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Contents
1. ANTI SWAY BAR LINKS Disconnect both anti sway bar links from the sway bar body 3 TRACK BAR Disconnect the track bar at the frame 4 QO BRAKE HOSES On each side unbolt the brackets securing the brake hose to axle 5 QO SHOCK ABSORBERS Remove and discard the front shock absorbers 6 QO COIL SPRINGS Prior to removing the coil springs make an indexing mark on the coils and coil seats so the coils can be reinstalled in their original orientation Carefully lower the front axle to facilitate spring removal ASSEMBLY 7 COIL SPACER and ISOLATOR SEE PHOTO nn Position coil spacer 55 01 40007 on top of the spring as shown nn Position isolator 02 40007 on top of the coil spacer then slide the coil assembly into position N Index the spring according to the marks made during PRESET disassembly then raise the axle enough to seat the ig 4 coil assembly a A 8 SHOCK ABSORBERS n Install the appropriate bushings sleeves and boots onto the new shock absorbers OW On each side raise the axle enough to install the front shocks Attach the shock to axle 136 Tighten the shock s upper end until the bushings swell slightly 9 UU BRAKE HOSES On each side reattach the lower brake hose bracket to axle 9 FORM 40007 01 12408 PRINTED IN U S A PAGE 3 OF 4 10 OO TIRES WHEELS SEE DIAGRAM Tighten lug nuts 148 in the sequence shown WARNING When the tires wheels are inst2. FORM 40007 01 12408 PRINTED IN U S A PAGE 1 OF 4 SUPERLIFT SUSPENS I Superlift Level It System for 2005 08 Ford F250 F350 Super Duty INSTALLATION INSTRUCTIONS INTRODUCTION Installation requires a professional mechanic Prior to beginning inspect the vehicles steering driveline and brake systems paying close attention to the suspension link arms and bushings anti sway bars and bushings tie rod ends pitman arm ball joints and wheel bearings Also check the steering sector to frame and all suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition repair or replace all worn parts Read instructions several times before starting Be sure you have all needed parts and know where they install Read each step completely as you go NOTES e Prior to beginning the installation check all parts and hardware in the box with the parts list below If you find a packaging error contact Superlift directly Do not contact the dealer where the system was originally purchased You will need the control number from each box when calling this number is located at the bottom of the part number label and to the right of the bar code e Longer front shock absorbers purchased separately from Superlift are required e Rear lift purchased separately from Superlift is required for truck to achieve a level stance e Front end realignment is necessary e A foot pound torque
3. alled always check Eer for and remove any corrosion dirt or foreign material on the the sequence shown to torque the lug wheel mounting surface or anything that contacts the wheel mounting surface hub rotor etc Installing wheels without the proper metal to metal contact at the wheel mounting surfaces can cause the lug nuts to loosen and the wheel to come off while the vehicle is in motion WARNING Retighten lug nuts at 500 miles after any wheel change or anytime the lug nuts are loosened Failure to do so could cause wheels to come off while vehicle is in motion 11 Q0 INITIAL CLEARANCE CHECK With the vehicle s frame rail still on jack stands and the suspension hanging at full extension travel cycle steering lock to lock and check all components for proper operation and clearances Pay special attention to the clearance between the tires wheels and brake hoses wiring etc 12 QU ANTI SWAY BAR LINKS Lower vehicle to the floor The suspension is now supporting vehicle weight Connect the sway bar end links to sway bar Tighten until the bushings swell slightly 13 O TRACK BAR Reattach the track bar to frame 406 IMPORTANT Yes the proper torque specification for the track bar eye bolt is 406 lb ft this is not a typographical error If the appropriate torque wrench is not available tighten the bolt as much as possible then take the vehicle to the Ford Dealer or a heavy equipment repair shop to perform th
4. antor is LKI Enterprises Inc d b a Superlift Suspension Systems Superlift What is not covered Your Superlift Limited Warranty does not cover products parts or vehicles Superlift determines to have been damaged by or subjected to e Alteration modification or failure to maintain e Normal wear and tear bushings tie rod ends etc Scratches or defects in product finishes powder coating plating etc e Damage to or resulting from vehicle s electronic stability system related components or other vehicle systems e Racing or other vehicle competitions or contests Accidents impact by rocks trees obstacles or other aspects of the environment e Theft vandalism or other intentional damage Remedy Limited to Repair Replacement The exclusive remedy provided hereunder shall upon Superlift s inspection and at Superlift s option be either repair or replacement of product or parts covered under this Limited Warranty Customers requesting warranty consideration should contact Superlift by phone 1 800 551 4955 to obtain a Returned Goods Authorization number All removal shipping and installation costs are customer s responsibility If a replacement part is needed before the Superlift part in question can be returned you must first purchase the replacement part Then if the part in question is deemed warrantable you will be credited refunded Other Limitations Exclusion of Damages Your Rights Unde
5. e final torque operation Proper torque on this bolt is critical 14 OQ FINAL CLEARANCE and TORQUE CHECK With vehicle on floor cycle steering lock to lock and inspect the tires wheels and the steering suspension and brake systems for proper operation tightness and adequate clearance 15 O HEADLIGHTS Readjust headlights to proper setting 16 Q ALIGNMENT Realign vehicle to factory specifications Steering wheel realignment is also required 17 Q SUPERLIFT WARNING DECAL Install the WARNING TO DRIVER decal on the inside of the windshield or on the dash within drivers view Review the IMPORTANT PRODUCT USE AND SAFETY INFORMATION WARNINGS text found at the end of this instruction sheet Limited Lifetime Warranty Warnings Your Superlift product is covered by the Limited Warranty explained below that gives you specific legal rights This limited warranty is the only warranty Superlift makes in connection with your product purchase Superlift neither assumes nor authorizes any retailer or other person or entity to assume for it any other obligation or liability in connection with this product or limited warranty FORM 40007 01 12408 PRINTED IN U S A PAGE 4 OF 4 What is covered Subject to the terms below Superlift will repair or replace its products found defective in materials or workmanship for so long as the original purchaser owns the vehicle on which the product was originally installed Your warr
6. lities are decreased when significantly larger heavier tires and wheels are used Take this into consideration while driving Also changing axle gear ratios or using tires that are taller or shorter than factory height will cause an erroneous speedometer reading On vehicles equipped with an electronic speedometer the speed signal impacts other important functions as well Speedometer recalibration for both mechanical and electronic types is highly recommended Do not add alter or fabricate any factory or aftermarket parts to increase vehicle height over the intended height of the Superlift product purchased Mixing component brands is not recommended SUPERLIFT SUSPENSION SYSTEMS 300 Huey Lenard Loop Rd West Monroe Louisiana 71292 Phone 318 397 3000 Sales Tech 1 800 551 4955 FAX 318 397 3040 www superlift com
7. r State Law e Neither Superlift nor your independent Superlift dealer are responsible for any time loss rental costs or for any incidental consequential or other damages you may have e This Limited Warranty gives you specific rights You may also have other rights that vary from state to state For example while all implied warranties are disclaimed herein any implied warranty required by law is limited to the terms of our Limited Lifetime Warranty as described above Some states do not allow limitations of how long an implied warranty lasts and or do not allow the exclusion or limitation of incidental or consequential damages so the limitations and exclusions herein may not apply to you Important Product Use and Safety Information Warnings As a general rule the taller a vehicle is the easier it will roll over Offset as much as possible what is lost in rollover resistance by increasing tire track width In other words go wide as you go tall Many sportsmen remove their mud tires after hunting season and install ones more appropriate for street driving always use as wide a tire and wheel combination as feasible to enhance vehicle stability We strongly recommend because of rollover possibility that the vehicle be equipped with a functional roll bar and cage system Seat belts and shoulder harnesses should be worn at all times Avoid situations where a side rollover may occur Generally braking performance and capabi
8. reading is given in parenthesis after each appropriate fastener e Do not install any additional components or modify this system to gain additional suspension height e Prior to attaching components be sure all mating surfaces are free of grit grease undercoating etc e Speedometer recalibration is recommended if a taller tire is used e A factory service manual should be on hand for reference e Use the check off box Q found at each step to help you keep your place Two Q0 denotes that one check off box is for the driver side and one is for the passenger side PARTS LIST The part number is stamped into each part or printed on an adhesive label Identify each part and place the appropriate mounting hardware with it PART NO DESCRIPTION Qty if more than one 55 01 40007 n os coil spacer FORM 40007 01 12408 PRINTED IN U S A PAGE 2 OF 4 02 40007 ocen isolator 00461 0 eect e eee decal Warning To Driver 00421 ed ae ee ee decal Superlift die cut DISASSEMBLY NOTE Save all factory components and hardware for reuse unless noted 1 Q PREPARE VEHICLE Place vehicle in neutral Raise front of vehicle with a jack and secure a jack stand beneath each frame rail behind the trailing arms Ease the frame down onto the stands place transmission in low gear or park and chock rear tires Position the jack so that it supports but does not raise the front axle Remove front tires 2 QU
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