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1. OPTIONAL OPTIONAL OPTIONAL FLOW B 3 E 3 lj O 3 1 O 2 PARALLEL SYSTEM CONNECTION PROCEDURE Connect tubine flow meters Connect interlock cables 3 Attach optional batteries Plug transformers into outlets on common circuit gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 11 Rev B COMMERCIAL JUST ADD WATER BULLETIN issue 12 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve CAMSHAFT PRODUCT DESIGN MODIFICATIONS As part of our continuing effort to provide the highest quality products a modification has been made to the number three green cam lobe P N 1001622 on the Magnum Cv series camshaft This modification was made to assure a continuous flow of conditioned water while one unit transitions from Stand by to Service and the other unit begins a regeneration cycle Reports from the field indicate that on rare occasions the drive motor on the unit moving from Stand by to On line would stop before the number 3 pilot flapper closed When a unit is in Stand by the number 3 pilot flapper keeps the N
2. optional 1 4 1 The pilot control assembly shall provide an external hydraulic signal capable of operating service diaphragm valves or other hydraulically controlled devices during the regeneration cycle by adding an auxiliary cam to the multiple lobe camshaft assembly optional 1 4 2 The pilot control assembly shall provide an electrical signal capable of operating a pump circuit other electrically controlled devices during the regeneration cycle by adding a switch cam to the multiple lobe camshaft assembly and a microswitch to the main operating valve 2 0 CONTROL A factory mounted controller shall initiate a regeneration move the multiple lobe camshaft assembly through an automatic regeneration and return the operating valve to the service position The control shall indicate the cycle of operation at all times Provision for a manually initiated regeneration shall be provided In the event of a power failure a complete regeneration may be performed by manual operation of the controller or pilot assembly multiple lobe camshaft assembly Variations of the controller camshaft assembly shall determine whether the function of the system is a filter service backwash purge cycles or a softener service backwash draw rinse fast rinse refill cycles standard 2 An electric time clock controller shall initiate regeneration at any hour of the day and any day of the week A dial on the front of the timer clock shall provide
3. 75 I5gpm ft Non standard drain line flow controls not listed above are also available upon request If you have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed the USA PN JAWS 4 Rev C COMMERCIAL JUST ADD WATER BULLETIN issue 5 PRODUCT APPLICATION EXTERNAL PILOT FEED ADAPTER Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve The versatility of the Magnum Cv series product line will inherently place it in applications that provide challenging conditions for reliable and trouble free operation Low system water pressure is a condition that can cause operational problems for any water treatment control valve The Magnum Cv series valves are also challenged by low pressure conditions Adequate system pressure is required by the brine injector for proper brine draw as well as by the diaphragm valve cartridges for proper activation and positioning Another challenge is suppl
4. Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS Rev COMMERCIAL JUST ADD WATER BULLETIN issue 4 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve DRAIN LINE FLOW CONTROL In response to your requests and consistent with the design philosophy of the Magnum Cv we have just made the installation of your Magnum Cv even EASIER You no longer have to plumb an external backwash flow control into the drain line when installing a Magnum Cv valve Our easily installed DRAIN LINE FLOW CONTROL is now available in sizes from 5 gpm to 40 gpm Simply place it in the drain prior to installing the adapter No additional plumbing or special tools required Osmonics engineers recommend the following backwash controls These are standard recommendations and are provided for your convenience Backwash flow requirements may vary with temperature or other changing conditions Tank Size Fine Mesh Softening 4 5 6 3 0 I5 25 m m m m m m m Resin 3 4 gpm amp P amp P amp P amp P 8P 8P amp P Birm Carbon Green 10 gpm 5 gpm 7 gpm 25 gpm 30 gpm 50 gpm N A sand 10 gpm ft Neutralizer Multi Layer l6 gpm 20 25 35 50
5. should they become out of phase for any reason COMMERCIAL JUST ADD WATER BULLETIN issue 942 MANUAL CONTROLS Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve PRODUCT DESIGN MODIFICATIONS We are proud to announce the introduction of another quality control series for the Magnum Cv commercial and industrial valve Our new 942 Manual Control series offers both the 942Man 5 cycle softening and 942FMan 3 cycle filter controls The 942 Manual Controls provide many advantages e Adapts to all Magnum Cv Series control valves e cost alternative to automatic electrical controls e All components are noncorrosive e Clean sleek professional appearance e Minimal installation and service time e need to turn off inlet water during cycle changes e Easily upgrades to automatic control should system requirements change The 942Man and 942FMan faceplates reflect their ease of operation With clear cycle designations softener regeneration or filter backwashing cycles can be initiated through a counterclockwise manual indexing of the indicator knob The application and the operator determine cycle times Please request our price sheet to aid you in ordering your 942 Manual Controls I
6. Osmonics Table 1 Drain Line Flow Control Inserts Part Flow Rate Number gpm m h Color Quantity 0 0 Bak 040756 iid Pack of 2 1040757 136 Red Padof2S 040755 040760 10 227 Orange Pakots _ Disk Pack of 12 with O ring 040758 NN 3 gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 9 Rev B Table 2 Drain Line Flow Control Identification Flow Control Disk 3 Insert Insert 2 Insert 4 m h Bue Black 1362 Red Black Black Back 186 Green Black Black Black Back 237 Bue Bak Back 2497 Red Bue Black Black 274 Red Bk Back 2951 Brown Red Blek Back 4 A178 Brown Brown Black 5 405 Bue Bue 3632 Green Green Black Black 3 G B B G 7 Back B r r Part Number 1040720 040721 1040722 040723 1040724 1040725 1040726 1040727 1040728 1040729 1040740 1040741 1040742 1040743 1040744 1040745 1040746 1040747 1040748 1040749 1040730 1040731 1040732 1040733 1040734 1040735 1040736 1040737 1040738 1040739 1040750 104075 1040752 1040753 1040754 1040755 7 Black Black o Bue Blue 767 Brown Brown Brown Black B 2 oe mos cio D SISTI 2 A994 Gr
7. Simultaneously press the LEFT and DOWN arrow buttons for 3 seconds to gain access and then press the UP or DOWN arrow buttons until the desired Day location 1 7 is displayed Press the LEFT arrow button to display value in the location 0 no Regeneration Regeneration To program a regeneration for a specific day go to that day and change the 0 tol A regeneration will occur at the time that is programmed into P2 A regeneration will occur every week on the day s that is are programmed with a 1 Level Il Program Values 962 Twin Tank Alternating Softeners P17 2 with Controls Manufactured After 09 Aug 2000 Description Range of Minimum Factory Units of Parameter Notes Values Increment Value Measure Day of Week and Time of 1 7 1 day None Hour Range depends on value selected Day 1 00 12 59 minute Minute for AM or PM For day of week SUN 1 MON 2 Metric 1 7 TUE 3 WED 4 THU 5 FRI 6 0 00 23 59 SAT 7 P2 Time of day to start 1 00 12 59 AM or PM None Hour Range depends on value selected regeneration 00 00 23 59 Minute for Use only if PIS 0 or P3 Hardness of water 3 250 Grains Unit of measure depends on value 30 2500 Gallon ppm selected for P12 P4 Salt amount 5 1250 5 10 Pounds Unit of measure and default 2 500 2 4 Kilograms depends on value selected for P12 5 Capacity of unit 1 2600 Kilograins Total capacity for each tank Unit of 0 1 260 0 Kilograms measure depends on value selected
8. cap are in line with each other In this position the camshaft can be engaged or disengaged from the control assembly with ease Pillow Block Arrow The camshaft and pillow block caps will retain the same part numbers P N 1000341 and P N 1000589 respectively All Magnum Cv valves with a date code of 28799 October 14 1999 or later will be equipped with the new camshaft and pillow block caps If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 14 Rev B COMMERCIAL JUST ADD WATER BULLETIN issue 15 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve MAGNUM Cv TWIN TANK CONVERSIONS In response to your requests we are publishing a list of parts to easily convert a Magnum single tank system to a twin alternating system This list is made with the assumption that two valves tanks etc are in place If the conversion is to upgrade a single to a twin alternating system
9. clock mode before Pl or P2 will eliminate any confusion when setting these parameters The 962 controller functions in either U S or metric units Programming P12 units of measure before or P4 will eliminate any confusion when setting these parameters The calculated gallon amount loaded into the daily registers L7 through L13 at START UP uses this percentage of capacity Example 90 000 grains in P5 10 grains in P3 90 000 10 9 000 gallon capacity 9 000 x 3 30 in Pl 6 2700 gallons which is loaded into L7 through L13 the daily averages For this example the variable reserve at START UP would be 2700 gallon x 1 2 12076 of the daily average 3240 gallon This daily average will change as actual water usage information is gathered If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics COMMERCIAL JUST ADD WATER BULLETIN issue 11 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve 962 CONTROL PARALLEL SYSTEM CAPABILITIES Osmonics realizes that increased system flexibility and ease of conversion are frequently required in the field In
10. daily averages stored in the L values will still be updated at the time of regeneration not midnight This is required to keep an accurate record for reserve capacity needed at the time of regeneration Customers should understand that the L value displayed for the average water usage for Sunday day one will be the average water usage for Sunday at 2 00 AM to Monday at 2 00 AM Assuming the time of regeneration is set for 2 00 AM Customers can reduce this error by setting the time of regeneration to 12 01 AM P19 Flow Sensor Select PI9 will not show 1 0 1 5 2 0 3 0 for flow sensor sizes as before P19 will now show 1 for Autotrol 1 inch turbine 2 for Autotrol 2 inch turbine 3 for user programmable K factor and 4 for user programmable pulse equivalent The K factors or Pulse equivalents for individual meters should be supplied by the respective meter manufacturer The control is no longer preprogrammed for the Data Industrial 1 5 inch and 3 0 inch flow sensors The default value is 2 for use with the Autotrol 2 inch turbine P20 K factor or Pulse Equivalent P20 is now used for user defined K factor or pulse equivalent The range is 000 01 to 255 00 in 0 01 steps How this number is used is defined by the values stored in PI2 units of measure and P19 flow sensor select P12 is used to define gallons or liters 0 gallons liters PI9 is used to define K factor or pulse equivalent 3 K factor 4 pulse
11. for PI2 Refill controller Selected from chart in Perfor mance Data Sections Brine draw rate Selected from chart in Perfor mance Data Sections 439 M Mme 1 4 Mme Metric 24 hour clock 8 Des _0 No calendar override 0 Immediate regeneration Regeneration delayed until time programmed in P2 is reached 30 Percent of Used only if P is set to Total Capacity 2 0 Single or Parallel 2 Twin Alternating 0 None Salt Capacity Change Locked Out 1 0 Autotrol 2 2 0 Autotrol 3 User defined K factor 4 User defined pulse equivalent Number used for Meter K factor or Pulse equivalent Seconds Time remote switch must be active to start a regeneration P P7 PI2 13 P P14 Calendar override Regeneration delay PI5 Capacity that must be left on 2nd tank to permit delayed regeneration of Ist tank Salt Capacity Change Lock Out Flow Sensor Select 2 2 0 0 0 K factor or Pulse Equiva 0 00 255 00 lent Remote Regeneration 0 254 Switch Delay Factory Use Only DO NOT CHANGE 99 99 30 70 2 P20 P21 22 P Level 1 Program Values 962 Single Tank Softeners or Dealkalizers P17 0 with Controls Manufactured After 09 Aug 2000 Description Range of Minimum Factory Units of Parameter Notes Values Increment Value Measure Day of Week and Time of 1 7 1 day None Hour Ra
12. keeping with our efforts to provide these capabilities all 962 controllers come packaged with the internal circuitry necessary to operate in a twin or triple parallel mode To take advantage of this system expanding upgrade feature only an interconnecting cable and minor programming changes are required An electronic interlock designed into the 962 controller assures that only one unit at a time can regenerate within the parallel system Compared to the single system parallel systems can provide two twin parallel or three triple parallel times the service flow rate A single system can be upgraded in the field to a twin or triple system without replacing existing equipment Using Autotrol 962 controllers on new installations sets the stage for future system expansion Depending on the parallel system configuration either a twin parallel cable PN 1034312 list 22 00 or a triple parallel cable PN 1035587 list 42 00 will be required Conversion to the parallel configuration is accomplished by linking the four pin connectors of each 962 control in the system to the appropriate interconnect cable The controllers then require reprogramming using the parameters listed in the Magnum Cv control valve manual If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics Magnum Cv Series Parallel Operation m I Tm
13. to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve PRODUCT APPLICATION DRAIN LINE FLOW CONTROL In a continuing effort to bring our customers all of the information required to operate and maintain the Magnum control valve tables have been developed which explain how to identify flow rate specifications of the drain line flow controls from the color of the inserts Each flow control disk manufactured contains four color coded inserts which regulate the flow through the control Using Table 2 that lists the complete flow control offering it is possible to determine in the field the flow rate of the control installed If the insert configuration provided does not match any of the standard configurations Table allows calculation of the flow control total flow rate based on the flow through the individual inserts For example a drain line flow control with two brown one red and one green insert would have a flow rate of 28 gpm 7 7 6 8 28 The table also allows for modification of the drain line flow control flow rate by changing the insert configuration If you have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at
14. A P NJAWS6 Rev B Magnum Cv Spare Parts Kits Part No 1040922 1 TVEBANoYFAEne NR 1 40938 1 40958 itn PVC Adapter 1000317 Cartridge Assembly Inlet 1000365 Cartridge Assembly Rinse 1040675 Injector Kit 30 inch Tank 1000366 Cartridge Assembly Drain or No Water Bypass NHWB 1040673 Injector Kit 21 inch Tank 1040674 Injector Kit 24 inch Tank 1040670 Injector Kit 4 inch Tank MEE ME 104067 1 Injector Kit 16 Tank EE 1040672 Injector Kit 18 inch Tank 1040676 Injector Kit 36 inch Tank 1040677 Injector Group Kit Cap Cage and Screen 1040679 Flow Control Washer Kit 14 inch Tank 3 Pack Noryl is a trademark of General Electric Company 1040680 Flow Control Washer Kit 16 Tank 3 Pack Magnum Cv and Magnum Cv Plus Recommended Spare Parts 1 9088 menors SSS A tee below rector neludes O Ring A tee below Refl Fow f oom 1 f 40557 O Ring Ke VPS 3 oo WeORmKi MeumCv OOOO Cmm SSCS Recommended spare parts are sufficient for one to three units A Part number determined by system tank size Reference Installation and Service Manual B One spare controller is recommended for multi tank systems Order the Main control for twin alternating system Consult original invoice or control faceplate for control model Note The addit
15. COMMERCIAL JUST ADD WATER BULLETIN issue Welcome to the premiere issue of the Just Add Water bulletin an Osmonics publication designed to communicate important product and application information regarding our newly released Magnum commercial and industrial control valve The market reaction to this new product introduction has been outstanding With backwash rates sufficient to meet the most demanding filtration and softening applications the Magnum Cv promises to be the valve of choice for the commerical and industrial market segment Just Add Water bulletins will be published on a regular basis to ensure your complete understanding of the Magnum Cv control valve and its application to the water treatment challenges facing your organization The following topics will be addressed in the initial series of bulletins to be published in the forthcoming months TOPICS e System Performance Curves e Testing e Backwash Flow Performance e Numbers and Ordering Information e Magnum Cv Accessories Drain Line Flow Controls e Magnum Cv Accessories Top Stack Distributor e Magnum Cv Accessories Side Mount Adapter e Manufacturing and Test Capabilities e Magnum Cv Application Notes e Support and Service Personnel Resources If you have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 Extension 4323 or send your recommendations to the Magnum Cv
16. Marketing Team at the address listed below gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 1 Rev B COMMERCIAL JUST ADD WATER BULLETIN issue 2 MAGNUM Cv SINGLE TANK SYSTEMS Just Add Water is an Osmonics publication designed to communicate important product and application information regarding our newly released Autotrol Magnum Cv commercial and industrial control valve The Magnum is available in both cost effective SINGLE TANK and TWIN ALTERNATING configurations The SINGLE TANK configuration is available with mechanical impulse or electronic controls S aC Magnum Cv Single Tank system Includes e Magnum Cv control valve with injector and refill control Please specify tank size when ordering e 942 mechanical 952 impulse or 962 electronic control for softener or filter application e l inch or 2 inch flow meter with CPVC metric CPVC NPT brass or BSPT brass turbine connector with 962 electronic control pilot flapper technology e Time proven cartridge diaphragm technology e Auxiliary Hydraulic Output Signal Optional Accessories e CPVC metric CPVC NPT brass or BSPT brass adapters for inlet outlet and drain sold separately e Optional battery backup provides 72 hours of reserve power to 962
17. N issue 18 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve NOW AVAILABLE Magnum Cv series Pilot System Check Valve P N xxxxxxx The Pilot System Check Valve is now available from Osmonics This valve is capable of maintaining pressure to the pilot system when the inlet pressure is lost Applications for this check valve e A filter softener train When the filter is backwashing and the water source to the softener is interrupted e Application sites where the water to the system is turned off for a period of time e Locations where temporary losses of pressure to below 25 psi occur The Pilot System Check Valve is used along with the External Pilot Feed Adapter P N 1040668 A drilled and tapped brass adapter may be used on the inlet to provide a convenient pilot source where applicable e Maximum operating pressures 125 psi e M N PT Male pipe x Male pipe If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Copyright 2001 Osm
18. RCIAL JUST ADD WATER BULLETIN issue 13 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve Diaphragm Cartridge O Ring Improvement A product modification was made to the Magnum Cv Series control valve cartridge assemblies on June 15 1999 The O ring seal on the pressure vent ports of all Magnum Cv diaphragm cartridges was changed from a face seal to a radial seal design This modification provides superior sealing characteristics between the pressure vent nipples on each diaphragm cartridge and the mating ports in the principle valve body Figure 1 The new O ring seal is a direct replacement for the original O ring seal and will function properly in all Magnum Cv Series control valves irrespective of manufacture date To accommodate the new O ring design the diaphragm cartridge was slightly modified by removing the step from around the pressure vent nipples Figure 2 Only the cartridges need to be paired with the correct O ring Cartridges manufactured on or before 6 14 99 use 1 4 x 1 16 O ring PN 1010103 Cartridges manufactured after 6 14 99 use a 7 32 x 3 32 O ring PN 1010116 See Figure 3 for size comparison All valves can use either cartridge If there are any questions regarding this p
19. Regeneration Cycle Advance A function was added to advance the control to the next stop position during a regeneration Pressing and holding the left arrow key will cause the control to advance to the next stop position of the regeneration The regeneration time remaining will decrease by the amount of stop time that was skipped This function will not work when the motor is on The control will beep if the left arrow key is held for 2 5 seconds and the motor output is on The control would not stop in the correct position if time was skipped during a motor on time of the regeneration Battery Backup Option All 962 family controls are now battery backup capable There is a door in the backplate that allows access to the battery harness A 9 volt rechargeable battery is available from Osmonics PN 1075768 The battery is a VARTA TYPE V7 8H AccuPlus Nickel Hydride Ni mh 9v 150 mAH No 5522 A standard non rechargeable battery is an option for backup but needs to be replaced periodically LEVEL IV Day of Week Regeneration It is now possible to program individual days that the system will regenerate regardless of water usage When programmed this feature will override the demand regeneration and will reset capacity remaining upon completion of the regeneration This feature insures that a regeneration will occur on programmed days other times the system will operate as a demand system Level IV must be accessed to program Day of Regeneration
20. a multiport valve manufactured of Noryl and utilizing integral diaphragm cartridge assemblies The cartridge assemblies shall be slow opening and closing free of water hammer There shall be no contact of dissimilar metals within the valve and no special tools shall be required to service either the valve or the cartridge assemblies The valve shall be operated hydraulically The valve shall be provided with an internal injector to draw brine at a constant rate within a water pressure range of 30 to 100 pounds per square inch psi 2 1 to 6 9 bar An internal pressure compensating refill flow control shall be provided to ensure a consistent refill of fresh water into the brine tank after regeneration The valve tank adapter shall have 4 inch to 8 UN threads of compatible Noryl material that will minimize a cross thread potential when installed on fiberglass vessels Commonly serviced components such as pilot screen brine injector and refill control shall be located in the front of the valve for ease of access and to facilitate servicing standard I I Single units shall have an automatic bypass of untreated water during regeneration Conversion to NO bypass of untreated water during regeneration after installation shall be easily accomplished without the removal or changing of the installed plumbing optional l l The main operating valve shall be provided with an external orifice that allows the pilot assembly and diaphragm cartridge a
21. and how it will operate Attached is a sample engineering specification for the Magnum series control valve which can be applied to either a filter or softener application The Magnum Cv control valve specification can be adapted into the system specification which typically includes the pressure vessels resin or media brine tank if applicable and performance The Magnum control valve specification is not meant to be used in its entirety It is divided into the main description ex 1 0 main operating valve standard configuration ex 1 1 standard and optional configuration ex 1 1 1 optional Using the main description along with the configuration that best describes the system being provided will tailor the specification to the application Another variation would be to use either specific sections or phrases of the specification to construct a personalized shortened form If you have any questions on using the Magnum Cv control valve specifications or have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 or send your recommendations to the Magnum Cv control valve Marketing Team at Osmonics Autotrol gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA P N JAWS 7 Rev B 1 0 MAIN OPERATING VALVE The main operating valve shall be
22. btain the resin manufacturer s recommended purge 30 gal f x 3 f 90 gallons 0 11 m ft x 3 ft 0 34 m The purge flow rate is controlled by the drain line flow control For this example assume a 5 gpm 1 14 m hr drain line flow control Enter 18 minutes in P10 90 gallons 5 gpm 18 minutes 0 34 3 1 14 m hr 0 3 hr x 60 min 18 minutes PI2 Self explanatory Enter 0 for U S enter for metric Clock mode Self explanatory Enter 0 for 12 hour clock enter for 24 hour clock 14 Calendar override 0 No calendar override 30 Maximum number of days between regeneration backwash Reserve type See P2 Immediate or delay regeneration P16 Fixed Reserve If PI5 is set at or 3 enter the fixed reserve capacity in gallons m capacity that the unit will look for as explained in sections P2 and 5 above Operation type Self explanatory 0 single or parallel tank 2 twin alternating Salt capacity Allows for the lock out of P4 and P5 so that NO unauthorized changes lockout to the programmed values can be made Turbine size Self explanatory 1 0 turbine 2 2 0 inch turbine 1 5 5 inch flow sensor 3 3 0 inch flow sensor Factory use only Factory use only Do not attempt to enter a value If a number is entered other programming parameters will be changed The 962 controller functions in either a 12 or 24 hour clock mode Programming P13
23. c Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 5 Rev B Use and Installation Recommendations 1 0 Install an external pilot feed adapter on each Magnum Cv valve in the system 2 0 Install a shut off valve and a screen filter in the separate source feed line if possible Multi tank systems should have a shut off valve in the feed line to each unit in the system to facilitate servicing 3 0 Systems with a separate water source located greater than 10 feet from the system should have a water line of at least 1 2 to 3 4 inch in size installed to within 6 8 feet of the system then the 4 inch tubing can be fed to each Magnum Cv in the system from that point Again each feed line should be provided with a shut off valve to facilitate servicing The pilot feed adapter has been designed to allow the use of the Magnum Cv Series in a multitude of varying commercial and industrial water treatment applications Need help with an applications problem Call Osmonics we have the SOLUTION COMMERCIAL JUST ADD WATER BULLETIN issue SALES AND MARKETING PARTS LISTS Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve In response to your requests and consis
24. cable MAGNUM Cv TWIN ALTERNATING SYSTEM INCLUDES e 2 Magnum Cv twin alternating softener valves with injectors and refill controls Specify tank size when ordering e inch or 2 inch Autotrol turbine flow meter with CPVC metric CPVC BSPT brass or NPT brass connectors e 962M and 9625 electronic controls e Factory installed feedback switch kit assembly e Auxiliary hydraulic output signal OPTIONAL ACCESSORIES e CPVC BSPT brass or NPT brass adapters for inlet outlet and drain sold separately e Optional battery backup provides 72 hours of reserve power to 962 series controls in case of power failure e 12 transformers available in a variety of plug types for worldwide applications e Drain line flow controls up to 40 gpm 151 L m e Flanged tank adapter e Upper distributor Either valve can be selected for manual regeneration if desired A large easy to read LED display on the 962M control provides current information on tank in service capacity remaining gallons flow rate and regeneration time remaining The 962M control also keeps accurate historical data in its non volatile random access memory NOVRAM If you have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc
25. control in case of power failure e 12 transformers available in a variety of plug types for worldwide applications e Upper Distributor e Flanged Tank Adapter e Drain Line Flow Control up to 40 gpm e Auxiliary Electrical Switch Output Signal If you have any topics that you would like to see addressed in a Just Add Water bulletin please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics Autotrol gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN 1018068 Rev COMMERCIAL JUST ADD WATER BULLETIN issue Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve MAGNUM CV TWIN CONTROLS The Magnum Cv system assures one unit is providing service water while the second unit is in standby or regeneration The Magnum Cv configuration utilizes a 962M Main and 9625 Secondary electronic control system which eliminates the high cost associated with providing an external controller The electronic controls are simple to install The only field connection between the 962M and 9625 is a PRE WIRED four conductor
26. d application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve Osmonics is pleased to announce a major upgrade to the already versatile 962 electronic control All 962 controls shipped after August 15 2000 will have the latest software version The new features include e All 962 family controls now battery back up capable A 9 volt rechargeable battery may be ordered from Osmonics as a separate line item P N 1075768 A standard 9 volt Alkaline may be used as a temporary supply e The capability to support a much broader array of flow sensors This includes the standard Autotrol inch and 2 inch turbines as well as Data Industrial Signet Badger Meter and other contacting head flow meters The new capability is done through the addition of user defined K factors or pulse equivalents A remote start regeneration input that may be programmed to qualify a dry contact start signal from a variety of devices including a differential pressure switch or a signal switch in a sequential filter bank e Day of Week regeneration It is now possible to program individual days that the system will regenerate When programmed this feature will override the demand regeneration and will reset capacity remaining upon completion of the regeneration This feature ensures that a regeneration will occur on pr
27. e unit WILL regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit will NOT regenerate until the specified P2 time is reached If PI 5 is set at 2 variable reserve with immediate regen the unit will check at the P2 time to see if the variable capacity has been reached If it has the unit will regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit WILL regenerate immediately It will ALSO continue checking at the specified P2 time to see if the variable reserve capacity has been reached initiating a regeneration at the P2 time if it has If PI 5 is set at 3 fixed reserve with immediate regen the unit will check at the P2 time to see if the fixed reserve capacity has been reached If it has the unit will regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit WILL regenerate immediately It will ALSO continue checking at the specified P2 time to see if the fixed reserve capacity has been reached initiating a regeneration at the P2 time if it has If the fixed reserve is set to zero the unit will ONLY regenerate when the capacity display reaches zero If calendar override is used P14 the unit will regenerate every to 30 days at the specified P2 time Fixed Reserve Fixed percentage of capacity defined by user gallons m Var
28. een Red Blck 3 822 Green Green Brown Black 5 5 Rea Back Black Wh W W B r r 5 6 2 0 alo 0 2 G 129 White White 6356 Brown Brom Brown _ 6583 Brown Brown Brown _ 681 Orangs Orange Orange G h hite G hite hi hite hi e een een G hi hi hi hi hi hi White Black 6 6 00 2 7 8 9 0 7037 Grem Green Green _ 7264 Green Green Green a Wh 7948 White 8399 range 626 Orange White Orange O 3 4 ange 1 5 5 6 i G een 8 9 COMMERCIAL JUST ADD WATER BULLETIN issue 10 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve MAGNUM Cv PROGRAMMING PARAMETERS The Magnum Cv control valve is available with several controller options making it the most versatile on the market Controller options include the 942 mechanical control the 952 quick connect impulse control and the 962 electronic control which supports single twin alternating twin parallel and triple parallel configurations All single tank controls are available in 5 cycle softener or 3 cycle filter configurations 942 Mechanical Control 962 E
29. equivalent K factor is defined as pulses per gallon or pulses per liter Signet and Sea Flow are two flow sensor manufactures that publish a K factor The control can now use any flow sensor as long as the programmed K factor is correct The pulse equivalent is defined as gallons or liters per pulse The control will register 5 gallons of flow for every pulse if PI2 0 PI9 4 and P20 5 00 Badger meter is one manufacturer that uses a pulse equivalent The control will now show flow rate if PI9 4 pulse equivalent This is because pulses are accumulated over 10 seconds and flow rate is displayed in gallons per minute The control will always alternate between time of day and capacity remaining or regeneration time remaining P21 Remote Regeneration Delay 21 is used to program the delay time for the remote regeneration start The range is to 254 seconds second steps The default is 60 seconds This function was added because customers are connecting differential pressure switches to this input counter starts when the conductors of this input are connected with a dry contact closure regeneration will start when the conductors remain connected for the programmed time The counter will reset to zero when the connection is broken for at least 0 02 seconds The remote regeneration input cannot be used to perform a double manual regeneration The remote regeneration input will be ignored when the control is doing a regeneration
30. f you have any topics that you would like see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv Marketing Team at Autotrol Magnum Cv Magnum Cv 942Man 942FMan ROTATE POINTER ROTATE POINTER UNTER COUNTER CLOCKWISE Sc CLOCKWISE FAST RI SACK WASH 2 9 REGENERATION BACKWASH PN 1038101 REV 1 PN 1038100 REV 1 gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PNJAWS 8 Rev B MAGNUM Cv 1 1 2 INCH VALVE WITH 942 MANUAL CONTROLS Manual Control Valve Softener Configurations Magnum Cv 1 1 2 Inch 942 Softener Manual Control With Hard Water Bypass Model Number Tank Size Part Number MG94MNSN 4 HWB 4 inch 1046422 MG94MNSN 16 HWB 6 inch 1046423 MG94MNSN 18 HWB 18 inch 1046424 MG9I4MNSN 21 HWB 2 inch 1046425 MG94MNSN 24 HWB 24 inch 1046426 MG94MNSN 30 HWB 30 inch 1046427 MG94MNSN 36 HWB 36 inch 1046428 Magnum Cv 1 1 2 Inch 942 Softener Manual Control With No Hard Water Bypass Model Number Tank Size Part Number MG94MNSN 14 NHB 14 inch 1046429 MG94MNSN 16 NHB 16 inch 1046430 MG94MNSN 18 NHB 8 inch 104643 MG94MNSN 21 NHB 21 inch 1046432 MG94MNSN 24 NHB 24 inch 1046433 MG94MNSN 30 NHB 30 inch 1046434 MG94MNSN 36 NHB 36 inch 1046435 Manual Cont
31. for the adjustment of the fresh water refill into the brine tank which allows for variable salting levels between 6 pounds of salt per cubic foot of resin through 15 pounds of salt per cubic foot of resin The electric time clock can operate on either 120 vac or 12 vac optional 2 2 The controller shall be a manual non electric type Initiation of regeneration and length of the regeneration cycles shall be at the discretion of the water treatment system operator optional 2 3 The electric controller shall require an electric signal from an external device to initiate a regeneration After initiation the electric controller shall move the multiple lobe camshaft assembly through an automatic regeneration and return the operating valve to the service position A dial on the front of the electric controller shall provide for the adjustment of the fresh water refill into the brine tank which allows for variable salting levels between 6 pounds of salt per cubic foot of resin through 15 pounds of salt per cubic foot of resin The electric controller can operate on either 120 vac or 24 vac optional 2 4 The electronic controller shall initiate a regeneration based on the volume of water used In addition it will have the capability for a time bound regeneration initiation as well as a remote signal input regeneration initiation After initiation the electronic controller shall move the multiple lobe camshaft assembly through an automatic regenerati
32. ge of manual This is the injector draw rate times 10 rounded to the next whole number For example on a 21 inch tank the injector has draw rate of 0 85 gpm Enter 9 0 85 x 10 8 5 rounded up to 9 P8 is reserved for future use Backwash time Self explanatory Generally 5 to 15 minutes or until water runs clear or specific water conservation needs are met Slow rinse Time in minutes to achieve adequate slow rinse volume for resin type used Resin manufacturers recommend one to two and one half bed volumes of slow rinse water The required amount of time is calculated using the injector performance curves provided in the back of the Magnum Cv Performance Data manual available from Osmonics For example assuming 9 ft of resin and one bed volume of slow rinse water for a 24 inch x 72 inch tank enter 17 minutes 9 ft x 7 48 gal ft 0 028 m f 67 3 gal 0 26 m From injector performance curves for a 24 inch tank at 60 psi 4 14 bar expect a 4 gallon per minute 0 9 m hr flow rate through the injector after brine draw ends 67 3 gallons 4 16 8 minutes rounded up to 17 minutes 0 26 m 0 9m hr 16 8 minutes rounded up to 17 minutes Fast rinse Time in minutes to achieve adequate purge volume for resin type used For example for standard softening resin lonac C 249 purge at 30 gallons 0 1 m per cubic foot of resin A unit with 3 f of resin will require 90 gallons 0 34 m of water to o
33. hausted the controller shall automatically take that unit off line initiate a regeneration cycle then place that unit back on line when regeneration is complete A system interconnect cable between electronic controllers shall provide an electrical interlock eliminating the possibility of more than one unit being in regeneration at a time All controllers within the system shall be capable of independent programming and maintaining the individual water usage history to provide system versatility and serviceability optional 2 6 The electronic control system shall operate in a twin alternating configuration with one unit on line while the other unit is in either standby or regeneration When the capacity of the on line unit is exhausted the controller will automatically put the stand by unit on line The controller then initiates a regeneration of the unit just taken off line and places that unit in standby when the regeneration is complete single electronic control in conjunction with a remote control shall provide for the functions of both the lead and lag units in the system Programming of both units in the system shall be through the single electronic control with a factory provided interconnect cable providing power to and feedback information from the lag unit to the lead unit A synchronization program shall be provided as part of the electronic control software to automatically realign the lead and lag unit
34. iable Reserve 12076 of the daily average gallons m calculated from historical values stored in NOVRAM If the 962 controller is programmed at P12 to use U S units enter hardness in grains per gallon gpg If the 962 controller is programmed at PI2 to use metric units enter hardness in parts per million ppm Enter your TOTAL salt amount per regeneration For example salting at 10 Ib 4 5 kg per cubic foot on a unit with 3 cubic feet of resin enter 30 10 Ib ft x 3 ft 30 Ib salt 4 5 kg ft x 3 ft 13 6 kg salt Enter the capacity of the unit here in kilograins kilograms For example a 3 ft unit with a resin capacity of 25 000 grains 1620 grams per ft enter 75 here 25 000 grains ft x 3 ft 75 000 grains 75 kilograins 1620 grams f x 3 f 4860 grams 4 86 kilograms Note 15 Ib cu ft salting yields 30 000 grains cu ft resin 10 Ib cu ft salting yields 25 000 grains cu ft resin 6 Ib cu ft salting yields 20 000 grains cu ft resin Reduced salting yields a reduced capacity kilograin 1000 grains 0 0648 kilograms 64 8 grams Refill control Enter value from chart on Refill Control Performance Data page of manual This value is the refill flow rate times 10 rounded to the next whole number For example on a 21 inch tank the refill control has a flow rate of 1 5 gpm Enter 15 1 5 gpm x 10 15 Brine draw rate Enter value from chart on Injector Performance Data pa
35. ion to the recommended spare parts list of the cartridge assemblies listed below provides in total the items necessary for a complete control valve rebuild o 4 1000366 1 Drain Cartridge EN 000365 2 Rinse Cartridge Low 000366 43 No Hard Water Bypass Cartridge if applicable IEEE 1000317 4 Inlet Cartridge COMMERCIAL JUST ADD WATER BULLETIN issue 7 SALES AND MARKETING MAGNUM Cv SERIES SPECIFICATIONS Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve Sales efforts in the commercial industrial water treatment market are typically directed at four or five channels of distribution One of these channels is the bid and spec market which focuses on new construction and encompasses institutional hospital schools prisons manufacturing office and housing projects that are designed by consulting engineering firms These firms specify the materials to be used on the project that they know will meet the requirements of both the project and the owner To ensure that everyone involved in the project understands what the engineer is requesting each item used in the project carries a specification which is a detailed list of what the item is materials of construction how it will be applied
36. l valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve ANNOUNCING THE 1 1 2 INCH BRASS ADAPTER WITH 2 INCH FLANGE IN NPT AND BSP THREAD The 1 1 2 inch Brass Adapter with 2 inch flange is available This enables a quick and convenient method of reducing from a 2 inch turbine to a 1 1 2 inch pipe This will also allow the easy adaptation of the Magnum Cv Plus 2 inch inlet and outlet connections to 1 2 inch plumbing The price is the same as a standard 2 inch brass adapter This may be ordered through Customer Service 32 1 1 2 Inch Brass Adapter P N 1030709 1030709 5 Inch Brass Adapter with 2 Inch Flange 1030709 1031248 2 Inch Flow Meter with Adapters 1041170 1041171 Adapters without Flow Meter 1041168 1041169 Magnum Cv PLUS Adapter Kit Brass NPT for Inlet Outlet Drain 1041208 1041209 Includes adapter nuts and gaskets If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Copyright 2001 Osmonics Inc Printed in the USA Jaws16 Rev A COMMERCIAL JUST ADD WATER BULLETIN issue 17 Just Add Water is an Osmonics publication designed to communicate important product an
37. lectronic Control The 962 electronic controller can be programmed to meet your specific water treatment needs In response to your requests the following table explains each of the 962 programming parameters or P values To enter the P value programming mode press and hold the up T and down arrow keys simultaneously for three seconds A P will appear in the display If you do not enter a value within 30 seconds the program will exit the P value mode automatically If this happens simply press and hold down the up T and down J arrow keys and re enter the programming mode OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA P N JAWS 10 Rev B LEVEL II P Values for the 962 Single Tank Control Time of Day Current time of day Time of Regeneration PI P2 Hardness of water Salt amount Capacity of unit If PI5 is set at 0 variable reserve the unit will check at the P2 time to see if the variable reserve capacity has been reached If it has the unit WILL regenerate at the specified P2 time If the capacity display reaches zero gallons m at any time during the day the unit will NOT regenerate until the specified P2 time is reached If PI5 is set at fixed reserve the unit will check at the P2 time to see if the fixed reserve capacity P16 has been reached If it has th
38. nge depends on value selected day 1 00 12 59 minute Minute for AM or PM For day of week SUN 1 MON 2 Metric TUE 3 WED 4 THU 5 FRI 6 1 7 SAT 7 0 00 23 59 P2 Time of day to start 1 00 12 59 AM or PM None Hour Range depends on value selected regeneration 00 00 23 59 Minute for Use only if PIS 0 or P3 Hardness of water 3 250 Grains per Unit of measure depends on value PP mere NENNEN M P4 Salt amount 5 1250 5 10 Pounds Unit of measure and default 2 500 2 4 Kilograms depends on value selected for P12 P5 Capacity of unit 1 2600 Kilograins Unit of measure depends on value __ _ om men Refill controller 2 99 Selected from chart in Performance Data Sections Brine draw rate Selected from chart in Performance _ Sections ome Metric 24 hour clock 1 9 Bw 0 No calendar override page 29 in Manual EmD M fixed reserve Total capacity _ __ _ 2 Twin Alternating Salt Capacity Change Lock 0 None Salt Capacity Change Locked Out 1 0 Autotrol 2 2 0 Autotrol 3 User defined K factor 4 User defined pulse equivalent Flow Sensor select K factor or Pulse equivalent 0 00 255 00 Remote Regeneration 0 254 Switch Delay Factory Use Only DO NOT CHANGE Number used for Meter K factor or Pulse equivalent Seconds Time remote switch must be active to start a regeneration COMMERCIAL JUST ADD WATER BULLETI
39. o Hard Water Bypass cartridge closed preventing service flow With the unit in Service the number 3 pilot flapper must close which releases the No Hard Water Bypass cartridge allowing service flow The modification to the number three green cam lobe closes the number 3 pilot flapper early in the transition from Stand by to Service A groove has been machined lengthwise on the keyway of the new cam lobe see illustration below to easily distinguish the modified cam lobe from the original The modified number 3 green cam lobe is in stock and available for order All Magnum Cv series twin alternating systems manufactured after March 8 1999 utilize the new modified cam lobe If any installed systems have experienced a no water to service condition we recommend replacing the number 3 green cam lobe on both control valves on those and all other systems installed on critical water applications Replacement cam lobes will be provided at no charge for all systems shipped prior to March 8 1999 If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv Marketing Team at Osmonics N unte 3 Green Cam lt q Groove gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed the USA PN JAWS 12 Rev B COMME
40. ogrammed days All other times the system will operate as a demand system e When the Time of Day is programmed the user will also program which day it is Sunday 1 Monday 2 Tuesday 3 etc This feature makes it easier to look at the average daily water usage data in the History Data table These features along with all the standard capabilities of the 962 control family are also now available in our new AquaMatic 962 Stager control If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed the USA P N JAWS 17 Rev B P1 Day of Week Programming The day of the week is now displayed with the time of day in the far left digit It is programmed at Pl the same as the time of day The shift key will move the flashing digit to the far left digit skipping the blank digit between time of day and day of week The day of week will automatically increment at midnight This change will allow customers to correlate the daily usage history stored in L7 through L13 to days of the week Customer should use day Sunday through day 7 Saturday Then L7 will hold the usage history for Sunday through LI3 holding the usage history for Saturday The
41. on and return the operating valve to the service position An external turbine meter installed in the outlet plumbing lines provides water flow information to the electronic controller Push buttons on the front of the electronic controller provide for the programming of 18 controller parameters that maximize system efficiency An LED display allows for monitoring of the following parameters time of day time of regeneration hardness salt amount capacity regeneration time remaining unit status flow and capacity remaining The electronic controller shall operate on 12 vac The electronic controller shall provide 15 accessible memory locations to assist in troubleshooting the water treatment system The contents of the controller memory locations can be examined to determine the status of the control and the history of water usage The information can be viewed utilizing the programming keys on the front of the controller The electronic controller shall also provide four system error indicators These indicators shall be both visual an ERR message in the LED display on the front of the control and audible a BEEP every three seconds Both alarm indicators shall continue until the error is corrected optional 2 5 The electronic control systems shall operate in a twin parallel triple parallel choose one configuration All units in the system shall be on line delivering treated water When the capacity of a unit within the system is ex
42. onics Inc Printed in the USA Jaws18 Rev A
43. roduct improvement please contact Osmonics Customer Service at 800 837 9101 extension 4336 New Style Hard Water Bypass Cap Showing partial view with new fat O ring seals Note No step under the nipple Pressure Vent Nipples Figure Old Style Hard Water Bypass Cap Showing partial view with skinny O ring Actual Size Note Step under the nipple New Style Old Style P N 1010116 P N 1010103 Figure 3 Figure 2 Note Modification applies to all cartridges Hard water bypass cap is illustrated as an example of the modification gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 13 Rev B COMMERCIAL JUST ADD WATER BULLETIN issue 14 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv control valve applications sales and marketing announcements and any other pertinent information affecting the Autotrol Magnum Cv control valve CAM SHAFT MODIFICATION FOR SIMPLE CONTROL REMOVAL Osmonics has recently made modifications to the camshaft and pillow block caps of the Autotrol Magnum Cv valve that make it easier to engage and disengage the control assembly to the valve Notice that on the illustration below the new alignment arrows on the camshaft and pillow block
44. rol Valve Filter Configurations Magnum Cv 1 1 2 Inch 942 Filter Manual Control Unfiltered Water Bypass Model Number Part Number MGI4MNFL UWB 1046436 Magnum Cv 1 1 2 Inch 942 Filter Manual Control No Unfiltered Water Bypass Model Number Part Number MGI4MNFL NUB 1046436 MAGNUM Cv PLUS 2 INCH VALVE WITH 942 MANUAL CONTROLS Manual Control Valve Softener Configurations Magnum Cv PLUS 2 Inch 942 Softener Manual Control With Hard Water Bypass Model Number Tank Size Part Number MP94MNSN 14 HWB 4 inch 1046406 MP94MNSN 16 HVWB 6 inch 1046407 MP94MNSN 18 HWB 18 inch 1046408 MP94MNSN 21 HWB 2 inch 1046409 MP94MNSN 24 HWB 24 inch 1046410 MP94MNSN 30 HWB 30 inch 104641 MP94MNSN 36 HWB 36 inch 1046412 Magnum Cv PLUS 2 Inch 942 Softener Manual Control With No Hard Water Bypass Model Number Tank Size Part Number MP94MNSN 14 NHB 14 inch 1046413 MP94MNSN 16 NHB 16 inch 1046414 MP94MNSN 18 NHB 8 inch 1046415 MP94MNSN 21 NHB 21 inch 1046416 MP94MNSN 24 NHB 24 inch 1046417 MP94MNSN 30 NHB 30 inch 1046418 MP94MNSN 36 NHB 36 inch 1046419 Manual Control Valve Filter Configurations Magnum Cv PLUS 2 Inch 942 Filter Manual Control Unfiltered Water Bypass Model Number Part Number MP94MNFL UVWB 1046420 Magnum Cv PLUS 2 Inch 942 Filter Manual Control No Unfiltered Water Bypass Model Number Part Number MP94MNFL NUB 1046421 COMMERCIAL JUST ADD WATER BULLETIN issue 9 Just Add Water is an Osmonics publication designed
45. ssemblies to function using a separate source of operating medium other than the valve inlet water The external orifice assembly shall be of such design as to permit field retrofit and to allow the pilot assembly and diaphragm cartridge assemblies to operate equally using either a hydraulic or pneumatic motive force 1 2 Valve Connection Connections to the main operating valve for inlet outlet and drain shall be by union nut adapter and O ring for ease of assembly and installation The union connection shall be an integral part of the valve 1 3 Flow Control A pressure compensating flow control shall be provided in the drain line as close to the main operating valve as possible to maintain proper backwash and purge rates over wide variations in operating pressure The flow control shall require no field adjustment 1 4 Pilot Control A multiport pilot control assembly shall be used to position the diaphragm cartridge assemblies as required by the individual cycles of operation during regeneration and shall be an integral part of the main operating valve The pilot control shall operate either hydraulically or pneumatically The pilot shall be of flapper disc design with a multiple lobe camshaft assembly to open and close the flapper discs at the proper time to accomplish the cycles of regeneration Water to operate the pilot control shall be supplied by the main operating valve internally Noryl is a trademark of General Electric Company
46. tent with our goal to provide the information and documentation necessary for your Magnum Cv program to be successful this issue of Just Add Water addresses recommended spare parts for the Magnum Cv water treatment systems You will find two separate and distinct lists attached directed at specific audiences that you can use as sales tools The first list is Magnum Cv and Magnum Cv PLUS Recommended Spare Parts This list defines the minimum spare parts an end user should have on the shelf to maintain an installed system whether it be a single twin or triple This list is intended to be used as an end user piece and can be included in a proposal or as part of a submittal to meet specification requirements The second list is Magnum Cv Spare Parts Kits This extensive parts list defines what you or your dealers should have in stock to provide rapid service to the end user This list contains all of the major Magnum Cv series assemblies for any size filter or softener thereby providing the ability for immediate response in reacting to and solving a customer problem If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv Marketing Team at Osmonics Autotrol gt OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the US
47. then a single Magnum Cv valve with a 962M control should be ordered along with a 9625 control one switch kit P N 1041049 and a twin alternating camshaft assembly P N 1001751 Magnum Single System to Twin Alternating Conversion Parts List Twin Alternating Softener 60 Hz p 104638 Electronic ControV962M Main 12 VACIO Hz _ 1046330 Flectronic Control962S Secondary 12 VACIO Hz 2 _____ 2 046861 Electronic Control 962M Main 12 VAC 50 Hz f 1046863 Electronic Control 962S Secondary 12 VAC 50 Hz 2 2 1 1046862 Electronic 962 Main 12 VACTBattery Backup 50 HZ 1046863 Electronic Control 962S Secondary 12 VACISOHz 3 oos win Alternating Camshaft Assemby o 3 04 Swich Kit Assembly 0 1 amp rating T T _ Mi 9086 Battery Bracket OOOO oooO If you have any topics that you would like to see addressed in Just Add Water please call us at 800 279 9404 or send your recommendations to the Magnum Cv marketing team at Osmonics OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics Inc Phone 262 238 4400 FAX 262 238 4402 http www osmonics com Printed in the USA PN JAWS 15 Rev B COMMERCIAL JUST ADD WATER BULLETIN issue 16 Just Add Water is an Osmonics publication designed to communicate important product and application information on design modifications Magnum Cv contro
48. y water that contains high turbidity such as ferric iron or sand This particulate matter can foul the pilot screen reducing pilot pressure thereby rendering the diaphragm valve cartridges inoperable Both of these application challenges can result in above average service calls WE HAVE THE SOLUTION External Pilot Feed Adapter Part No 1040668 The external pilot feed adapter has been designed to provide the Magnum Cv pilot assembly and diaphragm valve cartridges with a separate source of water The adapter replaces the pilot screen sealing off the internal supply of water from the inlet and provides a convenient 4 inch tubing connection for the external supply Use of the pilot feed adapter is typically dictated by the application A low or varying inlet water pressure situation can be solved by feeding the pilot assembly from a separate city supply or a constant high pressure water source regulated by a booster pump Turbidity or particulate matter in the source water is a problem that is easily solved by feeding the pilot water through a 30 micron sediment cartridge filter and utilizing the external pilot feed adapter This way a clean supply of water is fed to the pilot assembly and diaphragm valve cartridges eliminating the potential for premature servicing External Pilot Feed Adapter oC E Pilot Screen removed OSMONICS 5730 North Glen Park Road Milwaukee WI 53209 USA Copyright 2001 Osmonics In

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