Luggage Rack Instruction Sheet - Harley
Contents
1. a CON a a oN Dowel pin 4 Not Sold Separately REMOVAL NOTE See service manual for specific information for these general ized steps 1 See Figure 1 Remove the reflector 8 from the rear fender Use dental floss or equivalent and a sawing motion if necessary to remove reflector Repeat for the Figure 1 Remove Fender Components Cover the belt guard and brake components with shop rags Follow the manufacturer s instructions for the adhesive remover or Harley Glaze and remove all traces of remaining adhesive Do not allow adhesive remover to drip onto the belt or brake components Support the vehicle and raise the rear tire slightly off the ground See Figure 2 Remove the lower shock bolt 1 from each shock See Figure 1 Remove the turn signal bolt 7 and lower the turn signal 4 and stalk 5 as an assembly Repeat for other side Remove the mounting bolt 2 For Non FXDB Models Remove the fender strut cover Repeat for other side Support the fender 9 and remove the mounting bracket 3 from inside the fender Gently lower the fender away from the frame 10 being careful not to damage the paint other side Squeeze the fender slightly if necessary to lower the fender between the arms of the frame J04664 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled 1 of 2 Please dispose of materials responsibly 8 Fold the plastic2. 2of2
3. sheet or bag purchased separately in half and lay it over the fender to protect the paint Make sure the the plastic covers the six rack mounting holes in the frame 9 Remove the spacers 1 from the fender If necessary use dental floss or equivalent to remove the spacers isO5564b 1 Lower shock bolt 2 Figure 2 Remove Lower Shock Bolt Right Side Shown INSTALLATION 1 See Figure 3 Install the spacer 3 on the outside of the front mounting hole of the rack 4 There should be enough adhesive residue to allow the spacer to temporarily adhere to the rack Repeat for the other side 2 Gently position the rack inside the frame Verify that the spacers are still aligned with the mounting holes 4 and the turn signal wires are routed through the slots of the rack 2 Insert two dowel pins through the mounting holes in the rack through the spacer and frame to hold the rack in place Insert two dowel pins into the rear mounting holes 1 and through the frame Do not pinch the turn signal wires with the dowel pins 3 Gently raise the fender into position squeezing it slightly if necessary Use the dowel pins to hold it in place 4 See Figure 1 Install the mounting bracket 3 from the inside of the fender and align with the dowel pins Push the legs of the mounting bracket through the mounting holes and plastic sheeting or bag driving the dowel pins out 5 For Non FXDB Models Install fender strut
4. cMOTOR HARLEY DAVIDSON AUA J04664 INSTRUCTIONS REV 2008 07 02 LUGGAGE RACK GENERAL Kit Number 52796 09 Models For model fitment information see the P amp A Retail Catalog or the Parts and Accessories section of www harley davidson com English only Additional Parts Required WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for your model motorcycle is required for this installation and is available from a Harley Davidson Dealer A 3 mil thick plastic sheet or bag approximately 18 in x 48 in 46 cm x 123 cm is required for this kit installation For Models with Denim Paint 3M Adhesive Remover or equivalent For All Other Paint Harley Glaze Polish and Sealant 99701 84 Kit Contents Table 1 Kit Contents Description Qty Part Number Rack solo rigid Not Sold Separately 53791 06 Tape double sided foam 2 Spacer 2 Mounting bolt 2 Mounting bracket 2 Turn signal 2 Stalk 2 Washer 2 Turn signal bolt 2 Reflector 2 Fender 0 Frame right side shown
5. cover and mounting bolt 2 Tighten the mounting bolt finger tight Repeat for other side For FXDB Models Install the mounting bolt and tighten finger tight Repeat for other side 6 Install the turn signal bolt 7 washer 6 and turn signal stalk 4 and assembly 5 Tighten bolt finger tight 7 Remove plastic sheet 8 Tighten the turn signal bolts and mounting bolts to 12 16 ft lbs 16 22 Nm Repeat for the other side 9 Install the lower shock nut bolt and washer Tighten to 30 40 ft lbs 41 54 Nm Repeat for other side J04664 WARNING Be sure that all lights and switches operate properly before operating motorcycle Low visibility of rider can result in death or serious injury 00316a 10 Test turn signals for proper operation NOTE If desired new reflectors can be purchased from a Harley Davidson dealer 11 See Figure 4 Clean the back of the reflector apply double sided foam tape from the kit and install the reflector 1 on the fender Repeat for the other side WARNING Do not exceed luggage rack weight capacity Too much weight can cause loss of control which could result in death or serious injury 00373a NOTE Maximum luggage rack weight capacity is 25 pounds 11 3 kg is05569 Rear mounting hole Wire slot Spacer Front mounting hole ae T Figure 3 Rack Mounting is05570 1 Reflector 2 Figure 4 Install Reflector
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