ATG P-Pages (English) - Mitchell International
Contents
1. PROCEDURE REFERENCE Throughout each vehicle service there are Procedure Explanation reference notes located immediately following the main section headings Example FRONT INNER STRUCTURE is followed by Use Procedure Explanations 2 and 32 with the following text This indicates that the text portion and the Procedure Explanations for FRONT INNER STRUCTURE and Refinish should be used in conjunction with one another when writing a damage report Mitchel Estimating Information LABOR RELATED NOTES IN THE TEXT PORTION OVERRIDE THE PROCEDURE EXPLANATION PAGES PROCEDURES The Procedure Explanations on the following pages outline the operations which are or are not included in the labor time listed in each vehicle service You are encouraged to become familiar with these procedure pages to be sure you have a thorough understanding of the Mitchell approach to collision estimating The left Included Operations column means that the labor time shown in the Mitchell Replacement Assemblies Estimating Guide text includes that particular operation or operations The right Not Included Operations column means that the labor time in the text does not include that particular operation or operations Performance of one or more of these operations may or may not be necessary as determined by the individual job requirements If an add on time has been established for any of these operations it will be shown in the text If a time has not been2. DISCONNECT amp CONNECT Disconnect a part or assembly by unbolting and or unplug and set it aside without physically removing it from the vehicle to gain access or removal of an adjacent part The disconnected part or assembly is then reconnected during the assembly process REMOVE AND INSTALL R amp I Remove a part or assembly set it aside and reinstall it later The time shown includes the alignment that can be done by shifting the part or assembly REMOVE AND REPLACE R amp R Remove a damaged part or assembly identified as included within the Procedure Explanation and replace it with an undamaged salvaged part or assembly Replacement includes the alignment that can be done by shifting the part or assembly and sealing the welded or bolted on seams where necessary FRAME SETUP This procedure includes the following Disconnect battery or remove as necessary Lift or jack up vehicle Remove wheels as needed Attach mounting brackets includes detaching or moving necessary lines brackets or bolted on parts assemblies for access Lower vehicle onto machine as per manufacturer s direction Remove vehicle from machine Special Cautions STRUCTURAL GLASS Windshields back windows quarter and side glass that was originally installed by the vehicle manufacturer utilizing urethane should be reinstalled with urethane The urethane bonds the glass to the vehicle and makes the glass part of the vehicle structure Ensure that the vehicl
3. Doors and Center Pillar Doors amp Center Panel R amp R Included Operations Not Included Operations e Cut center pillar below roof and at base e Refinish doors and center pillar e Remove and install or replace e Remove and or apply Center pillar trim Anti corrosion rust resistant materials Door trim panels e Remove and install or replace Lock cylinder Control cables latch release etc Sill plates Restraint systems Front and rear doors Fluid lines Water dust barrier Mouldings nameplates etc e Loosen and pull back carpet and insulation as required Outside mirror e Remove and replace caulking for standard factory application Headliner e Replace or transfer parts attached to door example outside handle glass run channels regulator vent assembly weatherstrip N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Remove and replace or loosen rear edge of front fender e Recode lock cylinder e Remove from salvaged assembly Interior trim panels Lock cylinder Trimming of welded assembly to be installed Mitchel Procedure Explanation P19 Doors Center Pillar and Rocker Doors Center Pillar amp Rocker R amp R Included Operations Not Included Operations e Remove and replace
4. Each operation identified is considered to be a stand alone operation e Column assembly is with steering wheel intact e Remove and install or replace Lock cylinder e Refinish column e Wheel alignment e Recode lock cylinder e Remove from salvaged assembly Lock cylinder Air bag module E NOTE Refer to Safety Note in Special Cautions on Estimating Information page P1 Glass and Interior Instrument Panel R amp R Included Operations Not Included Operations e Disconnect and connect Necessary wiring hoses and cables e Remove and replace as an assembly e Loosen steering column for access e Test all necessary functions of electrical components for correct operation and reset as required Mitchel e Refinish instrument panel or crash pad e Remove and install Front seats Steering column Main wiring harness e Remove and install or replace Control cables example hood release remote mirrors Optional equipment example electronic components center console cruise control Remote mirrors Air bag module e Repair Rework parts example cut holes for modification e Drill holes for installing trim e Transfer instruments Procedure Explanation P15 Glass and Interior Windshield Back Window R amp R Included Operations continued Not Included Operations e Remove and replace Reveal mouldings Garnish mouldings Wiper arms Rear view mirror e Replace weatherstrip e Clean up ol
5. Mitchel Procedure Explanation P25 Rear Section Rear Section R amp R Included Operations Not Included Operations e Cut at base of roof line and at base of lock pillar or dog legs e Remove and install or replace Quarter trim Plastic wheelhouse liners Side and back glass seals or mouldings Rear seat Sill plates Bumper assembly Luggage compartment trim Lock cylinder Lock strikers Water dust barriers e Loosen and pull back cloth type headliner carpet or insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER No back glass or flush mounted reveal mouldings can be removed without the possibility of breakage Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to correct unibody collision damage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish rear section e Remove and or apply Anti corrosion rust resistant materials e Remove and instal
6. a collision Refer to vehicle manufacturer or service manual for clarification Mitchel P2 Special Cautions Continued SAFETY NOTE Assemblies or parts should be thoroughly checked for safety as well as for excessive wear before installation Appearance of such items in this Guide does not imply any endorsement or recommendation for their use Mitchell International assumes no responsibility for the condition of or use of salvaged parts Procedure Explanations LABOR TIMES THE LABOR TIMES SHOWN IN THIS PUBLICATION ARE IN HOURS AND TENTHS OF AN HOUR 6 MINUTES AND ARE FOR REPLACEMENT WITH UNDAMAGED USED PARTS Labor times listed in this Guide are to be used to estimate time needed to replace parts or assemblies with undamaged used parts or assemblies of like kind and quality These suggested times may vary depending on vehicle condition labor technician s experience shop equipment etc LABOR CATEGORIES The labor times shown in the Guide fall into various categories for example body frame mechanical as determined by the repair facility s operating procedures As a guide components for which R amp l or R amp R is commonly considered to be a mechanical operation when performed in a collision repair environment are designated with the letter m in the text These designations are only a guide They are not necessarily all inclusive nor do they suggest the application of a labor rate WELDED PANELS Replacement lab
7. established or if the add on time is dependent on conditions that vary due to collision damage example access time free up parts the additional time should be recorded on the damage report Labor times relating to the repair of a damaged panel would come under this category Additions to Labor Times Due to the wide range of collision damage and vehicle conditions labor times for the following operations are not included in the Guide e ACCESS TIME Remove damaged parts by cutting pushing pulling etc e AIR CONDITIONING Evacuate and recharge system e ANTI CORROSION RUST RESISTANT MATERIAL Remove and or apply weldable zinc primers wax petroleum based coatings undercoating or any type of added conditioning e PAINT AND SHOP MATERIALS Additional costs e BROKEN GLASS CLEAN UP e DETAIL Clean vehicle to pre accident condition DRAIN amp REFILL Fuel see fuel tank DRILL OR FILL TIME For attachment parts ELECTRONIC COMPONENTS e Time to remove and install as necessary includes wiring and or wiring harness and computer module e Time to reset memory code function example seat posi tion radio presets when battery has been disconnected to perform repairs e Time to complete computer relearn procedures for proper operation of vehicle systems example power sunroof power window when battery has been disconnected to perform repairs e FABRICATION Fabrication of reinforcements or inserts new component no
8. panels stone deflector or lower valance panel Sill plates Bumper assembly Lock strikers Tail lamp Luggage compartment trim Water dust barrier e Loosen or pull back cloth type headliner carpet and insulation as required e Remove and replace caulking for standard factory application e Loosen convertible top at quarter N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Mitchel e Refinish quarter and rocker panel e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Headliner All types Restraint systems Suspension assembly Luggage lid Antenna Liftgate Fuel tank Control cables latch releases etc Fluid lines Mouldings nameplates etc Wheel e Remove from salvaged assembly Interior trim panels Trimming of welded assembly to be installed N PORTANT REMINDER No back or quarter glass non movable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Procedure Explanation P29 Quarter Panel Assy Quarter Panel R amp
9. wire harness Grille assembly Wheel Headlamp assemblies Front Sheet Metal R amp R Bolt On Unibody Included Operations Not Included Operations e Remove and replace e Refinish assembly Bumper assembly e Aim lamps Impact absorbers or brackets e Remove and replace or install Fenders Battery Hood Mouldings nameplates etc Front panel Rocker moulding Grille assembly Bolted on parts that are included in the salvaged assembly Headlamp assemblies s di fenders grille assembly headlamp assemblies Wheel Mitche P6 Procedure Explanation Front Inner Structure Front Assembly R amp R Included Operations Not Included Operations e Remove and replace radiator support and both apron rails e Refinish front assembly e Remove and install e Aim lamps Cowl trim if necessary e Remove and or apply e Remove and install or replace Anti corrosion rust resistant materials Shroud and radiator assembly e Remove and install Impact absorbers or mounting arms if necessary to perform Bumper assembly operation Hood panel PERO A pull back carpet and insulation as required and if Front panel e Remove and replace caulking for standard factory application Fropprendels Engine SS MPORTANT REMINDER Labor times for inner panels Wiring and or wiring harness rails or reinforcements are with outer panels removed 5 Hard shell cowl panel insulation MEE PORTANT REMINDER Sectioning of a panel may or e Remove and replace may not be recommended by ve
10. ED SIDE VAN SIDE PANEL LUGGAGE LID LIFTGATE TAILGATE Deduct 4 hour from refinish time for each ADJACENT MAJOR PANEL or ASSEMBLY and deduct 2 hour from time for each NON ADJACENT MAJOR PANEL or ASSEMBLY There is no overlap deduction taken for the first major panel or assembly Adjacent major panel or assembly example Front sheet metal 8 5 hours full time and right front door 2 5 hours minus 4 hour overlap for a total of 10 6 hours Non adjacent major panel or assembly example Front sheet metal 8 5 hours full time and right rear door 2 5 hours minus 2 hour overlap for a total of 10 8 hours No overlap deductions for valance panel pillars inner panels filler panels soft bumper covers or bolt on finish panels MEE NOTE Refinish overlap within assemblies has been factored Do not take any additional overlap for panels within assemblies Mitchel Procedure Explanation P35 Included Operations continued Not Included Operations Detergent solvent wash Scuff panel and clean e Mask adjacent panels up to 36 inches or substitute with cover vehicle bag complete e Prime or seal as required Final sanding and clean e Mix materials Adjust spray equipment e Apply color e Clean equipment N NOTE The included operation of mask adjacent panels is inclusive of any necessary back tape masking to prevent overspray N PORTANT REMINDER Refinish times are for UNDAMAGED SALVAGED PARTS AND OR AS
11. Estimating Information P1 General Information ASSEMBLY ILLUSTRATIONS The illustrations are typical All illustrations may show more or fewer parts than you actually receive when you order the used part or assembly Check included items with your supplier Reader Reply Card Toll Free Number Your comments and suggestions are appreciated and valuable to us A reader reply card is provided in each issue for your use to correspond with Mitchell concerning the information in this Guide Just fill out the card and send it to us or call us toll free at 800 854 7030 Extension 8220 In the 858 area call 578 6550 You will receive a response to each inquiry Symbols SYMBOLS The following symbols are used throughout this Guide and are explained in detail in each section LABOR FOOTNOTE Special labor situations or requirements are denoted with a footnote symbol The explanation follows as closely as possible to the time referenced m A designation that appears in a separate text column to the left of the labor time column to identify components for which R amp I or R amp R is commonly considered to be a mechanical operation when performed in a collision repair environment s A designation that appears in a separate text column to the left of the labor time column to identify unibody structural components those which support the weight of the vehicle and absorb the energy of the impact as well as road shock Definitions
12. R Included Operations Not Included Operations e Cut in window openings and at base of door post or dog legs e Refinish quarter panel includes wheelhouse Remove and or apply e Remove and install or replace Anti corrosion rust resistant materials Side and back glass seals or mouldings Remove and install or replace Water dust barrier Headliner All types Quarter glass seals or mouldings Restraint systems Rear seat Suspension assembly Sill plates Luggage lid Parcel shelf trim Antenna Quarter trim Liftgate Plastic wheelhouse liner Wheel Lock striker Fuel tank Tail lamp Control cables latch release etc Bumper assembly Fluid lines Luggage compartment trim Mouldings nameplates etc Filler panel stone deflector or lower valance e Remove from salvaged assembly e Loosen and pull back cloth type headliner carpet and s Interior trim panels insulation as necessary Loosen convertible top at quarter Trimming of welded assembly to be installed e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle N IMPORTANT REMINDER No back quarter glass non movable or flush mounted reveal mouldings can be removed without the possibili
13. SEMBLIES MEE NOTE Refinish times are for outside surfaces only unless stated otherwise in text example add for underside add to edge N IMPORTANT REMINDER Remove and install or masking of glass outside handles or exterior trim feathedge fill sand and block and masking for surface fill application are not included in refinish time Refinish times may vary depending on individual procedures product and or weather conditions A small percentage of colors are identified by the paint manufacturers as highly transparent These colors may require additional application coats to achieve visual hiding In instances where four or more color coats are necessary to achieve adequate hiding some adjustment in refinish times may be appropriate The cost of paint and materials is not included in refinish time e Applying anti corrosion rust resistant materials e Blending into adjacent panel and or panels or nearest breaking point e Clear coat e Color match or tinting e Finish sand and buff e Subsequent vehicle bagging when required add 2 hour for each application amp removal e Mask interior to prevent overspray damage e Featheredge rock chips scratches or other imperfections or the application of primer surfacer and block sanding of the same Gravel guard refinish add 5 hour for the first major panel and 3 hour for each additional panel Paint removal if necessary Removal of protective coatings e Remove and instal
14. a s Deduct overlap if applicable add 3 per refinish hour 30 Included Operations e Mask panel e Scuff panel e Mix material e Apply material e Clean equipment Mitchel e Mask panel e Scuff panel e Apply material Procedure Explanation P37 Refinish Procedure Finish Sand amp Buff A labor time formula is provided should it be necessary to perform this operation This procedure includes the removal of orange peel and any blemishes that affect paint texture in order to produce a smooth finish to the entire panel surface This process is not limited to nib sanding or finessing which is the removal of isolated dirt dust particles only The performance of this operation is NOT INCLUDED in the Mitchell refinish labor time The finish sand and buff formula is intended to be calculated as a percentage of the base refinish hours excluding overlap and clear coat It DOES NOT APPLY to edges jambs and undersides For blended panels the formula should be applied to the full panel refinish time No deduction for refinish overlap should be taken Finish sand and buff outside surface area s Allow 3 per refinish hour 30 to finish sand and buff each surface area s Feather Prime amp Block Is the Not Included refinish operation that completes bodywork repair from 150 grit smoothness to the condidtion of a new undamaged panel and the point at which refinish labor time begins The labor and
15. amp R Included Operations Not Included Operations e Remove and install as an assembly e Refinish rear gate liftgate e Remove and install or replace e Remove and install or replace Lock cylinder Hinges or links Interior trim panels Gas prop rod Water dust barrier Latch or controls Wiper and washer Handle Spoiler Mouldings nameplates etc Stripes or decals Rear glass seals or mouldings Lamps e Recode lock cylinder e Remove from salvaged assembly Interior trim panels Lock cylinder Bumper Assembly R amp R Included Operations Not Included Operations e Remove assembly from frame impact absorbers or mounting e Refinish bumper arms e Remove and install optional accessories example parking e Replace as an assembly aid sensors spoilers trailer hitch trailer connector e Adjust alignment to vehicle e Remove and replace impact absorbers Mitchel P34 Procedure Explanation Refinish Procedure Major Panels or Assemblies Major panels or assemblies are those listed below FRONT PANEL FRONT SHEET METAL FENDER FENDER AND RADIATOR SUPPORT HOOD ROCKER ROCKER AND CENTER PILLAR DOOR DOORS AND CENTER PILLAR DOORS CENTER PILLAR AND ROCKER DOORS CENTER PILLAR ROCKER AND QUARTER ROOF ROOF AND BACK PANEL BACK PANEL Overlap BACK AND CORNER SIDE PANELS CAB ASSEMBLY REAR SECTION REAR SECTION AND ROOF QUARTER AND BACK PANEL QUARTER AND ROCKER PANEL QUARTER PANEL PICKUP BED PICKUP B
16. d back or quarter glass can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Mitchel Procedure Explanation P23 Back Panel Back Panel R amp R Included Operations Not Included Operations e Cut in window opening corner panel seams and base of lock pillar e Remove and install Seats Trim base model only Back or quarter glass seals or mouldings e Loosen and pull back cloth type headliner carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish back panel e Remove and or apply Anti corrosion rust resistant materials e Remove and install Pickup bed assembly Headliner All types Restraint systems Fuel tank e Remove from salvaged assembly Interior trim panels Trimming of welded assembly to be installed N IMPORTANT REMINDER No back glass or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring
17. d Operations Not Included Operations e Remove and replace center pillar rocker and quarter as an assembly e Cut through window opening and at base of front door post includes wheelhouse e Remove and install Luggage compartment trim Cowl side trim Center pillar trim Quarter trim Plastic wheelhouse liner Door trim panels Lock cylinder Sill plates Seats Tail lamp Rear bumper Filler panel Stone deflector Lower valance Parcel shelf trim e Remove and install or replace Side and back glass seals or mouldings Front and rear doors Water dust barriers e Loosen and pull back cloth type headliner carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Mitchel Refinish doors center pillar rocker and quarter panel Remove and or apply Anti corrosion rust resistant materials Remove and install Headliner all types Restraint systems Remove and install or replace Fuel tank Antenna Control cables latch release etc Fluid lines Mouldings nameplates etc Suspension assembly Luggage lid Outside mirror Replace or transfer parts attached to door example outside handle glass run channels
18. d adhesive as necessary e Test for leaks e Remove and install or replace High mount stop lamp e Remove and replace Aftermarket window tint e Broken glass clean up N PORTANT REMINDER No windshield or flush mounted reveal moulding can be removed without the possibility of breakage Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to correct unibody collision damage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Cowl Side and Door Post Cowl Side amp Door Post R amp R Included Operations e Remove and replace as an assembly e Cut in windshield opening and at base of door post e Remove and install or replace Front Door Cowl side trim Weathercords Weatherstrips Sill plates e Loosen and pull back carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Not Included Operations e Refinish cowl side and door post e Remove and or apply Anti corrosion rust resistant mat
19. d gas and solvents Mudguard Gas and most solvents are harmless wipe quickly Valance panel filler panel Avoid gas and solvents mudguard Bumper cover gravel Avoid gas and solvents deflector soft filler panel Rev 01 07
20. d or apply Anti corrosion rust resistant materials e Remove and install or replace Front and rear doors Rocker moulding Control cables latch release etc Fluid lines Restraint systems e Remove and replace or loosen rear edge of front fender Trimming of welded assembly to be installed Rocker Panel and Center Pillar Rocker Panel amp Center Pillar R amp R Included Operations Not Included Operations e Remove and replace inner and outer rocker panel and center pillar e Cut center pillar below roof and rocker panel at base of door post and dog leg e Remove and install or replace Rear Door Cowl side trim Center pillar trim Sill plates Seats Quarter trim at sill e Loosen and pull back carpet and insulation as required e Remove and replace caulking for standard factory application IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Mitchel e Refinish rocker and center pillar e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Front door Rocker panel moulding Control cables latch release etc Restraint systems Fluid lines Headliner e Remove and replace or loosen rear edge of front fender Trimming of welded assembly to be installed Procedu
21. d solvent and remove them if necessary or take suitable measures to protect them Plastic parts should be repaired and painted using methods suiting the materials Depending on the severity of damage the repair cost should not exceed the cost of replacing the part Location Notes Trim panel side marker lamp Avoid gas and solvents door outside mirror Grille garnish moulding Avoid gas and solvents speaker grill vent louver trim panel safety pad outside mirror Grille Avoid gas and solvents Bumper impact strip Gas and most solvents are harmless wipe quickly Headlamp cover Gas and most solvents are harmless Exterior finish panel Gas and most solvents are harmless Instrument panel lens grille Avoid gas and solvents Fender skirt interior trim Gas and most solvents are headliner valance spoiler harmless Flammable sill cover Lens Avoid gas and solvents Instrument panel interior trim Gas and most solvents are grille center console scuff harmless Flammable plate exterior trim fender skirt heater evaporator case coolant tank Center console box Gas and most solvents are harmless Flammable Grille headlamp door bezel Avoid gas and solvents ornament chrome Bumper cover Gas and most solvents are harmless wipe quickly Headliner interior trim side Gas and most solvents are protect moulding safety pad harmless wipe quickly Poison gas emitted when burned Instrument panel gauge lens Avoi
22. dard factory application Fluid lines Optional accessories N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has Mouldings nameplates etc determined that the operation does not jeopardize the integrity of the vehicle Rear fenders Stripes or decals Wheel Lamps Trimming of welded assembly to be installed Mitchel Procedure Explanation P31 Van Side Panel Van Side Panel R amp R Included Operations Not Included Operations e Cut in window openings and at base of door posts includes wheelhouse e Remove and install Quarter glass seals or mouldings Plastic wheelhouse liner Side and rear doors Sill plates Lock striker Bumper assembly Tail lamp Water dust barrier e Loosen and pull back cloth type headliner carpet and insulation as necessary e Remove and replace caulking for standard factory application N IMPORTANT REMINDER No quarter glass non movable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only b
23. during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Back and Corner Side Panel Back amp Corner Side Panels R amp R Included Operations Not Included Operations e Cut in window opening seam of back panel and base of lock pillar e Remove and install Seats Interior trim base model only Sill plates Lock strikers Quarter glass seals or mouldings e Remove and replace Back glass seals or mouldings e Loosen and pull back cloth type headliner carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish back and corner panel e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Pickup bed assembly Headliner All types Restraint systems Fuel tank e Remove from salvaged assembly Interior trim panels Trimming of welded assembly to be installed E IMPORTANT REMINDER No back or quarter glass if applicable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during
24. e and replace impact absorbers e Adjust alignment to vehicle Front Panel R amp R Included Operations e Remove and replace as an assembly e Align to adjacent parts Mitchel e Refinish bumper e Remove and install or replace Mouldings nameplates lamps etc e Optional accessories example auxiliary lamps brush guard fog lamps headlamp washer systems laser radar cruise control sensors parking aid sensors spoilers Not Included Operations e Refinish cover e Aim lamps e Remove and install or replace Mouldings nameplates lamps etc e Optional accessories example auxiliary lamps brush guard fog lamps headlamp washer systems laser radar cruise control sensors parking aid sensors spoilers Not Included Operations e Refinish front panel e Aim lamps e Remove and install or replace Bumper assembly Lamps attached to panel Grille assembly Mouldings nameplates etc Procedure Explanation P5 Front Bumper Sheet Metal continued Front Sheet Metal R amp R Bolt On Frame Type Included Operations Not Included Operations e Remove and replace as an assembly e Refinish sheet metal Radiator e Aim lamps Radiator support e Remove and install or replace Impact absorbers or brackets Battery Fenders Mouldings nameplates etc Bumper assembly Bolted on parts that are included in the salvaged assembly Front panel example radiator fenders headlamp assemblies etc Hood Wiring and or
25. e manufacturer and or CAR recommended installation is followed and that the urethane is properly cured before returning the vehicle to service SUPPLEMENTAL RESTRAINT SYSTEMS Vehicle manufacturer s recommended service and repair procedures must be followed when servicing an Air Bag System Certain safety precautions and disabling procedures must be observed when performing repairs See Mitchell s Air Bag Service amp Repair Manual for system description and operation checks precautions disabling and activating procedures component removal and installation procedures and diagnosis and testing information Caution Never install used salvaged Air Bag system components from another vehicle or a new part different from that specified by the manufacturer Refer to manufacturer s recommended service procedures MAIN COMPUTER MODULE When working with vehicles equipped with on board computers manufacturers recommend removal if the temperature is likely to exceed 80 C or 176 F Do not apply heat from a torch or weld in the immediate vicinity of computers without protecting them Remove if necessary Never connect or disconnect these units with the ignition switched on or when charging the battery with negative battery cable connected Before servicing ground yourself and ground the work area to discharge stored static electricity SEAT BELTS Many vehicle manufacturers advise replacement of seat belts when stressed by occupants in
26. e performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish side panel e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Headliner All trypes Interior trim panels Restraint systems Suspension Fuel tank Fluid lines A C or heater components Seats Mouldings nameplates etc Stripes or decals Wheel Trimming of welded assembly to be installed Mitchel P32 Procedure Explanation Luggage Lid Lift Gate Bumper Rear Lamps Luggage Lid R amp R Included Operations Not Included Operations e Remove and install as an assembly e Remove and install or replace Lock cylinder Trim panel N IMPORTANT REMINDER No back glass or flush mounted reveal moulding can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor will be required to perform R amp I operations on glass secured by urethane Mitchel e Refinish luggage lid e Remove and install Latch or controls Mouldings nameplates etc Hinges Gas prop rod Spoiler Stripes or decals Lamps e Recode lock cylinder e Remove from salvaged assembly Interior trim panel Lock cylinder Procedure Explanation P33 Luggage Lid Lift Gate Bumper Rear Lamps continued Rear Gate Liftgate R
27. e suspension parts and or structural specifications components e Set up gauges on all 4 wheels and check wheel run out and e Shift or align engine subframe crossmember and or axle front suspension for wear housing e Determine vehicle tracking by checking thrust angle to e R amp I steering wheel vehicle center line Non vehicle manufacturer shimming e Center steering wheel Adjust wheel bearings e Adjust front caster camber and toe in where applicable e Adjust rear wheel alignment e Perform vehicle manufacturer recommended shimming procedures if necessary MEE NOTE Labor times for Wheel Alignment are based on the use of Four Wheel Alignment equipment to ensure that a minimum Thrust Angle Alignment is provided in all instances where a Four Wheel Alignment Verify alignment by road test cannot be performed If other than Four Wheel Alignment equipment is used some adjustments in labor times may be appropriate e Remove vehicle from alignment equipment Mitchel P12 Procedure Explanation Wheel Alignment continued Adjust Four Wheel Alignment Included Operations Not Included Operations Position vehicle on alignment rack and check adjust tire pressure Check ride height and adjust to vehicle manufacturer specifications Set up gauges on all 4 wheels and check wheel run out and suspension for wear Determine vehicle tracking by checking thrust angle to vehicle center line Center steering wheel Adjust fr
28. erials e Remove and install or replace Front fender Windshield seals or mouldings Restraint systems Instrument panel instruments etc Trimming of welded assembly to be installed SS IMPORTANT REMINDER No windshield or flush mounted reveal moulding can be removed without the possibility of breakage Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to correct unibody collision damage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Mitchel P16 Procedure Explanation 3 Rocker Panel Rocker Panel R amp R Included Operations Not Included Operations e Remove and replace inner and outer panels e Cut at door posts center pillar lock pillar or dog leg e Remove and install or replace Cowl side trim Center pillar trim Quarter trim at sill Sill plates Seats e Loosen and pull back carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not e recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish rocker panel e Remove an
29. he operation does not jeopardize the integrity of the vehicle Mitchel e Refinish short front assembly e Aim lamps e Remove and or apply Anti corrosion rust resistant materials e Remove and install Bumper assembly Hood panel Front panel Front fenders Engine Wiring and or wiring harness e Remove and replace Frame rails Radiator hoses Fan pulley fan clutch or belts Decals example EPA body identification caution danger e Remove and install or replace Suspension assemblies Bolted parts and assemblies example fluid reservoirs and coolers vapor canister cruise control air conditioning components Air safety bag Upper reinforcements e Frame set up see Definitions page P1 estimate time required Trimming of welded assembly to be installed Procedure Explanation Hood Hood Panel R amp R Included Operations Not Included Operations P9 e Remove and replace as an assembly e Refinish hood e Align to adjacent parts e Remove and install or replace Hinges Gas prop rod Insulator Lamps Decals labels Mouldings nameplates etc Grille Washer nozzles Front or Rear Fender Front Fender Rear Fender or Fender Wheelhouse R amp R Included Operations Not Included Operations e Remove and replace as an assembly e Refinish fender e Align to adjacent parts e Aim lamps e Remove and install or replace Bumper assembly Lamps attached to fender Front panel Wheel Mouldings nameplates etc Mi
30. hicle manufacturer This procedure should Radiator hoses only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Fan pulley fan clutch or belts Decals example EPA body identification caution danger e Remove and install or replace Suspension assemblies Bolted parts and assemblies example fluid reservoirs and coolers vapor canister cruise control air conditioning components Instrument panel and center console Seat assemblies Windshield and mouldings Air safety bag Upper reinforcements e Wheel alignment e Frame set up see Definitions page P1 estimate time required e Trimming of welded assembly to be installed Mitchel Procedure Explanation P7 Front Inner Structure continued Partial Front Assembly R amp R Included Operations Not Included Operations e Remove and replace radiator support and one apron rail e Refinish partial front assembly e Remove and install e Aim lamps Cowl trim e Remove and or apply e Remove and install or replace Anti corrosion rust resistant materials Shroud and radiator assembly e Remove and install Impact absorbers or mounting arms if necessary to perform Bumper assembly operation Hood panel e Loosen and pull back carpet and insulation as required Front panel e Remove and replace caulking for standard factory application Front fenders ES PORTANT REMINDER Labor times for inner pane
31. inner and outer rocker panels and center pillar e Cut center pillar below roof and rocker panel at base of door posts and dog leg e Remove and install or replace Front and rear doors Cowl side trim Center pillar trim Quarter trim at sill Door trim panels Lock cylinder Sill plates Seats Water dust barrier e Loosen and pull back carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Refinish doors center pillar and rocker panel Remove and or apply Anti corrosion rust resistant materials Remove and install or replace Mouldings nameplates etc Control cables latch release etc Restraint systems Fluid lines Outside mirror Headliner Replace or transfer parts attached to door example outside handle glass run channels regulator vent assembly weatherstrip Remove and replace or loosen rear edge of front fender Recode lock cylinder Remove from salvaged assembly Interior trim panels Lock cylinder Trimming of welded assembly to be installed Mitchel P20 Procedure Explanation ames Doors Center Pillar H Rocker and Quarter Doors Center Pillar Rocker amp Quarter R amp R Include
32. l or mask Bolted parts and assemblies example reservoirs canisters door handles moldings mirrors name plates cruise control air conditioning and heater components etc Glass and trim Decals example EPA body identification etc Wiring and or wiring harness for access to refinish Special coating of luggage compartment e Steam cleaning of replacement panels to remove contaminates or other materials that would interfere with refinish operation Two tone refinish ME NOTE Gravel Guard application and appropriate refinish may be necessary beyond the actual replacement area to achieve a texture match It may be necessary to tint or otherwise modify non exterior colors applied to undersides edges and or jambs for which there is no paint color formula to acheive a color match When necessary reference color match or tinting listed in Not Included Operations Mitchel P36 Procedure Explanation Refinish Procedure continued Clear Coat Two Stage Refinish First major panel assembly or soft bumper fascia cover Add 4 per refinish hour 40 then add 4 per refinish hour for jamb jamb and interior edge panel and or underside when necessary Included Operations e Mix material e Clean and tack surface e Apply material e Clean equipment E NOTE Some OEMs now utilize a matte clear coat on non exterior colors applied to undersides edges and or jambs Three Stage Refinish Fir
33. l or replace Headliner All types Mouldings nameplates etc Restraint systems Suspension assembly Antenna Fuel tank Control cables latch release etc Fluid lines Convertible top Removable hard top Exhaust system Lift gate Lamp assemblies Center console e Recode lock cylinder e Remove from salvaged assembly Interior trim panels Lock cylinder Trimming of welded assembly to be installed Mitchel P26 Procedure Explanation Rear Section and Roof Rear Section amp Roof R amp R Included Operations Not Included Operations e Cut in windshield openings and front door openings e Remove and install or replace Quarter trim Plastic wheelhouse liners Windshield seals or mouldings Rear seat Front seats Center pillar trim Sill plates Bumper assembly Luggage compartment trim Lock cylinder Lock strikers Water dust barriers e R amp I carpet and insulation as required e Remove and replace caulking for standard factory application N IMPORTANT REMINDER No windshield back or quarter glass if applicable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should
34. ls Engine rails or reinforcements are with outer panels removed Wiring and or wiring harness Hard shell cowl panel insulation e Remove and replace Radiator hoses Fan pulley fan clutch or belts Decals example EPA body identification caution danger e Remove and install or replace Suspension assemblies Bolted parts and assemblies example fluid reservoirs and coolers vapor canister cruise control air conditioning components Instrument panel and center console Seat assemblies Windshield and mouldings Air safety bag Upper reinforcements e Wheel alignment e Frame set up see Definitions page P1 estimate time required Trimming of welded assembly to be installed Mitchel P8 Procedure Explanation Front Inner Structure continued Short Front Assembly R amp R Included Operations Not Included Operations e Remove and replace radiator support and both aprons forward of the shock towers e Remove and install or replace Shroud and radiator assembly Impact absorbers or mounting arms if necessary to perform operation e Remove and replace caulking for standard factory application SS IMPORTANT REMINDER Labor times for inner panels rails or reinforcements are with outer panels removed N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that t
35. materials associated with feather prime and block may vary depending upon the size of the repair area and should be evaluated when determining the work to be performed See Estimating Information page P 2 for information on Welded Panels continued Mask Vehicle to Prevent Overspray Damage The following refinish information is provided should it be necessary to perform these operations as determined by individual job requirements MASK INTERIOR ENTRYWAYS ENGINE COMPARTMENT AND TRUNK OPENINGS Interior masking may be necessary when refinishing exterior surfaces to stop overspray damage that is not prevented by adjacent panel perimeter masking which includes back taping or application of foam tape Interior masking may also be used when exterior panels door hood etc are removed while applying refinish material The performance of this operation is NOT INCLUDED in the Mitchell refinish labor time MASK INTERIOR OPENINGS JAMBS LUGGAGE LID LIFTGATE 3 7 HOOD 3 2 QUARTER PANEL 3 DOOR Each 2 FENDER MEE NOTE The times shown in the illustration are for interior masking of that panel and or opening Labor time includes all pillars jambs weatherstrips edges entryways and openings as necessary Deduct 1 hour overlap for each interior masked adjacent panel and or opening ME The Mitchell REFINISHING MATERIALS GUIDE with the Latest Available Costs for Materials Used in Single and Multi Stage Refinishi
36. n be removed without the possibility of breakage Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to correct unibody collision damage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Mitchel P22 Procedure Explanation Roof and Back Panel Roof amp Back Panel R amp R Included Operations Not Included Operations e Cut in windshield opening and at base of lock pillars e Refinish roof and back panel e Remove and install e Remove and or apply Windshield seals or mouldings Anti corrosion rust resistant materials Seats e Remove and install Headliner All types Back glass and mouldings Interior trim base model only Quarter glass and mouldings Sill plates Pickup bed assembly Lock strikers Restraint systems e Remove and replace caulking for standard factory application Fuel tank e Remove from salvaged assembly N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has Trimming of welded assembly to be installed determined that the operation does not jeopardize the integrity of the vehicle Interior trim panels N IMPORTANT REMINDER No windshiel
37. nal accessories example auxiliary lamps and fuel tanks brush guard lift kit bed liner trailer hitch trailer connector Wheel alignment Adjust control linkage Bleed brakes if necessary Evacuate and recharge Air Conditioning if so equipped and necessary Refrigerant recovery if necessary Procedure Explanation P11 continued Frame Section Front or Rear R amp R Included Operations Not Included Operations e Replace used frame section with necessary components e Adjust transmission linkage intact Bleed brakes if necessary e Cut and remove damaged frame section e Wheel alignment e Remove and replace frame mounted steering gear e Remove and install or replace N NOTE Sectioning of a panel may or may not be Sheet metal recommended by vehicle manufacturer This procedure should only be Bumper assembly performed when a qualified and knowledgeable technician has determined i p Suspension that the operation does not jeopardize the integrity of the vehicle Engine Fuel tank Fluid lines e Evacuate and recharge Air Conditioning if so equipped and necessary e Refrigerant recovery if necessary Wheel Alignment Adjust Front Alignment Included Operations Not Included Operations e Position vehicle on alignment rack and check adjust tire e Diagnostic road test to determine if alignment operations are pressure necessary e Check ride height and adjust to vehicle manufacturer e Straighten or replac
38. ng is an Accurate Source for Determining Costs Information on the REFINISHING MATERIALS GUIDE and Other Collision Estimating and Repair Publications is Provided at the Front of this Guide Mitchel P38 Procedure Explanation Plastic Identification continued Plastic Markings Vehicle manufacturers generally mark major plastic parts to identify the type of plastic material used in the item s production These are in the form of letter coded groups molded on the backs of parts as identified below Wherever possible these parts are identified in the text Heat Resisting Abbrev Material Name Temp F C AAS Acrylonitrile acrylic rubber styrene 176 80 ABS Acrylonitrile butadiene styrene 176 80 AES Acrylonitrile ethylene styrene 176 80 EDPM Ethylene propylene rubber 212 100 FRP Fibre reinforced plastics 338 170 PA Polyamide nylon 176 80 PC Polycarbonate 248 120 PE Polyethylene 176 80 PMMA Polymethyl methacrylate 176 80 PP Polypropylene 176 80 PPC Polypropylene composite 239 115 PPO Polypropylene oxide 212 100 PUR Polyurethane 176 80 PVC Polyvinyl chloride 176 80 SAN Styrene acrylonitrile resin 176 80 TPO Thermoplastic olefin 176 80 TPR Thermoplastic rubber 176 80 TPU Thermoplastic polyurethane 176 80 Mitchel Handling Precautions For Plastics When repairing and painting metal body parts adjacent to plastic parts consider their characteristics i e influence of heat an
39. normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Mitchel P24 Procedure Explanation Cab Assembly Cab Assembly R amp R Included Operations Not Included Operations e Remove and install e Refinish cab assembly Cab as an assembly e Remove and or apply Headliner All types Anti corrosion rust resistant materials Interior trim base model only e Remove and install or replace Seats Front sheet metal Lock cylinders Windshield seals or mouldings Quarter glass seals or mouldings N IMPORTANT REMINDER No windshield back or quarter glass if applicable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the Pickup bed assembly charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane Instrument panel Steering column Back glass seals or mouldings Mouldings nameplates etc N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has Outside mirrors determined that the operation does not jeopardize the integrity of the vehicle Restraint systems Fuel tank e Remove from salvaged assembly Interior trim panels Lock cylinders
40. only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Mitchel e Refinish rear section e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Headliner All types Restraint systems Suspension assembly Back glass seals or mouldings Antenna Fuel tank Mouldings nameplates etc Control cables latch release etc Fluid lines Front and rear doors Exhaust system Lamp assemblies Center console e Recode lock cylinder e Remove from salvaged assembly Interior trim panels Lock cylinder Trimming of welded assembly to be installed Procedure Explanation P27 Quarter and Back Panel Quarter amp Back Panel R amp R Included Operations Not Included Operations e Cut in window openings at base or door post or dog legs e Refinish quarter and back panel includes wheelhouse e Remove and or apply e Remove and install or replace Anti corrosion rust resistant materials Side and back glass seals or mouldings Remove and install or replace Quarter glass seals or mouldings Headliner All types Rear seat Restraint systems Sill plates Suspension assembly Parcel shelf trim Antenna Quarter trim Fuel tank Plastic wheelhouse liner Control cables latch release etc Tail lamps Fluid lines Bumper assembly Luggage lid Luggage compartment trim Liftgate Lock cylinder Wheel Lock
41. ont and rear caster camber and toe in where applicable Perform vehicle manufacturer recommended shimming procedures if necessary Remove vehicle from alignment equipment Verify alignment by road test Adjust Rear Alignment Included Operations Diagnostic road test to determine if alignment operations are necessary Straighten or replace suspension parts and or structural components Shift or align engine subframe crossmember and or axle housing Shift or align rear suspension axle assembly carrier and or housing R amp I steering wheel Non vehicle manufacturer shimming Adjust wheel bearings Not Included Operations Position vehicle on alignment rack and check adjust tire pressure Check ride height and adjust to vehicle manufacturer specifications Set up gauges on all 4 wheels and check wheel run out and rear suspension for wear Determine vehicle tracking by checking thrust angle to vehicle center line Adjust rear caster camber and toe in where applicable Perform vehicle manufacturer recommended shimming procedures if necessary Remove vehicle from alignment equipment Verify alignment by road test Mitchel Diagnostic road test to determine if alignment operations are necessary Straighten or replace suspension parts and or structural components Shift or align rear suspension axle assembly carrier and or housing R amp I or center steering wheel Non vehicle manufacturer shimming Adjust wheel bea
42. or times for panels that are joined by welding include the necessary use of inserts and accepted sectioning guidelines developed by OEMs I CAR and TECH COR The labor times for welded panels include grinding filling and final sanding with up to 150 grit sandpaper to match the original panel contour Labor times do Not Include the Feather Prime and Block refinish operation See Procedure Explanation page P37 for information on Feather Prime and Block SHOP MATERIAL The labor times shown in this publication do not take into account the cost of any materials or the cost of hazardous materials recycling or disposal DISABLE AND ENABLE AIR BAG SYSTEM The labor times shown in the guide represent the procedures necessary to disable and enable the air bag system in order to replace air bag system components and or to perform repairs not related to the air bag system e g welding This procedure includes visually monitoring the air bag warning light to verify proper system functionality The allowance does not include troubleshooting of the system if proper system functionality is not present DIAGNOSE AIR BAG SYSTEM The labor times shown in the guide to diagnose air bag systems include system disable and enable removal and installation of air bag module s where required installation of appropriate simulators and retrieving and clearing of trouble codes Time for specific troubleshooting of Diagnostic Trouble Codes DTCs is not included
43. re Explanation P17 Front Rear Side Cargo or Back Door Door Assembly R amp R Included Operations Not Included Operations e Remove and replace as an assembly e Remove and install or replace Trim panel Lock cylinder Water dust barrier N IMPORTANT REMINDER No side or back glass non removable or flush mounted reveal moulding can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal removal and installation Door Glass R amp R Included Operations e Remove and install Trim panel Garnish mouldings e Remove and install or replace Belt moulding if necessary Outside rear view mirror if necessary Parts attached to glass Water dust barrier e Replace weatherstrip if so attached e Replace necessary adhesive urethane e Clean up old adhesive in opening area e Align glass Test for leaks e Refinish door e Remove and replace Outside mirrors Aftermarket window tint e Remove and install or replace Restraint systems e Replace or transfer parts attached to door example outside handle glass run channels regulator vent assembly weatherstrip e Recode lock cylinder e Remove from salvaged assembly Interior trim panel Lock cylinder Not Included Operations e Remove and install or replace Glass regulator and motor e Remove and replace Aftermarket window tint e Broken glass clean up Mitchel P18 Procedure Explanation
44. regulator vent assembly weatherstrip Recode lock cylinder Remove or replace or loosen rear edge of fender Remove from salvaged assembly Interior trim panels Lock cylinder Trimming of welded assembly to be installed Procedure Explanation P21 Roof Section R amp R Included Operations Not Included Operations e Cut in windshield and back glass openings e Remove and install or replace Windshield seals or mouldings Side and back glass seals or mouldings Headliner All types Sunvisors or grip handles Front and rear seats Passenger Pickup vehicles Front seats Van Utility vehicles Lift gate Quarter trim Weathercords Windshield pillar trim Center pillar trim e Remove and replace caulking for standard factory application N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle e Refinish roof section e Remove and or apply Anti corrosion rust resistant materials e Remove and install or replace Restraint systems Luggage rack Roof cap and or vinyl cover Adhesive exterior trim Stripes decals transfers or overlays Drip mouldings Sound deadener Trimming of welded assembly to be installed SS NP ORTANT REMINDER No windshield back or quarter glass if applicable or flush mounted reveal mouldings ca
45. rings Adjust front wheel alignment E NOTE If Front Wheel Adjustment is necessary cancel Adjust Rear Alignment procedure and use Adjust Four Wheel Alignment procedure Procedure Explanation P13 Front or Rear Suspension Suspension R amp R Included Operations Not Included Operations e Remove and replace as an assembly e Remove and install wheel ME CAUTION Check state laws regarding the use of used suspension and or brake components N IMPORTANT REMINDER Due to the design of suspension on unibody vehicles it may be necessary to perform four wheel alignment Engine amp Transmission R amp I Included Operations e Wheel alignment Bleed brakes if necessary Not Included Operations e Disconnect and connect Necessary components to remove and install engine transmission as an assembly e Remove and install hood assembly N NOTE Labor times shown in the text are only to remove and install the engine and or transmission assembly to facilitate other work and are not for engine or transmission replacement e Remove and install Radiator if necessary Any parts on engine if necessary e Adjust linkage if adjustable type e Evacuate and recharge air conditioning if so equipped and necessary e Refrigerant recovery if necessary Mitchel P14 Procedure Explanation Steering Gear and Column Steering Gear amp Column R amp R Included Operations Not Included Operations e
46. se components are designated with the letter s in the text The components are the radiator support front and rear unirails apron and wheelhouse strut type assemblies rocker panel assemblies and suspension crossmembers Body pillars while not primary load bearing structures also require special treatment and are considered structural components Not all unibody vehicles have rear strut wheelhouse assemblies An illustrated listing of these components appears below Certain body styles may have components in addition to those listed below that the vehicle manufacturer has identified as structural These are noted in the text To ensure the integrity of the repaired vehicle particular care should be taken in the replacement of any structural component WHEELHOUSE ASSEMBLY STRUT TYPE SUSPENSION CROSSMEMBER i RS REAR UNIRAIL CENTER PILLAR ROCKER PANEL ASSEMBLY HINGE PILLAR Component identification and illustration courtesy of TECH COR Inc Rev 01 07 Mitche P4 Procedure Explanation Front Bumper Sheet Metal Bumper Assembly R amp R Included Operations Not Included Operations e Remove assembly from frame impact absorbers or mounting arms e Replace as an assembly e Remove and replace impact absorbers e Adjust alignment to vehicle Bumper Grille Assembly R amp R Included Operations e Remove assembly from frame impact absorbers or mounting arms e Replace as an assembly e Remov
47. st major panel assembly or soft bumper fascia cover Add 7 per refinish hour 70 after time has been added for jamb jamb and interior edge panel and or underside when necessary Included Operations Additional panel s assembly s and or other refinish area s Deduct overlap if applicable add 2 per refinish hour 20 then add 2 per refinish hour for jamb jamb and interior edge panel and or underside when necessary Included Operations e Clean and tack surface e Apply material Additional panel s assembly s and or other refinish area s Deduct overlap if applicable add 4 per refinish hour 40 after time has been added for jamb jamb and interior edge panel and or underside when necessary Included Operations e Mix pearl mica toner e Apply toner to test panel e Mix clear e Clean and tack surface e Apply clear to test panel e Repeat application to surface being refinished e Clean equipment Two Tone Refinish First major panel Add 5 per refinish hour 50 Included Operations e Apply pearl mica toner e Clean and tack surface e Apply clear BE NOTE With three stage paints it may be necessary to blend into larger areas of adjacent panels or complete sides of vehicles otherwise known as zone painting E NOTE Some OEMs now utilize a matte clear coat on non exterior colors applied to undersides edges and or jambs Additional panel s and or other refinish are
48. strikers e Recode lock cylinder Filler panel stone deflector or rear lower valance e Remove from salvaged assembly Water dust barrier Interior trim panels e Remove and replace caulking for standard factory application Lock cylinder e Loosen or pull back cloth type headliner carpet and A e Remove and replace insulation as required e Loosen convertible top Floorpan e Trimming of welded assembly to be installed E IMPORTANT REMINDER No back or quarter glass non movable or flush mounted reveal mouldings can be removed without the possibility of breakage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane N IMPORTANT REMINDER Sectioning of a panel may or may not be recommended by vehicle manufacturer This procedure should only be performed when a qualified and knowledgeable technician has determined that the operation does not jeopardize the integrity of the vehicle Mitchel P28 Procedure Explanation Nee Quarter and Oar LPB Rocker Panel Quarter amp Rocker Panel R amp R Included Operations Not Included Operations e Cut in window openings and rocker panel as necessary includes wheelhouse e Remove and install or replace Quarter trim Plastic wheelhouse liner Side and back glass seals or mouldings Seats Parcel shelf trim Cowl side trim Filler
49. t cut or manufactured from existing or salvaged part but from raw stock e FRAME SETUP See Definitions Section page P1 e FREE UP PARTS Time necessary to free up parts frozen by rust or corrosion on vehicle or replacement part e MEASURE AND IDENTIFY Structural damage to unibody vehicles Estimating Information P3 Additions to Labor Times continued e METAL TRIMMING Trimming of welded assemblies to be installed MOULDING OR NAMEPLATES Time to remove and replace install or clean and retape e REPAIR OR ALIGN Parts adjacent to parts or assemblies being replaced e REWORK PARTS To fit a particular year or model example cutting holes for lamps modifying a radiator support e STRIPES DECALS LABELS WARNINGS OR OVERLAYS Time to remove or install these items e TAR AND GREASE Removal of these or any other materials that would interfere with operation e TRANSFER TIME To remove a damaged part from salvage assembly remove undamaged part from damaged assembly and reinstall that part on the salvage assembly R amp R amp R Example lights trim mirror e WIRING AND WIRING HARNESS Time to remove and install or replace unless otherwise noted STRUT TOWER APRON ASSEMBLY FRONT UNIRAILS aw RADIATOR SUPPORT Unibody Structural Components Unibody structural components are parts which support the weight of the vehicle and absorb the energy of the impact as well as road shock The
50. tchel P10 Procedure Explanation Front Fender amp Radiator Support Front Fender amp Radiator Support R amp R Non Welded Included Operations Not Included Operations e Remove and replace as an assembly e Align to adjacent parts e Remove and replace or install Radiator Frame Assembly R amp R Included Operations Refinish fender radiator support e Aim lamps Remove and replace or install Bumper assembly Lamps attached to fender Front panel Grille Valance panel Filler panels Battery A C condenser or receiver drier Hood Parts and assemblies attached to wheelhouse Hoses Wheel Mouldings nameplates etc Transfer or replace labels decals or warnings Not Included Operations e Remove and install Front and rear bumpers Front sheet metal as an assembly Body assembly Pickup bed Mechanical assemblies example engine transmission suspension fuel tank differential and components e Remove and install or replace Engine mounts absorbers Wiring and or wiring harness if necessary NOTE It may be necessary to transfer parts from the damaged frame to the used frame assembly This cannot be determined until you see the used frame assembly The additional time needed for this operation must be estimated Mitchel Overhaul assemblies or replace parts of assemblies that are transferred Remove and install or replace Welded or riveted assemblies of the frame see Note Optio
51. ty of breakage Unintentional damage to glass that is considered a structural member by the vehicle manufacturer may occur when attempting alignment pulls to correct unibody collision damage Agree beforehand who will incur the charge for damage occurring during normal R amp R or R amp I and whether additional labor time will be required to perform R amp I operations on glass secured by urethane N IMPORTANT REMINDER Quarter panel R amp R is intended to be performed as an assembly including the wheelhouse and not the outer skin sheet metal by itself However due to a variety of unforeseen reasons e g the unavailability of a new quarter panel outer skin for an older model vehicle utilizing a salvaged quarter panel outer skin may be the only repair option available In these situations all additional time for metal trimming to separate the outer skin from the assembly will need to be added to the assembly R amp R allowance Mitchel P30 Procedure Explanation Pickup Bed Assembly Side Panel Pickup Bed Assembly Side Panel R amp R Included Operations Not Included Operations e Remove and install as an assembly including tail gate e Refinish bed or side assembly e Remove and install e Remove and or apply Bumper assembly Anti corrosion rust resistant materials Plastic wheelhouse liners e Remove and install or replace Fuel filler pipe Bed liner Tailgate Camper shell Bed assembly Fuel tank e Remove and replace caulking for stan
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