PER_MAN_R0102_EN_Service Manual AF_AFS
Contents
1. En 26 Figure 39 Disassembling Motor are ehren erde 27 Figure 40 Disassembling Motor 27 Figure 41 Disassembling Motor 27 Figure 42 Disassembling Motor 28 Figure 43 Disassembling Motor 28 Figure 44 Disassembling Motor en 28 Figure 45 Assembling Lower Mechanics 29 Figure 46 Assembling LOwer Mechanie a ee 29 Figured 2 Assembling Lower Mechanismen and 29 Figure 48 Assembling Label Dispenser anne ke ee eigener ale 30 Figure 49 Assembling Label 1 30 Figure 50 Assembling Upper Mechanics 30 Figure 51 Assembling Upper Mechanik a 31 Figure 52 Assembling Upper Mechanics 31 Figure 53 Assembling Upper amp Lower Mechaniker 31 Figure 54 Assembling Upper amp Lower a I davies Sede Ma 32 Figure 55 Assembling Upper amp Lower Mehr 32 Foure COVE2. an een 19 Figure 19 Bisassembling Upper Mechanics aa 19 Figure 207 Disassembling Upper Mechanics area E E R E EEEE 20 Figure 21 Disassembling Upper Mechani 20 Figure 22 Disassembling Upper Mechanics Neun 20 Figure 23 Disassembling Label 15 21 Figure 24 Disassembling Label Dispenser un ee a Eee a A 21 Fig re 29 Disassembling zer een 22 Figure 26 Disassembling Clutch SED ARGON teten tee een 22 Figure 27 Disassembling Lower 23 Figure 28 Disassembling Lower MechaniiCs ee 23 Figure 29 DisassemDling Lower Mechanics ar ae a ta Ae Mactan sha 23 e MAPE Besen ee ee E EEE 24 Figure 31 Disassembling Gray Intake Rollers nieder 24 Figure 32 Disassembling Gray Intake 24 Figure 33 Disassembling Red a E elle 25 Figure 34 Disassembling Red Intake 25 Figure 35 Disassembling Red Intake 25 Figure 36 Disassembling Transport 26 Figure 3 Disassembling Transport Rollen aan 26 Figure 38 Disassembling Motor
3. 10 4 AUTOMATIC FEEDER MATRIX AF AND AFS 11 4 1 E 11 41 1 Table Right TR and Table Left erahnen eher een hehe 13 ELECTRONICS 14 6 LIGHT BARRIER DIAGNOSTIC 15 6 1 Test Feeder Matrix AFS ern a Tine 15 6 2 Position of Light Barriers Feeder Matrix 16 SOFTWARE UPDA TE sera 16 8 DISASSEMBLING FEEDER MATRIX AF AFS 17 8 1 Bonar EG CNN eara r 19 8 1 1 Disassembling Clutch Separator Roller na 21 8 2 E 22 8 3 Removing the Main Board 23 8 4 Exchange of the grey intake 23 8 5 Exchange of the red intake 24 8 6 Exchange ol the transport re ae ee 25 8 7 Exchange of the motor for the red intake rollers cece 25 8 8 Exchange of the motor Tor The Stack follars
4. Service Manual Automatic Feeder Matrix AF AFS English Version FEEDER TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 2 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Service Manual Automatic Feeder Matrix AF AFS R01 02 31 10 2013 AUTHOR S Roland B rtschi baer For internal use only FRAMA AG SERVICE MANUAL CH 3438 LAUPERSWIL BERN AUTOMATIC FEEDER MATRIX AF AFS ROLAND B RTSCHI BAER PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 3 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Document Overview The following table shows in a short form the Intention of this document There all instances target readers mentioned where this document is intended for The point restrictions shows which points or themes are not treated in this document Any points or themes with reference to other documents are mentioned under the point references Intended for Technical staff trained on the Frama AG Matrix MOL and TOL franking system Document History The following table records all changes that were made in this document In case of little changes e g format spelling minor corrections or omissions the version number after the has to be i
5. Turn off the device disconnect the cord trom the rear of the periphery device and separate the feeder as described in the operating guide Note Never separate franking machine and automatic feeder if they are switched on Remove the water tank the back side Remove the seal unit Figure 15 Removing Sealer Unit Unscrew and remove the four screws underneath the flap and remove the whole cover Figure 16 Disassembling Top Cover FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 19 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Unscrew the three screws 1 which are fixing the cover 2 and remove it Unhook the water level detection sensor board which 15 snapped inside the cover 2 Disconnect cable 18 1 from the connector board Remove the two clips 2 Move the locking lever 3 and lift up the upper mechanics Remove both compression springs 4 and pay attention for the washers 00000000 Figure 19 Disassembling Upper Mechanics TITLE SERVICE MANUAL SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FRAMA AG CH 3438 LAUPERSWIL BERN FILE PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PA
6. adjusted Please refer to chapter 6 Adjustments Figure 37 Disassembling Transport Rollers Remove both intake rollers Remove the washer 2pcs Remove the tooted belt wheel with the belt With a flat pliers remove the key see detail Move the entire axle back Figure 38 Disassembling Motor Replacement FRAMA AG TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 27 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Remove the light barrier 1 Disconnect the motor from the cable board Mark the contact with a pen having the correct polarity helpful by later assembling Unscrew three screws 2 and remove the motor unit Figure 39 Disassembling Motor Replacement Move the slot disk 1 with a flat screw driver off the motor axle Unscrew the screws and remove the motor For assembly process the inverse way of the above disassembly description After assembling the toothed belt has to be adjusted Please refer to chapter wer 6 Adjustments Figure 40 Disassembling Motor Replacement 8 8 Exchange of the motor for the stack rollers Disassemble the back plate 1 Remove the light barrier 2 Disconnect the motor from the cable board Mark the co
7. 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 12 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 4 Automatic Feeder Matrix and AFS This section provides a general overview of the Feeder Matrix AFS It comprises a description for disassembling assembling and adjustments as well as recommendations for maintenance 4 1 Parts designation oO ae FRAMA AG DOC REF DOC Side stop Letter separation roller Letter stack roller Letter vibrator roller Water tank Label dispenser device Docking mechanism extension table 5x TR and TL Letter separator roller Additional separator roller for big size letter Label dispenser unit Additional separator lever for big sized enveloped Separator roller Clutch Figure 3 Parts Designation Figure 4 Parts Designation TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC CREATED 31 10 13 16 10 PAGE 13 OF 40 MODIFIED 19 11 13 13 11 R01 02 1 Motor 1 gt Transport rollers 2 Motor 2 gt Intake rollers red 3 Motor 3 gt Stack drive rollers grey 4 Light barrier motor start and short letter control 5 Letter release lever 6 Main board feeder Figure 5 Parts Designation 1 Connector board Power and Data supply for Matrix system 2 Power supply 3
8. er E 32 Figure 57 Adjustments Separation 33 Figure 58 Adjustments Separation en ei een ee et 33 Figure 59 Adjustments Separation ea ee a he Den iii 33 FOUKE GO FUSIONS Be ern ee el 34 Foure GO Bel anan denen 34 FOUE GZ AUS tent s Belkin ee en dete lance ce tac esse 35 FOUE GS AGs CTCF US 2 ee ee es ira nern 35 Figure 64 Adjustments Separator 36 Figure 65 Adjustments Separator tee 36 Figure 66 Adjustments Separator Agu tment Be ee se deh donee 1 Introduction This document provided by Frama AG contains general technical information of the automatic Feeder Matrix AF and AFS Furthermore it includes a detailed description for the disassembling and assembling procedure This document is mainly designed for technical staff and is based on the technical training performed by Frama AG Subject to change without notice Related documents Spare parts manual Version R03 00 and update R04 00 Operating guide Frama Matrix F8 Figure 1 Matrix F82 with Feeder AFS Extension Table TR TL and Conveyer Stacker CF FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC
9. free rotation There should not be a feeling of high resistance rough running In case of rough running the belt tension of the corresponding transmission may be too tight gt Lower the belt tension Figure 63 Adjustments Belt FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 36 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 10 3 Adjustment of Separator Levers Basically the separator levers are pre adjusted through Frama AG The space between separator shoes and roller or letter table needs only to be controlled and or re adjusted in case of badly separated envelopes Default setting Lever 1 Measure to rubber roller 0 5mm Lever 2 Measure to letter table 1 5mm Figure 64 Adjustments Separator Lever Process as followed for adjustment First turn out the cross head screw 3 to allow the settings 1 Adjust the lever 1 correctly 2 Adjust lever 2 correctly 3 Adjust lever retarded motion For this loosen the counter nut A and afterwards turn the worm screw B in or out Tighten the screws Figure 65 Adjustments Separator Lever Control the measure with a thickness gauge as showed in the picture pos 1 and pos 2 Figure 66 Adjustments Separator Lever FRAMA AG TITLE
10. SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 DOC R01 02 MODIFIED 19 11 13 13 11 PAGE 37 OF 40 10 3 1 Adjustment of lever retarded motion The cross head screw A needs to be adjusted that way that the lever 2 gets lifted by lever 1 with a little delay Process as followed for adjustment Turn out the cross head screw Put the thickness gauge of 0 2mm as showed in the picture between lever 1 and worm screw Turn the cross head screw in till the screw Is touching the lever 1 10 3 2 Tool list Spring balance 600g Spring balance with rope Support Setting gauge for lever Thickness gauge 0 2 0 5mm and 1 5mm FRAMA AG TITLE SERVICE MANUAL Figure 67 Adjustments Belt 1004708 1016990 1015847 1019410 Not available at Frama AG CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF DOC R01 02 CREATED MODIFIED 31 10 13 16 10 19 11 13 13 11 PAGE 38 OF 40 AILING 11 Maintenance Instruction The following section provides general information for correct maintenance of the Feeder Matrix AF AFS 11 1 General measures Clean the outside of the Feeder with a soft cloth Do not u
11. in alight angle to the requested value Adjust the belt with a value of 600g Screw down the belt spanner Figure 60 Adjustments Belt 10 2 2 Belt Stack Rollers Disconnect all connecters from the main board Remove the back plate 1 Loose the belt spanner 2 two screws Hook in the spring balance 3 as shown Pull the balance spring upright and adjust the belt spanner with a value of 200g Screw down the belt spanner Figure 61 Adjustments Belt FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 35 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 10 2 3 Belt Motor transmission Receiving the correct tension for tooted belts most motor positions in Matrix Systems are adjustable The process explained in this chapter is valid for all transmissions motor pinion cogwheel Loose both screws 1 Move the motor in its position to receive the correct belt tension Tighten the motor Note There is no recommended value for this adjustment Make sure that the transmission turns without high resistance Figure 62 Adjustments Belt 10 2 4 Belt Manual Control for correct belt tension Test for free movement of the drive Test by turning of all rollers by hand its
12. FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 10 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 2 Security Notes The franking system must be turned off before removing or replacing any periphery devices open machine avoid touch moving parts while the system is in operation Observe precautions for handling electrostatic sensitive parts FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 11 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 AILING 3 Automatic Feeder Specification Franking per hour 8500 letters h C6 Maximum envelop thickness 10 mm Operating Noise 53 8 dBA Matrix TOL and Feeder AFS Dimensions Dimensions AFS 515x217 x 205 mm Wight 9 0kg Power consumption Matrix F8 AFS Standby 12 6Watt In Operation 54Watt Nominal data power supply Automatic feeder AFS 90 264 47 62Hz 0 75A T2A fused Matrix Feeder Types AF Matrix Feeder without envelope seal function AFS Matrix Feeder with envelope seal S function FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102
13. Lubrication Instruction FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC CREATED 31 10 13 16 10 PAGE 40 OF 40 MODIFIED 19 11 13 13 11 DOC REF DOC R01 02 12 Notes Matrix Feeder AFS FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 41 OF 41 DOC R01 02 MODIFIED 19 11 13 13 11
14. Main power socket with fuse Figure 6 Parts Designation 1 Fissile wedge 2 Seal unit Figure 7 Parts Designation FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 14 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 4 1 1 Table Right TR and Table Left TL Table TR Only available for matrix F8 system Figure 8 Parts Designation Table TL Only available for Matrix F8 system Figure 9 Parts Designation FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 15 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 5 Electronics 80 08 cn Frl 05 0 ae pea mad ad foe 5 IT a oes O ihe Cw wO m O Figure 10 Main Board AF and AFS OF 223 PI_TPBAZ 123 CB SS UFI a cm O 100 2 amp Bul 20pol 2R90_AMP 1 BLAIZIEBATI 4 TLF SOV Figure 11 Connector board AF and AFS No Description No Description __ _1_ Motor Intake
15. nn ee 26 8 9 Exchange of the motor for the transport rollers ae een 27 9 ASSEMBLING FEEDER MATRIX AFS u 28 9 1 EOW WAV T ese ees 28 9 2 LOIS WME Ciel 29 I Assembling upper amp lower mechanics ee ass een ae 31 10 ADIUSTMENT S E Ee 32 TONET A EE E E 32 OA 33 10 2 1 Transport E 33 10 22 PEN IRON 33 10 2 3 Bet Motor eaa 34 10 2 4 Belt Manual Control for correct belt 10 1 34 103 Adjustment or Separator nee een ee ee 35 10 3 1 Adjustment of lever retarded 36 10 3 2 JEE 36 11 MAINTENANCE INSTRUCT ION ssc 37 Generi AS OS 37 Cleaning of the Rubber lt 37 To ne ee 37 11 4 General information about the lubrication 0 38 11 5 Lubrication Arter sales SErViCE een ee 38 Beanng and Jever JOINS saena E EE 38 12 NOTES MATRIX FEEDER APY iaaii 39 FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN S
16. the franking system Plug in the corresponding software box or USB memory stick to the Matrix F6 or Switch on the franking system The machine detects a connected software box and checks the content of the box Afterwards the machine starts to copy the box content and overwrites the existing software version This process takes approximately 4 minutes and can be followed by the percentage bar Do not switch off the machine during the loading process A power interruption would cause a damage of the memories on the feeder main PCB After the successful loading of the new software switch off the machine and remove the loading box At the restart of the machine the new software version should be shown in the display during the Start up procedure Note needs to carry out an Inspection load and the situation a new feeder software version 15 For some countries the software down load can be processed online modem The operator avallable the Matrix System starts the download automatically FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 18 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 Disassembling Feeder Matrix AFS The section comprises a description of the dissembling procedure of the Feeder Matrix AF AFS
17. A AG TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 24 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 3 Removing the Board Disconnect all connectors from the main PCB Follow the ESD Protection role Remove the 4 distance screws 1 and remove the main PCB Remove the cover plate 2 Figure 30 Disassembling Main PCB 8 4 Exchange of the grey intake rollers Loose the belt spanners on the backside Take off the corresponding belt from the pinion on the backside Remove all clips from the corresponding shaft Pull out the shaft backwards Exchange the grey roller Figure 32 Disassembling Gray Intake Rollers FRAMA AG TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 25 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 5 Exchange of the red intake rollers There are two different types of intake roller 3X 249 2x 249 xx xxx smaller in diameter Take off the clip on the backside 1 The axle will be moved in direction to the front side without disassembling of the tooth belt and front
18. E MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 39 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 5 11 4 General information about the lubrication method Fluorstatic 70 PTFE Soft fluid grease Micro Teflon particles Non ageing Small amount needed in application High performance grease with reasonable price Foodoil SH15 e for universal application e Excellent compatibility to plastic 11 5 Lubrication for after sales service Excellent for Spindle Spindle nut Linear guides Plain roller Excellent for e Good re lubrication for all kind off bearings The new lubrication method is basically designed for the Matrix franking machine s time cycle A re lubrication should only be executed in case of a disassembling and or a repair with exchanging of parts The new lubrication method has to be applied for Matrix R1 BOL MOL and Matrix R2 BOL2 MTOL2 and feeder AF AFS as well in the same way after disassembly assembly of sections and or single parts Refer to the Manual Lubrication Instruction 11 6 Bearing and lever joints For the case of necessary re lubrication of bearings and lever joints follow the instruction given in the chapter 3 Factory lubrication of the manual
19. GE 20 OF 40 MODIFIED 19 11 13 13 11 DOC R01 02 8 1 Upper Mechanics Demount the plastic cover 1 of the upper mechanics which is fixed with two screws from the bottom Figure 20 Disassembling Upper Mechanics Unscrew the front plate 1 fixed by three screws 2 and unhook the inside spring 3 mechanics of the separation unit 1 and transport roller unit 2 is not fixed and can be removed easily Figure 22 Disassembling Upper Mechanics FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 21 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Disconnect the cable of the motor 1 and the light barrier 2 Unscrew three screws 3 of the front plate The label dispenser mechanics 1 can now be further disassembled for example to replace the intake rollers or the motor Figure 24 Disassembling Label Dispenser FRAMA AG TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 22 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 1 1 Disassembling Clutch of Separator Roller Demount the side plate A by removin
20. GE 29 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 9 Assembling Feeder Matrix AFS This section describes the assembling of the Feeder Matrix AF and AFS The section contains no detailed description for the assembling of the intake rollers transport rollers or of the motors In case of an assembling follow the disassembling procedure the inverse way 9 1 Lower mechanics If previous disassembled mount first FRAMA AG Note Instructions to belts adjustment see chapter 6 Adjustments The transport rollers 1 The intake rollers red 2 The eccentric roller 3 red and the Stack rollers gray 4 Before mounting the back plate 5 the belt adjustment must be done The main PCB 6 and connect all connectors Put the letter table back in its position and fix it with the corresponding screws 1 Mount the two light barriers 2 Put the mechanics back into the bottom housing Connect all other cables to the main PCB Ground grey flat cable no 4 no 18 no 5 Figure 47 Assembling Lower Mechanics TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS DOC REF AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC 31 10 13 16 10 PAGE 30 OF 40 R01 02 MODIFIED 19 11 13 13 11 DOC Mount the top housing 1 From the bottom side screw up the mechan
21. UBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 6 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 LIST OF PICTURE Figure 1 Matrix F8 with Feeder AFS Extension Table 9 Figure 1 Matrix with Feeder AFS Extension Table 9 Pans Designation ser iiber 12 Figure 3 Parts Desianstion aa as u ss 12 12 EAD a One E Re 13 13 Parts Designa llOn 13 en 14 WC SIGIMALION ee 14 Foure esse 15 T17 Connector board AF and ae ech en 15 Foure 125 Service aden meee 16 PIGUI Gs 17 Figure 14 Separation Matrix Fee ae 18 Figtire REMOVING ae eier 18 Figure 16 Disassemping MOD COVEN e ea IR 18 Figure 17 Disassembling Upper Mechaniker 19 Figure 18 Disassembling Upper
22. g the screw 1 2 and the nut 3 Figure 25 Disassembling Clutch Separator Remove the clip 1 on the back side attention for the washer A Unscrew three screws 2 of the black cover on the front side Take out the clutch unit 3 attention for the washer on the inside of the clutch Note The clutch can t get further disassembled It has to be replaced as complete unit Figure 26 Disassembling Clutch Separator For assembly process the inverse way For details to the spare part manual roller the correct torque adjustment has to be done Therefore refer to chapter 9 1 Adjustment separator roller Q After each disassembly of the separator FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE PER_MAN_R0102_EN_SERVICE MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 23 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 2 Lower mechanics To lift out the mechanics all screws fixed from the bottom have to be removed Before lifting out the mechanics disconnect the following cables Ground grey flat cable no 4 no 18 no 5 Remove the letter table by removing three screws 1 Remove both light barriers 1 Pull out the side stop 2 Finally lift up the table Figure 29 Disassembling Lower Mechanics FRAM
23. ics with the bottom housing Put both washer and compression springs on the rods 2 Figure 48 Assembling Label Dispenser 9 2 Upper mechanics Mount the label dispenser mechanics and screw it up with three screws 1 Connect the light barrier cable 2 Connect the motor s connector board 3 Figure 49 Assembling Label Dispenser Assemble the separation roller together with the transport roller unit into the mechanics Figure 50 Assembling Upper Mechanics FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 31 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 Mount the front plate 1 the mechanics Fix it with the corresponding screws 2 and hook in the spring 3 Figure 51 Assembling Upper Mechanics Mount the plastic cover 1 Figure 52 Assembling Upper Mechanics Figure 53 Assembling Upper amp Lower Mechanics FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 32 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 9 3 Assembling upper amp lower mechanics Make sure the washe
24. ion Wind up the rope until the spring balance indicates approx 1000g Let the separation roller stay untouched for approx 30 sec After these 30 sec the spring balance should indicate a value between 500g and 550g f required adjust the separation roller by loosen the counter nut and turning the allen head screw Use a corresponding allen wrench increase the torque turn clockwise decrease the torque turn anticlockwise Repeat the measuring procedure till the correct value is adjusted and tighten the counter nut Figure 59 Adjustments Separation Roller FRAMA AG TITLE SERVICE MANUAL 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 34 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 5 MAILING 10 2 Belts In this chapter the description for belt adjustment is given If there is one or the other belt not to find that means these belts need to be adjusted manually by the experience of the engineer The engineers shall prevent to adjust the belts to thigh this may slow down the motor to much what may cause malfunctions 10 2 1 Belt Transport Rollers Loose the belt spanner 1 by two screws and one 5 5mm nut Hook in the spring balance 2 as shown Pull the balance spring as shown
25. ncremented For important changes e g content the version number before the has to be increased Date Version Action Authors 11 08 2011 001 00 Creation baer 08 12 2011 RO1 00 Release baer 26 03 2013 RO1 01 Tool list 10 3 2 with thickness gauge completed baer 19 11 2013 RO1 02 New tool 1019410 for separator lever adjustment baer added Setting value changed to 0 2mm Chapter 10 3 1 FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 4 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 LIST OF CONTENT FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 5 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 5 1 1 INTRODUCTION 8 1 INTRODUCTION a 8 2 SECURITY NOTES aan sn 9 3 AUTOMATIC FEEDER SPECIFICATION
26. ntact with a pen having the correct polarity helpful by later assembling Unscrew both screws and remove the motor Figure 41 Disassembling Motor Replacement FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 28 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 For assembly process the inverse way of the above disassembly description After assembling the toothed belt has to adjusted Please refer to chapter 6 Adjustments Figure 42 Disassembling Motor Replacement 8 9 Exchange of the motor for the transport rollers Remove the light barrier 1 Disconnect the motor from the cable board Mark the contact with a pen having the correct polarity helpful by later assembling Unscrew three screws 2 and remove the motor unit For assembly process the inverse way of the above disassembly description After assembling the toothed belt has to be adjusted Please refer to chapter 6 Adjustments Figure 44 Disassembling Motor Replacement FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PA
27. r and compression springs have been put already onto the rods Mount the upper mechanics 1 onto the rods Move the upper mechanics in its low position and lock it with the lever 2 Mount two clips 3 on the poles Connect cable no 18 4 Guide the cable correctly in its clip 5 the Hall Effect Sensor into the cover 1 Mount the cover 1 and fix it with three screws 2 Mount the seal unit Figure 55 Assembling Upper amp Lower Mechanics Mount the top cover and fix it with the corresponding four screws Note After finishing the assembly is recommended to process some function test Therefore power up the feeder with the Matrix F6 F8 and enter into the service menu Tests Perform feeder function tests Figure 56 Assembling Top Cover FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 33 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 10 Adjustments 10 1 Separation roller Move the mechanics in upper position Wrap the of the spring balance around the separation roller and fix it with a tape as shown in the illustration below Attach the spring balance together with the support tool 1 to the upper mechanics as shown on the illustrat
28. rollers red 11 Water levelsensor 2 Motor Intake rollers grey 12 Sensor Solenoid _ 3 Motor Transport rollers 15 Water tanksensor _ _ 4 Power supply f 16 Light barrier BA1 and _5 Connector board f 17 Mainboard 6 Light barrier Motor intake rollers red 18 Label dispenser motor and light barrier _ 7 Light barrier Motor transport Data cable grey o o 8 Light barrier Motor intake rollers grey _9 Solenoid sealer 10 Light barrier Release lever E TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 16 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 6 Light barrier diagnostic test During the start up procedure a check of all light barriers will be automatically performed In case of an occurring malfunction an error code will be displayed It is possible to display the status of each light barrier to facilitate the error searching Therefore press the service button as soon an error is displayed As an example the following display should be displayed 6 1 Test Feeder Matrix AFS Error 0004 F4 F6 service diagnostic 5 1 1 0 T 0 M 1 01 E 010 S 0110 P 101 L 0 101 T 10 Figure 12 Service Diagnos
29. se harsh chemical cleaners Clean the inside of the Feeder Remove dust and possible paper particles Check sensors and remove paper dust if required Check the torque of the separation roller and belt tensions according to chapter 6 Clean the sealer unit from paper residues and lime and replace the fissile wedge if required Replace worn out parts such as intake rollers etc if required 11 2 Cleaning of the Rubber Rollers For the Feeder Matrix AF AFS rubber rollers use regular rubber roller cleaning agent as used for printer and PC or other office machines Thus the functionality of the Feeder Matrix AF AFS is not longer guarantied Q Thinner and other unsuitable cleaning solvents may destroy the rubber rollers and plastic parts Frama AG recommends the cleaning agent from AG Rubber rollers special cleaner 6 1508 W1 H soft Web address www typ gummi tgw ch 11 3 Lubrication chart With the launch of Matrix R2 especially because of the higher performance of Matrix F82 Frama AG decided to analyse the lubrication theme completely and define accordingly a lubrication instruction for the after sales service New only two lubricants are applied for the entire Matrix Range Grease Fluorstatic 70 PTFE new Oil Foodoil SH 15 as before For correct lubrication of the Matrix Range refer to the manual Lubrication Instruction distributed with the technical circular 3 5 FRAMA AG TITLE SERVIC
30. tic S Light barrier stack release switch B Light barriers 1 Light barrier active Position Letter table Light barrier inactive 1 Light barrier active Light barrier inactive 2 Position Letter table BA1 1 Light barrier active Light barrier active tank empty 0 Light barrier inactive 1 Light barrier inactive tank full L Sensor water level E Light barrier motor transmitters T Light barrier water tank 1 Transmitter motor transport Light barrier active O Light barrier active tank inserted 1 Light barrier inactive 1 Light barrier inactive tank removed 2 Transmitter motor separation Light barrier active M Sensor solenoid 1 Light barrier inactive Light barrier active magnet falling off 3 Transmitter motor intake 1 Light barrier inactive magnet Light barrier N attracted 1 Light barrier inactive FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 17 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 6 2 Position of Light Barriers in Feeder Matrix AFS Letter transport Figure 13 Service Diagnostic 7 Software update In case of a necessary software update on the AF and AFS feeder follow the instructions below Switch off
31. wheel 2 For the removing of the intake rollers all clips in between of the rollers need to be taken off one after the other Also pay attention for the washers 2pcs only located left and right side of the smaller roller X 249 Note For the correct sequence of all washers Q and clips by assembly refer to the spare parts catalogue For the assembling make sure that the intake rollers are mounted in the right sense of orientation They contain a one way bearing For assembly process the inverse way of the above disassembly description Figure 35 Disassembling Red Intake Rollers FRAMA AG TITLE SERVICE MANUAL CH 3438 LAUPERSWIL BERN SUBJECT AUTOMATIC FEEDER MATRIX AF AFS AUTHOR S ROLAND BARTSCHI BAER FILE 102 5 MANUAL AF_AFS DOC DOC REF CREATED 31 10 13 16 10 PAGE 26 OF 40 DOC R01 02 MODIFIED 19 11 13 13 11 8 6 Exchange of the transport rollers Loose the belt spanner 1 Lift off the belt from the pinion Remove the pinion 2 which is fixed with a clip to remove the transport roller 3 Remove the clips fixed on shaft out the shaft For assembly process the inverse way of the above disassembly description For the assembling make sure that the transport rollers are mounted in the right sense of orientation They contain a one way bearing After assembling the toothed belt has to
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