Edge Evolution Programmer Installation Instruction
Contents
1. Tire Size 08 09 Ford Power Stroke 6 4L Setup Display Alerts Records Restore Settings 2 Select the p ecd option The following screen appears Pe C o Adjust LCD Settings Display 2 Function Bar Graph L 2 Function Digital 3 Function Digital 4 Function Digital 3 Select the style which you would like the parameters to be displayed on your screen and press ENTER Depending on which display you select a screen similar to the following appears i 2G Ser as display Ca Setup Digital Displays Select parameterz to edit RPM Top Lefi BST Bot Leti MPH Top Right EGT Bot Right 4 This screen lists the current parameters being displayed and their respective positions on the screen 1 e TOP LEFT etc Select the position you would like to change and press ENTER A list of available parameters will be displayed Select the parameter you would like to view and press ENTER A list of commonly used acronyms is located in the back of this manual and an in depth list of the PIDs supported follows Once you have selected your desired parameters select the Set as Display option and press ENTER You will return to 28 08 09 Ford Power Stroke 6 4L Evolution the Setup menu with your new settings saved Below 1s a list of the 13 PIDs you can display and description of each e RPM revolutions per minute Engine speed e2. EE YOLUTIOMT Le 2008 10 Ford Power Stroke 6 4L Edge Evolution Programmer Installation Instruction amp Manual P N 15004 Will not work on vehicles larger than the F 550 08 09 Ford Power Stroke 6 4L Evolution TABLE OF CONTENTS IMPORTANT SAFETY INFORMATION ereectesi see see epos eoo ee eaae ns e En e eo goo ak rae e Pes Gua P ee dass 3 SAFELY TERMS esc 3 SAFELY GUIDELINES sssrinin a aa 3 PRODUCT REGISTRATION ririri nos i oE EAE EOE 4 Benefits of product resistration iei eae eee laa ees et eae e Lea eee ve Pee e YR ERE ERE EUREN EERN NE hedis Rosen Ss 4 About the Evolution eneinio ERE E i ER M EE RE E xe dE Pa ERU RUNE 5 SOCK PLO Sra cein Sa EN aE ERa 5 Economy Performance PEOSEQU eesis iaa eaaeo eia 6 Towms Perlormance Prora 3 Nie en E E E O 6 Race Performance Propra esos isis iensen iaa eaa uraa A ETENEE EEEREN 6 Extreme Performance Propra eso 6o diee OI e EE o aa NEIN E ONE AE Ra 6 Power PCI CM 7 Features REO aut a a A 7 up t M TN 7 pra Me M 7 0 60 and Quarter Mile Ule occi eio ee eet eed aee eb ple oa YEN RS Cu cup Cede ee sve udo s eau Er vea ER o ee PNE ENT eee a Deest o oes 8 aE a T HH 8 Records m 8 Custom OD GOS aiin E SEa N UV HUM iuh 8 Display and Keypad idest iene du s GOW Connected ov e etnies ei 9 Instal
3. Depending on the color you select a screen similar to the following appears example of Red ns j G Red 5096 Press lt ENT to set value Ta 6 As you adjust the percentage shown on the screen you should notice a change in the color of the screen Once the desired color value has been reached press ENTER If you would like to return to the previous screen and abort the current color change press MENU Adjusting the Backlight Brightness When viewing engine parameters like the sample below press the UP and DOWN arrow keys to adjust the brightness of the display Each time the button is pressed the backlight will either brighten or dim by 10 of the total brightness The default setting is 100 brightness 30 08 09 Ford Power Stroke 6 4L Evolution Adjusting the Contrast To change the contrast perform the following steps 1 From the Main Menu select the Setup option The Setup screen appears as follows Setup Dizplag Alertz Records Hestore Settings C Tire Size Display 2 Function Bar Graph 2 Function Digital 3 Function Digital 4 Function Digital Adjust LCD Settings Change LED Color Red 50 Green 100 Blue 0 Contrast 35 Evolution 08 09 Ford Power Stroke 6 4L 4 Select Contrast and use the up and down arrows to adjust the contrast to where you d like If you would like to know when a c
4. damage If you set this value to 2500 you would not be able to rev the engine beyond that even with the accelerator to the floor Setting this value higher 19 Evolution 08 09 Ford Power Stroke 6 4L can help take advantage of the power generated at higher RPMs Setting this value too high can cause damage to your engine A WARNING If you drive on public roads after adjustment of the rev limiter you must still obey all driving laws including adhering to posted speed limits CAUTION Setting this value too high can cause damage to your engine Adjusting the rev limiter for purposes inconsistent with the product s intended function violates the product s intended use and will invalidate the product s warranty Edge Products is not responsible for or liable for the consequences of improper product use Hint Make sure to set the Rev Limiter at least 150 RPM higher than the highest WOT Shift Point or you may experience erratic shifting Speed Limiter The Speed Limiter restricts the top speed of the vehicle Factory speed limit values are generally based on the tolerances of the driveline components The evolution will allow you to raise your speed limiter in increments of 5 mph starting at 40 mph and ending at 200 mph This feature 1s intended for use only in a closed circuit legally sanctioned racing environment Even if racing in a legally sanctioned environment it is your responsibility to ensure your tires and other vehicle comp
5. Evolution does not need an external EGT thermocouple for this Ford Model truck The EGT data is received through the OBDII data link port Go to the Installing the Evolution Section installing the Evolution The Evolution programmer connects to the OBDII diagnostic port of your vehicle Follow these steps to install the Evolution 1 With the drivers side door open detach the weather stripping at the end of the dashboard This will enable you to pull off the access panel that 1s located on the left side of the dashboard see figure 1 amp 2 Evolution 08 09 Ford Power Stroke 6 4L Figure 2 2 Next turn your ignition key to the OFF position Locate the black diagnostic OBDII connector see Figure 3 under the dash at the bottom of the access panel area As you sit in your vehicle it could be located right below your knee to the left of the break pedal Sometimes the cover to this connector will be labeled Data link 10 08 09 Ford Power Stroke 6 4L Evolution Figure 3 3 Connect the Edge Products harness connector to the OBDII port and route the cable up over the bar behind the OBDII cable see Figure 3 then run the cable toward the left end of the dash Be sure to keep it above the emergency brake release lever Route the end of the ODBII cable up behind the dash and out between the seal trim and the side panel on the dash shown in Figure 4 Snake it up to the A pillar of the vehicle and replace the
6. back to stock and remove the device before using the Edge Products Device Failure to return to stock may result in PCM failure or engine damage About the Evolution IMPORTANT Read all Safety Warranty and Installation Instructions before installing this product Read through these instructions completely so that you understand each step prior to installation Congratulations on purchasing the Evolution by Edge Products LLC the leader in truck performance and power gain technology The following manual contains information and instructions on the proper use of the Evolution Please read carefully before proceeding to program your vehicle Note At the back of this manual we have included commonly used acronyms This should help while using the Evolution Stock Program The Evolution automatically makes a backup of your stock program from your PCM before writing a new program onto your PCM This assures that you will have the stock program if when you desire to reprogram your vehicle to its original stock program Evolution 08 09 Ford Power Stroke 6 4L We strongly recommended prior to returning your vehicle to a service center or emissions check that you return your vehicle s computer to the stock program In the event that the service center re flashes your vehicle s computer a common practice and you have NOT returned it to stock your Evolution programmer will be rendered useless If this happens call our technical support a
7. backlight dimming can also be controlled from this display by using the UP and DOWN arrow keys Power Programming Caution Vehicle manufacturers do not recommend vehicle programming in extreme temperature Please see the service manual of your vehicle to ensure that programming is being done in accordance to the original equipment manufacturers specifications From the main screen press MENU to enter the main menu Then select Power Programming The following screen appears Choose a Program Lvl 1 Economy Lvl 2 Towing I vi 3 Race Lv 4 Extreme WYTDTTTDIUTUOONENENEEEERNILILULLLESNEENEEEBULILILILILLUESSARESSEEELILILILILILIRSEESESENRERE LITLELITI 1 Select the level that best meets your needs For more information about each level read the About the Evolution section in this manual Confirm your selection by pressing ENTER on the screen that will follow After confirming the screen below will appear 15 Evolution 08 09 Ford Power Stroke 6 4L f agentis f Create a custom program No Yes D 2 After your initial tune you have the option to change certain parameters of the level you chose If you would like to learn more about what parameters are available and how to use them then read the Custom Options sections in this manual To use the standard program without customizing options simply press ENTER choose NO 3 The Evolution will ask you to turn
8. change your tire size value which can correct your odometer readings that result from changing tire sizes Refer to the Custom Options section for a complete list and description of options that are available These can be changed while programming your vehicle Display and Keypad The following picture is a sample Evolution screen Great effort has gone into making the Evolution programmer very simple to use The UP and DOWN arrow keys are used to scroll through options on the screen The ENTER key is used to select desired options from a menu or move to the next screen The MENU key is used to enter the Main Menu from the Evolution 08 09 Ford Power Stroke 6 4L parameter display or return to the previous screen This version of the Evolution also has the option to change the backlighting color of the display to a wide range of colors Main Menu Power Programming Diagnostics Perforance Tests Setup NOTE The Evolution uses a LCD display which has inherent limitations in operating temperature If your screen is black blank or distorted and the temperature is above 156 degrees F 70 degrees C please allow the device to cool and then it should work correctly At extreme low temperatures 32 degrees F or 0 degrees C the display will update very slowly Again wait for the device to warm to normal operating temperatures for the screen to function properly Getting Connected The
9. exit out of this list press MENU Restore Evo Settings If you would like to restore the Evolution back to its original factory settings follow these steps Note This will not program the vehicle back to stock power it will only reset the Evolution display options alerts and records back to the preset defaults from Edge Products To program the vehicles power level back to stock you will need to go into Power Programming and select Return to Stock or power level 0 1 Enter into the Main Menu The Main Menu screen appears as follows B ET Se Main Menu Power Programming Diagnostics Perforance Tests Setup 33 Evolution 08 09 Ford Power Stroke 6 4L 2 Select Setup and press ENTER The following screen will be shown Setup Dizplag Alerts Records Restore Settings DU Tire Size 3 Select Restore Settings and press ENTER The following screen will be shown Are you sure 4 Select Yes and press ENTER The following screen will be shown Settings have been reset If your truck was programmed to a level it STILL I5 Press a Keg 5 The Evolution settings have now been reset to match the settings as originally purchased and supplied from Edge Products Press MENU to return to the Main Menu 34 08 09 Ford Power Stroke 6 4L Evolution Tire Size From the Main Menu select Setup and press Enter The foll
10. operating instructions and don t stack products 5 Some modifications may affect other parts of your vehicle For example if you remove agjust the speed limiter in your vehicle be sure your tires and other components are rated for the increased speeds they will have to withstand Not doing so can lead to loss of vehicle control Modify the speed limiter only for use in closed circuit legally sanctioned racing environments not for use on public roadways 6 Do not use the Performance Tests feature to break any traffic laws Perform these tests only where they are legal and safe Evolution 08 09 Ford Power Stroke 6 4L 7 Some features may not function on all vehicle models Check a newly installed device for all features you intend to use Do not rely on their working without checking first NOTE Dispose of this product consistent with local codes Return to your electronics supplier for proper handling PRODUCT REGISTRATION Please take the time to register your product To register your product follow the Benefits of product registration e Your Safety registering your product allows us to know exactly which product you have and provide important product updates to you that improve the quality and or safety of the product e Enhanced Features almost all Edge products are easily updated via the internet We are constantly adding new features and improvements to our product that we know you will want to enjoy e Confi
11. received has 2 plugs it is recommended that you plug both USB connectors into the computer before connecting the device to the other end to ensure proper operation Fiictcrn a Sessions 2 oO F rw A Roe Update Now y Updates are available for this device This process can take a while During the download From our computers you wil be able to cancel but once the update starts sending files bo your device vou wil have Eo allow bo complete That part of the process can take up to 15 minutes Would you like to update now After you ve selected yes on the previous screen the F Priv qunm will go through the steps in order to update the device Once it s completed you ll see the following screen 37 Evolution 08 09 Ford Power Stroke 6 4L The next time vou connect your device to your vehicle please allow up to Z minutes For the device to come up Press the OK button to close Fusion then disconnect your device Click OK and the update will be NM You T now have the latest Firmware and Calibration on your device I POWERED EY E uM EL b IET X EE When your device is connected to Fusion the Device Model Level Boot loader Firmware Calibration and Serial Number are all displayed at the bottom of the screen These numbers will be useful to quickly view the state of your device and whether or not it is currently programmed to a vehicle MODEL The model number for your devi
12. to one 1 year from the date of sale and limited solely to the parts contained within the product s kit All products that are in question of Warranty must be returned shipping prepaid to the SELLER and must be accompanied by a dated proof of purchase receipt All Warranty claims are subject to approval by Edge Products Inc Under no circumstances shall the SELLER be liable for any labor charged or travel time incurred in diagnosis for defects removal or reinstallation of this product or any other contingent expenses If the BUYER sends back a failed unit that is out of warranty and chooses to buy a refurbished unit the refurbished unit will only carry a 90 day warranty If the BUYER purchases a new unit at a predetermined discounted rate it will have the standard 1 year warranty Under no circumstances will the SELLER be liable for any damage or expenses insured by reason of the use or sale of any such equipment THE INSTALLATION OF THIS PRODUCT INDICATES THAT THE BUYER HAS READ AND UNDERSTANDS THIS AGREEMENT AND ACCEPTS ITS TERMS AND CONDITIONS IN THE EVENT THAT THE BUYER DOES NOT AGREE WITH THIS AGREEMENT THE BUYER MAY PROMPTLY RETURN THIS PRODUCT IN A NEW AND UNUSED CONDITION WITH A DATED PROOF OF PURCHASE TO THE PLACE OF PURCHASE WITHIN THIRTY 30 DAYS FROM DATE OF PURCHASE FOR A FULL REFUND IMPORTANT INFORMATION ABOUT YOUR VEHICLE S WARRANTY Many of our customers ask Will your product void my vehicle s manufacturer s
13. warranty While the answer is straightforward from a legal standpoint it s important to educate our customers and all aftermarket consumers on some industry realities and offer some common sense precautions to minimize your risk Edge is committed to providing quality products that are safe to use Our products do not cause damage to a vehicle when used as intended Please keep in mind that towing in anything higher than the towing level and hard ariving in race or extreme performance levels is not recommended Consumers of aftermarket products are protected by the Federal Magnusson Moss Warranty Act The Act states that if something breaks on your vehicle and you take it in for warranty repair the dealer must honor your warranty unless whatever modifications you have added to your vehicle actually caused the problem in question However the reality is that many dealerships have been known to void warranties on vehicles that use aftermarket products as a matter of policy This applies in particular to those aftermarket products that produce horsepower such as performance enhancement chips modified intake manifolds or aftermarket exhaust systems regardless of product brand 4 Evolution 08 09 Ford Power Stroke 6 4L You have strong legal protection as a consumer in regard to your vehicle s warranty However Edge strongly recommends you always disconnect and remove your module programmer and monitor when you take your vehicle to a dealer
14. CMP Cam Position Sensor CPS Crankshaft Position Sensor DTC Diagnostic Trouble Codes ECA Electronic Control Assembly ECM Electronic Control Module ECT Engine Coolant Temp EDF Electric Drive Fan Relay EDIS Electronic Distributor EGO Exhaust Gas Oxygen Sensor EGR Exhaust Gas Recirculation EGRC EGR Control Solenoid EOT Engine Oil Temperature EVP EGR Position Sensor EVR EGR Valve Regulator FDM Fuel Delivery Module FPM Fuel Pump Monitor FRP Fuel Rail Pressure HEGO Heated Exhaust Gas Sensor IAT Intake Air Temperature ICM Integrated Controller Module IDM Ignition Driver Module ISC Idle Speed Control ITS Idle Tracking Switch IVS Idle Validation Switch Diesel KAM Keep Alive Memory KOEO Key On Engine Off KOER Key On Engine Running KS Knock Sensor LOAD Engine Load LOS Limited Operation Strategy LPD Line Pressure Desired LUS Lock up Solenoid MAF Mass Airflow MAFPFV Mass Airflow Sensor Voltage MAP Manifold Absolute Pressure MAT Manifold Air Temp MCU Microprocessor Control Unit MIL Malfunction Indicator Light MPH Miles Per Hour OHC Over Head Camshaft OSS Output Shaft Speed PCM Powertrain Control Module PFE Pressure Feedback EGR Sensor PIP Profile Ignition Pickup PSPS Power Steering Pressure Switch RPM Revolutions Per Minute SES Service Engine Soon SIL Shift Indicator Light SPARK Spark Advance Retard SPOUT Spark
15. Codes If you want to retrieve and view the DTCs on your vehicle select the Retrieve option Make sure your ignition is in the ON position After selecting the Retrieve option any stored DTCs will appear on the screen like the following example F paara 5 f Code 1 of X CODE DESCRIPTION Ca Press MENU to exit the DTC list and return to the previous menu If you have no trouble codes the following screen will appear 21 Evolution 08 09 Ford Power Stroke 6 4L Cay No Trouble Codes Found Press any key Clearing Codes If you want to clear the DTCs on your vehicle select the Clear DTCs option After selecting the Clear DTCs option any current stored DTCs will be cleared from your vehicle and the Check Engine light will go out However if you do not address the issue that originally caused the DTC the DTC will set again and the Check Engine light will come back on Once the DTCs have been cleared press ENTER to return to the previous menu CAUTION f you do not address the issue that originally caused the DTC the DTC will set again and the Check Engine light will come back on If a trouble code is set repeatedly and does not clear the user must take action to define and correct the problem Failure to correct the problem could result in powertrain damage The user must become familiar with the codes and the potential problems if left uncorrected Some Codes are set as a result o
16. MPH Vehicle Speed miles per hour Note MPH will read 0 unless you enter a tire size into the Evolution even with stock tires e BST Boost Pressure PSI e EGT Exhaust Gas Temp Degrees F e ECT engine coolant temperature Degrees F e EOT Engine oil temperature Degrees F e TFT Transmission fluid temperature Degrees F e AT Intake air temperature Degrees F e LOAD Engine Load Calculated engine Load e BARO Barometric pressure PSI e BAT Battery voltage e DTC Diagnostic trouble code count e DPF Regeneration Diesel Particulate Filter Regen cycle Changing the Backlighting Adjusting the Backlight Color Contrast To change the backlighting color perform the following steps 1 From the Main Menu select the Setup option The Setup screen appears as follows meine eee _ Setup Dizplag Alertz Records Hestore Settings C Tire Size 2 Select the Display option The following screen appears 20 Evolution 08 09 Ford Power Stroke 6 4L Display 2 Function Bar Graph 2 Function Digital 3 Function Digital 4 Function Digital Adjust LCD Settings uu D B AD LO HCM s Change LED Color Red 5055 Green 100 Blue 0 Contrast 40 Seas fst ok i 4 Select the color you would like to change 5
17. Output Signal from ECA STAR Self Test Automatic Readout TAPS Throttle Angle Position Sensor TCM Transmission Control Module TFI Thick Film Ignition System TFT Transmission Fluid Temperature TGS Top Gear Switch THS Transmission Temperature Switch TPS Throttle Position Sensor TQC Torque Control TSS Turbine Shaft Speed TTS Transmission Temperature Switch VAF Vane Air Flow Sensor VAT Vane Air Temperature VCT Variable Cam Timing VSS Vehicle Speed Sensor WAC WOT A C Cut off Switch WOT Wide Open Throttle Technical Support 888 360 3343 To expedite your support call please have your Vehicle Information Part Number Serial Number and Date of Manufacture ready prior to calling Technical Support The Edge Products information is found on the label located on the bottom of the device
18. Performance Menu The Evolution gives you even more additional features You can choose from several different parameters to monitor how these parameters are displayed set parameter alerts and view the highest value that certain parameters have reached 25 Evolution 08 09 Ford Power Stroke 6 4L Changing the Display View The Evolution allows you to view multiple engine parameters on the same screen To select a desired view perform the following steps 1 From the Main Menu select the Setup option The Setup screen appears Tire Size as follows il Setup Display Ca Alerts Records Cw _ Restore Settings ud 2 Select the Display option The following screen appears c5 Display CAS 2 Function Bar Graph 12 Function Digital 13 Function Digital 4 Function Digital L4 Adjust LCD Settings 3 Select the desired viewing option by using the UP and DOWN arrows and pressing the ENTER key on the desired display type Below are examples of the display options Two Function Bar Graph Display Sample f Re C Ca 26 08 09 Ford Power Stroke 6 4L Evolution Two Function Digital Display Sample Three Function Digital Display Sample ES Changing the Variables on the Screen To change the variables on the screen perform the following steps 1 From the Main Menu select the Setup option The Setup screen appears as follows 27 Evolution
19. asket into the Pod opening Disconnect the cable at the OBDII port and attach the Evolution to the cable end which is protruding from the Pod 3 Figure 5 8 Insert the Evolution into the Pod Any excess cable may be stuffed behind the Evolution or may be pulled back through the dash to eliminate slack The result of the installation 1s shown in Figure 6 Be sure to use the supplied cable ties to secure any excess cable underneath the dash to prevent the cable interfering with proper e brake or pedal operation 12 08 09 Ford Power Stroke 6 4L Figure 6 Dh WARNING Misuse of this device could lead to a serious accident Do not use ta break legal speed limits Press zEHTER to continue Before installing read and comply with all information in the User Guide Press zEMTER ta accept d Wamings remaining 3 ne 10 After pressing ENTER the following screen will be displayed 13 Evolution With the Pod and Evolution securely in place re connect the OBDII to the plug and turn the ignition key ON The Evolution logo will display followed by a warning and compliance directive To indicate you accept and acknowledge the warning and compliance press the ENTER button f Evolution 08 09 Ford Power Stroke 6 4L Calibration Info ECM RKAQBA HEX TCM TOAR1A3 HEX Press ENTER f P AA A d This screen shows the calibrat
20. ce LVL The currently programmed level BOOTLOADER The bootloader version currently on your device FIRMWARE The firmware version currently on your device CALIBRATION The calibration version currently on your device SERIAL NUMBER The serial number assigned to your device Possible Programming Errors Update Required Fusion 1s designed to help the development team at Edge Products support new vehicle calibrations When you connect your device to the vehicle the first step it takes is identifying your vehicle s stock file If the stock file isn t currently supported the device will display a screen alerting you that the stock file is not yet supported and prompt you to press a button touch the screen in order to read and save the stock file Once the device has saved the stock calibration it will prompt you to connect the device to Fusion Fusion will ask you if you want to upload your vehicle s stock files to our server Choosing yes will upload the files to the server and alert the development 38 08 09 Ford Power Stroke 6 4L Evolution team This will help the development team at Edge Products provide support for your vehicle s calibration as quickly as possible Non Stock condition During programming the device will read the stock file on your vehicle and compare it to a corresponding stock file that has been verified by Edge Products If there is a mismatch the device will alert you and display this message Non stock cond
21. dashboard access panel Figure 4 4 Feed roughly 4 to 6 inches of cable through the top of the dashboard Mount the Pod onto the dashboard shown in Figure 5 with the end of the cable protruding through the front of the Pod 11 Evolution 08 09 Ford Power Stroke 6 4L 5 To secure the Pod Locate the brackets and the pod in your evolution box Note that the brackets are numbered and should be placed in the appropriate numbered locations inside the pod Use the permanent double sided tape to secure the brackets to the inside of the pod be sure that the numbers match TIP Be sure to check the position of the brackets while the Pod is resting in its desired location on the dash prior to attaching them to the Pod with the double sided tape This will help you avoid repositioning the brackets after the tape has adhered 6 Clean the pod location on the dash with hot soapy water and rinse or use 7096 Isopropyl alcohol Thoroughly dry the dash Attach the supplied Velcro to the bottom of the mounting brackets in the pod Leave the protective backing on the bottom piece of Velcro and test fit the pod so you have an idea of where you want it Once you have determined the appropriate positioning remove the backing paper from the Velcro place the pod in it s desired location and firmly press down on the brackets through the front of the pod to secure the Velcro in place 7 After the pod is secure insert and seat the rubber g
22. eeccossssececeooosssssecceecossssseceeesossso 26 Two Function Digital Display Sample ecce ee eere eee eee ee ee eee eese ese sasoos 27 Three Function Digital Display Sample 4c ecce ee ee eee eee eee eee ee eee etes eeeeoous 27 Four Function Digital Display Sample eee eee eee eee eee eee eese sees e sssosss ss eccos 27 Changing the Variables on the SCEGRIL i eeeoos is see enn Ve een aa Ee YXEEIs nau a aun yN Ng e Ke nuP SEU EN NN REF CGap s Eau VN UAEA 27 Changing the B cklghillg secco vseeeeesesusseufeoeHeseeu eor eReEE Ve PE FR ERAN NEUE SRYNRREM T SEU P ERREE VOTE TRUM E EVE UNN 29 Adjusting the Backlight Color Contrast eee eee cree eee e e eere ee eee eee ee eee snne 29 Adjusting the Backlight Brightness 1 cL Lecce eee eee e e eter ee eee ee eee etae esee ee eesssssaue 30 Adjusting the Bri e 31 PS P2 d A NEA 32 I 07H81 27 re H 32 Restore FV OS CLUS eE AE E ivi noH cT DNI ante 33 E DAC PE M M P 35 USO a SOWIE OTA EOE N O E A A N EN 36 Internet Connection Required to Update cccccsccsccccsssssssssssssssssssssssssccccccsssssssssseeeeees 36 Possible Programming ErrTOTS sssssececccssssececececccsssscecococossseccecco
23. ertain parameter reaches a certain value you can set an alert for that parameter by following these steps Following is a list of Alerts you may set to adjust e EGT Alert e EngTmp Alert e Speed Alert e TransTmp Alert e RPM Alert e DTC Alert e EngOilTmp Alert e Regen Alert 1 From the Main Menu select the Setup option The Setup screen appears as follows f F Setup Dizplag Alerts Records Restore Settings Tire Size Q9 8g 2 Select the Alerts option The following screen appears Alerte Alerts are OF EST Alert 1350 Speed Alert 5 EFM Alert 4000 EngCiITmge Alert 250 3 By default the alerts are off To turn them on select the Alerts are Off option and press ENTER The text line will now read Alerts are On To change the value of a certain alert select the parameter you want to change and press ENTER The screen similar to the following will appear 22 e ERR RR ETE Evolution 08 09 Ford Power Stroke 6 4L j f Speed Alert e Can 85 Prass EMI to set value 4 Press the UP and DOWN arrow keys until you have reached the desired value Pressing ENTER will save the current alert value and return you to the Alerts screen If you would like to change another parameter select that parameter and repeat the steps 5 If you would like to return to the previous screen and abort the current value change pr
24. ess MENU 6 When alerts are On and multiple alerts are detected the Evolution will only display one For example if you exceed the set point for both MPH and RPM the first alert the Evolution detects will be the one displayed Pressing any button will temporarily disable the alert until the vehicle falls below the set point and then will automatically re enable Records The Evolution automatically records the highest value of some of the parameters To view these records and to reset them do the following 1 From the Main Menu select the Setup option The Setup screen appears as follows Setup Quy Ca Ares f F Records Restore Settings C rire Size 2 Select the Records option The following screen appears 32 08 09 Ford Power Stroke 6 4L Evolution M mnis i Records Select to Clear Clear All JECT OF 050 0 05 13 mile 0 mph 0s EGT 0 Ll Ta Ge RA D w p 3 This is where you can view all of the current recorded high values The arrow located at the bottom right corner of the screen indicates there are more parameters than the display can show Use the UP and DOWN arrow keys to scroll through the list of records If you would like to reset a single parameter select the desired parameter and press ENTER If you would like to reset all of the records select the Clear All option and press ENTER To
25. f using aftermarket products Some trouble codes may have safety implications Do not clear codes unless you are familiar with the code and concerns if not corrected Use only when necessary and address all trouble code warnings Tech Support Information found in this section 1s normally only accessed when instructed by an Edge support person For example Version Info displays the current Bootloader Firmware and Calibration versions installed on your Evolution Your vehicle s HEX code 1s also shown Using the Fusion software see Fusion section at back of manual you will be able to access online updates to ensure your Evolution is always up to date 22 08 09 Ford Power Stroke 6 4L Evolution Self Test Mode The evolution has the ability to run through a series of self tests to make sure that it 1s functioning correctly The evolution has the ability to run through a series of self tests to make sure that it is functioning correctly Self test is accessed from the Diagnostics screen by selecting Tech Support from the next menu Press ENTER to continue as instructed on the screen and then select Tech Support Tools S ri Retrieve DTCs 1 Clear DTCs Tech Support Tw E wur At the Tech Support Tools menu select Se f Test and press ENTER The following screen appears This screen contains various tests you may run to insure that the hardware and software of the Evolution are functioning correc
26. for warranty work In addition leaving the product connected may affect dealer diagnostic analysis and CAN tool functions Edge makes every effort to produce product that can be easily removed NOTE Even if you disconnect your unit your dealer can detect the use of any programmer even if the unit has been removed Thank you for purchasing the Evolution by Edge Products LLC for the Ford 6 4L Powerstroke Diesel amp The Evolution programmer has been developed and produced from the highest quality materials available to ensure the best performance for years to come If you have any concerns or questions please contact us Note This warranty is void for any new products purchased through auction websites Warranty is valid only for new products purchased through Authorized Dealers proof of purchase required for all warranty claims 42 08 09 Ford Power Stroke 6 4L Evolution Commonly Used Acronyms ACT Air Charge Temp ACV Thermactor Air Control Sensor AOD Automatic Overdrive Transmission APP Accelerator Petal Position AXOD Automatic Overdrive Transmission BAT Battery Voltage BCM Body Control Module BOO Brake On Off Switch BP Barometric Pressure Sensor CCD Computer Controlled Dwell CCO Converter Clutch Override CDR Crankcase Depression Regulator CEL Check Engine Light CFI Central Fuel Injection CHT Cylinder Head Temperature CID Cylinder Identification Sensor CKP Crank Position Sensor
27. hat annoying Check Engine light when the problem has been addressed no more expensive trips to the dealer for a diagnostics scan Evolution 08 09 Ford Power Stroke 6 4L 0 60 and Quarter Mile time Another feature of the Evolution 1s the ability to determine your quarter mile times as well as your 0 60 times and has a unique Christmas tree starting sequence H Do not use the Performance Tests feature to break any traffic laws Perform these tests only where they are legal and safe Alerts If you would like to know when a certain parameter such as transmission temperature reaches a certain value you could set an alert to that value When the preset value is reached the Evolution s screen will flash red and display the triggered alert and the current value for that particular alert parameter Please note that Alerts may flash only if that parameter 1s being actively displayed on the Evolution monitor Records While driving the Evolution will automatically record the highest values of some parameters These records can be viewed and reset at any time Please note that some parameters may record only if that parameter is actively displayed on the Evolution monitor NOTE For both Alerts and Records some truck types and years may flash alert and record peak parameter values even when not displayed on the Evolution monitor Custom Options While programming your vehicle you have the option to customize our tuning You can
28. ility The transmission strategy 1s modified to take advantage of the increased engine performance by providing quicker firmer shifts Due to the high performance nature of this setting towing or hauling heavy loads 1s not recommended 08 09 Ford Power Stroke 6 4L Evolution Power Gains The following power gains are representative of an actual test vehicle These gains were measured on a Super Flow Dyno at an altitude of 4400 Ft above sea level and represent power delivered to the rear wheels of the test truck The only modification made to the test truck was the addition of the Evolution Power gains may vary somewhat on a different vehicle or in different geographic settings POWER LEVEL TOTAL HP GAIN TOTAL TQ GAIN Race Lvl 3 5 HA WARNING Do not combine or stack chips modules to gain more horsepower The chips could be incompatible and result in powertrain failure or create dangerous conditions such as adverse running conditions high idle DTC codes etc leading to a serious or fatal accident Features PIDs The Evolution allows the user to view up to 4 PIDs at one time PIDs identify an address in memory which contains vehicle operating information a driver may wish to monitor See the Set Up section Diagnostics The Evolution 1s also a powerful diagnostics tool You can view any diagnostic trouble codes DTCs your vehicle may have which in turn allows you to fix them It will also allow you to turn off t
29. ion info of the truck that the Evolution 1s currently connected to Note f no calibration information is shown disconnect from the OBDII plug and reconnect after 5 seconds When you come to the screen again the code should be available Note When first programming the vehicle take a minute to write down your HEX file in the provided table below This may be useful if you ever need to contact Edge Products Technical support Truck Hex Code l After pressing ENTER the main display will come up P gesamt f G 400 c Note Parameters and values might vary from what is shown 12 There are five boxes that will be displaying information about your vehicle The black box in the top right corner displays which power level is currently programmed onto your vehicle 14 08 09 Ford Power Stroke 6 4L Evolution 0 Vehicle is currently at stock Vehicle has been programmed to Economy Level 1 2 Vehicle has been programmed to Towing Level 2 3 Vehicle has been programmed to Race Level 3 4 Vehicle has been programmed to Extreme Level 4 The other four boxes can show up to 4 PIDs Parameter IDs of your vehicle By default they are your vehicle s RPM MPH EGT and Regeneration status Optional parameters and display formats may be selected 1n the Changing Display section of this manual 13 From this display press MENU to select and use other features of the Evolution The display
30. ition detected This is most likely because your vehicle has been programmed with a competitive product It is recommended that you return your vehicle to a stock condition with the product that changed it Alternatively you can plug your device into the internet update system and it will load the necessary files onto your device to return your vehicle to stock If you don t have the competitive product that programmed your truck connect the device to Fusion where you ll be prompted to download the correct stock files Once downloaded simply connect the device to your vehicle and the device will program the verified stock files to your vehicle Troubleshooting Tips Tip Programming your vehicle may expose existing defects in your vehicle s PCM that could disable your vehicle It is advised that you do not program your vehicle in remote locations in case of failure Tip Keepin mind that the Evolution 1s a high performance product and that not all vehicles deliver the exact same power output when programmed with the Evolution It is recommended that you select a program that will best fit your needs Whether towing or traveling long distances at high speeds choose your power level wisely and keep in mind the condition and tolerances of your vehicle when selecting a suitable power level e NO DISPLAY WITH KEY ON If you should get no display when turning the key on check all of your fuses and make sure your battery is fully charged Discon
31. ling the EV OW au eos e rre EP ER vU ei vsu ne in i eee End 9 POWER Programming s no RISE NIU NEIN IIS PEE DUE I5 IMPORTANT REGENERATION NOTE eeeeee eee eee eene eee eee ee eene eene eee senes reete 17 Active Regeneration cccccsecccsscsessessssessesesessesuesessesesesussssesuesessssusstssssuesessssueaessssusaesaesusaesaesusatsaeatsatsneaven 17 Passive Regenerafiofo ca siiei diede deed inter epatis un ele ani iter edere eee 17 How does the Evolution affect the DPF ede oti Edict et ute e et e Oi it e eet ad 17 Benefits the Evolution has onthe DPF System dioec erde e ctiani et lee i cto ee t eroe 18 Reveneratum Display isses eod rnc EDEN UH bred e DN UU HIT DE 18 Custom OPONSE RE a E 19 Rev Limitet erneiere 19 SDecd Limie sores ee a e a a aE 20 DIGONOSTIGS eer T 2I Ketrieviie OES eot eive ede DE Moser e OO Vett pea ede Teor evade Une es a dre eade toons ase ese ea 21 Evolution 08 09 Ford Power Stroke 6 4L RAIN A OCS T M 22 kc iiit dos 22 Jg uif 23 Fena EA T TUEN 23 OCD 25 hanceins the Display VIGW ccsicsswescscodesiescecsviascalavesiunecessscateiescareneascadantcictesusascedecbesdaneeessaosasaets 26 Two Function Bar Graph Display Sample eeeesessssseecccccsssssc
32. n the disc provided with your device It can also be downloaded for free from Edge Products web site at www edgeproducts com or the CD can be requested by calling 888 360 EDGE 3343 Note Be sure to install both the SOFTWARE and the DRIVERS that come included in the download or on the disk before you connect your device to your PC During the installation you will be prompted to install the drivers choose yes 36 08 09 Ford Power Stroke 6 4L Evolution For step by step installation instructions please copy this link into your web browser http www edgeproducts com product images product update file 11 pdf Once you ve successfully installed the Fusion Software and Drivers click on the Fusion icon on your PC desktop You may be prompted for a Fusion login If you have not yet created an account click on Create a New User and you will be taken to a webpage to create your login information After entering your information a password will be sent to the email address you provide Please be sure that your email account does not block emails from edgeproducts com Upon receiving the password enter your email address and password into the login screen You ll be prompted to connect the device to launch the update After connecting the device you ll see the following screen Click yes to continue with the update Note Be sure to return your vehicle to stock before connecting the device to Fusion Note f the USB connector you
33. nect and reconnect the OBD II cable to ensure the Evolution restarts properly If the unit restarts but fails to stay on or fails to turn on when the key is on there is most likely a communications issue Contact Edge Products Technical Support for further assistance e NOSTART If you experience a No Start condition after programming your PCM return to the Power Programming menu and select Return to Stock This will allow the Evolution to reprogram the 39 Evolution 08 09 Ford Power Stroke 6 4L PCM with the factory calibration and recover the PCM If after reprogramming you still have a No Start condition contact Edge Products Technical Support A member of our support team can further instruct you on possible recovery procedures e ERROR CODE 0xF1 AFTER PCM READ If you are receiving this error code right after the Evolution reads your PCM check for updates using the Fusion software If the problem continues go to the Utilities menu and select Read Stock Calibration Then call tech support to take steps to create a new calibration for your vehicle e ERROR CODE 0xF1 IN CUSTOM MENU If you are receiving this error code while trying to configure your custom options disconnect from the OBDII connector turn the key to the ON position and plug the Evolution back 1n After getting to the main screen past Intro and Disclaimer wait 15 seconds This will give your unit time to load parameters it needs to perform the cus
34. of Passive Regeneration Additionally depending on your settings driving style you may also see Active Regeneration occur more often than you would with a stock vehicle 17 Evolution 08 09 Ford Power Stroke 6 4L In order to minimize the number of times that your vehicle will initiate Active regeneration e Avoid aggressive driving e Avoid towing in levels higher than level 2 e Avoid short aggressive bursts of acceleration this may cause a large build up off soot and the short sprints may not allow a regeneration cycle to initiate Benefits the Evolution has on the DPF system The Evolution contains two useful features for monitoring your truck s regeneration cycle The Evolution has a built in audible alert notifying you when the cycled is initiated Edge strongly recommends you monitor and display the regeneration cycle in order to allow for a proper and complete regeneration cycle Since the release of the DPF on the 2008 6 4L Ford pickup it has been confirmed that DPFs may clog and become unusable if owners do not allow for a complete regeneration cycle Even then DPFs may still become clogged and unusable under normal use with OEM equipment or aftermarket parts installed Important Note It is the customer s responsibility to watch for and ensure complete regeneration cycles Edge Products devices do not adversely affect the regeneration cycle of your vehicle Any vehicle exhaust and emission system issues are the sole respon
35. onents are rated to travel at increased speeds with the speed limiter removed adjusted H WARNING If you drive on public roads after removal or adjustment of the speed limiter you must still obey all driving laws including adhering to posted speed limits To drive at racing speeds on public roads seriously endangers you your passengers and others nearby Driving at high speeds with inadequate tires or other components can lead to serious or fatal injury CAUTION Removing adjusting the speed limiter for purposes inconsistent with the product s intended function violates the product s intended use and will invalidate the product s warranty Edge Products is not responsible for or liable for the consequences of improper product use Hint This value may be lowered in fleet situations or situations where young drivers are present 20 08 09 Ford Power Stroke 6 4L Evolution Diagnostics The diagnostics scanner included with your Evolution is a powerful tool that allows you to view and clear diagnostic trouble codes DTCs on your vehicle DTCs are the messages your vehicle s computer stores when it detects a problem with your vehicle The Check Engine light on your dash is activated by the presence of most DTCs If you selected Diagnostics from the main menu of the Evolution the screen displays the following message amm gt Diagnostics Retrieve DTCs Clear DTCs Tech Support a Retrieving
36. owing screen will be shown j MOLAR ee ee eee eee o Cw Displag CA Alerts Records Restore Settings Cw Tire Size The Evolution has the ability to correct for changes in tire size If you have changed your tires to a different size the PCM will miscalculate vehicle speed which can affect shifting as well as the speedometer Correcting the tire size will allow the Evolution to accurately calculate vehicle speed You will need to enter in a tire size if you would like to display MPH To change your tire size two formats are available for you to use you will only need to choose one format P METRIC This is one of the most common formats used The tire size will be printed on the tire Example 275 75 R16 ENGLISH This looks much like the P METRIC format The first number will represent the height of the tire in inches Example 35 x 20 R17 After choosing to set your Tire Size the follow screen appears Tire Size mm 2550 Press ENT to set value The numbers on this screen represent the circumference in mm of your tire size The default value the Evolution displays 1s the current value stored in the PCM Adjust the tire size by pressing the UP and DOWN arrow keys 35 Evolution 08 09 Ford Power Stroke 6 4L The following table will help you determine your tire circumference by matching your tire size with the common sizes listed For example if your tire
37. risks of which you should be fully aware Do not use this product until you have carefully read all the following safety information and the Owner Agreement Misapplication or misuse of this product could lead to a serious or fatal accident Comply with all safety information below and in your vehicle owner s manual Follow safety installation and operating instructions in this User Manual to assure proper use SAFETY GUIDELINES 1 Do not exceed legal speed limits on public roadways Use any enhanced speed capabilities of this product only in closed circuit legally sanctioned racing environments expressly for this purpose Loss of control from speeding on a public road could seriously injure you your passengers or others on the roadway 2 Select a position on the windshield or dashboard to mount the device where it will not impair your view You must be able to see the road traffic and pedestrians without interference Be sure your mounting location meets state and local laws regarding placement of devices on the windshield or dashboard 3 Do not operate the device while driving Perform all adjustments or changes while stopped Changing a setting while under way can interfere with your attention to roadway conditions 4 Stacking performance enhancing devices or other improper installation could cause powertrain failure on the road Other products may have features incompatible with your Edge device Follow all installation and
38. rmation of Ownership provides a record in case of product loss theft or required warranty work When you call us for support our team will already have much of the information they need to help you e Improved Product Development helps us better understand you our customers and design products that meet your needs e Special Offers allows us to inform you about special offers on accessories and or new products that fit your vehicle and enhance your driving experience e AND e Extended Warranty Plan Opportunity within the first 90 days of ownership Edge offers the option to buy a 1 year warranty extension to all customers who register their product Before installing this EDGE product the Evolution unit must be updated The Fusion software required for updating your product on your computer is included in this package as a CD Follow the instructions located in the Fusion Section at the back of this Manual All Edge modules and programmers are built to operate with OEM calibrations When you take your vehicle to a service center they may by your request or otherwise update your vehicles calibrations Therefore it is important that you return your vehicle to stock before taking it in for service Edge updates its active products i e those currently being manufactured to work effectively with updated OEM calibrations However this process can take some time as Edge is not always made aware of calibration changes made b
39. sibility of the vehicle owner and the OEM No DPF warranties are expressed or implied Regeneration Display The Evolution has the ability to notify the user that the truck is currently in a regeneration cycle To monitor the regeneration cycles of the truck simply choose the REGEN variable from the Setup Display menu 18 08 09 Ford Power Stroke 6 4L Evolution H a MO T M Ord ra F pi manens 5 B TL Custom Options Note After creating an initial custom program you will be able to reload the options into any future programs by selecting the Load Previous Settings option From there you can modify the values more if desired When programming your vehicle you will have the option to change certain parameters Choosing YES when prompted to Create a custom program will load the Custom Options menu Fs Create a custom program No Yes Note Custom Options are provided to allow for flexibility based on driver preferences Any option customization done by the user is not warranted by Edge Products Please use at your own discretion Caution The following options are available and when adjusting the values it is highly advised to make gradual changes as opposed to aggressive changes This will help avoid possible powertrain damage Rev Limiter The Rev Limiter prevents the engine from over revving and causing engine
40. size 1s 285 65 18 the value circumference you enter into the Evolution is 2600 You may also use the formula provided to determine your approximate tire circumference Finally you may also measure your tire s circumference by marking your tire and rolling it one complete revolution and measuring the distance in inches or millimeters If you measure in inches multiply the distance by 25 4 to convert to mm ex 91 3 inches x 25 4 2319 mm The Evolution supports tire sizes ranging from 2000mm to 3500mm in increments of 1mm Width Ratio Rim Circumference Tire Size 265 70 16 244 mm 33 2632mm 275 70 16 2485mm 35 2792mm 305 70 16 2617mm 37 295 1mm 215 75 16 2289mm 38 303 1mm 245 75 16 2430mm 265 75 16 2524mm Circumference Equation 285 75 16 2618mm width ratio 0 02 rim 25 4 3 1415 295 75 16 2666mm Steps 305 75 16 2713mm 1 Multiply Width Ratio and 0 02 315 75 16 2760mm 2 Multiply Rim and 25 4 325 75 16 2807mm 3 Add Step 1 with Step 2 265 70 17 2521mm 4 Multiply Step 3 with 3 1416 285 75 17 2698mm 5 The result will be the circumference of your tire in mm 315 75 17 2840mm Note if your tire size is not listed use the above formula 275 65 18 2559mm 285 65 18 2600mm 285 60 18 2510mm 325 60 18 2660mm Fusion PC Software Internet Connection Required to Update Fusion Software allows the user to update their device to the latest version of firmware and calibration files This software is included o
41. sssseececocsssssceeccosssssseeeosssssssssee 38 Tr o bleshoonne TiPs Y Y 39 WV GEIL Oma O a E E A E 41 LIMITEDI YEAR WARRANTY 5 petito poa SR SE Heo ER IEEE PERPE aisge edan einean SERE EE UEBER E Ve eissii 41 Commonly Used ACFOHVHIS aces intenesiesiveepi stude uen I MU MN MM IM M NE 43 ric e 43 2007 Edge Products All rights reserved Edge Products 1080 South Depot Dr Ogden UT 84404 888 360 3343 www edgeproducts com Manual Version 9 08 09 Ford Power Stroke 6 4L Evolution IMPORTANT SAFETY INFORMATION SAFETY TERMS Throughout this User Guide hereafter referred to as User Manual or Manual you will see important messages regarding your safety or the protection of your vehicle These messages will be designated by the words WARNING or CAUTION WARNING indicates a condition that may cause serious injury or death to you your passengers or others nearby Pay careful attention to these Warning messages and always comply with them They could save a life CAUTION indicates a condition that could cause damage to your vehicle It is important to install and operate your EDGE product in conformance with instructions in this Manual Caution messages alert you to particularly important things to watch for to keep your vehicle operating the way you want it to The Edge product you have bought is a high performance product As such it does present some
42. t 888 360 EDGE and they can help you recover your Evolution for a small fee Follow the steps included in this manual for returning your program to stock Economy Performance Program This setting 1s the lowest level setting It has been specifically tuned for optimum fuel economy we recommend using this level for daily driving Towing Performance Program H WARNING Do not exceed your vehicle s max GVWR as outlined in the vehicle s owner s manual Doing so may result in loss of vehicle control and cause bodily injury This setting not only provides improved transmission shifting but will also modify the fuel timing and fuel injection strategies to improve the performance of your vehicle You should see an improvement in fuel economy as well as added horsepower and torque When towing a heavy load such as a boat or camper we recommend you using this setting Race Performance Program We recommend that you not tow with this program We also strongly recommended that you make appropriate modifications to your transmission to run the program on a regular basis The transmission strategy 1s modified to take advantage of the increased engine performance by providing quicker firmer shifts Extreme Performance Program This is the highest performance setting for the Evolution The fuel injection and fuel timing strategies are aggressively tuned to extract the maximum performance from your vehicle without sacrificing drivability or durab
43. t During either of these regeneration methods you may notice an increase or change in the exhaust noise amp increased EGT Exhaust gas temperature While this process is happening you will notice a fluctuation in EGT even while maintaining a constant load This process will occur as often as needed and is necessary for the proper operation of your vehicle s emission reduction system Passive Regeneration Passive Regeneration is when the exhaust temperature EGT reaches an appropriate level in order to oxidize or burn soot to clean the DPF This method happens as a result of normal engine operating conditions typically when the engine reaches an EGT high enough to burn off the soot i e heavy towing high load conditions etc If EGT s do not get hot enough to cause Passive Regeneration then your truck s engine control system automatically initiates an active regeneration During active regeneration the DPF is cleaned by raising the exhaust temperature to a point where the soot is burned away This is accomplished through various engine actions which raise the EGT s in the oxidation catalyst DPF system to an appropriate high level where the soot is burned off After the soot is burned off the EGT s and back pressure restriction fall back to normal levels How does the Evolution affect the DPF The Evolution utilizes aggressive fueling strategies in order to achieve horsepower gains The added fueling may cause more instances
44. the key OFF and then ON Do NOT crank the engine or possible programming failure may result 4 During the first use the Evolution will read the original calibration from your PCM and then build all the necessary programs This will take several minutes This step is skipped during all further programming operations 5 The Evolution will erase your PCM and then write the selected calibration level onto the PCM This will also take several minutes If at any time you receive an error message refer to the Troubleshooting section at the back of this manual for further instructions 6 When the Evolution is done programming continue to follow the directions on the screen The following screen will appear and you can press ENTER or MENU to return to the Main Menu ff i Programming Complete PRESS ENTERS TO CONTINUE Gu Cam You may Start your Vehicle oe 16 08 09 Ford Power Stroke 6 4L Evolution IMPORTANT REGENERATION NOTE Active Regeneration Your vehicle is equipped with a diesel particulate filter DPF This filter is used in conjunction with a diesel oxidation catalyst Together they work to reduce the amount of harmful exhaust emitted from the tailpipe As soot builds up in the DPF it will begin restricting the filter The soot that gathers is automatically purged in one of two ways Passive Regeneration amp Active Regeneration Both methods occur automatically and require no action on your par
45. tly You may also be asked by a tech support representative to initiate one of these tests to help isolate a problem you could possibly have 1 i UM r Self Test LED Test 1 Contrast Test Speaker Test 1 Temperature Test Button Test After the test is complete press MENU repeatedly to return to the Diagnostics and Main Menu Screens Performance Testing Do not use the Performance Tests feature to break any traffic laws Perform these tests only where they are legal and safe The Evolution allows you to test the performance of your vehicle by timing the 0 60 and the quarter mile times It 1s helpful to remember these might not be results you would receive from actual races Incorrect speedometer 23 Evolution 08 09 Ford Power Stroke 6 4L reading and tire slippage can cause slight miscalculations in the displayed results To run these tests perform the following steps I Press MENU and the Main Menu screen should appear Main Menu Power Programming Diagnostics Perforance Tests Setup Performance Tests 0 60 1 4 mile CU EU 3 Select the desired performance test 0 60 screen 1s shown below If your vehicle is moving at this time the Evolution will ask you to come to a stop 4 For the 0 60 MPH run press the accelerator pedal and the test automatically begins For the 4 mile test
46. tom changes You should now be able to perform your custom changes e TROUBLE CONNECTING TO THE FUSION SOFTWARE If you are having trouble connecting to the Fusion software the first thing to check 1s whether or not you have HotSync on your computer HotSync is software used to sync your PDA Palm to your computer If you do have HotSync on your computer follow these steps 1 Right click on the HotSync icon that looks like this 2 You will get a menu that looks like this w Local LISB Lacal Serial Modern w Network Setup Custom File Link View Lag About Help Exit 3 By default the Local Serial will have a check by it uncheck Local Serial Once you have done this you will need to restart your computer 40 08 09 Ford Power Stroke 6 4L Evolution If the problem persists after restarting your computer please call Edge Products Technical Support Warranty Information LIMITED 1 YEAR WARRANTY Edge Products LLC hereafter SELLER gives Limited Warranty as to description quality merchantability fitness for any product s purpose productiveness or any other matter of SELLER s product sold herewith The SELLER shall be in no way responsible for the product s open use and service and the BUYER hereby waives all rights other than those expressly written herein This Warranty shall not be extended or varied except by a written instrument signed by SELLER and BUYER The Warranty is Limited
47. y the OEM In the case of discontinued products Edge cannot ensure that your unit will work effectively if you take your vehicle to a dealership and you are given by your request or otherwise a new calibration Programming your vehicle may expose existing defects in your vehicle s PCM that could disable your vehicle It is advised that you do not program your vehicle in remote locations in case of vehicle failure 08 09 Ford Power Stroke 6 4L Evolution Caution The Evolution employs carefully modified strategies that are designed to be utilized on unmodified stock vehicles only Many aftermarket components such as cold air intake CAI kits exhaust systems and throttle body spacers as well as forced induction systems turbochargers superchargers nitrous oxide etc alter the calculated airflow characteristics of the engine In addition mechanical modifications to the engine such as displacement changes camshaft modification and cylinder head modification may alter calculated airflow characteristics Using any of these modifications either alone or in any combination in conjunction with the Evolution is NOT RECOMMENDED as it may cause an excessively lean condition which could result in engine damage Edge Products will not be responsible for any damages caused by using the Evolution on a vehicle that has been modified from a stock configuration If you have used another tuner programmer on your vehicle you will need to program
48. you will be asked to press a key when ready It will then cycle through a starting light sequence Christmas tree and tells you when to go As you drive the screen 24 08 09 Ford Power Stroke 6 4L Evolution should be displaying your current speed When the test 1s complete the desired distance or speed is reached the test will automatically stop and your time will be displayed on the screen as follows quarter mile result example j 0 93s REACT TIME e This will show how long it took you to cover 60 feet 1 8 mile and 1 4 mile In addition your MPH at 1 4 mile will also be shown see the example above The best run is stored for later viewing You may also use the back of this manual to write down your times At the end of a 1 4 mile run you will see a reaction time at the top of the screen This time begins when the final yellow light 1s displayed The time between the final yellow and the green is a 2 second so a perfect reaction time is a l2 second The average person will see a response time of around 1 second You ll get an Illegal Start message if you start before the green and you re screen will turn red You can still finish the run but the screen will let you know that you started before the green light Note Along with the best speed and time being recorded for viewing in the Records section your most recent run data will also be stored 5 After the test is complete press MENU to return to the
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