Operations Manual Model FP-90 / FP-90A
Contents
1. ESILI 1 T3 0 al POWER IN 208 240V 60 3 TI Te N J ul i j A N e REM S N BRN e BRN y L1 12 42 GLASSLINE Glassline Corporation Phone 419 666 5942 28905 Glenwood Road P O Box 147 Fax 419 666 1549 Perrysburg OH 43552 0147 www glasslinecompanies com GENERAL TERMS AND CONDITIONS OF SALE This agreement sets forth general terms and conditions of sale The quotation and sales contract may incorporate additional and more specific commercial and technical requirements of sale The following general terms and conditions are mutually agreed between BUYER and GLASSLINE to be a part of the sales and purchase order documents 1 w gt mom gt 3 9 2006 DEFINITIONS AND GENERAL TERMS AND CONDITIONS The term GLASSLINE shall refer to Glassline Corporation and all of its affiliated divisions The term EQUIPMENT shall refer to any machine part product or service sold by GLASSLINE including subcontracted purchased items options The term BUYER shall refer to the buying company and where applicable its subcontractors The terms and conditions set forth in this agreement are effective at the receipt of order by BUYER and are subject to change by GLASSLINE without notice before receipt of order by Buyer Quotations ar2. pbi 00924 102 00v2 vID 00v2 22 00r2 6Se 007e 6 l 00re Ni t S SK q E v Yd x I N 028687 grece ot8ee ETE S02 00v2 l 902 00 2 e 00vc pss d 802 002 n s 311N4d HONI 6 02E 55984 LAN L4VHS QO ex A JIVAS A3TInd 0627 ONISNOK JAIXO H2910 19 AIHAN HONT EL ANH A311d 082 5 AZNNNA HILNID aldddn Tiva 88GE DNILSV2O WNIY JIATAG HILN 7935 10 DNIAVAA dol EBEE SNISNOH 3AISG dJA33 S 1935 LAVHS NIVA VIS ONIavad dol ava aagana NDINDSL vzv 00vc GN3 ONIX DNINIVL3A 562 00 SNISNOH 1J9HS NIVW 7935 8B31V 00 ONISV38 NIVA JIdAN 902 00vc al ii 7935 DNIA l S2 00v2 DNISV38 NIvW 3AUD11S02 00r g j A3 ANH JAVE 922 00vc 319719 dOl O2 00r2 812 0072 H21013 sdddn v2o2 00v2 A3 ANH A311d416Z1I 00r2 9 2 giz ONIHSNE LAVHS JIMDI 00 AJA SINNNA HILNTI 841 00 SjHSVA J907 DNI3V38 612 00r c COILSV Id TIWALIJASVA LAN JVHS a3 Uu1 8lI2 00v2 Jard 1390S NUILdISOS3Q M NUILdISOS3G f E0 6d L LINN 0122 3210 Drive Unit Breakdown amp Parts INSTRUCTIONS FOR ADJUSTING BRAKE IF MACHINE IS AN AIR BRAKE SYSTEM IT IS SELF ADJUSTING IF MACHINE IS AN ELECTRIC BRAKE SYSTEM 1 TURN OFF POWER TO MACHINE 2 REMOVE BASKET AN
3. Remove trunnion ring as per step G Slide 3 bumper rubbers onto square ends of trunnion hangers Place trunnion ring in hangers on machine base they will only fit properly one way Check that the bumper rubbers are properly seated in the hangers If not consult factory Replace the 3 bumper caps be sure that lip on the under side of the bumper cap is toward the outside of the machine Hand start the bolts Tighten bolts securely I TO RE INSTALL THE CENTER UNIT l 2 Remove the center unit as per step G Replace center unit into trunnion ring with brake solenoid in back right side opposite motor Replace trunnion caps as they were before you removed the center unit Lip on underside of cap goes toward outside of machine Hand start bolts 5 Tighten bolts securely 7 8 9 Test movement of center unit A Stand at left front of machine and rock the top of the shaft away from and toward you The top of the shaft should move about 1 2 off center 1 If too loose or tight shim accordingly or call factory for service Reconnect wires on brake solenoid as they were Replace drive belt as per step L Replace curb and basket as per steps E and B J TO REPLACE BRAKE SHOE 1 Remove basket curb as per steps C 19 2 Remove and save the two snap rings 2314 and nylon washers on top on the brake pin studs with a screwdriver 3 Depress brake solenoid plunger to relieve t
4. 13 SAFETY TESTS Perform these simple safety tests every 30 days to check the safety systems of you machine If any problems develop between tests take the machine out of service disconnect the power to the machine and repair the cause of the malfunction Every 30 days 1 LID BRAKE TEST Open the lid so that it is 18 inches from the curb top and then test again at 8 inches from the curb top It should not fall freely but should stay in place in both positions If the lid closes by itself from either position tighten the lid brake adjusting screw 2398 until the lid will not fall on its own from either position 2 LID LOCK TEST Start the machine and try to lift the lid The lid should be locked If the lid can be lifted more than 1 2 above the recessed area of curb adjust the lid lock adjusting screw as follows loosen the jam nut 25560 and turn the adjusting screw 2256 B 1 2 turn counter clockwise Tighten the jam nut Again start the machine and attempt to open the lid If the lid can be opened more than 1 2 repeat adjustment procedure Once the lid has been adjusted so that it will not open 1 2 while machine is running check to be sure that the adjusting bolt 2256 B is not binding on the lid lock cam 2253 B The lid lock solenoid 51280 or 51290 must be able to close completely If the solenoid cannot close completely it will make a loud humming noise If after repeated attempts the lid lock cannot be adjusted chec
5. COMMENTS ON MACHINE AND OPTIONS 9 INSPECTOR S NAME This manual is for the fluid drive 90 with digital timer TABLE OF CONTENTS 321055 DRIVE UNIT ASSEMBLY 4 ttti esas ee kasu aqa unas saset 3210 DRIVE UNIT BREAKDOWN amp PARTS sese nats INSTRUCTIONS FOR ADJUSTING BRAKE cese ms AIRIBRAKE ASSEMBLY amp PARTS kie eee e pee TROUBLE SHOOTING GUIDE MODEL 9 sirosis sirrini en eene nennen nennen PARTS LIST S a naa qa akanta apanka ab Ree MOTOR ASSEMBLIES AND ASSOCIATED PARTS FOR 90 GLOSSARY icona adm e eR D HE UE E p e eet deme SCHEMATIC DIAGRAM 2 1e itp etie e n i tet Di D nr He e WIRING DIAGRAM nitet e o PN RE DE t e ER HU ge OE i ee LIMITED WARRANTY rror Bookmark not defined FP90MAN DOC 9 04 Ver 1 00 FOUR IMPORTANT POINTS 1 REMOVE ALL SUPPORTS FROM UNDER AND AROUND BASKET BEFORE STARTING MACHINE WHEN REPLACING BASKET IN THE MACHINE SET IT GENTLY DOWN ON SHAFT AND ROTATE THE BASKET UNTIL IT DROPS DOWN AND SEATS AN IMPROPERLY INSTALLED BASKET CAN RESULT IN DAMAGE TO THE CENTER POST AND OR THE GYRO BALL 2 DO NOT RESTRICT OR REDUCE DRAIN IN ANY WAY DO NOT HOOK UP MACHINE ON THE SAME DRAIN LINE AS OTHER EQUIPMENT BECAUSE A BACK WASH MAY RESULT 3 THE ELECTRIC BRAKE ON YOUR NSEP MACHINE WILL REQUIRE SEVERAL ADJUSTMENTS IN THE FIRST 30 DAYS OF OPERATION IT IS IMPORTANT TO KEEP THE BRAKE PROPERLY ADJU
6. ON BACK OF MACHINE TURN OFF POWER TO MACHINE BEFORE REMOVING COVERS 21 1 To remove 2291SS remove the 12 hex head screws from back panel If back panel is stuck on box lightly pry loose at gasket 2 To replace 229155 hand start all screws then tighten in an even manner until gasket compresses and seals O TO REPLACE LID SOLENOID 1 Remove control panel 2291SS per step 2 Remove pin and spacers in lid solenoid plunger 3 Remove wires on solenoid mark and replace in same place on new solenoid 4 Remove the four screws holding lid solenoid to control panel 5 Replace solenoid check voltage be sure replacement solenoid matches control voltage 6 Install lid solenoid link spacers and pin 7 Depress lid solenoid plunger until completely shut 8 Check micro switch adjustment A Micro switch arm should close and click shut but should not hit the black plastic body of the switch 1 Lid solenoid has some up and down adjustment 2 Micro switch mount plate has some up and down adjustment 9 Replace wires on solenoid spades See wiring diagram if unsure of placement 10 Turn on power to machine and test run through a cycle to be sure lid solenoid and micro switch are adjusted properly 11 Turn off power and replace control panel as per step N P TO ADJUST OR REPLACE K 221 MICRO SWITCH 1 To replace lid closed micro A Remove control panel cover 2291SS as per step N B If replacing lid closed micro
7. 2 drive 1 Adjustable wrench crescent type with capacity up to 1 1 2 1 16 oz Claw or ball peen hammer 1 Rubber mallet or lead hammer 1 Set of feeler gauges to use at 070 to 090 inches must fit through 1 2 hole to gauge runner gap 1 1 2 Brass drift 1 3 16 Brass drift 1 VOM AMP meter WARRANTY Warranty information is contained on last page of this manual please read for details If a warranty situation occurs contact the factory directly 419 726 2645 You must provide the serial of your FP 90 when warranty is involved 11 PREVENTIVE MAINTENANCE These schedules will vary depending on use of machine If used often accelerate schedule accordingly ALWAYS REMOVE POWER FROM MACHINE BEFORE PERFORMING ANY MAINTENANCE 1 Every 5 days or 15 hours of operation during the first 30 days of service or when a new brake shoe is installed a Adjust brake for wear on the brake show with 2307 brake screw See INSTRUCTIONS FOR ADJUSTING BRAKE section further back in this manual for details This procedure is for the electric solenoid brake system Every 60 days turn off power to machine Check to verify that brake is adjusted properly b If braking system is an air brake system is self adjusting Still visually inspect air brake system every 40 hours for wear on brake shoe Lubricate at grease fittings Every 60 days turn off power to machine and 1 Remove basket See step A of service manual
8. DRIVE UNIT ASSEMBLY PART NUMBER DESCRIPTION 35880 Stainless steel ball cap 31290 Hex basket ball 2400 211SS Main unit shaft Stainless T303 2400 216 Upper shaft nut 2400 218 Lower shaft nut N 08 2400 219 Bearing lock washer W 08 2400 178 Clutch runner key 1 4 key 2400 226 Brake hub key 3 8 key 37320 9 cast iron pulley 37330 11 cast iron pulley 2400 149 Pulley hub washer 37280 Pulley hub 1 3 4 bore 37290 Pulley spacer ring 1 3 4 bore 2400 208 Bottom end cover 2400 205 Lower main bearing 2400 395 Retaining ring 2400 212 Lower clutch drive housing 2400 213 Clutch driver 2400 214 Upper clutch runner 2400 215 Upper clutch drive housing 20210 3 8 socket pipe plug 2400 204 Top end plate 2400 206 Upper main bearing 33810 Top bearing seal 33820 Seal sleeve 33830 Top bearing cap oil seal 2400 210 Brake hub 2400 223 Lower shaft bushing 2400 224 Clutch bushing 2400 259 O ring seal 2400 282 Water seal shaft 2400 207 Drive housing 2400 444 Trunnion rubber PARTS LIST FOR FOLLOWING PAGE FP90 STAINLESS STEEL SHAFT UNIT 30 A 31
9. but not hit the body of the micro nor should the lid lock lever Adjust micro by raising lowering or tilting the mounting plate 3 Secure all screws 4 Turn on power and test run machine if either micro fails to close the machine will not run 5 Turn power off and replace control panel cover Q TO LUBRICATE AND ADJUST LID HINGE BRAKE NSEP PART 2399 1 To lubricate scheduled maintenance every 60 days A Remove control panel cover 2291 per step N B Use a medium weight lithium grease on the 5 16 grease fitting on the hinge brake part 2399 B Check lid adjustment 2 To adjust fall of lid open and close lid stop at various distances above the curb The lid should stay in place by itself It should not fall freely but can be pulled shut easily A If too loose or falls too freely tighten 2398 bolt on lid hinge brake check lid again adjust as needed B If lid is too tight loosen 2398 bolt check again adjust as needed R TO LUBRICATE AND ADJUST LID LOCK LEVER NSEP PART 2254 1 1 Remove control panel cover 2291 as per step N 2 To lubricate lid lock lever there is a 5 16 grease fitting on the 2254 1 use a medium weight lithium grease 3 To adjust lid lock lever A Lid lock lever should fit behind lid lock cam such that the lid cannot be opened more then 1 2 above the curb when lid lock solenoid is closed so that fingers cannot be inserted under lid when lid is locked B To adj
10. fully down since it is normally used with a heavy basket on the shaft holding it in the full down position 28 When assembling the drive unit remove the pipe plug in oil chamber with the drive unit laying on its side with fill plug up so that the oil does not escape Now start tightening the upper shaft nut until the proper gap setting 070 between the impellers in the drive unit is reached The impellers are visible through the oil hole in the oil chamber It would be necessary to turn the shaft nut clockwise which will raise the shaft and open up the gap setting to the desired setting It can be measured with a feeler gauge Usually this will result in having one or two threads exposed above the upper shaft nut This is intended as a guide only and should not be interpreted as an accurate setting After achieving the proper gap setting tighten the two Allen set screws securely in the brake hub and in the upper shaft nut If oil is lost from oil chamber dump the remaining oil into a measuring device and add enough oil to have a total of 80 oz in the oil chamber Caution Too much oil in the drive unit could cause a severe burden on the motor and could cause motor damage Too little oil will cause the unit to spin too slowly or not reach top speed If upon disassembly the shaft is badly scored or worn due to a seized bearing it will be necessary to replace the shaft A tight press fit is required on these parts 29 321055
11. or on products out of specification The warranty set forth herein is in lieu of all other warranties whether express implied or statutory including those of merchantability and fitness of any product for a particular purpose and of any other obligation or liability on GLASSLINE s part of any kind or nature whatsoever The warranty granted herein is non transferable and is granted only to the original BUYER No employee agent or other representative has any authority to waive alter vary or add to the terms hereof without prior approval in writing signed by an officer of GLASSLINE LIMITATION OF LIABILITY It is expressly understood that GLASSLINE s liability for any damages arising out of or related to this transaction or for its EQUIPMENT whether in contract or in tort is limited to the repair or replacement of the parts thereof as stipulated in the warranty and is not to exceed the contract price in respect to which the claim is made BUYER is solely responsible for ensuring the safety of all personnel who may be in close proximity to the EQUIPMENT GLASSLINE will not be liable for any other injury loss damage or expense whether direct incidental or consequential including but not limited to labor loss of use downtime loss of material products income profit or production or increased cost of operation or spoilage of damage to material arising in connection with the sale installation use of or inability to use or the repair or
12. remove mounting plate 2283 mark and remove wires to micro switch then unbolt and replace micro do not over tighten bolts through micro or it will crack the body of the micro Replace the wires identically reinstall the mount plate then adjust as per next step C To adjust micro close lid of machine and check that the lid closed cam NSEP part 2285 or 2285 B is closing the micro Be sure the micro switch arm is not hitting the body of the switch D Micro switch mount plate can be adjusted up and down and tilted to refine adjustment Also lid closed cam NSEP part 2286 B can be adjusted on hinge shaft by loosening the set screw Be sure all screws and set screws are tight when adjustment is completed 2 To replace and adjust lid locked micro 22 A replace lid locked micro remove mount plate 2284 then mark and remove wires so they can be replaced in identical way Then unbolt and replace micro do not over tighten bolts through micro or it will crack the body of the micro Replace the wires in identical positions see wiring diagram if unsure Reinstall the mount plate then adjust as per next step B To adjust this micro should close and click shut but not hit the body of the micro switch when the lid lock solenoid is completely closed 1 Depress solenoid plunger if it does not close completely adjust solenoid up and down on mounting screws 2 Depress plunger again micro switch arm should click closed
13. replacement of or late delivery of GLASSLINE EQUIPMENT BUYER shall indemnify defend and hold harmless GLASSLINE and its directors officers agents and employees against any and all demands claims actions damages liabilities costs expenses including reasonable attorney fees and expenses and other losses of any kind whatsoever whether based upon theories of contract tort negligence strict liability warranty indemnification contribution statute or otherwise for personal injury or property damage caused by BUYER or by any of its directors officers agents employees or subcontractors arising out of or relating to the Equipment Buyer shall give GLASSLINE prompt written notice of any such matters and the full opportunity to defend itself against them This indemnity of BUYER shall survive the termination of this agreement The remedies and limitations set forth in this agreement are the exclusive remedies for claims based upon any defect in or failure of EQUIPMENT whether products or services whether such claims are presented in contract or in tort including negligence and however and wherever instituted Upon the expiration of the warranty period all such liability shall terminate ORDER ACCEPTANCE GLASSLINE reserves the right to refuse any order An order shall be deemed accepted and a binding contract formed when the initial payment has been received and the order is acknowledged in writing by GLASSLINE CANCELLATION BY BUYER
14. 3 Disconnect conduit from splice box on motor Disconnect wires from motor mark wires for reconnection See electrical diagram for details and wire locations 4 Motor and motor hanger can now be lifted straight up and be removed 5 If changing pulleys only disconnection of wire and conduit simply lift motor and hanger until hinge pins are free and turn motor on its side 6 To replace pulley sheaves and or pulley hub from motor A Remove bolts through pulley sheaves and remove old pulley sheaves B To remove pulley hub does not need to be removed to replace sheaves only remove set screw and slide pulley hub past key and off of end of shaft C To replace pulley hub position shaft and key tighten set screws D To replace pulley sheaves hand start the four bolts through the sheaves then tighten securely E To replace pulley hub position shaft and key tighten set screws F To replace pulley sheaves hand start the four bolts through the sheaves then tighten securely 7 If you are replacing the motor with a NSEP replacement motor follow this simple procedure the new motor will come with motor hanger pulley hub and pulley Simply slide motor hanger hinge pins into place then reconnect wires to motor splice box the same fashion they were removed See wiring diagram in owners manual 8 Replace the belt belt tension spring 2400 285 and belt guard as per step L N TO REMOVE AND REINSTALL CONTROL PANEL COVER 2291
15. BUYER may cancel the order for all or any EQUIPMENT by written notice prior to shipment GLASSLINE will stop work on the order as soon as possible after receipt of written cancellation BUYER agrees to pay GLASSLINE for all costs incurred by GLASSLINE and or other suppliers attributed to the order including but not limited to components work in process labor burden and overhead Such payment will not transfer title to BUYER ARBITRATION AGREEMENT Any controversy or claim arising out of or relating to this agreement or the breach thereof shall be settled by arbitration in accordance with the rules of the American Arbitration Association and the statutes of the State of Ohio hearings held in connection with any such arbitration shall be held in Toledo Ohio unless the parties agree otherwise in writing the award of the arbitrator s shall be final and binding upon the parties and the judgment upon and the award rendered by the arbitrator s may be entered in any court having jurisdiction thereof 3 9 2006 GLASSLINE Page 2 of 2 TERMS AND CONDITIONS Controlled Doc 12 22 05 3 Doc
16. D CURB 3 CONSULT PREVENTATIVE MAINTENANCE SECTION BEFORE CONTINUING 4 MANUALLY PRESS IN SOLENOID PLUNGER AND TURN BRAKE HUB 5 IF BRAKE HUB TURNS FREELY IN STEP 3 USE 1 2 OPEN END WRENCH TO LOOSEN LOCK NUT AND BACK OFF 2307 SCREW COUNTERCLOCKWISE UNTIL BRAKE SHOE TOUCHES BRAKE HUB 6 TURN THE 2307 ADJUSTING SCREW CLOCKWISE UNTIL BRAKE HUB TURNS FREELY ABOUT 3 4 OF A TURN 7 IF BRAKE IS ADJUSTED CORRECTLY THE SOLENOID PLUNGER WILL TRAVEL ONLY 3 8 TO 1 2 TO RELEASE THE BRAKE 8 TIGHTEN LOCK NUT TO HOLD 2307 SCREW IN PLACE 9 REPLACE CURB AND BASKET TO REPLACE BRAKE SHOE 1 REMOVE 2314 SNAP RING AND 2400 99 NYLON WASHER ON 2400 275 1 AND 2400 276 1 STUDS 2 PULL OLD BRAKE SHOE STRAIGHT UP TO REMOVE 3 CLEAN GREASE AND DIRT FROM STUDS 4 LUBRICATE STUDS WITH A MEDIUM WEIGHT LITHIUM GREASE 5 PUT ON A NEW BRAKE SHOE AND INSTALL SNAP RINGS 6 LUBRICATE 3 GREASE FITTINGS OLD STYLE ONLY 7 ADJUST BRAKE SHOE LUBRICATE 3 LUBE POINTS EVERY 3 MONTHS USING MEDIUM WEIGHT LITHIUM GREASE OLD STYLE ONLY COST SAVINGS 1 BE SURE TO REPLACE BRAKE SHOE BEFORE RIVETS SCORE HUB ABOUT ONCE A YEAR DEPENDING ON USAGE BRAKE LINING SHOULD NEVER BE LESS THAN 1 8 FROM BRAKE SHOE 2 KEEP BRAKE PROPERLY ADJUSTED THIS WILL INCREASE SOLENOID LIFE AND DECREASE DOWNTIME 32 AIR BRAKE ASSEMBLY amp PARTS 33710 AIR CYLINDER BRACKET 33400 CYLINDER 34160 90 ELBOW 2 REQ D 34170 MA
17. LE CONNECTOR Q REQ D 33 33430 AIR BRAKE STUD PIN 33410 PIVOT BRACKET HOSE FROM SOLENOID VALVE CONNECTS HERE 33720 CYLINDER TAP PLATE 33420 ROD CLEVIS 34130 230V or 34140 120V SOLENOID VALVE SIDE OF MACHINE ELECTRICAL ENCLOSURE gt HOSE TO BRAKE CYLINDER INCOMING AIR CONNECTS HERE CONNECTS HERE 34 TROUBLE SHOOTING GUIDE MODEL FP90 PROBLEM Machine fails to start lid is fully closed start button activated but machine does not start SOLUTIONS 1 Emergency stop pushed in pull out and restart 2 Check incoming power supply 3 Check timer 4 Check lid closed micro K 221 check if closed cam 22860 15 loose 5 Check time delay relay replace PROBLEM Lid locks light comes on and motor starts for only 2 seconds then stops and lid unlocks SOLUTIONS 1 Check timer 2 Lid lock micro switch needs adjustment or replaced 3 Lid lock solenoid burned out or linkage jammed 4 REM 25540 malfunction 5 Lid lock cam 22530 loose or broken PROBLEM Machine runs but the basket fails to spin SOLUTIONS 1 Drive belt off pulley or belt is broken 2 Brake may need adjustment 3 Something wrapped around shaft 4 Brake not releasing check brake solenoid if electric brake system or air brake cylinder if air brake system Check brake linkage and spring 5 Basket not properly engaged on hex ball 6 Top or bottom bearing failing in
18. OHIO43551 REV C 8 14 06 FORM 7 00860 TEST RESULTS 4 205 305TX 605TX 805TX FP305 FP605 FP805 FP90 FP 95 FP900 GP 100 amp GP 130 CENTRIFUGES S O CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD OF BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME 4 WELD COSMETICS CHECKED BY 5 VIBRATION TEST CONTROL BOX SIDE CONTROL BOX TOP 6 WEIGHT CAPACITY ETCHED ON BASKET MINS amp SEC MINS amp SEC MINS amp SEC IN SEC IN SEC LB 7 SERIAL OF FP90 BASKET S OF DOLLIES OF YOKES 8 COMMENTS ON MACHINE AND OPTIONS 9 INSPECTOR S NAME TEST RESULTS 4 205TX 305TX 605TX 805TX FP305 FP605 FP805 FP90 FP 95 FP900 GP 100 amp GP 130 CENTRIFUGES S O CUSTOMER SERIAL 1 CYCLE TEST MACHINE 15 TIMES WITH MAXIMUM LOAD BASKET CAPACITY INCLUSIVE SAFETY EVALUATION CHECKED BY 2 FILL BASKET WITH WATER AND CHECK FOR SEAM AND LID LEAKS CHECKED BY 3 3 OF THE 15 TEST CYCLES RECORD CYCLE TIME 4 WELD COSMETICS CHECKED BY 5 VIBRATION TEST CONTROL BOX SIDE CONTROL BOX TOP 6 WEIGHT CAPACITY ETCHED ON BASKET MINS amp SEC MINS amp SEC MINS amp SEC IN SEC IN SEC LB 7 SERIAL OF FP90 BASKET S OF DOLLIES OF YOKES 8
19. Operations Manual Model FP 90 FP 90A NORTH STAR ENGINEERED PRODUCTS NSEP NORTH STAR ENGINEERED PRODUCTS PO BOX 1141 PERRYSBURG OH 43552 P 419 726 2645 F 419 726 8583 sales northstarengineered com TEST amp INSPECTION SHEET SOLD TO MACHINE MODEL NSEP ORDER SERIAL NUMBER DATE MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE CONTROL VOLTAGE MOTOR MFG INCOMING POWER MOTOR S N MOTOR HORSEPOWER MOTOR RPM MOTOR PULLEY SIZE MOTOR CODE NO DRIVE BELT DRIVE UNIT AND BASKET UNIT PULLEY SIZE BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD RD PERRYSBURG OHIO 43551 FORM Z 00860 REV C 8 14 06 TEST amp INSPECTION SHEET MACHINE MODEL SERIAL NUMBER MOTOR amp CONTROLS INVERTER S N MOTOR VOLTAGE MOTOR MFG MOTOR S N MOTOR RPM MOTOR CODE NO DRIVE UNIT AND BASKET UNIT PULLEY SIZE SOLD TO NSEP ORDER DATE CONTROL VOLTAGE INCOMING POWER MOTOR HORSEPOWER MOTOR PULLEY SIZE DRIVE BELT BASKET RPM MAXIMUM BASKET WEIGHT CAPACITY TESTING RESULTS PROCEDURE NUMBER USED STARTING AMPS RUNNING AMPS BRAKING TIME INSPECTORS INITIALS NORTH STAR ENGINEERED PRODUCTS 28905 GLENWOOD ROAD PERRYSBURG
20. STED PREPARATION FOR USE AND INSTALLATION INSTRUCTIONS UNPACKING INSTRUCTIONS A Never top load centrifuge use fork lift or pallet jack on bottom skid only B Never stack or place anything on top of centrifuge C Examine exterior of machine for any sign of damage and note on bill of lading 1 Scratched or damaged parts of machine 2 Broken pallet D Remove outer shipping shrink wrap 1 Remove any cardboard attached to machine 2 Basket may be removed at this time as per step E at this point the machine will be considerably lighter and easier to move 3 Maneuver machine near desired location 4 Remove machine from shipping pallet by removing bolts through legs and sliding or walking machine off the pallet CAUTION machine weighs approximately 12004 do not use electrical boxes lid hinge frame or curb assembly to lift the machine lift with skirt or legs E Open lid of centrifuge fully and remove perforated basket See step A of service manual CAUTION basket weighs 3007 1 It is best to remove basket from machine with a overhead hoist Lift basket straight up and completely out of machine and set aside 2 Remove all cardboard packing inside curb assembly 3 Inspect and make certain that the basketball is lightly greased with medium weight lithium grease Do not reinstall basket until machine is bolted in place F Inspect exterior of machine for damage 1 Dents and scratches in lid curb assembly or cont
21. all cap and hex ball then place basket gently on basketball See step B of service manual for details 10 Remove 2291SS control panel cover POWER SHOULD BE OFF TO MACHINE BEFORE ENTERING THE CONTROL BOX See step N of service manual for details 12 11 Lubricate 22540 lid lock lever with medium lithium grease 12 Lubricate 2399 B lid hinge brake with medium weight lithium grease 13 Test the fall of the lid It should not fall freely Adjust 23980 hex cap screw to control fall of lid See step of service manual for details 14 Adjust lid lock lever adjusting screw 22560 if the lid can be raised above recessed area in curb assembly See step R of service manual for details 15 Inspect labels on machine Replace any worn labels SUMMARY OF SAFETY INFORMATION Basic safety for your NSEP centrifuge includes these important points Keep all safety and brake components adjusted to factory specifications Perform the scheduled or preventive maintenance on a regular basis Never force the lid of the machine open Use the emergency stop button 1f needed to stop the machine Maintain all labels in good readable condition Contact NSEP for replacement labels 1 2 3 4 5 Always disconnect the power to the machine before performing any maintenance 6 7 Put the machine out of order and disconnect the power if any unsafe condition arises 8 Never defeat or bypass any of the safety systems built into the machine
22. e bearing failure in drive unit and or motor 2400 163SS Leveling bolt S S 3 4 10 X 2 H H bolt 2400 164SS Jam nut S S 3 4 10 for 2400 163SS 39 Adjusting Screw Ball Cap Basket Basket Ball Bumper Cap Cam Center Post Curb Contacts Delay Relay Lid Lock Assembly Lid Hinge Brake Micro Switch Solenoid Skirt Relay GLOSSARY Lever on micro switch Bolt in lid lock lever used to keep lid locked onto curb when machine is in operation Stainless cap on top of basket ball Perforated S S container inside curb assembly into which material is loaded Cast iron hex part on top the unit shaft which the basket fits over Cap used to hold motor in hangers Located inside back panel and keyed onto hinge shaft Used to lock lid when machine is in operation The dome shaped part located in the center of the basket into which the unit shaft extends The purpose is to drive the basket Outer shell of machine in which the basket is housed Electrical device on the motor starter which when power is applied switches the starter on The metal parts of a relay or contactor that the wires attach to which open or close transmitting power within the circuit or to the motor Solid state circuit used to allow current to travel for a certain period of time Assembly used to keep lid locked when the machine is in operation Adjustment located on hinge shaft which ke
23. e brake PROBLEM Clashing noise during acceleration or rattle during cycle SOLUTIONS 1 Top or bottom bearing is failing 2 Runner gap in center unit is incorrect 3 A bad bushing in center unit PROBLEM Basket gets up to full speed immediately SOLUTION 1 Check for correct runner gap in center unit check oil quantity in fluid drive also PROBLEM Scored brake hub or noise when brake is applied SOLUTIONS 1 Brake shoe lining worn 2 Check brake linkage and spring 36 PROBLEM Excessive noise or vibration SOLUTIONS 1 Something wrapped around shaft Basket may not be fully engaged with hex ball Bad bushing in center unit Worn shaft Replace pulleys Replace bumper and trunnion rubbers Inspect or replace hex ball and or center post Inadequate or loose machine mounting tA PROBLEM Starting amps excessive SOLUTIONS 1 Something wrapped around shaft 2 Bearing in unit and or motor going bad 3 Belt tension too tight 4 Check for correct runner gap and check oil quantity in fluid drive 5 Bad bushing in center unit 6 Worn shaft PROBLEM Water on center unit SOLUTION 1 Drain restricted 37 PART NUMBER 29640 26210 26240 36860 31490 33510 32460 35790 31490 32760 29640 26210 26240 32650 34840 3484 1 24460 22470 34860 34130 37180 34140 37110 36960 35850 PARTS LIST DESCRIPTION Lighted stop button Green start push bu
24. e valid for 30 days unless noted otherwise No terms conditions understandings usage of trade dealings or agreements purporting to vary modify explain or supplement this agreement shall be binding unless and until hereinafter made in writing and signed by BUYER and GLASSLINE This agreement and its interpretation shall be governed by the laws of the State of Ohio If any provision or term of this agreement is held to be invalid void or unenforceable the remaining provisions and terms of the agreement shall remain in force and effect and shall in no way be affected impaired or invalidated thereby In all cases the rights and duties of the parties in a dispute arising out of this transaction shall be governed by the laws of the State of Ohio The delegation or assignment by BUYER of any or all of its duties or rights under this agreement without the prior written consent of GLASSLINE shall be void Any information suggestions or ideas transmitted by BUYER or GLASSLINE or any of their respective representatives in connection with the performance under this agreement are not to be regarded as secret or submitted in confidence except as may be otherwise provided specifically in a document signed by a duly authorized representative of GLASSLINE This agreement supersedes all previous agreements written or verbal and contains the entire agreement between the parties TERMS AND CONDITIONS OF BUYER Should BUYER have standard terms of accepta
25. earing while driving it off To remove the bearing from the top end cover remove the three cap screws securing the bearing to the top end cover At this time the brake shoe should be removed so the bearing can be removed Now turn the top end bell over and drive the bearing out using a heavy drift along the inner edge of the bearing which will be exposed when turning over the top end cover assembly To remove the bottom bearing only it is not necessary to go through the above procedure since it can be removed from the bottom of the drive unit as follows Remove the cap screw and washer at the bottom of the shaft end of the drive unit Now remove the four cap screws securing the pulley sheaves to the pulley hub Remove the two set screws in the pulley hub and pry the pulley hub off the shaft Remove the square key Now remove the six cap screws securing the bottom end cover to the drive unit housing With the drive unit in an upright position tap this assembly lightly on the floor to assist in removing the bottom end cover from this assembly Now that the bottom end cover is removed from the assembly remove the snap ring securing the bottom bearing to the bottom housing Using a drift drive this lower bearing out of the bottom housing since the bearing edge will be visible from the underside of this housing End play in the shaft itself is normal and all adjustments or measurements made on the shaft should be made with the shaft driven
26. enly with a balanced load do not allow anything to hang over the top of basket 3 Loads should remain a few inches below the inside of the basket top B Operation 1 The machine is equipped with a timer with a range of 0 10 minutes longer timers optional Locate timer and turn the knob setting the small black hand at the desired length of the cycle Minimum of a 4 minute cycle Outside timer is located on the side of the control box 2290SS To set the digital timer push the SET button Adjust the time by pushing the individual arrow buttons A Push the ENT key to accept the time 2 Lift lid load machine evenly close lid completely pull out emergency stop button 1f depressed press green start button 3 Lid lock light in stop button will come on lid will lock and machine will run for pre set time Do not try to open the lid while stop button is lit 4 At the end of the cycle the centrifuge will automatically stop Open lid only after stop button light has gone out C Emergency stop This machine is equipped with a push pull emergency stop button If the machine vibrates excessively or becomes noisy during the cycle or if it is obvious that something is between the basket and the curb push the emergency stop button Wait until the red signal light goes out light located in center of stop button before attempting to open the lid Rebalance the load checking to make certain that nothing has dropped between the ba
27. ension on shoe 4 Brake shoe now pulls straight up off of pins A If stuck tap lightly upward on both sides of the shoe using soft metal or wood B Move linkage around to lessen tension on shoe 5 After old shoe 15 removed clean old dirt and grease from brake pins Lightly grease sides of pins with medium weight lithium grease 6 Install new brake shoe on brake pins with casting number facing down on 2400 280 brake casting 2400 271 A Adjust linkage with solenoid plunger to align pins with holes in brake B Adjustment may be needed on 2307 bolt to fit new shoe on C Tap new shoe straight down on pins with rubber mallet D Replace nylon washers and snap rings 2314 Pliers work best on snap rings E Adjust brake with 2307 adjusting screw 1 Manually press in solenoid plunger and turn brake hub 2 If brake hub turns freely use 1 2 open end wrench to loosen the lock nut off 2307 screw counter clockwise until brake shoe just touches brake hub 3 Now turn the 2307 adjusting screw clockwise until brake hub just turns freely about 3 4 of a turn 4 If brake is adjusted correctly the solenoid plunger will travel only 3 8 to 1 2 to release the brake 5 Tighten lock nut to hold 2307 screw in place NOTE Brake will need more frequent adjustment during the first 30 days of operation or when a new brake is installed 6 Lube the 3 grease fittings on the brake assembly One on the 2306 brake adjusting arm and two on t
28. eps lifted lid from falling Component used to open and close a circuit Electrical component that activates lid lock device The machine base A device having a coil and one or more contacts which 15 needed to switch power off and on within a circuit 40 106 110 115 SCHEMATIC DIAGRAM 208 e40V HASE L1 LE BRAKE SOLENOID MF 3 Be e 13 5 Ve Li o 12 A E JL n Le LIO LIO RED ROTATION MONITIOR REM I Li kBRN gt gt 12 START EN EN 2 l 2 SEC START LU RELAY 109 SOL 12 ee L2 LID LOCKED SOLENOID Se Le LID LOCKED AND RUN LIGHT EMEN EMERGENCY STOP 7 TE DIGITAL CYCLE TIMER 114 AR 5 MOTOR CONTACTOR 3 j L Z 01103 MF 102 103 104 ps 41 WIRING DIAGRAM p ii AND PILOT LIGHTED _ PUSH BUTTON PILDT LIGHI i x A 1 1 La PILOT LIGHT STOP PB START PB L B 7 8 6 N DI p LID LOCK SOLENOID GDLL X MF Fe s dy MOTOR KUA JELAY CS poe Z 01104
29. et is heavy 300 LBS empty You will require assistance to remove the basket 2 Raise lid secure from falling if necessary 3 Basket can be lifted straight up and out of machine no tools are needed FP90 models have lifting yokes for baskets Do not get fingers etc between curb sidewall and basket Do not drop basket B TO REPLACE BASKET 1 CAUTION Basket is heavy use lifting yoke and overhead hoist A Before replacing basket 1 Inspect 3588 ball cap for wear replace if necessary 2 Inspect corners of hex ball if they are rounded replace hex ball If hex ball is damaged inspect inside of center post of basket for basket 3 Grease top of hex ball with medium weight lithium grease Failure to do so may result in excessive vibration and or excessive wear to center post and hex basketball 4 Examine your drain to be certain it is not blocked 2 Place the basket gently on the hex basket ball Do not drop basket Rotate the basket by hand until it engages the hex ball and falls into position A If after removing and replacing basket some vibration occurs try basket in another position on the hex basket ball 6 positions possible C REPLACE STAINLESS STEEL BALL CAP 35880 1 Remove basket as per step A 2 Remove Phillips head screw in center of ball cap Phillips screw threads into the end of shaft to secure ball cap Use a screwdriver underneath edge of 35880 to pop it off It snaps into and out of p
30. fluid drive 7 Oil quantity in fluid drive check to see if any oil is on the floor under center unit 8 Runner gap is not correct inside center unit 9 Bad bushing in center unit 10 Drive belt slipping PROBLEM Basket fails to accelerate SOLUTIONS 1 Brake may need adjustment brake may not be releasing check brake solenoid if electric brake system check brake linkage and spring 2 Something wrapped around shaft 3 quantity in fluid drive check to see if any oil 15 on the floor under center unit 4 Runner gap is not correct inside center unit 35 PROBLEM Braking time too long SOLUTION 1 Brake may need adjustment brake shoe lining worn check brake linkage and spring PROBLEM Lid stays locked at end of cycle but machine stops and lid lock light goes out SOLUTIONS 1 Lid lock solenoid burned out or linkage Jammed 2 Lid solenoid spring 3318 is broken PROBLEM Lid stays locked and light stays on but machine has stopped SOLUTIONS 1 Check timer 2 REM 25540 malfunction PROBLEM Cycle longer than anticipated SOLUTIONS 1 Check timer 2 Brake may need adjustment brake shoe lining worn also check brake linkage and spring PROBLEM Machine runs in wrong direction correct rotation should be counter clockwise SOLUTION 1 Reverse 2 power leads on 3 phase motors PROBLEM Lad falls too freely when open SOLUTIONS 1 Adjust 22560 lid lock adjusting screw 2 Adjust lid hing
31. for details Inspect 3588 stainless steel ball cap for wear replace if necessary Inspect hex basketball for wear or rounding of corners of hex ball replace if necessary If basketball is worn or rounded inspect inside of center post for rounding of corners replace if necessary Lubricate hex basketball and ball cap with medium weight lithium grease 2 Remove the 3 fasteners securing the curb outer stainless shell to the base Lift off the curb See step D of service manual for details Inspect brake shoe lining if brake lining is worn to within 1 8 of shoe replace with new brake shoe the rivets may score the hub replace worn shoe at once to avoid damage to the brake hub See step J of service manual for details 4 Lubricate brake shoe and brake arm 2306 at lube points with medium weight lithium grease See step K of service manual for details Inspect trunnion rubbers and bumper rubbers for wear replace if necessary See step G of service manual for details ON Inspect pullevs on motor and center unit for wear or rounding out of belt drive area replace if necessarv See step G and M of service manual for details 7 Inspect drive belt for wear and proper belt tension belt should be as loose as possible without slipping on start up Replace and adjust as necessarv See step L of service manual for details 8 Re install curb See step E of service manual for details 9 Lubricate 3588 b
32. he brake shoe See INSTRUCTIONS FOR ADJUSTING BRAKE section for details 7 Reinstall curb and basket as per steps E and B K TO LUBRICATE BRAKE SYSTEM There are two grease fittings on either end of the brake shoe The third grease fitting is located on the 2306 brass brake adjusting arm To grease the brake shoe and adjusting arm remove basket and curb as per steps A and C The brake shoe and adjusting arm should be greased every time the curb and basket is removed for any maintenance See INSTRUCTIONS FOR ADJUSTING BRAKE section for details 20 L TO REMOVE OR REPLACE BELT GUARD BELT BELT TENSION SPRING AND ADJUST BELT TENSION 1 Belt guard is held down with 1 hex head cap screw Remove cap screw and slide guard away from machine and free of motor shaft 2 Pull motor hanger away from machine to relieve tension on 2400 285 belt tension spring then flip 2167 belt tension bolt away from hanger 2400 337 Remove old belt 3 Belt can now be replaced Put belt on center unit pulley then on motor pulley 4 Pull motor hanger 2400 337 away from machine beyond the length of the 2400 285 spring and flip 2167 bolt into place 5 Do not over tighten belt It should be as loose as possible without slipping If too tight shorten 2400 285 belt tension spring If too loose shim out spring with flat washers M TO REPLACE MOTOR OR MOTOR PULLEY Remove drive belt as per step L 2 If changing pulleys only skip to step 5
33. he unpaid balance of the purchase price Page of 2 m tools materials software programs designs or any technology created for the purpose of producing the EQUIPMENT are the sole property of GLASSLINE unless furnished by BUYER with the order intellectual property created by GLASSLINE shall remain property of GLASSLINE WARRANTY GLASSLINE warrants against defects in material and workmanship Items manufactured by others but installed in or affixed to GLASSLINE EQUIPMENT are not warranted by GLASSLINE but bear only such express warranties if any of the manufacturer thereof GLASSLINE shall replace or repair at its choosing ex works GLASSLINE Perrysburg Ohio plant any defective manufactured parts without charge to BUYER The warranty does not apply to any labor charges for removal and or replacement or to any part thereof which has a life under normal usage inherently shorter than the warranty period The warranty will be active for a period of 1 Machinery 12 months from date of shipping 2 Replacement Repaired parts 6 months from date of shipping Warranty shall be deemed waived by BUYER if 1 The EQUIPMENT is not properly installed by BUYER according to GLASSLINE installation instructions 2 The EQUIPMENT has been subjected to misapplication or misuse neglect damaging conditions or is modified in any way without written approval by GLASSLINE 3 The production or use of the EQUIPMENT for which it was not intended
34. hex ball and hex basketball is now ready to be removed It will be necessary to drive this casting off the shaft using a lead hammer if possible or by protecting the casting with a piece of wood when driving it off with a hammer Next remove the rubber shaft seal which covers the upper shaft nut Lay the drive unit on its side and loosen the pipe plug in the oil housing Do not completely remove the pipe plug since the oil would escape but it is most convenient to loosen it before further disassembly Now loosen the two Allen set screws in the upper shaft nut loosen and remove the shaft nut Loosen the two set screws on the brake hub If it is not possible to lift the hub off the shaft it may be necessary to drive the hub of as follows Since the hub is keyed on the shaft it is necessary to drive the hub straight along the vertical axis of the shaft First remove the bottom cover and oil can assemble Then remove the six cap screws securing the bottom end cover to the outer housing and turn the entire unit upside down Place a board on the floor to protect the end of the shaft Now using the weight of the drive unit and grasping the drive unit by its trunnion thump the end of the shaft on the board to assist in driving the brake hub off the shaft itself This action should drive the hub and the top end cover with bearing off the shaft and drive unit assembly While driving this assembly off the shaft observe the shaft key so not to damage the b
35. id check voltage 8 Replace linkage and pin 9 Depress solenoid plunger and check brake adjustment as per step J 10 This is a good opportunity to inspect and replace trunnion and bumper rubbers brake shoe and lubricate brake pins See steps J K and G 11 Replace wires to brake solenoid and re insulate terminals 12 Replace curb and basket as per steps E and B G TO REPLACE CENTER UNIT AND OR TRUNNION AND BUMPER RUBBERS BUMPER TRUNNION CAPS PULLEY AND TRUNNION RING ASSEMBLY 1 Remove basket and curb as per steps A and D 2 Remove the two trunnion caps 2 bolts per cap Note that lip on underside of cap 15 toward outside of machine Replace the same way when reassembling 3 Remove wires at brake solenoid mark wires so they can be replaced the same way 4 Remove drive belt per step L 18 5 6 Lift center unit straight up out of skirt and set aside CAUTION this unit weighs approx 150 Ibs To change pulley sheaves and or pulley on center unit A Remove unit as per step G 1 5 B Remove threaded fasteners in pulley sheaves and replace with new sheaves C To remove pulley hub from shaft remove set screws and pull off of keyed shaft D Replace pulley hub and pulley sheaves in same position as per old pulley When unit is back in place the unit pulley and the motor pulley should be in the same plane E Reinstall center unit as per step I H TO REPLACE TRUNNION RING l 2 3 4 5
36. k the lid lock cam 2253 B for cracks and the keyways on the shaft 32080 and cam 2253 B for wear NEVER attempt to run the centrifuge if the lid lock cannot be adjusted or any component is broken or disconnected put the machine out of service and contact NSEP Service Department at 419 726 2645 3 EMERGENCY STOP TEST Start the machine After one minute press the emergency stop button and record the time it takes from when the button is depressed until the lid releases If it takes longer than 60 seconds adjust the brake as outlined in the brake adjustment section of this service manual If the brake cannot be adjusted so that the lid releases in 60 seconds check the lining thickness on the brake shoe When the lining is less than 1 8 replace the brake shoe If the lid lock never releases or the lid can be opened while the basket 15 turning put the machine out of order disconnect power to the machine and call NSEP Service Department a 419 726 2645 4 MICRO SWITCH TEST Disconnect power to machine Remove control panel Inspect the mounting plates for both the lid closed micro and the lid locked micro K 221 to be sure that the mounting screws are tight Close the lid The lid closed cam 2286 B should strike the micro switch arm so that a click is heard when the contact points close inside the micro switch The closure of the contact points can also be verified by testing the continuity 14 across micro switch terminal
37. lace 3 To replace place in proper position and use a rubber mallet to snap down into hex ball Replace Phillips screw through center of ball cap and thread into shaft 4 Lightly grease top of hex ball with medium weight lithium grease 5 Gently replace basket as per step B D TO REMOVE CURB 1 Remove basket as per step A 2 Remove 3 fasteners on inside of curb that secures curb to skirt legs 3 Remove curb if stuck simply rock to break loose glue on rubber mounts 17 E REPLACE CURB 1 Inspect gaskets on legs replace if necessary 2 Replace curb on skirt assembly and align holes 3 Replace the 3 fasteners to fasten curb to skirt Hand start fasteners with gasket and bent washers gasket against curb 4 Tighten the 3 fasteners in a clockwise fashion Do not over tighten 5 Put lid down and check lid curb alignment 6 If curb and lid are not properly aligned tighten appropriate curb fastener to refine alignment 7 Do not tighten bolts so tight that you bend the curb 8 Replace basket as per step B 9 Check outside of curb for leaks after first use F TO REPLACE BRAKE SOLENOID 1 Turn off power to machine 2 Remove basket and curb as per steps A and D 3 Remove wires and insulation at brake solenoid mark and replace in same position 4 Remove solenoid shield 5 Remove brake solenoid mounting screws 6 Remove pin in brake solenoid plunger remember how it was connected 7 Replace brake soleno
38. nce that it wishes to make a part of this agreement such terms must be provided at the time a quotation is requested and agreed to in writing by GLASSLINE so that the costs of compliance to such terms as GLASSLINE may agree if any may be added to the bid GLASSLINE reserves the right to quote these compliance features separately and above their standard quotation DELIVERY AND CLAIMS The quoted shipment schedule is non binding The shipment schedule will be set at time of order and is contingent upon BUYER supplying a clear scope of supply all technical information and any required downpayment A new delivery date may be required depending on any technical or scope changes requested after the order date or delays in receiving payments according to agreed dates GLASSLINE shall not be liable for delays in delivery caused by any reason beyond GLASSLINE s control including but not limited to force majeure supplier failure any interruption of GLASSLINE facilities or any act of any government or licensing authority Unless otherwise noted in the quotation all shipments are ex works GLASSLINE Perrysburg Ohio plant BUYER bears all risks of loss or damage to the EQUIPMENT from the time the EQUIPMENT has been placed at the disposal of Buyer at GLASSLINE whether shipping is arranged by BUYER or on behalf of BUYER by GLASSLINE In any case shipments shall be made strictly according to Incoterms 2000 After the EQUIPMENT is placed at the required t
39. ouble check lid lock cam positioning be sure it is correct 24 15 Drill the new holes straight down through the lid hinge if needed and lid hinge shaft use sharp 1 4 or D drill 16 Install the new lid hinge bolts and nuts securely 17 Adjust the lid hinge brake so that the lid will close but not fall freely as per step Q 18 Adjust the lid lock lever adjusting bolt so that the lid lock lever will close when the lid lock solenoid is closed and the lid cannot be opened more than 1 2 above the curb when locked as per step R 19 Adjust lid closed cam 2286 B so that lid closed micro is closed then tighten into place with set screw as per step P 20 Test run machine several times and double check all adjustments 21 Replace control panel cover as per step T TO REPLACE TIMER 1 Outside timer 2446 or 2447 analog 38098 or 38099 digital on side of control box A Unscrew slot headed screw on face of timer B Lift handle up until timer is released and can be pulled out of control box C Reverse procedure to install replacement timer Inspect pins amp sockets on timer amp inside case to see if plastic mounting case needs to be replaced 2 Inside timer A Turn off power to machine B Remove control panel as per step N C Mark and remove wires to timer D Remove the mounting screws holding timer to control panel E Install new timer reconnect wires to identical positions on new timer Double check vol
40. ransfer point for BUYER GLASSLINE neither assumes responsibility for nor authorizes any expenses including electrical work plumbing compressed air supply millwright work extensions additions or materials necessary for the set up and operation of the EQUIPMENT in BUYER s plant or elsewhere It remains the BUYER s responsibility to meet all federal state and local codes and regulations Claims for shipping damage concealed or otherwise are the responsibility of BUYER and should be taken up with the delivering carrier within the stated time allowed for claims Claims for shipping shortages will not be allowed unless reported to GLASSLINE within 10 days of shipment TITLE Title to the EQUIPMENT thus delivered shall remain with GLASSLINE until the full purchase price has been received BUYER shall keep the EQUIPMENT fully insured with GLASSLINE named as loss payee until the purchase price is paid Neither BUYER nor GLASSLINE shall assign the applicable insurance contact without prior written consent of the other Monthly interest at the rate of 1 1 2 per month on the total unpaid value of the EQUIPMENT will be charged if delivery is delayed at BUYER s request for more than thirty 30 days after buy off or if final payment is delayed beyond thirty days 30 after shipment BUYER shall execute and deliver to GLASSLINE such documents and financial statements as may be necessary to perfect the lien or security interest of GLASSLINE to protect t
41. rol box 2 Inspect motor hanger for cracks in casting that may occur if the machine was dropped during shipping 3 Remove 229155 control panel see step N of service manual and inspect for loose or cracked parts G Installation 1 Maneuver machine to its desired location Enough room should be allowed behind machine to give adequate clearance for service work 2 Mark location of holes through the legs 3 Remove the machine and drill mounting holes recommend using 2 1 2 X 1 2 lag bolts and lead anchors into concrete Mounting hardware is not provided 4 Replace machine and loosely bolt through the legs 5 Shim the machine until it 15 level 6 Tighten all mounting bolts 7 Gently replace basket assembly as per step B of service manual Cardboard packing should have been removed from under and around basket already If not remove the cardboard now before replacing basket 8 Turn amp rock basket slightly to be sure basket is properly seated on the hex basketball MOUNTING PRECAUTIONS A Never use resilient pads under legs this will increase vibration B Mount machine on a level surface C If installed on a wooden floor and excessive vibration 15 felt install a 4 X 4 jack under each leg from the floor below D Mounting bolts should be checked periodically for tightness OPERATING INSTRUCTIONS A Loading FP90 1 Never load basket with more than dry weight capacity or above top of basket 2 Load ev
42. s Close the lid Depress lid lock lever 2254 1 behind the lid lock cam 2253 B When fully depressed the lid lock lever 2254 1 should strike the micro switch arm so that a click is heard when the contact points close inside the micro switch The closure of the contact points can be verified by the continuity across the micro switch terminals After adjustment be certain that neither the lid lock lever 2254 1 or the lid closed cam 2286 B or the micro switch arm 18 able to strike the plastic body of the micro switches 5 CHECK GUARDS AND PROTECTIVE COVERS Inspect the belt guard cover the control panel cover and the motor fan cover to be sure they are in place and secure 15 SERVICE MANUAL FOR FP90 INTRODUCTION This manual provides specific step by step instructions to assist in repairing and replacing specific parts of your machine It is designed to be used in conjunction with other materials including parts list parts manual electrical diagram brake assembly bulletin trouble shooting guide preventative maintenance schedule and the summary of safety information Together they provide adequate information to repair most of the machine ALWAYS TURN OFF POWER TO MACHINE BEFORE PERFORMING ANY SERVICE SERVICE MANUAL TABLE OF CONTENTS TO REMOVE A 5 iens eee ette Somn reist tete e d te EU te P meee H
43. s B TO REPLACE STAINLESS STEEL BALL 3588 TOREMOVE CURB e as D TOREPLACE CURB aaah Ma bU ua uya s E TO REPLACE BRAKE SOLENOID F TO REMOVE OR REPLACE CENTER UNIT TRUNNION RUBBERS BUMPER RUBBERS TRUNNION CAPS BUMPER CAPS PULLEY PULLEY HUB AND TRUNNION FRAME ASSEMBL Y G TO REPLACE TRUNNION FRAME ASSEMBLY eee H JO RE INSTALP CENTER UNIT di e a a pe hatte a aeo cuta eie Went 1 TO ADJUST THE BRAKE OR REPLACE THE BRAKE SHOE J TO LUBRICATE BRAKE SYSTEMS K TO REMOVE OR REPLACE BELT GUARD BELT BELT TENSION SPRING AND ADJUST BELT TENSION eere L TO REPLACE MOTOR MOTOR PULLEY AND MOTOR PULLEY HUB M TO REMOVE AND RE INSTALL CONTROL PANEL COVER N TOREPLACELID SOEENODLD 5 2 3 decet acess rtt ieee od O TO ADJUST OR REPLACE MICRO SWITCHES K 221 eee P TO LUBRICATE AND ADJUST LID HINGE itte ecrit Bodens Q TO LUBRICATE AND ADJUST LID LOCK LEVER eere R TO REPLACE LID HINGE LID CLOSED LEVER LID HINGE FRAME LID HINGE BRAKE AND LID LOCK CAM eene S TO REPLACE aaa ORE rere e B T TO REPLACE OTHER ELECTRICAL PAR IS ei ee doeet et it Sr U 16 NSEP SERVICE MANUAL FOR FP 90 FLUID DRIVE MODEL A TO REMOVE BASKET 1 CAUTION Bask
44. sket and curb or investigate and correct the cause of noise or vibration To re start close the lid pull out the emergency stop button and push the start button D Safety Operation 1 The lid must be closed for the centrifuge to start The lid safety cam 2286 B will engage a micro switch completing the initial part of the circuit 2 When the start button is activated power is sent to a delay relay which supplies power to the lid lock solenoid for two seconds 3 Closure of the lid lock solenoid locks the lid and engages the lid lock micro switch 4 Power is sent through the emergency stop button to the motor contactor starting the motor 5 The residual energy module R E M 25540 senses motor rotation and holds the lid lock solenoid energized while the motor is turning This safety must operate to continue to keep the lid locked If it does not the delay relay will de energize after two seconds releasing the lid lock solenoid and its associated micro switch turning the machine off 10 TOOLS The tools and test equipment required for routine maintenance and most repairs for your NSEP centrifuge are as follows ea Open end wrenches 1 4 to 1 ea Hex head Allen wrenches 1 8 3 16 and 5 16 1 8 Slip joint pliers 1 6 Slot head screwdriver 1 2 Phillips head screwdriver 1 Grease gun designed to fit 5 16 grease fittings and medium weight lithium grease 1 Socket wrench set from 1 4 to 1 3 8 or 1
45. t slowly through the hinge frame and control box being sure that it is not hung up on hinge frame or lid hinge brake 6 If replacing lid lock cam or lid closed lever only remove hinge shaft enough to slip off old piece and slip on new piece 7 Slide new or old lid hinge shaft through the lid hinge frame and into the control box check to be sure nylon washers are between lid hinge frame and control box Use a brass or other soft metal to pound on lid hinge shaft to prevent flaring out end of shaft There may be water proofing rubber washers 2400 149G glued to the side of the control box with contact cement Be sure these are not loose use some grease on the hinge shaft to slide through these washers Replace and re glue if broken free from box 8 Replace lid closed safety lever lid hinge brake and lid cam on shaft before going through opposite side of control box 9 Be sure nylon washers are in place between lid hinge frame and control box 10 Center new hinge shaft 11 Install key in lid hinge shaft and slide lid lock cam over key and lock set screw in place 12 Close lid of machine and turn hinge shaft so that flat surface of lid lock cam is vertical so that when the lid lock solenoid is closed the lid lock lever is locked behind the lid lock cam 13 Reinstall and or tighten 2398 bolt through lid hinge brake to lock the lid hinge shaft in place so that it will not turn while drilling new holes in hinge shaft 14 D
46. tage on replacement part F Set timer for desired length of cycle G Replace back panel cover and test run machine 25 U REPLACE OTHER ELECTRICAL PARTS 1 TURN OFF POWER to machine 2 Remove control panel cover as per step N 3 Mark and remove the wires leading to the part so wires can be replaced identically on the new part Remove the screws or other fasteners holding the part to the control panel and remove old part Check voltage of replacement part to be sure it is the same as your CONTROL voltage Install new part in control panel and replace wires in the same position as on the old part see wiring diagram for details Test run machine then replace control panel cover as per step N 26 PART 26210 26240 29640 K 221 51280 22460 38099 22470 38098 54311 24500 24180 54220 25540 ELECTRICAL CONTROL PANEL PARTS DESCRIPTION START BUTTON START BUTTON RUBBER BOOT LIGHTED STOP BUTTON 2 MICRO SWITCH LID LOCK SOLENOID 240 VOLT 0 10 MINUTE ANALOG TIMER 240 VOLT DIGITAL TIMER 120 VOLT 0 10 MINUTE ANALOG TIMER 120 VOLT DIGITAL TIMER MOTOR CONTACTOR 220V TIME DELAY RELAY TERMINAL BLOCK BRAKE SOLENOID FOR ELECTRIC BRAKE SYSTEM ONLY REM 2 FP90 DRIVE UNIT ASSEMBLY AND DISASSEMBLY The hex basketball is a press fit on the square at the top of the shaft First remove the Phillips head screw located at the top of the stainless steel ball cap The
47. tton Clear rubber boot for 2621 Lid handle S S Lid hinge frame aluminum Lid S S Curb assembly S S Skirt assembly S S Lid hinge frame Lid bumper rubber Lighted stop button Green start button Clear rubber boot for 2621 Lid bumper angle S S Gas shock spring 90 Gas shock spring 120 240 Volt 0 10 minute outside timer 120 Volt 0 10 minute outside timer Gas shock spring bracket spacer Solenoid valve 240 Volt for solenoid valve 3413 240 Volt Solenoid valve 120 Volt for solenoid valve 3414 120 Volt Air condensation bowl Saddle for control box 38 MOTOR ASSEMBLIES AND ASSOCIATED PARTS FOR FP90 5 H P MOTOR ASSEMBLIES PART NO 3215 8 208 60 3 motor assembly PART NO 3215 3 230 60 3 motor assembly PART NO 3215 4 460 60 3 motor assembly PART NO 3215 5 575 60 3 motor assembly MOTOR ASSEMBLIES INCLUDE 5 H P motor Designate voltage required 2400 337 Motor hanger 37340 Motor pulley hub 1 1 8 bore 37320 9 cast pulley 23920 1 2 sealtite conduit 23930 ST 9050 1 2 90 degree connection 24390 Motor fan cover plate 22020 Motor hanger brass pins 5 8 rd X 2 25 12 PARTS ASSOCIATED WITH MOTOR ASSEMBLY 21680 Tension bolt bracket cast iron 21670 Belt tension bolt w pin brass 2400 285 Belt tension spring replacement spring is longer than needed and will have to be cut to proper length to accommodate the intended belt A belt too tight will caus
48. ust there 15 a bolt 2256 with a lock nut in the end of the lid lock lever 1 If lid can be opened more than 1 2 when locked loosen lock nut and adjust bolt until head of 2256 B bolt is as tight against the vertical surface of the 2253 B lid lock 23 cam as possible BUT STILL ABLE TO LOCK AND UNLOCK WITHOUT CATCHING OR JAMMING Adjust as needed tighten lock nut into place 2 If lid lock lever cannot close completely loosen lock nut on adjusting bolt and turn bolt in until lever is just able to close without jamming Lid solenoid will buzz or hum loudly if jammed or unable to close completely Tighten lock nut into place 3 Operate lid lock lever and solenoid several times and test lid lock adjustment Then replace control panel cover S TO REPLACE LID HINGE LID CLOSED LEVER LID HINGE FRAME LID HINGE BRAKE AND LID LOCK CAM 1 Remove control panel cover 229155 as per step N 2 Loosen set screw on lid closed lever and lid lock cam slide lid lock cam toward outside of box remove key from hinge shaft 3 Remove lid hinge brake adjusting bolt 2399 save this bolt 4 Remove nuts from bolts through lid hinge frame then remove two bolts through end of lid hinge frame CAUTION Use 3 16 brass rod or soft metal to drive bolts out so that you do not flare out the ends of the bolt or damage the threads 5 Use a 1 2 brass rod or other soft metal so as not to flare out end of hinge shaft to drive the lid hinge shaf
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