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9134244 GB Operator Manual BSFx 22_5

1. Depending on model with or without securing bar Put the securing bar in the hook provided for this purpose on the left side of the frame H m z 5 Press simultaneously the two green buttons G At this time the air table connects and the movable stop M moves in order to position the paper pile 6 Depress both green buttons G when the moving of the movable stop M has stopped Both buttons G switch on to inform operator that the moving of the movable stop M is over 7 Manually move the paper pile against the fixed stop F and the movable stop M 8 Close the door Note The blower level can be adjusted by the RH green button the LH green button The default blower level can also be adjusted in the Preference Menu see chapter 6 6 BSF x Preference Menu page 39 9 Press the button on the door handle D The cart raises and the High Pile paper stops go in position according to the paper format 10 The BSF x is ready to feed Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 17 Latest revision 13 03 12 A m um umm ww A1 To clamp stack To release stack Operator Manual Page 9 18 BOURG FEEDER Xe Initial issue 05 11 Latest revision 10 1 1 1 1 5 7 Jam clearan
2. Initial issue 05 11 Latest revision 10 1 1 1 1 Operator Manual Page 9 7 1 4 Job Definition Format JDF Capability A new Web to Finish solution makes touch less workflow achievable from order to finished product with no manual setup or intervention thus helping automatic print production by giving the finishing devices an integral role in the manufacturing process Integrating finishing equipment capabilities into the job definition at the prepress stage reduces or eliminates operator involvement and reduces or eliminates job setup time A new device called Bourg Box allows all on line products to communicate with any type of Xerox digital printer The WorkFlow Manager WFM embedded in BSF x GUI allows the BCME x optional and the BSF x of a BB BCME x BSF x configuration to be set up for jobs and service using the BSF x GUI The WFM uses a digital job ticket to set up the finishing equipments automatically The job ticket is an XML based file format standard for information exchange in the graphic arts environment The JMF synchronization between Ultimate Bindery and the Bourg finisher informs Ultimate Bindery of the finisher status When the finisher is ready Ultimate Bindery releases the job at the FFPS queue and the job is printed and finished Note Press should have software FFPS version 7 0 SP3 and higher JDF mode is only enabled with the optional Bourg JDF Kit FreeFlovv VVeb Sol
3. O E 1st sheet sent to the 2nd sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the 6th sheet sent to the bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 55 Latest revision 13 03 12 7 1 5 4 Feeding X sheets ONLY from the Drawer STATION with integrity checked in the Drawer X can be 1 2 or N sheets from the Drawer The content of the booklet MUST BE PRINTED 13N and placed in the Drawer station N represents the sheet on the top of the Drawer paper pile This sheet will be fed first and will be the sheet inside the booklet 1 represents the last sheet fed Cover For the example below the sheet on the top of the Drawer paper pile will be fed first and will be the sheet inside the booklet sheet N 6 Barcode 00000606 The last sheet fed into the booklet will be the cover from the Drawer station sheet N 1 Barcode 00000106 Example 6 sheets from the Drawer NO sheet in the High Pile Barcode sheet counter N23 1 Sheets in the Drawer 00000606 00000506 00000406 00000306 00000106 SI lt Ss p os m EC C 1st sheet sent to the 2nd
4. Paper format Intrack Ki o D 5 0 0 o S o Paper Path 8 203 2 mm 22 5 571 5 mm 4 73 120 mm 14 33 364 mm 14 33 364 mm 4 73 120 mm 14 33 364 mm Paper weight 60 300 gsm Uncoated paper 60 350 gsm Coated paper Input Output paper height 860 mm 33 9 Paper velocity from 1000 to 2000 mm s Drawer capacity 140 mm 5 5 Paper pile height 500 mm 19 7 Miss Double detection Standard End of set detection OMR Standard Bar Code reader Optional from 1 to 4 Bar Code readers Cart compatibility XEROX DT6180 6135 Nuvera with DS3500 amp 5000 IGEN HP Indigo Press pallet and cart KODAK Canon Digimaster Digisource XEROX Docucolor DC 6000 7000 8000 XEROX Colopress CP800 1000 XEROX 4112 4127 OCE Varioprint 6000 Series 6250 6320 6200 6160 4000 Series 4120 4110 Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 11 Latest revision 13 03 12 Productivity BSF Productivity SHEETS H in NEAR LINE MODE Paper Format BSF BME BSF BDF BSF BCME BME VVatkiss 2000 mm s 1850 mm s BSF BCME BDF PSQ 200 1300 mm s 1020mm s A4 LEF 210mm 1 14255 13973 12278 10865 A4 SEF 297mm 12160 11816 9997 8640 SRA3 9663 9294 7534 6353 BSF Productivity BOOKLETS H in NEAR LINE MODE Manual Mode or OMR LE or center OMR BSF
5. Mark position on sheet E SG SOO E v 2 5 GE EE SS ma 25 77 777 77757 sad d n HEU 6550165 MU 5 7 Operator Manual Page 9 60 Initial issue 05 11 Latest revision 05 12 bilik FEEDER Xe Example vvith Center mark and Lead Edge mark CENTER MARK Blank area vvithout text or picture or mark o A TT o mm MA MIN 9UI 1 5 mm MIN Paper direction MIN Center line Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 61 Latest revision 10 11 11 LEAD EDGE MARK J4 Z O ZT Sm o y oe SS e co CO x Centered line Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 62 Latest revision 10 11 11 8 3 OMR applications The BSF x is able to use the OMR mark to check the integrity The mark give the end of the sequence of feeding There are 2 OMR sensors 1 for the Drawer and 1 for the High Pile station The BSF x can check the integrity separately in the 2 stations Here are some examples e High Pile OMR e High Pile OMR Drawer Manual 1 sheet e Drawer OMR In the first example the BSF x will give the end of set when the BSF x see the mark in the High Pile In the 2nd example the BSF x feed sheets from the High Pile until the mark and will feed after 1 cover from the
6. q TI Ii o IT TIT II H E a E 1 r 2 sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the 6th sheet sent to the PSQ200 PSQ200 PSQ200 PSQ200 PSQ200 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 58 Latest revision 05 12 8 OMR SPECIFICATIONS OMR Optical Mark Recognition A little mark printed on the paper give the end of the sequence of feeding The OMR sensors are installed in standard in all BSF x It is not an option 8 1 Locations of the OMR sensors in the BSF x 2 OMR sensors are placed in the BSF x 1 for the Drawer and for the High Pile station The sensors are located on the lower face of the paper path So the mark MUST BE printed FACE DOWN on the sheet Drawer OMR Sensor High Pile OMR Sensor Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 59 Latest revision 10 11 11 8 2 Locations of mark on the paper 2 positions of the mark are possible Center CE At the lead edge LE dimensions
7. 4 JDF JMF ser ected a4 4s 1d Barcode Calibration 1111 mmm 1111 BSF x Preferences menu Menpourd 0 33 Es Select the Barcode definition N 1 UI BBox BSF e BCM e BDFE RUN 17 35 53 A BSF not ready Please send setup 000 Sh10 Q2 297x210 SrcP BarCode Format Definition Barcode definition Barcode ii N 1 BarCode 1 Start Length 111 Job ID Sheet Number Number of sheets per set e c p bourg www Cpbourg com Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 49 Latest revision 18 01 12 35 4 The following screen explains the way to program the barcode definition UI BBox es e pcm e BDFE RUN 17 35 53 A BSF not ready Rigase fend setup 000 Sh10 Q2 297x210 SrcP Barcode definition menu BarCode Format Definition Barcode BarCode 1 MI 12341212 Start Length Job ID 1 Sheet Number 5 2 N gt 1 e a BSF x Preferences Ti 1 menu oo lik Number of sheets per set 7 2 per e O The default barcode definition has 3 fields and is like aaaabbcc e aaaa job ID reference number of the job e bb r of the sheet of the booklet e cc number of sheets in the booklet pbourd 35 4 The barcode sheet counter can also be selected as N31 and 19N e N31 The cover is the LAST sheet fed and has the sheet number 1 This mod
8. PSQ200 7 1 5 6 Feeding X sheets from the Drawer station X sheets from the High Pile with integrity checked only in the High Pile station not in the Drawer station This application is specific for Watkiss PSQ200 bookletmaker The stitching head are from the bottom so the cover is fed first and afterward the content of the booklet The barcode sheet counter is 1N X can be 1 2 or N sheets Barcode is checked ONLY in the High Pile NOT in the drawer station The cover must be printed separately without barcode and placed in the drawer station The content of the booklet MUST BE PRINTED N51 and placed in the High Pile station 1 represents the 1st sheet fed from the High Pile station and must be on the top of the High Pile For the example below the first sheet fed will be the cover without barcode from the drawer station The second sheet fed will be the sheet on the top of the High Pile sheet N 1 00000105 The last sheet fed into the finisher will be the last page of the booklet sheet N 5 Barcode 00000505 First subset cover from the drawer station NO Barcode Second subset 5 sheets from the High Pile with BCR integrity checked Barcode sheet counter 13 N Sheet in the Drawer station 1 sheet sent to the PSQ200 Cover NO BARCODE PRINTED ON Sheet fed with the manual mode Sheets in the High Pile Station 00000105 00000205 00000305 00000405 00000505
9. enne tout quipement lectrique et lectronique en fin de vie et destin au rebut doit tre manipul selon les proc dures convenues Veuillez contacter votre distributeur pour en savoir plus sur la reprise du mat riel avant toute mise au rebut ESPANOL La aplicaci n de este s mbolo en el equipo es una confirmaci n de que en el momento de deshacerse de este equipo debe de hacerlo de acuerdo con los procedimientos nacionales acordados La legislaci n europea exige que para deshacerse de equipos el ctricos y electr nicos al final de su duraci n util deben seguirse los procedimientos acordados Antes de deshacerse de un equipo p ngase en contacto con su distribuidor local o con el representante para obtener informaci n sobre su devoluci n Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 74 Latest revision 10 11 11 DEUTSCH Ger te die dieses Symbol tragen m ssen den nationalen Richtlinien gem f3 entsorgt werden Den europ ischen Bestimmungen zum Umgang mit elektrischen und elektronischen Altger ten ist Folge zu leisten Bei der Entsorgung des Ger ts den Partner kontak tieren ITALIANO Questo simbolo applicato sulla macchina indica la necessit di smaltire il prodotto in conformit con le normative nazionali vigenti La legislazione europea richiede che lo smaltimento dei dispositivi elettrici ed elettronici a fine vita venga gestito in conformit con le normative vigenti Prima di
10. 1 MANUAL Mode In the manual mode the BSF x will count the number of sheets to feed If activated select the number of sheets to feed from the Drawer or from the High Pile station UI BSF e BM e RUN 15 17 26 A BSF not ready Please send setup Select the 1 number of sheets From Drawer O HighPile O ByPass D epbourd 0 33 lod Q Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 24 Latest revision 10 11 11 6 2 1 2 OMR Mode OMR Optical Mark Recognition A little mark printed on the paper gives the end of the subset feeding sequence The BSF x has 2 OMR modes LE Last Lead Edge Last The OMR mark is on the lead edge of the last sheet C Last Center Last The OMR mark is centered on the last UI BSF e BM e RUN AA BSF not ready Please send setup e cp bourg www cpbourg com 0 X sheet 16 39 05 C Last Sheet LE Last Sheet From C Last Sheet ESTE Last Sheet LE All but last O HighPile C All But last TE All But Last O ByPass Note There is also the modes LE All but last and C All but last In this case there is an OMR mark on all sheets except on the last one The lack of mark gives the end of the subset feeding sequence See OMR specifications in OMR chapter Operator Manual Page 9 25 Initial issue 05 11 Latest revision 13 03 12 BOURG FEEDER Xe 6 2 1 3 OMR MANUAL Mode In this
11. Drawer In the 3rd example the BSF x will give the end of set when the BSF x see the mark in the Drawer Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 63 Latest revision 10 11 11 8 4 OMR Calibration definition OMR Calibration is a printed sheet vvith 2 contrast areas used to detect the marks The detection contrast area and the background contrast area The sheet itself can be used as background contrast area A printed mark read on sheet gives to the BSF x the end of paper feeding sequence A calibration should be done to define the mark contrast according to the paper background color The BSF x is factory set for a black mark on a white background sheet It is therefore possible to calibrate the sensor for a black mark on grey or yellow background for example 8 4 1 OMR Calibration sheet The calibration sheet 9134156 supplied with the machine can be used as calibration sheet The calibration sheet can be printed with the following parameters Contrast areas in centered position ntrack and crosstrack dimension of the contrast area Uniformity of the contrast area and sharpness lines Calibration sheet 50mm d mm R 7 Crosstrack middle line c These contrast areas and the This contrast area and the mark background of the mark to detect must to detect must be the same be the same colour and very regular Intrack middle line colour and very regu
12. PREFERENCES menu the BSF x can be configured according to the operator s preference There are 4 operators settings Blower level when loading High Pile 1 Barcode Definition 2 OMR Calibration 3 Barcode Test 4 ih The PREFERENCES menu is available in the BSF x tab by pressing the icon UI BBox BSF e BCM e BDFE RUN 14 49 36 A BSF not ready Please send setup Default o BSF x Preferences menu 1 Blower level when loading High Pile When loading paper in the High Pile station the operator open the High Pile door push the cart into the BSF x and presses on the 2 green buttons At this time the blower starts to blow through the air table With the air table the operator can easily move rotate the paper pile By default the blower air level is at the maximum However the blower level can be adjusted and decrease according to the height of the paper pile If there is no air table on the cart the blower air level can be also switch off 2 Barcode Definition See chapter 7 Barcode page 45 3 OMR Calibration See chapter 8 OMR Specifications page 59 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 39 Latest revision 13 03 12 4 Barcode Reader Test The barcode Test menu allows to the operator to check the barcode reading of the scanners above the paper pile of the Drawer and the High Pile station A Test via GUI Put paper with barcode face
13. Successful menu change Red blinking Unsuccessful menu change Handheld Scanner LED Sequences and Meaning 9 1 2 Override Locked Handheld scanner If you need to replace a broken or lost Handheld scanner that is linked to a base scan the Override Locked Handheld scanner barcode with a new Handheld scanner and place that Handheld scanner in the base The locked link will be overridden the broken or lost Handheld scanner s link with the base will be removed and the new Handheld scanner will be linked TP RA UR Override Locked Imager Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 68 Latest revision 04 04 12 9 1 3 Unlinking the Handheld scanner If the base has an Handheld scanner linked to it that Handheld scanner must be unlinked before a new Handheld scanner can be linked Once the previous Handheld scanner is unlinked it will no longer communicate with the base Scan the Unlink Handheld scanner barcode to unlink an Handheld scanner Unlink Imager 9 2 Use of Handheld Scanner When a barcode is scanned the following screen appears UI BBox 5 BCM e BDFE RUN 08 50 33 A BSF not ready Please send setup 000 Sh10 Q2 297x210 SrcP JDF Option Job Id Auto 2 Job Id O DF Only IDF Never JDF Cancel Job 1 cepbourd 0 3 697 1 This area displays the reading of the barcode scanned on the banner sheet 2 Job ID button allows entering
14. UP in the Drawer and in the High Pile station Validate the paper size setup in the BSF x menu Put on the Barcode Test button 4 Drawer and the High Pile trays will go up and the High Pile paper stop will be in position according to the paper size For each station press on CONTINUOUS To start the Barcode reading and the scanning continuously The code read is displayed on the GUI SINGLE To activate the barcode reading and the scanning during 100ms maximum time to read the code in the BSF x process The code read is displayed on the GUI UI BSF e BM e RUN 11 06 40 4 JDF JMF server is connected x Barcode Test Mode Drawer 14 High Pile 74 Continuous Sy e d Press on the blue arrow to go out of this menu e p bourg 0 33 www Cobourg com The Continuous mode is useful to place manually the Drawer barcode assembly according to the printed barcode In the High Pile station the continuous mode is also useful to check if the printed barcode is correctly scanned and to check the barcode scanning area The barcode reader has the best reading results when the scanning area begins just before the code and continues after the code Paper feeding direction Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 40 Latest revision 13 03 12 B Test via BCR When the barcode reader is in Test Mode a red beam is visible on the pap
15. cpbour 0 33 SS 4 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 66 Latest revision 10 11 11 9 HANDHELD SCANNER When the dolly stands front of the finishing line the operator will have to pick the banner sheet on the top of the stack Scan the barcode on the banner sheet Throw away the banner sheet Plug into the BSF x the cart wait for the setting up of the finisher accordingly with the job ID extracted in the barcode Start the BSF x then produce professional booklets Handheld scanner Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 67 Latest revision 04 04 12 9 1 Handheld scanner operation If the Handheld scanner beeps 3 times when scanning a barcode the link has not been established If the Handheld scanner beeps once the link has been established The green LED on the base flashes to indicate the Handheld scanner s battery is charging 9 1 1 Beeper and LED sequences and meaning The Handheld scanner contains LEDs on the top of the Base to indicate its power up communication and battery status Simply stated red LED error and green LED success of any type The audible indicators of the unit have meaning as well 3 beeps error 2 beeps menu change 1 beep all other successes The table below lists the indication and cause of the LED illumination and beeps for the Handheld scanner Red blinking Failed communication Menu Operation Green Flash
16. position of the barcode reader to have a good barcode reading Note Check that the angle between paper stop and the paper is close to 3 5 Press the ss button 1 to modify the High Pile paper stops position REAR Stop position adjustment 2 LATERAL Stops position adjustment 3 16 58 00 Am r Subset 1 2 Subset 2 9 o Subset 3 a4 11 C TO QUIET Wicemeeerd 66x O 0 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 44 Latest revision 13 03 12 7 BARCODE 7 1 Barcode reader specifications 7 1 1 Locations of the barcode reader in the BSF x Bare code reader Drawer Drawer station Paper Output gt Barcode reader High Pile High Pile station Cart Note The barcode readers are an option on the BSF x 7 1 1 1 Barcode reader for the Drawer station The barcode reader BCR of the Drawer is placed on the Plexiglas of the upper cover of the BSF x With the magnets the BCR can be moved easily in every position The barcode must be printed FACE UP and at the bottom of the sheet But most of the time we put the barcode on the trail edge of the sheet 7 1 1 2 Barcode reader for the High Pile station In the High Pile station there are rear and la
17. subset 1 1 sheet manual mode from the Drawer station Max 6 subsets Second subset 2 10 sheets manual mode from the High Pile station Y F e BCM e BDFE RUN EE please send setup 000 Sh10 Q2 297x210 SrcP 0 Drawer 1 O HighPile O ByPass Meerpourd 3544 Es 1 1 Job preview This area gives a preview of the current job In this example there are 2 subsets in the current job 2 Subset selection Press the button to select the subset and edit it 3 Paper source Select the paper source from the Drawer or the High Pile station Note When By Pass is selected the paper is coming from the printer The BSF feeding modes manual OMR Barcode mode are not available The paper process and the end of set are controlled by the printer It is also possible to insert a cover from the Drawer or from the High Pile see 6 2 1 BSF x Feeding mode page 24 4 BSF x feeding mode See chapter 6 2 1 BSF x Feeding mode page 24 6 2 1 BSF x Feeding mode page 24 5 BSF x Custom paper Menu See chapter 6 2 2 BSF x Custom Paper Menu page 29 6 Add or delete subset 7 Clear button Erase all subsets Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 23 Latest revision 13 03 12 6 2 1 BSF x Feeding mode The BSF x has 4 modes of feeding MANUAL mode OMR Mode OMR MANUAL Mode BARCODE Mode COVER INSERTION Mode 6 2 1
18. the barcode ID manually through a virtual keyboard 3 Pause button Saves in a PausedJDFJobFile file the setup of the train Save the counters set preset per JDF job saved 4 Resume button will load the PausedJDFJobFile file and make the machine train setup Operator will have to restart the Job Or will allow the operator to choose in the JDF saved list max 50 JDF job saved Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 69 Latest revision 04 04 12 9 3 Troubleshooting 9 3 1 Troubleshooting the Base If the Base is not functioning properly review the following troubleshooting to try to isolate the problem s the red LED ON If the red LED is not illuminated check that The power cord is connected properly and there is power at the power source s the green LED ON If the green LED is not illuminated check that The Handheld Scanner is correctly placed on the Base The battery is not bad or deeply discharged In some cases the battery of the Handheld Scanner may trickle charge to bring it into an acceptable level and the transition to a normal charge cycle 9 3 2 Troubleshooting the Handheld Scanner Note Make sure that the battery of the Handheld Scanner is charged Is the JDF icon appears on U I If not call for technical assistance JDF is not installed or valid s the message Handheld Scanner port open COM4 appears If not call for technical ass
19. this example the paper weight has been changed to 250 gsm UI BSF e BM e RUN 15 10 01 A BSF not ready Please send setup a4 4s 1d Drawer t Thickness 250 g m 2100 SimpleSheet 2970 gt DoubleSheet p bourg 0 33 to disable the Custom Paper mode Note Press on the button lt 7 5 Validate the setting by pressing v The subset is in the orange color to prevent the operator that this subset uses custom paper UI B SF e BM e RUN H ir rf A BSF not ready Please send setup a4 4s 1d 1 Custom subset Se 9 Drawer O HighPile O ByPass d Y ep bourd 0 33 oo Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 31 Latest revision 13 03 12 6 3 BSF x Speed Menu UI BSF eBBox RUN 11 27 38 HUN A ep bourdi 76 30 O DIO 1 Speed Select the BSF x speed from 1 to 9 lovv 1 high 9 2 Turbo mode Enable or disable the Turbo mode f the turbo mode is disabled turbo mode 0 the BSF x blows air on 1 station at a time So when the feeding changes from the High Pile to the Tray the BSF x will stop to blow air in the High Pile and will after start to blow air in the Tray This change takes time and decrease the productivity f turbo mode is enabled turbo mode 1 the BSF x blows air in both stations High Pile and Tray at the same time So there is no loss of t
20. 0000106 Example First subset 5 sheets from the High Pile station with BCR integrity checked Second subset 1 cover from the Drawer station with BCR integrity checked Barcode sheet counter N23 1 Sheets in the High Pile Station e 00000606 00000506 00000406 00000306 00000206 px Ben m uu een ax r uu ee I n Deen Foz T ss n ml NENNEN umm uu NENNEN LB AA TI I IL IL 4 1 1 1 D 1 1 a 1 1st sheet sent to the 2nd sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker Sheets in the Drawer station 6 sheet and last sent to the bookletmaker cover 00000106 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 53 Latest revision 13 03 12 7 1 5 2 Feeding X sheets from the High Pile station X sheets from the Drawer with integrity checked only in the High Pile station not in the Drawer station X can be 1 2 or N sheets Barcode is checked ONLY in the High Pile NOT in th
21. 9 9 Drawer LOJOINO EE 16 0 PIGA FIO Lor TT 17 57 Jam ea C Ce E ba Riso 19 Sou WE eege ellene 19 5 7 For By Pass CONV CO E 20 6 Use of Graphical User interface 21 6 1 BSF X Paper Specification are eeesere ee ere 22 62 BSFA Ed uba aaa ay n oba 23 6 2 1 BSF X Feeding MOQE PH 24 6 2 2 B5F X Custom PaperMenu 1 c b l Fan aS 3R olaq ances 29 6 3 BSF X Speed 32 6 4 BSF X Error Mode Menu EE 33 6 5 BSF X File Menu 34 6 6 BSF X Preference Men 39 6 7 BSFA RUN MENU ada 42 6 7 1 Adjustment of the Suction and the Blower Levels for the Feeding 43 6 7 2 Adjustment of the High Pile Paper Stops 44 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 3 Latest revision 27 03 12 7 Barcode 45 7 1 Barcode Reader Specifications 45 7 1 1 Locations of the Barcode Reader in the BSF X 45 7 1 2 Current Locations of the Barcode on the Paper 46 FA JOOS dB a den 49 PA Barcode Job Sell Denise iso 52 7 1 5 Current ences 53 8 OMR Specifications 59 8 1 Locations of the OMR Sensors in the BSF X 59 8 2 Locations of Mark on the TE s sin 60 8 3 OMR
22. BCME Number of BSF BME BSF BDF BME BSF VVatkiss sheets 2000 mm s 1850 mm s BCME BDF PSQ 200 1300 mm s Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 12 Latest revision 10 11 11 4 PAPER PROCESS DESCRIPTION Paper path schematic view p ZE Eso S Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 13 Latest revision 10 11 11 5 USE OF BSF X 5 1 Povver ON OFF the BSF x 1 Open the conveyor door 2 Svvitch ON OFF the BSF x using the Main svvitch A The button is highlighted when the machine is ON 3 Close the conveyor door 5 2 Machine Line Power ON procedure 5 2 1 BSF x Bourg Box Downstream Device Switch ON the BSF x Switch ON the Bourg Box Switch ON the Downstream Device Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 14 Latest revision 10 11 11 5 3 Use of Dravver and High Pile handles There are 3 status for the Dravver and High Pile tray 1 Ready The tray is up and ready to feed 2 Down The tray is at the bottom position 3 Offline The tray is stopped between the up and down position The tray is not used The dravving belovv shovvs the logic of Dravver and High Pile Handle buttons At top V e O ara mmm Press 1X Press 2X P qa E OFFLINE 7 GOING Press 1 Press 1X 6 O 9 GOING DOWN O At bottom reci DOWN y 5 4
23. BOURG 2 FEEDER OPERATOR MANUAL Content of this documentation has a confidential nature and remains the exclusive property of bourg sa It is put at the user including vvithout limitation Renter or Purchaser or their employees disposal within the exclusive scope of using and servicing the product Without p bourg s a prior agreement in writing disclosure to third party and or reproductions as well as changes are prohibited Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 2 Latest revision 10 11 11 TABLE OF CONTENT 1 Introduction 5 EI FOWO o o i riri sinn 5 1 2 VOTES FO ay ra it dr 6 1 3 Warning Pictograms OO DR paya adan 7 1 4 Job Definition Format JDF 8 2 Machine Description 9 2 1 General Description ooccccccccccnccccnncccnnonnnnnnnnnoncnnnnnnonononnnnnnnnnnnnnnnnnnnnnnnnnnnnnnnns 9 3 BSF X Technical Specifications 10 3 1 Space Requirements Tor BSF X escasa m m m azala daaa 10 3 2 Technical Special Sesenta T1 4 Paper Process Description 13 5 Use of BSF X 14 5 1 Power ON OFF the BSF X anota 14 5 2 Machine Line Power ON Procedure 14 5 2 1 BSF X Bourg Box Downstream Device 14 5 3 Use of Drawer and High Pile Handles eere 15 5 4 Use of START STOP Buttons nennen nnne 19
24. Drawer station 90 gsm Second subset 2 1 cover manual mode from the Drawer station 250 gsm The BSF x Custom Paper menu allows to set different paper weights in the same station Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 29 Latest revision 13 03 12 1 For the example above program 2 subsets from the Dravver subset 1 10 sheets subset 2 1 cover Both subset are set up with 90 gsm paper weight The Custom paper menu will be used to select a different paper weight for the 2nd subset cover 250 gsm 2 Select the subset N 2 and press on the Custom Paper menu UI BSF e BM e RUN 15 08 26 BSF not ready Please send setup a4 4s 1d Custom paper Mode cem Aa 1 Subset N 2 Drawer O HighPile O ByPass e cp bourg 0 33 www Cpbourg com Ce 3 Press on the button to enable the Custom paper mode UT BSF e BM e RUN AA BSF not ready Please send setup t Thickness 90 g m 210 0 Enable the 2970 Custom paper mode c p bourg www Cpbourg com 0 33 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 30 Latest revision 13 03 12 4 In the Custom Paper menu 2 settings are available The paper weight The simple and double sheet mode The double sheet mode allovvs to feed folded sheets carbon paper sheets stitch together In
25. Eelere 63 8 4 OMR Calibration Denon sanas 64 8 4 1 OMR Calibration Sheet E 64 65 9 Handheld Scanner 67 9 1 Handheld Scanner Operation Bye ad b onun 68 9 1 1 Beeper and LED Sequences and Meaning 68 9 1 2 Override Locked Handheld Scanner 68 9 1 3 Unlinking the Handheld Scanner 69 9 2 Use of Handheld Scanner m maquis metn DE CMS 69 ds Meefeier ne edu e a aaa 70 9 3 1 Troubleshooting the Base 70 9 3 2 Troubleshooting the Handheld Scanner 70 10 Preventive Maintenance 73 11 Environmental Compliance 74 11 1 Product Recycling and Disposal erre 74 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 4 Latest revision 27 03 12 1 INTRODUCTION 1 1 Forevvord Thank you for choosing a bourg product This manual is a guide to operate the Bourg Sheet Feeder x Please follow carefully the instructions and you will enjoy years of excellent work with your system If you have any difficulty using your equipment please call us and ask for technical assistance all the phone numbers are available at the end of this manual We will be delighted to help you All the information in this publication is based on the latest information available at the time of approval for printing We reser
26. In this case the JOB ID has 5 digits See the following tab and screen to program the barcode definition for this example JOB ID SHEET N NUMBER OF SHEET cokE 4 2 2 2 2 2 at Oo a a a a ja b b c c paiT positon Cl 2 3 4 15 617 elo UT BBox BSF e BCM e BDFE RUN 17 35 31 A BSF not ready Please send setup 000 Sh10 Q2 297x210 SrcP 1111 BarCode Format Definition TT Barcode o Kr III definition BarCode 2 123451212 Length N 2 Sheet Number Number of sheets per set Wisesewd 35 44 a This barcode job definition has been stored with the barcode job definition N 2 Up to 10 different barcode job definition can be stored in the GUI Note With the software package WFM 03 00 02 TAG BSF x 431 Soft GUI minimum 05 04 90 the first digit begin to 1 see digit position line in the tab above With previous software version the first digit begin to 0 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 51 Latest revision 18 01 12 7 1 4 Barcode job setup Go into the BSF x Edit Subset menu and select the barcode mode in the current subset UI BBox BSF e RUN 18 31 53 DrawerA4 BSF x Edit Subset Menu HighPile Simpiz B gsm o e i wo Go Select also the number of the code definition in the current subset UI BSF e RUN 18 31 53 I IE LW Hi
27. ON Danger of explosion if battery is wrongly replaced Replace only with the same or equivalent type recommended by the manufacturer Dispose of used batteries according to the manufacturer s instructions See Section Adjustment Replacement of Service Manual for battery replacement Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 21 Latest revision 13 03 12 6 1 BSF x Paper Specification On this screen enter the specifications for the paper loaded into the Dravver the High Pile station and or the By Pass UI BBox BSF e RUN 14 35 23 Default Drawer 4 H gt 2160 Thickness 90 g m M 2970 ApplyToHighPile 5 HighPile 2 gt 2100 Thickness 90 g m 2970 e p bourg www Cpbourg com 1 Select the BSF x Tab 2 Select the BSF x Paper Specifications Menu Intrack Crosstrack Paper Path 3 Select the paper format for the intrack and crosstrack dimensions 4 Select the paper weight in gsm 5 Select Apply to High Pile to copy the paper format of the Drawer to the High Pile station Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 22 Latest revision 10 11 11 6 2 BSF x Edit Subset This menu allovvs to setup the sequence of feeding In the following example there are 2 subsets in the current job A subset is a sequence of feeding sheets from the Drawer or from the High Pile station In this case the BSF x will feed First
28. Use of START STOP buttons From any state Ready Offline or Down press green button START to start the feeding Press black button STOP to stop the feeding While feeding press High Pile or Drawer button to make a PAUSE Press again the green button START to restart the feeding Press the black button STOP to stop the pause and the feeding READY FEEDING Press High Pile or 6 Press START drawer button C e z Press STOP Press START green button Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 15 Latest revision 10 11 11 5 5 Dravver loading 1 Open the Dravver Note To open the Dravver it must be in dovvn position 2 Move the stops 3 Place paper properly in the Drawer 4 5 Adjust the paper guides Pay attention not to damage the paper edges Close the Drawer Note Install the Magnetic Stops 1 on the paper guides Intrack when using paper format from 4 7 3 120 mm to 7 177 8 mm is the crosstrack direction Feeding accuracy is also improved in the Drawer when using the paper stops 1 for small paper format in the intrack direction paper format less than 260 mm Crosstrack Paper Path Operator Manual initial issue 05 11 BOURG SHEET FEEDER X Page 9 16 Latest revision 10 11 11 5 6 High Pile loading 2 3 4 Enter High Pile paper format at Ul Open High Pile door Push the cart inside the machine against the stops
29. ce 5 7 1 For Input Conveyor To open baffles pull the handle 1 2 3 or 4 and open the baffle Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 19 Latest revision 10 11 11 5 7 2 For By Pass Conveyor Open the Drawer and use to knurled knob 5 to dejam the By Pass Conveyor Open also the conveyor door 6 to turn easily the knurled knob Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 20 Latest revision 10 11 11 6 USE OF GRAPHICAL USER INTERFACE The User Interface is a touch screen Select your choice by pressing on the screen with your finger The User Interface is divided into several tabs that vary according to the configuration Each tab has its own preference and or adjustment buttons The control buttons are common to all tabs Software version Date Hn jb Adjustment buttons 18 11 27 38 E cp bourg 0 X www Cobourg cam Control buttons Care and cleaning Do not place anything on the screen Do not let liquid get on or into the screen Use a regular glass cleaner to clean the screen proceed as explained below To clean the screen 1 Switch off the BSF x Do not use a spray cleaner on the screen because the cleaner may drip inside 2 Wet a soft cotton cloth with the cleaning solution and gently wipe the screen 3 Do not use cleaning solutions containing solvents Dry with a clean soft cotton cloth CAUTI
30. e Drawer station The cover must be printed separately without barcode and placed in the Drawer station The content of the booklet MUST BE PRINTED 1N and placed in the High Pile station N represents the sheet on the top of the pile This sheet will be fed first and will be the sheet inside the booklet For the example below the sheet on the top of the High Pile station will be fed first and will be the sheet inside the booklet sheet N 5 Barcode 00000505 The second sheet fed will be the second sheet on the top of the High Pile sheet N 4 Barcode 00000405 The last sheet fed into the booklet will be the cover from the Drawer No Barcode printed on Example First subset 5 sheets from the High Pile station with BCR integrity checked Second subset 1 cover from the Drawer station No Barcode printed on Barcode sheet counter N23 1 Sheets in the High Pile Station 00000505 00004505 00000305 00000205 00000105 D X TIT H m I I O TIT H 3 a 1 1 m a E ST 91 1st sheet sent to
31. e is the default mode for CP Bourg finishers BDFE BME e 13N The cover is FIRST sheet fed and has the sheet number 1 This mode is specific for Watkiss PSQ200 bookletmaker The stitching head are from the bottom so the cover is fed first and afterward the content of the booklet Example N 1 With the default barcode definition The code 9999 01 05 has the following meaning e 9999 job ID e 01 n of the sheet of the booklet This sheet is the sheet N 1 05 number of sheets in the booklet In this case the booklet has 5 sheets e This sheet will be the last sheet fed because the mode N51 has been selected The first sheet fed will be the sheet with the code 9999 05 05 The following tab explains the barcode definition JOB ID SHEET N NUMBER OF SHEET SEE EE A 3 alalalal bibl lc DIGIT POSITION 1J 2 3 4 526 K7 8 LENGTH OF THE FIELD 4 Digits 2 Digits 2 Digits Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 50 Latest revision 18 01 12 Example N 2 Custom barcode definition The code 22222 01 057 has the following meaning e 22222 job ID e 01 n of the sheet of the booklet This sheet is the sheet N 1 e 05 number of sheets in the booklet In this case the booklet has 5 sheets e This sheet will be the last sheet fed because the mode N gt 31 has been selected The first sheet fed will be the sheet with the code 22222 05 05
32. ears when you pull the trigger but the Handheld Scanner does not read barecode Call for technical assistance to check digit configuration The Handheld Scanner battery is charged LED ON on base but the bright green beam does not appear when you pull the trigger Replace the Handheld Scanner Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 72 Latest revision 04 04 12 10 PREVENTIVE MAINTENANCE Weekly Do a complete cleaning of the machine Clean all mirrors of barcode readers If barcode readers are installed clean the mirror and the window of the barcode assembly Clean the window of the Handheld Scanner with a soft cloth Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 73 Latest revision 04 04 12 11 ENVIRONMENTAL COMPLIANCE 11 1 Product Recycling and Disposal ENGLISH Application of this symbol on your equipment is confirmation that you must dispose of this equipment in compliance with agreed national Procedures In accordance with European legislation dealing with end of life electrical and electronic equipment equipment subject to disposal must be managed within agreed procedures Prior to disposal please contact your local representative for end of life take back information FRANCAIS La pr sence de ce symbole sur cet quipement indique que ce dernier doit tre mis au rebut selon les conventions nationales Conform ment la l gislation europ
33. eets from the High Pile with BCR integrity checked Barcode sheet counter 1 3 N Sheet in the Drawer station 1 sheet sent to the PSQ200 COVER 00000106 Sheets in the High Pile Station _ XA a ox d 00000206 00000306 00000406 00000506 00000606 IT LI n a VC 7 T H 4 r 1 a 4 F D 2nd sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the PSQ200 PSQ200 PSQ200 PSQ200 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 57 Latest revision 05 12 6th sheet sent to the
34. er The reader is scanning to read the barcode printed on the paper This operation is useful to check that the red beam of the scanner is well located on the barcode printed on the sheet NC E j assa For the Dravver Station Put a sheet in the Dravver vvith the barcode on the rear of the sheet trail edge and visible through the cover face up Press 3 sec the small black button located below LEDs of the sensor barcode reader The red beam is visible on the sheet Note The beam can be actuated via Pref Menu Barcode Test mode Adjust the barcode reader position for an optimal reading of the barcode which means all LEDs including green one of the sensor must be ON Power OFF the beam by pressing the small black button again optional For the High Pile Station The procedure to put the barcode reader is Test Mode is the same than for the Drawer The position of the reader is automatic done with the setup of the BSF x Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 41 Latest revision 10 11 11 6 7 BSF x RUN Menu This menu gives an overview and allows parameters adjustment while machine is running Press the BSF x button to access to the setting parameters 16 57 11 Default 2 Subset 1 Subset 2 Subset 3 pom dii LL 3 JN ud heut 297 0 x ep bourg am ole 3 adjustments are available 1 Speed productivity 2 Air levels fo
35. forming jobs management Press the button FILE MENU to have access to the file parameters Five adjustments are available UI BSF e BBox RUN 11 27 38 6 5X11 job a job ad compe a Z mm job Senet l olo 1 Make a comment on the saved jobs 2 Open a job saved by the operator 3 Save a new program with his name and characteristics 4 Erase an existing program no longer used Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 34 Latest revision 10 11 11 o Make a comment This menu allows to make a personal comment on a saved job 08 49 18 Select a iob and press button 1 to access to the dialogue box 4 lines are available to write the comments through the alphanumeric keyboard Press enter to display the comment on the line Validate v Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 35 Latest revision 10 11 11 7 Opening an existing job This menu allows to open a job saved by the operator UI BSF e BBox RUN 11 27 38 Always load the RUN r adjustements Select a job in the left column and press button 2 Press YES to open the selected job or NO to return to the previous screen and select another job This job can be the starting point to define a new job Always load the RUN DONE adjustements If set this option can be changed in the preferences menu Operator Manual initial iss
36. ghPile Simple Note For each subset of the job the code definition MUST be the same Operator Manual initial issue 05 11 BOURG SHERT FEEDER X e Page 9 52 Latest revision 13 03 12 7 1 5 Current barcode applications There are 6 operational applications The applications 1 2 3 and 4 are specific for CP Bourg bookletmaker The barcode sheet counter is N31 The applications 5 and 6 are specific for Watkiss PSQ200 bookletmaker The barcode sheet counter is 19N 7 1 5 1 Feeding X sheets from the High Pile station X sheets cover from the Drawer with integrity checked in the High Pile station AND in the Drawer X can be 1 2 or N sheets Barcode is checked in the High Pile station and in the Drawer The cover must be printed separately with barcode and placed in the Drawer station The content of the booklet MUST BE PRINTED 1 gt 5N and placed in the High Pile station N represents the sheet on the top of the pile This sheet will be the fed first and will be the sheet inside the booklet 1 represents the last sheet fed Cover For the example below the sheet on the top of the High Pile station will be the first sheet fed and will be the sheet inside the booklet sheet N 6 Barcode 00000606 The second sheet fed will be the second sheet on the top of the High Pile sheet N 5 Barcode 00000506 The last sheet fed into the booklet will be the cover from the Drawer sheet N 1 Barcode 0
37. ime when the feeding changes to feed from the High Pile to the Tray or reverse Note The turbo mode is useful ONLY when the job is feeding sheets from both station High Pile and Drawer If the job is feeding only from one station the turbo mode is not needed Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 32 Latest revision 10 11 11 6 4 BSF x Error mode Menu UI 5 BBox RUN 11 27 38 Error Made C Stop On Sheet C Stop On Set No Stop And Purge Error Set Hin Q Lo Select BSF x behavior in case of errors double feed Stop on sheet Stop at the first error If error the double sheets are stopped in the BSF x conveyor and the previous feeded sheets stay in the Downstream Device The operator has to purge the paper Stop on set Stop at end of set If error the double sheets and the other sheets of the booklet are feeded into the Downstream Device The Downstream Device will purge automatically the entire faulted set and will stop after No stop and purge error set No stop in case of error s If error the faulted set will be purged without folding and stitching without stopping the machines Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 33 Latest revision 10 11 11 6 5 BSF x File menu parameter The graphical interface allows an easy and per
38. istance Handheld Scanner driver must be installed s the Handheld Scanner having trouble reading your barecode If the Handheld Scanner is not reading barecode well check that the barecode is not smeared rough scratched Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 70 Latest revision 04 04 12 Does the Handheld Scanner read the barcode incorrectly Proceed to the following test Test tab Ensure that the COM port find by Windows corresponding to the good reference 4 Honeywell International nc Honeywell 114820 Handheld Scanner Setup Setup Check Digit Sound Rese E A COM 4 Honeywell International Inc Value Read Wa iti nc 123456 95 Scan the barcode 123456 9 it must appears on Value Read Honeywell 114620 Handheld Scanner Setup COM A Honeywell International Inc Value Read 234 56 9 D 123456 9 Operator Manual nitial issue 05 11 BOURG SHEET FEEDER X e Page 9 71 Latest revision 04 04 12 If the Handheld Scanner does not read the barcode TEST Try to read the following barecodes ere 114820 Handheld Scanner Setup SB COM Port Emulation Install Driver Press Done When the driver is installed the GUI reboot Otherwise click on the GUI tab If does not success Call for technical assistance The Handheld Scanner battery is charged LED ON on base the bright green beam app
39. lar Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 64 Latest revision 13 03 12 8 4 2 OMR Calibration Procedure The OMH sensors are factory set for a black mark on a white background sheet Hovvever if the contrast is different for example a black mark on a grey background the operator can calibrate the OMR sensors Put OMR calibration sheet in the High Pile and the Dravver station with the OMR Mark FACE DOWN Validate the paper size setup in the BSF x menu Press on the OMR Calibration button and validate your choice by pressing OK UT BSF e BM e RUN 11 10 51 d JDF JMF server is connected x a4 4s 1d Il LL Calibration NB 5 Qo e p bourg Select the sensor to calibrate Drawer or High Pile and validate your choice by pressing v UI BSF e BM e RUN 11 12 54 d JDF JMF server is connected a4 4s 1d OMR Calibration 11111 HighPile F cp bourg www Cpbourg com Operator Manual initial issue 05 11 BOURG SHEE Page 9 65 Latest revision 13 03 12 0 33 9 FEEDER Xe Cc The BSF x will feed 1 sheet from the Drawer and will read the contrast printed on the paper to calibrate the sensor A message appears on the GUI to prevent the operator that the calibration is successful or failed UI BSF e BM e RUN 11 14 05 JDF JMF server is connected x a4 4s 1d
40. mode the BSF x count the number of sheets to feed and check if the OMR mark is on the last sheet fed UI BSF e BM e RUN 16 40 04 BSF not ready Please send setup AAA earl 10 LE Last Sheet d BSF x Paper specification menu From 0 Drawer O HighPile O ByPass cpbeurd 0 Cy Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 26 Latest revision 13 03 12 6 2 1 4 BARCODE Mode With the barcode mode the sequence of feeding is given by the barcode See BARCODE specifications in BARCODE chapter 18 31 53 Ed ANNAN Barcode Operator Manual initial issue 05 11 BOURG SHERT FEEDER X e Page 9 27 Latest revision 13 03 12 6 2 1 5 COVER INSERTION Mode When By Pass is selected the paper is coming from the printer The BSF feeding modes manual OMR Barcode mode are not available The paper process and the end of set are controlled by the printer It is also possible to insert a cover from the Drawer or from the High Pile AT THE END OF THE SET For example Subset 1 By pass mode Subset 2 Cover Insertion 1 sheet from the Drawer UI BBox BSF e BCM e BDFE RUN 13 57 17 AA BSF not ready Please send setup 000 Sh10 Q2 297x210 SrcP eo ry yy a o Cover insertion mode 1 From 0 Drawer O HighPile O ByPass Meepourd 354 ys 11 O There are 2 modes to insert a cover at
41. ode reader can be turned of 90 to read barcode perpendicular to the paper path With the first barcode kit 9591941 the minimum barcode height printed on the paper is 10 mm Operator Manual Page 9 47 Initial issue 05 11 Latest revision 10 11 11 BOURG FEEDER Xe 7 1 2 2 For the High Pile station Center line 199us au1 Jo Bde Jeddn au uo pe1ulud eq ysn po leq au su 9 UULUST O uonnjosaJ unuululA ww G 9pooJeq y Jo 1819 unuulurA 199us au1 JO aspa 18 1 v uo paJ91u9o WW Qr X 09 JO 9 Sue3224 e ui p lulid aq pjnous po leq au uone4edo jenuewW 3noy3im 0015 Jaded y YM uonisod O UI S398 11 dois Jaded ay o payoene 51 ajidybly ou 40 sapeas epooueq au uonoouJip y1ed Jaded C z s Jaded 0 3UIPJO998 ease sulpesay bilik FEEDER Xe 000 Q d E age ol COO QO IO am il a a m pz a Es a a mm m m D ww 09 6 o 2 gt o o QS S o E E S 00 MEEVT X STE SJ xou 498 uu OE x Lie Sc O So V3uv 9NIQV3H 3002 8 3114 HOIH Gs 7 1 3 Code definition The code used is code 39 The barcode definition is given on each sheet The barcode MUST be on the upper face of the paper The barcode definition can be defined by the user on the GUI 7 1 3 1 Barcode definition Menu In the BSF x preference menu press on the button cilia to enter in the Barcode definition menu UI BSF Cen UN 11 09 24
42. r the suction and the blower 3 High Pile paper stops position Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 42 Latest revision 10 11 11 6 7 1 Adjustment of the suction and the blower levels for the feeding According to the paper format and the paper weight the air levels of the suction and the blower are setup automatically Corrections can be applied in case of special paper Example In case of sticky paper Increase the blower level In case of heavy paper Increase the suction level Press on the ay button to modify the air level of the suction and the blower 1 16 57 11 Default Subset 1 Subset 2 Subset 3 an um El TE OO El Misesees ex Ga 1 0 Select the subset 2 that needs air levels corrections and press or to adjust the suction 3 and the blower 4 E 16 57 42 Au SubSet 1 Subset 2 Subset 3 0 ep bourg Lolo Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 43 Latest revision 10 11 11 6 7 2 Adjustment of the High Pile paper stops According to the paper format the High Pile paper stops are setup automatically against the paper pile However corrections can be applied in case of special paper For example n case of paper with curl Tighten the paper stops f the barcode reader does not scan on the barcode printed on the paper Adjust the position of the rear stop and so the
43. sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the 6th sheet pem to the bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker No sheet from the High Pile Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 56 Latest revision 13 03 12 7 1 5 5 Feeding X sheets from the Drawer station X sheets from the High Pile with integrity checked in the Drawer AND in the High Pile station This application is specific for Watkiss PSQ200 bookletmaker The stitching head are from the bottom so the cover is fed first and afterward the content of the booklet The barcode sheet counter is 19N X can be 1 2 or N sheets Barcode is checked in the Drawer and in the High Pile station The cover must be printed separately with barcode and placed in the drawer station The content of the booklet MUST BE PRINTED N 91 and placed in the High Pile station 1 represents the 1st sheet of the booklet COVER and must be loaded in the drawer For the example below the first sheet fed will be the cover from the drawer station sheet N 1 COVER Barcode 00000106 The second sheet fed will be the sheet on the top of the High Pile sheet N 2 00000206 The last sheet fed into the finisher will be the last page of the booklet sheet N 6 Barcode 00000606 First subset 1 cover from the drawer station with BCR integrity checked Second subset 5 sh
44. smaltire il dispositivo rivolgersi al rivenditore autorizzato di zona per informazioni sul ritiro dei prodotti a fine vita NEDERLANDS De aanwezigheid van dit symbool op uw apparatuur geeft aan dat u zich van deze apparatuur moet ontdoen overeenkomstig de daarvoor in het betreffende land geldende procedures Krachtens de Europese wetgeving moet de verwerking van afval van gebruikte elektrische en elektronische apparatuur geschieden overeenkomstig de daarvoor geldende procedures Neem voordat u de apparatuur wegdoet contact op met uw plaatselijke dealer of vertegenwoordiger voor informatie over inzameling PORTUGU S A utiliza o deste s mbolo no nosso equipamento confirma que dever eliminar este equipamento de acordo com os procedimentos adequados do seu pa s De acordo com a legisla ao Europela o fim de vida de equipamento el ctrico e electr nico sujeito a elimina ao devera ser realizado de acordo com procedimentos acordados Antes da elimina ao contacte o seu revendedor local ou a Xerox para obter mais informa ao Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 75 Latest revision 10 11 11 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X25 Page 9 76 Latest revision 10 11 11 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X25 Page 9 77 Latest revision 10 11 11
45. teral stoppers which maintain the paper during feeding According to the paper size the setup of the stoppers is done automatically The barcode reader BCR of the High Pile is mounted on the rear stop The setup of the BCR is also done automatically but the barcode must be printed FACE UP and on the trail edge of the sheeis and center in crosstrack Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 45 Latest revision 13 03 12 7 1 2 Current locations of the barcode on the paper 7 1 2 1 For the Dravver station Jaaus au1 Jo aspa 18 1 y uo SI epooJeq au il 40111500 psepue s ul 19 ag ue JepeaJ apoo2Jeq au 3eu10J 19YSIY pue l n SN 104 UJeaq 241 01 anp 3 us ay Jo 1811 ay uo WW OS X WW GT JO Pale peap e s 24242 G oeuur uuu ESZ UBUI SSA sjeuuoj 104 WW ST Jaaus au Jo ade Jaddn y uo pauud aq 3snul po leq ou uon l p u1ed Jaded US L uonisod SJ A J Ul 9pooJeq UU AO ONIGVSAY Vadv dvad S IUU 9 UULUST O uonnjosaJ unuulurA ww q 9pooJeq y Jo 1y313y unuulurA 0015 ay Ag 3n9 eave peag BOURG FEEDER Xe ebe gt oo 2 s ES E el e O SL st 9 9NIQV3M JGODYVE YAMVYG z Q O OS Dravver Barcode reader position Barcode reader position by default Paper Process Barcode reader in reverse position 180 Paper Process Note The Barc
46. the 2nd sheet sent to the 3rd sheet sent to the 4th sheet sent to the 5th sheet sent to the bookletmaker bookletmaker bookletmaker bookletmaker bookletmaker Sheets in the Drawer station 6 sheet and last sent to the bookletmaker Cover NO BARCODE PRINTED ON Sheet fed with the manual mode Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 54 Latest revision 13 03 12 7 1 5 3 Feeding X sheets ONLY from the High Pile STATION with integrity checked X can be 1 2 or N sheets from the High Pile The content of the booklet MUST BE PRINTED 1 gt 5N and placed in the High Pile station N represents the sheet on the top of the pile This sheet will be fed first and will be the sheet inside the booklet 1 represents the last sheet fed Cover For the example below the sheet on the top of the High Pile station will be fed first and will be the sheet inside the booklet sheet N 6 Barcode 00000606 The last sheet fed into the booklet will be the cover from the High Pile station sheet N 1 Barcode 00000106 Example 6 sheets from the High Pile with barcode NO sheet in the Drawer Barcode sheet counter No sheet from the Drawer station Sheets in the High Pile Station 00000606 00000506 00000406 00000306 00000106 us un p Y A mmc O I
47. the end of the set Use the following toggle button to select the mode 2 Cover insertion with an interset extra gap The cover will be sent to the finisher after the last sheet coming from the printer with no overlap Cover insertion with no interset extra gap The cover will be inserted with an overlap on the last sheet coming from the printer This application does NOT reduce the productivity because NO interset extra gap is needed Remark If the insertion comes from the High Pile station the insertion will not be at the last sheet but at the sheet before the last sheet because the inserted sheet comes below the sheets coming from the by pass Remark With the software package WFMOO4 only the insertion of 1 sheet at the end of the set and with an interset extra gap is available Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 28 Latest revision 10 11 11 6 2 2 BSF x Custom Paper Menu In the BSF x Paper specification menu on each station only 1 paper weight can be selected UI BBox BSF e RUN 14 35 23 Default Drawer Ea A 2970 ApplyToHighPile HighPile gt 2100 Thickness p 2970 Thickness Only 1 paper weight for each station cpbour ox Co With the BSF x it is possible to feed pre collated sets with different paper weight in the same pile For example First subset 1 10 sheets manual mode from the
48. ue 05 11 BOURG SHEET FEEDER X e Page 9 36 Latest revision 10 11 11 amp Save a job UI BSF e BBox RUN 11 27 38 cp bourg 76 30 mo ei When a job has been defined by the operator it can be saved as follow Press button 3 Enter a name for the job on the alphanumeric keyboard and confirm it with the ENTER key The new job appears in the left column If the name given already exists and that you press enter a message will appear to ask you to confirm the replacement of an existing file by the new one Press YES to replace the existing job by the new one or NO to return to the previous screen and rename the new job Note Approximately 500 jobs can be stored UI BSF e BBox RUN 11 27 38 P bourg pbourg com Operator Manual initial issue 05 11 RUURL SHEET FEEDER X e Page 9 37 Latest revision 10 11 11 Erasing a iob This menu allows to erase an existing job UI BSF e BBox RUN 11 27 38 lt ATTENTION Once deleted there is no way to recover the deleted program Select the job to be erased in the left column Press button 4 The following screen appears Press YES to erase the selected job or NO to cancel and return to the previous screen UI BSF e BBox RUN 11 27 38 lt p bourg Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 38 Latest revision 10 11 11 6 6 BSF x Preference Menu With the
49. ution Workflow Diagram Services FreeFlow Process JDF instructions and PDF file via JMF Manager PDF File via Hot Folder Ultimate Impostrip OnDemand Digital 4 Imposed PDF is submitted via IPP l l FFPS returns Job ID Ultimate Bindery Release job via IPP Xerox FreeFlow Print Server Finishing setup info passed in JDF via JMF Xerox iGen4 Press DFA level 1 Bourg Box CAN BIP GUI T BSF x CAN BIP Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 8 Latest revision 10 11 11 2 MACHINE DESCRIPTION 2 1 General Description Buttons START STOP Input Conveyor Door Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 9 Latest revision 10 11 11 3 BSF X TECHNICAL SPECIFICATIONS 3 1 Space requirements for BSF x Dimensions Width 1229 mm 48 38 Depth 913 mm 35 94 Height 1316 mm 51 81 1626 mm 64 with User Interface optional Weight 450 Kg 992 Lbs 500 Kg 1102 Lbs packed 1229mm Voltage Frequency 120 V 60 Hz 1phase 230 V 50 Hz 1phase Ampere 6 A at 230 Vac input voltage 10 A at 120 Vac input voltage Power consumption in stand by 160 VV 546 BTU H 200 VA Povver consumption in operation 720 W 2460 BTU H 980 VA Noise level 75 dB Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 10 Latest revision 10 11 11 3 2 Technical specifications
50. ve the right to revise this publication and to make changes in the content without obligation to notify such revision or changes THIS MANUAL IS INTENDED TO BE USED EXCLUSIVELY BY QUALIFIED TECHNICAL PERSONNEL Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 5 Latest revision 10 11 11 1 2 VVarning pictograms Please pay particular attention to the description of the follovving pictograms Yellow background caution Indicates a hazardous situation that can cause small or severe injury Yellow background caution This label is located near the wheel work of the chain It indicates a high risk of injury to your fingers if they get stuck between the wheel work and the chain Yellow background caution This label is located near the main power ELECTRICAL HAZARD supply It indicates that this power supply cabinet AA a may be opened only by qualified PERSONNEL ONLY personnel 9199681 Operator Manual initial issue 05 11 BOURG SHEET FEEDER X e Page 9 6 Latest revision 10 11 11 1 3 VVarning pictograms location ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY BOURG FEEDER Xe a N YE de i ELECTRICAL HAZARD AUTHORIZED SERVICE PERSONNEL ONLY

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