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A-Boom Tech. Service Bulletin Manual

1. 1 21 07 18 97 Remote Control Cable Update 020199 aia sasaka na ga V 22 inneas 02 01 99 TS Tractor Hood to Frame Interference 031000 1 23 secession 03 10 00 TS Tractor Fuel Filter Change New Holland 032200 2 arannana 1 24 03 22 00 Frame Reservoir Bypass Retro Fit Kit 080300 1 21 sania 08 03 00 Spindle Oil Filler Kit Rotary Head 080400 1 26 08 04 00 Filter Maintenance Procedure for Add on Filter 040901 VZT aan awas 04 09 01 Rebuilt Parts Availability Change Notice 041101 1228 oss 04 11 01 Buzz Bar Head Drive Coupler Change 101802 1829 PR 10 18 02 Spindle Bearing Lubrication Change 102109 sin koa 1 30 10 21 03 Lexan Shield Availability Non Cab Tractors 011304 1 32 01 13 04 Driveline Update Kit INDEX 1 Bulletin No Old No Page Date n Z ee 922804 92 005 2 2 onesta 04 28 92 922909 92 009 BO SPP 09 29 92 930410 93 008 Pas Amen 10 04 93 940106 940007 2 E 06 01 94 951701 05002 cum ZD 01 17 95 952203 95006 DT seki aaa M 03 221959 950404 940003 2 8 NaN 01 04 94 950404 950007 Po ANPR 04 04 95 52111 900014 DO PROP MVY 11 2195 953011 950016 2 lt o ll RR 11 30 95 962703 960003 DE Dn 03 27 96 970
2. 7 Install the Bolts as shown in Figure 3 1 st bolt through frame 2 nd install the fender washer 3 rd remove the protective cover sheet from the inner side and install the Lexan sheet 4 th install the Flatwasher 5 th start the Locknuts B Upper onto the bolts but do not tighten them 8 Once allthe bolts washers and nutare installed begin to tighten them DO NOT over tighten these Locknuts and put the Lexan sheetin a bind which will crack it Tighten the Nuts evenly and only snug them so the Lexan sheet will not move Do this with the upper and lower Sheet Then remove the protective cover from the outside of the sheet Lower Expanded Figure 1 Metal Screen Fender Washer Expanded l Metal Lexan Shield Screen Flatwasher Locknut Bolt Lower Lexan Sheet Bolt Lexan Shield to Expanded Metal Screen Cut Lexan Figure 2 Shields Figure 3 TECHNICAL INFORMATION BULLETIN No 102103 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group lnc 1 31 L loans TECHNICAL INFORMATION BULLETIN No 011304 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Machete Boom Brahma 8 A Boom Bulletin No Date Mounted on New Holland TS Series Tractors 011304 Jan 13 2004 Driveline Update Kit Alamo Industrial has designed a new
3. This Book is divided into two Sections Section One Technical Information Bulletins Technical Information Bulletins Information Bulletins are listed by Bulletin Number Date Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last Bulletin No 021002 first amp second digits are the month the third amp fourth digits are the day of the month and the fifth amp sixth digits are the year this means the bulletin was written on Feb 10 2002 If more than one bulletin was written on that day the a dash with a number will added example 1 2 etc Authorize Repairs Technical Information Bulletins do not authorize any repairs to be made under warranty or any other circumstance unless specifically instructed to do so Bulletin Reference Some Technical Information Bulletins will refer to the corresponding Service Bulletins for repairs and some are for information only Bulletin Instructions Technical Information Bulletins should have all the instructions as to what you need but may not have all the information needed to make an installation complete In some cases it may be reguired to refer to other manuals for more complete information this should be suggested in the Technical Information Bulletin All Technical Information Bulletins printed in this Manual will void any previously printed Bulletins Any changes in these bulletins are the final version as of the date of this manual A BOOM
4. This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group lnc 1 9 TTT AKO TECHNICAL INFORMATION BULLETIN No 120995 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Bulletin No Date 120895 old 1208 Dec 8 1995 Cracked Crossover Tube Repair Procedure Subject If cracks occur at points A Figure 1 use the following procedure to effect a satifactory repair on the frame crossover tube Important Note WARNING 1 WARNING the tube being repaired contains hydraulic oil Exercise the proper precautions as outlined in AWS A6 0 52 RECOMMENDED PROCEDURES TO BE FOLLOWED IN WELDING OR CUTTING CONTAINERS WHICH HELD COMBUSTIBLES 2 WARNING Welds made must be 100 in order for this procedure to be effective DO NOT allow a person to perform this repair if their welding capabilities are questionable The Welds must not allow Hydraulic fluid to leak when done Figure 1 Continued Next Page A BOOM O 2004 Alamo Group Inc 1 10 Information Bulletin 120895 Continued from previous Page Parts Reguired 1 ea of P N 02966825 Formed Gusset Procedure 1 Inspect Installation to determine if adeguate clearance is available to perform the necessary grinding and welding on the frame It may be necessary to unbolt the frame and raise with a hoist to get adeguate working room Exercise prudent safety pr
5. Parts Reguired Part No Oty Description 02965214 2 Bushing 02965548 1 Bushing 02966767 1 Turning Arm Pin 00606000 1 Cotter Pin Figure 1 Bushing Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 7 INDUSTRIAL SERVICE BULLETIN No 950404 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom S N 03542 to 03750 Versa Boom S N 03441 to Bulletin No 03476 All 17 20 8 23 Booms eguiped w the 02966761 dipper 950404 pin Old 950007 8 Apr 4 1995 940003 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 5 hrs at Dealer registered Retain Removed Parts for Oct 1 1995 Shop Rate Recall Dipper Pin Replacement Subject All Dipper Pins on above listed S N units using Pin 4 02966761 To Identify old Dipper Pin look at the end of the pin if the Pin uses a Hex Nut and washer to retain it is the new style and will not require this service Units in inventory should be reworked before delivery and units in service should be reworked at earliest opportunity All Warranty applications must refer to this bulletin in the description Tools Needed Sta
6. Subject In order to increase customer satisfaction New Holland is reguesting inspection of some tractors See S N s listed below detailed in new Holland Service Campaign 409 The specifics to this bulletin are provided by the New Holland Bulletin The purpose of this bulletin is only to inform you of the work that needs to be done per New Holland Bulletin and not to authorize any work on the behalf of Alamo Industrial or any of their affiliated companies If in Auestion you should consult your New Holland Dealer for details of repairs Units Serial Numbers All New Holland TS Tractors w Cabs amp S N less than 115012B date code 8L18 plus All New Holland TS Tractors with or without Cab amp S N less than 110026B date code 8j09 Service Reguired See New Holland Service Campaign 409 for Service details Parts Reguired See New Holland Service Campaign 409 for Parts reguirements Special Note This Service Bulletin does not authorize any repairs on behalf of Alamo Industrial its strictly to inform you of New Holland Service Campaign 409 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 17 INDUSTRIAL SERVICE BULLETIN No 010607 Alamo Industria
7. Description 02782900 2 Blade Bolt 00020900 2 Nut 00023200 2 Roll Pin Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 13 L tens SERVICE BULLETIN No 980106 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom 17 S N 04825 to 04831 23 S N 04848 Bulletin No 980106 Old 980004A Jun 1 1998 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hr at Dealer registered No Returnable Parts Aug 1 1998 Shop Rate involved Possible Lockwasher on King Pin Post Missing Subject Recent normal inspection has revealed the slip possibility that the units listed above may have been shipped without the bearing nut locking washer or the bearing support collar being installed to the king post Service Required 1 Inspect the lower bearing area of the king post to ensure that the bearing nut lockwasher and bearing support collar are installed 2 if the nut locking washer is fount to be missing Inspect the seal and bearing area for damage Replace as neccesary 3 Install the support collar and locking washer as required To tightrn the nut
8. Technical Services Department 1502 East Walnut Seguin Texas 78155 Ph 830 372 2708 Fax 830 372 9603 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 17 TTT AKO TECHNICAL INFORMATION BULLETIN No 040896 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Models using Single Acting Hydraulic Cylinder Bulletin No Date 040896 Apr 8 1996 Oil Leaking from new single Acting Hydraulic Cylinders There have been numerous cases of the dealers and customers replacing single acting hydraulic cylinders on new machines due to oil leakage out of the vent plug in the cylinder In many of these instances no defect could be found in the cylinders Further investigation has revealed that he manufacture of our cylinders is leaving oil in the cylinders after their testing The Oil is left to help protect the interior of the cylinders during storage When the cylinders are fully actuated they are forcing this oil out the vent plug causing what appears to be a leaking cylinder through the vent plug Even the oilis cleaned off the cylinder after testing there is enough oil still inside the cylinder to bleed out when used If you have a New Cylinder that appears to be leaking from the vent plug The oil should be cleaned off and unit ran for a few days to a week to determine if the Cylinder is leaking
9. This bulletin is to inform you of the design change If there are further questions please contact Alamo Industrial s Technical Service Department Parts Reguired Flexible Couple Repair Kits Part No Qty Description 02974245 1 Flexible Coupler Repair Kit For Machete Models 02974246 1 Flexible Coupler Repair Kit For All Other Models Kits above will include the reguired parts as well as the reguired Hardware The Kits will also include an Instruction Sheet P N 02977380 which has details on how to perform repairs Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 18 PIV PALIO SERVICE BULLETIN No 021202 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Machete Boom 8 Slope Mower Models Bulletin No Date with Buzz Bar Head Option 021202 Feb 12 2002 Labor Old Parts Disposition Termination Date 100 at Dealer Net 5 0 hrs at Dealer registered Hold All Parts for Return May 20 2002 Shop Rate under Warranty Policy Buzz Bar Head Motor Coupler Coupler Update Kit Subject Buzz Bar Motor to Spindle drive components may fail prematurely due to misalignment of
10. 2004 Alamo Group Inc 1 1 TTT AKO TECHNICAL INFORMATION BULLETIN No 011095 Models 17 20 23 amp 28 A Boom 17 20 8 23 Versa Boom 15 amp 17 Minute Man 17 20 8 23 RMB Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Bulletin No Date 011095 old 950001 Jan 10 1995 King Post Attachment Subject King post Attachment A great deal of confusion exist regarding replacement parts for Alamo Industrial King Post This bulletin should clarify which parts are currently being used in our King Post Assemblies Refer to the Operators Parts manual parts pages for exact part numbers The current King Post at this time uses a Steel connex Bushing The bushings in the king post lift cylinder lug and turning arm are Teflon Chrome Plated Pins must be used with Teflon Bushings always Parts Item 1 2 B Note An optional rear swing turning arm is available with a steel swing cylinder bushing however a greasable turning arm pin must be used with it Part No 02956821 02967171 02956830 02967397 02956831 02958345 02966767 02960458 02957008 02956882 02956941 02956818 02958636 02958637 02956838 02956839 A BOOM 2004 Alamo Group Inc 1 2 Qty Description 1 King Pin w Bushing 1 Rear Turning Arm w Teflon Bushing ref Rear Turning Arm w Steel Bushing 1 Front Turning Arm w Teflon Bushing ref Front Turning Arm w Steel Bushin
11. Driveline upgrade kitfor units mounted on the New Holland TS Series Tractor This kit will include all component reguired to install driveline and pump mount weldment Some models the Hoses will have to be changed as well as the tank railweldments and some will not have these changed Always check the Insert Sheet that pertains to the model that the kit is ordered for The Machete will need the Cylinder hoses changed the Brahma will not need any hoses replaced the A Boom needs only the Suction Hose replaced The Machete and Brahma needs the tank rail weldments replaced and the A Boom will not the A Boom will use the same tank rail weldments Use the existing hardware to install new Tank Rails Kits will include Driveline Pump Mount Pump Mount Cover Reguired Hardware nuts Bolts washers and Insert Sheet with mounting instructions Kit may include hoses and tank rail weldments depending on model Use only the instruction Insert Sheet that is included with kit as all kits do not have the same paris Kits Available Model Kit P N Insert Sheet Machete Boom 02980404 02980638 Brahma 02980631 02980639 A Bo0M ees 02980636 02980640 LH Tank Rail Weldment Shown RH Tank Rail Weldment Not Shown X Figure 1 Tank Rail Weldment A BOOM Continued Next Page 2004 Alamo Group Inc 1 32 Information Bulletin 011304 Continued from previous Page Figure 2
12. Pump This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 25 TTT ALK TECHNICAL INFORMATION BULLETIN No 080400 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Machete A boom Versa Boom Slopemower Bulletin No Date Boom Mowers which utilize the Joystick operated control valve 080400 with the 02976069 oil Filter Kit installed Aug 4 2000 Filter Maintenance Procedure The following Procedure should be followed to provide the correct maintenance of the 02976066 Filter assembly use as standard on the machete moddel boom and any mower using Joystick controlled hydraulic system and filter as optional equipment When to Change Filter Inspect the visual indicator when the system is operating at normal operating temperature and under normalflow conditions When red starts to enter the indicator window change the element This will occur prior to bypass by the filter Element Service Procedure 1 Shut System down a disable tractor so it cannot be started Let Oil cool to a safe temperature 2 Place a suitable container under the filter to catch any spillage 3 Unscrew the filter bowl using the wrench flats at the bottom of bowl Remove the bowl and drain the oil into the container 4 Pullthe element P N 02976067 offthe adapter an discard it 5 Remove the head to bowl seal
13. Retaining Bolts Parts Required 5640 Part No Qty Description 02965750 1 Spacer Kit Replaced by a one piece four hole spacer Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 4 INDUSTRIAL SERVICE BULLETIN No 940106 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom Rear Mount Mower Minute Man Bulletin No Date 940106 Old 940007 Jun 1 1994 Labor Old Parts Disposition Termination Date 100 at Dealer Net 0 7 hr at Dealer registered No Returnable Parts Aug 1 1994 Shop Rate involved Swing Cylinder Bushing amp Pin Replacement Subject Premature wear of teflon coated swing cylinder bushing To replace the swing cylinder bushing on unit built prior to June 1994 if premature wear in swing cylinder bushing occurs Service Reguired 1 With Boom Arm extended outward and Head resting on the ground Tractor secured in a safe manner You will not have to remove any hydraulic lines to perform this repair 2 Remove Swing cylinder pin this is the old pin that connects it to the turning arm The swing cylinder will pull away from turning ar
14. Time Universal Joints Engine Pulley Pump End P ulley Spacer Clamp Yoke Driveline Asy Pump Mounting Bolts Use Existing Hardware Mounting Bolts k Pump Design may vary with Model this design for Illustration only TECHNICAL INFORMATION BULLETIN No 011304 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 33 NOTES A BOOM 2004 Alamo Group Inc 1 34 SECTION 2 SERVICE BULLETINS This Book is divided into two Sections Section Two Service Bulletins 1 Service Bulletin No Service Bulletins are listed by Bulletin Number Date Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last Bulletin No 021004 first 8 second digits are the Year the third 8 fourth digits are the day of the month and the fifth 8 sixth digits are the month this means the bulletin was written on Apr 10 2002 If more than one bulletin was written on that day the a dash with a number will added example 1 2 etc 2 Repairs Service Bulletins are intended to authorize only the repairs listed on It to be made under warranty or any other circumstance unless specifically instructed to do so 3 Parts This is the Rate at which compensation will be allowed under warranty for repair parts 4 Labor This is the amount of labor hours that are allowed to make this repair under warranty 5 Parts Disposition Service Bulletins list the
15. and a QD Pulley Hub P N 00724670 has replaced the old pulley with setscrew washer lockwasher and bolt The new pulley and hub are a keyed taper lock design which will provide a better fit and longer service life for the shaft Hub P N 00724670 Pulley P N 02968712 Figure 1 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 5 TTT AKO TECHNICAL INFORMATION BULLETIN No 032295 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom and Versa Boom Bulletin No Date 032295 Mar 22 1995 Swing Cylinder Pin Bushings Subject There have been a few scattered reports of retention problems involving the two pin bushings for the barrel end of the swing cylinder on the above listed machines The problem is caused by a slightly oversize bore for the bushing allowing the bushing to work out of its bore during operation Reports have been few and far between If one of the above listed models is experiencing this problem use the following procedure to correct the problem Procedure 1 Replace the Teflon bushing P N 02965214 with the steel spring bushing P N 02959890 2 Install a steel washer P N 00749946 between the top of the cylinder and the upper plate to limit pin movement if the clearance exceeds 1 4 3 These changes will prevent loss of bushing and resultant boom sway during oper
16. and discard Clean the seal area with a lint free cloth Install the new seals as shown taking care not to cut the new seals 6 Install the new element onto the element adapter boss 7 Thoroughly clean the filter bowl and fill approxi mately one half full with clean oil 8 Screw the Bowl onto the head Torque the bowl to 30 ft Ibs 9 Operate the system to expel any trapped air and check for leaks 10 Check and fill the tractor oil level as reguired This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 26 PH AO TECHNICAL INFORMATION BULLETIN No 040901 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Alamo Industrial Products are affected Bulletin No Date 040901 Apr 9 2001 Change in the availability of rebuilt components This bulletin has been published to inform you of a change in the availability of rebuilt parts In the past rebuilt components such as pumps and motors were available for use as spare parts Thatwillno longer be the case The major factor in this decision was the lack of cores that are returned from the customer Since Alamo Industrial will no longer offer rebuilt parts an effort will be made to offer customers a complete parts listing of all components that are needed as service repairs The most common service parts are pumps and motors will now be
17. available for order through Alamo Industrial Customer Service Department Likewise a parts breakdown with Alamo Industrial part numbers will be provided The Eaton Pumps and Motors Danfoss Control Valves will be the first components available with such a parts breakdown It is Our intention to provide a better and more reliable service parts system This transition will better suit customer and provide more timely and efficient parts delivery This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 27 L las TECHNICAL INFORMATION BULLETIN No 041101 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Alamo Industrial Products using the Buzz Bar Head are affected Bulletin No Date 041101 Apr 11 2001 Buzz Bar Drive Coupling Design change There has been a design change to the drive coupler assembly for the Buzz bar Cutting Head If a flexible cou pler Alamo Industrial P N 02974245 for Machete or P N 02974246 for A Boom 8 Slopemower are ordered they will be a different design The newflexible coupler design will be molded rubber with metal inserts The new molded rub ber version will directly replace the machined design using the same part number An instal lation drawing that describes the assembly in detail will be shipped if a new coupler is Hub ordered this bulletin is
18. get the measurements around your existing Expanded Metal Screen and write them down Note there is an Upper and Lower section See Figure 1 4 Place the Lexan Sheets Upper and Lower Sheets on a clean work suface and transfer your measurements from step 1 to the the Lexan Sheets using a Pen or other marker RE CHECK your measurement and when certain they are correct Cut the sheets out to match your measurements Lightly sanding the cut edges will smooth them out and round the outer edge slightly helping to protect it Sheets should look like sheets in Figure 2 note the holes will not be drilled in them yet A BOOM Continued Next Page 2004 Alamo Group Inc 1 30 Information Bulletin 102103 Continued from previous Page 5 Securely clamp the cut Lexan sheets onto the expanded metal screen aligning the outer edges this can be done upper or lower sheet first Using a 3 8 drill bit drill the mounting holes through the lexan sheetin a pattern as in Figure 2 When drilling the holes in the Lexan Sheet use the drill to mark the metal frame of the expanded metal screen on all the holes When all the holes are drilled into the lexan sheet and marked into the metal frame remove the clamps and the lexan sheet 6 Using a 1 4 Bit drill the holes into the frame of the expanded metal screen with the Lexan removed Note you drilled 3 8 holes in the Lexan and 1 4 holes in the frame work This is so that the Lexan will not have a binding fit
19. or if it is the oil that was left in the cylinder to protect it It has been found that in some cases it has taken as much as a week for this to appear that it is not leaking Ifafter running and cycling the cylinder during operation and the cylinder continues to leak then the necessary repair should be performed Cylinders that are attracting dust around them is not considered to be leaking This dust collecting around them is considered normal All Cylinder that are returned as leaking will be pressure tested for leakage to determine the condition of the Cylinder and its components This document does not authorize the repair or replacement of parts under warranty A BOOM O 2004 Alamo Group Inc 1 18 TTT ALK TECHNICAL INFORMATION BULLETIN No 042996 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All New Holland Tractors with Alamo Industrial Mounted Booms Bulletin No Date 042996 Apr 29 1996 Dead Batteries on New tractors There have been several reports recently of dealers receiving machines with dead batteries some of which could not be satisfactorily recharged Please see the attached copy of a tag which is coming with the new tractors The small electrical discharge being mentioned amounts to a constant drain on the battery Ifthe battery cable Post is left connected for a long enough time with the tractor inactive the battery willbecome sul
20. provide adeguate protection when the engine of a TS Series New Holland tractor is powering Alamo Industrial Side or Boom Mounted products This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 23 PH AO TECHNICAL INFORMATION BULLETIN No 032200 2 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom 8 Slope Mower Models Bulletin No Date 032200 2 Old No 032400 Mar 22 2000 Frame Reservoir Bypass Retro Fit Kit In response to many request from customers and sales personnel a retro fit kit has been designed and made available to provide full hydraulic function without utilizing the mower frame as a hydraulic reservoir Kits will provide all the necessary fittings hoses and instructions to implement the bypass of the frame tube from the control and motor functions to the return tank Should the bypass kit be requested the following part numbers should be ordered from Alamo Industrial parts dept to facilitate the installation Parts Retro Fit Kits Part No Qty Description 02976010 1 Conversion Kit for A Boom Only See Figure 2 02976015 1 Conversion Kit for Slopemower Only See Figure 1 From Cutter Valve Remove Return line amp Adapter F Lift Cyl Rod End Return Line A Boom J To Tank Port of Control Valve Figure 1 Figure 2 This document does not authorize the
21. the Motor and Spindle Complete instructions for changing Buzz Bar motor to spindle components for Machete A Boom Versa Boom Slopemower amp Rear Mount Boom units will be provided with each Kit Service Required Use Information that is included with appropriate kit listed below to change Drive Spindle Motor Mount and Motor Coupler components on all Buzz Bar Head Attachments for the Alamo Industrial Boom Models manufactured before Feb 2002 Parts Reguired Two Service Kits are available These are major Update Kits Part No Qty Description 02978335 1 Coupler Drive Asy Repair Kit For Machete Models 02978336 1 Coupler Drive Asy Repair Kit For All Other Models Kits above will include the reguired parts as well as the reguired Hardware The Kits will also include an Instruction Sheet P N 02978337 which has details on how to perform repairs Read these instruction sheets completely before beginning any repairs If any problems please contact Alamo Industrial Technical Service Department for further details NOTE This Service Bulletin Printed this date Oct 22 2003 will void any other version of this service bulletin printed prior to this date Termination date for this service Bulletin was May 20 2002 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty assoc
22. tighten fully then back off at least 1 4 turn Loosen the nut the additional amount required to align the lockwasher with the tabs on the locking washer with the notches of the nut Bend the tab of the washer into the notch of the nut then stake the nut into place Parts Required If needed Part No Qty Description 02856839 1 Bearing Nut 02956838 1 Locking Washer Locking 02956818 1 Bearing Support Collar Washer 02956837 1 Grease Seal Locking Nut Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 14 INDUSTRIAL SERVICE BULLETIN No 990303 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 A Boom 17 S N 04150 to 05192 Um A Boom 20 SIN 04697 to 05151 a No A Boom 23 S N 04755 to 05144 Mar 3 1999 A Boom 28 S N 04790 to 05125 Old 990002A Labor Old Parts Disposition Termination Date 100 at Dealer Net 4 8 hrs at Dealer registered No Returnable Parts Jul 31 1999 Shop Rate involved Subject Support gussets have been added to the lower crossmember frame support Service Required 1 Secure the tractor to facilitate a safe repair Engine off Park brake on Key Sec
23. to in form you of the design change see Figure 1 If there are further guestions please con tact Alamo Industrial s Techni cal Service Department Flexible Coupler Pulley Sheave Figure 1 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 28 TTT AKO TECHNICAL INFORMATION BULLETIN No 101802 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Machete A Boom Versa Rear Mount Slopemower Bulletin No Date Brahma EKII Hydro 60 Hydro 72 8 Hydro 15 All Hydraulic powered Rotary Mower heads that utilize the 101802 Oct 18 2002 F 02960553B 02960553C and 02968859A Spindle Assemblies a Spindle Bearing Lubrication Update Normal maintenance of the 02960553B 02960553C and 02968859A Spindle assemblies has included the addition of NL GI 000 grease to provide proper lubrication of the bearing assemblies Due to repeated customer requests this lubrication requirement has been changed to NLGI EP 2 Lithium Wheel Bearing Grease Implementation of this grease will allow improved lubrication especially to the top bearing as well as substantial improvement of the daily maintenance reguirements Conversion 1 Remove the existing fill plug from the spindle housing and discard it this is the lower plug in figure 1 2 Install a standard 1 4 fine thread grease zert into th
24. 086505B 086589B 086648B 086649B Model T6640 084230B 084351B 084411B 084412B 084526B 084529B 084816B 084818B 084832B 084833B 084834B 084847B 084849B 084963B 084965B 086484B 086485B 086486B 086487B 086488B Service Required See New Holland Service Campaign 399 for Service details Parts Required See New Holland Service Campaign 399 for Parts requirements Special Note This Service Bulletin does not authorize any repairs on behalf of Alamo Industrial its strictly to inform you of New Holland Service Campaign 399 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 16 INDUSTRIAL SERVICE BULLETIN No 991911 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All New Holland TS Tractors w Cabs 8 S N less than Bulletin No 115012B date code 8L18 plus All New Holland TS Tractors with 991911 i or without Cab 8 S N less than 110026B date code 8j09 Old 990005A Nov 19 1999 Labor Old Parts Disposition Termination Date 100 at Dealer Net 0 hr see New Holland see New Holland Service Apr 30 2000 Service Bulletin 409 Bulletin 409 New Holland TS Tractor Inspection Campaign
25. 1 A Boom 2 WD kit No 02974715 4 WD kit No 02974739 Machete 2 WD kit No 02974351 4 WD Kit No 02974741 NOTE Claims for compensa tion for warrantable repairs should be filed in accordance with the Alamo In dustrialwarranty Guide procedures This Bulletin does not authorized warranty repairs for this procedure Existing Mount Tubes This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 22 VM AKO TECHNICAL INFORMATION BULLETIN No 031000 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Models mounted on New Holland TS Series Tractors Bulletin No Date 031000 Mar 10 2000 New Holland TS Series Fuel Filter New Holland ships TS100 Tractors to Alamo Industrial with a 87801634 fuel filter installed New Holland has circulated a service bulletin stating that a longer or taller filter is the replacement part for the fuel filter and the filter should be changed at the recommended time Alamo Industrial TS Series mount kit components will interfere with the longer taller filters Please continue using the 87801634 filter when replacing the fuel filter on the TS Series tractors eguipped with the Alamo Industrial products Alamo Industrial attachments do not stress or Work the tractor engines in a manner that would be considered extreme service The part 87801434 fuel filter will
26. 1 40 Batteriet ma lades opp hvis spenningen er mindre enn 12 3V Spesifikk vekt under 1 1 40 Part No 82001815 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 19 TTT AO TECHNICAL INFORMATION BULLETIN No 100296 1 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Mowers Using P N 02960565 Bulletin No Motor Control valve 100296 1 Date Oct 2 1996 Logic Valve Seal Kit Subject New Seal Kit used on Logic Valve Assembly P N 02971267 In early 1996 changes were made to the Logic Valve used in the P N 02960565 motor control valve used on a number of machines The change were made to improve the service life of the seals The seal grooves on the logic valve were widened and the backup rings were added to both O Ring Seals The Seal Kits were also changed to include the Back Up Rings the three O Rings remained the same When using the Seal Kits to reseal the former Valves the seal grooves are not wide enough to accept the O Rings and the Back up Rings The Back Up Rings will have to be discared and not used Parts Needed Qty 1 of P N 02961268 Seal Kit O Rings and two split Teflon spacers are include Procedure in Kit 02961268 follow the directions included with O Rings and two split Teflon the Logic valve Seal Kit As the split back up rin spacers are include in Kit 029612
27. 108 970009A 2 13 08 01 97 980106 980004A 2 14 06 01 98 990303 990002A 2 19 03 03 99 992704 990003A 2 16 04 27 99 991911 9900054 217 zsz 11 19 99 010607 200102 Po POR 07 06 01 021202 021202 Z PERO 02 12 02 030702 1020709 2 20 02 07 03 2004 Alamo Group Inc INDEX A BOOM Section 2 Service Bulletins Description Service Bulletin Introduction Blade Bolt Spacer 50 8 60 Spider Pan Crankshaft Pulley Adapter Spacers 56 66 7740 Crankshaft Pulley Adapter Spacer 56 66 7740 Swing Cylinder Bushing 8 Pin Replacement Dipper Pin Bushing at Hitch Post Replacement Turning Arm Pin Replacement Dipper Pin Replacement replaced by 950007 Dipper Pin Replacement replaces old 940003 Crankshaft Pulley Adapter Bolts JD 62 63 amp 6400 Dipper Cylinder Pin Replacement Frame Rail Reinforcement LH Frame Rail Blade Bolt Inspection Recall Bolt 4 02782900 Lockwasher and or Brg Collar Missing f King Post Crossmember Reinforcements Kit New Holland T6640 amp T7740 A C Service Notice New Holland TS Tractor Inspection Service Notice Buzz Bar Head Motor Drive Coupler Redesign Buzz Bar Head Motor Drive Coupler Update Kit Blade Bolt Inspection Recall Bolt 4 02782900 INDEX 2 NOTES 2004 Alamo Group Inc SECTION 1 TECHNICAL INFORMATION BULLETINS
28. 3789 Versa Boom S N 03463 to 03570 952203 Old 95006 Mar 22 1995 Labor Old Parts Disposition Termination Date 100 at Dealer Net 0 5 hr at Dealer registered Scrap Parts Mar 31 1996 Shop Rate Turning Arm Pin 8 Bushing Replacement Subject Replacement of the Turning Arm Pin and Bushings on certain A Booms and Versa Booms Some turning arm pins were not chamfered during machining during manufacturing process This may result in damage to bushing during assembly and shorten bushing life If pin is removed and it is not chamfered on the end it should be replaced This repair should be done at the same time as work is done on service bulletin SB 951701 old SB950002 and SB 950404 old SB 950007 Service Reguired z Before disassembling anything inspect the end of the turning arm pin Cotter Pin End If pin is chamfered and there is no excessive play in the bushing felt by trying to move swing cylinder back and forth no further action is reguired If Pin is not chamfered go to step 2 2 Remove cotter pin and turning arm pin 3 Inspect bushing in turning arm and cylinder clevis If any damage exist replace the bushings using suitable drivers 4 Install the new Bushings and the new chamfered pin making certain all parts are aligned to prevent damage to bushing Turning Arm Install cotter pin Swing Cylinder 5 Render the old pin unusable to prevent it from being used on another unit Run and test unit
29. 68 may not be needed follow the directions included with the Logic valve Seal Kit As the split back up rings may not be needed This document does not authorize the repair or replacement of parts under warranty A BOOM O 2004 Alamo Group Inc 1 20 TTT AO TECHNICAL INFORMATION BULLETIN No 071897 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All A Boom Versa Boom Slopemower and Boom Bulletin No Axe Mowers 071897 Old 0711897A Jul 18 1997 Remote Control Cable Update Early in October of 1996 the control valve remote operating system design for the mowers listed above was updated to facilitate much easier operation of the mower control functions The retrofit Kit is available which can be used to update the former remote control system to the new design on those machines utilizing the old system The old style controller is identified as a rectangular metal box utilizing a cable linkage system Parts Needed Qty 1 of P N 02971493 Retrofit Kit contains the controller and all necessary mounting pieces Qty 4 of P N Valve Cables The Length of the cables must be specified when ordering Cable Length 48 60 72 or 102 Specify which is needed Procedure All the required Procedure New Style instructions should be included in a Control Levers instruction sheet that should be included in with the retrofit kit when ordered Instr
30. A BOOM BOOM ARM MOWER INFORMATION amp SERVICE BULLETINS Manual P N 02980499 01 04 Alamo Industrial 2004 Edition P O Drawer 549 Seguin Texas 78155 MEMBER OF THE 830 372 3551 BA ALAMO GROUP ALWAYS ON THE CUTTING EDGE 2004 Alamo Group Inc BOOK INTRODUCTION INFORMATION 8 SERVICE BULLETINS This Book is divided into two Sections Section One Technical Information Bulletins 1 Technical Information Bulletins Information Bulletins are listed by Bulletin Number Date Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last Bulletin No 021002 first amp second digits are the month the third 8 fourth digits are the day of the month and the fifth sixth digits are the year this means the bulletin was written on Feb 10 2002 If more than one bulletin was written on that day the a dash with a number will added example 1 2 etc 2 Authorize Repairs Technical Information Bulletins do not authorize any repairs to be made under warranty or any other circumstance unless specifically instructed to do so 3 Bulletin Reference Some Technical Information Bulletins will refer to the corresponding Service Bulletins for repairs and some are for information only 4 Bulletin Instructions Technical Information Bulletins should have all the instructions as to what you need but may not have all the information needed to make an installation complete In some cas
31. Mar 31 1996 Shop Rate involved Crank Shaft Pulley Mounting Bolts Subject The Bolt that secures the modified John Deere Pulley to the crankshaft may be too long not allowing the pulley to be attached securely to the crankshaft and allowing the pulley to wobble Service Reguired 1 Check to make certain Crankshaft Pulley is not loose or wobbling to determine if this procedure needs to be done 1 Remove the four bolts item 2 attaching the front drive line to the face of the Pulley item 1 Collapse the driveshaft towards the front of the tractor far enough you can getto the Crankshaft pulley retaining bolt Remove the single bolt in the center of the pulley that secures it to the crankshaft item 3 Check the bolt length It should be 1 2 UNC X 1 3 4 Long Grade 8 If the bolt is longer replace it with Bolt P N 02891800 and torgue to proper Torgue setting as recommended by the Tractor manufacturer for this bolt 4 Install the four bolts connecting driveline to the crankshaft pulley Recheck all installation steps make certain all bolts tightened and any removed components removed have been reinstalled Run unit to test operation wn Parts Required Part No Qty Description 02891800 1 Bolt Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific re
32. Slopemower and Interstater mounted on Ford 5640 6640 8 7740 mounted prior to jul 16 1992 using front pump drivelines Bulletin No Date 922909 Old 92 009 Sep 29 1992 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hr at Dealer registered No Returnable Parts Nov 30 1992 Shop Rate involved Pulley Adapter Mounting Bolts Ford 56 66 amp 7740 Tractors Subject 7 16 bolts holding Hub to Tractor Crankshaft Pulley found to need more engagementinto pulley longer bolts required Service Required 1 Remove the four retaining bolts from Hub where it mounts to Tractor crankshaft Pulley The old bolts were 3 1 4 long P N LHOB128B the new replacement bolts need to be 3 1 2 long P N 02965355 longer bolts 2 Use locktite on new bolts and install them into the hub and pulley tighten the bolts to retain hub to crankshaft pulley 3 Run and test for operation Parts Reguired Part No Qty Description Pulley Hub 02965355 4 Bolts 3 1 2 long Retaining Bolts Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 3 INDUSTRIAL SERVICE BULLETIN No 930410 Alamo Industrial Technical Services D
33. actices when lifting and blocking 2 Prepare the cracks for welding Grind a groove at the site of the crack s and clean the area to be welded 3 Weld the cracks making 100 welds on the cracks 4 After repairing the cracked areas prepare the areas for the installation of the gusset P N 02966825 the welds may have to ground so gusset will sit flat and sguare in area A figure 1 5 Position the P N 02966825 formed gusset as shown in Figure 2 Weld all around with 1 4 fillet weld 6 Clean and paint all repair areas to prevent rust 7 Reassemble any parts that were loosened or removed to make this repair 8 Run and test mower and boom for operation check for any leaks 02966825 Gusset Figure 2 TECHNICAL INFORMATION BULLETIN No 120895 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 11 TTT AL TECHNICAL INFORMATION BULLETIN No 121295 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom and Rear Mounted Boom Bulletin No Date 121295 old 1212 Dec 12 1995 Convert Turning Arm to Greasable Steel Bushing Subject The Current production Booms are eguipped with Teflon Bushings and Chrome Pins at the Swing Cylinder Turning Arm connections Some customers prefer greasable joints Use the information provided in this bulletin to convert to a greasable s
34. anded metal screen The Lexan Sheets will require trimming and the Holes will have to be drilled in the Lexan sheets as well as through the existing expanded metal screen frame Recommended Tools 1 Jig Saw or Circular Saw hand held or table eguipped with plastic cutting blade 2 Electric Hand Drill preferably a variable Speed Drill 3 3 8 and 1 4 High Speed Steel Drill Bit Drill bit should be sharp and in good condition 4 Measuring Tape or other measuring device 5 Hand Wrenches for tightening Bolts do not use air tools to tighten bolts 6 Straight edge and marker that will write on Lexan Lexan Shield Kit Components Retro Fit Kit P N 02980005 includes PartNo Qty Description Part No Qty Description 02980003 1 Lexan Sheet Upper 02970004 1 Lexan Sheet Lower 0461600 20 Bolt Hex Head 1 4 20 00024100 20 Flatwasher Std 1 4 02980068 20 Fender Washer 1 4 32901C 20 Locknut 1 4 20 Protection of Lexan Sheets 1 Do not remove protective sheet Paper from the Lexan Sheet This will protect it while you are working with it You can drill through this protective sheet as well as cut through it 2 There are two Lexan Sheets sent an upper and a lower Identify these and mark them to designate front to rear inside to outside because once you cut to size to match the existing Expanded Metal Screen they cannot be turned around Cutting these is permanent Installation Procedure 3 Use the measuring tape to
35. ation Due to the short distance of travel and the low load these bushings will require lubrication 4 Run and test repairs for operation Parts Required 1 ea P N 02959890 Steel Bushing 1 ea P N 00749946 Steel Washer if needed Bushing E l Swing Cylinder Washer Figure 1 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 6 NOTES A BOOM 2004 Alamo Group Inc 1 7 L loans TECHNICAL INFORMATION BULLETIN No 092895 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Bulletin No Date All Hydraulic mowers using the 02964028 Push Pull Switch 092895 Sep 28 1995 Failures of the mower push pull switch Alamo has recently received reports of failures of the referenced switch The failures modes are a Knob pulls off rod b Rod and Knob pulls out of switch body Test performed on numerous switches indicates that the b failures are due to excessive force being applied to the knob when shutting off the mower Specifically the knobs are usually roughly slapped to turn the mower off After internal parts of the switch are damaged the rod can then be pulled out easily The a failures are due to the knobs not being securely tightened To prevent these failures from occurring or to replace a damaged switch use the following procedure to adjust the travel of the switch See attach
36. bject All 28 Ft Booms with Hydraulic Tubes inside the dipper A Hose modification Kit has been developed for the field repair of 28 booms that have experienced short service life of the hydraulic hoses that connect the tubes of the lift section to the tubes inside of the dipper section The affected hoses A could be any of the motor tilt or extension hoses that are located inside the sleeving and attach to the tubes at the upper end of the dipper Parts The Kit P N 02968304 Changes incorporated into the kit includes longer motor hoses that are made of different hose to prevent kinking when retracting the extension longer tilt and extension hoses longer sleeving and a hose clamp arrange ment to better position the hose bundle Procedure Installation instructions will be sent with the Kit Modification instruction Sheet P N 02968309 is the instruction sheet that will be sent Figure 1 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 4 TTT ACK TECHNICAL INFORMATION BULLETIN No 012095 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Boom Mowers using Flail Axe Head Bulletin No Date 012095 Jan 20 1995 Pulley Fastening to Cutter Shaft of Flail Axe Head Subject A new method has been devised to secure the pulley to the cuttershaft A new pulley P N 02968712
37. bject Short service life of the Teflon coated bushings P N 02965548 installed in the dipper at the hitch potto dipper point Units that have steel bushings at this point are not affected Identification can be made by removing the Nut P N 02030300 from the bolt P N 02956972 and looking at the end of the bushing Units in inventory should be reworked before delivery and units in service should be reworked at earliest opportunity All Warranty applications must refer to this bulletin in the description Service Reguired 1 Before disassembling anything remove the Nut on pin and verify wether rework is reguired 2 If rework is reguired remove bolt and bearings Replace bearings with P N 02960650 bushings Inspect bolt for damage If damaged replace with new bolt 3 Reassemble unit lubricate and test for proper operation Parts Reguired Part No Oty Description 02960650 2 Bushing 02956972 1 Bolt Bushing Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 6 INDUSTRIAL SERVICE BULLETIN No 952203 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom S N 03542 to 0
38. disposition of any parts that are removed during the repair If listed removed parts must be held awaiting return to factory if instructed to do so 6 Termination Date Service bulletins show a termination date this is the date that the Bulletin will be discontinued Any repairs must be made and all warranty applications filed by the listed date ie All Service Bulletins printed in this Manual will void any previously printed Bulletin Any changes in these bulletins are the final version as of the date of this manual A BOOM 2004 Alamo Group Inc 2 1 INDUSTRIAL SERVICE BULLETIN No 922804 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom Versa Mower Bulletin No Date 50 8 60 using Blade Pan Asy using Spider style reinforcement plate 922804 Asy P N 02964456 02964457 amp 02964813 Old 92 005 Apr 28 1992 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hr at Dealer registered No Returnable Parts Jun 30 1992 Shop Rate involved Blade Bolt Spacer For Spider Pan on 50 amp 60 Head Subject 50 and 60 Blade Pan assemblies using the Spider style reinforcement plate Assembly P N 02964456 02964457 8 02964813 To provide additional wear area for the blade bushing and to prevent blade bolt from bending Service Reguired 1 Remove blade pan assembly by removing the 4 socket head cap screws on the botto
39. e fill plug port as shown in figure 1 3 Remove the Vent plug Top plug in figure 1 Spindle Assembly Vent Plug SS a ps A TES UL k GF CEEE Figure 1 4 Fill the housing with NLGI EP 2 Lithium Grease or equivalent from a standard grease gun until the new grease is seen in the vent plug hole Approximately 2 standard grease tubes will be required when Spindle Assembly is empty 5 Clean off any excess or over flow grease and reinstall vent plug 6 Maintain proper lubrication with 5 pumps of grease into the spindle every 8 hours of use This will keep the Spindle bearings lubricated 7 Always clean excess Grease away from Spindle after greasing Spindle This document does not authorize the repair or replacement of parts under warranty A BOOM O 2004 Alamo Group Inc 1 29 TTT ALK TECHNICAL INFORMATION BULLETIN No 102103 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Non Cab Models with Expanded Metal Side Screens Bulletin No Date Retro Fit Kit P N 02980005 102103 Oct 21 2003 Lexan Polycarbonate Shield Upgrade Kit P N 02980005 field Install Alamo Industrial has designed a Lexan Polycarbonate Shield that will install on the expanded metal screen currently used on the Non Cab models This is a retro fit kit that is designed to be customer installed over the exp
40. e the repair or replacement of parts under warranty A BOOM 2004 Alamo Group lnc 1 14 NOTES A BOOM 2004 Alamo Group Inc 1 15 TTT AO TECHNICAL INFORMATION BULLETIN No 121495 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Bulletin No Date Machete Boom Axe Versa Boom A Boom Slopemower amp Rear Mount Booms 121495 Dec 14 1995 Repair Procedure for Welding Cracks in Boom Heads If cracks appear in the welds at points A as shown above use the following procedures to repair head Parts Needed Part No Qty Description 02970111 2 90 Gusset 02970112 4 48 Gusset Welding Procedure 1 Grind a groove at the site of the crack and clean the area to be welded 2 Weld the crack making a 100 weld 3 After repairing the cracks prepare the sites for installation of the gussets 4 Position the reinforcing bar gusset part no 02970111 if 90 or part no 02970112 if 48 over the X Bar as shown in drawing next page Weld with a 1 4 fillet weld on the bottom and an edge weld on top DO NOT weld the ends 5 Clean and paint the area 6 Reassemble any parts that were removed Continued Nes Page A BOOM 2004 Alamo Group Inc 1 16 Information Bulletin 121495 Continued from previous Page 48 Gusset 90 Gusset Note Do Not weld ends 1 4 NI TECHNICAL INFORMATION BULLETIN No 121495 Contact Alamo Industrial
41. ed diagram 1 Install the switch body in the holder and tighten the nut Screw the Knob on the rod to the bottom of the thread but do not overtighten It will probably be necessary to hold the rod with pliers to get the knob tight if you do use caution not to score the rod with the pliers 3 Measure the distance if any between the knob and the nut Record the measurement 4 If a Gap exists between the knob and the nut remove the knob 5 Remove the nut and install the same thickness of flat washers that was measured in step 3 Install and tighten the nut gt DO NOT install more washers than needed to take up the space FlatWasher Part No 00023500 or equivalent can be used 6 Install the Knob using Locktite or similar thread locking compound Thread the knob on the rod all the way Test to make sure that when the switch is Off with rod pushed in that the knob can not travel further into the switch Continued Next Page A BOOM 2004 Alamo Group Inc 1 8 WITHNUT TIGHT AND SWITCH OFF MEASURE THIS GAP IF ANY Information Bulletin 092895 Continued from previous Page IF GAP EXIST INSTALL WASHERS OR SHIMS TO EOUAL GAP MEASURED IN MOUNTPLATE STEP 3 MOUNTPLATE KNOB SHOULD LIGHTLY CONTACT NUT WHEN PROPERLY ADJUSTED MOUNT PLATE TECHNICAL INFORMATION BULLETIN No 092895 Contact Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 Ph 830 372 2708 Fax 830 372 9603
42. epartment 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom Versa Mower Boom Axe Bulletin No Date Slopemower and Interstater mounted on Ford 5640 6640 8 7740 930410 mounted prior to jul 16 1992 using front pump drivelines Old 93 008 Oct 4 1993 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hr at Dealer registered No Returnable Parts Dec 5 1993 Shop Rate involved Pulley Adapter Spacers Ford 56 66 8 7740 Tractors Subject Spacers used in driveline between Hub and crankshaft pulley change Spacers and bolts between hub and pulley on ford 5640 6640 and 7740 tractors need to be longer Service Reguired Note the 5640 uses different spacer and bolts 1 Remove the four retaining bolts from Hub where it mounts to Tractor crankshaft Pulley remove the 4 spacers P N 107620 Discard these spacers they will not be used 2 Using the existing 4 bolts P N 02965355 3 1 2 long and lockwasher P N 00022200 reinstall the hub using the new one piece spacer P N 02966404 6640 amp 7740 Models Only Note 5640 model tractor use Kit 02965750 instead of parts listed above in step 2 the kit will include spacer and four new 4 bolts for the 5640 model Tractor The Old 4 Piece procedure will be the same but Spacers the parts will be different Pulley Hub Parts Required 6640 amp 7740 Part No Qty Description 02965355 4 Bolts 3 1 2 long 02966404 1 Spacer 4 hole
43. er warranty A BOOM 2004 Alamo Group Inc 1 13 TTT AO TECHNICAL INFORMATION BULLETIN No 121395 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Mowers Bulletin No Date 121395 Old 1213 Dec 13 1995 Frame Rail Gusset Modification Subject Repair Procedures for A Boom RH Frame Rails cracking at Juncture of rear Horizontal Rail and Vertical Tube If Cracks appear in the weld at Point A in Figure 1 use the following procedure to repair the rail Procedure 1 Check the portion of the rail to be repaired Insure that there is adequate clearance between it the tractor and mower frame to enable you to grind and weld the crack If clearance is a problem it may be required to remove the frame rail If it is required to remove the frame rail see Operators Assembly manual for procedures Grind a groove at the site of the crack and clean the area to be welded Weld the crack making 100 welds After repairing the crack Prepare the area for installation of the Gusset P N 02970029 Position the Gusset on the inside of the Right Hand frame rail as shown in figure 1 Weld all around with 1 4 fillet weld Clean and paint the are where repaired Reassemble any parts removed Run amp Test eh a O o Right Hand Frame Rail A 1 4 Weld 02970029 Gusset to back tractor side of RH Frame rail Figure 1 This document does not authoriz
44. es it may be required to refer to other manuals for more complete information this should be suggested in the Technical Information Bulletin a All Technical Information Bulletins printed in this Manual will void any previously printed Bulletin Any changes in these bulletins are the final version as of the date of this manual Section Two Service Bulletins 1 Service Bulletin No Service Bulletins are listed by Bulletin Number Date Example the oldest Bulletin will be listed first and the most recent bulletin will be listed last Bulletin No 021004 first 8 second digits are the Year the third amp fourth digits are the day of the month and the fifth amp sixth digits are the month this means the bulletin was written on Apr 10 2002 If more than one bulletin was written on that day the a dash with a number will added example 1 2 etc 2 Repairs Service Bulletins are intended to authorize only the repairs listed on It to be made under warranty or any other circumstance unless specifically instructed to do so Parts This is the Rate at which compensation will be allowed under warranty for repair parts Labor This is the amount of labor hours that are allowed to make this repair under warranty Parts Disposition Service Bulletins list the disposition of any parts that are removed during the repair If listed removed parts must be held awaiting return to factory if instructed to do so 6 Termination Date Service bulletins sho
45. fated permanently damaged and willnotaccept a charge Sulfated batteries are not warranted through the battery manufacturer At present the only alternative to removing the battery cable would to be install a battery disconnect switch in the negative cable which would allow the battery to be easily isolated These switches are available at most major tractor dealers USE CAUTION when installing any thing on battery cables disconnect the positive cable before installing disconnect switch and make sure after switch is installed that it is OFF before reconnecting Positive Cable ATTENTION BATTERY CARE Your new Tractor has electronics which cause a very small electrical demand on the battery If the tractor in not in use for an extended period disconnect battery to avoid damage by excessive discharge Recharge Battery if voltage is less than 12 3V S G less than 1 140 Lataa Akku uudelleen jos jannite on alle 12 3V ominaispaino alle 1 140 Ricaricare la batteria se il voltaggio e inferiore a 12 3V G S inferiore a 1 140 Batteria recarregavel se a voltagem for inferior a 12 3V Gravidade especifca inferior a 1 140 Laddt de batterijweer op wanneer de voltage lager is dan 12 3V S G Minder dan 1 140 Recharger la batterie si la tension est inferieure a 12 3V Densite inferieure a 1 140 Batterie wieder aufladen wenn spanning unter 12 3V Spez gewicht unter 1 1 40 IST Recarcar la bateria si el voltage es inferior a 12 3V S G inferior a 1
46. g 1 Bushing Steel 1 Turning Arm Pin Chrome use w Teflon Bushing Only ref Turning Arm Pin Greasable use w Steel Bushing Only 2 Bearing Cup and Cone Assembly Ring Bottom Bearing Seal Ring Top Bearing Seal Bearing Support Collar Seal Seal Lockwasher Nut gt gt gt A Continued Next Page Information Bulletin 011095 Continued from previous Page Notice Serrated bushing shown Check which bushing you have din Figure 1 Item Part No Oty Description 13 00606000 1 Cotter Pin 14 00752176 1 Grease Fitting 15 02965548 1 Bushing Teflon 1 1 4 OD 02957501 ref Bushing Steel 1 3 8 OD 16 02959225 1 Bushing 17 02965538 1 Main Pin Weldment Non greasable 02967490 ref Main Pin Weldment Greasable Parts If a customer orders a king post P N 02965545 with a solid steel bushing P N 02965536 and has an A boom or Versa Boom with a rear swinging boom he will be shipped a retro fit kit P N 02967237 For a Minute Man or Rear Mount boom they need P N 02968881 Kit TECHNICAL INFORMATION BULLETIN No 011095 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 3 TTT ALK TECHNICAL INFORMATION BULLETIN No 011895 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All 28 Booms Bulletin No Date 011895 Jan 18 1995 Dipper Hose Modification 28 ft Model Su
47. gion Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 10 INDUSTRIAL SERVICE BULLETIN No 953011 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Date Bulletin No 17 20 amp 23 A Boom Versa Boom Rear Mounted Boom o 15 8 17 Minute Man Boom Old 950016 Nov 30 1995 Labor Old Parts Disposition Termination Date 100 at Dealer Net 0 7 hr at Dealer registered Scrap removed parts Jun 1 1996 Shop Rate Dipper Cylinder Pin Replacement Subject Replace Old Pin P N 02966936 dipper cylinder pin with New Pin P N 02969980 P N 02030300 Nut and P N 00749946 Washer Mowers equiped with 02966936 dipper pin old pin can be identfied by absence of a nut on the end of the pin Service Required 1 Rest Head on the floor or ground with dipper cylinder accessible Make certain all hydraulic pressure is relieved from Hoses and cylinder system 2 Secure and support dipper with hoist to prevent movement when pin to dipper cylinder is removed 3 Replace the original pin P N 02966936 with the new pin P N 02969980 nut P N 02030300 and washer P N 00749946 4 Tighten Nut and retaining bolt Remove Hoist from dipper 5 Run and test for operation Parts Required Part No Qty Description 02969980 1 Dipper Cyl Pin 02020300 1 Nut Figure 1 00749946 1 Washer Warranty Compen
48. hing using a suitable driver 5 Reinstall the turning arm on the king post It may be advisable to replace the main pin bushing and or main pin at the same time 6 Replace two bushings in the cylinder clevis 3 with P N 02959890 bushing use suitable driver 7 Align cyl clevis with turning arm bore and install new P N 02960458 Pin and cotter pin 8 Lubricate pin and test for proper operation gt A BOOM Continued Next Page 2004 Alamo Group Inc 1 12 Information Bulletin 121295 Continued from previous Page Procedure Type 3 Bushing bore worn more than 1 3 8 Parts reguired for this Procedure 1 ea of P N 02956830 Rear Turning Arm or 1 ea of P N 02956831 Front Turning Arm 1 ea of P N 02960458 Pin turning Arm 2 ea of P N 02959890 Bushing 1 ea of P N 00606000 Cotter Pin Remove center pin and turning arm Pin 1 Move the swing cylinder out of the way remove turning arm from king post Replace Turning Arm with new turning arm with steel bushing use rear turning arm P N 02956830 or front turning arm P N 02956831 one or the other but not both 4 Replace two bushings in the cylinder clevis 3 with P N 02959890 bushing use suitable driver Align cyl clevis with turning arm bore and install new P N 02960458 Pin and cotter pin Lubricate pin and test for proper operation 2M oa Figure 1 TECHNICAL INFORMATION BULLETIN No 121295 This document does not authorize the repair or replacement of parts und
49. iated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group lnc 2 19 INDUSTRIAL SERVICE BULLETIN No 030702 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Rotary Heads using Blade Bolt No 02782900 Bulletin No with Date Code on Bolt of 11 02 amp 02782900 Blade Bolts in Parts 020703 Old 1020703 Feb 7 2003 Stock with the 11 02 date code Labor Old Parts Disposition Termination Date 100 at Dealer Net Will be evaluated on a case Hold All Parts for Return Apr 15 2003 by case basis under Warranty Policy Blade Bolt Inspection Subject Guality inspections revealed the potential for cracking of the Blade Bolt Cracks are the result of manufacturing procedures and will be present on the bolts prior to installation on the mower This is pertaining to a Date code which is stamped on the threaded end of the bolt Date Code 11 02 Service Reguired 1 Inspect all Bolts in Parts stock and those on the effected mowers by checking the dated code on the Blade Bolt 2 If Blade Bolts do not have the 11 02 date code no service will be reguired 3 If the Date code 11 02 is there check the Bolt for any cracks in them If the bolts are installed on the mower they will have to be removed to check 4 If they check OK reinstall them and torque them to 600 ft Ibs and reinstall roll pins 5 If they have cracks replace them with
50. ing care to keep aligned to prevent damage to pin A long pry bar is helpful in making final adjustments by prying under the mower head Install lockwasher and Nut tighten the nut on pin 12 Grease the Pin Replace any componts that may have been removed and run to test for proper operation Parts Required Part No Qty Description Part No Qty Description 02958591 1 Pin Dipper 02957089 1 Lockwasher 02921700 1 Nut 00003500 1 Grease Fitting 00752407 1 Pipe Plug 02966443 1 Bushing Straight Bore Only 02960842 2 Bushing Boom Ears 02969064 2 Bushing Stepped Bore Only SERVICE BULLETIN No 950404 This Bulletin cancels and replaces Bulletin No 940003 from Jan 1994 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 9 INDUSTRIAL SERVICE BULLETIN No 952111 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom Mowers and Flails mounted on John Deere 6200 6300 or 6400 Tractor Shipped prior to Bulletin No Date 952111 Old 950015 Nov 21 1995 Old Parts Disposition Termination Date 100 at Dealer Net 0 7 hr at Dealer registered No Returnable Parts
51. l Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models Machete Boom A Boom 8 Slope Mower Models Bulletin No Date with Buzz Bar Head Option 010607 Old 200102 Jul 6 2001 Labor Old Parts Disposition Termination Date 100 at Dealer Net 2 5 hrs at Dealer registered Hold All Parts for Return Sep 28 2001 Shop Rate under Warranty Policy Buzz Bar Head Motor Coupler Re Design Subject Failures of the Motor to drive spindle molded coupler reguire inspection ofthe drive system and possible replacement of the coupler parts Service Reguired The Buzz bar drive system must be updated to the new molded rubber coupling design prior to the implementation of this Service Bulletin Refer to Technical Information Bulletin 041101 is related to this Service Bulletin The drive system will reguire inspection and possible replacement to ensure proper alignment with the drive sheave There has been a design change to the drive coupler assembly for the Buzz bar Cutting Head If a flexible coupler Alamo Industrial P N 02974245 for Machete or P N 02974246 for A Boom 8 Slopemower are ordered they will be a different design The new flexible coupler design will be molded rubber with metal inserts The new molded rubber version will directly replace the machined design using the same part number An installation drawing that describes the assembly in detail will be shipped ifa new coupler is ordered
52. m far enough that only this end will have to be disconnected 3 Using a suitable driver remove the old bushing from the turning arm 4 Check the condition of the bore in the turning arm if damaged repair or replace turning arm 9 Install new bushing P N 02965548 using a suitable driver Slide cylinder back and align the holes insert the new chrome pin P N 02966767 install the cotter pin P N 00606000 6 Run and test operation of unit Parts Reguired Part No Qty Description 02966767 1 Chrome Pin 02965548 1 Bushing Turning Arm 00606000 1 Cotter Pin Chrome Pin Cotter Pin Bushing Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 5 INDUSTRIAL SERVICE BULLETIN No 951701 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom 17 20 8 23 booms above S N 03542 that use the teflon bushing P N 02965548 Bulletin No Date 951701 Old 95002 Jan 17 1995 Labor Old Parts Disposition Termination Date 100 at Dealer Net 0 7 hr at Dealer registered hold removed Parts for Mar 31 1995 Shop Rate return Dipper Pin Bushing at Hitch Post Replacement Su
53. m of the pan 2 Remove the roll pin and slotted hex nut which retain the blade bolt and blade 3 Place wear spacer P N 02965229 between the blade amp pan for each blade 3 blades 4 Reinstall blade and blade bolt make certain to torque blade bolt nut to 400 ft Ibs and reinstall the roll pin into blade bolt 5 Place pan assembly back on mower and apply Locktite to socket head cap screws that retain Pan assembly to spindle Torque these four bolts to 400 ft Ibs 6 Run and test unit for operation Parts Involved already on Head Item PartNo Qty Description 1 Pan Assembly 2 1 Blade Set a 02964330 3 Blade Bolt Special 4 00020900 3 Nut Slotted 5 00755623 3 Washer 6 02964954 3 Key 3 Bushing Keyed Bolt Parts Required order these parts All bolts mut be tem PartNo Qty Description torqued when 8 02965229 3 Wear Spacer tightened Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 2 INDUSTRIAL SERVICE BULLETIN No 922909 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Versa Boom Versa Mower Boom Axe
54. ndard Hand Tools Hoist or stand to support Dipper stand should be approx 42 to 52 high Tap 1 8 Pipe Die grinder w carbide burr and a good dust mask Bushing and Pin drivers Bushing is 1 1 2 OD X 1 1 4 ID Pin is 1 1 4 OD X __ Dipper Pin 6 long Itis advisable to use drivers slightly undersize and about at least 12 long 6 Long Pry Bar Approx 5 long 7 Grease Gun 8 Dial Calipers or other measuring de vice to check 1 1 2 bore Repair Procedure 1 Wing the Boom to the side extend the dipper tilt head to level position and lower the head to the ground so that the dipper hinge pin area is accessible Shut off Tractor Engine and secure tractor 2 Using hoist or stand supportthe dipper at the boom rest hook Take measures to protect the paint and the tractor 3 Remove the Bolt P N 02152800 and Nut P N 00750940 that retain the old Pin in dipper this bolt and nut will not be reused Figure 1 A BOOM Continued Next Page 2004 Alamo Group Inc 2 8 o BON Service Bulletin 950404 Continued from previous Page 4 Using a suitable driver drive the old dipper pin out of its bore 5 using the Lift control lever lower the boom until there is enough clearance to remove the dipper bushings from the bore 6 Inspect the dipper bore and determine whether the dipper has a straight or stepped bore 7 IF BORE IS STRAIGHT See Figure 2 a Using suitable driver drive out the old fiber bushi
55. new ones install the new bolts and torque to 600 ft Ibs Reinstall roll pin Date Code Parts Reguired Stamped on this Part No Qty Description end 11 02 02782900 alr Blade Bolt Alamo Logo 8 Nov 2002 Part No Note Always check Date Code and Stamped on Part Number of blade bolt before Head End performing any repairs as described P N 02782900 in this Service Bulletin as not all Blade will have the same date code Only Blade bolts with 11 02 date code will be considered for warranty consideration Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 20 INDUSTRIAL A BOOM Technical Information Bulletin and Service Bulletin Manual Manual P N 02980499 01 04 2004 Alamo Group Inc
56. ngs b Make sure that the bore is not less than 1 50 ID Some distortion may have occurred near the ends of the bores during the welding process of manufacturing The distortion should not extend more than 1 2 or so inside the bore Use a die grinder with carbide burr or a reamer to remove any high spots from bore c Tap the bolt hole that was used for the 5 16 bolt using the 1 8 pipe tap Straight d Clean the bore of the foreign Borg material and debris Check for any burrs in ID of bore or any old grease e Install grease fitting in the lower tapped hole and install a pipe plug in the upper tapped hole f Install P N 02966443 bushing make certain that the separation in the bushing is in line with lower grease fitting Figure 2 8 IF BORE IS STEPPED See Figure 2 a Remove old fiber bushings using a die grinder chisel or other appropriate tool Use dust mask and safety glasses when cutting fiber bushing b Complete steps 7b 7c 7d and 7e as outined in step 7 c Install two of steel bushing P N 02969064 Stepped Bore 9 Remove fiber busings from boom ears using a suitable driver Grind or file down any high spots in the bore Install new 02960842 steel bushings 10 Itis advisable to enlistthe aid of a second person to observe alignment of parts and give directions keep clear of all pinch points when aligning dipper to boom Re align dipper bore to boom ears 11 Install the dipper Pin P N 02958591 tak
57. p Inc 2 15 INDUSTRIAL SERVICE BULLETIN No 992704 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models New Holland tractors T7740 amp T6640 Bulletin No S N Range listed below 992704 New Holland Tractors with Alamo Industrial Units mounted on Old 9900034 Apr 27 1999 them only S N and model tractors listed below Labor Old Parts Disposition Termination Date 100 at Dealer Net O hr see New Holland see New Holland Service Sep 30 1999 Service Bulletin 399 Bulletin 399 New Holland T7740 amp T6640 A C Drier Campaign Subject In order to increase customer satisfaction New Holland is providing a new Air conditioner Receiver Drier Kit for the S N units detailed in new Holland Service Campaign 399 The specifics to this bulletin are provided by the New Holland Bulletin The purpose of this bulletin is only to inform you of the work that needs to be done per New Holland Bulletin and not to authorize any work on the behalf of Alamo Industrial or any of their affiliated companies If in Auestion you should consult your New Holland Dealer for details of repairs Units Serial Numbers Model T 7740 084228B 084349B 084350B 084352B 084359B 084476B 084549B 084550B 084570B 084571B 084599B 084627B 084629B 084632B 084633B 084635B 084636B 084647B 084648B 084652B 084661B 084800B 084850B 084964B 084966B 084967B 085607B 086462B 086470B 086471B 086472B 086503B 086504B
58. repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 24 VM AKO TECHNICAL INFORMATION BULLETIN No 080300 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All Machete A Boom Versa Rear Mount Slopemower E Bulletin No Date Brahma EKII Hydro 60 Hydro 72 amp Hydro 15 s All Hydraulic powered Rotary Mower heads that utilize the re 02960553B 02960553C and 02968859A Spindle Assemblies 2 ug 3 Spindle Oil Filler Kit P N 02976501 A Spinale oil filler kit has been developed to provide accurate an easy fill of oil into the spindles used on all hydraulic powered mowers The Oil filler Kit P N 02976501 is available through Alamo Industrial Parts dept Installation requires the replacement of the fill plug with the female quick connect fitting To fillthe spindle attach the hose and oil bottle to the spindle by utilizing the quick connectfittings remove the vent plug and pump in the oil untill oil is seen at the vent plug opening reinstall the vent plug and remove the bottle at the quick connect fitting The female quick disconnect is designed to be left on the spindle in place of the fill plug Utilization of this spindle fill kit should decrease maintance time and failures by providing accurate oil fill of the spindle assembly Hose with clamp Female Quick Connect Spindle Assembly Oil tank Figure 1 with Hand
59. sation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 11 INDUSTRIAL SERVICE BULLETIN No 962703 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Mowers S N 03791 03820 03859 03913 04023 04025 8 04114 a Machete Boom Mowers S N 01007 01008 Bulletin No Date 962703 Old 960003 Mar 27 1996 Labor Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hr at Dealer registered No Returnable Parts Oct 1 1996 Shop Rate involved Frame Rail Reinforcement LH Frame Rail Subject Add Gusset to Left Frame rail of certain A Booms and Machetes Service Reguired 1 Weld Gusset P N 02970138 to left frame rail as instructed on installation drawing which will be sent with Gusset when ordered 2 When welding some thing on a square tube do not weld across the square tube that willweaken the square tube Always try to weld the length of the tube on the corners 3 Paint Gusset and welded area Parts Reguired Part No Qty Description 02970138 1 Gusset 1 Can Spay Paint High Gloss Black Obtain Locally Left Frame Rail Weld to outside of Frame Rail Gusse
60. t 02970138 VT N Figure 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Group Inc 2 12 INDUSTRIAL SERVICE BULLETIN No 970108 Alamo Industrial Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models A Boom Boom Axe Head 50 S N 01112 amp up 60 S Bulletin No n 01167 8 up Versa Mower 60 S N 04438 amp up 72 SIN 04401 cos 970108 amp up Slope Mower head S N 01020 8 up Machete rotary head Old 970009A Aug 1 1997 Old Parts Disposition Termination Date 100 at Dealer Net 1 0 hrs at Dealer registered Scrap Old Parts Aug 31 1997 Shop Rate Blade Bolt Inspection Recall Subject The Blade Bolt Nut Retaining Roll Pin Bore may be oversized and could allow the roll pin to become loose in the bore The loose roll pin could therfore allow the blade bolt Nut to loose torgue Service Reguired 1 Visually inspect and check the fit of the roll pin Ifitis loose or has come loose replace the Blade Bolt Blade Bolt Nut and Roll Pin on the above listed serial numbered units 2 Torgue the Blade Bolt to 600 ft Ibs before installing the new Roll Pin Parts Reguired Part No Oty
61. teel bushing arrangement There are three procedure types methods of repair that can be used The method used depends on the condition of the bushing bore A on the turning arm All procedures start with the mowing Head at rest on the floor Ground and all Hydraulic pressure relieved from system Procedure Type 1 No damage to bushing bore Parts reguired for this Procedure 1 ea of P N 02969988 Retro Fit Kit Remove center pin and turning arm Pin 1 Move the swing cylinder out of the way Using a suitable driver remove the old bushing 2 and install a new bushing P N 02969987 Replace two bushings in the cylinder clevis 3 with P N 02959890 bushing use suitable driver Align cyl clevis with turning arm bore and install new P N 02960458 Pin and cotter pin Lubricate pin and test for proper operation 20 Procedure Type 2 Slight damage to bushing bore Diameter does not exceed 1 3 8 Parts reguired for this Procedure 1 ea of P N 02957501 Bushing 1 3 8 OD 1 ea of P N 02960458 Pin Turning Arm 2 ea of P N 02959890 Bushing 1 ea of P N 00606000 Cotter Pin 1 Remove center pin and turning arm Pin 1 Move the swing cylinder out of the way 2 If Bushing bore cannot be drilled in place the turning arm will have to be removed If so remove the turning arm from the king post See the Operators Service Manual for Turning arm removal Bore or drill the hole for the bushing to 1 3 8 Install the P N 02957501 1 3 8 OD Bus
62. uction Sheet P N 02971261 Figure 1 This document does not authorize the repair or replacement of parts under warranty A BOOM 2004 Alamo Group Inc 1 21 TTT AKO TECHNICAL INFORMATION BULLETIN No 020199 Alamo Industrial TM Technical Services Department 1502 East Walnut Seguin Texas 78155 830 372 2708 Models All A Boom Mowers S Date 8 All Machete Boom MB21 8 MB24 Buteun No are utilizing the New Holland TS Series Tractor 020199 Feb 1 1999 Hood to Frame Interference on TS Series Tractors On some occasions it has been reported that the initial mount kit designs involving the installation ofthe current A Boom or Machete Boom mowers to New Holland TS90 100 or 110 tractors allowed the main frame cross over cooling tube to interfere with the movement of the hood This interference would not allow the hood to open to provide access to the required maintenance points of the tractor engine To compensate the hood was required to be completely removed to perform the required maintenance procedures A spacer kit which lifts the frame to provide clearance between the hood and the cross cooling tube enough to allow the hood to open to the first position is now available for all of the affected tractors The kit components should be installed per the instructions provided in the kit likewise all required hood components such as hinges shocks amp etc should also be installed Part Numbers reguired Figure
63. ured amp etc 2 Using the hardware provided line up the holes in the plates with the those in the tractor frame and attach the gusset plates to each side of the tractor over the lower crossmember as shown in the drawing provided with the kit NOTE The gusset is made at an exaggerated length to accommodate the possibility of varying distances between the crossmember and the tractor frame Some trimming of the gusset may be required 3 Utilize a continuous 1 4 weld to attach the bottom of the gusset to the lower crossmember between the two crossmember bolts on each side of the tractor as illustrated in figure 1 and in the assembly drawing provided with the kit Weld both sides of gusset 4 Torque the four mounting bolts that attach gussets to tractor frame to 300 ft Ibs 407 Nm 5 Clean the welded area and paint with high gloss Black paint i G t Parts Required order Kit 02974182 ABA Part No Qty Description 02974182 1 Support Gusset Kit P N 02974182 Kit includes S Gusset Part No Qty Description J 02974181 02974181 2 Rail Gusset 00000200 4 Nut 00003901 4 Lockwasher 02978600 4 Bolt 02977386 1 Warranty Compensation will be provided following proper filing of warranty claim in accordance with the Alamo Industrial Warranty Policy Claim allowance may vary in accordance with laws governing a specific region Any Warranty associated with this service bulletin must be within authorized dates A BOOM 2004 Alamo Grou
64. w a termination date this is the date that the Bulletin will be discontinued Any repairs must be made and all warranty applications filed by the listed date Ts All Service Bulletins printed in this Manual will void any previously printed Bulletin Any changes in these bulletins are the final version as of the date of this manual 2 2004 Alamo Group Inc 2004 Alamo Group Inc INDEX A BOOM Section 1 Technical Information Bulletins Bulletin No Old No Page Date Description ee 1 1 Information Bulletins Introduction 011095 950001 A 01 10 95 King Post Attachment Components 011895 E aaa 01 18 95 Dipper Hose Modification 28 Model 012095 6iuitadea RA O ERO 01 20 95 Flail Axe Head Pulley Fastening 0322099 apa TG eee 03 22 95 Swing Cylinder Pin Bushings 0926995 sani an 126 nanas aa 09 28 95 Push Pull Power Switch Failure 120890 siorino 1510 12 08 95 Crossover Tube Crack Repair u P 2D PRESS AMR SOP P aa ake l p ESP 12 12 95 Turning Arm Bushing Convert to Steel 1213901 eat quitar 114 12 13 95 Frame Rail Reinforcements Gusset Installation TATA IH kaarsa raen san nan TA PPS 12 14 95 Rotary Boom Head Crack Repair 040896 1 18 04 08 96 Oil Leaking from New Hydraulic Cylinders 042996 1 19 04 29 96 New Holland Tractor Dead Battery Problem NOU POG zada in 1 20 10 02 96 Logic Valve Seal Kit Update 071897 0711897A

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