Instructions - 4 Wheel Parts
Contents
1. be available and sold separately by Pro Comp Contact Pro Comp for specific service charges e Pro Comp accepts no responsibility for any altered product improper installation lack of or improper maintenance or improper use of our products E Mail tech explorerprocomp com PLACE Website www explorerprocomp com WARRANTY REGISTRATION Fax 619 216 1474 10 saan TT HEG STRATON Ph 619 216 1444 i a HERE2. product A consumer who makes the decision to modify his vehicle with aftermarket components of any kind will assume all risk and responsibility for potential damages in curred as a result of their chosen modifications Warranty coverage does not include consumer opinions regarding ride comfort fitment and design Warranty claims can be made directly with Pro Comp or at any factory author ized Pro Comp dealer IMPORTANT To validate the warranty on this purchase please be sure to mail in the warranty card Claims not covered under warranty e Parts subject to normal wear this includes bushings bump stops ball joints tie rod ends and heim joints e Discontinued products at Pro Comp s discretion e Bent or dented product e Finish after 90 days e Leaf or coil springs used without proper bump stops e Light bulbs e Products with evident damage caused by abrasion or contact with other items e Damage caused as a result of not following recommendations or requirements called out in the installation manuals e Products used in applications other than listed in Pro Comp s catalog e Components or accessories used in conjunction with other manufacturer s systems e Tire amp Wheel Warranty as per Pro Competition Tire Company policy e Warranty claims without Proof of Purchase e Pro Comp Pro Runner coil over shocks are considered a serviceable shock with a one year warranty against leakage only Rebuild service and replacement parts will
3. 0mm bolt skid plate spacer 90 8076 and 5 16 washer 90 8076 differential Skid Plate Spacer 65210K Revised 2 24 11 22 Reinstall the differential skid plate if previously removed from the ve hicle using the supplied 8mm X 40mm bolts 5 16 washers and spacers 90 8076 23 Install the front tires wheels and lower the vehicle onto the ground 24 Torque the lower control arm cam bolts per OE specifications 25 Torque all bolts to factory specifica tions Re torque all bolts after 500 miles IMPORTANT BE SURE TO BRING THE VEHICLE IMMEDI ATELY TO A REPUTABLE ALIGN MENT SHOP TO BE ALIGNED REAR INSTALLATION 1 Block the front tires and raise the rear of the vehicle Support the frame with jack stands forward of the rear springs 2 Remove the rear wheels 3 Remove the shocks on both sides of the vehicle It may be necessary to slightly raise the axle to unload the shocks for removal 4 Now would be a good time to in spect the rear shocks for damage or fluid leakage Replace if necessary NOTE For improved perform ance Pro Comp struts shocks are recommended See the box on page 2 for applications 5 Unbolt the track bar from the rear axle mount and secure up and out of the work area Save the hardware for reinstallation 6 Lower the rear axle enough to re move the coil springs from the front spring pockets Save the factory isolators for re use NOTE Be sure
4. 2360 Boswell Road Chula Vista CA 91914 Phone 619 216 1444 Fax 619 216 1474 E Mail tech explorerprocomp com PRO COMP SUSPENSION Suspension Systems that Work PN 65210K 2006 2011 Toyota FJ Cruiser 2WD 4WD 3 Front and 2 Rear Spacer Kit This document contains very important information that includes warranty information and instructions for resolving problems you may encounter Please keep it in the vehicle as a permanent record 65210K Revised 2 24 11 Part Description Qty 94 8080m STRUT SPACER 2 90 6317m HARDWARE PACK Spacer Mount 1 10mm 1 25 FLANGE NUT 6 90 6739 HARDWARE PACK Diff Skid Plate Spacers 1 80C400HCS1Z M8 1 25 X 40mm HEX BOLT GR 10 9 3 3SINWUSZ 5 16 USS FLAT WASHER 3 140F1500HCS1Y M14 1 5 X 150mm HEX BOLT GR 10 9 2 L40NWHDY M14 FLAT WASHER 4 L4ORFNNEZ M14 1 5 NYLOCK NUT 2 90 6743 HARDWARE PACK Diff Skid Plate Spacers 1 90 2840 DIFF MOUNT SPACER 2 90 8076 SKID PLATE SPACER 3 90 4299 REAR COIL SPACER 2 90 6749 HARDWARE PACK Differential Skid Plate 1 80C400HCS1Z M8 1 25 X 40 HEX BOLT GR 10 9 3 3SINWUSZ 5 16 USS FLAT WASHER 3 90 6750 HARDWARE PACK Differential Skid Plate 1 90 8076 SPACER 3 NOTE All part images may vary from catalog and instructions RECOMMENDED PRO COMP SHOCKS 2006 2011 Toyota FJ 4WD Front Strut 922053 ES9000 rear 922553 MX 6 rear MX6148 ESS Optional Equipment Available from your Pro Comp Distributor 4WD amp 2WD Toyota FJ Sus
5. and delivers all warning notices warranty forms and instruction sheets included with Pro Comp product Application listings in this catalog have been carefully fit checked for each model and year denoted How ever Pro Comp reserves the right to update as necessary without notice and will not be held responsible for mis prints changes or variations made by vehicle manufacturers Please call when in question regarding new model year vehicles not listed by specific body or chassis styles or vehicles not originally distributed in the USA Please note that certain mechanical aspects of any suspension lift product may accelerate or dinary wear of original equipment components Further installation of certain Pro Comp products may void the vehicle s factory warranty as it pertains to certain covered parts it is the consumer s responsibility to check with their local dealer for warranty coverage before installation of the lift Warranty and Return policy Pro Comp warranties its full line of products to be free from defects in workmanship and materials Pro Comp s obligation under this warranty is limited to repair or replacement at Pro Comp s option of the defective product Any and all costs of removal installation freight or incidental or consequential damages are expressly excluded from this warranty Pro Comp is not responsible for damages and or warranty of other vehicle parts re lated or non related to the installation of Pro Comp
6. asurement below LF RF LR RR 2 Be sure you are working on a level acta surface Block the rear tires and Aine raise the front of the vehicle Sup port the frame with jack stands 8 Loosen but DO NOT remove the lower control arm cam bolts 3 Remove the front wheels 4 Unbolt and remove the skid plate from the vehicle Save for reinstal lation 5 If the vehicle is equipped with a secondary differential skid plate remove it from the vehicle 6 Starting on the driver s side re move the lower strut bolt from the lower control arm NOTE the direction of the bolt for reinstallation 9 Remove the upper strut nut on the a7 strut tower 3 on each side of the PN a Ea 3 a S s vehicle that holds the strut assembly t b ee to the strut tower E Lower Strut Maule ij a fee Mount Bolt J m a U Upper Strut Mount Bolt _ D 7 Support the lower control arm with a floor jack and remove the 2 Pe 10 Remove the strut assembly from the vehicle and install securely in a bench vise 11 Now would be a good time to 1n spect the front struts for damage or fluid leakage Replace if necessary NOTE For improved perform ance Pro Comp struts shocks are recommended See the box on page 2 for applications 12 Install the strut spacer 94 8080m onto the OE strut and secure using the previously removed OE hard ware 13 Install the strut assembly into the s
7. ised 2 24 11 Use this only as a guide for hardware without a called out torque specification in the instruction manual Bok Torque and ID Decimal System Metric System All Torquesin Ft Lbs Maximums a 3 E ao ee f 9S y aa 1 2 13x1 75 ACS Grade5 Grade 8 M12 1 25x50 AACS M 1 No of Marks 2 G Grade Bolt Streneth P Property Class Bolt Strength D Nomina Diameter Inches D Nomina Diameter M dlimeters T Thread Count Threads per Inch T Thread Fitch Thread Width rum L Length Inches L Length Millimeters x Description Hex Head Cap Screw Description Hex Head Cap Screw Notice to Owner operator Dealer and Installer Vehicles that have been enhanced for off road performance often have unique handling characteristics due to the higher center of gravity and larger tires This vehicle may handle react and stop differently than many passen ger cars or unmodified vehicles both on and off road You must drive your vehicle safely Extreme care should always be taken to prevent vehicle rollover or loss of control which can result in serious injury or even death Al ways avoid sudden sharp turns or abrupt maneuvers and allow more time and distance for braking Pro Comp re minds you to fasten your seat belts at all times and reduce speed We will gladly answer any questions concerning the design function maintenance and correct use of our products Please make sure your Dealer Installer explains
8. pension Lift Kit 57007 57007MX Toyota FJ Coil Over Upgrade Kit 57008MX Also Check out our outstanding selection of gt to Comp tires to compliment your new installation 65210K Revised 2 24 11 Introduction This installation requires a professional mechanic We recommend that you have access to a factory service manual for your vehicle to assist in the disassembly and reassembly of your vehicle It contains a wealth of de tailed information e Prior to installation carefully inspect the vehicle s steering and driveline systems paying close attention to the tie rod ends ball joints wheel bearing preload pitman and idler arm Additionally check steering to frame and suspension to frame attach ing points for stress cracks The overall vehicle must be in excellent working condi tion Repair or replace all worn or damaged parts Read the instructions carefully and study the illustrations before attempting installa tion You may save yourself a lot of extra work e Check the parts and hardware against the parts list to assure that your kit is complete Separating parts according to the areas where they will be used and placing the hard ware with the brackets before you begin will save installation time Check the special equipment list and ensure the availability of these tools Secure and properly block vehicle prior to beginning installation ALWAYS wear safety glasses when using power tools or working unde
9. r the vehicle Use caution when cutting is required under the vehicle The factory undercoating is flammable Take appropriate precautions Have a fire extinguisher close at hand Foot pound torque readings are listed on the Torque Specifications chart at the end of the instructions These are to be used unless specifically directed otherwise Apply thread lock retaining compound where specified Please note that while every effort is made to ensure that the installation of your Pro Comp lift kit is a positive experience variations in construction and assem bly in the vehicle manufacturing process will virtually ensure that some parts may seem difficult to install Additionally the current trend in manufacturing of vehicles results in a frame that is highly flexible and may shift slightly on disas sembly prior to installation The use of pry bars and tapered punches for align ment is considered normal and usually does not indicate a faulty product How ever if you are uncertain about some aspect of the installation process please feel free to call our tech support department at the number listed on the cover page We do not recommend that you modify the Pro Comp parts in any way as this will void any warranty expressed or implied by the Pro Comp Suspension company 65210K Revised 2 24 11 FRONT INSTALLATION 1 Measure the vehicle from the center lower knuckle mounting bolts of the hub to the fender lip and re cord this me
10. to support the axle while the springs and shocks are removed 7 Unbolt the sway bar end links from 65210K Revised 2 24 11 the frame Save the hardware for reuse Sway Bar E iol End Link G Carefully lower the rear end to ease in the new coil spring installation Reinstall the OE coil springs and coil spacer 90 4299 into the spring buckets Raise the rear axle into place making sure the coil spring seats properly on the lower spring perch NOTE The nipple on the spacer will fit into the recessed area in the bump stop 9 Reattach the rear shock to the OE lower mount on the axle using the previously removed hardware Torque the OE hardware to manu facturers specifications 10 Reconnect the sway bar end links to the sway bar using the previously removed OE hardware Torque the OE hardware to manufacturers specifications 11 Repeat the installation on the other side of the vehicle 12 Check all hardware at this time to ensure that everything is tight 13 Reinstall the wheels and lower the vehicle to the ground Torque the lug nuts according to the wheel manufacturers recommendations 65210K Revised 2 24 11 14 With the vehicle on the ground rein stall the track bar to the rear axle using the previously removed OE hardware Torque the OE hardware to manufacturers specifications 15 Torque all bolts to factory specifica tions Re torque all bolts after 500 miles 65210K Rev
11. trut tower and secure using the up per 3 10mm Flange nuts Make sure the bottom of the strut 1s aligned properly NOTE It may be necessary to push the lower a arm down to aid in the re installation of the strut assem 65210K Revised 2 24 11 bly and a floor jack to raise the lower a arm up in order to get the lower ball joint mount installed 14 Install the lower strut bolt in the original position that it was re moved 15 Using the floor jack raise the lower control arm and secure the lower ball joint mount to the knuckle us ing the previously removed 2 OE bolts Torque per OE specifica tions 16 Repeat steps 4 through 13 on the remaining side of the vehicle 17 Carefully position a floor jack un der the front differential and raise the pad to contact the differential 18 Remove the OE differential mount ing nuts and bolts NOTE The large OE washer will be reused 19 Install the differential mount spac ers 90 2840 between the diff mounts and the front crossmember Secure the diff mount using the sup plied 14mm X 150mm bolts large OE washer and 14mm hardware Torque per OE specifications lt i A 90 2840 Diff Mount Spacer 14mm X 150mm Bolt and OE Washer 20 Reinstall the front skid plate using the 2 OE bolts to the front skid plate mounts Torque per OE speci fications 21 Secure the rear of the skid plate to the rear skid plate frame mounts us ing the supplied 8mm X 4
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