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19P & 19T Series - Apex Power Tools

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1. PL12 1012EN 09 20 2012 Safety Basic requirements for safe working practices All personnel involved with the installation operation or maintenance of these tools must read and understand all safety instructions contained in this manual Failure to comply with these instructions could result in serious injury or property damage These safety instructions are not intended to be all inclusive Study and comply with all applicable National State and Local regulations Work Area Ensure there is enough space in the work area Keep the work area clean Keep the work area well ventilated Personnel Safety Inspect the air supply hoses and fittings Do not use damaged frayed or deteriorated hoses Make sure the air supply hose is securely attached to the tool Ensure a secure standing position and maintain balance Make sure the throttle is positioned relative to the head so the throttle will not become wedged against an adjacent object in the ON position due to torque reaction If the tool is to be reversed locate the throttle in a neutral position to prevent entrapment Keep the tool clean and dry to provide the best possible grip Firmly grasp the handle of the 19P 19T and apply the bit to the application before starting Be prepared for high short term reaction torques Safety working with and around fastening tools Use only power tool sockets and bits available from Apex Tool Gro
2. Tool Set Ups cep to ec Setting the torque teo Terre thee First operation Puting coat fr I Hen Troubleshooting Maintenance Service schedule la tie teet tees Calculating a customer specific maintenance plan xen tette rh PERDRE eet ee beret Repair instructions Motor disassembly and reassembly Tripod SIZ i kenan edi RE en Page 4 10 10 1 10 2 10 3 10 4 10 5 10 6 10 7 10 8 10 9 10 10 10 11 10 12 10 13 10 14 11 11 1 11 2 12 12 1 12 2 12 3 13 Cleco PL12 1012EN Cantante 09 20 2012 Spare parts 19P senes screwdriver recast taste t lank 20 TOT series screwdriver tee eap ai Lee ee ea idee ce leis 22 Motor assembly een etas 24 301967PT Gearing 26 301086 Gearing 26 301968PT Gearing 28 301969PT Gearing 28 302016PT Gearing 7 30 301970PT Gearing 32 301991PT Clecomatic clutch 34 301979PT Clecomatic clutch 34 302017PT Clecom
3. 33 1 6443 2200 Fax 33 1 6443 1717 Hungary Cooper Tools Hungaria Kft a company of Apex Tool Group LLC Berkenyefa sor 7 Pf 640 9027 Hungary Tel 36 96 66 1383 Fax 36 96 66 1135 Lexington SC Apex Tool Group 670 Industrial Drive Lexington SC 29072 Tel 800 845 5629 Tel 803 951 7544 Fax 803 358 7681 Canada Apex Tool Group Sales amp Service Center 5925 McLaughlin Road Mississauga Ont L5R 1B8 Canada Tel 905 501 4785 Fax 905 501 4786 China Cooper China Co Ltd a company of Apex Tool Group LLC 955 Sheng Li Road Heqing Pudong Shanghai China 201201 Tel 86 21 28994176 Fax 86 21 51118446 Los Angeles CA Apex Tool Group Sales amp Service Center 15503 Blackburn Avenue Norwalk CA 90650 Tel 562 623 4457 Fax 562 802 1718 Germany Apex Tool Group GmbH amp Co OHG Industriestra e 1 73463 Westhausen Germany Tel 49 0 73 63 81 0 49 0 73 63 81 222 Mexico Cooper Tools de M xico S A de C V company of Apex Tool Group LLC Vialidad El Pueblito 103 Parque Industrial Quer taro Quer taro QRO 76220 Mexico Tel 52 442 211 3800 Fax 52 442 103 0443
4. 660 214 151 07 83 210 154 57 mamaoa formaa 7e 15 17 79 89 24 27 470 98 248 165 07 93 235 173 08 130 amp 1 130 147 45 51 260 97 247 181 09 96 243 194 05 Page 42 12 12 1 NOTE 12 2 12 3 Cleco PL12 1012EN 09 20 2012 Service Service Replacement parts Use only original Cleco replacement parts Failure to comply can result in reduced power and increased service requirements The tool warranty may be voided if replacement parts are not manufactured or approved by Apex Tool Group Tool repairs Only qualified and trained personnel are to repair this equipment Warranty repairs All warranty repairs are to be performed by an authorized Apex Tool Group service center Contact your local representative for assistance with warranty repair claims Page 43 PL12 1012EN Cleco 09 20 2012 Disposal 13 Disposal CAUTION Injuries and environmental damage from improper disposal Components and auxillary materials of the tool pose risks to health and the environment gt Capture auxillary materials oils greases when drained and dispose of them properly gt Separate the packaging components and dispose of them properly gt Comply with all applicable local regulations Observe local disposal guidelines for all components of this tool and its packaging Page 44 PL12 1012EN 09 20 2012 Page 45 Sal
5. Models 19PCA09Q 19PTA09Q 19TCA09Q 19TTA09Q Cleco PL12 1012EN 09 20 2012 Spare Parts 10 8 302016 Gearing Assembly ge EN Description 1 1 20966 1 EndPlate Spacer 2 3 83382 3 6 JNedle Role 4 3 6 derGear f8Tand9 5 2096 1 X TT 6 8455 2 4 jBalBaarng 8 207702PT 1 20482 1 GeaCageSpde 0 8441 3 6 Dowel Pin 6 derGea idT E Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Page 31 PL12 1012EN 09 20 2012 10 9 301970PT Gearing Assembly OFF 27Nm 5 9 203803 Lubricate with 540450 Grease 18 oz can Cleco Spare Parts Page 32 Models 19PCA06Q 19PTA06Q 19TCA06Q 19TTA06Q Cleco PL12 1012EN 09 20 2012 Spare Parts 10 9 Gearing Assembly x o Description P 1 GearCaseAssemby 706801 2 9 9500 20 1 _ endPlateSpacer 4 3 205963 1 GearCase 7 O 2 7 207616PT 9 18 lderGear 14T s 1 jOpnsSpde S S E Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Page 33 PL1
6. 70193900 1 6 70191800 1 Reversing Valve Bushing 1 TT 1 RevmingVavelevr gt S E 1 _ PistolGipHousing E 48 207601PT 1 Large Pistol Grip Handle Standard Equipment 207595PT 1 Small Pistol Grip Handle Option 21 207587Pt 1 22 207602PT 1 Inlet Adapter Large Handle Standard Equipment 207588PT 1 Inlet Adapter Small Handle Option 26 203520 1 28 207594PT 1 VaveManfod ndudesReL30 O E Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Note Parts included in 302020PT small Pistol Grip handle kit Page 21 PL12 1012EN 09 20 2012 10 2 19T Series Screwdriver 15 Torque 6 5 7 in Ibs 0 6 0 8 Nm 17 Torque Th 22 95 105 in Ibs 10 7 11 8 Nm Cleco Spare Parts Page 22 Models 19TTA Q 19TCA Q PL12 1012EN 09 20 2012 Spare Parts 10 2 19T Series Screwdriver X Description 1 301963 _ Reversing Vave Assembly includes Ref 2thu 2 2 5458 3 1 4 2076127 TT 5 701390 6 70191800 1 Reversing Bushing 8 1 2 00 9 5 1 Revrms
7. PL12 1012EN 09 20 2012 Spare Parts 10 4 301967PT Gearing Assembly FF 27Nm T 203803 _ Lubricate with 540450 Grease 18 oz can Page 26 Models 19PCA02Q 19 020 19TCA02Q 19TTA02Q Models 19PCA03Q 19 19 19TTA03Q PL12 1012EN 09 20 2012 Spare Parts 10 4 301967PT Gearing Assembly 5 Description 301967 1 Gear Case Assembly 6 875 1 204136PT 1 Plate Spacer 2 3 6 derGear f E 3 207620pT 1 0 gt 4 20504 1 77 7 6 6907 1 2 RetainngRing Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 5 301086 Gearing Assembly X Description P 30086 1 GerCaseAsemly 1 2046 1 EndPlate Spacer 2 833862 3 6 NedeRolr XX TT soss TT 4 3 6 jer Garan T 5 2056 1 gt 847505 1 2 Quantity Recommended Spare Parts quantity shown based on 1 5 tools in operation Teeth X T Page 27 PL12 1012EN 09 20 2012 Spare 0 6 301968 Gearing Assembly Models 19PCA04Q 19PTA04Q 19TCA04Q 19TTA04Q 19PTA15Q 19TTA15Q OFF 5 46 203803 Lubricate with
8. 203803 Lubricate with 540450 Grease 18 02 can 0 14 301122 Output Spindle Assembly 19PTA15Q Models 5 19TTA15Q i 1 Not Shown to Scale Lubricate with 540450 Grease 18 02 can Page 40 Cleco PL12 1012EN 09 20 2012 Spare Parts 10 13 301124 Output Gear Assembly Ree l 6 Description 1 TT 2 TT 619017 4 204282 a 5 3 6 derGear ldT O E 3 Dwe Pn S Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 14 301122 Output Spindle Assembly X Description TT 1 2 ReamngRmg 3 202833P T 1 Release Colar Steel Ball 787 619524 z m a 01770 1 Handle Not included in Output Spindle Assembly Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Note 15Q models Standard Equipment All other models Optional Equipment Page 41 PL12 1012EN 09 20 2012 Technical Data 11 Technical data 11 1 19PCA and 19TCA Specifications Trigger Allow Push to Start Clecomatic Clutch PESER With Sta Spring Free Speed Length Weight Length Weight OPC Series 1076 Series ind Nm inie Nm inb Nm inate Nm in mm tos kg in mm
9. 540450 Grease 18 oz can 0 7 301969 Gearing Assembly Models 19PCA05Q 19PTA05Q 19TCA05Q 19 5 19PCA07Q 19PTA07Q 19TCA07Q 19 070 OFF 27Nm 5 6 203803 Lubricate with 540450 Grease 18 02 Page 28 Cleco PL12 1012EN 09 20 2012 Spare Parts 10 6 301968 Gearing Assembly Description 1 GearCaseAssemby I72861 1 oasaspr 1 3 1 1 12 derGear idT O i E 8 207618PT 1 jJOpenSpde Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth 10 7 301969 Gearing Assembly X Description 1 GearCaseAssemblyQB4843 1 omset 1 2 20593 1 gt gt gt 5 3 6 eerGear l 4 O TT OpnSpde 7 S EA 207618PT 1 JOpenSpder s 6 E Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation T Teeth Page 29 PL12 1012EN 09 20 2012 10 8 302016 Gearing Assembly 5 203803 Lubricate with 540450 Grease 18 oz Cleco Spare Parts Page 30
10. supply is securely attached and the compressor is turned on Make sure the reverse lever is in the correct position Place the socket or bit on the application and depress the trigger to start the rundown When the tool shuts off after reaching the set torque release the trigger Remove the tool from the application Page 14 PL12 1012EN 09 20 2012 Troubleshooting Troubleshooting Malfunction Possible causes Remedy Tool does not 1 Make sure there is adequate air pressure at No or low air pressure gt x start the tool air inlet T Make sure the reversing lever is in the Reversing lever out of position gt clockwise or counterclockwise position Trip rod spring out of position gt Tool disassembly required Broken gears Tool disassembly required parts replacement Tool does not shut Torque set to high gt Reduce the torque setting off Working pressure lt 58 psi 400 kPa gt Increase the working air pressure Unable to adjust Teeth on adjusting wrench worn or Replace adjusting wrench torque broken Teeth on adjustment nut worn or 3 Clutch disassembly required parts broken replacement Tool loses power Reduced air pressure gt Check air supply line for any obstructions Check the air line lubricator to make sure it is Lack of lubrication gt 4 full of lubricant and is working properly Motor exhaust air is obstructed gt Clean or replace bronze m
11. ths 2 rercaoza 19 21 te 21 5 06 2800 2 141 06 202 1 44 077 26 29 s 06 5 os 190 zt t5 o7 amp 2 207 154 07 epcaosa_ rercaosa 40 45 10 1 1 as 43 10 t 1100 206 141 06 202 1 54 07 HsPCAosQ iercAosQ 45 51 10 1 1 38 43 1o 11 660 85 216 151 07 84 212 154 terCAo7a 60 15 17 60 8 24 27 660 85 216 151 07 84 212 154 FiePcaosa teTcaosa 8 9 15 17 79 89 24 27 470 248 165 or 93 235 173 08 11 2 19PTA and 19TTA Specifications Trigger Start Clecomatic Clutch Free Speed Length Weight Length Weight Series 19 Series in lb Nm ine Nm inb Nm inb Nm 9 in mm tos kg in mm ths H9PTA02Q terraa 19 21 9 5 06 2800 204 06 T19 144 07 iermosa 26 29 s os 21 5 os 190 82 t5 amp 1 204 154 07 40 45 10 t1 38 43 10 1 1100 204 141 06 79 199 154 07 HsPTAosQ 19TTA05Q 45 amp 1 10 11 38 43 10 11 660 214 151 o7 83 210 154 07 oPTAo Q terTova 60 68 15 t7 60 68 24 27
12. 0 Te 19 JA06Q Clutch Assembly 301991PT 301979PT 16 Clutch Spring Green 207652PT Clutch Spring White 1 207596PT Page 35 PL12 1012EN 09 20 2012 Spare Parts 10 11 302017PT Clecomatic Clutch Assembly Models 19 A07Q 19 09 Torque 15 ft Ibs 20 Nm Note Not included with clutch assembly Lubricate with 540450 Grease 18 oz can Page 36 Cleco PL12 1012EN 09 20 2012 Spare Parts 10 11 302017 Clecomatic Clutch Assembly Description 1 2 1 7 S SEA 6 2036022 1 1 TipSide 7 1 8 86012 a T7 OoOo 9 203585PT 1 3 ResetSping OO y iE 0 869424 1 jRestPinSop gt SSS SSES 2 84274 9 SteiBal is6dameer 14 842162 3 9 jStelBall 250diameter 15 T TT 16 1 fwqueSping Oranpg S S A 18 869123 1 TT 19 20607 1 Spindle Bushing 25 207584PT 1 Clutch Housing includes Ref 26 Not included in Clutch Assembly 26 2054 1 Adjustment Cover Not included Clutch Assembly Quantit
13. 2 1012EN 09 20 2012 Spare Parts 10 10 301991 Clecomatic Clutch Assembly 301979PT Clecomatic Clutch Assembly Torque 15 ft Ibs 20 Nm Note Not included with clutch assembly Lubricate with 540450 Grease 18 oz can Page 34 Models 19 A02Q 19 A03Q 19 A04Q 19 05 19 6 PL12 1012EN 09 20 2012 Cleco Spare Parts 10 10 301991 Clecomatic Clutch Assembly 301979PT Clecomatic Clutch Assembl esegue Description P table 00 1 2 207591PT 1 JClutchCam 6 209602 1 1 IripSlide 2 Dowel Pins 1 Reset Pin Stop ap oor 1 Clutch Spindle 3 9 Steel Ball 156 414 842162 3 9 Steel 250 diameter 5 1 16 Table 10 10 1 Torque Spring ris 809123 1 Adjustment Nu 19 20607 1 Spindle Bushing Retaining Ring Release Collar Release Collar Spring Release Collar Washer Release Collar Retaining Ring 25 207584PT 1 Clutch Housing includes Ref 26 Not included in Clutch Assembl 26 203584 1 Adjustment Cover Not included in Clutch Assembl Trip Rod Not included in Clutch Assembl Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 10 19 04
14. Service Manual PL12 1012EN 09 20 2012 19 amp 19T Series Pistol Grip Screwdrivers 19P Series 19T Series For additional product information visit our website at http vww apextoolgroup com PL12 1012EN Cleco 09 20 2012 General Information For this Instruction Manual This Instruction Manual is the Original Instruction Manual intended for all persons who will operate and maintain these tools This Instruction Manual e provides important notes for the safe and efficient use of these tools describes the function and operation of the 19 and 19T series tools Serves as a reference guide for technical data service intervals and spare parts ordering e provides information on optional equipment Identification text 19P 19T represents all models of the pistol grip pneumatic screwdrivers as described in this manual gt indicates a required action indicates list lt gt indicates a reference number from the exploded parts drawings Arial indicates an important feature or instruction written in Arial Bold Identification graphic gt indicates a directional movement 1 indicates a function or force Copyright protection Apex Tool Group LLC reserves the right to modify supplement or improve this document or the product without prior notice This document may not be reproduced in any way shape or form in full or parts thereof or copied to another natural or machine readable language or t
15. atic clutch 36 301981PT Clecomatic clutch 38 301124 Output gear 40 301122 Output spindle assembly 40 Technical data 42 19 and 19TCA Specifications 42 19PTA 19TTA 42 Service 43 Replacement parts 4 tret eL mate 43 TooltepalS zx end Rie MIELE 43 T pal T 43 Disposal 44 Page 5 PL12 1012EN 09 20 2012 WARNING Safety Safety Warnings and notes Warning notes are identified by a signal word and a pictogram signal word indicates the severity and probability of the impending danger pictogram indicates the type of danger WARNING identifies a potentially hazardous situation which if not avoided may result in serious injury CAUTION identifies a potentially hazardous situation which if not avoided may result in minor or moderate injury or property and environmental damage NOTE identifies general information which may include application tips or useful information but no hazardous situations Important information that must be read and understood by all personnel installing operating or maintaining this equipment Page 6 CAUTION A 1 3 1 4
16. ds be followed Noise and vibration Noise level lt 79 dB A free speed without load according to ISO 12100 2011 Vibration values lt 2 5 m s according to ISO 12100 2011 Page 8 2 2 2 3 Cleco PL12 1012EN Scope of Supply Transport and Storage 9920 5018 Scope of supply transport and storage Items supplied Check shipment for transit damage and ensure that all items have been supplied 1 19Por19T 1 112 1012 instruction manual 1 Declaration of Conformity 1 Lubrication sheet 1 Warranty statement Transport Transport and store the 19P 19T in the original packaging The packaging is recyclable Storage For short term storage less than 2 hours and protection against damage Place the 19P 19T in a location on the workbench to avoid accidental depression of the trigger or gt Suspend the 19P 19T from a suitable balancer or tool positioner For storage longer than 2 hours gt Disconnect the air supply from the 19P 19T __ Object TimePeriod Storage Temperature 19 without air supply guideline 13 F to 104 F 25 C to 40 C 19T without air supply No guideline 13 F to 104 F 25 C to 40 C Page 9 PL12 1012EN 09 20 2012 Product Description 3 Product description 3 1 General description Pistol grip or handle pneumatic powered screwdriver Trigger actuated e Clockwise counterclockwise rotation 19PCA 19TCA models trigge
17. ecure fit gt Check the maximum free speed Check individual parts and replace if necessary W2 500 000 gt Replace O rings and seals gt Clean bronze mufflers gt Check individual parts and replace if necessary gt Throttle valve gt Motor W3 1 000 000 gt Gearing gt Clutch gt Quick change chuck This maintenance schedule uses values that are valid for most applications For a specific maintenance interval refer to 8 1 1 Calculating a customer specific maintenance plan Page 16 8 1 1 8 2 PL12 1012EN 09 20 2012 Maintenance Calculating a customer specific maintenance plan A service interval W 1 2 3 depends on the following factors Factor Value assumed in Description Service Schedule ph V1 100 000 Number of rundowns after a maintenance measure is prescribed by Apex V2 500 000 Tool Group V3 1 000 000 T1 T2 S VS T2 S and VS are variable factors and can differ depending on the specific application Example for service interval W2 After 500 000 rundowns V a specific rundown time of 1 8 seconds T1 with an actual fastening time of 3 seconds soft joint and 3 completed shifts per day and 750 rundowns per shift _ VxT1 _ 500000 1 8 _ w 1 2 3 W25 X750 7 133 days You will need to perform the maintenance indicated as W2 after an operating time of 133 days Lubricants For proper function and long service life use of the correct grease is essen
18. es amp Service Centers Note All locations may not service all products Please contact the nearest Sales amp Service Center for the appropriate facility to handle your service requirements Detroit Apex Tool Group Sales amp Service Center 2630 Superior Court Auburn Hills 48326 Tel 248 391 3700 Fax 248 391 7824 Seattle WA Apex Tool Group Sales amp Service Center 2865 152nd Avenue Redmond WA 98052 Tel 425 497 0476 Fax 425 497 0496 England Apex Tool Group GmbH amp Co OHG C O Spline Gauges Piccadilly Tamworth Staffordshire B78 2ER United Kingdom Tel 44 1827 8741 28 Fax 44 1827 8741 28 Tel 44 1827 8741 28 Brazil Cooper Tools Industrial Ltda a company of Apex Tool Group LLC Av Liberdade 4055 Zona Industrial Iporanga 18087 170 Sorocaba SP Brazil Tel 55 15 2383929 Fax 55 15 2383260 Apex Tool Group LLC 1000 Lufkin Road Apex NC 27539 Phone 919 387 0099 Fax 919 387 2614 www apextoolgroup com PL12 1012EN Printed in USA 09 2012 Copyright Apex Tool Group LLC Houston TX Apex Tool Group Sales amp Service Center 6550 West Sam Houston Parkway North Suite 200 Houston TX 77041 Tel 713 849 2364 Fax 713 849 2047 York PA Apex Tool Group Sales amp Service Center 3990 East Market Street York PA 17402 Tel 717 755 2933 Fax 717 757 5063 France Apex Tool Group SAS 25 rue Maurice Chevalier 77330 Ozoir La Ferri re France Tel
19. gVavelevr 12 934033 13 1 PistolGnpHousing 15 844302 1 3 JORng 0000000000 00000 Screw 1 207601PT 207595PT 3 866400PT 207587PT 207602PT 207588PT 905031 905599 1 207594PT Co Large Pistol Grip Handle Standard Equipment Small Pistol Grip Handle Option Muffler Pad cic zh h J o Inlet Adapter Large Handle Standard Equipment Inlet Adapter Small Handle Option 847548 931962 Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Note Parts included in 302020PT small Pistol Grip handle kit Page 23 PL12 1012EN Cleco 09 20 2012 Spare Parts 10 3 Motor Assembly Page 24 PL12 1012EN 09 20 2012 Spare Parts 10 3 Motor Assembly H RE RN Table 103__ 1 Motor Assembly 1 20554 1 Cylinder 2 205950 1 Rear Bearing Plate Description 3 Table 103 1 Rotor Blade 5 203841 1 FrontBearing Plate 542768 2 4 Ball Bearing Front Cylinder Pin 8 84758 1 2 Rear Cylinder Pin Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 3 19 A02Q 19 040 M P ER ewen 19 A07Q 19 A15Q MotorAssembly 1 301972 1 309757 1 501974 Page 25
20. o a data carrier whether electronic mechanical optical or otherwise without the express permission of Apex Tool Group LLC Page 2 Nomenclature 19 Tool Series 19 Handle P Pistol Grip P Handle T Pistol Grip T Handle Tool Type C Combination Trigger Push To Start T Trigger Clutch A Clecomatic Clutch Maximum Torque 02 2 1 Nm 06 5 1 Nm 03 2 9Nm 07 6 8 Nm 04 4 5 Nm 09 8 9 05 5 1 15 14 7 Nm Output Drive Q Quick Change Chuck Page 3 PL12 1012EN 09 20 2012 PL12 1012EN 09 20 2012 8 1 8 2 9 1 9 2 Contents Safety Warning and dee teda n i E r Basic requirements for safe working practices Operator training eene ed rr Personal protective Designated use eint ee ndis Codes and standards 2 Noise Scope of supply transport and storage tems supplied n ettet t ble diese WANS POM ai asses ttt yab REM Storage dte ec het nete nna Product description General description sss Operation and functional Accessories Before initial operation Ambient conditions Al SUDD V E D EE Connecting the air supply to the tool
21. r allowed push to start with adjustable Clecomatic clutch 19PTA and 19TTA models trigger start with adjustable Clecomatic clutch Low vibration level 3 2 Operation and functional elements This section describes the operational and functional elements of the 19P 19T Ret 4 mwolnerhangeablesofRtouchgrpsies Motor and Gearing Page 10 PL12 1012EN 09 20 2012 Accessories Accessories Suspension Bail Part Number 931962 Torque Signal Kit Clecomatic clutch models only Part Number 301118 19PTA Part Number 301119 19TTA Exhaust Overhose Part Number 207107 19T TVP 100 Series Torque Verifier Part Number TVP 110 15 U 115VAC EN TVP 110 30 U 230 VAC EN Page 11 PL12 1012EN 09 20 2012 5 2 NOTE 5 3 WARNING Before Initial Operation Before initial operation Ambient conditions Ambient temperature 41 F 5 C to a maximum of 104 F 40 C Acceptable relative humidity 25 to 90 non condensing Air supply Minimum inside diameter H 4 mm Maximum length 16 4 5 m Air Hose 58 to 101 5 psi 400 to 700 kPa 99 Recommended 90 psi 620 E Air quality according to ISO 8573 1 quality class 2 4 3 Compressed air The compressed air must be clean and dry To attain consistent results maintain a constant working pressure using a suitable air line unit consisting of a filter
22. regulator and lubricator The inside diameter of the air hose must be free of residue clean if necessary gt Spray a few drops of light air tool oil into the air inlet adapter gt Adjust the lubricator to a minimum setting to reduce the amount of excess oil in the exhaust air Oil identification Packaged 540397 1 Quart 0 94 liter Airlube 10W NR 420LB DR Fuchs Lubricants Co 533485 1 US Gallon 3 78 liter Airlube 10W NR 420LB DR Fuchs Lubricants Co Connecting the air supply to the tool The air hose can disconnect from the tool by itself and whip around uncontrollably gt Turn off the compressed air before connecting to the tool gt Securely connect the air hose to the tool gt Turn on the compressed air Page 12 Cleco PL12 1012EN 09 20 2012 Before Initial Operation 5 4 Tool set up The tool must be configured for the application 5 4 1 Setting the torque CAUTION Danger of injury from accidental start up Turn off the compressed air before adjusting the clutch gt Using the clutch adjustment tool provided turn clockwise for maximum torque or counter clockwise for minimum torque 204963 1 Phillips Clutch Adjustment Tool Note For best results start from minimum torque and adjust in the maximum direction until desired torque is achieved Page 13 PL12 1012EN Cleco 09 20 2012 First Operation 6 First operation 6 1 Putting into use Make sure the air
23. tial Grease lubricants recommended for this tool Packaged 540450 18 oz 0 51 kg Black Pearl EP NLGI 0 540395 2 oz 0 06 kg Magnalube G Carleton Stuart Corp 513156 16 oz 0 45 kg Magnalube G Carleton Stuart Corp 541444 2 oz 0 06 kg Rheolube 363AX 1 Nye Lubricants Inc 541445 16 oz 0 45 kg Rheolube 363AX 1 Nye Lubricants Inc Page 17 PL12 1012EN Cleco 09 20 2012 Repair Instructions 9 Repair instructions 9 1 Motor disassembly and reassembly Disassembly R Replace Reassembly 0010 254mm 0015 031mm Page 18 Cleco PL12 1012EN 09 20 2012 Repair Instructions 9 2 Trip rod sizing Step 1 Kit 301409 Step 2 Assemble 2 863009 O Rings on the Spindle Shorten the Trip Rod until the tool just begins to start Bushing with one 1 turn remaining on t he Clutch Housing 4 72 lt St SZ Step 3 19PCA amp 19TCA models Remove 863009 O Rings 2 Sa n 2 u SK hel hr KK Page 19 PL12 1012EN 09 20 2012 10 1 19 Series Screwdriver Torque 5 7 in lbs 0 6 0 8 Nm Torque Tt 22 95 105 Ibs 10 7 11 8 Nm Cleco Spare Parts Page 20 Models 19PTA Q 19 Cleco PL12 1012EN 09 20 2012 Spare Parts 10 4 19 Series Screwdriver X Description 1 301963 1 Reversing ValveAssembly includesRef 2thru 2 3 1 lpeedThwotleVave 4 TT VaveStem OC 5
24. ufflers Swollen rotor blades from excessive gt Check the air line filter empty reservoir if moisture necessary Worn rotor blades gt Tool disassembly required parts replacement Worn gears or bearings gt Tool disassembly required parts replacement Air leak at inlet Loose inlet adapter gt Tighten inlet adapter adapter Worn o ring on inlet adapter gt Replace o ring Page 15 PL12 1012EN 09 20 2012 Maintenance 8 Maintenance CAUTION B Danger of injury from accidental start up N Turn off the compressed air before performing any maintenance 8 1 Service schedule Only qualified and trained personnel are permitted to perform maintenance on these tools Regular maintenance reduces operating faults repair costs and downtime In addition to the following service schedule implement a safetu related maintenance program that takes the local regulations for repair and maintenance for all operating phases of the tool into account Maintenance Designation Interval gt Visual inspection of air supply hose and connections Dail Dail gt Inspect airline filter regulator and lubricator for proper operation Check the tool for excessive vibration or unusual noises gt Visual inspection of all external components of the tool gt Inspect the air hose for damage or wear gt inspect the square drive output spindle for damage or wear W1 100 000 E Inspect the air inlet adapter for a s
25. up Inspect socket or bit for visible damage and cracks Replace damaged items immediately Disconnect the air supply before installing or replacing the socket or bit not attach the socket or bit at a slant sure the socket or bit is fully assembled on the drive and locked in postion Operator training All personnel must be properly trained before operating the 19P 19T tools The 19P 19T tools are to be repaired by fully trained personnel only Personal protective equipment When working Wear eye protection to protect against flying metal splinters Wear hearing protection Danger of injury by being caught by moving equipment Wear a hairnet Wear close fitting clothing Do not wear jewelry Page 7 PL12 1012EN 09 20 2012 1 5 1 6 1 7 Cleco Safety Designated use The 19P 19T are designed exclusively for fastening and releasing threaded fasteners The 19P 19T series screwdrivers are equipped with an adjustable Clecomatic clutch The tool will shut off the instant the clutch reaches its adjustable preset torque This action provides an accurate method of controlling torque without sacrificing tool speed Do not modify the 19P 19T any guard or accessory Use only with accessory parts which are approved by the manufacturer Do not use as hammer pry bar or any other improper usage Codes and standards It is mandatory that all national state and local codes and standar
26. y X Recommended Spare Parts quantity shown based on 1 5 tools in operation Table 10 11 Ref _ Description 19 A07Q 19 090 27 Trip Rod 203586PT 207704PT Page 37 PL12 1012EN Cleco 09 20 2012 Spare Parts 10 12 301981 Clecomatic Clutch Assembly Models 19 A15Q Torque 15 ft Ibs Note Not included with clutch assembly Lubricate with 540450 Grease 18 oz can Page 38 Cleco PL12 1012EN 09 20 2012 Spare Parts 10 12 301981PT Clecomatic Clutch Assembly f 2 1 _ low Speed CutchCam OO TT 6 2096022 1 1 TipSlide e sm2 01 1 11200 12 3 9 StesBalti56damele 13 84262 3 9 Steel Ball 250 dametep 14 z2ors89PT 1 Speed 15 207596PT 1 orae Spring Whitey TT 1 2075997 1 869133 19 207624PT 1 Clutch Housing includes Ref 20 Not included in Clutch Assembly 20 20554 1 Adjustment Cover Not included in Clutch Assembly Retaining Ring Not included in Clutch Assembl Quantity X Recommended Spare Parts quantity shown based on 1 5 tools in operation Page 39 PL12 1012EN 09 20 2012 Cleco Spare Parts 0 13 301124 Output Gear Assembly Models 19PTA15Q 19TTA15Q OFF

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