Color Change Kits used with ProMix II Proportioners, Instructions
Contents
1. lt LO O i O Ayayes oisuljul edw Aew sjueuoduuJoo Jo uon ninsqng eae snopsezey e ui uoneoo SnODIEZEU UOU JO AjJUO pe oJdde 1ueuudinbe jesu 1ou OG Ip Ze oONINHVM VY EEN l l Bop I I EEN 02 a 6L 09 p i 2 I 02 asl 6816LL HO LIMS MOTH HIY og e Noi 318v HI OS i 1 6 L HOLIMS SYNSSAYd Oo LE I I St ir 1N0 04 NI O4 2i goma QC ek a34 l VXIW Ayova az d q3H gu L7 yovig v St 13IHS 4 d x 9GEZLL het OH S 2 N I GION3 IOS VHSTH LO Lyovig 9 LO Sa 20aelt SH E I 6 zi qag _ Z SE I 9 9 OdA g HSM kO 1 ug EST 9 E I ogos Z P gas ta G3d 6 I ans dNid6 9 ro a39 L 3MOV 8 JOL l l HOIO3NNOO S x 3 158 dos 99 OS HH I I H3INHd F _ Ayova Cat I qTIOAINYN 6r i I c NWO _ 9 er E I L N id S gu O1 XL r HHOI00 Ge Z I gau NINO e T q3Hu Ov1g XH z cuoio LI engine EI y i MOR ALIHM XL L n GION310S AOV Ig x I SNOLIVOINDIWNOO Z ezzas OQA ZL t H0709 Alena I egene SEN 318vO I L q3H 6 I NOgglu s 40109 L7 wovdg oL l S B engt HLIM 940100 pq 034 E I sg9sast I NOWWOO z quvog z HOLIMS AOV Ig et I WHVIV OQA ve l Av1dSIa L L 43NVH8IN3N GT1O4INVN gn sida AGE er or l oi l qp 6 8tvvcc 8v9QG2. Ge m Ch uni Y s Le Ini Ui 1 Remove the color change valve stack from the lt d wt M Ki wf fluid panel and mount it separately P pero EN D i Er Dr B E Be Bebe le 2 Plumb the valves in one port and out the other e e HII asa sm gini m emu ui Du Sai Another option is to use a tee fitting to recirculate e manm och I E ML EU BRL SR L 4 310656C Reassemble Fluid Panel 1 Remove screws and slide the panel C back into place 2 Secure cover B with the 4 screws A FIG 9 TI4658A 2 Fic 9 310656C Service Service See the following manuals to service color change valves weg Dee 312783 Color Change Valve Stacks 312782 Color Change Valves ProMix Schematics ProMix II Schematics Pneumatic Diagram AIR SUPPLY AIR SUPPLY TO MANIFOLD 1 4 TUBE JS X 3 8 AIR FILTER MANUAL DRAIN 5 MICRON PRESS SWITCH D lt AIR GUN e IFLUsH FLow IN BOX SWITCH D O AIR EXHAUST MUFFLER SOLENOID SOLENOID MANIFOLD Se CC SOLVENT OPE 5 32 TUBE 5 32 TUBE TO GUN FLUSH BOX PILOT N Ir FLUSH AIR TO FLUID INLET GO 1 4 TUBE Sv SOLVENT CAS ia PURGE Ay LII VALVE ge H amp 7 AIR V a PURGE Ce LEI VALVE CHECK VALVE i l l Q I cS DISPENSE oO Ad __ VALVE i e TIT A d lt H i I I i lt DISPENSE i OPA SK VAE e III p H A
3. cor Change vave M coercrangevaves X Color change vaes Remove plug and install elbow 8 K a C 11 J l H J8 i e HAM ii i m x Tira u Y T14875 5 FiG 5 3 Installation Fluid Lines Verify that all unused fluid ports on the color change A WARNING valve stack are plugged before operation An open port will leak fluid 0 3 Connect component A supply line T from the To reduce the risk of injury including skin injection color change manifold to the component A flow you must install a shutoff valve P between each fluid meter inlet R Fic 7 supply line and the fluid manifold assembly FiG 6 Use the valves to shut off fluid during maintenance and service TI4810A FiG 7 EEPROM Orient the EEPROM U25 so its notch lines up with the notch W marked on the fluid control board and install it in the board The EEPROM leads may need to be bent FIG 6 0 eee slightly inward to fit in the socket U25 W 1 Connect a solvent supply line to the color change METER INPUT J3 LA L L L L P LP valve N marked CC SOLVENT Fic 7 D ak Tis Bu AR Ki Ken 4 2 Connect component A supply lines to the color change valve stack 1 inlets FiG 7 The color number is marked on the valve air supply line NN Paint Recirculating System The color change valves have two fluid ports for each individual valve If you are recirculating paint
4. 568 see manual 312783 VALVE STACK low pressure for 234569 see manual 312783 VALVE STACK low pressure for 234570 see manual 312783 SOLENOID STACK for 234568 SOLENOID STACK for 234569 SOLENOID STACK for 234570 HOSE ptfe 1 4 npsm fbe 1 4 in 6 mm ID 1 5 ft 0 46 m SCREW machine to mount sole noid manifold to electrical box M5 x 0 8 x 10 TUBE nylon 1 4 in 6 mm OD 0 5 ft 15 cm TUBE nylon 5 82 in 4 mm OD 13 ft 3 96 m EEPROM with software ELBOW see FIG 5 on page 3 1 4 18 npt m x f BRACKET color change see FIG 3 on page 2 SCREW cap socket hd for mount ing bracket see FIG 3 on page 2 1 4 20 x 3 8 in 10 mm SOLENOID 12 VDC IS see FIG 5 on page 3 for location CONNECTOR 1 8 npt x 5 82 in 4 mm OD tube FERRULE wire orange A Order length needed Qty 1 310656C Parts 66 0504 o3 2001 mamam Connect solenoid air e d d d op supply tube 5 here OO O amp 8 Lelztsial ree bb by J UU UU UU 1 OU OJOJOIO O x th 12 BLACK STSISESTSISTSISISISISIS F END 1 RED ae mos OOOO00000000 START mE 12 lt gt 1 f ue Q 11 E CN Sie TI4864b 13 253504 Solenoid Stack Shown for K
5. IR EXHAUST MUFFLER SOLENOID 12 VDC SOLENOID 2 VDC SOLENOID 12 VDC A SOLENOID IS MANIFOL fei i ALB fei gt lt CC 6 OPEN 5 32 TUBE CC 6 OPEN 5 32 TUBE CC 6 OPEN 25 32 TUBE CC 6 OPEN 5 32 TUBE CC 6 OPEN 5 32 TUBE CC 6 OPEN 5 32 TUBE TI4894A COLOR 1 CHANGE VALVE 6 d CHANGE VALVE 5 _ COLOR a CHANGE VALVE 4 VALVE 3 COLOR CHANGE VALVE 2 COLOR g CHANGE VALVE 1 ti4894a FiG 10 310656C ProMix Schematics Electrical Schematic
6. Instructions Parts List gt g GRACO Color Change Kit 310656C EN For use with ProMix Il proportioner to change colors or distribute industrial paints and coatings or fluids For professional use only e Important Safety Instructions Read warnings in the ProMix Operation manual See page 8 and 10 for part numbers and maximum working pressures Low Pressure Color Change TI11665a High Pressure Color Change PROVEN QUALITY LEADING TECHNOLOGY Installation Installation y WARNING To reduce the risk of serious injury including skin injection relieve pressure before installing the kit Follow the Pressure Relief Procedure in the Pro Mix Operation or Service manual Color Change Valves 1 Relieve pressure as instructed in the ProMix II Operation or Service manual 2 Close main air shutoff valve on air supply line and on ProMix Il 3 Shut off ProMix II power Loosen the 4 screws A then remove the Smart Fluid Panel cover B FiG 1 AI ZA E d WS ei DE EA ST 3 t TV Tf ons LE A E Lh CH UR jJ Lu ec gt e RK ei Sa 4 Si 1 p Si I Sg gt Ke Zo ei lt y T14658A 2 FIG 1 5 Slide the panel C until its bottom slots D align with the top screw holes and secure the box in place with the 2 screws FIG 2 Tl4886a FIG 2 6 Use screws 10 in
7. SE Graco s sole obligation and buyer s sole remedy for any breach of warranty shall be as set forth above The buyer agrees that no other remedy including but not limited to incidental or consequential damages for lost profits lost sales injury to person or property or any other incidental or consequential loss shall be available Any action for breach of warranty must be brought within two 2 years of the date of sale GRACO MAKES NO WARRANTY AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE IN CONNECTION WITH ACCESSORIES EQUIPMENT MATERIALS OR COMPONENTS SOLD BUT NOT MANUFACTURED BY GRACO These items sold but not manufactured by Graco such as electric motors switches hose etc are subject to the warranty if any of their manufacturer Graco will provide purchaser with reasonable assistance in making any claim for breach of these warranties In no event will Graco be liable for indirect incidental special or consequential damages resulting from Graco supplying equipment hereunder or the furnishing performance or use of any products or other goods sold hereto whether due to a breach of contract breach of warranty the negligence of Graco or otherwise FOR GRACO CANADA CUSTOMERS The Parties acknowledge that they have required that the present document as well as all documents notices and legal proceedings entered into given or instituted pursuant hereto or relating directly o
8. Sl eSrvez 81GSI x J18VO SS3NHVH Jig8vo Dii cono qavo H g weigrz 9 aqaIHs J9 I I OaAvre 4 I NOS ei quvog E eng WOO F i 6v9ASL or HLIM FI NOIVIS ej dad uMd I SS3NHVH Z LHM v Z l HO1INS e I a q13IHS anvuawan _ z 01Hd0 H NHS a I KS 610v18 NOD z 1 m or Ji auHA sioan CI er l er 66L1 bz A ane i qialHs Te OVA 0Sz s8 L1 J quvog I Vc quvog 9146 s 31IHW DIS CH 1 0c 9LI E er vgl Woo g IOHINOO gt N3dO uaiHuva g H313A AO14 Ne dau HMd 8 pos fi YaMOOHY z ON qialHS r aims i unodl eese c1 le AlddNs 9126 2 s 3LIHW DIS At L1 L H3MOd end Woo e i e Ir Gay uMd V H313lN MOT 66 Lvz E 4 oou i i L 3OV3H31NI HO1VH3dO J18vO M ressent XO8 1OH LNOO TANVd AINT i l EE d D Jb nvNINH3L L V3uv SNOCYVZVH V3uv SnOQuvzvH NON Fic 11 310656C Parts Parts Low Pressure Color Change Kits 300 psi 2 1 MPa 21 bar Maximum Working Pressure Part No 234568 Series B 2 color Part No 234569 Series B 4 color Part No 234570 Series B 6 color Ref No 1 5T 6T 9T 10t 11 12 13 T Not shown Part No 15V812 15V813 256293 253502 253503 253504 24N345 114669 n a 598095 15D826 166866 15U927 C19798 117356 114263 112512 Description VALVE STACK low pressure for 234
9. cluded with kit to mount the bracket 9 to the color change stack 1 Use two more screws 10 to mount color change stack 1 to fluid panel wall F using existing screw holes FIG 3 TI15262A Low Pressure Color Change Stack Shown Fic 3 310656C L color change solenoid ports L solvent solenoid port M TI4885A FiG 4 Solenoids To avoid damaging circuit board when servicing wear grounding strap on wrist and ground appropriately us The Smart Fluid Panel has a minimum of 4 sole noids The number of solenoids in the kit depends on how many color change valves were included See solenoid table at right 1 Remove the plugs from the left solenoid manifold to install solenoid 6 for the color change solvent valve Install the solenoid 11 2 Install the kit solenoid assembly H into the fluid panel C 3 Connect solenoid wire connector J8 to the control board K EN Solenoid wires are polarized red black Refer to Electrical Schematic page 7 310656C Installation 4 Connect air lines between color change valves 1 and solenoid valve ports L routing them through port M Fic 4 Refer to the Pneumatic Diagram page 6 and the pneumatic label inside the fluid panel Solenoid Actuates dE ms 3 ArPugeVieA 4 sovent Puge varse Optional 8 aun Fush Box Pict Vave 6 Color Change ene e CuorChanpVie2 e Color change vaes
10. it 284570 i 15V813 Valve Stack Shown for Kit 284569 Connect valve open tube 6 here Connect hose 3 here Low Pressure Color Change 310656C 9 Parts High Pressure Color Change Kits 3000 psi 21 MPa 207 bar Maximum Working Pressure Part No 234572 Series B 2 color Part No 234573 Series B 4 color Part No 234574 Series B 6 color Ref No 1 5T 6T 9T 10T 11 12 13 Part No 15V816 15V817 256342 253502 253503 253504 24N345 114669 n a 598095 15D826 166866 15U927 C19798 117356 114263 112512 Description VALVE STACK high pressure for 234572 see manual 312783 VALVE STACK high pressure for 234573 see manual 312783 VALVE STACK low pressure for 234574 see manual 312783 SOLENOID STACK for 234568 SOLENOID STACK for 234569 SOLENOID STACK for 234570 HOSE ptfe 1 4 npsm fbe 1 4 in 6 mm ID 1 5 ft 0 46 m SCREW machine to mount sole noid manifold to electrical box M5 x 0 8 x 10 TUBE nylon 1 4 in 6 mm OD 0 5 ft 15 cm TUBE nylon 5 82 in 4 mm OD 13 ft 3 96 m EEPROM with software ELBOW see FIG 5 on page 3 1 4 18 npt m x f BRACKET color change see FIG 3 on page 2 SCREW cap socket hd for mount ing bracket see FIG 3 on page 2 1 4 20 x 3 8 in 10 mm SOLENOID 12 VDC IS see FIG 5 on page 3 for locatio
11. n CONNECTOR 1 8 npt x 5 32 in 4 mm OD tube FERRULE wire orange Order length needed T Not shown 10 Qty 1 310656C Parts o6 0504 030201 Connect solenoid air d d em supply tube B ere OO ej SS 6 LJ 2 AUTE U ELE UA S UU UU UU olololololo Om 12 BLACK i END 1 RED k NEC A OOOOOOOOOOOO START iB 12 lt gt 1 T14864b 253504 Solenoid Stack Shown for Kit 234574 13 Connect valve open tube 6 here 15V817 Valve Stack Shown for Kit 234573 TI11665a Connect hose 3 here High Pressure Color Change 310656C 11 Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use With the exception of any special extended or limited warranty published by Graco Graco will for a period of twelve months from the date of sale repair or replace any part of the equipment determined by Graco to be defective This warranty applies only when the equi
12. pment is installed operated and maintained in accordance with Graco s written recommendations This warranty does not cover and Graco shall not be liable for general wear and tear or any malfunction damage or wear caused by faulty installation misapplication abrasion corrosion inadequate or improper maintenance negligence accident tampering or substitution of non Graco component parts Nor shall Graco be liable for malfunction damage or wear caused by the incompatibility of Graco equipment with structures accessories equipment or materials not supplied by Graco or the improper design manufacture installation operation or maintenance of structures accessories equipment or materials not supplied by Graco This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of the claimed defect If the claimed defect is verified Graco will repair or replace free of charge any defective parts The equipment will be returned to the original purchaser transportation prepaid If inspection of the equipment does not disclose any defect in material or workmanship repairs will be made at a reasonable charge which charges may include the costs of parts labor and transportation THIS WARRANTY IS EXCLUSIVE AND IS IN LIEU OF ANY OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPO
13. r indirectly hereto be drawn up in English Les parties reconnaissent avoir convenu que la r daction du pr sente document sera en Anglais ainsi que tous documents avis et proc dures judiciaires ex cut s donn s ou intent s la suite de ou en rapport directement ou indirectement avec les proc dures concern es Graco Information For the latest information about Graco products visit www graco com TO PLACE AN ORDER contact your Graco distributor or call to identify the nearest distributor Phone 612 623 6921 or Toll Free 1 800 328 0211 Fax 612 378 3505 All written and visual data contained in this document reflects the latest product information available at the time of publication Graco reserves the right to make changes at any time without notice Original instructions This manual contains English MM 310656 Graco Headquarters Minneapolis International Offices Belgium China Japan Korea GRACO INC AND SUBSIDIARIES P O BOX 1441 e MINNEAPOLIS MN 55440 1441 e USA Copyright 2004 Graco Inc All Graco manufacturing locations are registered to ISO 9001 WWW graco com Revised September 2012
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