Home

PDF - Carpet Cleaning Equipment

1. REF PARTNO PRVNO QTY DESCRIPTION on NOTES 86041730 66 945260 TANK DUAL SADDLE W DMD PUMP COMPLETE 86041710 66 945265 SINGLE SADDLE TANK W DMND PMP COMPLETE 1 86048310 50 501774 4 HOLD DOWN SADDLE TANK GRAY 2 86279510 87171 16 WASHER 3 8 FLAT 3 86010790 87163 16 WASHER 3 8 SPLIT LOCK 4 86277830 00 000072 16 SCR 3 8 16 X 2 HXHD 5 86176400 11 800432 4 CAP WATER BOX 6 86180170 11 800041 2 ELL STREET 1 2 BR 7 86181370 12 800278 5 FTTG BRB 1 2P X 3 4H BR 8 86177020 03 000113 4 CLAMP HOSE 12 SST 9 86280590 09 805456 1 HOSE WTR 3 4 X 96 10 86194120 11 800085 1 TEE 1 2 BRASS 11 86043320 56 502000 2 ASSY BASE SADDLE TANK GRAY 12 86030990 58 500661 2 MOLDING WATER TANK 13 86190500 11 800168 2 PLUG 1 2 BRASS HXHD 14 86190170 50 500511 8 PLATE INSTALL MT 15 86005770 57119 9 NUT 3 8 16 HEX NYLOCK 86285190 41458 1 SHLR CHEM 10 GAL JUG 86325900 C400 Avenger 600 101 Water Tank Demand Pump Optional 102 86325900 C400 Avenger 600 Water Tank Demand Pump Optional REF PART NO PRV NO QTY DESCRIPTION on NOTES 86191390 65240 1 PUMP ONLY TM DEMAND 86186030 47449 1 KIT SERVICE DEMAND PMP 1 86006760 70305 4 SCR 5 16 18 X 3 4 HHCS GR5 PL TDL 2 8627913
2. REF PART NO PRV NO QTY DESCRIPTION MC NOTES 1 86273250 00 000210 4 SCR 1 4 20 X 3 4 SOCHD 2 86178820 52 502064 1 CVR OUTLET WST PMP OUT 3 86192020 00 000312 8 SCR CAP 1 4 X 1 SOCHD 4 86273550 00 000399 1 ISCH CAP 1 4 X 1 3 8 SOC 5 86273280 00 000241 8 SCR CAP 10 32 X 2 SOCHD SS 6 86005810 57245 8 NUT 1 4 20 HEX NYLOCK SS 7 86010780 87162 1 WASHER 1 4 SPLIT LOCK 8 86279470 87165 8 WASHER 10 SPLIT LOCK 9 86024840 04 000312 1 RING RETAIN EXT 1 2 10 86174520 04 000334 2 BALL NYL ID 11 86024850 04 000335 2 RING SNAP 1 7 8D 12 86193250 04 000342 1 SPRING PUMP OUT BALL PRESS 13 86174700 52 502061 1 BDY INLET WST PMP OUT 14 86179530 16 808241 1 DIAPH WST TNK PMP OUT 15 86187870 40 902151 1 MOTOR 1 8HP 12V 16 86182540 43 807117 1 GSKT CVR TOP PMPOUT 17 86182550 43 807118 1 GSKT CVR SD PMPOUT 18 86192300 43 810091 1 SEAL PUMPOUT SHFT 19 86192350 43 810100 1 SEAL PUMPOUT CAM 20 86189600 43 810101 1 O RING 800 1000 072 21 86182530 43 807116 4 GSKT IN OUTLT WST TNK PM 22 86175530 45 801927 4 BRG SHFT PUMP OUT 23 86195190 49 876301 1 VENT UPR SHFT BRNG HSG 24 86050890 50 502025 1 PL CVR TOP PUMP OUT 25 86024860 50 502026 1 PL CVR SD PUMP OUT 26 86274110 70094 8 ISCR 1 4 20 X 1 2 SHCS SS 27 86181680 11 800504 1 GA FLOW SIGHT 3 8 NPT 28 86175830 52 501828 1 BTM PLNGR WST TNK PMP OUT 29 86
3. ENGINE THERMOSTAT RADIATOR TO PRESSURE GAUGE PULSEHOSE TEMPERATURE CONTROL BYPASS MANIFOLD PRESSURE REGULATOR 4A CHEMICAL INJECTION WATER CHEMICAL CHECK VALVE SOLUTION OUTLET MANIFOLD m SOLUTION OUTLET SOLUTION SCREEN 86325900 C400 Avenger 600 INLET 17 Operations Chemical Injection System The chemical injection system is unique in that it utilizes the pressure spikes generated by the high pressure water pump to move chemical into the main solution stream The high pressure spikes move the diaphragm in the chemical pulse pump forcing small amounts of liquid chemical to be moved in a single direction of flow with the aid of two check valves The chemicals are drawn from the container and through the flow meter which indicates rate of flow The chemicals move to the chemical pulse pump where it is pressurized The chemicals flow to the chemical selector valve which can turn off the chemical flow or when set to Prime sends it back to the chemical container to purge air from the system or when CHEM the chemical can be directed to the metering v
4. Vacuum Hose Connect the vacuum hose to the vacuum inlet connec tion at the front of the unit Connect the other end of the vacuum hose to the cleaning tool Filters Ensure all filters on machine and in waste tank are free of debris 86325900 C400 Avenger 600 19 Operations Priming the Chemical Pump 1 Fill chemical container and inspect chemical filter 2 Insert chemical inlet and prime tubing into chemical container 3 Pull out engine choke turn solution pump switch to override and turn ignition key to start Push in engine choke after engine has started Set throttle to idle position Turn on the solution pump noo P Turn chemical valve to prime and allow chemical to circulate After all air bubbles have been removed from chemical tubing turn the valve to Chem position Open the chemical metering valve Trigger the solution control valve on the cleaning tool Set the desired chemical flow rate while observing the flow meter indicator 8 Setthrottle to maximum position with vacuum port partially blocked off for quick unit heat up Waste Pumpout Optional 1 If your unit is equipped with an automatic waste pump connect one end of a garden hose to the pump out connection and the other end to an appropriate waste disposal 2 Turn the pump out switch on the control panel to the ON position The waste pump will operate auto matically throughout the cleaning operation We recommen
5. 19 Priming the Chemical Pump 20 Waste Pumpout Optional 20 Gleanilig ai aar d ete ec eg i EA 20 Upholstery Cleaning 21 Shutdown and Daily Maintenance 21 De flooding operations 21 Freezing Protection 21 Winterizing Your Unit 22 Removing Anti Freeze From the Unit 23 Maintenance Service Schedule 24 Key Checkpoints 26 Engine Coolant System Radiator Maintenance 26 External Fuel Pump Maintenance 26 Chemical Supply System Maintenance 26 Heat Exchanger System Maintenance 26 Vacuum Pump Maintenance 26 Engine u 62 arrete Nese Smilies hes 27 Vacuum PUMO ee eee eee ee 28 Water Pump eis weite het Beha i 29 Water Pump Clutch 29 Vacuum Inlet Filter In Waste Tank 29 Vacuum Relief Valve 29 Vacuum Pump Drive Belts 29 Water Pump Drive Belt 30 Float Valve Water Box 30 Waste Tank Float Valve 30 Waste Tank Strainer Basket 30 Waste Tank Vacuum Inlet Filter 30 Solution Screen Outlet 30 Check Valve Outlet 30 Chemical Pump 31 Chemical An
6. Waste Tank Shut off Float Switch Monthly Check for debris hindering movement Inline Gas Filter Yearly Replace Inline Gas Filter Engine Yearly Flush radiator and change engine coolant Engine Yearly Replace air cleaner element Waste Tank Filters Strainers Yearly Check for damage and blockage Replace if needed Engine 2years Replace radiator hoses and hose clamps Engine 3 years Replace ignition wires Or as often as required Change water pump crankcase oil after the first 50 hours Change engine crankcase oil and filter after the first 50 hours Perform drive belt pulley and hub maintenance after the first 25 hours of operation and then again at 100 hours If using AEON PD synthetic lubricant 4500 hours or every 2 years whichever comes first 86325900 C400 Avenger 600 25 Maintenance Key Checkpoints Note Initiation of a planned preventative maintenance program will assure that your unit has optimum perfor mance a long operating life and a minimal amount of down time Engine Coolant System Radiator Maintenance Your engine radiator coolant system is an important part of the power plant operation In addition the heat exchange system which is used to provide heat for cleaning operations is also highly dependent on the engine coolant system Follow the recommended coolant system maintenance in the Maintenance Schedule in this manual and your Kohler engine owner s manual
7. 86325900 C400 Avenger 600 81 Automatic Pumpout Optional 82 86325900 C400 Avenger 600 Automatic Pumpout Optional REF PART NO PRV NO QTY DESCRIPTION a NOTES 86284990 66 945533 1 HD WASTE PUMP OUT COMPLETE 1 86274150 70105 4 SCR 1 4 20 X 1 75 HHCS PLTD 2 86273190 00 000132 2 SCR 1 4 20 X 1 1 2 HXHD 3 86270770 57006 4 NUT 1 4 20 HEX 4 86010780 87162 4 WASHER 1 4 SPLIT LOCK PLTD 5 86270330 02 000066 4 FLATWASHER 1 4 6 86177050 03 000176 4 CLAMP HOSE 16 7 86280680 09 805591 1 HOSE WASTE PUMP 1 X 8 8 86184780 10 805484 1 HOSE GARDEN 3 4 X 75 9 86176420 12 800052 1 CAP HOSE 3 4 BR 10 86181430 12 800367 1 FTTG BRB 1PX1H BR 11 86181440 12 800444 1 FTTG 1 1 4P X 1 H BR 12 86195820 43 807008 1 WASHER HOSE 5 8 ID 1 OD 13 86175720 50 502055 1 BRKT PUMP OUT HOS CONN 14 86188970 52 000123 1 NUT 1 3 16 12 UN HXHD 15 86162270 52 501993 1 CONN HOSE WATER OUTL 16 86191380 61 951306 1 PUMP HD AUTO 17 86174260 61 951319 1 ASSY LVL SENS SHUT OFF SW 18 86195860 23719 1 CORD ASM CNCTN SIDE 19 86195910 72185 1 SWITCH ASSEMBLY 86325900 C400 Avenger 600 83 Automatic Pumpout Optional 84 86325900 C400 Avenger 600 Automatic Pumpout Optional
8. 24 25 Pressure Control Regulator The pressure regulator sets the pressure of the solution system This spring loaded valve can be adjusted up or down Turning the valve clockwise increases the units pressure The pressure is reduced by turning the valve counter clockwise This valve must be maintained in accordance with this manuals maintenance table Flow Meter The flow meter is a gauge to indicate how much liquid chemical is being introduced in the water system The quantity can be increased by turning the chemical flow knob counter clockwise Chemical Metering Valve The chemical metering valve regulates the amount of chemical that is injected into the system Clockwise rotation of the knob closes the valve Counter clockwise rotation opens the valve allowing more chemical to enter the system Chemical Prime Control Valve This valve allows the chemical to circulate through the chemical system with little or no restriction It also purges out air that may be trapped in the lines and cavities of the chemical pump By turning the valve clockwise the injection system is enabled 86325900 C400 Avenger 600 Vacuum System The engine turning a vacuum pump generates vacuum The air is channeled in one side of the vacuum pump compressed and discharged on the opposite side creating airflow The movement of air is used to do the work necessary for the extraction process A vacuum nozzle applied to the carpet surface
9. 86325900 C400 Avenger 600 REF PART NO PRV NO QTY DESCRIPTION pies ine NOTES 1 86273330 00 000286 3 SCR CAP 1 4 20 X 2 75 HXHD 2 86270330 02 000066 10 FLATWASHER 1 4 3 86177060 03 000246 1 CLAMP HOSE 8 SST 4 86188210 11 800354 1 NIP 1 2 X 3 8 HEX BR 5 86177640 12 800059 1 CONN 1 8P X 1 4POLY BR 6 86181360 12 800269 1 FTTG BRB 1 2P X 5 8H BR 7 86179710 13 806008 1 DSC 3 8F X 3 8FP 8 86178700 19 800075 1 CUP OIL FILL 1 8P 9 86005680 57047 7 NUT 1 4 20 HEX NYLOCK 10 86275460 70481 1 SCR 1 4 20 X 3 4 BHCS 11 86233390 80887 1 CLAMP 7 8 DIA P CUSHIONED 12 86277730 790465 4 SCR 1 4 20X2 75 BHCS BLK 13 86323490 1 LABEL LWR FRONT PNL PGT CL amp AV 14 86323370 1 PNL LOWER FRONT PGT 15 86323480 1 BRKT WTR INLET amp LUBE CUP PGT 16 86326010 1 BRKT 2 VAC INLET PGT 86325900 C400 Avenger 600 43 Frame KENE 338330938288 FN gggagaggaad 2382999828 EZZZZZSSZS ZZZZZZZHSISZ ZHEZZSZHZISHSHSH N 22222289280 N P222228228 N GET A E AV zaaaaaaal N ASIN YAN 86325900 C400 Avenger 600 44 REF PART NO PRV NO QTY DESCRIPTION pico nae NOTES 1
10. c 86177700 12 800282 CONN 3 8P X 1 2T BR N eo 86181330 12 800161 FTTG BRB 3 8PX1 2H BR N 86180220 11 800276 ELL 3 8 BR N N 86190520 11 800224 PLUG 3 8 SOCHD BR N wo ro A PO po AL AIO glo PD nm o n 86177060 03 000246 CLAMP HOSE 8 SST N K 86270330 02 000066 FLATWASHER 1 4 86325900 C400 Avenger 600 61 Heli Coil Heat Exchanger 62 SP FROM THERMOSTAT ADAPTER ON ENGINE 86325900 C400 Avenger 600 12 TO Y ADAPTER ON ENGINE Heli Coil Heat Exchanger SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86180000 s 1 ELBOW 3 4 45 DEG BRASS ST 2 86177310 2 CLMP HOSE 16 1 1 2 MIN 1 3 4 3 86279510 87171 4 WASHER 3 8 X 1 FLAT NP 4 86233410 81270 2 CLAMP 3 4 DIA CUSHION 406 DIA 5 86275860 70554 2 SCR 3 8 16 X 3 50 HHCS GR5 6 86005770 57119 2 NUT 3 8 16 HEX NYLOCK 7 86197360 31016 1 ELBOW 1 4 NPT STREET 8 86048290 57 520073 1 HE HELI COIL PRF BC 9 86177560 15 808073 1 COCK DRN 1 4PX1 4HOS ELL 10 86181420 12 800361 2 FTTG BRB 3 4 P x 1 H BR 11 86180430 12 800326 2 ELL 3 4P X 1 2T BR 12 86180260 11 800401 1 ELL 3 4 ST BR 86325900 C400 Avenger 600 63 Solution Outlet 64 86325900 C400 Avenger 600 Solution Out
11. Drive Belts For Water Pump and Vacuum Pump Use only exact replacement for system drive belts Use only exact manufacturer and models for replacements ACAUTION Make certain that when you re torque these screws that you use a clockwise pattern and continue until proper torque is achieved Torque Value Component Inch lbs Foot lbs Rear Engine Hub 300 25 Vacuum Pump Hub 300 25 Front Engine Pulley 216 18 32 86325900 C400 Avenger 600 Maintenance Packing Nut Adjustments For Chemical Frede AWARNING DO NOT oosen the adjusting body cap all the way Examine the packing nut on all chemical valves for counterclockwise or remove it while the unit is proper tension every 200 hours When turning the running knob there should be a small amount of resistance If not slightly tighten the packing nut DO NOT over We recommend that you lubricate the pressure tighten Keeping the valve packings properly adjusted regulator o ring every 50 hours or whenever required will eliminate possible leakage from the valve stem and If you do not the stem may become seized due to inad add to overall valve life equate lubrication If this occurs a Shutdown the unit Remove knob CHEMICAL b Relieve all pressure from the water system y loosening set SELECTOR P to Access VALVE c Remove the cap from the pressure regulator and packing nut remove the stem with long nose pliers PACKING NUT use 5 16
12. 86189090 PRV NO 05 008039 is the oil which is put in the vacuum pump at the factory Topping off or adding petroleum oil to synthetic oil is NOT recommended 1 Check the oil level daily to assure the proper level PROPER LEVEL cannot be overemphasized Too little oil will ruin bearings and gears Too much oil will cause overheating Use the illustration as a guide when adding oil 2 To prevent rust from building up inside the vacuum pump if moisture exists we have provided a lubri cation cup on the front of the unit First run the unit at least 1 minute to remove any moisture from the vacuum pump Next fill the lubrica tion cup with water displacing lubricant for 5 seconds while the unit is running and the vacuum inlets are sealed Do this at the end of each working day VACUUM OIL LEVEL with vacuum pump cold engine off and unit on level ground PUMP side view 3 Drain flush and replace oil every 1500 hours or yearly whichever comes first Change oil more frequently if inspection so indicates With AEON PD synthetic lubricant perform the oil change maintenance every 4500 hours or every 2 years whichever comes first 4 Vacuum pump lubrication is vital to performance of the pump Failure to follow the maintenance schedule can lead to permanent damage to your blower 28 86325900 C400 Avenger 600 Water Pump Refer to the Water Pump Operation and Service Manual for specific instructions P N 86269
13. Refer any additional questions to your dealer External Fuel Pump Maintenance The power plant for the unit receives fuel from the main gas tank of your van truck An external fuel pump that provides this fuel is located on the underside of the vam truck Loose fittings and hose connections will cause your unit to perform poorly Follow the recommended fuel pump maintenance in the Maintenance Schedule in this manual Refer any additional questions to your dealer Chemical Supply System Maintenance The chemical supply system pulls chemicals from your chemical bottle utilizing a pump that works off the water pump pulsing Any clogged filters or loose connections will result in a chemical supply system malfunction or a malfunction at the cleaning tool Maintenance of the solution outlet check valve and screen are vital to effective cleaning operation and minimal unit downtime Additionally the hoses related to supplying water and chemical to the outlet manifold are under high pressures and experience thermal expansion and contraction Periodic inspections of these hoses for tears cracks and failing connectors are necessary to avoid unwanted leaks To keep your chemical system functioning properly follow the chemical pump and solution outlet maintenance in the Maintenance Schedule in this manual Refer any additional questions to your dealer Heat Exchanger System Maintenance The heat exchange system in your unit transfers energy b
14. 501840 1 BRKT ADJUST MTG SLOT 7 86175730 56 502067 1 BRKT ADJUST MTG HLDR 8 86198090 56 501942 1 BRKT SHELF MOUNTING 9 86285120 41460 1 HOLDER STAIR TOOL 10 86270620 01 000105 4 LOCK NUT 1 4 20 HXHD 11 86024890 56 501922 2 PANEL SHLF END 12 86278840 50 501749 2 WASHER NYLON 13 86021920 56 501920 1 DRAWER SHELF GRAY 14 86186850 46 802506 1 LATCH ADJ GRIP 15 86183180 50 501755 1 HOLDER UP TL HOSE 16 86183170 50 501754 1 HOLDER UPHST TL 17 86179350 48 941152 1 DECAL PROCHEM INCLUDES PARTS 5 86162440 66 945424 1 KIT ADJ BRKT 6 7 amp MOUNTING HARDWARE 86325900 C400 Avenger 600 99 Water Tank Dual with Demand Pump Optional 137 bm p us 11 M 6 7 E DM gt d Rep EE i TO DEMAND bi PUMP OVERALL DIMENSION DIMENSIONAL DATA 1 3 8 32 1 2 TALL Ke 62 5 8 WIDE al 3 8 15 1 2 DEEP 6 5 8 5 8 as GF gt i 2 5 8 5 3 8 G i c 2 3 NG di red i 8 3 8 sr min 58 l acd 1 1 2 E 51 3 8 lt 59 5 8 u Vehicle d 1 1 2 1 1 2 62 5 8 WER yf e E ES u x u ge 100 86325900 C400 Avenger 600 Water Tank Dual with Demand Pump Optional
15. 86273180 00 000078 2 SCR 1 4 20 X 1 HXHD GRD8 2 86273330 00 000286 3 SCR CAP 1 4 20 X 2 75 HXHD 3 86270330 02 000066 14 FLATWASHER 1 4 4 86177040 03 000149 1 CLAMP CABLE 1 1 4 ID 5 16 BLT 5 86161800 46 802531 4 LATCH CONCEALED KEEPER 6 86176170 64 950383 1 CABL RETAIN VAC PLG 800 7 86005680 57047 9 NUT 1 4 20 HEX NYLOCK 8 86322990 s 1 BRKT CENTER HOOD PGT 9 86271970 57302 4 NUT 3 8 PUSH PLATE 10 86325280 1 ASSY LEFT HOOD PGT 11 86010780 87162 2 WASHER 1 4 SPLIT 12 86057150 790436 2 STRAP WTR PMP HOLDDOWN 13 86189050 790464 2 NUT WELL 1 4 20 HD 14 86179620 790487 1 DIPSTICK CAT PUMP OIL 5CP 15 86191800 791414 16 RIVET 5 32 OD X 188 250 GL AL 16 86315490 2 GASKET HOOD VIBE DAMPNR 17 86325290 1 ASSY RIGHT HOOD PGT 18 86324260 1 ASSY FRNT HD PGT AV 19 86323170 S 1 LABEL FRNT HD PEAK C400 86325900 C400 Avenger 600 45 Chemical Panel TO CHEMICAL JUG TO CHEMICAL PUMP WN 46 86325900 C400 Avenger 600 Chemical Panel REF PART NO PRV NO QTY DESCRIPTION iom NOTES 1 86324460 1 LBL CHEM CNTRL PNL 2 86324090 1 PNL CHEMICAL CONTROL PGT 3 86297070 1 VALVE 3 WAY BALL 1 8P 4 86189050 790464 2 NUT WELL 1 4 20 HD 5 86279470 87165 2 WASHER 10 SPLI
16. CUFF 2 3 86184510 10 805060 1 HOSE VAC 2 X50 W CUFFS amp HOSE 4 86247680 56015 1 NIPPLE 1 4 HEX 5 86002450 22015 1 COUPLER 1 4 QD 6 86005580 56012 1 NIPPLE 1 4 FPT QD 7 86184530 10 805108 1 HOSE HP 1 4 X 50FT W QD amp VLVE 8 86184520 10 805077 1 HOSE HP 1 4 X 50 9 86182800 08 805155 2 GUARD HOSE VINYL 10 86194990 15 808012 1 VALVE BALL 1 4FP 11 86189240 43 810014 2 O RING 7 32ID X 11 320D 12 86189250 43 810019 2 O RING 3 8 ID X 1 2 OD 13 86188210 11 800354 1 NIP 1 2 X 3 8 HEX BR 14 86184570 10 805157 1 HOSE WATER 1 2 X 50 15 86179630 13 806009 1 DISCONNECT 3 8M X 3 8FP 16 86184620 10 805295 1 HOSE WATER 1 2 X 50 17 86002450 22015 1 COUPLER 1 4 QD 18 86184520 10 805077 1 HOSE HP 1 4 X 50 19 86182800 08 805155 2 GUARD HOSE VINYL 20 86005580 56012 1 NIPPLE 1 4 FPT QD 21 86184540 10 805122 1 HOSE HP 1 4 X 50FT W QD 86325900 C400 Avenger 600 71 60 Gallon Waste Tank Es 72 86325900 C400 Avenger 600 60 Gallon Waste Tank REF PART NO PRVNO QTY DESCRIPTION MM NOTES 86329550 1 KIT WASTE TANK 60G PGT AV COMPLETE 1 86042580 790652BK 1 LID 60G WST TNK C400 2 86043190 56 501793 1 STRAINER BOWL 3 86182710 790620 1 GSKLPEAKWASTETANK 4 86
17. SPLIT LOCK PLTD 35 86278830 02 000143 6 WASHER 5 16 FLAT PLTD 86282770 51372 1 LOOM 1 4 HI TMP X 10 NOT SHOWN 86265780 2 1 CONN BULLET M 156 NOT SHOWN 36 86195120 65248 1 VALVE CAP 308 SST OUTPUT 37 86189290 65249 2 O RING DURO 862ID X 103CS 38 86195110 65247 2 VALVE KIT ASM CHEM PULSE PUMP 39 86192020 65246 1 SPACER RING 303 SST 40 86191340 65253 1 PULSE PUMP BODY 41 86249220 65252 1 PLASTIC DISC 42 86179550 42 809047 1 DIAPHRAGM CHEM PUMP 43 86194630 65250 1 PULSE PUMP TOP COVER INLET 86325900 C400 Avenger 600 57 Water Pump 58 86325900 C400 Avenger 600 Water Pump REF PART NO PRV NO QTY DESCRIPTION UM NOTES 1 86176520 42 809238 1 CAP OIL FILLER 2 86189200 42 809239 1 O RING OIL FILL CAP 3 86195580 42 809249 1 WASHER KEYHOLE M18 4 86024830 42 809381 1 SLINGER BARRIER 5 86189210 42 809394 2 O RING BEARING CVR 6 86024780 42 809402 1 O RING CRANK CVR 7 86190560 42 809404 2 PLUG VALVE 8 86024810 42 809405 1 RETAINER SEAL 9 86024820 42 809407 1 RETAINER PNLGR W STUD 10 86190600 42 809408 1 PLUNGER 11 86192260 42 809409 1 SEAL OIL CRANKCASE 12 86186090 42 809410 1 KIT SEAL ORDER 1 EACH 13 86181970 42 902380 1 GAUGE OIL LEVEL 14 86181800 43 807063 1 GASKET OIL GAUGE 15 86286260
18. SS 28 86194500 17 803033 1 TIP SPRY 80015X1 8P SST 29 86178540 58 500638 1 CSTG TRIGGER CLMP 30 86273360 00 000307 2 SCR CAP 6 32X3 8 SOCHD 31 86195210 52 501623 1 VALVE UPHLST TL 32 86195530 52 501626 1 VALVE ADJ UPHLST TL VLV 33 86189460 43 810016 1 O RING 5 321DX9 320D VIT 34 86182570 43 807513 1 GASKET UPHLST TL VLV 35 86183770 10 805348 1 HOSE 3 16X6 1 2 1 8P BS 36 86179740 13 806030 1 D SC 1 8MX1 8FP SST 37 86192070 00 000408 1 SCR SET 3 32 X 1 4 SOCHD 86178980 48 941164 1 DECAL UPHLST TL 86186160 66 808169 1 Iert REPAIR WAND VLV NOM RES FA RES 20 22 amp 24 26 86325900 C400 Avenger 600 97 Shelf Assembly Optional 13 OVERALL DIMENSION 41 1 2 TALL 50 1 8 WIDE 57 WIDE WITH TOOL HOLDERS 7 7 8 DEEP DIMENSIONAL DATA ra 50 1 8 N Bi OI Lag UL JL 98 86325900 C400 Avenger 600 11 Shelf Assembly Optional REF PART NO PRV NO QTY DESCRIPTION SOMIT NOTES s 86285410 65 950392 1 VAN STORAGE UNIT COMPLETE 1 86192680 56 501921 1 SHELF LWR 2 86270330 02 000066 20 FLATWASHER 1 4 3 86010780 87162 20 WASHER 1 4 SPLIT LOCK 4 86274760 70271 20 SCR 1 4 20 X 1 2 HHCS PLTD 5 86274750 70270 4 SCR 1 4 20 X 3 4 HHCS PLTD 6 86175710 50
19. THE DEALER FROM WHOM YOU PURCHASED IT IN ACCORDANCE WITH THE PRESCRIBED INSTALLATION PROCEDURES MAKE CERTAIN THAT THE WARRANTY CARD IS FILLED OUT AT THE TIME OF INSTALLATION AND IS RETURNED TO YOUR DEALER PROFESSIONAL CHEMICALS CORPORATION 325 SOUTH PRICE ROAD CHANDLER ARIZONA 85224 Information in this document is subject to change without notice and does not represent a commitment on the part of Professional Chemicals Corporation 86325900 C400 Avenger 600 1 Table of Contents Machine Data Log Overview 1 Table of Contents 2 Receiving Your Unit 4 Dealer Responsibility 4 Acceptance of Shipment 4 Equipment List 4 Safety IMPORTANT SAFETY INSTRUCTIONS 6 Safety Labels 8 Operations Technical Specifications 9 Installation Requirements 10 Fuel Requirements 10 Engine Oil Requirements 10 Altitude Requirements 10 Chemical Requirements 11 Water Requirements 11 Hard Water Map 11 pre ae re CC en brite 12 Vacuum System 15 Water Pumping and Heat Transfer System 16 Chemical Injection System 18 Pre Run Inspection
20. WATER INLET 66 86325900 C400 Avenger 600 Water Box REF PART NO PRV NO QTY DESCRIPTION SER SSR NOTES 1 86195060 15 808110 1 VALVE FLOAT um 2 86270770 57006 2 NUT 1 4 20 HEX 3 86056660 790411 1 ROD FLOAT 1 4 20 X 4 SS 4 86174540 19 807014 1 BALL FLOAT 5 86181360 12 800269 3 FTTG BRB 1 2P X 5 8H BR 6 86177060 03 000246 6 CLAMP HOSE 8 SST 7 86190480 11 800069 2 PLUG 1 2 SOCHD BR 8 86181370 12 800278 1 FTTG BRB 1 2P X 3 4H BR 9 86177020 03 000113 2 CLAMP HOSE 12 SST 10 86180570 31098 1 ELL STREET 1 2 BR 11 86180250 11 800361 1 ELL 1 2 BR 12 86188180 11 800300 1 NIP 1 2 X CL 13 86193440 14 806540 1 STRAINER SUC END 1 2FP 14 86189780 00 000268 2 SCR CAP 1 4 20 X 2 75 HXHD 15 86270330 02 000066 2 FLATWASHER 1 4 16 86005680 57047 2 NUT 1 4 20 HEX NYLOCK 17 86031950 75436 1 TANK WATER BOX 18 86046550 11 800432 1 CAP WATER BOX 19 86195340 15 808075 1 VLV TEMP REL 145 DEG 20 86180420 12 800261 1 ELL 1 8P X 1 4 T 45 DEG 21 86189010 52 501706 1 NUT FLOAT VALVE 22 86309160 1 BDY FLOAT VALVE 23 86308950 1 SCR HHSS M5 X 20MM SS 24 86309140 1 ARM PIVOT FH VALVE 25 86189870 16 808219 1 PISTON FH VLV 26 86192380 16 808164 1 SEAT FLOAT VLV 27 86024750 94028 1 NUT M5 HEX NYLOCK SS
21. d Clean and lubricate stem open end wrench to adjust e Reassemble pressure regulator CHEMICAL METERING VALVE amp SOLUTION TEMP CONTROL VALVE PRESSURE REGULATOR DETAIL PACKING NUT Pressure Regulator The pressure regulator serves to maintain water Pt LOCKING pressure at a preset point and to bypass water back to NUT the water box To adjust Ki O RING 1 With your unit running close the cleaning tool valve Check the pressure gauge Open the tool LUBRICATE valve We recommend setting the pressure a O RING EVERY regulator so that the pressure gauge reads 450 50 HOURS WITH PSI with the tool valve open a O RING LUBRICANT When the tool valve is opened there is an approxi mate drop of 50 PSI in pressure Ifthere is a Fre pressure drop greater than 100 PSI it may be SPRINGS necessary to lubricate the o ring in the pressure N regulator SERRE OUTER 2 Ifthe pressure regulator requires adjustment Ze SEAT loosen the locking nut then turn the adjusting body cap while observing the pressure gauge on the CAP control panel until the desired pressure is obtained Retighten the locking nut 86325900 C400 Avenger 600 33 Maintenance Troubleshooting PROBLEM CAUSE SOLUTION Loss of solution pump pressure With the cleaning tool open the solution pressure gauge reads below the normal operating pressure Water supply is turned off or the float valve is stuck or impro
22. exceeding 800 Ibs should be on the tongue Load the unit and accessories appropriately Fuel Requirements Use unleaded gasoline ONLY DO NOT use any gasoline additives We recommend the use of clean fresh unleaded gasoline intended for automotive use High octane gasoline should NOT be used with the engine on this unit These engines are NOT designed to use E 85 or Flex Fuels Engine Oil Requirements Use high quality detergent 10W 30 oil of at least API American Petroleum Institute service class SG SH SJ or higher NOTE Using a lower service class oil or extending oil change intervals longer than recommended can cause engine damage NOTE Synthetic oils meeting the listed classifications may be used with oil changes performed at recommended intervals However to allow piston rings to properly seat a new or rebuilt engine should be operated for at least 50 hours using standard petroleum based oil before switching to synthetic oil Altitude Requirements Engines perform differently with increases decreases in altitude Be sure to check engine speeds during initial installation See engine speeds in Technical Specifica tions section NOTE To ensure correct engine operation at altitudes above 1525 meters 5000 ft it may be necessary to have an authorized Kohler dealer install a special high altitude jet kit in the carburetor If a high altitude kit has been installed the engine must be reconverted to the original j
23. on the control panel has been tripped After inspecting the unit to determine the cause of the tripped circuit breaker press the reset button Loose or corroded battery Clean tighten or replace the battery terminals Engine will not start The engine does not turn over Dead battery Defective ignition switch Recharge or replace battery Test ignition switch for power going into the switch If there is power going in but NO power going out replace the switch Defective starter motor Vacuum pump seized Test the starter motor If necessary replace Refer to Gardner Denver Service amp Repair Manual or dealer Waste tank is full Engine temperature has exceeded 255 F triggering the high temperature switch to shut the unit down Empty the waste tank Determine the cause of overheating before restarting the unit See Excessive Heating in the Troubleshooting section of this manual Defective fuel pump Replace the fuel pump Starter turns over Loose or broken wires leading to waste tank float switch Repair or replace any broken electrical connec tions engine but will Defective float switch in the waste tank Check switch for proper operation replace as not start necessary Oil pressure Samom located s erging Test these components If any are defective fuel shut off solenoid located on engine replace Consult the Kohler Engine Oper
24. records the number of hours the unit has run This serves as a time recorder for servicing the machine 86325900 C400 Avenger 600 13 15 16 17 18 19 20 21 14 Operations Vacuum Inlet s The vacuum inlet s serve as connecting point s for vacuum hoses Exhaust Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway win dow vent or opening of any type Solution Outlet The solution outlet is the connecting point for the solution pressure hose This outlet has a quick disconnect that allows hoses to be plugged into the unit Solution Screen The solution screen is located on the front of the machine The function of this screen is to trap foreign particles from exiting the machine and plugging the orifices of the cleaning tools This screen is part of the machine maintenance cleaning Chemical Check Valve The chemical check valve allows chemicals to enter the system and travel in a singular direction to the wand The chemical check valve prevents chemicals from traveling up stream into the solution system of the unit Water Inlet This quick connect allows the water supply hose to be connected to the unit Lubrication Cup The lubrication cup allows lubricant spray to reach the vacuum blower 22 23
25. result Before servicing this unit allow it to cool down This will prevent burns from occurring Water under high pressure at high temperature can cause burns severe personal injury or fatality Shut down machine allow to cool down and relieve system of all pressure before removing valves caps plugs fittings filters and bolts Always wear hearing protection when unit is running Always comply with local noise ordinance when operating units 6 86325900 C400 Avenger 600 Safety DO NOT leave the vehicle engine running while operating this unit Dangerous Acid Explosive Gases Batteries contain sulfuric acid To prevent acid burns avoid contact with skin eyes and clothing Batteries produce explosive hydrogen gas while being charged To prevent a fire or explosion charge batteries only in well ventilated areas Keep sparks open flames and other sources of ignition away from the battery at all times Keep batteries out of the reach of children Remove all jewelry when servicing batteries Before disconnecting the negative ground cable make sure all switches are OFF If ON a spark will occur at the ground cable terminal which could cause an explosion if hydrogen gas or gasoline vapors are present When disconnecting the battery ALWAYS disconnect the negative terminal FIRST DO NOT smoke around the unit Gas fumes may accumulate and be ignited The battery is also extremely flam mable This will help to prevent possibl
26. 0 87083 4 WASHER 5 16 SPLIT LOGK PLTD 3 86278830 02 000143 4 WASHER 5 16 FLAT 4 86177020 03 000113 4 CLAMP HOSE 12 SST 5 86280290 09 805278 1 HOSE WATER 3 4 X 3 6 86280420 09 805357 1 HOSE WATER 75 X 5 5 7 86280550 09 805446 1 HOSE 5 8ID BLU X 55 8 86181400 12 800345 1 FTTG BRB 3 8P X 5 8H BR 9 86179630 13 806009 1 DISCONNECT 3 8M X 3 8FP 10 86180900 14 806553 1 FILTER DEMAND PUMP 11 86190740 41 905049 1 PUMP WATER BOOSTER 12 86186120 48 809423 1 KIT PORT 13 86180210 11 800275 1 ELBOW ST 3 8 BR 14 86177060 03 000246 2 CLAMP HOSE 8 SST 86325900 C400 Avenger 600 103 Auxiliary Water Tank with Pump Optional 104 12 MEN I A 24 e KE pes WA y A me S MEM d d 40 D I I I i i 8 I ER 20 i el 18 40 j Y p 10 Su E 35 n 2X 187 49406 2 af D i MOUNTING DETAIL ei fa N NS Da G N 1 2X 16 8 F 30 0 WIDE E o O oO Vehicle d I Floor ye a 34 26 Le 58 6 LENGTH 30 0 TALL 86325900 C400 Avenger 600 Auxiliary Wat
27. 0 hrs Change engine oil Engine 100 hrs Change oil filter Engine 100 hrs Check fan belt tightness Battery 100 hrs Clean battery terminals Float Valve Seal 200hrs Replace seal Engine 200hrs Service air cleaner elements Engine 200 hrs Check radiator hoses and clamp tightness Fuel Pump 200hrs Check hose connections Engine 200 hrs Check spark plugs for carbon deposits and proper gap Chemical Valves 200hrs Inspect and or adjust packing nuts 24 86325900 C400 Avenger 600 Service Schedule Maintenance TRE Vacuum Exhaust Heat Exchanger 500 hrs Inspect cores and remove debris Water Pump 500hrs Change ol Pulley Set Screws amp Hub Cap Screws Water Pump Clutch Shaft 500 hrs Check for proper torque valves Re torque if required Bolt Drive Pulley 500 hrs Inspect clean and check for pulley groove wear Drive Pulley 500 hrs Check pulley alignment Drive Belts 500 hrs Inspect and clean Drive Belts 500 hrs Check belt tension Chemical Pump amp Check Valves 500 hrs Replace diaphragm and check valves Vacuum Lubrication Lines 500 hrs Check for line obstructions Replace tubing if cracked or damaged Engine 500 hrs Replace in line fuel filter on engine Engine 1000 hrs Replace spark plugs Check Valve Solution Outlet 1000 hrs Inspect clean and repair if needed Vacuum Pump 1500 hrs Drain flush and replace oil
28. 0613 1 CLUTCH ELE WTR PMP CAT 3CP We aera 7 86179920 790605 1 EL 90DEG 1 8 X 5 16HB 8 86279510 87171 5 WASHER 3 8 X 1 FLAT NP 9 86279140 87085 4 WASHER M6 SPLIT LOCK ZINC PLTD 10 86276570 70691 4 SCR M6 X 25 HHCS 11 86005770 57119 4 NUT 3 8 16 HEX NYLOCK 12 86005730 57111 2 NUT 3 616 HEX 13 86005680 57047 1 NUT 1 4 20 HEX NYLOCK 14 86273700 140644 1 BLT 5 16 18 X 1 SOC ZNC 15 86173750 52 809125 1 ADPT CAT CHEM PMP 16 86191780 52 809123 1 RETAIN VALVE SPRING 17 86181370 12 800278 1 FTTG BRB 1 2P x 3 4H BR 18 86180410 12 800225 1 TELL 3 8P X 1 2T BR 19 86180360 12 800040 1 TELL 1 8P X 1 4T BR 20 86180340 12 800081 1 TELL 1 4P X 1 4T BR 21 86190540 12 800029 1 PLUG 1 4T BR 22 86190520 11 800224 1 PLUG 3 8 SOCHD BR 23 86190480 11 800069 1 PLUG 1 2 SOCHD BR 24 86177020 03 000113 1 CLAMP HOSE 12 SST 25 86176990 03 000065 1 CLAMP HOSE 4 SST 26 86177210 03 000051 1 CLMP CABL 7 16ID 1 4BLT 27 86270330 02 000066 2 FLATWASHER 1 4 28 86273420 00 000336 1 SCR CAP 3 8 16X3 ALL THD 29 86273330 00 000286 1 SCR CAP 1 420 X 2 75 HXHD 30 86273710 140645 4 BLT 1 4 20 X 3 8 SER FLNG 31 86249610 790610 1 BRKT CLTCH WTR PMP 3CP CAT 32 86241860 48099 1 KEY 20X 20 X 1 45 3CP CAT 33 86136740 70764 4 SCREWM6 1X 15 PHMS BLK 34 86279130 87088 4 WASHER 5 16
29. 18 86194410 17 803002 3 TIP SPRY 9502X1 8P SST 89233 18A 86194400 17 803001 3 TIP SPRY 9501X1 8P SST 89232 18B 86194520 17 803046 3 TIP SPRY 9503X1 8P SST 89234 19 86274290 70162 2 SCR 10 32 X 3 8 PPHMS SS 20 86279470 87165 2 WASHER 10 SPLIT LOCK 21 86270800 57014 2 NUT 10 32 HEX SS 22 86187700 56 501739 1 MANIFOLD WD TRI JET 23 86190180 11 800206 2 PLUG 1 8 SOCHD BR 24 86183160 16 808229 1 HOLDER VLV STEM EXTRCTR VL 25 86189520 43 810063 1 O RING 551 ID 691 OD 26 86192410 16 808228 1 SEAT EXTRCTR VLV 27 86193360 16 808189 1 STEM EXTRCT VLV 28 86174500 43 810064 1 BACK UP 250DIA 29 86189510 43 810062 1 O RING 1141D 2540D 30 86193200 16 808190 1 SPRING EXTRCTR VLV 31 86179020 52 501590 1 BODY EXTRCTR VLV 86179020 48 941166 DECAL WD HD 86186160 66 808169 KIT REP WD VLV ING RES FARTS 25 27 amp 29 31 86325900 C400 Avenger 600 93 12 13 14 14A Stair Tool Optional 86325900 C400 Avenger 600 94 Stair Tool Optional REF PART NO PRV NO QTY DESCRIPTION a NOTES 86285350 78519 TL STAIR LNG TM DJ 80015 COMPLETE 86285290 78521 TL STAIR SHT TM 80015 COMPLETE 1 86198080 52 501576 1 BODY WD HDL PORT 2 86198170 52 501577 1 HOLD DOWN WD
30. 192690 52 501829 1 SHFT 3 4 STROKE WST TNK 30 86191550 52 501914 1 RD CONNECT WST PMP OUT PART OF 31 31 86182810 52 501915 1 GUIDE PLNGR WST PUMP OUT INCL 32 18 30 32 86024870 52 501921 1 PIN WRIST PUMP OUT 33 86194640 52 501934 1 TOP PLNGR PUMP OUT 34 86176020 52 501950 1 BUSH THREADED 35 86178810 52 502062 1 CVR INLET WST PMP OUT 36 86045790 56 502428 1 BRKT PMP OUT SW CCT BRKR 37 86024880 52 501821 1 TOP WST TNK PUMP OUT 38 86174550 52 501820 1 BASE WST TANK PMP OUT 39 86174710 52 502063 1 BDY INLET WST PMP OUT 86325900 C400 Avenger 600 85 Wand Titanium Six J et Optional oe EN p 21 22 19 23 S 86 86325900 C400 Avenger 600 Wand Titanium Six J et Optional REF PART NO PRVNO QTY DESCRIPTION See NOTES 86288350 89248 WD TM 6 JET TITANIUM 8001 PC COMPLETE 1 86273310 00 000282 SCR CAP 1 4 20 X 1 1 4 SOC 2 86192030 00 000317 SCR CAP 10 32 X 1 1 4 SOCH 3 86006680 70228 SCR 10 32 X 1 4 PPHMS SS 4 86270990 57090 NUT 10 32 HEX NYLOCK SS 5 86264910 04 000093 TIE CABLE 13 6A 86184270 10 805504 HOSE 3 16 X 46 1 8P X 1 4FT MET A 6B 86337360 z HOSE 3 16 X 47 1 8P X 1 4FT MET A 6C 86183720 HOSE 3 16
31. 193430 14 806518 1 STRAINER WST TANK 2 1 2 5 86323190 1 TNK WST 60G PEAK C400 6 86272720 11 800345 1 PLG 1 4 SOCHD BRASS 7 86180340 12 800031 2 ELL 1 4P X 1 4T BR 8 86193870 791066 1 SWITCH FLOAT N C HARWIL 9 86190530 11 800402 2 PLUG 1 1 4 HXHD PVC 10 86186860 46 802510 2 LATCH DRAW 2 7 8 SST 11 86273020 67006 4 RIVET 3 16 OD X 5 8 AL 12 86177220 03 000054 1 CLMP HOS 32 1 5625 2 5 SST 13 86177010 03 000112 1 CLAMP HOSE 48 86325900 C400 Avenger 600 73 Battery Floor Mount 74 86325900 C400 Avenger 600 Battery Floor Mount REF PART NO PRVNO QTY DESCRIPTION SEM NOTES S 86030550 66 945300 1 KIT BAT FLR MTG TM COMPLETE 1 86273780 70015 2 SCR 1 4 20 X 34 HHCS SS NP 2 86005680 57047 2 NUT 1 4 20 HEX NYLOCK 3 86174580 36 900056 1 BATTERY 4 86012060 E 1 BOX BATTERY MODIFIED 5 86273190 00 000132 4 SCR 1 4 20 X 1 1 2 HXHD 6 86270330 02 000066 8 FLATWASHER 1 4 7 86010780 87162 8 WASHER 1 4 SPLIT LOCK PLTD 8 86270770 57006 8 NUT 1 4 20 HEX 9 86309890 1 BRKT BATTERY BOX MTG 10 86011470 5 4 BOLT ELEVATOR 1 4 20 X 1 86325900 C400 Avenger 600 75 Exhaust Optional 76 86325900 C400 Avenger 600 Exhaust Optional REF PART NO PRV NO QTY DESCRIPTION nn NOTES 86030440 47447 KIT EXHAUST 3 ID SIN
32. 2 800099 2 ELL 1 8P X 1 4 POLY BR 7 86179580 43 807074 1 DIAPHRAM VAC REL VLV 8 86180600 52 501573 1 ELL VAC REL VLV 9 86049230 54 500412 1 KEY 1 4 SQ X 1 88 10 86188500 54 501593 1 NIP VAC EXH OUTL 11 86005730 57111 4 NUT 3 8 16 HEX 12 86271070 57114 2 NUT 7 16 14 HEX 13 86005770 57119 4 NUT 3 8 16 HEX NYLOCK 14 86274000 70069 4 SCR 3 8 16 X 3 HHCS GR5 15 86275190 70377 4 SCR 3 8 16 X 1 25 HHCS SS 16 86010790 87163 4 WASHER 3 8 SPLIT 17 86279510 87171 17 WASHER 3 8 X 1 FLAT NP 18 86175400 140618 1 BLWR SFLW 4M TI406 19 86185390 790444 1 HUB P1 X 1 1 4 20 86311600 1 WASHER VAC REL VLV 4VAC 21 86322920 5 1 BRKT BLOWER MTG PGT 22 86323290 i 1 PULLEY 2TB60 23 86325510 2 BELT BX47 TORQUE FLEX 24 86325520 1 HOSE BLOWER TO SILENCER 86325900 C400 Avenger 600 55 Solution Pump gt 20 177 FROM FLOWMETER 25 b ADS 56 86325900 C400 Avenger 600 Solution Pump REF PART NO PRV NO QTY DESCRIPTION Ms NOTES 1 86326970 z 1 BRKT WTR PMP MTG 2 86279820 87240 1 WSHR 328 ID X 1 00 OD X 119 ZNC 3 86190760 1 PMP WTR 3CP 3 6GPM PEAK deir a 33 4 86183470 z 1 HOS 3 16X23 1 4FT BSJMET 5 86191440 791173 1 PUMP CHEM PULSE GP 6 86177510 79
33. 25 1 GRIP BLU HANDLE 18 86177150 791126 2 CLAMP 38 HOSE SS 19 86194450 17 803018 2 TIP SPRY 9501 X 1 8P SST 20 86270990 57090 4 NUT 10 32 HEX SS NYLOCK 21 86194580 17 803078 4 TIP SPRAY 8001 SST 1 8 VJE 22 86187620 52 502058 1 MNFLD LT TITAN 23 86177710 12 800322 2 CONN 1 8P X 1 4T COMP BR 24 86187610 52 502057 1 MNFLD RT TITAN 25 86190180 11 800206 2 PLG 1 8 SOCHD BR 26 86175660 140160 1 BRKT MANIFOLD WAND 27 86341590 6 CHECK VALVE NOZZLE WD x 86186100 47453 1 KIT REPAIR 17 803025 NOT SHOWN 86325900 C400 Avenger 600 89 Wand Quad J et Optional 90 86325900 C400 Avenger 600 Wand Quad J et Optional REF PART NO PRV NO QTY DESCRIPTION TER NOTES 86285570 89238 WAND TM QJW 95015 PC COMPLETE 86285580 89239 WAND TM QJW 9502 PC COMPLETE 86285560 89237 WAND TM QJW 9501 PC COMPLETE 86285540 89235 WAND TM QJW 9501 NO DECAL COMPLETE 1 86005580 56012 NIPPLE 1 4 FPT QD 2 86177860 17 803010 1 CONN 1 4P X 11 16 16M 3 86195570 17 803006 1 WASHER NYLON 4 86193490 14 806512 2 STRAINER JET 50 MESH 5 86177870 17 803036 1 CONN 1 4FP 11 16 16R BR 6 86247680 56015 1 NIPPLE 1 4 HEX 7 86280020 09 805359 1 SLEEVE WD HDL 9 5 8 86194650 52 501619 1 TRIGGER WD VL
34. 279140 87085 2 WASHER M6 SPLIT LOCK ZINC PLTD 11 86010740 87090 1 WASHER 1 4 X 3 4 FLAT 12 86137310 87098 1 WASHER M8 SPLIT LOCK ZINC PLTD 13 86010790 87163 4 WASHER 3 8 SPLIT 14 86180990 790556 1 CSTG LOWER RAD HOSE 15 86173560 790581 1 ADAPTER THERMOSTAT 16 86191260 790584 1 PULLEY AEGIS WTR PMP 17 86182720 790622 2 GSKT THERM KHLR 25HP 18 86177310 4 CLMP HOSE 16 1 1 2 MIN 1 3 4 19 86191050 1 PULL 2TB68 405 PWRVC2 20 86193580 2 STUD 6MM X 95MM 21 86180940 34412 1 FILTER OIL KOHLER AEGIS 22 86194360 791178 1 THERMOSTAT 190DEG 23 86318100 1 THERMOSTAT 205 DEGREE AEGIS 98407380 1 KIT THERMOSTATS 190 205 AEGIS eae M 86254140 791176 1 SOLENOID KOH 25 435 05 S 86181670 34417 1 FUSE 30AMP ENG AEGIS 86192970 730343 1 SPARKPLUG KOHLER RC14YC 86325900 C400 Avenger 600 53 Vacuum Pump TO WASTE TANK 23 TO SILENCER 54 86325900 C400 Avenger 600 Vacuum Pump REF PART NO PRV NO QTY DESCRIPTION ioc NOTES 1 86273320 00 000284 1 SCR CAP 7 16 14X4 HXHD 2 86273420 00 000336 2 SCR CAP 3 8 16X3 ALL THD 3 86273440 00 000340 3 SCR MACH 5 16 18 X 1 GR8 4 86177010 03 000112 3 CLAMP HOSE 48 5 86193230 04 000091 1 SPRING VAC REL VLV 6 86180370 1
35. 4 MGT 3 86174260 61 951319 1 ASSY LVL SW WASTE PUMPOUT 4 86176420 12 800052 1 CAP HOS 3 4 BR 5 86177020 03 000113 2 CLAMP HOSE 12 SST 6 86177050 03 000176 2 CLAMP HOSE 20 7 86181370 12 800278 1 FTTG BRB 1 2P X 3 4H BR 8 86181440 12 800444 1 FITG 1 1 4P X 1 H BR 9 86184780 10 805484 1 HOSE GARDEN 3 4 X 75 10 86195820 43 807008 1 WSR HOS 5 8 ID 1 OD 11 86270330 02 000066 12 FLATWASHER 1 4 12 86270770 57006 6 NUT 1 4 20 HEX 13 86273190 00 000132 6 SCR 1 4 20 X 1 1 2 HXHD 14 86280230 09 805105 1 HOSE 3 4ID WTR X 41 15 86333880 S 1 PUMPOUT WASTE DUAL DIAPHRAGM 16 86335950 1 BRKT HOSE CONNECTING 17 86335960 1 HOSE WTR 1 X 48 18 86336370 1 MOTOR BISON PUMP 12V 19 86336350 1 NUT 3 4 DIA OUTLET DUAL PUMPOUT 20 86336360 1 FTTG BARB 3 4 DIA DUAL PUMPOUT 21 86336380 1 FTTG BARB OUTLET DUAL PUMPOUT 22 86336410 5 4 SCR CLAMP SHCS DUAL PUMPOUT 23 86336420 4 CLAMP DUAL PUMPOUT 86336300 2 DIAPHRAGM PUMP OUT DUAL NOT SHOWN j 86336310 2 2 BOLT DIAPH RETAINING NOT SHOWN 86336320 5 2 WASHER DIAPH RETAINING NOT SHOWN 86336340 4 VALVE DUAL PUMPOUT CHECK NOT SHOWN 86336390 4 O RING DUAL PUMPOUT MANIFOLD NOT SHOWN x 86336400 S 4 O RING BARB FTTG DUAL PUMPOUT NOT SHOWN S 86336430 4 O RING DUAL PUMPOUT ELBOW NOT SHOWN 86336440 S 1 KIT DUAL PUMPOUT REBUILD NOT SHOWN
36. 66 950441 KIT VLV CAT 3CP1140 33258 O OE EE REPLACE ALL VALVES 86325900 C400 Avenger 600 59 Vacuum Exhaust Heat Exchanger and Silencer 19 TOWATER BOX 12 gt 2412 8 60 86325900 C400 Avenger 600 Vacuum Exhaust Heat Exchanger and Silencer SERIAL NO REF PART NO PRV NO QTY DESCRIPTION FROM NOTES 1 86325250 S BRKT HE BOX SUPPORT PGT 2 86324450 HSG VAC HE BOX PGT 3 86318840 gt ASSY HEATER CORE COPPER GT 4 86313690 GASKET HEATER CORE COVER 5 86051550 790578 PLT COVER VAC HE BOX 6 86043150 790388 ASSEMBLY HEATER CORE SS 7 86187210 790038 MANIFOLD HEATER CORE 8 86051230 620024 PLATE HTR CORE CVR FRT STL c 86051220 620023 PLATE HTR CORE CVR STL eo 86279510 87171 WASHER 3 8 X 1 FLAT NP 86010790 87163 WASHER 3 8 SPLIT N 86010780 87162 WASHER 1 4 SPLIT es 86274750 70270 SCR 1 4 20 X 3 4 HHCS gt 86006740 70266 SCR 3 8 16 X 1 00 HHCS GR5 o 86274000 70069 SCR 3 8 16 X 3 HHCS GR5 o 86005770 57119 NUT 3 8 16 HEX NYLOCK N 86182190 36238 GROM 1 2 ID X 1 1 8 OD 86181400 12 800345 FTTG BRB 3 8P x 5 8H BR
37. 79130 87083 4 WASHER 5 16 SPLIT LOCK PLTD 11 86010740 87090 1 WASHER 1 4 X 3 4 FLAT 12 86137310 87098 1 WASHER M8 SPLIT LOCK ZINC PLTD 13 86010790 87163 2 WASHER 3 8 SPLIT 14 86279510 87171 14 WASHER 3 8 X 1 FLAT NP 15 86051510 790396 1 PLT ENG MTG 16 86180770 790532 1 ENG 25HP KOHLER AEGIS 17 86177130 791083 1 CLAMP CABLE THROT CHOKE 18 86323820 1 TUBE EXHAUST KOHLER AEGIS 27HP 19 86182730 790626 2 GSKT EXHST KHLR 25HP 20 86136280 57054 4 NUT M8 HEX PRIMARY amp 21 86286150 34413 1 FILTER AIR KOHLER AEGIS SECONDARY FILTER 86325900 C400 Avenger 600 51 Engine SUPPLIED WITH ENGINE TO LOWER FITTING ON HELICOIL N TO TOP FITTING gt ON HELICOIL no 52 86325900 C400 Avenger 600 REF PART NO PRV NO QTY DESCRIPTION on NOTES 1 86273440 00 000340 3 SCR MACH 8 16 18 X 1 GR8 2 86181430 12 800367 1 FTTG BRB 1P X 1H BR 3 86185350 44 802214 1 HUB PT X 1 1 8 4 86174950 44 802217 1 BELT AX43 GOODYEAR MATCH 5 86270480 48052 1 KEY 1 4X1 4X2 1 2 6 86136270 57053 2 NUT M6 HEX ZINC PLATED 7 86136640 70262 1 SCR M8 1 25 X 20 HHMS PLTD 8 86006740 70266 4 SCR 3 816 X 1 00 HHCS GR5 9 86279070 87056 2 WASHER M6 FLAT 10 86
38. 8217 1 BDY FLOAT VLV 24 86174540 19 807014 1 BALL FLOAT 25 86190740 41 905049 1 PMP WTR BOOSTER FLOJET 2 26 86190170 50 500511 4 PLATE INSTALL MT 27 86189010 52 501706 1 NUT FLOAT VALVE 28 86028860 52 800314 1 PISTON FLOAT VLV PISTON 29 86181150 54 501715 1 FLOAT ROD TM 30 86186120 48 809423 1 KIT PORT DEMAND PUMP 31 86180010 31100 1 ELBOW 1 5 STREET PVC MP X FP 32 86270770 57006 2 NUT 1 4 20 HEX 33 86270990 57090 1 NUT 10 32 HEX NYLOCK SS 34 86005770 57119 4 NUT 3 8 16 HEX NYLOCK 35 86274750 70270 4 SCR 1 4 20 X 3 4 HHCS PLTD 36 86010780 87162 4 WASHER 1 4 SPLIT LOCK PLTD 37 86279510 87171 8 WASHER 3 8 FLAT 38 86031000 790617 1 TANK FRESH WATER 70GAL 39 86057170 790666 2 STRAP WTR TNK HOLD DOWN 40 86177060 03 000246 3 CLAMP HOSE 8 SST 86325900 C400 Avenger 600 105 Hose Reel Optional DIMENSIONAL DATA i 1 I I I E A 22 3 4 i 19 3 4 24 1 E P EE OVERALL 47 TALL 1 MOUNTING DETAIL DIMENSIONS 29 WIDE Hose Reel Mount 20 SS 44 1 2 DEEP 106 86325900 C400 Avenger 600 Hose Reel Optional R
39. 86325900 C400 Avenger 600 67 Regulator 68 15 PRESSURE REGULATOR DETAIL 86325900 C400 Avenger 600 Regulator REF PART NO PRV NO QTY DESCRIPTION MY NOTES 1 86273330 00 000286 2 SCR CAP 1 4 20 X 2 75 HXHD 2 86270330 02 000066 3 FLATWASHER 1 4 3 86177060 03 000246 1 CLAMP HOSE 8 SST 4 86190480 11 800069 1 PLUG 1 2 SOCHD BR 5 86175920 11 800118 1 BUSH 3 8 X 1 8 BR 6 86188130 11 800151 1 NIPPLE 3 8M X 1 4M 7 86180360 12 800040 1 ELL 1 8P X 1 4T BR 8 86180450 12 800347 2 ELL 3 8P X 1 2T 45 DEG BR 9 86191630 15 808081R 1 REG PRESS W DUAL SPRING 10 86274750 70270 1 SCR 1 4 20 X 3 4 HHCS 11 86233390 80887 1 CLAMP 7 8 DIA P CUSHIONED 12 86010780 87162 3 WASHER 1 4 SPLIT 13 86184900 790601 1 ELBOW 45DEG 1 AMPT x 1 2H BR 14 86187770 790901 1 MNFLD PRESS 15 86312330 gt 1 HOSE PULSE 28 3 8MPT 16 86313740 S 1 CAP STEEL 3 8 18FPT 17 86326090 1 BUSHING 1 2MPT X 3 8FPT BR 18 86186040 16 808193 1 KIT REPAIR PRESSURE REG 86325900 C400 Avenger 600 69 Hose Accessories 70 86325900 C400 Avenger 600 Hose Accessories TT REF PART NO PRV NO QTY DESCRIPTION eg NOTES 1 86180980 12 800078 1 FITTING BRB 2H BS PVC 2 86178640 08 805147 2
40. 900 PRV NO 67 945621 1 Check the crankcase oil level daily to assure the proper level Use the illustration as a guide when checking the oil level If the level has dropped check for the source of leakage and repair 2 Use the provided dipstick Remove red filler cap and insert dipstick Oil level should be between marks on the dipstick or use a mirror and refer to the illustration OIL LEVEL WITH UNIT STOPPED amp ON LEVEL GROUND RED DOT 3 Change the crankcase oil with Cat Pump Crankcase Oil Part 8 618 908 0 after the first 50 hours of operation Drain and refill the crankcase oil with Cat Pump Crankcase Oil every 500 hours thereafter 4 Other Cat approved oil equivalents are Mobil DTE 16 Amoco Rykow 68 and Shell Tellus T68 ACAUTION Water Pump Clutch After removing or replacing water pump clutch make certain that bolt is re torqued to the proper value Torque Value Component Inch pounds Foot pounds Water pump shaft bolt BR 25 Vacuum Inlet Filter In Waste Tank The vacuum filter in the waste tank should be removed and cleaned daily If this is done the filter will last for a long period of time Maintenance TE Vacuum Relief Valve While the unit is running at full RPM block the air flow at the vacuum inlet connection and read the vacuum gauge If adjustment is required shut the unit down and adjust the vacuum relief valve locking nut tension Start yo
41. 960 36229 1 GAUGE TEMP DATCON 16 86186930 51387 1 LIGHT WARNING IDEC AP2M 17 86246890 54092 1 METER 0 60VDC HOUR 18 86136310 57086 4 NUT M5 X 4 7 HEX NYLOCK 19 86005720 57106 2 NUT 8 32 W STAR WASHER PLTD 20 86255920 73811 2 STANDOFF 6 32 X 1 2 HEX NYL 21 86278970 87012 1 WASHER 7 16 EXT STAR 22 86175600 140624 2 BRKR CIRCUIT 15A 23 86175620 140654 1 BRKR CIRCUIT 25A 24 86175680 140702 2 BRKT WIKA MOUNTING 25 86189050 790464 4 NUT WELL 1 4 20 HD 26 86186940 790787 1 LIGHT WARNING AMBER IDEC 27 86194380 791096 1 THROTTLE CABLE PEAK 28 86298280 1 BRKR CIRCUIT 20A 29 86323110 1 PNL CONTROL PGT 30 86325580 1 LABEL CONTROL PANEL PGT 86325900 C400 Avenger 600 49 Engine 50 86325900 C400 Avenger 600 Engine REF PART NO PRV NO QTY DESCRIPTION gr NOTES 1 86273440 00 000340 4 SCR MACH 5 16 18 X 1 GR8 2 86182290 35275 1 GSKT EXH KUB D902 WG972 3 86136310 57086 1 NUT M5 HEX 4 86005770 57119 6 NUT 3 8 16 HEX NYLOCK 5 86274000 70069 2 SCR 3 8 16 X 3 HHCS GR5 6 86136640 70262 1 SCR M8 1 25 X 20 HHMS PLTD 7 86275190 70377 2 SCR 3 8 16 X 1 25 HHCS SS 8 86006820 70385 4 SCREW 3 8 16 X 2 0 HHCS GR5 PLT 9 86277890 70856 1 SCR M5 8 X 25MM STL ZNC 10 862
42. CENTURY 200 AVENGER MOBILE CLEANING UNIT Operating Instructions ENG MODELS 1 001 135 0 Read instructions before operating the machine 86325900 E 04 20 10 Left intentionally blank Machine Data Log Overview Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative Welcome and congratulations on the purchase of your Mobile Cleaning Unit This instruction manual is a guide for operating and servicing your unit Read this manual completely before installing or operating this unit This unit offers you personal convenience All of your instrumentation and controls have been positioned to give you easy access for operation and daily maintenance Proper operation and service are essential to the efficient functioning of this unit When maintained correctly this unit will have a long trouble free life The service methods described in this manual are explained in such a manner that servicing may be performed accurately and safely Proper service varies with the choice of procedure the skill of the mechanic and the tools or parts available Before attempting any repair make certain that you are thoroughly familiar with this equipment and are equipped with the proper tools Any questions pertaining to operating or servicing this unit should be directed to your nearest dealer THIS UNIT MUST BE INSTALLED BY
43. ECAL WD HD CAST SS 86186160 66 808169 KIT REP WD VLV INDEUDESBARTS 27 29 amp 31 33 86325900 C400 Avenger 600 91 Wand Tri et Optional N LOJN 18 18A 18B 19 20 21 92 86325900 C400 Avenger 600 Wand Tri J et Optional REF PART NO PRV NO QTY DESCRIPTION re NOTES 86285520 89233 WAND TJW 9502 PC COMPLETE 86285510 89232 WAND TJW 95015 CUBXL COMPLETE 86285530 89234 WAND TJW 9503 PC COMPLETE 1 86005580 56012 1 NIPPLE 1 4 FPT QD 2 86177860 17 803010 1 CONN 1 4P X 11 16 16M 3 86195570 17 803006 2 WASHER NYLON 4 86193490 14 806512 1 STRAINER JET 50MESH 5 86177870 17 803036 1 CONN 1 4FP 11 16 16R BR 6 86247680 56015 1 NIPPLE 1 4 HEX 7 86280020 09 805359 1 SLEEVE WD HDL 9 5 8 86194650 52 501619 1 TRIGGER WD VLV 9 86192030 00 000317 3 SCR CAP 10 32X 1 1 4 SOCH 10 86270990 57090 3 NUT 10 32 HEX NYLOGK SS 11 86174120 61 950496 1 ASSY EXTRCTR VLV 12 86177650 12 800060 1 CONN 1 4P X 1 4T BR 13 86183970 10 805253 1 HOSE 3 16X49 1 8P X 1 4FT 14 86265730 04 000053 3 TIE CABLE 8 WHT 15 86273310 00 000282 1 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 52 501569 1 HOLD DOWN WD HDL 17 86182840 791150 1 BODY WD HDL
44. EF PART NO PRV NO QTY DESCRIPTION er NOTES 86285140 65 950393 1 HOSE REEL HIGH PROFILE PC COMPLETE 1 86191620 56 501962 1 REEL VACUUM HOSE GRAY 2 86177270 03 000124 2 CLAMP MFLR 1 3 4 3 86175990 52 501685 2 BUSHING HOSE REEL 4 86174560 56 501960 1 BASE HOSE RL 250 5 86175740 56 502207 2 BRKT LOCKOUT HOSE REEL 6 86186870 61 950854 2 LATCH ASSEMBLY 7 86270330 02 000066 4 FLATWASHER 1 4 8 86010780 87162 4 WASHER 1 4 SLPIT LOCK 9 86274750 70270 4 SCR 1 4 20 X 3 4 HHCS PLTD 10 86005650 57031 2 NUT 5 16 18 HEX 11 86191820 56 501968 1 REEL HP HOSE GRAY 12 86174740 45 802138 2 BEARING HOSE REEL 13 86278830 02 000143 4 FLATWASHER 5 16 14 86279130 87083 4 WASHER 5 16 SPLIT LOCK PLTD 15 86006750 70302 4 SCR 5 16 18 X 1 HHCSGR5PLT 16 86181030 44 802122 4 FLANGE 47MST 17 86174730 56 501961 1 BODY HP HOSE GRAY 18 86277830 00 000072 10 SCR 3 8 16 X 2 HXHD 19 86190170 50 500511 10 PLATE INSTALL MT 20 86279510 87171 10 WASHER 3 8 FLAT 21 86005770 57119 10 NUT 3 8 16 HEX NYLOCK 22 86189850 55 501789 2 PIN LOCK HOSE REEL 23 86175700 50 501812 2 BRKT HOSE REEL LOCK 24 86193240 04 000302 2 SPRING LOCK LOCK PIN ASSY 25 86177190 04 000303 2 CLIP RETAINER LOCK PIN ASSY 86325900 C400 Avenger 600 107 Wiring Diagram TEMPERATURE VE
45. GLE KIT COMPLETE 86177010 03 000112 86280600 09 805487 CLAMP 48 HOSE HOSE 3 X 17 FLEXABLE 86181110 56 502131 FLANGE VAC EXH DUCT KIT LG 86192060 00 000376 SCREW 1 4 20 X 1 1 4 SST OT A PO A BR a oy n 86005810 57245 NUT 1 4 20 HEX NYLOCK SS 86325900 C400 Avenger 600 77 Heater Core 3rd Optional 78 86325900 C400 Avenger 600 Heater Core 3rd Optional REF PART NO PRV NO QTY DESCRIPTION PEUT NOTES 86328070 1 KIT 3RD HEAT EXCHANGER PEAK GT COMPLETE 1 86043150 790388 1 ASSEMBLY HEATER CORE SS 2 86051220 620023 1 PLATE HTR CORE CVR STL 3 86182190 36238 2 GROM 1 2 ID X 1 1 8 OD 4 86180220 11 800276 2 ELL 3 8 BR 5 86177700 12 800282 2 CONN 3 8P X 1 2T BR 6 86328030 1 HOSE 1 2 X 7 SS W SLC CVR 86325900 C400 Avenger 600 79 Automatic Pumpout Dual Diaphragm Optional 22 TO PUMPOUT Ep TO ENGINE HARNESS TO N WASTE TANK 80 86325900 C400 Avenger 600 Automatic Pumpout Dual Diaphragm Optional REF PART NO PRV NO QTY DESCRIPTION EU NOTES COMPLETE 86335970 1 ASSY PUMPOUT DUAL DIAPHRAGM ASSEMBLY 1 86010780 87162 1 WASHER 1 4 SPLIT LOCK PLTD 2 86173530 790506 1 ADAPTER HOSE 1 2M X 3
46. HDL PORT 3 86265730 04 000053 2 TIE CABLE 8 WHT 4 186183710 10 805330 1 HOSE 3 16X13 3 4 1 8PX1 4 4A 86184000 10 805397 1 HOSE 3 16X7 1 2 1 8P X 1 4F 5 86194410 17 803002 1 TIP SPRY 9502X1 8P SST 6 86273310 00 000282 2 SCR CAP 1 4 20 X 1 1 4 SOC 7 86177650 12 800060 1 CONN 1 4P X 1 4T BR 8 86192030 00 000317 3 SCR CAP 10 32X1 1 4 SOCH 9 186270990 57090 3 NUT 10 32 HEX NYLOCK SS 10 86174120 61 950496 1 ASSY EXTRCTR VLV 11 86247680 56015 1 NIPPLE 1 4 HEX 12 86005580 56012 1 NIPPLE 1 4 FPT QD 13 86194650 52 501619 1 TRIGGER WD VLV 14 86280020 09 805359 1 SLEEVE WD HDL 9 5 14A 86040950 09 805504 1 SLEEVE STAIR TL HDL 7 1 8 15 86183160 16 808229 1 HOLDER VLV STEM EXTRCTR VL 16 86189520 43 810063 1 O RING 551 ID 691 OD 17 86192410 16 808228 1 SEAT EXTRCTR VLV 18 86193360 16 808189 1 STEM EXTRCTR VLV 19 86174500 43 810064 1 BACK UP 250DIA 20 86189510 43 810062 1 O RING 114 ID 254 OD 21 86193200 16 808190 1 SPRING EXTRCTR VLV 22 86174630 52 501590 BODY EXTRCTR VLV 986178970 48 941163 DECAL STAIR TL INCLUDES PARTS 86186160 66 808169 KIT REP WD VLV 16 19 amp 20 22 86325900 C400 Avenger 600 95 Upholstery Tool Optional 96 86325900 C400 Avenger 600 Upholstery Tool Optional REF PART NO P
47. N3 HLIM GalddNS ISOH 1ND 198 09208298 3NION3 HLIM Q3lTddf1S ISOH HOLVIGVH MO T3H3AO OL 86280090 42 29 09808298 86282900 84 1 2 l 3MO 18 WNNNDYA L t 02988198 109 86325900 C400 Avenger 600 Notes 86325900 C400 Avenger 600 110 CENTURY New Truck Mount Machine Warranty Limited Warranty CENTURY 400 warrants new machines against defects in material and workmanship under normal use and service to the original purchaser Any statutory implied warranties including any warranty of merchantability or fitness for a particular purpose are expressly limited to the duration of this written warranty CENTURY 400 will not be liable for any other damages including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing performance use or inability to use the machine This remedy shall be the exclusive remedy of the buyer The warranty period is subject to the conditions stated below Any local or distant transportation related service labor normal maintenance and diagnostic calls are not included Parts replaced or repaired under this warranty are guaranteed for the rem
48. RV NO QTY DESCRIPTION EMT NOTES 86285260 78513 1 TL UPHOLST PC 80015 COMPLETE 1 86280240 09 805131 2 HOSE VAC 1 1 4X10 BLU 2 86178660 08 805243 1 CUFF SWIV 1 1 4HX1 1 4T 3 86184670 10 805347 1 HOSE 3 16X119 1 2 1 8PX1 4FT 4 86179720 13 806023 1 DSC 1 8FC1 8FP SST 5 86178550 58 500639 1 UPHOLSTERY TL TRIGGER 6 86273370 00 000310 1 SCR CAP 4 40 X7 32 SHCS SS 7 86193050 04 000282 1 SPRING VAC ADJ BUTT 8 86176080 52 501624 1 BUTTON VAC ADJ 9 86194590 52 501842 1 TOOL UPHOLSTERY INCLUDES PARTS 10 86174140 61 950570 1 ASSY UPHLST TL VLV a 11 86005580 56012 1 NIPPLE 1 4 NPT QD 12 86177860 17 803010 1 CONN 1 4P X 11 16 16M 13 86195570 17 803006 1 WASHER NYLON 14 86193490 14 806512 1 STRAINER JET 50MESH 15 86177870 17 803036 1 CONN 1 4FPX11 16 16F BR 16 86188320 11 800404 1 NIP 1 4X5 SST 17 86178520 52 501585 1 COUPLER UPHLST TL 18 86177660 12 800065 1 GONN 1 8P X 1 4T 19 86178630 08 805138 1 CUFF 11 4HX1 1 2T GRY 20 86183160 16 808229 1 HOLDER VLV STEM EXTRCTR VL 21 86189520 43 810063 1 O RING 551 ID 691 OD 22 86192410 16 808228 1 SEAT EXTRCTR VLV 23 86193360 16 808189 1 STEM EXTRCTR VLV 24 86174500 43 810064 1 BACK UP 250DIA 25 86189510 43 810062 1 O RING 144 ID 254 OD 26 86189510 16 808190 1 SPRING EXTRCTR VLV 27 86273350 00 000306 2 SCR 6 32 X 1 SCHD
49. T 6 86274290 70162 2 SCR 10 32 X 3 8 PPHMS SS 7 86181170 18 808513 1 FLOWMETER 1 8FP 8 86195050 15 808106 1 VALVE METERING 1 8FP 9 86181300 12 800093 3 FTTG BRB 1 8P X 5 16H 10 86177660 12 800065 2 CONN 1 8P X 1 4T 11 86188000 11 800022 1 NIP 1 8 HX BR 12 86180140 11 800014 1 ELL STREET 1 8 BR 13 86176990 03 000065 3 CLAMP HOSE 4 SST 14 86270330 02 000066 2 FLATWASHER 1 4 15 86273180 00 000078 2 SCR 1 4 20 X 1 HXHD GRD8 86325900 C400 Avenger 600 47 Control Panel 48 86325900 C400 Avenger 600 Control Panel REF PART NO PRV NO QTY DESCRIPTION a NOTES 1 86273180 00 000078 4 SCR 1 4 20 X 1 HXHD GRD8 2 86270330 02 000066 4 FLATWASHER 1 4 3 86180350 12 800035 1 ELL 1 4FP X 1 4T BR 4 86180360 12 800040 1 ELL 1 8P X 1 4T BR 5 86180380 12 800101 1 ELL 1 4FPx1 4POLY BR 6 86180420 12 800261 1 ELL 1 8P X 1 4T 45 DEG 7 86195050 15 808106 1 VALVE METERING 1 8FP 8 86186020 32 900174 1 KEYSWITCH 9 86193750 32 900205 2 SW RTRY NON ILLUM TM 10 86193760 32 900206 1 SW RTRY W BYPASS NON ILL 11 86191740 35 900188 2 RELAY ENG SHTDWN 12 86176120 49 802518 1 CABLE CHOKE 13 86181930 36225 1 GAUGE 0 1500 PSI 14 86181950 36227 1 GAUGE VACUUM 30 HG 15 86181
50. TEI l IT BRKR UIT BRKR HOL FULL LICHT SOLUTION HT REI NASTE TANK 108 86325900 C400 Avenger 600 Hose Diagram amp el el e a Mm foe oO 9 61 099E8198 onr TVOINAHO OL 6198 00 18198 06692198 1371NO THNvd m NOLLNTOS JV INIHO N Be H 9 07008298 3e1nd 3S0H va 06268198 JER emn B c T RIA Se AN OY s 7anvd EL 310H81NOO9 112 02008298 EZ 02768198 NIVHG 110 3S0H WNd 1VOIW3HO H31VM d i va 09288198 79 07008298 ZH WOOT 0089zE98 024 OL89ZE98 12 08908298 TANVd 3als ___088908 60 ON Atid INVL 09 00067098 31SVM NSL 31SYM Y gt NWL ALSVM L t 08684098 U3ONVHOX3 LV3H HOLVINDAY File 3unss3ud p 9 BZ p c we 02708298 Cm 61 06678198 BE jo jo ol Q eo x o o oo eo HJONTTIS OL H3MO18 3SOH dt 02628298 22 07878198 EZ 03121898 1109 13H 3NION3 ZL 06878198 311109 TEETER MOT4H3A0 i i sva WOOT le Ec d en 3univuadWa l 3NION3 H LIM aariddns ISOH 734 c ISOH ava HIMOT DNILSVO T LI ANIO
51. URY o New Truck Mount Machine Warranty This Warranty Shall Not Apply To 1 Any product that has been subject to abuse misuse neglect or unauthorized alteration including the use of incompatible or corrosive chemicals or overloading of capacity 2 Products that have experienced shipping or freight damage 3 Repairs necessary to correct any failure due to improper pre delivery service and inspection by the selling dealer 4 Time for cleaning units in preparation for repair 5 Anyrepairs resulting from poor initial service work or improper diagnosis 6 Any design alterations performed by an organization not authorized or specified by CENTURY 400 7 A unit which is improperly repaired 8 Damage due to hard water scaling 9 Exposure to freezing temperature conditions 10 Electrical components exposed to moisture The warranty commences on the purchase date by the original end user from an authorized CENTURY 400 agent subject to proof of purchase The warranty is non transferable and is intended for the original purchaser only The Machine Registration Card must be completed and returned within 10 days of the purchase If proof of purchase cannot be identified the warranty start date is 90 days after the date of sale to an authorized CENTURY 400 distributor If difficulty develops during the warranty period contact the authorized CENTURY 400 agent from whom the product was purchased CENTURY 400 may elect to require the return of
52. V 9 86192030 00 000317 3 SCR CAP 10 32X 1 1 4 SOCH 10 86270990 57090 3 NUT 10 32 HEX NYLOCK SS 11 86174120 61 950496 1 ASSY EXTRCTR VLV 12 86177650 12 800060 1 CONN 1 4P X 1 4T BR 13 86183970 10 805387 1 HOSE 3 16 X 43 1 2 1 8P X 1 4 14 86265730 04 000053 3 TIE CABLE 8 WHT 15 86273310 00 000282 2 SCR CAP 1 4 20 X 1 1 4 SOC 16 86198160 52 501569 1 HOLD DOWN WD HDL 17 86182840 791150 1 BODY WD HDL 18 86190180 11 800206 2 PLUG 1 8 SOCHD BR 19 86043300 56 501966 1 ASSY L S BEND MNFLD 20 86273450 00 000347 4 SCR CAP 10 24 X1 4 SOCHD 21 86279470 87165 4 WASHER 10 SPLIT LOCK 22 86194400 17 803001 4 TIP SPRY 95015X1 8P SST 89238 22A 86194410 17 803002 4 TIP SPRY 9502X1 8P SST 89239 89237 22B 86194450 17 803018 4 TIP SPRY 9501X1 8P SST 89235 NO DECAL 23 86043310 56 501986 1 ASSY RT S BEND MNFLD 24 86177710 12 800322 2 CONN 1 8PX1 4T COMP BR 25 86174030 56 501967 1 ASSY S BEND MNFLD 26 86183160 16 808229 1 HOLDER VLV STEM EXTRCTR VL 27 86189520 43 810063 1 O RING 551 ID 691 OD 28 86192410 16 808228 1 SEAT EXTRCTR VLV 29 86193360 16 808189 1 STEM EXTRCTR VLV 30 86174500 43 810064 1 BACK UP 250 DIA 31 86189510 43 810062 1 O RING 144 ID 254 OD 32 86193200 16 808190 1 SPRING EXTRCTR VLV 33 86174630 52 501590 1 BODY EXTRCTR VLV 86179020 48 941186 1 D
53. X 47 5 8 1 8P X 1 4FT A 7 86247680 56015 NIPPLE 1 4 HEX 8 86190180 11 800206 PLUG 1 8 SOCHD BR 9 86177650 12 800060 CONN 1 4P X 1 4T BR 10 86177710 12 800322 CONN 1 8P X 1 4T COMP BR 11 86005580 56012 NIPPLE 1 4 FPT QD 12 86193490 14 806512 STRAINER JET 50 MESH 13 86194450 17 803018 TIP SPRAY 9501 X 1 8P SST 14 86195570 17 803006 WASHER NYLON 15 86177860 17 803010 CONN 1 4P X 11 16 16M 16 86177870 17 803036 CONN 1 4FP X 11 16 16F BR 17 86194580 17 803078 TIP SPRAY 8001 SST 1 8 VJET 18 86340720 TRIGGER WD VLV 9 DEG 19 86174680 52 502008BK BODY WD HDL 2 TB BK 20 86198180 52 502009 HOLD DN WD HDL 2 TUBE 21 86187610 52 502057 MANFOLD LEFT 22 86187620 52 502058 MANIFOLD RIGHT 23 86174060 56 502548 ASSY MNFLD S BEND 24 86285440 56 502534 WD amp HD TITANIUM 25 86174120 61 950496 ASSY EXTRACTOR VALVE 26 86193360 16 808189 STEM EXTRACTOR VALVE 27 86193200 16 808190 SPRING EXTRACTOR VALVE 28 86192410 16 808228 SEAT EXTRACTOR VALVE 29 86183160 16 808229 HLDR VLV STEM EXTRACTOR VL 30 86189510 43 810062 O RING 114 ID 2540D 31 86189520 43 810063 O RING 5511D 6910D 32 86174500 43 810064 BACK UP 250DIA 33 86174630 52 501590 BDY EXTRACTOR VLV 34 86179250 48 941462 DEC WD HD TITANIUM 35 86341590 CHECK VALVE NO
54. ZZLE WD A MEASURE AND MATCH EXISTING HOSE LENGTH 86325900 C400 Avenger 600 87 Wand Ergo Titanium Six J et Optional hmm OE 21 88 86325900 C400 Avenger 600 Wand Ergo Titanium Six J et Optional REF PART NO PRV NO QTY DESCRIPTION SOM NOTES 86326900 1 WAND ERGO TI COMPLETE 1 86195560 791121 1 WAND HEAD WELDMENT 2A 86182820 17 803025 1 GUN PRESS WASH TM 2B 86011740 1 YG5000 SPRAY GUN ASM 3 86188590 791122 1 NIPPLE 1 4 X 5 SS 4 86175760 791123 1 BRKT HNDL CLMP 5 86277760 791124 2 SCR 8 32 X 1 4 SHCS SS 6 86188280 11 800381 1 NIP 3 8 X 1 4 HX SST 7 86177870 17 803036 1 CONN 1 4FP X 11 16 16F BR 8 86193490 14 806512 1 STRNR JET 50 MESH 9 86177860 17 803010 1 CONN 1 4 X 11 16 16M 10 86005580 56012 1 NIP 1 4 FPT QD 11 86195600 791127 1 WASHER BLK WD 12 86195610 791128 1 WASHER FLAT SS WD 13 86179020 48 941186 1 DEC WD HD CAST SST TM 14 86177650 12 800060 1 CONN 1 4P X 1 4T BR 15 86031580 10 805245 1 HOSE 3 16 X 40 1 2 16 86183110 46 802553 1 HDL TITANIUM WND W SPYR 17 86182120 7911
55. ainder of the original warranty period or 90 days Component Coverage Responsibility Length of Warranty Engine Dependant Gasoline Engin Briggs amp Stratton 1 800 233 3723 Seen SE E Kohler 1 800 655 4356 X Kubota 1 847 955 2500 i i Engine Dependant Gasoline Engine Nissan 1 815 568 0061 1 year Vacuum Pump CENTURY 400 18 months Engine Heat Exchanger CENTURY 400 1 year Water Pump CENTURY 400 2 years Waste Pump CENTURY 400 1 year Wands except shut off valve and jets CENTURY 400 1 year Waste and Water Tanks CENTURY 400 1 year Pressure Regulator CENTURY 400 1 year All other component not excluded below CENTURY 400 I year Pro rated through battery manufacturer s Trojan Battery local dealer 1 year 1 800 423 6569 Product exceptions and Exclusions e Normal wear items and maintenance items including but not limited to disposable filters any fluids electrical components belts pulleys bearings fittings hoses o rings seals gaskets diaphragms engine tune up components wand shut off valve and jets are covered parts only for 90 days e NOTE Engine and battery warranties are administered through the manufacturer and must be repaired at an authorized service center Century 400 reserves the right to change its warranty policy without notice 86039940 B 02 06 09 1 Century 400 e 1351 W Stanford Ave e 303 762 1800 e 800 444 7654 e FAX 303 865 2800 CENT
56. alve The metering valve controls the amount of chemical that enters the solution outlet manifold The manifold assembly s check valve will not allow the chemicals to travel upstream into the plumbing system of the unit The chemicals are mixed there with hot pressurized water that makes a cleaning solution CHEMICAL CHECK VALVE SOLUTION SOLUTION SCREEN OUTLET 4 2 PRESSURIZED KR HOT WATER e SOLUTION OUTLET MANIFOLD CHEMICAL 2 H METERING CHECK R VALVE VALVE CHEMICAL n ca pm me EA rl I SELECTOR an VALVE amp CHEMICAL 424 PUMP Ls NN iE en CHECK Y VALVE FLOWMETER weno S CHEMICAL CONTAINER N amp CHEMICAL FLOW INLET CHEMICAL PRIME STRAINER SOLUTION FLOW 18 86325900 C400 Avenger 600 Pre Run Inspection NOTE Operation of this unit is simple However only trained personnel should proceed AWARNING Operate this unit and equipment only in a well venti lated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening of any type Check for Adequate Fuel Check the fuel tank to be certain there is adequate fuel t
57. ation and high temperature switch located on Maintenance Manual engine FT m Refer to Kohler Engine Operation and Maintenance Engine is malfunctioning Manual 36 86325900 C400 Avenger 600 Maintenance TT PROBLEM CAUSE SOLUTION Engine stops running While doing normal cleaning the engine stops running Engine is out of gasoline Add gasoline to the fuel tank Waste tank is full Empty waste tank Main or engine circuit breaker on the control panel has been tripped After inspecting the unit to determine the cause of the tripped circuit breaker press the reset button Engine coolant temperature has exceeded 245 255 F triggering the high temperature switch to shut the unit down Determine the cause of the overheating before restarting the unit Refer to the Kohler Engine Operation and Mainte nance Manual Defective fuel pump Replace fuel pump Defective float switch inside the waste tank Check switch for proper operation Replace as necessary Defective 245 255 F engine coolant high temperature shutdown switch Test switch If necessary replace Oil pressure gauge on engine has shut down due to insufficient oil pressure Refer to the Kohler Engine Operation and Maintenance Manual DO NOT restart the engine until the cause is determined and corrected No ignition in the engine or engine is malfunctioning Refer to the Kohler Engine Operatio
58. carpet and flooring This differs from normal cleaning operations in that no water or solution is required An automatic waste pump out is highly recommended for all de flooding operations due to the large amount of water removal often required 1 Start unit Set pressure regulator at 100 psi Shut off solution pump Begin de flooding operations 9v o pas IND Under almost all conditions the unit will sufficiently cool itself If you find yourself operating in extreme heat attach a clean fresh water supply to unit Turn solution pump on and open solution temperature control valve at least one full turn Freezing Protection ACAUTION If the unit is exposed to freezing weather the water in the unit may freeze causing SERIOUS DAMAGE to the unit To avoid this the following is recommended during the cold weather season When the unit is not in use always park it in a heated building While in operation avoid long shutdowns as the unit provides heat while running Shut it down just prior to leaving for the next job If a heated building is not available we recommend that you winterize the unit with anti freeze At present it is only possible to winterize units which do not have an auxiliary water tank Units with auxiliary water tanks must be stored in a heated building when not in use 86325900 C400 Avenger 600 21 Operations Winterizing Your Unit 1 Shut off the water supply Disconnect the water inle
59. ckthe Teflon seat for debris or wear Clean or replace Teflon seat if needed 4 Clean the poppet and spring inspect for wear or damage and replace as needed 5 Re assemble the check valve Start the seat by hand tighten using a 5 16 Allen wrench DO NOT over tighten seat CHECK VALVE DETAIL TEFLON SEAT SPRING CHECK O RING Tight wrap VALVE CAP On spring POPPET SEAT Use 5 16 Allen Wrench to remove NOTE mproper seating of the check valve poppet damaged spring or o rings will cause poor operation of the chemical system 6 Lubricate the o rings with o ring lubricant Part 86265430 PRV NO 05 008035 and reinstall Water Box 1 Checkinlet strainer for debris and blockage A blocked strainer could damage the water pump if water flow is restricted 2 Inspect water box float valve for freedom of movement and water leaking past valve Chemical Pump The only repairs which the chemical pump may require is the replacement of the diaphragm disk or check valves To replace the diaphragm unscrew the cover from the body When replacing the diaphragm lubricate the outer edges of the diaphragm with o ring lubricant and reassemble To replace the check valves unscrew the check valve caps Replace the check valves and reassemble using new o rings DO NOT attempt to re use o rings once the check valves have been removed See the Illustrated Parts Listing for a parts break down on the chemical pump
60. components to validate a claim Any defective part to be returned must be shipped freight prepaid to an authorized CENTURY 400 Distributor Service Center or to the CENTURY 400 factory Use Of Parts Not Approved By CENTURY 400 Will Void All Warranties Century 400 reserves the right to change its warranty policy without notice 86039940 B 02 06 09 2 Century 400 e 1351 W Stanford Ave e 303 762 1800 e 800 444 7654 e FAX 303 865 2800
61. concentrations If you require a water softener your dealer has a model to meet your needs Please contact your nearest distributor for information price and availability LESS THAN 3 5 935707 BE MORE THAN 7 86325900 C400 Avenger 600 11 Operations Controls 25 24 23 22 21 20 12 CE a l 1 I VI C Il II II II Jl i M M M 1 M i i 1 if Il II N 1 i f i 1 A 1 M if if E T j Vy II I TT LI S m If AH CJ II f f II II IL wa M M M 3 i 1 J ID c m d d NY SY El i 1 I Slt i m 1 1 if 1 iC SZ if Vf II I A Il II if AAAA g if n n j OOOW d d ECO EH IT H H T TI AR KH H I d 2 7 SN r3 NS N 7 S bac DI 19 18 17 16 86325900 C400 Avenger 600 10 11 12 13 14 15 4 Solution Temp Control Valve This valve allows the operator to control the solu
62. d Temperature Control Valves 31 Pressure Regulator 31 Vacuum Hoses 31 Solution Pressure Hoses 31 Optional Waste Pump Out 31 Engine Coolant Replacement 31 General Service Adjustments 32 Engine Speed 32 Check Valve Solution Outlet 32 Water BOX 32 Chemical Pump 32 Drive Belts For Water Pump and Vacuum Pump 32 Packing Nut Adjustments For Chemical Valves 33 Pressure Regulator 33 Troubleshooting 34 2 86325900 C400 Avenger 600 PARTS Frames Kae nee ee 40 Chemical Panel 46 E ntrol P nel we 41a ae nk 48 Engines EE 50 Vacuum Pump 54 Solution Pump 56 Water Pump si 22 re rei he 58 Vacuum Exhaust Heat Exchanger and Silencer 60 Heli Coil Heat Exchanger 62 Solution Outlet 64 Water BOX costs fa has ane es Rd 66 Regulator aii Se tne es bene Garett Ae ah eee 68 Hose Accessories 70 60 Gallon Waste Tank 72 Battery Floor Mount 74 Exhaust Optional 76 Heater Core 3rd Optional 78 Automatic Pumpout Dual Diaphrag
63. d that you use a 3 4 I D water hose as a waste pump outlet hose DO NOT use a hose smaller than 5 8 I D NEVER use your automatic waste pump outlet hose as a water inlet hose AWARNING NEVER dispose of waste in storm drains waterways or on ground areas Always dispose of waste in accor dance with Local State and Federal laws Once you have completed priming the chemical pump proceed with the cleaning operation Your unit should be in the correct throttle position for your cleaning operation or extracting A float switch located inside the waste tank will automatically shut down the unit when it reaches its full capacity When this occurs empty the waste tank before continuing Cleaning Observe the following guidelines while cleaning 1 Before proceeding make sure the spray tips are functioning properly a Tocheck hold the wand about one foot above the surface to be cleaned and open the wand valve A full spray should be observed from all of the cleaning spray tips b Ifthe spray tips are not showing a full spray pattern adjust spray tips for proper pattern clean or replace spray tips if required 2 Normally chemical is applied on the push stoke of the wand when cleaning and vacuuming is done on the pull stroke For heavily soiled carpets the wand may be used in a scrubbing manner apply chemical in both push and pull strokes Always finish up an area with a vacuum stroke 3 When cleaning keep the worki
64. debris or replace check valve if necessary meter indicates flow with the tool valve closed Chemical pump diaphragm is ruptured Close the chemical valve on the instrument panel If the flow meter still indicates flow replace the chemical pump diaphragm Internal leak in chemical valve causing continual flow through prime tube returning to container Tighten valve packing nut see General Service Adjustments section in this manual Replace valve if necessary Solution pump circuit breaker has been tripped Check the solution pump circuit breaker on the control panel Press the circuit breaker reset button Solution pump Defective electrical connection in the console wiring or defective switch Examine switch electrical connections and wiring Repair any defective connections If there is power going to the switch but not going out replace the defective switch does not engage Solution pump has not been activated Turn solution pump switch to on Defective solution pump clutch NOTE The clutch may be manually set by inserting two 1 4 20 x 1 2 bolts Line up the holes on the clutch and insert the bolts To disengage the pump remove the bolts If there is power in the switch but not power at the clutch replace the defective wire If there is power at the clutch replace the defective clutch Loose or broken solution pump belt Tighten or replace belt Main circuit breaker
65. e explosions DO NOT damage the vehicle in any manner during installation When routing fuel lines DO NOT place the hose in any location where damage may occur to the hose or vehicle Avoid any contact with moving parts areas of high temperature brake lines fuel lines muffler catalytic converter or sharp objects Use only ProChem supplied fuel installation kits Ensure to use the kit specific for the truckmount model and van model being used When traversing the vehicle floor with fuel lines always use a bulkhead adapter This will help to prevent leakage and ensure that the hose is not punctured by vehicle vibration abrasion DO NOT exceed your vehicle s weight limit The console with waste tank and accessories weighs approximately 1014 Ibs Make certain to account for any additional accessories in your weight and balance calculations Make certain that the vehicle has the correct axle rating to prevent unsafe vehicle driving conditions We require high back seats on all vehicles in which units are to be installed for head and neck protection We recommend using a metal partition between the seats and equipment DO NOT operate this unit without the water supply attached and turned on The water pump and other vital components may be seriously damaged if this unit is permitted to operate dry without water Running with out adequate water supply could damage water pump Ensure always to have an adequate water supply DO NOT operate this unit
66. eaning tool is worn defective or wrong size Replace Nozzle or change nozzle size Debris clogging water lines or water inlet disconnect Clean or replace as needed Belt loose or broken Re tension or replace as needed Loss of pump prime Manually prime solution pump Loss of solution volume at cleaning tool orifice Solution gauge reads normal Plugged orifice and or screen in the cleaning tool Unplug or replace orifice and or screen Internal block between the pressure regulator manifold and the solution screen or the solution screen is clogged Inspect all lines remove accumulated debris which is blocking proper flow Replace any defective hoses Remove inspect and clean the solution screen De scale unit and install a water softener if necessary Outlet check valve is plugged Examine the check valve remove any debris Defective quick connect on one or more of the solution pressure hoses Replace defective quick connect s on solution pressure hose s Cleaning tool valve is malfunctioning Repair or replace valve Hose inner lining is constricted Remove restriction or replace hose 34 86325900 C400 Avenger 600 Maintenance TRE PROBLEM CAUSE SOLUTION Loss of vacuum While cleaning the vacuum is not up to specifi cation Engine RPM is normal Vacuum obstruction Inspect hoses for obstructions Vacuum gauge is
67. emical pump priming instructions ARES cherie SUPP AIG priming Check for air leaks Replace faulty parts valve or metering valve The strainer at the inlet end of the chemical Ken Unclog the strainer If damaged replace inlet line is clogged Suction leak in the inlet line leading into the Inspect inlet lines and flow meter for air leaks or Loss of chemical pump damage and replace if required chemical with the cleaning tool valve open no chemical Chemical pump check valve s is clogged Remove any debris from the chemical check valve s Replace chemical check valve s or seals if necessary Chemical prime on off valve or chemical metering valve is defective Replace valve s Chemical pump diaphragm is ruptured Disassemble the chemical pump and replace the damaged diaphragm Defective cylinder in the solution pump Measure the pump volume If the pump volume is less than normal refer to Loss of Pump Volume in the Troubleshooting section in this manual 86325900 C400 Avenger 600 35 Maintenance LS PROBLEM CAUSE SOLUTION External leak in chemical piping Tighten fittings Re apply thread sealant where required If any fittings are damaged replace Chemical flow Outlet check valve is full of debris or damaged not allowing it to close properly Close the chemical valve on the instrument panel If the flow meter does not indicate flow remove
68. er Tank with Pump Optional REF PART NO PRV NO QTY DESCRIPTION pe NOTES 86041580 790821 1 ASSY AUX WTR TNK W PMP COMPLETE 1 86277830 00 000072 4 SCR 3 8 16 X 2 HXHD 2 86277850 00 000337 1 SCR 10 32 X 1 SOCHD SST 3 86270330 02 000066 4 FLATWASHER 1 4 4 86177020 03 000113 4 CLAMP HOSE 12 SST 5 86280550 09 805446 1 HOSE 5 8 ID BLU X 55 6 86280290 09 805278 1 HOSE 3 4 ID WTR X 3 7 86280420 09 805357 1 HOSE 3 4 ID WTR X5 5 8 86280140 09 805406 1 HOSE 5 8 ID BLU X 30 1 2 9 86180170 11 800041 2 ELL STREET 1 2 BR MACH 10 86180210 11 800275 1 ELL ST 3 8 BR 11 86191600 11 800283 1 RED 1 2FP X 3 8P BR 12 86176400 11 800432 1 CAP WATER BOX 13 86188470 11 800524 1 NIP 1 1 2XCL PVC SCH80 14 86181320 12 800095 1 FTTG BRB 3 4PX3 4H BR 15 86181360 12 800269 1 FTTG BRB 1 2 X 5 8H BR 16 86181400 12 800345 2 FTTG BRB 3 8P X 5 8 BR 17 86179710 13 806008 1 DISCONNECT 3 8F X 3 8FP 18 86179630 13 806009 1 DISCONNECT 3 8M X 3 8FP 19 86180900 14 806553 1 FILTER DEMAND PUMP 20 86195010 15 808080 1 VALVE BALL PVC 1 1 2FP 21 86192380 16 808164 1 SEAT FLOAT VLV TM 22 86173820 16 808216 1 ARM PIVOT FH VLV 23 86174610 16 80
69. et size before it is operated at lower altitudes or overheating and engine damage can result 10 86325900 C400 Avenger 600 Chemical Requirements The unit due to its chemical injection pump design can be used with a variety of water diluted chemical compounds either acidic or alkaline depending on the job to be done However to obtain optimum results with this unit we recommend using the Prochem line of chemicals For information on using the cleaning compounds refer to the chemical manual Water Requirements Hard water deposits will adversely affect the plumbing and heat exchange systems on this unit The map below will give you an idea of where areas of high water hardness may occur However any water supply obtained from a well is almost always hard water and a water softener will be needed to protect your equip ment Hard Water Map Operations NOTE Equipment malfunction or component failure caused by hard water scaling is NOT covered under the warranty If you are operating this unit in an area where the unit will be using water in which the hardness exceeds 3 1 2 grains we highly recommend a suitable water softener be installed If using a water softener it must have a five 5 GPM or greater flow capacity without any hose constrictions Using a water softener will reduce maintenance and decrease down time caused by hard water scaling It will also allow cleaning chemicals to be more effective in lower
70. etween the unwanted heat of the power plant and the solution supply system of the unit The heat transfer of this system is highly dependent on the surface area contact in the heat exchanger cores located in the heat exchanger box This surface area amount is adversely minimized when the supplied water is not softened to recommended levels Hard water will result in scaling on the inside walls of the heat exchanger tubes It is recommended that you use a dealer approved water softener to avoid premature heat exchanger core failure Contact your dealer for advice on the water hardness levels in your area Additionally the heat exchanger tubes are very sensitive to freezing conditions As the water freezes during cold conditions it expands in the heat exchanger tubes and causes damage Often the tubes are cracked and require the replacement of the heat exchanger core Refer to the Freeze Protection instruc tions section in this manual Refer any additional questions to your dealer Vacuum Pump Maintenance Refer to manufacturer s manual P N 86269820 PRV NO 980129 for specific maintenance instructions The total function of the unit is based around the perfor mance of the vacuum pump Heat transfer used to raise the temperature of the solution is gained from the air drawn by the vacuum pump and solution is removed from the carpet with the vacuum suction of the vacuum pump General maintenance actions for the vacuum pump as listed in t
71. every 1000 hours NOTE Never sandblast spark plugs Spark plugs should be cleaned by scraping or wire brushing 5 Clean the air cleaner element every 200 hours Replace the element every 2400 hours 6 Check the engine idle RPM every 200 hours and adjust if necessary NEVER adjust engine RPM without a tachometer Refer to Kohler Engine Operation and Service Manual 7 Check the coolant level in the radiator overflow container daily If no coolant is seen remove the cap and add coolant Change the coolant with a 50 50 coolant to water ratio every 1000 hours 50 50 mixture guards against corrosion 8 Replace the in line gas filter yearly NOTE For additional engine service information obtain a Kohler Repair Manual from any authorized Kohler Service Center If service or repair is required contact an authorized Kohler Service Center You will need to provide the serial number of the engine 86325900 C400 Avenger 600 27 Maintenance Vacuum Pump Refer to the Vacuum Pump Operation and Service Manual P N 86269820 PRV NO 980129 for specific instructions Lubrication We recommend that you use AEON PD Synthetic Blower Lubricant in both ends of the vacuum pump for all operating temperatures AEON PD is formulated especially for positive displacement blower service to provide maximum blower protection at any temperature One filling of AEON PD will last many times longer than a premium mineral oil NOTE AEON PD Part
72. giving an improper reading Examine the tubing between the vacuum relief valve and the vacuum gauge and remove any blockage Vacuum hose s is damaged causing a suction leak Inspect hose s repair or replace Waste tank gaskets not sealing properly not positioned properly Inspect the gasket Repair seal or replace Re position lid s Plugged vacuum hose or vacuum plumbing between vacuum inlet and strainer basket Unplug vacuum hose or inlet plumbing Waste tank filter or strainer basket is plugged Clean or replace filter Clean strainer basket Loose vacuum pump drive belts Tighten the drive belts Waste tank drain valve is damaged or left open causing a vacuum leak Drain the waste tank Close drain valve if open Remove the dump valve and after inspecting replace the defective components Vacuum relief valve requires adjustment or has a vacuum leak due to damaged diaphragm Re adjust the vacuum relief valve If the vacuum does not increase remove and inspect the relief valve diaphragm If damaged replace Vacuum exhaust heat exchangers are plugged with lint Remove and clean Vacuum pump is worn out Replace the vacuum pump Excessive Improper throttle adjustment Adjust throttle to set desired vacuum pressure Vacuum Vacuum relief valve requires adjustment Readjust the vacuum relief valve Chemical pump is improperly primed Refer to ch
73. here cleaning chemicals are injected from the chemical pulse pump This manifold serves as a temperature sensing point and the temperature control valve allows cooler water to enter the system for temperature sensitive upholstery applications A check valve is located in this outlet manifold prohibiting chemicals from backing up into the system A connecting point for the high pressure hoses is located at the end of the manifold The cleaning solution then passes through solution pressure hoses and is distributed by the cleaning tool to a surface that is being cleaned completing the water pumping and heating cycle of the cleaning unit ACAUTION Pump damage can occur if it is thermal shocked This may happen if the pump has run without the water supply turned on allowing the pump to become over heated and then turning on the water supply which sends fresh cool water to the pump without having a sufficient cool down period Thermal shock typically ruins the seals and cracks the ceramic plungers 16 86325900 C400 Avenger 600 WASTE TANK Operations COLD WATER WARM WATER m HOT WATER NO WATER WATER BOX THERMO RELIEF VACUUM EXHAUST HEAT EXCHANGERS WATER ENGINE HELI COIL ENGINE COOLANT HEAT EXCHANGER dicum
74. here it is pumped to the pressure regulator manifold where the pressure regulator maintains the desired pressure setting The pressure regulator manifold includes a pulse hose which helps reduce pressure spikes from the pump A certain amount of water is by passed from the pressure regulator due to over pumping capacity of the water pump Water that is not called for in the cleaning process is channeled through a heat exchanger box into the first heater core from the front of the unit This bypass water may circulate several times through the bypass heat exchanger allowing the water to be pre warmed The next stage of heating and water flow is to the helicoil when water is called for in the cleaning process it flows to the helicoil under pressure Heat from the engine coolant is exchanged to the cleaning solution through a series of spiraled copper tubing This allows the engine coolant to travel in a counter rotating direction to the cleaning water during the exchange process creating a very efficient transfer of heat out of the engine and into the cleaning solution The third stage of plumbing and heat exchange takes place in the 2nd heater core located in the heater box This is the hottest point of the gases coming from the vacuum pump and the engine exhaust These hot gases are forced through heater core 2 creating the third stage of heat transfer to the cleaning solution Finally the hot solution passes to the outlet manifold w
75. his manual are vital to prolonged vacuum pump operations Daily lubrication of the pump is required to avoid seizure of the system Also waste tank filters and strainers must be maintained to prevent unwanted debris from entering the vacuum pump 26 86325900 C400 Avenger 600 AWARNING DO NOT service this unit while it is running The high speed mechanical parts as well as high temperature components may result in severe injury severed limbs or fatality NOTE Use the hour meter as a guide for coordinating the maintenance schedule Engine Refer to manufacturer s manual P N 86269810 PRV NO 980128 for specific maintenance instructions 1 Check the engine oil level daily when in use Make certain that proper oil level is maintained NEVER overfill 2 Change the break in oil after the first 50 hours of operation Thereafter change oil every 100 hours of operation USE ONLY KOHLER BRAND OIL FILTERS PN 34412 USING ANY OTHER TYPE OIL FILTER WILL VOID YOUR ENGINE WARRANTY Oil Recommendation See ENGINE OIL REQUIRE MENTS in Operations section NOTE Using less than service class SF or SG oil or extending oil change intervals longer than recommended can cause engine damage Maintenance TRE 3 Re torque the manifold and exhaust tube nuts cylinder head bolts and carburetor attaching nuts after the first 200 hours of use 4 Check the spark plugs every 200 hours Clean if necessary Replace the spark plugs
76. le w 015 orifice 015 X 3 045 Upholstery tool jet size 80015 Stair tool jet size 9502 86325900 C400 Avenger 600 9 Operations Installation Requirements NOTE Your dealer from whom you purchased this mobile cleaning unit is responsible for the correct installation of this machine The dealer is also responsible for initial training of your operators and maintenance personnel in the proper operation and maintenance of this unit 1 The unit should NOT be mounted in any motor vehicle of less than 3 4 ton capacity ACAUTION The console with waste tank and accessories Must NOT exceed the vehicle s axle weight limit 2 If mounting in a trailer make certain that the trailer is rated for the total weight of the UNIT AND TRAILER Electric or hydraulic brakes should be provided and a strict compliance with any State and Federal vehicle laws must be maintained 3 The vehicle tires should have a load rating above the combined vehicle and unit weight 4 Wedo not recommend using flooring materials that absorb water This could result in rust and corrosion of the vehicle floor 5 Padding under rubber floor mats should be removed before installing this unit 6 We highly recommend using a aluminum drip tray under the console Part 486055040 PRV NO 790552 7 If using a trailer the console should be positioned so that it balances properly with respect to the axle Ten percent 10 of the total trailer weight not
77. let REF PART NO PRV NO QTY DESCRIPTION Mom NOTES 1 86187220 790324 1 MANIFOLD SOLUTION 2 86190180 11 800206 1 PLG 1 8 SOCHD BR 3 86010780 87162 4 WASHER 1 4 SPLIT 4 86274750 70270 4 SCR 1 4220 X 3 4 HHCS 5 86247680 56015 1 NIPPLE 1 4 HEX 6 86002450 22015 1 COUPLER 1 4 QD 7 86192490 34 903019 1 SENDER TEMP 140 320 DEG 8 86175920 11 800118 1 BUSH 3 8 X 1 8 BR 9 86180420 12 800261 1 ELL 1 8P X 1 4T 45 DEG 10 86180410 12 800225 1 ELL 3 8P X 1 2T BR 11 86177660 12 800065 1 CONN 1 8P X 1 4T 12 86272720 11 800845 1 PLG 1 4 SOCHD BRASS 13 86190520 11 800224 1 PLUG 3 8 SOCHD BR 14 86192240 730224 1 SCRN MESH W O RING SOL MNFLD AT i 15 86192210 14 806549 1 SCREEN CHECK VALVE 16 86189260 43 810053 1 O RING 17 86195030 15 808094 1 VALVE CHECK er 18 86189230 43 810008 1 O RING 19 86192390 16 808223 1 SEAT CHK VLV ASSY 20 86194250 16 808225 1 TEFLON SEAT 21 86190910 16 808226 1 POPPET CHK VLV ASSY 22 86193260 16 808224 1 SPRING 23 86189270 43 810079 1 O RING 7 8 ID 1 1 16 OD 24 86176350 16 808222 1 GAP 86325900 C400 Avenger 600 65 Water Box TO HEAT EXCHANGER TO WATER PUMP PARTOF ITEM 1 21 e 2 u TANK OVERFLOW F AT 11 sg 5 REAR 12 TO
78. lly DO NOT remove these labels NOTE f at any time the labels become illegible promptly replace them Rotating machinery can cause serious injury Do not operate with guards off Warning Label 86186520 PRV NO 500769 emer KEE SNS VER Sa Hot surface PS Do not touch er Caution label 9 d 86186530 A PRV NO 500770 SOLUTION PRESSURE GULATI CHEMICAL CHECK VALVE LUBRICATION cup waren INLET Front panel decal with warning labels PRT NO 86323490 8 86325900 C400 Avenger 600 Operations Technical Specifications ITEM DIMENSION CAPACITY 2850 rpm high speed Water Pump ON 1200 rpm idle speed Water Pump OFF Water pump rpm 1750 rpm Vacuum pump rpm 3250 rpm Water flow rate 3 5 GPM maximum Water pump pressure low pressure 1000 PSI maximum Vacuum relief valve 13 Hg Waste tank capacity 60 gallons Console weight 794 lbs Console weight with waste tank amp waste 1014 Ibs tank accessories Engine hub 300 inch Ibs 25 foot lbs Vacuum pump hub 300 inch lbs 25 foot lbs Front engine pulley 216 inch lbs 18 foot lbs Water pump clutch shaft bolt 300 inch lbs 25 foot lbs Engine speed JET SIZING Recommended floor tool tip sizing not exceed a total of 045 Using larger jet sizes on your cleaning unit may reduce cleaning temperatures Example Tri jet wand uses three 95015 jets 95 spray ang
79. m Optional 80 Automatic Pumpout Optional 82 Wand Titanium Six Jet Optional 86 Wand Ergo Titanium Six Jet Optional 88 Wand Quad Jet Optional 90 Wand Tri Jet Optional 92 Stair Tool Optional 94 Upholstery Tool Optional 96 Shelf Assembly Optional 98 Water Tank Dual with Demand Pump Optional 100 Water Tank Demand Pump Optional 102 Auxiliary Water Tank with Pump Optional 104 Hose Reel Optional 106 Wiring Diagram 108 Hose Diagram 109 86325900 C400 Avenger 600 Table of Contents Receiving Your Unit Dealer Responsibility The dealer from whom you purchased this mobile cleaning unit is responsible for the correct installation of this machine The dealer is also responsible for initial training of your operators and maintenance personnel in the proper operation and maintenance of this unit Acceptance of Shipment Every part of your cleaning unit was carefully checked tested and inspected before it left our manufacturing plant Upon receiving the unit make the following acceptance check 1 The unit should not show any outward signs of damage If damaged notify the common carrier immediately 2 Check your equipment and packing list The stan dard cleaning unit should arrive e
80. n and Maintenance Manual Excessive heating Flow restriction caused by hard water scaling Descale unit repair or replace damaged plumbing components as necessary Install water softener Not enough water flow Check jet size of tool Heat exchanger leaks NOTE The heat exchanger will produce water condensation discharge at times during normal operation DO NOT confuse this with a leak Engine vacuum exhaust heat exchangers are damaged from frozen water Inspect heat exchangers for leaks Visually inspect for damage Pressure check after removing from the unit Maximum test pressure 1200 PSI Loss of temperature The heat output of the unit is LESS than normal Temperature relief valve on water box is stuck open Clean temperature relief valve and test Replace if necessary Engine RPM is low Reset engine RPM Defective temperature gauge Test gauge and sensor Replace failed component Automatic waste pump is malfunc tioning or not operating normally NOTE When replacing either the pump or float switch use new elec trical connectors and heat shrink Inspect connection for watertight seal Defective waste pump float switch Replace float switch Broken diaphragm Replace diaphragm Weak battery Charge or replace battery if needed Check charging station Pump out circuit breaker on control panel has been tripped After inspecting wa
81. netic clutch to turn the water pump on or off Turn clockwise for activating the pump and counter clockwise for deactivating the pump Choke The choke cable is for restricting air to the carbu retor this enriches the fuel mixture The primary purpose is for starting in cold temperatures When the cable is pulled out air is restricted when pushed in the engine is in run position WARNING Do NOT run engine with choke pulled out 11 12 13 14 Ignition Switch The key switch controls the power for the machine To turn the machine on rotate the key clockwise while holding solution pump switch to override position until the starter engages the engine When machine is running let off the switch and engine will continue to run To turn power off rotate key counter clockwise to stop position engine will then stop Throttle The throttle cable is used to set the speed of the engine rpm The engine speed rpm may be increased by releasing the collar lock pushing in the red button on the end of the handle and pulling the handle straight out Engine speed may be changed in smaller increments by rotating the throttle handle clockwise or counter clockwise The collar lock can be tightened to prevent the throttle from slipping and changing the engine speed Circuit Breakers These serve to protect the circuits from electrical spike and over loads and protects wires from damage and fire Hour Meter The hour meter
82. ng opening mouth flat on the surface being cleaned Keep the wand moving when the valve is open 4 The unit will automatically shut down when the waste tank is full This will prevent water being drawn into the vacuum pump If shut down occurs empty the waste tank before proceeding 20 86325900 C400 Avenger 600 Upholstery Cleaning Upholstery tool part 86285260 PRV NO 78513 1 To protect fabrics reduce solution temperature as needed by opening the solution temp control valve on the control panel Engine speed may also be reduced slightly to reduce heat and vacuum 2 Use one 1 86229980 PRV NO 80015 spray tip in tool Shutdown and Daily Maintenance 1 Turn chemical valve to NO CHEM 2 Allow the unit to run for 2 minutes with the vacuum hose disconnected to remove moisture Spray water displacing lubricant into the vacuum lubrica tion cup and cover the vacuum inlet to draw the water displacing lubricant into the blower This will prevent corrosion due to moisture 3 Set engine throttle at idle position and allow the water temperature to cool down utilizing the solution temp control valve in the open position to bleed off residual hot water left in the system 4 Close solution temp control valve and turn off ignition switch 5 Disconnect all hoses and tools 6 Drain waste tank and rinse with clean water Operations De flooding operations De flooding operations involve removal of water from
83. o complete the job This unit uses approximately 0 75 1 00 gallons of fuel per hour depending on the speed setting Remove Tools from Vehicle Remove any tools or hoses from the van which you will require Water Supply Connection NOTE Before connecting your water hose to the supply faucet flush out the faucet until the water is free of any debris Flush out any debris which may be in your water inlet hose 1 Connect the water supply hose to the water inlet quick connect at the left front of the console Connect the hose to the water supply faucet NOTE Never use your waste pump outlet hose as a water inlet hose Use only clean hoses for water inlet 2 Turn the water supply faucet on The water will fill the water box Operations Solution Pressure Hose Before starting the unit connect the solution pressure hose to the outlet connection at the front of the unit Connect the cleaning tool to the pressure hose FEER DANGER ROTATING MACHINERY WATER UNDER PRESSURE AT HIGH TEMPERATURE IMPROPER MODIFICATION OF A DANGER DO NOT MODIFY UNIT WITHOUT WRITTEN EQUIPTMENT CAN CAUSE SEVERE PERMISSION WATER UNDER HIGH PRESSURE AT HIGH PERSONAL INJURY FRON TEMPERATURE CAN CAUSE BURNS OR COULD BE MANUFACTURER SEVERE PERSONAL INJURY OR COULD FATAL BE FATAL SHUT DOWN MACHINE J ALLOW TO COOL DOWN AND RELIEVE SYSTEM OF ALL PRESSURE run REMOVING VALVES CAPS PI FITTINGS FILTERS AND Bas
84. only in approved containers in well ventilated unoccupied buildings away from sparks or flames Never carry any gasoline or flammable material in the vehicle Fumes may accumulate inside the vehicle and ignite causing an explosion DO NOT store any type of flammable material in the vehicle This unit must be operated with the vehicle or trailer doors open in order to ensure adequate engine venti lation DO NOT operate engine if gasoline is spilled Avoid creating any ignition until the gasoline has been cleaned up Never use gasoline as a cleaning agent DO NOT place hands feet hair or clothing near rotating or moving parts Avoid any contact with moving parts Rotating machinery can cause injury or fatality Never operate this unit without belt guards or hoods The high speed moving parts such as belts and pulleys should be avoided while this unit is running Severe injury damage or fatality may result DO NOT service this unit while it is running The high speed mechanical parts as well as high temperature components may result in severe injury or severed limbs Never touch electrical wires or components while the engine is running They can be sources of electrical shock Engine components can get extremely hot from operation To prevent severe burns DO NOT touch these areas while the engine is running or immediately after the engine is turned off DO NOT touch the exhaust system while this unit is running Severe burns may
85. ormation regarding hazardous or unsafe practices of the machine Levels of hazards are identified that could result in product damage personal injury or severe injury resulting in death 86325900 C400 Avenger 600 How to Use This Manual The OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventive main tenance to keep the machine and its components in good working condition They are listed in this general order Engine e Vacuum Pump Water Pump Drive Belts Pulleys amp Hubs e Chemical Pump e Hoses e Vac Exhaust Heat Exchanger e General Service Adjustments e Machine Troubleshooting The PARTS LIST section contains assembled parts illustrations and corresponding parts list The parts lists include a number of columns of information e REF column refers to the reference number on the parts illustration e PART NO column lists the part number for the part e PRV NO reference number e QTY column lists the quantity of the part used in that area of the machine e DESCRIPTION column is a brief description of the part SERIAL NO FROM If this column has an and a Reference number see the SERIAL NUMBERS page in the back of your manual If column has two asterisk call manufacturer for serial number The serial number indicates the first machine the part number is applicable to The main illustration sh
86. ows the most current design of the machine When a boxed illustra tion is shown it displays the older design e NOTES column for information not noted by the other columns NOTE f a service or option kit is installed on your machine be sure to keep the KIT INSTRUCTIONS which came with the kit It contains replacement parts numbers needed for ordering future parts NOTE 7he manual part number is located on the lower left corner of the front cover Safety IMPORTANT SAFETY INSTRUCTIONS When using this machine basic precaution must always be followed including the following READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE AWARN N G These symbols mean WARNING or CAUTION Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or A CAUTIO N property damage Follow these instructions carefully Read the operator s manual before installing or starting this unit Failure to adhere to instructions could result in severe personal injury or could be fatal Operate this unit and equipment only in a well ventilated area Exhaust fumes contain carbon monoxide which is an odorless and deadly poison that can cause severe injury or fatality DO NOT run this unit in an enclosed area DO NOT operate this unit where the exhaust may enter any building doorway window vent or opening of any type Gasoline is extremely flammable and its vapors can explode if ignited Store gasoline
87. perly adjusted Solution pump inlet supply line is plugged or drawing air Turn the water supply on or up Check for kinks in the water supply hose Examine the float valve and adjust or replace Examine the water inlet filter inside the water box Remove accumulated debris and replace if required Check for suction leaks and loose clamps or fittings Tighten any loose fittings or clamps Replace any ruptured hose s Improper engine speed Using a tachometer check the engine speed Full throttle engine speed is 2850 RPM Idle engine speed is 1200 RPM Refer to the engine speed section for instructions on how to re adjust Pressure regulator o rings are dry Lubricate o rings using o ring lubricant Part 86265430 PRV NO 05 008035 Pressure regulator has worn o rings Check o rings If necessary replace Pressure regulator is dirty stuck open or improperly adjusted Clean or repair regulator Adjust to working pressure Lubricate o rings using o ring lubricant Part 486265430 PRV NO 05 008035 Low pump volume Measure the amount of water being returned to the water box from the pressure regulator It should fill a gallon container about every 17 seconds Examine the check valves plunger cups and cylinder head on the water pump Repair whenever required refer to the water pump service manual Defective solution pressure gauge Replace gauge Orifice spray nozzle in the cl
88. quipped with the following items unless otherwise specified and any optional accessories which were ordered Equipment List 1 Console Waste tank Hose clamps for vacuum hoses 100 ft of 2 vacuum hose 1 vacuum hose connection Pak wD 100 ft of 1 4 solution pressure hose with quick connects N 50 ft water supply hose with quick connect Installation bolting kit 9 Installation mounting plates 10 Operation and service manual for engine water pump and vacuum pump Each unit will require a fuel system installation kit that is purchased separately from the unit 4 86325900 C400 Avenger 600 This manual contains the following sections e How to Use This Manual e Safety Operations Maintenance amp Service Parts List The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts Parts may be ordered from authorized dealers When placing an order for parts the machine model and machine serial number are important Refer to the MACHINE DATA box which is filled out during the installation of your machine The MACHINE DATA box is located on the inside of the front cover of this manual Model Date of Purchase Serial Number Dealer Address Phone Number Sales Representative The model and serial number of your machine is located approximately where shown The SAFETY section contains important inf
89. removes moisture dirt and spent chemicals These elements are conveyed back to a separating tank utilizing hoses and the force of air Particles of moisture and dirt are separated in the vacuum tank using a series of changes in direction and velocity The air is then filtered and rushes into the vacuum pump Operations The vacuum pump compresses and heats the incoming air The hot discharged air is forced down stream into a silencer for noise abatement After exiting the silencer this hot air is mixed with hot air exhaust gases from the engine This mixture of hot air and gases are then forced through 2 radiators serving as heat collectors Heat from the engine and vacuum pump is then trans ferred into the plumbing system raising the water temperature for better cleaning VACUUM HEATER COIL 1 7 777 NET HEATER COIL 2 RC VACUUM QW GAUGE LUBRICATION CUP p SILENCER WASTE TANK STRAINER VACUUM gt LEVEL SENSOR ENGINE SHUT OFF SWITCH des PUMP VACUUM RELIEF VALVE FILTER 86325900 C400 Avenger 600 15 Operations AWARNING Always wear hearing protection and proper personal protection equipment when operating unit Water Pumping and Heat Transfer System Cold water enters the console through the water inlet When the water box is full the valve will automatically shut off Water then flows from the water box through a strainer into the water pump w
90. spect the check valve when rebuilding the chemical pump or as needed Remove and disassemble the check valve Check the Teflon seat for debris or abnormal wear Clean or replace seat if needed NOTE mproper seating of the check valve poppet damaged spring or o rings will cause poor operation of the chemical system For the procedure see the General Service Adjust ments section in this manual for details 30 86325900 C400 Avenger 600 Chemical Pump Rebuild the chemical pump every 500 hours This involves changing the diaphragm disk and check valves For the procedure see the Chemical Pump section in this manual for details NOTE Inspect chemical inlet filter on chemical jug suction hose daily Chemical And Temperature Control Valves Examine the packing nuts on all the chemical valves every 200 hours Keeping these valve packings properly adjusted will eliminate possible leakage from the valve stems and add to overall valve life For the procedure see the General Service Adjust ments section in this manual for details Pressure Regulator Lubricate the o rings every 50 hours Use o ring lubricant Part 486265430 PRV NO 05 008035 For the procedure see the General Service Adjust ments section in this manual for details Vacuum Hoses To assure maximum hose life we recommend that the hoses be washed out with clean water at the end of each working day Solution Pressure Hoses Inspect your solu
91. ste pump to determine the cause of the tripped circuit breaker press the reset button 86325900 C400 Avenger 600 37 Notes 38 86325900 C400 Avenger 600 PARTS 86325900 C400 Avenger 600 39 Frame 18 10 i 1 i pp E ETE 11 de 8 NINA S In ir Ur D in in dt Ug Up N D Studio SEN 40 86325900 C400 Avenger 600 Frame REF PART NO PRV NO QTY DESCRIPTION d NOTES 1 86270330 02 000066 12 FLATWASHER 1 4 2 86177090 03 000261 2 CLAMP CABLE 1 21 D 1 4BLT 3 86005680 57047 2 NUT 1 4 20 HEX NYLOCK 4 86005770 57119 4 NUT 3 8 16 HEX NYLOCK 5 86274000 70069 4 SCR 3 8 16 X 3 HHCS GR5 6 86274750 70270 10 SCR 1 4 20 X 3 4 HHCS 7 86233390 80887 1 CLAMP 7 8 DIA P CUSHIONED 8 86010780 87162 8 WASHER 1 4 SPLIT 9 86279510 87171 8 WASHER 3 8 X 1 FLAT NP 10 86282840 790634 2 TRIM SEAL 5 8 BULB 16 11 86282850 790635 2 TRIM SEAL 5 8 BULB 10 5 12 86043840 790793 1 ASSY FRAME EVRST PEAK ULTRA 13 86315490 2 2 GASKET HOOD VIBE DAMPNR 14 86323010 E 1 BRKT REAR ENGINE SUPT PGT 15 86323350 1 GUARD BLWR BELT MAIN PGT 16 86323390 1 GUARD BLWR BELT SIDE PGT 17 86323900 1 ASM RADIATOR CLOSEOUT PGT 86325900 C400 Avenger 600 41 Frame 42
92. t and start with fresh 10096 anti freeze AWARNING When disposing of used anti freeze observe local laws and regulations Do not drain onto the ground or into storm drainage systems 86325900 C400 Avenger 600 23 Maintenance PED Service Schedule Engine Daily Check engine oil level Fill to proper level Engine Daily Check coolant level in overflow bottle Vacuum Pump Daily Spray water displacing lubricant in lubrication cup at front of console for 5 sec Water Pump Daily Check oil level Fill to proper level Solution Inlet Tube Strainer Daily Check strainer for blockage remove any debris Vacuum Inlet Filter In Waste Tank Daily Clean filter inspect replace if damaged Vacuum Hoses Daily Wash out with clean water Automatic Waste Pump Daily Inspect and remove any debris or sediment Chemical Filter Daily Inspect daily Vacuum Pump Weekly Check oil level Fill to proper level Water Box Float Valve Weekly Check for proper seating and shut off Water Pump Inlet Filter Weekly Check for debris and clean Battery Weekly Check for proper fluid level Fill with distilled water only Solution Outlet Screen Weekly Inspect and remove any debris or blockage Pressure Regulator 50hrs Lubricate o rings Pressure Regulator 50hrs Lubricate plug behind spring Solution Pressure Hoses 100 hrs Inspect for damage or impending damage Engine 10
93. t hose from the front of your console Connect all solution pressure hoses and tools that may have water in them Start the unit and turn solution pump on Open the tool valve until water pressure drops and water stops flowing Turn off the solution pump Fill the water box with approximately two gallons of 100 glycol base anti freeze Turn on solution pump Open the tool valve until anti freeze begins to come out of the tool Recover ALL anti freeze that comes out of the tools into an approved container We strongly recommend that you re cycle and re use the anti freeze Repeat this procedure with all the remaining tools After all tools and pressure hoses have been filled with anti freeze disconnect and store them 22 6 Turn the solution pump switch OFF Attach the winterizing loop hose with attachment Part 386260700 PRV NO 10 805380 to the solution outlet connection and the water inlet connection Turn the solution pump switch ON Allow the unit to run for approximately 3 minutes with the winterizing loop hose attached 7 Prime the chemical system with 50 50 anti freeze water mix Insert the chemical inlet and prime discharge tubes into the anti freeze container Turn the chemical valve to PRIME until anti freeze begins to flow out of the prime hose Now turn the chemical valve and flow simulator valves to the open position making certain that the flow meter indicates flow and that all anti freeze drains o
94. tion pressure hoses for wear after the first 100 hours of use Inspect every 25 hours there after If hoses show any signs of damage or impending rupture replace the hose AWARNING DO NOT attempt to repair solution pressure hoses Repairing solution pressure hoses may result in severe burns and serious injury All solution pressure hoses must be rated for 3000 PSI at 250 F Thermoplastic hoses do not meet these spec ifications and should not be used Severe burns and injury may result if the hoses do not meet these require menis Maintenance a Optional Waste Pump Out At the end of each work day make certain that you remove any debris or sediment which may be inside the waste pump by pumping fresh water through the pump Engine Coolant Replacement Annually the coolant in the Century 400 machine should be replaced This coolant is an integral part of the heating system and needs to be maintained as any other working part of the system We recommend that this procedure be accomplished by the following steps Draining Coolant 1 Reference Kohler Manual for specific coolant draining instructions Drains are located at the bottom of the radiator and on the engine block next to the oil filter NOTE Be sure that used coolant is collected in a proper container and disposed of in accordance with local laws 2 After draining is complete close both the radiator and helicoil petcocks Replacing Coolant 1 Fill radia
95. tion temperature by bypassing hot water to the waste tank for low temperature cleaning such as upholstery Turning the valve counter clockwise opens the valve Turning clockwise closes the valve and has the effect of stopping water from bypassing Vacuum Gauge This gauge indicates in inches of mercury how much vacuum the system is producing at any given time Waste Tank Full Indicator Light This indicator light is activated when the waste tank is full When lit the unit will shutdown protecting the equipment from damage This also indicates that the waste tank must be emptied before the unit can be brought back in service NOTE Never dispose of waste water in storm drains water ways or on ground areas Always dispose of waste in accordance with local state and federal laws Engine High Temperature Shutdown Indicator This light when activated signals an over heat condition with the engine When this occurs trou bleshooting is required Solution Pressure Gauge This gauge registers the amount of pressure in the system Solution Temperature Gauge This gauge measures the temperature of the cleaning solution as it exits the machine Auxiliary Water Tank Pump Switch The auxiliary water tank pump switch is used to actuate the optional fresh water demand pump Waste Pumpout Switch This switch actuates the optional waste pumpout 10 Operations Solution Pump Switch This switch serves to energize the mag
96. tor with 50 50 ethelene glycol anti freeze water mix 2 Start unit and set throttle to idle position 3 As the unit warms up maintain a full radiator with a 50 50 mix 4 Open petcock completely on helicoil to allow any trapped air to escape When coolant runs out of helicoil close petcock 5 Fill radiator with 50 50 coolant mix 6 Re install radiator cap 7 Shutdown unit Check radiator overflow bottle Add coolant to proper cold level 86325900 C400 Avenger 600 31 Maintenance General Service Adjustments AWARNING USE EXTREME CAUTION The high speed mechan ical parts as well as high temperature components may result in severe injury severed limbs or fatality Engine Speed This unit uses a governor to set and maintain engine speed The engine speed is adjusted by pulling the throttle cable out to maximum travel for high speed operation For lower temperature or vacuum setting rotate knob clockwise two turns or as needed to obtain desired temperature and vacuum settings Pushed in the engine is at idle speed 1200 rpm With throttle control pulled out engine operates at maximum rpm 2850 Check Valve Solution Outlet Inspect the check valve whenever doing service on the chemical pump or if flow problems occur in the chemical system 1 Remove the check valve Be sure the small o ring for the seat comes out with the check valve 2 Remove the seat using a 5 16 Allen wrench 3 Che
97. ur unit and read the vacuum gauge Repeat this process until the relief valve opens at 13 Hg Vacuum Pump Drive Belts To tighten the vacuum pump belts 1 Loosen the four screws which secure the vacuum pump to the mounting bracket 2 Turnthe adjusting bolts until the proper belt tension is achieved 1 2 total deflection in the center of the belt halfway between the pulleys NOTE When adjusting belt tension make certain that the engine shaft and vacuum pump shaft remain parallel and the belt tension is equal throughout the belt width 3 After adjusting re tighten the four screws which secure the vacuum pump to the mounting bracket Check belt alignment with straight edge 4 Check for pulley groove wear clean belts and pulley grooves check for worn belts proper belt tension and pulley alignment after the first 25 hours and then again at 100 hours 5 Check for belt ride in the groove 86325900 C400 Avenger 600 29 Maintenance Water Pump Drive Belt To tighten the water pump belt 1 Loosen the nuts which hold the water pump mount to base 2 Adjust the position of the belt tension adjusting bolt until the proper belt tension is achieved 1 2 deflection in the center of the belt halfway between the pulleys 3 While checking the alignment tighten the nuts which hold the water pump mount to base Float Valve Water Box The float valve should only be adjusted if the water box is overflowing or the
98. ut of the chemical hose into an approved container after 30 seconds turn off both valves 86325900 C400 Avenger 600 Removing Anti Freeze From the Unit 1 Connect one end of the winterizing loop hose to the solution outlet connection Place the other end of the loop hose without the attachment into an approved container Start the unit Allow the anti freeze to flow into the container until flow stops Fill the water box with fresh water and repeat step 2 Connect the water inlet hose to the water inlet connection on the console Turn the water supply on Connect all solution hoses and any tools which require purging of anti freeze to the solution outlet connection s Open the tool valves and drain the anti freeze into an approved container until the flow is clear and all anti freeze is purged from the tools and hoses Operations 7 Place the chemical prime hose into the approved container Submerge the chemical inlet hose in water Turn the chemical valve to the PRIME position until clear water comes through the prime hose and then remove the prime hose from the container Turn the chemical valve to the ON CHEMICAL position This will allow water to flow into the other side of the system Once all of the anti freeze is removed the unit is ready to use Eventually the anti freeze in your storage container will become diluted with water If the anti freeze level drops below 50 of the total dispose of i
99. water level in the box is lower than 5 1 2 1 If the box is overflowing remove and check the float valve for debris or damage NOTE f the float ball has any water inside it must be replaced ACAUTION When replacing float ball DO NOT over tighten as the rod can puncture the ball Make sure to tighten the nuts on the rod 2 Disassemble the valve and check the piston and seat for damage replace if needed See the Illus trated Parts Listing for a parts break down Waste Tank Float Valve The float valve in the waste tank shuts the unit down once the waste tank becomes full Debris can collect around the hinge of the float valve Check the float valve for debris at least once a month Waste Tank Strainer Basket The strainer basket located inside the waste tank should be removed and cleaned whenever it is full of debris This should be done at the end of each job Waste Tank Vacuum Inlet Filter The Vacuum Inlet Filter located inside the waste tank should be removed cleaned and inspected at the beginning of each day Solution Screen Outlet Inspect the solution screen after the first week of running the unit by unscrewing the screen and remove any accumulated debris Inspect the screen again at 2 and 4 weeks The solution screen should then be inspected every month However if the solution screen has a frequent build up of debris it should be inspected and cleaned more often Check Valve Outlet In
100. without the filter installed in the waste tank Keep your vehicle work area clean Wands stair tools and other accessories must be securely fastened before driving the vehicle All high pressure hoses must be rated for 3000 PSI at 250 F Thermoplastic hoses do not meet these specifica tions and should not be used Severe burns and injury may result if the hoses do not meet these requirements The winterizing loop hose assembly Part 4486260700 PRV NO 10 805380 is for winterizing use only If used improperly live steam may escape from this hose causing it to whip around Burns or injury may result Make certain that you receive complete training by the distributor from whom you purchased this unit This unit uses high pressure and temperature Improper or irresponsible use may result in serious injury Do not modify this unit in any manner Improper modification can cause severe personal injury or fatality CALIFORNIA PROPOSITION 65 WARNING Engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm 86325900 C400 Avenger 600 7 Safety Labels The following WARNING LABELS are found on your cleaning unit These labels point out important Warnings and Cautions which should be followed at all times Failure to follow warnings and cautions could result in fatality personal injury to yourself and or others or property damage Follow these instructions carefu

PDF - Carpet Cleaning Equipment

Contents

Download Pdf Manuals

Related Search

Related Contents