OPERATION MANUAL SF 45 FST
Contents
1. O gt aaa x 2 2 O LL N va I LU E 2 T1002 02 00 00 122 T1001 02 00 73 00 SF250M 02 52 00 13 DIN 471 11002 02 00 75 01 T1002 02 00 00 56 DIN 985 DIN 912 T1001 02 00 00 44 T1002 02 00 00 50 T1001 02 00 00 47 DIN 915 DIN 912 T1001 02 00 71 00 11002 02 00 96 00 T1001 02 00 00 101 DIN 94 T1001 02 00 98 00 T1001 02 07 00 00 T1002 02 00 00 99 DIN 912 T1002 02 00 00 100 DIN 934 DIN 914 T1002 02 00 51 00 T1001 02 00 00 40 1108 32 M12 T1002 02 00 00 06 DIN 933 DIN 125A A583 80 M10 20 SF250M 02 00 00 38 T1002 02 00 00 71 T1002 02 00 00 81 DIN 912 DIN 912 T1002 02 00 00 080 T1002 02 00 00 66 PAP 2015 P10 T1002 02 00 00 63 T1002 02 00 00 61 T1002 02 00 00 69 T1002 02 00 00 70 ISO 7380 STUD TELESCOPIC NUT SMALL PIVOT RING FOR SHAFT 012 PIVOT PLATE NUT M 12 SCREW M 8X60 PIVOT CARRIER BUSHING STOP SCREW M 6x30 SCREW M10X30 CONSOLE GUIDE BASE GUIDE FIXATION COTTER PIN 3 2x25 STEM ROTATION DISPLAY DEVICE SPINDLE PULLEY SCREW M10X25 END WASHER SERRATED BELT 7M L 1000 NUT M6 STOP SCREW M 8X20 MOTOR CARRIER LEVER PEAR LEVER 38 M12 MOTOR PULLEY BOLT M12X25 ELECTRIC MOTOR WASHER AM10 LEVER M10X20 NUT SHAFT LIFTING SCREW BUSHING LABYRINTH SCREW M 8X30 SCREW M 8X25 COVER GEAR BOX BODY SLIDING BUSHING WASHER GEAR WHEEL Z 11 GASKET COVER SCREW M 6X10 ASPIRATION HOSE oO A py A O2. A CQ RN RP Q x gt aL O it N O W E O T1002 02 35 00 00 CUTTER ARBOR 4 030 125 11002 02 35 00 01 SF250M 02 00 18 01 SF250M 02 00 18 02 SF250M 02 00 18 03 SF250M 02 00 18 04 SF250M 02 00 18 05 SF250M 02 00 18 06 1004 02 00 00 25 DIN 1481 DIN 7991 CUTTER ARBOR 4 030 125 DISTANCE BUSHING 030 5 DISTANCE BUSHING 030 8 DISTANCE BUSHING 030 10 DISTANCE BUSHING 030 16 DISTANCE BUSHING 030 25 DISTANCE BUSHING 030 40 PRESSING BUSHING SPRING PIN 25X12 SCREW M16x60 x 2 l O Eh N s T1002 02 08 00 00 MILLING CUTTER INCLINATION ANGLE READING DEVICE UJ 1 LD E1X71 Z H1770 STEEL ROPE 01 4 1 2 T1001 02 00 04 21 SCREW 1 3 DIN 7980 SPRING WASHER 2 6H 2 4 DIN 912 SCREW M 6X25 2 5 DIN 934 8 1 6 T1001 02 00 04 16 SECTOR 1 7 T1002 02 00 08 17 BUSHING 2 8 DIN 985 NUT M 8 2 9 DIN 125A WASHER AM 8 2 10 T1001 02 00 04 01 DISTANCE BUSHING 2 11 T1001 02 00 04 02 ROLLER 240 2 12 T1001 02 00 04 03 LONG AXIS 2 13 T1001 02 00 04 09 PLATE 1 14 DIN 934 NUT M6 2 15 11001 02 00 04 12 ARROW 1 16 SF250M 02 60 00 18 BOLT M6X14 2 17 11001 02 00 04 08 WASHER 020 08 5 3 2 18 1001 02 00 04 06 ROLLER 026 2 19 TERMINAL A 6 0 1 20 5 250 02 60 00 22 SPRING 15X11 L 166 1 21 DIN 7980 SPRING WASHER 2 8H 2 22 DIN 912 SCREW
3. Check the voltage of the all 3 phases Unblocked milling shaft Repair Check the voltage of the all 3 phases Change the fuse Remove the cause of fuse break Ing Wait for some time to engine become cool Do not overload the machine The site of the operating detail does not conform to the turned size of the fulcrum ruler Reason The ruler is displaced The scale 1s displaced Fault Vibration during the work Reason Misbalanced tool Fault Repair Tune the ruler see section 5 4 Tune the scale Repair Sharpen the tool corrected Bind fast rods for blockading mandrel position at height and at slope Level machine well on the four rest points Check the balance of the tool Jamming of the material at the beginning or at the end of feed during milling Reason Irregularly planed material Repair Plane the material again to reach a good planning SECTION G APPENDICES G 1 WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS gt lt O LLI N O zm TT R G 2 ELECTRIC CABINET LAYOUT OF COMPONENTS x Z lt O LL N al O 1 W La N LI E W lt SECTION H CATALOGUE OF SPARE PARTS T1002 51 00 00 00 BODY AND BOARD MF ZHX DIN 933 DIN 934 T1002 51 01 00 00 DIN 912 DIN 134 DIN 7980 SF2 50 17 00 00 T1002 01 00 03 00 ISO 7380 T1002 50 00 00
4. For cracked broken or worn out vertically pressing shoe If there 1s whole pusher If there all handles for adjustment and if they are in order Cracked broken and worn out details must be change with new ones GENERAL PROVISIONS Check regularly for availability of warning plates on the machine and their good condition The plates must be available and legible It concerns especially the plate Safety instructions Removal from operation storage disassembly rejection of the machine Switch off all electrical equipment during removal of the machine Provided the machine would not be use for some time after switching off of all electrical equipment clean 1t thouroughly and process the operation board the shaft of the circular disk and the other unpainted parts by roof protection product You should not store the machine in damp places and must protect it from environmental effects The machine 1s produced by non toxic and safe materials Upon rejection divide the metal and plastic parts and smash them afterwards x gt an O LI N 2 O lt Emergency situations states Switch off the electric supply immediately in case of flood of the operation area Before re operation of the machine 1t must be checked by trained authorized technician Switch off the electric supply in case of fire and use fire extinguishers Direct the jet to the base of the flame Before re operation of the machine
5. under the working board mm 0120 0120 OPTIONS Rotating ruler for milling without extension mm 90 900 Rotating ruler for milling with extension mm 90 900 Extension for the working board to the left right Extension for the working board to the 01 032 940 050 91 632 040 050 Left right spindle rotation 2 Vertical run of the spindle m E _ 180 x 2 L O LLI N O Tenoning table and tenoning hood 320mm O Horizontal and vertical pressing device MORI Detachable control board Feeding mechanism MX38 MX48 Two speed motor 3 phases 4 5 5 5 6 1 7 4 INTE One speed motor kW HP 5 5 7 4 One speed motor kW HP 7 5 10 1 7 5 10 1 Spindle rotation for the one speed motor min 4000 6000 8000 4000 6000 8000 A 8 NOISE CHARACTERISTICS A continuous noise exposure over above 85 dB A may result in health injury That 15 why we recommend to use in such cases noise protection devices like ear plugs earphones etc Statement on the emitted noise 1 A weighed level of noise pressure at idle Lora 74 dB Indefiniteness K 2 dB 2 A weighed level of noise power at material processing Lwa 103 dB Indefiniteness K 2 dB At 95 probability mm O IT N SECTION B SAFETY OF WORK B 1 SAFETY INSTRUCTIONS Before commissioning use servicing repair
6. During hoisting and shifting there must be not people near to the load hung or within the opera tion scope of the crane The shifting of the machine and its parts must be carried out only by transportation means that cor respond to the weight of the machine e g fork lift truck wheelbarrow crane NETA For hoisting of the machine you will need a fork lift truck with fork long at least 1200 mm Ensure a fork lift truck with the required loading capacity corresponding to machine s weight The fork B should be brought under the machine in a way as presented in fig 3 In case you dispose of crane or other similar means act as follows prepare 2 ropes or belts C with the required loading capacity and length x gt nm O LL N LI LL MACHINE MII I ING MACHINE The ropes should be hung on the hook of crane D with loading capacity corresponding to that of ma chine s weight The ropes are hoisted by the crane and are hung on the four hooks provided for the hoisting of the ma chine Check the secure fixing of the hoisting hooks to machine s body 3 Adjust the ropes well and if required the crane should move slightly apart in order to ensure the stable vertical hoisting without inclination of the machine 3 The machine must be hoisted slowly and with extreme precaution in order to avoid pushes and swinging of the load 3 After the machine is hoisted at 1 m height stop
7. OPERATION MANUAL WINTER MILLING MACHINE SF 45 Si T x gt T O LL N 1 O m WARNING The operator must thoroughly read this manual before operation Keep this manual for future reference Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de x 2 nu O N Uu A I TO OUR CUSTOMERS This manual contains all the instructions required for the faultless operation of the ma chine and its respective maintenance as well Thus during the warranty period you will receive for free all components that have presented eventual defects The producer 15 always at your disposal for resolving of problems that machine opera tors may encounter during operation and for delivery of spare parts too Your recommendations related to this manual are valuable contribution to the improve ment of the products offered by Winter Holztechnik GmbH to its customers x m O it N LI X CONTENTS SECTION A GENERAL DATA MANUFACTURER A 2 INTRODUCTION CORRESPONDENCE A 4 NAME PLATE 5 FIELD OF APPLICATION A 6 WORKING CONDITIONS AND REQUIREMENTS A 7 TECHNICAL CHARACTERISTICS A 8 NOISE CHARACTERISTICS SECTION B SAFETY OF WORK B 1 SAFETY INSTRUCTIONS B 2 DESIGN MEASURES FOR ENSURING SAFETY FOR WORK S
8. working hours In case of enquiry concerning the electrical part is necessary to provide the data from the name plate A 4 NAME PLATE Henrik WINTER HOLZTECHNIK GmbH s FR Holzbearbeitungsmaschinen Leipzig Deutchland www winter holztechnik de info winter holziechnik de Tel 49 341 461 90 21 Fax 49 341 461 56 11 TYPE ooo PRODUCTION YEAR 295 usw SUPPLY VOLTAGE v power gom ox meum o A 5 FIELD OF APPLICATION This machine 15 designed for longitudinal for pro filing prickle cutting folding pattern milling copy ing of wood or other materials similar to wood e g wooden fibre plates chipboards plywood lami nated and non laminated planes etc You may not process on this machine materials other than those as indicated above or materials other than wood A 6 WORKING CONDITIONS AND REQUIREMENTS The machine is designed for one operator only A place of work during profiling folding pattern mill ing copying B place of work during work with moving table Tools that may be used May be installed and used on the machine tools com Working environment N The machine 15 designed for operation under the following environmental conditions yam Humidity Max 90 Temperature Min 1 C Max 40 C Altitude Max 1000 m NI The machine should not be open air operated The machine should not be operated in environment
9. 3 The feed of detail must do uniformly without pushing s 3 Tool must be covered as it is possible by hoops in the machine table and by safety equipment 3 Tool must be binded fast lower on the mandrel to avoid vibrations fig 14 and fig 15 Do not recommended 3 Use only suitable for the machine tools Observe data of the producer diameter revolutions 3 Observe correct fixing of the tool accordingly the turning direction of the mandrel 3 Use only well sharpened tools Blunted tools increase the danger from opposite hit 3 If there is vibration check up the balance of the tool Use alwaysy intended safety equipment and support them in good working order Observe operating manual D 1 2 Fixation and adjustment of the tools Before proceeding to fixation and adjustment operation disconnect the e 1076 from the power supply The machine has exchangeable cutter arbour A which 15 to be fixed to the spindle H through the Morse taper and a differential nut B fig 16 On the cutter arbour there 15 a set of distance rings which cover the whole operation length of the cutter arbour Above the set of rings there 1s a pressing ring D with two spring pin E The ring D prevents self loosening of the tool during rotation start and stop The tightening of the tool is done by means of the ring D and the screw G Mounting and exchange of the tools can be done in the following way D 1 2 1
10. CONNECTION TO THE ASPIRATION DEVICE The chip and dust aspiration device must ensure a minimal rate of air delivery of 1800 m h at a speed of 25 30 m sec ZN ee The dust and chips aspiration device must be switched on simultaneously with the motor of the machine The machine is supplied with two tips for sucking out dust and chips The first tip A with diameter 9100 mm is sucking out dust and chips under working surface of the machine table fig 12 The other tip B with diameter 0120 mm is sucking out dust and chips from protective box over the working surface of the machine table fig 13a Connect rubber materials toward tips A and B and bind fast them with clamps The device for sucking out dust and chips must have two tips or to use special fork joint x gt ne O it N LI O W x gt ne O it N LI O lt I SECTION D FITTING AND OPERATING OF MACHINE OPERATING OF MACHINE D 1 l General instructions during the milling operation 3 Before starting the work with the milling mandrel be sure that the tool is assembled correctly to ward to turning direction and it is binded fast hardly 3 Be sure that milling mandrel is turning freely by hand 3 Putting at the position of the mandrel at height must be done always from down to up to avoid the influence of eventual windages 3 Milling must always starts and finishes along the wood fiber direction
11. Assembly and adjustment of the tool Before starting any assembly and adjusting of the tool make sure that the machine 15 switched Lift the cover A of the protection box B fig 17 If necessary shift the protection box B backward or com pletely remove it in order to work more conveniently Remove from the board C the rings D that cover the hole Release the fixing lever E fig 18 and position by means of hand wheel F the cutting spindle G in 90 towards the opera tion board Release the fixing handle H and position by means of hand wheel I the cutting spindle G in the upper position Open door J in order to provide for access to handle K blocking the cutting spindle against rotation Pull handle K and rotate it until the pin L en ters in the deeper groove M Turn the spindle G by hand until the handle K blocks its rotation Unscrew the screw O and remove the secur ing ring P and the spacer rings Clean thoroughly the connection surfaces of all aforesaid parts of the machine and the cut ting spindle Choose the suitable tool clean it thoroughly and make sure that the surface 1s clean of dints fissures cracks and other defects Chose the most suitable spacer rings and install the needed tool on the spindle observing the direction of rotation as indicated on machine plate E Z al O it N LI T lt D 1 2 2 dismounting of the exchangeable cutter
12. PF180 00 00 12 PF180 00 01 00 DIN 985 DIN 125 A DIN 934 PF180 00 00 06 DIN 9021 A PF180 00 10 00 PF180 00 25 00 PF180 00 27 00 ISO 7380 DIN 985 PF180 00 11 00 DIN 934 PF180 00 00 24 A583 65 M8 40 PF180 00 00 19 PF180 00 00 16 PF180 00 00 23 DIN 985 PF180 00 22 00 PM 625 DIN 933 DIN 125A PF180 00 16 00 PF180 00 02 00 PF180 00 03 00 PF180 00 32 00 WASHER M 8 HANDLE M8 SLIDER AXIS CORPS NUT M 8 WASHER AM 6 NUT M6 BLOCK WASHER M12 SCREW M10X145 CENTERING PLATE FLANGE SCREW 6 16 NUT M10 SCREW M10X110 NUT M10 BLOCK HANDLE M8X40 SCREW NUT WASHER 032X013X5 NUT M 6 HANDLE 12 HANDLE STAR 25M6x16 BOLT M6 x16 WASHER M6 COVER FOR INTEGRAL RULER INTEGRAL RULER RIGHT INTEGRAL RULER LEFT PLATE C SCREW MSH 00 00 00 TENONING TABLE FOR MACHINES WITH FORMAT BOARD OPTION 1 2 3 4 3 6 7 8 9 MSH 25 01 00 DIN 913 DIN 934 A583 65 M8 25 MSH 25 00 02 MSH 00 00 21 DIN 913 MSH 00 00 22 MSH 00 00 09 S315 46 00 00 05 MSH 00 01 00 MSH 00 00 02 DIN 963A A582 65 M8 DIN 912 MSH 00 00 03 DIN 7980 DIN 934 MSH 00 00 14 A583 65 M8 35 UN 732 11304 DIN 7337 A A583 65 M8 20 DIN 125A LVF 00 00 00 10 GUIDE FIXING SCREW M 6 NUT M6 HANDLE M8X25 NUT COTTER FIXING SCREW 8 10 AXIS GUIDE MOBILE TABLE COTTER QUADRATIC SUPPORT PR
13. arbour Move the milling spindle fig 19 as described above in section D 1 2 1 For better access you can tilt the spindle to 20 30 Clean thoroughly the cone surface of the milling spindle and the surface of the changeable cutter arbour check for dents swellings cracks or other defects Clean the threads of the spindle and the cutter arbour by means of a soft brush Mount carefully the exchangeable cutter arbour with the attached tool to the milling spindle tighten the differential nut by means of a suitable hook spanner Follow the rule that between the exchangeable cutter arbour and the differential nut there should be a distance of X 2 3 mm x JL O it N LI O For correct use of the machine the tool must be installed as lower as possible on the spindle in order to reduce vibrations and get better processing surface fig 20 and fig 21 To avoid Recommended Never forget to install the securing ring P which prevents the self release during the stop Tighten again screw O Pull again the handle K and turn it again at 90 until the pin L enters the more shallow groove for un blocking of spindle rotation Actuate the spindle by hand to make sure that it turns freely and that the tool does not touch any part of the protection box or the machine Place in board s hole rings with most suitable inner diameter so that the distance
14. between the tool and the ring 15 as short as possible By means of hand wheels F and I position the spindle to the desired inclination and height and block it in this position through handles E and H 1 LWZOWZWCONA In order to avoid eventual clearance the adjustment of the spindle in height should always be carried out down up Assemble or adjust again the protection box with the support rules towards the tool Actuate again the spindle by hand to make sure that it turns freely and that the tool does not touch any part of the protection box and the support rulers or the machine D 1 3 Choice of rotations of the spindle 3 The speed of rotation of the spindle depends on the tool the type of the wood and the processing 3 The lower recommended speed is 40 m sec and the highest is 70 m sec In the table below you will find approximate values of the cutting speed according to the kind of the material processed and the material of the tool Material of tool Processed material Pressed plates l 601080 Fibre plates 35130 Fig 22 shows the dependence between the speed of cutting the diameter of the tool and the rotation of the spindle TENA II AE AA A A 281 1288 i n from op lt a 4 x 24 posite hit 62 4 Bra 73 88 58 5 7 05258 es 67 zs NGN perpe 55 57 eo oo n 75 QS papi le 47 52 SE 63 REIS 20000 Do re 39 46
15. cleaning or any other operations the machine read very carefully this manual The manufacturer shall not be liable for any damages on the machine or any injury of personnel occurred as a result of failure to observe the operation maintenance and safety instructions 3 Only persons who have normal brains are well grounded in exploitation of machine and dangers can work on it 3 Observe operation manual 3 During activities for supporting preparation for work disconnect power cord from mains 3 Before putting into operation always check safety devices 3 Operating with gloves is forbidden 3 After closing work clean machine from dust and chips 3 Keep working space of the machine always clean 3 Never clean machine with water neither when on nor when off 3 Before starting operation remove from machine and working space all adjustment tools 3 Always observe that machine is switched off when any electrical connection is due 3 Use machine and tools for the correct application only 3 Do not operate machine in humid spaces or leave machine exposed to rain or low temperatures 3 Never leave machine operating without supervision when you are away 3 Do not operate with widely clothing free hair and long shawls 3 Bracelets watches chains etc to be removed 3 Operate machine with headphones to avoid noise 3 Always use protective glasses mask against dust or use other prescribed safety devices 3 Keep childre
16. it must be checked by trained authorized technician The operation area around the machine please refer to Section C 1 must always be unoccupied You must not operate the machine in environment presenting danger of explosion F 4 TROUBLE SHOOTING Before starting any repair works switch off the electric supply of the machine The machine has been tested the production plant and you can freely operate it The incorrect and out of function use of the machine may result in damages Fault The machine does not start Reason Repair The main switch is in position zero 0 Turn the main switch in position one 1 x nm O LI N LI lt Some button for breakdown stopping is turn on The safety fuse in the operating circuit 1s bro ken Automatic switch 1s turn off The door of the milling unit is not closed well Falling the current of one or more phases The handle blocks the milling shaft and switch 1s operated Fault The machine is stopping during the work Reason Falling the current of one or more phases The safety fuse in the operating circuit 1s bro ken Heavy work more than 4 kW overloading thermo contactor of the engine 15 turned off Fault Turn off the breakdown stop by dragging and turning it to right Change the fuse Remove the cause of fuse breaking Restore the automatic switch Remove the cause Check the door and close
17. the hoisting and mount the four leveling supports to machine s body 3 Place the machine on the chosen location by means of the crane 3 Level the machine by means of the four leveling supports in order to effect a stable state C 3 DESLUSHING OF MACHINE Remove the anti corrosion grease from all unpainted machine parts using kerosene turpentine or ordi nary cleaning products commercially available Do not use nitro thinners or similar diluents and by no means use water C 4 FOUNDATIONS LAYOUT The stable construction of the machine ensuring precise leveling and vibration free operation does not require any foundations C 5 ASSEMBLY OF THE DISASSEMBLED UNITS With view to the transportation and packaging some parts of the machine are delivered in unassem bled condition You will find hereafter instructions concerning the assembly of those parts C 5 1 Assembly of bracket table for support of details Assembly guiding wedge A fig 4 together with washers B and handles C in T channel D on the moving table E Widen bind fast handles C so that to hand up bracket table F on the pins with thread of the handles C After that bind fast handles C so that level the bracket table with moving table by tuning screw G Bind fast handles C finally to fix bracket table Page 12 MACHINE MII T ING MACHINE C 5 2 Assembly of the handle for moving of the mould table its cover support of details
18. voltage and frequency of the current correspond to the data stated on ma chine s plate The deviation of the supply voltage must not exceed 5 for instance a machine operating un der supply voltage of 400V can work within 370 to 420 V 3 In order to define the required section of the supply cable refer to the data of the amperage stated on machine s plate as well as to the table below Electric current Section of the cable Fuse 010 25mm RA AM omowa 40mm A AM froml4to18 60mm OA AM 18 022 60mm SA AM 22 0 28 1 100mm from28t036 1 100mm OA From 36 to 46 50 B B 3 We do recommend to use a rubber insulated supply cable type HO7RN WDE0282 and to take the necessary measures for its protection from mechanical damages 3 Connect the supply cable to the respective terminals in the in coming electric board L1 L2 L3 N PE fig 13 3 Provided there is CEE socket available 380V 16A the con nection to the mains is carried out by means of respective CEE plug L1 L2 L3 N PE PAN ATTENTION During initial commissioning and after each modification of the connection to the three phase mains check whether the direc tion of rotation of the shaft corresponds to that indicated on the plate Provided the rotation is in the opposite direction change the connection points of the three phase cables L1 and L2 C 7
19. 001 02 106 00 03 T1001 02 106 01 02 T1001 02 106 02 01 DIN 84 T1002 02 106 01 01 T1001 02 00 00 81 T1001 02 00 00 91 DIN 7980 11 07 DIN 471 DIN 912 DIN 7980 DIN 125A EFN 95 S D 20 C1 A583 63 M8 20 UN 732 T1001 02 00 00 78 T1001 02 00 00 86 DIN 912 T1001 02 00 00 85 DIN 912 T1001 02 00 00 80 T1001 02 00 00 79 DIN 934 T1001 02 00 00 96 S2300 02 00 00 17 DIN 934 UL808 1 20 12 62E T1002 02 00 00 121 DIFFERENTIAL NUT CUTTER ARBOR A4X30X125 NUT LABYRINTH COVER LABYRINTH PRESSING NUT SPINDLE BEARING 7210 C T P4S UL DISTANCE RING WASHER SUPPORTING SPINDLE SCREW M10X35 SPRING WASHER 2 10H LEFT SECTION BODY SUPPORT CHIP COLLECTOR KEY 10X8X70 PRESSING BUSHING SPINDLE BEARING B 7208 C T P4S UL PINOLE NIPPLE FOR PRESSURE GREASING 6 7 GUIDING KEY WASHER AM12 NUT M12 RIGHT SECTION STUD M10X70 WASHER NUT M 10 GEAR Z 11 SLIDING BUSHING INPUT SHAFT SPRING PIN 5X20 TELESCOPIC SHAFT 020 KEY BUSHING 020 SCREW M6 X10 BUSHING 236 STRAP GUIDE SPRING WASHER 2 8H PIN RING FOR SHAFT 220 SCREW M 6X16 SPRING WASHER 2 6H WASHER AM 6 FOLDABLE LEVER LEVER M8X20 WASHER 9x 35x2 5 FLY WHEEL 0200 WITH PIN SHAFT SCREW 6 20 WASHER SCREW M 8X20 GUIDE FOR BEARING AXIAL BEARING 8104 THREADED PIVOT NUT M8 FORK WASHER NUT M10 UNIVERSAL JOINT SCREW FOR TILTING N N N 0 N N N N N N O N N gt N A N O QW N NH 6
20. 22 01 T1001 01 00 00 04 DIN 125A DIN 934 DIN 985 DIN 913 T1004 01 00 00 13 DIN 931 DIN 7980 DIN 134 BOLT M16X40 NUT M16 CORPS MF ZHX SCREW 6 20 WASHER 6 SPRING WASHER 2 6H FRONT COVER SF2 T1002 ZHX COVER SCREW M 6X10 COVER COVER POLYAMIDE 150x80x6 HANDLE STAR WASHER AM 8 NUT M12 NUT M 12 FIXING SCREW M12x100 REAR COVER BOLT M12X50 SPRING WASHER 2 12H WASHER M12 3 3 x Z O LL N TT 2 5701 01 00 00 13 11002 01 00 02 01 T1002 01 00 01 02 DIN 1481 T1002 01 00 02 03 KPF 00 03 SF2300 01 00 02 05 SF2300 01 00 02 06 HOLLOW BOLT BOARD RING 2210 SPRING PIN Y 5X12 RING 2160 RING 4105 RING 265 COVER Ll Ol FALLA Le LI em VI r1 1002 02 00 00 00 MILLING UNIT x 2 2 O LL N va I LU E 2 NOOTREO T1002 02 00 00 00 MILLING UNIT T1002 02 00 00 29 T1002 02 35 00 00 T1002 02 00 00 28 T1002 02 00 00 25 T1002 02 00 00 38 T31884 T1002 02 00 00 41 T1002 02 00 00 42 T1002 02 00 00 36 DIN 912 DIN 7980 SF250M 02 00 00 09 T1002 02 00 00 18 T1002 02 00 00 14 T1002 02 00 36 00 DIN 6885A T1002 02 00 00 39 T31626 T1002 02 00 00 24 DIN 71412 F250M 02 00 00 74 DIN 125A DIN 934 SF250M 02 00 00 05 SF250M 02 00 00 06 F250M 02 00 00 52 DIN 985 T1002 02 00 00 61 PAP 2020 P10 T1002 02 00 00 62 DIN 1481 T1
21. Assembly of the handle for the moving of the mov able table Remove the packing tape from lever N and screw O Dismantle the transport screw and nut O Unscrew handle A fig 5 from feather B so it 1s nec essary to enter feather B in T channel C After tuning in definite position in channel C bind fast handle A again Assembly of cover with the handle Unscrew 4 number screw D fig 5 Assemble cover with handle E toward mould table F Screw and bind fast screws D again Assembly the support for circumcision Widen handle G fig 5 Assemble feather H in one of channels J or I on the mould table F After tuning of the support in definite position on the table bind fast the handle G again C 5 3 Assembly of the fulcrum ruler with bind fast mechanism Fix feather A fig 6 toward pad C centering along E Spring pins Screw column D and handle C in feather A Put assembled ruler on the mould table E so that feather A to move in one of the two channels B E bind fast column D with help of bracket F C 5 4 Assembly of the horizontal and vertical pressing mechanism on the protective box op tion Z JL O N LI O T lt H Unscrew fully nuts from bolts A fig 7 on the cover of protective box B Assemble pressing mechanism C on the cover of protective box B and bind fast well by bolts A and nuts C 5 5 Assembly of the protective box with pres
22. ECTION ASSEMBLY OF MACHINE C 1 REQUIREMENTS TO THE WORKING AREA C 2 UNLOADING OF MACHINE DESLUSHING OF MACHINE C 4 FOUNDATIONS LAYOUT C 5 ASSEMBLY OF THE DISASSEMBLED UNITS C 6 CONNECTION TO THE MAINS C 7 CONNECTION TO THE ASPIRATION DEVICE SECTION D FITTING AND OPERATING OF MACHINE D 1 OPERATING OF MACHINE D 2 CONTROL PANEL D 3 STARTING D 4 STOPPING SECTION E DESCRIPTION OF MACHINE E l TECHNOLOGICAL PART E 2 ELECTRICAL PART SECTION F MAINTENANCE CLEANING OF MACHINE F2 LUBRICATION OF MACHINE F 3 CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION F 4 TROUBLE SHOOTING SECTION APPENDICES G 1 WIRING DIAGRAM AND LIST OF THE ELECTRICAL COMPONENTS G 2 ELECTRIC CABINET LAYOUT OF COMPONENTS SECTION H CATALOGUE OF SPARE PARTS HOLZTECHNIK SECTION A GENERAL DATA MANUFACTURER Henrik Winter Holztechnik GmbH Druckereistr 8 04159 Leipzig Tel 49 0 341 4619021 Fax 49 0 341 4618358 Funk 49 0 171 2820443 Em il info winter holztechnik de Internet www winter holztechnik de A 2 INTRODUCTION The present manual is designed for those who will operate the machine You will find in it the neces sary data for assembly commissioning maintenance and safety operation of the machine The experience of the company manufacturer and its experts in considered in the preparation of this manual We recommend you to consider with responsibility our recommendations concer
23. ESTESA 65 73 GWO N mm 1 L A h aN S E 1 5 ono i HE 9 SN p EM LE 71 997 Danger from break __ gt RA down ee sound N SSS N NSN NNNSN s 8 8 s s s s 0000006000606 Spindle rotation speed min 2008 WAT s ESB 5 i Diameter of tool mm SE 280 380 400 420 450 E Optimal cutting speed hard material tool cutting speed 60 70 m s monolithic tool of steel and chromium allow cutting speed 50 60 m s k tool with mechanical fixing of the knives made out of steel cutting speed 40 50 m s lt gt AE O LL N O m 3 The maximum permissible number of rotations of the spindle depends on fig 23 diameter of the spindle di the maximum used length of the spindle cutting width b diameter of the circle of cutting of the instrument do 0 000 nin 13 000 x gt AE O LL N O a 5 000 t _ i 111717 Hf ji 50 100 150 200 250 300 35U 400 d2 mm fig 23 VANIA TTENTION The operating rotations of the spindle must not exceed the maximum permissible ones as rec ommended be the prod
24. I 3 Blockade this mandrel position by rods E and H 3 Tune out the cutting depth by adjustment of the protective box and fulcrum rulers toward the tool 3 Start the machine and make a test detail 3 Check up the profile by test pattern and if is necessary tune the position of the mandrel and tool addi tionally 2 2 T O O D 2 CONTROL PANEL Operation functions A CEE socket 3P N E 400V 16A for connection to and discon nection from the electric mains through CEE plug B Main switch serves as switch on and off of the electrical supply of the machine There is possibility to lock 1t in position 0 to avoid unde sired switch on of the machine Op erated by turning Position 1 ON Position 0 OFF Switch it serves for choosing the direction of the spindle turning It works through turning right to ro tating clockwise or through turning left to to the other side At passing from position 1 to position 2 the switch get through position 0 at which the machinine turning off D Emergency stop knob operates by pressing the button holds back itself in pressing position It can free by turning in right and dragging If the button is not free the machine can not turn on E Switch at the door for approach to milling knot serves as locking starting of the machine It stops at opening the door F Switch which lock
25. LVF 00 00 00 05 DIN 125A DIN 912 LVF 00 00 00 10 113 UN 732 583 65 8 35 S315 46 00 00 05 LVF 00 11 00 09 LVF 00 11 00 00 DIN 912 DIN 7980 DIN 125A LVF 00 12 00 01 S315 46 00 00 05 DIN 551 S315 47 00 00 07 S315 47 00 00 06 LVC 1219U 35 00 07 LVC1219U 35 00 06 DIN 7337 A SPRING PIN Y 5X12 COTTER PAD WASHER AM 8 SCREW M8x25 BASE RULER ARROW WASHER 035 09 2 5 HANDLE M8X35 COTTER QUADRATIC COLUMN CLAMPING DEVICE SCREW M 8X12 SPRING WASHER 2 8H WASHER M8 PROTECTOR COTTER QUADRATIC FIXING SCREW M 4X5 RULER 0 900 RIM15x3 L 900MM PROFILE T4564 L 900 RIM 15X3 TUBE BLIND RIVET 4X8 x Z O LLI N O L LU H 110 2000L S2300 13 00 00 10 01 LVF 00 01 00 32 DIN 7991 DIN 913 LVC1219 X 00 00 09 600U 35 00 01 S315 46 00 00 05 F178 40 M08 40 S2300 13 00 00 18 U 00 07 15315 21 02 02 11 ISO 7380 15315 21 02 02 01 U 00 06 00 DIN 934 F175 50 M8 TS315 21 02 02 07 DIN 913 DIN 134 DIN 985 RULER 0 2000 LEFT RIGHT PLATE PLATE SCREW 8X16 FIXING SCREW 8X16 COTTER QUADRATIC SHORT PROFILE COTTER QUADRATIC HANDLE STAR M8X40 WASHER PLATE ARROW SCREW M 6X10 SLIDER SCREW NUT M8 HANDLE STAR M8 STOP FIXING SCREW M12x40 WASHER M12 NUT M 12 m O N O E lt PF180 00 00 00 01 PROTECTION DEVICE 0180 WITH INTEGRAL RULERS OPTION 1 2 3 4 5 6 7 8 9 DIN 9021 A A582 65 M8 PF180 00 04 00
26. M8x20 2 23 T1001 02 00 04 07 SHORT AXIS 2 T1002 02 07 00 00 ROTATIONS INDICATION DEVICE OO O1 O N T1001 02 05 00 01 DIN 84 T1001 02 05 00 03 T1001 02 05 00 05 ISO 7380 T1001 02 05 00 04 DIN 319 KU 25 M8 C T1001 02 05 00 18 DIN 913 T1002 02 07 13 00 T1001 02 05 00 12 DIN 7980 DIN 912 W830 VB08 DIN 471 T1002 02 05 14 00 T1002 02 05 00 11 DIN 913 T1002 02 07 08 00 T1002 02 05 00 09 COVER SCREW 4x8 ARROW GASKET SCREW M 6X10 PLATE HANDLE BALL 925 STUD FIXING SCREW M 4X 6 INDEXING DISC DISTANCE WASHER SPRING WASHER 2 6H SCREW M 6X16 SPRING FIXING RING FOR SHAFT 012 SUPPORT CHAIN WHEEL Z 18 FIXING SCREW M6X8 LIMITER GUIDE x 2 al O Eh N gt SF250M 08 00 00 00 BRACKET TABLE FOR FULCRUM OF DETAIL OPTION UJ E 1 315 109 00 01 00 COTTER 1 2 DIN 7934 WASHER AM10 2 3 A583 73 M10 30 HANDLE 2 4 S315 32 01 00 00 EXTENSION TABLE500X320 1 5 914 FIXING SCREW M6X16 2 6 DIN 551 FIXING SCREW M8X20 POLYAMIDE 2 7 2 DIN 555 NUT M8 POLYAMIDE S315 50 00 00 00 ELONGATION TABLE 500X320 MM OPTION 1 315 32 01 00 00 ELONGATION TABLE 500x320 1 2 DIN 125A WASHER M10 2 3 912 SCREW M10X30 4 4 DIN 913 FIXING SCREW M6X16 2 x aL O it N O 15 W E lt gt aL O N 15 lt LVF 00 00 00 00 REVOLVING RULER FOR MILLING MACHINE OPTION O1 Q ND DIN 1481 LVF 00 00 00 03
27. ND MINHO3LZ10H 931
28. O N LI 12 components 1 Body 10 Device for tightening of the workpiece 2 Blocking device for the milling spindle during 11 Protection rings tool exchange 12 Milling spindle 3 Device for inclination adjustment of the mill 13 Exchangeable cutter arbour ing spindle 14 Detachable control board 4 Device for height adjustment of the milling 15 Protection box for milling with support rulers spindle 16 Vertical and horizontal clamp device 5 Console table 17 Protection box for tongue milling 5 6 Controls 18 Extension tables 6 7 Formatting table 19 Table for tongue milling 9 Working board 20 Hand guard gt 9 Support ruler 1 Upon special request The milling machine has a welded steel body with stable working board made of cast iron and polished surface mounted above x gt mI O it N LI O lt The mechanisms for setting of the milling spindle in vertical direction and for tilting as well as the drives are placed inside the body of the machine they are protected against accidental touch by the opera tor The machine has a mobile board which 1s running on cylinder guides The mobile board is equipped with a support ruler and with a clamp device for fixation of the work piece On the working board there is a milling stop with support rulers and a protection box which covers the free operation part of the tool The protection box has a ho
29. OTECTOR SCREW 6 20 HANDLE 8 SCREW 6 16 V SHAPE SPRING WASHER 2 6H NUT M6 COLUMN HANDLE M8X35 WASHER 035 09 2 5 SCALE 60 0 60 BLIND RIVET 2 4X6 HANDLE M8X20 WASHER M8 BASE x Z O LLI N O L LU DIN 933 DM5 401 91 50 22 LVC600 27 00 00 MSH 00 11 24 MSH 00 11 25 DIN 551 F178 40 M8 30 S315 46 00 00 05 TS315 21 02 02 00 DIN 7337A S2300 13 00 00 22 DIN 913 LVC1219 X 00 00 09 DIN 7991 MSH 00 11 32 S2300 13 00 00 10 01 MSH 00 11 02 MSH 00 11 06 BOLT M6X10 ECCENTRIC CLAMPING DEVICE RULER L 550 RIM 15X3 L 548 FIXING SCREW 4 5 RULER 0 600 LEFT RIGHT HANDLE STAR 240 M8X30 COTTER QUADRATIC STOP BLIND RIVET 04 8 SHORT PROFILE FIXING SCREW 8X16 COTTER QUADRATIC SCREW M 8X16 SUPPORT PLATE RIM 15X30 L 630 RECTANGULAR PIPE RULER 0 600 LEFT RIGHT LJ LA Yin ni gt Mm im mu MA OO NOOO ND L nm ND FDM5 321 90 00 00 TENONING HOOD 6320 FDM5 321 90 00 11 FDM5 321 90 00 03 F175 40 M8 25 DIN 125A FDM5 321 90 00 13 DIN 7981 FDM5 321 08 00 12 F178 40 M8 20 FDM5 321 90 00 03 FDM5 321 90 10 00 F178 40 M8 30 DIN 934 RIGHT ANGLE FRONT COVER HANDLE STAR 240 M8X25 WASHER AM 8 LEFT ANGLE SCREW FOR WOOD 4X10 COTTER HANDLE STAR 240 M8X20 UPPER COVER CORPS HANDLE STAR 240 M8X30 NUT M8 MIN DO O
30. against overloading by built in thermocontacts 3 Stage of protection of electrical apparatuses IP 54 3 Turn off switch of back door It prevents starting of the machine at open door 3 Light indication for shat revolution HIM O IT N INTER HOLZTECHNIK SECTION C ASSEMBLY OF MACHINE C 1 REQUIREMENTS TO THE WORKING AREA 3 Choose suitable place for machine accord ingly moving of movable table 3 Observe described in section 3 prescriptions 3 Chosen in advance place for fixing the ma chine must secure convenient joining toward electrical mains and device for sucking out dust and chips 3 Secure suitable lighting 500 Lx which does not blind eyes and avoids stroboscope effects 3 Check up bearing ability of floor Machine must be leveled on four points of rest simulta neously 3 Besides it is necessary to secure distance least of 0 8 m 31 12 in around the machine At input and output of the machine must be secured necessary space for handing and taking down of long details C 2 UNLOADING OF MACHINE The hoisting and shifting of the machine must be carried out by suitable personnel especially trained for that kind of work and disposing of the required equipment LA zana During loading and unloading operations the machine must be handled with extreme precaution and hits and pushes must be avoided in order to prevent injury of personnel and damage of the goods
31. be removed with a jet of compressed air Remove the side covers in order to get access to the internal space for cleaning at least once per six months or after 500 working hours 1 VIa Before starting any cleaning operations on the machine or its components you must turn the mains switch to position ZERO SE F2 LUBRICATION OF MACHINE Clean all belts after every 500 hours of operation by means of a soft brush in order to remove the dust and chips Clean thoroughly the machine with compressed air and apply a thin film of oil to all moving parts and connections Protect the belts and pulleys from oil and grease The milling spindle A fig 42 rotates on two precise high speed ball bearings B and C they are lubricated through the nipples D and E After every 1000 hours of operation the bearings need additional lubrication For lubrication make use of grease Arcanol produced by FAG ARCA GREASE SPEED 2 6 new label L75 old label or grease produced by SKF with labels LGLC 2 or LGLT 2 Needed amount approximately 8 9 g of grease for each bearing In order to lubricate the bearings proceed as follows Disconnect the machine from the mains Turn off the mains switch position 0 and lock it by means of a padlock Puta warning plate REPAIR on the machine Move the milling spindle to the most bottom position in order to get better access to the greasing nip ples D and E Open the side
32. copic ruler 3 If the details are long they must be put on the moving table INTER HOLZTECHNIK 3 Fulcrum rulers must be parallel with the moving of the movable table and ful crum telescopic ruler on the table must be turned at 90 3 It is recommended to start with one across lath and after that the frame is turned at 90 to remove the fevers from the previous operation 3 Work is done along direction of wood fibers fig 32 Pattern milling copying By this operation 15 done milling at curved line with help of pattern To do this operation it is necessary to use following safety equipment Protective box with fulcrum rulers Horizontal and vertical pressing device Pushing rod or pushing wood block 3 Milling tool and copying hoop are put on the milling mandrel 3 Milling support with fulcrum rulers must be fully dragged back to de tails and the pattern can move frely fig 33 Pattern with pressing device 3 Pattern must be mode from hard material e g slab from many layers 3 Pattern must not be made from metal 3 Pattern must have pressing device to bind fast detail steadily Profiling It serves as milling profilers on long and straight details along wood fibers direction fig 34 3 The detail is lie with one side on the table and with other side perpendicularly of the first one is lie on the fulcrum rulers of the milling support 3 The operation sta
33. derlines 45 to 45 and device for making fast the detail on the moving table Moving table secures safety work of details with big sizes 3 Bracket table 3 Irreproachably tools Blunted and damaged tools create danger from opposite hit overload the machine and create vibra tions and bad surface of detail 3 Helping equipment We recommend using helping equipment during the special operating 1 Wood piece for pushing the detail at the end of operation 2 Protective box for covering the tool during the prickle cutting 3 Additional table with protective shields for prickle cutting assembled on the moving ta ble carriage 4 Cross supports for notch cutting 5 Prolongations of the table for operating of long details 6 Device for arched milling 7 Feed gear etc Helping equipment must be always in good working order near the machine ELECTROEQUIPMENT 3 Electronic brake for electrodynamics stopping of engine It secures stopping of turning of mandrel for time less that 10 seconds after turning off the engine 3 Minimum voltage protection After stopping of voltage the machine stops working but at restoration of voltage it stays at rest 3 Breakdown stop on main desk Turn off switch for control and interlock of milling mandrel during changing of tool It prevents starting of machine during the changing of tool 3 Circuit breaker for choosing speed of rotation of mandrel 3 Protective earthling 3 Protection of engine
34. door of the machine Clean all accessible parts by means of compressed air and a soft brush proceed with special attention to the apertures where the nipples D and E are placed Remove the protection cap of the aperture F in order to get access to the nipple E It may be reason able to unscrew the nut G and to lift the pivot H Grease the bearings by means of suitable device Clean again the nipples access area the protection cap into the aperture F Tighten the nut Gina way that the pivot H can turn in the aperture I Use the opportunity to apply a thin layer of grease to all remaining moving parts of the machine and to check the tightening of the belts clean the belts by means of soft brush or cloth a77ENTION Protect the belts and pulleys against contamination with oil and grease F 3 CHECKING THE CONDITION OF SOME UNITS AFTER OPERATION Before starting any maintenance works on the machine disconnect the electric supply unplug ging it from the mains Drawing of belts After the first 10 work hours it is necessary to check up the stretching of the driving belts For this purpose do following 3 Open the door by handle B fig 43 3 Drop the handle D fig 44 3 Stretch belt by turning the electric motor around bolt C and bind fast handle D T LE At every six months it 18 necessary to check up stretching of the driving belts again The belts m
35. equipment electrical cupboard desks engines 3 Around machine must have enough place to be sure worker wile be always out of dangerous places 3 Regularly clean the table and the floor of dust and chips x gt mm O IT N LI O 3 When stopping machine to adjustment repair supporting cleaning etc put the main switch in position zero warn workers with plate and lock the main switch with padlock 3 The key from the padlock must be in you self Training of servicing staff All persons servicing machine must be trained for using and adjustment it The training must consist in basic principles for moving of machine rules for using adjustment of fulcrum ruler etc correct operating with details during the work position of hands toward tool during the work and after working Servicing staff must be inform about dangers during curing using the machine and about safety work Servicing staff must be trained for doing periodic checking of safety equipment Servicing staff must be informed about safety equipment Additional dangers Despite all operation and safety rules contained in this Operation and service manual the following dditional dangers may occur Contact with the tool contact with the rotating parts of the driving pulleys belts etc Back hit of the piece or parts thereof Possible danger of dust when operating without aspiration device However the safety depends
36. g board along the length of the format board in the required location by means of screw G fix the key F in the groove H check the motion of the cutting board in transversal direction compared to the format board Provided the motion 15 not perpendicular to the format board length release counter nuts N you can adjust by means of screws O the cutting board I towards the format board C or towards the parallel rulers of the milling cutter s rest Tighten again the counter nuts N C 5 8 Mounting of the detachable control board tion Fix the carrying pipe A fig 11 to the machine s board B through the screws and the washers C Page 14 x gt an O LI N LI O lt C 5 9 Mounting of the extension table option Two persons are required for this opera tion Mount the extension table D to the fixed table B through the levers A and the washers Tighten slightly the levers A You can level if necessary the front rim of the extension table to the fixed table through the screws F and C fix it in this position with the nuts E Tighten finally through the levers A C 6 CONNECTION TO THE MAINS FARLA The connection of the machine to the electric mains as well as all subsequent checks must be carried out by electrical technician only 3 Check by suitable apparatus the good condition of the nullifying and earthing device 3 Check whether the supply
37. id material damage Very important instructions Some figures and information in this manual may not coincide with those of the machine purchased by you gt mm O it N _ 15 The producer is constantly working on the improvement and renovation of the product and may intro duce modifications without prior notification At preparation of this manual are considered all the operations belonging to normal servicing Repair works and other operations not mentioned in the manual should not be undertaken All operations requiring disassembly of machine parts should be carried out by technically qualified personnel The instructions of this manual should be observed for correct usage of the machine Use only original spares of ZMM Stomana JSC The manufacturer should not be held responsible for damages caused by the use of spares which are not original 1 The machine can be operated and serviced only by specially trained personnel well acquainted with this manual CORRESPONDENCE In case of technical problem please contact the Seller or Service department In the correspondence or telephone call with them concerning the purchased machine please supply the following information 3 Machine serial number 3 Operating voltage and frequency 3 Date of production 3 Detailed description of the eventual failure 3 Detailed description of the working process 3 Total time of operation
38. ing starting of milling machine at locking milling shaft G Red knob to normally stop the machine Operated by pressing H Green knob to start the machine Operated by pressing I Signal lamp for choosing the direction of the spindle rotation It light at position 2 when the spin dle turns clockwise 7 Speed selector only for two speed motors D 3 STARTING Always check the protection devices before commissioning Follow the safety instructions ac cording to the service manual The commissioning is made as follows 1 Put the mains switch B into position 71 2 The switch C is turned before into the required position 3 If the machine 15 equipped with a two speed motor then the direction of rotation is to be chosen by the speed selector J 4 Push the green button START H D 4 STOPPING Normal stop The stop of the machine is effected by pressing the red knob G thus actuating the electrodynamics brake of the motors Emergency stop The emergency stop 18 effected by pressing the emergency knob D thus actuating the electrodynamics brake of the motors Do not stop the machine by means of the mains switch by means of the direction selector C or the speed selector because in this case the electrodynamic braking of the motor 15 not active x an O LI N LI O LL SECTION E DESCRIPTION OF MACHINE E 1 TECHNOLOGICAL PART E z T
39. mainly on yourself Bear in mind that you always undertake some risk when operating the machine B 2 DESIGN MEASURES FOR ENSURING SAFETY FOR WORK The machine includes the following safety equipment and measures 3 Milling support with fulcrum rulers and protective box Serve 1 As support for precisely leading of the detail 2 As protective box safety lock against touching unused during the work part of tool 3 As collector of chips with tip for inclusion toward equipment for sucking out dust and chips from working surface of the table Cover of the protective box can open upward and gives possibility for change of the tool without dis manting of the box The equipment for vertical and horizontal pressing of details toward the table can be assembled on the protective box 3 Set of hoops on the milling mandrel cover the whole height 3 Insurance hoop on the milling mandrel prevents allocation of the tool during the stopping of turning 3 Bolt for make fast the tool on milling mandrel 3 Hoops cover the outlet in working table Give possibility for optimum covering of the outlet in the table 3 Adjusting milling mandrel along height and slope from 90 to 45 with possibility of fixing in adjusted position by blockade rods 3 Blockading of milling mandrel against turning It secures immobility of mandrel at allocation and making fast of the bolt during the changing of tool 3 Moving table with telescopic fulcrum ruler which can turn in bor
40. n away from machine and take that children have no access to it 3 Teenagers under 16 years may operate the machine under the supervision of experienced workers 3 When machine is operated for longer periods a connection to aspirators for dust and chips removal is recommended 3 Before starting work check up details for defects like knots nails and other foreign ingredients 3 Use only perfectly sharpened tools 3 Do not use cracked damaged and irregular sharpened tools 3 Observe always rotation of cutting tools used not to exceed maximum rotations prescribed by the re spective tool manufacturer 3 Clean joinable surface of tool carefully and check up for swellings and injured places on them 3 Never clean tools with wire brush and water 3 With tools use protective gloves 3 Never open protective covers and doors when machine is operating 3 Never hand or other parts of your body to moving parts or materials 3 Operate only materials for which machine are intended 3 When installing machine observe oncoming light 500 Lx not to blind operator and avoid stroboscope effects 3 Transporting installing and assembly of machine must be done only by skilled staff 3 Only skilled staff can do all interventions in electrical equipment 3 Never change electrical equipment 3 Device for sucking out dust and chips must secure output least 1800 m h at speed 25 30 m s 3 Do not switch on machine at open covers of electrical
41. ning the safety of work The operations requiring disassembly of machine and electrical components should be performed by authorized and qualified personnel only Repairs and settings not described in the present manual should not be performed This manual is prepared by the manufacturer and is an integral part of the ma chine s delivery The information contained herein 1s intended for specialists and 1s compulsory The manual defines the machine s field of application and contains all the information necessary for its proper and safety operation The permanent and exact observation of the instructions contained in this manual ensure safety of per sonnel and machine profitable work as well as long life of the machine itself For better clarity this manual is divided in separate parts in which are contained the more important subjects The contents will allow you to find fast the specific subjects The important text is printed in bold and 15 marked by the following symbols This means that you should proceed very carefully in order to avoid situations that could be dan gerous to human life or may cause serious injury to the personnel NE Provides information about situations that may occur during the life of the product the system or the equipment and that may cause injury to the personnel damages on the machine environmental pollution or financial loss LA CAUTION Means that you should be more cautious in order to avo
42. ou to adjust the protection box and supporting rulers A and B fig 26 you must 3 Release the handles C and D 3 Adjust roughly by hand the box in the desired position and screw again the han dle D The fine adjustment is made by turnng of handle E and afterwards by tightening of handles C 3 Release the fixing levers F and adjust the rulers A and B according to the diameter of the tool The distance between both rulers should be as short as possible Z mI O it N LI O lt 3 Tighten again the levers F 3 You can adjust the ruler B towards the tool and the ruler A by means of the handle N B Both rulers should be adjusted in a way to guarantee the se cure support of the piece at the inlet and outlet section of the machine FILL Ta Te of A A b For profiling of the whole length of the piece the ruler B should be adjusted leveled to the tool fig 27 R A fig 27 PRE PS ZO fig 28 If the profiling is not done along the whole length of the piece both supporting rulers will level fig 28 D 1 5 Adjustment of the ruler It is possible during the assembly or during the work to unscrew handle C fig 29 and this to change the position of ruler A toward base B You must tune the ruler in following way Assemble the ruler so that by turning around _ column J does not touch the
43. presenting danger of explosions Defense to operate 3 The operation of the machine under conditions differing from those above mentioned is prohibited 3 The operation of the machine without the protection devices provided as well as the removal of any part of those devices 1s prohibited 3 Materials differing from those described above may not be processed on the machine z 3 Pieces whose dimensions differ from those described above may not be processed on the ma chine 3 Tools that do not comply with pr EN847 1 and tools whose dimensions do not comply with the cutting disk shaft diameter may not be used 3 Introduction of modifications in the machine is prohibited The sole and exclusive liability in case of injury of personnel and damages of the machine as a result of processing of unspecified materials shall be borne by the machine operator TECHNICAL CHARACTERISTICS 1 110025 Dimensions of the working board 1000x650 1000x650 Dimensions of the mobile board 1600x350 1150x350 Mobile board run to the left to the right 180 0 0457 05 455 mm during profile milling mm ox deh foi un e e mm 6 Turning frequency of the spindle with a 3 phase motor 6000 8000 10000 6000 8000 10000 kW HP Diameter of the rings covering the aperture of the mm 0206 5156 0110 070 8206 0156 0110 070 working board Diameter of the aspiration hose above the working board mm 0120 0120
44. rts from the one side of the detail and finishes to the other one 3 During the feed the whole length of the detail must contact to fulcrum rulers 3 Fulcrum rulers must be turned thus so that to guarantee steady lieing of the detail 3 At profiling of the whole side of the detail fulcrum ruler is tuned at the one level with the tool fig 35 If the profiling will not done at the whole side of the detail the two TPL ZAR ZO fulcrum rulers are at the equal level fig 36 3 The adjustment of the rulers is checked up by pattern which con trols the milling profile in the detail 77 FEFEFE 3 If there is not such a pattern must start milling with little chip but 2 T N z JE W lt then must check the height and the depth of the profile and if it nec essary tune the ruler additionally 3 At operating of short de tails always use pushing rod 3 Do the milling with constant speed of feed without pushes 3 Always when it is possible use feed gear 3 Use only suitable milling tools sharpened well ef DOCS 3 During the blind milling on the short details must use reflect protective supports fixed on the milling support fig 37 x a O E N LI O I At operation follow this way Preparing the machine for work Turn on the milling machine The wood detail res
45. ruler of safety de vice P Bind fast handles C turn the ruler thus that to and bind fast handle Bind fast movable support D by handle M Under review value at level G must fit of dis tance E If it 1s not performed unscrew the screw F and remove ruler K to necessary direction Bind fast screw F D 1 6 Operating of the milling machine At the milling machine can be done following working operations 1 Cutting of prickle 2 Folding 3 Pattern milling copying 4 Profiling Cutting of prickle By this operation details are operated for joining by groove A and gibe B fig 30 To do this operating it 1s necessary to use following safety equipment 3 Moving table 3 Additional table for bind fast of the de tall 3 Protective box without fulcrum rulers g 250 mm 9 7 8 max 3 Device for bind fast of the detail 3 Adjustment protective screens 3 Across support ruler TIEREN 3 Use only suitable for the machine tools 3 Observe data from producer of the tools revolutions diameter 3 For maximum admissible number of revolutions see section 5 2 Folding For outside profiling A use this operation for example window frame fig 31 To do this operation it is necessary to use following safety equipment Protective box with fulcrum rulers 250 mm 9 7 8 max Moving table Device for bind fast of the detail Fulcrum teles
46. se for chip and dust collection above the working board The machine has a hose for chip and dust collection bellow the working board The milling spindle is adjustable in vertical direction and at angle between 0 and 45 the position 1s fixed by means of tightening levers The milling spindle can be locked against turning during tool exchange The milling spindle can descend beneath the level of the working board and the aperture is covered with rings The processed material is placed on the working board the feeding is done manually but it is possible to use feeding device The larger workpieces can be placed on the mobile board the mobile board is being operated manu ally during processing E 2 ELECTRICAL PART The machine 1s equipped with light indication of spindle rotation speed electronic brake for electrodynamic braking of the motor rotation door switch for interrupting of the startup circuit lock switch for interrupting of the startup when the milling shaft is blocked thermal protection of the electric motor CEE socket for the power supply P54 protection against dust and moisture reverse switch speed selector with two speed motor x gt am O it N 1 SECTION F MAINTENANCE CLEANING OF MACHINE Every evening clean thoroughly the machine and its internal space from chips and dust by means of the aspiration system all remaining contamination are to
47. sing mechanism on the work table Put centering plank D fig 8 so that pins enter in outlets C on working table B Put the protective box A on the working table B so that its channel to enter in centering plank D bind fast protective box A toward working table B by handles I5 2 2 T O N MACHINE MII T ING MACHINE C 5 6 Assembly of the protective box during the cut ting of prickle option During cutting of prickles it 1s necessary to use spe cial protective box Dismantle the protective box for work with fulcrum rulers from the table Put protective box A fig 9 for work cutting of prickle on the working table B and center it toward thread out lets C Bind fast protective box A toward working table B by handles D C 5 7 Assembly of the cutting board on the for mat board option insert nut A in the lateral T shaped groove B of the format board C fig 10 Install the guide D to the format board C by means of the tightening lever E and nut A insert key F along with the screw G inside the groove H of the format board C install the cutting board I on the format board C in a way to make the groove J coincide with the threaded aperture K of the key F and the guide D to enter in the groove L of board I screw up the axle guide M in the threaded ap erture K of the key F without completely fasten ing it now you can move the cuttin
48. ts in support A and presses toward the tool After that detail is pushed toward support B Profiling with bending mandrel The machine has a bending mandrel which can bend without stage in borderlines 90 45 This per mits to make different profiles with good surface e g arch shaped profiles of the doors Operating can be done by tool A fixed on the vertical turned milling mandrel toward the working table fig 38 At figure 34 can see that the cutting speed in point C is bigger than cutting speed in point B because gt gt This leads to difference in property of working surface D and can lead overheating of tool This defect can be decreased by bending of milling man drel at 45 and using of suitable tools fig 39 At fig 39 can 0 see that cutting speed in points B and are approximately Q equal because Ry Ro and properly of working surface D is gt equal along the whole profile To do profiling with bending mandrel safety it is necessary 3 To assemble protective box A with fulcrum rulers on the za working table B see fig 27 3 Assemble the tool on the milling mandrel see fig 18 and nm LA 19 3 If it is necessary bring out the hoops from the table when y 5 B D fic 39 cannot bend the mandrel 19 3 Drop bind fast roods E and H fig 19 to tune milling man drel at height ant slope by hand wheels F and
49. ucer In order to adjust the required rotations you have to make the following Disconnect the machine from the electric mains pull out the plug turn the switch in position 0 and lock it Release handle A and open door B in order to pro vide for convenient access to the rotations adjust ment device of the spindle fig 24 Move the spindle in the upper position towards the operation board Release handle C fig 25 in order to loose the belt D Move the belt on the pulleys as per the instruc tions on the information plate E for the rotations of the spindle situated at the internal side of the door position the handle F so that to correspond to the B number of rotations chosen fig 24 Draw the belt and tighten the motor by means of andie 3Actuate the pulleys by hand to make sure that the belt does not enter into contact with the handle F 3Close the door and screw again handle A 3Connect the machine to the electric mains 3Turn the main switch in position 1 ON 3Check through the light indication on the el Board whether you have adjusted the rotations of the spindle in the proper way T O N E D 1 4 Adjustment of the protection box and support rulers In order to enable y
50. ust not be stretched much strongly to not overload bearings Much strong stretching leads to lengthening of the belts and its fast wearing out Pollution of the belts with oil lubricant solvent paint etc must be avoided The driving belts and channels of belt pulleys are clean and dry with soft brush only and woolen or paper towel Never use solvent and water INTER HOLZTECHNIK Control of the electronic brake for electrodvnamics stoppins of engine The machine has electronic brake for electrodynamics stopping of engine The time for full stopping of the tool turning must not surpass 10 seconds from switching of the en gine This stopping time must be controlled every month If it 1s more than 10 seconds electrician must check up the brake The frequency of the switching on of this brake must be most 10 for on hour Control of safety equipment Safety work depends on safety equipment see section B 2 Checking of protective box with fulcrum Before beginning check Fixing of protective box with fulcrum rulers on the table For cracks and breakings of protective box Fixing of the fulcrum rulers on the box Bending of the rulers Cracked and broken boxes must not be used Bended or defected fulcrum rulers must not be used Every week check up the work of the switches on the doors of the milling unit If the doors are open machine must not start Control of the horizontal and vertical pressing device
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