Home

CLS-920i Cargo Lift Scale Installation Manual

Contents

1. Secondary Secondary Primary Unit X Multiplier Tertiary Unit Primary Unit X Multiplier Tertiary Unit grams 15 4324 grains grains 0 064799 grams 0 035274 ounces 0 002286 ounces 0 002205 pounds 0 000143 pounds 0 001000 kilograms 0 000065 kilograms 0 032151 troy ounces 0 002083 troy ounces 0 002679 troy pounds 0 000174 troy pounds kilograms 15432 4 grains ounces 437 500 grains 35 2740 ounces 28 3495 grams 1000 00 grams 0 06250 pounds 2 20462 pounds 0 02835 kilograms 32 15075 troy ounces 0 911458 troy ounces 2 679229 troy pounds 0 075955 troy pounds 0 001102 short tons pounds 7000 00 grains 0 000984 long tons 453 592 grams 0 001000 metric tons 16 0000 ounces short tons 2000 00 pounds 0 453592 kilograms 907 185 kilograms 14 58333 troy ounces 0 892857 long tons 1 215278 troy pounds 0 907185 metric tons 0 000500 short tons metric tons 2204 62 pounds 0 000446 long tons 1000 00 kilograms 0 000453 metric tons 1 10231 short tons Table 10 10 Conversion Factors 0 984207 long tons Table 10 10 Conversion Factors Continued Appendix 87 Secondary Primary Unit x Multiplier Tertiary Unit long tons 2240 00 pounds 1016 05 kilograms 1 12000 short tons 1 01605 metric tons troy ounces 480 grains 31 10348 grams 0 031103 kilograms 1 09714 ounces 0 068571 pounds 0 083333 troy pounds troy pounds 5760 grains 873 2417 grams 0 373242 k
2. SCALES SERIAL FEATURE PFORMT SETPTS DIG VO ALGOUT VERS SOURCE1 MODE OFFSET ERRACT MIN MAX TWZERO TWSPAN PROG GROSS o FULLSC 000000 10000 4 59650 SCALE n NET 20 HOLD number number number number I ZEROSC IFSOURCE1 PROG MM Figure 4 16 Analog Output Menu ALG OUT Menu Parameter Choices Description Level 2 submenus SOURCE1 PROG Specifies the scale tracked by the analog output PROG indicates that the analog output is under SCALEn program control MODE1 GROSS Specifies the weight data gross or net tracked by the analog output NET OFFSET 0 Zero offset Select 0 for 0 10 V or 0 20 mA output select 20 for 4 20 mA output This 20 parameter must be set before calibrating the analog output ERRACT FULLSC Error action Specifies how the analog output responds to system error conditions HOLD Possible values are ZEROSC FULLSC Set to full value 10 V or 20 mA HOLD Hold current value ZEROSC Set to zero value 0 V or 4 mA MIN 000000 Specifies the minimum weight value tracked by the analog output Specify a value in the range 0 9999999 0 9999999 MAX 10000 Specifies the maximum weight value tracked by the analog output Specify a value in the range 0 9999999 0 9999999 TWZERO 40 Tweak zero Enter tweak value to adjust the analog output zero calibration Use a multimeter to 0 65535 monitor the analog output value TWSPAN 59650 Tweak span
3. ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex 128 80 160 AO 192 CO a 224 EO 129 81 161 A1 193 C1 B 225 E1 130 82 162 A2 194 C2 r 226 E2 131 83 163 A3 195 C3 T 227 E3 132 84 164 A4 196 C4 D 228 E4 133 85 165 A5 197 C5 o 229 E5 134 86 a 166 A6 198 C6 u 230 E6 135 87 167 AT 199 C7 T 231 E7 136 88 168 A8 200 C8 232 E8 137 89 169 A9 201 C9 233 E9 138 8A 170 AA 202 CA O 234 EA 139 8B 1 2 171 AB 203 CB 235 EB i 140 8C 1 4 12 AC 204 CC 00 236 E 1 144 8D i 173 AD 205 CD o 237 ED A 142 8E 174 AE 206 CE 238 EE 143 8F gt 175 AF 207 CF A 239 E 144 90 176 BO 208 DO 240 FO 145 91 177 B1 209 D1 E 241 F1 146 92 178 B2 210 D2 gt 242 F2 147 93 179 B3 211 D3 lt 243 F3 148 94 180 B4 212 D4 f 244 F4 149 95 181 B5 213 D5 J 245 F5 150 96 182 B6 214 D6 246 F6 151 97 183 B7 215 D7 247 F7 y 152 98 184 B8 216 D8 248 F8 153 99 185 B9 217 D9 249 F9 154 9A 186 BA 218 DA 250 FA 155 9B 187 BB 219 DB 251 FB 156 9C 188 BG 220 DC 252 FC Y 157 9D 189 BD 221 DD 2 253 FD Pts 158 9E 190 BE 222 DE 254 FE f 159 9F 191 BF 223 DF 255 FF Table 10 9 ASCII Character Chart Part 2 Appendix 85 10 7 Digital Filtering Standard digital filtering uses mathematical averaging to eliminate the variant digital readings that the A D converter sends periodically because of external vibration Digital filt
4. Parameter Choices Description Level 3 CONTACT submenu CMPNY company_name Enter the name of the contact company or dealer ADDR1 ADDR3 address Enter up to three lines of address information for the contact company NAME1 NAME3 contact_name Enter names of up to three contact persons PHONE1 PHONE3 phone_number Enter phone numbers for each of the contact persons specified for the NAMEx parameter EMAIL email_address Enter the e mail address of the contact company or dealer lf the iQUBE alert support is used to send automated alert e mail messages enter the e mail address to which the alert messages will be sent NEXTCAL date Enter the next scheduled calibration date using the month day year format on the DATEFMT parameter Separator characters are not required Table 4 7 CONTACT Submenu Parameters Configuration of Scale Parameters 41 FEATURE Menu REGULAT INDUST Submenu The INDUST setting of the REGULAT parameter allows customization of several tare clear and print functions for use in non legal for trade scale installations SCALES SERIAL FEATURE PFORMT __ SETPTS DIG VO ALGOUT VERS LJ REGULAT INDUST SNPSHOT HTARE ZARE KARE LT MRE NTARE CTARE DISPLAY NO No YE
5. Figure 5 1 CLS 920 Main Screen Enter your employee ID or login using the numeric keypad on the 920i indicator and press the enter key If the employee ID is already in the CLS 920i database the following screen appears 01 31 2007 08 13AM SCALE 1 mem 2900 Emp ID 0 Pitch 0 00 Batteg Life Hours PRO Num Roll 0 00 y 12 24 PRO Employee More gt Number Logoff Figure 5 2 Employee Database Menu Screen If the employee ID or login that is entered is a new ID then the indicator will state that the ID Has Been Entered Into The Employee Database and then Figure 5 2 is displayed At this point there are three available softkeys that can be used to either Employee Logoff enter the PRO Number or press the More gt softkey to access additional parameters Configuration of User Parameters 49 5 1 PRO Number The PRO Number is an acronym for Progressive Rotating Order A pro number is assigned to each shipment and serves as a tracking number and a carrier invoice number Select the PRO Number softkey to enter a pro number and the following screen is displayed 01 31 2007 08 13AM SCALE 1 2500 h li Gross Emp ID 0 Pitch 0 00 Battery Life Hours PRO Num Roll 0 00 0 12 24 Please enter a PRO Number PRO gt Figure 5 3 PRO Screen Enter the PRO number and press the enter key on the 920i If it is not a valid PRO number the indicator screen will state that Entry not a valid PRO Another at
6. Possible dead battery Perform configuration reset then check for low battery warning on display If battery is low replace battery perform another configuration reset then reload files Divide by zero error message at startup User program error ERROR message in weight display Excitation voltage too low or off Excitation voltage is provided by the A D card Dashes in weight display Overrange or underrange scale condition Check scale For out of range conditions in total scale display check all scale inputs for positive weight values Display reads 0 000000 Scale not updating Check for bad option card hanging the bus Cannot enter setup mode Possible bad switch Test switch replace interface board if necessary Serial port not responding A D scale out of range Possible configuration error For command input ensure port INPUT parameter is set to CMD Check source scale for proper mechanical operation Check load cell and cable connection Possible bad load cell check indicator operation with load cell simulator Locked Scale in use Scale is assigned as an input to a total scale or is the source for a serial scale analog output or setpoint If not correct deconfigure this scale assignment and reconfigure as required Serial scale out of range Check source scale for proper mechanical operation Check cable connection Possible format mismatch between serial scale and 9201
7. When configuration is complete press the Exit or Save and Exit softkey to exit setup mode then replace the setup switch access screw The Exit softkey exits setup mode without saving parameter changes to NV RAM Changes made to the configuration remain in the system until indicator power is cycled Save and Exit writes all parameter changes to NV RAM before returning to normal mode 4 1 Configuration Methods The 920i indicator can be configured by using the front panel keys to navigate through a series of configuration menus or by sending commands or configuration data to an indicator serial port Configuration using the menus is described in Section 4 1 3 Configuration using the serial port can be accomplished using either the serial command set or the Rev configuration utility NOTE Some configuration parameters such as those used to configure the 920i display and widgets cannot be accessed through the configuration menus Rev provides the most complete and efficient configuration interface for the 920i 4 1 1 iRev Configuration The iRev configuration utility provides the preferred method for configuring the 920i indicator iRev runs on a personal computer to set configuration parameters for the indicator When iRev configuration is complete configuration data is downloaded to the indicator NOTE All configuration parameters can be set up using iRev except configuration parameters associated with the i
8. valid lt gt Negative T tons Invalid G grains M Motion Weight 7 digits right justified dummy lt space gt grams O Over under range O ounces zeroes decimal point with no leading zeroes except for leading zero immediately preceding the decimal point Leading zeroes transmitted as spaces Figure 10 2 Continuous Output Serial Data Format Demand Output Serial Data Format When demand mode is configured for the serial port STREAM parameter set to OFF the 9207 uses a data string formatted for a basic ticket printout The particular ticket format printed depends on the indicator configuration You can customize the ticket to work with a wide variety of printers scoreboard displays and other remote equipment RS 485 Data Formats Two wire RS 485 communications is available on port 3 of the CPU board four wire RS 485 communications is supported on the A ports of any installed serial expansion cards The 920i has a built in RS 485 software protocol which is enabled when you assign a non zero address to the indicator Valid RS 485 addresses must be in the range 1 255 the address is specified on the ADDRESS parameter on the SERIAL menu All remote commands are initiated using the data format shown in Figure 10 3 lt STX gt lt ADDRESS gt lt COMMAND gt lt CR gt ASCII 02 decimal EDP serial command ASCII 13 decimal NOTE Host must send lt CR gt
9. 0 00 Battery Life pt Bours PRO Num 123456789 Roll 0 00 y 12 PRO Edit Store Skid o More gt Number of Skids f Weight Logoff Figure 7 9 Open PRO Number Screen Edit of Skids f Press the Edit of Skids f softkey to access the following screen 01 31 2007 08 13AM SCALE 1 0 ai Gross lb Emp ID 123 Pitch 0 00 Battery Life Hours PRO Num 123456789 Roll 0 00 y eee Please enter the number of skids for this PRO Cancel Figure 7 10 Enter Skid Amount Enter the number of skids and press enter The screen will briefly display Skids Updated before returning back to the main screen as shown in Figure 7 9 64 CLS 920i Installation Manual Store Skid Weight Press the Store Skid Weight softkey to access the following screen 01 31 2007 08 13AM SCALE 1 on 2900 Emp ID 123 Pitch 0 00 Batter Life ours PRO Num 123456789 Roll 0 00 y 12 24 Skid weight stored PRO Edit Store Skid Employee More gt Number of Skids f Weight Logoff Figure 7 11 Enter Skid Weight The screen will indicate that the skid weight is stored on which skid it s stored and the weight is displayed on the indicator display If there is no weight on the forklift then the screen will say No weight on forklift Daily Operation 65 8 0 Reports The CLS 9201 has the option to print reports using a wireless connection Press the Print key on the 9201 indicator and the following softke
10. Enter tweak value to adjust the analog output span calibration Use a multimeter to 0 65535 monitor the analog output value Table 4 10 Analog Output Menu Parameters Configuration of Scale Parameters 47 4 2 8 Version Menu The VERS menu can be used to check the installed software version or by using the Reset Config softkey to restore all configuration parameters to their factory default values There are no parameters associated with the Version menu when selected the indicator displays the installed software version number SCALES SERIAL FEATURE PFORMT SETPTS DIG I O ALGOUT VERS EA ek Software version Figure 4 17 Version Menu The Contacts softkey on the Version menu allows display of contact information see FEATURE Menu CONTACT Submenu on page 41 If an iQUBE scale is configured a Diagnostics softkey also provides access to iQUBE diagnostic information 48 CLS 920i Installation Manual 5 0 Configuration of User Parameters The CLS 9201 has many parameters that must be configured in order for the indicator software to work properly Once the indicator is configured for the basic scale parameters and is saved the following main menu screen appears 01 31 2007 08 13AM SCALE 1 2500 w ai Gross Emp ID 0 Pitch 0 00 Battery Lite Houra PRO Num Roll 0 00 912 24 Please enter or scan your employee ID
11. Figure 1 4 Wireless Version of Communication 6 CLS 920i Installation Manual 2 0 Scale Base Installation This section describes procedures for installing the CLS 9201 scale base Take all necessary safety precautions when installing the scale carriage including wearing safety A Warning shoes protective eyewear and using the proper tools which are listed in Section 2 3 The CLS 9201 Cargo Lift Scale is shipped from the factory with the scale already calibrated to the indicator Minimal recalibration and adjustments might be necessary once the scale is installed onto the forklift Those calibration steps are contained in Section 6 0 2 1 Unpacking The CLS 9201 Cargo Lift Scale is shipped upright on a sealed pallet as shown in Figure 2 1 Component parts inside of box Figure 2 1 CLS 920i Packaging Upon receipt of the shipping pallet inspect it for any visible signs of damage Immediately after unpacking visually inspect the contents to ensure all components are included and undamaged The shipping pallet should contain the following e One 1 scale carriage assembly with cover plate Indicator component box which includes the following One 1 electronic indicator with mounting bracket and hardware One 1 power cable e CLS 920i Cargo Lift Installation manual Hardware component box which includes the following e Two 2 cleats with four bolts Cage clamp mounting assembly and hardware Two 2 li
12. Figure 7 4 Enter Units of Measure Enter the estimated unit weight and press enter The screen displays the following 01 31 2007 08 13AM w ai Gross Emp ID 123 Pitch 0 00 Battery Life ous PRO Num 123456789 Roll 0 00 y 12 24 Information saved for PRO number 123456789 Figure 7 5 Information Saved 62 CL S 920i Installation Manual Then it defaults back to the main Pro screen shown below 01 31 2007 08 13AM SCALE 1 0 ha i Gross lb Emp ID 123 Pitch 0 00 Battery Life fours 12 24 PRO Num 123456789 Roll 0 00 0 PRO Edit Store Skid Employee More gt Number of Skids f Weight Logoff Figure 7 6 Main PRO Screen Pre existing PRO Number If the PRO Number is a pre exisiting number then the steps listed differ slightly 1 Key in the existing PRO Number and the following screen appears 01 31 2007 08 13AM SCALE 1 Emp ID 123 Pitch 0 00 Battery Life ours PRO Num 123456789 Roll 0 00 y 12 24 Would you like to open or close this PRO Open Close Figure 7 7 Open or Close PRO Number 2 Select either the Open or Close softkey By pressing the Close softkey the screen closes out and goes back to Figure 7 8 01 31 2007 08 13AM SCALE 1 0 Ib Emp ID 0 Pitch 0 00 Battery Life Hours PRO Num Roll 0 00 0 12 24 Figure 7 8 Exit PRO Number Screen Daily Operation 63 If Open is selected the following screen appears 01 31 2007 08 13AM Emp ID 123 Pitch
13. SCALES SCALE 1 H CONFIG H SCALE 1 SCALES ASSOCIATED A D s Slot 1 Channel 1 Scale 2 Scale 3 Scale 4 Scale 5 Scale 6 AVAILABLE A D s r Y Change Y twee Figure 4 2 Scale Configuration Display Done I 4 1 4 Total Scale Configuration The output of two or more A D scales or iQUBE systems can be configured to function as a total scale Once configured and calibrated the total scale can be sued as a source for other system functions including streaming setpoints print formatting and analog output To set up a total scale from the indicator front panel use the scale configuration display see Figure 4 2 to select the A D scales or iQUBE systems to configure as a total scale Use the Change Type softkey to show available A D scales or iQUBE systems use the right navigation key to select the total scale sources In iRev assign the total scale to an unused position then select source scales from the existing A D scales or iQUBE systems The FORMAT configuration of the total scale see Figure 4 5 on page 28 should match that of the source scales However the value specified for the total scale GRADS parameter should be specified as the sum of the GRADS values for the source scales For example if SCALE 1 is set to GRADS 10000 SCALE 2 to GRADS 5000 SCALE 3 the total scale should be set to 15000 grads The total scale will show an overrange indication if the maximum capacity o
14. accumulation ON occurs whenever a print operation is performed VISIBL ON Scale visibility Specifies whether scale data is displayed OFF CALIBR WZERO See Level 4 submenu descriptions in Table 4 6 on page 32 WVAL WSPAN WLIN REZERO Table 4 2 SCALES Menu Parameters Continued Configuration of Scale Parameters 27 28 A GRADS FORMAT ZTRKBND ZRANGE MOTBAND ae PRIMAR SECNDR DECPNT DSPDIV UNITS DECPNT DSPDIV UNITS MULT 8888888 1D LB 888888 8 2 J L KG y 0 453592 8888880 2D q KG j 8888888 5D G number 8888800 5D for CLS G 8888880 1 D OZ 8 888888 OZ 8888800 TN 88 88888 TN 8 888888 T 888 8888 T 88 88888 GN 8888 888 GN 888 8888 TROYOZ 88888 88 TROYOZ 8888 888 TROYLB 888888 8 TROYLB 88888 88 LT E CUSTOM OFF OFF NONE NONE LB TERTIA ROC DECPNT __ DSPDIV UNITS MULT DECPNT DSPDIV MULT 888888 8 2D KG 0 453592 8888888 1D 1 000000 8888888 5D G number 8888880 2D number 8888880 1D OZ 3388800 _ 5D 8888800 TN 8 888888 8 888888 T 88 88888 _ 88 88888 GN 888 8888 888 8888 TROYOZ x 8888888 _ 8888 888 TROYLB
15. or mechanical interference from nearby machinery Using RATTLETRAP filtering can eliminate much more mechanical vibration than standard digital filtering but will usually increase settling time over standard digital filtering DFSENS and DFTHRH Parameters The digital filter can be used by itself to eliminate vibration effects but heavy filtering also increases settling time The DFSENS digital filter sensitivity and DFTHRH digital filter threshold parameters can be used to temporarily override filter averaging and improve settling time 86 CLS 920i Installation Manual DFSENS specifies the number of consecutive scale readings that must fall outside the filter threshold DFTHRH before digital filtering is suspended DFTHRH sets a threshold value in display divisions When a specified number of consecutive scale readings DFSENS fall outside of this threshold digital filtering is suspended Set DFTHRH to NONE to turn off the filter override Setting the Digital Filter Parameters Fine tuning the digital filter parameters greatly improves indicator performance in heavy vibration environments Use the following procedure to determine vibration effects on the scale and optimize the digital filtering configuration 1 In setup mode set the digital filter parameters DIGFLT1 DIGFLT3 to 1 Set DFTHRH to NONE Return indicator to normal mode 2 Remove all weight from the scale then watch the indicator display to dete
16. 1 e 3 x Fast Warble Omnidirectional Pattern 74 CL S 920i Installation Manual 9 2 Scanning Refer to the following steps when scanning an item 1 2 ay 4 Ensure that all connections are secure Once power is applied to the scanner the LED lights a continuous red color Ensure the bar code is within scanning range Upon successful decode the scanner LED turns green and the beep is heard and the following screen is displayed on the 920i indicator 08 13AM SCALE 1 01 31 2007 h ai Gross Emp ID 123 Pitch 0 00 Baton Life curs PRO Num 123456789 Roll 0 00 0 12 24 Would you like to open or close this PRO Figure 9 4 920i Screen After Scanning a Bar Code 9 3 Beeper Indications The beeper indicates the scanner s status as follows 9 4 Beeper Indication 3 Beeps Power up or reset has occured 1 Beep A bar code is successfully decoded 4 Beeps Transmission error Bar code data was not received by the host Fast Warble A programming parameter was entered successfully Table 9 1 Scanner Beeper Indications Laser Pattern The scanner has been set up to emit an omnidirectional scan pattern The scan pattern is a high speed rotating omni directional scan pattern that provides very aggressive performance on 1 D bar codes because there are virtually no holes in the pattern This ensures fast throughput at the point of activity and the abi
17. C ETX 03 03 35 23 C 67 43 Cc 99 63 Ctrl D EOT 04 04 36 24 D 68 44 q 100 64 Ctrl E ENQ 05 05 37 25 E 69 45 e 101 65 Ctrl F ACK 06 06 8 38 26 F 70 46 f 102 66 Ctrl G BEL 07 07 a 39 27 G 71 47 9 103 67 Ctrl H BS 08 08 40 28 H 72 48 h 104 68 Ctrl 1 HT 09 09 41 29 l 73 49 i 105 69 Ctrl J LF 10 OA 42 2A J 74 4A j 106 6A Ctrl K VT 11 OB 43 2B K 75 4B k 107 6B Ctrl L FF 12 OC 44 2C L 76 46 l 108 6C Ctrl M CR 13 OD 45 2D M 77 4D m 109 6D Ctrl N SO 14 OE 46 2E N 78 4E n 110 6E Ctrl O SI 15 OF 47 2F O 79 4F o 111 6F Ctrl P DLE 16 10 0 48 30 P 80 50 p 112 70 Ctrl Q DC1 17 11 1 49 31 Q 81 51 q 113 71 Ctrl R DC2 18 12 2 50 32 R 82 52 r 114 72 Ctrl S DC3 19 13 3 51 33 S 83 53 s 115 73 Ctrl T DC4 20 14 4 52 34 T 84 54 t 116 74 Ctrl U NAK 21 15 5 53 35 U 85 55 u 117 75 Ctrl V SYN 22 16 6 54 36 V 86 56 V 118 76 Ctrl W ETB 23 17 7 55 37 W 87 57 w 119 77 Ctrl X CAN 24 18 8 56 38 X 88 58 x 120 78 Ctrl Y EM 25 19 9 57 39 Y 89 59 y 121 79 Ctrl Z SUB 26 1A 58 3A Z 90 5A Z 122 7A Ctrl ESC 27 1B 59 3B 91 5B 123 7B Ctrl FS 28 1C lt 60 3C 92 5C 124 7C Ctrl GS 29 1D 61 3D 93 5D 125 7D Ctrl 4 RS 30 1E 62 3E A 94 5E 126 7E Ctrl _ US 31 1F 2 63 3F 95 5F DEL 127 TF Table 10 8 ASCH Character Chart Part 1 84 CL S 920i Installation Manual
18. CONSTUP 0 Specifies the consecutive number start up value used when the consecutive number is 0 9999999 reset by sending the KCLRCN serial command or a CLRCN digital input Value specified must be in the range 0 9 999 999 UID 1 Specifies the unit identification number Value specified can be any alphanumeric value up unit ID to eight characters TRUCK OFF Specifies the truck mode used If selected the indicator switches from normal mode to the MODE 1 selected truck mode MODE2 MODE1 Auto clear ID keyed tares value swapping MODES E MODE2 Auto clear ID no keyed tares value swapping MODE4 gt MODEs Stored ID keyed tares value swapping MODE5 MODE6 MODE4 Stored ID no keyed tares value swapping MODES Stored ID keyed tares no value swapping MODEE Stored ID no keyed tares no value swapping CFGPWD 0 Configuration password Specify a non zero value to restrict access to all configuration 0 9999999 menus SPPWD 0 Setpoint password Specify a non zero value to restrict access to the setpoint menu RIII The SPPWD is also shared by and can be used to protect the truck register If a non zero setpoint password is specified the password must be entered before deleting any entries from the truck register Table 4 6 FEATURE Menu Parameters 38 CLS 920i Installation Manual FEATURE Menu Parameter Choices Description SOFTKEYS lt blank gt Use the Add and Remove s
19. Calibration Weight Value 0 0 Acutal Measured Weight 0 0 Last Calibration Time Date Closed PRO Transactions Report Rice Lake Weighing Systems Reports 67 8 1 2 Closed PRO Report The following gives an example of a closed PRO report PROReports TXT Towmotor ID CLS Demo Kit Scale ID Unit 1 Current Time 01 58 PM Current Date 01 16 07 PRO Number 888888888 PRO Number Status CLOSED Employee Number 123 Last Transaction Time Date 09 44 AM 01 15 07 Actual Accumulated Weight 1500 0 lb Actual Number of Skids 1 Estimated Accumulated Weight 1050 0 Ib Estimated Number of Skids 1 Transaction Stored Remotely NO PRO Number 123456789 PRO Number Status OPEN Employee Number 123 Last Transaction Time Date 01 56 PM 01 16 07 Actual Accumulated Weight 1495 0 lb Actual Number of Skids 1 Estimated Accumulated Weight 4500 0 Ib Estimated Number of Skids 3 Transaction Stored Remotely NO Calibration Weight IDF Calibration Weight Value 0 0 Acutal Measured Weight 0 0 Last Calibration Time Date 68 CLS 920i Installation Manual 8 13 All PRO Report The following gives an exaple of an all PRO report PROReports TXT 230 West Coleman Street Rice Lake WI 54868 800 472 6703 Towmotor ID CLS Demo Kit Scale ID Unit 1 Current Time 01 58 PM Current Date 01 16 07 PRO Number 888888888 PRO Number Status CLOSED Employee Number 123 Last Transaction Time Date 09 44 A
20. Check SFMT specification under SERIAL menu Option x Error Field bus card Profibus DeviceNet or Remote I O in slot x failed to initialize Option card failure Possible defective card or slot Disconnect power install card in different slot then apply power again Option card hardware diagnostic error Required option card not found Expansion board does not power up Check expansion board power supply Table 10 2 Basic Troubleshooting NOTE Always save copies of the indicator configuration calibration iRev and iRite files on a local PC so that these are available when a software reload or upgrade is required 78 CLS 920i Installation Manual 10 21 Option Card Diagnostic Errors Option cards are detected by the 9201 at power up If the current indicator configuration requires an option card but that card is not detected at power up an error similar to the following is displayed HARDWARE CRITICAL TO PROPER OPERATION WITH CURRENT CONFIGURATION CANNOT BE FOUND A D SLOT 4 CHANNEL 1 INSTALL HARDWARE OR RECONFIGURE To recover from this error you can do the following If the option is required ensure that the card is properly seated in its slot and cycle the power If the card is still not recognized replace the card or try installing the card in a different slot Enter setup mode and reconfigure to eliminate the requirement for the option Goto the VERSION menu and use the R
21. Installation Manual 13 920i Digital HMI Indicator Features of the basic 920i include Support for A D scale or serial scale inputs The maximum number of scale inputs is 28 these can be combined to represent up to 32 scale configurations Four digital I O channels on main board each configurable as either input or output e Four serial ports on main board Ports 1 4 support duplex RS 232 up to 115200 bps Port 2 supports hardware handshaking and remote keyboard input Ports 3 and 4 support 20mA output Port 4 supports 2 wire RS 485 communications External DB 9 and DIN 8 connectors for serial connection to a PC and attachment of PS 2 type remote keyboard 1 3 1 Front Panel The 920i front panel shown in Figure 1 2 consists of a 27 button keypad with a large backlit LCD display The keys are grouped as five configurable softkeys five primary scale function keys four navigation keys and numeric entry keys Weight information is displayed with a graphical scale in six font sizes up to 1 2 inches Up to four scale widgets can be displayed in legal for trade multiple scale applications Status areas on the display are used for operator prompts and entering data The remainder of the display can be graphically configured for representation of a specific application Display contrast can be adjusted with the LCD contrast potentiometer SOFTKEY1 SOFTKEY2 SOFTKEY3 SOFTKEY4 SOFTKEY5 Figure 1 2 920i Front Panel 1 3 2 Enclosur
22. Should the user need to replace load cells then additional information on wiring is located in the CLS Series Service Manual PN 96314 Figure 3 14 Location of Two Channel iQube on CLS Series Scale 3 7 Peripheral Scanner The CLS 920i has the ability of scan bar codes of various products being moved The scanner is mounted in a convenient location next to the indicator as shown in Figure 3 15 Peripheral Scanner Figure 3 15 Scanner Location Additional information on the scanner is found in Section 9 of this manual Indicator Hardware Setup 21 4 0 Configuration of Scale Parameters NOTE While the fuctionality remains the same for a standard 920i HMI indicator there are certain menu choices that need to be changed in the User Configuration section of this manual specific to the proper functioning of the CLS Series Cargo Lift Scale To configure the 920i indicator the indicator must be placed in setup mode The setup switch is accessed by removing the large fillister head screw on the backplate of the universal and deep enclosures Switch position is changed by inserting a screwdriver into the access hole and pressing the switch When the indicator is placed in setup mode a series of menus is shown across the top of the display along with the words Scale Configuration The SCALES menu is highlighted as the first used to configure the indicator Detailed descriptions of these menus are provided in Section 4 2
23. Submenu Parameters 32 CLS 920i Installation Manual 4 2 2 SERIAL Menu SCALES SERIAL FEATURE PFORMT SETPTS DIG VO ALGOUT VERS PORT 1 PORT 2 cMD PROGIN ProGin keo cup Same as See PORT 1 See PORT 1 BAUD BITS TERMIN STOP BITS ECHO RESPONSE EOLDLY 9600 8NONE CR LF 2 ON ON 0 19200 7EVEN CR OFF OFF number 28800 7ODD 38400 80DD 57600 SEVEN 115200 300 600 1200 2400 4800 HANDSHK STREAM SOURCE SFMT I OFF OFF List of format XONXOFF LFT configured i lt scales t HRDWAR INDUST hy i HRDWAR on If STREAM OFF PORT 2 only Figure 4 7 SERIAL Menu Ports 1 and 2 Configuration of Scale Parameters 33 34 SCALES SERIAL FEATURE PFORMT SETPTS DIG 1 0 ALGOUT VERS PORT 3 PROGIN CMD SCA
24. bation ti Pia aos iu Beeb diss a thiol ee the aie Ges e 69 S Mounino the Scaer s tcc eatin tat e Ma het Ae Sane AR ohn tok ae at 70 PL SCANNING ives estas AA noua AES MeL A AN ada eat 75 93 Beeper Indica ION i aac au wu ia a Rate alee A A a alana 75 G4 eaSEr Pater serach o a Daw Gey aina dey Gdisk a nw owed And ny Rueda 75 S 5 lt 5Canner MOUDE SNOIN yy O EN Wt IA u IS te AS 76 10 1 Two Channe liQube Diagnostics ary rerep ur wee sl ea ee nee us eee A ee Lo Da 77 1011 Diagnostic SUP Terrasa ORE Ga ae bi Os See ate auth s sa 77 10 2 Indicator TroubleshOOting sca u l eae eae OEN Hi SG A eR ae EE 78 10 24 Option Card Diagnostic Errors ss vis See eho SS ae ii ht i tiie ata ee le Su 79 10 2 2 Using the HARDWARE Command 0ooccccooco tee 79 10 2 3 User Program Diagnostic EONS mesis al in a an 79 10 2 4 Using the XE Serial Command 0 424404 a rd by Rate po eds Poe Ase ad 80 03 Regulatory Mode FUNCIONE cds a Be awed gees eho Beh Peep ens 81 10 4 PS 2 Keyboard Intetace os Lu AA e td Ronee ke hee EIA haw buba Qa 9 82 10 5 DataiFOrmats ss ss he DA a Ro adi As 83 10 6 ASCI Character Ch rnea e a A A A A AAA 84 10 7 Digital Fitri gs sass ins akon See Seas Rak ee PAY Bik a GE BY AR Ee BS ee Ea ENIES 86 10 8 Conversion Factors for Secondary Units eee 87 O 9iDIMENSION Drawings L uQ uqa Ree a HEL eee whee dy a Qa Asa 89 1010920 Specifications a Tutu ahaa aD veteran ARE abate A 90 4 4 CLS 920i Digi
25. configuring the indicator using iRev The interface is different but the parameters set are the same See Section 6 4 for more information about using Rev to configure the 9201 4 1 2 Serial Command Configuration The serial command set can be used to configure the 920i indicator using either a personal computer terminal or remote keyboard Like iRev serial command configuration sends commands to the indicator serial port unlike iRev serial commands can be sent using any external device capable of sending ASCII characters over a serial connection Serial commands duplicate the functions available using the indicator front panel and provide some functions not otherwise available Serial commands can be used to simulate pressing front panel keys to configure the indicator or to dump lists of parameter settings 4 1 3 Front Panel Configuration Use the CONFIG submenu under the SCALES menu to configure A D scales For example in an indicator with a single channel A D card installed in Slot 1 the Scale Configuration display will show the A D listed Slot 1 Channel 1 under the AVAILABLE A D s column Use the left navigation key to select the A D then press the center softkey Add The A D is then moved to the Associated A D s column If no other A D s are listed in the AVAILABLE A D s column the center softkey changes to Done as shown in Figure 4 2 Press Done to exit the Scale Configuration display 10 24 2001 1 18PM
26. disappearing Data Entry 60 0 240 When a prompt is open and the 920i is Timeout expecting the user to enter data the prompt will close after a number of seconds Configuration 120 0 240 If you have pressed the Supervisor Menu Exit Timeout softkey and are in the configuration parameters list this list and no keys have been pressed in a number of seconds the 920i will exit and return to the main menu Password 20 0 240 Once a valid password is entered to access Timeout the Supervisor Menu and then the Supervisor Menu is exited by the user you have this number of seconds to re enter the Supervisor Menu without having to re key your password Polling 0 25 5 This setting is no longer used Frequency Clock Time Time Selecting Time will prompt the user to enter the time in this format HHMM Use this to correct the time during daylight savings time small descrepancies in time or to set the time for the first time Date Date Selecting Date will prompt the user to enter the date in this format DDMMYY Use this to set the date for the first time Time Format HH MM XM String These settings are no longer used Date Format MM DD YY String Password Enter New 0 String Enter New Password Password Zero User will be Select Yes or No softkey Command This function is used to set the smart junction Inclinometer prompted Are box Qube pitch and roll inclinometer to O you sure degrees Make sure the forks are level before pressing
27. indicator responds with the format shown in Figure 10 4 lt STX gt A SCALE 1 lt EOL gt GROSS 1699 LB lt EOL gt 08 20 1998 10 05 AM lt EOL gt lt ETX gt lt CR gt If continuous transmission is configured for the serial port the 920i sends data using the data format shown in Figure 10 5 lt STX gt lt ADDRESS gt lt STREAM DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal lt STX gt lt POL gt lt wwwwwww gt L lt L K gt lt G N gt lt S gt lt EOL gt Address of the NOTE This is the Consolidated ASCII 03 transmitting indicator Controls continuous data format decimal Figure 10 5 RS 485 Continuous Data Format Appendix 83 10 6 ASCII Character Chart Use the decimal values for ASCII characters listed in Tables 10 8 and 10 9 when specifying print format strings under the 920i PFORMT menu The actual character printed depends on the character mapping used by the output device The 920i can send or receive any ASCII character value decimal 0 255 Due to limitations of the indicator display some characters cannot be shown Control ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex ASCII Dec Hex Ctrl NUL 00 00 space 82 20 64 40 96 60 Ctrl A SOH 01 01 33 21 A 65 41 a 97 61 Ctrl B STX 02 02 A 34 22 B 66 42 b 98 62 Ctrl
28. menu structures and tables describing the menu parameters Default values are shown in bold type numeric ranges and string values are shown in italic type Parameters shown surrounded by a dotted line box only appear under the special circumstances explained under each box SCALES mmm SERIAL fmm FEATURE fmm PFORMT jm SETPTS mm DIGO jmmmml ALGOUT VERS Shown only if Analog Output card is installed lt Figure 4 3 Configuration Menu Flow 24 CLS 920i Installation Manual 4 2 1 SCALES Menu The SCALES menu is shown in Figure 4 4 The FORMAT submenu is shown in Figure 4 5 on page 28 the CALIBR submenu is shown in Figure 4 6 on page 32 Parameters shown in each diagram are described in the table following that diagram SCALES SERIAL FEATURE PFORMT SETPTS DIG O ALGOUT VERS SCALE x CONFIG GRADS FORMAT ZTRKBND ZRANGE MOTBAND SSTIME OVRLOAD WMTTHRH 11000 for CLS Sek OFF 1 9 1D 2 for CLS FS 2 1000 O number FORMAT 0 5D 100 2D num
29. operator must lower the skid if one is on the forks If the weight doesn t fall below the Zero Tolerance Weight with the forks empty zero the scale with the ZERO key on the 920i Show Pitch amp None Yes No During the initial installation and setup it Roll might be adventageous to see the pitch and roll information Set this value to YES to have the 920i show the pitch and roll data on the main screen Minimum PRO 9 20 Integer The program needs to be able to identify and Length validate an entered or scanned data as a PRO number Set this value to the minimum length of a valid PRO number Maximum PRO 9 20 Integer Set this value to the maximum length of a Length valid PRO number Alpha None Yes No Some PROs are numeric only other may Characters in have letters in the string Set this value to YES PRO if the entered or scanned PRO string will contain numbers and letters Scanner Begin 2 127 Character The scanner data must be wrapped with a Token ASCIl start character and an end character for the Value 920i to recognize it The default is an ASCII 2 STX and the scanner must be configured to send this character If for some reason the scanner you are using cannot send a STX you may set this value to the ASCII value of the starting character the scanner will be sending Scanner End 3 127 Character The default is an ASCII 3 ETX and the Token ASCII scanner must be configured to send this Value character If for so
30. secondary or tertiary units The default is 0 453592 which is the conversion factor for changing pounds to kilograms See Section 10 10 on page 120 for a list of multipliers To shift between primary secondary and tertiary units press the UNITS key DECPNT 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 Rate of Change ROC Units Parameters Decimal point location Determines the location of the decimal point or dummy zeros in the display DSPDIV 1D 2D 5D Display divisions Selects the minimum division size for the ROC units displayed weight 30 Table 4 3 SCALES Menu FORMAT Submenu Parameters Continued CL S 920i Installation Manual SCALES Menu FORMAT Submenu Parameter Choices Description MULT 1 0 0 000001 9999999 Multiplier Specifies the conversion factor by which the primary units are multiplied by to obtain the displayed rate of change units To calculate the MULT value use the following equation MULT SMPRAT INTERVL seconas_per_ROC_unit ROC PRIMAR_precision_adjustment Where e SMPRAT is the value specified for the A D sample rate on the SCALES menu e INTERVL is the specified ROC interval e seconds_per_ROC_unit is an adjustment for the ROC UNITS parameter If ROC UNITS is set to SEC use 1 use 60 for UNITS MIN use 3600 for UNITS HOUR e ROC PRIMAR_precision_adjustment compensates for any difference in
31. the 920i specific functions provided by the keyboard interface most other alphanumeric and navigational keys provide functions equivalent to those typical for PC operation Menu parameters and serial commands that affect indicator keypad operation including the KBDLCK ZERONLY and KLOCK serial commands also affect the remote keyboard NOTE The keyboard interface is not hot pluggable Disconnect power to the 920i before plugging the keyboard cable into the Port 2 connector 82 CLS 920i Installation Manual Key Function F1 Softkey 1 F2 Softkey 2 F3 Softkey 3 F4 Softkey 4 F5 Softkey 5 F6 Alt Z ZERO key F7 Alt G GROSS NET key F8 Alt T TARE key F9 Alt U UNITS key F10 Alt P PRINT key F11 Not used F12 Print Screen Same as PRINT key in both normal and setup modes Table 10 7 PS 2 Keyboard Functions 10 5 Data Formats Continuous Output Serial Data Format If continuous transmission is configured for a serial port STREAM parameter set to LFT or INDUST on the SERIAL menu the 920i sends data using the Consolidated Controls serial data format shown in Figure 10 2 lt STX gt lt POL gt lt wwwwwww gt lt UNIT gt lt G N gt lt S gt lt TERM gt ASCII 02 G Gross lt CR gt lt LF gt decimal N Net or lt CR gt Polarity a L pounds Status lt space gt Positive K kilograms lt space gt
32. the Yes softkey Clear PRO User will be Select Yes or No softkey Command This function clears the PRO transaction Trans DB prompted Are database you sure Select the Yes or No softkey Table 5 1 Supervisor List Parameters 58 CL S 920i Installation Manual Calibration NOTE While the functionality remains the same for a standard 920i HMI weight indicator there are certain menu choices that need to be changed in the manual that are specific to the proper functioning of the CLS Series Cargo Lift Scale which include calibration The 920i can be calibrated using the front panel Use the following steps to calibrate the CLS 9201 Cargo Lift Scale NOTE The forklift tines must be in place as test weights will be placed upon them NOTE Use a level to ensure the forklift tines are level from front to back pitch and side to side roll prior to calibration NOTE The test weight used to calibrate the CLS Cargo Lift Scale cannot be greater than 2500 Ibs 1 A SS With the 9201 indicator in normal weighing mode press the More gt softkey then the Supervisor Menu softkey Enter a password if it asks for it Using the up down arrows highlight the Zero Inclinometer menu item Press the right arrow key Ensure that the forklift tines are level both front to back and right to left and press the Yes softkey Press the Exit softkey and return to the normal weighing mode Put the indicator into setup mode by pressing th
33. x 216 mm x 117 mm 10 76 in x 8 51 x 5 25 in 273 mm x 216 mm x 133 mm 11 5inx 9 1 in x 5 in 292 mm x 231 mm x 127 mm 14 in x 18 in x 6 75 in 356 mm x 457 mm x 171 mm Wall mount enclosure Weight Universal enclosure 9 5 Ib 4 3 Kg Wall mount enclosure 23 lb 10 4 Kg Rating Material NEMA 4X IP66 stainless steel Certifications and Approvals NTEP CoC Number01 088 Accuracy Class HIHI n 10 000 max Measurement Canada Approval AM 5426 Accuracy Class IIl Na 10 000 UL Universal model Unos File Number E151461 LISTED Panel mount model Aus File Number E151461 Vol 2 Wall mount model G UL US UL 508A control panel approved LISTED File Number E207758 Z OIML QOIML Gs8 1140 n 6000 NY GB 1135 n 10 000 C CLS 920i Digital Indicator Limited Warranty Rice Lake Weighing Systems RLWS warrants that all RLWS equipment and systems properly installed by a Distributor or Original Equipment Manufacturer OEM will operate per written specifications as confirmed by the Distributor OEM and accepted by RLWS All systems and components are warranted against defects in materials and workmanship for two years RLWS warrants that the equipment sold hereunder will conform to the current written specifications authorized by RLWS RLWS warrants the equipment against faulty workmanship and defective materials If any equipment fails to conform to these warranties RLWS will at its option repair or replace su
34. 1D 2D 5D Display divisions Selects the minimum division size for the primary units displayed weight UNITS LB KG G OZ TN T GN TROYOZ TROYLB LT CUSTOM NONE OFF Specifies primary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy ounce TROYLB troy pound LT long ton Table 4 3 SCALES Menu FORMAT Submenu Parameters Configuration of Scale Parameters 29 SCALES Menu FORMAT Submenu Parameter Choices Description Secondary Units SECNDR and Tertiary Units TERTIA Parameters DECPNT 888888 8 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 Decimal point location Determines the location of the decimal point or dummy zeros in the secondary or tertiary units display DSPDIV 2D 5D 1D Display divisions Selects the value of minimum division size of the displayed weight for secondary or tertiary units display UNITS KG G OZ TN T GN TROYOZ TROYLB LT CUSTOM OFF NONE LB Specifies secondary or tertiary units for displayed and printed weight Values are LB pound KG kilogram G gram OZ ounce TN short ton T metric ton GN grain TROYOZ troy ounce TROYLB troy pound LT long ton MULT 0 453592 0 000001 9999999 Multiplier Specifies the conversion factor by which the primary units are multiplied by to obtain the
35. 3 0 Indicator Hardware Setup 3 1 Mounting the 9201 Indicator Location of the indicator is a matter of operator preference and should be installed in a location that allows for free vision The universal mounting bracket which is included shown in Figure 3 1 with the optional bar code scanner enables the indicator to be mounted to the safety cage using the supplied hardware Figure 3 1 CLS Mounting Bracket The indicator tilt position is adjustable by using a wrench so you can pick the best viewing angle for the operator Vibration isolators are also included in the supplied mounting bracket hardware This cushions the indicator from vibration These vibration isolators are shown below in Figure 3 2 Vibration Isolators 2 Vibration Isolator Control Location Figure 3 12 CL S 920i Installation Manual 3 2 Cable Connections The 9201 indicator provides four cord grips and two MIL C connectors for cabling into the indicator The free cord grips come with a plug installed to prevent moisture from entering the enclosure Figure 3 3 shows the assignments for the 9201 cord grips Wireless LAN optional MIL C power connector To scanner lt optional O xN HN A D To wireless On Off power transceiver toggle switch Wired Figure 3 3 920i Cord Grip Assignments version plug 3 3 Supplying Power to the Indicator From the Forklift Battery y The indicator power source will be connected directly from t
36. 4 Press Store New Cal Check or Exit to abort Figure 5 5 Store New Calibration Check Screen Place the test weights on the forks of the scale at this time Press the Store New Cal Check softkey to store the new calibration check amount or press Exit to exit out of the sequence If the Store New Cal Check softkey is pressed the user is alerted that the New Calibration Check is Stored and the screen goes back to the Main Menu screen 52 CLS 920i Installation Manual 5 4 Utilities Menu The Utilities Menu offers two different parameters for the user to check They are Diagnostics Get battery status 5 4 1 Diagnostics Softkey By pressing the Diagnostics softkey the user can check the status of the load cell and make sure that it is functioning properly Press the Diagnostics softkey and the following screen appears 01 31 2007 08 13AM SCALE 1 Diagnostics DEADLOAD CURRENT A1 Load Cell 1 0 0016 4 0102 A1 Load Cell 2 0 0002 4 0058 System 1 2501 765 1 weighment over 1000 grads Cell OK Previous Cell Next Emulation Figure 5 6 Diagnostics Screen By pressing the Previous softkey the following screen appears It gives calibration and contact information 01 31 2007 08 13AM SCALE 1 Contact Company Name Address 1 Address 2 Address 3 EmailAddress rlws com Contact 1 Phone 1 Contact 2 Phone 2 Contact 3 Phone 3 Last Calibration 10 01 2006 Next Service Due 04 01 2007 J os Figure 5 7
37. 88888 88 88888 88 LT 888888 8 _CUSTOM OFF NONE LB TIME INTERVL REFRESH SEC 10 0 1 MIN number number HOUR CL S 920i Installation Manual Figure 4 5 SCALES Menu FORMAT Submenu SCALES Menu FORMAT Submenu Parameter Choices Description Level 4 FORMAT submenu PRIMAR DECPNT Specifies the decimal position display divisions and units used for the primary units See DSPDIV Level 5 submenu parameter descriptions UNITS SECNDR DECPNT Specifies the decimal position display divisions units and conversion multiplier used for the DSPDIV secondary units See Level 5 submenu parameter descriptions UNITS MULT TERTIA DECPNT Specifies the decimal position display divisions units and conversion multiplier used for the DSPDIV tertiary units See Level 5 submenu parameter descriptions UNITS MULT ROC DECPNT Specifies the decimal position display divisions conversion multiplier time units update DSPDIV interval and refresh interval used for the rate of change units See Level 5 submenu MULT parameter descriptions TIME INTERVL REFRESH Level 5 submenus Primary Units PRIMAR Parameters DECPNT 8888888 8888880 8888800 8 888888 88 88888 888 8888 8888 888 88888 88 888888 8 Decimal point location Specifies the location of the decimal point or dummy zeroes in the primary unit display Value should be consistent with local legal requirements DSPDIV
38. CLS 9201 9201 Cargo Lift Scale Installation Manual nd Mea ent REGISTERED RICE LAKE KE IED GHING SYSTEMS e7010 Commitment Beyon 2001 96312 Contents 1 0 2 0 3 0 4 0 Tele Scale Cama A A A A alone gd 1 1 2 Considerations Before Installation eee eee 2 1 2 1 GES Gla ssand ID Plates i cates atic tna ao dd air 2 1 3 9201 Digital AMUIMGIiCator erea edt A oad A ta e E a sa aie 3 1 3 1 Front Panel fcc atk coed rta oi ali ad is ick lp Bl Boa aa aa 3 1 3 2 Er los resS ri A Gree A ee clea aceite pias eat ia a do ao 3 133 Operating Modes aras td iS A ticle AA A A h paka dais 3 1 3 4 indicator OperatioSocas a a id lalala lhe a g D ee SN Na 4 13 5 _Softlk y OperationS miii daa ia pais pu Pai pal u da pt 5 1 4 Accepting Weight Data to the Indicator ennyien yE OE CS Gr PS YO EE EEA pu 5 Scale Base Installatign ci riada Y 2 Aa O 7 2 2 Before Instala A ee eases ate Bre aie ae hee aloe es 8 2 3 Tools Needed to Install the CLS 920i Onto the Forklift 2 0 2 eee 8 2 4 Scale Base Installation von Sia eb eae ae ea whe es PA ae ee lama a Pe de dh 9 Indicator Hardware Setul u u 12 3 1 Mounting the 9 200 Indicator oo e eines EE ie ied Bea earn hake een aa 12 3 2 Cable CONNECTIONS ws a a ol ow ana huu ek eel Lake ae PM Ge wend oe kone ae 13 3 3 Supplying Power to the Indicator From the F
39. Calibration Contact Screen Press the Previous softkey again to return back to the Main Menu screen Configuration of User Parameters 53 5 4 2 Cell Emulation Press the Cell Emulation softkey to simulate actual current and weight running through the load cell This is done to check the load cells and see that they re functioning properly Figure 5 8 illustrates what the screen looks like if the Cell Emulation softkey is pressed 01 31 2007 08 13AM SCALE 1 Diagnostics NAME DEADLOAD CURRENT A1 Load Cell 1 0 0016 A1 Load Cell 2 0 0002 4 0058 System 1 1 weighment over 1000 grads Cell OK Previous Cell Next Emulation Figure 5 8 Cell Emulation Screen Press the Previous softkey again to return back to the Main Menu screen 5 4 3 Get Battery Status Press the Get Battery Status softkey to find out how much time is remaining on the forklift wireless junction box battery It is measured in hours is and briefly displayed on the screen when the Get Battery Status softkey is pressed If the CLS Cargo Lift Scale is a wired version the Battery Life Remaining will show N A 01 31 2007 08 13AM SCALE 1 son _ 2900 Emp ID 0 Batter Life Hours PRO Num 0 12 24 Battery Life Remaining 22 Hours IWSS Diagnostics Get Battery Back to Status Main Menu Figure 5 9 Battery Status Screen 54 CL S 920i Installation Manual 5 5 Supervisor Menu Press the Supervisor Menu softkey to gain access to application parameters and
40. Configuration of Scale Parameters 35 SERIAL Menu Parameter Choices Description Level 2 submenus PORT 1 CMD Specifies the type of data received by the port PORT 2 PROGIN CMD Remote command input PORT 3 KEYBD PROGIN Programmable input PORT 4 SCALE KEYBD Remote keyboard input vs IND SC SCALE Legal for trade serial scale input PORT x IQUBE IND SC Industrial non legal for trade scale input IQUBE iQUBE serial scale input KEYBD is available only on Port 2 SCALE IND SC IQUBE and HIPREC are available only on Ports 3 and 4 and higher expansion ports NOTE The keyboard interface is not hot pluggable Power off the 9201 before plugging the keyboard cable into the Port 2 connector Level 3 Submenus Port 1 Port 32 CONFIG 4 0 0 0 Qube board configuration 8 0 0 0 8 4 0 0 8 4 4 0 8 8 0 0 4 4 0 0 4 4 4 0 4 4 4 4 4 8 0 0 CELLS CELLA1 iQube load cell configuration CELLA2 CELLAS CELLA4 SECTION PAIRED Qube section definition CIRCULAR PLATFRM Al iQube platform definition A2 SYSTEM PLATFRM1 iQube platform definition ALGOUT SOURCE iQube analog output definition FULLSC DIGIO Leave at iQube digital I O configuration default setting IQDIAG Leave at iQube diagnostics parameter default setting TESTCOM VALIDATE iQube communications tester PORTTYPE 232 Specifies whether Port 4 is used for RS 232 or RS 485 communications If 485 is selected 485 additional prompts ar
41. FMT ALERT Same as GFMT HDRFMT1 HDRFMT2 AUXFMT mT format format J Same as GFMT NOTE Default port for _tomat_ ALERT format is PORT 1 Figure 4 13 PFORMT Menu Configuration of Scale Parameters 43 4 2 5 SETPTS Menu Submenus for the various setpoint kinds shown as Go to X in Figure 4 14 are described in Figures 8 2 through 8 9 beginning on page 65 SCALES SERIAL FEATURE PFORMT SETPTS DIG VO ALGOUT vers H SPCFG BATCHNG SETPTA PA SETPT 100 OFF AUTO MANUAL OFF cnoss ner pH cross H ner AccuM moco Go to A gt A Re H e H RL _RESREL_ _ PAUSE H DELAY wamss COUNTER H AUTOJOG J C Go to B IC Go to C L Coz INMOTON H INRANGE BATCHPR H TIMER H CONCUR H Den H AG H TOD 4 Go to D Go to E DELTA PL chkwel PL PLSCNT H PLSRAT ALWAYS NEVER _DINCNT Go to F Go to G Go to H D Figure 4 14 SETPTS Menu 44 CL S 920i Installation Manual 4 2 6 DIG 1 0 Menu The DIG I O menu shown in Figure 4 15 is used to assign functions to digital inputs and outputs SLOT 0 represents the four I O bits avail
42. GFLT1 1 Selects the digital filtering rate used to reduce the effects of mechanical vibration from the DIGFLT2 2 immediate area of the scale DIGFLT3 4 Pa I 8 Choices indicate the number of A D conversions per update that are averaged to obtain the displayed reading A higher number gives a more accurate display by minimizing the effect 16 I E ee 39 of a few noisy readings but slows down the settling rate of the indicator 64 See Section 10 9 on page 119 for more information about digital filtering 128 256 Table 4 2 SCALES Menu Parameters 26 CLS 920i Installation Manual SCALES Menu Parameter Choices Description DFSENS 20UT Digital filter cutout sensitivity Specifies the number of consecutive readings that must fall 40UT outside the filter threshold DFTHRH parameter before digital filtering is suspended o See Section 10 9 on page 119 for more information about digital filtering 320UT 640UT 1280UT DFTHRH NONE Digital filter cutout threshold Specifies the filter threshold in display divisions When a 2D specified number of consecutive scale readings DFSENS parameter fall outside of this 5D threshold digital filtering is suspended If NONE is selected the filter is always enabled 5 See Section 10 9 on page 119 for more information about digital filtering 50D 100D 200D 250D RATTRAP OFF Enables RATTLETRAP digital filtering RATTLETRAP is most effective at filtering repeating ON
43. Installation Manual 13 5 Softkey Operations Softkeys can be defined to provide additional operator functions for specific applications Softkey assignments are listed on the tabs shown at the bottom of the LCD display softkey functions are activated by pressing the arrow keys below the softkey tabs Figure 1 2 on page 3 The particular set of softkeys shown on the display is determined by the indicator configuration and program Softkey Description Time Date Displays current time and date allows time and date change Display Tare Displays tare value for the current scale Display Accum Displays accumulator value if enabled for the current scale Display ROC Displays rate of change value if enabled for the current scale Setpoint Displays a menu of configured setpoints allows display and change of some setpoint parameters Batch Start Starts a configured batch Batch Stop Stops a running batch and turns off all associated digital outputs Requires a batch start to resume processing Batch Pause Pauses a running batch Same as stop but digital outputs if on are not turned off Batch Reset Stops a batch and resets it to the first batch step Weigh In Allows truck ID entry generates weigh in ticket for truck weighing applications Weigh Out Allows truck ID entry generates weigh out ticket for truck weighing applications Truck Regs Displays truck register allows de
44. LE Dsc IQUBE j T9 See PROGIN Selections BAUD BITS TERMIN STOP BITS EOLDLY HANDSHK 9600 8NONE CR LF 2 0 OFF 19200 7EVEN CR 1 number XONXOFF 28800 70DD 38400 80DD 57600 SEVEN 115200 300 600 1200 ore an STREAM SOURCE SFMT a SFMT 4800 ie OFF List of format format LFT configured ni L s scales E If PORT f 1 C INDUST J 4 SCALE or IND SC L SIPEAM OFF _ T PORTE SR AAN CMD or PROGIN Figure 4 8 SERIAL Menu Port 3 CL S 920i Installation Manual SCALES SERIAL FEATURE PFORMT SETPTS DIG VO ALGOUT VERS PORT 4 PROGN cmo scale posc j IQUBE C See PROGIN Selections CONFIG CELLS SECTION PLATFM SYSTEM ALGOUT 4 0 0 0 PAIRED Assign cells Aaa SOURCE FULLSC platforms 8 0 0 0 CIRCULAR to platforms to sysfem 8 4 0 0 ae ARTO gt eave al aelaull settings ae cea H cea CELLA2 H CELLA2 8 8 0 0 a 4 4 4 0 4 4 4 4 Leave at default settings 4 8 0 0 DIGIO IQDIAG TESTCOM PORTTYPE Leave at Default Leave at Default VALIDAT 232 485 Figure 4 9 SERIAL Menu Port 4 for CLS 920i Configuration
45. LL IN ANY EVENT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES RLWS AND BUYER AGREE THAT RLWS S SOLE AND EXCLUSIVE LIABILITY HEREUNDER IS LIMITED TO REPAIR OR REPLACEMENT OF SUCH GOODS IN ACCEPTING THIS WARRANTY THE BUYER WAIVES ANY AND ALL OTHER CLAIMS TO WARRANTY SHOULD THE SELLER BE OTHER THAN RLWS THE BUYER AGREES TO LOOK ONLY TO THE SELLER FOR WARRANTY CLAIMS NO TERMS CONDITIONS UNDERSTANDING OR AGREEMENTS PURPORTING TO MODIFY THE TERMS OF THIS WARRANTY SHALL HAVE ANY LEGAL EFFECT UNLESS MADE IN WRITING AND SIGNED BY A CORPORATE OFFICER OF RLWS AND THE BUYER 2007 Rice Lake Weighing Systems Inc Rice Lake WI USA All Rights Reserved RICE LAKE WEIGHING SYSTEMS 230 WEST COLEMAN STREET RICE LAKE WISCONSIN 54868 USA Appendix 91
46. Line 1 30 The address lines are up to four lines of 30 Header Address Line 2 Character characters each This text will be printed on Information String the top of each report Address Line 3 Address Line 4 Towmotor ID The towmotor and Scale IDs are additional Scale ID pieces of information that will be printed on each report Calibration Calibration 12 The calibration check values are present in Check Value Weight ID Character this list for viewing purposes only These String values are set when the calibration check Calibration 0 32000 procedure is performed after pressing the Weight Real Calibration Check softkey Measured 0 32000 Weight Real Last Calibration 20 Time amp Date Character Date Serial Ports Scanner Port 1 12 Port The serial ports can be changed if necessary Report Printer 3 4 The 920i has 4 serial ports on the CPU l Port board Ports 7 and 8 may also be available if the wireless LAN option card is installed Qube Port 1 I l NOTE Qube must be configured into Port 4 i Interface 1 and the default values cannot be changed ort Debug Port 0 0 Table 5 1 Supervisor List Parameters Configuration of User Parameters 57 Parent List Parameter Name Default Value Min Max Type Description Intervals Display Time 1 7 0 20 Second This is the amount of time that messages will be displayed before
47. M 01 15 07 Actual Accumulated Weight 1500 0 Ib Actual Number of Skids ie Estimated Accumulated Weight 1050 0 Ib Estimated Number of Skids 1 Transaction Stored Remotely NO Calibration Weight ID Calibration Weight Value 0 0 Acutal Measured Weight 0 0 Last Calibration Time Date All PRO Transactions Report Rice Lake Weighing Systems 230 West Coleman Street Rice Lake WI 54868 800 472 6703 Reports 69 9 0 Scanner Option The CLS 920i has an optional scanner system Symbol MS 320x semi omnidirectional scan which provides a quick and easy integration into bar code scanning into all types of OEM devices Figure 9 1 illustrates the scanner used with CLS 9201 optional Figure 9 1 Bar Code Scanner 9 1 Mounting the Scanner A special mounting plate comes with the scanner and can be mounted directly to the mounting bracket that holds the 9201 indicator to the forklift cage Use the two screws provided to mount the plate either on the left or the right side of the indicator mt T Two holes are provided on each side of the indicator mounting bracket The scanner can be installed on either side Scanner Figure 9 2 Mounted Scanner Plate Once the mounting plate is attached the scanner needs to be connected To connect the scanner use the following steps 1 Plug the nine pin D connector into the miniscan scanner 2 Run the other end of the scanner cable through the grommeted hole on the mo
48. NA Gh a t 5 eS 33 4 2 3 FEATWRE MEMU 25 rotar ba all as 37 4 2 4 PRORMT M aT ecto maa alti tale RR A a ee see ered a Wa bus eet Dy 43 4 2 5 SEP TS Meli tasa a cage ties ade a lade sama dead tE kuu ad 44 4 2 6 DIS VO Men fhe ie ta a Gallet Aas tate Ae ae o A dada ita Da 45 427 Analog Qutput Menu y un A eee ede A AOS 47 42 87 Versi n Men io sacs akties tee Ao nile he eae eo daly te ab eh eee its idos 48 Configuration Of User Parameters 49 2007 Rice Lake Weighing Systems All rights reserved Printed in the United States of America Specifications subject to change without notice Version 1 00 January 2007 6 0 7 0 8 0 10 0 BA PRONUMDEE 2 a at a A at aan A te aaa EI 50 5 2 Me E gt sn nag a ina bullet asas 51 523 Gallbration Geek z uuu A A Wane AA AAA A Wake o A Ca Ya 51 pA Utilities Men oi A A A A aa bawa qa eles sida 53 5 4 1 Diagriosties Soflk V uu Y a a if Bsn a aa ea cin 53 5 4 2 Cel EMUlat OM ets aa A da dasla a kaa aa asa 54 5 4 3 Get Battery Status sy Lus u pusi ag l Wa u ss sua a ya ca ea eda ah eens wg Mths 54 5 5 SUPERVISOR MENU up ice whe ERA on 2 Gq na ea GY E hA Raw eae os 55 8 1 Report FORMAL iss soe alone bare Shi A aay cao aR ae eee 66 8 1 1 Openi PRO Report ste a i oe a ta Rees 67 8 1 2 Closed PRO REDOrE cue oie talents oia ahaa cael hae ate DEU aN Bae aa N ays 68 8 1 3 All PRO ROPO abatir
49. O Num Roll 0 00 9 72 24 Please enter or scan your employee ID Home cancel End Figure 7 1 Enter Employee ID If it is anew employee number enter a numerical employee ID number and press the enter key You get a screen display that says 124 Stored in Database or whatever employee ID number was entered 2 Select the PRO Number softkey to enter a nine digit PRO number in the indicator using the bar code scanner or key it in on the numeric keypad NOTE 7he PRO number digit length can be changed by going into the Supervisors softkey menu gt Application Parameters gt Minimum PRO length and Maximum PRO length 01 31 2007 08 13AM SCALE 1 om 2900 Emp ID 0 Pitch 0 00 Battery Life fours PRO Num Roll 0 00 912 24 Please enter a PRO Number EME Figure 7 2 Enter PRO Number Daily Operation 61 Press enter to save that PRO Number and then the next sreen to appear is 01 31 2007 08 13AM SCALE 1 Emp ID 0 Pitch 0 00 Battery Life Hours PRO Num 123456789 Roll 0 00 y 12 24 Please enter the estimated weight recorded on papers with this PRO Estimated Wt Home Cancel End Figure 7 3 Enter Estimated Weight Enter the estimated weight and press the enter key The next screen to appear is 01 31 2007 08 13AM SCALE 1 0 t Gross Ib Emp ID 0 Pitch 0 00 Battery Life Hours PRO Num 123456789 Roll 0 00 12 24 Please select the units of the estimated weight
50. Qube Those parameters must be set up manually which is explained in further detail in Section 4 2 2 iRev supports both uploading and downloading of indicator configuration data This capability allows configuration data to be retrieved from one indicator edited then downloaded to another indicator with an identical hardware configuration 22 CLS 920i Installation Manual iRev New Biel ES File Edit Communications Hardware Configuration Toole View Help asalae alo WM tome fo Hardware Configuration Card Types Indicator Motherboard nm Y v Comm Dual AJD Single A D Analog Out og 4 e Digital1 O Pulse Input Memory Bus Card Expansion Board Ticket Formatting Not Installed Display Formatting D Not Installed Not Installed Not Installed System Parameters Figure 4 1 Rev Hardware Configuration Display To use Rev do the following 1 Install Rev on an IBM compatible personal computer See Section 5 0 on page 50 for detailed hardware and software requirements 2 With both indicator and PC powered off connect the PC serial port to the RS 232 pins on the indicator serial port 3 Power up the PC and the indicator Use the setup switch to place the indicator in setup mode 4 Start the Rev program Rev provides online help for each of its configuration displays Parameter descriptions provided in this manual for front panel configuration can also be used when
51. S REPLACE ws NO SCALE YES YES NO REMOVE NO YES NOTHING PRTMOT PRIPT PRTHLD HLDWGH MOTWGH No NO NO NO No YES YES YES YES YES Figure 4 12 REGULAT INDUST Submenu FEATURE Menu REGULAT INDUST Submenu Parameter Choices Description Level 4 REGULAT INDUST submenu SNPSHOT DISPLAY SCALE Display or Scale weight source HTARE NO YES Allow tare in display hold ZTARE NO YES Remove tare on ZERO KTARE YES NO Always allow keyed tare MTARE REPLACE Multiple tare action REMOVE NOTHING NTARE NO YES Allow negative or zero tare CTARE YES NO Allow CLEAR key to clear tare accumulator PRTMOT NO YES Allow print while in motion PRTPT NO YES Add PT to keyed tare print PRTHLD NO YES Print during display hold HLDWGH NO YES Allow truck weighment during display hold MOTWGH NO YES Allow truck weighment in motion Table 4 8 REGULAT INDUST Submenu Parameters 42 CLS 920i Installation Manual 4 2 4 PFORMT Menu See Section 6 0 on page 53 for information about custom print formatting SCALES SERIAL FEATURE PFORMT SETPTS DIG I O ALGOUT VERS GFMT NFMT ACCFMT SPFMT TRWIN TRWOUT TR
52. UST CONTACT string string NONE Submenu Submenu OIML LOCALE i LATUDE ELEVAT L OFF i 45 345 i ON number number i If LOCALE ON 37 FEATURE Menu Parameter Choices Description Level 2 submenus DATE DATEFMT Allows selection of date format and date separator character See Level 3 submenu DATESEP parameter descriptions Use the TIME DATE softkey or the SD serial command to set the date See Section 9 0 on page 80 for information about using the serial commands TIME TIMEFMT Allows selection of time format and separator character See Level 3 submenu parameter TIMESEP descriptions Use the TIME DATE softkey or the ST serial command to set the time See Section 9 0 on page 80 for information about using the serial commands DECFMT DOT Specifies whether decimal numbers are displayed using a period DOT or comma as the COMMA decimal symbol DSPRATE 1 Display update rate Specifies the display update rate in the number of 100 millisecond 1 80 intervals between updates The default value 1 provides about 10 updates per second The maximum value updates the display every 8 seconds CONSNUM 0 Consecutive numbering Allows sequential numbering for print operations The consecutive 0 9999999 number value is incremented following each print operation that includes lt CN gt in the ticket format When the consecutive number is reset it is reset to the value specified on the CONSTUP parameter
53. VRAM data error ENVCRC2ERR 64 ENVCRC3ERR 128 ENVCRC4ERR 256 ENVCRC5ERR 512 ENVCRC6ERR 1024 ENVCRC7ERR 2056 ENVCRC8ERR 4096 ETRUCKERR 8192 Truck database checksum error GRAVERR 16384 Gravity calibration error ADPHYSICALERR 32768 A D physical error TAREERR 65536 Tare checksum error STRINGERR 262144 String program error POWER_FAIL 524288 Power failure RTCERR 1048576 Real time clock error Table 10 4 Error Codes Returned on XE Command 80 CLS 920i Installation Manual 10 3 Regulatory Mode Functions The function of the front panel TARE and ZERO keys depends on the value specified for the REGULAT parameter on the FEATURE menu Table 10 5 describes the function of these keys for the NTEP CANADA OIML and NONE regulatory modes TARE and ZERO key functions are configurable when the REGULAT mode is set to INDUST see Table 10 6 on page 81 Front Panel Key Function REGULAT Parameter Value Weight on Scale Tare in System TARE ZERO NTEP zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes TARE CANADA zero or negative no no action ZERO yes CLEAR TARE positive no TARE yes no action OIML zero or negative no no action ZERO yes CLEAR TARE ZERO and CLEAR TARE positive no TARE ZERO yes TARE ZERO and CLEAR TARE NONE zero or negative no TARE ZERO yes CLEAR TARE positive no TARE yes CLEAR TARE Table 10 5 TARE and ZERO Key Functions for REGULAT Par
54. a digital input used for DIGIN setpoints ZERO e OUTPUT assigns the bit as a digital output for setpoint or program use NT GRS e PROGIN assigns the bit as a digital input used to generate a program event TARE e ZERO NT GRS net gross mode toggle TARE UNITS and PRINT provide the same UNITS functions as the five major front panel keys PRINT e ACCUM adds the current scale weight to the accumulator if the scale accumulator is ACCUM enabled Se e SETPNT and TIMDATE provide the same functions as the Setpoint and Time Date softkeys ESC e ESC provides a function equivalent to the Cancel softkey CLEAR e CLEAR simulates pressing the front panel CLR key DSPTAR e DSPTAR displays the current tare equivalent to pressing the Display Tare softkey IDKEY e IDKEY displays a prompt to enter a new unit ID equivalent to pressing the Unit ID softkey KEYO KEY9 e KEYO KEY9 and KEYDP decimal point simulate pressing keys on the numeric keypad KEYDP so Set ENTER e ENTER simulates pressing the front panel ENTER key NAVUP e NAVUP NAVDN NAVLFT and NAVRGT simulate pressing the navigation keys NAVDN e KBDLOC locks the keyboard indicator front panel when held low NAVLFT e HOLD holds the current display Releasing this input clears the running average filter NAVRGT e BATRUN allows a batch routine to be started and run With BATRUN active low the KBDLOC BATSTRT input starts the batch if BATRUN is inactive high BATSTRT resets the batch EN e BATSTRT sta
55. able on the CPU board connector J2 additional slots each with 24 I O bits are shown only if one or more digital I O expansion cards are installed SCALES SERIAL FEATURE PFORMT SETPTS DIG I O ALGOUT VERS SLOTO ana SLOT x x 1 BIT 1 BIT 2 BIT 3 BIT 4 poa BIT1 one BIT 24 Same as BIT 1 Same as SLOT 0 BIT 1 OFF KEY1 KBDLOC INPUT KEY2 HOLD OUTPUT KEY3 BATRUN PROGIN KEY4 BATSTRT ZERO KEY5 BATPAUS NT GRS KEY6 BATRESET TARE KEY7 BATSTOP UNITS KEY8 CLRCN PRINT KEY9 GROSS ACCUM KEYDP NET SETPNT KEYO PRIM TIMDATE ENTER SEC ESC NAVUP TER CLEAR NAVDN CLRTAR DSPTAR NAVLFT CLRACC a RE AO IDKEY NAVRGT TRIGGER OUTSLOT PARAM i mE o i SLOT 3 number Figure 4 15 DIG I O Menu Configuration of Scale Parameters 45 DIG VO Menu Parameter Choices Description Level 2 submenus SLOTx BIT y Lists available digital I O slots Level 3 submenus BIT y OFF Specifies the function of the digital I O bit eau e OFF indicates that the bit is not configured PROGIN e INPUT assigns the bit as
56. ameter Settings Table 10 6 lists the subparameters available when configuring a scale using INDUST mode The table includes the default values of the INDUST subparameters and the effective not configurable values used by the NTEP CANADA OIML and NONE regulatory modes REGULAT INDUST Parameter REGULAT Mode Parameter Name Text Prompt INDUST NTEP CANADA OIML NONE SNPSHOT Display or Scale weight source DISPLAY DISPLAY DISPLAY DISPLAY SCALE HTARE Allow tare in display hold NO NO NO NO VE ZTARE Remove tare on ZERO NO NO NO YES NO KTARE Always allow keyed tare YE NE NO YES ME MTARE Multiple tare action REPLACE REPLACE NOTHING REPLACE REMOVE NTARE Allow negative tare NO NO NO NO E CTARE Allow CLEAR key to clear YE VE NO NO VE tare accumulator PRTMOT Allow print while in motion NO NO NO NO NE PRTPT Add PT to keyed tare print NO NO ME NE NO PRTHLD Print during display hold NO NO NO NO YE HLDWGH Allow weigh during display hold NO NO NO NO YE MOTWGH Allow weighment in motion NO NO NO NO NO Table 10 6 REGULAT INDUST Mode Parameters Comparison with Effective Values of Other Modes Appendix 81 10 4 PS 2 Keyboard Interface Serial port 2 on the 920i CPU board provides a PS 2 type keyboard interface for use with a remote keyboard To use the keyboard interface set the INPUT parameter for Port 2 under the SERIAL menu to KEYBD Table 10 7 summarizes
57. and indicator are shipped in an upright position as illustrated in Figure 2 2 and is enclosed in a protective wood cover The upright position allows for ease of installation especially if one person is installing the scale Protective wood covering Protective wood enclosure for Step 1 Clip indicator metal bands with band cutter Steel shipping pallet Figure 2 2 Scale Component Parts on Shipping Pallet Use the following steps to install the scale base to the forklift 1 Clip the three metal bands that are encircling the scale and component box on the backside of the pallet shown in Figure 2 2 and also remove the protective wood pieces which protect the sides of the scale 2 Remove the wooden cover containing the indicator It should be noted that there are two screws holding the indicator to the shipping pallet Back those two screws out to remove the indicator 3 Loosen the bolts from the scale carriage assembly and back them out using a 3 4 socket wrench The nuts holding the bolts on the backside of the scale are welded onto the scale which requires the use of only one socket wrench This is what holds the scale in an upright position Step 2 Remove wooden cover containing al Step 3 Back indicator i out anchoring bolts using 3 4 socket wrench and discard bolts Step 4 Remove front portion of steel pallet Figure 2 3 Bolt Location on Pallet 4 Remove the front portion of the steel pallet that the sca
58. argo lift scale that can withstand many years of repeated use When mounted on a forklift the CLS 920i saves time and money by allowing you to weigh loads immediately when you pick them up with a forklift instead of carrying the load to a floor scale The CLS 920i is used with Rice Lake s 9201 HMI digital weight indicator and the setup and calibration of the indicator is discussed in detail in the following sections Onboard Features Features of the basic cargo lift scale include 1 1 Scale Carriage Features of the scale carriage include NTEP approved Class HI 5 000 lb 1 1000 e Class II forklift with 16 cleat style carriage e Two 2 stainless steel load cells Cover plate E D p Mi e Mechanical overload protection e Flexure plates with bolts welded into place e Welded centering pin View port Two channel iQube Wired or wireless communication Figure 1 1 Fork Lift with CLS 920i Introduction 1 12 Considerations Before Installation While the CLS 920i Cargo Lift Scale will fit most typical forklifts there are certain considerations that must be taken into account prior to installing the scale Due to the extra weight of the CLS 920i the net lifting capacity of the forklift is decreased by approximately 10 Use the following formula below to calculate the net capacity of the unit NOTE Formulas can give you a good estimate of how capacity will be affected But you should work closely with your
59. ation The indicator will be connected directly to the battery of the forklift Ensure the type and style of the forklift and the type of power it provides will be compatible with the indicator Most propane gas and diesel fueled forklifts provide 12 volts of power Some diesel models also provide 24 volts and electric forklifts provide 36 to 48 volts of power NOTE All systems must have a negative ground 2 3 Tools Needed to Install the CLS 920i Onto the Forklift Once the forklift is deemed in good mechanical and operating condition you ll need the following tools to remove it from its shipping pallet and install onto the forklift Tool Size Purpose of Tool Socket Wrench 3 4 To unbolt the fastening bolts holding the scale to the pallet and to open the top cover plate for wired versions Allen Wrench 1 2 To bolt and unbolt the bottom cleats of the scale Wrench 2 adjustable 1 1 2 For adjusting the shim bolts and jam nuts 1 5 8 Note Use a 2 adjustable as both the shim bolts and jam nuts are painted and a smaller wrench wouldn t fit Tin Snips or Band Cutters To cut the metal banding surrounding the CLS while on the pallet Torque Wrench w 1 2 Allen To tighten the cleats to 125 ft lbs Electric Grinder if necessary For grinding the center pin if necessary Table 2 1 Recommended Tools for Unpacking the CLS 920i 8 CLS 920i Installation Manual 2 4 Scale Base Installation The scale
60. azardous waste and are safe for disposal in the norma municipal waste stream These batteries however do contain recyclable materials and are accepted for recycling by the Rechargeable Battery Recycling Corporation s RBRC Battery Recycling Program Please call 1 800 8 BATTERY for information on recycling your used Lithium lon battery or go to the RBRC website at www rbrc org for additional information Transportation All lithium primary and rechargeable batteries are not subject to the requirements of the U S Department of Transportation DOT Subchapter C Hazardous Material Regulations because each of our batteries meets the exceptions under 173 185 b These regulations will remain in effect until we are advised of new regulations All lithium batteries are exempt from the DOT Hazardous Materials Subchapter as long as they are separated to prevent short circuits and packed in strong packing for conditions normally encountered in transportation Notice The information and recommendations set forth are made in good faith and are believed to be accurate at the date of preparation We make no warranty expressed or implied 20 CLS 920i Installation Manual 3 6 Two Channel iQube Junction Box The two channel iQube sits in an area between the front and back plate of the scale itself providing protection for the two channel iQube The two channel iQube comes from the factory pre wired and no additional work needs to be done to it
61. ber FS 1D number Submenu 1D 3D FS 9D 3D 5D FS 5D 10D 10D 20D 20D OFF DIGFLT1 DIGFLT2 DIGFLT3 DFSENS DFTHRH RATTRAP SMPRAT gt gt 4 4 4 20UT NONE OFF 120HZ 38 8 8 4OUT 2D ON 240HZ 16 16 2 16 8OUT 5D 480HZ 32 32 32 16OUT 10D 960HZ 64 64 64 32OUT 20D 7 5HZ 128 128 128 640UT 50D 15HZ L 256 2 256 3 256 1280UT 100D 30HZ PO a 6 IE 1 for CLS 1 for CLS 1 for CLS 200D 60HZ 2 2 2 250D PWRUPMD TAREFN ACCUM VISIBLE CALIBR Go BOTH OFF ON 3 See DELAY NOTARE ON OFF CALIBR PBTARE Submenu KEYED Figure 4 4 SCALES Menu Configuration of Scale Parameters 25 SCALES Menu Parameter Choices Description Level 2 submenus SCALEx Allows configuration and calibration of each scale CONFIG Lists available and associated A Ds Level 3 submenus GRADS 1000 Specifies the number of full scale graduations 19999999 The value entered must be in the range 1 9999999 and should be consistent with legal requirements and environmental limits on system resolution To calculate GRADS use the formula GRADS Capacity Display Divisions Display divisions for primary and secondary units are specified under the FORMAT submenu FORMAT PRIMAR See Level 4 submenu descriptions in Table 4 3 on page 29 SECNDR TERTIA ROC ZTRKBND OFF Automatically zeroes the scale when within the range specified as long as the input is 0 5D within the ZRANGE and scale i
62. ch goods returned within the warranty period subject to the following conditions Upon discovery by Buyer of such nonconformity RLWS will be given prompt written notice with a detailed explanation of the alleged deficiencies Individual electronic components returned to RLWS for warranty purposes must be packaged to prevent electrostatic discharge ESD damage in shipment Packaging requirements are listed in a publication Protecting Your Components From Static Damage in Shipment available from RLWS Equipment Return Department Examination of such equipment by RLWS confirms that the nonconformity actually exists and was not caused by accident misuse neglect alteration improper installation improper repair or improper testing RLWS shall be the sole judge of all alleged non conformities Such equipment has not been modified altered or changed by any person other than RLWS or its duly authorized repair agents RLWS will have a reasonable time to repair or replace the defective equipment Buyer is responsible for shipping charges both ways In no event will RLWS be responsible for travel time or on location repairs including assembly or disassembly of equipment nor will RLWS be liable for the cost of any repairs made by others THESE WARRANTIES EXCLUDE ALL OTHER WARRANTIES EXPRESSED OR IMPLIED INCLUDING WITHOUT LIMITATION WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE NEITHER RLWS NOR DISTRIBUTOR WI
63. e indicator s setup switch located on the underside of the indicator The indicator s setup menu is displayed with the SCALES highlighted The following menu structure represents the menu path that is noted in the rest of the calibration sequence 10 11 SCALES SERIAL FEATURE PFORMT SETPTS DIG I O ALGOUT VERS SCALE 1 CONFIG SCALE 1 VISIBL CALIBR a GRADS SPLIT HH FORMAT eee REZERO WZERO CALIBR SECTION eee t At this point you get a Cal Match softkey Press PLAT 1 PLAT 1 C the Cal Match softkey then select Corner Cal Match i with an up arrow press Enter y WSPAN WLIN WVAL WSPAN WLIN F Y Enter number Figure 6 1 Calibration Menu for the CLS 920i Press the down arrow twice to highlight GRADS then press the left key once to CALIBR Press the down key once to WZERO then the right key to CALIBR Press the down key three times to display the value of the test weight that will be used Using the numeric keypad on the 920i enter the value of the test weight you will be using and press the Enter key Note that 1f the indicator displays the error Qube not updated press the Enter key again If the indicator continues to display the error message make sure the iQube has power applied wired connectio
64. e shown to specify half or full duplex operation and RS 485 address NOTE RS 485 communications can be specified for Port 4 and for odd numbered expansion ports 5 and higher Table 4 5 CLS 920i Serial Menu Parameters 36 CLS 920i Installation Manual 4 2 3 FEATURE Menu Configuration of Scale Parameters Figure 4 10 FEATURE Menu SCALES SERIAL FEATURE PFORMT SETPTS DIG VO ALGOUT VERS DATE TIME DECFMT DSPRATE CONSNUM CONSTUP DOT 1 0 0 DATEFMT DATESEP TIMEFMT TIMESEP COMMA Finbar Fubar nba MMDDYYYY SLASH 12HOUR COLON DDMMYYYY DASH 24HOUR COMMA YYYYMMDD SEMI YYYYDDMM UID TRUCK CFGPWD SPPWD SOFTKEYS KYBDLK ZERONLY 1 OFF 0 0 Lists of OFF OFF F lable and unit ID MODE1 number number C COntourodi ON ON MODE2 softkeys _ MODE3 MODE4 MODE5 MODE6 PROMPTS REGULAT REGWORD CONTACT NTEP GROSS PROMPT 1 PROMPT 60 GANADAS des BRUNO SA _ ka INDUST IND
65. ement This sheet is provided as a service to our customers MSDS Material Safety Data Sheets MSDS are a sub requirement of the Occupational Safety and Health Administration OSHA Hazard Communication Standard 29 CFR Subpart 1910 1200 This Hazard Communication Standard does not apply to various subcategories including anything defined by OSHA as an article OSHA has defined article as a manufactured item other than a fluid or particle i which is formed to a specific shape or design during manufacture ii which has end use function s dependent in whole or in part upon its shape or design during end use and iii which under normal conditions of use does not release more than very small quantities e g minute or trace amounts of a hazardous chemical and does not pose a physical hazard or health risk to employees Because all of our batteries are defined as articles they are exempt from the requirements of the Hazard Communication Standard hence a MSDS is not required The following components are found in a Lithium lon battery Component Material Formula Positive Electrode Lithium Cobalt Oxide LiCo0 Negative Electrode Graphite C Electrolyte Ethylene Carbonate Solvent CsH Os Diethyl Carbonate Solvent CsH1003 Lithium Hexaflurophasphate Salt LiPFs The overall reaction is Li C Li CoO gt C LICoO Disposal All Lithium lon batteries are classified by the federal government as non h
66. ering does not affect the indicator measurement rate but does affect the settling time The selections from 1 to 236 reflect the number of readings averaged per update period When a reading is encountered that is outside a predetermined band the averaging is overridden and the display jumps directly to the new value DIGFLTx Parameters The first three digital filtering parameters DIGFLT1 DIGFLT2 and DIGFLT3 are configurable filter stages that control the effect of a single A D reading on the displayed weight The value assigned to each parameter sets the number of readings received from the preceding filter stage before averaging A rolling average is passed to successive filters for an overall filtering effect that is effectively a weighted average of the product of the values assigned to the filter stages DIGFLT1 x DIGFLT2 x DIGFLTS within a time frame corresponding to the sum of the values DIGFLT1 DIGFLT2 DIGFLT3 Setting the filters to 1 effectively disables digital filtering RATTLETRAP Filtering RATTLETRAP digital filtering RATTRAP parameter set ON uses a vibration dampening algorithm to provide a combination of the best features of analog and digital filtering The RATTLETRAP algorithm evaluates the frequency of a repeating vibration then derives a composite displayed weight equal to the actual weight on the scale less the vibration induced flaws It is particularly effective for eliminating vibration effects
67. es The 9201 is housed in a stainless steel enclosure that is rated for NEMA 4X IP66 1 3 3 Operating Modes The 920i has two modes of operation Normal mode Normal mode is the weighing mode of the indicator The indicator displays gross net or tare weights as required using the secondary display to indicate scale status and the type of weight value displayed Once configuration is complete and a legal seal is affixed to the large fillister head screw on the indicator enclosure this is the only mode in which the 9201 can operate Introduction 3 Setup mode Most of the procedures described in this manual require the indicator to be in setup mode including configuration and calibration To enter setup mode remove the large fillister head screw from the enclosure Insert a screwdriver or a similar tool into the access hole and press the setup switch once The indicator display changes to show scale configuration menus 1 3 4 Indicator Operations Basic 920i operations are summarized below Toggle Gross Net Mode Press the GROSS NET key to switch the display mode from gross to net or from net to gross If a tare value has been entered or acquired the net value is the gross weight minus the tare If no tare has been entered or acquired the display remains in gross mode Gross mode is indicated by the word Gross or Brutto in OIML mode net mode is indicated by the word Net Toggle Units Press the UNITS key to switch between primary
68. eset Config softkey or RESETCONFIGURATION command to perform a configuration reset Configuration reset returns all configuration values to their factory defaults See Section 10 2 2 below for information about using the HARDWARE serial command to verify that installed cards are recognized 10 2 2 Using the HARDWARE Command The HARDWARE serial command can be issued to verify that all installed cards are recognized by the system The HARDWARE command returns a string of card type codes representing cards installed in slots 1 14 HARDWARE 3 3 2 4 5 0 0 0 0 0 0 0 0 0 Table 10 3 lists the card codes returned by the HARDWARE command Code Card Type 0 No card installed d Dual Channel Serial Expansion Card 2 Dual Channel A D Card 3 Single Channel A D Card 4 Analog Output Card 5 24 Channel Digital I O Expansion Card 6 Pulse Input Card 7 1 MB Memory Expansion Card 9 DeviceNet Card 10 Profibus Card 11 EtherNet IP Card 12 Remote l O Card 14 Custom Card 15 Analog Input Card NOTE Code 11 is returned only by the EtherNet IP card The standard 10M 100Mbps Ethernet card does not return a card type code Any slot containing a standard Ethernet card will return a value of 0 on the HARDWARE command Table 10 3 HARDWARE Command Option Card Codes If an installed card is not recognized HARDWARE command returns a code of 0 for that slot ensure that the card
69. f any source scale is exceeded and show dashes if any source scale reads a negative value Source scales will respond to Tare and Zero operations performed on the total scale Configuration of Scale Parameters 23 4 2 Menu Structures and Parameter Descriptions The 920i indicator can be configured using a series of menus accessed through the indicator front panel when the indicator is in setup mode Table 4 1 summarizes the functions of each of the main menus Menu Menu Function SCALES Configuration Configure and calibrate scales SERIAL Serial Configure communications ports FEATURE Feature Set date and time formats truck mode passwords keyboard locks regulatory mode and initial consecutive number value define softkeys and setpoint prompts PFORMT Print Format Set print format used for header gross net truck in out setpoint and auxiliary ticket formats See Section 6 0 on page 53 for more information SETPTS Setpoints Configure setpoints and batching mode DIG I O Digital I O Assign digital input output functions ALGOUT Analog Output Configure analog output module Used only if analog output option is installed VERSION Version Display installed software version number The Reset Config softkey on the Version menu can be used to restore all configuration parameters to their default values Table 4 1 920i Menu Summary The following sections provide graphic representations of the 920i
70. forklift manufacturer before making a decision Their data reflects in most cases testing with specific forklifts and attachments Net Capacity A B C D F E G H Where A Truck basic capacity in pounds B Inches from the front wheel center line to fork face C Inches from fork face to truck rating point usually 24 D Weight of the scale in pounds 428 lbs E Inches from the front wheel center line to the carriage face F Inches from the carriage face to scale Horizontal Center of Gravity HCG G J K inches from the carriage face to rear face of load H Inches from fork face to new truck rating point J Thickness of fork K Thickness of scale battery of the forklift Most typical is 12 volts for propane gas and diesel forklifts However some diesel forklifts are 24 volts Cauti Another consideration is the indicator power source will be connected directly to the ZN autfion The CLS Series Cargo Lift scale will not operate on a positive ground forklift Verify the forklift has a negative ground electrical system Refer to the forklift users manual to further verify grounding requirements 1 2 1 CLS Classes and ID Plates During the initial sale or installation of the CLS 920i you need to remind your customer that they must have an ID plate on their forklift updated stating the new lifting capacity and center of gravity information This requirement is per OSHA rules and regulations 2 CLS 920i
71. he battery of the forklift ZN Caution Most typical is 12 volts for propane gas and diesel forklifts However some diesel forklifts are 24 volts The CLS series cargo lift scale will not operate on a positive ground forklift Verify the forklift has a negative ground electrical system Refer to the forklift users manual to further verify grounding requirements There is a supplied on off power toggle switch which manually cuts power from the battery of the forklift This way there won t be any additional draw on the battery when the scale is not in use On off toggle switch location on 920i Figure 3 4 Toggle Switch Location Indicator Hardware Setup 13 The indicator draws its power from the forklift battery After the indicator is mounted run the power cable along the forklift chassis down to the forklift battery Run power cable along chassis to the forklift scale battery Figure 3 5 Run Power Cable to the Forklift Battery NOTE DO NOT plug in the power connector into the bottom of the indicator until power hookup is completed A supplied in line fuse is also included with the CLS series cargo lift scale The fuse comes enclosed in an in line fuse holder shown in Figure 3 6 and is attached where the stripped termination of the wires is located Replacement of the in line fuse is described in the CLS series Service manual if needed Figure 3 6 Inline Fuse Attach the three stripped wires to the forklift ba
72. ilograms 13 16571 ounces 0 822857 pounds 12 troy ounces 88 Table 10 10 Conversion Factors Continued CL S 920i Installation Manual 10 9 Dimension Drawings 10 38 gt BACK VIEW A st ado 9 16 Y Figure 10 6 Panel Mount Model Dimensions 5 20 7 95 Appendix 89 10 10 920i Specifications Power Line Voltages 115 or 230 VAC Frequency 50 or 60 Hz Power Consumption universal model 32 x 350Q load cells 115 VAC 400 mA 46 W 230 VAC 250 mA 58 W Fusing 115 VAC 2 x 2A TR5 subminiature fuses Wickmann Time Lag 19374 Series UL Listed CSA Certified and Approved 230 VAC 2 x 2A TR5 subminiature fuses Wickmann Time Lag 19374 Series UL Recognized Semko and VDE Approved A D Specifications Excitation Voltage 10 0 5 VDC 16 x 350Q or 32 x 700Q load cells per A D card Sense Amplifier Differential amplifier with 4 and 6 wire sensing Analog Signal Input Range 10 mV to 40 mV Analog Signal Sensitivity 0 3 uV grad minimum 7 5 Hz 1 0 uV grad typical O 120 Hz 4 0 uV grad typical 960 Hz A D Sample Rate 7 5 960 Hz software selectable Input Impedance gt 35 MQ typical Internal Resolution 8 000 000 counts Wt Display Resolution 9 999 999 Input Sensitivity 10 nV per internal count System Linearity 0 01 of full scale Zero Stability 150 nV C maximum Span Stability 3 5 ppm C maximum
73. ion Battery If using a wireless version of the CLS 920i the CLS scale uses a supplied lithium ion battery to supply power to the two channel iQube The wireless version of the CLS 9201 does not come with a coiled cable The lithium ion battery is located on the top of the cover plate in a painted enclosure K Figure 3 9 Lithium Ion Battery Location 3 5 1 Lithium lon Battery Specifications Nominal Capacity 6600 mAh Nominal Voltage 11 4 V Charging Method Constant Current Constant Voltage Charging Voltage 126V Charging Current 40A Charging Time 100 8 hours Ambient Temperature Charge 0 440 C Discharge 20 60 C Storage 20 50 C Weight Maximum 430 g Dimensions Maximum Depth 22 80 mm Length 214 0 mm Volumetric Energy Density 466 Wh Gravimetric Energy Density 167 Wh kg Maximum Hours of Charge 24 Hours Nominal Capacity 6600 mAh Table 3 2 Battery Specifications 3 5 2 General Precautions There are some precautions that should be taken when handling lithium ion batteries Handling Do not short circuit Do not immerse in water Do not disassemble or deform battery Keep away from excessive heat 100 C or dispose of battery in fire e Avoid excessive physical shock or vibration 16 CLS 920i Installation Manual e Keep out of reach of children e Never use a battery that appears to have suffered abuse Do not crush or a
74. is seated properly Reinstall the card if necessary then cycle the indicator power to read the configuration again If the card is still not recognized try installing it in another slot 10 2 3 User Program Diagnostic Errors Faulty user programs can cause critical errors that are detected by the 920i at power up The following error message is caused by a user program attempting to divide by zero A CRITICAL USER PROGRAM ERROR HAS BEEN DETECTED DIVIDE BY ZERO SYSTEM RESET IS REQUIRED To recover from this error you can do the following Cycle the indicator power to reset the user program Correct the Rite program to eliminate the divide by zero operation Recompile the program then download the corrected program to the indicator If technical assistance is required contact RLWS technical support Diagnostic Boot Procedure If a user program causes an error in the start up handler press and hold the setup switch while cycling power to the 920i to place the indicator in setup mode Use Rev monitor mode to send the PCLR command erase clear the user program If the error is still not cleared perform the following diagnostic boot procedure 1 Disconnect power to the 9201 2 Connect the serial port of a PC with Rev installed to port 2 of the 9201 Connection must be made at 38400 bps 3 Open the indicator enclosure and place a jumper across the SW1 boot mode pins see Figure 2 5 on page 9 4 Power u
75. le is sitting on Scale Base Installation 9 Anti shift centering pin Shim bolt hole location Top cleat location Figure 2 4 Removal of Steel Pallet and Top Cleat Locations 5 Verify that the shim bolts are flush with the back plate of the scale Not doing so will place the entire scale out of alignment when attaching it onto the forklift and will make it difficult to make final adjustments once the scale is mounted to the forklift 6 Seal the two channel iQube if it is to be used in Legal For Trade applications 7 Making sure the forklift tines are removed from the forklift move the forklift in close to the pallet and scale 8 Carefully and slowly raise the scale carriage slightly so the top cleats cleat location shown in Figure 2 4 of the scale hook onto the forklift carriage 9 Ensure that the anti shift centering pin on the scale assembly is aligned with the center notch on the forklift carriage NOTE The scale s centering pin should be aligned with the middle notch of the truck carriage Verify that the centering pin is adjusted so that the pin is located well within the center notch area of the carriage The centering pin should not touch the bottom of the notch on the original carriage as this will cause side to side tilting of the scale The outside top cleats provide support to the scale assembly and the centering pin only helps to position the scale on the forklift carriage The centering pin should not bear any
76. letion of individual or all entries Truck register can be printed by pressing the PRINT key while the truck register is displayed Unit ID Allows display or change of Unit ID Select Scale For multi scale applications provides a prompt to enter the scale number to be displayed Diagnostics Provides access to diagnostic displays for the attached two channel iQUBE FI F10 User programmable keys defined by application More For applications with more than five defined softkeys the More key is automatically assigned to the fifth softkey position Press More to toggle between groups of softkeys Table 1 1 Configurable Softkeys 1 4 Accepting Weight Data to the Indicator The 920i can accept data in two different ways from the two channel iQube and depending upon which version of the CLS 9201 is purchased will come with different components They are e Wired Coil Cable Figure 1 3 Coil Wired Signal Cable That Runs Between the 920i Indicator and the Two Channel iQube Introduction 5 Wireless Attached onto the back of the 9201 HMI digital weight indicator and collects data from the two channel iQube without the use of a coil wire cable but instead uses a lithium ion battery which is housed on the scale itself for power Wireless communication between the 920i indicator and the two channel iQube which is located on the forklift and is powered by a lithium ion battery housed in a battery box
77. lity to read 1 D symbols in 360 degree of rotation eliminating the need to orient the bar code in the field of view Scanner Option 75 9 5 Scanner Troubleshooting Problem Possible Cause Possible Solutions No red LED nothing happens when attempting to scan No power to the scanner Check the system power Confirm that the correct host interface cable is used Check for loose cable connections Scanner cannot read the bar code Interface power cables are loose Check for loose cable connections Scanner is not programmed for the correct bar code type Ensure the scanner is programmed to read the type of bar code to be scanned Try scanning other bar code s and other bar code types Incorrect communication parameters Check that the communication parameters baud rate parity stop bits are set properly Bar code symbol is unreadable Check the symbol to make sure it is not defaced Try scanning similar symbols of the same code type Inappropriately hot environment Remove the scanner from the hot environment and allow it to cool down Table 9 2 Scanner Troubleshooting 76 CLS 920i Installation Manual 10 0 Appendix 10 1 Two Chamnel Qube Diagnostics The two channel iQube provides a number of diagnostic tests See the table below for a list of diagnostic error messages It also describes the tests that can be enabled or disabled in the diagnostics of the t
78. me reason the scanner you are using cannot send an ETX you may set this value to the ASCII value of the ending character the scanner will be sending Battery Life 0 48 Integer If a battery has been properly calibrated or Offset Hrs the life is not linear it may be necessary to add an offset to the displayed battery life If the battery life seems to show plenty of life and then quickly fails to no life at 8 hours for example then enter 8 0 for this setting This should correct the displayed battery life to represent the true hours remaining Table 5 1 Supervisor List Parameters 56 CL S 920i Installation Manual Parent List Parameter Name Default Value Min Max Type Description Allow New Yes Yes No The 920i has an employee database that Employee IDs holds up to 1000 employees ID numbers When an employee logs in by entering or scanning his employee ID the database is searched for a matching ID If not found this error message appears Employee ID not in DB when new employee IDs are not allowed If the employee ID is being scanned from a badge and there is no chance of data entry error then this setting can be set to YES In that case the first time a new employee ID is scanned it will be entered into the database and the message New Employee nnnn stored in Database is displayed where nnnn is the new employee ID Report Address
79. n is good or the battery is in place if it is a wireless version and that the value entered for the test weight is correct Press the up key once to PLAT7 Press the Cal Match softkey then the up key once to highlight Corner Cal Match Make sure there is no weight on either fork zero and press the Enter key The CLS system s zero point will then be calibrated Calibration 59 60 12 13 14 15 The indicator will then prompt Cal Match Point 1 Carefully place the test weight on the left tine from the LEFTTINE 1 FORKLIFT LOOKING DOWN forklift operator s point of view With the weight in place press the Enter key The indicator will then prompt Ca Match Point 2 Remove the weight from the left tine and place it on the right tine you must use exactly the same test weight When ready press the Enter key The calibration will finalize When done press the Save and Exit softkey Calibration can be verified by placing the test weight on either tine the reading must be the same CLS 920i Installation Manual 7 0 Daily Operation Once configuration of the user s parameters are all entered the CLS 920 should be ready for daily operation The following sub sections give an overview of how you will use the CLS 920 during a normal work shift 1 At the start of a shift enter the employee ID number 01 31 2007 08 13AM SCALE 1 2500 ai Gross Emp ID 0 Pitch 0 00 Batteg Life Hours PR
80. not lt CR gt lt LF gt Failure to use lt CR gt renders all indicators unable to respond to serial commands Address of the receiving indicator Figure 10 3 RS 485 Send Data Format If the initiating device address matches the port address of an 920i on the RS 485 network that indicator responds For example with demand outputs or in response to a KPRINT command the responding indicator uses the format shown in Figure 10 4 lt STX gt lt ADDRESS gt lt DEMAND DATA gt lt ETX gt lt CR gt ASCII 02 Response commands from ASCII 13 decimal indicator decimal lt first line gt lt EOL gt L lt additional lines gt lt EOL gt Address ofthe lt last line gt lt EOL gt ASCII 03 transmitting indicator where EOL lt CR gt or lt CR gt lt LF gt decimal set by TERMIN parameter on the SERIAL menu Figure 10 4 RS 485 Respond Data Format Example To send the KPRINT command from an ASCII terminal to an indicator at address 65 decimal on the RS 485 network use the format shown in Figure 10 3 e The keyboard equivalent for the start of text STX character is CONTROL B e The indicator address 65 is represented by an upper case A e The carriage return CR character is generated by pressing the ENTER key Therefore to send the KPRINT command to the indicator at address 65 enter the following at the terminal CONTROL B A K P R I N T ENTER The
81. nput Voltage Differential 800 mV referenced to earth ground nput Overload Load cell signal lines 10 V continuous ESD protected Communications signal excitation and sense lines protected RFI EMI Protection Digital Specifications Microcomputer Motorola ColdFire MCF5307 main processor 90 MHz Digital I O 4 I O channels on CPU board optional 24 channel I O expansion cards available Digital Filter Software selectable 1 256 enhanced Rattletrap hybrid digital filtering Serial Communications Serial Ports 4 ports on CPU board support up to 115200 bps optional dual channel serial expansion cards available Port 1 Full duplex RS 232 Port 2 RS 232 with CTS RTS PS 2 keyboard interface via DB 9 connector Port 3 Full duplex RS 232 20 mA output Port 4 Full duplex RS 232 2 wire RS 485 20 mA output 90 CLS 920i Installation Manual Operator Interface Display 320x240 pixel VGA LCD display module with adjustable contrast 75Hz scan rate 26000 cd m brightness 27 key membrane panel PS 2 port for external keyboard connection Keyboard Environmental Operating Temperature Legal 10 to 40 C 14 to 104 F Industrial 10 to 40 C 14 to 104 F Storage Temperature 10 to 70 C 14 to 158 F Humidity 0 95 relative humidity Enclosure Enclosure Dimensions Universal enclosure without tilt stand Deep enclosure without tilt stand Panel mount enclosure 10 56 in x 8 51 in x 4 61 in 268 mm
82. oftkeys to select softkeys to be displayed in weighing mode Time Date Display Tare Display Accum Display ROC Setpoint Batch Start Batch Stop Batch Pause Batch Reset Weigh In Weigh Out Truck Regs Unit ID Select Scale F1 F10 Diagnostics KYBDLK OFF Keyboard lock Specify ON to disable the keypad in normal mode ON ZERONLY OFF Zero key only Specify ON to disable all front panel keys except ZERO in normal mode ON PROMPTS PROMPT 1 Specify prompts for use in setpoint names Prompts are referenced by the NAME PROMPT60 parameter under the SETPTS submenus prompts can be shown on the display during setpoint execution REGULAT NTEP Regulatory mode Specifies the regulatory agency having jurisdiction over the scale site ence e OIML NTEP and CANADA modes allow a tare to be acquired at any weight greater NONE than zero NONE allows tares to be acquired at any weight value OIML e OIML NTEP and CANADA modes allow a tare to be cleared only if the gross weight is at no load NONE allows tares to be cleared at any weight value e NTEP and OIML modes allow a new tare to be acquired even if a tare is already present In CANADA mode the previous tare must be cleared before a new tare can be acquired e NONE NTEP and CANADA modes allow the scale to be zeroed in either gross or net mode as long as the current weight is within the specified ZRANGE In OIML mode the scale must be in gross mode before it can be zeroed pressing the ZERO key in ne
83. ondary and tertiary units can be specified on the FORMAT menu using the SECNDR and TERTIA parameters or by using serial commands To configure secondary or tertiary units using the front panel menus use the Table 10 10 to find the conversion multiplier for the MULT parameter For example if the primary unit is pounds and the secondary unit is short tons set the MULT parameter to 0 000500 To configure secondary or tertiary units using serial commands use the Table 10 10 to find the conversion multiplier for the SC SEC MULT or SC TER MULT command For example if the primary unit is pounds and the secondary unit is short tons send the serial command SC SEC MULT 0 0005 lt CR gt to set the multiplier for the secondary units NOTE Ensure that the secondary decimal point position is set appropriately for the scale capacity in the secondary units If the converted value requires more digits than are available the indicator displays an overflow message OVERFL For example if the primary units are short tons secondary units are pounds and the secondary decimal point is set to 8888 888 the indicator will overflow if 5 tons or more are applied to the scale With 5 tons applied and a conversion factor of 2000 the secondary units display needs five digits to the left of the decimal point to display the 10000 Ib secondary units value
84. orklift Battery 13 3 4 Routing the Power Serial Communications Cable eee 15 3 5 Supplying Power to the Two Channel iQube Using a Lithium lon Battery 16 3 5 1 Lithium lon Battery Specifications sy aeiiae r e a E tees 16 3 5 2 General Precautions inae a e a a E ata ter Dee a E a een A beau eee a hae N 16 3 5 3 Charging the Lithium lon Battery r y ina a a a a a a aq a isha 17 3 5 4 Calibrating the Lithium lon Battery 2 tetas 18 3 5 5 Battery Removal ina ia RA E idence Gi ee A A he ett edo 18 3 5 6 Battery DISBOS3 L arara at a a ea tica isu a 20 3 6 Two Channel iQube Junction BOX ir r sasana i iisas 21 Sa Pernpheral SCANNER us a e a os 21 Configuration of Scale Parameters rre rra rr rear 22 41 CGomiguration Methods 2 03 idad iii ede nana Susu we ea at a A ee ae Aan 22 4 1 1 Rev Configuration sa cds ct bad hehe Hehe ak Ad eee BA eye ha eae Be 22 4 1 2 serial Command Configuration rasa rera sce cede ae GAGE eed Cea ee hae aa boobs 23 4 1 3 Front Panel Configuration ua y u Sete Seb Rae dba shes Wale a eee ees Rk Ps ee 23 41 4 Total scale Configuration u u sut he A cea eae SU ks 23 4 2 Menu Structures and Parameter DescriptionS eee 24 4 2 1 SCALES MOM sigs naci ds aroha a t e Tiled daa a Ince o Dieta eos 25 4 2 2 SERIAL Men 8 2 wi otha al Feta s dice GAs weds op te MAI
85. other settings Upon pressing that softkey the operator is asked to enter a password 01 31 2007 08 13AM Emp ID 0 Batto Life Hours PRO Num 0 12 24 Figure 5 10 Supervisor Menu The default password is O and the user will not be asked to enter a password when the password is 0 In effect leaving the password at 0 zero disables password protection Select Password from near the bottom of the Supervisor Menu list to change the password 01 31 2007 08 13AM SCALE 1 Select Category App Parameters Report Header Information Calibration Check Values Serial Ports Intervals Clock Password Zero Inclinometer Clear PROTrans Database App Parameters Figure 5 11 Supervisor List The Supervisor Menu is organized as a list of lists and is best described in table 5 1 NOTE Any parameter description ending with an arrow gt indicates that the parameter will expand to show more parameters or softkeys when selected Configuration of User Parameters 55 Parent List Parameter Name Default Value Min Max Type Description App Zero Tolerance 5 1000 Integer This is the maximum weight that the forklift Parameters Weight scale must return to between lifting and weighing skids If the weight doesn t fall below this weight after weighing and removing a skid from the forks another weighment is not allowed If the message Scale must zero between skids then the
86. p the 920i The indicator will stall at the diagnostic monitor Appendix 79 5 Start Rev and enter monitor mode then type 8 From monitor mode enter the BOOT RESETCONFIGURATION command 6 Use the indicator setup switch to enter setup Determine the cause of the startup handler error make mode 7 Remove the jumper from SW1 program corrections then reload the corrected user program and test 10 2 4 Using the XE Serial Command The XE serial command can be used to remotely query the 920i for the error conditions shown on the front panel The XE command returns a decimal number representing any existing error conditions For multi scale applications the value returned by the XE command represents all error conditions if any present on all configured scales If more than one error condition exists the number returned is the sum of the values representing the error conditions see Table 10 4 on page 80 For example if both a tare error TAREERR 65536 and a truck database checksum error ETRUCKERR 8192 have occurred the XE command returns the value 73728 representing the sum of those two error conditions Error Code Value Description VIRGERR 1 Virgin error PARMCHKERR 2 Configuration checksum error LOADCHKERR 4 Calibration checksum error PRINTCHKERR 8 Print format checksum error ENVRAMERR 16 General NVRAM error ENVCRC1ERR 32 Setpoint N
87. rmine the magnitude of vibration effects on the scale Record the weight below which all but a few readings fall This value is used to calculate the DFTHRH parameter value in Step 4 For example if a heavy capacity scale 10000 x 5 lb produces vibration related readings of up to 50 lb with occasional spikes to 75 lb record 50 lb as the threshold weight value 3 Place the indicator in setup mode and set the DIGFLTx parameters to eliminate the vibration effects on the scale Leave DFTHRH set to NONE Find the lowest effective value for the DIGFLTx parameters 4 Calculate the DFTHRH parameter value by converting the weight value recorded in Step 2 to display divisions threshold_weight_value display_divisions In the example in Step 2 with a threshold weight value of 50 lb and a display divisions value of 5 lb 50 5 10 DFTHRH should be set to 10D for this example 5 Finally set the DFSENS parameter high enough to ignore transient peaks Longer transients typically caused by lower vibration frequencies will cause more consecutive out of band readings so DFSENS should be set higher to counter low frequency transients Reconfigure as necessary to find the lowest effective value for the DFSENS parameter 10 8 Conversion Factors for Secondary Units The 9201 has the capability to mathematically convert a weight into many different types of units and instantly display those results with a press of the UNITS key Sec
88. rts or resets a batch routine depending on the state of the BATRUN input BATSTRT e BATPAUS pauses a batch routine when held low BATPAUS e BATRESET stops the batch sequence and resets to the first batch step BATRESET e BATSTOP stops the batch routine BATSTOP e CLRCN resets the consecutive number to the value specified on the CONSTUP parameter CLRCN FEATURE menu GROSS e GROSS NET PRIM SEC and TER select gross or net weight display and primary NET secondary or tertiary units display modes PRIM e CLRTAR clears the current tare for the active scale eee e CLRACC clears the active accumulator CLRTAR e TRIGGER CLRACC TRIGGER Level 4 submenus TRIGGER subparameters OUTSLOT NONE Specifies the card slot receiving the trigger output PORT 3 PARAM 0 Specifies the value passed as a parameter to the option card in the specified slot number 46 Table 4 9 DIG I O Menu Parameters CLS 920i Installation Manual 4 2 1 Analog Output Menu The ALGOUT menu is shown only if the analog output option is installed If the analog output option is installed configure all other indicator functions and calibrate the indicator itself before configuring the analog output See the Analog Output Card Installation Instructions PN 69089 for more information
89. s are 9999 through 0 9999 9999 This parameter is shown only if LOCALE ON Level 3 submenus DATEFMT MMDDYYYY Specifies the format used to display or print the date DDMMYYYY YYYYMMDD YYYYDDMM DATESEP SLASH Specifies the date separator character DASH SEMI TIMEFMT 12HOUR Specifies the format used to display or print the time 24HOUR TIMESEP COLON Specifies the time separator character COMMA Table 4 6 FEATURE Menu Parameters Continued 40 CL S 920i Installation Manual FEATURE Menu CONTACT Submenu The CONTACT submenu allows entry of contact information for a contact company or scale dealer Contact information can be displayed by pressing the Contacts softkey on the Version menu in setup mode or the Diagnostics softkey when in weigh mode Contact information may be used in print formats SCALES SERIAL FEATURE PFORMT SETPTS DIG I O ALGOUT VERS CONTACT LL CMPNY ADDR1 ADDR2 ADDR3 NAME NAME2 NAMES company_name address_line_1 address_line_2 address_line_3 contact_name_1 contact_name_2 contact_name_3 PHONE PHONE2 PHONES EMAIL NEXTCAL phone_number phone_number phone_number email_address L date Figure 4 11 CONTACT Submenu FEATURE Menu CONTACT Submenu
90. s at standstill Selections are display divisions Maximum 1D legal value varies depending on local regulations 3D 5D 10D 20D ZRANGE 1 9 Selects the range within which the scale can be zeroed The 1 9 selection is 1 9 100 around the calibrated zero point for a total range of 3 8 Indicator must be at standstill to zero the scale Use 1 9 for legal for trade applications MOTBAND 1D Sets the level in display divisions at which scale motion is detected If motion is not 2D detected for 1 second or more the standstill symbol lights Some operations including 3D print tare and zero require the scale to be at standstill Maximum legal value varies 5D depending on local regulations 10D If this parameter is set to OFF the standstill annunciator does not light operations normally 20D requiring standstill zero tare print are performed regardless of scale motion If OFF is OFF selected ZTRKBND must also be set to OFF SSTIME 2 Specifies the length of time the scale must be out of motion in 0 1 second intervals before number the scale is considered to be at standstill Values greater than 10 are not recommended OVRLOAD FS 2 Determines the point at which the display blanks and an out of range error message is FS 1D displayed Maximum legal value varies depending on local regulations FS 9D FS WMTTHRH 1000 Specifies the minimum number of grads required for a weighment to be added to the number recorded number of weighments DI
91. secondary and tertiary units Zero Scale 1 In gross mode remove all weight from the scale and wait for the standstill annunciator h 4 2 Press the ZERO key The center of zero O annunciator lights to indicate the scale is zeroed Acquire Tare 1 Place container on scale and wait for the standstill annunciator h 4 2 Press the TARE key to acquire the tare weight of the container 3 Display shifts to net weight and shows the word NET on the display Remove Stored Tare Value 1 Remove all weight from the scale and wait for the standstill annunciator h 4 2 Press the TARE key or in OIML mode the ZERO key Display shifts to gross weight and shows the word Gross Print Ticket 1 Wait for the standstill annunciator h 4 2 Press the PRINT key to send data to the serial port Accumulator Functions The accumulator must be enabled before use in either normal mode or setpoint operations Once enabled weight net weight if a tare is in the system is accumulated whenever a print operation is performed using the PRINT key digital input or serial command The scale must return to zero net zero if a tare is in the system before the next accumulation The Display Accum softkey can be configured to display the current accumulator value Printing while the accumulator is displayed or when the setpoint PSHACCUM function is active uses the ACCFMT print format Press the CLEAR key twice to clear the accumulator 4 CLS 920i
92. t mode clears the tare e INDUST provides a set of subparameters to allow customization of tare clear and print functions in non legal for trade scale installations See Level 4 parameter descriptions in Table 4 8 on page 42 The value specified for this parameter affects the function of the front panel TARE and ZERO keys See Section 10 2 on page 108 for a complete description of TARE and ZERO key functions for each of the regulatory modes REGWORD GROSS Sets the term displayed when weighing in gross mode Selecting BRUTTO replaces the BRUTTO Gross annunciator with Brutto CONTACT Allows specification of contact information for use in iQUBE alert messages See Level 3 submenu descriptions in Table 4 7 on page 41 LOCALE OFF Locale Set this parameter ON to enable the LATUDE and ELEVAT parameters Specifying ON latitude and elevation of the scale site provides compensation for gravitational effects Attached scales must be recalibrated after changing this parameter from OFF to ON NOTE Gravitational compensation settings do not affect iQUBE scales Table 4 6 FEATURE Menu Parameters Continued Configuration of Scale Parameters 39 FEATURE Menu Parameter Choices Description LATUDE 45 Latitude Specify the latitude of the scale site in degrees This parameter is shown only if 0 90 LOCALE ON ELEVAT 345 Elevation Specify the elevation of the scale site in meters Valid value
93. tal Indicator Limited Warrantly 9 2 CLS 920i Installation Manual About This Manual This manual is intended for use by individuals responsible for installing the CLS 9201 Cargo Lift Scale along with the 9201 HMI digital weight indicator This manual covers information on the installation of the scale carriage signal cable installation 1f applicable and the installation configuration and calibration of the 920i HMI digital weight indicator NOTE While the functionality remains the same for the standard 920i HMI digital weight indicator there are certain menu choices found in the User Configuration section of this manual that are specific to this application 10 Introduction Some procedures described in this manual require work inside the indicator enclosure These procedures are to be performed by qualified service personnel only Take all necessary safety precautions A Warning when installing the scale carriage including wearing safety shoes protective A Warning eyewear and using the proper tools The CLS 920i Operator Card PN 96313 included with this manual provides basic operating instructions for users of the CLS 920i and the 9201 HMI digital weight indicator Please leave the operator card with the indicator when installation and configuration is complete The CLS 920i Cargo Lift Scale is a rugged dependable c
94. tempt to enter a PRO number will occur and if a correct PRO number is not entered Entry Mode Cancelled will be displayed on the screen 50 CLS 920i Installation Manual 5 2 More gt The More gt softkey takes the user to another set of softkeys that can access various user program parameters Press the More gt softkey to access the following list of additional softkeys on the 920i Existing PRO Skid Count e Calibration Check e Utilities Menu Supervisor Menu All of the above mentioned items are explained in further detail in the following sections An employee can access all of the softkeys that are programmed into the 9201 user program other than the Supervisor menu That needs a password to access those additional parameters 5 3 Calibration Check Press the Calibration Check softkey on the 920i to enter in a new calibration weight or keep the existing one if one has already been entered 01 31 2007 08 13AM SCALE 1 2500 w Gross Emp ID 0 Batir Life Hours PRO Num 0 12 24 Please enter the test weight ID Cancel Figure 5 4 Calibration Check Screen Enter a test weight ID number into the 920i and press enter You are then asked to Enter Test Weight Amount using the numeric keypad on the 920i Enter that amount and press the enter key Configuration of User Parameters 51 Then the following screen appears 01 31 2007 08 13AM SCALE 1 Emp ID 0 Batto Life ours PRO Num 0 12 2
95. terval INTERVL parameter specified For example if the INTERVL parameter value is 100 the REFRESH specified should be in the range of 1 2 60 Table 4 3 SCALES Menu FORMAT Submenu Parameters Continued Configuration of Scale Parameters 31 VISIBLE CALIBR GRADS FORMAT WZERO WVAL WSPAN WLIN REZERO Ponts Ponts points Ponti POINT2 Figure 4 6 SCALES Menu CALIBR Submenu NOTE For the CLS Series Cargo Lift Scale do not use this section as reference for calibration Please refer to Section 6 0 for complete calibration instructions SCALES Menu CALIBR Submenu Parameter Choices Description Level 4 CALIBR submenu WZERO Press ENTER to display and edit the zero calibration A D count or millivolts value WVAL Press ENTER to display and edit the test weight value WSPAN Press ENTER to display and edit the span calibration A D count or millivolts value WLIN POINT 1 Press ENTER to display and edit test weight and calibration values for up to five linearization points PONTS Perform linear calibration only after WZERO and WSPAN have been set REZERO Press ENTER to remove an offset value from the zero and span calibrations NOTE Use this parameter only after WZERO and WSPAN have been set Table 4 4 SCALES Menu CALIBR
96. the DECPNT and DSPDIV parameters specified for primary units and ROC units For example if the ROC DECPNT parameter is set to 8888888 no decimal and with DSPDIV 1 ROC precision is 1 If PRIMAR DECPNT is set to 8888880 null units position and DSPDIV 2 PRIMAR precision is 20 That is weights will be displayed in increments of 20 In this example the precision adjustment would be 1 20 or 0 05 Example If SMPRAT 120HZ INTERVL 240 ROC UNITS MIN and the precision is compensated as described above MULT would be calculated as follows MULT 120 240 60 0 05 1 5 To calculate a ROC MULT value based on secondary or tertiary units multiply the calculated primary units MULT value by the conversion factor for the alternate units For example if a MULT value of 1 5 is calculated for pounds as the primary unit calculate the MULT value for kilogram secondary units by multiplying the original MULT value by 0 453592 MULT kg 1 5 0 453592 0 680388 See Section 10 10 on page 120 for information about conversion factors TIME SEC MIN HOUR Rate of change units INTERVL 10 1 100 Update interval Specifies the number of refreshes over which the rate of change is calculated REFRESH 0 1 0 1 60 Refresh interval Specifies the number of seconds between rate of change samples The value specified for this parameter should be an integer not less than 1 and not more than 50 of the update in
97. the battery fuel gauge as accurate as possible it is necessary to occasionally run the pack through a recalibration cycle To do this place the battery in the left bay of the charger and press the button on the front label see Figure 3 10 This will initiate the recalibration sequence in the left bay only The process can take up to nine hours to complete and a recommended recalibration should be done once quarterly to keep the battery accurate 3 5 5 Battery Removal The lithium ion battery itself is housed inside of the battery box and is encased in a foam core protecting it from vibration Figure 3 11 Lithium ion Battery Box Opened Figure 3 12 shows how to pull the lithium ion battery out of the battery box m Figure 3 12 Pulling the Lithium Ion Battery Out 18 CLS 920i Installation Manual If the battery is not put back into the battery box correctly or the battery is not functioning correctly the following error message is displayed on the 9201 indicator Figure 3 13 Comm Error Message Indicator Hardware Setup 19 3 5 6 Battery Disposal When using Lithium Ion batteries be sure to observe the following precautions for disposal as stated in the material safety data sheet regarding lithium ion batteries a Be ar m national power CORPORATION MSDS LITHIUM ION BATTERIES Li ion The batteries referenced herein are exempt articles and are not subject to the OSHA Hazard Communication Standard requir
98. thium ion batteries wireless version Two bay battery charger wireless version e Coiled interface cable wired version NOTE To ensure that all products received from the manufacturer are in good shape upon arrival it is recommended to fully inspect all contents and properly fill out the bill of lading If any parts were damaged in shipment notify Rice Lake Weighing Systems and the shipper immediately Scale Base Installation 7 2 2 Before Installation Before installing the CLS 920i on a forklift the forklift should be in good operating condition in order to get the optimal amount of weighing accuracy The following items are things to look for prior to installing the CLS 9201 onto a forklift Inspect the forklift tines for any damage Check the locking pin on the forks for proper function Check and adjust the lift chain so the heel of the forks have a 1 2 to 1 of clearance from the floor when the carriage is down and the mast is vertical The slot for the centering pin should be clear of grease and debris The top cleats of the scale rest on top of the forklift and should remain clear of grease and debris that could alter the scales performance It should be noted that while Rice Lake s CLS 920i will fit most typical forklifts some considerations must be note The height of the carriage width of the carriage inside of the guards if applicable and the voltage of the forklift must be taken into consider
99. ting Table 10 2 lists general troubleshooting tips for various hardware and software error conditions See the following pages for additional information about specific diagnostic tools The distributor site for the 920i at www ricelake com includes a section of Frequently Asked Questions RLWS will post answers to questions presented to the technical support group Check the site often for new postings Symptom Cause Remedy Indicator does not power up Front panel power indicator blinking Possible blown fuse or bad power supply Check fuses See Section 2 8 on page 13 and replace if necessary Fuse specifications are listed on page 90 fuse replacement part numbers are listed in Table 2 7 on page 14 If fuses are good check all voltages on CPU board Power supply should output both 6V and 6V levels to the CPU board see Figure 2 5 on page 9 If power supply appears bad check the small glass fuse 2 5A 5x20mm on the power supply board Power supply overloaded Check for shorts in A D card regulators or in the DC to DC converter of any installed analog output or pulse input cards Blue screen Check LCD contrast pot under interface board access cover see Figure 2 3 on page 8 Possible corrupt core software reset or reload software Hangs in 888 display Corrupt core software Reset or reload software Tare and truck data pointers are corrupt Tare storage is corrupt error messages at startup
100. ttempt to disassemble the battery Charge and Discharge e Battery must be charged in an appropriate charger only e Never use a modified or damaged charger Specified product use only Storage Store in a cool dry and well ventilated area Disposal e Regulations vary for different countries Dispose of in accordance with local regulations 3 5 3 Charging the Lithium lon Battery The lithium ion battery comes with a two bay level 3 stand alone smart battery charger a DC power jack and a AC power cord as shown in Figure 3 10 To calibrate the battery pack press the button on front label Figure 3 10 Two Bay Battery Charger and Parts for the Lithium Ion Battery The average charge time for the battery is eight hours each Use the following steps to charge the battery prior to use 1 Insert the plug end of the power cable into the DC power jack on the battery charger and the AC plug into an outlet 2 Insert battery into the bay 3 There is one LED indicator in front of each bay which will illuminate to indicate the status of the battery as follows Signal Description Off No Battery Green Flashing Fast Charging Green Solid Fully Charged Yellow Flashing Yellow Green Alternating Recalibrating Recalibrating Yellow Solid Red Flashing Standby Error Table 3 3 Battery Charging LED Signals Indicator Hardware Setup 3 5 4 Calibrating the Lithium ion Battery In order to keep
101. ttery using the following wire code NOTE Supplied termination hardware includes 3 1 4 eyelits for 1 4 bolts Wire Color Signal Brown Positive on Battery Blue Negative on Battery Green Ground Chassis Table 3 1 Power Hookups to Forklift Battery 14 CLS 920i Installation Manual 3 4 Routing the Power Serial Communications Cable Special care should be taken when routing the power serial communications cable if the standard coiled wired version is used To ensure that the signal cable is installed properly and away from situations that could cause it harm use the following steps 1 Mount the indicator to the forklift per instructions in Section 3 1 2 Lay the coiled up signal cable along the route between the indicator and the forklift scale Figure 3 7 Signal Cable Between Scale and Indicator The preferred route is through the center of the mast If it has a three stage mast route along side the mast as shown in Figure 3 8 Figure 3 8 Signal Cable Located Between the Scale and the Indicator 3 Secure with cable ties at the bottom of the scale and at the top of the mast 4 Slowly and carefully extend the mast to all positions to confirm that the cable isn t pulled too tight or that there are pinch points along the way 5 Check for proper signal cable clearance as the side shifter is moved back and forth Indicator Hardware Setup 15 3 5 Supplying Power to the Two Channel Qube Using a Lithium
102. unting bracket and down to an available cord grip on the indicator 70 CL S 920i Installation Manual No OPTION CARD LOCATIONS oo INTERFACELS J8 2 JP3 REMOTE BOARD PORT 2 1 CONNECTION SWITCH J15 a SW1 mn PORT 1 J 9 PORT 3 J1 0 PORT 4 MODE OO ROTO J 2 DIGITAL I O oo o o o 0 o o 0 0 0 0 0 D D GN RS 232 Rx RS 232 TxD RS 232 RxD RS 232 TxD 20mA OUT RS 232 RxD RS 232 TxD 20mA OUT RS 485 TxD GND 20mA OUT GND 20mA OUT RS 485 TxD Figure 9 3 920i CPU Board Pin Locations for Connecting the Scanner Connect the scanner cable red wire to J2 pin 1 5V and black wire to J2 pin 2 GND on the 9201 CPU board Connect the green wire to J11 pin 2 RXD and white wires to J11 pin 3 TXD on the 9201 CPU board Check all connections to ensure they are secure in the pluggable screw terminals Program the miniscan using the following bar codes in the order given which are shown on the following pages Carefully and slowly scan each of the bar codes to program the scanner Scanner Option 71 Set All Defaults Slab Pattern 72 CL S 920i Installation Manual lt PREFIX gt lt DATA gt lt SUFFIX 1 gt Scan Prefix 1 0 0 Scanner Option 73 Scan Suffix 1 1 1 0 INN kk 0
103. vibrations caused by mechanical noise from nearby machines but may increase settling times over standard digital filter selections SMPRAT 120HZ Sample rate Selects measurement rate in samples per second of the analog to digital 240HZ converter Lower sample rate values provide greater signal noise immunity the default 120 480HZ Hz value may be too fast to provide the desired stability in some static weighing 960HZ applications ies NOTE The maximum total sample rate for all configured A D channels the sum of the sample rates for all scales is 1200 Hz For example up to ten scales can be configured 30HZ 60HZ with 120 Hz sample rates or up to twenty scales with 60 Hz sample rates PWRUPMD GO Power up mode In GO mode the indicator goes into operation immediately after a brief DELAY power up display test In DELAY mode the indicator performs a power up display test then enters a 30 second warm up period If no motion is detected during the warm up period the indicator becomes operational when the warm up period ends if motion is detected the delay timer is reset and the warm up period repeated TAREFN BOTH Enables or disables push button and keyed tares Possible values are NOTARE BOTH Both push button and keyed tares are enabled PBTARE NOTARE No tare allowed gross mode only KEYED PBTARE Push button tares enabled KEYED Keyed tare enabled ACCUM OFF Accumulator Specifies whether the scale accumulator is enabled If enabled
104. weight If it does the use of a grinder to grind down the centering pin will remedy that 10 Tilt the mast forward to catch the scale assembly and carefully raise the carriage to a comfortable working position 11 Attach the bottom cleats to the bottom of the scale assembly see Figure 2 5 so that the lip of the cleat is behind the original carriage Torque the bottom cleat retaining bolts to 125 ft lbs shown in Figure 2 5 for bottom cleat location 12 Failure to properly torque the safety plate retaining bolts may result in bodily harm or damage to Warning equipment 13 Next adjust the shim bolts so that they are adjusted for minimal clearance between the bottom cleats and the scale carriage This clearance needs to be 020 inch thickness and can be measured by using a feeler gauge 14 Tighten the shim bolt jam nuts and verify their clearances as shown in Figure 2 5 10 CL S 920i Installation Manual Illustration shown is with part of the flexure removed to show Shim bolts shim bolt location Scale carriage Bottom cleat retaining bolts Insert a feeler gauge to measure a 020 inch thickness between bottom cleat and scale cariage Bottom cleat Figure 2 5 Bottom Cleat Location and Assembly 15 Now reattach the forklift tines to the scale assembly by attaching them in the center of the scale and sliding them off to the sides Scale Base Installation 11
105. wo channel iQube Revolution 111 Test Definitiion Description 920i Default two channel Default Zero Which cell is out of tolerance Threshold the upper limit of the zero reading 0 125mV 0 200 mV Reference at zero of the cells Percent threshold the percentage of zero 25 20 reading of adjacent cells Delay time to wait until the next testing 900 seconds 900 seconds process Load Cell Checks for load cell outputs Limit 0 025mV 0 025mV Drift that have changed over time Percent limit 10 10 with load applied Time 30 seconds 30 seconds Load minimum load needed to initiate the 1000 Ib 1000 Ib test Peak to Check for noisy load cell Limit 0 125mV 0 250mv Peak Limit output not attributed to environmental conditions 10 1 1 Diagnostic Setup Parameters associated with each of the two channel iQube s diagnostics test can be set using the 920i menus iRev or Revolution II Table 10 1 Two Channel iQube Diagnostic Settings When using the two channel iQube with the 9201 indicator a Diagnostics softkey can be configured to display diagnostic information when in weigh mode Use the FEATURE menu SOFTKEYS submenu to select the diagnostics softkey 09 18 2003 03 48PM FEATURE _SPPWD_ AVAILABLE KEYS CONFIGURED KEYS F6 Time Date F7 Weigh In F8 Truck Regs F9 Weigh Out F10 Add Done Figure 10 1 Selecting Diagnostics Softkey Appendix 117 10 2 Indicator Troubleshoo
106. y selections appear 10 20 2006 08 13AM SCALE 1 Emp ID 123 Pitch 0 00 Botey Life os PRO Num 123456789 Roll 0 00 o 12 24 Open PRO losed PRO All PRO Report Report Report Figure 8 1 Those three softkeys that appear are Open PRO report Closed PRO report All PRO report Press the appropriate softkey for the report you want to download and the following is briefly displayed on the 920 Printing report please wait followed by Check printer for report 8 1 Report Format The format of each report has already been programmed into the CLS The only item that can be changed are the headers of each report To change the header access the Supervisor Menu softkey Report Header Information Sample printouts of each PRO report are shown in the following pages 66 CLS 920i Installation Manual 8 1 1 Open PRO Report The following report gives an example of an open PRO report PROReports TXT Open PRO Transactions Report Rice Lake Weighing Systems 230 West Coleman Street Rice Lake WI 54868 800 472 6703 Towmotor ID CLS Demo Kit Scale ID Unit 1 Current Time 01 57 PM Current Date 01 16 07 PRO Number 123456789 PRO Number Status OPEN Employee Number 123 Last Transaction Time Date 01 56 PM 01 16 07 Actual Accumulated Weight 1495 0 Ib Actual Number of Skids 1 Estimated Accumulated Weight 4500 0 Ib Estimated Number of Skids 3 Transaction Stored Remotely NO Calibration Weight IDF

Download Pdf Manuals

Related Search

Related Contents

Samsung SLA-M3180DN camera lense  Pana$0=i膚 一  Manual del Usuario  Roblin Astra/2 900  

Copyright © All rights reserved. Failed to retrieve file