Service Manual - Appliance Factory Parts
Contents
1. LP GAS WARNINGS GAS HOOK UP S AND WARNINGS e Always turn cylinder valve off when the barbecue is not in use LP LIQUID PETROLEUM GAS e Always handle the tank valve with the utmost care e LP gas is nontoxic odorless and colorless when produced For Your Safety LP gas has been given an odor e Never connect an unregulated LP gas cylinder to the barbecue similar to rotten cabbage so that it can be smelled e Always keep the cylinder in use securely fastened in an upright position e LP gas is highly flammable and may ignite unexpectedly when mixed with air e Never expose the cylinder to direct sunlight or excessive heat e Never insert any kind of object into the valve outlet as this may cause damage to the Backcheck LP cylinder requirements A damaged Backcheck can leak resulting in fires explosions property damage severe injuries or death e Use LP cylinder only with these required measurements e Do not store an LP cylinder in enclosed spaces such as a carport garage porch covered patio or other e 12 30 5cm diameter x 18 45 7 cm tall with 20 Ib 9 kg capacity maximum building Make sure the storage area has a lot of ventilation e LP cylinders must be constructed and marked in accordance with specifications for LP cylinders of the e Do not store an LP cylinder in an area where children play U S Department of Transportation DOT or the National Standard of Canada CAN CSA B339 Cylinders spheres an2. WARRANTY STOP Do not return the product to the store IF YOU NEED HELP OR PARTS CALL THE COLEMAN HOTLINE 1 800 275 4617 HOURS 8AM 7PM EST Mon Fri CLOSED Saturday and Sunday GET HELP FOR MISSING DAMAGED PARTS ASSEMBLY TROUBLESHOOTING e WARRANTY ASSISTANCE PRODUCT INFORMATION IP ASSEMBLE YOUR GRILL IMMEDIATELY MISSING OR DAMAGED PARTS MUST BE CLAIMED WITHIN 30 DAYS OF PURCHASE GRILL SAFETY CHECK LIST E L For your family s safety please check the following READ and UNDERSTAND the owner s manual CHECK that the regulator nipple is centered into the LP tank valve Do NOT cross thread this connection Cross threading may result in a fire or explosion at the tank connection PERFORM LEAK TEST on all connections as specified in this user manual Leak Checks should be performed on all new BBQ s even if assembled by an assembler or gas technician Leak checks should be performed frequently thereafter DO NOT position or operate barbecue under overhang or unprotected construction against a wall near aluminum siding windows or fencing BEFORE OPENING THE GAS SUPPLY ensure the lid is open control knobs are in OFF position gas is turned off and the regulator is attached to tank correctly Then follow the PROPER LIGHTING PROCEDURE as shown in the manual If above steps are not followed you may experience low flames or other performance issues Beware HOT SURFACES including lid lid han
3. Care for requirements and then consult with your certified natural gas technician e All gas supply plumbing must be carried out by a qualified service agency The Supply connection shall be carried out in accordance with provincial authorities having jurisdiction and in accordance with CAN CGA 1 B149 1 amp 2 installation code requirements eA shut off valve must be installed between the barbecue and the main supply For natural gas use a 3 8 or 1 2 natural gas supply line capable of an input of up to 85 000 BTU s depending on the model eWhen conducting pressure test always isolate the barbecue from the gas supply piping system by disconnecting the barbecue and closing its individual manual shutoff valve The gas supply piping system should be tested at pressures which exceed 1 2 psi 3 5kPa e All gas supply plumbing must be able to supply 7 water column to the barbecue WITH ALL BURNERS IN OPERATION A WARNING ALL Colemon BBQ s are sold either NATURAL GAS or PROPANE READY and are not convertible from one gas source to another OPERATION LIGHTING INSTRUCTIONS Lighting EVEN HEAT Burners 1 Open the lid 2 Make sure all burner control knobs are turned OFF O Push o control knob down and turn clockwise to ensure that it is in the OFF aN position C C 3 Turn the LP tank valve ON slowly turn counter clockwise 4 Push in and turn selected control knob counter clockw
4. are no other express warranties except as set forth herein and any applicable implied warranties of merchantability and fitness are limited in duration to the period of coverage of this express written limited warranty To ensure your satisfaction And for follow up service register your grill online at www colemanbbqs com 20
5. excellent performance Caring for STAINLESS STEEL COOKING GRATES Stainless steel cooking grates are durable provide excellent heat retention and offer trouble free maintenance PLEASE NOTE Under extreme heat stainless steel cooking grates will become discolored with an orange brown colouring at first use This is a natural occurrence and does not in any way affect the composite nor does it affect cooking performance Tips e Prior to preheating the barbecue remove all build up from cooking grates using a barbecue grill brush e Always prep cooking grates with a light coating of vegetable shortening or vegetable oil e Following every barbecue session operate barbecue on HI for an additional 5 minutes to burn off any build up Caring for your Barbecues EXTERIOR SURFACES ALL MATERIALS including stainless steel porcelain and black or silver painted steel parts can become stained soiled and corroded by dirt pollution deposits from inappropriate cleaners and especially grease To protect the appearance and integrity of the surface routine cleaning is essential Contaminants vary greatly in their effect on appearance corrosivity and ease of removal It may be necessary to identify the contaminant or experiment with various cleaners in order to resolve issues including the removal of free iron contamination e DO remove dirt and contamination immediately to avoid permanent damage to stainless steel porcelain or painted su
6. fit or conversion Any modifications to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by the manufacturer for your model 19 WARRANTY LIMITATION AND EXCLUSIONS Winners Products has the following limitations to its warranty 1 This limited warranty is non transferable and becomes void if used for commercial or rental purposes 2 This warranty applies only when barbecue is used in Canada 3 Warranty is in lieu of all warranties expressed or implied and all other obligations or liabilities related to the sale or use of its grill products 4 Winners Products shall not be liable for incidental consequential soecial or contingent damages resulting from its breach of this written warranty or any implied warranty 5 Winners Products will repair or replace parts at its option proven defective under normal use and service and which on examination during the applicable warranty period See exclusions to warranty coverage below 6 Shipping and handling charges are the responsibility of the original consumer purchaser for all in out of warranty part orders 7 This limited warranty will not reimburse you for the cost of any inconvenience food personal injury or property damage 8 Winners Products does not authorize any person or company to assume for it any other obligation or liability in connection with the sale installation use removal r
7. peeling turned to carbon and is flaking off Clean thoroughly Note All main burner and side burner connection points are the same Decreasing heat e Out of Propane a popping sound e Burner and or burner tubes are blocked ain burner Electrode wire Humming noise from Regulator Cylinder valve opened too quickly Melting gas supply hose e Your BBQ s Gas supply hose and regulator contains a thermal element that will shut off the flow of gas between 240 F and 300 F by melting OROELEN DENTINE UNE AoE the supply hose and essentially disconnecting from the LP cylinder Burners will not light e Positive connection has not been made between the tank and e Poor ventilation caused by in appropriate clearance at the sides and with igniter or match the regulator rear of the BBQ e EVEN HEAT Burners are not properly seated over valve orifices e Overheating caused by high cooking temperatures and grease e Flow limiting device in regulator has been activated See Resetting the build up Regulator Flow Limiting Device on page 4 e Low or out of propane l S Cas cupp Valve etumedon If you are experiencing any of the following performance or safety issues including but not limited to 1 barbecue not reaching temperature potential 2 yellow burner flames 3 the smell gas 4 popping noises 5 delayed burner ignition 6 uneven heat 7 flash fires or 8 grease fires TURN OFF YOUR barbecue immediately and perform the following CO
8. ED 1 Call the Coleman Customer Care Hotline 1 800 275 4617 2 Do not return to the store for replacement of damaged or defective parts Coleman Customer Care will ensure that all in stock replacement parts arrive at your home within 3 10 business days 3 Concealed Damage If damage is unnoticed until merchandise is unpacked resolve issue by contacting Coleman Customer Care immediately Missing or damaged parts should be claimed within 30 days of purchase To ensure your satisfaction and for follow up service register your BBQ online at www colemanbbqs com LIMITED Warranty Winners Products hereby warrants to the ORIGINAL PURCHASER of this Coleman Barbecue that it will be free of defects in workmanship for a Limited 5 years from the date of purchase as follows Please see Limitations and Exclusions section on the following page Coleman SMALL SPACES BARBECUE Coleman EVEN HEAT 3 BURNER BARBEQUE Coleman EVEN HEAT 4 BURNER BARBEQUE Limited Lifetime InstaStart Ignition Limited 5 Year Stainless Steel EVENTEMP Burners Manifold Assembly Carryover Bar Limited 1 Year All remaining parts CAUTION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves if necessary For residential use ONLY Do not use for commercial cooking WARNING Do not attempt to repair or alter the hose valve regulator for any assumed defect or for any type of retro
9. LEMAN Care and Cleaning regime Burners will not light with the e Ignition battery is dead or corroded igniter No spark e Loose Electrode Wires e Broken electrode ceramic casing around electrode damaged e Faulty Electronic Ignition box Fire at control knob and e EVEN HEAT burner and or burner tubes are blocked control panel Flash Fire e EVEN HEAT burner is improperly seated over gas jet Yellow smokey flames gas e EVEN HEAT burner and or burner tubes are blocked odour can be smelled CARE AND CLEANING Care and Cleaning Regime Cleaning and maintaining your barbecue ensures your families safety optimal parts performance and a long life for your barbecue Perform at the start of the season and at least twice in season more if the barbecue is being used frequently or year round A CAUTION Always allow sufficient time for the barbecue to cool fully before handling or cleaning any of its parts STEP ONE Remove and or disassemble the following parts cooking grates warming rack Even Heat heat distribution plates Even Heat burners and the Quick Clean grease management system STEP TWO Follow the care and cleaning instructions outlined below Burner box e Use a plastic paint scraper to remove build up food residue and ashes inside the barbecue housing and lid e If necessary wash the inside of the barbecue burner box with detergent and water solution Alway
10. Regulator flow limiting device 4 DO NOT store any spare L P propane cylinder full or empty under or near your barbecue Resetting the regulator flow limiting feature 4 DO NOT allow children or pets to play anywhere near the barbecue DO NOT block ventilation holes in the sides or back of barbecue Leak Testing 5 DO NOT use charcoal or ceramic briquettes in this gas barbecue DO NOT use barbecue until a leak test and a safety check is completed Natural Gas Models 5 Operation Lighting instructions 6 Operation To extinguish 8 Prevention Burner Flame Check 8 Flare Ups 8 Grease Fires 9 Flash Back Fires 9 Troubleshooting Instastart Ignition 10 Even Heat burners 10 Care and Cleaning 12 Storing your barbecue 14 Minimum clearance of 36 on both sides and rear of the barbecue san aag L P GAS CYLINDER REQUIREMENTS Barbecue Cooking Methods and Grilling Tips 15 es Q BBQ control settings 16 DO NOT connect to a propane cylinder exceeding 9 1 kg 20 Ib capacity or use a cylinder with any other type of cylinder valve connection device General Side Burner Tips 17 a LP gas supply cylinder must be constructed and marked in accordance with the specifications for LP gas Quick Check Fuel Gauge 17 cylinders of the U S Department ofTransportation DOT or the National Standard of Canada CAN CSA B339 Cylinders Spheres and Tubes for the Transportation of Dangerous Goods Easy Read 60 Minute Timer 17 Warranty and Service 19
11. ane models ONLY Your COLEMAN EVEN HEAT Barbecue comes equipped a with the Quick Check Fuel Gauge which helps to remove Quick Check Q i Fuel Gauge the guess work surrounding fuel levels This easy to read control panel mounted fuel gauge will allow the user to Quick Check Hydraulic Tube quickly check propane levels before during and after a barbecue session The Quick Check Fuel Gauge Assembly is made up of three parts namely Quick Check Fuel gauge Quick Check Hydraulic tube and the Quick Check Tank support bracket All three parts are factory pre assembled and tested to ensure proper function and reliability Quick Check Y Tank Support Bracket CAUTION To avoid damaging the Quick Check Hydraulic systems please pay attention to the following DO avoid over bending the hydraulic tube during assembly Avoid causing leaks in the system by NOT pulling crimping or bending the Quick Check hydraulic tube DO avoid excess force at any of the connection points of the Quick Check Fuel Gauge Assembly DO assemble the Quick Check hydraulic tube to the left side panel to protect and avoid damaging DO ensure that ALL HARDWARE is tightened correctly to ensure proper support for the Quick Check tank support bracket and tank EASY READ 60 MINUTE COOKING TIMER Natural gas models ONLY Your COLEMAN EVEN HEAT Barbecue comes equipped with the easy read 60 minute cooking tim
12. asks prior to storing your BARBECUE for the season e Remove and clean all Barbecue components as outlined in the Care and Cleaning section of this manual e Remove cooking grates wrap them in a towel and store indoors For porcelain cast iron cooking grates be sure to season the cooking grates before wrapping in a towel and storing indoors e To help prevent rust or corrosion DO NOT leave your Porcelain Cast Iron cooking grates in humid moist or damp conditions over a long period of time e If storing unit away for the winter or for a prolonged period of time remove the igniter battery to avoid corrosion e If storing the Barbecue indoors the propane cylinder MUST be removed e The propane cylinder MUST always be stored outdoors in a well ventilated area e When storing your Barbecue in a garage you should place a piece of cardboard underneath your Barbecue to protect it from concrete moisture damage e If storing the Barbecue outdoors the propane cylinder valve must be turned off e DO NOT under any circumstances store the Barbecue with propane tank in the garage or near any heat source e Use a BARBECUE cover to help protect your Barbecue e Please note covering your BBQ will protect it from the effects of snow rain animal droppings and more but will not protect against moisture damage condensation and other corrosive agents 14 START GRILLING PREPARING FOOD FOR THE BARBECUE A WARNING Always observe safe fo
13. awal e A collar to protect the LP tank shut off valve L P CYLINDER FILLING A ring on the bottom of the LP tank to secure it to the support assembly e Place dust cap on cylinder valve outlet whenever the cylinder is not in use Only install the type of dust cap Use only licensed and experienced dealers on the cylinder valve outlet that is provided with the cylinder valve Other types of caps or plugs may result in leakage of propane e Ensure that the dealer checks and tests the tank for leaks after filling e LP dealer must purge new cylinder before filling A WARNING e Dealer should NEVER fill LP cylinder more than 80 of LP cylinder volume Volume of propane in cylinder Any attempt to connect a regulator to any connectors other than the mating TYPE 1 connector will vary by temperature could result in fires explosions injuries or property damage Use only LP cylinders equipped e Do not release liquid propane LP gas into the atmosphere This is a hazardous practice with this type of valve l e To remove gas from LP cylinder contact an LP dealer or call a local fire department for assistance DO NOT connect to a propane cylinder exceeding 9 1 kg capacity or use a cylinder with any other type of cylinder valve connection device A WARNING If the above instructions are not completely adhered to it could cause a fire explosion resulting in death or serious Injury or property damage Before opening LP cylind
14. burner port holes EVEN HEAT Heat Distribution Plates Your EVEN HEAT Heat Distribution Plates will protect burners from direct drippings of grease fats and salty marinades distribute heat evenly across the cooking surface and incin erate grease drippings creating the authentic barbecue flavours we love When allowed to accumulate the build up of grease may cause a number of safety issues including flare ups and grease fires Failure to follow the steps outlined below may lead to rapid deterioration of this part moisture damage or rust through e Remove and clean heat distribution plates every other time you barbecue e Use a grill brush to remove buildup We recommend doing this over a large garbage receptacle e Clean away all remaining debris with mild soap and warm water e Dry thoroughly e Re install COLEMAN PORCELAIN CAST IRON COOKING GRATES Seasoning cooking grates improves cooking performance and heat retention prevents damage and deterioration due to moisture and humidity creates a non stick surface for cooking and extends the life of your cooking grates Tips e Always season your cooking grates before first use a few times in season and at first sign of corrosion or deterioration e Prior to preheating the barbecue remove all build up from cooking grates using a barbecue grill brush e Always prep cooking grates with a light coating of vegetable shortening or vegetable oil e Follo
15. cm thick 6 to 7 min side CHICKEN Size GRILLING TIME INTERNAL TEMP Broiler fryer indirect heat 60 to 75 min Cornish hens 45 to 55 min Breast halves bone in 10 to 15 min side Breast halves boneless 6 to 8 min side Legs or thighs 10 to 15 min side Drumsticks 8 to 12 min side Wings 8 to 12 min side 180 F 82 C e When outside temperature is cooler than 65 F 18 C and or altitude is above 3 500 ft 1067m additional cooking time may be required To insure that meat is completely cooked use a meat thermometer to test internal temperature e Lifting grill lid during cooking process may extend cooking time due to heat loss 16 START GRILLING GENERAL SIDE BURNER TIPS Your side burner will boil saut stir fry and warm with ease e For best results preheat your side burner for 10 15 minutes on HI e When boiling water or warming foods always ensure that you are using a covered pot or wok e Ensure that your gas barbecue is positioned away from high winds or cold air as this will adversely affect your side burner preheating and cooking performance e Your 11 000 13 000 BTU hr side burner will take longer to preheat and cook than your indoor range e Remove all food residue and dirt on side burner surface e Inspect and clean your side burner orifice periodically and confirm that it is clear of food residue cobwebs or other insect debris that may cause a FLASH FIRE QUICK CHECK FUEL GAUGE Prop
16. d is placed on the cooking grates offset from the heat source With the barbecue lid closed reflected heat surrounds the food cooking it more evenly and gently This method is perfect for roasts but is also useful whenever you want to slow cook or bake a wide variety of foods The barbecue lid should always be closed when using the indirect cooking method START GRILLING BARBECUE CONTROL SETTINGS HI Used to pre heat barbecue and for quick searing of meats and vegetables MED Barbecue steaks pork chops and hamburgers You may also sear meats on medium and cook them on low LOW Used for cooking dense vegetables roasts thick cut of meat poultry and fish A WARNING A To ensure that it is safe to eat food must be cooked to the minimum internal temperatures listed in the table below AAFC Safe Minimum Internal Temperatures F Ground or Pieces Pultry Chicken Breast etc Agriculture and Agri Food Canada APPROXIMATE GRILLING TIMES Size GRILLING TIME INTERNAL TEMP o 3 to 4 min side eN Hamburger patties 3 to 4 min side Roast rolled rump 18 to 22 min lb Sirloin tip 20 to 25 min lb Tenderloin 12 to 15 min side PORK Size GRILLING TIME INTERNAL TEMP Chops bone in 3 to 4 min side Chops bone out 7 to 8 min side Tenderloin 15 to 25 min total Ribs indirect heat 11 2 to 2 hrs VENISON Size GRILLING TIME INTERNAL TEMP Roast saddle or leg 25 to 30 min lb Steaks 5 4 2
17. d tubes for transportation of dangerous goods See LP cylinder collar for marking L P CYLINDER REMOVAL TRANSPORT AND STORAGE LP cylinder valve must have Before disconnecting the LP cylinder e Shut off valve with a correct cylinder valve output as specified in current standards CAN CGA 1 6g M97 Outdoor Gas Grills USA 1 Turn OFF all control knobs and the LP cylinder valve ANSI 221 58a 2006 CSA 1 69 2006 Outdoor Cooking Appliances 2 Turn coupling nut counterclockwise by hand only do not use tools to disconnect Remove LP Cylinder from e Type 1 outlet compatible with regulator or grill The type 1 valve is OEE Heng nile inside cart med recognized by the large external thread on the outside of the Pe ag a 3 Install safety cap onto LP cylinder valve Always use cap supplied with tank valve valve e Failure to use safety cap as directed may result in serious personal injury and or property damage e Safety relief valve with direct connection to the vapour space of the Safety Relief Valve CEAR y p pen 9r property 9 cylinder e UL listed Overfill Protection Device OPD This OPD safety feature is A WARNING identified by a unique triangular hand wheel ij When transporting and storing the cylinder make sure it is in an upright position and not on its side Use only LP cylinders equipped with this type of valve cai Do not smoke around cylinder especially when transporting in a vehicle e A device for vapor withdr
18. dle side tables and control panel Wear protective gloves while barbecuing Remove and Clean the QUICK CLEAN Grease collection Tray QUICK CLEAN grease cup and the Even Heat Heat Distribution plates to avoid grease fires and flare ups Remove and Clean the EVEN HEAT Burners to avoid flash fires caused by spider webs and blockages DURABILITY POWER PERFORMANCE SAFE USE amp CARE MANUAL THIS MANUAL MUST REMAIN WITH THE PRODUCT AT ALL TIMES To ORDER non warranty replacement parts or accessories or to register your warranty please visit us on the web at www colemanbbas com A CAUTION Read and follow all safety statements assembly instructions and use and care directions before attempting to assemble and cook A INSTALLER OR ASSEMBLER CONSUMER This manual should be kept with the BBQ at all times A WARNING Failure to follow all of the Manufacturer s instructions could result in hazardous fires explosions property damage or serious personal injury or even death Follow all leak check procedures carefully prior to operation of barbecue even if grill was dealer assembled Do not try to light this barbecue without reading the Lighting Instructions section of this manual A DANGER 1 If you smell Gas a Shut off gas to the appliance b Extinguish any open flame c Open lid d If odor continues keep away from the appliance and immediately call your gas supplier or your fi
19. e first open lid and then open Natural Gas Home Supply the gas shutoff valve Safety shut off valve o Always use a brush or spray bottle to apply a 50 50 solution Natural Gas Hose of liquid soap and water to all connection points to test for gas leaks Never use a match or open flame for that purpose o Always look for bubbles to appear as the appearance of bubbles will indicate a gas leak B o Always turn off the gas immediately and tighten the connection if you find that a leak has been detected E EY o Before lighting the grill always repeat this procedure until no connected to the natural gas hose further gas leaks are found o If a leak cannot be stopped do not attempt to light the grill Always contact a certified Natural Gas technician for assistance or the Coleman Customer Care Agent 1 800 275 4617 NEW Natural Gas Barbecue If you are experiencing poor natural gas barbecue performance including but not limited to low flame low heat or poor heat distribution please review the following information e Always consult the Rating Label on the back of the barbecue to confirm that it has already been configured to burn natural gas elf experiencing performance issues with a brand new barbecue hooked up to an older natural gas home connection it is possible that the natural gas supply line is not able to supply up to the essential 85 000 BTU s required depending on the model Please contact Coleman Customer
20. er Main Burner 51 100 2 3 of run 3 4 or 1 3 0f run 1 2 Electrode wire Main Burner Electrode wire Low or incomplete flame e Flow limiting device in regulator has been activated See Resetting the assuming burners and Regulator Flow Limiting Device on page 4 e Venturi tubes are free and clear e NATURAL GAS MODELS Installation issues See Natural Gas Hook of blockages Ups and Warnings on page 5 e Not using the Natural Gas Hose supplied with this BBQ COLEMAN EVEN HEAT BARBECUE 4 BURNER o Too much heat e Excessive fat in meat If a spark is not visible at the electrode and burner connection vie x Excessive flare up e Hood open when grilling Side Burner e Locate the Electronic Ignition box on the back of the control panel Electrode Wire Chisel aliate Connec ns Grease collection plate and grease cup need to be cleaned Disconnect the corresponding wire and reconnect by pushing the e Grease build up around burner system causing overheating wire in tightly at the connection point e Cooking on the Hi setting without adjusting temperature control e ent If the electrode still does not spark but a spark and sound can be F T Button Wires as sais Inside of lid is peeling like e The interior lid is Aluminum not painted Baked on grease build up has heard at the other Ignition points replace the faulty wire l l l l paint
21. er Times O to 60 minutes in 1 minute increments and sounds with a loud 5 second bell when time expires This timer is completely mechanical so battery replacement is never needed To use the timer function on your COLEMAN EVEN HEAT Barbecue turn the timer knob fully clockwise to enable the alarm then turn it counter clockwise to set desired time Cin minutes The timer rings when set time is over Turn timer knob fully clockwise Turn timer knob to desired set time 17 A WARNING HOT SURFACES WARNING EXTERIOR SURFACES WILL BECOME VERY HOT TO PREVENT BURNS ALWAYS WEAR INSULATED PROTECTIVE BARBECUE MITTS WHEN WORKING AT THE BARBECUE 18 WARRANTY AND SERVICE A A BEFORE YOU CALL FOR SERVICE have the following information available 1 Serial number The serial number is located on the upper rear panel of your BBQ on the rating plate as well as on the front cover of the user manual 2 Model number The model number is located on the front cover of the user manual the bottom right corner of the rating label and also on your cash register receipt 3 Proof of purchase by the original owner Call the Coleman Customer Care Hotline 1 800 275 4617 HOURS 8AM 7PM EST Mon Fri Closed Saturday and Sunday IF YOUR PRODUCT IS DAMAG
22. er valve check the coupling nut for tightness DANGER NEVER st LP cylind ty or full und th A CAUTION apolar pe dese a a a a Me pee A frosty regulator indicates gas overfill Immediately close LP cylinder valve and call local LP gas dealer for assistance e Never fill a cylinder beyond 80 full e An over filled or improperly stored cylinder is a hazard due to possible gas release from the safety relief valve This could cause an intense fire or explosion with risk of property damage serious injury or death e Do not store objects or materials inside the barbecue cart enclosure that would block the flow of combustion air to the underside of either the control panel or the burner box e If you see smell or hear gas escaping immediately get away from the LP cylinder appliance and call your fire department SAFETY HOSE AND REGULATOR PROPANE MODELS Your Barbecue is designed to operate on L P gas at a pressure of 2 74Kpa 11 water column A regulator preset to this pressure is supplied with your Barbecue Heat sensitive hand wheel QCC 1 QUICK CLOSING COUPLING All models are designed to be used with an LP gas cylinder equipped hippie has to be centered with the new QCC 1 Quick Closing Coupling system into the LP cylinder valve Regulator The QCC 1 system incorporates new safety features required by the Canadian Standards Steering Committee e Gas will not flow until a positive connectio
23. eturn or replacement of its equipment and no such representations are binding on Winners Products 9 Visit us at www colemanbbas com to register your product on line The purchaser shall retain a copy of the purchase invoice for future claims Winners Products excludes from its warranty the following a Accidental damage abuse tampering or misuse misapplication vandalism careless handling b Damages caused by improper assembly or installation alteration clearance to combustible materials and failure to follow proper usage safety and maintenance instructions presented throughout this manual c Failure to perform regular maintenance safety checks and service including but not limited to removal of insects from venturi tubes resulting in a flash fire damage caused by grease fires flare up fires or fires resulting from improper connection of hose to gas source d Part failure due to lack of cleaning and maintenance use of improper cleaning products such as indoor stainless steel cleaners abrasive and chemical cleaners porcelain oven cleaner and other chemical cleaners which can cause damage to surfaces e Normal wear and tear chipping and scratching on painted or porcelain enamel surfaces dents discoloration caused by environment or heat surface corrosion rust or rust perforation chemical exposure in the atmosphere and other damages which result with normal use and are otherwise uncontrollable by the manufacturer There
24. flames or sparks e Use a clean paint brush and a 50 50 mild soap and water mixture e Brush soapy solution onto areas indicated by arrows in figure A A WARNING If growing bubbles appear do not use or move the LP cylinder Contact an LP gas supplier or your fire department A ATTENTION If it is evident there is excessive abrasion or wear or the hose is cut it must be replaced prior to the outdoor cooking gas appliance being put into operation The replacement hose assembly shall be that specified by the manufacturer A WARNING For all new at home natural gas connections please contact a certified gas technician to install your natural gas barbecue NATURAL GAS HOOK UPS AND WARNINGS FOR NATURAL GAS MODELS ONLY All Coleman Natural Gas Barbecues come equipped with a 10 Natural Gas hose with a quick connect socket connection This will allow you to attach your Barbecue to your residential gas line To Connect 1 Push back the sleeve on the Quick Connect socket and insert plug and release the sleeve as shown 2 Push the two pieces together until the sleeve snaps forward to lock the plug in the socket To Disconnect 1 Push sleeve back and pull the plug out Testing For Gas Leaks Before attempting to operate this Grill Natural gas hose e Always confirm that all burner control knobs are in the OFF connection point Db step cy position valve gas jet e Always connect the gas supply hos
25. g to prevent foods from sticking e Always preheat the appliance on HIGH before adding food e Cook similar portion sizes together so that they all cook evenly e To reduce flare up s cook lean cuts of meat trim excess fat and avoid cooking over very high temperatures e Always ensure that the temperature is adjusted following preheat HIGH is intended for fast pre heating of the appliance searing steaks and other cuts of meat e Medium heat is intended for most grilling baking and roasting e Low heat is intended for warming slow cooking smoking or cooking delicate foods e Never pierce foods while they are cooking on the Barbecue as this will dry them out e Turn foods infrequently Turn food only once halfway through cooking time e Do not place frozen meats on the cooking grates as this will permanently damage the cooking surface e Always cook with lid down to preserve BARBECUE temperature e Trim excess fat from meats and slit the remaining fat at two inch increments to avoid flare ups and curling Fatty meats may be cooked indirectly on lower heat settings e Apply salt only after cooking to prevent drying out the meat e Baste meat with barbecue sauce or other sugar based sauces only during the last few minutes of cooking to prevent burning BARBECUE Cooking Methods Direct Cooking This is the most popular cooking method and involves cooking food directly over the flame such as searing a steak Indirect Cooking Foo
26. he lighting procedure If the burner does not ignite with the valve open gas will continue to flow out of the burner and could accidentally ignite with risk of injury Turn controls and gas source OFF when not in use A ATTENTION Always preheat barbecue before starting to cook Light all burners and adjust them to the HIGH position for 5 to 10 minutes with the lid closed Following preheat adjust the controls to medium setting for most cooking requirements To EXTINGUISH 1 Push down and turn each burner control knob clockwise to the OFF O position 2 Turn off the L P Cylinder valve by turning the hand wheel in a clockwise direction until it stops WARNING If the heat output is too low the flow limiting feature may have been activated by a gas leak or improper lighting procedure If so turn off the burner valve and cylinder valve and perform a Leak Test If there are no leaks perform a complete regulator flow limiting device reset PREVENTION A ATTENTION Once lit confirm that the burner is properly lit and that the flame pattern Is as desired If the flame pattern is other than normal consult the troubleshooting guide for corrective action Burner Flame Check Grease Fires Characteristics of a Grease Fire A fire burning inside the barbecue burner box that may become uncontrollable if not monitored Usually accompanied by high flames a lot of smoke and black soot Prevent G
27. he barbecue carefully while cooking and turn the flame level to low or off if flare ups intensify To keep flare ups to the desired level do the following e Trim fat from meats before grilling e Always cook with the lid down and cook at the lowest most efficient heat setting e Ensure that the heat distribution plates cooking grates and the bottom of the firebox are cleaned regularly to eliminate grease build up e Flare ups can increase the temperature of the barbecue and add to the buildup of grease increasing the risk of a grease fire Keeping your barbecue clean and regularly checking for obstructions including spider webs will ensure that your family is protected from serious safety hazards such as flash back and grease fires TROUBLESHOOTING Coleman e High Wind condition Adjust BBQ to shield from wind Flame blows out on LOW e Flow limiting device in regulator has been activated See Resetting the Resolving InstaStart Ignition Performance Issues Regulator Flow Limiting Device on page 4 e Low or out of propane e EVEN HEAT burner improperly seated on gas jet e NATURAL GAS MODELS Installation issues See Natural Gas Hook Ups and Warnings on page 6 e Not using the Natural Gas Hose supplied with this BBQ If you are having difficulty with your BBQ s Electronic Ignition a quick visual inspection of the following will help to identify the cause 1 Check for un plugged electrode wires or grou
28. hest protruding edge on all sides of the barbecue register your BBQ online at DO NOT operate this barbecue under or near any overhanging or unprotected construction aluminum siding www colemanbbqs com windows or fencing DO NOT use in enclosed spaces such as carport garage porch or covered patio TABLE OF CONTENTS DO NOT obstruct the flow of combustion and ventilation air to the barbecue DO NOT place Barbecue against a wall or other solid structure 7 a DO always keep the area around this barbecue clean and clear of any and all combustible materials such as gasoline Installation Additional warnings 1 _ or other inflammable liquids paper or oily rags Gas Hook Ups and Warnings DO remember this barbecue is for outdoor use only and is not for use on any boat or recreational vehicle LP cylinder requirements 2 DO use this barbecue ortaoors in a well ventilated arga at least 36 i cm OR any ewes or owen DO always close LP cylinder valve and remove coupling nut before moving LP cylinder from specified operating LP cylinder removal transport and storage 3 Sesion LP cylinder filling 3 DO check burner flames regularly DO NOT attempt to light burner with lid closed A buildup of non ignited gas inside a closed barbecue is hazardous Safety Hose and Regulator j e i z i DO NOT leave your barbecue unattended while in operation Connecting regulator to LP cylinder 4 DO NOT use while under the influence of drugs or alcohol
29. ise to the High position OO 5 Push the INSTASTART ignition button You should hear rapid clicks Repeat if necessary 6 Check that the burner is lit 7 After the burner is lit you can turn on the other burner control knobs If the EVEN HEAT burner fails to light properly within 3 5 seconds turn the burner control knob off Also turn off the L P cylinder valve Wait five minutes before attempting to light the burner again This will allow time for released gas to disperse A WARNING The burner control knobs must be in the OFF position before turning on the liquid propane cylinder tank valve If they are not in the OFF position when you turn on the LP cylinder valve the Flow limiting Device feature will activate limiting the flow of gas from the LP cylinder If this should occur turn OFF the LP cylinder valve and burner control knobs Then start over A WARNING Never stand with your head directly over the barbecue when preparing to light the main burners to prevent possible bodily injury Match lighting EVEN HEAT Burners Repeat steps 1 3 Lighting EVEN HEAT Burners on page 6 4 To match light push in and turn the far left burner control knob counter clockwise to the High ignite position 5 Ilmmediately strike a match or use a butane lighter and position through the lighting hole on the left side of the burner box The burner should light To light the other bu
30. n has been made e A thermal element will shut off the flow of gas between 240 degrees and 300 degrees F e When activated a Flow Limiting Device will limit the flow of gas to 10 cubic feet per hour Connecting Regulator to the LP Cylinder 1 LP cylinder must be properly secured onto grill 2 Turn all control Knobs to the OFF position 3 Turn LP cylinder OFF by turning hand wheel clockwise to a full stop 4 Remove the protective cap from LP cylinder valve Always use cap and strap supplied with valve Hold coupling nut and regulator as shown for proper connection to LP cylinder valve 5 Hold regulator and insert nipple into LP cylinder valve Hand tighten the coupling nut Hold the regulator in a straight line with LP cylinder valve so as not to cross thread the connection 6 Turn the coupling nut clockwise and tighten to a full stop The regulator will seal on the back check feature in the LP cylinder valve resulting in some resistance NOTE If you cannot complete the connection disconnect regulator and repeat steps 5 and 6 If you are still unable to complete the connection do not use this regulator DANGER Do not insert any tool or foreign object into the valve outlet or safety relief valve You may damage the valve and cause a leak Leaking propane may result in explosion fire severe personal injury or death Regulator Flow Limiting Device If you are experiencing any of the f
31. nd wire 2 Check wires for damage including tears or breaks 3 Check electrode for cracks in the porcelain insulator Low heat generated with knob Make certain the problem is isolated to only one burner If it appears 4 Replace battery Ensure battery is installed correctly with the In Hi position Pe ie EV EIN AA kanai o aun tubes WN eis n positive end facing outwards aa e Flow limiting eure a regu ao as been activated See Resetting the 5 Check b ee f TEE Battery Cap Regulator Flow Limiting Device on page 4 ONCEK DARE WOME CAP te PEO er Lie ad e a aT e Check for a bent or kinked fuel hose 6 Check gap between electrode gas collector box and burner nie anion ee ae isen repu ake e Pre heat with the lid closed for 15 minutes In colder temperatures 7 Check for damage to Electronic Igniter Box preheat for longer periods 8 Check to ensure that the Electrode sparks when the igniter button is pressed Low Heat Natural Gas Models Not using the Natural Gas Hose supplied with this BBQ e Gas pressure is affected by the length and piping size of the gas line COLEMAN EVEN HEAT BARBECUE 3 BURNER COLEMAN EVEN HEAT BARBECUE SMALL SPACES from the home Follow the recommendations in the chart below See natural gas hook ups and warnings on page 5 FROM HOME TO BBQ Instastart Ignition Button Wires Up to 25 3 8 diameter Instastart Ignition Button Wires 26 50 1 2 diamet
32. od handling and safe food preparation practices when using this Barbecue to prevent food borne illnesses Avoiding Cross Contamination Sanitize counters equipment and utensils after handling raw meat seafood or poultry Rinse with a dilute chlorine bleach solution one teaspoon to a quart of water Avoid cross contamination in preparing food e Always cook foods adequately Undercooked foods can retain bacteria especially if thawed or exposed to warm conditions prior to cooking Always use a meat thermometer to confirm that foods have been fully cooked Always use separate plates and utensils for the handling of raw food Never place raw food and cooked food on the same plate and never place cooked food on a plate that was used for handling raw food Always carefully wash all plates and utensils used to handle raw food before using them to handle cooked food Always wash all vegetables seafood and poultry before cooking Always leave uncooked foods in the refrigerator until you are ready to start cooking Always marinate meat in the refrigerator Always dispose of the excess marinade and never reuse it Always preheat your Barbecue for 5 to 10 minutes before cooking and clean all grease and food residue before using the cooking grates GRILLING TIPS A few helpful hints will ensure that your grilling results are perfect every time e Apply a light coating of cooking oil or vegetable shortening to your cooking grates before grillin
33. ollowing performance issues you may have activated the flow limiting feature in your regulator e Burners not getting hot enough e Low or incomplete burner flames e Low gas pressure e Burners not staying lit Resetting the Regulator Flow Limiting feature 1 With all control knobs and the gas source in the OFF O position Open the BBQ lid 2 Disconnect the hose and regulator from the Propane tank 3 Turn all BBQ control knobs to the Hi H position and let stand for 1 3 minutes allowing all excess gas in valves and manifold to dissipate 4 Turn all BBQ control knobs back to the OFF O position 5 With the BBQ lid still OPEN reconnect the hose and regulator to the propane tank Do not cross thread the connection Hand tighten only 6 Check all hose connections to ensure that a positive seal has been made 7 Slowly turn ON the propane gas supply 4 to 2 a turn 4 8 Wait approximately 5 seconds for the hose and regulator pressure to stabilize to prevent the flow limiting device feature from being re activated 9 Turn the selected burner control knob to the Hi position 10 Press the Electronic ignition button or use the match and match holder or a BBQ lighter to ignite the selected burner Avoid activating the Flow Limiting Feature by following the proper start up and shut down procedures and performing a complete leak test and safety check to ensure that there are no leaks in
34. operty damage and or personal injury Characteristics of a Flash Back fire eA fire or flash of fire burning outside of the burner box F IG usually visible behind or under the control panel AAN L e Burners may burn with large yellow flames nd Yipes CONTROLA EN oan 1 PANEL a IA he i Ab SPIDER WEBS DI INSIDE VENTURI BAS a CY KR BURNER ik a AVIR SY oe ae We NS i 4 p t a i EN Burners may not light eHot or melting control knobs Prevent Flash Back fires by Remove burners to clean and check for blockages Clean tip of valve gas jet to remove any build up or blockages FOR YOUR SAFETY DO NOT throw water on a fire DO keep baking soda handy to extinguish a fire DO follow all warnings and safety checks outlined in the Safety amp Care Manual and Assembly Manual DO protect your family and home by performing the cleaning and maintenance steps outlined in this manual Flare ups sometimes occur when food drippings fall onto the hot heat distribution plates or burners and ignite Some flare up is normal and desirable as it helos impart the unique flavours associated with grilled foods Controlling the intensity of the flare ups is essential to avoid burned or unevenly cooked foods and to prevent un controlled grease fires from erupting For more information regarding these issues please visit us at www colemanbbqs com AX WARNING Always monitor t
35. re department 2 Do not store or use gasoline or other flammable liquids or vapours in the vicinity of this or any other appliance 3 An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance THIS BARBECUE IS FOR OUTDOOR USE ONLY Manual Revision 03112010 PD CAUTION INSTALLATION Some parts may contain sharp edges especially as noted in the manual Wear protective gloves during assembly and usage of this appliance Installation must conform with local codes or in the absence of local codes with either the National Fuel Gas Code ANSI Z223 1 NFPA 54 Natural Gas and Propane Installation Code CSA B149 or Propane Storage and Handling for Recreational Vehicles ANSI A 119 2 NFPA 1192 and CSA Z240 RV Series Recreational A WARNING Vehicle Code as applicable Do not attempt to repair or alter the hose and regulator or valve assembly for any assumed defect or for any type of retro fit or conversion Any modifications to this assembly will void your warranty and create the risk of a gas leak and fire Use only authorized replacement parts supplied by the For residential use ONLY Do not use for commercial cooking ADDITIONAL WARNINGS manufacturer for your model Minimum clearance to adjacent combustible materials To ensure your satisfaction and for follow up service Minimum of 36 91 44 cm from furt
36. rease Fires eRemove grease build up on key parts such as heat distribution plates cooking grates and burner box eFrequently cleaning the QUICK CLEAN grease collection plate and grease cup e Always reducing cooking temperature to MED or LOW heat following PREHEAT Performing a burn off of grease following each barbecue session by adjusting your barbecues temperature to HI and letting it stand for 10 15 minutes with the lid closed Flash Back Fires Always do a visual check of all burners prior to lighting The Coleman EVEN HEAT Burners have been factory set for the correct air and gas mixture The correct flame pattern is shown in figure A If you experience one of the following symptoms follow the burner cleaning procedure outlined in the maintenance section of this manual or reset the regulator flow limiting device e The flames do not appear to be uniform throughout the burner tube e The smell of gas in conjunction with the burner flames appearing yellow and lazy e Barbecue does not reach temperature e Barbecue heats unevenly e One or more of the burners do not ignite Flare Ups Spiders and insects are attracted to the smell of gas and often build nests inside your barbecue s burners causing the potential risk of a Flash Back fire Lighting your burners without first cleaning the venturi tubes port holes and interior of your burners can lead toa serious Flash Back fire resulting in pr
37. rfaces e DO test all cleaners on a small inconspicuous area to ensure that it is beneficial for surfaces e DO only use cleaners made specifically for outdoor products e DO use one of the following methods of cleaning o Warm water and mild soap solution to remove all contaminants o Warm water detergent solvent solution to remove grease buildup o 50 50 mixture of vinegar and water for removing surface dirt and contamination o Orange glow stainless steel cleaner for polishing e DO thoroughly rinse off all cleaners with clean warm water and dry completely with a soft cloth e DO only use a soft clean cloth when cleaning surfaces to avoid scratching finish Microfiber cloths are highly recommended e DO NOT use any chloride containing detergents e DO NOT use any abrasive cleaners e DO NOT use any chemical cleaners as they may strip the paint causing permanent damage e DO NOT use ordinary carbon steel brushes steel wool or scouring pads as they may leave particles embedded on the surface which can lead to rust e DO NOT use bleach or cleaners containing bleach If accidental contact occurs wash immediately with baking soda and rinse thoroughly e Ensure that all stainless steel surfaces are wiped down frequently with a basic vinegar and water solution For more COLEMAN Care and Cleaning tips visit us online www colemanbbqs com STEP THREE Storing your barbecue To avoid the deterioration and degradation of parts perform the following t
38. rners press in and turn the nearest control knob The flame will track around the burner and light via the carryover tubes Allow the grill to preheat with the grill lid closed for 10 15 minutes before cooking Model may not be exactly as shown Lighting Side Burner Cif applicable 1 Open the side burner lid 2 Check that the side burner valve is turned OFF O 3 Turn the LP tank valve ON slowly turn counter clockwise 4 Push down and turn the side burner control valve to HI 5 Press the INSTASTART Ignition button You should hear rapid clicks Repeat if neccessary After using the side burner wait until the unit is completely cool before closing the side burner lid CAUTION Side burner flame may be difficult to see on a bright sunny day CAUTION If side burner fails to light immediately turn burner control knobs OFF and wait 5 minutes before re lighting with a match Match lighting the Side Burner Cif applicable 1 Open the side burner lid 2 Check that the side burner valve is turned OFF O 3 Turn the LP tank valve ON slowly turn counter clockwise 4 Put match in a match holder and strike match 5 Push down and turn the side burner control valve to HI H j 6 Hold match holder and lit match by left side of side burner Model may not be exactly as shown CAUTION If ignition does NOT occur in 5 seconds turn the burner controls OFF wait 5 minutes and repeat t
39. s rinse and dry thoroughly before re installing parts Quick Clean Grease Management system channels grease to a removable grease cup for effortless clean up The grease cup and grease tray are located below the burner box of the appliance accessible from the rear of the barbecue The grease cup and collection tray should be emptied regu larly to prevent possible flare ups spillage or grease fires Quick Clean grease tray e Always wait for grease to cool before removing the grease Quick Clean cup or collection tray ms grease cup e Use a plastic paint scraper to remove all build up Even Heat Burners e Remove the hardware used to assemble the burners to the carryover assembly 55553553 It may be necessary to use WD4O to help loosen difficult to remove hardware Yb yy e Remove your burners from the barbecue e Brush the surface of the burner to remove surface debris e Clean the burner port holes using a wire or paperclip to unclog the ports Do not use any tools that will cause damage to or enlarge the port holes e Using a flexible venturi cleaning brush to clean the interior of the burner Shake any loose debris out of the burner through the gas inlet e Using a cotton swab to remove debris from the valve gas jets e Re install the burner Ensure that the burner covers the valve gas jet A CAUTION Do not use anything larger in diameter than the port hole itself as this may cause damage to the
40. the system and that a positive connection has been made between the gas source and manifold assembly LEAK TESTING THE VALVE HOSE AND REGULATOR ASSEMBLY 1 Turn all grill control knobs to OFF m sin x 2 Ensure that the regulator is tightly connected to LP cylinder 3 Brush soapy solution onto hose and regulator and all connections from the LP tank to the main and side burner manifold 4 Completely open LP cylinder valve by turning hand wheel counterclockwise If you hear a rushing sound turn gas off immediately There is a leak at the connection Correct before proceeding 5 If growing bubbles appear there is a leak Close LP cylinder valve immediately and re tighten connections If leaks cannot be stopped do not try to repair Call for replacement parts Order new parts by providing the serial number model number name and part number of items required see parts list to a Coleman Customer Care Agent 1 800 275 4617 6 Always close LP cylinder valve after performing leak test by turning hand wheel clockwise LP Cylinder Leak Test For Your Safety ATTENTION Leak Test must be repeated each time the LP cylinder is exchanged or refilled e Do not smoke during leak test e Do not use an open flame to check for gas leaks BBQ must be leak tested outdoors in a well ventilated area away from ignition sources such as gas fired electrical appliances During leak test keep your BBQ away from open
41. wing every barbecue session operate barbecue on HI for an additional 5 minutes to burn off any build up How to season your COLEMAN PORCELAIN CAST IRON COOKING GRATES 1 Brush away build up with a barbecue grill brush 2 Wash cooking grates with soap and water Do not immerse grates in water 3 Rinse and dry thoroughly with a towel If cleaning on a very hot day allow grates to dry in the sun Important Never allow cooking grates to soak in water or stay wet 4 Coat entire cooking grate top bottom sides and each rod with vegetable shortening DO NOT use salted fat such as margarine butter or any non stick cooking spray Do not use olive oil as it burns off at high temperatures 5 Conventional Oven Instructions Place your COLEMAN Porcelain Cast Iron Cooking Grates in your conventional oven on top of aluminum foil or a cookie sheet for up to 20 minutes at 250 300 F Barbecue Instructions Place your COLEMAN Porcelain Cast Iron Cooking Grates in your barbecue for up to 20 minutes at 250 300 2F 6 Following seasoning the cooking grates must be allowed to cool down completely before use When you season your porcelain cast iron cooking grates with vegetable shortening you are permeating the pores of your cooking grates to create an improved non stick surface bet ter performance and optimal protection against moisture and water damage With contin ued care and seasoning your cooking grates will offer years of
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