifications subject to change without notice  All electrical specifications and methods refer to EIA TIA 603 standards  Professional Series radios meet    or exceed requirements of MIL STD 810 C  D  E           Model Chart and Test Specifications 8 21    8 18 Specifications  MTX850 MTX8250  800 MHz    MTX950 MTX9250  900 MHz  Radios                                              Specification 800 MHz 900 MHz  Model Numbers   MTX850 AAH25UCC6GB3AN  MTX8250 AAH25UCH6GB6AN  MTX950 AAH25WCC4GB3AN  MTX9250 AAH25WCH4GB6AN  Frequency  806 821  851 866 MHz 896 902  935 941 MHz  Channel Capacity  16 Trunked Talkgroups  amp Conventional  MTX850 MT X950  Channels 9 Trunked Systems  MTX8250 MTX9250  160 Trunked Talkgroups  amp  Conventional   Channels Combined 15 Trunked Systems   Power Supply  7 5 Volts  Dimensions  Hx Wx D  With NiMH High Capacity Battery  5 40 in  x 2 26 in  x 1 50 in   137mm x 57 5 mm x 37 5mm   With NiMH Ultra High Capacity Battery  5 40 in  x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   With NiCd Battery  5 40 in  
54. insically Safe Radio Information    Modifications can only be made by the original product manufacturer  Motorola  at one of its FM  audited manufacturing facilities          Failure to use an FMRC Approved portable radio unit with an     FMRC Approved battery or          Approved accessories  specifically Agency approved for that product may result in the  WARNING dangerously unsafe condition of an unapproved radio  combination being used in a hazardous location       Unauthorized or incorrect modification of an          Approved  Product unit will negate the Approval rating of the product              2 2 Repair of FMRC Approved Products    REPAIRS FOR MOTOROLA PRODUCTS WITH FMRC APPROVAL ARE THE RESPONSIBILITY  OF THE USER     You should not repair or relabel any Motorola  manufactured communication equipment bearing the  FMRC Approval label     FMRC Approved Product   unless you are familiar with the current FMRC  Approval standard for repairs and service     Class Number 3605    Repairs and service to be done  FM audited locations          Incorrect repair or relabeling of any FMRC Approved Product unit  A could adversely affect the Approval rating of the unit     Use of a radio that is not intrinsically safe in a hazardous    WARNING atmosphere could result in serious injury or death              The following are key definitions  from the FMRC s Approval Standard Class Number 3605  1994     2 2 1 Repair    A repair constitutes something done internally to the unit that
55. io      5  Release both side buttons  The electronic transfer process begins and will take approximately  one to three minutes     6  When cloning is completed  both radios reset themselves and turn their green LEDs off  The    5 4 Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions    source radio produces a  clone exit  tone and displays  Clone Complete    7  Turn both radios off   8  Disconnect the cloning cable from both radios and turn them on for normal operation     On Off  Knob          Side Button 1   programmable     Side Button 2   programmable     Side Button 3   programmable           Side Button 1   programmable     Side Button 2   programmable     Side Button 3   programmable                            Figure 5 4  HT1550 XLS Radio Side Button Locations  5 4 1 Error Codes  Display Radios Only            ERR  Mismatch      The model numbers or the code plug versions are not the same for both  radios  Cloning cannot be performed       ERR  Timeout    Communication between the two radios was not established or was disrupted  during the cloning process  If this occurs  check the cloning cable and all connections  Repeat the  cloning procedure     5 5 Cloning  Privacy Plus     This function is used to copy codeplug information from one radio to another  A radio and RIB must be  properly connected to the computer and power turned on before you attempt the PROGRAM function   The time required to PROGRAM
56. ion   Rated Audio  3  Typical  Hum and Noise  with LLE enabled    45 dB   20     45 dB   12 5 kHz  50 dB   25  25 kHz kHz  Audio Response  0 3   3 kHz    1 to  3 dB       Conducted Spurious Emission per FCC  Part 15            57 dBm  lt 1 Ghz   47 dBm   1 Ghz       Specifications subject to change without notice  All electrical specifications and methods refer to EIA TIA 603 standards     Professional Series radios meet or exceed requirements of MIL STD 810 C  D  E     Model Chart and Test Specifications    8 15 Specifications  HT1250 Radio    Specification    Lowband                            Model Numbers  AAH25BEF AAH25KDF AAH25SDC  AAH25CEF AAH25KDH AAH25SDH   AAH25RDF  AAH25RDH   Frequency Range  29 7   42 0 MHz 136 174 MHz 403 470 MHz   35 0  50 0 MHz 450 512 MHz   Frequency Stability   5 PPM   25 kHZ     30     to  60      25     Ref    10 PPM 32 5 PPM   12 5 kHZ   Channel Capacity  128 Channels   Channel Spacing  20 25 kHz 12 5 20 25 kHz   Power Supply  7 5 volts rechargeable battery       Dimensions  H x W x D   With NiMH High Capacity Battery    With NiMH Ultra High Capacity Battery   With NiCd Battery    With Lilon Battery     5 40 in  x 2 26 in  x 1 50 in  5 40 in  x 2 26 in  x 1 60 in  5 40 in  x 2 26 in  x 1 60 in  5 40 in  x 2 26 in  x 1 30 in       137mm x 57 5 mm x 37 5mm      137mm x 57 5 mm x 40mm      137mm x 57 5 mm x 40mm      137mm x 57 5 mm x 33mm        Weight        With NiMH High Capacity Battery  15 0 ounces  420 grams    With NiMH Ultra High Cap
57. ion Boards                               3 13  HT750 Exploded View e doeet                   oon eee 3 15  Programming Test Cable                4074                                                 3 37  Pin Configuration of the Cable Side                                                        3 37  Programming Test Cable                                                                      3 38  Fiadio Side Button EOGallofi                                4 3      1550        5 Radio Side Button                                                              4 3  TWwo Line Display                                                     4 4  Four Line Display      1550    5            4 4  Radio Tuning Test Equipment                                                                 5 2  CPS Programming Setup                       sse 5 3  Radio Side Button                   22             20     000000 5 4    HT1550 XLS Radio Side Button Locations                                              5 4    Notes    Xi       LIST OF TABLES  Table 1 1  Radio Model Number  Example        25                                               1 4  Table 3  T T  Service AdS                        n anita               3 35  Table 3 12  Recommended Test Equipment                               esses 3 36  Table 4 1  Test Environments  Side Button 1              0 022122  4     221   4 4  Table 4 2  Test Environments  Models with  G  in location 10 of model number EX   AATOSHGPOGBOAN  a               4 5  Ta
58. iption Package  3 years        CPS Plus  Conventional  LTR  PassPort  HVN9025       CPS  Privacy Plus  HVN9067       Installation Manual 6881089C70                5 2 Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions    5 2 Global Radio Tuning Setup  A personal computer  PC   Windows  95 98  and a global tuner program are required to tune the  radio  To perform the tuning procedures  the radio must be connected to the PC  radio interface box   RIB   and test equipment shown in Figure 5 1           Service Monitor                                                                                                                                                                                                                                                                                                                        30 dB Pad or Counter     Double Male   Transmit  attery   Eliminator RF Adapter        30 dB Pad Wattmeter   7 5V Reg  HLN9756 BNC      12VDC          3 5 mm to RF Generator  Power   Ferrule BNC Receive   Radio Audio In Ix  Supply AA Audio Generator    Test Box         RLN4460A  Battery Block             2    or B              PX  Sinad Meter  0180305G54 Program Test Cable  AARKN 4074      AC Voltmeter  DB15 DB9  Tx Data     AC Plug RIB     120 230        RLN 4008      H ee         5  ey  Computer Interface Lo e  RIB Power Supply Cable 3080369B72    0180357A57  120V   0180358A56  230V     Figur
59. it  16ch Ltd Keypad   X PMLD4285 HT1250 LS   LTR PassPort Back Cover Kit  32ch Ltd Keypad   X PMLD4286 HT1250 LS   LTR PassPort Back Cover Kit  16ch Full Keypad   X  PMLD4287 HT1250 LS   LTR PassPort Back Cover Kit  32ch Full Keypad   X X PMLN4405 HT1250 LS   LTR PassPort Front Housing Kit  Limited Keypad   X  X  PMLN4404 HT1250 LS   LTR PassPort Front Housing Kit  Full Keypad   X  X  X X  PMAD4012 Antenna  136 155 MHz Stubby  X  X  X X  PMAD4013 Antenna  155 174 MHz Stubby  X  X  X X  PMAD4014 Antenna  136 155 MHz 14 cm  Red coded   X  X  X  X  PMAD4015 Antenna  155 174 MHz 14 cm Helical  BIk coded   X  X  X X  PMAD4023 Antenna  150 161 MHz Whip  X  X  X X  PMAD4025 Antenna  150 161 MHz Stubby  X  X  X X  NAD6502 Antenna  146 174 MHz Heliflex  X  X  X X  NAD6579 Antenna  148 161 MHz Whip  X  X X X  HAD9742 Antenna  151 159 MHz Stubby  X  X  X X  HAD9743 Antenna  162 174 MHz Stubby  X  X  X  X  8504762J01 Antenna  136 155 MHz Whip  X  X  X  X 8504762402 Antenna  155 174 MHz Whip  X X  X  X  6881088  42 HT1250 LS HT1250 LS  User Guide                            X   Indicates one of each is required     8 10 Model Chart and Test Specifications    8 10 LowBand 29 7 42 35 50 MHz    HT Series  Lowband  29 7   42 35 50 MHz       Model Description                                                                                           X   Indicates one of each is required     Note              25                  HT750  29 7 42 MHz  6W  16  Ch  AAH25CEC9AA3        750  35 50 MHz  6
60. le  components are not soaked with alcohol  Do not use high pressure air to hasten the drying process  since this could cause the liquid to collect in unwanted places  After completing of the cleaning  process  use a soft  absorbent  lintless cloth to dry the area  Do not brush or apply any isopropyl  alcohol to the frame  front cover  or back cover     NOTE  Always use a fresh supply of alcohol and a clean container to prevent contamination  by dissolved material  from previous usage      Safe Handling of CMOS and LDMOS Devices    Complementary metal oxide semiconductor  CMOS  devices are used in this family of radios  and are  susceptible to damage by electrostatic or high voltage charges  Damage can be latent  resulting in  failures occurring weeks or months later  Therefore  special precautions must be taken to prevent  device damage during disassembly  troubleshooting  and repair     Handling precautions are mandatory for CMOS circuits and are especially important in low humidity  conditions  DO NOT attempt to disassemble the radio without first referring to the following CAUTION  statement     CAUTION  This radio contains static sensitive devices  Do not open the radio unless  you are properly grounded  Take the following precautions when working on this    Caution unit     Store and transport all CMOS devices in conductive material so that all exposed  leads are shorted together  Do not insert CMOS devices into conventional plastic   snow  trays used for storage and tr
61. ls of the flex circuits into their respective connectors at the bottom of the front cover   Push down the latches on the connectors to hold the flex circuits to the main board        O N      Slide the volume potentiometer and frequency switch shafts into their respective holes in the front  cover     e    Push the chassis assembly completely into the top of the front cover until it settles in place   Be sure the O ring is properly seated   7  Snapthe bottom of the chassis into the front cover              Chassis    Figure 3 9  Fastening the Chassis    3 7 7 DTMF Retrofit Kit Procedure  Optional Upgrade Procedure     If you are performing an upgrade from a basic model to a DTMF model  replace the existing front  cover kit with kit number HLN9984 and follow the reassembly steps to reassemble the upgraded    radio   See paragraph 3 7 for details about reassembly    To activate the retrofit using the radio software  follow these steps     1  Start the Customer Programming Software  CPS      Maintenance    2  Read the codeplug data by clicking on the READ icon in the menu bar  or by selecting READ    DEVICE in the pulldown menu   3  Open the Radio Configuration dialog box   See Figure 3 10         WE Tree View       vice at       1 Port             De       Radio Configuration     Controls  amp  Menus   Conventional Personality  Signaling   Call   Phone   Scan List   Personality Assignment to Zone                                  T  Headset    Tx Inhibit Quick Key Override     H
62. ly    1  Turn off the radio    2  Remove the battery   a  Pull down on the two battery release buttons   b  With the buttons pulled down  the top of the battery will fall from the radio   c  Remove the battery completely from the radio        Battery          Release  Buttons    Battery                Figure 3 1  Battery Hemoval  3  Remove the antenna   3  Pullthe volume and channel selector knobs off their shafts     NOTE  Both knobs slide on and off  However  they are supposed to fit very tightly on their  shafts     Knobs       Figure 3 2  Knob Hemoval    Maintenance 3 5    4  Separate the chassis from the internal electronics front cover assembly as follows    Insert a small  3 16  flat blade screwdriver  or similar instrument  in between the thin   remaining wall and the chassis at the bottom of the radio  Do not mar the O ring sealing area   on the housing    b  Slowly pry the bottom of the chassis from the cover by pushing the 3 16  flat blade  screwdriver down  and rotating the handle of the tool over and behind the base of the radio   This prying action forces the thin inner plastic wall toward the base of the radio  releasing the    two chassis base tabs     a        Radio  Figure 3 3  Chassis Removal    CAUTION  Marring the front cover O ring sealing area will prevent the radio from  sealing properly     Caution  6  Laythe chassis down  Rotate the front cover backward and slightly away from the chassis     NOTE  Flexible ribbon circuits  flexes  connecting the fron
63. m x 57 5 mm x 40mm   5 40 in  x 2 26 in  x 1 30 in   137mm x 57 5 mm x 33mm        Weight    With NiMH High Capacity Battery    With NiMH Ultra High Capacity Battery   With NiCd Battery    With Lilon Battery        Average Battery Life   5 5 90 Duty Cycle    With NiMH High Capacity Battery    With NiMH Ultra High Capacity Battery   With NiCd Battery    With Lilon Battery     15 0 ounces  420 grams   17 5 ounces  500 grams   15 8 ounces  450 grams   12 5 ounces  350 grams   Low Power High Power  11 hours 8 hours  14 hours 11 hours  12 hours 9 hours  11 hours 8 hours                         Sealing  Passes rain testing per     54 and MIL STD 810E  Shock  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Vibration  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Dust  Meets MIL STD 810 C D  amp  E and IP54  Humidity  Meets MIL STD 810 C D  amp  E and TIA EIA 603      5  receive  5  transmit  90  standby       Specification    Model Chart and Test Specifications    UHF   VHF       Power Output NiMH  9 7 5V     1 4 W  1 5W       Spurs Harmonics      36 dBm    1GHz   30 dBm    1 GHz       Audio Response         from 6 dB oct  Pre Emphasis  300 to 3000Hz   1 to  3 dB  Audio Distortion     1000 Hz  60   Rated Max  Dev  3  Typical       Modulation Limiting      2 5 kHz   12 5 kHz   4 0 kHz   20 kHz   5 0 kHz   25 kHz          FM Hum and Noise            40 dB       Receiver       Specification UHF VHF    Sensitivity  12 dB SINAD  EIA     0 25     Typical       Sensitivity  20 dB SINAD  ET
64. mming Test Cable  requires RIB box   Programming cable  includes internal Rib     Shop battery eliminator cable  Requires RLN4510A  7 5 volt  source     7 5 Volt Universal Battery Eliminator    Bench test housing eliminator test fixture  Requires RLN4510A  7 5V    Ferrule to BNC adapter  Test Box    Customer Programming Software  CPS Plus  CD ROM   Conventional  LTR  PassPort     Customer Programming Software  CD ROM  Privacy Plus     Ultra Lightweight Headset with Microphone  FM Approved    Lightweight Headset with Boom Microphone and In Line PTT    FM Approved    Medium Weight Dual Muff Headset  Over the Head with Noise  Cancelling Mic and IN Line PTT   FM Approved    Heavy Duty Behind the Head Headset with Noise Cancelling  Boom Microphone and PTT on Earcup   FM Approved  Please Note  Not compatible with MTX850 and MTX8250    Ear Piece without Volume Control  Beige    FM Approved    2 Wire Ear Piece with Microphone and PTT  Beige    FM  Approved    Ear Piece without Volume Control  Black    FM Approved    2 Wire Ear Piece with Microphone and PTT  Black    FM  Approved    Accessories    AAHLN9729   6881088C24  AAHLN9725  6881088C22    AAENLN4150     7 5    7 1 11 Option Boards     All option boards below are not compatible with HT1550 XLS     DTMF Decode Option Board with Manual  Field Install Only   DTMF Decode Installation Sheet   Voice Storage Option Board with Manual   Voice Storage User Manual    Mandown board for     1250      All option boards include the installatio
65. n affixed to the radio  part   8      Front cover  keypad  and keypad retainer must be all  the old housing style or all the new housing style  but  not mixed  New style parts are not compatible with old  style parts     O ring and Control Top Seal must be either the old  style housing or the new housing style  The new style  parts are backward compatible with the old housing   but only if replaced together     3 8 18 MTX950 Exploded View Parts List    Table 3 9        950 Parts List    Motorola  Part  Number    Description    Table 3 9  MTX950 Parts List  Continued     Motorola  Part  Number    Description                See Section 7  in manual    Antenna       3680529701    Knob  Volume    4286266201       Retainer  Keypad PCB  new style  housing        4280498703     Retainer  Keypad         old style  housing           3680530702    Knob  Frequency    3586057A02    Felt Speaker          1380525401    Escutcheon  16 Channel    1480577  01    Boot  Microphone          3385681701    Escutcheon  Adhesive    5085738203    Speaker          3280533705     Seal  Control Top  new style  housing     5013920A04    Microphone          3280533701     Seal  Control Top  old style  housing     8480549707    Flex  UC       2113740A41    Capacitor  33pF          61805272701    Litepipe  Tx    4286410701    Retainer  Speaker          3386269701     Motorola logo escutcheon  only in  new style housing     0304726404    Screw          HHLN4218    Nameplate  MTX950    See Section 8    Back C
66. n user manual               9052            9053            9054              9055            9057    6881088C12  6881088C18  6881088C74    7 1 13 Manuals    6881089C97  6881088C37  6881088C42  6881093C95  6881093C80  6881093C81  6881093C89  6881093C90  6880906754    7 1 14 Retrofit Front Cover Kits    HLN9984    7 1 12 Remote Speaker Microphones    Remote Speaker Standard Microphone   FM Approved  Remote Speaker Noise Cancelling Microphone   FM Approved    UHF Public Safety Microphone Remote Speaker  450 470 MHz  Only    FM Approved    Replacement Cable for Standard and Noise Cancelling    VHF Public Safety Speaker Microphone with manual  148 174  MHz Only    FM Approved    Remote Speaker Microphone Instruction Sheet  Public Safety Microphone Instruction Sheet    Public Safety Microphone Cable Instruction Sheet    HT750 User Guide  French  and English    HT1250 User Guide  French  and English   HT1250 LS HT1250 LS  User Guide  French  and English       1550        5 User Guide  French  and English   MTX850 LS User Guide  French  and English   MTX8250 LS User Guide  French  and English   MTX850 MTX950 User Guide  French  and English   MTX8250 MTX9250 User Guide  French  and English     HT750 HT1250 HT1250 LS HT1250 LS  HT1550 XLS   MTX850 MTX8250 MTX850 LS MTX8250 LS Basic Service  Manual English    DTMF Retrofit Kit  HT750 only    16 Channel Model Only    7 6    Notes    Accessories                                                                                              
67. ne cord and NA LA manual     Wall Mount Kit for Multi unit Charger    Vehicular Adapter UHF  403 470 MHz  provides tri chemistry  charging  Includes microphone and can be used with a mobile  antenna   For HT Professional Series Conventional  LTR  and  PassPort radios      Vehicular Adapter VHF  136 174 MHz  provides tri chemistry  charging  Includes microphone and can be used with a mobile  antenna   For HT Professional Series Conventional and LTR  radios      1500 mAH NiMH High Capacity Battery  Standard With Unit   1900 mAH NiMH Ultra High Capacity Battery   1800 mAH NiMH Ultra High Capacity Battery Factory Mutual  1200 mAH Ni Cd High Capacity Battery Factory Mutual  1300 mAH Ni Cd High Capacity Battery   1200 mAH Lithium lon High Capacity Battery    GP300 P1225 P1225 LS Audio Accessory Adapter FM  Approved  not compatible with BDN6706 or BDN6646     Dust Cover for Accessory Connector    Charger Insert Spacer   Compatible with  A  version chargers  only    Charger Insert Spacer   Compatible with  B  version chargers  only    74    7 1 9 Service Aids    H5177          4073  AARKN4074  RKN4075  0180305G54    RLN4510  AA8180384F68    HHLN4134  RLN4460  HVN9025    HVN9067    7 1 10 Audio Accessories    AARMN4017  AARMN4018    AARMN4019    AARMN4020    AARMN4021    AARMN4022    AARMN4028  AARMN4029    Accessories    Customer Programming Software  CPS    3 Years Subscription   Conventional  PrivacyPlus  LTR  and PassPort     Cloning Cable  portable Professional Radio Only  Progra
68. o re mount the display to the cover     CAUTION Take care not to damage the display  Do not cut  bend  or pinch the heat       seal  Display modules contain CMOS devices  Be sure to use ESD protection   aution    7  The keypad PassPort option board can be removed without the use of tools     3 8 Maintenance    Retainer         Display  Module       Figure 3 5  Removing the Keypad Retainer and Other Boards from the Radio    NOTE  Atthis point  the Option Board Installation Procedure should be performed  if  necessary   See page 3 13     3 6 4 Speaker  Microphone  and Universal Connector Flex Disassembly    1  If disassembly of the speaker microphone assembly is necessary  remove the dustcover by  turning the screw at the bottom of the dustcover counterclockwise with your fingers  Lift the    dustcover out of its pocket     NOTE  The dustcover must be removed to remove the speaker microphone assembly flex  circuit  The speaker is held in place with a two legged retainer bracket  The bracket  legs are secured by the front cover slots  Be careful not to damage the speaker when  removing the retainer bracket     2  Using a screwdriver  push down on the portion of the speaker retainer bracket pointing toward the  bottom of the radio  Then  remove the retainer by slightly pushing it toward the top of the radio  until you slide it past the front cover slot     3  Pull the rubber microphone boot from its seated position  Unless you are replacing the  microphone  leave it in the boot  
69. ocedure  PassPort Tone Options  and Diagnostic Functions    5 7 Lowband Molded Antenna Cut Chart    This chart is for antenna NAB6064 used with professional radio series     NOTE  The chart below is not drawn to scale  Obtain and use a standard ruler for marking of cutting  measurements     TOP OF ANTENNA        4                                   FREQUENCY IN MHZ                                                   9  30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50    ec    lTdozmr             2              3                   4de X4  J  J           E lcedLte  l             AZS    1      1       4    1  1  1       ete      1  1  1    I  1  Lee    1  1            imm    1  1  1        1  1  1      1  1  1  1        1  1  1    1   1  eee de         1   1                                                         Frequency Verification Chart Cutting Instructions    This chart can be used to verify the length or frequency 1  Remove cap from antenna     of an antenna already cut  DO NOT use it to make the actual cut  2  Measure from top of antenna down to the    Final Antenna      corresponding with the desired  Freq  MHz  Length  Inches     30 11 9 16  29 369 cm  3  Mark the antenna  then cut at that mark     32 11 7 16  29 052 cm  NOTE  4  To replace the antenna cap  put a small bead   34 10 5 8  26 988 cm  h of  414 Loctite     Motorola part number 1110019B59   36 10  25 400 cm  Antenna lengt around the inside walls of the antenna cap  Place   38 9 3 8  23 813 cm  me
70. om    Glossary 4    Notes                                                                                              Q MOTOROLA    MOTOROLA  the Stylized M Logo are registered in the  U S  Patent and Trademark Office  All other product or  service names are the property of their respective owners      Motorola  Inc  2005    6880906254       
71. on 1  the number of times listed in Table 4 1 to get the number of corre   sponding beeps     Turn radio off to exit test mode     To access all 14 test modes on a 4 channel radio  the frequency knob and mechanical  stop sleeve must be removed  see paragraph 3 8 exploded view diagram      Button Test  For models with  G  in location 10 of model number Example  AAH25RCH6GB6AN     1   2     00  NEO   or    Press the orange button     3 1    appears which indicates that switch 3 is in the closed condition     Release the orange button     3 0    appears which indicates that switch 3 is in the open condition     Rotate the mode selector knob     4 0   through    4 15    appears which indicates that knob 4 is in  mode position 1 through 15     Rotate the volume control     2 0    through    2 255    appears     Press SB1  view    96 1     release  view    96 0      Press SB2  view  97 1   release  view    97 0        Press SB3  view    98 1     release view    98 0        Press PTT button  view    1 1     release view    1 0        Keypad  For models with  G  in location 10 of model number Example  AAH25RCH6GB6AN     Press 0  view    48 1     release  view  48 0      99  M 2095 OI 7007 co 22          10   11     Press 1  view    49 1     release  view    49 0        Press 2  view    50 1     release  view    50 0        Press 3  view    51 1     release  view    51 0        Press 4  view    52 1     release  view    52 0        Press 5  view    53 1     release  view  53 0    Pres
72. ons on the PTT  assembly      2  Remove the PTT bezel by slightly bowing it until the top and bottom tabs are released from the  slots in the front cover     3  The PTT seal can be easily lifted from the bezel without the use of tools     3 6 6 Control Top Disassembly    1  To remove the control top assembly  place a screwdriver next to the antenna boss  then pry it  against the control top escutcheon  This lifts the control top escutcheon away from its  double sided adhesive  Grab the double sided adhesive near the volume potentiometer  then lift it  away     2  Remove the integrated control top seal  emergency button  and transmit light pipe     3 7    3 7 1    3 7 2    3 7 3    3 7 4    Maintenance    Detailed Radio Reassembly    Control Top Reassembly    1  Replace transmit light pipe and control top seal     2  Peel off the liners from a new control top escutcheon and place it in the recess in the front cover   Press the control top escutcheon firmly against the adhesive     PTT Reassembly    1  Putthe PTT seal in the PTT bezel     2  Place the bezel top tab in the top slot inside the front cover PTT opening  Slightly bow the bezel  so that the bottom tab can fall inside the bottom slot     3  Press the PTT assembly against the front cover opening   NOTE  Look inside the front cover to make sure the T tab is fully engaged with the front    cover  If necessary  press the T tab toward the top of the radio until it becomes fully  engaged     Speaker  Microphone  and Univers
73. ortable  FM Approved battery  and FM Approved accessories or  options  or both  This FM Approved portable and battery combination must be strictly observed  There  must be no substitution of items  even if the substitute has been previously Approved with a different  Motorola communications equipment unit  Approved configurations are listed in the FM Approval  Guide published by           or in the product FM product listing  This FM product listing is shipped  from the manufacturer with the FM Approved radio and battery combination     2 4    Notes    Intrinsically Safe Radio Information    3 1    Chapter 3    Maintenance    3 1    3 2    3 2 1    3 2 2    Introduction   This chapter provides details about the following       Preventive maintenance  inspection and cleaning     Safe handling of CMOS and LDMOS devices      Disassembly and reassembly of the radio       Installation of Optional Retrofit Kit       Installation of Option Boards    Preventive Maintenance    The radios do not require a scheduled preventive maintenance program  however  periodic visual  inspection and cleaning is recommended     Inspection    Check that the external surfaces of the radio are clean  and that all external controls and switches are  functional  It is not recommended to inspect the interior electronic circuitry     Cleaning Procedures    The following procedures describe the recommended cleaning agents and the methods to be used  when cleaning the external and internal surfaces of the ra
74. otKeypad    Audio Processing Filter  APF     Auto Power ede                A A A                                       Long Press z  Duration  ms   1500      language       Selecta       Disable Alerts   one      Keypad  Configuration      Keypad xl  o No Keypad    Progammable Numenc                          Radio Information      Radio Configuration                         Monitor   Option Board   Voice Storage    Basic    Lights  LEDs   Alert Tones   Scan   Menu            Ty          Figure 3 10  Activating the Retrofit    4  Change the Keypad Configuration         No Keypad  to  Programmable Numeric       See Figure 3 10      5  Write the codeplug back to the radio by clicking on the WRITE icon in the menu bar  or by    selecting WRITE DEVICE in the pulldown menu     Maintenance 3 13    NOTE  The CPS may display a warning dialog box when you attempt to write the codeplug  back to the radio  It is safe to ignore this warning  Press the OK button     3 7 8 Option Board Installation  1  With the keypad retainer removed the keypad backer board can be removed without the use of  tools     2  Remove the jumper flex from the connector on the keypad board  Notice the orientation of the flex  to the connector  Arrows on the jumper flex point to the correct way of inserting the flex into the  connector     3  Discard the keypad backer board     4  The  breakaway  tab at the top of all option boards contains an extra row of keys and is used to  accommodate other radio models     5  
75. over Kit includes chassis  main board          1586059A01    Dust Cover  Universal Connector    14856732701    Insulator  Antenna          1386058A01    Escutcheon  Universal Flex    7580556201    Pad  Thermal          1586335403     Front Cover  Basic  new style  housing     3280534201    Seal  Contact          15803841 88     Front Cover  Basic  YELLOW new  style housing     3286406701     Gasket  O Ring  new style housing        32805362701     Gasket  O Ring  old style housing           1580666709     Front Cover  Basic  CAMOUFLAGE  new style housing     3980698701    Contact  Ground  Compliant       2780518201    Chassis          1580666Z03     Front Cover  Basic  old style  housing     See Section 7    Battery          Not Field  Replaceable    Escutcheon  FM       7580532201    Keypad  Side Control       1386324Z01     Bezel  Side Control  new style  housing        1380528701     Bezel  Side Control  old style  housing           1485924701       Insulator Board        Notes        HLN9714A       Beltclip       Old style housing has a lighter texture  with the front  Motorola logo printed directly on the radio  New style  housing has a deeper texture  and the front Motorola  sticker is      an escutcheon affixed to the radio  part  8      Front cover  keypad  and keypad retainer must be all the  old housing style or all the new housing style  but not  mixed  New style parts are not compatible with old style  parts     O ring and Control Top Seal must be either the old s
76. pecifications    8 2 UHF 450 512 MHz  Conventional     HT Series  UHF  450 512 MHz                                                                            Model Description  AAH25SDC9AA2 N HT750  450 512 MHz  4W  4 Ch  AAH25SDC9AA3    HT750  450 512 MHz  4W  16 Ch  AAH25SDG9AA4_N HT750  450 512 MHz  4W  16 Ch  DTMF  AAH25SDG9AA5_N HT1250  450 512 MHz  4W  128 Ch  Display        255    9    6    HT1250  450 512 MHz  4W  128 Ch  DTMF  Display  AAH25SDC9AA2 NFD HT750  450 512 MHz  4W  4 Ch  AAH25SDC9AA3 NFD HT750  450 512 MHz  4W  16 Ch  AH25SDG9AA4 NFD HT750  450 512 MHz  4W  16 Ch  DTMF  AAH25SDG9AA5        HT1250  450 512 MHz  4W  128 Ch  Display  AAH25SDH9AA6 NFD  HT1250  450 512 MHz  4W  128 Ch            Display  Item Description  X X PMLE4172 HT750 Back Cover Kit  X X PMLE4118 HT750 Back Cover Kit  X X PMLE4117 HT750 Back Cover Kit  X X PMLE4120 HT1250 Back Cover Kit  X X  PMLE4119 HT1250 Back Cover Kit  X PMLE4154 HT1250 Back Cover Kit  X PMLE4151 HT1250 Back Cover Kit  X     X     PMLN4216 HT750 Front Housing Kit  X X  PMLN4199 HT1250 Front Housing Kit  Full Keypad   X X PMLN4201 HT1250 Front Housing Kit  Limited Keypad   X  X      X     X X  X  X  X  NAE6483 Whip Antenna  403 520 MHz              X  XxX 6881089C96 HT750 User Guide  X     X     16881088C38 HT1250 User Guide                                           X   Indicates one of each is required     Note  Models ending in FD are Federal Government Radios Only     Model Chart and Test Specifications    8 3 UHF 
77. phone flex circuit out of the way during reassembly     4  Reinsert the microphone and boot into the pocket in the front cover   5  Lay the speaker microphone flex on top of keypad PassPort option board retainer     Maintenance 3 11    Catches    Retainer       Figure 3 8  Lock Retainer Catches to the Radio   s Body    3 7 5 Chassis Assembly Reassembly  1  Slide on the ground contact  if it was removed  on the top corner boss of the chassis     2  Replace the O ring  The tabs on the O ring should reach into the chassis and point down   3  Stretch the O ring to place it into the retaining pocket at the bottom end of the chassis     NOTE  When properly assembled  the retainers on the O ring should align with the slots on  the chassis  If this is not the case  remove and replace the O ring until it is aligned  with the chassis and completely seated in place around the perimeter     4  Ensure that the antenna nut insulator is correctly replaced by pushing it all the way to the top of  the antenna nut   Replace the battery contact seal  if necessary  surrounding the battery contact     Place the main circuit board straight down on top of the chassis     NOTE  Be sure the battery contact seal protrudes through the chassis and is not pinched  under the chassis     7  Use the T6 TORX screwdriver to fasten the screws holding the main board to the chassis     3 7 6 Chassis and Front Cover Reassembly    Align the chassis assembly end to end with the front cover assembly   Insert the tai
78. puter programs  procedures  rules  documentation  and data pertaining to  the operation of a system     Serial Peripheral Interface  how the microcontroller communicates to modules  and ICs through the CLOCK and DATA lines     Muting of audio circuits when received signal levels fall below a pre determined  value     Standby Mode    System Central  Controller    System Select    Glossary 3    An operating mode whereby the radio is muted but still continues to receive  data     Main control unit of the trunked dispatch system  handles ISW and OSW  messages to and from subscriber units  see ISW and OSW      The act of selecting the desired operating system with the system select switch   also  the name given to this switch         TOT Time Out Timer  a timer that limits the length of a transmission   TPL Tone Private line    e Microcontroller   UHF Ultra High Frequency                                       VCO Voltage Controlled Oscillator  an oscillator whereby the frequency of oscillation  can be varied by changing a control voltage   VCOBIC Voltage Controlled Oscillator Buffer Integrated Circuit   VHF Very High Frequency   VSWR Voltage Standing Wave Ratio   COMMUNICATIONS                     PAS MDTOSTAR    MOTOROLA                             MUTUSTAR             birari                        Wa timp    Nova Communications  Canada s Premer Supelier  of Viralass Communications      4    n A                Vua Put UWiraiass to Work     1 877 721       Wi  nevacommunications e
79. r Codes   Privacy PIUS                                                  6 2    vi       6 3 Error Codes  PasSsPOofL u                        6 3  6 4 Operation Display                                                  6 3  Chapter 7                         p                                                        7 1  7 1     750     1250     1250 41 5     1250 1 5      1550   1 5         850       9  50   MTX850 LS MTX8250 MTX9250 MT X8250 LS Accessories                               7 1  Zati                      e een ny Peretti Darien e pU RE 7 1  7 1 2 Carrying Accessories      entes ase Vein a tatc vel pue ta 7 2  7 1 3                   scade ente                 7 2  Job sb                       7 3  7 1 5  Vehicular ACCESSONGS            7 3     Batteries                                                                  7 3  PSY                                             7 3  7 1 8         81 8       16 5 2225                 7 3  PAN Oy           65541055                                           7 4     5819 851816  95 516 5  1   10  5            tesa ioc               acho EE 7 4  7 1 11 Option Boards   All option boards below        not compatible with                    oso a RR RAD                              7 5  7 1 12 Remote Speaker                                                                              7 5  7 1 19 Man  als                                                        7 5  7 1 14 Retrofit Front Cover              7 5  Chapter 8  Model Chart and
80. repair service to users and dealers at competi   tive prices     2  The Motorola Customer Care and Services Division  CCSD  supplies individual parts and mod   ules that can be purchased by dealers who are capable of performing fault analysis and repair     1 2 Introduction    1 2 3 Piece Parts Availability    Some replacement parts  spare parts  and or product information can be ordered directly     If    It Means That       A complete Motorola part number is The part is available from the Customer Care  assigned to the part  and it is not identified and Services Division  CCSD     as Depot ONLY             No part number is assigned The part is not normally available from  Motorola    The part number is appended with an The part is serviceable by a Motorola Depot   asterisk only    A parts list is not included Generally  no user serviceable parts are    available for that kit or assembly                  The Customer Care and Services Division   CCSD  was formerly known as the Accesso   ries and Aftermarket Division  AAD      Motorola Online    Motorola Online users can access our online catalog at  https   www motorola com businessonline   To register for online access  please call 800 814 0601     Mail Orders   Send written orders to the following addresses   Replacement Parts  Federal Government Orders  International Orders     Test Equipment Manuals   Crystal Service Items     Motorola Inc  Motorola Inc  Motorola Inc    Customer Care and Services U S  Federal Government
81. rranty  period  and service repair or spare parts support out of warranty  Any    return for exchange  or    return  for repair  to an authorized Motorola Dealer must be accompanied by a Warranty Claim Form   Warranty Claim Forms are obtained by contacting an Authorized Motorola Dealer   See section 1 2 4  on page 1 3      Warranty Period and Return Instructions    The terms and conditions of warranty are defined fully in the Motorola Dealer or Distributor or Reseller  contract  These conditions may change from time to time  and the following subsections are for  guidance purposes only     In instances where the product is covered under a  return for replacement  or  return for repair   warranty  a check of the product should be performed prior to shipping the unit back to Motorola  This  is to ensure that the product has been correctly programmed or has not been subjected to damage  outside the terms of the warranty     Prior to shipping any radio back to the appropriate Motorola warranty depot  please contact Customer  Resources  Please see page 2 and page 3 in this chapter    All returns must be accompanied by a  Warranty Claim Form  available from your Customer Resources representative  Products should be  shipped back in the original packaging  or correctly packaged to ensure that no damage occurs  in transit     After Warranty Period  After the Warranty period  Motorola continues to support its products in two ways     1  Motorola s Radio Parts and Service Group offers 
82. rs    Test Mode  Information   Line 2           o LH A     Vul  SES                L1 amp                    Figure 4 4  Four Line Display  HT1550 XLS     Table 4 1  Test Environments  Side Button 1                          Number of  Side Display oe    Description Function  Button 1 Shows     Presses  Initial  No but  0 CSQ Carrier RX  if carrier detected  ton presses Squelch TX  mic audio  required   1 1 TPL Tone Private  RX  unsquelch if carrier and tone  Line  192 8Hz  detected  TX  mic audio   tone  192 8  2   2 2 DPL Digital Private    RX  unsquelch if carrier and digi   Line tal code  131  detected  TX  mic audio   digital code  131   3 3 DTMF Dual Tone RX  unsquelch if carrier detected  Multiple TX  selected DTMF tone pair  Frequency  4 5 Open Unsquelch RX  constant unsquelch  TX  mic audio  5 9 HSS MDC1200 RX  unsquelch if carrier detected  TX  1500Hz tone  6 11 CMP Compander RX  if carrier detected  TX  mic audio  7 12 LLE Low Level RX  if detected  Expand TX  mic audio                      Transceiver Performance Testing    4 5    Table 4 2  Test Environments  Models with    G    in location 10 of model number EX  AAH25RCH6GB6AN                                         Item No  of           1e T Description Function  No  Beeps  1 1 Carrier Squelch RX  unsquelch if carrier detected  GKC TX  mic audio  2 1 Tone RX  unsquelch if carrier and tone  192 8Hz  detected  BKC Private Line TX  mic audio   tone  192 8Hz   3 2 Digital RX  unsquelch if carrier and digital code  1
83. ry is complete or the Escape Exit Key to exit the function without entering a search  frequency  After pressing the Select key the radio will exit the Menu mode and begin searching the  entered frequency for a period of time equal to twice the initial search delay  This utility allows a new  radio or a radio with an empty Neighbor List Almanac to search an initial frequency other than its  Home Frequency or a Seed List Frequency  This can be helpful when programming and delivering a  new radio to a customer in an area not served by a site on his Home Frequency     Clear Almanac    Clear Neighbor list Almanac   Enter the Service Menu and using the Up  keys  scroll to  Clear Almanac     Press the Select key  The stored Neighbor frequencies will be erased  This  utility allows clearing obsolete Neighbor frequencies collected     Chapter 6  Power Up Self Test    6 1 Error Codes   Conventional and LTR Radios    Turning on the radio starts a self test routine that checks the RAM  ROM checksum  EEPROM  hardware  and EEPROM checksum  If these checks are successful  the radio generates two high   pitched self test pass tones  or a musical tone  selected in CPS   If the self test is not successful  one  low pitched tone is heard  Radios with displays are able to display the error codes  The displayed  error codes and related corrections are listed as follows     Table 6 1  Power up Display Codes    Conventional Radios     If the error code then  there is To correct the problem       di
84. s 6  view    54 1     release  view    54 0        Press 7  view    55 1     release  view    55 0        Press 8  view    56 1     release  view    56 0      Press 9  view    57 1     release  view    57 0        Press    view    58 1     release  view    58 0        12  Press   t  view    59 1     release  view    59 0        13  Press  lt   view    128 1     release  view    128 0        Transceiver Performance Testing 4 3    14  Press HOME  view    129 1     release  view    129 0       15  Press  gt   view    130 1     release  view  130 0     16  Press Option Select1  view    135 1     release  view    135 0       17  Press Option Select2  view    136 1     release  view    136 0       18  Press Option Select3  view    137 1     release  view    137 0       19  Pressing SB2 for 3 seconds in the Control Head Test mode will cause the radio to return to the RF    Test mode   Channel 1  Selector SS  Knob           227                  On Off  Knob    Side Button 1   programmable     Side Button 2   programmable           Side Button 3   programmable                 Channel  Talkgroup   Zone or Menu Selector    Knob E    On Off j  Knob Ex X    Side Button 1   programmable     Side Button 2   programmable           Side Button 3   programmable                    A    Figure 4 2  HT1550 XLS Radio Side Button Location    4 4    Transceiver Performance Testing             Annunciators              2 019         el 4 9   gt l             Figure 4 3  Two Line Display    Annunciato
85. size fits all  Spring 2 1 2  Belt Clip  Nylon Carry Case with Beltloop    Ultra High and High Capacity Battery Carry Cases    Standard Leather Case  Beltloop  Standard Leather Case  Swivel    Ultra High and High Capacity Battery Carry Cases    Standard Leather Case  DTMF  Beltloop  Standard Leather Case  DTMF  Swivel  Ultra High and High Capacity Battery Carry Cases    Standard Leather Case  Beltloop  Standard Leather Case  Swivel  Lithium lon Battery Carry Cases  Standard Leather Case  Beltloop  Standard Leather Case  Swivel    Lithium lon Battery Carry Cases    Standard Leather Case  DTMF  Beltloop  Standard Leather Case  DTMF  Swivel    Lithium lon Battery Carry Cases    Standard Leather Case  Beltloop    Standard Leather Case  Swivel    Standard Leather  Belt Loop  Lithium lon Battery   Standard Leather  Belt Loop  Standard Battery   Standard Leather  Swivel  Lithium lon Battery   Standard Leather  Swivel  Standard Battery     Accessories    7 1 4    Chargers            3000          9000  25 04548T05            3003    NLN7967    Vehicular Accessories  AAEN1007B            1006    Batteries  HNN9008  HNN9009  HNN9010  HNN9011  HNN9012  HNN9013    Adapters  AAHLN9716    Miscellaneous  HLN9820  HLN9793    HLN9794    7 3    120V Rapid Rate Single Unit Charger Kit  U S  3 Prong Plug   includes Xfmr  pocket  spacer  model box  and NA LA manual     Rapid Rate Single Unit  Pocket Only   120V Transformer Only    120V Multi Unit Rapid Rate Charger  U S  3 Prong Plug  includes  li
86. splayed is    a                       RAM TST ERROR  RAM test failure  Retest the radio by turning it off and turning it on   again  If message reoccurs  replace RAM  U405      ROM CS ERROR  Wrong ROM Reprogram FLASH memory  then retest  If message  checksum  reoccurs  replace ROM  U406      EEPRM HW ERROR    Codeplug structure Reprogram codeplug with correct version and retest  mismatch or non radio  If message reoccurs  replace EEPROM  existence of  U407    codeplug     EEPRM CS ERROR    Wrong codeplug Reprogram codeplug   checksum    No Display Bad display module   Check connection between main board and display  connection or module or replace with new display module   damaged display                module        6 2 Error    Power Up Self Test    Codes   Privacy Plus    At power up  the radio performs cursory tests to determine if its basic electronics and software are in  working order  Problems detected during these tests are presented as error codes on the radio  display  The presence of an error code should prompt the user that a problem exists and that a  service technician should be contacted  Self test errors are classified as either fatal or non fatal  Fatal  errors will inhibit user operation  non fatal errors will not  Use Table 6 2  Power up Display Codes to  aid in understanding particular power up error code displays     Table 6 2  Power up Display Codes    Type of                      Failure Display Failure Description Possible Source   FAIL 01 81 FATAL Ex
87. st Mode    When the radio is operating in its normal environment  the radio s microcontroller controls the RF  channel selection  transmitter key up  and receiver muting  However  when the unit is on the bench  for testing  alignment  or repair  it is removed from its normal environment and cannot receive  commands from its system  Therefore  the internal microcontroller does not key the transmitter or  unmute the receiver  This prevents the use of a normal tuning procedure  To solve this problem  a  special  test mode  is incorporated into the radio     Note 1  On VHF UHF  LTR models  the radio must be in either conventional      LTR mode     Note 2  The test mode procedure that follows assumes that the Customer Programming Software  Front Panel Access screen has both the FPA and RF TEST boxes selected  Select from the  programming screen to enable or disable certain features of the radio RF test mode        FPA entry not selected blocks all test modes        FPA entry selected and RF TEST not selected blocks RF test mode        FPA entry selected and RF TEST selected enables all test modes     To enter the test mode for a display radio   1  Turn the radio on     2  Within ten seconds after the self test is complete  press  side button 2   shown in  Figure 4 1 on page 4 3  five times in succession     3  After    CSQ CHXX SP25    appears on the display  the radio is on channel XX  see Note  on following page   carrier squelch mode  25 kHz channel spacing  Each additional  pr
88. t cover assembly and the  chassis prevent you from completely separating the two units  Display radios and  radios with option boards have two flexes     5  Liftthe latches on the main circuit board to release the flexes from their connectors     Latches    Flex Connector       Figure 3 4  Unlatch Flex Connectors    3 6 Maintenance    NOTE  Atthis point  if necessary  the DTMF Retrofit Kit Procedure can be performed    See section 3 7 7 DTMF Retrofit Kit Procedure  Optional Upgrade Procedure  on page  3 12      3 6 2 Chassis Assembly Disassembly    1  Ifdisassembly of the chassis or the main board is required  then use a              screwdriver with  a T6 head to remove the four screws holding the main board to the chassis     T Screws  4          Compliant    Ground         5  Contact            Radio    Retaining  Features    Figure 3 5  Remove Main Board from Chassis    CAUTION  Refer to the CMOS CAUTION in paragraph on page 3 2 before removing  the main board  Be sure to use electrostatic discharge  ESD  protection when  Caution handling circuit boards   2  Liftthe main board from the chassis  refer to Figure 3 5    3  Remove the small O ring retainers from their slots in the chassis  Note the alignment of the  retainers for reassembly   Remove the O ring   If required in disassembly  slide off the ground contact from the top corner boss of the radio  chassis     3 6 3 Keypad  Display  and Keypad PassPort Option Board Disassembly    1  Ifthe disassembly of the keypad or 
89. ternal ROM Flash checksum error   Bad ROM data  Defective ROM   FAIL 01 82 FATAL External EEPROM checksum error Bad external codeplug data   Defective external EEPROM   ERROR 01 02 NON FATAL External EEPROM checksum error Bad external codeplug data   FAIL 01 84 FATAL External EEPROM checksum blank   Unprogrammed external code   plug data   FAIL 01 88 FATAL External RAM error Defective RAM   FAIL 01 90 FATAL Hardware failure Defective IC   FAIL 01 92 FATAL Internal EEPROM checksum error Bad internal codeplug data     Defective microcontroller       ERROR 01 12    NON FATAL Internal EEPROM checksum error Bad internal codeplug data                            FAIL 01 94 FATAL Internal EEPROM checksum blank Unprogrammed internal code   plug data  FAIL 01 98 FATAL Internal RAM error Defective microcontroller  NOTE  Due to the nature of fatal ROM and RAM error  it may not be possible to present an    error code on the display  In these cases  the radio will attempt to display the  appropriate error code  generate an illegal mode tone for one second  and then reset  its microcontroller     Power Up Self Test    6 3 Error Codes   PassPort  For the purpose of this document the phrase  PassPort Trunking Controller Board  and its acronym                   are used     6 3    Table 6 3  Power up Display Codes  PassPort Trunking Controller Board     If the error code    displayed is       then  there is  a       To correct the problem                               ESN BAD PTCB Defective  R
90. the keypad printed circuit board  is required  lift the  microphone flex circuit up  and carefully remove the microphone and its boot from the front cover  pocket   See Figure 3 6 on page 3 7      2  Lay this flex circuit to one side     Maintenance 3 7    3  To remove the keypad retainer shield     a  Insert the tip of a    penknife size   flat blade screwdriver in the opening at the end of the  keypad retainer arm tab    b  Prythe tab away from the side of the front cover until it moves past the ledges on the side  wall  Repeat this procedure for the four remaining retainer arm tabs     Flat Blade    p Speaker Microphone i   lt  Flex Circuit Tail SUUM    Keypad Retainer  Arm Tabs  4  e                         Retainer Retai  Top Hooks Graner  Figure 3 6  Remove Retainer  4  Note that the two    top hooks    are still held underneath the front cover   right below the speaker   Lift the keypad retainer out of the front cover  then lift and pivot the two hooks out of the front    cover     5  If disassembly involves the removal of the display module  disconnect the display flex from the  keypad option board connector by lifting the latch on the connector   This is similar to the process  for releasing the flexes    see page 3 5     6  The display module is attached to the front cover with a double sided adhesive pad  Carefully pull  up on the display module  using a small screwdriver  if necessary  and remove it from the front  cover  Use a new piece of double sided adhesive t
91. tional   X PMLF4012 MTX850 LS Back Cover Kit  X  PMLF4013 MTX8250eLS Back Cover Kit  X PMLN4216 MTX850  LS Front Housing Kit  PMLN4199 MTX8250eLS Front Housing Kit  Full Keypad   NAF5037 Antenna  800 MHz  1 2 Wave  Whip  806 870 MHz  X  X      NAF5042 Antenna  Quarter Wave  Stubby  806 870 MHz  6881093C80 MTX850 LS User Guide  X X  6881093C81 MTX8250eLS User Guide                   X   Indicates one of each is required     8 12 800 MHz  Privacy Plus     MTX Series  806 866 MHz  Privacy Plus     Model Description    AAH25UCC6GBS3          850  2 5W  16 Ch  Non Display   AAH25UCH6GB6     MTX8250  2 5W  160 Ch  Display                                                     Item Description  X PMLF4016 MTX850 Back Cover Kit 800 MHz 2 5W  X  PMLF4017 MTX8250 Back Cover Kit 800 MHz 2 5W  x PMLN4216 MTX850 Front Housing Kit  Non keypad   X  PMLN4373 MTX8250 Front Housing Kit  Full Keypad   NAF5037A Antenna  800MHz  1 2 Wave  Whip  806 870 MHz  X  NAF5042AR Antenna  Quarter Wave  Stubby  806 870 MHz  6881093C89 MTX850 User Guide  X  6881093C90 MTX8250 User Guide    X   Indicates one of each is required     8 12 Model Chart and Test Specifications    8 13 900 MHz  Privacy Plus        MTX Series  896 941 MHz  Privacy Plus                                            Model Description  AAH25WCCAGBS3    MTX950  2 5W  16 Ch  Non Display   AAH25WCH4GB6_N MTX9250  2 5W  160 Ch  Display   Item Description  X PMLF4018 MTX950 Back Cover Kit 900 MHz 2 5W  X  PMLF4019 MTX9250 Back Cover Kit 900 MHz 2
92. to 3000Hz   Audio Distortion  3  Typical  Modulation Limiting   5 kHz   806 821 MHz 42 5 kHz  FM Hum  amp  Noise  Companion  40 dB  45 dB   Receiver     with Hear Clear  Receiver  Specification 800 MHz 900 MHz  Frequency Range 851 866 MHz 935 941 MHz  Sensitivity 12     EIA SINAD   35 uV  Channel Spacing 25 kHz 12 5 kHz  Intermodulation ETS  70 dB  65 dB  Adjacent Channel Selectivity ETS  70 dB  60 dB  Spur Rejection   70 dB  Rated Audio  0 5 W  Audio Distortiong Rated Audio 3  Typical  Audio Response    from 6 dB oct  De Emphasis  300 to  1 to  3 dB  3000Hz   Hum and Noise   45 dB  45 dB   Conducted Spurious Emmission   57 dBm       Specifications subject to change without notice  AI  or exceed requirements of MIL STD 810 C  D  E      with Hear Clear       electrical specifications and methods refer to EIA TIA 603 standards  Professional Series radios meet          8 23    Model Chart and Test Specifications    8 19 Specifications  MTX850 LS and       8250 1 5  800 MHz  Radios    Specification    Frequency     General       800 MHz  806 821  851 866 MHz       Channel Capacity    MTX850eLS  AAH25UCC6DU3_N  MTX8250 LS  AAH25UCH6DU6_N  MTX8250 LS  AAH25UCH6DU9_N    1 Trunking Zone 16 Trunking Talkgroups 16 Conventional Channels  15 Trunking Zones 16 Trunking Talkgroups 16 Conventional Channels  15 Trunking Zones 16 Trunking Talkgroups 128 Conventional Channels       Power Supply     7 5 Volts       Dimensions   With NiMH High Capacity Battery     With NiCd Battery   With Lilon 
93. trouble   shooting and alignment                   option asterisk      H1049 Digital Multimeter Two meters recommended for AC   DC voltage and current measure   ments      51100 Audio Oscillator 67 to 200Hz tones Used with service monitor for injec   tion of PL tones    81053  AC Voltmeter  e 1 mV to 300 V Audio voltage measurements    SKN6009  Power Cable   10      input imped     SKN6001 for meter  ance   Test leads for meter  R1053 Dual trace Oscillo    20 MHz bandwidth  Waveform measurements  Scope 5 mV cm   20 V cm   51350  Wattmeter   500 Transmitter power output measure      ST1215  VHF    ST1223  UHF     Plug in Elements   VHF  amp  UHF   RF    e  5  accuracy  10 W  max  0 1000    ments                 T1013 Dummy Load MHz  300W   1339      Millivolt Meter 100 uV to 3 VRF  10      level measurements  kHz to 1 2 GHz   R1013 SINAD Meter Receiver sensitivity measurements  51347 or DC Power Supply 0 20 Vdc  0 5 Amps Bench supply for 7 5Vdc    51348  prog                    Configuring and Wiring the Programming Test Cable    3 11 Configuring and Wiring the Programming Test Cable    25 POSITION 25 POSITION  MALE CONNECTOR FEMALE CONNECTOR          uu          TO RLN4460 MOBILE TEST BOX TO RLN4008 RIB BOX                     36 0  36 0   CABLE CABLE        I     Side  Connector  Block       Figure 3 22  Programming Test Cable AARKN4074    INTERNRL PIN    prd dias EXTERNAL SPEAKER          OUTS    2 EXTERNAL SPEAKER       DK BLU  gma       o    Pue             4 EHTERNRL MI
94. tyle  housing or the new housing style  The new style parts are  backward compatible with the old housing  but only if  replaced together     Service Aids    3 9 Service Aids    Table 3 11 lists service aids recommended for working on the HT750 HT1250 HT1250 L S   HT1250 LS  HT1550 XLS MTX850 MTX950 MTX850 L S MTX8250 MTX9250 MTX8250 LS radios     3 35    NOTE  While all of these items are available from Motorola  most are standard shop  equipment items  and any equivalent item capable of the same performance may be  substituted for the item listed     Motorola  Part No     Table 3 11 Service Aids    Description    Application                                                 RLN4460 Portable Test Set Enables connection to audio accessory jack  Allows  switching for radio testing    HVN9025 Customer Programming Soft  Programs customer option and channel data  Tunes   ware  CPS Plus  CD ROM  hardware parameters  front end  power  deviation   Includes PPCPS  PassPort Cus    etc  Conventional  LTR  and PassPort products   tomer Programming Software    Global tuner  Reflashing tool    tutorial  frequency finder and fre    quency table     HVN9067 Customer Programming Soft  Same as above  Privacy Plus protocol products     ware  CPS     AARKN4075 Programming Cable Includes radio interface box  RIB  capability    AARKN4074 Programming Cable Test Cable Connects radio to RIB  RLN4008B     AARKN4073 Radio to Radio Cloning Cable Allows radio to be duplicated from a master radio by  trans
95. up along  with the part number of the battery that must be used  Depending on the design of the portable unit   this FM label can be found on the back or the bottom of the radio housing  The FM Approval mark is  shown below     APPROVED         Donotoperate radio communications equipment in a hazardous  A atmosphere unless it is a type especially qualified  for example   FMRC Approved  for such use  An explosion or fire may result     WARNING Do not operate an FMRC Approved Product in a hazardous    atmosphere if it has been physically damaged  for example   cracked housing   An explosion or fire may result              not replace or charge batteries      a hazardous atmosphere   Contact sparking may occur while installing or removing batteries  and cause an explosion or fire              not replace or change accessories      a hazardous atmosphere   Contact sparking may occur while installing or removing  accessories and cause an explosion or fire       Turn a radio off before removing or installing a battery or  accessory        Donot disassemble an FMRC Approved Product unit in any way  that exposes the internal electrical circuits of the unit              Radios must ship from the Motorola manufacturing facility with the Intrinsically Safe  hazardous  atmosphere capability and FM Approval labeling  Radios will not be    upgraded    or converted to  Intrinsically safe  and or labeled in the field  after it has been shipped from the manufacturing  location     2 2    Intr
96. wn list of Neighbor Frequencies  The report will  complete and the radio will search and re register     Monitor   This Service Menu option defeats PassPort coded squelch and allows a technician to hear  all transmissions on the system  This function can be enabled or disabled using the PassPort CPS   PPCPS      Show RSSI   Enter the Service Menu and using the Up Dn keys scroll to  Show RSSI     Press the  Select key  Use the Up Dn and Select Keys to activate or deactivate this function  This diagnostic  momentarily displays the ASID and RSSI of all received site IDLE messages in the format  WXXX   YYY ZZZ  where W is a         on an Idle channel and a         on a busy one  XXX is the ASID of the site   YYY is the RSSI of the message just received and ZZZ is the current running average RSSI  This can  be helpful in determining RSSI roaming settings  Also while this feature is enabled and the radio is  searching  each new search frequency is momentarily displayed in order to track the radio s progress  through the known frequencies     Search Freq  Enter Search Frequencies   Enter the Service Menu and using the Up Dn keys scroll to   Search Freq     Press the Select key  Using the numeric keys and Left  P1  key for backup delete and    5 8    Radio Tuning  Programming  Cloning  Lowband Antenna Cutting Procedure  PassPort Tone Options  and Diagnostic Functions    the        key for the decimal point  enter the desired Search Frequency in MHz  Press the Select key  when the ent
97. x 2 26 in  x 1 60 in   137mm x 57 5 mm x 40mm   With Lilon Battery  5 40 in  x 2 26 in  x 1 30 in   137mm x 57 5 mm x 33mm   Weight   With NiMH High Capacity Battery  15 0 ounces  420 grams   With NiMH Ultra High Capacity Battery  17 5 ounces  500 grams   With NiCd Battery  15 8 ounces  450 grams   With Lilon Battery  12 5 ounce  350 grams   Average Battery Life   5 5 90 Duty Low High  Cycle   Power Power  With NiMH High Capacity Battery  9 hours 8 hours  With NiMH Ultra High Capacity Battery  14 hours 11 hours  With NiCd Battery  9 hours 8 hours  With Lilon Battery  9 hours 8 hours  Sealing  Passes rain testing per IP54  Shock  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Vibration  Meets MIL STD 810 C D  amp  E and TIA EIA 603  Dust  Meets MIL STD 810 C D  amp  E and IP54  Humidity  Meets MIL STD 810 C D  amp  E and TIA EIA 603               596 receive  596 transmit  9096 standby    Model Chart and Test Specifications                                                                                        Transmitter  Specification 800 MHz 900 MHz  Frequency Range   Transmit 806 821 MHz 896 902 MHz  Talkaround 851 866 MHz 935 941 MHz  Power Output  2 5W  9  806 821 MHz  2 5W  9  896 902 MHz   2W    851 866 MHz  2 5W  9  935 941 MHz   Channel Spacing  25 kHz 12 5 kHz  Freq  Stability  2 5 ppm  1 5 ppm    30  C to  60  C  25   Ref    Emission  Conducted  amp  Radiated    13 dBm per FCC  FM Modulation  16 KOF3E  Audio Response    from 6 dB oct  Pre Emphasis  300  1 to  3 dB  
98. x 38 0 mm           Weight    With Standard High Capacity NiMH Battery  16 2 ounces  460 grams   With Ultra High Capacity NiMH Battery  18 9 ounces  535 grams   With NiCD Battery  17 1 ounces  485 grams   With Lilon Battery  13 8 ounces  390 grams   Average Battery Life  05 5 90 Duty Cycle  Low Power High Power  With Standard High Capacity NiMH Battery  11 hours 8 hours  With Ultra High Capacity NiMH Battery  14 hours 11 hours  With NiCD Battery  12 hours 9 hours  With Lilon Battery  11 hours 8 hours       Sealing     Withstands rain testing per MIL STD 810 C D  E and IP54       Shock and Vibration     Protection provided via impact resistant housing exceed   ing MIL STD 810 C D  E and TIA EIA 603       Dust and Humidity           Protection provided via environment resistant housing  exceeding MIL STD 810 C D E and TIA  EIA 603       Specification    Model Chart and Test Specifications    VHF UHF                   Frequency Stability  32 5 ppm     25  C to  55  C   25   Ref     Power  VHF  1 5W   UHF  1 4W   Modulation Limiting   2 5   12 5 kHz   4 0   20 kHz   5 0   25 kHz   FM Hum  amp  Noise   40 dB typical   Conducted Radiated Emission   66 dBw       Adjacent Channel Power      60 dB   12 5 kHz   70 dB   20 25 kHz       Audio Response   300   3000 Hz      1 to  3 dB       Audio Distortion        3        Receiver    Specification    VHF UHF                         Frequency Stability   2 5 ppm     25     to  55       25   Ref     Sensitivity  12 dB SINAD  EIA   25 uV typ
99. z but  output at check    lt  3 5 kHz  25 kHz Ch  antenna Sp   Low Speed As above TEST MODE    PTT to continu  Deviation   Data Modu  Test Channel   ous  during the VHF  UHF  800    2    lation 4 TLS output performance 2500Hz but  lt  1000Hz  800 UHF at antenna check   25 kHz Ch Sp    DTMF As above  TEST MODE  As above Deviation   Modulation   4th channel test frequency    Test Channel VHF  UHF  800MHz   4 DTMF out  Low 1and Low 2   put at  gt  3 05 kHz but  lt  3 45  antenna kHz  25 kHz Ch Sp   PL DPL As above TEST MODE  As above Deviation   Modulation   4th channel test frequency    Test Channel VHF  UHF  800MHz   BW to narrow 4 Low 1 and Low 2   TPL 2500Hz but x 1000Hz  DPL  25 kHz Ch Sp           MDC      See Table 4 4       5 1  Chapter 5    Radio Tuning  Programming  Cloning  Lowband Antenna  Cutting Procedure  PassPort Tone Options  and  Diagnostic Functions    5 1 Introduction    This chapter provides an overview of the Customer Programming Software  CPS  and tuner program  designed for use in a Windows  NT  Windows  95  Windows  98  Windows  2000  and Windows   Millennium  ME   environment  These programs are available in separate kits as listed in the   Table 5 1  An installation instruction manual is also included with each kit     NOTE  Refer to the appropriate program on line help files for the programming procedures     Table 5 1  Software Installation Kits Radio Tuning Setup    Description Kit Number    Conventional  LTR  PrivacyPlus  PassPort CPS H5177  Subscr
    
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