Instructions - Andy`s Auto Sport
Contents
1. Frop ety Class Bolt Strength D Nomunal Diameter Inches D Nominal Diameter M ilimeters T Thread Count Threads per Inch IT Thread Pitch Thread Width rom L Length Inches iL Length Millimeters A Description Hex Head Cap Screw K Desenption Hex Head Cap Screw Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passen ger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Al ways avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp re minds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted How ever Pro Comp reserves the right to update as necessary without notice and will not be held responsible fo2. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com PRO COMP SUSPENSION Suspension Systems that Work P N JTB400 JEEP ADJUSTABLE TRACK BAR KIT This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record REVISED 12 6 05 This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record Parts List Part Description Quantity Illustration 90 2246 FRONT TRACK BAR 1 2 3 90 6208 PARTS PACK 1 HRS MX 10T ROD END 750 16 THREAD W JAM NUT 1 2 4 15 11080 TRACK BAR BUSHING URETHANE 2 1 90 2249 SPACER 750 OD X 438 ID X 1 600 LONG 1 1 90 6209 HARDWARE PACK 1 70 0623501800 9 8 X 3 1 2 GRADE 8 HEX BOLT 1 2 72 062100816 9 8 GRADE 8 STOVER NUT 1 2 73 06200034 5 8 SAE GRADE 8 FLAT WASHER 1 2 73 06200038 5 8 AN GRADE 8 FLAT WASHER 2 2 70 0432751800 7 16 X 2 3 4 GRADE 8 HEX BOLT 1 1 72 043100816 7 16 GRADE 8 STOVER NUT 1 1 73 04300034 7 16 SAE GRADE 8 FLAT WASHER 2 1 This installation requires a professional mechanic We recommend that you have access to a Jeep service manual for your vehicle to assist in the disassembly and reassembly of your vehic
3. ION Fax 619 216 1474 6 NUMBER Ph 619 216 1444 912 HERE
4. ffort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assembly in the vehicle manufactur ing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disassembly prior to installation The use of pry bars and tapered punches for alignment is considered normal and usually does not indicate a faulty product However if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company DISASSEMBLY 1 Remove the existing track bar from the vehicle 2 Using ILLUSTRATION 2 as a reference drill this tapered hole completely through using a 5 8 drill bit Be careful to take a minimum of material from the casting INSTALLATION Assemble the track bar bushings PN 15 11080 and sleeve PN 90 2249 into the track bar PN 90 2246 Illustration 1 Loosely install the rod end HRS MX 10T into the track bar with the jam nut as shown in ILLUSTRA TION 4 Install the track bar assembly into the vehicle at the passenger side as seen in illustration 1 Using the 7 16 NC X 2 3 4 bolt pro
5. le It contains a wealth of detailed information Prior to installation carefully inspect the vehicle s steering and driveline systems paying close attention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Addition ally check steering to frame and suspension to frame attaching points for stress cracks The overall vehicle must be in excellent working condition Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installation You may save yourself a lot of extra work Check the parts and hardware against the parts list to assure that your kit is complete Separat ing parts according to the areas where they will be used and placing the hardware with the brackets before you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working under the vehicle Use caution when cutting 1s required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the in structions These are to be used unless specifically directed otherwise Apply thread lock re taining compound where specified Please note that while every e
6. r mis prints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate or dinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts re lated or non related to the installation of Pro Comp product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages in curred as a result of their chosen modifications Warranty coverage does not include consumer opinions regarding ride comfort fitment and design Wa
7. rranty claims can be made directly with Pro Comp or at any factory author ized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints e Discontinued products at Pro Comp s discretion Bent or dented product Finish after 90 days Leaf or coil springs used without proper bump stops Light bulbs Products with evident damage caused by abrasion or contact with other items Damage caused as a result of not following recommendations or requirements called out in the installation manuals Products used in applications other than listed in Pro Comp s catalog Components or accessories used in conjunction with other manufacturer s systems Tire amp Wheel Warranty as per Pro Competition Tire Company policy Warranty claims without Proof of Purchase Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will be available and sold separately by Pro Comp Contact Pro Comp for specific service charges Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com WARRANTY REGISTRAT
8. vided Torque this bolt to 55 ft Ibs a a a 2 5 8 AN WASHERS SMALL OD a S HRSMXIOT S 15 8 X3 1 2 Hex Bolt HRS MX 10T Illustration 4 A 4 With the vehicle fully on the ground and the driver side of the track bar NOT attached center the front differential to the vehicle chassis by measuring the clearance between each tire and inner fender This is easier done with assistance Have your assistant sit in the drivers seat and turn the steering wheel slightly from side to side until the axle is centered When the axle is centered make sure your assis tant holds the steering wheel in position and screw the rod end in or out until the 5 8 X 3 1 2 bolt fits through the previously drilled hole and the rod end without moving the axle Install the bolt washers and nut as shown in ILLUSTRATION 2 and torque to 120 ft Ibs Use this only as a guide for hardware without a called out torque specication in the instruction manual Bolt Li ue and ID Decimal System Metric Syste All eT in Ft Maximums _ _Grade5 Grade8 BoltSize Class 9 8 Class 10 9 Class 12 9 we ts 0 tas a i O 6 ee 9 ma amp 5 9 e o a a0 a O s s OOO el o s ao S OO a l ao l Me aro l ao 290 12 13x1 75 HHS Grade5 Grade M12 1 25x50 HHGS No of Marks 2 A G Grade Bolt Strength F
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