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Service Manual PlateWriter™ 3000/8000

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3. meter Description Min Max Default Unit Explanation FRS Front edge O 240 80 mm Regulation Start RRS Rear edge O 240 O mm Regulation Start RRE Rear edge O 240 200 mm Regulation End GAP GAP length O 240 200 mm edge regulation CUR CURrent O 15000 8500 reference heat regulation SIT StarT O 250 60 Oven temperature setting when FU is idle Temperature and printer is printing Min temperature heat regulation before plate is processed TSP Transport SPeed 5 50 15 cm Transport speed in process P1 P3 min BEE BEEp O OxFF 1 Sound alert when O Off 1 When plate is ready in printer 2 When FU is ready 3 Both AUT AUTo O 1 O bool IRS Infra Red O 5000 50 my Sensor sec sensitivity adjustment RGS ReGistration O 3 O O No registration system System 1 Side register only 2 Front register only 3 Front and side registers REG REGistration O 99 30 1 10 Delays when registration pins are moved system timer sec down after the printer feed rollers are down IDS Ink Drier 1 2 1 1 Original ink drier with air and heater System PW2000 PW 2400 2 Heat in print plane and input table THs Table Heat Set 15 55 28 C Temperature setting for input table Only point used for IDS 2 DFT Drier Fan Time O 21600 15 sec Time ink drier fan is active after last printing has been detected print head moving DHT Drier Heat Time O 21600 10 Sec Tim
4. 8135 5 pace Change Page buffer folder C itron Navigator 9 15 w sPageBuffers Change buffering Multiple Parallel Compress page buffer Network buffer E Kb Printer buffer 40000 Jab timeout 8000 minutes Configure threads processor core 2 Options Extras Cancel Click Extras Service Manual PlateWriter 3000 8000 1434 RIP Installation 4 29 Installing the Navigator RIP for Windows This opens the Configure RIP Extras dialog xi PDF Media Saving Simple Imposition A Epsonz Lite Mo A Epsanz vDatll Mo Add E pona Dat Lite Tes Epona Dat es Inkjet PlateMaking 41 es ulf i32 TIFF HED51 HEDS1 Try Before rau Buy Trial cade 31 566 1 Evaluation is nat enabled ko areal e Scroll down the list of features to the iCtP device X Epson3 vDot 3 Click Add Enter the X Epson3 vDot 3 activation code and click Enable Feature x Protected Plugin Enter Password 3969864 Cancel Then click Add for activation of X Epson3 vDot 3 Lite Enter the X Epson3 vDot 3 Lite activation code and click OK e Finally click OK in the Configure RIP Extras and the Configure RIP dialog boxes to save these changes Select Navigator gt Quit to exit the RIP All configurations and passwords have been saved but the process has no
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6. gt lt lt Q lt lt Og 1439 parts Elbox cooling zone Pos No oo IN IOI Co IN ID ID ID IND IN LR m e IN WIN Oo Part Specification 10064345 6328 10064779 10017862 10056069 10011284 26054 10053796 10051945 10060048 10055159 10014399 10039880 10039879 10038867 10065976 10062934 10046142 10067316 BARRIER AIR COOLING ZONE GROMMET 037 SIDELID TRANSFORMER CURRENT PCB PCU Note Without software FUSE 5 08 FAN SUNON FILTER EMC 1 PHASE 2A FMLB 41 PSU AC DC 230 24 125W OPEN PPS 125 24 SPACER M3 x 6 35 SHIELD PLASTIC CASSETTE PUMP PUMP WATER K2 X18 PUMP GUM K1 X20 FITTING TEE HOSE X 29 X3 HOSE SILICONE d3 D5 CHECKVALVE PP SILICONE 1 8 x 1 8 FITTING HOSE D3 x D3 BARRIER AIR CURING Service Manual PlateWriter 3000 8000 1439 Epson Part 1504179 1920217 1920219 F191010 1918708 1500853 1521058 1520214 1513205 2129173 1480655 1516265 1541866 2142248 1521061 10050214 10053092 10072485 10056203 10058394 10061626 10061628 10062386 10067309 10068144 10068145 100635 9 10063580 10071841 10071842 Spare parts Cross reference list G amp J Part No Specification WIPER ASSY ASP PUMP CAP ASSY ESL ASP M
7. 2 1 Initial startup of 2 1 Installing ink 2 2 Printer adjustment and 2 3 Disabling of auto nozzle 2 3 Initial adjustment of print bed print 2 4 2 4 Measuring input side height 2 4 Measuring exit side 2 5 Adjustment 2 5 Print head initial height and print head protection adjustment 2 0 Initial print head height adjustment 2 6 Print head protection 51 2 Print head slant CR bias 5 2 8 Resetting bidirectional setting in printer 0 0 0 eee ee es 2 10 Collet ene ne eh dense we eas 2 10 Print an adjustment variables status sheet from the printer 2 11 Bidirectional setting 2 12 Verifying and changing the bidirectional settings for narrow platen gap 2 12 Changing the bidirectional settings in the 2 1
8. 3 4 Default parameters setting for PlateWriter 8000 3 5 Recommended parameters setting for PlateWriter 8000 3 10 lt 3 11 MPU eere erias 3 11 SONOS 3 12 OUTPUT 3 14 Diagnose eee a mail At 3 14 TET 3 15 Plate temperature settings 3 15 Adjusting temperature 3 15 Gum water replenishment settings GR 3 15 Part 4 RIP Installation 4 1 4 1 Connecting the System and optional proofer to your RIP workstation 4 Epson 4880 amp 7880 4 1 Installing the Navigator RIP for Windows 4 2 General lauua aa a 4 2 Before installing the Navigator RIP 4 2 4 2 Installing the Navigator RIP plug ins and 4 3 Renaming the Epson printer to 8000 4 18 Launching the RIP for the first time 4 20 eE RIP 4 oa 40 a ese ae oo 4 25 Activating the color proofing option
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10. 3 Jobs since last print maintenance Harlequin None Plugin Version 3 0 Harlequin TIFF Plugin Plugin Version 4 01 Harlequin NTPipe Input Plugin Harlequin Serial Input Plugin Previe Harlequin Socket Plugin Version 3 Harlequin SpoolFolder Plugin Versic CRD Generator Plugin Version 8 07 XPS PrintTicket PS Device Plugin Copyright c 2004 2008 2010 Dol iScreen3 3 level 8 16 bit iScreeninc Copyright 2004 2008 2010 Dol Successfully registered module iScre Successfully registered module iScre Initial RIP virtual memory 2132 kB 3 AT Loading RIP JDF a Loading PostScript language contro Loading in RIP imposition support v1 i2 Loading color bar support v1 4 7 Ci Loading simple in RIP imposition v1 RIP Version 8 1 Revision 3 JDF rea Source date 2010 05 10 00 00 00 Running startup file os Extensio Loading in RIP PrintTicket support v XITRON Running startup xtensio Registered iScreening scree Running startup file tensio Global Graphics Software Limited Copyright 2010 NAVIGATOR is a trademark of Xitron Incorporated YOUR BUSINESS DUR DRIVE version 2 renderer s will be use Using 10 0 MB of memory per renderer The Navigator splash screen will appear and behind it is the main screen The main screen is called the Throughput Window an
11. JO W _ W JO 1439 Part 10053096 10010883 10010945 10054423 10053884 20364 10059559 10053883 54381 10012692 16787 10054414 35698 10012622 10012621 10010504 10017962 10017903 10012449 10011013 73241 73262 4038 43600 3942 10005673 10014112 4105 10033688 10018386 Spare parts Specification COVER BOTTOM FRONT COVER BOTTOM BACK TRAY GUM COVER POWER ENTRY FILTER EMC 1 PHASE 16A PLUG FEMALE 4 POLE SHAFT GUM SHORT SWITCH LINE 16A FUSED PIN GUIDE TABLE FEED BUZZER SWITCH ASSY SENSOR INK DRIER FU CIRCLIP D16 x 1 A2 DIN 471 SELECTOR PROGRAM LED CONTROL REFLECTOR BOTTOM GEAR 6 216 M2 BUSHING BEARING PLATE AIRFLOW COOLING ZONE BEARING ROLLER WHITE 13 KG CLIPS R SHAPE D2 5 x 20 GEAR Z19 M2 012 GUIDE PLATE GEAR BEARING ROLLER SNAP BLACK ROLLER 040 695 EPDM SHORE 40 ROLLER EPDM D40 x 695 SHORE 18 ROLLER PUR D29 30 1680 MODIFIED STOPPER SHAFT D10 17 5 x 7 5 GUM TRAY UPPER COVER GUM Service Manual PlateWriter 3000 8000 6 17 N me BS Un FINISHING UNIT T8552 1439 PlateWriter 3000 8000 Service Manual 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 1439 Part No 16658 10036887 10010571 10041477 10025228 2019 100335
12. x File Edit View Favorites Tools Help ae 2 5 address co File and Folder Tasks fac default wire PS Platewriter Software 2 6 Make new Falder Publish this Folder ta the Web Share this Folder gt Other Places Computer B Documents itj Shared Documents My Network Places New window will appear to ask if you wish to continue and run the Software In staller Click Yes Setup i i Platewriter Software Installer 2 6 Da you wish to continue De 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows Software Installer welcome window appears Click Next to continue Setup x Welcome to the Platewriter Software Installer 2 6 Setup Wizard This will install Platewriter Software Installer 2 6 version the Platewriter software on your computer Itis recommended that you close all other applications before continuing Click Next to continue or Cancel to exit Setup omes e Click Next to continue on the Information window listing the available components Setup x Information b Please read the following important information before continuing p When you are ready to continue with Setup click Next Platewriter software installer 2 6 25 11 2013 Item no 10070825b Software no 10070824b
13. Printer adjustment and set up Bidirectional fine tuning The timing of the bidirectional print may be fine tuned by setting the bidirectional adjustment value in the device configuration dialog The setting is found by using frawprnt exe located at GJ Tools Raw Print to print the bidirectional adjustment job from the GJ tools folder The job is in the C GJTools Raw Print test jobs bidir folder There are files for narrow and standard platen gap as well as for each nozzle row Only one file needs to be printed for each platen gap 0 3 foal te CUP b pn A pai Pattern block If this block is best quality then bidir adjustment should be set to 0 1 ALI Bn pm pi Service Manual PlateWriter 3000 8000 The job consists of 7 rows Each row has a pattern block which 15 repeated across the plate only the outermost left is shown in the picture The test pattern is repeated across the plate you may want to inspect patterns across the plate to find the best average line Inspect each of the 7 rows and determined which 15 best Use the corresponding setting for the bidirectional adjustment If the pattern blocks in a single row differ in quality across the plate the print plane may need adjustment 1434 Firmware update 23 Firmware update Installation of firmware should only be performed by qualified service personnel Always make sure t
14. IND IN JR m mlm e m m U N oO Part Specification 25177 10046147 10066007 10065266 10065254 10065251 6262 10059894 10060725 6263 10060726 10048832 10059885 10059889 10065246 10060799 10060800 10066048 10057728 10061035 10064910 10061036 10061031 10061033 10057826 10060971 10060970 10061032 10065606 10065603 HOSE SILICONE D6 10 Y FITTING HOSE D4 D6 D4 GROUND FOIL DISPLAY PRINTER BRACKET PRINT BED MIDDLE BRACKET PRINT BED HEATER HEATER 115 x 1160 500W OHS 60 84 C COMPLETE TERMINAL 10 2 CLAMP OVERHEAT SWITCH THERMAL 60 C TERMINAL 3 CONNECTIONS FUSE THERMAL 84 C ONE SHOT SENSOR TEMPERATURE PT 100 WITH PLUG BEARING SIDE PROFILE FOAM 4x 8x 195 PROFILE PRINT BED INLAY STRIP LONG INLAY STRIP SHORT BRACKET PRINT BED MOTOR 24V DC GEAR BUSHING SHAFT REGISTER SHAFT FRONT REGISTER DISC REGISTRATION BUSHING REGISTER BRACKET REGISTER CAM FRONT REGISTER HOLDER PIN LIFTER REGISTER PIN REGISTER L 18MM PIN REGISTER SHORT PIN REGISTER REMOVABLE Service Manual PlateWriter 3000 8000 1439 parts 1 REGISTRATION SYSTEM PRINT BED AND 18928 1439 Service Manual PlateWriter 3000 8000 parts Registration system print bed and heater Pos No 31 32 33 34 35 36 37 38 39 40 41 42 43
15. O tS 5 e i 2 Cj ty Fo E xs n 95 53 1 SIR B mu 0 OO ne Lr 50 ao o v Oz OX T 02 oo or ga 00 00 90 02 01 02 po 00 00 00 20 02 02 01 02 01 02 E 24 Backup A B C D E F G M I 33 01 cok rie o2 02 LOS ox 01 OE 05 02 OF OC uox 1A 19 18 18 33 la 29 29 28 26 26 2A 25 26 25 37 ELS T 39 Re LC oc 0 5 1 4 1D if 1 ac 29 2c 25 29 28 29 Backugta Ec NES 22 a MC din nS 5 36 zy 26 34 5 s 38 36 mec E sue FE Ex 73 9028 3 0034 4 0038 5 0021 6 0000 7 0000 8 0000 9 0000 10 0000 11 000c 0010 0010 Service Manual PlateWriter 3000 8000 Printer adjustment and set up Bidirectional setting utility Start the PW Bidir setting utility program from Tools NPW 2500 3000 8000 XL adjustment utility EpAdj exe Platewriter adjustment utility v0 0 3 x Bidir setting M Platen Gap Bidir Standard Platen Gap The resetting has to done for both narrow and standard platen gap head height
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18. Printer adjustment and set up Measuring exit side height The exit side height is measured from the print bed to the underlying support as shown in the picture e 6 i Lm d UN 3 jars y 1 Po F E i input side exit side Adjustment procedure Adjust one side at a time left side or right side Loosen the retaining screw 2 Adjust the two pointed screws 1 Turning clockwise will increase the print bed height Turning counter clockwise will decrease the print bed height Not that this may not be measurable before the retaining screw is tightened First adjust the input side height relative to the feed roller shaft 3 Then adjust the exit side by measuring the distance b and c and calculating the dif ference Tighten the retaining screw 2 It is important to tighten gently app 32 turn after screw head have contact with print bed not to deform the print bed Verify the measurements as they may change slightly when the retaining screw is tightened Repeat the procedure for the other side Always verify both sides are correct after the adjustment has been finished 1434 Service Manual PlateWriter 3000 8000 The Printer Printer adjustment and set up Service Manual PlateWriter 3000 8000 Print head initial height and print head protection adjustment The initial adjustment of the print head height is done to ensure that the print head will n
19. 8 ZNIYTO SE 4 JOU za 1 wyo 982 3 004 ZI vd el v1 wyo 601 2 02 pis YV UI WHO 0001 9 0 Doa EX 0001 1d Josues eue d 0001 jou or 0209001 M m a z 6 B WYO 0579 O S G 00001 2 92 hae p gt aie 00921 9 07 E Q onsuoejoeJeuo SIN 4 zeGed elou s SOIUOJI29 3 Jeusiul gt A 0 JOJOSUUOD a n z ue 4 mm M l CX Josues JUL 8 80zd 2 9 9 90zd 4 995 39NVHO Jeusiui 1ejuud Nm Y ui o 6ulo6 os r1 M 20 suonoeuuo2 E ok ON A Yox 2 nm eX 59 OO WOO 5 79 ON alqellndul Z 00LX JelesH 00 g 93 3 09 d L vx 13 mm ON ZOX 2 En 35NvHO co e pr 3d DOOD x 8 6 2 MOOL Cm ui 2 09 L EX Lld 014 i L A 65109001 o 09X 1 JeusiurJ f R Ul GpX Ajddns Optional ink dryer Wiring schematic Service Manual PlateWriter 3000 8000 1434 3 a 2 a
20. Output plug in updated 120131122 Product selector integrated into Plug in installer Password utility integrated into Plug in installer All printrows awaliable PK MK set as default Not in PV 2000 Pagebuffer calibrationfles updated Headhight Standard Productselector avalible in toolbox PosiFlow Mac client added to installer for manual installation Adjustment utility EpAdj 0 0 3 exe added Platewriter software installer 2 5 gt lt Back Cancel Inna Setup In the Select Components window you can choose Custom or Standard install The Standard install will select the most likely components to install x select Components Vhich components should be installed Select the components you want to install clear the components you do not want to install Click Next when you are ready to continue Navigator RIP 8 73 8 12 e d a dm E 3 4 tn cn tnu Gt 3 a 3 r n bh 4 French interface V Plua ns for Navicator EE a m wo amp Current selection requires at least 189 5 MB of disk space me Cue In general we recommend selecting the components from the Standard install and then you can add on additional components Please refer to the list on the next two pages Service Manual PlateWriter 3000 8000 1434 RIP Installation Inst
21. Right click on the Epson Stylus Pro 7700 9700 printer and from the appearing menu select Printer properties Printers and Faxes 7 See what s printing Set as default printer Printing preferences dl Printer properties Microsoft 5 2000 2400 Document Writer Create shortcut Unspecified Troubleshoot Remove device Properties The Epson Stylus 7700 9700 Properties window will appear xi Color Mensaner Verner Gees Advanced es Location Camenent Fra Features Yes Paper available Double sided Speed Unknown 1 Prelerericet Print Fest Page Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows The printer name becomes selected now rename the Epson Stylus Pro printer to PW 3000 or PW8000 and press Ok The printer name is changed Printers and Faxes 9 lt Microsoft XP5 PDFCreator RIPRNOL2 on Document Writer 1050044 1434 Service Manual PlateWriter 3000 8000 4 20 RIP Installation Installing the Navigator RIP for Windows Launching the RIP for the first time First plug in the dongle If you
22. The procedures are much the same but they have to be performed individually Start with the narrow platen gap Verifying and changing the bidirectional settings for the narrow platen gap ix Narrow Platen Gap setting 1 Enter service mode Press and hold DE right and down arrow button while power a Print adj variables sheet from service made Menu Mecha amp djuistment Print Adj Variable 2 Locate the section named Bi d V SD 4 3 in values from the row named PG Smm inta Values fram adj sheet 4 Adjust bidir settings in printer according to the values in the rows below IF all values in a row are 4 then the adjustment iz and need nat ta be done It may take between 0 and 4 iterations ta set all values for Platen Gap adjustment T IFit take more than two iterations then print new status sheet Target value Values tram adj sheet 1 Printer bidir setting 3 Value to use in 1 adjustment i The target value is the reference value and should normally not be changed Service Manual PlateWriter 3000 8000 1434 The Printer 2 13 Printer adjustment and set up Key in the 10 alphanumeric values as they are read from the adj var sheet 5124 Narrow Platen Gap setting 1 Enter service made Press and hold and down arrow Button while power an 2 Print adi variables sheet from
23. 4 28 Epson proofing activation 4 28 Part 5 Trouble 5 35 lee e iesu pnd Gud ANE 5 35 Before starting 5 35 Service Manual PlateWriter 3000 8000 1434 Table Of Contents Part Spare parts for 000 5 1 PICS a ai 5 1 Ordering a spare part 5 1 Original printer spare parts 5 1 Part 6b Spare parts for 5 24 Appendix A Electrical diagrams A 1 Main DOW ss adc Geo ae eee a ee A 2 Main switch and primary voltage A 2 Low voltage wiring A 4 Sensors switches LEDs and motors A 4 PIINE PIANC a ee i oma ea safe a e ca Ee va a di a A 6 Wiring 5 6 Optional 3 RE hee A 8 Wiring A 8 Wali BOM Er CU sip sa eae ua sw wate oe B 2 LOW voa
24. Select From RIP C XitroniMavigator 8 1r3 Version 81 Revision 3 Navigator 8 1r3 M Select To RIP Path CiitroniMavigator 8 3r1 Versian Revision 1 Mavigator 8 3r1 Migrate Messages Harlequin RIP Migration Utility Version 4 111 1434 Service Manual PlateWriter 3000 8000 4 23 273 RIP Installation Installing the Navigator RIP for Windows e Click Harlequin RIP Migration Utility Service Manual PlateWriter 3000 8000 1434 RIP Installation 4 25 Installing the Navigator RIP for Windows Configuring the RIP After printing the G factory default file all security unlock codes for the plug ins will be erased Therefore when launching the RIP after printing the file you get several error messages This is normal and is due to the RIP trying to activate the device for which the codes have not been entered The next step in configuring the RIP is to check that the buffer and memory settings have been configured correctly by the factory default file then to enter the Security Unlock codes for your devices plug ins and to restart the RIP one last time to activate the devices plug ins so that all the settings become active Select Navigator gt Configure RIP ao a ioj x Navigator Edit Preview Color Output Fonts Ja ES n es Print File Ctrl P Page Setup Manager Ctrl S Configure RIP Device Manager t 2007 2008 Global Gr
25. Service Manual PlateWriter 3000 8000 Service Manual PlateWriter 3000 8000 VO NN NS NN 9 LAN D 4 5 7 EX A E 96 T Edition AB September 2015 This book has part No 10075832 This manual is published GLUNZ amp JENSEN A S Selandia Park 1 DK 4100 Ringsted Denmark 45 57 68 81 81 E mail gjhqQglunz jensen com Internet www glunz jensen com 2014 Glunz amp Jensen A S rights reserved Service Manual PlateWriter 3000 8000 1434 Table Of Contents Table of Contents Part 1 Introduction 1 1 1 1 Intended use of this manual 1 1 Reservations 1 1 jen 4 2 asin eae 1 1 Unintended use of the 1 1 MC 1 1 Notes cautions and 5 1 2 CermiediSa e coe RE Bea pn a ee ok 1 2 End of lifetime disposal x x dian bee op Rok Foy d ow eee RU ae eee EE o a 3 1 2 Service assistance l 2 The Functional description of the PlateWriter system 1 3 The System consists Of 1 3 Part 2 The Printer
26. Wait for ready for next plate Jog State only valid when Main State is idl Not ready switch sensor covered without IR sensor Ready Plate detected by IR sensor Print head state dis Disabled arm Enabled and ready stp Print head is stopped cover open wait for feed roller to go up wai Waiting for feedroller to go down then go to arm state When press Enter again the readout will change so that it lists the same parameters as when in other programs than 0 A header will indicate the parameters after each 10 lines of print out 1434 Service Manual PlateWriter 3000 8000 The Finisher Commands Diagnostic Output Type DIO and press Enter The screen will start to show the transport motor test and readout the tacho signal from the main drive motor It will continue to read out the tacho until Enter is pressed again Next is the Test drier where the ink drier temperature will be listed and the heater will be powered on Do not keep this one for a prolonged period The heating element will continue to be one until the enter key is hit again 21515 Fie Edt View Cal Transfer Help 213 sols DIO Labo toC test ON temp 263 deg C temp 262 deg C temp 261 deg C OFF 25 deg C 37 deg C Cooling fan Dum drier fan Connected 0 00 48 ANSIW 38400 8 E 1 NUM Diagnostic Current Type DIC and press Enter HyperTerminal S xj Fie Edt C
27. Where should Factory Default files be installed Ly A Setup will install Factory Default files into the following folder To continue click Next If you would like to select a different folder click Browse Browse At least 56 7 MB of free disk space is required ca Select Navigator 8 3 11 and click Make New Folder name the folder Factory Default and click OK Browse For Folder x Select a folder in the list below then click OK c Witron Navigator 8 3r 1 xitron temp Users Windows Xitron pn Navigator 8 1 3 Navigator 8 3r1 genlin Messages Resources Samples sentinel SW Utilities Make New Folder x Cancel Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 4 15 e Click Next to continue Select Destination Location Where should Factory Default files be installed Setup wil install Factory Default files into the following folder To continue click Next If you would like to select a different folder click Browse c xitron Wavigator 8 3r1 Factory Default i At least 56 7 MB of free disk space is required Next gt Cancel Installation of the Factory Default files on your computer started 15 xd Installing Please wait while Setup installs Factory Def
28. 10060964 10061176 10060978 73245 10061168 10060980 10061177 10060976 10061175 TABLE INPUT TABLE EXIT PRINTER COMPLETE PRINTER COMPLETE PLATEWRITER 3000 TRAY EXIT ROLLER WITH HOLDER EXTENSION FINISHER SHORT COMPLETE CONTAINER 11 COVER EXIT PRINTER LID TOP TUBE EXTENSION FINISHER SHORT BRACKET EXTENSION TRAY EXIT BRACKET EXTENSION TRAY EXIT ROLLER DEIS DS 9 X 29 9 SHAFT EXTENSION TRAY EXIT SHORT TUBE EXTENSION TRAY EXIT SHAFT EXTENSION TRAY EXIT LONG BRACKET EXTENSION TRAY EXIT ROLLER EXTENSION FINISHER EXIT Service Manual PlateWriter 3000 8000 Spare parts EIS Pos No Part No 0011841 1504 10062347 10050232 10050227 U N O IN ID IN ID ID IN IN IN e e le lO IA To Io INIA IA 0 1439 Specification LEG ADJUSTABLE M10 x 50 NUT M10 SIDECOVER LEFT RIGHT SIDECOVER LEFT PLATEWRITER 3000 SIDECOVER RIGHT PLATEWRITER 3000 Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8905 Service Manual PlateWriter 3000 8000 1439 parts Registration system print bed and heater Pos No W Jr O IN IN ID NR ID ID IN IN IND Ie le le jo IA IA oO 1439 Part No Specification 10057728 1
29. 200 200 O 0 1 Calibration offset for ink drier temperature sensor printer plane if IDS 2 1 ALpha 500 500 38 Alpha value for heat regulation 1BE P1 BEta 500 500 100 Beta value for heat regulation ISE P1 Side Effect 50 150 100 Compensation of effect for the two side bulbs LEE P1 Front Factor O 200 100 Compensation of curing effect for front edge of plate IRF Pl Rear Factor 200 100 Compensation of curing effect for of plate 1GR 1 Gum O 100 17 o Gum replenish amount in permille of Replenish process time 2AL P2 ALpha 500 500 31 Alpha value for heat regulation 2BE P2 BEta 500 500 95 Beta value for heat regulation OE P2 Side Effect 50 150 100 Compensation of effect for the two side bulbs 2 2 Front Factor 200 100 Compensation of curing effect for front of plate 2RF P2 Rear Factor 0 200 130 Compensation of curing effect for rear edge of plate 3GR P3 Gum O 100 19 760 Gum replenish amount in permille of Replenish process time GRI Gum Replenish O 120 5 sec Minimum amount of replenish before mlnimum released GRA Gum Replenish O 300 30 sec Maximum amount of replenish before mAximum replenish is given between plates during process GRD Gum Replenish 100 1000 250 mm Minimum distance between plates before Distance replenish is given Service Manual PlateWriter 3000 8000 1434 1434 The Finisher Parameters setting
30. FAN FG 12 120 x 120 FAN SUNON Service Manual PlateWriter 3000 8000 1439 Spare parts 6 35 SIDE MEMBERS T8930 1439 Service Manual PlateWriter 3000 8000 6 36 Spare parts Side members Pos No IA A IN O IN ID IN IN IN IN IND IND e te le le m O IOA IA IU IN UI A IU rR Part No Specification 10010560 10044129 10065888 10065886 10065887 16864 25901 10075363 29110 10053238 10063590 54316 10062962 10011013 10065866 10063517 54502 73403 64567 10062933 10065046 10024329 10054787 10010613 10034526 10054788 10066016 10065890 10066015 BLOCK BEARING GEAR NUT FINGER WASHER SLIDE WHEEL SLIDE BUSHING SLIDE SWITCH LID 2 CONT NUT 4 SOLENOID PULL 24 VDC PIN SPLIT D3 x 54 SPACER M4 x 6 25 BLOCK BEARING GEAR WASH BRUSH SPRING D12 6 1 2 L 42 BEARING ROLLER SCRUB BEARING ROLLER WHITE 13 KG COMPLETE BRACKET GEARS BUSHING BUSHING BEARING GEAR IDLE M2 Z12 GEAR Z24 M2 B15 WASHER 012 x D20x 9 BLOCK BEARING GEAR WASH BRUSH LEVER SOLENOID BLOCK BEARING GEAR MOTOR DUNKER BRACKET MOTOR GEAR Z16 M2 MOTOR DRIVE WITH GEAR COMPLETE BRACKET SAFETY POSITION BOLT HANDLE Service Manual PlateWriter 3000 8000 1439 N ae Spare parts FINISHING UNIT T8931
31. Product selectian PW3000 PlateMaking password iScreen password e Click Next to continue sep XX 7t x7 a Information b Ir Please read the following important information before continuing When you are ready to continue with Setup click Next For downloading manuals please visit e Platewriter 2000 http www Platewriter 3000 http www Inno Setup e Click Finish x Completing the Platewriter Software Installer 2 6 Setup Wizard Setup has finished installing Platewriter Software Installer 2 6 on your computer Click Finish to exit Setup lt Back Installation of the RIP is completed 1434 Service Manual PlateWriter 3000 8000 v RIP Installation Installing the Navigator RIP for Windows Renaming the Epson printer to PW3000 8000 For the RIP to see the PlateWriter it is needed to rename the previously installed Epson Stylus Pro 7700 9700 printer driver to PW2500 PW3000 PW8000 NW NW XL e Select the Windows Start button in the bottom left corner of the screen then select Devices and Printers OG LI gt Wondershare DemoCreator Devices and Printers 5 Viewer Default Programs Lai 1 gs A Windows Fax and Scan Help and Support b All Programs search programs and files pa Shut dawn gt sae Devices and Printers window will appear
32. mm oDed ees aleld euondO 10 Tosues quesead pue W s san gas IEPA 61679001 erdeo l ff w 9 2 w 9 2 T 1 Josuas w 9 2 w 9 2 esn 0067 Md R A 2 2 2 o 2 amp jueseud 2 2 BELGII Lec l oz aleld Sp AA AA A 12 AA m XC ON ON TN IAA Ye Ye Yo Ys Pc 1 11 1 1 dP TH x x e e le 00988001 5 Ss gt e e z oa 4022 4022 1 ON AuJ9 L 8 9 002 9 3 i i n AW960 2 001 H ee x Jeldnooouuedl M e 4 eJou l Vo 8 3nopeey dog dn yoid jueunz dimi d nd d wnd 103 due RM 81049q eld JoloeleS cL Ly va 95 95 10595 Jezzng EU M russa d 29119001 7 IH A A A PEE Gm d Ae di ME eg rc ee Se aa 29 19001 lite aaa m gt 5 s p 11 A 1 E NANTON mm ON ON ON 1 UL p 1 1 dM Jel 4 5 2 5 2 3 ls z z g ja Lox 1 1 1 Land 1 Ep S
33. o 8 19 0 763 0 8 SOE 1434 Service Manual PlateWriter 3000 8000 E The Finisher Commands Input sensors prog convey oven toggle switch with program selected optic sensor that detect the plate in the infeed of the FU mechanic switch that is placed at the very entry of the oven oven temp shows the temperature of the plate curing oven temp shows the ink drier temperature in 0 1 C 26 4 hex PIE 5 mst est rst gap ovt odc sdc reg Cur count drt ddc dpc N A Program selection Oven State and Error controlling the green and red LED non Off as in diagnostic rdy Ready pcs Process pdp Plate during process pli Plate is too short or too long nrd Not ready as in idle por Program selection is out of range blb Bulb error mot Motor error Main State idl Idle pcs Process P1 3 rin Gum Trinse P4 dia Diagnostic err Error Gum State only valid when Main State is pcs wfr Wait for front of plate to reach gum section wrr Wait for rear edge to exit rollers wrg Gumming wait for plate exit gum end Plate has left unit State of registration system 0 Start On its way towards home position Waiting to be activated by lift up feed rollers On its way towards upper position Waiting to be de activated by lift up feed rollers Pins havent reached their home posit
34. washers no 30 from the tool box as shown T11256 1434 Service Manual PlateWriter 3000 8000 273 Printer adjustment and set up Adjustment of the printer feed The feed adjustment needs to be done in order to secure the correct image length on the plate The printer already has a feed adjustment built in but since the correction depends on the plate thickness the correction value must be set in the page setup This makes it possible to ensure perfect feed for all plate gauges used Load a plate in portrait on the PlateWriter 2500 3000 Note that the feed adjustment has to be done for each plate thickness e Start the program frawprnt exe located at C Tools Raw Print The feed is ad Printer justed by printing the file TaalssH aw Printstest jobs sI Add File Remove File IctpFeedMetric prn or IctpFeedInch prn located at C GJ Tools Raw Print test jobs About Cancel Print After the job has been printed place a ruler on the best line of fit Measure the longest possible line 250 450 or 600 mm and find the deviation factor as shown In this case the feed needs to be adjusted 0 16 measured at the 25 c
35. 10 1800 1800 5 Time heat in ink drier Time print plane and input table is active after last printing has been detected 155 15 50 15 42 22 G Standby temperature Standby for input table Only temperature used if 10 2 Set point DSS Drier 15 50 15 30 20 C Standby for printer Standby plane temperature Set point PDT Pins Down 10 3600 300 300 300 5 Time before front Timer register pins are moved down This is to minimize the risk that the finishing unit is powered off with the pins in up position reactivate register pins activate the printer feed rollers once again BWE Backside O L9 50 50 50 mm Distance from plate Wash front edge to gum roller Engage when backside wash is distance engaged BWR Backside O 150 50 80 80 mm Distance from plate rear Wash edge to gum roller Release when backside wash is distance released TPW Total 1000 3000 2500 2500 2500 Power limit for oven PoWer speed is reduced to lower power consumption OPW Oven 1000 3000 2000 2000 2000 W Nominal power of all PoWer bulbs in oven UPW inputtable O 1000 0 300 500 W Actual power of input Under heat table heat PoWer 1434 Service Manual PlateWriter 3000 8000 27 Finisher Parameters setting DPW Drier O 1000 750 400 Actual power of ink PoWer drier or print plane heater Print Head 0 1 O O O bool Enables or disables Protection
36. 1439 6 40 Spare parts Pos No 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 Part No 10064337 10033526 10025228 1530 10064602 10034139 10064646 10064656 10062939 10064643 10034314 10034313 10063512 73012 5000 10063593 35075 10066452 10030326 29177 29293 12353609 9017 10002482 10064621 15400 10065218 10065044 10063596 24593 Specification CONVEYOR ROLLER DRIVEN BELT CONVEYOR LONG GEAR Z24 M2 SCREW x 12 BELT CONVEYOR WASH BRUSH O RING D38 x 7 HA1470 EPDM ROLLER DRIVEN FINISHING UNIT EXIT CONVEYOR ROLLER BRACKET DRYER CONVEYOR ROLLER BRACKET SUPPORT GUM TRAY LEFT BRACKET SUPPORT GUM TRAY RIGHT BEARING GUM SECTION GEAR Z20 D10 7 5 1 SCREW ALLEN 3 x 6 SHAFT GEAR INTERMEDIATE WASHER NYLON D16 10 2 x 0 5 GEAR Z34 010 1 BUSHING D16 19 x 1 6 HOSE SILICONE D6 10 FITTING VALVE ADJUSTABLE D12 Y FITTING HOSE UNION SCREW MA x 5 ROLLER RUBBER 025 1926 ROLLER PUR WASH BRUSH COMPLETE SCREW M3 x 12 SPRING D5 5 x L20 18N BEARING SLIDE D12 x 16 L19 GEAR M2 Z12 W M4 GEAR Z34 D9 9 35 7 x 7 5 1 Service Manual PlateWriter 3000 8000 1439 i 3 tO T8932 Spare parts Service Manual PlateWriter 3000 8000 Y we 5 m 4 A E S JW O m Y Zi lt
37. 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 Part No Specification 10009707 10061040 10065608 10065607 10058535 10058223 15379 25901 10065245 10065609 10065243 87571 73245 35907 23216 35320 10063583 10063584 10063585 10063587 10063586 10061793 10061792 10059768 10065249 10065248 10065261 10058148 10059688 10057724 SENSOR OPTICAL BRACKET SENSOR REGISTER BRACKET REGISTER BRACKET ADJUSTMENT REGISTER SPRING D6 x 30 x 0 75 SUPPORT SPRING REGISTER SCREW M4 x 25 NUT M4 GUIDE PRINTER EXIT COMPLETE GROMMET D10 x D20 CONIC SHAFT GUIDE WHEEL EXIT ROLLER WITH HOLDER COMPLETE ROLLER D13 D3 3 x 25 5 SHAFT ROLLER L 33 HOLDER FOR ROLLER GUIDE CIRCLIP D8 x 16 3 WHEEL D20 d10 x 5 POM HOLDER ROLLER GUIDE WHEEL EXIT HOLDER SHAFT GUIDE WHEEL EXIT SPRING D10 d1 x 15 BREAK GUIDE WHEEL EXIT TERMINAL 6E DS 2 TERMINAL 6E DS 3 SENSOR TEMPERATURE THERMISTOR PLASTIC PLATE HEATER 1170 x 160 BOTTOM HEATER 1170 x 160 PLATE HEATER 1170 x 160 TOP BRACKET SENSOR SENSOR REED L 300MM HOLDER SENSOR Service Manual PlateWriter 3000 8000 1439 i T tO Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8928 Service Manual PlateWriter 3000 8000 1439 6 32 Spare parts Registration system print bed and heater Pos No 61 62 63 64 65 66 6 68 69 70 l 72 3 74
38. 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 Part No Specification 10012688 10059896 10051045 10061043 10061592 10061619 10066009 10046138 10066004 10066005 10066006 10048541 10065862 10065752 10066458 10066457 10067561 25823 10066008 10051357 SENSOR REFLECTIVE BRACKET SENSOR PRINT HEAD BUSHING OPEN SLIDE HEAD PRINTER BRACKET BLOWER PRINT HEAD FAN WITH CONNECTOR PLATE REFLECTOR AIR BRACKET DAMPER DAMPER VIBRATION M6 x 25 BRACKET SPRING LID DISPLAY SIDE BRACKET SPRING LID NON DISPLAY SIDE NOT SHOWN TAP GAS SPRING SPRING GAS 150N DAMPED HANDLE LID PRINTER PERSPEX LID PRINTER PIN RELEASE BUSHING RELEASE SPRING D5 x 10 x 0 5 CIRCLIP D4 x 0 7 BRACKET ACTUATOR INTERLOCK PRINTER STRIKER SENSOR Service Manual PlateWriter 3000 8000 1439 Spare parts 6 33 DRYER AND CURING 18929 1439 Service Manual PlateWriter 3000 8000 parts Dryer and curing Pos No Part No Specification 10065128 10065127 10010361 10012598 10014276 10053094 10019245 26054 A IN OO IN IN IN NR ID ID IN IN Ie e fre le le le O jo IOA A JO BULB HALOGEN 160W 230V 2900K BULB HALOGEN 240W 230V 2900K SOCKET HALOGENLAMP FUSE THERMAL 184 C TERMINAL 3 CIR PORCELAIN TEMPERATURE SENSOR CURING UNIT GUARD METAL
39. A S itis absolutely prohibited to make any modifications electrical nor mechanical of the equipment If however this prohibition is disregarded Glunz amp Jensen s war ranty will no longer apply and the certification labels for UL C UL and certification of the equipment shall be removed as the certification will no longer apply to the equipment Installation Never install the equipment in explosive environments Itis the responsibility of the owner and operator s of the equipment that the instal lation is made in accordance with local regulations and by engineers authorized to carry out electrical installations Installation must be performed only by service technicians who are trained in install ing the equipment The manufacturer cannot be held responsible for any damage caused by incorrect in stallation of this equipment 1434 Service Manual PlateWriter 3000 8000 Introduction Important Notes cautions and warnings Throughout the manual notes cautions and warnings are written in bold like the example below Always replace a fuse with one of the same size and rating as the old one Symbol Meaning Explanation The operator should observe and or act according to the i Note information in the order to obtain the best possible function of the equipment The operator should observe and or act according to the Caution information in the order to avoid any mechanical or electrical d
40. Cap seal with the cleaning stick 17 After cleaning jump to the next step 18 Test of the pump Take out the LD cassettes and weight the cassettes m 19 Make the CL3 Clean LD current channels then remove and weight the LD cassettes again and each cassette should now have lost at least 12 17 grams If less than 10 grams are consumed per CL3 clean then the ink head may be clogged or the Pump Cap assy may be malfunctioning If not Pump Cap assy is likely not to be at least working and need to be replaced Other possibilities can be bad cassette inside valve 20 If above mentioned steps are done and Nozzle test still not ok continue to Step 21 Service Manual PlateWriter 3000 8000 1434 Trouble shooting Before starting troubleshooting 21 Perform clean from the Serviceman menu When the cleaning starts turn the Head Height Cam to Narrow mode 9 oclock Narrow Caps are closer to the print head during the cleaning process Perform a Nozzle test and evaluate the result 22 If still not ok Dismount the selector unit Clean it with the cleaning fluid dampers and clean the connection pipe with the cleaning stick Mount the selector unit again 23 Perform a CL3 clean from the Serviceman menu During the cleaning cycles head park squeeze the selector unit together with the head as shown on the picture Only when it is
41. In the Print File window navigate to the folder C NXitronNNavigator 8 311 Factory default Double click the folder to open it Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows Inside the Factory default folder 2 xl Look in Factory default B EP BES ml Pw a000 CONFIGRI PS File name Pw a000 CONFIG R1 PS Cancel Files of type PostScript POF and 2 5 Files ps pdf spe Page Setup Defaut Fage Setup set Files of type to PostScript PDF and XPS Files ps pdf xps and Page Setup to Default Page Setup Select the GJ factory default file and click Print You will see text scroll down the Throughput Window Once it has finished select Navigator gt Quit Restart Navigator RIP nm Printing the GJ factory default file sets up the RIP s Buffers configures the Memory requirements installs some Calibrations Tone Curves dot gain curves and Page Setups for various printing press types Also printing the file will provide most users with all the settings they need to start using the RIP immediately Once the RIP has restarted you will need to enter your unlock codes before you can start using the RIP Run file C Xitron Navigator 8 3r1 Utilities migrate SW_Migrate Migrate exe e Select old and new RIP and click Migrate Harlequin RIP Migration Utility Version 4 1r1 E inl xi
42. Printralarseparatians in Black 7 Cancel You have now completed the RIP installation Please refer to the Operating Manual for information about creation of Page Setups and Print Queues 1434 Service Manual PlateWriter 3000 8000 4 33 Trouble shooting General Part 5 Trouble shooting General If the iCtP system does not work properly refer to the following pages to find the paragraph that comes closest to your problem For cleaning and maintenance subjects see the iCtP system User s Manual The electrical diagrams are located in Appendix of this manual To change a fuse switch off all power to the processor first Always ensure that the new fuse is of the correct rating according to the diagram Before starting troubleshooting IMPORTANT Plates and finisher solution are very sensitive materials and correct storage is vital to obtain a satisfactory production result Incorrect storage may very well result in unsatisfactory processing quality etc Contact your local supplier for information about storage requirements for plates and finisher solution Before making adjustments of the equipment make sure that incorrect storage of plates and finisher solution can be excluded 1434 Service Manual PlateWriter 3000 8000 Trouble shooting Before starting troubleshooting IF a nozzle test shows a drop out of nozzles in either one or several rows it is important first to establish the possible c
43. RS o INI N IN N 9 VLE peldnJJelul 7720 Ts Hs ds 104 c 2104 2104 NC n apis Lexjoued ueAQ Bung U9IIMS U9IIMS 18A09 lez zz le cs I be E L Hu g9 oxz jexeouq v 91 9 76901001 JO Hed 0809001 JO Hed 1 8 0809001 JO Hed c0809001 JO Hed E 5 BE d ne N OEZ P Ad Mz OEZ 10809001 Jo Hed du 00 Joy aur Jamo U9IIMS HO UO LO aleld sisseuo Low voltage wiring Sensors switches LEDs and motors Service Manual PlateWriter 3000 8000 1434
44. SNO Dip o Xo 8 SNO c oex 29 uid Guwmous SOZX pue OZX eLLX Alddnslndno 864 Jojoeuuoo jo Aue pZ aXe L uo NO IPA EE IPA YOSNAS 192 153 v OOLX See0000ee Nd PUN 10900 J9MOg Hed mee eeooooee S 9EX a Zi Nid 5 Printer plane Wiring schematic Service Manual PlateWriter 3000 8000 1434 uoissiuued 4 uosjed Y 108095 Aue ie 5 M UOIISOd peaH 000 Md M9 Eld 10 SME SA 5 5141 0629001 ANY 2INOHL2313 jr comit ae x X dh gt eue d Jelul as
45. Service Manual PlateWriter 3000 8000 1439 parts A U NM W G IW IN ID ININ Ime PR e le m N o IN IAIOA IA IT wind Part No 10064631 10064653 10064335 10065870 10053884 26364 6295 10053883 54381 10012692 16 87 10054414 25698 10012622 10012027 10065134 10017962 10017903 10012449 10012621 73241 73202 74038 43600 10033456 10001918 10064625 4105 10064633 10064333 5001 10036887 Specification COVER FRONT COVER BACK TRAY GUM COVER POWER ENTRY FILTER EMC 1 PHASE 16 PLUG FEMALE 4 POLE GROMMET D6 9 x 1 5 SWITCH LINE 16A FUSED PIN GUIDE TABLE FEED BUZZER SWITCH ASSEMBLY SENSOR FINISHING UNIT CIRCLIP D16 x 1 SELECTOR PROGRAM LED HOLDER REFLECTOR BOTTOM GEAR 6 216 M2 BUSHING BEARING PLATE AIRFLOW COOLING ZONE LED CONTROL CLIP R SHAPE D2 5 x 20 GEAR Z19 2 012 GUIDE PLATE GEAR BEARING ROLLER SNAP BLACK ROLLER 040 x 870 EPDM SHORE 40 BULGED ROLLER EPDM DAO x 870 SHORE 18 ROLLER PUR D29 L860 MODIFIED STOPPER SHAFT D10 17 5 x 7 5 GUM TRAY UPPER COVER GUM SCREW ALLEN 3 x 4 FITTING ELBOW M5 x D3 Service Manual PlateWriter 3000 8000 1439 O ae Spare parts FINISHING UNIT T8931 Service Manual PlateWriter 3000 8000
46. System 105 Parameter PW3000 IDS 2 DFS 100 DFT 10 DHS 22 DHB not relevant DHT 1800 DST 3600 DSS 20 T S 20 THS 20 Service Manual PlateWriter 3000 8000 1434 The Finisher 3 5 Parameters setting Type SAV SAVe parameters in the USB Hyper Terminal Window press the Enter button after the change of the last parameter to save the changes Default parameters setting for PlateWriter 8000 The defaukt settings are NOT recommended settings but the default values when Finisher Unit Firmware is installed See the recommended values for PlateWriter 8000 on page 3 10 Para T Default _ meler Description Min Max 1 CFG 2 CFG 3 Unit Explanation CFG ConFiG O 3 O O O Reset all parameters to factory defaults 1 PW2000 PW2400 2 PW3000 3 PW8000 OVS OVen 2 1 2 2 OVSz 1 Oven with 4 Systems bulbs OVS 2 Oven with 5 bulbs sets IDS Ink Drier 1 2 1 2 2 1 Original ink drier System with air fan and heater PW2000 PW 2400 2 Heat in print plane and input table and small fan next to print head BWS Backside 1 3 1 1 2 1 Disabled old wiring Wash 2 Disabled new wiring System 3 Enabled and new wiring RGS ReGister O 3 O O O O No registration System system 1 Side register only 2 Front register only 3 Front and side registers DAO Drier O 1 O O O Activate ink drier Always On perm
47. The head height levers in both sides should be moved an identical amount because the relative height left and right is already correct If just one of the four corners does not have a straight line then the head height may be too low and touch the plate when printing Use the adjustment jig to verify and possibly adjust the head height again Tilt adjustment Examine the outermost lines and find the most straight line in each corner Mark the number in each corner Remember to disregard the centerpart of the lines only examine the outermost parts closest to the printed numbers 6 4 2 0 2 4 6 6 4 0 2 4 6 1 TES J BA 1 A geeks 1 Il 4 OL 6 4 2 042 4 6 ttt The tilt can be seen as the difference between the upper number and the lower number Both sides can be used for this In this case the front exit side of the head is 4 higher than the rear side This can be seen in both sides of the head the right side 2 to 2 4 the left side 0 to 4 4 If the head is too high at the front adjust the head tilt lever downwards If the head is low at the front adjust the head tilt lever upwards The general head height will be affected when the tilt is adjusted This is because the head is hinged at the back in
48. Workspace folder Citron Mavigator 8 125 w w arkS pace Change Page buffer folder IC xitroriMavigator 8 15 w PageBuffers buffering Multiple Parallel Compress page buffer Metwork buffer E Kb Printer buffer 40000 Jab timeout 8000 minutes Configure threads processor core 2 Options Extras Cancel Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows This opens the Configure RIP Extras dialog Configure RIP Extras Feature ERE Media Saving Simple Imposition No A Epsonz Lite X Epsonz yDot ll Epona vDrat3 Lite Add TIFF HEDS1 HEDS1 IHEDS2 HEDS2 No Try Before Buy Trial code 2327863492 Evaluation iz nat enabled Try Cancel There a number of passwords supplied with your system not all are entered here If you purchased the optional Proofing function or CIP3 these passwords will be added separately later For now you will need to enter the passwords for the Inkjet PlateMakingX1 and for any other devices you purchased unlock codes for e Start by selecting the Inkjet PlateMakingX1 item and click Add Enter the corresponding password and click OK Enable Feature x Protected Plugin Enter Password 3969864 Cancel Repeat the procedure for any other features devic
49. do not plug in the dongle the RIP will fail to launch with a Super Pro C Plus Activator dongle not plugged in or invalid error Locate the Navigator icon which was placed on your desktop by the installer Double click it to launch the RIP When launching the RIP for the very first time it will ask to select User Interface Language Select English United States This is the keyboard map for the keyboard supplied with RIP workstation When selected the User Interface Language the RIP will advise that it will need to restart If the German user interface is installed it can be enabled here Choose Fresent Prezent Selecting this language requires Navigator to be restarted Do vou wish to continue causing Navigator to quit rr et E er It Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 4 21 The RIP will advise that it will boot into chosen language next time x RIP will book inta English United States an next run Click OK to continue and then restart the RIP The very first time the RIP starts it will automatically run a start up configuration PDFRaster Plugin Version 1 272 Copyright 2007 2008 Global Graphics Software Ltd All Rights Reserved Found more than one installed RIP aia NM Pw 3 00 Plugin Version 2 03c WinXP Professional version 5 1 Ser
50. is ready to begin installation Click Install to begin the installation If you want to review or change any of your installation settings click Back Click Cancel to exit the wizard SF InstallShield lt Back Cancel _ 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows After the installation a dialogue box will appear to inform that the installation was successful Click Finish to continue InstallShield Wizard Completed The InstallShield Wizard has successfully installed Sentinel System Driver Installer 7 5 1 Click Finish to exit the wizard A dialog box will appear to inform that the setup has finished installing PlateWriter Plugin and iScreen click Finish to continue EE Completing the PlateWriter Plugin and iScreen Setup Wizard Setup has finished installing PlateWriter Plugin and iScreen on your computer Click Finish to exit Setup e Click Next to continue ASE Welcome to the PlateWriter Plugin and iScreen Setup Wizard This will install PlateWriter Plugin and iScreen version 20131122 to selected RIP folder on your computer Click Next to continue or Cancel to exit Setup Info cancel Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 411 Select Destination Location for Plugin and iScreen box w
51. soiuo29 3 JedSlul v Joloeuuoo wyo A e 2 Ss Josuas dwa IN uiuo 00951 2 0 pA ai 99SueloeJeUo 21 e 2 ejou IMS 1 C 9IN MM SW 4 JV am vvx 8 YX Yox T itm Indu ZYX JeleeH 4005 g 93 3 09 O LYX l 214 eX 6 6 0 3d vex 1 mm EEX 8 m EA e Jedsiul euejd Pis Jeuslulj Bum Ma9 2 09 5 ul 6 Alddns ca Lld 013 65109001 d d d E osx 7 8 N Spare parts Service Manual PlateWriter 3000 8000 1434
52. they have been changed Gum water replenishment settings GR If the gum becomes thicker during the day it might be necessary to increase the GR value Increase 1GR 2GR or 3GR depending on which program 1 2 or 3 is selected or 2GR 5GR or 6GR depending on which program 1 2 3 4 5 or 6 value by 1 or 2 but keep close attention that the iFinisher does not become too thin Check that the level in the iFinisher container actually decreases and never increases during a day s production Service Manual PlateWriter 3000 8000 RIP Installation ES Overview Part 4 RIP Installation Overview The installation procedure described in this chapter covers the following issues Installation of the Epson 7700 9700 printer driver e Connecting PlateWriter NewsWriter and proofer to the RIP workstation Installation of Navigator RIP Installation of plug ins and manuals Launching and configuring the Navigator RIP Creating and calibrating a proofing Page Setup Connecting the System and optional proofer to your RIP workstation Having charged the PlateWriter NewsWriter System with Liquid Dot see Hardware Installation manual for details you should already have it plugged into the mains To complete the installation of the driver you must connect your PlateWriter NewsWriter System to your computer If you have also purchased the optional proofer you should now go ahead and inst
53. values in the two lowest rows are 4 If not perform the procedure Verifying and changing the bidirectional settings for the narrow platen gap again 3 Key in the values for standard platen gap 1 2 mm in the utility and verify that all values in the two lowest rows are 4 If not perform the procedure Verifying and changing the bidirectional settings for the standard platen gap again 1434 Service Manual PlateWriter 3000 8000 Printer adjustment and set Fine adjustment of print head height and tilt Make sure the print plane and print head height is adjusted as previously described If there at any time during this adjustment is any doubt about print head height becoming too low use the adjustment plate to verify the height again The PlateWriter can be used with three different plate gauges 0 15 mm 0 20 mm and 0 30 mm The printer moves the print head up or down prior to printing according to the print head height setting in the job The head height can be either narrow or standard Standard head height is approx 0 4 mm higher than narrow The head height is set in the RIP PlateWriter device configuration See device configuration in the Operating Manual The head height and head angles tilt and bias can be adjusted mechanically It is important to understand that this adjustment will be common for both narrow and standard head heights The print head height and head angles are adj
54. 0 mm edge regulation CUR CURrent O 15000 8400 mA reference heat regulation SIT StarT O 250 60 60 60 G Oven temperature Temperatur setting when FU is idle e heat and printer is printing regulation PoWer 50 100 100 100 80 Reduce power of center Center bulb pair in oven to lower the the plate center temperature TSA Transport 100 650 250 350 450 mm Max transport speed of Speed min the plate during curing Transport D 50 15 cm Transport speed in SPeed min process 1 BEE BEEp O 1 1 1 Sound alert when Off 1 When plate is ready in printer 2 When FU is ready 3 Both AUT AUTO O O bool IRS Infra Red O 5000 50 50 50 Time that IR LED is on Sensor Sec prior to reading sensor sensitivity value The higher the adjustment value the higher the sensitivity REG REGistratio O g9 30 30 30 1 10 Delays when n system Sec registration pins are timer moved down after the printer feed rollers are down Service Manual PlateWriter 3000 8000 1434 The Finisher Parameters setting Description Min Max E CFG 2 CFG 3 Unit Explanation THs Table Heat 15 55 15 45 25 D Temperature setting for Set point input table Only used if IDS 2 O 21600 15 10 10 5 Time ink drier fan is Time active after last printing has been detected print head moving DHI Drier Heat O 21600
55. 0057744 10061035 10058299 10060970 10058234 10061031 10061033 10057826 10060971 10061034 10009707 10061040 10046530 10058535 10058414 10058421 10058401 10058419 10012027 10058651 6262 10061032 10059886 10059894 10060725 6263 MOTOR 24V DC GEAR BRACKET MOTOR BUSHING SHAFT REGISTER SHAFT SIDE REGISTER LIFTER REGISTER PLASTIC DISC BUSHING REGISTER BRACKET REGISTER CAM FRONT REGISTER HOLDER PIN PIN REGISTER L 16MM SENSOR OPTICAL BRACKET SENSOR REGISTER FINGER SCREW M6 x 35 SPRING D6 x 30 HOLDER SIDE REGISTER PLATE DISTANCE SIDE REGISTER LED CONTROL 5MM 3 COLOUR REGISTRATION BUSHING 015 x 5 LED HOLDER COVER SIDE REGISTER TERMINAL 2 CONNECTIONS PIN REGISTER L 18MM BRACKET FRONT REGISTER HEATER CLAMP OVERHEAT SWITCH THERMAL 60 C TERMINAL 3 CONNECTIONS Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER 18905 Service Manual PlateWriter 3000 8000 1439 parts Registration system print bed and heater Pos No 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 1439 Part No Specification 10060726 10060781 10048832 10059885 10059889 10059895 10059882 10060799 10060800 10059768 10059764 10059754 10059755 10058148 10059688 10057724 10012688 10059896 10051045 10061
56. 043 10061592 10059593 73245 39907 505915 10057642 10061619 10063589 FUSE THERMAL 84 ONE SHOT HEATER 115 x 660 300W OHS 60 84 C COMPLETE SENSOR TEMPERATURE PT 100 WITH PLUG BEARING SIDE PROFIL FOAM 4x 8x 195 SUPPORT GUIDE EXIT PROFIL HEATER PRINT BED INLAY STRIP LONG INLAY STRIP SHORT SENSOR TEMPERATURE THERMISTOR PLASTIC PLATE HEATER HEATER PLATE HEATER BRACKET SENSOR SENSOR REED L 300MM HOLDER SENSORS SENSOR REFLECTIVE BRACKET SENSOR PRINT HEAD BUSHING OPEN SLIDE HEAD PRINTER BRACKET BLOWER PRINT HEAD FAN WITH CONNECTOR EXIT GUIDE PRINTER COMPLETE ROLLER WITH HOLDER ROLLER D13 D3 3 x 25 5 SHAFT ROLLER D3 L 33 HOLDER ROLLER GUIDE SHAFT FRONT REGISTER PLATE REFLECTOR AIR SHAFT EXIT WHEEL GUIDE Service Manual PlateWriter 3000 8000 Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8905 Service Manual PlateWriter 3000 8000 1439 Spare parts Registration system print bed and heater Pos No Part No Specification 6 11 57 35320 CIRCLIP 16 3 58 10063583 WHEEL D20 d10 B5 POM 59 10063584 HOLDER ROLLER EXIT WHEEL GUIDE 60 10063585 HOLDER SHAFT EXIT WHEEL GUIDE 61 10063587 SPRING 010 81 x 15 62 10063586 BREAK EXIT WHEEL GUIDE 63 64 65 66 67 68 69 70 71 72 4 79 76 77 78 79 80 81 82 83 84 55 86 1439 Service M
57. 25 10034139 10035152 10012104 10020189 10034019 10034314 10034313 10032080 10059561 10059558 Spare parts Specification HOLDER CABLE FITTING ELBOW M5 x D3 ROLLER DRIVEN FINISHING UNIT BELT CONVEYOR MEDIUM GEAR Z24 M2 SCREW D4 x 10 BELT CONVEYOR SHORT O RING D38 x 7 HA1470 EPDM ROLLER DRIVEN FINISHING UNIT EXIT ROLLER DRIVING BRACKET DRIER DIN 546 M4 NUT SLOTTED BRACKET SUPPORT GUM TRAY LEFT BRACKET SUPPORT GUM TRAY RIGHT BEARING GUM SECTION BEARING GUM SHAFT GUM LONG Service Manual PlateWriter 3000 8000 6 19 N me BS Un ELBOX COOLING ZONE T8801 1439 PlateWriter 3000 8000 Service Manual Elbox cooling zone Pos No IN A Co IN ID ID ID ID IN LR m e U N JO 1439 Spare parts Part No Specification 10017859 10017862 10056069 10011284 26054 10051945 10053159 10053796 25452 10014399 10039880 10039879 10038867 10046142 10013856 BARRIER AIR COOLING ZONE TRANSFORMER CURRENT PCB PCU Note Without software FUSE 5 08MM FAN SUNON PSU AC gt DC 230 24 125W OPEN PPS 125 24 SHIELD PLASTIC FILTER EMC 1 PHASE 2A FMLB 41 SPACER x 8 40 CASSETTE PUMP PUMP WATER K2 X18 PUMP GUM K1 X20 FITTING TEE HOSE D3 x 3x 3 FITTING HO
58. 4 Verifying and changing the bidirectional settings for the standard platen gap 2 15 Final verification for the bidirectional settings 2 15 Fine adjustment of print head height and 2 16 Head height and tilt adjustment Xx uo ew a 2 17 xau e e e sa 2 19 Head height for left and right side 2 20 Flea NEIEN 2 20 Adjustment of print head height 2 21 Adjustment of print plane a u me e ee some ox RO cai e a ad 2 21 1434 Service Manual PlateWriter 3000 8000 Table Of Contents Front registration system adjustment 2 22 Side registration system adjustment 2 24 Adjustment of the printer feed 2 26 Bidirectional fine tuning 2 28 inira lt 5 ge ae oa 2 29 2 29 Part 3 3 1 3 1 Connection the FU to the RIP PC si miere Ge ea 3 1 3 1 Mr e v 3 1 Parameters Setting 3 2 Default parameters setting for PlateWriter 3000 3 2 Recommended parameters setting for PlateWriter 3000
59. 8 0014 BO R PLR 029 30 680 MODIFIED FINISHING UNIT J E UN TRAY UPPER 30 10018386 COVER GUM Service Manual PlateWriter 2500 3000 NewsWriter 1425 1425 Service Manual PlateWriter 2500 3000 NewsWriter 121947 1 Find the pages covering the section where the part is located Find the specific part and the part s Pos No on the drawing 3 Refer to the list on the opposite page to find the spare part s number and specification N Ordering a spare part When ordering spare parts please state carefully the spare part number the part specification and the number of items wanted and send the order to your spare parts dealer The cables and their part numbers can be found in the electrical diagrams placed in the end of this manual Original printer spare parts To obtain the correct order number for original printer spare parts please use the Imaging Unit Service manual to find the part number for the part you need then use the Cross reference list in this manual to find the corresponding spare part number to use when ordering the part 1439 Service Manual PlateWriter 3000 8000 N me BS Un TOTAL MACHINE T8900 1439 Service Manual PlateWriter 3000 8000 parts Total machine Pos No 1439 Part Specification 10057926 10050219 10062344 10050310 10011838 87571 10060967 10010948 10059268 10060780
60. 8 2010 Glunz amp Jensen 5 intaia 2 3 Build 2600 Language ENU E ti Ctrl E tiv i 2011 2 2 8 37 Language opyright 1992 2006 Global Graphics Software Ltd All Rights Reserved About Navigator t c 1994 2006 Global Graphics Software Ltd All Rights Reserved Logo 0r3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Memory Statistics rsion 1 0r2 Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Quit Ctrl Q Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 1412 Copyright 1993 2009 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 8 010 Copyright 1995 2007 Global Graphics Software Ltd All Rights Reserved PS PrintTicket PS Device Plugin Version 8 113 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved iScreen2 2 level 8 16 bit iScreening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved iScreen3 3 level 8 16 bit Screening module Release version 5 036 Copyright c 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module iScreen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 kB used 1185072 kB reserved Loading Harlequin RIP JDF connection v1 42 1 8 Copyright 2004 Global Graphics Software Ltd All Rights Reserved Select Navigator gt Print File
61. Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Harlequin Socket Plugin Version 3 0r4 Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved Harlequin SnnnlFalder Plunin gt Version 3 4r2 Canurinht IC 1993 2 fslehal Granhics Software tri All Rinhts Reserved CRD Ge Output Controller pec Prir iScreenz oe Active Queue Queue Copyrig Disabled f Disable output i 1 Infa Remove Hoam i 1 Delete ecessary Items 0 Usage Disk 138 59Gb Items 0 Usage The Output Controller Monitor Window shows jobs that are in the queue and jobs that have already been printed It can be toggled On and Off by pressing the Ctrl O keys Any time you click in the background it will disappear and you will need to toggle Ctrl O to make it reappear In order to reduce the time it takes to set up and configure the RIP we have preset some settings in a file called GJ factory default You will have to print this file Click in the Navigator window to bring it to the front z 515 Navigator Edit Preview Color Output Fonts IE E N Ec E SIE t c 2007 2008 Global Graphics Software Ltd All Rights Reserved af Page Setup Manager Ctrl S i Configure RIP Ctrl R Device Manager Input Controller ent RIP s locale cannot be reliably determined Ctrl I t 200
62. DF connection v1 42 1 8 Copyright 2004 Global Graphics Software Ltd All Rights Reserved T 4 gt e This opens the Configure RIP dialog x Workspace folder C itron Navigator 8135 pace Change Page buffer folder C 4itronMavigator 8 13NS WP ageBuffers Change buffering Compress page buffer Multiple Parallel E Printer buffer 40000 5000 minutes Configure threads processor 2 Cancel Network buffer Job timeout Options Extras Set Page buffering to Multiple Parallel Set Network buffer to 64 Set Printer buffer to 40000 Click on Options 1434 Service Manual PlateWriter 3000 8000 vp RIP Installation Installing the Navigator RIP for Windows This opens the Configure RIP Options dialog Configure RIP Options X M Automatic prep loading e g AldusZApple Startup prep appleLaserPrepE 0 m Disk space left For systern 500 Mb Minimum memory left For system 256000 Menor per renderer thread hoo Mb Minimum compression ratio 6670 A for RIF reserve for RIP 0 Allow use of all available memory Allow stop start Disable sounds Lancel Set Disk space left for system to 500 Set Minimum memory left for system to 256 000 Click on OK to return to Configure RIP dialog e Click Extras xl
63. INK flashes on LCD display Follow the instructions on the display Stay with the PlateWriter during the charging process Charging takes about 10 minutes Never turn off the printer open the top cover open the ink cartridges cover or remove the maintenance tank while the CHARGING INK is flashing on LCD display or you may damage the printer When PAPER OUT LOAD PAPER flashes on the LCD display charging is complete Press the 4 button repeatedly until appears on LCD display instead of a roll Always turn off the printer using the D power button Then wait until the LCD display turns off This ensures that the print head is safely capped Service Manual PlateWriter 3000 8000 1434 The Printer 2 3 Printer adjustment and set up Printer adjustment and set up The following items needs to be checked and adjusted during the installation of the PlateW riter Disabling of auto nozzle check e Initial adjustment of print bed print plane Print head initial height and print head protection adjustment Print head slant CR bias adjustment Resetting bidirectional setting in printer Fine adjustment of print head height and tilt Front registration system adjustment e Side registration system adjustment Adjustment of the printer feed Bidirectional fine tuning Disabling of auto nozzle check If the auto nozzle check is enabled then the printer will try to detect if all nozzl
64. Mode 2 Set platen gap head height to narrow MENU gt PRINTER SETUP gt PLATEN GAP gt NARROW Remember to set the platen gap head height back after adjustment has been finished or power printer off which will also reset platen gap head height to standard 3 Select MENU gt HEAD ALIGNMENT gt PAPER THICKNESS gt SELECT THICKNESS gt 8 mil 0 2 MM 4 Select MENU gt HEAD ALIGNMENT gt ALIGNMENT gt MANUAL gt BI D ALL gt PRINT 5 Load a sheet of paper at least the size of A4 portrait direction into the printer The printed sheet will not be used but is printed to gain access to the bidirectional settings menu in the printer 6 If the loaded paper sheet is smaller than 407 mm then the print will be split up When the first page finishes return to main menu using d key then release the page and load the second sheet 7 When the pattern job finishes the sheet will be released automatically and the bidir setting menu is displayed in the printer display BI D ALL 1 1 8 Tap the OK key until reaching 3 C1 Be careful not to tap too far as it is not possible to tap backwards you have to start all over again 9 Change the values for each of the 10 rows of 3 according to the listing in the PW Bidir setting utility Value to use in 1 Adjustment by using Wand A key 10 When 4 is reached just use the OK button to tap past these 10 last settings Now refer to the la
65. ODIFIED SA SELECTOR UNIT HOLDER ASSY IC RIGHT ESL ASP PRINTHEAD 7700 MOTOR ASSY CR DRAINING CABLE HARNESS PANEL C ASP PANEL UNIT K ESL ASP BOARD ASSY MAIN BOARD ASSY POWER SUPPLY LUBRICANT G 71 BLUE LUBRICANT G 84 HARNESS HEAD A ASP HARNESS HEAD B B ASSY ASP Service Manual PlateWriter 3000 8000 6 43 parts Maintenance kits Part No Specification 10062230 SERVICE KIT PERIODIC Service Manual PlateWriter 3000 8000 1439 A Electrical diagrams 1434 This chapter includes all electrical diagrams for the PlateWriter 3000 The diagrams 4 pages cover e Page 1 of 4 Main power distribution Main switch and primary voltage Page 2 of 4 Low voltage wiring Sensors switches LEDs and motors Page 3 of 4 Printer plane Wiring schematic Page 4 of 4 Optional ink dryer Wiring schematic Service Manual PlateWriter 3000 8000 Main power distribution Main switch and primary voltage Service Manual PlateWriter 3000 8000 1434 y 995 xul eos 5 JOO Jepuf
66. Optimize fonts already exists Existing file will be overwritten restored File Usr IllustratorColor Patch already exists Existing file will be overwritten restored File Usr hpalcust ps already exists Existing file will be overwritten restored File Usr FontinstallationPatch ps already exists Existing file will be overwritten restored File Usr epsncust ps already exists Existing file will be overwritten restored File LOGFILE to be restored as LOGBACK restored Total time 2 46 seconds 00 00 02 460 Job Completed Factory default Pw 2000 2500 3000 8000 N w v9b PMHD PS Select Factory Default x Look in Factory Default o 2 E WE Desktop Date modified Network 11 26 2013 8 12 AM Libraries ICTP jia Computer amp 05 C B Kitron Navigator 8 3r1 e Click Print x Print File a 11 26 2013 8 12 AM Factory default PW2000 2500 3000 80 File name Factory default PW2000 2500 3000 8000 N W v Sb Print Files of type PostScript PDF and XPS Files ps pdf xps Cancel Page Setup Default Page Setup Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 4 17 The PlateMake product selector box will appear select PW3000 and click OK RIP falder is Change RIP falder Xitran navigatar 831
67. PZ Xo L NSd 9 PAE Et JVSz 223 NODA 72 HUN 104409 JO Hed ENE eeocoooee S ei Nid 8 E Spare parts Printer plane Wiring schematic Service Manual PlateWriter 3000 8000 1434 7401551189 ogioeds 1 uosjed pezuoujneun Aue 1 Jo pesn eq jou jsnui pue SN uesuer zun o oj 5 siuL eDeq oneujeuos Bull M JosueS SNIHSSNION3 IVIINVHIAW ANV OINOHLO3 T3 622900 NasNar 5 ZNN19 4 1042115009 eueld Jeluud oz uequny 2102 jen N Te _ ze he A NU ef D S Sd I IX 972799001 pou zt P A uuo 2 001 2 25 40809000 ___ E 9 Josues eue d N Oou a g c zeBed
68. S 1 1 1 ded d Ib nn ziel BAJA vied eh vl dz J 2 i N J N ex jox YYYY wx YY j YYYY Y Ya Y T UY Y x z z z X 5 x X x x 5 AIA IS gt e 12401490 o a m j gt Joleleaue6 25186001 IIeEHJoJepoou o a asn S gt TAF 1 Ea ENS EN 2x 1 IL LI LE REL B ig 2 5 fe fre ez iz oz for jer p for for fot e fer p 76 8 fo 9 x px x x ETX a A X gt lt I N S o oo gt e fo 85209001 79269001 65519001 2 ps 32 Lvs E b Z x X x IX IX x fx x x dx x x x a N gt N w 813 o 8 g E 5 o R IN IN IN L E IND 55 A 5 a A A A vaasn ea asn 9 vx asn sup G yx gen 9pAvZ 3 e a E E E E 3 pH H a 3 peslnd sjeuueuo y 0 ES 2 g 2 g 2 OL OzX ls dee TRA slqellndulolN z evx gt SOX E s ouueuo y y NN leuig 270 9 jeng vc Z SNO uondoejoud Bes und dud tye 1 SNO z NI 7o IPA G 8 40159 901811 im
69. SE D3 x 3 HOSE 2 5 x 1 NOVOPRENE Service Manual PlateWriter 3000 8000 6 21 23 Spare parts Cross reference list Service Manual PlateWriter 3000 8000 Epson Part No G amp J Part No Specification 1504179 10050214 WIPER ASSY ASP 10053092 PUMP CAP ASSY ESL ASP MODIFIED 1520217 10072485 SA SELECTOR UNIT 2129179 10056199 BOARD ASSY MAIN 1520215 10056203 HOLDER ASSY IC RIGHT ESL ASP F191010 10058394 PRINTHEAD 7700 1518708 10061626 MOTOR ASSY CR 1500853 10061628 DRAINING 1521058 10062386 CABLE HARNESS PANEL ASP 1520214 10067309 PANEL UNIT K ESL ASP 2144291 10056199 BOARD ASSY MAIN 2129173 10068145 BOARD ASSY POWER SUPPLY 1480655 10063579 LUBRICANT G 71 BLUE 1516265 10063580 LUBRICANT G 84 1541866 2142248 10071841 HARNESS HEAD A ASP 1521061 10071842 HARNESS HEAD B B ASSY ASP 1540 Spare parts Maintenance kits Part Specification 6 23 10062230 SERVICE KIT PERIODIC 1439 Service Manual PlateWriter 3000 8000 6 24 Spare parts Part 6b Spare parts for PW8000 Service Manual PlateWriter 3000 8000 1439 Spare parts ca CN gt TOTAL MACHINE T8927 PlateWriter 3000 8000 Service Manual 1439 6 26 Spare parts Total machine Pos No CO IN IA I A Co N O IN ID IN IN ID 1 IN IN IND Ie e fre e le O jo A A U N Part No Speci
70. al diagrams for the PW 8000 The diagrams 3 pages cover Page 1 of 3 Main power distribution Main switch and primary voltage Page 2 of 3 Low voltage wiring Sensors switches LEDs and motors Page 3 of 3 Printer plane Wiring schematic 1434 Service Manual PlateWriter 3000 8000 Appendix Electrical diagrams Main power distribution Main switch and primary voltage Service Manual PlateWriter 3000 8000 1434 qvoio apei joi uid popa TY 40 dnm ep deri min leholddy eBeyoA pue uos wun Alddns vz 66219001 ONIHIINIONI TV2INVHO3 W ANY 2INOH123 ME uopnnsuo li 70056001 8 N3SN3f 8 ZNN19 4 5 0 UEN rama 38qunN 10 Aepuy uung 5 8 9ZX 5 8 8ZX n n 2099 PAE Ed plod V CV OPA vC EN 3 S ugy 6ullooD Rey er N gt 5 OLW N 5 T ie VOY F d dE 9 ees xu VLX V9Ix
71. all this following the manufacturer s instructions Epson 4880 amp 7880 proofers only Locate the Installation CD Switch the printer on Insert the ink cartridges and allow the printer to perform the ink charging cycle about 10 minutes Start the installation from the installer CD supplied by Epson with the system or you can use the PlateWriter RIP 8 Installer DVD where the drivers for Epson 4880 and 7880 also can be found When the installation software starts to search for the printer connect the proofer to your RIP workstation When it is installed quit the installer and restart your workstation 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows Installing the Navigator RIP for Windows General The Navigator RIP is installed on the RIP workstation delivered with the system This workstation has been specifically configured to deliver the best performance possible and includes Windows XP Pro 2 GB of interleaved RAM and about 150 GB of available space on the hard drive after installation Should the RIP not be installed on your RIP workstation or if you for some reason need to reinstall it the below described installation procedures outline the steps necessary for installation of the Navigator RIP the Inkjet PlateMaking X1 plug in the iCTP proofing plug in the 15 plug in a predefined RIP setup with limited calibration profiles the user documentat
72. all Transfer olej 213 ols Connected 0 00 45 ANSIW 38400 E E 1 APS Service Manual PlateWriter 3000 8000 1434 The Finisher Adjustments The values shown are in mAmps and as it lists Current 1 through Current 4 it will power on one lamp at a time The readout sholud collerate to the wattage of the lamps in the curring unit 500 watt lamp will readout approx 2500 at 220 volts 400 watt lamp will readout approx 2000 at 220 volts etc Adjustments 1434 Plate temperature settings BE Attach thermostrips to the back of a plate and run it through the finishing unit using a suitable program see the User Manual Part 2 Daily use Finishing Check that the temperature is between 170 and 200 all over the plate Adjust parameters 1BE 2BE or 3BE depending on which program 1 2 or 3 is selected If the temperature is lower than the range mentioned above increase the value by 5 or 10 and run the plate again with new strips Repeat until temperature is within range for all plate gauges used Adjusting temperature settings Adjust parameters 1BE 2BE for PW 2500 3000 NW or 1 2BE 3BE 5BE or 6BE for PW 8000 depending on which program 1 3 or 1 6 is selected If the temperature on plate is too low decrease the value by 10 20 and run the plate again with new strips Repeat until the temperature is within range for all plate gauges used Remember to type SAV to save temperature settings after
73. alling the Navigator RIP for Windows List of the components available for installation Categories Item Comments Navigator Xitron Navigator RIP This is the main Navigator RIP 8 application and 8 must be installed Dongle Driver Installs the Sentinel Dongle Driver and is required to run the RIP G amp J Password Application to configure the passwords for iScreen Utility and PlateWriter Output Plug in and must be installed Calibration chart Test charts with predefined calibrations selected based on the standards in the RIP Factory default Installs the file which can be activated in the RIP to configure the memory settings create some sample Page Setups and install a number of preset calibration curves for different printing presses is highly recommended to install it German French Installs German French user interface to the RIP interface Do not select this option when installing the RIP Plug ins for Platewriter Output Installation of this feature will enable the Inkjet Navigator Plug in PlateMaking X1 plug in for the PW2500 PW3000 PW8000 NW NW XL This is required for the RIP to communicate with the System and must be installed CIP Plug in Must be purchased as an option and is used to control the ink level on press based on reading from the RIP v DOT II Glunz amp Jensen includes a standard proofing option for Epson 4880 7880 and 9880 with the ICtP system For a
74. amage to the equipment The operator should observe and or act according to the A Warning information in the order to any personal injury Chemicals e is responsibility of the owner of this equipment that data is available to concerning possible health risk from the chemicals used with the equipment End of lifetime disposal The equipment is designed for easy disassembling disposal of parts from the machine must be made according to local regulations For recycling purposes signifi cant components are marked with material specification according to the ISO 11469 standard Service assistance If help is needed to correct any problem with the equipment please contact your local supplier Service Manual PlateWriter 3000 8000 1434 Introduction The Functional description of the PlateWriter system The Functional description of the PlateWriter system The system is an innovative and patented inkjet Computer to Plate device The System consists of Plate Writer engine 1 A specially modified Epson inkjet printer that uses s fluid to image the i plates printing plates Plate input table 2 A table for aligning plates prior to entering into the engine Proofer option An unmodified Epson Stylus Color 4800 4880 or 7800 7880 printer used for proof ing Plug ins to drive these printers are supplied with the Harlequin Harlequin RIP platform A customi
75. ance window appears select Modify and click Next to continue Program Maintenance Modify repair or remove the program Change which program features are installed This option displays the Custom Selection dialog in which you can change the way features are installed C Repair Repair installation errors in the program This option fixes missing or corrupt files shortcuts and registry entries C Remove S Remove Sentinel System Driver Installer 7 5 1 from your computer T Ilt d InstallShield lt Back Cancel In the Custom Setup window select Sentinel System Drivers and click Next to con tinue Sentinel System Driver Installer 7 5 1 InstallShield Wizard X Custom Setup Select the program features you want installed Click on an icon in the list below to change how a feature is installed BIEEMEsentinel System Drivers E v USB System Driver E Parallel Driver Feature Description The device driver for Sentinel keys This feature requires on your hard drive It has 0 of 2 subfeatures selected The subfeatures require OKB on your hard drive C Program Files Common Files SafeNet Sentinel Sentinel System Driver InstallShield lt Back Cancel Click Install to begin the installation 1 Sentinel System Driver Installer 7 5 1 InstallShield Wizard Ready to Modify the Program The wizard
76. anent DFS Drier Flow 20 100 80 100 100 Duty cycle for the ink Setting drier fan or fan next to the print head DHS Drier Heat 15 95 28 40 22 G Temperature for ink Set point drier If IDS 2 this controls the printer plane temperature DHB Drier Heat 200 200 40 O O 0 1 Calibration offset for ink Beta drier temperature sensor print plane if IDS 2 1434 Service Manual PlateWriter 3000 8000 Finisher Parameters setting Para Default neter Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation P1 ALpha O 500 160 160 160 Alpha value for heat regulation 1BE 1 BEta O 500 180 180 180 Beta value for heat regulation IFF P1 Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate IRF P1 Rear O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 1GR 1 Gum O 100 17 17 17 Pl Gum replenish Replenish amount in permille of process time 2AL P2 ALpha O 500 160 160 160 Alpha value for heat regulation 2BE P2 O 500 180 180 170 Beta value for heat regulation 2FF P2 Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate 2RF P2 Rear O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 2GR P2 Gum O 100 17 17 17 760 Gum replenish amount Replenish in permille of proces
77. anual PlateWriter 3000 8000 parts amp 78804 Service Manual PlateWriter 3000 8000 1439 Spare parts Dryer amp curing Pos No Part No Specification 10010359 10010361 10012598 26054 10019245 10053094 IA A IN O IN ID RO IN ID ID IN IN Ie fre le le O jo 1439 BULB HALOGEN 500W 240V SOCKET HALOGENLAMP FUSE THERMAL 184 C FAN SUNON GUARD METAL FAN FG 12 120 x 120 TEMPERATURE SENSOR CURRING UNIT Service Manual PlateWriter 3000 8000 6 13 parts SIDE MEMBERS T8551 Service Manual PlateWriter 3000 8000 1439 Spare parts Pos No Part No Specification 6 15 10010560 BLOCK BEARING GEAR 16864 SWITCH LID 2 CONT 10024329 BLOCK BEARING GEAR 10034526 GEAR Z16 M2 10054787 MOTOR DUNKER 10054788 MOTOR DRIVE WITH GEAR IA A IN OO IN ID RO RN TR ID IN RN Ie e fre le le le le jo IN rR 1439 Service Manual PlateWriter 3000 8000 N me BS Un FINISHING UNIT T8552 1439 PlateWriter 3000 8000 Service Manual IN IA A IN OO IN IN ID ID IN IN Ie e e le le le e O joo
78. aphics Software Ltd All Rights Reserved Input Controller Ctrl N ent RIP s locale cannot be reliably determined Start Inputs t 2008 2010 Glunz amp Jensen 4 5 ack Build 2600 Language Executive Ctrl E 2011 22837 Language opyright 1992 2006 Global Graphics Software Ltd All Rights Reserved About Navigator t 1994 2006 Global Graphics Software Ltd All Rights Reserved Logo Or3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Memory Statistics Ersion 1 0r2 Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Quit Ctrl Q Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 1472 Copyright 1993 2009 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 8 070 Copyright 1995 2007 Global Graphics Software Ltd All Rights Reserved XPS PrintTicket PS Device Plugin Version 8 173 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved iScreen2 2 level 8 16 bit iScreening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved iScreen3 3 level 8 16 bit iScreening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module 15 creen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 kB used 1185072 kB reserved Loading Harlequin RIP J
79. aracters needed If you type an error you cannot erase and retype Simply press the Enter key on the keyboard and the FU will reply with a and a new Then try again Diagnostic Input Type DII and press Enter The screen will start to show the state of the input sensors eS _ alai xj Et Trane nls 215 Cll hex 20 hex 20 convey 0 oven temp 23 dry temp 264 drier 8 20 oven oven temp 29 dry temp 265 drier B 20 keit 0 oven temp 23J dry temp drier B 20 1 ouen B oven 23 dry temp 2764 ae i convey ouen B oven femp 23 dry tenp ERE d hex 2 t i oven temp 273J dry temp 1265 drier CONVEY oven temp 23 dry temp 265 drier ouen oven temp 273J dry temp 265 drier convey 20 convey hex 2l convey 0 oven 0 oven temp 23 dry temp 763 drier 0 20 n astigstirstigap out odc sdcirega cur count ddc dpc pems grb utt utd dia idl 0 0 23 6 0 263 96 6 0 86 0 dia idl 0 0 i i 0 265 0 6 8 p B D 1 0 0 0 THIF 9 08 1 0 D dia idl 0 0 263 80 0 8 dia idl 8 o d 100 0 263 0 0 0 86 n dia idl 0 6 0 100 0 265 0 0 0 0 86 8
80. ase increase amp erdiecrease 6 4 2 0 42 4 461 6 4 2 0 2 4 6 Feed L Print plane Head height oe po f oum wu um ewe ee cum n m7 1 y 7654 2 0 2 44 6756 4 2 0 12 4 46 7 Feed Mead height increaset decrease increase Print plane cov cv 1 I E E ananas a aaa 2 r 6 4 2 0 2 4 6 uem cu 4 2 0 2 4 6 ee ee um A ee ee ee ee o ee J 1434 The Printer Printer adjustment and set up 2 19 It is partly an iterative process to adjust the head height left and right and the tilt as one adjustment may influence the others It is recommended to use the following sequence First adjust the tilt Then adjust the head height from for left and right side so that they match i If print rows Y1 and Y2 are used close to the center of the head the pattern blocks will not be as sensitive as for the outermost rows Take care not to misadjust the releative head height between the left and right side The head height adjustment levers in each side normally are less than 10 clicks apart Media feed direction Head height left side Finally adjust the head height
81. ault files on your computer a Extracting files C Factory Default Factory default PW2000 2500 3000 8000 NW vSb PMHD PS Click Yes to continue Setup x di Xitron Navigator RIP will boot shortly Please print the Factory Default file located in Xitron Navigator 8 1r3 Factory default and A afterwards close the Xitron Navigator RIP 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows The Navigator box will appear click Navigator gt Print File xl gasna RE ES File Usr ColorBars Logo eps already exists Existing file will be overwritten restored File Ust ColorBars JDF eps already exists Existing file will be overwritten restored File LIsr ColorB ars H arlequin amp tHeart eps already exists Existing will be overwritten restored File Usr ColorBars Feed ps already exists Existing file will be overwritten restored File LIsr ColorB ars 4 R egister ps already exists Existing file will be overwritten restored File Ust xiflowhelpercode restored File Usr XiFlowE xtraT restored File already exists Existing file will be overwritten restored File Lsr resourcevMusage ps already exists Existing file will be overwritten restored File LIsr RemoveAllPreps already exists Existing file will be overwritten restored File Usr
82. ause of the nozzle loss It could be inflicted by several situations such as Problem Possible cause for the error Random nozzle loss Lack of cleaning or maintenance Pump Cap assy malfunction or wear Head crash Plate hit the head and damage the surface on print head Nozzles Clogged Head left uncapped for several hours ICtP system not used for prolonged period i e months Pump Cap assy malfunction or wear Nozzles fluids starvation stand still over night and weekend normally cured by a single clean Dampers in selector unit contaminated Upgrade from original formula Liquid Dot to new High Density Liquid Dot with insignificant cleaning procedure or use incorrect version of Liquid Dot If any of the above cases marked is the situation then a head replacement should include a Selector Unit replacement Service Manual PlateWriter 3000 8000 1434 Trouble shooting Before starting troubleshooting Step What to do 1 a Nozzle check and see if all nozzles are present and that the lines are not broken Go to Menu gt Test print gt Nozzle check gt Print 2 If one or more lines are broken perform a normal clean in pairs Go to gt Maintenance gt Cleaning gt Clean color pairs gt Y PK gt Execute 3 Perform nozzle test again and evaluate the result If improvement go to Step 4 If no improvement by cleaning go to Step 9 4 Conti
83. be used for larger format Epson printers xitron plugin configuration for Dotz proofing 4 nml x Output media RIP resolution Platter resolution Ink s allowed Roll part num gt Archival Matte Paper I Taur 20 F2U0x7 20 Photo ar Matte black Archival Matte Paper li Taxi 20 1440x720 Photo ar Matte black A Archival Matte Paper Ji 2880 1440 Photo ar Matte black Canvas Taur 20 T 20x7 20 Photo ar Matte black 5041531 3 Canvas 20K 2l 1440x720 Photo or Matte black 5041531 3 1 Doubleweight Matte Paper 360x360 T20x360 Fhoto Matte black 50413585 8 Doubleweight Matte Paper 720 720 720x720 Photo or Matte black 5041385 8 Doubleweight Matte Paper F20x720 1440x720 Photo or Matte black 95041385 E 4 Platter L Color Control Hl Clipping i Tiling i Repeating lt Media source Roll tall Media width 0 0000 Units Media height 0 0000 inches Special codes Indent image 0 0008 Centre Photo black _ Inks Printable area X Automatic cutter Spot colours opaque Repeat job to fill media width 5 Print harizantal tile Never Micravyeave e Number af rows x Bi directional printing 0 0 ID ae Progressive proofing Anti aliasing nme a B Give more time to Windows fV
84. d it displays information about the RIP settings jobs and the overall status In the Throughput Window you will see how much memory the RIP has allocated the plug ins installed the RIP serial number and anything else that may be installed This can be useful information when troubleshooting determining versions of plug ins etc 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows Once the Splash screen has disappeared the Output Controller Monitor Window will appear if it does not pres Ctrl Navig Pr Dutpiut nts EL Wes caet RE PDFRaster Plugin Version 1 272 Copyright 2007 2008 Global Graphics Software Ltd All Rights Reserved Found more than one installed RIP Current RIP s locale cannot be reliably determined PW3000 Plugin Version 2 03c Copyright 2008 2010 Glunz amp Jensen A S WinXP Professional version 5 1 Service Pack 3 Build 2600 Language ENU 3 Jobs since last print maintenance cycle 2011 2 2 8 37 Harlequin None Plugin Version 3 0r9 Copyright 1992 2006 Global Graphics Software Ltd All Rights Reserved Harlequin TIFF Plugin Plugin Version 4 011 Copyright 1994 2006 Global Graphics Software Ltd All Rights Reserved Harlequin NTPipe Input Plugin Version 1 0r3 Copyright 1993 2004 Global Graphics Software Ltd All Rights Reserved Harlequin Serial Input Plugin Preview Version 1 0r2
85. defect and you have to continue to Step 27 27 Fill out the print head warranty claim form from the DVD 10072489 current revision and return the print head to G amp J according to the instructions in the form Service Manual PlateWriter 3000 8000 1434 Spare parts 6 1 Part Spare parts for PW3000 Finding a spare part Spare parts 2 13 Finishing unit Pos No Part No Specification 1 0053096 COVER BOTTOM FRONT 2 0010883 COVER BOTTOM BACK 3 0010945 TRAY GUM 4 0054423 COVER POWER ENTRY 5 0053884 FILTER EMC 1 PHASE 16 6 26364 PLUG FEMALE 4 POL 7 0006574 HEYCO STRAIN RELIEF 6 5 MM WIRE 8 0053883 SWITCH LINE 16A FUSED 9 54381 PIN GUIDE TABLE FEED 0 0012692 BUZZER 1 16787 SWITCH ASSY 2 0054414 SENSOR INK DRIER FU 13 35698 CIRCLIP D16x1 A2 DIN 471 4 0012622 SELECTOR PROGRAM 5 10012621 LED CONTROL 6 0010504 REFLECTOR BOTTOM 7 0017962 GEAR 6 716 M2 8 0017903 BUSHING BEARING 9 0012449 PLATE AIRFLOW COOLING ZONE 20 0011013 BEARING ROLLER WHITE 13 KG 21 73241 CLIPS R SHAPE D2 5X20 22 73262 GEAR 719 2 012 23 74038 GUIDE PLATE GEAR 24 43600 BEARING ROLLER SNAP BLACK 25 73942 ROLLER D40X695 EPDM SHORE 40 26 10005673 ROLLER EPDM D40X695 SHORE 1
86. dvanced proofing options you v DOT III will need to purchase ColorPro option Additional files GJ iPosition Copy the installer file for iPosition to the RIP hard drive If installed the program will run a full time limited version of the program dongle is required to run the application GJ Wallpaper Installs Glunz amp Jensen special wallpaper Sample files sample files and test files in PDF PosiFlow 5 Software that makes possible to control the RIP workflow software software from one or more remote computers and set up different queues actions 1434 Service Manual PlateWriter 3000 8000 RIP Installation Installing the Navigator RIP for Windows Categories Item Comments ExtremeZ 5 03 ExtremeZ 6 03 ExtremeZ 7 1x14 software that provides printing connectivity across platforms The program is used for creating virtual printers with AppleTalk or Bonjour protocols Use this to print directly from your Mac PC to a Spool Hot Folder on your RIP PC Maintenance movies Video showing the maintenance of the PW2000 2400 2500 3000 NW ink system Highly recommended TrapPro default Installs the default settings for trapping when settings using the TrapPro in the RIP Driver setup PW2000 printer Installs the printer driver to the selected variant of driver the PlateWriter NewsWriter The PlateWriter NewsWriter must be attached doing the install to config
87. e heat in ink drier DST Drier heat O 21600 O sec Time heat in ink drier Standby Time Service Manual PlateWriter 3000 8000 E The Finisher Parameters setting Description Min Max Default Unit Explanation eter 155 Table Standby 15 50 28 C Standby temperature for input table Only temperature Set used if IDS 2 point 035 Drier Standby 15 50 15 D standby for printer plane Only used if temperature Set IDS 2 point Pins Down 10 3600 300 Sec Time before front register pins are moved Timer down This is to minimize the risk that the finishing unit is powered off with the pins in up position To reactivate register pins activate the printer feed rollers once again Recommended parameters setting for PlateWriter 3000 When the backup of parameters to restore is not available then following changes to the default settings must be made after installation of the new software Type DEF to get default values Then set the following parameters in order as shown Ink Drier System IDS 2 Heat print plane and input table PW 3000 Register System RGS 0 No registration system RGS 1 Side register only RGS 2 Front register only RGS 3 Front register and side registers e Print Head Protection PHP 0 No print head protection or disabled PHP 1 Print head protection mounted or enabled The following parameter settings depends on Ink Drier
88. ed an identical amount because the relative height left and right is already correct 1434 Service Manual PlateWriter 3000 8000 E The Printer Printer adjustment and set up Front registration system adjustment Load a 0 15 0 2 or 0 3 mm plate depending on the selected adjustment scenario omaller formats should be loaded in landscape so that the front register pins are used Start the program frawprnt exe located at 15 x C GJ Tools Raw Print The front register is Printer adjusted by printing the file mE Ei FrontRegAdjustment prn located at ss C GJ Tools N Raw Print test jobs Remove File About Cancel Print When the plate is printed measure the distances d1 left side and d2 right side from the edge of the plate to the marks printed on the plate as shown in the picture T11267 Service Manual PlateWriter 3000 8000 1434 The Printer Printer adjustment and set up If d1 and 42 are different then remove the printer top cover 1 exit cover 2 and the printer exit guide 3 by unscrewing the four screws 4 T11268 Before adjusting note the position of the top screws 5 and loosen them gently until it loses the contact with the print bed If the print bed needs to go IN loosen the screw 6 tighten the screw 7 1 turn 0 7 mm and tighten the screw 6 OUT loosen the screw 7 tighten the screw 6 1 turn 0 7 mm and tigh
89. ed that you download and install the latest service packs and security updates for this product For more information visit the following Web site Product Support Center After the PlateMake product selector box will appear select PW3000 in the Product selection row and click OK PlateMake product selector E x RIP folder is OK Change RIP falder Navigator 8 3r1 Praduct selection PW 2000 Flate Making X1 password 0 password Amgl cqx1 325n4paa 5ek8 Cancel OK e Write the PlateMaking X1 password in window see 1 code from the code sheet PlateMake product selector ioj x RIP falder is OK Change RIP folder Citron Navigator 8 3r1 Praduct selection Pw 3000 Plate Making X1 password iScreen password amgl cqx1 32656ndpaa 5bek8 Cancel OK 1434 Service Manual PlateWriter 3000 8000 pn RIP Installation Installing the Navigator RIP for Windows Write the iScreen password in window see iScreen code from the code sheet PlateMake product selector x RIP falder is Change RIP folder 8 3r1 Product selection Pw3000 Plate Making X1 password 0 iScreen password A Select Destination Location for Factory Default files box will appear click Browse to select folder 12 Setup Factory Default files x select Destination Location
90. eight and tilt Turn the printer on in Serviceman Mode e Open frawprnt exe located at Tools Raw Print Load a plate Print the relevant test file Eject the job Uncap the printhead by selecting MENU gt ADJUSTMENT gt TEMPORARY PG ENTER UN Adjust the head height both sides and the head slant according to the printed pattern at the left margin Repeat from item 3 until the test pattern is OK Adjustment of print plane Turn the printer on in Serviceman Mode Open Rawprint Load a plate Print the relevant test file Eject the job Adjust the print plane right side according to the repeated patterns across the media Repeat from item 3 until the test pattern is OK It is partly an iterative process to adjust the head height left and right and the tilt as one adjustment may influence the others It is recommended to use the following sequence First adjust the tilt Then adjust the relative head height from for left and right side so that they match If print rows Y1 and Y2 are used close to the center of the head the pattern blocks will not be as sensitive as for the outermost rows Take care not to misadjust the releative head height between the left and right side The head height adjustment levers in each side normally are leass than 10 clicks apart Finally adjust the head height The head height levers in both sides should be mov
91. enance Microsoft Silverlight Navigator 8 173 InstallShield lt Back Cancel 1434 Service Manual PlateWriter 3000 8000 4 7 Installation Installing the Navigator RIP for Windows The installation of the Navigator RIP will start Setup Status Navigator 8 3r1 Setup is performing the requested operations Installing C NXitronNN avigator 8 3r1 S w iccreg Zeitung QUIZ 28 02 03V2 icm InstallShield When the installation is done click Finish InstallShield Wizard Setup has finished installing Navigator 8 311 tp your computer The InstallShield Wizard has successfully installed Navigator 8 31 Click Finish to exit the wizard Cancel The installer will continue to install the next item from the selected list of compo nents the Sentinel driver When the welcome window appears click Next to continue 1 Sentinel System Driver Installer 7 5 1 InstallShield Wizard Welcome to the InstallShield Wizard for Sentinel System Driver Installer 7 5 1 The InstallShield R Wizard will install Sentinel System Driver Installer 7 5 1 on your computer To continue click Next WARNING This program is protected by copyright law and international treaties Cancel Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows When the Program Mainten
92. er rollers via the PUR application roller The Finisher is also controlling the ink dryer inside on top of the imaging unit Plate registration is also controlled from the Finisher if applicable Connection the FU to the RIP PC Windows XP The electronics controlling the Finisher can be accessed tested and setup by the use of the Windows HyperTerminal Connect the USB cable from the bottom of the unit to the RIP computer Run the HyperTerminal which can be located under the Windows Start under All Programs Accessories Communications HyperTerminal See the 5W upgrade for HyperTerminal settings Windows 7 Run the PTTY SW and select appropriate comport 1434 Service Manual PlateWriter 3000 8000 Finisher Parameters setting Parameters setting Default parameters setting for PlateWriter 3000 The defaukt settings are NOT recommended settings but the default values when Finisher Unit Firmware is installed See the recommended values for PlateWriter 3000 on page 3 4 Para Description Min Max Default Unit Explanation meter DAO Drier Always 1 bool Activate ink drier permanent On DFS Drier Flow 20 100 80 Duty for the ink drier fan or fan next Setting to the print head DHS Drier Heat Set 15 50 28 Temperature for ink drier If IDS 2 this point controls the printer plane temperature DHB Drier Heat Beta
93. es are working Because the Liquid Dot ink is not consistently detected then repeated cleans will be performed and eventually result in an error message from the printer The auto nozzle check should be switched off in the printer by selecting PRINTER SETUP gt AUTO NOZZLE CHECK gt OFF 1434 Service Manual PlateWriter 3000 8000 23 Printer adjustment and set up Initial adjustment of print bed print plane General The print bed has been setup from the factory and does not normally require any adjustment The print bed must be adjusted if it has been removed and reinstalled It is however recommended to do a basic verification on the adjustment during installation The print bed is adjusted in each of the four corners by means of the pointed screws 1 The print bed 15 secured by the two retaining screws 2 The height of the print bed in the input side is measured against the feed roller shaft 4 The height of the print bed in the exit side is measured as the difference between the height of the print bed at the input side compared to the output side Measuring input side height The height is measured the input side as shown in the picture Note that the backside of the caliper is resting against the print head carriage shaft 3 Right side Left side N MWA a lt Input side D 1 Service Manual PlateWriter 3000 8000 1434 The Printer
94. es you have codes for such as trapping or imposition e Finally click OK in the Configure RIP Extras and the Configure RIP dialog boxes to save these changes Select Navigator gt Quit to exit the RIP All of the configurations and passwords have been saved Restart the RIP to activate changes and unlock codes 1434 Service Manual PlateWriter 3000 8000 4 27 RIP Installation ERO nstalling the Navigator RIP for Windows Activating the color proofing option The iCtP System supports Epson color proofing by default You will need to type in the activation codes for this option There are three main Epson color printers that can be activated Epson 4880 Epson 7880 Epson 9880 You should follow the instruction for activating the appropriate printer for the Epson that you have You can purchase additional codes for activating other devices from Epson or other manufacturers such as Epson 4800 7800 and 9800 Epson proofing activation Select Navigator gt Configure RIP A E j ioii Navigator Edit Preview Color Output Fonts Print File Ctrl P t c 2007 2008 Global Graphics Software Ltd All Rights Reserved ent RIP s locale cannot be reliably determined Page Setup Manager Ctrl 5 Configure RIP Device Manager Input Controller Ctrl N t 2008 2010 Glunz amp Jensen 4 5 Start Inputs Strl I art Inp
95. evels 1 st level WIDEST is as shown on picture when mark on gear is at top By turning the gear you can see and check this By turning clockwise from level WIDEST next level wil be WIDER next level WIDE next level STANDARD next level NARROW turning one more level will return to WIDEST 1434 Media feed The Printer Printer adjustment and set up Place the adjustment plate on the print plane Move the print head carriage carefully so that it passes over the adjustment plate no 31 from the tool box as shown Look in from the exit side of the printer and check that the head can be moved over the plate The print head is fragile Take care not to force the print head over the adjustment plate if the head height is too low Take care not to push the print head carriage downwards towards the print plane This can potentially make the print head touch the print plane and damage it The head tilt may be set to approximately the center of the scale The final adjustment of the print head tilt angle will be done later using a print job If the head height is not correct loosen the screw for the head height lever cams on each side of the print head carriage The head height is changed by moving the head height levers up or down Adjust the print head so that print head protection guards just touch the adjustment plate The final adjustment of the print head height will be made later using a special print j
96. ez 3d Mz OEZ es es e Ju 004 8 C T L Jawod J H dolws JO uO 10 1Y6PS00L aleld sisseuo 10809001 Hed Es Spare parts Low voltage wiring Sensors switches LEDs and motors Service Manual PlateWriter 3000 8000 1434
97. fication 10065964 10065972 10065973 10065250 10065963 10065751 10065988 875 1 10065906 10065967 10065974 10010948 10065968 10039377 10039876 10065979 10061176 10060976 10061177 10061175 10060978 73245 10061168 10060977 10066052 1504 0011841 10058401 10063734 10067306 TABLE INPUT COVER INPUT PRINTER SIDECOVER PRINTER LEFT PRINTER COMPLETE TABLE EXIT LID TOP PRINTER COMPLETE TUBE EXTENSION INPUT FINISHING UNIT ROLLER WITH HOLDER COMPLETE EXTENSION INPUT FINISHING UNIT COMPLETE COVER HEATER FINISHING UNIT SIDECOVER PRINTER RIGHT CONTAINER 1L COVER DRYER TANK 6L BLACK RED PIPE SUCTION WATER TRAY EXIT BRACKET EXTENSION TRAY EXIT BRACKET EXTENSION TRAY EXIT SHAFT EXTENSION TRAY EXIT LONG ROLLER EXTENSION FINISHING UNIT EXIT BRACKET EXTENSION TRAY EXIT ROLLER 013 08 3 X 29 5 SHAFT EXTENSION TRAY EXIT SHORT BRACKET EXTENSION TRAY EXIT TUBE EXTENSION FINISHING UNIT NUT M10 LEG ADJUSTABLE M10 x 50 LED CONTROL 5MM 3 COLOUR REGISTRATION LED HOLDER BLACK 5MM SET SHELF PLATES OPTION Service Manual PlateWriter 3000 8000 1439 N N Spare parts REGISTRATION SYSTEM PRINT BED AND HEATER T8928 Service Manual PlateWriter 3000 8000 1439 parts Registration system print bed and heater Pos No oo oy joy Co N IN ID ID ID
98. hat you have the correct version of the Firmware FW before attempting to update Procedure Check that the printer does not already have the new FW version This can be done by selecting Menu Printer Status Version e It will show e g KND24C4 1 12 5000 KND24C4 denotes the FW version Press and hold all four arrow buttons and turn the unit on by clicking the power button The display will show UPDATE FIRMWARE UPDATE F IRMWARE Open the RawPrint from the GJ tools folder ys E 05 Gl Tal m n prm e Mew ip Pau ee Hite mtp gt al E rex ior pirit 0 gt 1434 Service Manual PlateWriter 3000 8000 Firmware update e Select the printer you want to update and click Add File 5154 Printer Add Fie Remove File About Cancel Print Select files of type files locate FW file and click Open xl Lookin lt T 3j Mame Date modified KNG29D8 LUPG File name Files of type All Files 7 Click Print button Dj xi Printer 24 3000 Filez METPSDesktapsEonalas Add File Remove File About Cancel Print Service Manual PlateWriter 3000 8000 1434 2 31 Firmware update may take min
99. he device and choose Select This is an Epson 7800 which was added from the Device Manager after installing the Epson vDot 2 plug in You will see the additional Epson 7800 you just added You can now select the device and then enter password In the top menu bar you will see the item Preview has been replaced by Epson 7800 hi Navigator E E II zx Navigator Edit Epson 7800 Color Output Fonts Select Device Epson 900 Select Cassette EPSON Stylus Pro 4880 Firmware is version 008 00574 Ink levels 2 65 91 95 32 32 91 32 32 Plate riter 2000 job 1 Pas 2000 DuaT one sample pdf at 2880 2880dpi 1 to 2 heads 3 5pl Higher quality weaving only applies when and V resolutions are equall Specified Faster weaving Spooled 21 914 940 bytes of image data Job spooled Spool time 123 42 seconds Select this menu item and from the drop down menu select Enter a Xitron Password 1434 RIP Installation Installing the Navigator RIP for Windows Enter the second password you were given for X Epson2 vDot 2 and vDot 2 Lite for the Epson 7800 Click OK Your Epson 7800 is now enabled Xitron passwords E x Please enter a sitron password for the Epson yDot ll plugin below more than one may be needed qqc5ap24Bbsqauhjhbu1 Cancel The 2 vDot 2 Lite passwords will be used for the Epson 4800 series and the X Epson2 vDot 2 will
100. ill appear click Browse to select folder Setup PlateWriter Plugin and iScreen 7 x Select Destination Location E Where should PlateWriter Plugin and iScreen be installed Setup wil install PlateWriter Plugin and Screen into the following folder To continue click Next If you would like to select a different folder click Browse IC Browse At least 9 4 of free disk space is required m om e Select Xitron Browse For Folder x Select a folder in the list below then dick OK dell Drivers GJ Tools hotfolder Intel OLD 831 PerfLogs Program Files ProgramData temp Users Windows Make New Folder ok Cancel Select Navigator 8 311 and click to continue x Select a folder in the list below then click OK Ic Xitron Navigator 8 3r1 hotfolder Intel JHA OLD 831 PerfLogs Program Files ProgramData temp Users Windows Xitron Navigator 8 1 3 Navigator 8 3r1 Posi Flow New Folder o cane 1434 Service Manual PlateWriter 3000 8000 23 RIP Installation Installing the Navigator RIP for Windows e Click Next to continue del xl Select Destination Location fed Where should PlateWriter Plugin a
101. ion and Acrobat Reader 9 Before installing the Navigator RIP Set up the PlateWriter NewsWiriter hardware as described in the separate Hardware Installation manual Overview Installing and configuring the Navigator RIP for PlateWriter NewsWiriter on Windows XP Pro consists of these basic steps Installation of the RIP and dongle software Do NOT plug in the USB dongle before you have completed installation of the dongle software Installation of the Inkjet PlateMaking plug in calibration profiles and the 15 plug in If required installation of the optional Epson proofing plug in and the associated Epson screening libraries Installation of Adobe Acrobat Reader Configuring of the RIP by printing GJ factory default file and entering passwords Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 4 3 Installing the Navigator RIP plug ins and manuals Insert the PlateWriter Installer DVD into the RIP workstation iBi x Fie Edit view Favorites Tools Help w Back X 27 e Search lc Folders E Address 9 My Computer Go a Sse Local Disk A System Tasks A Shared Documents Vi tem inf Li iew system information roseis 19 Add or remove programs gt Change setting amp 3 Eject this disk Other Places 4 My Network Places L3 My Documents 23 Shared Documents Control Panel
102. ion in time error waiting to be de activated by lift up feed rollers by user 6 Pins havent reached their upper position in time error waiting to be de activated by lift up feed rollers by user Distance between consecutive plates for determing is replenish can be given mm Oven temperature C Oven Duty cycle 76 Side compesation Duty cycle Actual compensation for regulation as in front and rearedge compensation Measured current as a percentage of nominal 76 used for compensation for mains variations Taco pulse count since plate entry Drier temperature 0 1 Drier duty cycle Drier pass counter indication of sensor for printer printing head pass Times per second Service Manual PlateWriter 3000 8000 1434 pwm grb utt utd The Finisher eo 3 13 Commands PWM for transport motor Gum replenish bank accumulated replenish sec Under floor heater temperature in feed table gen only Duty cycle of under floor heater gen only More potential input sensors ost wfs wmt wfo ref ren rer wfr end jst nrd rdy exi php Oven State only valid when Main State is pcs Wait for frontedge at oven sensor switch not IR sensor Wait for minimum temperature in oven Wait for frontedge in oven Regulation for frontend of plate Regulation for center part of plate Regulation for rear end of plate Wait for ready for next plate
103. l settings in the printer are closely related to the distance between the print head and the printing plate In other words the printer setting and the head height must match to achieve best possible print quality The bidirectional settings used for the PlateWriter will be set to a fixed reference value This means that the match between timing and print head height can be adjusted by changing the actual physical head height In this way the absolute print head height can be verified by printing a job in bidirectional print mode This eliminates the need to use feeler gauges to perform head height adjustment The resetting of the bidirectional setting to this fixed value is normally performed from the factory It needs only to be done one time for all for the narrow head height and one time for the standard head height The bidirectional settings in the printer can be changed only through an adjustment procedure built into the printer The procedure uses relative values from 1 to 7 to alter the actual printer settings It may be necessary to repeat the procedure more than once if the deviation to the fixed value is larger than one relative change can accommodate There are three main steps for checking and resetting the bidirectional setting in the printer 1 Print an adjustment variables status sheet from the printer The sheet lists the actual absolute bidirectional setting s in the printer 2 Start the utility and key in the value
104. lor Dat 9880 Color Dot 7880 Color Keps fool Color Keps fool Color Halltoned 7880 Color Halftened aat Color 0 at fool Color wOot z Bag Color Delete Cancel 1434 Service Manual PlateWriter 3000 8000 4 32 RIP Installation Installing the Navigator RIP for Windows Service Manual PlateWriter 3000 8000 Configuring other devices than Epson 4880 7880 and 9880 may require adding addi tional codes This is for example the case with Epson 4800 7800 and 9800 Here you select the menu Preview Select Device TEE Navigator Edit Preview Color Output Fonts c fresa s S 28 Epson 7800 Select Device Select Cassette Enter a Passvvord Last maintenanc Spool time 0 20 seconds EPSON Stylus Pra 4880 Firmware is version 06 0055 Ink levels 4 85 81 95 92 92 91 32 32 Outputting Platew riter2000 job 1 P2000 DuoT one sample pdt C at 2880 2880dpi 1bpp to 2 heads UMD 3 5pl Higher quality weaving only applies when and V resolutions are equall Faster weaving Spooled 217 414 940 bytes of image data Job spooled Spool time 123 42 seconds The Select Output Device window appears Select Output Device E X Pw 20060 1Ch P2000 10h HT P2000 10h 56 Pw 2000 1 SD HT Py 2000 2Ch Standard Py 2000 2Ch Standard HT Py 2400 1Ch Py 2400 1Ch Hide HT Puy 2400 10h SD Select t
105. ltass WINS era e ie a se e da eae eee e ae A eee ese B 4 Sensors switches LEDs and motors B 4 6 Sene NENE rul au A A a e 6 1434 Service Manual PlateWriter 3000 8000 Table Of Contents Service Manual PlateWriter 3000 8000 1434 Introduction About this manual Part 1 Introduction About this manual Intended use of this manual This manual describes how to install software and firmware to the PlateWriter 3000 or PlateWriter 8000 system The procedures described in this manual require a rea sonable level of technical skill and access to the proper tools Reservations This manual was written and illustrated using the best possible information avail able at the time of publication Any differences between this manual and the equipment reflect improvements intro duced after the publication of the manual Changes technical inaccuracies and typographical errors will be corrected in subse quent editions Asa part of our policy of continuous improvement we reserve the right to alter de sign and specifications without further notice Important Unintended use of the equipment Glunz amp Jensen 5 do not take any responsibility for any damage or accidents caused by unintended use of the equipment As the equipment is certified by accredited test laboratory UL International Demko
106. m point Service Manual PlateWriter 3000 8000 1434 The Printer Printer adjustment and set up Open the page setup s with plate gauge identical to the one performed for the above test and key in the new value in the Feed adjustment in the Configure De vice Plate Making Device PM1414HD configuration m x Print head row selection m mi ci 211 2 11 1 Imaging options Head height Narrow _ Bidir adjustment p gt Plate vacuum 70 D well Time secs 00 Feed adjustment 0 00 Output Fort P3000 File Imaging made Made Normal Setup Ink level 100 Sharpen att Margins Units mm Top margin 0 0 Lett margin 0 0 Screening options Use object masks Retain fine lines Fine line level zh Solid density 5 100 Solids entry paint 0 Curvature Maintenance Clean before job Maintence cycle hours Cancel The feed on different plate thicknesses might be different so if other plate thicknesses are used you must run the same test again using the corresponding plate If the value turns out to be different you can key in the value in the relevant page setup s We recommend that the feed is checked regularly depending on the system usage 1434 Service Manual PlateWriter 3000 8000
107. mber of identical blocks of patterns Each pattern block indicates the head height at the specific position The double blocks red frame at the left margin is used to adjust the head height in left and right side of head as well as head tilt The repeated blocks green frames across the printing media is used to indicate the adjustment height of the printing plane Right margin Media feed direction Left margin 1434 Service Manual PlateWriter 3000 8000 248 The Printer Printer adjustment and set up The print head has four corners The height of these four corners is represented in the double adjustment pattern block as shown below Each corner of the double pattern block represents the corresponding corner of the printhead as imagined directly above the printed image Right side Media feed direction Input side 6 A js 4 6 6 4 6 11 4 i jos ME Un Left side The center part of each of the vertical lines can be disregarded only examine the outermost parts as marked by the gray rectangles 7 76 4 2 042446 6 4 2 0 2 4 6 um u ee Service Manual 1 e m i 4 eee Am m a mm um mm mm PlateWriter 3000 8000 coy gt ccv lt increasatdecre
108. nd iScreen be installed A Setup wil install PlateWriter Plugin and Screen into the following folder To continue click Next If you would like to select a different folder click Browse Witron Wavigator 8 3r1 1 Atleast 9 4 MB of free disk space is required Info lt Back Next gt Cancel Ready to Install box will appear click Install to continue the installation Ready to Install Setup is now ready to begin installing PlateWriter Plugin and iScreen on your computer Click Install to continue with the installation or click Back if you want to review or change any settings Destination location C Xitron Navigator 8 3r1 Existing installation at destination New installation 20131122 Support for new head height and bidirectional adjustment Info lt Back Maintenance mode box will appear select Repair and click Next to continue 2515 Maintenance mode Select one of the options below Repair Microsoft Visual C 2008 Redistributable to its original state O uninstall Uninstall Microsoft Visual C 2008 Redistributable from this computer Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows 4 13 After the Setup is complete click Finish to continue Setup Complete Microsoft Visual C 2008 Redistributable has been successfully repaired Itis highly recommend
109. nue the cleaning with the CL3 in Serviceman mode It saves fluids compared to the power clean Go to Serviceman menu gt Maintenance gt Cleaning gt CL3 gt Y PK gt Execute 5 Perform the nozzle test again and evaluate the result 6 If the reslut is ok as on the picture then the Printer is ready for setting jobs If the result is not ok and still gaining lines jump back to Step 4 and perform CL3 again 8 If no improvement by CL3 cleaning go to Step 9 9 Dismount the Pump Cap assy 10 Gently clean the rim of the print head with the cleaning fluid and the cleaning stick Ll Control print head for the surface damage If visual scratches on surface because of the mechanical damages change the print head 12 Mount the Pump Cap assy again Perform a CL1 clean from the Serviceman menu and perform a Nozzle test If the result is not ok continue to Step 13 1434 Service Manual PlateWriter 3000 8000 Trouble shooting Before starting troubleshooting 15 If the Pump Cap assy has been maintained weekly then jump to the Step 18 If the Pump Cap assy has not been maintained then jump to the Step 14 14 Make a weekly cleaning according to the manual 10055648 current revision chapters 3 5 or watch the maintenance video Go to Serviceman menu gt Maintenance gt Sequence gt Ok 195 Clean the Wiper with the cleaning stick 16 Clean the Head
110. ob Print head protection adjustment Use a long screwdriver to adjust the print head protection sensor so that it touches the adjustment plate slightly harder than the print head guards see picture above 1434 Service Manual PlateWriter 3000 8000 The Printer Printer adjustment and set up Print head slant CR bias adjustment The bias adjustment is for adjusting the print head angle in the CR direction carriage xk Media feed direction Load a 0 15 0 2 or 0 3 mm plate This adjustment can also be done by using a piece of coated paper Start the program frawprnt exe located at E Pile C GJ Tools Raw Print Printer Pw 3000 The head slant bias is adjusted by printing ine Hle for example Bias M1C1 Standard p rn ES oals Raw Printhtest 1 5 for the appropriate nozzle row located at C GJ Tools Raw Print test jobs Remove File About Cancel The test job for the head slant CR bias consists of identical rows across the page The test pattern should be aligned when the adjustment is performed correctly The reference line 1 and 2 and the two adjustment lines should be aligned perfectly when slant is adjusted correctly TTE reference line 2 Service Manual PlateWriter 3000 8000 1434 The Printer Printer adjustment and set up To adjust the head slant CR bias press in
111. ot touch the plate during printing The print head protection is a physical guard and a sensor that will help prevent that dented or otherwise distorted plates will touch the print head during printing The guards are protecting the edges of the print head from contact with the plate The sensor will stop the printing and thus the movement of the print head if it touches the plate during printing Carefully examine the plate before printing It should be flat and without dents The print head protection will normally protect the head and stop printing before any damage to the head occurs However it cannot be guaranteed that all problematic plates will be detected Initial print head height adjustment Start printer in Serviceman Mode by pressing the while pressing V and button simultaneously Hold the three keys pressed until ps the menu appears in the display Uncap the print head by selecting MENU gt MECHA ADJUSTMENT TEMPORARY PG ENTER UN CAP 4 Open the printer cover and pull the printer carriage out to access to head height camshaft gear as direction shown below Head height Turn the camshaft clockwise by hand and note that 7 the head height changes Repeat until the highest left side head height has been reached Turn the camshaft 1 notch more clockwise The headheight is now at the 2 highest position The height adjustment gear on side of the carriage is adjustable in five l
112. over is unlocked and slightly opened Open the ink compartment cover by hand fully Remove each fluid cartridge from its pack age Do not touch the green IC chip on the side of the ink cartridge Doing so may prevent normal operation and printing Install the 2 x Liquid Dot and 3 x Mainte nance Fluid cartridges the printer ac cording to the label on the inner side of the ink cover as shown Hold each cartridge with the green IC chip facing up and point ing to the rear of the printer and then in sert it into its slot as far as it will go until it clicks Liquid Dot and Maintenance Fluid cartridges can in principle be placed in any slot We recommend to place Liquid Dot in T11236 T11237 slot 3 and 4 PK and Y and the Maintenance Fluid into slots 1 2 and 5 After ink has been charged the cartridges should normally remain in their respective positions They can be moved in case of e g nozzle loss please refer to the user manual for in structions on how to do this The RIP is default setup to use ink channel and Y if other channels are used then the PlateWriter device setup has to be changed accord ingly Small labels in the ink compartment cover can be moved to indicate which slots currently has Liquid Dot and maintenance Fluid installed After installing all 5 cartridges close the ink compartment cover The printer begins charging and CHARGING
113. print head protection Recommended parameters setting for PlateWriter 8000 e Set CFG 3 Then set the following parameters in order as shown e Backside Wash BWS 2 Backside wash not mounted or disabled BWS 3 Backside wash mounted and enabled Register System RGS 0 No registration system RGS 1 Side register only RGS 2 Front register only RGS 3 Front register and side registers Print Head Protection 0 No print head protection or disabled PHP 1 Print head protection mounted or enabled Parameter PW 8000 RGS 2 CFG 3 BWS 2 1 Type SAV SAVe parameters in the USB Hyper Terminal Window press the Enter button after the change of the last parameter to save the changes Service Manual PlateWriter 3000 8000 1434 The Finisher Commands Commands The following commands are used for diagnostics of the Finisher DEF DEFault parameters Set all parameters to their default values DIC Dlagnostic Curren Test current sensor on oven in finishing unit DII Dlagnostic Input Test system inputs DIO Dlagnostic Output Test system outputs LPA List PArameters List all parameters and software version information SAV SAVe parameters save all parameters to flash To run any of the above commands the Finisher must be in program 0 on the toggle switch program selector Wait until the screen show the prompt gt and then type the three ch
114. pumping 24 If above mentioned steps are done and a Nozzle test is still not ok continue to the Step 25 for changing the rows in the print head 25 Make sure that the correct version of the umet En Output Puri cele tari RIP and Output Plug in is installed as on the picture pi Iran mode Tren pic Change the print head row selection em s fc s according to the manual 10055648 Go MES s 3 i liman 00 70 current revison chapters 4 1 Using the RIP Sere fon tute make Baderie Feed adusin Be ina ins Cean beoe job Fra bre mel 250 Sold densa 100 PA pori E m Curvalure er qe nm Cancel am 1434 Service Manual PlateWriter 3000 8000 E Trouble shooting Before starting troubleshooting 26 Change and weight the LD cassettes and charge LD in the new selected channels with a CL4 clean Weight LD cassettes again and each cassette should now have lost at least 17 20 grams Perform a Nozzle test If no nozzles perform another CLA cleaning If the result is ok as on the picture then the Printer is ready for the Job Here showed PK Y it could also be M C MK M MK C etc If the result is not ok and all steps are done then the Printer is
115. put side When the tilt is correct the numbers marked at the top should be identical to the numbers marked at the bottom but not necessarily from left to right 1434 Service Manual PlateWriter 3000 8000 273 Printer adjustment and set up Head height for left and right side adjustment csi e 6 2 0 2 4 6 Right sid Left side d i of head Media feed direction The relative head height from left to right side can be seen as the difference between the left number and the right number In this case the right side is lower than the left side The right side should be increased by 4 to reach the and the left side height should be increased by 2 Head height If all 4 corners show identical figures then adjust by moving the height levers in both sides the same amount 3 The correct setting may be between two lines If this is 6 4 2 042 4 6 the case use the figure in between as shown Mark the correct position with the number between the two adjacent numbers Each pattern block has 7 vertical lines The line which 15 most straight indicates the head height The head height should be adjusted so that the line denoted 0 is cats ta most straight in both ends Service Manual PlateWriter 3000 8000 1434 2 21 Printer adjustment and set Adjustment of print head h
116. r fool Color Foson 7880 7880 Color yChot Edit Mew Copy Delete Select ET Lancel Click on New The Device Manager Edit window will appear Device Manager Edit X M ame rool Color vD ot 4880 ColerHalftened W Address 4880 Color Keys Lancel 4880 Color vD ot fool Color Halftoned 990 Color Keus TOOU Color ot 9980 Color Halttoned 9990 Color Keys Type 9880 Color vD ot Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows In the Type drop down menu you should see the Epson devices Select 4880 Color vDot 7880 Color vDot or 9880 Color vDot depending on which proofing device you want to add e Enter a name for the device x Epson fool 7880 Color Address Cancel We recommend that you use a name that clearly identifies the device e g Epson 7800 Color vDot e Leave the Address field blank e Click OK Now the Device Manager list will show the new device you have added If you have added the device correctly click OK to continue The device is now added and ready to be selected in the Page Setup menu The individual settings for the device can be configured here x Plugin Epson Dotais 9880 Color Keps 9680 Color Keps 9980 Color Halftoned 3990 Color Halftoned 9880 Co
117. ress Install to continue x Ready to Install b Setup is now ready to begin installing Platewriter Software Installer 2 6 on your computer J Setup Click Install to continue with the installation or click Back if you want to review or change any settings Setup type Standard rip install Selected components Navigator Navigator RIP 8 Factory default Plug ins for Navigator Platewriter Output Plug in amp Screen Toolbox Product selector PW adjust for 2500 3000 8000 NW XL Inna Setup Select the destination folder for the installation of the RIP Make sure to accept the default C Xitron Navigator 8 311 and click Next to continue xl Choose Destination Location Select folder where Setup will install files A Setup will install Navigator 8 3r1 in the following folder To install to this folder click Next To install to a different folder click Browse and select another folder C Xitron Navigator 8 Browse InstallShield Destination Folder i Cancel Then click Next to accept adding Navigator shortcut in the Programs menu of Win dows InstallShield Wizard Select Program Folder Please select a program folder Setup will add program icons to the Program Folder listed below You may type a new folder name or select one from the existing folders list Click Next to continue Games GLUNZ amp JENSEN Intel Maint
118. s time 3AL P3 ALpha O 500 160 160 160 Alpha value for heat regulation P3 BEta O 500 190 190 180 Beta value for heat regulation Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 3GR P3 Gum O 100 17 17 17 760 Gum replenish amount Replenish in permille of process time 4AL P4 ALpha O 500 170 170 170 Alpha value for heat regulation 4BE P4 BEta O 500 145 145 135 Beta value for heat regulation 4FF P4 Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate Service Manual PlateWriter 3000 8000 1434 The Finisher 3 7 Parameters setting PF Default neter Description Min 1 CFG 2 CFG 3 Unit Explanation P4 Rear O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 4GR P4 Gum O 100 18 18 18 760 Gum replenish amount Replenish in permille of process time DAL P5 ALpha O 500 150 150 150 Alpha value for heat regulation 5BE P5 BEta O 500 90 90 80 Beta value for heat regulation P5 Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate SRF P5 Rear O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 5GR P5 Gum O 100 18 18 18 760 G
119. s as read from the sheet The utility will calculate a number of relative adjustment values as a result 3 Change the settings in the printer according to the results from the utility Service Manual PlateWriter 3000 8000 1434 The Printer E Printer adjustment and set up Print an adjustment variables status sheet from the printer e Start printer in Serviceman Mode by pressing the D while pressing V and button simultaneously Load a sheet of paper at least the size of A3 Print adj variables sheet from Serviceman Mode MENU MECHA ADJUSTMENT PRINT ADJUSTMENT VARIABLE Locate the section named Bi d VSD4 see picture below The section contains num bers in hex notation each representing a bidir setting for a specific nozzlerow It is not necessary to understand how hex numbers works just use the alphanumeric as if they were two letter words The 10 values in the PG 0 8 mm row correspond to the narrow head height The 10 values in the PG 1 2 mm row correspond to the standard head height wo SAC po LET n FT Tar 2025 Z imi gt A 5mm B gt TS Ww 4 Ss m oe vH _ FF FD FD 00 06 06 Et m3 z4 OE i p RE zS C Sew tis J ma n I LA rj ojo m a gr
120. service mode Mecha Print Adj V arable 2 Locate the section named Bi d V SD 4 3 Rev in values from the row named PG Bmm into Values adj war sheet 4 Adjust Bidir settings in printer according to the values in the rowa below 5 IF all values in a row 4 then the adjustment is and need nat to done IE may take between 0 and 4 iterations to set all values for Flaten Gap adjustment T Fit take more than two iterations then print new status sheet Printer bidir setting 3 i FAS EREI ACEA CBE ACER Value o use adustmen Er ER rA PE E pe E Note the two last rows at the bottom of the utility called Value to use in 1 adjustment and Value to use in 2 adjustment These are the resulting values which are used to change the printer bidirectional settings Disregard the Value to use in 2 adjustment row for now If all of the values in the Value to use in 1 adjustment is 4 then the bidirectional setting for the narrow platen gap is OK Skip the rest of this procedure and proceed with checking the standard platen gap If any of the values in the Value to use in 1 adjustment differ from 4 then the bidirectional setting for the narrow platen gap has to be changed 1434 Service Manual PlateWriter 3000 8000 ay The Printer Printer adjustment and set up Changing the bidirectional settings in the printer 1 Power the printer on User
121. st row at the bottom of the utility called Value to use in 2 adjustment Service Manual PlateWriter 3000 8000 1434 2 15 Printer adjustment and set If all of the values in the Value to use in 2 adjustment is 4 then the bidirectional setting for the narrow platen gap is OK Skip the rest of this procedure and proceed with checking the standard platen gap If any of the values in the Value to use in 2 adjustment differ from 4 then the bidirectional setting for the narrow platen gap must be further changed Repeat the above procedure from item 5 Verifying and changing the bidirectional settings for the standard platen gap The procedure for the standard platen gap head height is almost identical to the procedure for the narrow platen gap The exceptions are 1 Use the utility for the standard platen gap 2 Set platen gap to standard MENU PRINTER SETUP gt PLATEN GAP gt STANDARD 3 Select MENU HEAD ALIGNMENT PAPER THICKNESS gt SELECT THICKNESS gt 12 mil 0 3 MM Final verification for the bidirectional settings If any changes have been made to the bidirectional settings for the narrow or standard platen gap head height then perform the following final verification 1 Print the adj variables status sheet as previously explained from Serviceman Mode 2 Key in the values for narrow platen gap 0 8 mm in the utility and verify that all
122. t been completed see next page 1434 Service Manual PlateWriter 3000 8000 23 RIP Installation Installing the Navigator RIP for Windows Restart the RIP then choose Navigator gt Device Manager Navigator Edit Preview Color Output Fonts Print File Ctrl P Page Setup Manager Ctrl S Configure RIP Ctrl R Device Manager Input Controller Start Inputs Ctrl I Executive Ctrl E Language POEM aH 1 4 1 121 1 1 Copyright 2004 Global Graphics Software Ltd All Rights Reserved Logo v1 7 1 18 1 1 Copyright 2004 2005 Global Graphics Software Ltd All Rights Reserved Memory Statistics 9 1 1 Copyright 1992 2006 Global Graphics Software Ltd All Rights Reserved ht 2002 2006 Global Graphics Software Ltd All Rights Reserved 09 1 1 Copyright c 2004 2006 Global Graphics Software Ltd All Rights Reserved ready Quit Ctrl Q Serial number 5855 43 The Device Manager dialogue appears If you previously have entered the pass words correctly for X Epson3 vDot 3 and Epson3 vDot 3 Lite you will see this list appear when choosing Epson vDot II 132 as plug in x Plugin EpsonvDotis2 9880 Color Keps 9680 Color Keps 9980 Color Halftoned 3990 Color Halftoned 9880 Color 9880 Color Dot fool Color Keps fool Color Keps fool Color Halltoned 7880 Color Halftened 7980 Colo
123. ten the screw 7 After adjustment gently tighten top screws 5 to same position as before adjusting It is recommended to tight the top screws 5 gently approximately turn after screw head has contact with print bed to avoid deformation of print bed T11269 Remount the printer exit guide 3 by using the four screws 4 and place the printer exit 2 and top covers 1 back 1434 Service Manual PlateWriter 3000 8000 2 24 The Printer Printer adjustment and set up Side registration system adjustment i Side registration system is not standard component of PlateWriter 2500 Load the plate according to the instruction described in the Part 2 in the Operating Manual using the 76 button While observing the plate edge in relation to the pinch roller distance 4 eject the plate by pressing the button vor PIPER 1 este If distance d is not constant then loosen do not unscrew completely the screws 1 locking pin assemble If distance d is increasing then turn the finger screw 2 from bottom side of the in put table clockwise T11266 Tighten the screws back again and repeat the adjustment again until distance d is constant during the plate eject Service Manual PlateWriter 3000 8000 1434 The Printer 2 25 Printer adjustment and set up Mount the side register cover to the input table and secure it with 7 screws and
124. the Serviceman Mode and select ADJUSTMENT gt TEMPORARY PG gt ENTER UN CAP Open the top cover and slide the carriage to the left e Loosen the 6 screws shown below re bd _ __ d i ana dia m 4 s Turn the adjustment dial to adjust the Not good OK Not good slant of the print head Turn the dial Turn the dial clockwise counter _ clockwise _ When turning the dial by 15 to 20 __ notches the pattern slides up or down equal to one line distance If using or M2C2 bias the adjustment is 10 clicks off if using PK1Y1 or PK2Y2 the adjustment is 15 20 clicks off Tighten the 6 screws again and close the top cover Print the adjustment pattern again and check the adjustment result Repeat the steps above until the adjustment are finished After finishing the adjustment press while ENTER CAP is displayed to cap the print head Then turn the printer off and finish the adjustment When the mechanical adjustments have been performed it s advised to do a cleaning from the control panel as the head has been uncapped for a period 1434 Service Manual PlateWriter 3000 8000 240 The Printer Printer adjustment and set up Resetting bidirectional setting in printer General The printer keeps a number of reference settings which are used in the timing of ejecting the droplet when bidirectional printing is performed The bidirectiona
125. um replenish amount Replenish in permille of process time 6AL P6 ALpha O 500 150 150 150 Alpha value for heat regulation OBE P6 O 500 50 50 40 Beta value for heat regulation OFF P6 Front O 200 140 140 140 Compensation of curing Factor effect for front edge of plate ORF P6 Rear O 200 130 130 130 Compensation of curing Factor effect for rear edge of plate 6GR 6 Gum O 100 19 19 19 Gum replenish amount Replenish in permille of process time GRI Gum O 120 5 5 5 5 Minimum amount of Replenish replenish before mlnimum released GRA Gum O 300 30 30 30 sec Maximum amount of Replenish replenish before mAximum replenish is given between plates during process GRD Gum 100 1000 250 250 250 mm Minimum distance Replenish between plates before Distance replenish is given FRS Front edge O 500 100 100 100 mm Regulation Start 1434 Service Manual PlateWriter 3000 8000 Finisher Parameters setting Default Description Min Max CFG 1 CFG 2 CFG 3 Unit Explanation FRE Front edge 0 900 200 200 200 Regulation End RRS Rear edge O 500 200 200 200 mm Regulation Start RRE Rear edge O 900 300 300 300 mm Regulation End PWB PoWer Beta 500 1 230 230 230 Determines the relative level of power when max transport plate speed is reached GAP GAP length O 240 20
126. ure the correct USB driver PW3000 printer driver PW8000 printer driver Toolbox Product selector After selection of the RIP is needed to select the type of the PlateWriter matched to the RIP Required to set up output plug in PW adjust for PW3000 PW 8000 Software and print files for the adjustment of the PW3000 PW 8000 Highly recommended to complete the plate writer adjustment PW Adjust utility Adjustment utility for the PlateWriter 2000 2400 platform Raw Print adjust utility Software allowing to send print files prn directly to the PlateWriter Epson net tool Software to configure the network card in the PlateWriter NewsWriter image engine Only used if you want to connect the engine via Ethernet Windows PS driver For creating a Windows PostScript driver PPDs PPDs for Windows and Mac OS ICtP HyperTerminal Installs HyperTerminal settings to Windows used to access the software of the finishing unit Adobe Reader For viewing the manuals and viewing PDF s supplied by customers for printing within the RIP We recommend to install this application Bonjour PS Install Bonjour for Windows to connect with printing from the Windows platform Service Manual PlateWriter 3000 8000 1434 RIP Installation Installing the Navigator RIP for Windows After selecting the components confirm your choice by clicking Next Then p
127. usted by printing a special job The printed patterns are visually inspected and the mechanical adjustment done accordingly The adjustment is done for one plate gauge only The adjustment should be made using the thickest plate gauge available E g if both 0 15 and 0 30 mm plate is to be used then adjustment should be made using the 0 30 mm plate For 0 15 mm plate gauge use and adjust the narrow head height For 0 20 and 0 30 mm plate gauge use and adjust the standard head height Service Manual PlateWriter 3000 8000 1434 2 17 Printer adjustment and set up There are six print jobs available C GJ ToolsN Raw Print jobs Nbidir only job is used for the adjustment HeadHeigth C1C2 Standard prn HeadHeigth C1C2 Narrow prn TPP TET HeadHeigth M1M2 Standard prn HeadHeigth M1M2 Narrow prn HeadHeigth Y1Y2 Standard prn cu be i lu c HeadHeigth Y1Y2 Narrow prn The jobs will print using narrow or standard head height and they will use different nozzle rows It is recommended to use the outermost located nozzle rows available The listing is ordered having the jobs printing on the outermost rows first Take care not to push the print head carriage downwards towards the print plane when adjusting This can potentially make the print head touch the print plane and damage it Head height and tilt adjustment The job prints a nu
128. ute or two to send the file to the printer The progress may be viewed by opening the printer from windows control panel Eg Start gt Settings gt Printers gt PW 3000 When the complete file has been received by the printer the display will show UPDATING FIRMARE The increasing number of asterisk s will show the progress It may take the several minutes to finish the update UPDATING FIRMWARE The printer will reboot automatically after the update has finished Check that the FW version in the printer is updated as expected by selecting Menu gt Printer Status Version VERSION 2908 1 14 5000 Installation is now complete 1434 Service Manual PlateWriter 3000 8000 The Finisher 3 1 General Part 3 The Finisher General The Finisher is designed to cure and dry the Liquid Dot LD that is jetted onto the iPlate by the imagine unit It also applies iFinisher to cover and protect the iPlate The heating of the plate together with iFinisher application will ensure a clean background of the iPlate when set on press When the iPlate is placed over the optic sensor in the front belts the belts will start to move the plates into the oven When the oven sensor is activated by the iPlate the speed of the belt and temperature of the oven is regulated to get the correct temperature on the plate The iFinisher pump will start recycling so that iFinisher is applied to the rubb
129. uts ack 3 Build 2600 Language ENU BE 202657 opyright C 1992 2006 Global Graphics Software Ltd All Rights Reserved About Navigator t 1994 2006 Global Graphics Software Ltd All Rights Reserved Logo 073 Copyright 1933 2004 Global Graphics Software Ltd All Rights Reserved Memory Statistics 3 3 rsion 1 0r2 Copyright 1993 2003 Global Graphics Software Ltd All Rights Reserved Quit Ctrl Q Copyright 1993 2009 Global Graphics Software Limited All Rights Reserved 1412 Copyright 1993 2009 Global Graphics Software Ltd All Rights Reserved CRD Generator Plugin Version 8 01 Copyright 1995 2007 Global Graphics Software Ltd All Rights Reserved XPS PrintTicket PS Device Plugin Version 8 173 Copyright 1989 2010 Global Graphics Software Ltd All Rights Reserved iScreen2 2 level 8 15 bit Screening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved iScreen3 3 level 8 16 bit iScreening module Release version 5 036 Copyright 2004 2008 2010 DotPerfect All Rights Reserved Successfully registered module iScreen2 Successfully registered module iScreen3 Initial RIP virtual memory 2132 used 1185072 kB reserved Loading Harlequin RIP JDF connection v1 42 1 8 Copyright 2004 Global Graphics Software Ltd All Rights Reserved b This opens the Configure RIP dialog ConfigurepIP o Workspace folder
130. zed workstation accessible by both Mac and PC computers loaded with the Global Graphics Harlequin RIP The Harlequin RIP provided is customized by Xitron and it accepts PostScript PDF EPS TIF amp JPEG files produced by standard pre press applications It RIPs the data and sends output to the engine or to the Proofer Plate Writer finishing unit 3 An integrated plate finisher that executes all of the steps necessary to produce press ready plates e g curing gumming and drying of the plates after they are imged in the engine T11312 1434 Service Manual PlateWriter 3000 8000 Introduction The Functional description of the PlateWriter system Service Manual PlateWriter 3000 8000 1434 The Printer zii Initial startup of PlateWriter Part 2 The Printer Initial startup of PlateWriter Remove all the packing materials and tape Check carefully for all the tape inside and outside the printer After removing packing materials touch a metallic part of the printer to prevent generating static electricity Pull the protective material out of the print head 1434 Service Manual PlateWriter 3000 8000 The Printer Installing ink cartridges Press the D power button to turn on the printer When REPLACING INK CARTRIDGE INSTALL INK CARTRIDGE flashes on LCD display then press 6 button se lect OPEN RIGHT COVER and press button Approximately after 20 seconds the ink c

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Service Manual PlateWriter&trade; 3000/8000

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Service Manual PlateWriter™ 3000/8000