Manual - Northern Tool + Equipment
Contents
1. 21 kj des 3 3 DEDa SF DEDEa a aas pn e Lig PQQ SZEF Model 42003 o 3 ee Part 324 4 1900 208 G37 3 1320 109 G37 3 1806 105 G36 3 1900 100 G36 6 1809 102 G37 6 1319 102 G37 3 3300 103 651 1 0127 100 G37 4 5200 105 G37 4 5201 107 G36 3 2300 101 G36 3 2301 103 G37 3 4200 104 G52 4 4102 101 G37 3 2903 209 G37 3 2902 207 G37 3 2901 205 G37 3 9901 109 42003 L0 42001 MO Figure 4 Replacement Parts Illustration for Model 42003 Description Screw Assembly Bracket Handle Lift Pedal Release Valve Pedal Support Bar Base Half Bolt Caster w o Brake Caster w Brake Tilt Screw Assembly Tilt Screw Assembly Saddle Plate Chain amp Hook Saddle Support Bar Saddle Adjustable Bracket Saddle Support Seat Repair Kit for Hydraulic Unit Product Label Manual NN BANANAS 2 NNAEANEASS NNE Contact SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 E Mail sales omegalift com Omega Website http www omegalift com2. REPAIR REPLACEMENT OR REFUND AS PROVIDED UNDER THIS EXPRESS LIMITED WARRANTY IS THE EXCLUSIVE REMEDY OF THE CONSUMER AND IS PROVIDED IN LIEU OF ALL OTHER WARRANTIES EXPRESS OR IMPLIED 4 ANY MODIFICATION ALTERATION ABUSE UNAUTHORIZED SERVICE OR ORNAMENTAL DESIGN VOIDS THIS WARRANTY AND IS NOT COVERED BY THIS WARRANTY some states do not allow limitations on how long an implied warranty lasts so the above limitation may not apply to you Some states do not allow the exclusion or limitation of incidental or consequential damages so the above limitation or exclusion may not apply to you This warranty gives you specific legal rights and you may also have other rights which vary from state to state SFA Companies 2005 10939 N Pomona Ave Kansas City MO 64153 888 332 6419 sales omegalift com Save these instructions For your safety read understand and follow the information provided with and on this jack The owner and operator of this equipment shall have an understanding of this jack and safe operating procedures before attempting to use The owner and operator shall be aware that use and repair of this product may require special skills and knowledge Instructions and safety information shall be conveyed in the operator s native language before use of this jack is authorized If any doubt exists as to the safe and proper use ofthis jack remove from service immediately Inspect before each use Do not use if broken bent cra
3. lift load Air supply inadequate Model 42001 only Hydraulic unit malfunction Jack will not lower after unload Reservoir overfilled Drain fluid to proper level ing Linkage binding Clean and lubricate moving parts Poor lift performance Will not lift to full extension e Fluid level low Fluid level low Ensure proper fluid level Ensure proper fluid level Model 42001 oj 3 RCM 10 Part 324 4 1900 208 G37 3 1320 109 G37 3 1806 105 G36 3 1900 100 G36 6 1809 102 A24 6 8101 107 G36 6 2302 103 G36 6 2300 109 G36 3 2000 109 G37 6 1319 102 G37 3 3300 103 651 1 0127 100 G37 4 5200 105 G37 4 5201 107 G36 3 2300 101 G36 3 2301 103 G37 3 4200 104 G52 4 4102 101 G37 3 2903 209 G37 3 2902 207 G37 3 2901 205 G37 3 9901 109 42001 LO 42001 MO WY AON e Fe RAI le SH X le U l L NY Ni n Ll II A A EI m Q eT A I Ji LU Figure 3 Replacement Parts Illustration for Model 42001 OS Ken Description Screw Assembly Bracket Handle Lift Pedal Release Valve Air Pump Pedal Male Coupler Hose Connector Air Hose Air Motor Support Bar Base Half Bolt Caster w o Brake Caster w Brake Tilt Screw Assembly Tilt Screw Assembly Saddle Plate Chain amp Hook Saddle Support Bar Saddle Adjustable Bracket Saddle Support Seat Repair Kit for Hydraulic Unit Product Label Manual 18 6
4. AUTION READ CAREFULLY BEFORE UNPACKING PRODUCT Saddle aU Assembly Assembly k lt o Oil Filler Screw Oil Filler Screw Z Tilt Adjustment Tilt Adjustment h Nu Knobs MZC Knobs PE A NR Chain f 5 r Chain Position Handle E Bracket easton donde RO Se Bracket Air Supply Inlet II Reservolr Reservoir S rt B not shown y upport Bar E Support Bar Air Pump Pedal A kus duj Pt ki iai Release Valve Release Valve Base Halves e ej Base Halves e m Swivel Caster Swivel Caster lla Figure 1 Model 42001 Nomenclature Figure 2 Model 42003 Nomenclature Note Vent Screw and Oil Filler Screw are located on the upper portion of the reservoir 3 ASSEMBLY Refer to Figure 1 amp 2 1 Three major parts should be included in package a Hydraulic unit with pumping mechanism with air motor equipped for model 42001 b saddle unit and c 2 pieces of base half with bolts and washers 2 Attach one of the base halves to the base of the hydraulic unit then secure using allen head bolts and washers provided Then apply the same procedure to the other base half Use torque wrench to tighten to 30 Ib ft Do not overtighten 3 Attach the brackets to reservoir then attach one end of the suppor bar to base half and the other end to the bracket Secure with bolts and nuts provided Repeat for all other three s
5. Operating Instructions amp Parts Manual OMEGA Hydraulic Telescopic Transmission Jacks Model Number Capacity 42001 Air Manual 1 Ton 42003 Manual 1 Ton T i ll Model No 42001 Model No 42003 SFA Companies 02006 http Awww omegalift com Read this manual and follow all the Safety Rules and Operating Instructions before using this product Printed in Taiwan 42001 MO rev 08 06 ONE YEAR LIMITED WARRANTY Fora period of one 1 year from date of purchase SFA Companies will repair or replace atits option without charge any of its products which fails due to a defect in material or workmanship under normal usage This limited warranty is a consumer s exclusive remedy Performance of any obligation under this warranty may be obtained by returning the warranted product freight prepaid to SFA Companies Warranty Service Department 10939 N Pomona Ave Kansas City MO 64153 Except where such limitations and exclusions are specifically prohibited by applicable law 1 THE CONSUMER S SOLE AND EXCLUSIVE REMEDY SHALL BE THE REPAIR OR REPLACEMENT OF DEFECTIVE PRODUCTS AS DESCRIBED ABOVE 2 SFA Companies SHALL NOT BE LIABLE FOR ANY CONSEQUENTIAL OR INCIDENTAL DAMAGE OR LOSS WHATSOEVER 3 ANY IMPLIED WARRANTIES INCLUDING WITHOUT LIMITATION THE IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FORAPARTICULAR PURPOSE SHALL BE LIMITED TO ONE YEAR OTHERWISE THE
6. cked or damaged parts are noted Any jack that appears damaged in any way or operates abnormally shall be removed from service immediately If the jack has been or suspected to have been subjected to a shock load a load dropped suddenly unexpectedly upon it immediately discontinue use until jack has been checked by an Omega authorized service center It is recommended that an annual inspection be done by qualified personnel and that any missing or damaged parts decals warning safety label or signs be replaced with Omega replacements parts only Labels and Operator s Manuals are available from manufacturer see Replacement Parts pages 6 amp 7 PRODUCT DESCRIPTION Omega Hydraulic Telescopic Transmission Jacks are designed to be used as an aid in the removal and installation of automotive and light truck transmissions transfer cases and transaxles They are intended for use under an overhead lift or in a garage pit The air actuated function is an added feature on Model 42001 For Model 42001 ensure that your air source can dedicate 7 8 CFM 90 175 PSI To ensure dependable trouble free operation an inline air dryer and oiler is recommended SPECIFICATIONS Capacity ted tea Min Saddle Area Max Saddle Area 42001 2000 Ib Ib 48 4858 r 7738 15 15 1 2 x 12 5 8 x 12 5 8 24 24 1 2 x 18 7 8 x 18 7 8 42 42 8 x 39 1 2 x 39 1 2 EN E Ib 48 E rr ELA 15 Ed x 12 5 8 24 x 18 7 8 42 ELI x 39 1 2 C
7. d pressure to the release valve pedal To avoid crushing and related injuries NEVER work on under or around a load supported only by a jack Immediately transfer the load to an appropriate work station MAINTENANCE Important Use only a good grade hydraulic jack oil Avoid mixing different types of fluid and NEVER use brake fluid turbine oil transmission fluid motor oil or glycerin Improper fluid can cause premature failure of the jack and the potential for sudden and immediate loss of load We recommend Mobil DTE 13M or equivalent On air actuated model periodically check for leaks at air connections Replace connections as needed Adding oil 1 With saddle fully lowered set jack in its upright level position Remove oil filler screw 2 Fill until oil is level with the filler screw hole reinstall oil filler screw Changing oil For best performance and longest life replace the complete fluid supply at least once a year 1 With saddle fully lowered set jack in its upright level position Remove the oil filler screw 2 Lay the jack on its side and drain the fluid into a suitable container Note Dispose of hydraulic fluid in accordance with local regulations 3 Set jack in its level upright positon and fill with oil until just below the rim of the oil filler hole 4 Reinstall the oil filler screw TROUBLESHOOTING Lubrication 1 Aperiodic coating of light lubricating oil to pivot points axl
8. es and hinges will help to prevent rust and assure that wheels casters and pump assemblies move freely 2 When used on a daily basis air pump model should be internally lubricated before each use Use only good quality air tool lubricant If no inline oiler is used pour a teaspoon of air tool oil into the inlet of the air supply inlet Simply operate the jack using the air feature in order to fully distribute the oil Cleaning Periodically check the ram for signs of rust or corrosion Clean as needed and wipe with an oily cloth Note Never use sandpaper or abrasive material on these surfaces Storage When not in use store the jack with saddle in lowest position and air supply disconnected REPLACEMENT PARTS Not all components of the jack are replacement items but are illustrated as a convenient reference of location and position in the assembly sequence When ordering parts please give the Model number part number and parts description on page 6 amp 7 Call or write for current pricing SFA Companies 10939 N Pomona Ave Kansas City MO 64153 U S A Tel 888 332 6419 Fax 816 891 6599 E Mail sales omegalift com Omega Website http www omegalift com Symptom Possible Causes Corrective Action e Ensure adequate air supply Model 42001 ony e Contact Omega Tech Service Jack bleeds off after lift e Overload condition e Remedy overload condition e Hydraulic unit malfunction e Contact Omega Tech Service Jack will not
9. if in doubt call Omega Technical Service 888 332 6419 3 With saddle fully lowered remove shipping screw and replace with vent screw shipping screw is located on top of the oil filler screw 4 Ensure oil level is just below the rim of the oil filler screw hole Reinstall the oil filler screw For Model 42001 only 1 Pour a teaspoon of good quality air tool lubricant into the air supply inlet See figure 1 Connectto air supply and operate for 3 seconds to evenly distribute lubricant 2 Air actuated product is fitted to accept the popular 1 4 NPT air nipple When installing air nipple ensure thread sealing compound is used on connections Do not to allow compound enter the air supply inlet orifice Application of thread tape is acceptable but ensure that itis not applied beyond the first machine thread OPERATION Raise saddle Caution For model 42001 do not operate the jack by pumping the lift pedal and pressing the air pump pedal at the same time 1 Pump foot pedal or press air pump pedal until saddle reaches desired position Follow vehicle manufacturers recommended procedures for removing the load as outlined in vehicle service manual or repair guide 3 Secure load with provided chains 4 Ensure load s center of gravity is centered on the saddle and load is stable before moving jack NO Lower saddle Caution Be sure all tools and personnel are clear before lowering load Slowly gently apply downwar
10. upport bars 4 Slide the position handle to reservoir from top then secure with bolts and nuts provided 5 Move the saddle unit above the ram piston place the saddle socket onto the ram piston Secure using the set screw e Study understand and follow all printed materials provided with on this product before use e Do not exceed rated capacity Use only on hard level surfaces capable of supporting rated capacity loads Use of this jack is limited to the removal installation and transportation of transmissions transfer cases and transaxles Do not use a transmission jack to tilt or support a vehicle Ensure the center gravity of load is centered on the saddle Do not exceed 10 tilt angle of the saddle assembly in all directions Adequately support the vehicle before starting repairs Use only chains and slings provided If loaded jack must be moved make sure that the load is secured stable and in lowest position This is a lifting and lowering device only Transfer load immediately to appropriate support device for service or repair e No alterations shall be made to this product Failure to heed these markings may result in personal injury and or property damage BEFORE USE 1 Inspect jack before each use Do not use if bent broken or cracked components are noted Ensure that casters move freely Check for and tighten any loose assemblies 2 Verify that the product and the application are compatible
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