LX800 Service Manual
Contents
1. head screw which is attached to the Front Cover from behind Note When replacing this screw do not over tighten Over tightening will result in problems replacing the Top Cover 6 Disconnect J1 Frnt Panel from the main board 7 Remove wire from wire harness 8 Remove the Front Cover eae lt EATI ri iit rem _ 3 e Part Number 660030 1 Remove the Front Cover Refer to Section 3 for Instructions Section 4 Replacing the Label Clamp Assembl Part Number 660030 gt Z S 2 The label Clamp Assembly is secured by four T10 E Torx screws i 3 Remove the two right side torx screws 4 Remove the two left side torx screws 14 5 Disconnect J18 Label Clamp Sensor and J2 Label Clamp Motor from the Main Board 6 Tip the Label Clamp Assembly forward 7 Pull the Assembly up and out and set it on the table 8 Remove the wires from the unit by feeding the main board connections through the hole in the metal frame Remove wires from wire harness _15 9 Locate the new label clamp assembly 10 Feed the connectors through the hole in the metal frame Put the wires back into the wire harness 11 Set the Assembly in place as shown 12 Tip the Assembly up and partially into place 13 Make sure the bottom edge is resting on the metal base of the Printer and not on an ink pad 16 14 To complete the installation snap the metal tabs under2. the metal roller guide 15 When reconnecting wires to the main board make sure J2 Label Clamp Motor is correctly connected It is possible to reconnect it up side down causing the clamp to be on when it should be off The red wire should be on the left Black should be on the right 16 Replace the Torx screws the Front Cover and the a Top Cover Ragan an el iT Moter 1 meh d syeee Ly R MIT aroma a 3 fi MONNE 17 Section 5 Replacing the Ink Pads e Part Number 074220 Contains Right and Left Side Pads and Center Air Filter Pad A Replacing the Center Air Filter Pad 1 Turn the printer on its side so you can access the bottom 2 Remove two Phillips head screws as shown 3 Slide the Air Filter Frame out of the base 4 Remove the used filter 18 5 Place the new filter in the slot 6 Replace the Air Filter Holder 7 Replace the screws E B Replacing the left and right side pads C Oo O The left and right side ink pads come in a kit with the Center Air Filter The pads are shown on the right It is possible to install the left and right side pads by removing the air filter frame Section 5A and blindly removing them from the pins on the base of the unit However it may be easier to install the pads using the following procedure To install the pads you will need to remove the Top Cover Front Cover and the Label Clamp Assembl
3. 9 Section 7 Replacing the Main Board e Part Number 140400 1 Remove Top Cover Refer to Instructions in i Py 2 Remove all connections from the main board o ll ee ee TIP It may be helpful to label the loose connectors with the Junction letter codes Example J18 3 Remove the four T10 torx screws located at each corner of the main board 4 Tip the board out and pull up as shown You must clear the power switch on the left before you can completely remove the board B98 2 5 Locate the new main board 6 Reattach the connections Note All of the wire connectors can only be correctly seated in one connection on the main board Each connector type as a different number of pins The 4 white connectors fit on the short pins The 5 blue connectors fit on the long pins One orange connection fits on the long pins Three connections on the main board are left empty e J10 e J17 e Test Port _ 24 Section 8 Replacing the Loop Sensor e Part Number 140402 140403 ere S 1 Remove the Top Cover See section 1 for A a TY Instructions ae l 2 Disconnect the Label Loop Sensor J19 connector from the main board 3 Disconnect the Loop LED J20 connector from the jue main board Ss 4 Remove two phillips screws securing the loop sensor bracket as shown 5 Remove the loop sensor bracket Feed the connectors through from the main board a
4. LX 810 COLOR LABEL PRINTER SERVICE MANUAL Introduction This manual details the steps necessary to replace many components on the LX810 It is not intended to be a comprehensive manual for replacing all parts on the LX810 Instead it is broken down into modules or assemblies The manual explains how to replace the entire assembly not specific parts on each assembly The assemblies included in the manual are the ones most likely to be damaged or need replacement after extensive use You will need only a few tools to complete these repairs A T10 Torx screwdriver a Phillips 1 screwdriver and a straight screwdriver are required Long shank screwdrivers work best For ease of use the screwdrivers should be magnetized Section Page Be Removing Ne TOD COVEI eriparia aR a a a eae ds EREE NEA h ER 2 2 Replacing the Printer Module nnnnnnnnnnnnnnnnnnnnnunnnnnnrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrrnrrrrrrr terrne 4 3 Removing the Front COVelr ccc cece cece cece ence eee eee e enn een eee Ee nee ene EEE EEE ESE EEE Ena EEE EEG EE Ene EE aE 12 4 Replacing the Label Clamp ASSEMDI ccc cece cece cece eee eee eee eens ene tees teas teas essen enaeenaeenaeenges 14 OB Ie Ola CIN TIC aisle ACS giainein sone cans demianaekentnnci en dustinseancindntn ia E E deed siaeia aust E acts 18 A Replacing the Center Air Filter 0 ccccce cece eee ee cence eee e eee ene e eee eneeneeeaneeae eae eaneanenaeeanegs 18 B Repl
5. Remove the metal Board Cover Steps 4 6 are not necessary for units with Serial Numbers greater than 2050300000 It is necessary to remove this cover on earlier models i because it allows access to a screw that is not present on later models 7 Remove two screws from the Star Wheel Plate Assembly 8 Remove the Assembly 9 Remove three T10 torx screws from Upper Clamp Plate 10 Remove Upper Clamp Plate 11 Remove Exit Shaft 12 Use a flat screwdriver to gently pry the shaft up enough to grab it with your finger Step 12 13 Grab the shaft with your left hand 14 Press down on the far right side of the shaft with your right hand and pull up and to the left in the middle until the shaft is free from its mounting holes 15 Unhook the shaft from the belt on the left side 16 Disconnect the connections J14 Lex Power and J5 Lex Ctrl from the main board s Pr a TTL Parr ake F t 17 Remove J14 and J5 wires from the wire harness 18 Remove the motor wires from the wire harness 19 Move the print carriage to the middle of the print area to access the print module screws 20 Remove right Print Module mount screw 21 Loosen this screw This step is not necessary for units with Serial Numbers greater than 2050300000 22 Remove two left side mount screws 23 Slide the module forward slightly and tip the front portion up in order to remove it from the print
6. acing the left and right side Ink Pads ccccccece cece eee eee e eee e eae eeee esas tees eneenaeeeanees 19 6 Replacing the Feed MOON sivadisnatadcnainimatamdeutanndchtedmeneawecivedmudeeinds inn a a Ere Fiorani 21 7 Replacing the Main DOAN x ccascctenanmnstesianientninent orecaeesasiemcetmacakerenuabeanberemssateanambucniseeuseataesies 23 8 Replacing th Lop DENSON consti tcisediaxwatweesuaniwsnds nea EAEE EAER Ea ETE AEE E AET ATEI Renere iei 25 9 Removing a Jam in the Label SeENSOM ccccccc ccc e cee ne cece eee e ee eee esas eee eeeeeaeeaeeeneeaeegeegaeeanegneass 26 Appendix A Pars MGM isccisansnianeadicnducentnn pon nasoediscanndatdandularusdscdusaausiociamaleuseaueddasdaneancyeanetcontss 27 Section 1 Removing the Top Cover ole 1 Open the Top Cover 2 Remove two Phillips Head screws as shown 3 Close the Top Cover 4 Remove two Phillips Head screws as shown 5 Pull the Too Cover back until you see a gap as shown 6 Open the Top Cover 7 Grab the cover by the bottom and tilt it upward 8 Pull the cover from the base Section 2 Replacing the Print Module e Part Number 660200 1 Remove the Top Cover Refer to Section 1 for instructions 2 Remove two T10 Torx screws as shown 3 Remove the USB Cable from the Main Board j Primera Tech inc j a f j AA PN 210398 Rev B gt my Mare 4 Remove three Phillips screws as shown 5 Remove the USB Connection 6
7. er The parts shown to the right were removed and should be reinstalled in reverse order Note Print Module is shown with metal Board Cover removed The new Print Module will have the Board Cover attached It will be necessary to remove this cover in order to install the new module for units with serial numbers less than 2050300000 When replacing the print module take note of the screw and notched pins and the corresponding screw notch and tabs on both sides of the print module The tabs should be placed into the notched pins on both sides of the Print Module Screw Right Side Notched Pin Left Side Notched Pin Right Side Tab _10 When replacing the exit shaft you will need to hook the notched edge of the shaft into the belt before Snapping the roller back into place Notched side should be installed to the left 11 Section 3 Removing the Front Cover SO gt eee Removing the Front cover is necessary to access the Fees Label Clamping Assembly and to replace the left and right ink pads 1 Remove the Top Cover Refer to Section 1 2 Remove two T10 Torx screws 3 Loosen the Phillips head screw on the bottom of the Printer 4 Loosen the top Phillips head screw which is attached to the Front Cover from behind Note When replacing this screw do not over tighten Over tightening will result in problems replacing the Top Cover _12 5 Loosen the bottom Phillips
8. rea 6 Remove two torx screws from both the LED front and the sensor rear 7 Locate new sensors Replace screws and connectors Reattach loop sensor bracket 25 x Section 9 Removing a Jam in the Label Sensor ae ae ee ee a 1 Remove the Top Cover Refer to Section 1 for Instructions 2 Remove the Printer Module Refer to Section 2 for Instructions 3 Remove the two T10 torx screws to access the area under the label sensor 4 Remove the top portion of the TOF sensor housing 5 Remove the jammed label stock 6 Clean the metal components of any label debris with Isopropyl alcohol 7 Reinstall all parts 26 Appendix A Parts List Part Number 9 074220 Kit LX810 Ink Pad Replacement 660200 660030 66010 660314 140400 140403 140402 140392 074890 LBL STOCK STARTER 6 X4 20 28 Prices are subject to change with out notice Please contact the Supplies Dept for the latest pricing information 1 800 797 2772 oTe
9. y Refer to sections 1 3 and 4 respectively It is possible to replace the pads with out removing the Label Clamp Assembly Section 4 However in the following photos it has been removed to allow for a better view 1 Remove the saturated left and right side pads from the printer base The pads are held in place by three straight pins and one pin with a washer on top The washer pin holds the pad down so it will take slightly more effort to move the pad over this pin 19 2 Place the new pads over the pins The pads have holes that correspond to the pins 3 A correctly installed ink pad is shown on the right 20 Section 6 Replacing the Feed Motor e Part Number 660101 1 Remove the Top Cover as described in Section 1 Qf 2 Locate the Feed Motor on the left side of the unit above the main board 3 Remove Power from the main board 2i Fi 4 Remove two Phillips head screws from the top left and bottom right 5 Disconnect the belt from the pulley on the motor Ije 6 Install the new motor 7 Hook the pulley back into the belt 8 Replace the Motor Mount Screws 9 Loosen three Motor Bracket Mount screws 3 4 turn each Twist the motor assembly free and then allow the spring to tension the belt Retighten screws Starting with the lower right and proceeding in a clockwise direction 10 Reattached power to the main board 11 Replace the Top Cover 2
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