Service Manual - Piper Products
Contents
1. ON BlVd OH WIL o oO E T o Ui o E Q LO N ee N ky o9 LO GE N x co LL LO o vt ky IQ o o co o tL o o o 5 o Wc o o H Be o LL NI t O SOIR co o 9 3 2015 9 3 2015 WIRING DIAGRAM THERMOSTAT For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 PIPER PRODUCTS INC LIMITED WARRANTY Piper Products Inc warrants to the original purchaser that its equipment will be free from defects in the materials and or parts for a period of 12 months from date of shipment and reported to the factory The purchaser is responsible for having equipment properly installed operated under normal conditions with proper supervision and to perform periodic preventative maintenance Equipment failures caused by inadequate water quality improper cleaning harsh chemicals or acids are not covered under warranty The manufacturer s obligation under this warranty shall be the replacement or repair of defective parts within the warranty period Excessive labor more than 1 2 hour required to access Piper equipment built into cabinets tables or structures by others is NOT covered under labor warranty Example Piper multiple or single well food wells All labor shall be performed during regular working hours Overtime premium will be charged to buyer After thorough examination the decision of the Piper Products Service Department shall be f2. and follow all cautions and warnings FREIGHT DAMAGE CLAIMS Your Piper Products equipment was carefully inspected and packed before leaving our factory The transportation company assumes full responsibility for safe delivery of this equipment Piper Products cannot assume responsibilities for damage or loss incurred in transit Visible damage or loss should be noted on the freight bill and signed by the person making the delivery A freight claim should be filed immediately with the transportation company If damage is unnoticed or concealed until equipment is unpacked notify the transportation company immediately and tell them you want to file a concealed damage claim This must be done within ten 10 days after delivery was made Be sure to retain all packing material and cartons WARNING Installation of this equipment should be done only by persons qualified or licensed to install electrical equipment Adjustments and service work should be performed only by a qualified service technician Service is available through Authorized Piper Products Parts and Service Distributors throughout the United States For a complete listing of these call or write Piper Products Inc for the name of the nearest distributor This equipment is intended for commercial use only Not for household use Use of other than genuine Piper Products replacement parts or service work performed by other than an authorized Piper Products service agent will void
3. IWOO18 NMOHS LON SINVd 3HLO OJ AYOLD V4 LINSNODs NMOHS LON 81S 40 NIN NI 931 S S 9 60TTOST 3 VM8 HLIM N31SVO S JAVYS ON YJLSVI S 8ddS N1SO ddS N1SO EU VST HOOG LNOY4 Y31110 Y000 9NIANS 9001470 aT HOOG YY34 YOY NOOG 9NIANS SOL E VET 13X2Vi8 0O VO8 ONLL UO 13 5vi8 IONS AL 0088200 090 T80 EI SI 331 400 8 301AN3S IAIVA ROLLI WO INVA 38011 AYNI YI B ISE vvTcIIo EL a TVISONN3HL 314a LEOZTIO vT2Tto It o YOLVINWNIIV ESOZTTO 13NDVW 0S69S00 HOLIMS 340 NO OSETEEO 1H9N HOLVOIONI 0056810 TANVd 1ONINOD OS0Z 80 LINN 9NISN3GNOD 0062TTO 3GIND YOOd NOTAN 60T9TO S Z 9NIHSn8 S6Z9 00 lei et nwo cola 9N1d ONY ONO d301OW LL8TTTO NOILdINOS30 ON Luvd WO8 N IVDINVHDIW 0109 NOLONIWOOT4 SNOILD31434 R BCM EXPLODED VIEW NMOHS LON SINVd 43HIO YOd ANOIDV4 LINSNODs y NMOHS LON SIS JO NAN NI S31S S 9 SOL 10ST A18W3SSV NIVuO Daag HIM 31SWD EI 86dOdY MISO GYOD Y3MOd OV JAIM EIEL MOIIS __ Z 91L1O 33140O8 3OIAS3 3A1VA __ VZlcLlO 280 X OZI X OVO L d 38n1 vriZLLO 911 010 OONYY IYISOWXJH1 Zog 4GO 60 X 81 518433 91901 EvIZLLO 3008 NIND 8 S MOIY nWnOOV _ 90cL10 G21 44O NO 9 81 10ZY1 HOLMS OSEI EO 446r 1011 Geen AOCL VP L Ol dH E L3SN3GNOO _ 006cLlO NOlidi82 30d
4. PIPER PRODUCTS Service Manual ELITE AND REFLECTIONS Bloomington Cold Mechanical Refrigerated Tables BCM and R BCM Models For Service Information call 800 544 3057 Please have the following information available before calling Information can be found on the identification certification tag Model Number Serial Number Date of Purchase Part Description and number as shown in parts list Piper Products Inc 300 South 84 Avenue Wausau WI 54401 Phone 715 842 2724 Fax 715 842 3125 A IMPORTANT INFORMATION READ BEFORE USE 9 3 2015 For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 Table of Contents INTRODUCTION FREIGHT DAMAGE CLAIMS INSTALLATION START UP AND OPERATION THEORY OF OPERATION THERMOSTAT SETTINGS MAINTENANCE STAINLESS STEEL AND GENERAL CLEANING TROUBLESHOOTING GUIDE BCM EXPLODED VIEW R BCM EXPLODED VIEW WIRING DIAGRAM PIPER PRODUCTS INC LIMITED WARRANTY For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 INTRODUCTION Congratulations You have just purchased one of the finest pieces of equipment on the market today Before installing or operating your new Piper Products Inc equipment you should read through this manual This manual should be retained for further refer ence as it contains installation and operating instructions service tips part lists and warranty information For your safety read
5. SAFETY ENVIRONMENTAL CAUTION PERSONAL PROTECTION Check your company safety and environmental policy before cleaning or servicing Safety Tip Utilize protective gloves and safety glasses ELECTRICAL POWER become wetted the power switch must be turned to OFF and the unit disconnected from the power source Before performing EXTENDED CLEANING where electrical components can WARNING Do not use any chlorinated or highly caustic cleaners acids ammonia AN or other corrosive cleaners These may cause corrosion and or damage to the stainless steel Piper only approves soap and water for cleaning stainless steel Do not allow water to stand in wells for long periods of time Well must be emptied and cleaned after every serving period REQUIRED MONTHLY MAINTENANCE Check that the condenser fan works properly Check thermostat settings Check operating temperature of unit Clean entire refrigerated case Clean condenser coils Check and clean drainage lines Check electrical connection For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 STAINLESS STEEL AND GENERAL CLEANING Stainless Steel and Aluminum e Piper only approves soap and water for cleaning stainless steel e NOTICE Do NOT use chlorinated cleaners General Surfaces Fiberglass e Clean surfaces with a soft cloth or sponge utilizing a mild detergent Rinse completely with warm water and then dry e NOTICE Do NOT use steel
6. f the unit to allow cool air above the food level Crushed ice should be used along with the mechanical refrigeration system to achieve the optimum control of food temperatures over longer periods of time NOTE Bloomington Cold Food Tables are NOT refrigerators and will AN NOT keep food cold for long periods of time Food should always be placed into the table directly from the refrigerator When the food in the table reaches a temperature of 38 to 40 Fahrenheit it should be placed back into the refrigerator and replaced with cold food from the refrigerator For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 THERMOSTAT SETTINGS TEMPERATURE CONTROL Setting Factory set Temperature control is set at 25 F with a 12 degree differential Defrost Defrost is not installed in this unit and needs to be turned off after service Changes in the Settings Adjustments to the settings may be needed but should not be set below 13 F for temperature with a 12 degree differential If you are below this range damage may occur to the controller and will need to be replaced Note With 25 F for temperature and 12 degree differential the cut in will be 37 F and the cut out will be 13 F For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 MAINTENANCE To obtain the best performance from your equipment it should be cleaned daily and maintained in good condition AN
7. ht is off and condensing BE EE ME No electrical supply Check circuit breaker and fuse Check switch on control panel is in on position Pilot light is on but condensing init does notrun Thermostat Control Is the thermostat control set properly Are there heating or A C ducts make up air ducts or Ducting fans causing cool drafts Has the unit been allowed to pre cool for at least 30 Unit does not cool to proper Not pre cooled minutes oiiperature Thermostat Control Is the thermostat control set properly Voltage Call a service technician Air flow Check condenser coils for proper air flow Are there heating are A C ducts make up air ducts Ducting or fans causing cool drafts Food longer than 2 Food should not be kept in BCM units for long hours periods of time Has the unit been allowed to pre cool for at least 30 Does not maintain food Not pre cooled minutes temperature Were pans of food placed into the unit at or below Food Temperature 38 F Pans covered Remove pan covers to achieve proper air flow Thermostat Control Is the thermostat control set properly Voltage Call a service technician Call Piper Products directly at 800 544 3057 if you need further assistance For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net LU gt a uu Q O l a gt lt n O a W2og IWDINVHD3IW 10D NOION
8. inal Any defective parts to be repaired or replaced must be returned to Piper Products Inc 300 South 84th Avenue Wausau WI 54401 transportation charges prepaid and they must be properly packed and tagged The serial and model number of the equipment and date of original installation of such equipment must be given However after one year we will not assume any responsibility for any expenses including labor incurred in the field incidental to the repair or replacement of equipment covered by this warranty Our obligation hereunder to repair or replace a defective part is the exclusive remedy for breach of this warranty and we will not be liable for any other damages or claims including consequential damages If upon inspection by Piper Products Inc or its Authorized Service Agency it is determined that this equipment has not been properly installed or has not been used in an appropriate manner has been modified has not been properly maintained the warranty will be void Also if the nameplate or other identifying marks have been removed defaced or changed or the unit has been repaired or altered by persons other than expressly approved by Piper Products Inc the warranty will be void If the equipment has been subjected to misuse or misapplication neglect abuse accident damage during transit or delivery fire flood riot or acts of God then this warranty shall also be void When any situation occurs which voids the warranty the
9. manufacturer shall not be liable for any damage to any person or any property which may result from the use of the equipment thereafter Warranty is limited to Piper manufactured products only and does not apply to other equipment which may be connected to or installed within No representative dealer distributor or any other person is authorized or permitted to make any other warranty or obligate Piper Products Inc to any liability not strictly in accordance with this policy This warranty is in lieu of all other warranties expressed or implied including any warranty of merchantability and fitness for a particular purpose Piper Products does hereby exclude and shall not be liable to purchaser for any consequential or incidental damages including but not limited to damages to property damages for loss of use loss of time loss of profits or income resulting from any breach of warranty For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 PIPER PRODUCTS 300 South 84 Avenue Wausau WI 54401 Phone 715 842 2724 Fax 715 842 3125 For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net
10. nd of the unit e 12 inches air space at the louvered panel front and rear of the cabinet Cooler Leveling e To provide the best performance the cooler must remain level For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 START UP AND OPERATION OPERATING THE COOLER Before Operating the Cooler e Ensure that the electrical outlet is connected effectively to earth ground suitable to provide the voltage indicated on the data plate e Ensure proper air flow to the front rear and sides e Ensure the cooler is level Electrical Service Switch Turn the control panel switch to the ON position e The pilot light will light and the condensing unit will start e Note After 30min the bottom of the cold pan should be cold to the touch and start to frost over Energy Savings Product Performance Location Tips e When possible DO NOT place the cooler near air conditioning vents or returns e When possible place the cooler the maximum distance from the exit or entrance door THEORY OF OPERATION The Mechanically Refrigerated Bloomington Cold Food Table BCM R BCM is designed to be used with or without ice to display cold foods and salads during the meal period The mechanical refrigeration system uses a 1 3 horsepower compressor and thermostat control to provide cooling to copper coils mounted to the exterior walls of the food well Food pans rest on adjustable rails below the top surface o
11. the warranty Do not use any corrosive cleaners Piper only approves soap and water for cleaning stainless steel For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 INSTALLATION AN ELECTRICAL CONNECTION WARNING DO NOT USE EXTENSION CORDS VOIDS WARRANTY Ground The electrical outlet must be provided with an efficient ground and the voltage and the frequency of the electrical line matches those indicated on the data plate aA If unsure about the efficiency of the ground have your electrical circuit checked by a qualified technician Supply Voltage When the cooler is operating check that the supply voltage is not dropping or increasing under over 10 the rated voltage 98 Volts to 127 Volts OR 198 Volts to 243 Volts The manufacturer is not responsible for damages or accidents arising from the misuse or disregard of electrical connections Outside Storage ATTENTION e The cooler is not designed for outdoor use e The cooler should not be stored outside in direct sun or rain Ambient Environmental Conditions e Only locate the cooler in a maximum condition of 80 F 27 C and 60 Relative Humidity Positioning e Keep away from heat sources such as radiators or air conditioning pipes e The ambient temperature must not be higher than 80 F 27 C Air Flow e When installing unit make sure there is a minimum of 2 inches air space at the louvered panel located at the e
12. wool Hardened Foods or Scale Deposits e Clean hardened foods or scale deposits by utilizing a plastic scouring pad and a mild detergent Rinse completely with warm water and dry e NOTICE Do NOT use steel wool CLEANING CONDENSING UNIT BCM NOTICE FAILURE TO PROPERLY CLEAN THE CONDENSER WILL VOID THE WARRANTY Monthly cleaning of the condensing unit is essential for product temperature and refrigeration system performance Cleaning Method e WARNING Disconnect electrical power to the cooler by turning master switch to the OFF position and unplugging cooler from electrical receptacle e Remove the louvered panels from the condensing unit compartment e Clean condenser by using a brush and vacuum cleaner to remove all dust and dirt amp CAUTION The fins on the condensing unit coils are sharp Safety Tip Utilize protective gloves and safety glasses WARNING Refrigerant is under high pressure Do NOT bend kink or damage any tubing or condensing unit coil For Tech Support call 800 544 3057 Fax 715 842 3125 www piperonline net 9 3 2015 TROUBLESHOOTING GUIDE If problems are not found by the following checks then you should contact your Authorized Parts and Service Dealer for service They have the necessary parts and training to repair your unit quickly and efficiently AN DANGER Disconnect all power to unit before servicing Symptoms Possible Cause Remedies Is the unit plugged in Pilot lig
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