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2. 2008 08 01 Ref No Part No Description CAMSHAFT VALVE 15 40 15 13 9 1 8 14 4 16 15 40 15 lt gt 13 11 5 L Serial No Reqd QTV CRF250R 6 17 14957 KT7 013 14958 KT7 013 14959 KT7 013 14960 KT7 013 14961 KT7 013 14962 KT7 013 14963 KT7 013 14964 KT7 013 14965 KT7 013 14966 KT7 013 14967 KT7 013 14968 KT7 013 14969 KT7 013 91007 KRN 671 96001 06012 00 12209 GB4 681 12208 MLO 721 14771 KRN 670 14771 KRN AQO 14771 KRN A11 14771 KRN A30 14781 000 14781 MLO 720 SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET SHIM TAPPET SHIM TAPPET 2 BEARING BALL RADIAL 6905 BOLT FLANGE 6X12 SEAL VALVE STEM NOK SEAL EX VALVE STEM ARAI IN gt gt gt 1 1
3. 2008 08 01 Ref No Part No Description CAMSHAFT VALVE 15 40 15 13 9 15 80 15 lt gt 13 l 8 11 14 amp 4 16 Reqd CRF250R Serial No 6 7 Parts catalogue code 17 14928 KT7 013 14929 KT7 013 14930 KT7 013 14931 KT7 013 14932 KT7 013 14933 KT7 013 14934 KT7 013 14935 KT7 013 14936 KT7 013 14937 KT7 013 14938 KT7 013 14939 KT7 013 14940 KT7 013 14941 KT7 013 14942 KT7 013 14943 KT7 013 14944 KT7 013 14945 KT7 013 14946 KT7 013 14947 KT7 013 14948 KT7 013 14949 KT7 013 14950 KT7 013 14951 KT7 013 14952 KT7 013 14953 KT7 013 14954 KT7 013 14955 KT7 013 14956 KT7 013 TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET N 5 PJ P OT PD
4. n 15707 634 000 15771 551 000 16959 MY 1 000 17212 MEN 670 17213 KRN 850 17214 MEN 670 17217 MEB 770 17218 KRN 850 17218 KRN A20 17230 KRN 850 17250 KRN 850 17253 KRN 850 17291 MEB 670 17358 KRN 000 17359 MAG LOO 17370 419 700 17372 KRN 000 17374 KRN 000 17375 KRN 000 17375 KRN A10 17724 102 700 45514 KS6 701 90305 6 8 000 CLIP OIL DRAIN TUBE CLIP OIL DRAIN TUBE JOINT FUEL TUBE STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE ASSY ELEMENT PLATE AIR CLEANER CASE FR MUDGUARD AIR CLEANER CASE GUARD HEAT CASE COMP AIR CLEANER TUBE AIR CLEANER CONNECTING BOLT AIR CLEANER ELEMENT SETTING TUBE JOINT BREATHER TUBE PLUG BREATHER TUBE TUBE A BREATHER TUBE B BREATHER TUBE C BREATHER CLIP SUB TANK HOSE CLAMP MASTER CYLINDER OIL NUT CLIP 6MM 2008 08 01 E AIR CLEANER CRF250R6 7 8 9 KRN3F1401A Description CRF250R Serial No Parts catalogue code 6 7 90501 KRN 000 COLLAR AIR CLEANER 93912 15510 SCREW TAPPING 5X20 94002 05000 0 NUT HEX 5MM 95002 02120 CLIP TUBE B12 95018 60321 BAND AIR CLEANER CONNECTING TUBE 60 96001 06016 00 BOLT FLANGE 6X16 17250 KRN A10 CASE COMP AIR CLEANER 17250 KRN A30 2008 08 01 E EXHAUST MUFFLER CRF250R4 Ref LON Relative ref Number No Description 3131B4 GASKET EXHAUST PIPE 13 313120 MUFFLER 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 313121 PROTECTO
5. I 11351 KRN A30 E 10 2 11340 KRVA20 COVER OWP L CRANKCASE 2 I 11340 KSG A30 F 5 1 61110 MN A20 FENDER SUB ASSY FR I 61110 M N 670 F 6 23 51610 MN A20 PROTECTOR FR FCRK 2 I 51610 MN 0007 24 51620 MEN 20 PROIECTOR L FR FQRK I 51620 MN OOOZA F 8 8 44650 KRN J 30 WEEL SUB ASSY FR I 44650 KRN A30 9 44701 MN 21 WEEL 21X1 60 I 44701 MEN A11 26 51615 KRN J 30 COVER OMP FR DSK 1 51615 KRN F 9 10 43340 MEN 20 GARD RR CALIPER I 43340 MEY OOOZA 18 43330 KRN J 30 FR DSK 2 I 43330 KRN F 11 11 42650 KRN 20 WEEL SUB ASSY RR I 42650 KRN ALO 12 42701 KPN 21 RM RR WEEL 19X1 85 I 42701 KRN 11 F 12 16 19071 KRN A20ZA SPAD SET RAD ATOR 19071 KRN A307A TYPET W I 17 19072 KRN A20ZA SHROLD SET L RAD ATOR 19072 KRN A30ZA TYPE1 W I F 13 1 77100 KRN A20 SEAT COM ke Y I 77100 KRN A30 2 77101 KPN 20 LEATHER SEAT 77101 NO LETTERS PRI NIED o I 10 83510 KRN 20 o o I 83510 KRN A30 12 83610 KRN 20 COER L 9 I 83610 KRN A30 14 1 28 17250 KRN ALO CASE AR CLEANER I 17250 F 20 6 80101
6. gt 2 gt NN Al gt l gt gt gt gt NN Al gt l gt gt 2008 08 01 E CRANKCASE m Qi ie 12 SS 27 31 20 29 34 28 KRN3E1200A Reqd QTY CRF250R 6 7 Description Serial No Ref No L O N Relative ref Number Description 16 110160 17 110186 110160 110131 1101 3 110132 1101 3 1101 9 BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation BEARING CRANKSHAFT LEFT s s INCLUDES Engine removal and installation BEARING CRANKSHAFT BOTH INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT LEFT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT RIGHT INCLUDES Engine removal and installation OIL SEAL CRANKSHAFT INCLUDES Engine removal and installation OIL SEAL GEARSHIFT SPINDLE Parts catalogue code 90901 KRN 670 91001 KRN 671 91002 KRN 671 91002 KRN 851 91002 KRN A11 91022 KA4 740 91201 MEB 671 91202 MEB 671 91202 MEY 671 91203 KA4 771 91203 MEB 671 91205 MEB 671 90003 KRN 670 90001 850 94301 14200 95002 02100 96001 06012 00 96001 06040 00 96001 06045 00 96001 06060 00 96001 06070 00 96001 06075 00 96300 08025 00 96300 08070 00 11210 KRN 730 JET OIL 8100 BEARING RADIAL BALL 30X72X16 BEARING SPECIAL ROLLER BEARING SHELL 33X38X
7. eoe obo Pl oro o 1511 1221 1 1 15 1 31 1 15 1 2008 08 01 EXHAUST MUFFLER CRF250R7 8 9 Description ES KRN3F1503 Reqd QTY CRF250R Serial No 6 7 Parts catalogue code 18355 KRN 861 18355 KRN E10 18374 MG7 701 18374 MLO 000 18374 ML4 003 18580 KRN EO0 18580 KRN E10 18591 ML8 000 18392 7 710 18392 4 000 18410 KRN EO0 18410 KRN E10 19508 KA3 710 19509 MM5 003 90101 KZ3 J50 90123 MEN 730 90124 KZ4 J40 90124 MEB 770 90170 MEB 670 94050 08000 94102 08800 94103 08000 MUFFLER COMP L RR 96DB MUFFLER COMP L RR 94DB BAND L MUFFLER BAND L EX PIPE BAND L EX PIPE PIPE COMP EX JOINT 96DB PIPE COMP EX JOINT PACKING MUFFLER PACKING EX PACKING MUFFLER MUFFLER COMP L MUFFLER COMP L 94DB NUT SPRING 6MM CLAMPER RADIATOR HOSE BOLT FLANGE 8X24 BOLT 8X18 BOLT FLANGE 8X35 BOLT FLANGE 8X32 BOLT SPECIAL 6 NUT FLANGE 8MM WASHER PLAIN 8MM WASHER PLAIN 8MM E E s j sk S sa gt gt gt NUNN N I gt lt gt NUNN N gt I gt NUNN N gt I gt 2008 08 01 E PEDAL KICK STARTER ARM Ref LON Relative ref Number No Description 1 4101A1 PEDAL GEAR CHANGE 2 112107 ARM KICK STARTER 6 810160 PEDAL REAR BRAKE KRN4 F1600A Ref Reqd QTY No Part No Description CRF250R
8. Fuel hoses Tubes Standard part No Bulk part No Bulk part Fuel hoses Tubes Inner diameter mm Length m 95001 30xxx 2x 95001 30001 20M 3 0 Standard part No Bulk part No Bulk part Inner diameter mm Length m 95001 30xxx 3x 95001 30001 30M 3 0 95001 30 4 95001 30001 40 3 0 95001 55 3 95001 55001 60 lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 2x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 35xxx 3x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 4x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 4x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 55xxx 5x 95001 55001 50M lt 95001 55003 50M gt lt 95001 55008 50M gt 5 5 95001 35xxx 5x 95001 35001 50M lt 95001 35003 50M gt 3 5 95001 55xxx 6x 95001 55001 60M lt 95001 55003 60M gt lt 95001 55008 60M gt 5 5 95001 35xxx 6x 95001 35001 60M lt 95001 35003 60M gt 3 5 95001 75xxx 2x 95001 75001 50M lt 95001 75003 50M gt 7 5 95001 45xxx 2x 95001 45001 50M 95001 45003 50 4 5 95001 45 3 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 3 95001 75001 60 95001 75003 60 95001 75008 60 7 5 95001 45 4
9. OE do OPOP Pd do d Pd Pod Pd d 1 1111 1 11111111 v I 204 I I I I I I l d 2008 08 01 E CARBURETOR O P KIT Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 1 1 1 1 1 1 1 1 Ref No A 3 16202 KRN A01 NEEDLE SET JET NKBS 16203 KRN A01 NEEDLE SET JET 16204 KRN A01 NEEDLE SET JET 16205 KRN A01 NEEDLE SET JET 16201 KRN EO01 NEEDLE SET JET 16202 01 NEEDLE SET JET 16204 KRN EO01 NEEDLE SET JET 16205 KRN EO01 NEEDLE SET JET 16201 KRN E12 NEEDLE SET JET 16202 KRN E12 NEEDLE SET JET 16204 KRN E12 NEEDLE SET JET 16205 KRN E12 NEEDLE SET JET 16230 KRN E12 NEEDLE SET JET 16231 KRN E11 NEEDLE SET JET 16232 KRN E11 NEEDLE SET JET 16233 KRN E11 NEEDLE SET JET 16234 KRN E11 NEEDLE SET JET 16201 KRN E31 NEEDLE SET JET 16202 KRN E31 NEEDLE SET JET 16204 KRN E31 NEEDLE SET JET 16205 KRN E31 NEEDLE SET JET 16230 KRN E31 NEEDLE SET JET 16231 KRN E31 NEEDLE SET JET 16232 KRN E31 NEEDLE SET JET 16233 KRN E31 NEEDLE SET JET 16234 KRN E31 NEEDLE SET JET 93892 04014 18 SCREW WASHER 4X14 99101 357 1500 JET MAIN 99101 357 1520 JET MAIN 99101 357 1550 JET MAIN 99101 357 1580 JET MAIN 99101 357 1600 JET MAIN 99101 357 1620 JET MAIN 99101 357 1650 JET MAIN 99101 357 1680 JET MAIN 99101 357 1700 JET MAIN 99101 357 1720 JET MAIN 991
10. 2008 08 01 FRONT FORK Ref LON Relative ref Number No Description 25 5111F5 PROTECTOR FRONT FORK 5111H6 PROTECTOR FRONT FORK 24 5111F4 PROTECTOR FRONT FORK 5111H6 PROTECTOR FRONT FORK Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No ES 51420 KRN A31 PIPE COMP R SLIDE 51430 003 DAMPER COMP FR SHOWA 51430 KRN 711 DAMPER COMP FR 51430 KRN 841 51430 11 51430 011 51430 KRN A31 51431 KZ3 B01 ED ED A U U A DE DE A ED ED A U U A DE DE A II INI III INI 11 INI I I IFI 1 11 INI P I I 1 II INI P IFI 1 I INNI INNI III 51431 MEN D11 51431 KRN A31 51437 KZ3 J41 51437 11 51440 003 51440 KRN 711 51447 KZ3 003 RING OIL SEAL STOPPER 51450 KRN 003 BOLT ASSY FR FORK 51450 KRN 711 51450 KRN 841 51450 KRN J01 51451 KZ3 B01 51451 11 INT I INNININ INI ININNI IN ININI INNI IN INNI 1 IN NI III NI P 0 51453 KZ3 B01 BUSH C SLIDER 51456 KZ3 J41 BOLT PLUG 51476 KZ3 711 RING WEAR 51476 003 INNA INNA NINA NINA NINI NINI 2008 08 01 E Reqd Part Description CRF250R Serial No Parts catalogue code 6 7 51480 KRN 003 SUB ASSY R FR SHOWA GHI 51480 KRN 711 SUB ASSY FR SHOWA 51480 KRN 841 51480 KRN J01 51480 KRN A11 51480 KRN D11 51480 KRN A31 51
11. 95001 45001 60 95001 45003 60 95001 45008 60 4 5 95001 75 4 95001 75001 60 95001 75003 60 95001 75008 60 7 5 95001 75xxx 5x 95001 75001 50M 95001 75003 50 7 5 95001 45xxx 5x 95001 45001 50M lt 95001 45003 50M gt 4 5 95001 45xxx 6x 95001 45001 60M lt 95001 45003 60M gt lt 95001 45008 60M gt 4 5 95001 75xxx 6x 95001 75001 60M lt 95001 75003 60M gt 95001 75008 60 7 5 95001 80 2 95001 80001 50 8 0 95001 55 2 95001 55001 50 lt 95001 55003 50M gt lt 95001 55008 50M gt OWA OW DW WA WA WA WA WA WA gt 95001 80xxx 3x 95001 80001 60M 8 0 95001 80xxx 4x 95001 80001 60M 8 0 95001 80xxx 5x 95001 80001 50M 8 0 2008 08 01 95001 80xxx 6x 95001 80001 60M 8 0 ala OWA WA 0u DW 00u 00 00 E underneath the part Vinyl tube Vinyl tube Vinyl tube Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm Standard part No Bulk part No Bulk part Inner dia meter mm Outer dia meter mm 95003 01xxx 3x 95003 01001 60M lt 95003 01003 60M gt
12. 1 T E 1 4 111121 N 1 31 1 3 1 5 3 3 31 1 1 3 1 1 1 gt NA 11 311 I 11 1141 121 1141 1 11 1115 1 11 11 11 11 11 11 gt gt gt gt n 2008 08 01 E FRAME BODY KRN3F2300A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 90302 KZ3 J40 NUT FLANGE 10MM 90410 HC4 000 WASHER 10MM 90511 000 WASHER HEAD HANGER PLATE gt o 2muu aNu aA gt NU 2mNUI 90651 6 003 BAND WIRE 90652 KT1 771 BAND WIRE BLACK 91404 KRN 000 CLIP 2X70 93404 06014 00 BOLT WASHER 6X14 94050 08000 NUT FLANGE 8 96001 06012 00 BOLT FLANGE 6X12 50283 MR7 300 RUBBER SEAT RAIL 50283 MEN AOO RUBBER TANK GUARD 50200 KRN 850 BODY COMP RR FRAME 50124 KRN AOO BRACKET C D I UNIT 50127 KRN A10 STAY L COUPLER 111 INQ N gt gt gt N Pr I INQ Ny 2 ornN 50128 MEN A10 GUIDE HARNESS 111 2008 08 01 E Ref L O N Relative ref Number No Description NO INFORMATION KRN4 F2400 Reqd QTY Part No Description CRF250R Serial No Parts catalogue code No 4 5 6 7 8 9 Ref 89201 KS6 810 SPANNER A PIN 2 2 2 2 2 2 89212 KZ4 J40 WRENCH NIPPLE 1 89216 MEB 670 WRENCH PLUG 16MM 4K011414 ED A 4K050
13. 8 0 95005 91xxx 3x 95005 91001 30M 12 0 95005 91xxx 5x 95005 91001 50M 12 0 95005 92xxx 3x 95005 92001 30M 12 0 3a 0 4 wal wal ow wal ow 4 95005 92 5 95005 92001 50 12 0 NOTE X is displayed to represent the omitted numerals and letters of the roman alphabet CAUTION It is DANGEROUS to confuse the fuel hose with the general purpose hose or vinyl hose Never use a general purpose hose or vinyl hose in place of a fuel hose or vice versa Always use the correct bulk part in the parts catalogue according to the service manual or the instructions issued with the bulk part 2008 08 01 E Bulk part number of fuel hose general purpose hose and vinyl hose Example 95001 75001 50M Bulk part number Refers to the bulk part Marking code hose type fuel hose and general purpose hose Change code for added hose Vinyl hose Indicates number mark or change sequence however the code for the bulk part must be strictly 0 zero Types of code Fuelhose 2 Red outside braid e Vinyl hose 1 Clear General hose 1 Ash gray 3 mm inside dia only 2 Black Ash gray 3 5 Black Black 5 Black inside braid 3 Light red 3 Red 3 mm inside dia only 6 Light red 4 Ash gray with red stripe 7 Pale black 3 mm inside dia only
14. 95003 23xxx 3x 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 43xxx 20 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 15 0 95003 09xxx 3x 95003 09001 60M lt 95003 09003 60M gt 4 5 8 0 95003 09xxx 60 95003 09001 60M lt 95003 09003 60M gt 4 5 8 0 95003 23xxx 60 95003 23001 60M lt 95003 23003 60M gt lt 95003 23008 60M gt 8 0 95003 45xxx 1x 95003 45001 10M lt 95003 45003 10M gt lt 95003 45008 10M gt 18 0 95003 10xxx 1x 95003 10001 10M lt 95003 10003 10M gt 5 0 8 0 95003 25xxx 1x 95003 25001 10M lt 95003 25003 10M gt 9 0 95003 45xxx 20 95003 45001 10M lt 95003 45003 10M gt lt 95003 45008 10M gt 18 0 95003 10xxx 20 95003 10001 10M lt 95003 10003 10M gt 5 0 8 0 95003 25xxx 20 95003 25001 10M lt 95003 25003 10M gt 9 0 95003 50xxx 1x 95003 50001 10M lt 95003 50003 10M gt 19 0 95003 10xxx 3x 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25xxx 3x 95003 25001 60M lt 95003 25003 60M gt 9 0 95003 50xxx 20 95003 50001 10M lt 95003 50003 10M gt 19 0 95003 10xxx 60 95003 10001 60M lt 95003 10003 60M gt 5 0 8 0 95003 25xxx 7x 95003 25001 70M lt 95003 25003 70M gt 9 0 95003 50xxx 3x 95003 50001 60M lt 95003 50003 60M gt 19 0 95003 11xxx 3x 95003 11001 60M
15. 6 Black Lengths 001 1 m standard 003 3 m 008 8 1 0 code fuel hose and general purpose hose 3 0 mm 11 11 mm 3 5 mm 91 12 mm outside dia 15 mm 4 5 mm 92 12 mm outside dia 16 mm 5 0 mm 12 12 mm outside dia 17 mm 5 3 mm 5 5 mm 14 14 mm 6 5 mm 17 17 mm 7 0 mm 7 3 mm 7 5 mm 8 0 mm ID OD code vinyl hose 6 8 mm 6 0 mm 6 5 mm 7 0 mm 6 5 mm 8 0 mm 7 0 mm 8 0 mm 9 0 mm N lt o P CO oooouoouo NNO 00 OT Hose type 1 Fuel hose 3 Vinyl hose 5 General hose 2008 08 01 E FLAT RATE SERVICE TIME Flat rate service time means the standard time required to service a MC which is listed in this manual to help the dealers control the actual working process and calculate the service charge by using it as a guide FRT setting system Net service time Removal Disassembly reassembly Installation Inspection Measurement Adjustment Confirmation Diagnosis troubleshooting Electric system Completion inspection oat time Preparation Process check Confirmation arrangement for necessary tools Related work Transfer of vehicles Float time is set by multiplying the net service time by a given
16. 90004 GHB 630 BOLT FLANGE 6X16 NSHF 90004 GHB 690 BOLT FLANGE 6X32 NSHF 90004 GHB 710 BOLT FLANGE 6X4O NSHF 90004 GHB 780 BOLT FLANGE 6X75 NSHF 90084 670 CAP 14MM gt gt 90451 459 770 WASHER THRUST 13MM 90602 MEB 670 CIRCLIP SPECIAL INTERNAL 24 90751 GK1 003 O RING 8 5X1 7 91204 KRN 671 OIL SEAL 10X21X5 91204 HP1 601 91302 9 003 2 91303 377 000 2008 08 01 E L CRANKCASE COVER KRN3E1000A Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 22 91307 035 000 O RING 18X3 23 91410 679 000 CLIP 2x60 24 94301 08140 DOWEL PIN 8X14 25 94301 10160 DOWEL PIN 10X16 26 94520 14000 CIRCLIP INTERNAL 14MM 27 96001 06030 07 BOLT FLANGE 6X30 2008 08 01 E GENERATOR Ref L O N Relative ref Number No Description 2 6131A3 STATOR 9 613105 ROTOR OR FLYWHEEL KRN1E1100B Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 31120 KRN 670 STATOR COMP 32112 KRN 670 CLAMPER CORD 90005 896 000 BOLT FLANGE 5X16 90010 MEB 670 SCREW WASHER 4X24 90437 611 000 WASHER PLAIN 12MM 90630 751 000 CLIP PURSE LOCK 94050 12000 NUT FLANGE 12MM 31110 KRN 670 FLYWHEEL COMP NO CON O 2008 08 01 CRANKCASE Ref LON Relative ref Number No Description 1 110120 CRANKCASE RIGHT INCLUDES Engine removal installation 1101A2 CRANKCASE BOTH INCLUDES
17. f HONDA CHF250H 250 4 250 5 CRF250Rc CRF250R7 CRF250Rs CRF250Rs PARTS CATALOGUE 13KRN4E6 Honda Motor Co Ltd 2008 CRF250R4 FOREWORD INDEX aa ENGINE GROUP 2 FRAME GROUP PART INDEX 5 C Instruction for use of parts catalogue This parts catalogue has been created as of August 01 2008 Since this date the sales practice for repair parts may have been changed or the parts may have been eliminated listed for those not for sale The modified information is reflected on the latest Electronic Parts Catalogue EPC Also refer to the parts catalogue news for any change See the parts catalogue news for any revision that is made after August 01 2008 Always specify the part number when ordering a part Check the model type serial numbers color maker and the size as needed before ordering a part Note that the illustrations part drawings can differ from the ac tual parts in shape They are given just to help you to refer to the parts When modifications or additions to this parts catalogue are made a revised edition will be issued at an appropriate time with successively progressing revision numbers on the cov er We recommend obtaining such revisions in order to keep your parts catalogue up to date at all times To check whether a parts catalogue revision has been issued please contact your Honda dis
18. lt 95003 60003 60M gt 27 0 WS HW wal wal Wa wal 0 4 wal wal wal wal wal wal 2008 08 01 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 11xxx 3x 95005 11001 30M 11 0 95005 11xxx 5x 95005 11001 50M 11 0 95005 12xxx 1x 95005 12001 10M lt 95005 12003 10M gt 12 0 95005 12xxx 2x 95005 12001 20M 12 0 95005 12xxx 3x 95005 12001 30M 12 0 95005 12xxx 5x 95005 12001 50M 12 0 95005 14xxx 1x 95005 14001 10M 14 0 95005 14xxx 2x 95005 14001 20M lt 95005 14003 20M gt 14 0 95005 14xxx 3x 95005 14001 30M 14 0 95005 14xxx 5x 95005 14001 50M 14 0 95005 17xxx 1x 95005 17001 10M 17 0 95005 17xxx 2x 95005 17001 20M 17 0 95005 17xxx 3x 95005 17001 30M 17 0 95005 17xxx 5x 95005 17001 50M 17 0 95005 30xxx 3x 95005 30001 30M 3 0 95005 30xxx 5x 95005 30001 50M 3 0 95005 35xxx 1x 95005 35001 10M lt 95005 35003 10M gt lt 95005 35008 10M gt 3 5 95005 35xxx 2x 95005 35001 20M 3 5 95005 35xxx 3x 95005 35001 30M 3 5 95005 35xxx 4x 95005 35001 10M lt 95005 35003 10M gt lt 95005 35008 10M gt 3 5 95005 35xxx 5x 95005 35001 50M 3 5 95005 45xxx
19. 311160 VALVE SET HOT START 3111F4 PUMP SET ACCELERATOR 311125 VALVE STARTER 617115 SENSOR THROTTLE 41 311185 CARBURETOR ASSEMBLY 14 26 3111A8 VALVE THROTTLE 40 43 3111A4 HOLDER NEEDLE JET 11 3111A3 NEEDLE JET 3111D4 NF N O KRN3E1800F Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 8 16010 KRN 671 GASKET SET 16011 KZ3 J11 VALVE SET FLOAT 16011 851 16015 MEB 671 16013 KRN 851 16014 KRN 671 16014 KRN 731 16015 MEN 671 16015 KRN 731 31 31 31 5 1 1 31 31 3 3 0 1111 21 I 111 11 21 I 111 121 21 1 Il Il 121 2941 1 16016 MEB 671 16016 KSC 671 16016 KRN A01 16018 MEB 671 16018 MEY A11 16019 MEB 671 START SET HOT 16021 KRN 671 DIAPHRAGM SET PUMP 16021 KRN 731 16021 KRN 851 16021 01 16028 MEB 671 16028 MEN A01 1221 11 11121212 11 1 1211 2 1 3111 31 1 I 11 1 1221 21 I s l ss T s sh 16029 MEB 671 16029 MEY A11 16032 MEB 671 16032 01 16032 KRN A11 16033 MEB 671 111 2112123 211212 11212 1112 11 1 2 2008 08 01 E CARBURETOR mr a bie TJ 41 KRN3E1800F Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 16033 01 LEVER SET 16057 MEB 671 VALVE SET FLOATING 16038 KRN 671 JOINT SET FUEL 16046 MEB 671 VAL
20. 7 013 14969 7 013 15000 15111 KRN 670 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D7 D7 D7 D7 D7 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 D8 UU FWWNNAENNUUR RRR RR AWAW AWN A SPAR Am A gt gt gt gt 1139 amp KRN A00 13420 KRN 670 14904 013 D7 15133 KRN 670 116 2008 08 01 E Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number Address Page Ref 15201 KRN 670 15201 KRN 730 15220 MEB 770 15331 324 000 15332 324 000 15412 MEN 671 15414 MEB 670 15421 000 15611 4 710 15650 KRN 670 15707 654 000 15771 551 000 16000 16010 KRN 671 16010 KSC 671 16011 KZ3 J11 16011 MEN 851 16013 KRN 851 16013 MEB 671 16014 KRN 671 16014 KRN 731 16014 KRN A01 16015 KRN 731 16015 KRN 851 16015 KRN A01 16015 MEN 671 16016 KRN A01 16016 KSC 671 16016 MEB 671 16018 MEB 671 16018 MEY A11 16019 MEB 671 16020 KRN 671 16020 KRN 732 16020 KRN 861 16020 01 16020 12 16020 KRN E32 16021 KRN 671 16021 KRN 731 16021 KRN 851 16021 01 16022 KRN 851 16025 KRN 851 16028 MEB 671 16028 MEN A01 16029 MEB 671 16029 MEY A11 16032 KRN A11 16032 MEB 671 16032 01 16033 MEB 671 16033 MEN AO1 16037 MEB
21. H3 H3 H3 5 5 6 7 8 NO O O O0 OO O0 NN N ON O Ut Ui F CN 45203 63 016 45215 5 672 45351 KRN A30 45351 KZ4 J30 45351 10 45461 000 45462 000 45468 57 830 45504 KN5 006 45504 MEN J01 45510 KCE 671 45510 MEN J01 45513 KCE 671 45517 GW0 751 45518 731 45518 MEN JO1 45520 731 45523 731 45523 003 45525 MEN JO1 45530 KCE 671 45530 MEN JO1 46000 46182 500 013 46182 MEL D21 46504 KZ24 J41 46510 KRN 000 46511 KZ4 J00 46513 KRN 000 46513 KRN 730 46515 MN1 670 46525 KK0 005 50000 50010 KRN 000 50010 KRN 730 50010 KRN 851 50010 00 50010 10 50124 000 50124 00 50126 000 50127 10 50128 KRN 000 50128 MEN A10 50197 KRN 000 50200 KRN 730 50200 KRN 850 50285 00 50283 MR7 300 50360 KRN 000 50360 KRN A10 50407 KRN 000 50407 KRN 730 50407 KRN 850 613 613 616 615 616 610 610 66 67 63 64 63 63 63 63 63 63 63 63 63 G4 G5 G5 2008 08 01 E 000 T N WoW N AUSROWON gt 55 NNN NNN OO 50408 KRN 000 50408 KRN 730 50408 KRN 851 50500 3 820 50530 KZA J40 50603 K24 J40 50610 MEN 670 50610 MEN 671 50611 MEN 670 50611 MEN 671 50616 MEN 670 50617 K24 J40 50618 KZ24 J40 50642 MEN 670 51000 51401 KRN 003 51401 11 514
22. INDEX Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 90122 KRN 000 90123 KZ4 J40 90123 MEN 670 90123 MEN 730 90124 KZ4 J40 90124 MEB 770 90124 MEN A10 90125 KA4 000 90125 MEN A10 90130 KZ4 J20 90130 KZ4 J40 90130 MEN 840 90131 KRN 710 90131 KZ4 J40 90131 MEN 840 90145 9 612 90152 750 90153 KZ4 710 90170 MEB 670 90204 MN5 000 90232 6 680 90235 4 000 90301 473 003 90301 782 000 90301 KRN 850 90301 KZ4 J40 90302 KZ3 J40 90303 KRN 000 90304 KZ4 J30 90305 6 8 000 90305 KRN A30 90305 KZ3 B01 90305 KZ4 J20 90306 KBP 901 90306 KZ4 711 90309 357 000 90309 ML3 791 90401 KRN 670 90401 KZ4 J00 90401 KZ4 J20 90402 KW6 960 J1 H15 H16 H9 I2 14 65 H15 H16 I2 14 12 14 18 68 H G8 112 112 112 112 112 112 G3 H4 112 112 H15 H16 12 14 E7 D3 012 616 H 18 G2 113 615 42 115 65 H11 13 112 18 H 112 G5 112 I8 H 18 110 92 93 90403 KA3 830 90404 KW3 000 90404 MEN 670 90406 KV3 780 90410 4 000 90433 1 000 90435 3 000 90437 611 000 90441 HA2 670 90441 4 700 90441 KRN 670 90441 KSC 670 90442 397 000 90446 357 000 90446 KRN 670 90447 KE1 000 90451 155 000 90451 459 770 90452 178 000 90452 58 00 90452 74 000 90453 58 00 90456 4 000 90456 56 000 90461 444 000 90463 ML7 000 90465 MC4 000 90474 333 000 90482 567 000 9050
23. Part Description CRF250R Serial No Parts catalogue code 6 8 No 1 06115 KRN 700 GASKET SHEET KIT B 06115 KRN 840 06115 00 06115 10 l e 5 11 3 00 COMPONENT PARTS 11191 KRN 670 GASKET CRANKCASE 11191 KRN 850 11191 KRN A10 11352 KRN 671 GASKET CLUTCH COVER 11394 KRN 670 GASKET R COVER 11394 KRN A00 11395 KRN 670 GASKET L COVER 19226 KRN 670 GASKET WATER PUMP 06116 KRN 700 WASHER O RING KIT B COMPONENT PARTS 90447 KE1 000 WASHER SEALING 7MM 90465 ML7 000 WASHER SEALING 6 5MM 90474 333 000 WASHER SEALING 8MM 90751 GK1 003 O RING 8 5X1 7 91501 KSR A01 D RING 22MM 91302 PA9 003 O RING 39 8X2 2 ARAI 91303 377 000 O RING 13 8X2 5 91504 MJ0 003 O RING 15 8 2 4 5 91305 KFO 003 O RING 27X2 ARAI 91307 035 000 O RING 18X3 91312 KE7 003 O RING 19X3 NOK gt gt 1 1 1 245 55 1 Log Pod P o d gg 3233 32 35 3 22 mS S aS a 22 Sp Bp aS a NNN PN pp mp gt PN Ap mp gt 2 2008 08 01 E HANDLE LEVER SWITCH CABLE Relative ref Number Description 3 31 811100 CABLE THROTTLE NOTE Same time for two units 8111B5 CABLE HOT STARTER 811115 CABLE CLUTCH 615108 SWITCH ENGINE STOP 12 810150 GRIP THROTTLE 8101C1 GRIP HANDLE RIGHT 8101CO GRIP HANDLE LEFT 11 810155 HOUSING THROTTLE NOTE Same time for two units 8
24. REAR CALIPER 13 2 7111D5 PISTON REAR BRAKE CALIPER INCLUDES Bleed brakes KRN3F0900 Reqd QTY Part No CRF250R Serial No Parts catalogue code 6 7 Ref No 1 06435 KZ4 J41 06435 KRN 711 ED A U A 06435 KRN 712 ED ED B U U B 06451 MZ2 405 SEAL SET PISTON 43108 KZ4 J41 SPRING PAD 43112 KZ4 J41 RETAINER BRACKET 43131 KW3 006 BOLT PIN 1 11 T 4 244525 5251 1 1 1 43150 KZ4 J41 CALIPER SUB ASSY RR BRAKE NISSIN 43150 KRN 711 43190 KZ4 J41 43190 KRN 711 43215 KZ4 J41 PIN HANGER 43330 KZ4 J40ZA COVER RR DISK TNATURAL NATURAL 43340 KZ4 J40ZA GUARD RR CALIPER TNATURAL NATURAL 43340 0007 TNATURAL NATURAL 43352 568 003 SCREW BLEEDER NISSIN 43353 461 771 CAP BLEEDER 45107 006 PISTON 22 A 45111 MAJ G41 RING STOPPER 45132 166 016 BOOT PIN BUSH NISSIN 45133 MA3 006 2008 08 01 E REAR BRAKE CALIPER f 2 qu SE 12 LND KRN3F0900 Ref N Part No Description Serial No 5 6 7 8 Parts catalogue code 17 90004 GHB 600 BOLT FLANGE 6X10 NSHF 18 43330 KRN A30ZA COVER RR DISK TNATURAL NATURAL 2008 08 01 E RR MASTER CYLINDER Description Ref No L O N Relative ref Number Description 1 712130 2 712125 5 7121H0 7 712167 KRNA F1000 Reqd QTV CRF250R 6 7 Serial No HOSE REAR BRAKE INCL
25. U U A U B 44712 KRN E21 TUBE TIRE PIRELLI 44712 K24 811 TUBE TIRE DUNLOP 90 100 20 44713 KS6 641 FLAP TIRE DUNLOP 80 100 21 U U A U B 44713 MEB 771 TIRE PIRELLI DE DE A ED ED A ED B 44713 KZ4 811 FLAP TIRE DUNLOP FOR 20 INCHES 44715 MAO 770 STOPPER BEAD 1 60 1 1 42715 KA2 680 STOPPER BEAD 1 85 FOR 20 INCHES D OD 45351 KZ4 J30 DISK FR BRAKE 1 1 51614 KZ4 J40ZA COVER FR DISK TNATURAL 4 012448 ED A 4K050680 U A 51614 KZ4 J41ZA TNATURAL 4K012449 4K050681 21 1 11 I 1111 141141 I I 11 I 90105 MAC 680 BOLT DISK 6X19 90114 MAC 780 BOLT FR DISK COVER 90301 KZ4 J40 NUT FR AXLE gt PNA gt SNA 2008 08 01 E Description Reqd QTY CRF250R 6 7 KRN3F0800A Serial No Parts catalogue code 90301 473 003 NUT U 6MM 91062 MAC 681 BEARING RADIAL BALL 6904 91201 56 004 OIL SEAL 26X37X7 ARAI 94001 08000 0S NUT HEX 8MM 94111 08000 WASHER SPRING 8MM 45351 MEN A10 DISK FR BRAKE 45351 KRN A30 DISK FR BRAKE 51615 KRN A30ZA COVER COMP FR DISK TNATURAL 112m no F I 1 en NOJA 122m NOl 1 2 2 NO 2008 08 01 BRAKE CALIPER Ref LON Relative ref Number No Description 1 711140 SHOE PAD SET BRAKE REAR 6 711155 CALIPER REAR BRAKE INCLUDES Bleed brakes 7 7111C1 BRACKET REAR CALIPER 9 18 4131A7 COVER REAR DISC 10 7111C9 GUARD
26. USO N I NIN FW PART NAME INDEX Part name Address Page Ref Part name Address Page Ref Part name Address Page Ref O RING 22 PIPE COMP EX 2 HEX O RING HEX 51 HEX O RING 19 PIPE COMP L SLIDE 2 PIPE COMP R SLIDE HEX O RING 46 O RING 21 5X1 49 PIPE COMP EX JOINT O RING 26 2 1 50 O RING 26 7X3 29 PIPE STEERING HANDLE O RING 11 PIPE WATER PISTON N gt UI O OO O0 2 Q Q O RING 27 6X1 O RING 27 7X1 SPECIAL 6X7 O RING 37 2X2 PISTON SET MASTER CVLINDER SPRING 6 O RING 39 8X2 WUOQ PISTON FREE O RING PIVOT SHIFT DRUM STOPPER ARM O RING 3 PLATE SET FR NUMBER SQUARE 5MM O RING 42 5X2 PLATE AIR CLEANER CASE FR STEERING STEM O RING O RING 5 8X1 PLATE BEARING HOLDER O RING O RING 9 5X1 5 OUTER COMP CLUTCH PLATE PLATE PLATE PLATE PACKING EX PLATE NUT PLATE CLUTCH LEVER PACKING FUEL CAP PLATE CLUTCH PRESSURE NUT HEX PACKING MUFFLER PLATE COUNTERSHAFT BEARING PLATE DIAPHRAGM PLATE PLATE OIL SEAL SET PLATE OIL SEAL 10X21X5 PLATE OIL SEAL PACK A GLASS WOOL OIL SEAL PACK B GLASS WOOL PLATE RATCHET SLIDER OIL SEAL PAD SET FR PLATE WEIGHT SETTING OIL SEAL 16 5X25X5 PAD SET RR PLUG BREATHER TUBE OIL SEAL 20X33X5 PARTS KIT CARBURETOR OPTIONAL OIL SEAL 26X37X7 PAWL A RATCHET PLUG PIN OIL SEAL 28X37X7 PAWL B RATCHET PLUG SPARK OIL SEAL PED
27. vv MAN o v v nn N 1 11111111 d P Pd P P 1 5 Anannan 11111111111111111111111111 3 3 3 3 3 vv c v V 1111111111111111111111111111111111111111111111 1 2008 08 01 CARBURETOR mr a bie TJ 41 KRN3E1800F Ref Reqd QTY No Part No CRF250R Serial No Parts catalogue code 6 7 35 16205 KRN E31 NEEDLE SET JET 16230 KRN E31 NEEDLE SET JET 16231 KRN E31 NEEDLE SET JET 16232 KRN E31 NEEDLE SET JET 16233 KRN E31 NEEDLE SET JET 16234 KRN E31 NEEDLE SET JET 93892 04008 18 SCREW WASHER 4X8 93892 04014 18 SCREW WASHER 4X14 95002 02079 CLIP TUBE 99101 357 1500 JET MAIN 99101 357 1520 JET MAIN 99101 357 1550 JET MAIN 99101 357 1580 JET MAIN 99101 357 1600 JET MAIN 99101 357 1620 JET MAIN 99101 357 1650 JET MAIN 99101 357 1680 JET MAIN 99101 357 1700 JET MAIN 99101 357 1720 JET MAIN 99101 357 1750 JET MAIN 99101 357 1780 JET MAIN 99101 357 1800 JET MAIN 99101 357 1820 JET MAIN 99101 357 1850 JET MAIN 99101 357 1880 JET MAIN 99103 440 0350 JET SLOW 99103 440 0380 JET SLOW 99103 440 0400 JET SLOW I I Od ABRAM v v 3 35 I I I I AS v nananana v vv nanna vv nananana v u nn vv 311 1111 1 3 3 3 3 12 15 vv wv 31 111 1
28. 013 TAPPET 14922 7 013 14923 7 013 14924 7 013 14925 7 013 14926 7 013 14927 KT7 013 TAPPET 14928 7 013 14929 KT7 013 TAPPET 14930 KT7 013 TAPPET 14931 KT7 013 TAPPET 14932 KT7 013 TAPPET 14933 KT7 013 TAPPET 14934 KT7 013 TAPPET 14935 KT7 013 TAPPET 14936 KT7 013 TAPPET 14937 KT7 013 TAPPET 14938 7 013 14939 KT7 013 TAPPET 14940 KT7 013 TAPPET 14941 KT7 013 TAPPET 14942 KT7 013 TAPPET 14943 KT7 013 TAPPET 14944 7 013 14945 7 013 14946 7 013 14947 7 013 14948 7 013 14949 7 013 14950 7 013 14951 7 013 14901 7 013 14902 KT7 013 TAPPET 14903 KT7 013 TAPPET 14904 KT7 013 TAPPET 14905 KT7 013 TAPPET 14906 KT7 013 TAPPET 14907 KT7 013 TAPPET 14908 KT7 013 TAPPET 14909 KT7 013 TAPPET 14910 KT7 013 TAPPET 14911 KT7 013 TAPPET 14912 KT7 013 TAPPET 14913 KT7 013 TAPPET 14914 KT7 013 TAPPET 14915 KT7 013 TAPPET 14916 7 013 14917 7 013 14918 7 013 14919 7 013 14920 7 013 14921 7 013 14922 7 013 14923 7 013 14924 7 013 14925 7 013 14926 7 013 14927 7 013
29. 08 01 E Ref No Part No Description MARK CRF250R8 9 KRN3F2601A Reqd QTY CRF250R Serial No 6 7 Ref No L O N Relative ref Number Description NO INFORMATION Parts catalogue code 61139 MEN A10ZA MARK STEERING DAMPER TYPE1 87126 KRN ATOZA MARK R RADIATOR SHROUD TYPE1 87127 KRN ATOZA MARK L RADIATOR SHROUD 87130 MBN 830ZA MARK TYPE1 HONDA 87130 KPS AZOZA MARK TYPE2 HONDA 87126 KRN A30ZA MARK R RADIATOR SHROUD TYPE1 87127 KRN A30ZA MARK L RADIATOR SHROUD TYPE1 2008 08 01 E 115 PART INDEX Part Number Address Page Ref PartNumber Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 06000 F6 61 1 15420 KRN A00 E7 D6 14934 7 013 D 11395 KRN 670 016 39 35 135420 KRN A10 E7 14905 013 D5 D7 1 06113 KRN 700 F6 61 13422 KRN 670 E7 D6 14935 KT7 013 D6 06113 KRN 710 06114 KRN 700 06115 KRN 700 06115 KRN 840 06115 KRN AO0 06115 KRN A10 06116 KRN 700 06420 KRN 710 06420 MEB 750 06421 KRN 710 06421 MEB 750 06431 MA3 405 06435 KRN 711 06435 KRN 712 06435 KZ4 J41 06440 74 820 06440 KZ4 J40 06440 MEN 840 06451 72 405 11000 11100 KRN 670 11100 KRN 730 11100 KRN 850 11100 00 11100 10 11100 KRN A30 11102 KRN 670 11105 KRN 670 11191 KRN 670 11191 KRN 850 11191 KRN A10 11200 KRN 670 11200 KRN 731 11200 KRN 850 11200
30. 1 DI AA SS S II A DI An vo 2008 08 01 E Ref No Part No Description CARBURETOR Reqd QTY CRF250R 6 7 Serial No Parts catalogue code amp 0 99103 440 0420 99103 440 0450 99103 440 0480 99104 1000 99108 KRN 0400 99108 KRN 0450 99108 KRN 0500 99108 KRN 0700 99108 KRN 0750 99108 KRN 0800 99108 KRN 0850 99108 KSC 0650 99108 KSE 0600 99108 MEB 0550 99112 KRN 0680 16010 KSC 671 16015 KRN 851 16015 KRN A01 16076 ND5 004 16022 KRN 851 16023 KRN 851 16075 KRN 851 16178 548 004 16088 KRN A01 16014 KRN A01 90651 680 961 99101 357 1580 99101 357 1620 99101 357 1650 99101 357 1700 99101 357 1750 99101 357 1800 99103 440 0380 99103 440 0400 99103 440 0420 99103 440 0450 JET SLOW 842 JET SLOW 845 JET SLOW 48 JET JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET LEAK JET BV STARTER 868 GASKET SET CHAMBER SET FLOAT O RING 1 3X4 3 DIAPHRAGM COMP 15 DIAPHRAGM COMP 20 U RING O RING 5 8X1 9 TOP SET HOLDER CABLE JET MAIN 4158 OTHER PARTS JET MAIN 4162 OTHER PARTS JET MAIN 4165 OTHER PARTS JET MAIN 4170 OTHER PARTS JET MAIN 4175 OTHER PARTS JET MAIN 4180 OTHER PARTS JET SLOW 838 OTHER PARTS JET SLOW 840 OTHER PARTS JET SLOW 842 OTHER PARTS JET SLOW
31. 19 19 19 19 19 19 19 19 19 19 19 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 111 111 111 111 111 111 111 111 101 101 101 101 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 102 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 17 17 17 17 1 00 NI Ov Ui Ui Ui Ui Ui U UN UN 2 52463 KZ4 B00 52463 KZ4 J40 52464 KRN 710 52464 74 00 52464 74 120 52465 KRN 710 52465 KSK 000 52466 KRN 710 52473 KZ4 J20 52475 KZ4 J20 52476 24 120 52479 KRN 710 52479 KRN 840 52479 KSK 000 52486 KZ3 J21 52487 4 831 52487 11 53000 53100 670 53121 MEN 670 53121 MEN 671 53132 3 831 53132 KZ4 J20 53133 KA3 832 53140 KRN A30 53140 MEB 671 53165 GBF J60 53166 GBF J60 53166 30 53167 MEB 671 53167 MEB 672 53168 MEB 670 53168 MEB 671 53169 MEB 670 53170 003 53171 MEN JO1 53172 MEN 670 53174 KCE 670 53174 KN5 006 53176 MEN JO1 53176 ML3 791 53177 MEN 670 53178 MEN 670 53178 MEN AO1 53179 MEN 671 53190 MEN 670 53192 MEN 670 53214 KZ3 861 53214 KZ4 701 53219 KRN 710 53219 KRN A10 53219 000 53229 74 130 53300 000 111 111 111 111 111
32. 1x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 2x 95005 45001 20M 4 5 95005 45xxx 3x 95005 45001 30M 4 5 gt ow Ow 2 General purpose hoses Standard part No Bulk part No Bulk part Inner diameter mm Length m 95005 45xxx 4x 95005 45001 10M lt 95005 45003 10M gt lt 95005 45008 10M gt 4 5 95005 45xxx 5x 95005 45001 50M 4 5 95005 50xxx 3x 95005 50001 30M lt 95005 50003 30M gt 5 0 95005 50xxx 5x 95005 50001 50M 5 0 95005 55xxx 1x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 55xxx 2x 95005 55001 20M lt 95005 55003 20M gt 5 3 95005 55xxx 4x 95005 55001 10M lt 95005 55003 10M gt lt 95005 55008 10M gt 5 3 95005 65xxx 1x 95005 65001 10M lt 95005 65003 10M gt 6 5 95005 65xxx 2x 95005 65001 20M 6 5 95005 70xxx 3x 95005 70001 30M lt 95005 70003 30M gt 7 0 95005 70xxx 5x 95005 70001 50M 7 0 95005 75 1 95005 75001 10 95005 75003 10 7 3 95005 75xxx 2x 95005 75001 20M 7 3 95005 80xxx 1x 95005 80001 10M lt 95005 80003 10M gt 8 0 95005 80xxx 2x 95005 80001 20M 8 0 95005 80xxx 3x 95005 80001 30M 8 0 95005 80xxx 5x 95005 80001 50M
33. 51 1 111 11 S35 145 1111 1 1 31 1 11 1511211 1 11 1 1 2008 08 01 Description TRANSMISSION KRN3E1500A Reqd QTY CRF250R Serial No 6 7 Relative ref Number Description 210104 210167 210169 210104 210162 210166 210104 INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING COUNTERSHAFT LEFT INCLUDES Engine removal and installation BEARING COUNTERSHAFT INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING MAINSHAFT LEFT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL Parts catalogue code 23462 74 100 23471 KRN 670 23471 KRN A30 23472 KZ4 000 23481 KRN 670 23491 KRN 670 254971 KRN A00 254971 KRN A30 23801 58 00 90071 5 000 90112 413 000 90404 KW3 000 90441 KA4 700 90446 357 000 90453 58 00 90452 74 000 90452 58 00 90461 444 000 90501 KZ4 L30 90601 360 000 90602 360 000 91001 KZ4 J11 91004 KRN 671 COLLAR MAINSHAFT FOURTH GEAR GEAR COUNTERSHAFT FOURTH GEAR MAINSHAFT FIFTH 241 GEAR COUNTERSHAFT FIFTH 251 SPROCKET DRIVE 131 BOLT FLANGE SOCKET 6X14 BOLT 085 8X33 WASHER THRUST INV
34. A20ZA FENDER SET TYPE1 W I 80101 KRN A30ZB F 22 19033 KRN A20 RADATQR 2 19033 850 NOTE A PART NO CHANGE D NEWLY DED E PART NO DELETION K RED NO CN L APPLI CN SER AL NO CORRECT CN APPLI CN CORRECT Z REMARKS CHANCE 2 3 13KRME6 Reqd QY P ocg in Part No Descri pti on Base Part No Parts catalogue code CRF250R 4 5 6 7 8 9 F 23 7 50360 KRN 20 GAARD L 1 50360 ALO 26 1 MARK 250 8 9 26 1 4 87130 KCZ J 607A MARK lt lt 01 87130 KPS A20ZA 5 MARK R RAD SRAD 87126 KRN TYPET O 6 MARK L RAD ATCR SRAD 87127 TYPET o O 7 87126 KRN A20ZA MARK R RAD SRAD TYPE1 8 87127 KRN A20ZA MARK L SRAD d NOTE A PART NO CHANGE D NEWLY LED E PART NO DELETION K RED NO CN L APPLI CN SER AL NO CN APPLI CN CORRECT Z REMARKS CHANCE 3 3 November 09 2008 13KRN4E6 EZ PARTS CATALOGUE NEWS CRE 2508 CRF250R 4 5 6 7 8 9 HONDA PARTS Honda Motor Co Ltd Service Division CATALOGUE NEWS Printed in Japan NEWS NO 003 Read QTY Ro Note Part No Descr
35. GASKET FLOAT CHAMBER DRUM GEARSHIFT DUST DUST DUST DUST DUST DUST DUST DUST GASKET HEAD COVER COVER COVER OIL FILTER RR DISK SEAL SEAL SEAL SEAL SEAL SEAL SEAL GASKET L COVER COVER COVER COVER R CRANKCASE R HANDLE LEVER GASKET R COVER 17 5 26 3 22X29X4 25X32X4 TENSIONER LIFTER x APA Pta t A TTIE GASKET o 125 2008 08 01 E 126 Part name Address Page Ref PART NAME INDEX Address Part name Page Ref Part name Page Ref GASKET WATER PUMP GAUGE AIR PRESSURE GAUGE OIL LEVEL GEAR COMP STARTER IDLE GEAR COMP WATER PUMP GEAR BALANCER DRIVE GEAR BALANCER DRIVEN GEAR COUNTERSHAFT FIFTH GEAR COUNTERSHAFT FOURTH GEAR COUNTERSHAFT LOW GEAR COUNTERSHAFT SECOND GEAR COUNTERSHAFT THIRD GEAR MAINSHAFT FIFTH GEAR MAINSHAFT FOURTH GEAR MAINSHAFT SECOND GEAR MAINSHAFT THIRD GEAR OIL PUMP DRIVEN GEAR PRIMARY DRIVE GEAR WATER PUMP DRIVE GRILLE RADIATOR GRIP COMP THROTTLE GRIP L HANDLE GRIP R HANDLE GUARD HEAT GUARD L ENGINE GUARD RR CALIPER GUIDE COMP TUBE GUIDE CAM CHAIN GUIDE GUIDE DRIVE CHAIN GUIDE EX VALVE GUIDE FR BRAKE HOSE GUIDE HARNESS GUIDE IN VALVE GUIDE RR BRAKE HOSE CH HARNESS WIRE HEAD ASSY CYLINDER HOLDER B1 HANDLE PIPE UPPER HOLDER HOLDER HANDLE UNDER HOLDER L LEVER BRACKET HOLDER MASTER CYLINDE
36. KRN 730 24651 MEB 670 24652 0 000 24700 KRN 000 28000 28210 KRN 670 28230 KRN 670 28237 24 10 28241 KA3 710 28242 KA3 710 28251 KZ4 000 28261 KA3 710 28262 KS6 701 28282 KZ4 B00 28500 KRN 000 E9 E9 E9 E9 E10 D16 D16 D16 O ON Ui PO QI 28333 KK0 000 30000 30401 KRN 000 30401 KRN A00 30401 MEN A10 30410 KRN 670 30410 KRN 731 30410 KRN 861 50410 01 30410 KRN E11 30410 KRN E21 30700 KRN 670 30700 KRN 671 31000 31110 KRN 670 31120 KRN 670 31911 KRN 731 31911 MBW E11 31912 KRN 731 31912 MBW E11 31921 MBW E12 31922 MBW E12 32000 32100 KRN 670 32100 KRN A10 32112 KRN 670 32171 GF9 621 35000 35130 MEB 670 40000 40530 KRN A12 40530 KRN A31 40530 KZ3 J31 40531 KRN A12 40531 KRN A31 40531 KZ4 J31 40540 KRN A31 40540 KRN A32 40540 MEN 005 41000 41201 MEY 000 41202 KZ4 J20 41203 KZ3 J20 41203 KZ4 J30 41231 KZ4 J20 A NO xO 10 0 0 0 10 s AINI 5 gt Part Number Address Page Ref Part Number Address Page Ref PART NO INDEX Address Page Ref Part Number Part Number Address Page Ref Part Number 42000 42301 KRN A30 42301 KZ4 J40 42305 KRN A30 42505 KZ4 J40 42506 KZ4 J20 42311 KRN A30 42311 KZ4 J40 42620 KZ4 J20 42635 KRN 710 42635 000 42650 KRN 000 42650 KRN 710 42650 KRN A10 42701 KRN 003 42701 KRN A11 42711 KRN E21 42711 KSR DO2 42711 KSR JO1 42712 KRN E
37. KRN AOOZA J5 87126 KRN ATOZA J6 87126 KRN A3OZA J6 87127 KRN OOOZA J5 87127 KRN 730ZA J5 87127 KRN 850ZA J5 87127 KRN AOOZA J5 87127 KRN ATOZA J6 87127 KRN A30ZA J6 87130 KPS AZOZA J6 87130 8307 J5 87507 KZ3 B10 87507 KZ3 B90 87516 KZ1 600 87516 KZ1 881 87560 GBF 770 87560 ML3 970 87564 KRN 000 89000 89201 KS6 810 89212 KZ4 J40 89216 MEB 670 89216 9 000 89217 KRN 000 89501 KA4 811 90000 90001 GB4 000 90001 KRN 670 90001 MEN 850 90002 KRN 670 90003 KRN 670 90004 GHB 600 H10 87 H10 87 H10 87 H8 G5 J6 44 44 112 112 44 44 44 NW ON OS gt gt FUN F O Q AO N MI IN I N 90004 GHB 630 90004 GHB 690 90004 GHB 710 90004 GHB 780 90005 896 000 90005 MCJ 000 90010 MEB 670 90013 MEB 670 90017 MY9 790 90022 68 000 90031 KRN 670 90038 KY4 900 90071 5 000 90084 MEN 670 90087 KW35 000 90088 MEB 670 90101 KRN 730 90101 KZ3 J20 90101 KZ3 J50 90101 KZ4 J40 90102 MEN 710 90105 KRN 000 90103 MEN 710 90105 KRN 000 90105 MAC 680 90105 MEN 000 90106 KRN 000 90106 MJ0 000 90107 KRN 000 90107 KZ4 J40 90108 KZ4 J40 90108 0 000 90109 KRN 000 90110 KZ4 J40 90111 MEB 003 90112 413 000 90113 73 000 90113 MAC 780 90113 MEN 670 90113 MEV A10 90114 166 006 90114 MAC 780 90114 MEN JO1 90115 KV3 700 90116 KW3 000 90118 MEN 670 D9 D16 D16 D16 Part Number Address Page Ref Part Number Address Page Ref PART NO
38. MUDGUARD AIR CLEANER CASE 17250 KRN 000 CASE COMP AIR CLEANER 17250 KRN 730 17255 KRN 000 TUBE AIR CLEANER CONNECTING 17291 MEB 670 BOLT AIR CLEANER ELEMENT COND WU 17358 000 TUBE DRAIN 17359 MAG LOO JOINT BREATHER TUBE 17370 419 700 PLUG BREATHER TUBE 17372 KRN 000 TUBE A BREATHER 17374 000 TUBE B BREATHER ee ee a 17375 KRN 000 TUBE C BREATHER 17724 102 700 CLIP SUB TANK HOSE 90305 GK8 000 NUT CLIP 6MM 90501 KRN 000 COLLAR AIR CLEANER 93913 15510 SCREW TAPPING 5 20 94002 05000 05 NUT 5 95002 02120 CLIP TUBE B12 25 15707 634 000 CLIP OIL DRAIN TUBE NA saa 2008 08 01 E AIR CLEANER CRF250R4 5 20 KRN3 F1400 Ref No Part No Description CRF250R Serial No 6 7 8 24 95018 60321 Parts catalogue code BAND AIR CLEANER CONNECTING TUBE 60 25 96001 06016 00 BOLT FLANGE 6 16 26 45514 KS6 701 CLAMP MASTER CYLINDER OIL 2008 08 01 E Ref No Part No AIR CLEANER CRF250R6 7 8 9 Relative ref Number Description KRN3F1401A Reqd QTY Description CRF250R Serial No 6 7 3121C6 312105 3121A8 413130 312135 312186 7 STAY AIR CLEANER ELEMENT ELEMENT AIR CLEANER BASE AIR CLEANER ELEMENT MUDGUARD AIR CLEANER CASE 28 CASE AIR CLEANER TUBE AIR CLEANER CONNECTING Parts catalogue code CON
39. No Description NO INFORMATION e LON code system 11 a Category code Engine Engine upper Operation code Replace d b Location function code c Operation sequence number Unit code can be shown with alphabet camshaft No regular rule of code replace rocker arm No regular rule of code 2008 08 01 1 a 11 18 A Category codes and classification Code Category Engine Transmission Fuel amp Exhaust Frame amp Body Steering Suspension Electrical Wheels Brakes Controls instrument CO O N O O O N c Operation codes and classification Code Operation category 1 Replace Removal Installation Change Overhaul Adjust Balance Paint related work Top coat Test Inspect diagnose Measurment Check Overhaul related work Rebore Overhaul related work Reseal Resurface Paint related work Refinish CO CO O O O Repair Cleaning Air bleeding Major service items without using spare parts 1 Removal Installation 2 Adjustment 3 Inspection Measurement 4 Overhaul 5 Other work E Engine F Frame OPERATIONS OTHER THAN REPLACING PA
40. Relative ref Number No Description 2 111145 CYLINDER 3 111102 GASKET CYLINDER 4 0500 CRF250R Serial No Parts catalogue code 6 7 Ref No 2 12100 KRN 672 12100 KRN 730 DE ED U 2414437 DE A ED A U A 12100 KRN 731 DE A ED A U A 3 12191 KRN 671 12191 KRN 731 4 94301 12200 DOWEL PIN 12X20 5 96001 06028 00 BOLT FLANGE 6X28 gt N gt I l 2008 08 01 E R CRANKCASE COVER Ref LON Relative ref Number No Description 2 110159 COVER CRANKCASE RIGHT 5 4 212121 COVER CLUTCH 5 110158 GASKET CRANKCASE COVER RIGHT 9 112105 OIL SEAL KICK STARTER SPINDLE Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 11102 KRN 670 COLLAR WATER PASS 16MM 11331 KRN 670 COVER R CRANKCASE 11331 KRN 730 11351 KRN 670 11351 KRN A30 11352 KRN 671 GASKET CLUTCH COVER 11394 KRN 670 GASKET R COVER 11394 KRN A00 3 31 31 5 4 31 3 3 3 0 4 31 3 315 wa T Qha 14 1 1 11 34 15611 KAL 710 OIL FILLER 90087 KW3 000 CAP 30MM 90465 ML7 000 WASHER SEALING 6 5MM 91205 KA3 712 OIL SEAL 16 5X25X5 NOK 91504 MJ0 003 O RING 15 8 2 4 5 ey e 2 sqaq m m 22 91305 003 O RING 27X2 ARAI 91307 035 000 O RING 18 3 92501 06010 0A BOLT RECESSED 6 10 90004 GHB 600 BOLT FLA
41. Reqd QTY CRF250R 6 Serial No 7 Relative ref Number Description 210141 210141 210142 210142A 2131355 210168 210169 210104 210165 210166 6 9 12 16 MAINSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace countershaft add 4 7 10 14 17 COUNTERSHAFT TRANSMISSION INCLUDES Engine removal and installation Replace mainshaft add SPROCKET DRIVE BEARING COUNTERSHAFT RIGHT INCLUDES Engine removal and installation BEARING COUNTERSHAFT INCLUDES Engine removal and installation BEARING MAINSHAFT AND COUNTERSHAFT ALL INCLUDES Engine removal and installation BEARING MAINSHAFT RIGHT INCLUDES Engine removal and installation BEARING MAINSHAFT BOTH Parts catalogue code 1 23210 KRN 670 23210 KRN AOO 23210 KRN A10 23221 KRN 670 23221 KRN 730 23221 KRN AOO 23221 KRN A10 23225 58 00 23225 KSC 670 23411 KRN 670 23413 KZ4 J00 23421 KRN 670 23431 KRN 670 23431 KRN A30 23432 58 00 23432 KRN 730 23441 KRN 670 25447 KRN A00 25447 KRN A30 23451 KRN 670 23451 KRN A30 23452 KRN 670 23452 KSC 670 23461 KRN 670 23461 KRN A30 MAINSHAFT COMP 141 GEAR COUNTERSHAFT LOW 30T COLLAR 17MM GEAR MAINSHAFT SECOND 161 GEAR COUNTERSHAFT SECOND BE JE t p u pu A 5 11 31 1 31 31 311 11 31 1 1 3 31 1 3 1 3 31 1 3 11 311 1
42. Serial No 7 Parts catalogue code 24700 KRN 000 28500 KRN 000 28302 000 28306 MEN 670 28333 000 PEDAL COMP CHANGE ARM ASSY KICK STARTER JOINT KICK ARM BOLT KICK JOINT SPRING KICK STARTER 46510 KRN 000 46511 KZ24 J00 46513 KRN 000 46513 KRN 730 46525 KK0 005 PEDAL RR BRAKE SPRING ASSY RR BRAKE RETURN SHAFT BRAKE PIVOT DUST SEAL 17X20X2 5 90103 KRN 000 90404 MEN 670 90512 KRN 730 BOLT KICK ARM WASHER 26X9 WASHER 26X10 5 91251 444 000 DUST SEAL 15X20X2 5 94201 20120 PIN SPLIT 2 0 12 95015 54000 PIN D JOINT 96001 06022 00 BOLT FLANGE 6X22 96211 08000 46515 MN1 670 BALL STEEL 48 1 4 TUBE BRAKE PEDAL SPRING 2008 08 01 E STAND STEP Ref LON Relative ref Number No Description 4 4101C4 BRACKET STEP 4101N7 BRACKET STEP 5 410163 BRACKET STEP 4101N7 BRACKET STEP 6 7 amp 101C6 BAR MAIN STEP amp 101J1 BAR MAIN STEP 8 4101C5 BAR MAIN STEP 4101J1 BAR MAIN STEP Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 197 197 197 gt 197 50500 KA3 820 STAND COMP MAIN 50530 KZ4 J40 BAR SIDE STAND 50603 KZ4 J40 PIN STEP JOINT 50610 MEN 670 BRACKET R STEP 50610 MEN 671 50611 MEN 670 50611 MEN 671 a 5 1 116 1 110 50616 MEN 670 ARM ST
43. U NUT U NUT WASHER 14MM BEARING RADIAL BALL 608UU BEARING NEEDLE 22 29 30 BEARING NEEDLE THRUST DUST SEAL 30X37X4 DUST SEAL 22 29 4 SCREW PAN 5X8 SCREW PAN 5X8 WASHER PLAIN 5MM BOLT FLANGE 6X12 BOLT FLANGE 6X50 BOLT FLANGE 6X45 GUIDE CHAIN Pod P Pd eNNI I Il l gt NI gt gt N Na 2 gt NNNN IW 3 3 3 0 eNNI 1 51 1 3 eNe I gt N 1 2 gt NNNN IW I 1 111 eNNI I I I eNe I gt N NNNN IW 1 1 1 1 N I A NNNNIW aN 1 1 1 1 NNS I II gt gt N I gt gt r NNNNIW N gt I 1111 1 N I NNNNWI gt N ED ED B U U B 5K110522 U A 5K112069 ED A 5K110523 5K112070 2008 08 01 E 101 CUSHION Relative ref Number 2 eJ Je 9 7 LON Description 56 ay 512115 31 CUSHION ASSY REAR 24 34 43 49 fe 7 5121B9 SPRING REAR CUSHION 0 E B1 Q 4 512102 DAMPER REAR 32 gt 5121HO ROD ASSV REAR DAMPER E 512109 5 DAMPER 27 2 23 5121E1 ROD REAR DAMPER 4 11 12 14 15 16 18 19 5121H1 CASE ROD GUIDE 512108 ADJUSTER COMPRESSION DAMPING FORCE 23 5121E0 BLADDER 26 28 512140 ARM CUSHION 30 512145 ROD CUSHION CONNECTING 5121D4 BEARING CU
44. 0 18380 KRN EOO 18380 KRN E10 18391 ML8 000 18392 HA7 710 18392 4 000 11 13 13 H15 H16 H7 H15 H16 11 13 13 11 13 13 H15 H16 11 13 13 H15 0000000 UN NONN OO o 18410 KRN E10 18601 MBW 003 19000 19010 KRN 640 19010 KRN 731 19010 KRN 851 19010 01 19015 003 19015 KRN 731 19015 KRN 851 19015 KRN A01 19033 KRN 000 19033 KRN 010 19033 KRN 850 19037 KRN 640 19037 KRN 641 19051 KRN 000 19052 MAC 680 19055 KRN 640 19055 KRN 641 19061 KRN 000 19062 KRN 000 19064 KRN 000 I4 ES 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 115 19071 KRN 0002A H7 19071 KRN 730ZA H7 19071 KRN 8502A H7 19071 007 H7 19071 KRN A102A H8 19071 07 H8 19072 KRN 0002A H8 19072 KRN 730ZA H8 19072 KRN 8502A H8 19072 007 H8 19072 KRN A102A H8 19072 KRN A30ZA H8 19215 KRN 670 19215 00 19221 670 19221 00 19226 670 19240 670 19245 670 19245 KRN 671 19506 KS6 700 19508 710 19509 5 003 19523 KRN 730 19523 MEB 670 D15 D15 D15 D15 D15 F6 gt gt 3 3 3 3 3 3 3 3 3 3 3 0 Ur ui Ui P NUI N N NN N NOV N FUN CL CA P gt gt gt 22100 KRN 670 22100 KRN A00 22120 KRN A00 22120 KZ4 A90 2
45. 0 111115 GASKET CYLINDER HEAD Reqd QTY Part No CRF250R Serial No Parts catalogue code 6 7 Ref No 1 12010 KRN 670 12010 KRN 671 ED U 2050849 ED A U A ED A U A 12010 KRN 672 12010 KRN 730 12010 KRN 850 12010 KRN A00 12010 KRN A10 12010 KRN A30 12204 KRN POO GUIDE IN VALVE 0 S 12205 KRN POO GUIDE EX VALVE 0 S 12205 KRN P10 12251 KRN 671 12251 KRN 731 16211 KRN 670 16211 KRN 850 1 1 3 5 121 INNI 11 11 1 1I 1 1 INNI 11 11 1111111 1 1 1 1 1111111 1 1 1 11111 16218 MCJ 000 BAND B INSULATOR 16222 MV4 300 NUT SQUARE 5MM 19523 MEB 670 PIPE WATER 19523 KRN 730 JOINT WATER 31911 MBW E11 PLUG SPARK IMR8C 9H NGK 31912 MBW E11 PLUG SPARK CIMR9C 9H NGK 31921 MBW E12 PLUG SPARK VUH24D DENSO 31922 MBW E12 PLUG SPARK VUH27D DENSO 31911 KRN 731 PLUG SPARK RO409B 8 NGK 31912 KRN 731 PLUG SPARK RO409B 9 NGK 90001 KRN 670 BOLT FLANGE 7X60 11 11 311 N I TARR TONN Nesl IIi Iie INN 11115 11 Net IIi I gt inn NPS I I I gt inn 2008 08 01 E CYLINDER HEAD Ref L O N Relative ref Number No Description 5 311131 INSULATOR THROTTLE BODY CARBURETOR 8 19 1141F4 PIPE WATER OUTLET FRONT 9 614130 PLUG SPARK KRN3E0200 Reqd QTY Part No Description CRF250R Serial No Parts
46. 0 KRN A00 94001 06000 0 90501 782 000 HOUSING UNDER THROTTLE SLIDER THROTTLE CABLE BRACKET L HANDLE LEVER HOLDER L LEVER BRACKET COVER L HANDLE LEVER LEVER L STEERING HANDLE DIAL CLUTCH CABLE ADJUSTING LEVER HOT STARTER BOLT WIRE ADJUSTING BOLT HANDLE LEVER PIVOT BOLT LEVER ADJUSTING COLLAR PIVOT BAND WIRE CLIP WIRE HARNESS SCREW PAN 4 12 NUT HEX 6MM WASHER SPRING 4 BOLT FLANGE 6 18 BOLT FLANGE 6X20 BOLT FLANGE 6X22 LOCK CABLE ASSY THROTTLE NUT HEX 6MM NUT U 6MM 5 2 0 EE S gt Ni N gt gt EE a JR 3 3 3 3 3 3 3 a s N x s EE E 11141111 I Aw 0 3 3 595545 925344 akn N gt NNI gt gt 2008 08 01 6K211091 6M230001 6M230006 E 6K211090 ED A 6M230000 U 6M230005 ED Part FR BRAKE MASTER CYLINDER Description 17 2228 17 KRN3F0200A Reqd QTY CRF250R 6 7 Serial Ref No L O N Relative ref Number Description 1 7121A0 3 712105 7 712166 10 712169 11 8101C7 8101F5 HOSE FRONT BRAKE INCLUDES Bleed brakes CYLINDER FRONT BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM FRONT BRAKE MASTER CYLINDER PISTON SET FRONT BRAKE MASTER INCLUDES Bleed brakes 23 24 LEVER HANDLE RIGHT LEVER HANDLE BOTH Part
47. 00 11200 10 11200 KRN A30 11206 KRN 670 11210 KRN 730 11331 KRN 670 11331 KRN 730 11333 KRN 670 11340 KRN 670 11340 KSC A30 11351 KRN 670 11351 KRN A30 11352 KRN 671 11394 KRN 670 L SB SB B B SD gt 5 5 5 5 ap a 12000 12010 KRN 670 12010 KRN 671 12010 KRN 672 12010 KRN 730 12010 KRN 850 12010 00 12010 10 12010 KRN A30 12100 KRN 672 12100 KRN 730 12100 KRN 731 12191 KRN 671 12191 KRN 731 12204 KRN POO 12205 00 12205 10 12208 10 721 12209 GB4 681 12226 MEB 670 12251 KRN 671 12251 KRN 731 12310 KRN 670 12310 KSC A30 12316 KRN 670 12391 KRN 670 13000 13000 KRN 670 13000 KRN 850 13000 00 13000 KRN A10 13011 KRN 670 13011 KRN 850 13011 KRN A10 13101 KRN 670 13101 KRN 850 13101 KRN A10 13111 KRN 670 13111 KRN 850 13115 147 000 13115 KM7 700 13331 360 000 13415 KRN 670 13415 KRN A10 FAH RN ARO RM OWWN AWAWNNDN A A PR 13422 00 13422 10 14000 14100 KRN 670 14100 KRN 730 14100 KRN A00 14100 KRN A10 14102 KRN 670 14105 KRN 670 14106 KRN 670 14106 00 14401 671 14440 670 14440 10 14451 670 14451 10 14451 5 670 14451 KSC 671 14510 KRN 670 14515 KF0 000 14520 KRN 670 14520 KRN 671 14560 MEN 671 14620 KRN 670 14711 KRN 670 14721 KRN 670 14721 KRN A10 14731 KRN 670 14731 00 14751 KRN 670 14751 KRN A00 14751 KR
48. 0071 5 000 BOLT FLANGE SOCKET 6X14 90435 3 000 WASHER 6 1MM 90441 KA4 700 PLATE BEARING HOLDER 90451 155 000 WASHER 14MM 91004 KY4 900 BEARING RADIAL BALL 69051 93301 06016 0 BOLT HEX 6X16 94510 14000 CIRCLIP EXTERNAL 14MM 96220 40080 ROLLER 4X8 SS SIEQ 2008 08 01 E KICK 5 SPINDLE Ref L O N Relative ref Number No Description 2 1121 PINION KICK STARTER 3 1121B2 GEAR KICK STARTER FIRST IDLE 4 5 1121A1 RATCHET KICK RECOIL STARTER 6 1121A2 SPINDLE KICK STARTER 7 9 112103 SPRING KICK STARTER RETURN Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 6 7 8 15201 KRN 670 PLATE OIL GUIDE 28210 KRN 670 PINION COMP KICK STARTER 331 28230 KRN 670 GEAR COMP STARTER IDLE 307 28241 KA3 710 RATCHET STARTER 28242 KA3 710 SPRING RATCHET 28251 KZ4 000 SPINDLE KICK STARTER 28261 KA3 710 SPRING STARTER RETURN 28262 KS6 701 PLATE RATCHET SLIDER 28282 KZ4 B00 COLLAR KICK SPINDLE 90452 178 000 WASHER THRUST 17MM NO CON O Un FUN n 90501 444 000 WASHER 16 8X24 93301 06016 0 BOLT HEX 6X16 94510 16000 CIRCLIP EXTERNAL 16MM 15201 KRN 730 PLATE OIL GUIDE 96300 06012 00 BOLT FLANGE 6X12 2008 08 01 E CARBURETOR Relative ref Number E Description 9 3 ead 1 4 3 44 50 311120 FLOAT OR FLOAT VALVE ase i 45 1 4 12 7 3111A6 CHAMBER FLOAT
49. 01 357 1750 JET MAIN 99101 357 1780 JET MAIN 99101 357 1800 JET MAIN 99101 357 1820 JET MAIN 11111111 m 3 vv V 20 II I l l Il l I ttt ttt tt AnAnAnA 2 2 cc 0 v 1114110 011111111111111111 vv 1 IIO I d gd ll ll P I vv v vv x v vc 111111141011111111 11111 1 ve ann ve 2008 08 01 E Ref No Part No Description ES GASKET KIT A ENG1X0001B Reqd QTY CRF250R 6 7 Ref No L O N Relative ref Number Description Serial No NO INFORMATION Parts catalogue code 1 06113 KRN 700 06113 KRN 710 12191 KRN 671 12191 KRN 731 12251 KRN 671 12251 KRN 731 12391 KRN 670 14560 MEN 671 18291 MM5 860 06114 KRN 700 12226 MEB 670 90442 397 000 90543 MV9 670 91303 377 000 COMPONENT PARTS GASKET CVLINDER GASKET HEAD COVER GASKET TENSIONER LIFTER GASKET EX PIPE WASHER O RING KIT A COMPONENT PARTS SEAL RING WASHER SEALING 6MM RUBBER MOUNTING O RING 13 8 2 5 Oe RKS 31 ANa 2 ENSE EE 2355 31 3 ESI 11111111 10 gt gt 2008 08 01 GASKET KIT B Ref LON Relative ref Number No Description NO INFORMATION ENG2X0001B Reqd QTV
50. 01 KZ3 J21 51401 MEB 003 51402 KRN A11 51402 MEB 751 51403 KRN A11 51410 003 51410 841 51410 11 51412 711 51412 KZ3 B01 51414 KRN A31 51414 KZ3 B01 51415 KRN A31 51415 23 01 51420 KRN 711 51420 KRN A11 51420 KRN A31 51420 KSC A01 51420 5 003 51430 KRN 711 51430 KRN 841 51430 KRN A31 51430 MEN 003 51430 MEN A11 51430 011 51431 KRN A31 51431 23 01 51431 011 51437 KZ3 J41 51437 11 51440 KRN 711 51440 MEN 005 51447 23 003 51450 KRN 003 51450 KRN 711 51450 KRN 841 51450 KRN A11 51450 KRN A31 51450 KRN D11 51450 KRN J01 110 110 9 51451 23 01 00 N O Ut un N P SO NO NO O O O O O O0 O0 OO O0 N OA Os Ut Ui FF F N I N N QI 51451 11 51453 KZ3 B01 51453 11 51456 KZ3 J41 51476 KZ3 711 51476 MEV 003 51480 KRN 003 51480 KRN 711 51480 KRN 841 51480 KRN A11 51480 KRN A31 51480 KRN D11 51480 KRN J01 51490 MEN 005 51520 KRN 711 51520 KRN A11 51520 KRN A31 51520 5 01 51520 5 003 51580 KRN 005 51580 KRN 711 51580 KRN 841 51580 KRN A11 51580 KRN A31 51580 KRN D11 51580 KRN J01 611 611 611 612 611 611 611 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 612 51610 0007 612 51614 KZ4 J40ZA 615 51614 KZA J41ZA 615 51615 KRN A30ZA 616 51620 MEN 0002A 612 52000 52101 KZ24 J40 52141 KZ3 J40 52141 24 0 521
51. 06 MJ0 000 BOLT FLANGE 6X16 90107 KZ4 J40 BOLT FLANGE 8X45 91015 KZ4 701 BEARING HEAD PIPE NTN CON O 02 n 2008 08 01 E Ref No Part No STEERING STEM CRF250R8 9 STEERING DAMPER Description KRN3FO401A Reqd QTY CRF250R 6 7 Serial No Ref No L O N Relative ref Number Description 5 510100 6 5101B2 7 5101C4 8 510164 11 510163 12 510162 510162 13 510165 24 510186 510187 510167 STEM OR SHAFT ASSY STEERING 3 THREAD STEERING HEAD TOP DAMPER STEERING CASE STEERING DAMPER ROD ASSY STEERING DAMPER BEARING STEERING DAMPER Replace 1 bearing add 9 10 26 27 PISTON STEERING DAMPER 4 BEARING HEAD PIPE UPPER BEARING HEAD PIPE LOWER BEARING HEAD PIPE BOTH Parts catalogue code 45468 KS7 830 52487 MEN A11 53214 KZ3 861 53214 KZ4 701 53219 KRN A10 53229 KZ4 J30 53700 KRN A11 53700 KRN D11 53700 KRN A31 53701 MEN A11 53701 KRN A31 53711 MEN A11 53711 011 53712 11 53721 11 53721 011 53721 31 53731 MEN A11 53754 11 53755 11 53756 11 53757 11 53782 10 GUIDE FR BRAKE HOSE RING STOPPER DUST SEAL STEERING HEAD 1 DUST SEAL STEERING HEAD 1 STEM SUB 55 STEERING THREAD STEERING HEAD DAMPER ASSY STEERING BEARING COMP PISTON FREE SPRING RETURN W
52. 099999 ME10E 2100001 2119999 JH2ME10A 5IM100001 5M109999 European direct ED A ME10E 2120001 2149999 JH2ME10A 5K110001 5K149999 sales ED B ME10E 2150001 2199999 2 10 5 150001 5 199999 ME10E 2100001 2119999 JH2ME10U 5M100001 5M109999 Australia ME10E 2120001 2149999 JH2ME10U 5K110001 5K149999 UB ME10E 2150001 2199999 2 100 5 150001 5 199999 ED ME10E 2200001 2229999 JH2ME10A 6M200001 6M209999 European direct ED A ME10E 2230001 2239999 JH2ME10A 6K210001 6K219999 sales ED B ME10E 2240001 2249999 JH2ME10A 6M230001 6M239999 ME10E 2200001 2229999 JH2ME10U 6M200001 6M209999 Australia ME10E 2230001 2239999 JH2ME10U 6K210001 6K219999 ME10E 2240001 2249999 JH2ME10U 6M230001 6M239999 CRF250R4 FCRO1A A CRF250R5 FCRO1B A CRF250R6 2008 08 01 E Parts Applicable catalogue Applicable engine Applicable frame carBur tor serial No serial No code serial No Eta ME10E 2300001 2319999 JH2ME10A 7M300001 7M309999 direct ED A ME10E 2320001 2329999 JH2ME10A 7K310001 7K319999 sales ED B ME10E 2330001 2339999 JH2ME10A 7M330001 7M339999 FCR12B A ME10E 2300001 2319999 JH2ME10U 7M300001 7M309999 Australia ME10E 2320001 2329999 JH2ME10U 7K310001 7K319999 ME10E 2330001 2339999 JH2ME10U 7M330001 7M339999 ME10E 2400001 2409999 2 10 8 400001 8 409999 DE Denmark CRF250R7 DE A ME10E 2410001 2419999 JH2ME10A 8K410001 8K419999 Europea
53. 1 1 2008 08 01 Description REAR WHEEL Reqd QTY CRF250R 6 7 Serial Parts catalogue code amp 2701 KRN A11 amp 2711 KSR D02 42711 KRN E21 42711 KSR JO1 42712 MEB 771 42712 KRN E21 44712 300 004 42713 MEB 771 44713 300 004 42714 710 42715 2 680 42717 329 000 43351 KZ4 J40 90105 MAC 680 90125 4 000 90301 473 003 90305 KZ4 J20 90309 ML3 791 90401 KZ4 J20 90465 MC4 000 91051 KZ4 J21 91052 KZ4 J21 91251 24 121 94001 08000 05 94111 08000 43351 10 43351 KRN A30 RIM RR WHEEL 19X1 85 TIRE RR PIRELLI 100 90 19 NHS MT32 PIRELLI 100 90 19 57M 5 DUNLOP 100 90 19 57M D756 TIRE PIRELLI TIRE RR TIRE RR TIRE DUNLOP 100 100 18 TIRE PIRELLI TIRE DUNLOP 100 100 18 VALVE STOPPER BEAD 1 85 CAP RIM HOLE DISK RR BRAKE BOLT DISK 6X19 NUT U 6 NUT U NUT U WASHER 22X35X2 WASHER 8MM BEARING RADIAL BALL 69052RS BEARING RADIAL BALL 6905RS DUST SEAL 32X43X7 NUT HEX 8MM WASHER SPRING 8MM DISK RR BRAKE DISK RR BRAKE 0 0 0 gt gt gt poaololao gt 1 Senn o SNNs o gt gt ror o SNN o 2008 08 01 E DE DE A ED ED A ED B U U A U B DE DE A ED ED A ED B U U A U B DE DE A ED ED A ED B U U A U B Ref No Part No
54. 1 444 000 90501 GBL 730 90501 KRN 000 90501 KRN 710 90501 KSC 670 90501 KZ4 J20 90501 KZ4 J40 90501 KZ4 L30 90501 MEN 670 90502 KRN 000 90503 KRN 000 90503 KZ4 J40 90506 430 000 90507 KA3 830 90511 KRN 000 90512 KRN 730 90512 KZ4 J20 90543 MV9 670 90545 300 000 115 E9 I5 H15 42 E7 E12 E2 D12 E7 E9 E12 E3 D12 D9 F5 E9 D3 D15 F6 E12 D16 90601 360 000 90602 360 000 90602 MEB 670 90604 MEB 670 90608 072 000 90610 MEB 670 90630 751 000 90650 6 003 90651 680 961 90651 6 003 90651 MA5 671 90651 MEN A11 90652 KT1 771 90652 MEN A11 90658 SA0 005 90701 7 000 90751 6 1 003 90901 KRN 670 90901 KRN A00 91000 91001 147 003 91001 4 003 91001 KRN 671 91001 KZ4 J11 91002 KRN 671 91002 KRN 851 91002 KRN A11 91004 KRN 671 91004 KSC 671 91004 KY4 900 91004 MEB 671 91005 KRN 851 91005 KRN A01 91005 KSR A01 91005 MEB 671 91006 0 003 91006 KRN 851 91006 KRN A01 91007 KRN 671 91011 6 003 91011 56 003 91012 KA3 710 91015 74 701 91022 4 740 91051 KRN A31 91051 5 003 91051 KZ4 J21 91052 KZ4 J21 91053 719 005 91053 KZ4 J21 91062 MAC 681 H4 81 E9 E9 D16 ES 013 2 G2 F2 42 63 68 2008 08 01 91071 MJ0 005 91072 73 861 91074 KRN 711 91074 KZ4 B01 91074 MAC 741 91201 148 005 91201 56 004 91201 KSR A01 91201 MEB 671 91202 MEB 671 91202 MEY 671 91203 KA4 771 91203 MEB 671 91204 HP1 601 91204 KRN 671 91205
55. 101C8 BRACKET HANDLE LEVER LEFT 8101C6 LEVER HANDLE LEFT 8101F5 LEVER HANDLE BOTH 8101F2 LEVER HOT STARTER KRN3FO100A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 7 17910 KRN 000 CABLE COMP A THROTTLE 17913 KB7 000 COVER THROTTLE CABLE 17920 KRN 000 CABLE COMP B THROTTLE 17950 KRN 000 CABLE COMP HOT STARTER 17950 10 22870 KRN 000 22870 KRN A10 3 1 5 1 1 3 3 3 3 0 1 5 T 3 1 31 111 1 111 I 35130 MEB 670 SWITCH 55 KILL 55140 MEB 671 GRIP COMP THROTTLE 55140 KRN A30 55165 GBF J60 GRIP R HANDLE 55166 GBF J60 GRIP L HANDLE 55166 KRN A30 53167 MEB 671 6K211090 ED A 6M230000 U 6M230005 ED 53167 MEB 672 6K211091 6M230001 6M230006 Il I l Il l l l 01111111111 1 6 1 E 3 2008 08 01 Ref No Part No HANDLE LEVER SWITCH CABLE Reqd QTY CRF250R Description 6 7 Serial No Parts catalogue code 11 53168 MEB 670 53168 MEB 671 53169 MEB 670 53172 MEN 670 53174 KCE 670 53177 MEN 670 53178 MEN 670 53178 MEN AO1 53179 MEN 671 53190 MEN 670 53192 MEN 670 90113 MEN 670 90113 MEV A10 90118 MEN 670 90501 MEN 670 90650 6 003 90658 SA0 003 93500 04012 1 94001 06000 0 94111 04000 96001 06018 07 96001 06020 07 96001 06022 00 32171 6 9 621 1790
56. 11 1 N gt gt NNNNNNNNNNNNNI CO IT I IIN I I n I N rSrorororororo 1 gt 2 1 gt gt NNNNNNNNNNNNN IIN AI INI 1 AINI II 2008 08 01 E Parts catalogue code Ref No Part No Description CAM CHAIN TENSIONER Reqd QTY CRF250R 6 7 KRN3E0400 Ref No L O N Relative ref Number Description 1 110140 2 111130 11133 1 111139 4 6 Serial No CHAIN CAM TENSIONER CAM CHAIN 5 LIFTER TENSIONER GUIDE CAM CHAIN Parts catalogue code 14401 KRN 671 14510 KRN 670 14515 KF0 000 14520 KRN 670 14520 KRN 671 14560 MEN 671 14620 KRN 670 90004 GHB 600 90004 GHB 630 90088 MEB 670 90442 397 000 90482 567 000 CHAIN CAM 1041 CBORG WARNER TENSIONER COMP CAM CHAIN COLLAR TENSIONER 6X9 LIFTER ASSY TENSIONER GASKET TENSIONER LIFTER GUIDE CAM CHAIN BOLT FLANGE 6X10 NSHF BOLT FLANGE 6X16 NSHF BOLT FLANGE 6X25 WASHER SEALING 6MM WASHER SPECIAL 6MM 3 5 EE 2 0 eS 31 1 3 01 5 gt 3101 Sk VES gt 101 10 1 3 3 5 2008 08 01 E ED U 2052388 ED A U A ED A U A CYLINDER Ref LON
57. 111 111 111 111 111 111 111 111 111 111 111 G7 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 103 WO Ui 1 CUN 53300 10 53700 KRN A11 53700 KRN A31 53700 KRN D11 53701 KRN A31 53701 MEN A11 55711 11 53711 MEN D11 53712 MEN A11 53721 KRN A31 53721 11 53721 MEN D11 53731 MEN A11 53754 11 53755 11 53756 11 53757 11 53782 MEN A10 61000 61110 MEN 670 G5 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G7 G9 61156 MEN 6702A G5 61139 107 J6 61140 MEN A102B G5 61304 958 003 77000 77100 KRN 000 77100 KRN 730 77100 KRN 850 77100 KRN AQO 77100 KRN A01 77100 KRN A30 77101 KRN 000 77101 KRN AQO 77101 KRN A30 80000 113 80101 KRN 0002B 113 80101 KRN 730ZA 113 80101 8507 113 80101 KRN ATOZA 113 80101 KRN A3OZB 113 80111 KRN 850 80112 KRN 850 83000 83505 4 000 113 113 H9 83510 0007 H9 83510 KRN 730ZA H9 85510 KRN 850 83510 00 83510 KRN A30 83515 57 830 83515 KZ3 700 H9 H9 H9 H9 H10 2008 08 01 70 66 115 66 106 E Ew ON Ui F UL P O OO N N N MPD AAA a aS 85610 KRN 0002B H9 86 83610 KRN 730ZA H9 86 83610 KRN 850 83610 KRN AQO 83610 KRN A30 84000 84706 415 000 86000 86150 KPG 901 87000 87126 KRN OOOZA J5 87126 KRN 730ZA J5 87126 KRN 850ZA J5 87126
58. 14 BODY MUFFLER BODY MUFFLER LEFT REAR JOINT EXHAUST PIPE 21 MUFFLER LEFT MUFFLER BOTH Parts catalogue code NO Oo O UN 25 18291 MM5 860 18510 KRN 862 18317 KRN 850 18320 KRN 850 18525 KRN 000 18524 MEB 670 18327 KRN 730 18336 KRN 860 18337 KRN 850 18350 KRN 860 18351 KRN 850 18352 KRN 862 18353 KRN 860 18354 KRN 850 18355 KRN 861 18374 MG7 701 18374 MLO 000 18374 ML4 003 18380 KRN 860 18391 ML8 000 18392 710 18392 4 000 18410 861 19508 KA3 710 19509 MM5 003 GASKET EX PIPE MUFFLER COMP R BAND MUFFLER BODV PIPE COMP EX PROTECTOR EX PIPE RIVET BLIND 4 8 STAV EX PIPE PROTECTOR WOOL A GLASS WOOL B GLASS BODV COMP R MUFFLER MUFFLER COMP R MUFFLER COMP R RR BODV COMP L MUFFLER MUFFLER COMP L FR MUFFLER COMP L RR 96DB 96DB BAND L MUFFLER BAND L EX PIPE BAND L EX PIPE PIPE COMP EX JOINT 96DB PACKING MUFFLER PACKING EX PACKING MUFFLER MUFFLER COMP L NUT SPRING 6 CLAMPER RADIATOR HOSE 2008 08 01 E RIGHT REAR EXHAUST MUFFLER CRF250R6 KRNA F1502 Part No CRF250R Serial No Parts catalogue code 90101 KZ3 J50 BOLT 90123 MEN 730 BOLT 8X18 90124 KZ4 J40 BOLT FLANGE 8X35 90124 MEB 770 BOLT FLANGE 8X32 90170 MEB 670 BOLT SPECIAL 6MM 94050 08000 NUT FLANGE 8MM 94102 08800 WASHER PLAIN 8MM 94103 08000 WASHER PLAIN 8MM NWP NNA
59. 14751 9 751 11596 9 000 14751 2 000 11631 MCE 000 14751 000 11691 9 000 14761 MCE 000 Description 68450 catalogue code Part name Address Page Ref SFX SFY 45136 000 CLAMPER R FR BRAKE HOSE MCE CLAMPER L FR BRAKE HOSE BOE CONNECT 61100 0001 FENDER COMP FR BOLT 4 DISK 6 XNHATTM FORCE SILVER METALLIC 3J 4J BOLT DISK 8 lt 3 BOLT DRAIN 61100 00028 xPB284C CANDY PHOENIX BLUE BOLT FLANG E 61101 000 PLATE FR FENDER BOLT FLANGE 61101 MCE 010 1008001 BOLT FLANGE 61102 MCE 300 CUSHION FR FENDER BOLT FLANGE BLACK ADJUSTER CHAIN ARM COMP GEA R CHANGE RM L MAIN STEP RM L PILLI amp STEP RM R MAIN STEP RM R PILLIG amp STEP AUTO COC K ASSY FUEL AXLE WHEEL BOLT FLANGE AXLE RR WHEEL BOLT FLANGE 61105 000 STAY FR FEND B BOLT 7 FLANGE 61107 MR7 000 COLLAR 6 5 BOLT 2 FLANGE 96001 06020 00 BOLT FLANGE 6X20 BAG AIR PRESSUR E GAUGE BAG SERVICE BOOK BAG TOOL BOLT FLANGE BALL STEEL D A INSULATOR BAND AIR CLEANE R CONNECTING BOLT FLANGE TUBE BOLT 7 FLANGE BAND U LOCK BAND WIRE 2000 09 01 2008 08 01 E Address number Part catalogue structure Address No is provided in place of the page No to help you refer to the part wit
60. 17920 KRN 000 17950 KRN 000 17950 MEN A10 18000 18291 MM5 860 18310 KRN 000 18310 KRN 730 18310 KRN 862 18310 KRN EOO 18310 KRN E10 18317 KRN 850 18317 KRN E10 18320 KRN 000 18320 KRN 730 18320 KRN 850 18320 KRN AOO 18320 KRN A10 18323 KRN 000 18323 KSC A30 18324 KRN 000 18324 MEB 670 H13 H11 H13 H11 H13 H11 H13 H13 H7 H7 H7 H7 H7 H7 H7 H7 H7 H7 H7 H7 H7 H11 H13 G2 G1 G1 G1 G1 G1 Ur ui ui Ui P NUN 117 PART INDEX PartNumber Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref 18326 KRN AOO 13 96 18327 KRN 730 H16 95 18410 KRN 861 11 94 23 22000 18410 KRN EOO I4 97 24 23472 KZ4 000 E9 23481 KRN 670 E9 28302 000 15 98 28306 670 15 98 18328 KRN AOO 18332 KRN 300 18332 KRN 730 18334 ML3 680 18336 KRN 000 18336 KRN 730 18336 KRN 860 18336 KRN EOO 18336 KRN E10 18337 KRN 850 18337 KRN A10 18350 000 18350 KRN 730 18350 KRN 860 18350 00 18350 10 18351 000 18351 730 18351 850 18351 00 18351 10 18352 000 18352 862 18352 KRN E10 18353 KRN 860 18353 KRN EOO 18353 KRN E10 18354 KRN 850 18354 00 18354 10 18355 KRN 861 18355 KRN E10 18374 MG7 701 18374 10 000 18374 ML4 003 18380 KRN 86
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64. 423 KZ3 J21 NUT ADJUSTER 52425 KRN 671 CASE COMP DAMPER 52425 KRN 731 52425 KRN A31 52425 381 771 CAP AIR VALVE 52426 003 ROD COMP 52426 KRN 711 52426 KRN A31 11221 122 1 31 31 31 3 1 31 31 31 3 31 31 31 3 31 31 31 3 w W 1 3 3 134 52427 MEB 751 RUBBER STOPPER 52428 KZ3 J31 PLATE END 52428 KRN 711 52429 KZ3 J41 ED ED A U U A 52429 KRN D11 DE DE A 52429 KRN A31 52431 K23 J31 RING PISTON 52434 KZ3 J21 O RING 3 5X43 7 gt 111 2 1 311 1 3 311 1 3 3 S43 11125414 AA 211 52434 KZ3 J31 O RING 42 5X2 0 52435 KZ3 J21 52436 MEN 671 52438 4 741 RING STOPPER OIL SEAL SET NUT HEX 12MM wS s 52440 671 ADJUSTER COMPRESSION DAMPING 52440 KRN A31 52451 KZ3 891 52451 KRN 711 52452 KS7 831 RING STOPPER 52455 KS7 831 CAP COMP CHAMBER 52455 KRN 711 52455 KZ3 J21 RING STOPPER 52463 KZ4 B00 COLLAR D CUSHION 52464 KRN 710 COLLAR D CUSHION ARM 3 5 31 1 31 1 1954 1 541 gt gt gt gt 52463 KZ4 J40 COLLAR C CUSHION ARM 52464 KZ4 B00 COLLAR D CUSHION SIDE 52466 KRN 710 COLLAR D CUSHION ARM SIDE 52464 KZ4 J20 COLLAR B CUSHION 52465 5 000 ARM SUB ASSY CUSHION 52465 KRN 710 52473 KZ4 J20 COLLAR A CONNECTING ROD 13952 143N 15 15 15 sa IND 1 1 3 52475 KZ4 J20 COLLAR L
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66. 490 MEN 003 ED ED A U U A DE DE A NI II II 1 NI P 11 1 51 N II 111 NI IISI NI gt I I I I 51520 KsK 003 51520 KRN 711 51520 KSC A01 51520 KRN A11 51520 KRN A31 51580 KRN 003 SUB ASSY FR SHOWA GHI 51580 KRN 711 SUB ASSY FR SHOWA 51580 KRN 841 51580 KRN J01 51580 KRN A11 51580 KRN D11 51580 KRN A31 51610 0007 PROTECTOR R TNATURAL 51620 0007 PROTECTOR L TNATURAL 90108 KZ4 J40 BOLT FLANGE 11112 Priel 1121 1 111 I 1211 ED ED A U U A DE DE A Il I l Il 10 I III l l 1 51 121 1111 1111 121 141 90113 23 000 BOLT FLANGE 6MM 90113 MAC 780 BOLT PROTECTOR 91254 KZ3 J31 DUST SEAL 91256 KZ3 A71 O RING 26 7X3 5 91257 MEB 751 O RING 27 7X1 9 91258 KZ25 B01 O RING 18 8X1 9 91301 KZ3 711 O RING 3 5 1 5 91356 KZ3 003 O RING 44 7X2 4 91356 MWO 003 O RING 37 2X2 4 SHOWA 51450 KRN A11 BOLT ASSY FR FORK 51450 KRN D11 51450 KRN A31 ED ED A U U A DE DE A I I 1 NNNON E I I INNNN NNNON E I I 1 E a I NNNNNN NI NON E 51453 11 RING PISTON 91256 MEN A11 O RING 27 6X1 8 2008 08 01 Ref No Part No Description FRONT BRAKE CALIPER Reqd QTY CRF250R 6 7 4 700 Serial Ref No L O N
67. 514 U A 4K011415 4K050515 89216 MY9 000 89217 KRN 000 TOOL CARBURETOR MAINTENANCE 89501 KA4 811 GAUGE AIR PRESSURE y qo 11111 11111 11141141 1 311111 gt x 197 197 2008 08 01 CAUTION LABEL Ref L O N Relative ref Number IMPORTANT INFORMATION No Description NO INFORMATION DRIVE CHAIN Cre C TRANS 3 KRN3 F2500 Reqd QTV bd Part No Description CRF250R Serial No Parts catalogue code 6 7 1 87507 KZ3 B10 LABEL DRIVE CHAIN 1 1 87507 KZ3 B90 LABEL DRIVE CHAIN FRENCH DE DE A ED ED A ED B 2 87560 GBF 770 MARK CAUTION 87560 ML3 970 MARK CAUTION FRENCH DE DE A ED ED A ED B 3 87564 KRN 000 LABEL TRANSMISSION DRAIN 2008 08 01 E 114 Ref No Part No Description MARK CRF250R4 5 6 7 KRN3F2600 Reqd QTY CRF250R Serial No 6 7 Ref No L O N Relative ref Number Description NO INFORMATION Parts catalogue code 87126 0007 87127 0007 87130 8307 87126 KRN 730ZA 87127 KRN 730ZA 87126 KRN 850ZA 87127 KRN 850ZA 87126 007 87127 007 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD MARK TYPE1 HONDA MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 MARK R RADIATOR SHROUD TYPE1 MARK L RADIATOR SHROUD TYPE1 2008
68. 531 24 131 JOINT DRIVE CHAIN DAIDO amp 0531 KRN A12 JOINT DRIVE CHAIN RK EXCEL amp 0531 KRN A31 JOINT DRIVE CHAIN DAIDO 43468 KZ3 B00 GUIDE RR BRAKE HOSE 52101 KZ4 J40 SHAFT SWINGARM PIVOT 52141 KZ3 J40 COLLAR SWINGARM 49MM 1 1 51 52141 KZ4 J40 COLLAR SWINGARM PIVOT 59MM 52143 KZ3 860 WASHER SWINGARM SIDE 52143 KZ4 J40 COLLAR SWINGARM PIVOT SIDE 52146 000 GUIDE CHAIN 100 2008 08 01 Description A Reqd QTY CRF250R 6 SWINGARM 7 Serial No Parts catalogue code 52146 KRN 710 52146 KRN 711 52148 MEN 000 52156 ML3 910 52147 KRN 710 52147 MEN JOO 52160 000 52170 MEB 750 52170 KRN 710 52171 KR6 000 52175 MEN 000 52175 KRN A30 52176 KZ3 J40 52176 KRN 710 52176 KRN A30 52200 5 000 52200 KRN 710 52200 KRN 840 52200 KRN J00 52200 KRN A10 90105 MEN 000 90115 KV3 700 90124 MEB 770 90301 473 003 90305 23 801 90309 ML3 791 90301 473 003 90309 357 000 90501 GBL 730 91011 GCT 005 91051 KRN A31 91071 MJ0 005 91072 23 861 91253 KZ3 861 91283 17 003 93500 05008 0 93500 05008 06 94103 05700 96001 06012 00 96001 06050 00 96001 06045 00 52146 MEN JOO GUIDE CHAIN COLLAR CHAIN TENSIONER SLIDER CHAIN WASHER CHAIN SLIDER ROLLER COMP CHAIN 42MM ROLLER COMP CHAIN LOWER ROLLER COMP CHAIN LOWER 34MM BOLT HEX 8X47 5 SCREW PAN 5X8 BOLT FLANGE 8X32 NUT U NUT U NUT
69. 6 KRN 700 WASHER O RING KIT B COMPONENT PARTS 1 1 1 1 T 90447 1 000 WASHER SEALING 7MM 2 2 2 2 T 90463 ML 7 000 WASHER SEALING 6 5MM 2 2 2 2 T 90474 333 000 WASHER SEALING 8MM 2 2 2 2 T 90751 GK1 003 O RING 8 5 1 7 1 1 1d 1 T 91301 KSR A01 D RING 22MM 1 1 1d 1 T 91302 PA9 003 O RING 39 8 2 2 ARAI 1 1 1d 1 T 91303 377 000 O RING 13 8X2 5 l 1 1d 1d T 91304 MJ0 003 O RING 15 8X2 4 SHOWA 1 1 1 1 T 91305 KF0 003 O RING 27X2 ARAI 1 1 1d 1 T 91307 035 000 O RING 18X3 2 2 2 2 T 91312 KE7 003 O RING 19X3 NOK 1 1 1d 1 NOTE A PART NO CHANGE D NEWLY PROVIDED NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 2 2
70. 671 16038 KRN 671 13 E13 D16 D14 D14 D16 D16 ES D11 D16 H11 13 H11 13 1 2 1 4 4 3 4 5 6 6 6 7 3 1 1 2 OA INI T F I N P A 16046 MEB 671 16060 KRN 671 16075 KRN 851 16076 ND5 004 16080 1 601 16080 MEB 671 16081 KRN 671 16083 MEB 671 16088 KRN A01 16100 KRN 671 16100 KRN 734 16100 KRN 861 16100 02 16100 12 16100 KRN E31 16112 1 01 16112 MEB 671 16112 MEY A11 16157 MEN 671 16157 01 16163 MEB 671 16165 01 16165 671 16165 851 16165 01 16172 671 16177 MEB 671 16178 548 004 16178 MEB 671 16178 MEN 851 16179 74 690 16185 KRN 851 16185 MEN 671 16196 MEB 671 16196 MEN 851 16197 MEB 671 16198 MEB 671 16199 MEB 671 16201 KRN 731 16201 KRN 851 16201 01 16201 01 16201 12 16201 KRN E31 16201 MEN 671 16202 KRN 851 16202 KRN A01 16202 01 15 15 F2 F2 E15 E15 E15 E15 F2 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 E15 F3 E15 E15 E15 E15 E15 E16 F2 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 E16 6 E16 F4 E16 F4 E16 F4 E16 F3 E16 F3 E16 F4 E16 F4 16202 KRN E12 16202 KRN E31 16202 MEN 671 16203 KRN 851 16203 KRN A01 16203 KRN E01 16203 KRN E12 16203 KRN E31 16203 MEN 671 16204 KRN 851 16204 KRN A01 16204 KRN E01 16204 KRN
71. 8 OIL SEAL 38X52X7 ARAI OIL SEAL 39X56X7 ARAI OIL SEAL 39 56 7 5 3 3 31 1 3 4 3 31 T 1 1 15 31 315 j 3 3 31 1 5 1 I gt OIL SEAL 14X22X5 NOK OIL SEAL 20X353X5 ARAI OIL SEAL 12X18X3 ARAI SCREW SPECIAL FLAT 6X12 SCREW SPECIAL FLAT 6X17 DOWEL PIN 14X20 NN I IN T 1 N INA MN 2 CLIP BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE aa suon suon gt gt BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE JET PISTON 880 I r 2 r BSE NY Vn gt a aNu 2008 08 01 Ref No Part No 36 91053 719 005 37 90901 KRN AQO CRANKCASE AR Haz f AW 9 lt 27 31 lis 28 Description CRF250R 6 BEARING NEEDLE 12 16 10 KRN3E1200A Serial No Parts catalogue code 38 91006 0 003 ORIFICE 8170 BEARING NEEDLE 9MM NTND 2008 08 01 E CRANKSHAFT PISTON Ref LON Relative ref Number No Description 1 110185 CRANKSHAFT INCLUDES Engine removal and installation 2 4 5 111103 RING PISTON AND OR PISTON KRNA E1300A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No o 1 13000 KRN 670 13000 KRN 850 13000 KRN A00 13000 KRN A10 13011 KRN 670 13011 KRN 850 13011 KRN A10 13101 KRN 670 13101 KRN 850 13101 K
72. 845 OTHER PARTS 11 121 1 1 1 112111 11 121 L 1 112111 1 1 1 v e e E E A A EA R AE 1 1 1 1 nnan a a Sa 1 vvv v nn N gt nan nan 3251 1355 1 11 1 vv w 1111 1111 2008 08 01 CARBURETOR O P KIT Ref LON Relative ref Number No Description NO INFORMATION KRN3E1801 Reqd QTV Part No Description CRF250R Serial No Parts catalogue code 4 6 7 Ref No 1 16020 KRN 671 16020 KRN 732 16020 KRN 861 16020 01 16020 12 16020 KRN E32 16163 MEB 671 16201 MEN 671 NEEDLE SET JET 16202 MEN 671 NEEDLE SET JET 16203 MEN 671 NEEDLE SET JET 16204 MEN 671 NEEDLE SET JET 16205 MEN 671 NEEDLE SET JET 16230 MEN 671 NEEDLE SET JET 16231 MEN 671 NEEDLE SET JET 16232 MEN 671 NEEDLE SET JET 16233 MEN 671 NEEDLE SET JET 16254 MEN 671 NEEDLE SET JET 16201 KRN 731 NEEDLE SET JET 16229 KRN 731 NEEDLE SET JET 16201 KRN 851 NEEDLE SET JET 16202 KRN 851 NEEDLE SET JET 16204 KRN 851 NEEDLE SET JET 16205 KRN 851 NEEDLE SET JET 16230 KRN 851 NEEDLE SET JET 16231 KRN 851 NEEDLE SET JET 16232 KRN 851 NEEDLE SET JET 16233 KRN 851 NEEDLE SET JET 16254 KRN 851 NEEDLE SET JET 16201 KRN A01 NEEDLE SET JET 1 1 5 5 v II I l l l P l l 127 nnnn oo
73. 9506 KS6 700 CLAMP B WATER HOSE 90001 GB4 000 BOLT FLANGE 6X23 5 90303 000 NUT CLIP 6MM 90403 KA3 830 WASHER RADIATOR MOUNTING 95002 02080 CLIP TUBE B8 4 4 1 FNM 4 NAA FNM 4 oo 1 FN FN 4 NRA 4 2 108 2008 08 01 RADIATOR Ref No Part No Description CRF250R Serial No Parts catalogue code 5 6 7 16 95003 14073 10 TUBE VINYL 6X9X730 95003 14001 10M 2008 08 01 E 109 Ref No Part No FRAME BODY Reqd QTY CRF250R 6 7 KRN3F2300A Serial No Ref L O N Relative ref Number No Description 1 410100 BODY FRAME INCLUDES Engine removal and installation 6 28 4101A5 FRAME REAR 7 4101F5 GUARD ENGINE LEFT Parts catalogue code 1 50010 KRN 000 50010 KRN 730 50010 KRN 851 50010 KRN A00 50010 KRN A10 50124 KRN 000 50126 KRN 000 50128 KRN 000 50197 KRN 000 50200 KRN 730 50360 KRN 000 50360 KRN A10 50407 KRN 000 50407 KRN 730 50407 KRN 850 50408 KRN 000 50408 KRN 730 50408 KRN 851 52156 353 300 90101 KZ3 J20 90105 KRN 000 90106 KRN 000 90107 KRN 000 90109 KRN 000 90116 KW3 000 90122 KRN 000 BRACKET C D I UNIT STAY COUPLER GUIDE HARNESS CLIP FUEL TUBE BODY COMP RR GUARD L ENGINE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE BOLT FLANGE FRAME
74. AL WATER PUMP KRN4 E0900 Reqd QTY Part No CRF250R Serial No Parts catalogue code 6 7 Ref No 19215 KRN 670 19215 KRN A00 19221 KRN 670 19221 KRN A00 19226 KRN 670 GASKET WATER PUMP 19240 KRN 670 GEAR COMP WATER PUMP 227 90447 KE1 000 WASHER SEALING 7MM N a 5 N gt gt l gt li gt 90465 ML7 000 WASHER SEALING 6 5MM 91001 KA4 003 BEARING RADIAL BALL 12X28X7 91201 148 003 OIL SEAL 12X22X5 ARAI 91211 KRN 671 SEAL WATER PUMP 91211 KSE 671 91520 KE1 000 DOWEL PIN 8X7 94501 08100 DOWEL PIN 8X10 96001 06028 00 BOLT FLANGE 6X28 96001 06070 00 BOLT FLANGE 6X70 e NO URW 1 1 3 3 2008 08 01 L CRANKCASE COVER Ref L O N Relative ref Number No Description 2 1101A6 COVER CRANKCASE LEFT 3 1101 GASKET CRANKCASE COVER LEFT 1 6 20 113127 ELEMENT OIL FILTER 10 2131A4 COVER DRIVE SPROCKET KRN3E1000A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 11333 KRN 670 COVER OIL FILTER 11340 KRN 670 COVER COMP L CRANKCASE 11340 5 30 11395 KRN 670 GASKET L COVER 15220 MEB 770 VALVE ASSY RELIEF 15412 MEN 671 FILTER COMP ENGINE OIL EN 15414 MEB 670 SPRING OIL FILTER 15650 KRN 670 GAUGE OIL LEVEL 22838 KRN 670 RECEIVER CLUTCH CABLE 23810 KRN 670 COVER COMP DRIVE SPROCKET 25810 KRN A20 25812 KRN 670 NO CON O URW n EXE
75. AL COMP CHANGE PLUNGER PAWL OIL SEAL PEDAL RR BRAKE PROTECTOR EX PIPE OIL SEAL PIECE ORIFICE PIECE CLUTCH LIFTER O RING PINION COMP KICK 5 O RING 11 8 3 PIN D PROTECTOR HANDLE O RING 13 5X1 PIN GEARSHIFT RETURN SPRING PROTECTOR L FR O RING PIN HANGER PROTECTOR MUFFLER PROTECTOR R FR FORK WURNUUR SR 5 SHIFTER LR O RING PIN SPLIT 2 0X12 PIN SPLIT 2 5X15 RADIATOR L O RING PIN STEP JOINT RADIATOR R 127 2008 08 01 E 128 Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref RATCHET STARTER RECEIVER CLUTCH CABLE RETAINER RETAINER BRACKET RETAINER RR WHEEL BEARING RETAINER VALVE SPRING RIM FR WHEEL RIM RR WHEEL RING SET PISTON RING BACK UP RING OIL SEAL STOPPER RING PISTON RING STOPPER RING WEAR RIVET BLIND 3 2 RIVET BLIND 4 8 ROD COMP ROD COMP PISTON ROD PUSH ROD SUB ASSY CUSHION CONNECTING 111 ROD CLUTCH LIFTER ROD PUSH G amp ROLLER E15 ROLLER COMP CHAIN I8 ROLLER COMP CHAIN LOWER 18 ROLLER 3X17 8 D14 ROLLER 4X8 E12 ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER RUBBER FUEL TANK MOUNTING RUBBER MOUNTING RUBBER RUBBER RUBBER RADIATOR MOUNTING SEAT RAIL SIDE COVER STOPPER RUBBER RUBBER RUBBER SILENCER STOPPER TANK GUARD C
76. AN 2008 08 01 E Ref No Part No EXHAUST MUFFLER CRF250R7 8 9 KRN3F1503 Reqd QTY CRF250R 6 7 Description ES Serial Ref No L O N Relative ref Number Description 1 3131B4 2 3131B6 3131D6 313110 3131A6 3131J9 3131 0 313115 313118 313114 313117 313151 313185 31316 GASKET EXHAUST PIPE 21 MUFFLER RIGHT MUFFLER BOTH 23 PIPE EXHAUST PROTECTOR EXHAUST PIPE 10 WOOL GLASS LEFT WOOL GLASS RIGHT 12 BODY MUFFLER BODY MUFFLER RIGHT REAR 15 BODY MUFFLER BODY MUFFLER LEFT REAR JOINT EXHAUST PIPE 22 MUFFLER LEFT MUFFLER BOTH Parts catalogue code 18291 MM5 860 18510 KRN EO0 18510 KRN E10 18517 KRN 850 18317 KRN E10 18520 KRN A00 18520 KRN A10 18525 KRN 000 18323 KSC A30 18326 KRN AQO 18327 KRN 730 18328 KRN AQO 18556 KRN EO0 18336 KRN E10 18337 KRN 850 18337 KRN A10 18550 KRN EO0 18350 KRN E10 18551 KRN A00 18351 KRN E10 18352 KRN 862 18352 KRN E10 18555 KRN EO0 18353 KRN E10 18554 KRN A00 18554 KRN E10 GASKET EX PIPE MUFFLER COMP R MUFFLER COMP R BAND MUFFLER BODY 94DB 1 31 3141 1 3 RIVET BLIND 3 2 STAY EX PIPE PROTECTOR STAY RR EX PIPE PROTECTOR PACK A GLASS WOOL N reine WOOL B GLASS PACK B GLASS WOOL FINI AINI Aer MUFFLER COMP R RR 96DB MUFFLER COMP R RR 94DB BODY COMP L MUFFLER
77. ASHER CAP END COLLAR STEERING DAMPER 8 L IIT I I l og 2008 08 01 ED ED A U U A DE DE A ED ED A U U A DE DE A ED ED A U U A DE DE A STEERING STEM CRF250R8 9 STEERING DAMPER KRN3FO401A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 90106 MJ0 000 BOLT FLANGE 6X16 90107 KZ4 J40 BOLT FLANGE 8X45 90124 MEN A10 BOLT 7X51 5 90125 MEN A10 BOLT 7X25 90651 11 CIRCLIP 23 5 90652 11 CIRCLIP 17 3 91015 KZ4 701 BEARING HEAD PIPE NTN 91258 KZ3 B01 O RING 18 8X1 9 91351 MEN A11 O RING 9 5X1 5 91352 MEN A11 O RING 11X1 9 91353 MEN A11 O RING 13 5X1 5 2008 08 01 E FENDER Ref L O N Relative ref Number No Description 1 4131B7 FENDER FRONT KRN4 0500 Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 6 7 1 61110 MEN 670 FENDER SUB ASSY FR 2 90506 430 000 WASHER FENDER MOUNTING 3 90512 KZ4 J20 COLLAR FR FENDER 4 96001 06016 00 BOLT FLANGE 6X16 2008 08 01 E FRONT FORK Ref LON Relative ref Number No Description 3 511165 SPRING FRONT FORK 5111C6 SPRING FRONT FORK 5111C7 SPRING FRONT FORK 5111C8 TUBE OUTER LEFT 5111C9 TUBE OUTER RIGHT 511120 TUBE OUTER BOTH 511105 PIPE SLIDE RIGHT 511106 PIPE SLIDE BOTH 511108 DAMPER FRONT FORK 511109 DAMPER FRO
78. Description FUEL TANK KRN4 F1200A Reqd QTY CRF250R 6 7 Ref No L O N Relative ref Number Description 1 310110 2 3101D5 5 310100 16 1151A0 115145 17 115126 115145 Serial No COCK ASSY FUEL 3 JOINT FUEL TANK TANK FUEL SHROUD RADIATOR SHROUD RADIATOR SHROUD RADIATOR SHROUD RADIATOR Parts catalogue code 16950 KRN 003 16955 MEB 671 16997 467 000 17509 23 00 17510 KRN 000 17510 KRN 730 17512 KRN 000 17512 KRN 010 17515 KRN 000 17516 23 00 17518 KZ4 710 17521 KZ4 J20 17620 MEB 670 17624 KT1 780 17681 KRN 000 17684 KRN 000 18334 ML3 680 19071 0007 19071 KRN 730ZA 19071 KRN 850ZA 19071 KRN AOOZA COCK ASSY FUEL JOINT ASSY FUEL O RING 11 8X3 55 COLLAR TANK SETTING TANK COMP FUEL STAY FR TANK BAND TANK RR COLLAR SEAT FR TUBE COMP FUEL CAP BREATHER CAP ASSY FUEL TANK PACKING FUEL CAP TUBE B FUEL TUBE A FUEL RUBBER SILENCER SHROUD SET RADIATOR TYPET WL 5555 gt gt gt gt 01 1111 1 oy 1923425 Se gt gt 11 11 Ia ny 325345 2554 m m 2008 08 01 E ED U 3 310135 ED A ED B U A U B D A FUEL KRNA F1200A Reqd QTV Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 16 19071 KRN A10ZA SHROUD SET RADIATO
79. E MASTER CYLINDER SUB ASSY FR BRAKE MASTER CYLINDER SUB ASSY FR MASTER C D I UNIT DAMPER 55 STEERING DAMPER COMP FR DAMPER COMP RR DIAL CLUTCH CABLE ADJUSTING DIAPHRAGM DIAPHRAGM COMP 15 DIAPHRAGM COMP 20 DIAPHRAGM SET PUMP DISK B CLUTCH FRICTION DISK CLUTCH FRICTION DISK FR BRAKE DISK RR BRAKE DOWEL DOWEL PIN 10X16 PIN 12X20 25 ON PO CN CAN Tr r DUST SEAL 30X37X4 DUST SEAL 32X43X7 DUST SEAL RR CUSHION PIVOT 112 DUST SEAL STEERING HEAD G6 G7 ELEMENT AIR CLEANER EMBLEM PRODUCT FENDER SET RR FENDER SUB ASSY FR FILTER COMP ENGINE OIL FLAP TIRE FLOAT SET FLYWHEEL COMP FORK SUB ASSY L FORK SUB ASSY R FORK CENTER GEARSHIFT FORK L GEARSHIFT FORK R GEARSHIFT GASKET SET GASKET SHEET KIT A GASKET SHEET KIT B GASKET CLUTCH COVER GASKET CRANKCASE GASKET CYLINDER 101 85 104 67 29 29 52 2 3 3 4 gt N COVER COMP CYLINDER HEAD COVER COMP DRIVE SPROCKET COVER COMP FR DISK COVER COMP L CRANKCASE COVER COVER DOWEL DOWEL DOWEL PIN 14X20 PIN 8X10 PIN 8X14 GASKET CYLINDER HEAD ID Ut N N N N OX O IN IN N Ul QI QI GASKET EX PIPE DOWEL PIN 8X7 DOWEL PIN 9 14 FR DISK D RING 22MM L HANDLE LEVER COVER COVER COVER
80. E12 16204 KRN E31 16204 MEN 671 16205 KRN 851 16205 KRN A01 16205 KRN E01 16205 KRN E12 16205 KRN E31 16205 MEN 671 16211 KRN 670 16211 KRN 850 16218 MCJ 000 16222 MV4 300 16229 KRN 731 16230 KRN 851 16230 KRN E12 16230 KRN E31 16230 MEN 671 16231 KRN 851 16231 KRN E11 16231 KRN E31 16231 MEN 671 2008 08 01 E 35 3 35 3 35 3 35 35 UN UN UON UN UN UON UN UN UN Un CN U1 CN CN UT CN UT GI CI UT NI ON Ul Ut CN WN 16232 KRN 851 16232 KRN E11 16232 KRN E31 16232 MEN 671 16233 KRN 851 16233 KRN E11 16233 KRN E31 16233 MEN 671 16234 KRN 851 16234 KRN E11 16234 KRN E31 16234 MEN 671 16950 KRN 003 16955 MEB 671 16959 MY1 000 16997 467 000 17000 17212 MEN 670 17213 KRN 850 17213 MEB 770 17214 MEN 670 17217 MEB 770 17218 KRN 000 17218 KRN 850 17218 KRN A20 17230 KRN 850 17250 KRN 000 17250 KRN 730 17250 KRN 850 17250 KRN A10 17250 KRN A30 17255 KRN 000 17255 KRN 850 17291 MEB 670 17358 KRN 000 17359 MAG LOO 17370 419 700 16 16 F4 F1 F4 E16 F3 E16 F3 E16 F4 F1 F4 E16 F3 E16 F3 E16 F4 F1 F4 E16 F3 H7 H7 H11 H13 H7 17372 KRN 000 17374 KRN 000 17375 KRN 000 17375 KRN A10 17509 73 00 17510 KRN 000 17510 KRN 730 17512 KRN 000 17512 KRN 010 17515 KRN 000 17516 23 00 17518 KZ4 710 17521 KZ4 J20 17620 MEB 670 17624 KT1 780 17681 KRN 000 17684 KRN 000 17724 102 700 17900 KRN A00 17910 KRN 000 17913 KB7 000
81. EEDLE SET JET 16232 MEN 671 NEEDLE SET JET 16233 MEN 671 NEEDLE SET JET 16254 MEN 671 NEEDLE SET JET 16201 KRN 731 NEEDLE SET JET 16229 KRN 731 NEEDLE SET JET 16201 KRN 851 NEEDLE SET JET 16202 KRN 851 NEEDLE SET JET 16203 KRN 851 NEEDLE SET JET 16204 KRN 851 NEEDLE SET JET 16205 KRN 851 NEEDLE SET JET 16230 KRN 851 NEEDLE SET JET 16231 KRN 851 NEEDLE SET JET 16232 KRN 851 NEEDLE SET JET 16233 KRN 851 NEEDLE SET JET 16254 KRN 851 NEEDLE SET JET 16201 KRN A01 NEEDLE SET JET 16201 01 NEEDLE SET JET 16202 KRN A01 NEEDLE SET JET 16202 01 NEEDLE SET JET 16205 KRN A01 NEEDLE SET JET 16203 01 NEEDLE SET JET 16204 KRN A01 NEEDLE SET JET 16204 01 NEEDLE SET JET 16205 KRN A01 NEEDLE SET JET 16205 01 NEEDLE SET JET 16201 KRN E12 NEEDLE SET JET 16202 KRN E12 NEEDLE SET JET 16203 KRN E12 NEEDLE SET JET 16204 KRN E12 NEEDLE SET JET 16205 KRN E12 NEEDLE SET JET 16230 KRN E12 NEEDLE SET JET 16231 KRN E11 NEEDLE SET JET 16232 KRN E11 NEEDLE SET JET 16233 KRN E11 NEEDLE SET JET 16254 KRN E11 NEEDLE SET JET 16201 KRN E31 NEEDLE SET JET 16202 KRN E31 NEEDLE SET JET 16203 KRN E31 NEEDLE SET JET 16204 KRN E31 NEEDLE SET JET nn 3 3 3 3 3 3 vv nnn ey v 111111111141131 1 N Il l o dod l l P l P l 111 2 nnn v nn d PIN gd P 29 PgH Pl 11 11 21 nnn
82. EP 50617 KZ4 J40 SPRING R STEP RETURN 50618 KZ4 J40 SPRING L STEP RETURN 50642 MEN 670 ARM L STEP 90101 KZ3 J50 BOLT FLANGE 8X24 90101 KZ4 J40 BOLT STEP 12MM 94102 08800 WASHER PLAIN 8MM 94201 25150 PIN SPLIT 2 5X15 NNN gt NNN NNN S gt gt NNN N4s444 NN nf NNN nf 2008 08 01 E SWINGARM Ref L O N Relative ref Number No Description 1 213165 CHAIN DRIVE 5121B1 COLLAR SWINGARM PIVOT 512168 COLLAR SWINGARM PIVOT 5121B2 COLLAR SWINGARM PIVOT 512168 COLLAR SWINGARM PIVOT 11 36 4101E2 GUIDE DRIVE CHAIN 4101E5 SLIDER CHAIN 4101E4 ROLLER CHAIN TENSIONER 4101E3 ROLLER CHAIN LOWER 5121B0 SWINGARM ASSEMBLY 5121C8 BEARING SWINGARM PIVOT LEFT 5121C9 BEARING SWINGARM PIVOT RIGHT 512100 BEARING SWINGARM PIVOT Oo n 1800 QTY Part Description CRF250R Serial No Parts catalogue code 6 7 Ref No 1 40530 KZ3 J31 CHAIN DRIVE DAIDO DID520DMA2 114RB STANDARD LINK 1141 40530 KRN A12 CHAIN DRIVE RK EXCEL RK520TXZ 114RJ STANDARD LINK 1141 40530 KRN A31 CHAIN DRIVE DAIDO DID520DMA4 114RB STANDARD LINK 1141 40540 003 CHAIN DRIVE DAIDO DID520DMA2 120RB STANDARD LINK 1141 40540 KRN A31 CHAIN DRIVE DAIDO DID520DMA4 120RB STANDARD LINK 1141 40540 KRN A32 CHAIN DRIVE RK EXCEL RK520TXZ 120RJ STANDARD LINK 1141 40
83. ER TUBE DRAIN H11 WASHER H13 WASHER TUBE OUTER 610 TUBE OVERFLOW E16 TUBE 615 H6 TUBE VINYL 6X9X730 TY RAP CABLE WASHER PLAIN 9MM WASHER RADIATOR MOUNTING WASHER SEALING 6MM WASHER SEALING 6 5MM VALVE ASSY RELIEF VALVE COMP VALVE SET WASHER SEALING 7MM VALVE SET FLOATING VALVE SET STARTER WASHER SEALING 8MM VALVE EX VALVE IN WASHER SPECIAL 6MM VALVE THROTTLE WASHER SPLINE 20MM WASHER SPRING 24MM WASHER SPRING 4MM WASHER SPRING 8MM WASHER WASHER O RING KIT A WASHER SPRING 8 40 WASHER O RING KIT B WASHER STEERING STEM WASHER 10MM WASHER SWINGARM SIDE WASHER 12MM WASHER WASHER 14MM WASHER THRUST INVOLUTE 22 21 1 E9 WASHER THRUST 13MM WASHER 16 8X24 WASHER THRUST 17MM 129 2008 08 01 E D FOREWORD INDEX ED ENGINE GROUP GROUP AD NUMBER INDEX ND PART NAME INDEX HONDA The Powerof Dreams Published bv Honda Motor Co Ltd E O A 60 2008 08 Printed in Japan August 17 2008 13KRN4E6 PARTS CATALOGUE NEWS CRF250R HONDA CRF250R 4 5 6 7 8 9 3 PARTS Honda Motor Co Ltd Service Division CATALOGUE NEWS PARTS CATALOGUE CORRECTED Printed in Japan NEWS NO 001 Reqd QTY ki A Note Part No Description Serial No Parts catalogue code 0 Qo 8888 F 21 3 L 30700 KRN 670 CAP ASSY NOISE SUPPRESSOR 1 1 1 1 Sur ge o Im ET DE ED U U A Ev ER Cen s h e e 8
84. Engine removal installation 110110 GASKET CRANKCASE INCLUDES Engine removal installation 110115 CRANKCASE LEFT INCLUDES Engine removal installation 1101A2 CRANKCASE BOTH INCLUDES Engine removal installation 1131B5 SCREEN OIL FILTER INCLUDES Engine removal installation 5 1101L3 ONE VALVE CRANKCASE i INCLUDES Engine removal U installation 12 2121A7 LEVER CLUTCH SS 27 31 29 29 34 28 110187 BEARING CRANKSHAFT RIGHT INCLUDES Engine removal and installation KRN3E1200A Reqd QTY Part No CRF250R Serial No Parts catalogue code 6 7 1100 KRN 670 1100 KRN 730 1100 KRN 850 1100 00 1100 KRN A10 1100 KRN A30 1105 KRN 670 TUBE BREATHER 1191 KRN 670 GASKET CRANKCASE 11191 KRN 850 11191 KRN A10 11200 KRN 670 11200 KRN 731 11200 KRN 850 11200 KRN A00 11200 KRN A10 11200 KRN A30 11206 KRN 670 1 1 1 1 1 1 1 1 1111 1 1 1 31111 1 5 1111 3111 3 311 11 31 2111 211 2121 11 21 I 21121 111 2121 1 211 I D121111 21121 111 I 221 1 1111 2112 21 111 I 15421 KK0 000 SCREEN OIL FILTER 18601 MBW 003 VALVE COMP REED 22810 KRN 670 LEVER COMP CLUTCH LIFTER 22810 KRN 730 22813 KRN 670 PLATE CLUTCH LEVER 90031 KRN 670 BOLT STUD 10X135 90441 KRN 670 PLATE BEARING HOLDER 90474 333 000 WASHER SEALING 8MM 90604 MEB 670 CIRCLIP SPECIAL 33MM 90610 MEB 670 GUIDE COMP TUBE NP 3 1 2 gt gt NN FI sata gt gt NN
85. F1900 Ref No Part No Serial No a NE Parts catalogue code 55 90501 KRN 710 56 91053 24 121 91051 KSC 005 57 90130 840 BEARING NEEDLE 20X26X14 BEARING NEEDLE 20 26 15 BOLT LINK 12X82 2008 08 01 E 106 FENDER Ref Relative ref Number Part No No EON Description 2 6 413102 FENDER REAR KRN3 F2000 Description Reqd QTY CRF250R Serial No Parts catalogue code 6 7 61304 958 003 80101 KRN 0002B 80101 KRN 730ZA 90503 KRN 000 94101 06800 96001 06016 00 80101 KRN 850ZA 80101 KRN ATOZA 80101 KRN A30ZB 80111 KRN 850 80112 KRN 850 90301 KRN 850 96001 06016 00 96001 06025 00 NUT SPECIAL 6X7 FENDER SET RR WL EXTREME RED EXTREME RED COLLAR RR FENDER WASHER PLAIN 6 BOLT FLANGE 6X16 FENDER SET RR TYPE1 WL FENDER SET RR TYPE2 WL COLLAR RR FENDER HOLDER RR FENDER NUT NUT RR FENDER BOLT FLANGE 6X16 BOLT FLANGE 6X25 ANNI gt m F PFNN I 11111111 I gt I gt NTT II 2008 08 01 E WIRE HARNESS Ref LON Relative ref Number No Description 2 6141A1 IGNITION CONTROL MODULE 3 6141B8 COIL DIRECT IGNITION 4 611100 HARNESS WIRE 6111L5 HARNESS WIRE A NOTE 08 09 model 6 6141A1 IGNITION CONTROL MODULE KRN3F2100 Reqd QTY Part No Description CRF250R Serial No Parts cat
86. I I gt EXTREME RED 83510 KRN 730ZA EXTREME RED 83515 KS7 830 RUBBER SIDE COVER STOPPER 1 N 83610 KRN 000ZB COVER L SIDE EXTREME RED 83610 KRN 730ZA EXTREME RED 90123 MEN 670 BOLT FLANGE 8X16 90501 KZ4 J20 COLLAR 96001 06014 00 BOLT FLANGE 6X14 83510 KRN 850 COVER R SIDE 83510 KRN AQO 83510 30 I I NNNI gt 11 1 1121 P 1 12 01 I IO I I 11 I I 1 1 11 I 2008 08 01 E Ref No Part No Description SEAT SIDE COVER KRN3F1300A Reqd QTY CRF250R Serial No Parts catalogue code 6 7 11 12 13 14 83515 KZ3 700 83610 KRN 850 85610 KRN A00 85610 KRN A30 90102 MEN 710 90103 MEN 710 RUBBER SIDE COVER STOPPER COVER L SIDE BOLT SPECIAL 8MM BOLT SPECIAL 6MM 2008 08 01 E CLEANER CRF250R4 5 Relative ref Number Description 6 3121C6 STAY AIR CLEANER ELEMENT 312105 ELEMENT AIR CLEANER 3121A8 BASE AIR CLEANER ELEMENT 4131AQ MUDGUARD AIR CLEANER CASE 3121A5 CASE AIR CLEANER 3121B6 TUBE AIR CLEANER CONNECTING 20 KRN3 F1400 Reqd QTV Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 15771 551 000 CLIP OIL DRAIN TUB 16959 MY1 000 JOINT FUEL TUBE 17212 MEN 670 STAY AIR CLEANER ELEMENT 17213 MEB 770 ELEMENT AIR CLEANER 17214 MEN 670 BASE ASSY ELEMENT sess8seon lo 17217 MEB 770 PLATE AIR CLEANER CASE FR 17218 KRN 000
87. ING CAMSHAFT Parts catalogue code 12 13 14 15 16 14761 KRN 671 14761 KRN A11 14771 KRN 670 14771 KRN AQO 14772 KRN A10 14775 KRN 670 14781 000 14901 KT7 013 14902 KT7 013 14903 KT7 013 14904 KT7 013 14905 KT7 013 14906 KT7 013 14907 KT7 013 14908 KT7 013 14909 KT7 013 14910 KT7 013 14911 KT7 013 14912 KT7 013 14913 KT7 013 14914 KT7 013 14915 KT7 013 14916 KT7 013 14917 KT7 013 14918 KT7 013 14919 KT7 013 14920 KT7 013 SEAT VALVE SPRING COTTER VALVE SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM SHIM TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET TAPPET INI II NNNNNNNNNNNNNNNNNNNN I INI II T INI II AINI I NN AANI INI I NNNNNNNNNNNNNNNNNNNN AANI INI 2008 08 01 E ED A ED B U A U B D U CAMSHAFT VALVE Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 16 14921 KT7
88. ING SPECIAL ROLLER E4 BEARING SPECIAL ROLLER 20X32X14 E7 BEARING 112 E16 BLADDER 111 BODV COMP 11 13 BODV COMP H15 BODV COMP BODV COMP BODV SET FRAME BOLT WASHER 4X16 BOLT WASHER 6X14 BOLT WASHER 6X20 BOLT ASSV FR FORK BOLT A PIN BOLT COMP CENTER BOLT COMP PLUG BOLT SET ADJUSTING BOLT 7X25 BOLT BOLT BOLT AIR CLEANER ELEMENT SETTING H11 BOLT E15 BOLT CUSHION LOWER 10X43 5 112 BOLT CUSHION UPPER 10X53 112 BOLT DISK 6X19 BOLT FLANGE SOCKET 6X14 BOLT FLANGE 10X117 BOLT FLANGE 10X138 BOLT FLANGE BOLT FLANGE BOLT FLANGE 5X12 BOLT FLANGE 5X16 BOLT FLANGE BOLT FLANGE 6X10 2008 08 01 E 48 49 FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE FLANGE 123 124 Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref FLANGE 8 24 FLANGE 8X25 FLANGE 8X32 FLANGE 8X35 FLANGE 8X40 FLANGE 8X45 FLANGE 8X55 FLANGE 8X70 FR DISK COVER HANDLE LEVER HANDLE LEVER PIVOT HEAD COVER HEX 6X16 HEX 8X47 5 KICK ARM KICK JOINT LEVER LINK LINK LINK LINK LINK OIL 10 22 PROTECTOR RECESSED 5X28 RECESSED 6 10 SPECIAL 12X28 SPECIAL 5X9
89. INK SIDE 52476 KZ4 J20 WASHER THRUST 52479 KSK 000 ROD SUB ASSY CUSHION CONNECTING NO NO NO NO NO NO 52479 KRN 710 52479 KRN 840 52486 KZ3 J21 SEAT SPRING 52487 4 831 RING 5 87516 KZ1 600 LABEL RR DAMPER WARNING 4354114 1 1 1 e SR 1 1 245441 103 2008 08 01 CUSHION Reqd Part Description CRF250R Parts catalogue code 6 7 87516 KZ1 881 LABEL RR DAMPER WARNING FRENCH DE DE A ED ED A ED B 90130 K24 J20 BOLT LINK 90131 MEN 840 BOLT LINK 90130 K24 J40 BOLT LINK 90131 KZ4 J40 90131 KRN 710 121A 11 31 90152 MEB 750 CUSHION UPPER 10 53 90153 KZ4 710 BOLT CUSHION LOWER 10X43 5 90306 KBP 901 U 12MM 90305 30 90206 K24 711 NUT U 10MM 90501 KZ4 J40 WASHER PLAIN 12MM SNIWsA 91053 24 121 BEARING NEEDLE 20X26X14 91051 KSC 003 BEARING NEEDLE 20X26X15 91074 KZ4 B01 BEARING NEEDLE 19 26 15 91074 KRN 711 BEARING NEEDLE 19 26 13 91074 MAC 741 BEARING SPHERICAL 10 91256 KZ3 731 O RING 21 91257 KZ3 891 O RING 26 BSE EA gt gt gt Ir I 91262 KZ3 731 DUST SEAL 25X32X4 91351 KZ3 731 DUST SEAL RR CUSHION PIVOT 91351 KZ4 B01 DUST SEAL 17X26X3 91551 KRN 711 DUST SEAL 17 5X26X3 91351 MAC 671 DUST SEAL 16X26X3 90501 KZ4 J40 WASHER PLAIN 12MM N gt Pani gt 20 2008 08 01 CUSHION 9 KRN3
90. K413263 DE A ED A T 30700 KRN 671 quee OS es 8K413264 DE A ED A NOTE A PART NO CHANGE D NEWLY PROVIDED E PART NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 1 1 August 31 2008 CODE NO 13KRN4E6 CRF250R f PARTS CATALOGUE NEWS NEN w PARTS Honda Motor Co Ltd Service Division CATALOGUE NEWS Printed in Japan NEWS NO 002 NEW MODEL CRF250Re 2ED AND 2U TYPES COMPONENT PARTS MARKETED This Parts News CRF250Re 2ED and 2U types parts exclusively and is respectively based CRF250Re ED and U types listed on the CRF250R Parts Catalogue All other parts not listed herein are the same as CRF250Rs ED and U types parts Parte Applicable engine frame EHE catalogue Type carburetor serial No code EHE No European direct 10 2500001 JH2ME10A 9K500001 sales 250 FCR12D NOTE PART NO CHANGE D NEWLY DED E PART NO DELETION K RED NO CN L APPLI ON SER AL NO CORRECT CN CN CORRECT Z REMARKS CHANCE 13 13KRME6 PARTS CATALOGUE NEV Ref Part No Descri pti Nb No pti on n Base Part No Parts catal ogue code E 1 2 12310 KPN 20 COVER OWP CYLINDER HEAD E 1 12310 KSC A30 E 6 11351 20 COVER CLUTCH
91. KA3 712 91205 MEB 671 91211 KRN 671 91211 KSE 671 91251 444 000 91251 KZ4 J21 91253 73 861 91254 KZ3 J31 91256 KZ3 731 91256 KZ3 A71 91256 11 91257 KZ3 891 91257 MEB 751 91258 KZ3 B01 91262 KZ3 731 91283 ML7 003 91301 58 01 91301 KZ3 711 91302 9 003 91303 377 000 91304 0 003 91305 003 91307 035 000 91312 003 91320 KE1 000 91351 KRN 711 91351 KZ3 731 91351 KZ4 B01 91351 MAC 671 91351 11 91352 11 91353 11 91356 KZ3 003 18 18 112 112 112 015 616 10 E4 E4 E4 E4 E4 D16 D16 D11 E4 D15 D15 15 H I8 G12 112 G12 G12 112 G12 68 612 112 18 10 6 612 016 6 03 016 F5 F 011 6 011 6 011 E1 F6 03 6 015 112 112 112 112 68 68 68 612 101 101 91356 0 003 91404 KRN 000 91410 679 000 91422 MT8 770 91560 58 600 92000 92501 06010 0 92900 08022 0 93000 93301 06016 0 93401 04016 00 93404 06014 00 93404 06020 08 93500 04012 1 93500 05008 0A 93500 05008 06 93600 04012 16 93600 06010 0 93892 04008 18 93892 04014 18 93913 15510 94000 94001 06000 05 94001 08000 05 94002 05000 05 94002 06000 05 94050 06000 94050 08000 94050 12000 94101 06800 94102 08800 94103 05700 94103 08000 94111 04000 94111 08000 PART INDEX PartNumber Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part Number Address Page Ref Part N
92. LLAR B CUSHION COLLAR COMP R FR WHEEL COLLAR C CUSHION ARM COLLAR COLLAR D CUSHION ARM COLLAR D CUSHION ARM 51 COLLAR D CUSHION SIDE COLLAR 17MM COLLAR 20MM D D D D Part name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COLLAR COTTER COUNTER CHAIN GUIDE CHAIN TENSIONER CLUTCH OUTER COUNTERSHAFT COUNTERSHAFT THIRD DRIVE SPROCKET FR DISTANCE FR FENDER FR WHEEL DISTANCE KICK SPINDLE LINK SIDE L FR WHEEL MAINSHAFT FOURTH GEAR RADIATOR MOUNTING REBOUND NEEDLE RR FENDER RR WHEEL DISTANCE RR WHEEL SIDE SEAT FR SHIFTER SHROUD UPPER STEERING DAMPER SWINGARM PIVOT SWINGARM PIVOT SIDE SWINGARM 49MM TANK SETTING TENSIONER 6X9 TOOL BOX SETTING WATER PASS 16MM SHAFT 47 1 9 6 3 6 9 1 4 6 3 2 6 1 3 7 9 8 7 9 gt ANNO N COVER THROTTLE COVER THROTTLE CABLE COVER WATER PUMP CRANKCASE COMP L CRANKCASE COMP R CRANKSHAFT COMP CUSHION ASSY RR CUSHION C D I UNIT CUSHION HANDLE PIPE CYLINDER CYLINDER ASSY RR BRAK
93. N 1151E7 RADIATOR COOLANT CHANGE 1115A0 COMPRESSION PRESSURE MEASUREMENT CARBURETOR FLOAT LEVEL MEASUREMENT 3115A0 2008 08 01 E ENGINE GROUP 247 CYLINDER HEAD COVER CYLINDER HEAD CAMSHAFT VALVE 17 22 88 22 21 9 17 22 98 22 12 ou 2 8 A u 8 20 Qu CAM CHAIN TENSIONER CYLINDER R CRANKCASE COVER CLUTCH OIL PUMP WATER PUMP 2008 08 01 E ENGINE GROUP 1 62 2 LESJ L CRANKCASE COVER GENERATOR CRANKCASE Er CRANKSHAFT PISTON BALANCER TRANSMISSION GEARSHIFT DRUM KICK STARTER SPINDLE CARBURETOR 2008 08 01 E ENGINE GROUP c3 LES CARBURETOR O P KIT GASKET KIT A GASKET KIT B 2008 08 01 E HANDLE LEVER SWITCH CABLE FRAME GROUP FR BRAKE MASTER CYLINDER HANDLE PIPE TOP BRIDGE STEERING STEM CRF250R8 9 STEERING DAMPER FRONT FENDER FRONT FORK FRONT BRAKE CALIPER 2008 08 01 E FRONT WHEEL REAR BRAKE CALIPER FRAME GROUP RR BRAKE MASTER CYLINDER REAR WHEEL FUEL TANK SEAT SIDE COVER AIR CLEANER CRF250R6 7 8 9 2008 08 01 E EXHAUST MUFFLER CRF250R6 FRAME GROUP F 15 3 EXHAUST MUFFLER CRF250R7 8 9 PEDAL KICK STARTER ARM STAND STEP SWINGARM REAR CUSHION KR
94. N A10 14761 KRN 670 14761 KRN 671 14761 KRN A11 14771 KRN 670 14771 00 14771 11 14771 KRN A30 14772 KRN A10 14775 KRN 670 14781 000 14781 MLO 720 14901 7 013 14902 013 14903 KT7 013 E7 E7 F N N N N N OS Ur Un N N 14906 7 013 14907 KT7 013 14908 7 013 14909 7 013 14910 7 013 14911 7 013 14912 7 013 14913 7 013 14914 7 013 14915 KT7 013 14916 7 013 14917 7 013 14918 7 013 14919 7 013 14920 KT7 013 14921 7 013 14922 KT7 013 14923 KT7 013 14924 7 013 14925 7 013 14926 KT7 013 14927 7 013 14928 7 013 14929 KT7 013 14930 KT7 013 14931 7 013 14932 KT7 013 14933 KT7 013 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D5 D6 D6 D6 D6 D6 D6 D6 D6 D6 D7 D6 D7 D6 D7 D6 D7 D6 D7 D6 14936 KT7 013 14937 KT7 013 14938 KT7 013 14939 KT7 013 14940 7 013 14941 7 013 14942 7 013 14943 7 013 14944 7 013 14945 7 013 14946 7 013 14947 7 013 14948 7 013 14949 7 013 14950 KT7 013 14951 7 013 14952 KT7 013 14953 KT7 013 14954 7 013 14955 KT7 013 14956 KT7 013 14957 KT7 013 14958 KT7 013 14959 KT 7 013 14960 KT 7 013 14961 KT7 013 14962 KT7 013 14963 KT7 013 14964 7 013 14965 KT7 013 14966 7 013 14967 KT7 013 14968
95. N3F1900 A i 22 MAN REAR FENDER WIRE HARNESS 2008 08 01 E 115 RADIATOR GROUP Lowy i BODY CAUTION LABEL MARK CRF250R8 9 2008 08 01 E CYLINDER HEAD COVER Ref LON Relative ref Number No Description 2 111164 COVER CYLINDER HEAD 4 1 111102 GASKET CYLINDER HEAD COVER KRNA EQ100A Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 6 7 12226 MEB 670 SEAL 12310 KRN 670 COVER COMP CYLINDER HEAD 12310 5 30 12316 KRN 670 PLATE BREATHER 12391 KRN 670 GASKET HEAD COVER 90017 MY9 790 BOLT HEAD COVER 90543 MV9 670 RUBBER MOUNTING 96300 06012 00 BOLT FLANGE 6X12 NN Maa 5 NN NH pA gt gt 00 NN I gt NN 2 2 2 1 1 2008 08 01 CYLINDER HEAD Ref L O N Relative ref Number No Description 1 111106 HEAD CYLINDER INCLUDES Valve adjust and reface 111119 GUIDE INTAKE INCLUDES Reaming INCLUDES Valve adjust and reface 1111L9A Replace all intake valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface 1111M0 GUIDE EXHAUST VALVE CONED INCLUDES Reaming INCLUDES Valve adjust and reface 1111MOA Replace all exhaust valve guide add 1111M9 GUIDE VALVE FOR 1 VEHICLE INCLUDES Reaming INCLUDES Valve adjust and reface KRN3E020
96. NGE 6X10 NSHF 94301 08140 DOWEL PIN 8X14 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 96001 06035 00 BOLT FLANGE 6X35 so wr EN gt 20 wr so so so 1 gt O 2008 08 01 CLUTCH Ref LON Relative ref Number No Description 2 110183 GEAR BALANCER DRIVE 3 12 21 4 5 2121A0 OUTER CLUTCH 212112 CENTER CLUTCH 6 23 24 25 2121A1 DISC CLUTCH FRICTION NOTE Same time for two units or more 2121A3 PLATE CLUTCH PRESSURE 20 2121A5 PIECE CLUTCH JOINT 212107 SPRING CLUTCH NOTE Same time for two units or more 2121B6 ROD CLUTCH LIFTER 211105 GEAR PRIMARY DRIVE 700 Part Description CRF250R Serial No Parts catalogue code 6 7 Ref No 13115 147 000 CLIP PISTON PIN 10MM 13415 KRN 670 GEAR BALANCER DRIVE 32T 13415 KRN A10 22100 KRN 670 22100 KRN AOO 22120 74 90 22120 KRN A00 22201 KRN 670 22201 KRN A10 31 1 1 1 1 11 11 1 311 22321 KFO 770 PLATE CLUTCH 22351 KZ4 A90 PLATE CLUTCH PRESSURE 22551 KRN A10 22552 KRN 670 PIECE CLUTCH LIFTER 22401 KZ4 A90 SPRING CLUTCH 22401 KRN 730 22401 KRN A10 22850 74 90 evli 5 51 4 1 1 1 1 1 tae IN 1 1 1 1 1 I gt aN 25121 KRN 670 25121 KRN A00 28237 KZ4 A10 COLLAR CLUTCH OU
97. NT FORK 5111E0 DAMPER FRONT FORK 35 5111E4 BOLT FRONT FORK LEFT 5111E5 BOLT FRONT FORK RIGHT 5111E6 BOLT FRONT FORK BOTH 511163 FORK ASSY FRONT RIGHT 5111C4 FORK ASSV FRONT BOTH 5 6 7 5111E7 SEAL SET FRONT FORK LEFT 5111E8 SEAL SET FRONT FORK RIGHT 5111E9 SEAL SET FRONT FORK 5111D4 PIPE SLIDE LEFT 5111D6 PIPE SLIDE BOTH 511162 FORK ASSY FRONT LEFT 5111C4 FORK ASSY FRONT BOTH URNOUDO UFNOD 9 OO O O O Uu co Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 1 45461 MEN 000 CLAMPER A FR BRAKE HOSE 1 1 2 45462 MEN 000 CLAMPER B FR BRAKE HOSE 1 1 3 51401 KRN 003 SPRING FR FORK SHOWA 41N MM O 45KGF MM er 15 51402 MEB 751 2 2 51401 KRN A11 SPRING FORK SHOWA 51 0 46 6 51401 KZ3 J21 SPRING FORK SHOWA 22N MM 0 43KGF MM 2 2 2 2 51401 MEB 005 SPRING FORK SHOWA 61N MM 0 47KGF MM 2 2 2 2 51402 KRN A11 SPRING FORK SHOWA 71 0 48 6 2 2 51403 KRN A11 FORK SHOWA 4 31N MM 0 44KGF MM 2 2 Ref No 51410 MEN 003 51410 MEN 841 51410 MEN A11 51412 23 01 51412 KRN 711 INI INI NINI 51414 23 01 51414 KRN A31 51415 KZ3 B01 51415 KRN A31 51420 KSK 003 51420 KRN 711 51420 KSC A01 51420 KRN A11 II ISININ II I I ININ NI 12 I ININ NI INI I 121 I ININ NI INI I I I I ININ NINI
98. OLUTE PLATE BEARING HOLDER WASHER THRUST 17 2MM WASHER 22X32X1 5 WASHER THRUST 22 30 1 WASHER 24X32X1 WASHER SPLINE 20MM WASHER SPRING 8X40 SET RING 20MM SET RING 22MM BEARING RADIAL BALL 17X35X10 BEARING RADIAL BALL 22X47X14 1 1 1 1 1 2008 08 01 E Part Description TRANSMISSION Reqd QTY CRF250R 6 7 KRN3E1500A Serial No Ref No L O N Relative ref Number Description amp 1 INCLUDES Engine removal and installation Parts catalogue code 91004 KSC 671 91005 KSR A01 91005 KRN 851 91005 KRN A01 91012 710 91201 KSR A01 91301 KSR AO1 93600 06010 0H 90401 74 400 23802 KSC 670 90501 KSC 670 91001 KZ4 J11 91006 KRN 851 91006 KRN A01 BEARING RADIAL BALL 22X47X14 BEARING RADIAL BALL 22X47X14 BEARING RADIAL BALL 22X52X14 PLATE COUNTERSHAFT BEARING OIL SEAL 28X37X7 D RING 22MM SCREW FLAT 6X10 WASHER THRUST 23 1X28X1 COLLAR DRIVE SPROCKET WASHER SPRING 24MM BEARING RADIAL BALL 17X35X10 BEARING RADIAL BALL 17X36X10 BEARING RADIAL BALL 17X38X10 2008 08 01 E Description GEARSHIFT DRUM KRN3E1600 Reqd QTV CRF250R Serial No 6 7 Relative ref Number Description 210112 2101A9 2101B2 2101B3 210184 210125 210122 2 3 4 5 FORK GEARSHIFT INCLUDES Engine removal and installation NOTE Same time for two units or
99. ONE Replace all intake spring add SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE 14 20 21 22 SPRING AND OR STEM SEAL EXHAUST VALVE Parts catalogue code 12209 684 681 14100 KRN 670 14100 KRN 730 14100 KRN A00 14100 KRN A10 14102 KRN 670 14105 KRN 670 14106 KRN 670 14106 KRN A00 14440 KRN 670 14440 KRN A10 14451 KRN 670 14451 KSC 670 14451 KSC 671 14451 KRN A10 14711 KRN 670 14721 KRN 670 14721 KRN A10 14731 KRN 670 14731 KRN A00 14751 KRN 670 14751 KRN A00 14751 KRN A10 14761 KRN 670 SEAL VALVE STEM NOK CAMSHAFT COMP WEIGHT DECOMPRESSION PLATE WEIGHT SETTING SPRING DECOMPRESSION VALVE IN VALVE EX 1I B221 1 1 nm 5 1 11 111 31 INI IN bha A CO 1 5 INI I N 3 5 511 12 1 31 I IN 1 1 11 11 1 11111 N I INNIS gt S gt I 11 11 111 2 NININ gt I TI INI IN NI INI I INI 1 INI I 2300115 ED U 2008 08 01 E ED U 2052388 ED A U A ED A U A Ref No Part No Description ES CAMSHAFT VALVE 15 40 15 13 9 1 8 14 4 16 15 40 15 lt gt 13 11 5 L Serial No Reqd QTV CRF250R 6 Relative ref Number KON Description 12 1111P3A Replace all exhaust spring add 111182 SPRING AND OR STEM SEAL VALVE FOR 1 VEHICLE 18 111195 BEAR
100. PRING R STEP RETURN SPRING STARTER RETURN SPROCKET DRIVE SPROCKET FINAL DRIVEN STAND COMP MAIN START SET HOT STATOR COMP STAY AIR CLEANER ELEMENT STAY STAY COUPLER EX PIPE PROTECTOR STAY FR TANK STAY L COUPLER STAY RR EX PIPE STEM SUB ASSY STEERING STOPPER COMP DRUM STOPPER COMP GEARSHIFT DRUM STOPPER BEAD STOPPER SPRING SEAT SWINGARM SUB ASSY RR SWITCH ASSY TANK COMP FUEL TENSIONER COMP CAM CHAIN THREAD STEERING HEAD TOP PART NAME INDEX Part name Address Page Ref Part name Address Ref Part name Address Page Ref THREAD STEERING HEAD TOP 67 WASHER WASHER THRUST TIRE FR 614 WASHER WASHER THRUST 615 WASHER WASHER THRUST TIRE RR 615 WASHER WASHER THRUST H6 WASHER WASHER THRUST TOOL CARBURETOR MAINTENANCE J3 WASHER WEIGHT DECOMPRESSION TOP SET E14 WASHER 6 WHEEL SUB ASSY FR F2 WASHER WHEEL SUB ASSY RR TUBE A BREATHER H11 WASHER CAMSHAFT THRUST WOOL A GLASS H13 WASHER CHAIN SLIDER WOOL B GLASS TUBE H7 WASHER FENDER MOUNTING TUBE B BREATHER H11 WASHER HEAD HANGER PLATE WOOL COMP GLASS H13 WASHER LOCK 18MM TUBE H7 WASHER OIL BOLT WRENCH NIPPLE TUBE COMP AIR VENT E16 WRENCH PLUG TUBE COMP FUEL CAP BREATHER H7 WASHER TUBE C BREATHER H11 H13 WASHER TUBE AIR CLEANER CONNECTING 11 WASHER H13 TUBE AIR VENT E16 TUBE BRAKE PEDAL SPRING I5 TUBE BREATHER ES WASH
101. R TYPET CUL 19071 KRN A3OZA 17 19072 KRN OOOZA SHROUD SET L RADIATOR TYPE1 WL 19072 KRN 730ZA 19072 KRN 850ZA 19072 KRN AOOZA 19072 KRN A10ZA 19072 KRN A30ZA 84706 415 000 90106 KRN 000 BOLT FLANGE 5X12 91422 MT8 770 SCREW SPECIAL 5MM I I I 1 5 e INI II I gt INI I 1 11 111 1 1 1111 1 1101011 90501 KZ4 J20 COLLAR A 90502 KRN 000 COLLAR SHROUD UPPER 90108 0 000 SCREW PAN 5X13 91560 MS8 600 TY RAP CABLE 95002 02120 CLIP TUBE B12 96001 06016 00 BOLT FLANGE 96001 06018 00 BOLT FLANGE 96001 06016 00 BOLT FLANGE 96001 06030 00 BOLT FLANGE 90101 KRN 730 BOLT SPECIAL 5X9 11r 3 r I 1 1 ONIN e ANIN 1 2008 08 01 SEAT SIDE COVER Ref LON Relative ref Number No Description 1 413150 4 4111H9 4111J0 6 4111H8 4111J0 X KRN3F1300A Reqd QTV Part No CRF250R Serial No Parts catalogue code 6 7 77100 000 77100 KRN 730 77100 KRN 850 77100 00 ED ED A U U A 7M330003 U B 7 330031 ED B 77100 01 7 330004 7 330032 IIIlII lI l d lI lI S 1 1 121010 1 10 11 112221 1 1 111 77100 KRN A30 77101 000 LEATHER COMP SEAT NO LETTERS PRINTED 77101 00 77101 KRN A30 83505 KM4 000 COLLAR TOOL BOX SETTING 83510 KRN O0OZB COVER SIDE 111 121 NI I gt N
102. R HOLDER NEEDLE JET HOLDER RR FENDER NUT HOSE A HOSE B HOSE COMP FR BRAKE HOSE COMP RR BRAKE HOSE D WATER HOSE RR BRAKE HOUSING UNDER THROTTLE FA UN AW UN UN P gt gt Q O OO 0 O F O NO 00 ONUNU UI rO SO OS HOUSING UPPER THROTTLE HUB SUB ASSY FR HUB SUB ASSY FR WHEEL HUB SUB ASSY RR I IMPELLER WATER PUMP INSULATOR CARBURETOR CJ JET COMP PISTON JET BY STARTER JET JET JET JET JET JOINT ASSY FUEL JOINT SET FUEL JOINT BRAKE ROD JOINT BREATHER TUBE JOINT DRIVE CHAIN JOINT FUEL TUBE JOINT KICK ARM JOINT K KEY SPECIAL WOODRUFF 25X14 CL LABEL DRIVE CHAIN LABEL RR DAMPER WARNING LABEL TRANSMISSION DRAIN LEATHER COMP SEAT LEVER COMP CLUTCH LIFTER LEVER COMP R STEERING HANDLE LEVER SET PUMP LEVER SET R HANDLE LEVER HOT STARTER LEVER L STEERING HANDLE LIFTER ASSY TENSIONER LIFTER VALVE LOCK PURSE 2008 08 01 E 62 75 75 82 10 7 7 10 M MARK CAUTION MARK L RADIATOR SHROUD MARK R RADIATOR SHROUD MARK STEERING DAMPER MUDGUARD AIR CLEANER 5 MUFFLER MUFFLER MUFFLER MUFFLER MUFFLER MUFFLER MUFFLER MUFFLER MUFFLER NEEDLE SET JET NUT NUT ADJUSTER NUT NUT CLIP 6MM NUT FLANGE NUT FLANGE NUT FLANGE NUT FLANGE NO N gt
103. R MUFFLER 3131F2 CAP MUFFLER END 3131C3 WOOL GLASS 3131K1 BODY MUFFLER FRONT 3131FO BODY MUFFLER 3131J6 BODY MUFFLER REAR SODONURW n m _ KRN3F1500 Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 18291 MM5 860 GASKET EX PIPE 18510 KRN 000 MUFFLER COMP 98DB 18320 KRN O00 PIPE COMP EX 98DB 18323 000 PROTECTOR EX PIPE 18524 KRN 000 PROTECTOR MUFFLER 18324 MEB 670 RIVET BLIND 4 8 18332 KRN 300 COVER END 18336 000 WOOL COMP GLASS 18350 000 MUFFLER COMP FR 18351 000 BODY COMP MUFFLER NO CON O UN 183552 KRN 000 MUFFLER COMP RR 98DB 18374 MG7 701 BAND L MUFFLER 18392 MK4 000 PACKING MUFFLER 19508 KA3 710 NUT SPRING 6MM 90101 KZ3 J50 BOLT FLANGE 8X24 90123 KZ4 J40 BOLT FLANGE 8X18 90124 KZ4 J40 BOLT FLANGE 8X35 90170 MEB 670 BOLT SPECIAL 6MM 90406 KV3 780 WASHER 6 94050 08000 NUT FLANGE 8 94102 08800 WASHER PLAIN 8MM 94103 08000 WASHER PLAIN 8 2008 08 01 E EXHAUST MUFFLER CRF250R5 Ref LON Relative ref Number No Description 3131B4 GASKET EXHAUST PIPE 13 313120 MUFFLER 313110 PIPE EXHAUST 3131A6 PROTECTOR EXHAUST PIPE 3131F2 CAP MUFFLER END 3131C3 WOOL GLASS 3131K1 BODY MUFFLER FRONT 3131FO BODY MUFFLER 3131J6 BODY MUFFLER REAR gt gt KRN3F1501 Reqd QTY Part No Descrip
104. RN A10 13111 KRN 670 13111 KRN 850 13115 KM7 700 1 11 11 111 1 gt 1 11 1 11 11 11 111 1 11 11 115 1 I N11 TAL 1 N11 11 I I I 13331 360 000 KEY SPECIAL WOODRUFF 25X14 2008 08 01 E BALANCER Ref LON Relative ref Number No Description 1 110185 SHAFT BALANCER 2 1101L5 GEAR BALANCER DRIVEN 3 1101F8 GEAR WATER PUMP DRIVE 8 110163 BEARING BALANCER SHAFT LEFT INCLUDES Engine removal and installation 110165 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation 1101G4 BEARING BALANCER SHAFT RIGHT INCLUDES Engine removal and installation 110165 BEARING BALANCER SHAFT BOTH INCLUDES Engine removal and installation KRN4 E1400 Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 8 Ref 13420 KRN 670 13420 KRN A00 13420 KRN A10 13422 KRN 670 13422 KRN A00 13422 KRN A10 19245 KRN 670 19245 KRN 671 2215431 ED U ED A ED B U A U B 90038 KY4 900 BOLT HEX 6X16 90204 MN5 000 NUT HEX 14MM 1111 11 11 1 gt 1111 311 1 1 3 0 I 1 51 1 51 1111 115 11 90433 1 000 WASHER 14MM 90441 KA4 700 PLATE BEARING HOLDER 91004 MEB 671 BEARING SPECIAL ROLLER 20X32X14 91005 MEB 671 BEARING RADIAL BALL 60035 NA NA NA NA gt gt 2008 08 01 Ref No Part No Description TRANSMISSION KRN3E1500A
105. RTS 1 Removal and installation 6145A0 IGNITION TIMING INSPECTION Set for the configuration with the parts removed from the vehicle 21050 TRANSMISSION OIL INSPECTION 2 SEA TON FRT EXCLUDES Oil change TILTING ENGINE ASSEMBLY 1135A0 1101E5 REMOVAL INSTALLATION 1 9 g INCLUDES All necessary adjustment 7115A0 BRAKE OPERATION TEST CYLINDER HEAD ASSEMBLY 1 7 REMOVAL INSTALLATION 4 Overhaul 311106 CARBURETOR ASSEMBLY 0 5 Work condition The required Measurements inspections REMOVAL INSTALLATION adjustments and cleaning washing of each part are performed 1101 6 CRANKCASE SEPARATION including the main body removal installation work and the INCLUDES Engine removal and installation replacement of defective parts 1111K0 2 Adjustment LON DESCRIPTION FRT LON DESCRIPTION 311200 CARBURETOR OVERHAUL INCLUDES All necessary adjustment 1 0 3113A0 CARBURETOR IDLE ADJUSTMENT 5 Other work 6143A1 SPARK PLUG ADJUSTMENTICLEANING VALVE CLEARANCE ADJUSTMENT LON DESCRIPTION NOTE EOL vehicle 1130A1 OIL FILTER SCREEN CLEANING 2133A0 DRIVE CHAIN ADJUSTMENT INCLUDES Engine removal and installation 1113A0 3113A3 THROTTLE OPERATION ADJUSTMENT 312089 CLEANER ELEMENT CEEANING 7110A0 FRONT BRAKE AIR BLEEDING 3 Inspection Measurement 7110A1 REAR BRAKE AIR BLEEDING LON DESCRIPTIO
106. Relative ref Number Description amp 711115 5 7111D1 11 711130 12 711160 SHOE PAD SET BRAKE FRONT 1 PISTON FRONT BRAKE CALIPER INCLUDES Bleed brakes NOTE Same time for two units CALIPER FRONT BRAKE INCLUDES Bleed brakes BRACKET FRONT CALIPER Parts catalogue code 06431 3 405 43352 568 003 43353 461 771 45105 MV6 405 45105 MV6 415 45107 KZ4 J31 45108 MY 1 006 45112 KS6 701 45131 5 672 45132 166 016 45133 MA3 006 45150 MEN 006 45190 MEN 006 45203 MG3 016 45215 HA5 672 90110 KZ4 J40 SEAL SET PISTON SCREW BLEEDER NISSIN CAP BLEEDER PAD SET FR PISTON SPRING PAD RETAINER BOLT A PIN BOOT PIN BUSH NISSIN CALIPER SUB ASSV L FR BRAKE NISSIN BRACKET SUB ASSV L FR CALIPER PLUG PIN PIN HANGER BOLT FLANGE 8 40 NI II gt gt NI I sqaq 3 6 m m 2008 08 01 E ED ED A U U A ED B U B Ref L O N Relative ref Number No Description 710151 AXLE FRONT WHEEL 710103 HUB FRONT WHEEL 7101D4 FRONT WHEEL 710109 RIM WHEEL FRONT 12 710139 FRONT 12 710140 TUBE FRONT 24 25 711120 DISC FRONT BRAKE 413195 COVER FRONT DISC 6 710115 BEARING FRONT WHEEL CONE 710115G Replace 1 bearing add 413195 COVER FRONT DISC KRN3F0800A Reqd QT
107. SHION CONNECTING ROD 5121D4A Replace 1 bearing add 5121D1 BEARING REAR CUSHION 47 512146 BEARING CUSHION ARM 5121D3 BEARING CUSHION ARM FOR 1 VEHICLE N Neu UN NO NO Reqd Description CRF250R Parts catalogue code 6 7 1 52400 KRN 671 CUSHION ASSY RR SHOWA 52400 KRN 731 52400 KRN 851 52400 KRN A11 ED ED A U U A 52400 KRN D11 DE DE A 52400 KRN A31 52402 MEB 751 RR CUSHION SHOWA 52 0N MM 5 3KGF MM 52403 21 52401 K23 J51 SPRING RR CUSHION SHOWA 50 0N MM 5 1KGF MM 1 1 1 1 D 52401 MEB 751 SPRING RR CUSHION SHOWA 53 9N MM 5 5KGF MM 1 1 D 1 D 52403 MEB 751 SPRING RR CUSHION SHOWA 55 9N MM 5 7KGF MM 1 1 1 1 D D 52401 MEN A21 SPRING RR CUSHION SHOWA 55 9N MM 5 5KGF MD D 52403 KRN A21 SPRING RR CUSHION SHOWA 50 0N MM 5 1KGF MM 52410 KRN 671 DAMPER COMP RR 52410 KRN 731 52410 KRN 851 52410 KRN A11 52410 KRN D11 52410 KRN A31 52419 K23 J21 STOPPER SPRING SEAT 52421 KRN 671 ROD COMP PISTON 52421 KRN 731 52421 KRN 851 ED ED A U U A DE DE A 11221 l I l 1 51 1 1 1111 11 11 111 111 11 3111 11 I 111 1 111 I 102 2008 08 01 CUSHION Reqd QTY Part No Description CRF250R 6 7 Serial No Parts catalogue code 52 amp 21 KRN A11 52 amp 21 KRN D11 52421 KRN A31 ED ED A U U A DE DE A 122 52422 73 131 ADJUSTER SPRING 52
108. SPECIAL 6MM SPECIAL 8MM STEP 12MM STOPPER STUD 10 135 STUD 8X22 UBS 8 33 WIRE ADJUSTING BOOT COMP BOOT PIN BUSH BRACKET SUB ASSY L FR CALIPER BRACKET SUB ASSY BRACKET C D I BRACKET BRACKET BRACKET L BRACKET R HEAD HANGER BRACKET R BRIDGE COMP FORK TOP BUSH B SLIDER BUSH C SLIDER BUSH GUIDE BUSH SLIDER HANDLE LEVER HEAD HANGER L C J CABLE ASSY THROTTLE CABLE COMP A THROTTLE CABLE COMP B THROTTLE CABLE CABLE COMP HOT STARTER CALIPER SUB ASSY L FR BRAKE CALIPER SUB ASSY RR BRAKE CAMSHAFT COMP CAP ASSY FUEL TANK ASSY NOISE SUPPRESSOR CAP CAP COMP CAP CAP CAP AIR VALVE CAP BLEEDER CAP CAP MASTER CYLINDER CAP OIL FILLER CAP RIM HOLE CARBURETOR ASSY CASE COMP AIR CLEANER CASE COMP DAMPER CASE COMP ROD GUIDE CASE DAMPER CENTER CLUTCH CENTER GEARSHIFT DRUM 2008 08 01 E 16 2 22 3 9 15 12 CHAIN CAM 32 CHAIN DRIVE CHAMBER SET FLOAT CIRCLIP CIRCLIP EXTERNAL 14MM CIRCLIP EXTERNAL 16MM CIRCLIP INTERNAL 14MM CIRCLIP SPECIAL INTERNAL CIRCLIP SPECIAL 33 CLAMPER A FR BRAKE HOSE CLAMPER B FR BRAKE HOSE CLAMPER CORD CLAMPER RADIATOR HOSE CLAMP B WATER HOSE CLAMP MASTER CYLINDER OIL PISTON PIN 10MM PISTON PIN 16MM PURSE LOCK SUB TANK HOSE COCK ASSY COLLAR COLLAR A COLLAR A CONNECTING ROD CO
109. TER 90013 MEB 670 BOLT SPECIAL 12X28 90235 KA4 000 NUT 18MM 90402 KW6 960 WASHER PLAIN 12MM E E sa Sk 45 5 gt gt 5 1 90441 HA2 670 90441 KSC 670 90456 KA4 000 2008 08 01 E CLUTCH 700 Part Description CRF250R Serial No Parts catalogue code 6 7 90456 KS6 000 WASHER THRUST 20MM 1 1 90608 072 000 WASHER 12MM 1 1 91001 147 003 BEARING NEEDLE 12MM NTND 1 1 91011 KS6 003 BEARING NEEDLE 25 29 22 93404 06020 08 BOLT WASHER 6X20 22125 435 000 SEAT JUDDER SPRING 22201 KRN 670 DISK CLUTCH FRICTION 22202 KSC 670 DISK B CLUTCH FRICTION 22402 435 000 SPRING JUDDER 2008 08 01 E OIL PUMP Reqd QTY Description CRF250R 6 7 KRN4 E0800 Serial No Ref LON Relative ref Number No Description 2 1131C4 GEAR OIL PUMP DRIVEN 3 1131C7 ROTOR OIL PUMP INCLUDES Engine removal and installation Parts catalogue code 5111 KRN 670 5133 KRN 670 5331 324 000 5332 324 000 6220 30178 SHAFT OIL PUMP GEAR OIL PUMP DRIVEN 18T ROTOR OIL PUMP INNER ROTOR OIL PUMP OUTER ROLLER 3X17 8 2008 08 01 E WATER PUMP Ref LON Relative ref Number No Description 114105 IMPELLER WATER PUMP 1141B0 COVER WATER PUMP 1141B1 GASKET WATER PUMP COVER 114142 SPROCKET OR GEAR WATER PUMP DRIVEN 114144 BEARING WATER PUMP 8 114110 MECHANICAL SE
110. UDES Bleed brakes CYLINDER REAR BRAKE MASTER INCLUDES Bleed brakes PISTON SET REAR BRAKE MASTER INCLUDES Bleed brakes DIAPHRAGM REAR BRAKE MASTER CYLINDER Parts catalogue code 0 5 43310 KZ4 J41 43310 KRN A11 45500 KZ24 J42 45500 KZ24 J45 45504 MB2 006 43513 KZ4 J41 45520 KZ24 J42 45520 KZ24 J45 43521 KZ4 J41 43522 KZ4 J41 43530 KZ4 J41 46182 500 013 HOSE RR BRAKE HOSE COMP RR CYLINDER ASSY BOOT COMP CAP MASTER CYL PISTON SET MAS PLATE DIAPHRAG DIAPHRAGM ROD COMP PUSH CIRCLIP BRAKE RR BRAKE MASTER NISSIN INDER TER CYLINDER M 11 1111 21 1 1 11 11 1 11 111 12 1 1 11 11 1 1 3 3 3 1 7 310380 U A 7 312599 ED A ED B U B 7K310381 7K312600 7K310380 U A 7K312599 ED A ED ED B U U B 7K310381 7K312600 2 3 3 3 3 3 ee 111111 1111 111 7K310380 U A 7K312599 ED A 333 2008 08 01 RR MASTER CYLINDER KRN4 F1000 Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 6 9 46182 MEL D21 CIRCLIP 7K310381 7K312600 221 10 46504 KZ24 J41 JOINT BRAKE ROD 11 90114 MAC 780 BOLT FR DISK COVER 12 90145 MS9 612 BOLT OIL 10X22 13 90545 300 000 WASHER OIL BOLT 14 93401 04016 00 BOLT WASHER 4X16 15 94002 06000 0S NUT HEX 6MM 2008 08 01 Ref L O N Re
111. VE SET STARTER 16060 KRN 671 SENSOR ASSY THROTTLE 16080 MEB 671 BOLT COVER 16080 HP1 601 16081 KRN 671 BOLT STOPPER 16083 MEB 671 SCREW PAN E E nn 2 112 Sa T w sx q l s a s 16100 KRN 671 CARBURETOR FCROTA 16100 KRN 734 CARBURETOR ASSY FCROTB 16100 KRN 861 CARBURETOR ASSY FCR12A 16100 KRN EO2 CARBURETOR ASSY FCR12B 16100 KRN E12 CARBURETOR ASSY FCR12C 16100 KRN E31 CARBURETOR ASSY FCR12D 16112 MEB 671 VALVE THROTTLE 16112 11 16112 HP1 A01 16157 MEN 671 16157 01 16163 MEB 671 GASKET FLOAT CHAMBER 16165 MEB 671 HOLDER NEEDLE JET 16165 MEN 851 16165 KRN A01 16165 MEN A01 11 121 1121 11 1 5 111 1 11 11115 1 1151 11 11 1 1 21 I 1 1 1 11 1 1 1 1 I 111 1 111 114111 11111 1 131211 I 16172 MEB 671 2008 08 01 E CARBURETOR Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 16177 MEB 671 WASHER PLAIN PO 16178 MEB 671 WASHER PLAIN SUS 16179 KZ4 690 BINDER 16178 MEN 851 16185 MEN 671 16185 KRN 851 I gt 1p gt gt IS 16196 MEB 671 16196 MEN 851 16197 MEB 671 TUBE AIR VENT 16198 MEB 671 TUBE COMP AIR 16199 MEB 671 TUBE AIR VENT 16201 MEN 671 NEEDLE SET JET 16202 MEN 671 NEEDLE SET JET 16203 MEN 671 NEEDLE SET JET 16204 MEN 671 NEEDLE SET JET 16205 MEN 671 NEEDLE SET JET 16250 MEN 671 NEEDLE SET JET 16231 MEN 671 N
112. Y Part No Description CRF250R Serial No 6 7 8 9 Ref No Parts catalogue code 1 06440 KZ4 J40 06440 MEN 840 06440 K24 820 42714 KA3 710 44501 000 44311 KZ4 J40 44312 MEN 000 44512 KRN A30 44620 MAC 680 44620 KRN A30 44635 MAC 680 44635 MEN 840 44635 KRN A30 44650 MEN 000 44650 MEN 840 44650 MEN A10 44650 KRN A30 44650 KZ3 810 44701 003 44701 MEN A11 SPOKE SET FR 240MM SPOKE SET FR 226 5MM FOR 20 INCHES CAP VALVE AXLE FR WHEEL COLLAR L FR WHEEL COLLAR COMP R FR WHEEL COLLAR FR DISTANCE COLLAR FR WHEEL DISTANCE HUB SUB ASSY FR WHEEL HUB SUB ASSY FR FOR 20 INCHES RIM FR WHEEL 21X1 60 122 122 11 11121 11 121121 36 36 36 36 5551 5551 1 3 55551 112112112 112112112 12 112112 11121 tial 121 44701 K23 811 RIM FR WHEEL 20X1 85 1 1 44711 MEB 771 TIRE FR PIRELLI 80 100 21 518 MST 2 1 1 44711 MEN 004 TIRE FR DUNLOP 80 100 21 M C 51M 1 1 1 U U A U B 44711 MEN J01 U U A U B DE DE A ED ED A ED B 2008 08 01 E KRN3F0800A Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 Ref No 10 44711 KRN E21 TIRE RR PIRELLI 80 100 21 M C 51M MST 44711 KZ4 811 FR DUNLOP 90 100 20 56M D739FA 1 1 44712 MEB 771 TUBE TIRE PIRELLI 80 100 21 DE DE A ED ED A ED B 44712 400 004 TUBE TIRE DUNLOP 80 100 21
113. alogue code 6 7 30401 KRN 000 30401 KRN A00 30410 KRN 670 30410 KRN 731 30410 KRN 861 50410 01 50700 670 50700 671 52100 670 52100 10 50401 10 11 31 311 1 21 53 11 1 11 11 190 11 1 31 111 11212211121 I I gt 1 1 111 1 1111111 30410 KRN E11 30410 KRN E21 107 2008 08 01 E RADIATOR Ref L O N Relative ref Number No Description 1 115102 RADIATOR 1151A2 RADIATOR 2 115101 RADIATOR 1151A2 RADIATOR 1151B2 GRILLE RADIATOR LEFT 1151B3 GRILLE RADIATOR RIGHT 1151G3 GRILLE RADIATOR BOTH 1151B8 CAP RADIATOR 114130 HOSE A WATER 114131 HOSE B WATER 1151J7 HOSE CROSS WATER UPPER 1151H6 5 CROSS WATER n oo O Oo O KRN3F2200 Reqd QTY Part No CRF250R Serial No Parts catalogue code 6 7 o 19010 KRN 640 19010 KRN 731 19010 851 19010 KRN A01 19015 KRN 003 19015 KRN 731 19015 KRN 851 19015 KRN A01 19033 KRN 000 19033 KRN 010 19033 KRN 850 19037 KRN 640 19037 KRN 641 19051 KRN 000 RUBBER RADIATOR MOUNTING B AI gt Il INIII gt III gt S gt l S T INIII gt SII 1 1 111 111 11 1 11 111 3111 o PBOINII2I IIJZIII I 1 1 1111 1111 19052 MAC 680 COLLAR RADIATOR MOUNTING 19055 KRN 640 SEAL RADIATOR ENGLISH FRENCH JAPANESE 19055 KRN 641 19061 KRN 000 19062 KRN 000 19064 KRN 000 1
114. arrow a indicates the block No for the parts en closed within a dotted line i solid arrow t indicates the block No the part in question is connected to 2008 08 01 E When the parts were revised Be sureto checkthe serial number Reqd QTY Description CB400 Serial No 156 MCE O00 CLAMPER R FR BRAKE HOSE 157 MCE O00 CLAMPER L FR BRAKE HOSE 100 0007 FENDER COMP FR NHA11M FORCE SILVER METALLIC 100 00028 PB284C CANDY PHOENIX BLUE 101 000 PLATE FR FENDER 101 MCE 010 102 MCE 300 SHION FR FENDER U B 105 000 STAY FR FENDER MOUNTING 61107 MR7 O00 COLLAR 6 52 96001 06020 00 BOLT FLANGE 6X20 The number has been When shown at the left side When shown at the right side used from the initial model it is applicable to the models it is applicable to the models without revision of No 1008001 and the up to No 1008000 subsequent numbers The parts listed with at the end of the parts name have limited supply period parts not for sale 2008 08 01 RIGHT is abbreviated as LU L stands L or in the description of a part stands for the LEFT hand side or the RIGHT hand side Determine the left or right as if you were in the motorcycle seat The following abbreviations are used in this parts catalogue Anti lock brake system Alternating cu
115. art name Address Page Ref PART NAME INDEX Part name Address Page Ref Part name Address Page Ref LA1 ADJUSTER COMPRESSION DAMPING FORCE ADJUSTER SPRING ARM 55 KICK STARTER ARM COMP EX ROCKER ARM SET LINK ARM SUB ASSY CUSHION ARM L STEP ARM R STEP AXLE FR WHEEL AXLE RR WHEEL B BALL STEEL BAND B INSULATOR BAND AIR CLEANER CONNECTING BAND L EX PIPE BAND L MUFFLER BAND MUFFLER BODY BAND TANK RR BAND BAR SIDE STAND BASE ASSY ELEMENT BEARING COMP BEARING BALL RADIAL 6905 BEARING HEAD PIPE BEARING NEEDLE THRUST BEARING NEEDLE 12MM BEARING NEEDLE 12X16X10 BEARING NEEDLE 19X26X13 BEARING NEEDLE 19X26X15 BEARING NEEDLE 20X26X14 BEARING NEEDLE 20X26X15 BEARING NEEDLE 22X29X30 BEARING NEEDLE 25X29X22 BEARING NEEDLE 9MM BEARING RADIAL BALL 12X28X7 BEARING RADIAL BALL 17X35X10 BEARING RADIAL BALL 17X36X10 BEARING RADIAL BALL 17X38X10 111 112 D13 E5 E9 E10 E10 E10 UW WDONANAD BEARING RADIAL BALL 22X47X14 E9 E10 BEARING RADIAL BALL 22X52X14 E10 BEARING RADIAL BALL 30X72X16 E4 BEARING RADIAL BALL 6003 E7 BEARING RADIAL BALL 608UU 18 BEARING RADIAL BALL 6904 616 BEARING RADIAL BALL 69052RS H6 BEARING RADIAL BALL 6905RS H BEARING RADIAL BALL 69050 E12 BEARING SHELL 33 38 8 E4 BEAR
116. catalogue code 6 7 90002 KRN 670 BOLT FLANGE 7X50 90005 MCJ 000 BOLT RECESSED 5X28 90084 MEN 670 CAP 14MM 90232 MB6 680 NUT CAP 9MM 90401 KRN 670 WASHER PLAIN 9MM 90446 KRN 670 WASHER CAMSHAFT THRUST 90701 MR7 000 DOWEL PIN 9X14 91303 377 000 O RING 13 8X2 5 91312 KE7 003 O RING 19X3 NOK 92900 08022 0B BOLT STUD 8X22 94301 12200 DOWEL PIN 12X20 96001 06014 00 BOLT FLANGE 6X14 96001 06020 00 BOLT FLANGE 6X20 96001 06028 00 BOLT FLANGE 6X28 NI gt N gt IN NAHM BPRONKMN O FRAN NAHM FRAN IN BPRONKN O NAHM 2008 08 01 Part Description CAMSHAFT VALVE 15 40 15 13 9 1 8 14 4 16 15 40 15 lt gt 13 11 S L Serial No Reqd QTV CRF250R 6 7 Ref No L O N Relative ref Number Description 2 111118 3 1111T7 6 1111K9 1111N0 1111N0A 1111 1111N1 1111N1A 1111 1111 2 1111 2 111182 1111 CAMSHAFT INCLUDES Valve adjustment WEIGHT DECOMPRESSION 7 ARM EXHAUST VALVE ROCKER ONE INCLUDES Valve adjustment VALVE INTAKE ONE INCLUDES Refacing Replace all intake valve add VALVE FOR 1 VEHICLE INCLUDES Refacing VALVE EXHAUST ONE INCLUDES Refacing Replace all exhaust valve add VALVE FOR 1 VEHICLE INCLUDES Refacing 1 13 14 15 SPRING AND OR STEM SEAL INTAKE VALVEC
117. coefficient 2008 08 01 The service items shown in the text are listed with the exchange work time for the repair sales parts as the subject Other representative service items not using repair parts removal installation adjustment inspection measuring and other work are listed collectively in the list in the preface classified according to the work Editorial style FRT setting standard Decimal system in unit of 0 1 is adopted to set FRT as it is convenient to calculate the wage Example 0 1 6 minutes 0 2 12 minutes Labor cost per hour x FRT Wage FRT is set with a hand tool Service items and FRT can be subject to change depending on development of tools and service equipment and improvement in service procedure Work the work procedure is set with the work time according to the method in the separate Service Manual refer to this Manual as required Work methods permitting servicing in the shortest time still permitting assurance of safe work and product warranty are used for the setting of service items not listed in the Service Manual Work basically is to be performed by one person and when two or more people are required setting is done as the total time for the number of people The set value for the technological level of the workers uses a person with three years of experience in the repair of Honda vehicles as the standard Special tools and service equipm
118. cription CRF250R 6 7 Ref No Serial No Part No Parts catalogue code 53100 MEN 670 PIPE STEERING HANDLE 53121 MEN 670 PROTECTOR HANDLE 55121 MEN 671 55132 KZ4 J20 53132 3 831 53133 KA3 832 CUSHION HANDLE PIPE 53300 000 BRIDGE COMP FORK TOP 53300 MEN A10 0 gt in gt gt 1PBNN2OIC c ib 61136 MEN 670ZA ROSS WHITE 86150 KPG 901 EMBLEM PRODUCT MARUI 90004 GHB 600 BOLT FLANGE 6X10 NSHF 90107 KZ4 J40 90124 K24 J40 90304 KZ4 J30 BOLT FLANGE BOLT FLANGE NUT STEERING 90306 24 711 NUT U 10MM 90503 KZ4 J40 WASHER STEERING STEM 90507 3 830 WASHER PLAIN 10MM 95014 22100 HOLDER B1 HANDLE PIPE UPPER 61140 MEN A10ZB PLATE SET FR NUMBER NH196 ROSS WHITE 2008 08 01 E STEERING STEM CRF250R4 5 6 7 Ref LON Relative ref Number No Description 4 510100 STEM OR SHAFT ASSY STEERING 5 2 5101B2 THREAD STEERING HEAD TOP 3 5101B6 BEARING HEAD PIPE UPPER 5101B7 BEARING HEAD PIPE LOWER 5101C7 BEARING HEAD PIPE BOTH KRN4 F0400 Reqd QTY id Part No Description CRF250R Serial No Parts catalogue code 6 7 45468 KS7 830 GUIDE FR BRAKE HOSE 1 1 53214 KZ3 861 DUST SEAL STEERING HEAD 1 1 1 53214 KZ4 701 DUST SEAL STEERING HEAD 1 53219 000 STEM SUB ASSY STEERING 53219 KRN 710 53229 KZ4 J30 THREAD STEERING HEAD TOP 901
119. ent used to set FRT are those specified or recommended in Service Manual 2008 08 01 Accessories and service parts that are not listed to use in this manual Locations with little aging deterioration or breakage during normal use Service work that can be finished by one touch Service item whose FRT is not presented Service work that is seldom done i e extremely small causes of trouble and service frequency When FRT is not presented please calculate wages based on ap propriate actual work time Operation not included of FRT Oil and coolant water draining Waiting time for warming up operation and etc Additional operation that involves removal installation of standard exterior equipment Indirect time spent for service by visiting the customer trade in and delivery of a MC Indirect time required for ordering and delivery of parts Cost for grease adhesive agent etc used for service work E Explanation of FRT by using an example amp Indicating work contents that are included in the service The example may differ from the actual presented items item CON Relative ref Number ERD Z Indicating a reference No whose operation and time are 777711 Description 7 a the same as FRT4 5 for the camshaft 1 3 4 7 The application range is limited to the service items 111118 45 without LON setting within same bloc
120. h the part No or part name 2 Block title 3 Block number 4 Service item Flat rate time Reference number Title number marked with the parenthesis or parentheses indicates that it continues from the previous page 6 Part number 7 Honda color code 8 Description 9 Assemblies Sections framed with broken lines in the exploded view drawings are available as complete assemblies Their in dividual parts can also be obtained iQ Color description Note Notes are shown with the parentheses in the part name column FRONT FENDER Service item FENDER COMP FR 2 Required quantity Serial No Parts catalogue code Reqd QTY shown in the parenthesis or parentheses indi cates the optional part ACE FENDER COMES EE Reqd QTY marked with N indicates the optional part that 3 61100 MCE 0002A FENDER COMP FR NHA11M FORCE SILVER METALLIC should be selected as needed Ref 1 45156 MCE 000 CLAMPER R FR BRAKE HOSE 61100 MCE 0002B PB284C CANDY PHOENIX BLUE J 2J i i i Stare cee LENDER Reqd QTY indicates the number of the part used in the 61101 MCE 010 1008001 block 5 61102 MCE 300 CUSHION FR FENDER 2 BLACK X Serial number Parts catalogue code When the parts catalogue code column is blank it indi cates that the part is applicable to all codes WATER PIPE Service item HOSE B OUTLET WATER different block A hollow
121. iption Serial No Parts catalogue code 3 CRF250R 4 5 6 1 1 1 06113 KRN 710 GASKET SHEET KIT A COMPONENT PARTS 1 1 217 su 12191 KRN 731 GASKET CYLINDER V oeque we d T 12251 KRN 731 GASKET CYLINDER HEAD 2011 3224 T 12391 KRN 670 GASKET HEAD COVER 1 1 1 1 1 1 T 14560 MEN 671 GASKET TENSIONER LIFTER A d ud od T 18291 MM5 860 GASKET EX PIPE 1 1 1 1 1 1 2 T 06114 KRN 700 WASHER O RING KIT A COMPONENT PARTS 1 1 1 1 1 1 T 12226 MEB 670 SEAL RING 1 1 1 1 1 1 T 90442 397 000 WASHER SEALING 6 12517541 v3 4 T 90543 MV9 670 RUBBER MOUNTING 2 2 2 2 2 2 T 91303 377 000 O RING 13 8X2 5 1 1 1 1 1 1 2 1 06115 KRN A10 GASKET SHEET KIT B COMPONENT PARTS ce Yo med T 11191 KRN A10 GASKET CRANKCASE Sa ue s Y sd T 11352 KRN 671 GASKET CLUTCH COVER 1 1 1 1 1 1 NOTE A PART NO CHANGE D NEWLY PROVIDED E PART NO DELETION K REQUIRED NO CORRECTION L APPLICATION SERIAL NO CORRECTION T APPLICATION CORRECTION Z REMARKS CHANGE 1 2 BOOKNo 13KRNAE6 PARTS CATALOGUE NEWS Read QTY pA Note Part No Description Tm Serial No Parts catalogue code T 11394 KRN A00 GASKET R COVER l 2 1 T 11395 KRN 670 GASKET L COVER 1 1 1d 1 T 19226 KRN 670 GASKET WATER PUMP 1 1 1 1 T 0611
122. k How to refer to the service item using the sample 6 Includes Valve clearance adjustment camshaft replacement 22 p No Open to the page of the block where the camshaft s part illustration is shown Reference No of the illustration of part that shows location of the replacement work Look for the camshaft illustration and refer to the ser 2 FRT is an abbreviation of Flat Rate Time indicating the vice item and FRT that agree with the reference No standard service time required for the replacement 3 LON is an abbreviation of Labor Operation Number and it is a classification of the service items by the work unit code The same operation code is used regardless of the models Standard operation is indicated with 6 digits code and additional operation is indicated with 7 digits code 4 Indicating the camshaft replacement and FRT4 5 Indicating FRT1 0 that will be added when additional operation replace rocker arm is done in association with camshaft replacement 2008 08 01 E Indication mark the listing of service items that continues to the following page Ref Relative ref Number L O N F R T No Description 2 111118 CAMSHAFT 4 5 e e a indicated at the last line Indication of the block with no setting of FRT Ref Relative ref Number L O N
123. lative ref Number No Description 7101A0 SPROCKET FINAL DRIVEN 710160 AXLE REAR WHEEL 710121 HUB REAR WHEEL 710118 REAR WHEEL 710127 RIM WHEEL REAR 15 710142 REAR TIRE ONE 15 7101A7 TUBE REAR TIRE ONE 32 33 711145 DISC REAR BRAKE 9 28 710133 BEARING REAR WHEEL CONE 710133G Replace 1 bearing add 7101334 Replace 2 bearings add Nu z NO NO QTY Rep Part No Description CRF250R Serial No Parts catalogue code No 1 06420 MEB 750 SET RR INSIDE 06420 KRN 710 INSIDE 06421 MEB 750 SPOKE SET RR OUTSIDE 06421 KRN 710 OUTSIDE 41202 KZ4 J20 SPROCKET FINAL DRIVEN 51T 41201 MEY 000 41203 KZ3 J20 SPROCKET FINAL DRIVEN 50T 41203 KZ4 J30 SPROCKET FINAL DRIVEN 52T 41231 KZ4 J20 RETAINER RR WHEEL BEARING 42301 KZ4 J40 AXLE RR WHEEL 42301 KRN A30 1 3 3 5 5 1 5 3 3 3 310 1 3 3 3 5 1 31 gt vu nn 125555 10 vu nn 4 3 3 3 10 vu nn 19254455310 vu 42305 KZ4 J40 42305 KRN A30 42306 KZ4 J20 COLLAR R RR AXLE 42311 KZ4 J40 COLLAR RR WHEEL SIDE 42311 30 42620 KZ4 J20 COLLAR RR WHEEL DISTANCE 42655 MEN 000 HUB SUB ASSY RR 42655 KRN 710 k T us lt L SS eaa Sa lu lt 3 42650 KRN 000 42650 KRN 710 42650 KRN A10 42701 003 RIM RR WHEEL 19 1 85 T j s 1 1 11 11 121 1 1 1
124. lt 95003 11003 60M gt lt 95003 11008 60M gt 5 0 9 0 95003 27xxx 1x 95003 27001 10M lt 95003 27003 10M gt 9 0 95003 55xxx 1x 95003 55001 10M lt 95003 55003 10M gt 20 5 95003 27xxx 20 95003 27001 10M lt 95003 27003 10M gt 9 0 95003 55xxx 20 95003 55001 10M lt 95003 55003 10M gt 20 5 95003 11xxx 60 95003 11001 60M lt 95003 11003 60M gt lt 95003 11008 60M gt 5 0 9 0 95003 27xxx 3x 95003 27001 60M lt 95003 27003 60M gt 9 0 95003 60xxx 1x 95003 60001 10M lt 95003 60003 10M gt 27 0 95003 12xxx 1x 95003 12001 10M lt 95003 12003 10M gt lt 95003 12008 10M gt 5 0 7 0 95003 27xxx 60 95003 27001 60M lt 95003 27003 60M gt 9 0 95003 60xxx 20 95003 60001 10M lt 95003 60003 10M gt 27 0 95003 12xxx 20 95003 12001 10M lt 95003 12003 10M gt lt 95003 12008 10M gt WA WA lt WA WA lt gt i ali AS 95003 33xxx 1x 95003 33001 10M 95003 33003 10 95003 60 3 95003 60001 60 95003 60003 60 27 0 95003 33 20 95003 33001 10 95003 33003 10 WA WA WA WA WA WA WA WA WA WA OWA OWA WA WA 95003 60xxx 60 95003 60001 60M
125. more DRUM GEARSHIFT INCLUDES Engine removal and installation CENTER GEARSHIFT DRUM 11 12 13 15 SHIFTER GEARSHIFT DRUM PLATE GUIDE 17 STOPPER OR SPRING SHIFT DRUM 19 SPINDLE GEARSHIFT Parts catalogue code 16 24211 KRN 670 24211 KRN 730 24221 KRN 670 24221 KRN 730 24231 KRN 670 24231 KRN 730 24241 MEN 670 24241 KSC 670 24265 760 24242 KSC 670 24311 KRN 670 24311 KSC 670 24311 00 24311 KRN A30 24312 KA3 741 24312 KRN A30 24515 HA0 000 24321 KZ4 620 24322 4 000 24324 KA3 711 24325 KA3 711 24326 KBH 901 24328 KRN 670 24329 740 24430 740 PIN SHIFTER SHIFTER DRUM COLLAR SHIFTER PAWL A RATCHET PAWL B RATCHET PLUNGER PAWL PLATE GUIDE SPRING PAWL PLUNGER STOPPER COMP DRUM 1 3 31 31 31 1 5 31 gt 1114 gt j a jom M 1 143 11 1 454 12 1541 I S345 1 11 1 gt gt gt 2008 08 01 GEARSHIFT DRUM KRN3E1600 Reqd QTY Part No Description CRF250R Serial No Parts catalogue code 6 7 24430 KRN A30 STOPPER GEARSHIFT DRUM 24435 KZ4 690 SPRING DRUM STOPPER 24435 KSE 670 24610 KRN 670 24610 KRN 730 24651 MEB 670 SPRING GEARSHIFT RETURN 24652 HA0 000 PIN GEARSHIFT RETURN SPRING 90022 MG8 000 PIVOT SHIFT DRUM STOPPER ARM 9
126. n ME10E 2400001 2409999 JH2ME10A 8M400001 8M409999 direct FCR12C A dios ED A ME10E 2410001 2419999 JH2ME10A 8K410001 8K419999 e ME10E 2400001 2409999 2 1008 400001 8 409999 ustralia ME10E 2410001 2419999 JH2ME10U 8K410001 8K419999 European direct ED ME10E 2500001 JH2ME10A 9K500001 sales FCR12D A ME10E 2500001 JH2ME10U 9K500001 Of carburetor throttle body identification numbers only the portions underlined in the example below are used for registration CRF250R8 CRF250R9 FCRO1A A KC 7 2008 08 01 E C Fuel hose general purpose hoses and vinyl hose The standard part fuel hose general purpose hose and vinyl hose may be substituted by the coiled bulk part When ordering the standard part fuel hose general purpose hose and vinyl hose use the bulk part number written in the parts catalogue in brackets name or use the catalogue below The bulk part standard length is 1 m however those displayed in the catalogue When exchanging the hose cut and use at the specified length as mentioned in the part name For the method of cutting the bulk part and method of filling out orders etc please refer to the service manual and the instructions issued with the bulk part are available in 3 m and 8 m lengths The list below is a catalogue of the standard part numbers and bulk part numbers Note that those numbers are applicable to the listed replacement parts only
127. rrent Attaching mark Assembly Capacitive discharge ignition Complete D C Direct current EX Exhaust FR lt Front omms Hexagonal Inlet Kilometers per hour E Left L 100L Link 100 Links L E D Light emitted diode Millimeter Miles per hour Right RR Rear STD Standard T 22T Tooth 22 Teeth Traction control system Transcript mark With labelling Without labelling Part block and serial number check Engine parts Carburetor parts Frame parts Part block 1 18 1 Req Engine serial Carburetor serial Frame serial seria number number number number DKRN A 2008 08 01 E Models parts catalogue codes and applicable serial numbers Models parts catalogue codes and applicable serial Nos given in this parts catalogue can be identified as follows Parts with parts catalogue codes are exclusive for models destined for countries designated If no area codes are listed parts are for common use Area Parts Applicable engine Applicable frame Applicable catalogue carburetor code serial No serial No code serial No European ME10E 2000001 2049999 JH2ME10A AM000001 4M009999 direct xis ED A ME10E 2050001 2099999 JH2ME10A 4K010001 4K099999 n ME10E 2000001 2049999 JH2ME10U 4M000001 4M049999 ustralia E ME10E 2050001 2099999 JH2ME10U 4K050001 4K
128. s SCREEN OIL FILTER SCREW WASHER 4X14 SCREW WASHER 4X14 SCREW WASHER 4X24 SCREW WASHER 4X8 SCREW SET A SCREW SET B SCREW SET JET NEEDLE SCREW BLEEDER SCREW SCREW SCREW SCREW SCREW SCREW SCREW FLAT 4X12 FLAT 6X10 FLAT 8X31 PAN 5X13 PAN 5X8 SCREW SCREW SCREW SCREW SPECIAL FLAT 6X12 SPECIAL FLAT 6X17 SPECIAL 5MM TAPPING 5X20 SEAL SET FR FORK SEAL SET PISTON SEAL EX VALVE STEM SEAL RADIATOR CAP SEAL RING SEAL VALVE STEM SEAL WATER PUMP SEAT COMP SEAT JUDDER SPRING SEAT SPRING SEAT VALVE SPRING SENSOR ASSY THROTTLE SEPARATOR COMP SET RING 20MM SET RING 22MM SHAFT A SHIFT FORK SHAFT B SHIFT FORK SHAFT COMP BALANCER SHAFT SET THROTTLE SHAFT BRAKE PIVOT SHAFT EX ROCKER ARM SHAFT MAINSHAFT GEARSHIFT SHAFT OIL PUMP SHAFT SWINGARM PIVOT SHIFTER DRUM SHIM TAPPET SHROUD SET L RADIATOR SHROUD SET R RADIATOR 2008 08 01 E SLIDER CHAIN SLIDER THROTTLE CABLE SPANNER A PIN SPINDLE COMP GEARSHIFT SPINDLE KICK STARTER SPOKE SET FR SPOKE SET RR SPRING ASSY RR BRAKE RETURN I5 SPRING BRAKE LEVER G3 SPRING SPRING SPRING SPRING DECOMPRESSION DRUM STOPPER EX VALVE SPRING SPRING SPRING SPRING SPRING SPRING SPRING SPRING FR FORK GEARSHIFT RETURN KICK STARTER L STEP RETURN OIL FILTER SPRING SPRING SPRING SPRING PAWL PLUNGER RATCHET RR CUSHION S
129. s catalogue code 19 amp 5125 MEN 003 amp 5125 KRN A31 45504 KN5 006 45510 KCE 671 45510 MEN J01 45513 KCE 671 45517 GW0 751 45518 731 45518 MEN JO1 45520 731 45523 KA3 731 45523 003 45530 KCE 671 45530 MEN JO1 53170 MEB 003 53174 KN5 006 53176 ML3 791 53176 MEN JO1 90111 MEB 003 90114 166 006 90114 MEN JO1 90145 59 612 90545 300 000 90651 MA5 671 93600 04012 16 CYLINDER SUB ASSY FR BRAKE MASTER NISSIN CVLINDER SUB ASSV FR MASTER CAP MASTER CVLINDER HOLDER MASTER CVLINDER LEVER SET R HANDLE SPRING BRAKE LEVER COVER R HANDLE LEVER BOLT SET ADJUSTING BOLT HANDLE LEVER PIVOT BOLT HANDLE LEVER BOLT OIL 10X22 WASHER OIL BOLT CIRCLIP SCREW FLAT 4X12 334 5 r 2008 08 01 FR BRAKE MASTER CYLINDER 17 AP F 7 17 KRN3F0200A Ref Reqd QTY No Part No Description CRF250R Serial No Parts catalogue code 6 7 20 94050 06000 NUT FLANGE 6MM 1 1 21 96001 06022 00 BOLT FLANGE 6 22 22 45504 MEN J01 BOOT COMP 25 45525 MEN J01 ROD PUSH 24 53171 MEN JO1 LEVER COMP R STEERING HANDLE 2008 08 01 E HANDLE PIPE TOP BRIDGE Ref LON Relative ref Number No Description 1 810100 PIPE STEERING HANDLE 3 8101B9 HOLDER HANDLE LOWER 8101B9A Replace 1 handle holder add 5 510110 BRIDGE FORK TOP 6 16 4131K8 PLATE FRONT NUMBER Reqd QTV Des
130. t lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 3x 95003 19001 60M lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39xxx 1x 95003 39001 10M lt 95003 39003 10M gt 14 0 95003 07xxx 20 95003 07001 10M lt 95003 07003 10M gt lt 95003 07008 10M gt 4 0 7 0 95003 19xxx 60 95003 19001 60M lt 95003 19003 60M gt lt 95003 19008 60M gt 7 0 95003 39xxx 20 95003 39001 10M lt 95003 39003 10M gt 14 0 95003 07xxx 3x 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 1x 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 20 95003 40001 10M lt 95003 40003 10M gt 16 0 95003 07xxx 60 95003 07001 60M lt 95003 07003 60M gt lt 95003 07008 60M gt 4 0 7 0 95003 21xxx 20 95003 21001 10M lt 95003 21003 10M gt 8 0 95003 40xxx 3x 95003 40001 60M lt 95003 40003 60M gt 16 0 95003 07xxx 7x 95003 07001 70M lt 95003 07003 70M gt lt 95003 07008 70M gt 4 0 7 0 95003 23xxx 1x 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 40xxx 60 95003 40001 60M lt 95003 40003 60M gt 16 0 95003 23xxx 20 95003 23001 10M lt 95003 23003 10M gt 8 0 95003 43xxx 1x 95003 43001 10M lt 95003 43003 10M gt lt 95003 43008 10M gt 15 0 95003 08xxx 1x 95003 08001 10M lt 95003 08003 10M gt lt 95003 08008 10M gt 4 5 6 5
131. tion CRF250R Serial No Parts catalogue code 6 7 Ref No 18291 MM5 860 GASKET EX PIPE 18310 KRN 730 MUFFLER COMP 98DB 18320 KRN 730 PIPE COMP EX 98DB 18323 000 PROTECTOR EX PIPE 18324 MEB 670 RIVET BLIND 4 8 18327 KRN 730 STAY EX PIPE PROTECTOR 18332 KRN 730 COVER END 98DB 18336 KRN 730 WOOL COMP GLASS 18350 KRN 730 MUFFLER COMP FR 98DB 18351 KRN 730 BODY COMP MUFFLER 98DB NO COON O MH s ss gt 0 18352 000 MUFFLER COMP RR 98DB 18374 MG7 701 BAND L MUFFLER 18392 MK4 000 PACKING MUFFLER 19508 KA3 710 SPRING 6MM 19509 5 003 CLAMPER RADIATOR HOSE gt 90101 KZ3 J50 BOLT FLANGE 90123 KZ4 J40 BOLT FLANGE 90124 KZ4 J40 BOLT FLANGE 90170 MEB 670 BOLT SPECIAL 6MM 94050 08000 NUT FLANGE 8 gt 94102 08800 WASHER PLAIN 8MM 94103 08000 WASHER PLAIN 8MM 2008 08 01 E Ref No Part No EXHAUST MUFFLER CRF250R6 Description Reqd QTY CRF250R 6 7 KRNA F1502 Serial No Ref No L O N Relative ref Number Description 313184 313186 31316 313110 3131 6 313119 3131 0 313115 313118 313114 313117 313151 313185 31316 GASKET EXHAUST PIPE 20 MUFFLER RIGHT MUFFLER BOTH 22 PIPE EXHAUST PROTECTOR EXHAUST PIPE 9 WOOL GLASS LEFT WOOL GLASS RIGHT 11 BODY MUFFLER BODY MUFFLER
132. tributor Initial version issue date September 10 2003 Honda Motor Co Ltd 2008 08 01 CONTENTS Address Instruction for use of parts catalogue CI How to refer to the part information Part catalogue structure When the parts were revised Abbreviations used in the parts catalogue Part block and serial number check Models parts catalogue codes and applicable serial numbers Fuel hose general purpose hoses and vinyl FLAT RATE SERVICE TIME Illustrated index ENGINE GROUP FRAME GROUP PART NO INDEX PART NAME INDEX E How to refer to the part information A ell ENGINE GROUP CVLINDER HEAD COVER CYLINDER HEAD CAMSHAFTIVALVE Reference with Part number index CAM CHAIN TENSIONER CYLINDER 1 RIGHT CRANKCASE COVER PART NO INDEX Part Number Address Page Ref Part Number Address Page Ref 04000 13323 MY9 751 13324 MY9 751 04911 MCE 000 15525 9 751 15527 9 751 06000 FRONT FENDER 14000 06405 5 06405 5 10 14100 000 06410 MY9 860 14200 MCE 000 06435 MCE 006 14321 MCE 000 06451 166 405 14401 003 06451 443 405 14510 000 06451 405 14520 9 691 06455 006 14524 9 690 14546 000 11000 14620 9 691 14711 000 11210 000 14712 MCE 000 11550 505 14721 000 11355 8 000 14722 000 11335 000 14750 000 11560 000 14751 000 11565 000
133. umber Address Page Ref 94201 20120 I5 98 96001 06045 00 E4 45 94201 25150 16 99 18 101 99103 440 0450 F2 94301 08100 D15 96001 06050 00 18 101 94501 08140 D11 96001 06060 00 99103 440 0480 F2 E1 96001 06070 00 D15 99104 MEB 1000 F2 94501 10160 E1 E4 99108 KRN 0400 F2 94501 12200 D3 96001 06075 00 E4 99108 KRN 0450 F2 D10 96211 08000 15 99108 KRN 0500 F2 94501 14200 E4 96220 30178 D14 99108 KRN 0700 F2 94510 14000 E12 96220 40080 E12 99108 KRN 0750 F2 94510 16000 E13 96300 06012 00 D1 99108 KRN 0800 F2 94520 14000 E1 E13 99108 KRN 0850 F2 96300 08025 00 99108 KSC 0650 F2 95000 96300 08070 00 E4 99108 KSE 0600 F2 99108 MEB 0550 F2 95002 02079 99000 99112 KRN 0680 F2 95002 02080 95002 02100 99101 357 1500 95002 02120 99101 357 1520 95003 14073 10 99101 357 1550 95014 22100 95015 54000 99101 357 1580 95018 60321 99101 357 1600 96000 99101 357 1620 96001 06012 00 D8 E4 18 99101 357 1650 J2 96001 06014 00 D3 H9 99101 357 1680 96001 06016 00 G9 H8 99101 357 1700 H12 H14 99101 357 1720 113 99101 357 1750 96001 06018 00 H8 96001 06018 07 62 96001 06020 00 D3 99101 357 1780 011 96001 06020 07 62 99101 357 1800 96001 06022 00 62 G4 I5 99101 357 1820 96001 06025 00 113 96001 06028 00 D3 99101 357 1850 D10 99101 357 1880 D11 99103 440 0350 015 99103 440 0380 96001 06030 00 H8 96001 06030 07 1 99103 440 0400 96001 06035 00 D11 96001 06040 00 E4 99103 440 0420 122 2008 08 01 P

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