FPW Tech Manual _version MDMN 001.04_
Contents
1. BL L 4 LAMP BALLAST FL LAMP FL LAMPO TDFL Lamp FL LAMP m red ALL CASES MUST BE GROUND USE COPPER CONDUCTOR WIRE ONLY WIRING COLOR WIRING COLOR RED G GREEN WHITE v violet g BLACK Gy GRAY YELLOW SB SKY BLUE R Ww Y BL BLUE 120V NEUTRAL INSULATION OR PLASTIC SLEEVE FL LAW 6 INNER PANELA J BOX ON FRONT RACEWAY ah PLENUM PANEL BB BB B B F Ki FM1 TOO 60Hz BB BB LIGHTS 10 120V FAN MOTORS GROUND FAN MOTOR 3 PER 5 a 5 PER 12 BFC 2 5300 000 10 2 5 Operation 5 1 Load Limits In order to maintain proper temperature and unit performance the dual air curtains in each merchandiser must remain unobstructed e Do not stock shelves beyond the marked load limits e Donot block honeycombs or return air grilles e Do not block airflow in any other way with signs tools packages etc2. Please make sure to check and clean the drain trap at least once a month Remove any material that has gathered in the drain trap and dispose of it Clean the drain trap and put it back in its original position 6 6 Honeycomb Assemblies At least every 3 months Because honeycomb assemblies may deform under pressure DO NOT use vacuum cleaners to clean them When merchandise is in place under the honeycomb assembles first cover the merchandise with a cloth or other material to keep dust from falling Remove honeycomb assemblies by pulling down on the wire clips attached to the assemblies Rinse honeycombs in running water in order to flush out dust etc Dust is best removed by spraying flushing from the cleaner side toward the dirtier side After thoroughly shaking and drying rinsed honeycomb assemblies replace them in their original positions in the merchandisers 7 Service 7 1 Replacing Fan Motors and Blades To replace the fan motors Remove the outer air curtain duct cover and socket covers Unplug the fan motor harness and push through hole in plenum Detach fan motor mounting bracket from plenum and pull up to remove Fan Motor Assembly Part Codes Standard Type Fan Motors Cap nut a_ Vibration damping washer Fan blade a Motor mount Bracket FPW EXA025 FPW EXA085 Quantity used Quantity used Part Name Part Code Cap nut 9FL 2 6450 001 00 SPFBE141 8FC 4 M 140 000 10
3. Failure to follow these precautions will lead to insufficient temperature control spoilage of stored merchandise and excessive frost CORRECT WRONG AIR FLOW MERCHANDISE RZ l A minimum spacing of 2 inches must be maintained Loading merchandise beyond the maximum level will between the top of merchandise and the bottom of result in merchandise touching or entering the cold the shelf above it air curtain 5 2 Installing FDA NSF Thermometer Inside End Panel Suggested locations for the thermometer required by NSF ANSI 7 and the FDA Food Code are indicated above It is the responsibility of the purchaser end user of this product to determine the location within the food storage area that best meets these code requirements 6 Care and Cleaning Guidelines In order to keep merchandisers sanitary and in good working order we recommend thorough periodic cleaning as follows 6 1 Exterior Panels Daily Cleaning Exterior panels should be cleaned with water only Weta soft cloth and wring it out to wipe down panels If required you may use a mild detergent and warm water to remove stains You should follow by wiping down with water only in order to prevent discoloration Take particular care to clean areas that may be exposed to salt or saline solutions DO NOT use scrapers blades
4. 5 Continue placing cases in the lineup working outward to both sides from the position of the first case placed Use shims to ensure that all cases in the lineup are level 3 7 Joining Instructions 3 7 1 Important for preventing condensation Applying gasket for connecting cases or installing side panels Make sure that all merchandisers are resting level Make sure that all required parts for joining are present gasket bolts joint covers nuts etc Remove shelves rear interior panels wire racks deck pans and front air grilles from the far right and left ends of each case being joined Place gasket along the areas shown in bold in the drawing at right When connecting two cases apply gasket to one case only Perimeter gasket is required by NSF Do not stretch or twist gasket when applying Do not leave gaps Always overlap gasket rather than leaving gaps Gasket ends that are open must be sealed off by applying silicone at the installation site 3 7 2 Connecting cases Apply gasket as described above Connect cases by using the attached bolts joint covers and nuts Nut M8 Spring Washer Gasket oe Cover Remove while connecting Bolt M8 amp x30 sher type y Washer X Bolt M8x50 Same Parts J BLACK Cover Please take it off in connection working Bolt M amp x30 Washer type X50 BLACK Silicone seal Machi
5. SPFBE91T 8FC 4 M 140 000 20 128 9FL 2 4230 001 00 117 9FL 2 4230 002 00 Motor mount 9FL 2 8140 001 00 Bracket 9FL 2 1750 017 01 Fan motor Fan blade Fan Motor Assembly Part Codes High Efficiency Type Fan Motors Cap nt Q ane a Vibration damping washer J Ey Fan blade a b Fan motor s For models with high efficiency type DC fan motors FPW EXA025 FPW EXA085 Quantity used Quantity used Part Name Part Code Cap nut 9FL 2 6450 001 00 SSC2B12CNHBV1 8FC 4 M1 10 000 10 SSC2B12BVHBV1 8FC 4 M110 000 20 128 9FL 2 4230 001 00 117 9FL 2 4230 002 00 Bracket 9FL 2 1750 017 01 Fan motor Fan blade 7 2 Replacing Electronic Ballasts To replace electronic ballasts Remove the Exterior Top Panel Unplug the electronic ballast harness es Remove the electronic ballast s Electronic Ballast Part Codes Part Code QHE4X32T 1 8FC 0 5400 000 40 1 FPW EXA025 FPW EXA085 Quantity used Quantity used QHE3X32T 1 8FC 0 5400 000 30 1 QHE2X32T 1 8FC 0 5400 000 20 1 7 3 Replacing Fluorescent Lamps The unit comes with covers placed over each fluorescent lamp Ensure that these covers are placed over the new lamps before reinstallation LAMP COVER F a 4 END CAP LAMP NOTICE Always use Sanyo lamp c
6. or other sharp objects to remove adhesive as you may damage panels You may use rubbing alcohol to remove adhesive if water and mild detergents alone are insufficient 6 2 Acrylic Shelf Guard amp Price Tag Molding Daily Cleaning E NN iN i Grasp shelf guard firmly and pull up Keep your eye on the price tag molding as it may come loose Carefully wipe the shelf guard using a soft damp cloth You may use a mild detergent but should complete cleaning by wiping down each shelf guard with water only You may remove the price tag molding easily when the shelf guards are removed Wipe down the entire price tag molding taking care to remove food particles drips garbage dust and any other foreign substances 6 3 Shelf Surfaces Daily Cleaning H a Clean the entire shelf surface preferably with water only If required you may use a mild detergent and warm water to remove stains You should follow by wiping down with water only in order to prevent discoloration b Make sure to clean under mats or objects resting on the shelf surfaces 6 4 Shelf Assemblies Weekly Cleaning a Start shelf assembly cleaning by turning all fluorescent lamps off Remove all shelf guards and price tag molding see Section 6 2 above Disconnect all fluorescent lamp plugs pulling by the terminals DO NOT PULL ON CORDS Remove shelves see drawings below Thoroughly check the underside of each shelf for drip
7. CORD DE COULEUR DE GABLAGE Leads For all electric OI REUT TIE are tdentified by a les cables de tous les circuits electriaues sant identifies par calored plastic band neutral wire for each circuit une bande de plastique de couleur le fil neutre de chanus has either white insulatian or a white plastic circuit comsorte vie isolation blanche ou un manchon de sleeve in additian ta the color band plastique blanc en plus de la bande de couleur BLUE FAN MOTORS BLEU MQTEURS DU VENTILATEUR BAANGE LIGHTS GRANGE ECLAIRAGE FELLOW CONDENSATE HEATERS AUNE CHAUFFAGE ANTI CDNDENSATION RED DEFRDST HEATERS 208V ROUGE CHAUFFAGE DE DEGIVRAGE 20BV GRAY DEFROST TERMINATION THERM GRIS THERM D ARRET DE DEGIVRAGE AREEN padaan aRLUNBD WER Reiitis iste piyaa d MSE A LA TERRE ELECTRICIAN NDTE Use coseer conductor wire paly REMAROUE A L ELECTRICIEN Utilisez yniauemenl du dil elerdrisue avec Case must be grounded des conducteurs de cuivre Le refrigeraterr doit tre mis a la terre 4 4 2 Wiring Diagram WIRING DIAGRAM NOTE2 NOTEI NOTE3 TOP PANEL LIGHTING BEHIND DISCHARGE FL LAMP B X LAMP BALLAST 2 PER 6 8 3 PER 12 4 LAMP BALLAST SHELF LIGHTING
8. EVERY 3 MONTHS SERVICE 7 1 REPLACING FAN MOTORS AND BLADES 7 2 REPLACING ELECTRONIC BALLASTS 7 3 REPLACING FLUORESCENT LAMPS Specifications Model Name FPW EXA085 FPW EXA025 General Medium Temperature Mead TISZBTUM GIST Defrost electric Medium Temperature Medium Temperature 4 4 Frequency r E i Temp Term PA a Failsafe min 50 30 A Arteon Raster Standard Fan Motor High Efficiency 84 A NA Exterior NA Top panel N N A Illumination Interior 3 shelf Shelves 4 shelf Total Components Anti conde ion heater Standard SPFBE141 x 3 SPFBE141 x 3 SPFBEQ1T x 2 High Efficiency SSC2B12CNHBV1 x 3 SSC2B12CNHBV1 x 3 SSC2B12BVHBV1 x 2 Fan Blade Pitc Inside 128 x 2 Outside 128 x 1 Inside 128 x 3 Outside 117 x 2 FO32 XP T8 Output 32W FO32 XP T8 Output 32W Liquid Suction 34 Liquid Suction 34 R 404A R 404A Outer Dimensi 77 H x 42 2 W x 96 L 77 H x 42 2 W x 144 L o Deo Aiea Effective Capacity Shelf 6 shelves 18 depth 9 shelves 18 depth 2 shelves 16 depth 6 shelves 18 depth 3 shelves 16 depth 9 shelves 18 depth 661 Ibs 992 Ibs Standard Ambient Conditions Indoor temperature 75 F 24 C relative humidity 55 wind speed under 39 4 fpm Fan Motor All specifications are based upon temperature humidity and wind speed values equal to or less than Standard Am
9. Think GAIA SANYO Multi Deck Self Service FPW EXA085 Fresh Meat Merchandiser FPW EXA025 INSTALLATION AND SERVICE MANUAL REMOTE TYPE DISPLAY CASE COMPONENT TABLE OF CONTENTS 1 SPECIFICATIONS 2 DIMENSIONS 2 1 EXTERNAL DIMENSIONS 2 2 FOOTPRINT 3 UNLOADING AND CARPENTRY PROCEDURES 3 1 NSF CERTIFICATION 3 2 LOCATION 3 3 SHIPPING DAMAGE 3 4 UNLOADING INSTRUCTIONS amp PRECAUTIONS 3 5 ALIGNING CASES 3 6 CASE LEVELING 3 7 JOINING INSTRUCTIONS 3 7 1 Applying gasket for connecting cases or installing side panels 3 7 2 Connecting CASES oe cecccccccccneccc cn ecceneeee en eee en eeee a rrr t rrtt 1 t EEA EEE EEEGHESEGHAEEEGHESEG GA EEEG AE EEEE EEEEAEE EEGGESEEGAEEEGnE EES 9 3 8 INSTALLING PATCH ENDS 3 9 INSTALLING PRICE TAG MOLDING 3 10 INSTALLING KICKPLATE 3 11 INSTALLING HANDRAIL AND BUMPER 4 REFRIGERATION PLUMBING amp ELECTRICAL PROCEDURES 4 1 PIPING PLUMBING REFRIGERATION 4 2 ELECTRICAL DATA 4 3 ELECTRICAL GUIDELINES amp PRECAUTIONS 4 4 WIRING 4 4 1 Wiring Color Code 4 4 2 Wiring Diagram 5 OPERATION 5 1 LOAD LIMITS 5 2 INSTALLING FDA NSF THERMOMETER 6 CARE AND CLEANING GUIDELINES 6 1 EXTERIOR PANELS DAILY CLEANING 6 2 ACRYLIC SHELF GUARD amp PRICE TAG MOLDING DAILY CLEANING 6 3 SHELF SURFACES DAILY CLEANING 6 4 SHELF ASSEMBLIES WEEKLY CLEANING 6 5 MIRRORS FLUORESCENT LAMPS DRAIN TRAP MONTHLY CLEANING 6 6 HONEYCOMB ASSEMBLIES AT LEAST
10. When you reach the final piece of Handrail to be installed between the last merchandiser in the line up and the patch end cut that piece to length so there are no gaps between handrails or between handrails and patch ends 4 Refrigeration Plumbing amp Electrical Procedures 4 1 Piping Plumbing Refrigeration U trap installation Install U trap referring to the drawing below E ee ee BFL 2 1620 005 00 Tw BF L 2 6460 001 00 MAU Case dtz 8FL 2 6580 002 00 iii il 4 Hand tighten only no tools to instal drain trap Screw it a the way n about four turns hen loosen it to ign direction ithin one turn i t a w L Sealing the refrigerant pipe opening Seal pipe completely Insufficient sealing may cause the following problems e Insufficient cooling e Excessive frost e Icing over e Condensation on the bottom of case Seal this portion completely 4 2 Electrical Data Please refer to Specifications section and nameplate attached to merchandiser for electrical information 4 3 Electrical Guidelines amp Precautions All wiring and electrical field work must comply with the National Electrical Code NEC and other applicable local codes All electrical connections must be made inside the raceway area 4 4 Wiring 4 4 1 Wiring Color Code WIRING GOLOR CODE l
11. al Standard 7 Each merchandiser bears a nameplate identifying the type of application for which it was certified Type display refrigerator freezer Intended for use in an area where the environmental conditions are controlled and maintained so that the ambient temperature typically does not exceed 75 F 3 2 Location As noted above the merchandisers described in this manual are design for the display of products in interior spaces with climate control with ambient conditions typically maintained below 75 F and 55 relative humidity Proper merchandiser performance cannot be guaranteed when ambient temperature and or humidity exceeds this level Merchandisers should not be exposed to direct sunlight or other sources of heat Merchandisers should not be exposed to strong air currents as these may disrupt the dual air curtains used to maintain proper temperature inside the merchandiser display area 3 3 Shipping Damage All equipment should be examined for shipping damage prior to and during offloading All equipment goes through outgoing inspection upon leaving our warehouse and the carrier assumes responsibility for the safe arrival of our merchandisers APPARENT DAMAGE Any obvious loss or damage should be noted immediately at the time of receipt on the freight bill or express receipt and signed by the carrier s agent Failure to do so may lead to rejection of the claim by the carrier CONCEALED DAMAGE If damage that is not apparent dur
12. bient Conditions z Products described in this manual are designed for indoor use only Products should not be exposed to direct sunlight Fan motors are available in standard type AC fan motors or high efficiency type DC fan motors Dimensions given in inches and millimeters mm in parentheses 2 Dimensions 2 1 External Dimensions 2 2 Footprint 35 3 8 897 5 8 ft model 5 778 150 15 3 74 6400 Vertical drain pipe loca 778 862 33 No vertical pipe allowed in this area i 1 wy 3 7 8x5 1 8 elongated hole 100x130 elongated hole rg 1 1 2 40A 2 8 5 8 220 canider E _ 15 3 4 400 96 378 2448 gt wo Lo ol SS its model 21 5 778 150 s 15 374 400 No vertical pipe allowed Vertical drain in this area a pipe location oO N 3 7 8x5 1 8 elongated hole 1 172 40A 28 578 728 ak 2 H 100x130 elongated hole connection 8 5 8 220 G _ 15 3 4 400 29 172 750 37 178 943 Waste Outlet 1 2 1080 2 Electrical Field Connection Refrigeration Outlet 3 Unloading and Carpentry Procedures 3 1 NSF Certification The merchandisers described in this manual are built to meet the requirements of American National Standard NSF Internation
13. ce other heavy loads on the top of the merchandiser Review layout drawings for spaces where merchandisers are to be installed Based on the layout drawings and the merchandiser footprint drawings mark the floor to indicate the exact locations of the base legs back edge and front edge on each merchandiser Multiple merchandisers should be aligned based upon the position of the base legs Snap chalk lines for the front and rear positions of the legs on each row of merchandisers Mark the location showing the outside edge of each base leg on each merchandiser 3 6 Case Leveling Merchandisers must be installed level in order to ensure proper performance and drainage 1 For each lineup of cases to be joined use a level preferably a laser level to find the highest point on the front and rear chalk lines marked in step 3 above during Case Alignment Determine which of the two points marked on the line is higher This is the highest point in the case lineup Estimate the number of shims needed for the four corners of each case position in order to bring all positions to the same height as the highest point found in step 2 For each row place the first merchandiser case where it will sit over the highest point in the lineup Ensure that the case is level using shims as needed NOTE Each base leg should rest on solid supports Insert shims as needed if there are any gaps between the floor and each base leg
14. e frame at the case side at position A in the above drawing Manually insert one tab of cage nut in open corner and insert the other tab with a screwdriver Flathead screwdriver Corner hole Apply silicone sealant 3 9 Installing price tag molding 1 Remove protective covering from acrylic guard 2 Attach price tag molding to front of shelf by sliding along the shelf s front edge Hold in place while preparing acrylic guard Insert acrylic guard into shelf from above Note Price tag mold can fall off shelf unless acrylic guard is inserted fully 3 10 Installing kickplate Screw 3 11 Installing handrail and bumper Handrail Handrail Full Length Bumper Maintenance Bumper 39 3 8 Full Length Bumper Maintenance Bumper 39 3 8 Attaching the Bumper 1 Attach Maintenance Bumper length 39 3 8 inches to bumper brackets over the electrical connection box raceway on each merchandiser The raceway is located on the right end of each merchandiser Attach Full Length Bumpers between Maintenance Bumpers on separate merchandisers and also between Maintenance Bumpers and patch ends Cut Full Length Bumpers to size on site Cut to correct size so that no gaps remain between pieces Attaching the Handrail 1 Starting at one end of merchandiser line up attach pieces of Handrail to handrail retainer butting the pieces end to end without gaps
15. ing unloading is found after unpacking retain all packing materials and submit a written request to the carrier for inspection within 15 days LOST ITEMS Any claims related to lost or missing items must be made to SANYO Commercial Solutions Company within 48 hours of receipt of equipment 3 4 Unloading Instructions amp Precautions WARNING Cases are heavy and bulky and require at least two people for unloading moving and installation Do not remove the wooden beam from the bottom front edge of each case until the cases have been moved into place in the store lineup Do not walk on the top of the merchandisers Walking on the top of the merchandiser may lead to serious injury and or damage to the merchandiser Do not place other heavy loads on the top of the merchandiser Recommended Practices for Unloading Merchandisers 1 Use a J bar Johnson bar to lift one end of the merchandiser Insert one or more dollies under the base leg Lift the other side with the J bar Optional Insert one or more dollies Move merchandiser out of container Use dollies on both ends of the merchandiser to move to lineup location after unloading from container 3 5 Aligning Cases WARNING Cases are heavy and bulky and require at least two people for unloading moving and installation Do not walk on the top of the merchandisers Walking on the top of the merchandiser may lead to serious injury and or damage to the merchandiser Do not pla
16. ne screw M4 xB Metric stainless Note Connection point must be silicone sealed Note To connect exterior top insert exterior top joint from rear and fasten it with screws as shown Note Gasket ends that are open must be sealed off by applying silicone at the installation site 3 8 Installing patch ends Screw M4x12 Apply gasket to case body per previous instructions If present remove protective film from inside wall of patch end Fix washers to outside of patch end with M8 bolts and install the patch end on the merchandiser Fix washers and nuts item 3 in above drawing to the ends of the M8 bolts inside the merchandiser in the two locations indicated Place insulation over M8 bolt heads outside the patch end Cover the M8 bolt heads and insulation outside the patch end with patch end caps Cover ends of M8 bolts inside the merchandiser with caps item 6 in above drawing NOTE NSF requires that any bolt or screw in the product area be capped or cut off No exposed threads are allowed in the splash zone After side panel is attached and bolts have been tightened use the provided caps to cover threads completely for all exposed bolts Attach side cover item 7 in above drawing Gasket M8 Bolts with washers Washers amp nuts inside patch end Insulation Patch End Cap Caps for M8 bolts listed in item 3 above Side Cover G Oe 8O8O Before installing left patch end install cage nut in th
17. overs and end caps when replacing lamp covers and end caps Using non Sanyo brand replacement parts can result in decreased performance and or part lifetime 26 27 SANYO E amp E Corporation 2001 Sanyo Avenue San Diego CA 92154 USA Distributed by SANYO SANYO Commercial Solutions A Division of SANYO North America Corporation 1062 Thorndale Avenue Bensenville IL 60106 USA Toll Free USA 800 858 8442 Fax 630 238 0074 www sanyofoodsolutions com MDMN 001 04 July 2008
18. s or other foreign substances and clean Clean the entire shelf surface preferably with water only If required you may use a mild detergent and warm water to remove stains You should follow by wiping down with water only in order to prevent discoloration Reset shelves by following the steps above in reverse order WARNING MAKE SURE ALL FLUORESCENT LAMP PLUGS ARE PLACED FIRMLY IN THEIR SOCKETS eae f f To fix shelves in place first position shelf hooks To remove a shelf push it slightly inward then lift into bracket grooves then pull shelf forward into locked position 2 Lift shelf 1 Position shelf hooks into bracket grooves 1 Push shelf inward to loosen hooks 2 Pull shelf forward to lock shelf into place Hooks connect shelf to support arm Shelf hook in locked position 6 5 Mirrors Fluorescent Lamps Drain Trap Monthly Cleaning When cleaning mirrors and fluorescent lamps 1 Turn off the fluorescent lamps prior to cleaning 2 DO NOT place your weight on the shelves If mirrors or lamps are difficult to reach use a stepladder or other means to reach them Clean mirrors with a mild detergent and water then dry SS lt 4 See with a non abrasive cloth Zu gt Wipe fluorescent lamps with a soft dry cloth If required you may use a water dampened cloth that has been squeezed well to remove most moisture At this time you may also wish to check for lamps needing replacing
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