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1. MODEL HEIGHT WIDTH DEPTH Inches mm Inches mm Inches mm CXBE12 1 49 1245 12 5 318 37 8 960 Height shown to top of the flexible conduit and therefore indicated as approximate 6 Document Number G_EB_SM_CFABROILER 11 14 Section 1 General Information Shipping Dimensions and Weight SHIPPING DIMENSIONS MODEL inches mm Length Width Height 43 1 2 27 3 8 49 5 8 Shipping VVeight 1105mm 695mm 1260mm 545 Ibs 247 Kg UNCRATED DIMENSIONS CXBE12 1 inches mm Length Width Height 37 13 16 121 2 49 UnitVVeight 960mm 960mm 1245mm 480 165 218 Kg 44 118mm without exhaust fan Electrical Input Specifications ELECTRICAL REQUIREMENTS Unbalance 3 phase MODEL OPTIONS Frequency Amps Voltage V Total kw Hz per line L1 L2 L3 CXBE12 1 with fan 208 3phase 16 05 60 43 4 43 4 47 0 without fan 208 3phase 16 00 60 43 2 43 2 47 0 A 5 foot 1 5m long power supply cord with an integral NEMA 15 50 plug is provided with each model Note Wiring diagram is supplied with each unit Document Number
2. 57 Upper Platen 58 Exhaust Motor Fuse Replacement 60 Exhaust Motor Assembly Replacemen t 61 Reinstall blower wheel to the motor 61 Lower Grate Replacement Procedure 62 Lower Infrared Element Replacement Procedure 63 Upper Grate Element Replacement Procedure 64 To Remove The Exhaust Fan Assembly 65 67 To Install the brush d d d sd 68 To Install the tool 4 2 68 Wiring Diagram 2 2 69 Tools amp Cleaning Supplies Grill TEE 70 Document Number G_EB_SM_CFABROILER 11 14 Section 1 General Information Dimension Specificationh
3. bosrd Teams POER 7304 1409 kes Document Number G_EB_SM_CFABROILER 11 14 69 Section 10 Tools amp Cleaning Supplies Grill Accesories Note Accessories will be available for the broiler launch period and later can be purchased through the Chick Fil A warehouse subject to change Oil Reservoir Insert Oil Reservoir 7 Scraper not stored on broiler Brush Holder Hi Temperature es Grill Brush Oil Roller Handle Oil Roller Tool Holder Document Number G_EB_SM_CFABROILER 11 14 70 Notes GARLAND G 2 1177 KAMATO ROAD MISSISSAUGA ONTARIO CANADA L4W1X4 arland 888 442 7526 WWW GARLAND GROUP COM Every new piece of Manitowoc Foodservice equipment comes with KitchenCare and you choose the level of service that meets your operational needs from one restaurant to multiple locations StarCare Warranty amp lifetime service certified OEM parts global parts inventory performance audited y 77 7 Q anitowoc ExtraCare CareCode 24 7 Support online mobile product information I i SE Kitchen ore LifeCare Install amp equipment orientation planned maintenance KitchenConnect MenuConnect Talk with KitchenCare 1 844 724 CARE www mtwkitchencare com To learn how Manitowoc Foodservice and its leading brands can equip you visi
4. 26 Section 5 Troubleshooting Cooking E TT EA Temperature ssues cccccccccscsccscccccccccccccccsccscsssscssssecccsssccccssecccscsscccssccccesssssssssssccccees 33 U ISSUGS 55 2 cccsccn ssscs sscscsvectecessncsoscccsecoscesecesosuesvecessossscvosuescseeesosssscevonsenasaseceuesvedsdessacenceseds 35 4 Document Number G_EB_SM_CFABROILER 11 14 Section 6 Controls Section 7 Table of Contents continued Ghanige the date suu aun apas a a Change the times edel Change the language Change Password semi Change brightness Change volume Change time and gap Component Check Procedures Section 9 Diagrams Section 10 Reading the LEDS SIB 49 Reading the LEDs SIB Diagnose Platen Errors 50 Reading the LEDs SIB Platen Homing 51 1 5 55 52 Latch System Internal Operation A Unlatching 53 Latch System Internal Operation B Latching 54 Lower Grate Adjustment Procedure 55 Gap Calibration amp Upper Platen Assembly Levelling
5. 7 Electrical Input Specifications 7 e TE Parking et Geseent ee Unpacking Temporary Storage Safety EE Section 2 Installation Install Requirements General Rating E POSITIONING ANG SOUP E Appliances Equipped with Casters Air Supply and Ventilation Remove Clamshell Broiler from Wood Crate Front Caster Remove stainless steel plastic film cover Temperature Verification Thermocouple Locations Diagram Thermocouple Locations Diagram Section 3 Operation easyToUCH Home 8 Recipes Selector Pages 16 START UP COOKING tiesccssscccactsctsessensscctastcossessestedesecssesvesscvecdscadecsessccsscenececcdsccseceseshceeseesvess 19 COOKING a RECIPe E 20 Change to a Recipe Cook 21 Sleep MOG sescvcccsscccnsscocsssncesssnnsssocsssessaseecveseocsestasscesisescsssesencdesessescssesesustsersossessesseueasseeses 21 Section 4 Maintenance Daily Cleaning at the end of the day
6. Loose connector on SIB connectors are properly seated on SIB Platen over travel by pushing down on connector do not pull SIB 1 0 failure Check LED and manually operate limit switches Verify gap using gauge block retry Gap calibration lost or incorrect gap calibration if necessary Upper reference switch in Check upper reference switch is wrong position positioned below over travel switch Check bracket and tighten if Limit switch bracket loose necessary Document Number G_EB_SM_CFABROILER 11 14 37 Section 5 Wa qoid onuo2 lqissod 10 n n neporpul d fs 10 uoneiqile V nsqo UD e 19449 Suneolpul uohlpuo2 JBY O BWOS JO aaow pu ndu 40 11544 aduasald y anoulu 23 402 ale 19 SE Au ay Aq 10 Ajjenuew payeiiul 440 HE T V 5 y o uonenlul V Aq uonoul do s uonoul ue jo uonenlul y WO1 Spuo2 s OL UIYUM y WO1 31Uul SWI Jas e ULYUM p ype jou 51 jabiey no au JO1 U0D uonoly p ype jou s pooy ay Ayjensn uoneuns p au uu qoid Waas uoneiques JO1JUOD qissod 10 IIM6 e saya 40 eM 40 BAOW u zejd BWOS Jo 440 Be TIY 54 314615
7. TIR Top Infrared BIR Bottom Infrared 13 Flip each of the bottom grates individually to ensure that eagh will properly cut off the supply of the high voltage when opened Verify that switch mounts are tight Adjust micro switch bracket if ne essapy Check the box to confirm that the switches were both properly set 14 Ensure customer confirms the Hood Height is practical Adjust the hood height as required 15 Verification of the factory TEMP BIAS Probe th broiler sithermocouples immediately after a simulated cook cycle and compare them to the control outputs ZONE OFFSET F ZONE OFFSET F TRR Top Right Rear BRF Bottom Right Front TLF Top Left Front BLR Bottom Left Rear Run the clamshell broiler without product on the grates and confirm normal functioning of the following Ability to put the clamshell broiler into SLEEP MODE 16 Proper functioning of green button to start stop and acknowledge Proper and noise free operation of the Exhaust Fan Proper functioning of the speaker Confirm volume level with store operator and adjust as required 17 Ensure all panels are tightly secured and attach any tool storage bins provided O 18 If possible assist or obtain assistance from store personal to perform product integrity testing on chicken ensuring they fall within the accepted para
8. PLATEN CLOSING COTE x 5 Monitor will show sleeping time Press _touch the wake Option to start SLEEPING 05 48 BEI 21 Operation This procedure is used to cook marinated chargrilled filets unmarinated Chick fil A filets and Grilled Nuggets on the Garland clamshell broiler Before you begin loading chicken be sure to v Verify that chicken has been thawed 35 40 F 1 7 4 4 C Chicken that is not completely thawed will not cook properly and may not reach the internal product temperature required to kill bacteria 165 F 74 C ve Verify that enough chicken for current batch has been filleted ve Verify remaining shelf life and quality of chicken Notify your Supervisor or Operator if any chicken has passed its expiration date ve Keep chicken refrigerated until immediately before grilling so it will maintain an internal product temperature of 40 F 4 4 C or lower vc To avoid flavor transfer use separate yellow trays for transferring chargrilled filets and Nuggets Chick fil A filets to broiler ve Store yellow tray and yellow handed tongs if used in refrigerator when not in use to help prevent bacterial growth Ingredients Quantities Raw filets chargrilled or Chick fil A filets Raw Nuggets Up to 10 per batch Up to 50 per batch Equipment Items Used For Yellow food service gloves Handling raw chicken Yellow apron Working with raw c
9. my Element Connectors Thermocouple Right Side Grate Thermocouple Left Side Grate 62 Section 7 4 Disconnect the thermocouple from the System Interface Board SIB located on the right side of the unit The connector on the right represents the left bottom grate and the connector on the left represent the right bottom grate photo above 5 Disconnect the element grate connection located behind the lower front panel Cut ties to free wires 6 Using a Phillips 2 screwdriver disconnect the grate ground wire from the pivot tube photo below 7 Remove the two 2 1 2 nuts from the pivot m bushing put the safety lovver grate svvitch a side 8 Remove the tvvo 2 carriage bolts save them for later use 9 Remove the pivot bushing assembly save part for the re assembly 10 Lift up grate push it forvvard to 11 To install remove grate from rear bushing a nevv grate and take grate completely out of the reverse the broiler process Document Number G SM CFABRO ILER 11 14 Section 7 Component Check Procedures Lower Infrared Element Replacement Procedure Warning 5 Gently remove the old lower infrared element Always disconnect electrical power before removing panels and replace the new one Broiler temperature extremely high be very careful 6 Replace and tighten the four 4 7 16 size hex bolts amp nuts element bracket 7 Reconnectthenew 8 Test Broiler and
10. Overcurrent LED 12 may blink momentarily as motion starts or stops If it stays lit or blinks continually actuator motor is drawing high current and may be binding or obstructed Document Number G_EB_SM_CFABROILER 11 14 51 Component Check Procedures Reading the LEDs SSRB Section 7 The SSRB has one LED per heater The LEDs blink in proportion to the power being delivered to each heater An LED that is always on or nearly always is receiving maximum power An LED that is off is receiving no power An LED that is blinking is receiving some power Location Color Name Meaning 1 Red Pwr Synch Blinks when high voltage detected from SSRB 2 Red Debug 1 On during normal operation 3 Red Debug 2 Blinks during normal operation 4 Red Debug 3 Blinks rapidly during normal operation 5 Red Debug 4 Blinks when SIB software updates lights if error between S B and Ul 6 Amber Home On until platen is at the home switch or lower 52 Document Number G_EB_SM_CFABROILER 11 14 Section 7 Latch System Internal Operation A Unlatching Component Check Procedures Warning Always disconnect electrical power before removing panels Broiler temperature extremely high be very careful Objectives Recognize basic Latch requirements e Identify the locking pin stages Identify the grate anchor and the tether anchor LATCH PIN DESCRIPTION SAFETY AREA rh LO
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12. 1 On front of the unit below the green push button 2 Remove upper screw and loose the bottom screw as shown To Install the tool holder How to install a new Tool Holder Simply hang the Tool Holder onto the four 4 shoulder bolts on the front lower panel Do not loosen the bolts Ensure all the slots on the holder are engaged into the bolts 68 Document Number G_EB_SM_CFABROILER 11 14 Wiring Diagram Section 9 Diagrams WIRING DIAGRAM SHEET 1 OF 1 zi 5 2121 12 88 Slzisl lzlz eee EMPR HEHE su Siss ss SEI 2 ul 2162 d WEE Re TMEL 55 alelz 4 21 lefe 99 1 9 1 2 1 1437 31VH 3 1 Y1 MEMO1 uro ar 1 EJ EN ei Ge 9 1 YI Y3dan Sa ise on n n do Ba if v s i 9 4 1397 IVP Aan T 2 i 28 A z EE ens memiro LLL 8 m ES 288 gt v A fe fi Es o Co i Ji FEIL S Ss 8 BEES BRB gee um Ee al d me
13. 10413 asne gt 3u Aq uonduos q 1u A3 ndu JoyeJsado JO 31544 440 qe TJY S4 B H lqissod Ji uonisod 1uBl H POOH AOul pue alain Ww o N m lqe riddy J une u Aq bal N 11 14 Document Number G_EB_SM_CFABROILER 42 Section 6 Controls Instructions for Software Update Garland will notify FASs of new software drop FASS are required to have clean formatted flashdrives with a minimum size of 8Gb If the file received is compressed zip it needs to be decompressed and content could be approx 24 files should be copied to a clean flashdrive Flashdrive brands must be Kingston Lexar or Sandisk these brands have a faster transfer speed After a complete transfer of all files and before removing the flashdrive from the personal computer laptop desktop ensure they flashdrive is properly ejected B 9 a El 5 17 PM The update is done through the settings screen 1 Turn ON the broiler and wait until it gets to the Home Screen If not at the Home screen or in Settings press Home icon N HOME SCREE Press MENUS ALL RECIPES amp Go SETTINGS 2 Insert flashdrive into USB port on the front panel of the broiler 3 Press Settings r and enter the password provided 4 Scroll through Settings to Calibration Wait for the platen to move down and settle at the home switch Write down the Current Platen Position number ind
14. 20 F If temperature delta between pyrometer and controller is greater than 20 F call Manitowoc KitchenCare at 1 855 586 1542 1 Using a plastic scraper wedge the film away froin the stainless steel 4 Repeat for thermocouples located at positions B C amp D 2 Grasp and pull the film very gently away from the stainless steel Document Number G_EB_SM_CFABROILER 11 14 Installation Thermocouple Locations Diagram H THERMOCOUPLE LOCATION A Section 2 OT SURFACE Grill Temperatures Will Cause Severe Burns Pa w a i Oe e d Go nn DEEG e e D 2 72 d e iieiea e ed 111 de SISUS D 1492 UA It lis B 1 14 73 2 35 7 68 sei e Pel j SR h 7 23 COOKING AREA COOKING AREA BOTTOM TOP GRILL FRONT A Bottom Left Rear B Bottom Right Front C Top Right Rear D Top Left Front Figure 1 Startup Form Procedure A factory startup is a comprehensive clamshell broiler check in vvhich a factory
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17. b Nut Figure 1 shows the adjustable system of the cowl assembly Upper Platen Levelling 13 Using a flat screwdriver or the platen adjusting tool B remove the platen grease caps and the lock nut Figure 2 shows tool required for platen calibration 14 Move next to the adjuster nut and raise or lower the front of the upper platen and adjust until both gauge gaps are equal using the calibration tools A amp B as shown in figure 2 15 After the platen is levelled check to ensure that for each adjuster nut the O ring is not visible and that at worst case the threaded portion is flush with the arm Document Number G_EB_SM_CFABROILER 11 14 Section 7 Upper Platen Arm Adjuster nut thread portion flush with the Upper Platen Arm Adjuster Upper Platen Arm Adjuster nut O Ring thread portion not visible Adjuster Nut Figure 3 shows the blocks in place 16 Place amp tighten the top lock nut and use the flat wrench and a screwdriver to jam the lock with the adjuster nut 17 Replace the grease cap and tighten GAP CALIBRATION CALIBRATION STEP PRESS APPLY CALIBRATION WHEN PLATEN IS LEVEL AND TOUCHING THE TOOLS PRESS END CALIBRATION TO RETURN TO SETTINGS PLATEN POSITION CALIBRATION CURRENT PLATEN ETP OINT INSTRUMENT SIZE POSITION 3488 MILS 40 MILS 620 MILS Lal el END CALIBRATION APPLY CALIBRATION 18 Use the platen Platen Po
18. Certified Installer HOT SURFACE Grill Temperatures Will Cause Severe Burns The upper and lower clamshell broiler cooking Remove all factory applied protective material by surfaces must be cleaned washing with hot water mild detergent or a soap solution Ensure power supply is connected to the appliance The broiler is designed and rated for operating conditions where the temperature is above 32F NOTE Each clamshell broiler has been factory tested and adjusted prior to shipment It may be necessary to further adjust the unit as part of a proper installation Such adjustments are 1 The upper and lower clamshell broiler should be at operating temperatures to perform this calibration verification approximately 30 the responsibility of the installer Adjustments m t are not considered to be defects in material and 2 Place temperature probe over the vvorkmanship and are not covered under the thermocouple A as per figure 1 under original equipment vvarranty thermocouple locations diagram Allow about REMOVE STAINLESS STEEL PLASTIC FILM COVER 10 seconds for the pyrometer to respond and stabilize temperature Removing this film is one of the things that must be done once the broiler is in place The film covers both internal and external components e g Side panels crumb tray grease shield and must be removed before turning the broiler on 3 Temperature delta between pyrometer and controller must be
19. G_EB_SM_CFABROILER 11 14 General Information Introduction Section 1 GARLAND RECOMMENDS THAT INSTALLATION MAINTENANCE AND REPAIRS BE DONE BY AN AUTHORIZED SERVICE AGENCY OTHERWISE THE WARRANTY WILL BE DEEMED NULL AND VOID FOR A LIST OF AUTHORIZED SERVICE AGENTS REFER TO THE GARLAND WEB SITE AT http www garland group com This appliance should be given regular care and maintenance to operate at peak performance and maximum energy efficiency It is recommended that the unit be inspected every 6 months by a certified service technician for proper operation and performance Remember regular maintenance ensures peak performance Every broiler is inspected and tested at the factory prior to shipment PACKING The product is shipped in a substantial crate with the broiler in vertical position Casters are factory installed on the broiler Garland places the unit accessories in the crate in a neat and organized manner and in such a way as to eliminate damage from movement rubbing etc Check crate for any visible damage sustained during transit It is recommended to remove crate when the clamshell broiler is inside the kitchen UNPACKING CAUTION Heavy load Use of lifting aids and proper lifting technique required Carefully remove unit from crate and thoroughly inspect it for any visible or concealed damage Report any damage immediately to your carrier to file the appropriate freight claims For mor
20. Load up to 15 full strips of bacon on broiler working from front to back Position slices horizontally on broiler grates Itis best to position bacon strip so they are in center of the grill grates not overlapping outer edges of grill grates Make sure bacon strips do not touch Sausage Load up to 10 sausage patties 5 rows of 2 patties working from front to back Position sausage so that patties are centered on left half or right half of lower broiler grate not overlapping outer or inner edges of broiler grate Make sure sausage patties do not touch CAUTION If broiler sounds warning tone while loading product step away from broiler immediately Document Number G_EB_SM_CFABROILER 11 14 Section 3 to avoid risk of being burned when broiler lid closes Then reset timer Do not use butter flavored oil to coat broiler grates 4 Start cooking cycle Press appropriate product icon Press START button to close lid immediately Broiler display will identify product being cooked BACON or SAUSAGE and remaining cook time Itis important to press correct product icon because broiler has individual settings for each product If wrong product icon is pressed the product selection can be changed within first 30 seconds of cook cycle Press and release ABORT icon Press correct PRODUCT icon Press START icon After 30 seconds if cook cycle is sto
21. Operation Warnings and Alerts Too Cool Too Hot If the broiler temperature is too cool to properly cook a recipe a Too Cool to Cook message appears The broiler will not allow the cook cycle to start until it has heated to the minimum required starting temperature AN TOO COLD TO COOK Similarly if the broiler is too hot a Too Hot to Cook message is displayed while the broiler cools A TOO HOT TO COOK In either case another recipe can be selected while waiting If the broiler is at the right temperature to cook the newly selected recipe cooking can start immediately Grates Open For safety an interlock switch cuts power to the heaters when the grates are open for routine cleaning A warning message is displayed until the grates are returned to the operating position HIGH VOLTAGE NOT PRESENT CHECK LOWER GRATES ARE NOT OPEN Note if the main power is switched off the power is already cut to the heater and easyToUCH screen and the message does not appear Shutdown Section 3 Press the Home icon to exit Press amp Go mode and turn off the heaters eee o ON OFF Fully power off the broiler and the easyTOUCH screen using the main power switch Cleaning Reminders If a cleaning schedule has been set a message will appear on the screen when cleaning is required based on the number of cook cycles Select the tick mark if the broiler will be cl
22. daily and discarded at the end of the week Tip Cleaning Instructions are guidelines Clean more frequently if needed 26 Discard used oil roller pads New ones should be used when assembling oil roller for the next day 27 Wash rinse sanitizer and air dry crumb baffle grease drawer detailing tool broiler brush nugget screen lower broiler skirts oil roller tray roller pan oil roller and handle Wash rinse sanitize and air dry all parts in kitchen sink e Replace all parts after cleaning 28 Clean all exterior broiler surfaces Wring out a clean sanitized towel well and spray with degreaser solution Wipe all exterior surfaces 2 Turn towel over and wipe surface again to remove excess degreaser eg O 29 Mai 29 30 ntenance Sanitize all exterior broiler surface Wring out a clean sanitized towel well and spray with sanitizer Wipe all exterior surfaces Leave sanitizer on surfaces for at least 15 seconds to kill any remaining bacteria Turn towel over and wipe surface again to remove excess sanitizer Clean the control screen only with a damp soft cloth Reinstall parts removed for cleaning after they have air dried for unit with exhaust fan only 31 30 Press the GREEN AS button to lower upper platen Turn 7 the clamshell broiler U AUU U Main Power Switch ST OFF Green Main Power switch
23. factory authorized service representative according to the relevant regulations codes of practice and the related requirements of the country of destination Adequate clearance must be provided for servicing and proper operation If you have any questions regarding the installation of this unit contact the Manitowoc KitchenCare at 855 586 1542 or Garland Regional Service Managers RATING PLATE Two 2 rating plates will be installed on each unit and they can be found a Inside the front panel under the electronic touch control b The lower edge of the right exterior body side near the front of the unit If service or replacement parts are needed refer to the model number including prefix amp suffix letters numbers and serial number on the rating plate when in contact with the factory or authorized service agency These numbers ensure proper unit identification faster and more accurate service Document Number GAR SM CXBE12 1 11 14 POSITIONING AND SETUP CAUTION Heavy load Use of lifting aids and proper lifting technique required The unit is very heavy 500 Lbs so some form of mechanical assistance is recommended to lift and position the broiler The unit is designed to be placed on a smooth and level floor built to withstand the weight of the fully laden appliance To comply with NSF Sanitation Standards the unit must stand on casters for ease of mobility during cleaning procedures AP
24. high be very careful V How to latch the top grate to cowl assembly While pulling the knob with the other hand lift up the upper grate as shown in figure 4 Figure 6 shows the latch completely latching the grate to the cowl assembly Turn knob approximately 5 turns until you feel resistance Important note Hand support should be maintained until the grate is fully locked in place to prevent the sudden drop of the grate assembly Note Ensure the upper grease shield is in the right place aligning the two notches as shown above How to check Pull Knob should be turned clockwise only finger tight Ensure the bracket is tight in place and there is no gap on either side of the bracket Figure 4 shows the grate being moved up to latching position Push E 1 ncorrect OLPY 2 Grate not in place front side too lovv compared to rear side Ss Figure 5 shows the latch system passing through safety lock area Push knob until latch passes through the safety lock and into the locking position The grate may have to be moved slightly up down Correct Grate in place with consistent gap 54 Document Number G_EB_SM_CFABROILER 11 14 Section 7 Lower Grate Adjustment Procedure Warning Always disconnect electrical power before removing panels Broile
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26. socket with an extension slightly loosen the bolts of the stop block two 2 bolts each block see figure 5 55 Component Check Procedures Section 7 e Tighten the four 4 bolts to secure the stop blocks in place Figure 6 shows stop block with bolts e Re install the back panel and test the unit or proceed with the upper platen levelling Figure 5 shows the back four 4 bolts of the stop block Tap the stop blocks to move them up or down and gently move the grates until they are aligned As shown on figure 2 E 56 Document Number G_EB_SM_CFABROILER 11 14 Section 7 Component Check Procedures Gap Calibration amp Upper Platen Assembly Levelling The broiler upper platen grate cowl assembly needs to be parallel with lower grates for a maximum performance Follow the next steps for upper platen calibration Objectives Identify proper steps through the program e Identify locking pin on the platen arm assembly e Identify the proper adjustments required to level the cowl assembly How to level top grate from cowl assembly Please review and follow these instruction accordingly 1 Turn Broiler main switch on and panel will go to HOME SCREEN as shown man K 2 Select press SETTINGS SETTINGS 3 Select SUPER USER and enter password and press RETURN be aware computer allows three 55 ra attempts only 4 Select GAP CAL
27. then infrared elements end Reinstall front panels terminals connectors 2 Remove the oil tray assembly and the grease drawer Remove the top front panel and the lower front panel using a Phillips 2 screwdriver 3 Disconnect the infrared element connectors and remove wire free from cable tie d 4 Remove the four 4 7 16 hex bolts amp nuts from the front of the broiler Document Number G_EB_SM_CFABROILER 11 14 63 Component Check Procedures Upper Grate Element Replacement Procedure Warning Always disconnect electrical power before removing panels Broiler temperature extremely high be very careful ar 2 Lovver the top platen and remove top rear panel four 4 screvvs using Phillips 12 screvvdriver 3 Disconnect all connectors and cut the ties 4 Remove the tvvo 2 1 8 Allen screvvs from the top of the arm assembly and slide out the pin 5 Release the grate from the front latch system for more information see Latch System Internal Operation in this manual 64 Section 7 6 Lift up the cowl assembly remove the grease shield and then remove the grate assembly by sliding it forward 7 Careful the grate is very heavy To Instal a new upper grate reverse the process Document Number G_EB_SM_CFABROILER 11 14 Section 7 To Remove The Exhaust Fan Assembly Following steps 1 to 3 remove the back panels to access the f
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29. 4 Installation Front Caster Adjustment 1 Turn the clamshell broiler Green Power Main Switch OFF 0 position ON OFF REAR CASTERS FRONT CASTERS 2 Rear Casters are fixed DO NOT ATTEMPT TO ADJUST THEM 3 Adjust the two 2 front casters only 4 Lock the caster using gem na the caster brake Note Y applying the caster brake system will lock the wheel and the swivel of the caster assembly 5 Carefully raise front of unit slightly so that front wheels are off the ground and no longer bearing unit weight 12 Section 2 6 Loosen caster jam nut by turning it clockwise with a wrench 7 Adjust the caster assembly by turning the caster brake on clockwise to increase the height or counterclockwise to decrease the height 8 After the broiler is completely level tighten caster jam nut to secure the caster assembly IMPORTANT NOTE On the caster assembly shown above there is a nut used to assemble the swivel system do not use wrench on this nut This nut is intended for the caster swiveling system only Document Number G_EB_SM_CFABROILER 11 14 Section 2 Installation IMPORTANT NOTE Prior to installation check the electrical supply to ensure input voltage and phase match the equipment voltage rating and phase Many local codes exist and it is the responsibility of the owner installer to comply with these codes R Temperature Verification
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31. Boards person lowers broiler lid 6 Refrigerate transfer pans and any utensils used to minimize risk of bacterial growth Hi H 7 Clean and sanitize yellow tray and any utensils U UI used every 4 hours l Take items to sink after 4 hours ofuse Wash rinse sanitize and air dry This breaks bacterial growth cycle and reduces food safety Load up to 50 Nuggets starting at front of risks broiler spread Nuggets out evenly on Nugget screen Keep Nuggets at least 1 2 from edge of broiler Make sure Nuggets do not touch Nuggets that touch will stick together and will not cook properly CAUTION If broiler sounds warning tone while loading product step back from broiler immediately to avoid risk of being burned when broiler lid closes If this happens ask Boards person to reset timer To avoid cross contamination never touch broiler without first removing yellow gloves and washing and sanitizing hands Cook only the amount of chicken that will be served within 30 minutes Never cook more than designated amount at a time Document Number G_EB_SM_CFABROILER 11 14 23 Operation Before you begin cooking bacon or sausage be sure to ve Verify that broiler is clean If any burned food particles or carbon build up appear on upper or lower broiler grates clean them with broiler brush See Garland Broiler Cleaning Garland Broiler after Each Batch ve Verify that Duke hold
32. Brightness x Cas contrast option selected display shown Make necessary adjustments u 18 Select LY to save x _Brightness contrast 48 Section 6 x 19 Volume option Selected display shown x 20 Select lto save Volume PE 21 Time amp Gap piod _ Adjustments option V Ee selected display shown 22 Numeric pad appear as touch Enter new settings x 23 Select Y to save Time amp Gap _ Adjustments Document Number G_EB_SM_CFABROILER 11 14 Reading the LEDs SIB The SIB has a number of LEDs performing different functions For the Service Technician the most important ones are numbers 1 6 7 10 11 and 12 If LED 1 is not blinking there may be an issue with the high voltage power or with the ribbon cable to the SSRB LED 6 amp 7 reflect the status of the Home and Upper reference switches At least one of these must ALWAYS be on When the platen is down at or below the Home switch LED 6 is OFF When the platen is up at or below the Upper switch LED 7 is OFF When the platen is between these positions LED 6 and 7 are ON LED 10 and 11 indicate that the platen motor is moving or trying to move LED 12 indicates a problem when the platen motor is moving or trying to move such as over current If the actuator check validates a good actuator and the platen still
33. CKING z KNOB N os ALLEN KEY How to unlatch top grate from cowl assembly Untighten knob counterclockwise approximately five turns as shown in figure 1 until grate drops approximately 1 4 to a safety lock not allowing the grate to drop all the way down as shown in figure 2 Latch locked position grate locked in place Grate Figure 1 shows the latch system locked in place Document Number G_EB_SM_CFABROILER 11 14 Latch unlocked or safety position grate loose Grate will drop aproximately 1 4 down EZ Zi Figure 2 shows the latch system in safety place Simultaneously push the grate up while pulling the knob out to release the grate as shown in figure 3 Knob does not come out of the cowl assembly Grate can now separate from the cowl assembly Keep holding the grate until the resting position Latch completely free position grate will drop down Figure 3 shows the latch completely un latched from the cowl assembly Important note Hand support should be maintained until the grate is fully locked in closed or open resting position to prevent the sudden drop of the grate assembly Component Check Procedures Section 7 Latch System Internal Operation B Latching Warning Always disconnect electrical power before removing panels Broiler temperature extremely
34. Garland Electric Dual Side Clamshell Broiler Model CXBE12 1 Service Manual This manual is updated as new information and models are released Visit our website for the latest manual Documen t Number G_EB_SM_CFABROILER 11 14 Gan owoc Safety Notices A DANGER KEEP APPLIANCE AREA FREE AND CLEAR OF COMBUSTIBLES Caution This equipment must be installed and commissioned by a professional factory trained technician AWarning Do not store or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance AWarning Improper installation adjustment alteration service or maintenance can cause property damage damage injury or death read the installation operating and maintenance instructions thoroughly before installing or servicing this equipment Caution This equipment must be operated under an approved hood system in accordance with local regulations in force This unit is intended for indoor use only Caution Use care when moving this unit This unit cannot be dropped as it will impact the performance of the electronics AWarning Accessible parts may become hot during use Young children should be kept away This appliance is not intended for use by persons including children with reduced physical sensory or mental capabilities or lack of experience and knowledge unless they have been gi
35. IBLE FOR DIMINISHED PERFORMANCE AND OR DAMAGE OR FIRES RESULTING FROM MISUSE AND OR POOR CLEANING AND MAINTENANCE PROCEDURES HOT SURFACE PPE z Approved Personal Grill Temperatures Protective Equipment Will Cause Severe Burns Must be worn Remove oil roller tray insert and discard canola oil left in the yu pan D Disassemble oil roller by sliding roller off of handle ee Take all cooking tools and holders to compartment sink to be washed Release upper broiler grate in order for surfaces behind grate to be cleaned With the broiler upper platen in the raised position rest gloved hand in place to catch upper grate when it is released Turn knob counterclockwise until grate is released This may require 5 or more turns to unlatch Document Number G_EB_SM_CFABROILER 11 14 Section 4 7 Remove upper grease shield out of the broiler lid Wash rinse sanitize and air dry until compartment is dry 8 Wipe surface with damp towel until clean Use detailing tool if excessive carbon buildup is present 9 Clean areas not accessible during daily broiler cleaning Wipe inside of stainless steel edges around broiler grate 10 Clean areas at the far end of the broiler grate assembly Wipe clean with a damp cloth all the grease accumulated in that area as illustrated above Document Number G_EB_SM_CFABROILER 11 14 Brush upper heating Replace upper grease Mainten
36. IBRATION and press a s l START The platen will ia move down to the home m osition and the relative P S La J platen position will be Bags shown in the Current Platen Position Box 5 Select press Calibration Instrument Size GAP CALIBRATION PLEASE ENTER INSTRUMENT THICKNESS CALIBRATION INSTRUMENT SIZE 40 MILS ENTER CALIBRATION Document Number G_EB_SM_CFABROILER 11 14 6 Numeric keypad will show at the side key in dimension of the gauge being used in mils and press mark for example number 875 mils should be entered if using gauge part number 4532541 Press ENTER CALIBRATION GAP CALIBRATION CALIBRATION STEP PRESS APPLY CALIBRATION WHEN PLATEN IS LEVEL AND TOUCHING THE TOOLS PRESS END CALIBRATION TO RETURN TO SETTINGS PLATEN POSITION CALIBRATION CURRENT PLATEN INSTRUMENT SIZE POSITION 3489 MILS 40 MILS 620 MILS a M END CALIBRATION APPLY CALIBRATION 7 Select press Platen Position Set Point 8 Numeric keypad will show at the side key in number 2300 and press enter Number will show in the PLATEN POSITION SETPOINT box and platen will rise 9 Proceed with placing the gap tools in place position the gauges between the two lower grates If lower grates are uneven place the gauge on the lower of the two grates note although the lower grates may be uneven at some places fr
37. INCHED OR HAS BEEN DAMAGED AS A RESULT OF RUBBING ON SHARP EDGES Document Number G_EB_SM_CFABROILER 11 14 Section 2 Installation Remove Clamshell Broiler from Wood Crate CAUTION The unit is very heavy 500Lbs so some form of Heavy load mechanical assistance may be required to lift and 5 ori position the broiler techni ired Personal Protective Equipment PPE required STOP FOLLOW THE INSTRUCTIONS BELOW TO SAFELY AND EASILY REMOVE UNIT FROM PACKAGING SKID 3 REMOVE AND DISCARD TWO 2 10 24X1 2 HEX HEAD SCREWS BROILER SIDE FROM THE BACK LOWER SUPPORT ANGLE ITEM C ON BACK OF UNIT Tools required 0000000000 4 PUSH UNIT FORWARD OFF OF THE SKID THE LOWER SIDE SUPPORT BRACES WILL SERVE AS GUIDES AND ENSURE THAT THE UNIT ROLLS 1 REMOVE AND DISCARD FRONT STOP BOARD STRAIGHT AS IT IS BEING MOVED ITEM A NAILED TO FRONT OF SKID 5 REPLACE THE FASTENERS REMOVED FROM EACH SIDE OF THE UNIT IN STEP 2 WITH TWO 2 10 24 X ya LONG PAN HEAD PHILLIPS DRIVE MACHINE SCREWS INCLUDED WITH UNIT ACCESSORIES 2 REMOVE AND DISCARD TWO 2 10 24 X 2 1 2 LONG TRUSS HEAD PHILLIPS DRIVE MACHINE SCREWS AND FLAT WASHERS FROM THE LOWER SUPPORT BRACE ITEM B ON EACH SIDE OF UNIT DO NOT MOVE THE BROILER GENTLY PUSH THE BROILER USING THE FRONT PANEL OUT OF THE CRATE GUARDS Document Number G_EB_SM_CFABROILER 11 1
38. PLIANCES EQUIPPED WITH CASTERS All broilers are shipped with casters installed in place however some adjustment may be required to level the unit The front casters are adjustable swivel casters with brakes The rear casters are fixed Garland recommends installing restraining chains cables from the floor wall to the rear of the unit These restraints limit the mobility of the appliance FRONT CASTER WITH BRAKE REAR CASTER WITHOUT BRAKE Installation AIR SUPPLY AND VENTILATION VENTILATION REQUIREMENTS MAY BE SUBJECT TO LOCAL BUILDING AND FIRE CODES CONSULT LOCAL AUTHORITIES HAVING JURISDICTION This broiler appliance must be vented properly to operate correctly and safely Due to the extremely high temperature a fire safety system should be installed In addition frequent cleaning of the vent hood and the appliance greatly reduces any fire risk For any commercial cooking appliance means must be provided to exhaust combustion waste products steam etc to the outside of the building Proper ventilation is essential for optimum performance DISCONNECT THE POWER SUPPLY BEFORE SERVICING IMPORTANT The appliance must be electrically grounded in accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA7O or the Canadian Electrical Code CSA C22 2 as applicable Electrical Grounding Instructions The appliance is equipped with a standard Nema 15 50 plug with appropriate
39. SB Flash drive not in long enough Allow 30 seconds for USB to be recognized by UI Flash drive not recognized Go to Settings USB Operations Collect Log and check whether log file is collected or if flash drive not recognized Flash drive not recognized after removal Power cycle broiler with flash drive plugged in Flash drive faulty Retry with known good flash drive Flash drive set to read only Check USB manufacturer s website for information USB cable disconnected Check USB connector seated properly from Ul to front panel Document Number G_EB_SM_CFABROILER 11 14 35 Troubleshooting Section 5 UI issues continuation Problem Possible Cause Action Unable to load USB files Flash drive faulty Retry with known good flash drive Files on flash drive not unzipped Unzip compressed file and save to root directory of USB Files on flash drive incorrect or corrupt Delete all files on flash drive and reload update files USB cable disconnected Check USB connector seated properly from UI to front panel Ul cracked Damage in transit or in store Investigate cause and replace Clamshell Issues Platens warped or uneven Problem Possible Cause Action Gap calibration lost or incorrect gap 7 SEH gap calibration if necessary Wrong Gap Setting Verify gap at multiple points using gauge block Inc
40. an motor wires 1 Remove two 2 bolts four 4 screws and the washers and lock washers to release the upper back panel Save all fasteners Part numbers are listed for reference S S S S F753 F746 F744 2 Usea Phillips screwdriver to remove the screws from the rear lower panel Save the screws 3 Then remove the reinforcement plate by removing all bolts and washers indicated below Save all fasteners Part numbers are listed for reference Document Number G_EB_SM_CFABROILER 11 14 5 Component Check Procedures 9 ZZA VZ r Q rns C rO rz OH SN F753 l Disconnect the electric conduit coupling at the back of the broiler Slowly and carefully pull the conduit upward allowing the two 2 wire connectors to pass through the bulkhead adaptor feedthrough coupling C below When the wire connectors are exposed pull the connectors apart to free the conduit NOTICE Pull the fan motor wires out slowly and carefully or risk damaging the connectors or disconnecting them while still inside the unit Atthe back of the broiler locate the disconnected fan motor wires and pull them back through the bulkhead adaptor C above and out of the back of the broiler Cap the connectors with the wire termination harness A below as shown Connect black wire to black wire brown wire to brown wire 65 Component Check Procedures Section 7 10 Wipe of
41. ance Wipe the hinges and surrounding areas between the cowl assembly and the grate until clean with a damp cloth as shown above Avoid catching fingers in the mechanism elements and areas of heavy build up using broiler brush shield and return upper broiler grate to position Raise grate to just below lid or cowl Pull knob out to allow grate to slide into place Continue supporting weight of grate until knob is completely tightened x sr bro Note Ensure that the upper grease shield is in the right place aligning the tvvo notches as shovvn above 27 Maintenance 14 Tighten knob 15 16 17 completely until bracket touches the cowl assembly but do not over tighten Ensure broiler grate is tight up to the cowl assembly The grate should be parallel to the cowl assembly Brush upper broiler grate with broiler brush from front to back to push debris towards the back of broiler Brush the lower broiler grates with broiler brush Brush from front to back Use detailing tool to raise each half of lower grate Careful not to drop grates while they are raised 28 see previous Pur instructions latching 18 19 20 21 Scrape grate surfaces that are now exposed first with tooth side of detailing tool then with smooth side Brush heating elements and area of heavy build up using broiler brush Remove IR t
42. certification Note See Installation Operation Manual for detailed instructions on the clamshell broiler and control functionality This form is to be faxed to the RISE Call Center 727 569 1247 or by email via Rise callcenter manitowoc com immediately upon completion from the Chick fil A site Document Number G_EB_SM_CFABROILER 11 14 Installation Section 3 Operation easyToUCH Home amp Recipes Selector Pages HOME SCREEN OFF a amp Go m MENUS ALL RECIPES A x SETTINGS DIAGNOSTICS eas TOUCH PRESS amp GO Used to access the preheat and cooking modes of the broiler CFA MENU CHARGRILLED 3 0 GRILLED NUGGETS CFA FILETS R ia SAUSAGE FILETS MENUS Used to add edit and delete Menus from the library A Menu is a collection of cook recipes Passvvord protected SETTING Used to change certain settings such as date time and volume Passvvord protected diagnostics screens Passvvord protected eae SE SE 5577 to adjust a recipe s cook time or platen gap if required to achieve food safety and quality standards S EES GE CS ne pasas language of on screen prompts Only available if other languages have been pre loaded on the TEMPERATURE Used tov view w the temperature settings and actual temperature in each zone RECIPES Used to add edit and delete Recipes from the library A Recipe consis
43. certifred technician vvill document all final settings programmed in the controller once various other performance checks are complete The estimated time to complete a startup is approximately 1 5 2 hours Please keep in mind this estimated time vvhen scheduling the startup After hours or overtime is not covered under vvarranty and will be billed at a charge which is the difference 14 between the Garland Reimbursement rate and the Factory Authorized Service Centers overtime charges A factory startup is necessary to start the warranty period The Authorized Service Center is required to complete the paperwork during the startup process and send it to Garland Commercial Ranges for reimbursement At the time of receipt Garland will start the warranty as mentioned in the Warranty section Document Number G_EB_SM_CFABROILER 11 14 Section 2 Thermocouple Locations Diagram Garland Me Chie START UP CHECKLIST Serial Date CFA Store Phone Address City State Zip Code ELECTRIC 3 PHASE INPUT SPECIFICATION 208V MEASURE VOLTAGE FROM OUTLET L1 L2 L2 L3 L3 L1 Confirm if the outlet in the store is NEMA15 50R by checking the box on the side If the outlet is other than NEMA15 50R DO NOT INSTALL the clamshell broiler until this issue is resolved Call Garland Service at 1 855 586 1542 OK Remove unit from package Inspect for any obvious shippin
44. dicators Check the amber LEDs 6 amp 7 on the SIB LED 6 Home LED 7 Upper ON OFF PLATEN MUST BE UP AT OR ABOVE THE UPPER SWITCH OFF ON PLATEN MUST BE DOWN AT OR BELOW THE HOME SWITCH ON ON PLATEN MUST BE BETWEEN THE HOME AND UPPER SWITCHES OFF OFF ERROR AT LEAST ONE LED MUST BE ON If the platen position does not correspond to the LED pattern check that the Position Sensor connector is properly seated on the SIB front left corner and that it is wired correctly Motion Indicators Check the LEDs 10 11 amp 12 on the SIB GREEN Motor IS MOVING UP ERROR MOTOR IS OVERCURRENT If LED 10 or 11 is lit the motor is trying to move the platen If LED 10 is lit and platen is at the bottom the motor may be on the lower overtravel switch Similarly if LED 11 is lit and platen is fully open the motor may be on the upper overtravel switch If LED 12 is lit or blinking while the platen is moving the SIB has detected an overcurrent condition and there may be binding or an obstruction at some part of the mechanism Check that the motor encoder connector is properly seated on the SIB front middle right and that it is wired correctly 50 Document Number G_EB_SM_CFABROILER 11 14 Section 7 Component Check Procedures Reading the LEDs SIB Platen Homing Platen Homing Behavior At the start of the homing process the controller first determines if the platen is at the upper switch If it is
45. e information see page 4 Push or pull broiler must be taken care to see that the broiler does not tip over Do not remove any permanently affixed labels warnings or data plates from the appliance as this may invalidate the Garland warranty TEMPORARY STORAGE Garland provides adequate protection under normal conditions The broiler may need additional protection if it is stored near salt water a tropical area or other unfavorable conditions You must contact Garland immediately if these conditions occur SAFETY It is essential that the instructions in this manual be strictly followed for the safe and economical operation of the equipment Should it be known or suspected that a fault exists with the appliance then it must not be used until the fault is rectified by a authorized or certified service person This appliance provides a sleep mode which ensures the unit avoids overheating when idle Document Number G_EB_SM_CFABROILER 11 14 Section 2 Installation Install Requirements THIS PRODUCT IS NOT AUTHORIZED FOR HOME OR RESIDENTIAL USE GARLAND WILL NOT PROVIDE SERVICE WARRANTY MAINTENANCE OR SUPPORT OF ANY KIND OTHER THAN IN COMMERCIAL APPLICATIONS GENERAL In the United States the installation must comply with the latest edition of the National Electrical Code ANSI NFPA 70 latest edition and or local Codes to assure safe and efficient operation In other countries installation must be carried out by a
46. e software may need to update of the SIB Smart Interface Board as well This is normal ing unt usbdru stinger sib installer sh Tas fent usbdrv stinger sdk installer sh During the restart check that the software version is the expected revision v1 2 0 In this example the software is at version 0 7 The software version can also be verified in Diagnostics 44 Document Number G_EB_SM_CFABROILER 11 14 Section 6 Controls CUTHAROWARE REV HW R BOM R 2012 01 UT SOFTWARE REV CLA 1 1 1 GUI 1 1 R VARE REV UN UNKNOWN UUU 7 Only remove the FlashDrive when the Home screen comes up This is your indication that the software update is complete Tag the flashdrive by writing the S N of the broiler HOME SCREEN 8 Press Settings select SUPER USER and enter the password provided Scroll through Settings to Calibration Refer to 4 Wait for the platen to move down and settle at the home switch Verify that the Current Platen Position is the same as the one recorded before the update If the number is not within 2 a gap calibration will be required Return to Settings A TOUCH 9 From Settings scroll to Volume and confirm it is set to HIGH Use the Up arrow key to confirm that the speaker is working Return to Settings 10 From Settings scroll to Sleep Settings and confirm the Auto Sleep is YES Set the Auto Sleep D
47. e the f DONE message Note If the wrong recipe was selected the recip be changed by stopping the cook cycle acknowledging the warning selecting the correc x recipe and pressing START or the GREEN push butto again Changes should be made within thirty 30 I seconds to avoid overcooking the product ESCH alaz 24 lli m Li _ DONE recoect a 4 WII Zou if the cooked product fails to match the colo requirements in the Test Quality Photos cook th batch for an additional 45 seconds by pressing th 4 45 sec icon The platen will close and the produc will cook for the additional time Document Number G_EB_SM_CFABROILER 11 14 Section 3 Change to a Recipe Cook Cycle CFA MENU RRE 1 Follow step from 1 to 6 from previous Press amp Go 2 Select recipe 3 Press icon li l le Errru Kan 7 necessary Be adjustments and save 1 Press amp Go press 2 Press Cc icon x 73 Press touch check mark to continue or X re cancel ENTER SLEEP MODE ele ESE eg Document Number G_EB_SM_CFABROILER 11 14 Operation 5 Clamshell broiler will make the necessary adjustments 6 Ready to cook om ED product RAA S Note Modified recipe will show a plus sig at the bottom right corner 4 Top platen will close make sure no utensils on broiler
48. eaned immediately or X to continue cooking Press a a EANING REQUI A 7 0 KE k If the broiler is set to enforce cleaning schedule and the cleaning reminder has been bypassed too many times easyToUCH eventually displays the Cleaning Required screen p 32 from the vvireframes KE KI Document Number G_EB_SM_CFABROILER 11 14 Section 3 Operation START UP COOKING The easyTOUCH screen display layout and icons shown herein are for guidance purposes only and are not intended to be an exact representation of those displayed on the broiler ON 1 Switch the broiler x x TP on using the main I R OFF power switch x d gt DONE 8 Cooking Done 4 Cru 2 The easyToUCH screen illuminates with the display _ briefly showing the software version white text on black f iy e 3 When the Home R aa screen appears select x _ PRODUCT 9 Discard product ress U 2 d Se Press amp Go Do not hit Press amp Go until platen completes its eee REECH x 54 10 Back to product selection The broiler will start preheating using the f temperatures from the selected menu and the preheat CFA MENU 4 5 Following preheat the broiler enters a soak period allowing the temperature to stabilize x throughout the upper and lower grates 6 The broiler is
49. elay to 300 sec Select the check mark icon to save the changes Document Number G_EB_SM_CFABROILER 11 14 45 Controls Section 6 FACTORY SETTINGS 2 AUTO SLEEP YES Ru ui ae Tucu 11 The software update and menu check is completed here The platen will stay close 12 Go to Settings and then Hood Height Calibration to set to 3700 Additional steps will be communicated by Garland as required 46 Document Number G_EB_SM_CFABROILER 11 14 Section 6 Controls SETTINGS MODE AUTO ON x 7 Select Y to save date choose votumi 1 Select SETTINGS x 8 Time option Selected display shown x 2 Enter password x alphabet x 9 Numeric pad will _ appear as touch 3 Display of settings shown D 10 Select LY to sav 4 Display of settings I 8 Time shown x AUTO ON GE Languages option selected display shown 5 Display of settings _ shown 6 Date option x x Fa 12 Select selected display x x language shovvn Document Number G ER SM CFABROILLER 11 14 47 Controls 13 Select VI to save language f 14 Password option selected display shown 15 Type new passvvord 16 Select LY to save password U wa 17
50. ent assembly from the IR elements Lift up straight IR tent and place it in the sink to be wash Use detailing tool to lower grate halves back into a lower position Remove skirt on each side of lower broiler Lift each one straight up from the sides then tilt until skirt is clear of broiler Section 4 Important Note Be careful not to get Kay QSR super contact cleaner on the grates Document Number G_EB_SM_CFABROILER 11 14 Section 4 22 Use Kay QSR super contact cleaner to clean stainless steel edges around upper and lower grates Wring out a clean sanitized towel and spray with Kay QSR super contact cleaner Turn towel over and wipe surface again to remove excess cleaner CAREFUL CRUMBS COULD STILL BE WARM BE AWARE CRUMBS MUST BE COOL BEFORE DISCARDING IN TRASH CAN 23 24 Slide out grease drawer Remove crumb baffle Scrape crumbs from baffle and grease drawer with metal spatula and discard in trash can Rinse crumb baffle grease drawer and detailing tool with sprayer at the kitchen sink Remove grease drawer and empty Clean grease drawer crumb baffle and scraper with hot water Document Number G_EB_SM_CFABROILER 11 14 Maintenance 25 Remove any remaining carbon build up with metal spatula Clean brush tool with hot water at the compartment sink Important Note Roller brushes should be cleaned
51. es are set at the OFF 0 position BE GENTLE WITH ELECTRICAL CONDUIT 32 Remove the three 3 thumb screws located around the motor Important Be gentle with the electrical conduit when removing motor electrical conduit is not designed to be disconnected Do not attempt to disconnect the motor conduit Section 4 33 Lift up the motor and spray blower wheel with degreaser solution It is recommended to perform cleaning over a towel rug paper for easy disposal of the falling debris Rest the upper blower assembly safe with all other parts are cleaned and returned 34 Remove exhaust tray wring outa clean sanitized towel and spray with degreaser solution Turn towel over and wipe surface to remove grease 35 Spray the exhaust tray and housing with degreaser solution They can be cleaned in the sink to remove grease debris 36 Place exhaust tray housing amp motor in place and tighten the 3 thumb screws manually by hand Document Number G_EB_SM_CFABROILER 11 14 Section 5 Troubleshooting Cooking Issues Problem Possible Cause Action Undercooked product Incorrect recipe selected Select correct recipe and retry Cook time too low Use cook cycle change screen to increase cook cycle Raw product too cold Check that uncooked product is at correct temperature not frozen as per CFA operational guideline Raw product too thi
52. et temperature prior to Document Number G_EB_SM_CFABROILER 11 14 Operation starting the cycle A cleaning temperature may be specified if required by the cleaning procedure or cleaning chemicals Cook Cycle Changes To ensure a quality product the cook time and platen gap of a recipe may be changed prior to starting the cook cycle Using the Cook Cycle Change screen time can be added or subtracted from the end of a recipe and the platen gap can be opened or closed GEI To change the cook cycle select a recipe then press the icon The Cook Cycle Change screen appears Using the up and down arrows the time and the cook gap can be adjusted within certain limits The changes made will stay in effect until they are changed again or cleared altogether Changes to a recipe can also be cleared by pressing the CLEAR button on the Cook Cycle Change screen When a recipe has been changed the recipe will have a indicator on the Recipe Selector screen and the cooking progress screen will show the adjustments to the recipe Temperatures The temperature screen shows the actual and the set point temperatures at each thermocouple and whether that zone is heating or at temperature Al The temperature screen can be displayed by pressing the icon in the top right corner when cooking cleaning sleeping or preheating Press the Back arrow or Check mark to return to the previous screen
53. f any dirt and grease in the area Then install the new exhaust tray using the shorter thumb screws provided 63 11 To reinstall the back panels perform steps 1 to 3 in reverse order 8 Cap the conduit bulkhead adaptor C with the seal cap A which contains a retainer B for locking 9 Remove the three 3 thumb screws located around the motor and remove the motor assembly the housing and then the exhaust tray 66 Document Number G_EB_SM_CFABROILER 11 14 Section 7 To Install the IR Tent Warning Always disconnect electrical power before removing panels Broiler temperature extremely high be very careful 1 Raise platen and open the lower grates E 2 Insert the IR Tent assembly in the orientation as shown No fasteners are required Document Number G_EB_SM_CFABROILER 11 14 Component Check Procedures 3 Ensure the IR Tent assembly sits properly in place before closing the grates Shown below is a top view of an IR Tent in installed position N 67 Component Check Procedures Section 7 To Install the brush holder Warning Broiler temperature extremely high be very careful 3 Insert the lower slot of the brush holder in to the bottom screw and install the top screw making sure holder is in place retight both screws
54. fied service technician as it will void your warranty Shipping Damage Claim Procedure Please note that the Garland equipment was carefully inspected and packed by skilled personnel before leaving the factory The transportation company assumes full responsibility for safe delivery upon acceptance of the equipment What to do if the equipment arrives damaged 1 File a daim immediately regardless of the extent of damage 2 Be sure to note visible loss or damage on the freight bill or express receipt and have the person Take care not to expose the power cord to heat i e near the flue etc and be careful not to damage the cord by pinching or rubbing on sharp edges e This appliance is for professional use and shall be used only by qualified personnel This product has been certified as commercial cooking equipment and must be installed by professional personnel as specified e Ensure that he unit does not contain food debris or is obstructed in any way A clean cooking surface is imperative for proper operation Ensure electrical supply conforms with electrical characteristics shown on the rating plate e Installation and electical connection must comply with current codes In Canada The Canadian Electrical Code Part 1 and Local Codes In USA The National Electrical Code ANSI NFPA Current Edition The electrical power supply must be disconnected prior to cleaning or any maintenance or service
55. g damage Shipping material under the platen will be removed at a later step IRemove side panel and ensure line cord is secured to the contactor Check all wiring at the terminal block for tightness Check all pin connectors jto ensure they are secure Remove existing unit if applicable and place new Chick fil A Clamshell Broiler in place under the hood and plug in with the available outlet Ensure clamshell broiler is leveled side to side front to back and diagonally in location under the hood Provide details if unable to level a Check box to confirm best possible level was achieved Turn on power switch Note the SW version SW H update if required Ensure control initiates the platen completes the HOMING sequence and the display goes to the HOME screen Remove all packaging materials underneath the platen Spray Kay Release Agent provided by location to both the upper and lower grates Dress the PRESS amp GO icon Ensure the clamshell broiler goes to preheat RECORD VOLTAGE FROM CONTACTOR 479 12 13 L113 11 Ensure the clamshell broiler pre heats reaches set points soaks and that platen raises and goes t lready state Fill in the following table ZONE Set Point Max Actual ZONE Set Point Max Actual 12 TRR Top Right Rear BRF B ttom Right Front TLF Top Left Front BLR Botton Left Rear
56. gets stuck or shuddering or Ul displays error 2 then some mechanical adjustment may be done such as releasing the seals and seal caps 2 screws move platen a few times up down If no change in behavior before or after tightening Section 7 Component Check Procedures back the seal caps change actuator Location Color Name Meaning 1 Red Pwr Synch Blinks when high voltage detected from SSRB 2 Red Debug 1 On during normal operation 3 Red Debug 2 Blinks during normal operation 4 Red Debug 3 Blinks rapidly during normal operation 5 Red Debug 4 Blinks when SIB software updates lights if error between S B and Ul 6 Amber Home On until platen is at the home switch or lower 7 Amber Upper On until platen is at the upper switch or higher 8 Green Heartbeat Blinks during normal operation 9 Blue Green Button Lights while green button pressed 10 Blue Motor Down Lights while platen motor moving down 11 Green Motor Up Lights while platen motor moving up 12 Red Motor Fault Blinks momentarily during boot and if motor goes over current 13 Green 12v Power Constant when power supply connected 14 Green 5v Power Constant when power supply connected 15 Green 3 3v Power Constant when power supply connected Document Number G_EB_SM_CFABROILER 11 14 49 Component Check Procedures Section 7 Reading the LEDs SIB Diagnose Platen Errors Position In
57. he motor 6 Remove blower wheel using a 3 32 Allen wrench if blower wheel is not being replaced Reinstall blower wheel to the motor 7 Be aware that the shaft of the motor hasa Motor small cut off at the end Shaft Profile Allen Screvv Blower Mounting Hub Shaft Motor s Shaft 2 3 S m o o Motor Shaft A Mounting Hub MUST FLUSH Motor Base 8 Insert the blower mounting hub onto the motor shaft aligning the Allen screw with the flat surface on the motor shaft The end of the motor shaft must flush with the end of the blower mounting hub leaving enough space between the base of the motor and the blower wheel 9 Tighten the Allen 10 Install motor screw using a 3 32 Allen assembly reversing wrench steps 1 to 5 61 Component Check Procedures Lower Grate Replacement Procedure Warning Broiler temperature extremely high be very careful Always disconnect electrical power before removing panels 1 Remove the oil tray assembly and the grease drawer 2 Using Phillips 2 screwdriver remove the two 2 screws on top and three 3 screws on front of upper front and remove panel Similarly remove two 2 screws retaining lower control panel and remove panel Disconnect USB cable from housing panel 3 Remove the six 6 screws retaining the left side panel using the same screwdriver in step 2
58. hicken Transferring raw chargrilled filets to broiler Transferring raw Nuggets Chick fil A filets to broiler Designated yellow trays 1 Remove chicken from refrigerator and place it on designated yellow tray 2 Notify Boards person that filets are ready for cooking This will alert Boards person to prepare broiler 3 Load raw chicken onto broiler 22 Section 3 Fillet Ensure that oil has been applied to lower and upper broiler grates Load up to 10 filets on broiler 5 rows of 2 filets working from front to back Position filets so they are centered on left half or right half of lower broiler grate not overlapping outer or inner edges of broiler grate Load of 10 filets Load of 6 filets Place filets with smooth side down because best broiler marks will show on smooth side Point tips of filets to outside of broiler so that thickest portion of filet is in center of broiler Make sure filets do not touch Nuggets Ensure that Nugget rack screen are in place on lower broiler grate and that oil has been applied to screen and upper broiler grate Document Number G_EB_SM_CFABROILER 11 14 Section 3 Operation Do not use butter flavored oil to coat broiler grates 4 Notify Boards person that chicken is loaded and ready to be cooked 5 Remove raw chicken transfer pans and any II utensils used from Boards area while
59. icated in the photo below Exit Calibration by pressing LEFT arrow Oma Puten Poston Set Part Current Paten Postion m END CALIBRATION APPLY CALIBRATION 5 Scroll through Settings to Software Update Press START UPDATE or UPDATE HRCB older versions Document Number G_EB_SM_CFABROILER 11 14 43 Controls Section 6 VOLUME BRIGHTNESS 458 OPERATIONS RECIPE RESET FROM USB SOFTWARE UPDATE START UPDATE HRCB ERROR VOLUME BRIGHTNESS USB OPERATIONS RECIPE RESET USB SOFTWARE UPDATE Computer will search for USB if successful display will go back to COLLECT LOG o ETTING USB OPERATIONS Lat YOLUME b COLLECT LOG u BRIGHTNESS USB OPERATIONS RECIPE RESET USB SOFTWARE UPDATE If search for USB unsuccessful screen will state Couldn t find USB drive Try a different USB flashdrive and repeat number 5 If USB was found successfully start again from number 5 6 The upgrade may take up to 10 minutes Be patient and DO NOT remove the flashdrive The screen will turn black with white text The text will change as the files are copied from the FlashDrive The screen may appear frozen as the first couple of files take a few minutes Soon the screen will advance as more files are loaded After the last file is processed the screen will say rebooting and automatically proceed to turn off and restart It may reboot twice as th
60. ing station has been pre heated that compartment for holding sausage SAUS has a black solid lid SOLD and that compartment for holding bacon BACN has a gray vented lid VENT Quantities Up to 15 per batch Up to 10 per batch Ingredients Bacon full strips Sausage patties Equipment Items Used For Used For Clear food service gloves or metal handled tongs Placing bacon or sausage on broiler Wrapping unused bacon or sausage Food film Dated and labeled ater Monitoring shelf life Metal spatula or metal Removing cooked bacon handled tongs or sausage from broiler Duke holding pan Holding bacon or sausage 1 Remove thawed bacon or sausage from refrigerator Cook only amount that will be used within 30 minutes 2 Press PRESS amp GO icon to bring broiler out of standby mode if needed Display will show available products to be cooked on the broiler It is NOT necessary to coat broiler grates with oil when cooking bacon or sausage CAUTION To save energy broiler will automatically close and enter sleep mode unless a cooking cycle is started within 3 minutes from end of previous cooking cycle Load bacon or sausage as soon as broiler is ready If unexpectedly delayed so that you are not able to finish loading product within 3 minutes press 24 Section 3 ABORT icon to reset 3 minute timer 3 Load bacon or sausage on broiler Bacon
61. ion 5 Troubleshooting Temperature Issues Problem Possible Cause Action Grates or IR too hot Recipe set points are high Use temperature status screen to check zone temperatures versus set point Temperature calibration incorrect Reset offsets to default value and verify temperatures TLF 25F TRR 25F TIR OF BLR 10F BLF 20F BIR OF Partial load cooking driving temperature on unused zone Cook full load and recheck zone temperatures Thermocouple wiring incorrect Grates Select the temperature status screen Place a wet rag onto each thermocouple location and watch for a temperature drop at that zone Thermocouple wiring incorrect IR or Grates Use wiring diagram to check that thermocouple wiring is correct Intermittent thermocouple fault Check wiring and connections to SIB Heater wiring incorrect IR or Grates Use wiring diagram to check Triac mapping Place a wet rag onto each thermocouple location and watch for LED activity on SSRB at the correct location High temperature switch defective Check state of switch measuring current will confirm the switch is below trip point Grate assembly defective Replace Document Number G_EB_SM_CFABROILER 11 14 33 Troubleshooting Section 5 Temperature Issues continuation Problem Possible Cause Action Use temperature status screen to Recipe set p
62. ise the setpoint and ensure green LED on the SSRB lights up Reset offsets to default value and Hardvvare failure on SSRB Temperature calibration verify temperatures TLF 25F TRR incorrect 25F TIR OF BLR 10F BLF 20F BIR OF 34 Document Number G_EB_SM_CFABROILER 11 14 Section 5 Troubleshooting Ul issues Problem Possible Cause Action Volume set too low Set volume to high zy Check that speaker connector is Speaker vviring incorrect sauna seated on both pins Check for voltage at the speaker pins Ul audio defective on UI when sound is expected Speaker defective Check with known good speaker I Use voltmeter to confirm main power Main power lost connected and live Check that Cat5 RJ45 cable seated Ul not lit Connection to SIB lost correctly at Ul and SIB Unplug and replug to force reboot 24v power supply defective Check for blinking heartbeat LED on SIB Screen locked out frozen non responsive to touch Software issue Turn off broiler using main power switch turn on after 10 seconds If not working connect a mouse to the USB port and check for pointer movement Ul rebooting Main power intermittent Use voltmeter to confirm main power connected and live Wrong software version loaded Check that software version is up to date 24v power supply defective Check for blinking heartbeat LED on SIB Unable to read U
63. meters Record temperature below RIGHT SIDE F 1 B 5 7 9 LEFT SIDE F 2 4 6 Ig 10 Verify satisfactory exhaust fan smoke capture thru complete cook cycle Adjust the exhaust shutter as necessary and check box to acknowledge adequate smoke capture 19 DO NOT level or calibrate platen unless product integrity test has failed If calibration is required call Garland Service for assistance Level and Calibrate the platen Ensure that the jam nuts are tightened and that all caps are in place Record current platen position number E and confirm that the clamshell broiler was leveled and calibrated Power cycle the broiler after calibration Go back to 18 20 Confirm Taylor Grill has been removed from restaurant Taylor Serial ff Problems Special Circumstances Damage 21 SUBMITTED BY ACCEPTED BY MANAGER Name Name Signature Print name Signature Print name SERVICE AGENCY have been adequately informed on the operation of the Y N clamshell broiler its use and general operation SUB AGENT if applicable ll have been adequately informed on the maintenance of Y N the clamshell broiler Have you trained the store on the operation of the clamshell broiler 30 minutes COMMENTS Are you a factory certified technician y N Date of
64. n Use cook cycle change screen to decrease cook gap as per CFA operational guideline Incorrect product placement Follow recommended product placement guidelines as per CFA operational guideline Product not prepared correctly Follow recommended procedure to thaw and filet product as per CFA operational guideline Run size too high Do not exceed recommended full run size as per CFA operational guideline Cook cycle stopped aborted early by operator Discard product Cook cycle stopped aborted early automatically Discard product record alarm type and number Carbon buildup on grates or heating elements Clean elements and grates as necessary Upper grate not latched properly Follow procedure to open then relatch upper grate Incorrect gap setting See Clamshell Issues Inconsistent gap setting front to back or side to side See Clamshell Issues Broiler not at temperature before starting cycle Use temperature status screen to check zone temperatures versus setpoint Broiler temperature incorrect See Temperature Issues Document Number G_EB_SM_CFABROILER 11 14 31 Troubleshooting Section 5 Cooking Issues continuation Problem Possible Cause Action Upper grate not latched Follow procedure to open then properly relatch upper grate Kitchen ventilation affecting Check whether cool or high volumes temperatures of air are direc
65. nba si JAMO Wm JIU A sne 34 S 1 e1D A MOT ainjyesaduay UBIH Jo ss 5x ul nzes dw bun p iosu s sa ely ainyesaduay UBIH ss x ul in1ej duu 1 bun p iosu s y Jeddn ainyesaduay UBIH Jo ss x ul nzes dw bun p JOSUaS uj qQO1d MI 4 4407 payedsns IIHD payeadsns p 1p dsns uondu s q 1u A3 domma snn pen zen arent smi m lqe riddy J une u Aq 41 11 14 Document Number G ER SM CFABRO ILER Section 5 Troubleshooting 1Me1s 1 u u1 spuo2 s OZ 10 Ho Jamod ay un no pakasb si uollnq 05 9 ss id 24 J 8939u nb s Hulwoy sl paysiuly aaey you Aew yun au dn ye s uo u s sem Ue J sueaw Jayjo awos u6nouu1 a e16 v SULEAM lO s BU ss un 1 ns 1i e se pakejap aq Lew dn ye s 1 6 s asjjo o np payadxea uey Jamo aq Aew sasnyesadwia 1e 6 payioday SAB T ULlE P y HO q 4ZE AOQE aq 1snui s uoz iy 5 v aas o uonnq WY ay ssaid pinous Jasn au Ud aS si yZ LZ UUSIS Aue J pZ LZ swueje uue e ainyesaduwia ublu e Woda IA 4 4ZE MOjaq 51 aun esadwa ay 163 Buoda peajsul pakejdsip aq Aew abessaw wueye ain esadwa uBiu 7291102U1 UY uon un o yun y JO dn Wem 1snui s le 5 ie pue 10
66. oints are low check zone temperatures versus set point Kitchen ventilation affecting Check whether cool or high volumes temperatures of air are directed towards the broiler Reset offsets to default value and Temperature calibration verify temperatures TLF 25F TRR incorrect 25F TIR OF BLR 10F BLF 20F BIR OF Select the temperature status Thermocouple wiring incorrect screen Place a wet rag onto each Grates thermocouple location and watch for a temperature drop at that zone Thermocouple wiring incorrect Use wiring diagram to check that IR or Grates thermocouple wiring is correct Grates or IR too cool Use wiring diagram to check Triac mapping Place a wet rag onto each Heater wiring incorrect IR or 7 q nayar thermocouple location and watch for LED activity on SSRB at the correct location Intermittent thermocouple fault Check wiring and connections to SIB Defective heating element Check for continuity Grate not fully closed Ensure lower grates are closed Test that contactor is disengaged by opening lower grate and listening for contactor High temperature switch tripped Open lower grate and listen for contactor disengaging Ribbon cable disengaged Reseat ribbon cable on SSRB and SIB Unable to reach or Line voltage wiring harness i maintain temperature disengaged Reseat vviring harness on SSRB Ribbon cable damaged Replace ribbon cable Ra
67. om front to back they should be flush at some point If not than they should be adjusted before calibrating gap see lower grate adjustment procedure 57 Component Check Procedures GAP CALIBRATION CALIBRATION STEP PRESS APPLY CALIBRATION WHEN PLATEN IS LEVEL AND TOUCHING THE TOOLS PRESS END CALIBRATION TO RETURN TO SETTINGS PLATEN POSITION CALIBRATION CURRENT PLATEN SETPOINT INSTRUMENT SIZE POSITION saeua 40 MILS 620 MILS a w END CALIBRATION APPLY CALIBRATION 10 Select press Platen Position Set Point 11 Numeric keypad will show at the side Key in number that is 100 mils greater than the gauge being used and press enter Enter 975 mils in our example gauges upper grates u lower ae grates foo Sl g il i an 29 E 12 Upper platen will lower Next step will be a visual inspection to check if the gap between the gauge and the upper grate are equal both front and back If not adjustment needs to be done through the front adjuster nuts located on front of the platen arm assembly as described in step 13 to 17 If no adjustment is needed go to step 18 58 Section 7 s at Cap Lock Nut 5 16 18 Shoulder Screw a 6 Hex Platen s n Adjuster Nut Cowl a lt Assembly SR
68. on and Sausage HOLDING TIME for cooked bacon or sausage 140 F or higher from time cooked until served should not exceed 30 minutes 11 Clean broiler surfaces with broiler brush after each batch See Garland Broiler Cleaning Garland Broiler after Each Batch 12 Press SLEEP icon moon icon to lower broiler lid if next batch will not be cooked immediately 25 Section 4 Maintenance IMPORTANT NOTE THIS APPLIANCE WILL WORK AT MAXIMUM PERFORMANCE AND LAST LONGER IF IT IS PROPERLY MAINTAINED FOLLOWING A CLEANING SCHEDULE AND HAVING THE UNIT CHECKED AT LEAST ANNUALLY BY AN AUTHORIZED SERVICE AGENT ARE RECOMMENDED Always check with Chick fill A store Manager for latest cleaning information Daily Cleaning at the end of the day Warning Always disconnect ke electrical power before cleaning accessible panels ELECTRICAL HAZARD 1 Press the GREEN button to raise upper platen allow clamshell broiler to cool for approximately 20 minutes before cleaning Eye protection or face N gt shield must be used for the following steps 2 Turn the clamshell broiler Main Power Switch OFF Green Main Power switches are set at the ON 1 and OFF 0 position OFF Protect your Hands VVear Glove 26 T IS THE USER S RESPONSIBILITY TO PREVENT THE HAZARDS OF GREASE ACCUMULATION BY CLEANING AND MAINTAINING THE APPLIANCE ON A REGULAR BASIS GARLAND WILL NOT BE RESPONS
69. onsistent gap setting Platen not level from front to back Correct platen level see manual Platen not level from side to side Correct platen level see manual Platen not moving High temperature switch tripped Test that contactor is disengaged by power cycling broiler and listening for contactor Overtravel switch tripped Check limit switches ensure wiring is routed correctly Hood height not set or set too low Go to Settings Hood Height Calibration to check setting Actuator failure Check the actuator for damage feel for motor vibration indicating motor is attempting to move Platen motor fuse blown Check SIB fuse replace and recheck Loose connector on SIB Check that all wires are fully inserted in connector block and that connectors are properly seated on SIB by pushing down on connector do not pull EMI interference Check that CAT 5 network cable is routed away from SIB 36 Document Number G_EB_SM_CFABROILER 11 14 Section 5 Troubleshooting Clamshell Issues continuation Problem Possible Cause Action Verify gap using gauge block retry gap calibration if necessary Go to Settings Hood Height Calibration to lower setting Check limit switch for correct operation Check that all wires are fully inserted in connector block and that Gap calibration lost or incorrect Hood height set too high Limit switch failure
70. pped the product must be discarded because it will not be completely cooked 5 Return unused bacon or sausage to refrigerator At end of day wrap unused bacon in food film to help prevent flavor transfer Make sure dated and labeled sticker is attached sticker must reflect date package was opened SHELF LIFE for bacon 40 F or lower from time package is opened until bacon is cooked is 7 days SHELF LIFE for sausage 40 F or lower from time thawed until cooked is 7 days 6 Verify that bacon holding pan or sausage holding pan will be empty before new batch finishes cooking 7 Press Start icon 7 when beeper sounds When cooking cycle is complete broiler lid will open automatically and REMOVE will show on display Timer will continue to beep until icon is pressed Bacon and sausage must reach an internal temperature of 165 F for a minimum of 15 seconds to kill bacteria 8 Inspect color of cooked bacon or sausage using Test Quality Photos as guideline If sausage or bacon fails to match color requirements in Test Quality Photos cook batch for an additional Document Number G_EB_SM_CFABROILER 11 14 Operation 45 seconds by pressing the 0 45 icon Lid will close during additional cooking time 9 Transfer bacon or sausage to holding pan with metal spatula Spread product out in holding pan so it will not touch lid 10 Hold bacon or sausage according to current procedure See Boards Breakfast Bac
71. r temperature extremely high be very careful Lower grates need to be at an even height or position relative to each other for proper cooking performance 2 Turn broiler off and disconnect power supply e Let the broiler grates cool down Objectives Verify right and left lower grate alignment e Make the proper adjustment to align grate as required How to verify lower grate assembly align Component Check Procedures How to align lower grate assemblies e Raise upper platen e Lift up right and left lower grates e remove IR tent assembly PE d Z Figure 3 shows the stop block grate supports Figure 1 shows the the two lower grates Unscrew the four 4 screw see figure 4 and remove back panel place it a side e Lower grates into the lower position as shown in figure 1 Using the block tool verify the alignment of the grates aa YN Left Grate n p Right Grate w J Left Grate J Right Grate 96 Left Grate N b p Right Grate x J Figure 2 shows possible lower grates positions bh e make proper adjustment according to the results 54 p Good no adjustment required in x Grates proper adjustment required Document Number G_EB_SM_CFABROILER 11 14 Figure 4 shows the back panel screws e Using a
72. ready to use when the Recipe Selector Ready to Cook screen is displayed u 7 Cooking time Document Number G_EB_SM_CFABROILER 11 14 19 Operation Cooking a Recipe 00880 1 Ifthe broiler has entered Sleep mode select VVAKE to raise the platen SLEEP NG 05 48 Lat CFA MENU D e 2 Select the recipe to x mi 6 a cook PTTrrr 3 If the broiler is at the wrong temperature for the item selected a Too Hot or Too Cool TOO HOT TOO COLD TO COOK TO COOK warning will appear Wait for the broiler to reach temperature or select a different recipe PLEASE WAIT Lay product on the grates using the appropriate placement guidelines For more detail see CHICKEN UGGETS PRODUCT PLACEMENT on page lt gt f 5 Press START or the GREEN push button to close the platen Start the cycle A progress ringand countdown timer is displayed f H Press CFA MENU p El ili li e e TEE START 6 Start the cycle A progress ringand countdown timer is displayed U 20 Section 3 Note Touching the red 2 or pushing the green button during cooking stops the cook cycle raises the platen and displays a warning 7 When the cook cycle has finished a DONE message is displayed usually with an audible alarm Remove the product and touch the green tick mark or press the green button t acknowledg
73. sition Set Point button to slowly lower the platen until it is barely touching the gauge blocks Once touching raise the platen slightly 10 mils to confirm that the blocks are now loose and then come back down 10 mils to again establish contact Adjust the platen height as required to satisfy this 10 mils gauge movement test If the amount of contact is different front to back then do further adjustments of the platen level to correct NOTE TAKE CARE NOT TO SEND PLATEN TOO FAR MOVE IN SMALL INCREMENTS TO PREVENT DAMAGE TO GRATES Document Number G_EB_SM_CFABROILER 11 14 Component Check Procedures 19 Select press Apply Calibration to lock in calibration setting 20 Select press End Calibration to exit screen Calibration completed GAP CALIBRATION CALIBRATION STEP PRESS APPLY CALIBRATION WHEN PLATEN IS LEVEL AND TOUCHING THE TOOLS PRESS END CALIBRATION TO RETURN TO SETTINGS PLATEN POSITION CALIBRATION CURRENT PLATEN SETPOINT INSTRUMENT SIZE POSITION 3488 MILS 40 MILS 620 MILS D M END CALIBRATION APPLY CALIBRATION 59 Component Check Procedures Exhaust Motor Fuse Replacement Warning Always disconnect electrical power before removing panels Broiler temperature extremely high be very careful 2 Turn the clamshell broiler Main Green Power Switch OFF 0 position 3 Remove front panel by removing the two 2 Phillips screws on top as shown In
74. strain relief for your protection against shock hazard and should be plugged directly into a properly grounded three prong receptacle Do not cut or remove the grounding prong from this plug Important Electrical Precautions Never touch anything that is powered by electricity when your hands are wet It is recommended to allow enough slack on the electrical cord to allow the appliance to be pulled out for proper regular cleaning and maintenance Section 2 Air movement should be checked during installation There must be adequate air intake into the building to compensate for the amount of air removed by the ventilation system Without a proper balance abnormal atmospheric pressure will occur affecting burner and appliance performance If air movement is a concern adjustments should be made to correct the problem by Factory authorized service technician HAVING DIFFICULTY OPENING DOORS THAT EXIT THE BUILDING IS AN INDICATION THAT THE BUILDING HAS A PROBLEM WITH AIR MOVEMENT Do not use fans to blow air directly at the appliance This can create air cross currents and or excessive drafts that interfere with the operation of the unit HI GH VOLTAGE DO NOT USE AN EXTENSION CORD TO CONNECT THIS UNIT TO A POWER SUPPLY DO NOT USE THIS APPLIANCE IF THE POWER CORD IS DAMAGED DO NOT ATEMPT TO REPAIR ADAMAGED POWER CORD DO NOT EXPOSE THE POWER CORD TO HEAT OR SHARP EDGES DO NOT OPERATE BROILER IF THE CORD HAS BEEN P
75. t extremely hot Even close up it may not appear to be hot but can cause burn if touched Safety Notices continued Notice Do not operate the broiler unless it has been commis ioned Start Up by a Factory Authorized Service Center Do not operate the broiler without reading this opera tion manual Do not operate the broiler unless it has been properly installed and grounded Do not operate the broiler unless all service and access panels are in place and fastened properly Do not use an extension cord to connect this appliance to a power supply Do not use this appliance if the power cord is damaged Do not attempt to repair a damaged power cord Do not clean the broiler with a power washer This ap pliance is not approved for power washing Do not operate the appliance unless all panels and covers are installed Do not allow overfill grease box should be emptied as required Use only stainless steel wood or plastic tools to scrape off heavy deposits or oil Do not use ordinary steel scrapers or knives as iron particles may become embedded and rust NEVER USE STEEL WOOL NOTE Please read all sections of this manual and retain for future reference e This product is not authorized for home or residential use Garland will not provide service warranty maintenance or support of any kind other than in commercial applications Do not attempt to service this appiance unless you are a quali
76. t our global web site at www manitowocfoodservice com then discover the regional or local resources available to you Q anitowoc 2014 Manitowoc Foodservice except where explicitly stated otherwise All rights reserved Continuing product improvement may necessitate change of specifications without notice Document Number G_EB_SM_CFABROILER 11 14
77. ted towards the broiler Undercooked product only at front of grill Grease tray not in place EE fully seated Grates uneven or warped See Clamshell Issues Inconsistent gap setting front to back or side to side See Clamshell Issues Incorrect recipe selected Select correct recipe and retry Use cook cycle change screen to Cook time too high decrease cook cycle as per CFA operational guideline Check for correct temperature frozen product not thawed thawed product must be 40F or lower as per CFA operational guideline Use cook cycle change screen Raw product too thick to increase cook gap as per CFA operational guideline Raw product too warm Over cooked Retry recipe with newer product as q y p per CFA operational guideline Used 45 sec button after cook Use cook cycle change screen to cycle increase cook cycle Incorrect gap setting See Clamshell Issues Inconsistent gap setting front ee Clamshell Issue to back or side to side Use temperature status screen to Broiler over temperature before check zone temperatures versus set starting cycle point Broiler temperature incorrect See Temperature Issues Add time button only available when Add Time 45 sec button BS eet last cooked recipe is selected Select not visible p 9 the last cooked item to make 45 sec button visible 32 Document Number G_EB_SM_CFABROILER 11 14 Sect
78. the platen starts moving down Otherwise the platen moves up by as much as 1000 mils before moving down If platen starts at or above the upper switch ees SECH m Home Upper Overcurrent ON OFF OFF Initial LED state ON OFF OFF Platen starts moving dovvn ON ON OFF Platen continues to move dovvn OFF ON OFF Platen reaches home svvitch OFF ON OFF Platen begins to move backup ON ON OFF Platen continues to move up ON OFF OFF deet SEHR to move up past upper ON OFF OFF Platen stops at hood height If platen does not move up past the upper switch go to Settings Hood Height calibration to check setting If platen starts below the upper switch GE een Ee Home Upper Down Overcurrent ONorOFF ON OFF OFF OFF lnitial LED state Home may be OFF or ON ON or OFF ON oF Platen starts moving up ON ON OFF Platen continues to move up ON Jonororr or or OFF 7 motion stops Upper may be OFF or ON Platen starts moving dovvn ON ON OFF OFF Platen continues to move down OFF ON OFF OFF Platen reaches home switch OFF ON oF Platen begins to move back up ON ON OFF Platen continues to move up ON ore lo OFF Platen continues to move up past upper switch ON OFF OFF OFF OFF Platen stops at hood height If platen does not move up past the upper switch go to Settings Hood Height calibration to check setting
79. the picture above save screws d m dy 60 Section 7 4 Cartridge fuse holder located in the harness contains a glass fuse inside and is show in the picture above Hold both ends and turn the right end counterclockwise to open and remove fuse 5 Check fuse and replace with a new one if needed Install fuse in the holder hold both ends and turn the right end clockwise to close the cartridge fuse holder 5A x 20mm Ensure the new fuse has the right fuse rating Document Number G_EB_SM_CFABROILER 11 14 Section 7 Exhaust Motor Assembly Replacement Warning Always disconnect electrical power before removing panels Broiler temperature extremely high be very careful Note allow clamshell broiler to cool for approximately 20 minutes before performing this procedure 1 Press the GREEN button to lower upper platen if not already down ON 2 Green turn the clamshell broiler Main Povver Svvitch OFF opt O position 3 Disconnect the electric conduit coupling at the back of the broiler 4 Gently pull the coupling up allovving the two 2 wire connectors pass through the lower part of the coupling note do not pull hard as coupling could damage the wire connectors wire connector Document Number G_EB_SM_CFABROILER 11 14 Component Check Procedures 5 Remove the three 3 thumbscrews located around t
80. ts of the cooking times temperatures and platen gaps for preparing a food item _ Password protected CLEAN MODE Used to put the broiler into Clean mode When the broiler is set to enforce the cleaning schedule using the Clean Mode resets the cleaning counter LOCK Used to temporarily lock the touch screen Locks the touch screen for six 6 seconds to prevent accidental key presses when wiping the screen HOME Returns to the Home screen the launching point for Cooking and programming modes VVhen the home screen is shovving the heaters are off SLEEP Used to enter sleep mode In Sleep mode the platen lowers to conserve energy while the broiler is inactive Document Number G_EB_SM_CFABROILER 11 14 Section 3 Clamshell Broiler Operating Modes The Clamshell Broiler operates in several modes accessible using the easyTOUCH screen All modes except for Sleep are selected from the Home screen Clean mode may be selected from the Home screen or from Press amp Go cook mode Press amp Go mode is used to select menus preheat the broiler and cook recipes The broiler will not preheat unless Press amp Go has been selected If multiple menus have been set up select the appropriate menu to ensure the broiler preheats to the correct temperature The recipes stored by the broiler contain the cooking profiles times temperatures and platen gaps for various products If multiple menus ha
81. un DUD 002 1uanaid p nous 10149 514 UO Daun ase sjayeay dy u uA Bue1 no ob JIM M idno2OUL U pasianad e 3 5 ued m apis ayy ul dno oull u u do se aes y SI 5143 pis Anisod Y u 10149 Bue1 JO 1 Ue SI SIUL sne21u A3 uj qoid 19 2 H vu Jedd payadsns se D1 HI 101002 u 1 se SD 4 1 M07 ay JO uo S 29 p JOJJUOD u 1 p punoi6un se SD Joddn ay JO uo 04 UOD u L se DL yl 4eddn s 29 P 0 3 2 abuey JEWJON JO 153 Jo uado se DL YI Jamo S 29 p 1042002 SUL uondu s q 1u A3 1 Sen O omenana lqe riddy J une u Aq 11 14 Document Number G_EB_SM_CFABROILER 40 Troubleshooting Section 5 JoyeJado JO eM 440 ae TJY S4 B H lqissod Ji uonisod 1uBl H POOH AOul pue SA JoyeJado JO eM 440 ae TJY 5 lqissod Uu uonisod 1uBl H POOH 0 AOul pue asiaAoy JoyeJsado JO eM 440 ae TJY S4 B H lqissod Ji uonisod 1uBl H POOH o1 AOul pue ndul JoyeJado JO 31544 440 TJY S4 B H lqissod Ji uonisod 1uBl H POOH AOul pue SA ndul 1olei do JO eM 440 ae TJY S4 B H lqissod 1 uonisod 1uBl H
82. ve been set up each may contain different recipes To change the menu select the Menu button at the top of the easyToUCH screen Sleep mode lovvers the platen to conserve energy while the broiler is not in use while keeping it ready to start a cook cycle The broiler may be configured to enter Sleep mode automatically after a period of inactivity depending on the set up To enter Sleep mode manually press the Sleep icon The upper grate will lower and the broiler will maintain the set temperatures To exit Sleep mode select WAKE on the easyToUCH screen or press the GREEN push button The upper grate will rise and the broiler is ready to cook To stop the broiler from automatically entering Sleep mode elect the red X on the easyToUCH screen or press the GREEN push button The upper grate will rise and the broiler is ready to cook Clean mode has two functions it resets the cleaning counter and brings the broiler to the appropriate temperature for cleaning Note check with the Chick fil A store manager to establish whether or not clean mode should be used By putting the broiler into Clean mode before cleaning the broiler the cleaning reminder is reset to zero and the Cleaning Reminder prompts are suppressed If the cleaning schedule is enforced at some point the broiler must enter Clean mode before cooking may resume If a cleaning temperature has been set Clean mode will bring the broiler to the s
83. ven supervision or instruction concerning use of the appliance by a person responsible for their safety Caution Do not sit or stand on the appliance under any circumstances Serious injury and damage to the appliance and or property could result AWarning This product contains chemicals known to the state of california to cause cancer and or birth defects or other reproductive harm Installation and servicing of this product could expose you to airborne particles of glass wool ceramic fibers Inhalation of airborne particles of glass wool ceramic fibers is known to the state of california to cause cancer Operation of this product could expose you to carbon monoxide if not adjusted properly Inhalation of carbon monoxide is known to the state of california to cause birth defects or other reproductive harm Notice For Your Safety Post in a prominent location instructions to be followed in the event the user smells gas This information shall be obtained by consulting your local gas supplier Notice This appliance is intended for commercial use only and should only be operated by fully trained and qualified personnel Notice Scrape the grease trough and chute directing any grease debris into the grease drawer Once cool enough to handle empty grease drawer scraping out stubborn grease debris and wash drawer in a hot soapy solution AWarning The broiler grates will ge
84. work being done on the appliance The appliance generates significant amounts of heat and the operator should take care when touching accessible surfaces that are likely to get hot Surfaces close to the cooking surface including side panels may get hot enough to burn skin e Do not cool off a hot broiler with ice The use of ice may damage the castings crack the welds or warp the broiler grate castings which will void the warranty e Once the unit has cooled external stainless steel panels should be cleaned using a mild detergent and or a food safe liquid cleaner designed to clean stainless steel If necessary to use a nonmetallic scouring pad always rub in the direction of the grain in the metal to prevent scratching e t is recommended to clean the control screen only with a damp soft cloth making the delivery sign it 3 Concealed loss or damage if damage is unnoticed until the equipment is unpacked notify the freight company immediately within 15 days and file a concealed damage claim Table of Contents Safety Notices uqusunqa ees EES 2 Shipping Damage Claim Procedure 3 Section 1 General Information Dimension Specificationh 6 Shipping Dimensions and Weight

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