AG-363 Bulletin - Finishing Brands Europe
Contents
1. Cleaning Brush KIT OF 3 DSG 4003 Tip Cleaners KIT OF 12 KK 4584 Cleaning Kit SB E 2 645 R4 0 24 28 BINK EN DIMENSIONS 110 SB E 2 645 R4 0 25 28 BIMIKS EN NOTES SB E 2 645 R4 0 26 28 BINK EN NOTES SB E 2 645 R4 0 27 28 BINK WARRANTY POLICY Binks products are covered by Finishing Brands one year materials and workmanship limited warranty The use of any parts or accessories from a source other than Finishing Brands will void all warranties For specific warranty information please contact the closest Finishing Brands location listed below Finishing Brands reserves the right to modify equipment specifications without prior notice DeVilbiss Ransburg BGK and Binks are registered trademarks of Carlisle Fluid Technologies dba Finishing Brands 2015 Carlisle Fluid Technologies dba Finishing Brands USA Canada www binks com info finishingbrands com Toll Free Tel 1 800 992 4657 Toll Free Fax 1 888 246 5732 United Kingdom www finishingbrands eu info finishingbrands eu Tel 44 0 1202 571 111 Fax 44 0 1202 573 488 China www finishingbrands com cn mkt finishingbrands com cn Tel 8621 3373 0108 Fax 8621 3373 0308 DEVILBISS IM Ransburg BGK BIMKS All rights reserved Mexico www finishingbrands com mx sales finishingbrands com mx Tel 011 52 55 5321 2300 Fax 011 52 55 5310 4790 France www finishingbrands2. Quickclean Coated Aluminium Air Cap Material Anodised Aluminium Stainless Steel Fluid Needle and Seat Construction Tungsten Carbide Seals and O Rings HDPE FEPM SCREW TYPE MANIFOLD CONNECTIONS Pi Air Inlet Size 1 4 G P2 Fluid Inlet Size 1 4 NPS P3 Cylinder Inlet 1 8 G WEIGHT WITH MANIFOLD DIMENSIONS WITH MANIFOLD SB E 2 645 R4 0 2 28 BITIKS Product Description AG363 This Product is designed for use with Solvent and water based materials Suitable for use in hazardous area Zone 1 amp 2 Protection Level II2GX T6 Vibration Level N A Sound Pressure Level Available on request Sound Power Level Available on request Finishing Brands UK Manufacturer Ringwood Road Bournemouth BH11 9LH UK EU Declaration of Conformity x We Finishing Brands UK declare that the above product conforms with the Provisions of Machinery Directive 2006 42 EC ATEX Directive 94 9 EC by complying with the following statutory documents and harmonised standards BS EN 1953 2013 Atomising and spraying equipment for coating materials Safety requirements EN ISO 12100 1 2010 Safety of Machinery Basic concepts general principles for design Basic terminology methodology EN ISO 12100 2 2010 Safety of Machinery Basic concepts general principles for design Technical principles EN 14462 2005 A1 2009 Surface treatment equipment Noise test code for surface treatment equipment including its ancillary handli
3. instruction manual KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT IN CASE OF AN EMERGENCY OPERATOR TRAINING All personnel must be trained before operating finishing equipment IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT SB E 2 645 R4 0 4 28 BITIKS EN AG363 GUN PART NUMBER FORMAT amp PART SELECTION GUIDE GUN HEAD FLUID PASSAGEWAYS AIR CAP Single hole head feed AA10 HVLP U Head recirculation MANIFOLD TYPE Gun Only S Screw manifold no recirculation T Screw manifold recirculation SB E 2 645 R4 0 5 28 BINK AIR ASSISTED AIRLESS AAA TIP SELECTION CHART ORDERED SEPARATELY 114 STANDARD TIPS FLOW WATER ORIFICE FAN LENGTH 500 psi 35 Bar PART No INCH INCH US GPM L MIN ea fear oor s on more oor ee on mf mess om om mess om om om me om T 7 ones ow ow om ua e ow om e oon ow m ow om conn em e ow om pee con o ow om mssp 9 rome oo s ow om mess O oo om e oo oo om posa eos fom eo om mess O ow om mons om feos vs om O ET posa vos om ew ow FLOW WATER ORIFICE FAN LENGTH 500 psi 35 Ba
4. AN control knob out anticlockwise until tails are removed from pattern 3 Turn ATOM control knob as shown for small adjustments to pattern length Under normal circumstances we recommend you change the tip for one with an alternate angle gt FAN Valve Pattern Control ATOM Valve Length Control SB E 2 645 R4 0 13 28 BINK EN SPRAY GUN MAINTENANCE KEY MAINTENANCE SYMBOLS Order for disassembly reverse for assembly KA Petroleum Grease Jelly Thread Sealant SB E 2 645 R4 0 14 28 BIK 3 DISASSEMBLY AIR CAP TIP amp INDEXING By combining item A and item 2 the air cap can be rotated at 15 increments Item 2 can also be removed and not used allowing free rotation DISASSEMBLY PISTON Install screws to remove piston SB E 2 645 R4 0 15 28 BINK EN DISASSEMBLY PACKING SB E 2 645 R4 0 16 28 BINK EN TROUBLESHOOTING MECHANICAL PERFORMANCE GENERAL FAULTS CAUSE CORRECTION No cylinder air pressure at gun Check air supply and air line Will not spray Blocked tip Replace or clean Needle seat not fitted correctly Gun spits paint when triggering gun head on due to paint build up inside air cap between spraying operations Fluid tip needle leakage Check for damage or blockage Coating type promotes build up Consult coating supplier Paint build up on fluid tip Damaged or partially blocked tip Check for damage or blockage Damage
5. ODED VIEW 10 28 BINK SB E 2 645 R4 0 EN PARTS LIST ASSEMBLY REF PART No DESCRIPTION QTY ADV 403 K RETAINING RING WITH SEALS AA10 AIR CAP INDEX PLATE KIT OF 10 FLUID TIP NEEDLE SEAT ASSY GASKET KIT OF 10 JNEEDLESEAT SPRAYHEAD SPRAYHEAD RECIRCULATION 12 E a 5 6 U i 9 T a 2 5 T 7 2 30a O RING SN 71X K2 30b O RING HEAD RECIRCULATION ONLY SCREW MANIFOLD ASSEMBLY SCREW MANIFOLD ASSEMBLY PLUGGED RECIRCULATION SCREW MANIFOLD ASSEMBLY RECIRCULATION SCREW MANIFOLD ASSEMBLY PLUGGED CONTROL VALVE CLAMPING SCREW KIT OF 2 N gt 1O RING PART OF SPA 161 K2 6 rousing SB E 2 645 R4 0 11 28 BINK EN PARTS LIST Continued ASSEMBLY PART No DESCRIPTION QTY SPA 29X K4 O RING KIT OF 4 38 spA 96 K4 SEAL 39 SPA 46X K4 O RING KIT OF 2 SB E 2 645 R4 0 12 28 BINK EN TYPICAL SETTING 1 The ATOM air valve controls the length of the fan pattern the FAN valve controls the shape of the pattern To increase the air pressure turn air control valves anti clockwise and to reduce the pressure turn clockwise 2 Fluid flow can be adjusted through pump pressure air pressure or tip size TYPICAL START UP SEQUENCE Screw FAN and ATOM control knobs fully closed 1 Select AAA tip size and angle to give pattern size flow rate and atomisation Adjust fluid pressure as required 2 Turn F
6. OISE LEVELS The A weighted sound level of pumping and spray equipment may exceed 85 dB A depending on equipment settings Actual noise levels are available on request It is recommended that ear protection is worn at all times while equipment is in use HIGH PRESSURE CONSIDERATION High pressure can cause serious injury Relieve all pressure before servicing Spray from the gun hose leaks or ruptured components can inject fluid into your body and cause extremely serious injury INSPECT THE EQUIPMENT DAILY Inspect the equipment for worn or broken parts on a daily basis Do not operate the equipment if you are uncertain about its condition EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture malfunction or start unexpectedly and result in serious injury GLOVES Must be worn when spraying or cleaning the equipment WEAR SAFETY GLASSES Failure to wear safety glasses with side shields could result in serious eye injury or blindness WEAR RESPIRATOR The use of respiratory protective equipment is recommended at all times The type of equipment must be compatible with the material being sprayed NEVER MODIFY THE EQUIPMENT Do not modify the equipment unless the manufacturer provides written approval PROJECTILE HAZARD You may be injured by venting liquids or gases that are released under pressure or flying debris PRESSURE RELIEF PROCEDURE Always follow the pressure relief procedure in the equipment
7. SERVICE MANUAL EN BINKS AG360 Series AG363 Air Assisted Airless Automatic Manifold Gun CE Ex 112 G XT6 N IMPORTANT DO NOT DESTROY It is the Customer s responsibility to have all operators and service personnel read and understand this manual Contact your local Binks representative for additional copies of this manual READ ALL INSTRUCTIONS BEFORE OPERATING THIS BINKS PRODUCT SB E 2 645 R4 0 1 28 BITIKS EN FUNCTIONAL DESCRIPTION The AG363 Air Assisted Airless gun is designed to be fast change over modular construction applicator for spray finishing on machines and fixed mountings Intended for most types of general industrial coatings and fine finishing operations the gun features a stainless steel head suitable for both water based and solvent based applications The AG363 is mounted on a screw attached low profile stainless steel manifold which can remain in position on the machine while the gun is removed for maintenance or cleaning operations The gun is designed as a flexible solution for the modern coating applicator with multiple accessories available to further optimise the process LUID AND AIR INLET PRESSURES Pi Max Air Input Pressure 10 Bar 145 psi SPECIFICATIONS P2 Max Fluid Input Pressure 275 Bar 4000 psi P3 Cylinder Air Pressure 4 10 Bar 58 psi 145 psi ENVIRONMENTAL MATERIALS OF CONSTRUCTION Gun Head and Fluid Passageways Stainless Steel Gun Body Material
8. d air cap holes Replace with new air cap Paint build up on air cap Gradual build up of bounce back on gun head Thoroughly clean Tip not seated correctly Replace with new fluid tip Air cap fills with paint when triggered Tip seat worn in rear of tip Fluid tip not tight SB E 2 645 R4 0 17 28 BINK FLUID FAULTS CAUSE CORRECTION Needle seat internal surface scored damaged or worn Fluid needle external profile damaged or worn Slow fluid leak from needle seat Contamination on needle or seat mating surfaces preventing good Thoroughy clean Seal Major fluid leak or fluid jetting Contamination on needle or seat from fluid tip or needle seat mating surfaces preventing good when gun is off Seal Remove tip and needle and thoroughly clean Slow fluid leak from needle packing three possible places Fluid needle packing worn or Tighten or replace as necesarry loose Fluid pressure above gun max working pressure AIR FAULTS CAUSE CORRECTION Remove piston and thoroughly clean valve shaft and seating surfaces Gun will not shut off Reduce fluid pressure Piston contaminated and not correctly seating Small air leak from air cap when gun is not triggered Piston seal damaged or missing Replace SB E 2 645 R4 0 18 28 BINK EN SCREW TYPE MANIFOLD FAULTS ASSEMBLY FAULTS CAUSE CORRECTION Clamping screw has not been tightened Tighten screw Spray gun i
9. eu info finishingbrands eu Tel 33 0 475 75 27 00 Fax 33 0 475 75 27 59 Japan www ransburg co jp binks devilbiss ransburg co jp Tel 081 45 785 6421 Fax 081 45 785 6517 Binks is part of Finishing Brands a global leader in innovative spray finishing technologies For technical assistance or to locate an authorised distributor contact 063 one of our international sales and customer support locations below Brazil www devilbiss com br sales devilbiss com br Tel 55 11 5641 2776 Fax 55 11 5641 1256 Germany www finishingbrands eu info finishingbrands eu Tel 49 0 6074 403 1 Fax 49 0 6074 403 281 Australia www finishingbrands com au sales finishingbrands com au Tel 61 0 2 8525 7555 Fax 61 0 2 8525 7575 Finishing TT commany SB E 2 645 R4 0 28 28 BITIKS
10. h fluid flow Material too thin Gun tilted at an angle Gun too far from surface Too much air pressure Fluid flow too low Reduce air pressure Reduce tip size or reduce fluid pressure Apply light coats reduce fluid flow Mount gun at right angle to work Check distance Reduce air pressure and check Spray pattern Increase fluid flow by increasing fluid tip size or supply pressure SB E 2 645 R4 0 22 28 BITIKS EN MOUNTING ADAPTOR OPTIONS SCREW TYPE MANIFOLD SPA 173 K SPA 174 K Horizontal mounting bar and screws Vertical mounting bar and screws SPA 175 K SPA 176 K Mounting block and screws Index adjustment and screws SB E 2 645 R4 0 23 28 BINK ACCESSORIES PART No DESCRIPTION SPA 414 K Control Valve Atomisation amp fan low profile control valves replaces items 33 see a exploded view SPA 173 K Horizontal mounting bar and screws SPA 174 K Vertical mounting bar and scerws SPA 175 K Mounting block and screws SPA 176 K Index adjustment and screws SPA 115 SPA 116 1 4 NPT NPS 1 4 NPT BSP Elbow 275 Bar MWP 54 3655 54 1835 Housing amp filter Filter 1 4 NPS M F 100 Micron 400 Bar Filter element H 5811 Jim H 5813 7 5m Airless hose 4 7mm bore 1 4 NPS 350 Bar MWP H 5813 10 10m H 5818 H 5819 7 5m 10m Airless hose 6 4mm bore 1 4 NPS F 325 Bar MWP 4900 5 1 K3
11. ment read and understand all safety operation and maintenance information provided in the operation manual Users must comply with all local and national codes of practice and insurance company requirements governing ventilation fire precautions operation and house keeping of working areas FIRE AND EXPLOSION HAZARD Never use 1 1 1 Trichloroethane Methylene Chloride other Halogenated Hydrocarbon solvents or fluids containing such solvents in equipment with aluminium wetted parts Such use could result in a serious chemical reaction with the posibility of explosion Consult your fluid suppliers to ensure that the fluids being used are compatible with aluminium parts STATIC CHARGE Fluid may develop a static charge that must be dissipated through proper grounding of the equipment objects to be sprayed and all other electrically conductive objects in the dispensing area Improper grounding or sparks can cause a hazardous condition and result in fire explosion or elecrtic shock and other serious injury TOXIC VAPOURS When sprayed certain materials may be poisonous create irritation or are otherwise harmful to health Always read all labels safety sheets and follow any recommendations for the material before spraying If in doubt contact your material supplier LOCK OUT TAG OUT Failure to de energise disconnect lock out and tag out all power sources before performing equipment maintenance could cause serious injury or death N
12. ng equipiment Accuracy grades 2 and 3 EN ISO 11201 1995 Acoustics Noise by machinery and equipment Determination of emission sound pressure levels at a work station and at other specified positions in an essentially free field over a reflecting plane with negligible environmental corrections EN1127 1 Explosive atmospheres Explosion prevention Basic concepts EN 13463 1 Non electrical equipment for use in potentially explosive atmospheres Basic methods and requirements HVLP and Trans Tech products comply with the requirements of PG6 from the EPA guidelines and offer greater than 65 transfer efficiency Bat D Smith General Manager 30 01 15 SB E 2 645 R4 0 3 28 BITIKS In this part sheet the words WARNING CAUTION and NOTE are used to emphasise important safety information as EN follows WARNING property damage damage WARNING minor personal injury product or property N CAUTION NOTE Hazards or unsafe practices which could result in Hazards or unsafe practices which could result in severe personal injury death or substantial Important installation operation or maintenance information Read the following warnings before using this equipment SOLVENTS AND COATING MATERIALS Can be highly flammable or combustible when sprayed Always refer to the coating material supplier s instructions and safety sheets before using this equipment READ THE MANUAL Before operating finishing equip
13. r PART No INCH INCH US GPM L MIN fore vor ow oo eee vor O ew oo me ow T L9 oo om rove ow ow on fear oor L9 L9 iw e eer e oom ow pora e oom ow neon om ow om ow FAN LENGTH BASED ON 1000 psi 70 Bar WATER ACTUAL RESULTS MAY VARY DEPENDING ON MATERIAL VISCOSITY IN ADDITION TO THE 114 SERIES STANDARD TIP RANGE THERE IS THE 9 SERIES FINE FINISH RANGE SB E 2 645 R4 0 BITIKS EN TYPICAL AIR CONNECTION SCHEMATIC 6 Quick exhaust valve 8 silencer WARNING The spray gun must be earthed to dissipate any electrostatic charges which may be created by fluid or air flows This can be achieved through the spray gun mounting or conductive air fluid hoses Electrical bond from the spray gun to earth should be checked and a resistance of less than 10 Ohms is required SB E 2 645 R4 0 7 28 BITIKS EN TYPICAL FLUID CONNECTION SCHEMATIC AG363 XXXX S AG363 XXXX T AG363U XXXX S FRONT VIEW FRONT VIEW FRONT VIEW luid filter luid supply luid restrictor valve EN 5 Fluid 1 4 NPS F F Shut off valve F F Protective coatings have been used for storage protection Flush the equipment fluid passageways with appropriate solvent before use SB E 2 645 R4 0 8 28 BITIKS SPRAY GUN AND MANIFOLD INSTALLATION 9 28 BINK SB E 2 645 R4 0 EXPL
14. s loose when assembled onto manifold Replace using clamping screw kit Clamping screw has worn SPA 161 K2 Spray gun cannot be removed from manifold Clamping screw still in place Remove clamping screw SB E 2 645 R4 0 19 28 BINK EN TROUBLESHOOTING SPRAY PERFORMANCE CONDITION CAUSE CORRECTION Heavy top or bottom pattern Material build up on air cap Soak cap or tip in suitable plugged holes or jets solvent and thoroughly clean Replace fluid tip or air cap if Material build up on fluid tip necessary exterior or partially plugged fluid tip Heavy right or left side pattern Left or right side air holes Soak cap or tip in suitable plugged solvent and thoroughly clean Dirt or damage on left or right side of fluid tip exterior Replace fluid tip if necessary SB E 2 645 R4 0 20 28 BINK Heavy centre pattern Too much material Intermittent or fluttering spray fan Check and tighten pump siphon hose connections Air in paint supply line Bleed air from supply line Partially obstructed fluid passage Clean or replace or hose Split spray pattern Damaged or dirty fluid tip Clean or replace Too high atom length control Reduce air pressure by rotating pressure pattern control valve clockwise SB E 2 645 R4 0 21 28 BINK Excessive bounce back Runs and sags Thin sandy coarse finish drying before it flows out Too much air pressure Too muc
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