ZM400 Series Indicator FAQ - Avery Weigh
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1. Avery Weigh Tronix 1 What is a main difference between the ZM401 and ZM405 indicator gt The ZM401 indicator is offered in both a stainless steel IP69K desktop and a panel mount model and it has less keys providing a simple to operate solution The ZM405 indicator is offered in both a stainless steel IP69K desktop and a panel mount model and it has keys that include alpha numeric entry and other specific functions What display technology does the ZM400 series utilize The ZM400 Series indicators use IBN display technology to provide tremendous contrast between its illuminated digits and surrounding background This technology is used within the automotive industry to improve viewing in both bright and dimly lit environments The display has an active area to the right of the digits what is this used for To the right of the digit area is a dot graphic array This area is used for scale annunciations and for HMI Human Machine Interface messages for the scale operator What type of HMI information can be shown in the Graphic Array If the indicator is connected via an option to a second scale it will identify the active scale 1 or 2 Can messages be provided to the operator on the Graphic Array Yes as an example if there is a mixing process that requires a hand additive the application program can pause the process and note on the Graphic Array Add Red Dye 3 How many alpha numeric characters can be2. connected it is one of the two scale inputs How does the BSQ connect to the ZM401 ZM405 indicator The BSQ Bench Scale is connected utilizing an RS232 port If an old mechanical scale has a linearity issue does the ZM400 series provide a solution to address this performance The ZM400 series provides a ten point calibration feature Occasionally a system will require the indicator to change its division size as the weight increases example a scale that performs truck and train weighments Does the ZM400 series offer this multi range and multi interval capability Yes the ZM400 indicator can perform multi range and multi interval weighing also known as AVR More online Technical specifications gt User manuals k News and information m www averyweigh tronix com ZM400 Avery Weigh Tronix A www averyweigh tronix com Avery Weigh Tronix is an ITW company Intel and Intel Core are trademarks of Intel Corporation in the U S and or other countries Windows is a Registered Trademark of Microsoft D y AAN AS S Avery Weigh Tronix is a trademark of the Illinois Tool Works group of companies whose ultimate parent company is Illinois Tool Works Inc Illinois Tool Works Copyright 2015 Illinois Tool Works All rights reserved This publication is issued to provide outline information only and may not be eR TN regarded as a representation relating to the products or services concerned This publicat
3. displayed on the Graphic Array There are three lines and each line will accommodate six characters LM 400 SERIES INDICATOR Indicators that adapt to your application providing measurement and control for your operations Frequently Asked Questions Can different languages be shown on the Graphic Array Yes English Spanish French German and other languages can be displayed based on UTF 8 characters Does the Graphic Array also support graphic images Yes there is an assortment of images that can be displayed What power source is required to operate these indicators The indicators can operate from a mains power of 90 264 VAC 110 240 VAC nominal 50 60 Hz or 12 to 36 VDC For remote main power locations the 12 to 36 VDC is interesting what do you recommend as a power source A car battery can be utilized Its hours of continuous operation will depend on the manufactured Amp Hours Example 12 Volt 35 Amp hour Sealed Lead Acid Battery gt 6 3500 Sensors 95hrs gt 8 3500 Sensors 81hrs gt 12 3500 Sensors 65hrs Will the ZM401 and ZM405 indicators support the connection of a USB keyboard Yes a USB keyboard can be connected to these indicators to provide a convenient solution for alpha numeric entries The excitation voltage to the weight sensors is 10 VDC 5 VDC how long can the cable length home run cable be from the scale to the indicator The length of cable is depe
4. standard USB Host communication port which can be interfaced to supported USB printers The ZM400 series have a standard USB port Can it be used for attaching a memory device to download data The USB port can be used for connection to a memory device USB thumbdrive to store transactions When connected to a thumbdrive transaction data can be transferred as individual files or in an appended file where all transactions are saved What printers and interface technologies have been tested with the ZM400 Series gt Avery Weigh Tronix ZG110 Impact Printer serial gt Avery Weigh Tronix ZG310 Thermal Printer serial gt HP Officejet Pro 8500A e All in One Printer A910a USB Wired and Wireless Ethernet gt HP Officejet Pro 8600 Plus e All in One Printer USB Wired gt HP LaserJet Pro CP1525nw USB Wired and Wireless Ethernet HP A799 USB serial Zebra LP2824 USB serial Zebra LP2844 USB serial Epson TM u220b serial Ethernet USB Epson TM T88V M244A USB Wired Ethernet serial Epson TM T20 USB LP 250 Brecknell Thermal Printer serial LP 470 Brecknell Thermal Printer serial Brecknell DT 2205 serial USB vvrvrvrve_veyve yy What if I have a printer that is not on this list As manufacturers change their designs Avery Weigh Tronix will continually review the list of printers Printer manufacturers maintain levels of backward compatibility For example if you own an HP 860
5. 0 series printer connecting it to the ZM401 or ZM405 USB port works by selecting the HP 8500 selection The generic printer settings in the product also allow flexibility with new and legacy printers that are not listed When one printer model offers multiple interfaces which interface is active Please review the printer specifications as some communication ports may require activation before data is accepted from the indicator Are any additional options available for the ZM400 Series Up to one additional option kit can be added inside the ZM401 or ZM405 indicator and the list of choices include Analog Output gt Current Loop RS485 RS422 gt USB Device gt Internal Ethernet wireless 802 11b g gt Internal 120 VAC relay module for IP69K models gt ZM OPTO setpoint interface ZM400 SERIES Frequently Asked Questions gt Severe Transient Voltage Suppressor STVS Extreme Lightning protection gt Scale Input 5 VDC excitation kit gt Scale Input 10 VDC excitation with STVS kit gt DC Output 4 relays 3 60VDC at 2A Kit DC Input 4 Inputs 4 30VDC gt External I O Interface gt AC Output 4 relays 20 240VAC at 1A kit IP69K models gt AC Input 4 Inputs 120 240VAC kit IP69K models 41 The ZM400 series has built in standard lightning and transient voltage protection plus there is an option for protection against Severe Transient Voltage STVS and Extreme Lightning On what installations would this
6. a option can connect to the SSU8 E1310 8 I O or the 16 GSE I O option for a maximum total of 22 physical setpoints If my system has a GSE design for I O is there a solution which will allow continued usage of the 16 Position I O board p n 420819 31396 Yes the ZM401 ZM405 indicator option p n AWT05 508265 will connect to this I O device This will allow continued utilization of the existing wired relays and enhance the system with ZM401 ZM405 features If legacy system has a SSCU8 I O option part number 47183 0018MTS is there a solution which will allow the continued usage of this 8 I O board Yes the ZM401 ZM405 indicator option p n AWT05 508265 will connect to the SSCU8 device This will allow continued utilization of the existing wired relays and enhance the system with ZM401 ZM405 features Are there virtual setpoints that can be used within an application program There are 40 virtual setpoints that can be used within an application program An example would be to activate the internal beeper when a batch is completed Do the indicators have a built in operating applications The supplied indicator has a simple operating routine This product has the feature of local application program development and insertion This locally developed application program allows the indicator to be fine tuned specifically for the solution Can these indicators be locally programmed Yes within Ztools version 2 0 is a programm
7. indicators have certified IP69K enclosures The panel mount versions also have stainless steel enclosures Re What does IP69K mean IP69K IP69K is a worldwide recognized standard which defines the ingress protection of the enclosure The ZM401 and ZM405 stainless steel table top models are third party IP69K IEC 60529 certified by FALAB Do not be misled by brands that state their products are designed or equal to IP69K without certification In addition to the ingress protection IP69K provides is there a solution for internal condensation that may occur when a cold stainless steel enclosure is subjected to hot steamy water during a cleaning cycle Each stainless steel IP69K enclosure includes a patented air pressure and temperature equalizing solution Is there an added protection solution for operators with oily fingers There is a vinyl cover option that fits over the IP69K models Does the stainless steel IP69K enclosure maintain the rounded enclosure corners and modern colored keys standard Yes the ZM400 indicator series maintains the patented design language US patent 672 262 for a common Avery Weigh Tronix platform The design language consists of colorful easy to read keys as well as industry leading easy to clean rounded corners 23 24 25 26 27 28 29 30 31 How many physical setpoints does the ZM401 and ZM405 support The ZM400 series has three input and three outputs and vi
8. ing development and validation tool for locally creating application programs and down loading them into the indicators Will my previous GSE460 465 Marco programs operate in the ZM401 ZM405 products Macro programs can be imported with the utilization of Ztools version 2 0 When the ZM401 or ZM405 are used as a Remote Display will the keys on the remote ZM400 function Yes the keys on the remote ZM401 or ZM405 can function just like the keys on the master ZM401 or ZM405 indicator Can communication output strings be changed The out of box application includes a default print string and protocol but this can be enhanced or modified through the front panel or by using Ztools For ease of configuration we recommend the use of Ztools PC software program 32 33 34 What are the PC requirements for Ztools software Minimum gt CPU Intel i3 gt RAM 2GB Hard Drive 500GB gt Video Card 512MB Integrated Display 15 6 inch display Resolution 1366x768 gt OS Windows 7 Home Premium Windows 8 0 Home Windows 8 1 Home Windows 10 Home Communications 100 1000 Ethernet gt Optical Drive CD DVD Recommended gt CPU Intel i5 gt RAM 4GB gt Hard Drive 500GB Video Card 512MB Integrated gt Display gt 15 6 inch display Resolution 1366x768 gt OS Windows 7 Home Premium Windows 8 0 Home Windows 8 1 Home Windows 10 Home Communications 100 1000 Ethernet gt Optical Dri
9. ion was correct at the time of going to print however Avery ZM400 Series_faq_501424 indd NL Weigh Tronix reserves the right to alter without notice the specification design price or conditions of supply of any product or service at any time V1 AWT35 501424
10. ndent on a number of influences including the number of load cells the quality and gauge of wire the cable installation methods conduit and any external source of electrical noise The ZM405 will support up to 16 350 ohm load cells When using Avery Weigh Tronix supplied load cell cable the maximum recommended length for this would be 656 feet 200 meters ZM400 SE RI ES Frequently Asked Questions 13 14 15 16 17 18 19 20 21 22 How many weight sensors will the ZM401 and ZM405 support These indicators support up to sixteen 350 ohm weight sensors with 10 VDC excitation How many scale inputs will the ZM401 and ZM405 support Up to two scales are supported by these indicatiors When the keys are pressed I hear an audible beep is this normal In addition to the tactile feel when pressing a key an audio beep is provided Can the audio beeper be used as an audio alarm or alert Yes an application program can utilize this alarm multiple ways including to identify when a truck drives onto a Truck Scale or when a batch pauses and the operator is to hand add an ingredient The keys on the front panel have a crisp snapping response is this normal The indicator s durable front panel is chemical resistant and the keys tactile feedback is maintained by high quality steel spring domes Is the IP69K stainless steel a standard feature The ZM401 and ZM405 stainless steel table top
11. option be recommended The additional the Severe Transient Voltage STVS Extreme Lightning Protection option is recommended for scale installations areas that experience frequent weather conditions involving severe lightning storms and environments where radiating voltages could potentially be picked up by the incoming scale cable 42 Are the ZM400 Series indicators approved as legal for trade The agency listings for these products include gt NTEP US Class III IIIL 10 000 d CC 14 039 gt OIML European and UK Class III AM Measurement Canada AM5955C gt Australia NMI gt South Africa gt New Zealand gt India gt MID R61 CE gt UL C UL EC gt IP69K case Pending 43 Is there a relay control option for the setpoint outputs The optional ZM OPTO assembly provides a solution to activate devices used for setpoints and for inputs 44 45 46 47 48 49 How does the ZM401 and ZM405 with its IP69K enclosure connect between the I O option and the 16 I O option Use the Rolled Cable option p n AWT25 502056 as this will fit through the gland on the bottom of the enclosure For panel mount models the standards ribbon cable is also a solution p n AWT25 502054 Does the new high resolution BSQ Bench Scale work with the ZM401 and ZM405 Yes the BSQ operates with the ZM400 Series indicators Would the BSQ Bench Scale be recognized as a scale input Yes when the BSQ is
12. ve CD DVD gt Two 21 monitors Top of the line gt CPU Intel i7 gt RAM gt 4GB Hard Drive gt 500GB Video Card 1024MB Dedicated Video Card Display gt 15 6 inch display Resolution 1920 x 1080 gt OS Windows 7 Pro Windows 8 0 Pro Windows 8 1 Pro Windows 10 Pro gt Communications 100 1000 Ethernet Optical Drive CD DVD gt Three 27 IPS Monitors The ZM400 series indicators have many communication ports which one is used for downloading the Ztools configuration to the indicator The indicators include an Ethernet communication port for connecting to the PC and communicating Ztools configurations The standard Ethernet permits the product to be configured from the PC Utility Ztools Can the Ethernet port also be used to transmit data to a PC The Ethernet port can be used for sending data to a PC using TCP IP or FTP protocols and can be used for PLC communication using Modbus TCP or Ethernet IP protocols Settings for each of these methods are described in the Service manual and additional information may be found in the On Demand Library Tech Guides located in the secure area of the Avery Weigh Tronix website 35 36 37 38 39 40 Avery Weigh Tronix gt 7 eee Many peripheral devices including printers have USB interfaces do these indicators provide a solution to connect to these printers without using a serial to USB converter Yes the ZM400 series provide a
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