Valve service - Forge Motorsport
Contents
1. Inspecting and rebuilding the ForgeMotors Diverter Valve models DV006 7P ort This guide presumes that you have already removed the valve from the vehicle DV006 Step ma With the dis assembly completed wipe all the components clean with a soft tissue or cloth Ensure that you have a clean level working surface Step 6 Before re assembly reversal of the previous procedure lubricate the piston and O rings with a high temperature grease such as Mobil 1 Carefully remove the Allen Cap screws be aware that the top will spring apart if not restrained Ensure that the piston moves freely within the body of the valve With the top removed you can remove the spring and piston from the valve body and Locate all screws and tighten in a diagonal pattern so that the two parts are drawn together evenly Remove the O rings from the top of the valve DV007P Additional notes The DVO007 differs from the DVO06 in that the top is threaded onto the body of the valve rather than bolted and the O rings are within the lower body rather than the top half of the valve The following steps are slightly different from the above Step 5 step 2 To remove the top of the valve carefully unscrew the top Remove the O rings from the _ body of the valve Dis assembly complete Carefully clean all the parts with soft tiss2. ue or cloth Check that the piston travels freely within the body of the valve before screwing the top back on A simple test that you can perform on your valve is to use a pen and push the piston of the valve upwards against the spring to ensure that it moves without restriction Then with the piston pushed fully up ie with the spring compressed place your finger over the top nipple to form a seal Now remove the pen keeping your finger in place The piston should remain in place until you remove your finger from the nipple at which point the piston will travel back If this fails to occur please check your assembly If you require further help contact info forgemotorsport co uk
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