Preventive Maintenance 6
Contents
1. 3 Wipe the Printer dry with a soft lint free cloth Cleaning the Drive Roller and Overdrive 1 Perform the Turn Drive Roller Utility Refer to Page 3 67 2 Open the window and apply any common household cleaning solution water based only to a soft lint free rag and apply it to the Drive Roller and Overdrive surface while it is rotating Make sure that you thoroughly clean the Drive Roller and Overdrive surface 3 Press Enter when you have completed the cleaning procedure 4 Allow the Drive Roller to dry before loading media in to the Printer Level of Printer Usage Normal printer use means 6 000 000 Carriage Cycles which corresponds to approximately 100 000 AO prints on average Under normal usage conditions it will be approximately 5 years before the printer needs maintenance If the printer is used more than the normal usage conditions then it will need maintenance service much more frequently Preven maneran O A One of the EEROM counters is assigned to counting the number of carriage cycles Belt Cycles 6000000 PMKIT1 Bushings Life 3000000 PMKIT1 Trailing Cable Cycles 3000000 PMKIT1 Scan Axis Cycles 6000000 PMKIT1 Scan Axis Distance Covered 4500000 PMKIT1 Tubes Cycles 6500000 PMKIT1 Service Station Life 450000000 PMKIT2 Left Spittoon Volume 51000000 PMKIT2 Cutter Life 25000 PMKIT3 When these components of the Printer exceed this amount the front panel dis2. 44 SV Q6659 60175 Belt 44 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV KL Preven maneran A j Z3200 Z3200ps 24 inch P N Q6718 67011 N Q6718 67012 Carriage Assy 24 inch Q5669 60681 Trailing Cable Q6718 67002 Ink Supply Tubes 24 inch Q5669 60673 Belt 24 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV Z3200 Z3200ps 44 inch P N Q6719 67002 Q6719 67003 Carriage Assy 44 inch Q6659 60177 Trailing Cable Q6719 67001 Ink Supply Tubes 44 inch Q6659 60175 Belt 44 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV After replacing a preventive maintenance kit make sure to reset the relevant life counter For the Reset Life Counters procedure refer to page 3 66 Preventive Maintenance Kit 2 The Preventive Maintenance Kit 2 is available in the following different versions All versions 24 inch 44 inch P N Q6718 67026 Q6718 67025 Service Station Q5669 67049 Left spittoon After replacing a preventive maintenance kit make sure to reset the relevant life counter For the Reset Life Counters procedure refer to page 3 66 Preventive Maintenance Kit 3 The Preventive Maintenance Kit 3 is available in the following different versions All versions 24 inch 44 inch P N Q5669 60722 Q5669 60713 Cutter Assembl
3. O invent Preventive Maintenance 7 2 Moisture on the Printer 7 2 Noisy Carriage Bushing 7 2 Belt Swelling 7 2 Cleaning the Printer 7 2 General Cleaning 7 3 Cleaning the Drive Roller and Overdrive 7 3 Level of Printer Usage 7 3 Preventive Maintenance Kits 7 5 Preventive Maintenance Kit 1 7 5 Preventive Maintenance Kit 2 7 6 Preventive Maintenance Kit 3 7 6 Designjet Z Series Service Manual 7 1 Prevento Mantenan O A N qa m A Preventive Maintenance Moisture on the Printer Users should use the Printer in an environment between 20 and 80 relative humidity To recover from moisture condensation turn the Printer Off and using the main roller as a reference wait until the Printer is completely dry before using it again Noisy Carriage Bushing To prevent noisy movement of the carriage remove aluminum or dust particles from the bushing at the back of the carriage and from the slider path along which the bushing moves Lubricate the slider path using the Lubrification Kit Q5669 60692 Belt Swelling To prevent new belts from swelling incorrectly keep them in their bags with desiccant until you need to install them Cleaning the Printer To maintain the Printer in good operating condition keep it free of dust accumulation ink and other contamination Cleaning intervals are determined by the Printer environment and by the types of Printer supplies used Carriage Assembly Lubrication To ensure cor
4. plays the following message Maintenance 1 required Maintenance 2 required Maintenance 3 required Once one of the maintenance advised messages is displayed the relevant preventive maintenance kit must be used to replace the most worn parts of the printer Use the Removal and Installation Chapter of this Service Manual as a guide to replace the necessary parts S P Preventive Maintenance Kits invent Preventive Maintenance Kit 1 versions Q6675 67020 The Preventive Maintenance Kit 1 is available in the following different Z2100 24 inch P N Q6675 67019 Carriage Assy SV with Trailing Cable Q6675 60021 Ink Supply Tubes 24 SV Q5669 60673 Belt 24 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV Q6677 67004 Z2100 44 inch P N Q6677 67003 Carriage Assy SV with Trailing Cable Q6677 60007 Ink Supply Tubes 44 SV Q6659 60175 Belt 44 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV Q5669 67051 Z3100 Z3100ps 24 inch P N Q5669 67050 Carriage Assy SV with Trailing Cable Q5669 60671 Ink Supply Tubes 24 SV Q5669 60673 Belt 24 SV Q5669 60674 Scan Axis Motor SV Q5669 60692 Lubrification Kit SV Q6659 6701 4 Z3100 Z3100ps 44 inch P N Q6659 67013 Carriage Assy SV with Trailing Cable Q6659 601 74 Ink Supply Tubes
5. rect operation of the printer you must lubricate the Carriage Assembly whenever any of the following are encountered if E The Front Panel displays Maintenance 1 required E There is excessive noise when moving the Carriage Assembly E A shut down of the carriage PWM error message appears E There are IQ vertical banding problems You should also lubricate the Carriage Assembly whenever you change any of the following service parts E The Carriage Rear Bushing E The Carriage Assembly E The Carriage Rail Oiler To lubricate the Carriage Assembly you will require the Lubrification Kit Q5669 60692 Use the following procedure to lubricate the Carriage Assembly 1 Use the IPA alcohol Q6675 60070 and the cleaning cloth to clean the Carriage Rail and the Carriage Slider Rod A CD rive ears 7 2 Use an Oil Dispenser Q6675 60062 to lubricate the Carriage Rail and the Carriage Slider Rod 3 Replace the Carriage Rail Oiler refer to page 5 120 with the new one contained in the kit and add 2 3 drops of oil to the foam of the Carriage Rail Oiler 4 Use an Oil Dispenser Q6675 60062 to lubricate the Carriage Rear Bushing General Cleaning Proper general cleaning should include the following 1 Blow away dust accumulation with compressed air if available 2 Clean the outer surface of the Printer with a damp sponge or cloth Use a mild soap and water solution if necessary Do not use abrasive cleaners
6. y SV After replacing a preventive maintenance kit make sure to reset the relevant life counter For the Reset Life Counters procedure refer to page 3 66
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