Slider Installation and Operation Manual
Contents
1. Victorian Office Head Office Western Australia 670 Somerville Road Tasman Hwy New South Wales Sunshine VIC 3020 Triabunna TAS 7190 Queensland Ph 03 9311 6366 Ph 03 6257 3242 Mobile Sales amp Service Personel Fax 03 9311 6466 Fax 03 6257 3573 Ph 1800 030 019 Email vic office elph com au Email tri office elph com au Email info elph com au P Trailers SliderR amp W Specifications subject to railers Slider Internet www elph com au 4 42. 1 l1 1mtr 1 DESCRIPTION PLUMBING KIT Push Pull Switch Consists Of Index No s 1 9 VALVE Pressure Protection ELBOW 90 ELBOW 90 VALVE Slider Control DECAL Slider Pull To Release ELBOW Long 90 TUBE Nylon 12 Red TUBE Nylon 12 Yellow DRAWING Exploded View Text Sheet Page 10 of 12 SIZE 3 8 NPT Ports A Tube x 3 5 NPT Male 1 4 x 1 8 NPT Male 1 8 NPT Female A Tube x 1 8 NPT Male 1 4 1 99 SEE DIRECTORY DRA WING2 X XX073973 doc SHEET 2 OF 2 07499812 2 0 Page 11 of 12 PROUDLY AUSTRALIAN ELPHINSTONE WEIGHING SYSTEMS den EQUIPMENT PRODUCT SPECIFICATION ELPHINSTONE TURNTABLE SLIDER Features Options Light Tare Weight From 229kg Drill Pattern to Suit Narrow Width Chassis Low Height 20mm Solenoid or Direct Air Activation Valves D Rated 200kN to 270kN Ballrace or Fixed Turntable Spring loaded safety lock Loadcells with Trunnions to Suit Most Turntables Can be moved when fully laden Suits low height or standard ballraces 700mm of Travel Replaceable Nylon Slides Proven Design over Millions of Kilometres Models to Suit All Trucks Pre Assembled and Adjusted Victoria Tasmania Western Australia Queensland Ph 1800 030 019 www elph com au 07499812 V2 0 Page 12 of 12 Exploded View AN a PHINSTONE WEIGHING SYSTEMS y LOGGING TRAILERS
3. 200Nm 147lb ft Pick up on existing holes in the chassis wherever possible This will allow the 5 Wheel to be a approximately 50mm behind the centre of the drive wheels when the base plate is moved to its rear most position on trucks with drive wheel centres of about 1320mm In special applications the mounting angles can be put further back if there is a requirement for the 5 Wheel to be even further behind 3 Scribea line across the chassis mounting angles 130mm forward from the rear Set the slider assembly down so the very rear set of countersunk holes in the mounting angles align with the 130mm line and the slider is sitting squarely on the chassis mounting angles from front to rear Scribe or mark the four 4 bolting down countersunk holes to be used at the ends of the slider mounting angles Move the slider assembly out of the way and then drill the four 4 marked places 19 05 19 50mm diameter 4 Re position the slider assembly back over the four 4 holes just drilled then use four 4 of the 3 4 UNF x 2 1 2 long countersunk bolts and flange nuts supplied in the mounting kit to bolt the slider angles down at each end Using either an air supply or suitable dolly move the air cylinder lock wedges back into the release position so they clear the racks 5 With the base plate now free to move backwards and forwards Mark the remaining mounting holes using the mounting angles as a template then move the slider assembly out of the
4. way again and finish drilling the mounting holes 19 05 19 50mm Re position the slider and finish bolting it down through all holes Torque 3 UNF bolts to 360Nm 265lb ft 6 Move the base plate to its rear most position then feed one end of the coils of red and yellow air line from under the base plate up through the slot cut into it and under the ballrace when fitted then connect the ends to the elbows fitted in the air cylinder The Red line release connects at the piston rod end The yellow line lock connects at the opposite end Tie the lines together and onto the base plate through the holes at the cut out slot using cable ties from the mounting kit Run the remaining air lines in a sweeping curve towards the inside of the right hand chassis rail and tie them down to the inside of the chassis rail level with the front of the base plate D ADOINFOISIiderInstal 07499XXX doc Manufacturers and Installers of Elphinstone On Vehicle and Stationary Weighing Systems Logging Trailers and Equipment Since 1976 07499812 V2 0 Page 3 of 12 PROUDLY AUSTRALIAN ELPHINSTONE WEIGHING EM y J LERS ANTARCTIC EQUIPMENT 1800 030 019 WwwW elph com au 7 Move the base plate backwards and forwards over its full travel checking that the air lines do not kink or foul on any part of the vehicle Run the remaining lengths of air line along the inside of the chassis tying them down at intervals of 100mm If fitting a slider that will b
5. 8 8 Trim to 46mm 5 8 UNF x 2 BOLT Socket Head Cap 5 8 UNC x 2 NUT Grade 8 3 A4 UNC MOUNTING KIT Elphinstone Engineering Consists Of Index No s 23 29 NUT Flange Grade 8 3 A4 UNF BOLT Countersunk Grade 8 3 A UNF x 2 1 2 NUT Flange Grade 8 5 8 UNF BOLT Flange Grade 8 5 8 UNF x 2 NUT Nyloc Zinc Plated 5 8 UNC WASHER Hard Flat Structural 5 8 CABLE TIES 100 Pack Not Shown Not Part Of The Bare Slider Assembly Above PLUMBING KIT Solenoid Valve Operated Refer To Drawing Text Sheet X 073972 PLUMBING KIT Push Pull Switch Operated Refer To Drawing Text Sheet X 073973 SEE DIRECTORY DRAWING2 X XX07499812EE doc SHEET 2 OF 2 07499812 V2 0 Page 7 of 12 Z lt WEIGHING SYSTEMS LOGGING TRAILERS PLUMBING KIT PUSH PULL SWITCH RACK amp WEDGE TYPE TRUCK SLIDER FOR AIR SUPPLY CONNECT PRESSURE PROTECTION VALVE INTO AN EXISTING AIR TANK ON TRUCK RS t PORT 2 Ke IMPORTANT I DO NOT BLOCK PORTS 5 amp 5 AS THEY ARE EXHAUST PORTS C ej 9 oe PORT 2 uc V N LOCK LINE YELLOW lt 2 P NM Z N oy 2 N AIR CYLINDER AND KEYS ARE PART OF SLIDER ASSEMBLY DIRECTORY DRAWING2 X X 073973 SHEET 1 OF 2 07499812 V2 0 PARTLIST DOT on NSTONE WEIGHING SYSTEMS wv LOGGING TRAILERS COMPONENT TRUCK SLIDER RACK amp WEDGE TYPE INDEX 1 ON A LD PA
6. NG2 X X 07499812EE SHEET 1 OF 2 07499812 V2 0 PARTLIST DOT Page 6 of 12 a PHiNSTONE WEIGHING SYSTEMS w LOGGING TRAILER5 COMPONENT SLIDER ASS Y TRUCK ELPHINSTONE 952mm RACK amp WEDGE TYPE INDE oo 1 ON tn OS WN 2 B3 BJ Ebo RS e p ON SA OUO LD O 23 24 25 26 P3 28 29 PART NO 30 07499812EE 30 074902 30 074901 30 07499612EE 30 074905 30 074904 30 073944 30 074906 30 073948 30 074908 30 074907 30 073232 12 DNC 63 125 PPV A 12 PL0 25 03 10 0539726030 90 782008 90 789908 90 78 1008SH 30 073967 18 RH29 90 882010F 90 782010SH 90 7899 12 90 8899 12F 90 882512CS 90 8899 10F 90 8820 10F 90 7898 10 90 970010 14 TY525MX 1 NS DESCRIPTION SIZE SLIDER ASS Y Bare 12mm Base Plate Suit Ballrace 5 Wheel Consists Of Index No s 1 29 ANGLE Right Hand ANGLE Left Hand BASE PLATE ASS Y Bare Elphinstone Engineering RACK Front Section Left Hand RACK Front Section Right Hand RACK Rear Section WEAR PAD Nylon TIE ROD WASHER C Sunk Wear Pad Ends WASHER C Sunk Mounting Angles SPACER Nylon CYLINDER Pneumatic ELBOW 90 A Tube x 3 8 NPT SPRING Booster BOLT Grade 8 Zinc Plated 1 2 UNC x 2 NUT Grade 8 Zinc Plated 1 2 UNC SCREW Socket Head Cap 1 2 UNC x 1 KEY ASS Y Sliding Bare GREASE NIPPLE Straight 1 8 BSP BOLT Flange Grade
7. PROUDLY AUSTRALIAN s PHiNSTONE WEIGHING SYSTEMS We onam EQUIPMENT 1800 030 019 www elph com au ELPHINSTONE TURNTABLE SLIDER Rack amp Wedge P N 30 07499812EE INSTALLATION MANUAL SERVICE MANUAL SPARE PARTS MANUAL 07499812 V2 0 Page 2 of 12 PROUDLY AUSTRALIAN ELPHINSTONE WEIGHING EM VN LERS ANTARCTIC EQUIPMENT 1800 030 019 WwwW elph com au SLIDER INSTALLATION TO VEHICLE 30 0749XXX 952mm Rack amp Wedge T DO NOT UNDO THE MOUNTING ANGLE TIE RODS AT THE FRONT OR REAR OF THE SLIDER 1 Determine the centre of the rear drive wheel and mark it onto the chassis See diagram All measurements will be taken from this point 12 228 52 8 CONTROL VALVE SLIDER ASSEMBLY 200 1 12 PLLO 25 01 ELBOW CHASSIS MOUNTING ANGLES 5 F 100x75x10x2400mm 22 Tv 1 5 12 PL0 25 01 ELBOW P FL LN LA 12 SC14028 PROTECTION VALVE o 2 lt s P m 5 Z IMPORTANT m DO NOT BLOCK PORTS m m 5 THEY ARE EXHAUS 4 m Figure 2 2 If not already fitted Fit chassis mounting angles 100 x 75 x 10mm x 2400mm long so they sit 5mm above the top of the chassis 100mm edge of angle sits against chassis Start them from a point 200mm behind the centre line marked on the chassis and bolt them in place at approximately 200mm intervals maximum using 5 8 UNF Grade 8 Flange Bolts Nuts or M16 Flange Bolts Nuts of an equivalent grade Torque them to
8. RT NO 30 073973 12 5C140280 12 PL0 25 03 12 PL0 25 01 12 228 52 8 12 073912 12 PLLO 25 01 12 T141 4YEL 12 T141 4RED X 073973 QTY 1 PO 1 l1 1mtr 1 DESCRIPTION PLUMBING KIT Push Pull Switch Consists Of Index No s 1 9 VALVE Pressure Protection ELBOW 90 ELBOW 90 VALVE Slider Control DECAL Slider Pull To Release ELBOW Long 90 TUBE Nylon 12 Red TUBE Nylon 12 Yellow DRAWING Exploded View Text Sheet Page 8 of 12 SIZE 3 8 NPT Ports A Tube x 3 5 NPT Male 1 4 x 1 8 NPT Male 1 8 NPT Female A Tube x 1 8 NPT Male 1 4 1 99 SEE DIRECTORY DRA WING2 X XX073973 doc SHEET 2 OF 2 07499812 V2 0 Page 9 of 12 EIPHJNSYONE WEIGHING SYSTEMS 9 LOGGING TRAILERS PLUMBING KIT SOLENOID OPERATED RACK amp WEDGE TYPE TRUCK SLIDER FOR AIR SUPPLY CONNECT PRESSURE PROTECTION VALVE INTO AN EXISTING AIR TANK ON TRUCK cE NS wa RELEASE LINE RED YS AIR CYLINDER AND KEYS ARE 6 PART OF SLIDER ASSEMBLY fe lt DIRECTORY DRAWING2 X X 073972 SHEET 1 OF 2 07499812 V2 0 PARTLIST DOT on NSTONE WEIGHING SYSTEMS wv LOGGING TRAILERS COMPONENT TRUCK SLIDER RACK amp WEDGE TYPE INDEX 1 ON A LD PART NO 30 073973 12 5C140280 12 PL0 25 03 12 PL0 25 01 12 228 52 8 12 073912 12 PLLO 25 01 12 T141 4YEL 12 T141 4RED X 073973 QTY 1 PO
9. VA V OL W3Hl 3600801 SIQN SI108 39NV1J 8 34 89 ANN 8 S JSN 31815504 MJA3M3HM SISSVHO 3Hl NI S310H 9NILISIX3 NO Jld uupOZ 40 SONIOVdS WNWIXVW LY 32V1d NI W3Hl 1108 SISSVHO 15 SINnON 319NV 40 3903 uuu001 SISSVHO 3 40 dOl 3Hl 3AO8V WHI LIS JNO1 WWOO9TXOLXG ZXOOL S319NV ONILNNOW SISSVHO 310N gso es OOoO0000000000000000000000000000000000000000000000 1V9ILINH2 AINO 33M 766 j Ye v98 LNOH JT OOoO0000000000000000000000000000000000000000000000 51904 ddVHS SO 3JAON39 Sj3MIN3O WWOG 0 7 lt 3015 HOV3 S310H 8 TXA Ur ge dd OS G 499812EEM V2 0 WAN 45v di 3IVOS LON HAV ON HO 4 15 07499812 V2 0 Page 5 of 12 WEIGHING SYSTEMS 9 LOGGING TRAILERS SLIDER ASS Y BARE 952mm RACK WEDGE TYPE 12mm BASE PLATE BALLRACE 5th WHEEL DIRECTORY DRAWI
10. e operated by a push pull switch See drawing X 073973 run the air lines up into the truck cabin or to a suitable location outside the cab When inside the truck cabin take note of the physical size of the push pull switch and its fittings Select a mounting position that will provide for ease of operation and accessibility Make sure the red and yellow air lines are connected into the ports on the switch as shown on drawing 073973 Do not block off ports 3 and 5 on the push pull switch as they are exhaust ports If the slider is going to be operated by an electric solenoid valve Drawing X 073972 see if it is possible to mount the solenoid valve inside the truck cabin If not mount it inside the chassis rail in a position where it is accessible and protected Connect the red and yellow air lines to the solenoid valve as shown on drawing X 073972 8 IMPORTANT For air supply to the push pull switch or the solenoid valve Install the pressure protection valve supplied with the slider into a spare port on one of the trucks air tanks Ensure it is fitted with the Arrow on the valve pointing in the direction of air flow IE Away from the air tank 9 After all connections have been completed start the vehicle engine to build up the air supply and check there are no connection leaks or kinks in the air lines Operate the slider controls to make sure the locking wedges fully lock and release in all positions SLIDER ADJUSTMENTS The slider base
11. l 4 bolts holding the slider in place and the chassis mounting angles are tight by re torquing them to 360Nm 265 lb ft D DOINFO Sliderinstal 07499XXX doc Manufacturers and Installers of Elphinstone On Vehicle and Stationary Weighing Systems Logging Trailers and Equipment Since 1976 UM TONIM YYA 2679 604 879 80110 061 VINVNSYL NVNSVL lt 2 OLNI dy 1aW3ss v Ayo Loau 335 Hem ME ee 47 Ald INTATINIINT INOLSNIHATA 5 Em EN WE A Al SOGSM 9 AIVA MGSO ppp IHL QW ISINDI NO SI N S c 6050 90 60 S1 L W IN3SNOO NALA S LINMO IHL LNOHLIM 29407 40 02009 36 OL 0 o E iva NNOW 5155 V HJ IVILN3OIHNOO2 ANIISYLNSO 319089 AHL 9 066 ISAVdl OL 144 4tS SMOTIV SJIOH dvad JHL VIA NMOC LI SNILTOSg ANIIAGLNSO 41908 SHL QNIH38 HAVEL OL NOILISOd LSOW SLI NI TASHM Ys SMOTIV SATOH LNOd4 JAL VIA NAOG 1431108 AI8W3SSV 440115 JLON JHL SSO342V AJALOO HOY3 UL F aaa QUSS j4gvnOS ISAW 5310 AANA ANY SFIONV ONILNNOW 3 91 71 NOOZ 40 WNRONWIX
12. plate and mounting angles and racks have been pre set But if it is found that further adjustment is required then proceed in the following manner 1 Move the slider base plate to its rear most position and lock the wedges in place 2 Loosen off the five 5 flange bolts on the sides of both mounting angles just far enough to allow the front inner racks to self locate on the wedges Re tighten the third 3 5 pair of bolts from the front just firm enough to hold the racks in place 3 Release the wedges again and move the base plate to its most forward position Lock the wedges again so the racks self locate then re tighten the front pair of bolts 4 Release the wedges and move the base plate to its rear most position Lock the wedges to check they still locate okay and then re tighten the third 3 pair of bolts 5 HRe tighten all the remaining bolts down each side of the mounting angles Maximum 200Nm 147 Ib ft Make sure the 1mm gap is maintained between the racks and the front and rear base plate guides during operation 1mm GAP FRONT VIEW 6 Check the operation of the slider fully loaded and again one 1 week later after the vehicle has been operating 7 Visually inspect the slider each week to check that its operating okay and the clearances shown above are being maintained Make sure locking wedges are kept greased Do not grease the nylon wear pads under the base plate 8 Every six 6 months or 50 000km check that al
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