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StarTAC 160 (GSM) Service Manual

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1. Issue 1 0 21 StarTAC 160 GSM Step 4 Using a small blade screwdriver slide under housing all the way to corner and lift housing off corner Step 5 With flat surface of tool facing up insert housing opener at a 45 angle Make sure you can see top of tool in seam Step 6 Using index finger pull housing off going straight across phone 22 Issue 1 0 2 6 98 Disassembly Board Removal Step 1 Open the flex connector and pull out the flex Step 2 With your thumbs pry the side tabs away from the board assembly to allow it to be easily removed Starting at the top of the board lift the board assembly out of the front housing Step 3 Pull the tape off of the microphone connector and pull the connector out Remove antenna tube 2 6 98 Issue 1 0 23 StarTAC 160 GSM Step 4 Lift the white display clip off the transceiver board 24 Issue 1 0 2 6 98 Disassembly Flip Removal Step 1 Using a dental pick remove the adhesive strip off the base of the flip Step 2 Using tweezers press the hinge pin button in and over toward the middle of the flip Also move the hinge pin section above the button toward the middle of the flip Note When reassembling the flip the button will click back into place
2. 2 3 4 5 6 7 213 415167 0 1 213 45 617 011213 6 7 D e Frame 0 e Frame 1 Frame 2 Frame 3 Each time an information burst is trans mitted it may be transmitted on a different frequency This process is known as frequency hopping Frequency hopping reduces the effects of fading and enhances the security and confidentiality of the link A GSM radiotelephone is only required to transmit for one burst in each frame and not continually thus enabling the unit to be more power efficient Each radiotelephone must be able to move from one cell to another with minimal inconvenience to the user The mobile itself carries out signal strength measurements on adjacent cells and the quality of the traffic channel is measured by both the mobile and the base station The handover criteria can thus be much more accurately determined and the handover made before the channel quality deteriorates to the point that the subscriber notices When a radiotelephone is well within a cell the signal strength measured will be high As the radiotelephone moves towards the edge of the cell the signal strength and quality measurement decreases 2 6 98 Issue 1 0 Theory of Operation Signal information provides an indication of the subscriber s distance from the base station As the radiotelephone moves from cell to cell its control is handed from one base station to another in the new cell This chan
3. Remove the flip by pulling up on the hinge pin side and out on the other side The hinge shaft may come loose from the flip 2 6 98 Issue 1 0 25 StarTAC 160 GSM Speaker Vibrator Removal Step 1 26 Rest flip housing on a flat surface Slip a dental pick between front housing and battery contacts Pry up to unsnap front housing and battery contacts The speaker vibrator and flex should be exposed Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector TROUBLESHOOTING StarTAC 160 GSM Troubleshooting Introduction Assembly replacement level trouble shooting and repair of the StarTAC personal telephone is limited to those components listed in the Replacement Parts List See Replacement Parts on page 45 It is recommended that known good replacement parts and assemblies be avail able to be used for troubleshooting by substitution and for replacement of parts assemblies found to be defective Troubleshooting And Repair The troubleshooting information in Table 7 Table 8 and Table9 shows some typical malfunction symptoms and the corre sponding verification and repair proce dures Additionally the Troubleshooting Supplements are offered to assist in correc tive action of more detailed symptoms Refer to the disassembly instructions located in Disassembly on page 19 for instructions on removing and repl
4. 15 Introduction 15 Normal Transfer 15 Master Transfer 16 Master SIM Card Creation 17 1998 Motorola Inc Issue 1 0 Disassembly 19 Introduction 19 Recommended Tools 19 Transceiver Disassembly 19 Troubleshooting 27 Introduction 27 Troubleshooting And Repair 27 Testing After Repair 27 Troubleshooting Supplements 33 Electrical Diagrams 43 Replacement Parts 45 Mechanical 45 Service Tools for StarTAC 59 Glossary nob pe 61 Service Manual Feedback Form 67 vii StarTAC 160 GSM viii Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector DESCRIPTION StarTAC 160 GSM Description Product Description General This personal cellular telephone is a micro processor controlled full duplex synthe sized FM radiotelephone using digital modulation techniques for use in compat ible 900 MHz cellular radiotelephone systems When operated properly the equipment will provide the user with land linked telephone service through individual cell site base stations all linked to a central control office The
5. R01024 0662057N33 RES CHIP 270K 596 20X40 R01027 0662057M92 RES CHIP 5600 5 20X40 R01028 0662057M92 RES CHIP 5600 5 20X40 R01100 0609591M45 RES CHIP DUAL 47K 5 0 63W R01103 0662057M26 RES CHIP 10 596 20X40 R01105 0662057M26 RES CHIP 10 5 20X40 R01107 0662057M74 RES CHIP 1000 5 20X40 01108 0662057 23 RES CHIP 100 5 20 40 01109 0662057 07 RES CHIP 22 5 20 40 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION R01110 0662057M98 RES CHIP 10K 5 20X40 R01111 0662057M74 RES CHIP 1000 5 20X40 R01112 0662057N23 RES CHIP 100K 5 20X40 R01113 0662057N23 RES CHIP 100K 596 20X40 R01114 0662057M74 RES CHIP 1000 5 20X40 500001 4009060 01 SW TACTILE SMD 500002 4009060 01 SW TACTILE SMD 500003 4009060 01 SW TACTILE SMD 5 0101 2609827G03 SHIELD SPACER SH0102 2609827G03 SHIELD SPACER SH0103 2609827G03 SHIELD SPACER SH0104 2609827G03 SHIELD SPACER SH0105 2609827G03 SHIELD SPACER SHO201 2609053T01 SHIELD MAIN VCO SH0202 2609058T01 SHIELD GIFSYN SHO203 2609059T01 SHIELD CRYSTAL SH0301 2609054T01 SHIELD TIC SH0302 2609055T01 SHIELD PA SHO401 2609056T01 SHIELD IF
6. NOTE The following description is intended only as a preliminary general introduction to the Global System for Mobile communi cations GSM cellular network This description is greatly simplified and does not illustrate the full operating capabili ties techniques or technology incorpo rated in the system General Cellular Concept The cellular systems are used to provide radiotelephone service in the frequency range 890 960 MHz A cellular system provides higher call handling capacity and system availability than would be possible with conventional radiotelephone systems those which require total system area coverage on every operating channel by dividing the system coverage area into several adjoining sub areas or cells Each cell contains a base station cell site which provides transmitting and receiving facilities for an allocated set of duplex frequency pairs channels Since each cell is a relatively small area both the cell site and the radiotelephone that it supports can operate at lower power levels than would be used in conventional systems 1998 Motorola Inc Issue 1 0 Using this technique radiation on a given channel is virtually contained in the cell operating on that channel and to some extent those cells directly adjacent to that cell Since the coverage area of a cell on a given channel is limited to a small area relative to the total system coverage area a channel may
7. Q00803 4809608E03 TSTR DIG PNP DTA114YE R00221 0662057M54 RES CHIP 150 5 20X40 000903 4809607 02 TSTR SIG PNP 25 1774 Q00904 4809607E02 TSTR SIG PNP 25A1774 R00226 0662057N03 RES CHIP 15K 5 20X40 000922 4809579 11 TSTR MOSFET P CHAN NDS0601 R00228 0662057M38 RES CHIP 33 5 20X40 R00229 0662057M38 RES CHIP 33 5 20X40 Q00999 4809807C24 TSTR FET P CHAN 2 5W SI4463DY R00250 0662057M60 RES CHIP 270 5 20X40 Q01001 4809939C04 TSTR DUAL PNP NPN UMC3 R00251 0662057M78 RES CHIP 1500 5 20X40 001002 4809579 08 TSTR FET DUAL IRF7504 R00252 0662057M80 RES CHIP 1800 5 20X40 Q01005 4809579E08 TSTR FET DUAL P CHAN IRF7504 R00253 0662057M74 RES CHIP 1000 5 20X40 Q01007 4809807C24 TSTR FET P CHAN 2 5W SI4463DY R00255 0662057M58 RES CHIP 220 5 20X40 R00257 0662057M43 RES CHIP 51 596 20X40 Q01008 4809807C24 TSTR FET P CHAN 2 5W SI4463DY R00258 0662057M34 RES CHIP 22 5 20X40 R00259 0662057M50 RES CHIP 100 5 20X40 Q01009 4809579E02 TSTR MOSFET N CHAN 25K1830 R00260 0662057M82 RES CHIP 2200 5 20X40 2 6 98 Issue 1 0 53 StarTAC 160 GSM Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION R00261
8. 2409646M08 IND CER MULTILYR 15NH 1608 L00211 2409646M07 IND CER MULTILYR 12NH 1608 L00258 2409646M76 IN CER MULTILYR 3 9NH 1608 L00263 2409646M76 IN CER MULTILYR 3 9NH 1608 L00267 2409646M84 IN CER MULTILYR 18 NH 1608 L00300 2409646M56 IN CER MULTILYR 10 NH 1608 L00301 2409646M56 IN CER MULTILYR 10 NH 1608 L00302 2409646M62 IN CER MULTILYR 33 NH 1608 L00350 2409646M77 IN CER MULTILYR 4 7NH 1608 L00401 2462587Q36 IND CHIP 120 NH 10 L00410 2409646M28 IND CER MULTILYR 5 6NH 1608 52 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION L00412 2409646M07 IND CER MULTILYR 12NH 1608 L00413 2409646M83 IN CER MULTILYR 15 NH 1608 L00414 2409704K10 IND CHIP MULTILYR 47NH 2012 L00421 2409646M19 IN CER MULTILYR L00422 2409350L20 IND CER LZRETCH 56 NH 2 1608 L00431 2462587Q36 IND CHIP 120 NH 1096 100433 2409646 84 MULTILYR 18 1608 100440 2462587038 IND CHIP 180 NH 10 L00442 2409646M13 IND CER MULTILYR 39NH 1608 L00445 2409646M88 IN CER MULTILYR 39 NH 1608 L00450 2409646M01 IND CER MULTILYR 3 9NH 1608 LOO501 2462587P36 CHIP IND 100000 NH L00502 2409646M83 IN CER MULTILYR 15 NH 1608 000102 4809579 09 TSTR MOSFET P
9. SH0402 2609060T01 SHIELD RF SHO501 2609057T01 SHIELD SMOC TO0902 2509306JO1 CHOKE 15 UH SMD U00201 5109632D73 IC CUST GIFSYN SILXC7786FB U00300 5109632D90 IC CUST TIC BIPOLAR SC79989DTB U00301 5109908K25 IC RF PA GAAS 3 5W PFP 16 U00310 5109632D91 IC CUST PAC SC79948DTB 14TSSOP U00401 5109572E04 IC GAAS RF SW DPDT MS098 U00500 5199332C04 IC MASK SMOC 2 7V 390236B U00701 5109841C30 IC MCU SCSF416776 U00702 5199333A01 IC FLASH ROM 1MX8 29LV800BGA U00703 5109743E13 IC ASIC BIC 4 01 S38138EC10 U00704 5109509A16 IC SRAM 64KX16 KM616FS1000 BGA 2 6 98 Issue 1 0 Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION U00705 5199301A01 IC EEPROM SPCL 8KX8 28BV64 U00804 5109522E10 IC 3 INV LMOS TC7WO04FU U00900 5109632D75 IC CUST BICMOS GCAP LT 48QFP U00902 5109781E50 IC LIN 5V REG LM2980 SOT23 U00903 5109781E57 IC LIN VOLT DECT 3V PST995MNR U00904 5109522E25 IC SNGL NOR GATE TC7SHO2FU U00905 5109781E77 IC VOLT DECT 3 6V PST995NNR U00907 5109522E23 IC SNGL INV GATE TC7SHO4FU U00908 5109522E25 IC SNGL NOR GATE TC7SHO2FU U00909 5109522E25 IC SNGL NOR GATE TC7SHO2FU U00910 5109522E22 IC SNGL AND GATE TC7SO8FU U00911
10. 00256 2113743326 10 0 5 COG C00257 2113743N50 CAP CHIP 100 PF 5 COG 00258 2113743310 2 2 25 COG C00259 2113743N20 CAP CHIP 5 6 PF 5PF COG C00260 2113743N18 CAP CHIP 4 7 PF 25PF COG 2 6 98 Issue 1 0 Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION C00261 2113743N22 CAP CHIP 6 8 PF 5PF COG C00262 2113740A67 CAP CHIP REEL CL1 30 330 C00263 2113743N34 CAP CHIP 22 0 PF 5 COG C00264 2113743N21 CAP CHIP 6 2 PF 5PF COG 00265 2113743324 CAP CHIP 8 2 PF 5 COG 00266 2113743310 2 2 25 COG C00270 2113743N26 CAP CHIP 10 0 PF 5 COG C00289 2113743N34 CAP CHIP 22 0 PF 5 COG C00290 2113743N42 CAP CHIP 47 0 PF 5 COG C00300 2113743N50 CAP CHIP 100 PF 5 COG C00301 2113743L41 CAP CHIP 10000 PF 10 X7R C00302 2113743N50 CAP CHIP 100 PF 5 COG C00303 2113743N24 CAP CHIP 8 2 PF 5PF COG C00304 2113743N30 CAP CHIP 15 0 PF 5 COG C00305 2113743N22 CAP CHIP 6 8 PF 5PF COG C00306 2113743N07 CAP CHIP 1 5 PF 25PF COG C00307 2113743L41 CAP CHIP 10000 PF 10 X7R C00309 2113741A37 CAP CHIP CL2 X7R REEL 4700 C00310 2
11. No regulated 2 75V dc voltage present at U900 pins 22 and 28 The components that will most likely affect the regulated 2 75V supply are the B supply and U900 Check that B related components are not physically damaged have no dry joints and are positioned correctly If none of the above mentioned problems are apparent you can either take measure ments on the defective PCB to decipher which component s you feel should be replaced or replace the following components in the order shown 1st Replace T902 2nd Replace U900 Check the PCB after each component change to verify fault elimination If replacing the above components does not eliminate the fault return the PCB to a Motorola Hi Tech Center Issue 1 0 2 6 98 Troubleshooting 3 NPU Repair Procedure No 13MHz reference clock signal at pin 57 of U201 The components that will most likely affect the 13MHz reference clock are C201 C203 CR201 U201 and Y201 Check that the mentioned components are not physi cally damaged have no dry joints and are positioned correctly If none of the mentioned problems are apparent take measurements on the defective PCB to decipher which component s you feel should be replaced or replace the following components in the order shown 1st Replace Y201 2nd Replace C203 3rd Replace CR201 4th Replace C201 Check the PCB after each component change to verify fault elimination If replacing the above
12. SC SCCP SCH SCP SDCCH SDL SFH SIM SMS SMSCB SND SP SRES SS SS STP SYSGEN Set Asynchronous Balance Model Slow Associated Control CHannel Service Access Point Indicator Identifier Synchronization Burst Service Center Signalling Connection Control Part Synchronization CHannel Service Control Point an intelligent network entity Stand alone Dedicated Control CHannel Specification Description Language Slow Frequency Hopping Subscriber Identity Module Short Message Service Short Message Service Call Broadcast SeND Signalling Point Signed RESponse authentication Supplementary Service System Simulator Signalling Transfer Point SYStem GENeration 65 StarTAC 160 GSM TA TA TCAP TCH TCH F TCH FS TCH HS TCP TDMA TE TMN TMSI TN TRX TTY TS TUP 66 Terminal Adaptor Timing Advance Transaction Capabilities Application Part Traffic CHannel A full rate TCH A full rate speech TCH A half rate speech TCH Transmission Control Protocol Time Division Multiple Access Terminal Equipment Telecommunications Management Network Temporary Mobile Subscriber Identity Timeslot Number Transceivers TeleTYpe refers to any terminal Time Slot Telephone Users Part Issue 1 0 UI Um VAD VLR VLSI VPLMN XC XCDR 3PTY Unnumbered Information frame Air Interface Voice Activity Detection
13. Table 3 Receiver Function Specification RF Level 102 dBm RX bit error rate 100 k bits lt 2 Channel Hop Time 500 microseconds Time to Camp Approximately 10 seconds Table 4 Speech Coding Function Specification Speech Coding Type Regular Pulse Excitation Linear Predictive Coding with Long Term Prediction RPE LPC with LTP Bit Rate 13 0 k bps Frame Duration 20 ms Block Length 260 bits Classes Class 1 bits 182 bits Class 2 bits 78 bits Bit Rate with FEC Encoding 22 8 k bps Specifications subject to change without notice Issue 1 0 2 6 98 Preface Foreword Scope of Manual This manual is intended for use by experi enced technicians familiar with similar types of equipment It is intended primarily to support electrical and mechanical repairs Repairs not covered in the scope of this manual should be forwarded to Motorola s regional Cellular Subscriber Support Centers Authorized distributors may opt to receive additional training to become authorized to perform limited component repairs Contact your regional Customer Support Manager for details Model and Kit Identification Motorola products are specifically identified by an overall model number on the FCC label In most cases assemblies and kits which make up the equipment also have kit model numbers stamped on them Replacement
14. which determines the type of restriction incorporated and a password to validate the request The initial password is provided when you subscribe to the service The password can be changed by entering a set key sequence A valid standard sized Mini SIM card can be used in any working GSM_ transceiver regardless of the manufacturer which is compatible with the standard size Mini SIM card 2 6 98 Identity and Security To protect the actual unit from unauthorized use a lock function on the hardware is avail able When enabled this function requires that a three or four digit unlock code be entered via the units keypad before normal operation of the transceiver can take place The lock code can be changed by entering a set key sequence Further information on set key sequences can be derived from the unit s User Guide 2 6 98 Issue 1 0 9 StarTAC 160 GSM 10 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector TESTING StarTAC 160 GSM Testing Verification Introduction To test the StarTAC cellular telephone for functional verification the following equip ment will be required e GSM compatible analyzer communications e Antenna test adaptor Part No 5880348B33 and appropriate cable connectors e Test Mini SIM card e Charged battery pack 1998 Motorola Inc Issue 1 0 Equipment Configuration Initially insert the test
15. 2113743N69 CAP CHIP 1 8PF 16V 25PF C00357 2113743L09 CAP CHIP 470 PF 10 X7R C00358 2113743N50 CAP CHIP 100 PF 5 COG C00360 2113743N50 CAP CHIP 100 PF 5 COG C00361 2113741F13 CAP CHIP CL2 X7R REEL 330 C00362 2113743N34 CAP CHIP 22 0 PF 5 COG 48 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00365 2113743L17 CAP CHIP 1000 PF 10 X7R C00366 2113740A55 CAP CHIP REEL CL1 30 100 C00368 2113741F17 CAP CHIP CL2 X7R REEL 470 C00383 2113743L05 CAP CHIP 330 PF 10 X7R C00384 2113740F24 CAP CHIP REEL CL1 30 7 5 C00385 2113743N18 CAP CHIP 4 7 PF 25PF COG C00387 2113743N42 CAP CHIP 47 0 PF 5 COG C00388 2113743L41 CAP CHIP 10000 PF 10 X7R C00392 2113743N26 CAP CHIP 10 0 PF 5 COG C00401 2113743L05 CAP CHIP 330 PF 10 X7R C00403 2113743L17 CAP CHIP 1000 PF 1096 X7R C00406 2113743L17 CAP CHIP 1000 PF 1096 X7R C00407 2113743N50 CAP CHIP 100 PF 5 COG C00408 2113743N69 CAP CHIP 1 8PF 16V 25PF C00411 2113743N10 CAP CHIP 2 2 PF 25PF COG C00412 2113743L11 CAP CHIP 560 PF 10 X7R C00414 2113743N36 CAP CHIP 27 0 PF 5 COG C00415 2113743N54 CAP CHIP 150 PF 5 COG C00417 2113743L41 CAP CHIP 10000 PF 10
16. 720 745 MHz v Tank PLL voc f Ort lt SFOUT 2 55 Main VCO TX EN 9 amp Buffer Amp RX EN GIFSYN Loop Filter 10V gt REF 2 75 Pout 3dBm x 20 dB coupler SBM 140 dBc Hz 800kHz offset RF Start 720 745 MHz IL 0 2dB 9 24 dBm m EUR DET SW PACIC 890 915 MHz 24 dBm L p 170 MHz 13 MHz 24 dBm Filter AFCDAC Phase OR 0 55 2 475 Loop Filter Det Charge Pump SAT DET lt CX AND AOCDri Ne Tank fi SPI RF CLK rive Drive gt SPI RF Data 1 L W we AN 112 UM 330 mVp 2 oun 1 38 Vdc mH 5 to 15v Ng Lev Sftr 2 IL DUM Harmonic Filter 7 L orPA Contr PW IL 0 2 dB DMA Z TXQM CFL d P ie A 4 MMBR571 2 Stage GaAsIPA TX VCO L IL G 21 dB IL Driver 890 915 MHz RZ Po 12dB m 1 40 mA ENABLE ADMCS lt nDMCS 44 80V TX E MOTOROLA Cellular Subscriber Sector REPLACEMENT PARTS StarTAC 160 GSM Replacement Parts Mechanical The replacement parts listed in this section are applicable to the following StarTAC NOTE Replacement transceivers are NOT normally available to distributors The mechanical parts are pictured in the diagram in Figure 27 Star TAC Parts Illus tration on page 58 The Level 3 parts lists
17. Parts Dept USA Intl Parts Dept USA Intl Parts Dept USA Intl Parts Dept USA Intl Parts Dept USA Intl Parts Dept USA Intl Parts Dept USA Local Local Replacement Parts 59 StarTAC 160 GSM 60 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector GLOSSARY StarTAC 160 GSM Glossary Those marked are Motorola specific abbreviations Bi A Interface Interface between MSC and BA BSS BAIC A3 Authentication algorithm BAOC A5 Stream cipher algorithm poc A8 Ciphering key generating BCCH algorithm BCD AB Access Burst BCU A bis Interface between BSC and BTS Bm ACCH Associated Control CHannel BN ACSE Association Control Service BS Element BSC AGCH Access Grant CHannel BSIC AOC Advice of charge BSS ARFCN Absolute Radio Frequency BSSAP Channel Number ARQ Automatic Request for BSSC retransmission ASIC Application Specific BSSMAY Integrated Circuit BSSOMAP AUC Authentication Center AUT H Authentication BSU 1998 Motorola Inc Issue 1 0 BCCH Allocation Barring of All Incoming Calls Barring of all Outgoing Calls Base Transceiver Station BTS Color Code Broadcast Control CHannel Binary Coded Decimal BTS Control Unit Full rate traffic channel Bit Number Base Station Base Station Controller Base Transceiver Station Identity Code Base Station System BSS Application Part DTAP and BSSMAP Base Station System Cont
18. 000442 4809939 08 TSTR DUAL PNP PNP UMA6NTL Q01014 4809579E16 TSTR MOSFET N CHAN 0200 000443 4809939 08 TSTR DUAL UMA6NTL Q01015 4809607E02 TSTR SIG PNP 25A1774 Q00446 4809608E03 TSTR DIG PNP DTA114YE Q01016 4809608E03 TSTR DIG PNP DTA114YE Q00501 4809607E05 TSTR PNP DTA143EE R00103 0662057N39 RES CHIP 470K 596 20X40 000502 4809607 05 TSTR DTA143EE R00104 0662057N23 RES CHIP 100K 596 20X40 Q00601 4809579E17 TSTR MOSFET P CHAN SI9424 R00201 0662057N13 RES CHIP 39K 5 20X40 000602 4809939 04 TSTR DUAL PNP NPN UMC3 R00202 0662057N29 RES CHIP 180K 5 20X40 Q00606 4809605E02 TSTR SIG NPN 28C4617 R00203 0662057M38 RES CHIP 33 5 20X40 Q00607 5109522E13 IC BILAT SW TC7S66FU R00204 0662057M84 RES CHIP 2700 596 20X40 Q00608 5109522E13 IC BILAT SW TC7S66FU Q00609 5109522E13 IC BILAT SW TC7S66FU R00205 0662057M98 RES CHIP 10K 5 20X40 Q00610 5109522E13 IC BILAT SW TC7S66FU R00206 0662057M50 RES CHIP 100 5 20X40 Q00613 4809940E03 TSTR DIG NPN DTC114TE R00210 0662057M36 RES CHIP 27 5 20X40 R00214 0662057M01 RES CHIPO 5 20X40 Q00703 4813824A21 XSTR PNP 60V 6A GENP B 100 R00215 0662057N13 RES CHIP 39K 5 20X40
19. 0662057M86 RES CHIP 3300 596 20X40 R00262 0662057M01 RES CHIPO 5 20X40 R00264 0662057M54 RES CHIP 150 5 20X40 R00266 0662057N10 RES CHIP 30K 5 20X40 R00300 0662057M74 RES CHIP 1000 5 20X40 R00301 0662057M82 RES CHIP 2200 596 20X40 R00302 0662057M26 RES CHIP 10 596 20X40 R00303 0662057M68 RES CHIP 560 5 20X40 R00304 0662057M56 RES CHIP 180 5 20X40 R00305 0662057M58 RES CHIP 220 5 20X40 R00307 0662057M74 RES CHIP 1000 5 20X40 R00325 0662057M98 RES CHIP 10K 5 20X40 R00326 0662057B47 CHIP RES 0 OHMS 050 OHMS R00328 0662057M74 RES CHIP 1000 5 20X40 R00330 0662057M78 RES CHIP 1500 5 20X40 R00331 0662057M74 RES CHIP 1000 5 20X40 R00332 0662057M86 RES CHIP 3300 5 20X40 R00333 0662057M98 RES CHIP 10K 20X40 5 R00334 0662057M98 RES CHIP 10K 5 20X40 R00350 0662057M43 RES CHIP 51 5 20X40 R00354 0662057M98 RES CHIP 10K 5 20X40 R00357 0662057N19 RES CHIP 68K 5 20X40 R00358 0662057M50 RES CHIP 100 5 20X40 R00361 0662057M98 RES CHIP 10K 5 20X40 R00380 0662057M74 RES CHIP 1000 596 20X40 R00390 0662057M74 RES CHIP 1000 596 20X40 R00393 0662057M32 RES CHIP 18 5 20X40 R00395 0662057M50 RES CHIP 100 5 20
20. 1800 OHMS 5 R00977 0662057847 CHIP RES 0 OHMS 050 OHMS 500970 4009497D02 SW REED SMD ENCAP SULATED 5 002 0709301R01 2MM SPACER SUPPORT 5MM SPC003 0709301R01 2MM SPACER SUPPORT 5MM 000600 5109522E23 IC SNGL INV GATE TC7SHO4FU U00601 5109920022 IC DC DC CONV TCM828 SOT23A5 46 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION A00001 3909101E01 CNTCT ANT UPPER RAE A00002 4209480E01 CLIP ANTENNA A00003 4209110T01 CLIP ANTENNA TUBE A00004 4209038E01 CLIP GRND SIGNAL ALO800 5009473501 ALERT 5V SMD C00201 2113743N46 CAP CHIP 68 0 PF 5 COG C00202 2113743N46 CAP CHIP 68 0 PF 5 COG C00203 2113743L41 CAP CHIP 10000 PF 10 X7R C00204 2113743L41 CAP CHIP 10000 PF 10 X7R C00205 2311049A56 CAP TAN CHIP A P 4 7 20 10 C00206 2113743N34 CAP CHIP 22 0 PF 5 COG C00208 2109622N16 CAP CER CHIP NPO CLASS C00209 2113740A79 CAP CHIP REEL CL1 30 1000 C00210 2113743N18 CAP CHIP 4 7 PF 25PF COG C00211 2113743L41 CAP CHIP 10000 PF 10 X7R C00212 2113743G26 CAP CHIP 4 7 UF 16V 80 20 C00213 2113743L41 CAP CHIP 10000 PF 10 X7R C00214 2113743G26 CAP CHIP 4 7 UF 16V 80 20 C00216 2113743N34 CAP CHIP 22 0 PF 5 COG C00220 2113743L41 CAP CHIP 10000 PF 10 X7R C
21. Center Issue 1 0 2 6 98 Troubleshooting 8 NPU Repair Procedure No CE signalling present at pin 26 and 27 of U702 and U705 respectively If there are no CE chip enable pulses being sent from U701 to the software chips U702 and U705 it means that U701 is not trying to communicate with the EPROMs Check that U701 U702 and U705 are not physically damaged have no dry joints and are positioned correctly If none of the mentioned problems are apparent replace U702 and U705 If replacing the above components does not eliminate the fault return the PCB to a Motorola Hi Tech Center 9 NPU Repair Procedure No signals present for pins 42 and 43 of U704 If there are no 1 5 or RAM2CS 1 amp 2 chip select pulses being sent from U701 to the SRAM chip U704 it means that there is a problem in communication between U701 and the RAM Check that U701 and U704 are not physically damaged have no dry joints and are positioned correctly If none of the mentioned problems are apparent replace U704 If after replacing all the above components the fault is still apparent return PCB to a Motorola Hi Tech Center 10 NPU Repair Procedure 2 6 98 No OE signalling present at pin 1 U705 If there are no ROM2OE pulses being sent to the EEPROM 0705 it means that there is a problem in communication between U701 and the EEPROM Check that U701 and U705 are not physically damaged have no dry joints and are
22. ITEM DESCRIPTION C00604 2113743 20 CAP CHIP 10 UF 10 C00605 2113743E20 CAP CHIP 10 UF 10 C00608 2113743 20 CAP CHIP 10 UF 10 CR1000 4809606E02 DIODE DUAL ARRAY DAN222 050970 4809496 04 LED CHIP CL 190YG 1608 050971 4809496 04 LED CHIP CL 190YG 1608 050972 4809496 04 LED CHIP CL 190YG 1608 DS0973 4809496B04 LED CHIP CL 190YG 1608 050974 4809496B04 LED CHIP CL 190YG 1608 050975 4809496 04 LED CHIP CL 190YG 1608 45 StarTAC 160 GSM Table 11 Level 3 Keyboard REF DES DESCRIPTION 00101 0909453 02 RECPT LO PROFILE SMD 32 POS J00970 0909564 07 RECEPT SMD ZIF 19PIN 5 BOT 000103 5109781E41 IC 2 7V REG TC55RP2702EMB 000604 4809607E04 TSTR SIG PNP 25 1132 SOT89 000605 4809605E02 TSTR SIG NPN 25 4617 000606 4813824A17 XSTR PNP40V 2A GENP B 100 300 00110 0611079A74 RES FIXED CHIP 1000 5 1 10 A P R00606 0662057A97 CHIP RES 100K OHMS 5 R00607 0662057A85 CHIP RES 33K OHMS 5 R00608 0660076N75 RES CHIP 12 K OHM 1 16W R00970 0660076 13 RES CHIP 33 OHM 5 1 16 00971 0660076 13 RES CHIP 33 OHM 5 1 16 R00972 0660076 13 RES CHIP 33 OHM 5 1 16 R00973 0660076N13 RES CHIP 33 OHM 5 1 16 00974 0660076 13 RES CHIP 33 OHM 5 1 16 R00975 0660076 13 RES CHIP 33 OHM 5 1 16 R00976 0662057 55 CHIP RES
23. Parts Ordering Service Motorola s regional Cellular Subscriber Support Centers offer some of the finest repair capabilities available to Motorola Subscriber equipment users The Cellular Subscriber Support Centers are able to perform computerized adjustments and repair most defective transceivers and boards Contact your regional Customer Support Manager for more information about Motorola s repair capabilities and policy for in warranty and out of warranty repairs in your region Attn Global Spare Parts Department Motorola Cellular Subscriber Group 2001 N Division St Harvard IL 60033 3674 U S A FAX 1 815 884 8354 desired component to identify it Motorola maintains a parts office staffed to process parts orders identify part numbers and otherwise assist in the maintenance and repair of Motorola Cellular products Orders for all parts should be sent to the Motorola International Logis tics Department at the following address When ordering replacement parts or equipment information the complete identi fication number should be included This applies to all components kits and chassis If the component part number is not known the order should include the number of the chassis or kit of which it is a part and sufficient description of the 2 6 98 Issue 1 0 StarTAC 160 GSM General Safety Information Portable Operation DO NOT hold the radio so that the antenna is very close t
24. RF Board Assembly CEILING 2 If Logic RF Board Assembly is at fault examine it for improper solder and connec tions Likely fail components Q300 Q303 U201 U300 U301 2 6 98 Issue 1 0 29 StarTAC 160 GSM Table 9 Logic Processing Troubleshooting and Repair Chart Fogle Processing Probable Cause Verification and Remedy Symptom 1 Unit Doesn t a Battery either discharged or Measure battery voltage across a 50 ohm Turn On or defective gt 1 Watt load Stay On If the battery voltage is 3 6 V DC recharge the battery using the appropriate battery charger If the battery will not recharge replace the battery If battery is not at fault proceed to b b Battery connector open or misaligned Visually inspect the battery connectors on both the battery pack and the transceiver including the solder connections from the battery connector to the main PC board Realign the contacts or if necessary replace either the battery or battery connector Removing the battery connector assembly has to be done with extreme care to avoid damaging the PCB If battery connectors are not at fault proceed to c c Defective RF Audio Logic Board assembly Gain access to Keypad Display main board as described in Disassembly on page 19 Remove the Logic RF Assembly Substitute a known good assembly Temporarily connect a 4 4 V dc s
25. SOT23 CRO604 4809788E06 DIODE ZENER 6 8V UDZ6 8B CRO605 4809653F03 DIODE SCHOTTKY 1A 10BQ040 SMD CRO606 4809606E02 DIODE DUAL ARRAY DAN222 CRO607 4809606E08 DIODE DUAL SCHOT TKEY RB715F CRO608 4809606E08 DIODE DUAL SCHOT TKEY RB715F 0711 4809606 07 DIODE DUAL ARRAY DA221 CRO901 4809924D06 DIODE SCHTTKY DUAL BAT54S CRO902 4809606E02 DIODE DUAL ARRAY DAN222 51 StarTAC 160 GSM Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION CRO903 4809653F03 DIODE SCHOTTKY 1A 10BQ040 SMD CRO904 4809788E06 DIODE ZENER 6 8V UDZ6 8B CR0908 4809118D01 LED BICOLOR LNJ107W5PRA1 CRO910 4809653F02 RECT SCHOTTKY 1 0A UPS5817 CRO999 4809788E06 DIODE ZENER 6 8V UDZ6 8B CR1001 4809788E06 DIODE ZENER 6 8V UDZ6 8B FLO420 9109035M01 FLTR SAW BP 215MHZ SMD FLO452 9109247M01 FLTR SAW BP 947MHZ 3X3MM SMD JOOO60 3909578M01 CONTACT BATT SMT J00061 3909578M01 CONTACT BATT SMT J00062 3909578M01 CONTACT BATT SMT J00063 3909578M01 CONTACT BATT SMT J00101 2809454C02 PLUG LO PROFILE SMD 32 POS JOO601 0909059E01 RECPT ZIF 16 POS SMD J00802 0909195E01 SKT BOT ENTRY 2 POS J00900 3909156101 CNTCT BASE SIM L00203 2409646M95 IN CER MULTILYR L00210
26. Transmission erlang Energy per Bit Noise floor Echo Canceller Ratio of energy per modulating bit to the noise spectral density Equipment Identity Register Effective Isotropic Radiated Power Electromagnetic Compatibility Electronic Mobile Exchange European Telecommunications Standards Institute 2 6 98 Glossary FACCH FACCH F FACCH H FB FCCH FEC FN FTAM GMSC GMSK GSM GSM MS Fast Associated Control CHannel Full rate Fast Associated Control CHannel Half rate Fast Associated Control CHannel Frequency correction Burst Frequency Correction CHannel Forward Error Correction Frame Number File Transfer Access Management Gateway Mobile Services Switching Center Gaussian Minimum Shift Keying Group Special Mobile GSM Mobile Station GSM PLMN GSM Public Land Mobile HANDO HDLC HLR HOLD HPLMN HPU HSN 2 6 98 Network Handover High Level Data Link Control Home Location Register Call Hold Supplementary Service Home PLMN Hand Portable Unit Hopping Sequence Number IA5 ID IMEI IMM IMSI IN ISC ISDN ISUP IWF LAC LAI LAPB LAPDm Lm LPC Information frames International Alphanumeric 5 IDentification International Mobile Equipment Identity IM Mediate assignment message International Mobile Subscriber Identity Intelligent Network International Switching Center Integrated Services Digital Network I
27. and Repair Chart Probable Cause Verification and Remedy Logic Processing Symptom 5 Hinged mouth piece does not go on off hook correctly usually indi cated by inability to answer incoming calls by flipping the mouthpiece down or inability to make outgoing calls a Reed switch defective Gain access to Key board as described in Disassembly on page 19 Unsolder the reed switch and replace with a known good one 3 Reassemble unit 4 Place call to portable phone and verify ability to answer by opening flip If fault still present replace original reed switch and proceed to b Hinged mouth piece does not go on off hook correctly Magnet in flip defective Replace flip assembly with known good one Place call to portable phone and verify ability to answer by opening flip If fault still present replace original flip assembly and proceed to c Key board defective Replace the Key board with a known good one Place call to portable phone and verify that the fault has been eliminated If original Key board is at fault examine it for improper solder and or connections Logic RF Board Assembly defective Replace the Logic RF board with a known good one Place call to phone and verify that the fault has been eliminated If original Logic RF Board Assembly is at fault examine it f
28. are for Transciever SWF2953A Schematic 8409253M01 Keyboard SYN6812A Schematic 8409024T01 Table 10 Level 1 Xcvr Keyboard ITEM DESCRIPTION 0509440M01 GROMMET MIC KRUNCH 0509441 01 GROMMET ALERT KRUNCH 0709301R01 2MM SPACER SUPPORT 5MM 0909059E01 RECPT ZIF 16 POS SMD 0909195E01 SKT BOT ENTRY 2 POS 0909449B04 RECEPT MOD 15PIN INSMLD 0909453C02 RECPT LO PROFILE SMD 32 POS 0909564M07 RECEPT SMD ZIF 19PIN 5MM BOT 1109155J01 ADHESIVE DCA COVER 1509237S01 HSNG FLEX COVER 2809454C02 PLUG LO PROFILE SMD 32 POS 1998 Motorola Inc Issue 1 0 Table 10 Level 1 Xcvr Keyboard ITEM DESCRIPTION 3709068T01 TUBE ANTENNA 3809326D13 ACTR KEYPAD KRUNCH 3909101E01 CNTCT ANT UPPER RAE 3909156T01 CNTCT BASE SIM 3909578M01 CONTACT BATT SMT 4003745K01 SW ARRAY KYPD MTL DOMES 4009060E01 SW TACTILE SMD 4009379M01 8600 KYPD SNAP DOMES 4009497D02 SW REED SMD ENCAPSULATED 4209038E01 CLIP GRND SIGNAL 4209110T01 CLIP ANTENNA TUBE 4209480E01 CLIP ANTENNA 4709050R01 SHAFT GSM RIGHT 5009135L07 MIC ELECT 6MM PINS 5009473S01 ALERT EM 5V SMD 5509242E01 HINGE GSM 7209257T01 LCD DSPL MOD 96X32 PIX KRUNCH 8509098E01 ANT DIRECT CONN 900MHZ Table 11 Level 3 Keyboard REF DES
29. be reused in another cell outside the coverage area of the first By this means several subscribers may operate within the same geographic area without interference with each other on a single channel GSM Description Unlike previous cellular systems GSM uses digital radio techniques The GSM system has the following advantages over previous analogue systems International Roaming Due to international harmonization and standardization it will be possible to make and receive calls in any country which supports a GSM system Digital Air Interface The GSM phone will provide an entirely digital link between the telephone and the base station which is in turn digitally linked into the switching subsystems and on into the PSTN ISDN Compatibility ISDN is a digital communications standard that many countries are committed to implementing StarTAC 160 GSM It is designed to carry digital voice and data over existing copper telephone cables The GSM phone will be able to offer similar features to the ISDN telephone Security and Confidentiality Telephone calls on analogue systems can very easily be overheard by the use of a suitable radio receiver GSM offers vastly improved confidentiality because of the way in which data is digitally encrypted and transmitted Better Call Quality Co channel interference handover breaks and fading will be dealt with more effectively in the digital system The
30. call quality is also enhanced by error correction which reconstructs lost information Efficiency The GSM system will be able to use spectral resources in a much more efficient way than previous analogue systems In the figure below the area bounded by bold lines represents the total coverage area of a hypothetical system This area is divided into several cells each containing a cell site base station operating on a given set of channels which interfaces radiotele phone subscribers to the telephone switching system Figure 1 Hypothetical Cell System 4 Issue 1 0 The radiotelephones themselves are capable of operation on any channel in the system allowing them to operate in any cell Due to the low power requirements for communi cations between radiotelephones in a partic ular cell and the cell site operating channels may be repeated in cells which are outside the coverage area of each other For example presume that cell A operates on channels arbitrarily numbered 1 through 8 cell B operates on channels 9 through 16 cell C operates on channels 17 through 24 and cell D operates on channels 1 through 8 repeating the usage of those channels used by cell A In this system subscribers in cell A and subscribers in cell D could simulta neously operate on channels 1 through 8 The implementation of frequency re use increases the call handling capability of the system without increasing the number of available
31. channels When re using identical frequencies in a small area co channel inter ference can be a problem The GSM system can tolerate higher levels of co channel interference than analogue systems by incorporating digital modulation forward error correction and equalization This means that cells using identical frequencies can be physically closer than similar cells in analogue systems Therefore the advantage of frequency re use can be further enhanced in a GSM system allowing greater traffic handling in high use areas By incorporating Time Division Multiple Access TDMA several calls can share the same carrier The carrier is divided into a continuous stream of TDMA frames each frame is split into eight time slots When a connection is required the system allocates the subscriber a dedicated time slot within each TDMA frame User data speech data for transmission is digitized and sectioned into blocks The user data blocks are sent as information bursts in the allocated time slot of each TDMA frame see Figure 2 TDMA Transmission on page 5 2 6 98 The data blocks are modulated onto the carrier using Gaussian Minimum Shift Keying GMSK a very efficient method of phase modulation Figure 2 TDMA Transmission Data Sectioned Into Blocks Information Bursts Sent In Allocated Time S
32. correspond to the software version and the last two digits correspond to the hardware version If a version update is carried out on the unit the corresponding change information should be made apparent on the labelling Model The model number defines the type of product Each product type is issued a common model number Package The package number is used to determine the type of equipment the mode in which it was sold and the language with which it was shipped StarTAC 160 GSM Mini SIM CARDS Introduction The Motorola GSM StarTAC 160 is designed to work with the mini size Subscriber Iden tity Module SIM The Mini SIM card slides into the phone sideways The Mini SIM card contains all the personal data required to access GSM services Data held by the Mini SIM card includes International Mobile Subscriber Identity Temporary Mobile Subscriber Identity Home system Services subscribed to PIN and unblocking codes Call barring codes The Mini SIM card may also be capable of storing phone numbers and names Mini SIM Card Insertion Removal The Mini SIM card must be inserted into the unit correctly so that the card can be read and the data checked for validity before operation on the system will be enabled The card contains all of the user s personal iden tification numbers and details of the system the phone operates on Figure 5 Inserting Mini SIM Card Card Slot Back of Mi
33. on a specific component s before the normal defrost process occurs replace the component s If steps 2 and 3 fail to eliminate the fault or the defective component s are not covered by this level of repair return the PCB to a Motorola Hi Tech Center Issue 1 0 2 6 98 Figure 7 Audio Logic Block Diagram BAT SER DATA lo aspi ooo Qo Mig Ajaja DOS uO Li 212 3gle MRTC 592 zi 5 Call Processor 68338 Pollux DCA H L275 Bi color LED T E Z lt AUX THERM Boom MIC COD Figure 8 L500 RWW Flash SRAM L275 BIC 4 1 05 L275 8M 512kX16 1M 512kX16 64 TQFP bwat 275 48 csP 48 CSP ROM_CS 2 DSC bus UPLNK drive BIC_CS L275 RW DP EN Addr 20 Data 16 buses SIM RST SIM DATA OUT Gun Display Keypad ON OFF SENSE SIM DATA IN RS232 EN Assembly SIM CLK DP ON opp Buttons vREG os KEYPAD 11 BM Sc RS232 RX Port BIC 1RQ 13 DCLK 5 E F MF
34. transferred successfully remove the Transfer card and check the repaired radio functions correctly See Testing on page 11 Master Transfer This method of transfer should only be followed when the defective unit will not power up or complete a Normal Transfer As mentioned earlier there are different variations OEM looks of the Motorola GSM StarTAC cellular telephones each model requiring the main board to be configured differently for correct operation When carrying out a Master Transfer it is not possible to transfer the customers selected features or stored phone numbers only the personality can be programmed into the repaired unit Each different version of the GSM StarTAC cellular telephone has its own Master Transfer card which contains essen tial set up information Master SIM cards may be ordered pre programmed or created from a Normal Transfer card The instruc tion steps should be followed in order 16 Issue 1 0 Step 1 Select the required Master SIM card Step 2 Insert the Master Transfer card into the slot located on the back of the repaired unit Turn the unit on the display should show Clone Step 3 Enter 03 via the units keypad This command will cause the configuration data to 69 downloaded from the Master Transfer card Step 4 While data transfer is taking place between the card and the unit Please Wait will be displayed After a short period of time if the data
35. 00221 2113743N24 CAP CHIP 8 2 PF 5PF COG C00222 2113743N34 CAP CHIP 22 0 PF 5 COG C00223 2311049A56 CAP TAN CHIP A P 4 7 20 10 C00224 2113743N50 CAP CHIP 100 PF 5 COG C00227 2113743N30 CAP CHIP 15 0 PF 5 COG 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION 00228 2113743330 15 0 5 COG C00229 2113743N48 CAP CHIP 82 0 PF 5 COG C00230 2113740B81 CAP CHIP REEL CL1 30 2400 C00231 2113740F61 CAP CHIP REEL CL1 130 270 C00232 2113743L17 CAP CHIP 1000 PF 1096 X7R C00234 2113743L41 CAP CHIP 10000 PF 10 X7R 00236 2113743342 47 0 5 COG C00237 2109622N16 CAP CER CHIP NPO CLASS 1 C00242 2113743L17 CAP CHIP 1000 PF 1096 X7R 00243 2113743117 1000 10 X7R C00244 2113743L17 CAP CHIP 1000 PF 1096 X7R 00246 2113743117 CAP CHIP 1000 PF 10 X7R 00247 2113743303 CAP CHIP 1 0 PF 25PF COG C00250 2113743N34 CAP CHIP 22 0 PF 5 COG C00251 2113743N50 CAP CHIP 100 PF 5 COG C00252 2113743L17 CAP CHIP 1000 PF 1096 X7R C00253 2113743N36 CAP CHIP 27 0 PF 5 COG C00254 2113743N24 CAP CHIP 8 2 PF 5PF COG 00255 2113743324 CAP CHIP 8 2 PF 5 COG
36. 113743L17 CAP CHIP 1000 PF 1096 X7R 00311 2113743 34 22 0 5 COG C00312 2113743L41 CAP CHIP 10000 PF 10 X7R C00313 2113743N26 CAP CHIP 10 0 PF 5 COG C00314 2113743N18 CAP CHIP 4 7 PF 25PF COG C00315 2113740F55 CAP CHIP REEL CL1 30 150 47 StarTAC 160 GSM Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00316 2113743N14 CAP CHIP 3 3 PF 25PF COG C00317 2113743N30 CAP CHIP 15 0 PF 5 COG C00318 2113743N50 CAP CHIP 100 PF 5 COG C00320 2113740F19 CAP CHIP REEL CL1 30 4 7 C00324 2113743N26 CAP CHIP 10 0 PF 5 COG C00325 2113743L41 CAP CHIP 10000 PF 10 X7R C00326 2113743N42 CAP CHIP 47 0 PF 5 COG C00327 2113740F15 CAP CHIP REEL CL1 30 3 3 C00328 2113743N50 CAP CHIP 100 PF 5 COG C00329 2113740F21 CAP CHIP REEL CL1 30 5 6 C00330 2113743N50 CAP CHIP 100 PF 5 COG C00331 2113743L17 CAP CHIP 1000 PF 10 X7R C00335 2113743L41 CAP CHIP 10000 PF 10 X7R C00338 2113743L17 CAP CHIP 1000 PF 1096 X7R C00339 2113743L17 CAP CHIP 1000 PF 1096 X7R C00343 2113743N23 CAP CHIP 7 5 PF 5 COG C00351 2113743L41 CAP CHIP 10000 PF 10 X7R C00352 2113743N18 CAP CHIP 4 7 PF 25PF COG C00353
37. 13743N50 CAP CHIP 100 PF 5 COG C00450 2113743N50 CAP CHIP 100 PF 5 COG C00451 2113743N07 CAP CHIP 1 5 PF 25PF COG C00453 2113743N26 CAP CHIP 10 0 PF 5 COG C00454 2113743N26 CAP CHIP 10 0 PF 5 COG 2 6 98 Issue 1 0 Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION C00455 2113743N36 CAP CHIP 27 0 PF 5 COG C00501 2113743N54 CAP CHIP 150 PF 5 COG C00502 2113743N54 CAP CHIP 150 PF 5 COG C00507 2113743L17 CAP CHIP 1000 PF 1096 X7R C00508 2113743L05 CAP CHIP 330 PF 10 X7R C00509 2113741F25 CAP CHIP CL2 X7R REEL 1000 C00510 2113743L05 CAP CHIP 330 PF 10 X7R C00512 2113741F49 CAP CHIP CL2 X7R REEL 10000 C00550 2113743M24 CAP CHIP 100000 PF 80 2096 Y5V C00551 2113743M24 CAP CHIP 100000 PF 80 2096 Y5V C00552 2113743M24 CAP CHIP 100000 PF 80 2096 Y5V C00553 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00554 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00555 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00556 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00557 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00558 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00559 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00560 2311049A
38. 2057N23 RES CHIP 100K 5 20X40 R00716 0662057M74 RES CHIP 1000 5 20X40 R00750 0662057N03 RES CHIP 15K 5 20X40 2 6 98 Issue 1 0 R00752 0662057N23 RES CHIP 100K 5 20X40 55 StarTAC 160 GSM Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION R00761 0662057N15 RES CHIP 47K 20X40 5 R00763 0662057N15 RES CHIP 47K 20X40 5 R00781 0662057M98 RES CHIP 10K 20X40 5 R00791 0662057N15 RES CHIP 47K 20X40 5 R00798 0662057M50 RES CHIP 100 5 20X40 R00799 0662057M50 RES CHIP 100 5 20X40 R00800 0662057N09 RES CHIP 27K 20X40 5 R00801 0662057N05 RES CHIP 18K 20X40 5 R00802 0662057N05 RES CHIP 18K 20X40 5 R00803 0662057N05 RES CHIP 18K 20X40 5 R00804 0662057N15 RES CHIP 47K 20X40 5 R00805 0662057N15 RES CHIP 47K 20X40 5 R00806 0662057M68 RES CHIP 560 5 20X40 R00807 0662057M68 RES CHIP 560 5 20X40 R00808 0662057M90 RES CHIP 4700 596 20X40 R00809 0662057M68 RES CHIP 560 5 20X40 R00810 0662057N05 RES CHIP 18K 5 20X40 R00846 0662057M98 RES CHIP 10K 5 20X40 R00847 0662057M74 RES CHIP 1000 5 20X40 R00850 0662057M26 RES CHIP 10 596 20X40 R00851 0662057M26 RE
39. 3 RES CHIP 15K 5 20X40 R00508 0662057M74 RES CHIP 1000 5 20X40 R00513 0662057N15 RES CHIP 47K 5 20X40 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION R00514 0662057M74 RES CHIP 1000 596 20X40 R00516 0660076N89 RES CHIP 47 K OHM 1 16 W R00717 0662057M78 RES CHIP 1500 596 20X40 R00555 0660076N89 RES CHIP 47 K OHM 1 16 W R00718 0662057M74 RES CHIP 1000 5 20X40 R00719 0662057M50 RES CHIP 100 5 20X40 R00602 0680195M64 RES 0 24 OHM 1 2W R00603 0662057N15 RES CHIP 47K 5 20X40 R00720 0662057N07 RES CHIP 22K 5 20X40 R00721 0662057M58 RES CHIP 220 5 20X40 R00609 0662057M98 RES CHIP 10K 5 20X40 R00722 0662057M98 RES CHIP 10K 5 20X40 R00611 0662057M98 RES CHIP 10K 5 20X40 R00723 0662057M74 RES CHIP 1000 5 20X40 R00612 0662057N29 RES CHIP 180K 596 20X40 R00724 0662057M50 RES CHIP 100 5 20X40 R00613 0662057M98 RES CHIP 10K 5 20X40 R00725 0662057M90 RES CHIP 4700 596 20X40 R00614 0662057M98 RES CHIP 10K 5 20X40 R00726 0609591M45 RES CHIP DUAL 47K 5 0 63W R00615 0662057N39 RES CHIP 470K 596 20X40 R00
40. 3743E20 CAP CHIP 10 UF 10 C00820 2113743N34 CAP CHIP 22 0 PF 5 COG C00825 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00833 2113743N38 CAP CHIP 33 0 PF 5 COG C00850 2113743N38 CAP CHIP 33 0 PF 5 COG C00858 2113743N38 CAP CHIP 33 0 PF 5 COG 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00859 2113743N38 CAP CHIP 33 0 PF 5 COG C00860 2113743N38 CAP CHIP 33 0 PF 5 COG C00861 2113743N38 CAP CHIP 33 0 PF 5 COG C00862 2113743N38 CAP CHIP 33 0 PF 5 COG C00863 2113743N38 CAP CHIP 33 0 PF 5 COG C00901 2309121D19 CAP CHIP TANT 10 UF 10 10 V C00902 2113743H14 CAP CHIP 10 0 UF 16V 80 20 C00903 2113743H14 CAP CHIP 10 0 UF 16V 80 20 C00904 2113743N26 CAP CHIP 10 0 PF 5 COG C00906 2309121D19 CAP CHIP TANT 10 UF 10 10 V C00907 2113928J06 CAP CER CHIP 4 7 UF 10 10V C00908 2113743H14 CAP CHIP 10 0 UF 16V 80 20 C00909 2113743E20 CAP CHIP 10 UF 1096 C00910 2113928J06 CAP CER CHIP 4 7 UF 10 10V C00911 2311049A56 CAP TAN CHIP A P 4 7 20 10 C00912 2113743L41 CAP CHIP 10000 PF 10 X7R C00913 2113928J06 CAP CER CHIP 4 7 UF 10 10V C00914 2113928J06 CAP CER CHIP 4 7 UF 1096 10V C00915 2309121D23 CAP CHIP TANT 68
41. 5109512F02 IC VOLT REG 2 7V LP2981 5SOT VRO602 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO603 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO604 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO605 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO606 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO607 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO609 4809788E06 DIODE ZENER 6 8V UDZ6 8B VRO901 4809788E08 DIODE ZENER 8 2V UDZTE178 2B VRO902 4809788E08 DIODE ZENER 8 2V UDZTE178 2B Y00201 4809612J20 XTAL 13MHZ 20PPM SMD 5X7 MM 57 StarTAC 160 GSM Figure 27 StarTAC Parts Illustration 58 Issue 1 0 2 6 98 Service Tools for StarTAC Part No Description SLN6625 MCEL200 Test Interface 66 80343A25 Pocket Scriber SKN4800A DB15 Test Cable with Coax SYN5233A Antenna Tool SYN5367A Housing Opener SKN4856A Rigid extender board SLN3586 3 to 5V converter box for WinNAM Win MSR SKN4808A Cable that connects 3 to 5V box to MCEL200 and WinNAM interface SKN4809A Cable that connects 3 to 5V box to StarTAC SLN3587A Express Exchange transfer box SKN4780A Express Exchange cable 2 required Tohnichi RTD24Z Adjustable torque driver or equivalent Leica SZ4 or equivalent 2 6 98 Microscope Issue 1 0 Source Intl Parts Dept USA WSAPD Singapore Intl Parts Dept USA Intl Parts Dept USA Intl
42. 617 0662057N39 RES CHIP 470K 596 20X40 R00727 0609591M45 RES CHIP DUAL 47K 5 0 63W R00650 0662057M90 RES CHIP 4700 596 20X40 R00728 0609591M45 RES CHIP DUAL 47K 5 0 63W R00701 0662057N03 RES CHIP 15K 5 20X40 R00729 0609591M45 RES CHIP DUAL 47K 5 0 63W R00702 0609591M39 RES CHIP DUAL 15K 5 0 63W R00730 0662057M50 RES CHIP 100 5 20X40 R00703 0609591M39 RES CHIP DUAL 15K 5 0 63W R00734 0609591M45 RES CHIP DUAL 47K 5 0 63W R00705 0609591M39 RES CHIP DUAL 15K 5 0 63W R00736 0662057N03 RES CHIP 15K 5 20X40 R00706 0662057N03 RES CHIP 15K 5 20X40 R00737 0662057N03 RES CHIP 15K 5 20X40 R00708 0609591M39 RES CHIP DUAL 15K 5 0 63W R00740 0662057M98 RES CHIP 10K 5 20X40 R00710 0662057N03 RES CHIP 15K 5 20X40 R00741 0662057M74 RES CHIP 1000 5 20X40 R00711 0662057N03 RES CHIP 15K 5 20X40 R00742 0662057N03 RES CHIP 15K 5 20X40 R00712 0662057N03 RES CHIP 15K 5 20X40 R00743 0662057N03 RES CHIP 15K 5 20X40 R00713 0662057N03 RES CHIP 15K 5 20X40 R00747 0662057N23 RES CHIP 100K 5 20X40 R00714 0662057M50 RES CHIP 100 5 20X40 R00748 0662057N23 RES CHIP 100K 5 20X40 R00715 0662057N03 RES CHIP 15K 5 20X40 R00749 066
43. 62 CAP TAN CHIP A P 4 7 10 10 C00561 2311049A62 CAP TAN CHIP A P 4 7 10 10 C00562 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00563 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00564 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00600 2113743N34 CAP CHIP 22 0 PF 5 COG 49 StarTAC 160 GSM Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00601 2113743N38 CAP CHIP 33 0 PF 5 COG C00602 2113743N38 CAP CHIP 33 0 PF 5 COG C00603 2113743N38 CAP CHIP 33 0 PF 5 COG C00604 2113743N38 CAP CHIP 33 0 PF 5 COG C00606 2113743N50 CAP CHIP 100 PF 5 COG C00607 2113743N38 CAP CHIP 33 0 PF 5 COG C00608 2113743N38 CAP CHIP 33 0 PF 5 COG C00610 2113743N38 CAP CHIP 33 0 PF 5 COG 00611 2113743 38 33 0 5 COG C00612 2113743N38 CAP CHIP 33 0 PF 5 COG C00613 2113743N38 CAP CHIP 33 0 PF 5 COG C00614 2113743N38 CAP CHIP 33 0 PF 5 COG C00620 2113743L21 CAP CHIP 1500 PF 10 X7R C00701 2113743N26 CAP CHIP 10 0 PF 5 COG C00704 2113743E12 CAP CHIP 047 UF 1096 X7R C00705 2113743E12 CAP CHIP 047 UF 1096 X7R C00709 2113743M08 CAP CHIP 22000 PF 80 20 Y5V C00710 2113743N54 CAP CHIP 150 PF 5 COG C00711 2113743E12 C
44. AP CHIP 047 UF 1096 X7R C00712 2113743M08 CAP CHIP 22000 PF 80 20 Y5V C00751 2113743E12 CAP CHIP 047 UF 1096 X7R C00753 2113743E12 CAP CHIP 047 UF 1096 X7R C00754 2113743E12 CAP CHIP 047 UF 1096 X7R C00755 2113743E12 CAP CHIP 047 UF 1096 X7R 50 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00759 2113743E12 CAP CHIP 047 UF 1096 X7R C00760 2113743E12 CAP CHIP 047 UF 1096 X7R C00761 2113743E12 CAP CHIP 047 UF 1096 X7R C00762 2113743L41 CAP CHIP 10000 PF 10 X7R 00791 2113743 12 CAP CHIP 2 7 PF 25PF COG C00792 2113743N14 CAP CHIP 3 3 PF 25PF COG C00801 2113743N38 CAP CHIP 33 0 PF 5 COG C00802 2113743N38 CAP CHIP 33 0 PF 5 COG C00803 2113743E20 CAP CHIP 10 UF 1096 C00804 2113743E07 CER CHIP CAP 022UF C00806 2113743N38 CAP CHIP 33 0 PF 5 COG C00808 2113743N38 CAP CHIP 33 0 PF 5 COG C00809 2113743N38 CAP CHIP 33 0 PF 5 COG C00810 2113743A27 CAP CHIP 470 UF 1096 16V C00811 2113743N38 CAP CHIP 33 0 PF 5 COG C00812 2311049A65 CAP TANT CHIP A P 22 10 6 C00813 2113743N38 CAP CHIP 33 0 PF 5 COG C00814 2113743N38 CAP CHIP 33 0 PF 5 COG C00815 2109622N06 CAP CER CHIP NPO CLASS C00816 211
45. CHAN 25 346 000104 4809579 02 TSTR MOSFET N CHAN 25K1830 000202 4809579 18 TSTR MOSFET P CHAN 0101 000203 4809579 18 TSTR MOSFET P CHAN TPO101T 000250 4809527 24 TSTR NPN RF MRF949LT1 SC 90 Q00251 4809527E24 TSTR NPN RF MRF949LT1 SC 90 Q00252 4809527E24 TSTR NPN RF MRF949LT1 SC 90 Q00300 4809527E24 TSTR NPN RF MRF949LT1 SC 90 Q00301 4809579E17 TSTR MOSFET P CHAN SI9424 Q00303 4809527E24 TSTR NPN RF MRF949LT1 SC 90 900305 4809605 02 SIG NPN 2564617 900330 4809605 02 SIG NPN 2564617 000331 4809607 02 TSTR SIG 25 1774 000332 4809605 02 TSTR SIG 25 4617 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION Q00418 4809527E20 TSTR NPN RF 25 4784 SC70 Q00420 4809527E20 TSTR NPN RF 25 4784 SC70 Q01010 4809939 05 TSTR DUAL NPN PNP UMH 5 Q00421 4809527E24 TSTR NPN RF MRF949LT1 SC 90 Q01011 4809579E18 TSTR MOSFET P CHAN 0101 000440 4809605 02 TSTR SIG 25 4617 001012 4809579 16 TSTR MOSFET N CHAN TNO200T Q00441 4809607E02 TSTR SIG PNP 25A1774 Q01013 4809579E18 TSTR MOSFET P CHAN 0101
46. GSM Personality Transfer Introduction Due to the different variations OEM looks of the GSM StarTAC personal cellular tele phones each main board must be config ured correctly to ensure that the unit takes on the correct personality required There fore when a main board is replaced its personality must be transferred into the new board so that it functions correctly in the customers unit There are two possible methods of transfer e Normal Transfer and e Master Transfer If the defective unit powers up then the Normal Transfer method should be followed If the faulty unit will not power up then a Master transfer will be required to configure the replacement board once installed Normal Transfer This method allows the personality selected features and stored phone numbers of a defective radio to be transferred into a repaired radio Data is transferred from the donor unit into the recipient unit using a Transfer card Part No 5104025D01 The instruction steps should be followed in order Step 1 Insert the Transfer card into the slot located on the back of the donor unit Turn the donor unit on the display should show Clone 1998 Motorola Inc Issue 1 0 Step 2 Step 3 Step 4 Step 5 Step 6 Step 7 Step 8 Step 9 The donor unit is now in the cloning mode and ready to transfer the first block of data Enter 021 via the units ke
47. IRQ 13 MHz SIM RS232_TX SIM_INT card Ga WDOG CP LOC reader 13 DCLK RESE DSC EN B H AUD 17H UPLINK AUD EN2 CTM6 BL CNTL alxjaja 5 CHRGR EN coz o DWNLINK Timer H RESET is Q a Audio IN 5 a Kd ia ra OM MAN TEST ke re HASSE OF ts Silent EXT_B gt Ringer AND FDBK TX EN Audio OUT On Off CE SMOC CONTROL 10 EXT Conn nn enn 21 L1 1 8 MHz REF BAT SENSE 13 DCLK BATT SENSE smoc To RF Section 100TQFP 1 3 MHz_REF C RF CONTROL 5 Rxl 9 XKEY CO 2 RESET MISO C 9 MOSI RxQ oo SCK areny AUX EXT_B BATT RF CS e Gani MDM WR RF SPI MDM RD OO RE SCK AUX BATT AGC VAG C Step AGC GCAP AOC Out CE n uated AUX MIC C 9 MIC Sat Det mE aD AUX AUD Det_Sw EXT AUD HO amp Figure 9 RF Block Diagram RX 935 960 MHz TX 890 915 MHz RX SENS 102 dBm TX Power 33 dBM Dual Ant Match 215 MHz BipolarMIXER We RXI 0 8Vp p 006 T R amp RF Switch BipolarLNR 12 48 208 Isolation Amplifer 1 88 Vdc T 0213 98 1 50mA G 6dB 123 0 mA IQ REF TX MA ACON PI S 4 gt RXQ 0 8Vp p NF 17 dB 1 38 Vdc IP3 27 dB SAW RX Filter gt 925 960 MHz a SW VCC 2 55 Loop Filter SWAF Stripline A WH T IL 1 2dB Injection Filter
48. MOTOROLA Cellular Subscriber Sector StarTAC 160 GSM The World s Leading Cellular Telephone Manufacturer Service Manual Issue 1 0 PREFACE MOTOROLA Cellular Subscriber Sector StarTAC 160 GSM Preface Specifications Table 1 General Function Specification Frequency Range 890 915 MHz TX 935 960 MHz RX Channel Spacing 200 kHz Channels 124 carriers with 8 channels per carrier Modulation GMSK at BT 0 3 Transmitter Phase Accuracy 5 Degrees RMS 20 Degrees peak Duplex Spacing 45 MHz Frequency Stability 0 10 ppm of the downlink frequency Rx Operating Voltage 3 0V dc to 5 1V dc battery 4 4V dc to 6 5V dc external connector Transmit Current lt 200 mA average 1 0 A peak Stand by Current Average 10mA DRX 2 Dimensions 98 3 mm L x 57 3 mm W x 22 5 mm D Size Volume 100 cubic cm Weight Approximately 99 5 g Includes Slim Lilon battery pack and antenna Temperature Range 20 C to 55 C Table 2 Transmitter Function Specification RF Power Output 33 dBm 2dBm 1998 Motorola Inc Issue 1 0 iii StarTAC 160 GSM Table 2 Transmitter Function Specification Output Impedance 50 ohms nominal Spurious Emissions 36 dBm up to 1 GHz 30 dBm gt 1 GHz
49. Mini SIM card into the slot at the side of the personal cellular telephone If required further information on Mini SIM card insertion is available on page 8 The telephone s antenna should now be removed see Disassembly on page 19 for further details When the antenna has been removed attach the antenna adaptor to the unit Slide a charged battery on to the back of the personal telephone so that the telephone can be powered up Finally connect a cable from the antenna connector to the RF in out port of the communications analyzer and power both the analyzer and personal telephone on The equipment set up shown in Figure 6 Testing Configura tion should now be in place StarTAC 160 GSM Figure 6 Testing Configuration GSM Compatible Communications Analyzer Unit To Be Tested RE In out Port Test Adaptor SKN4683A or SKN4665A Plugs into accessory connector of phone Issue 1 0 2 6 98 Accessing The Manual Test Mode When the Test Mini SIM card is in place power up the telephone Once the initial automatic wake up sequence has taken place correctly depress the key on the units keypad for three seconds After three seco
50. S CHIP 10 5 20X40 R00852 0660076 01 RES CHIP 10 OHM 5 1 16W R00853 0660076 01 RES CHIP 10 5 1 16W R00901 0662057M90 RES CHIP 4700 5 20X40 00902 0662057 90 RES CHIP 4700 5 20X40 R00907 0662057N06 RES CHIP 20K 5 20X40 R00908 0662057M61 RES CHIP 300 5 20X40 R00909 0662057M50 RES CHIP 100 5 20X40 56 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION R00910 0662057M98 RES CHIP 10K 5 20X40 R00911 0662057N33 RES CHIP 270K 596 20X40 R00912 0662057N39 RES CHIP 470K 596 20X40 R00920 0662057M74 RES CHIP 1000 5 20X40 R00989 0662057N06 RES CHIP 20K 5 20X40 R01010 0662057N23 RES CHIP 100K 596 20X40 R01011 0662057M98 RES CHIP 10K 5 20X40 R01013 0662057M98 RES CHIP 10K 5 20X40 R01014 0662057N23 RES CHIP 100K 5 20X40 R01015 0662057M90 RES CHIP 4700 596 20X40 R01016 0662057N33 RES CHIP 270K 596 20X40 R01017 0662057N33 RES CHIP 270K 596 20X40 R01018 0662057N39 RES CHIP 470K 596 20X40 R01019 0662057N29 RES CHIP 180K 596 20X40 R01020 0662057N15 RES CHIP 47K 5 20X40 R01021 0662057N23 RES CHIP 100K 5 20X40 R01022 0662057N31 RES CHIP 220K 596 20X40 R01023 0662057M90 RES CHIP 4700 596 20X40
51. SDN User Part Interworking Function ciphering Key Individual subscriber authentication key Location Area Code Location Area Identification Identity Link Access Procedure balanced channel Link Access Procedure DM mobile D channel Traffic channel with capacity lower than Bm Linear Predictive Code 63 StarTAC 160 GSM LR MA MAH MAI MAIO MAP MCC MCI MD ME MF MLSE MM MMI MNC MO MO PP MoU MRN MS MSC MSCM MSIN MSISDN MSRN MT MTP 64 Location Register Mobile Allocation Mobile Access Hunting Mobile Allocation Index Mobile Allocation Index Offset Mobile Application Part Mobile Country Code Malicious Call Identification Mediation Device Mobile Equipment Multi Frequency tone signalling type Maximum Likelihood Sequence Estimator Mobility Management Man Machine Interface Mobile Network Code Mobile Originated Mobile Originated Point to Point messages Memorandum of Understanding Mobile Roaming Number Mobile Station Mobile Services Switching Center Mobile Station Class Mark Mobile Station Identification Number Mobile Station international ISDN number Mobile Station Roaming Number Mobile Termination Message Transfer Part Issue 1 0 MT PP NB NE NET NM NHC O amp M OACSU OCB OMAP OMC OMCR OMCS OSI PAD PCH PDN PIN PLMN POTS Mobile Terminated Point to P
52. UF 10 10 V C00916 2113743N38 CAP CHIP 33 0 PF 5 COG C00917 2113743N12 CAP CHIP 2 7 PF 25PF COG C00918 2113743N12 CAP CHIP 2 7 PF 25PF COG C00919 2113743N12 CAP CHIP 2 7 PF 25PF COG C00920 2311049A54 CAP TAN CHIP A P 3 3 20 16 C00921 2311049A54 CAP TAN CHIP A P 3 3 20 16 2 6 98 Issue 1 0 Table 12 Replacement Parts Level 3 Xcvr REF DES ITEM DESCRIPTION C00922 2113743M24 CAP CHIP 100000 PF 80 2096 Y5V 00923 2113743312 2 7 25 COG C00924 2113928J06 CAP CER CHIP 4 7 UF 10 10V C00933 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C00960 2113741F49 CAP CHIP CL2 X7R REEL 10000 C00962 2113743N54 CAP CHIP 150 PF 5 COG C00963 2113743A23 CAP CHIP 220 UF 1096 X7R C00966 2113743N36 CAP CHIP 27 0 PF 5 COG C01002 2113743L05 CAP CHIP 330 PF 10 X7R C01020 2113743M24 CAP CHIP 100000 PF 80 2096 Y5V C01021 2113743L17 CAP CHIP 1000 PF 1096 X7R C01022 2113743A27 CAP CHIP 470 UF 1096 16V C01023 2113743L41 CAP CHIP 10000 PF 10 X7R C01025 2113743E20 CAP CHIP 10 UF 1096 C01026 2113743M24 CAP CHIP 100000 PF 80 20 Y5V C01027 2113743M24 CAP CHIP 100000 PF 80 20 Y5V CRO201 4809641F04 DIODE VCTR SMV1204 70
53. Visited Location Register Very Large Scale Integration IC Visited PLMN Transcoder Transcoder Three ParTY service 2 6 98 SERVICE MANUAL MOTOROLA FEEDBACK FORM Cellular Subscriber Sector Service Manual Feedback Form To report any problems or omissions to this service manual 1 Photocopy this page 2 Fill out the boxes below and give your comments This comment page can be used for any Motorola Cellular Subscriber service manual 3 Fax this form to Motorola Asia Cellular Subscriber Division Fax number 847 523 8796 Attn Mr Derek Fung Service Manual Number Revision Your Name Address Telephone Number Nature of Problem or Omission Specify Section Page Number Diagram etc 1998 Motorola Inc 68 2 6 98
54. X40 R00398 0662057M26 RES CHIP 10 5 20X40 54 Issue 1 0 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION R00412 0662057M90 RES CHIP 4700 5 20X40 R00413 0662057M92 RES CHIP 5600 596 20X40 R00415 0662057M50 RES CHIP 100 5 20X40 R00417 0662057M84 RES CHIP 2700 596 20X40 R00419 0662057M84 RES CHIP 2700 596 20X40 R00421 0662057M82 RES CHIP 2200 5 20X40 R00422 0662057M76 RES CHIP 1200 5 20X40 R00423 0662057M60 RES CHIP 270 5 20X40 R00424 0662057M50 RES CHIP 100 5 20X40 R00432 0662057M30 RES CHIP 15 5 20X40 R00433 0662057M98 RES CHIP 10K 5 20X40 R00434 0662057N06 RES CHIP 20K 20X40 5 R00435 0662057M82 RES CHIP 2200 5 20X40 R00436 0662057M56 RES CHIP 180 5 20X40 R00439 0662057M81 RES CHIP 2000 5 20X40 R00440 0609591M37 RES CHIP DUAL 10K 5 0 63W R00441 0609591M37 RES CHIP DUAL 10K 5 0 63W R00442 0662057N15 RES CHIP 47K 5 20X40 R00445 0662057N15 RES CHIP 47K 5 20X40 R00446 0662057M82 RES CHIP 2200 596 20X40 R00447 0662057N29 RES CHIP 180K 5 20X40 R00501 0662057M60 RES CHIP 270 5 20X40 R00502 0662057M74 RES CHIP 1000 5 20X40 R00503 0662057N03 RES CHIP 15K 5 20X40 R00505 0662057N0
55. X7R C00418 2113743N16 CAP CHIP 3 9 PF 25PF COG C00419 2113743L41 CAP CHIP 10000 PF 10 X7R C00420 2113743L17 CAP CHIP 1000 PF 1096 X7R C00421 2113743N24 CAP CHIP 8 2 PF 5PF COG C00422 2113743L17 CAP CHIP 1000 PF 1096 X7R 2 6 98 Table 12 Level 3 Xcvr REF DES ITEM DESCRIPTION C00423 2113743N18 CAP CHIP 4 7 PF 25PF COG C00424 2113743L17 CAP CHIP 1000 PF 1096 X7R C00426 2113743N22 CAP CHIP 6 8 PF 5PF COG C00427 2113743L41 CAP CHIP 10000 PF 10 X7R C00432 2113743L17 CAP CHIP 1000 PF 1096 X7R C00433 2113743L41 CAP CHIP 10000 PF 10 X7R C00434 2113743N34 CAP CHIP 22 0 PF 5 COG C00435 2113743N30 CAP CHIP 15 0 PF 5 COG C00436 2113743N26 CAP CHIP 10 0 PF 5 COG C00437 2113740F57 CAP CHIP REEL CL1 30 180 C00438 2113740B78 CAP CHIP REEL CL1 30 1800 C00440 2113743N50 CAP CHIP 100 PF 5 COG COO441 2113743L41 CAP CHIP 10000 PF 10 X7R C00442 2113743N50 CAP CHIP 100 PF 5 COG C00443 2113743L17 CAP CHIP 1000 PF 1096 X7R C00444 2113743N26 CAP CHIP 10 0 PF 5 COG C00445 2113743N69 CAP CHIP 1 8PF 16V 25PF C00446 2113743N14 CAP CHIP 3 3 PF 25PF COG C00448 2113743N37 CAP CHIP 30 0 PF 5 COG C00449 21
56. acing parts assem blies from the personal telephone 1998 Motorola Inc Issue 1 0 If the Logic RF assembly is replaced a personality transfer will be necessary See Personality Transfer on page 15 NOTE Defective Logic RF assemblies must be replaced with pre tested pre phased assemblies Testing After Repair After any repair work has been carried out the unit should be thoroughly tested to ensure that its operates correctly This is especially important if the Logic RF assembly is replaced For general repairs which do not include replacing the Logic RF assembly simply placing a call and checking signal strength and transmit and receive audio quality is normally sufficient When the Logic RF assembly is replaced the unit must have a comprehensive test on a GM compatible communications analyzers See Testing on pagell for further details Placing a call on air is usually carried out at this stage to complete the testing procedure 27 StarTAC 160 GSM Table 7 Receiver Troubleshooting and Repair Chart RX Symptom Probable Cause Verification and Remedy Portable tele phone exhibits poor reception and or erratic operation such as calls frequently dropping weak and or distorted audio etc a Antenna assembly is defective Check to make sure that the antenna pins are properly connected to the Logic RF assembly If OK substitute a know
57. components does not eliminate the fault return the PCB to a Motorola Hi Tech Center 4 NPU Repair Procedure 2 6 98 No 13MHz reference clock signal at pin 17 of U703 e Review the audio logic block diagram which shows the path of the 13MHz clock Confirm 13MHz clock signal presence at U708 pin 37 Confirm 13MHz clock signal presence at U500 pin 40 Confirm 13MHz clock signal presence at U701 pin 38 If the 13MHz clock enters U703 but does not appear at the output pin 37 inspect the chip for physical damage dry joints and correct position If none of the mentioned problems are apparent ensure that the supply voltage to the chip is present see appropriate chip diagram If present replace the chip If the clock signal is present at U703 pin 37 but not present at any of the other afore mentioned chips ohm the path from that chip back to U703 pin 37 If the trace is functional check the chip in question for supply voltage If no supply voltage to the chip trace its B path and or replace the chip If after replacing all of the above components the fault is not eliminated return the PCB to a Motorola Hi Tech Center Issue 1 0 37 StarTAC 160 GSM 5 NPU Repair Procedure The 2 75V dc supply is missing at one or more of pins 33 34 42 and 124 of U701 Pins 33 34 42 and 124 are each fed via pull up resistors R702 R706 R701 and R702 respectively e Check that all the pull up resistors are pres
58. dby mode the mobile telephone will automatically transmit to acknowledge a call if it is not turned off All equipment must be properly grounded according to installation instructions for safe operation Portable Mobile Telephone Use and Driving Safety is every driver s business The portable telephone should only be used in situations in which the driver considers it safe to do so Use of a cellular portable while driving may be illegal in some areas Refer to the appropriate section of the product service manual for additional perti nent safety information 2 6 98 MOTOROLA Cellular Subscriber Sector CONTENTS StarTAC 160 GSM 2 222 4 2 4 iii Specifications iii Foreword V Replacement Parts Ordering v General Safety Information vi Description 1 Product Description 1 Theory of Operation 3 GSM System Overview 3 General Cellular Concept 3 GSM Description 3 Identity and Security 7 Transceiver Labelling 7 Mini SIM 8 2 2 2 2 11 11 Manual Test Mode 12 Personality Transfer
59. ent not physically damaged and that there are no dry joints on either the resistors or U701 If after replacing the above components the fault is not eliminated return the PCB to a Motorola Hi Tech Center 6 NPU Repair Procedure The reset line at pin 30 of U900 does not go high to 2 75V dc Check that U900 is not physically damaged has no dry joints and is positioned correctly If none of the mentioned problems are apparent replace U900 If replacing U900 the fault is still apparent return PCB to a Motorola Hi Tech Center 7 NPU Repair Procedure 38 The watchdog line at pin 31 of U900 does not go high to 42 75V dc The watchdog line is pulled high by U701 when it receives and executes the initial blocks of software from the PROM s U702 and U705 If there is a problem with either U701 U702 U704 or U705 the watchdog will not be pulled high This will cause U900 to power down the 2 75V regulator s and halt the power up process Check the CE lines at U701 U804 U702 and U705 for activity e If there is no activity proceed to NPU repair procedure 8 f above activity is present check for activity at pin 42 and 43 of U704 e If there is no activity proceed to NPU repair procedure 9 e f above activity is present check the OE line at pin 1 of U705 for activity e If there is no activity proceed to NPU repair procedure 10 If the above procedures don t eliminate the fault return the PCB to a Motorola Hi Tech
60. ge is handled by the radiotele phone and base stations and is completely transparent to the user Service Area The area within which calls can be placed and received is defined by the system opera tors Because this is a radio system there is no exact boundary that can be drawn on a map If the telephone is outside a coverage area the no service indicator will illumi nate and calls will be unable to be placed or received If this happens during a conversa tion the call will be lost There may also be small areas within a particular service area where communications may be lost The radiotelephone s identity information is held by its local GSM system in its Home Location Register HLR and Visitor Loca tion Register VLR The VLR contains iden tity information on all local active radiotelephones Should you roam to another area system or country the radio telephones identity information is sent to the VLR in the new system The new system will then check the radiotelephones details with your home system for authenticity If everything is in order it will be possible to initiate and receive calls whilst in the new area StarTAC 160 GSM 6 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector IDENTITY AND SECURITY StarTAC 160 GSM Identity and Security Transceiver Labelling Introduction Each Motorola GSM transceiver will be labelled with various number config
61. ie the watchdog line high by shorting the watchdog pull up pads R904 Is CE signalling present for U702 at U804 5 amp 4 and U705 at 27 respectively Proceed to 8 NPU Repair Procedure on page 39 34 Issue 1 0 2 6 98 Troubleshooting Is CS signalling present for U704 Proceed to 9 NPU Repair Procedure on page 39 at pins 70 and 75 of U701 Is OE signalling present at U705 Proceed to 10 NPU Repair Procedure on page 39 pin 1 Radio is resetting Proceed to 11 NPU Repair Procedure on page 40 2 6 98 Issue 1 0 35 StarTAC 160 GSM 1 NPU Repair Procedure No 3 36V dc battery supply voltage present at pin 40 of U900 e Check the PCB battery contact assembly for dry joints to the PCB or broken contacts Resolder any dry joints or replace the battery contact assembly if any of the contacts are broken e Check the PCB external connector J600 socket on or around pin 14 for dry joints to the PCB or broken contacts e Check for 3 36Vdc at pin 40 U900 with both batteries and external power If no B with main battery check Q1008 If no B with auxiliary battery check Q999 If no B with external power check CR903 and 01007 If replacing the above components does not eliminate the fault return the PCB to a Motorola Hi Tech Center 2 NPU Repair Procedure 36
62. n completed correctly Clone will re appear in the recipient units display Step 4 A Master Transfer card has now been created Lock the card to prevent accidental information erasure the card can be locked by entering 06 via the units keypad with the card inserted Remove the card from the unit and store until required 2 6 98 Issue 1 0 Personality Transfer StarTAC 160 GSM 18 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector DISASSEMBLY StarTAC 160 GSM Disassembly Introduction To perform most repairs the unit must be disassembled in order to gain access to the various internal components Reasonable care should be taken in order to avoid damaging or stressing the housing and internal components Motorola recommends the use of a properly grounded high imped ance conductive wrist strap while performing any of these procedures CAUTION Many of the integrated circuit devices used in this equipment are vulnerable to damage from static charges An anti static wrist band connected to an anti static conductive work surface must be worn during all phases of disassembly repair and reassembly 1998 Motorola Inc Issue 1 0 Recommended Tools The following tools are recommended for use during the disassembly and reassembly of the StarTAC e Anti Static Mat Kit RPX 4307A includes Anti Static Mat 66 80387A959 Gro
63. n good antenna assembly If the fault is still present proceed to b b Defective or mis phased RF Audio Logic Board Check for appropriate frequencies and power level gains losses in the RX path Reference RF Block Diagram Replace malfunctioning components if listed on parts list Likely fail components are FL451 FL452 Q418 Q420 Q421 U201 U500 If parts replacement doesn t correct the fault replace transceiver c Defective keypad board i e SEND key won t work Substitute keypad board with a known good keypad and logic board If known good board works place the keypad from the defective unit onto it and attempt to function If unit functions properly replace the mylar barrier on the defective unit and then attempt to function defective unit with orig inal keypad If fault persists replace the logic board 2 Receive audio is weak and or distorted a Earpiece speaker defec tive Gain access to earpiece speaker as described in Disassembly on page 19 Substitute a known good earpiece speaker Place a call and verify improvement in earpiece audio lf good re assemble portable with new earpiece speaker If earpiece speaker not at fault re install original earpiece speaker and proceed to c b Antenna assembly is defective Check to make sure antenna pin is properly connected to the Logic RF Board Assembly If OK s
64. nds TEST should appear in the display Testing indicating that the unit is now in the Manual Test Mode Table 1 GSM Test Commands on page 13 shows the available Manual Test commands and their corresponding results If a customer should forget the secu rity code in their unit it can only be read or changed by using a Test Mini SIM card Table 1 GSM Test Commands Key Sequence Test Function Name hold down for 2 seconds Enter manual test mode 01 Exit manual test mode 02 Display modify power level DAC amp load PA calibration table O3x DAI O5x Initiate Exec Error Handler Test 07 Mute RX audio path 08 Unmute RX audio path 09 Mute TX audio path 10 Unmute TX audio path 11xxx Program main LO to channel 12xx Set TX power level to fixed value 13x Display memory block usage 14x Initiate Out of Memory condition 15x Generate tone 16 Mute tone generator 19 Display S W version number of Call Processor 20 Display S W version number of Modem 22 Display S W version number of Speech Coder 24x Set step AGC 25 Set continuous AGC 26 Set continuous AFC 31x Initiate Pseudo Random Sequence with Midamble 32 Initiate RACH Burst Sequence 33Xxx Synchronize to BCH carrier 34 Configuration to TCH FS amp Enable loopback Frame Indication 36 Initiate acoustic loo
65. ni SIM Interface contacts on Mini SIM Tray Mini mM away 8 Issue 1 0 The Mini SIM card is placed in the tray and the tray slid into the side of the phone Ensure that the Mini SIM card sits correctly in the tray before trying to insert the tray into the phone The tray should be competely and securely seated in the slot on the side of the phone To remove the Mini SIM tray from the unit pull the sliding Mini SIM tray sideways away fron the phone The User Guide contains full information about inserting and removing the Mini SIM card Security Information To stop unauthorized personnel using your Mini SIM card the option of using a Personal Identity Number PIN is available When enabled the option requires on power up a verification number to be entered via the unit s keypad before the card can be used Three attempts to enter the correct PIN may be made If after the three entries the correct PIN has not been entered the card becomes blocked To unblock the card an unblocking super PIN code must be entered Ten attempts to enter the correct unblocking code are permitted if after ten attempts the correct code has not been entered the Mini SIM card is corrupted and becomes useless Another option available for the Mini SIM card is call barring If subscribed to the call barring of incoming and or outgoing calls may be accomplished by entering a special key sequence The key sequence includes a barring code
66. o or touching exposed parts of the body especially the face or eyes while transmitting The radio will perform best if it is held in the same manner as you would hold a telephone handset with the antenna angled up and over your shoulder Speak directly into the mouthpiece DO NOT operate the telephone in an airplane DO NOT allow children to play with any radio equipment containing a transmitter Mobile Operation Vehicle Adaptor As with other mobile radio transmitting equipment users are advised that for satis factory operation of the equipment and for the safety of personnel it is recommended that no part of the human body shall be allowed to come within 20 centimeters of the antenna during operation of the equipment DO NOT jump start vehicle or use an auto motive battery charger while the vehicle adapter option and the portable radiotele phone are connected to the vehicle electrical system as this may cause serious damage to the radio Disconnect the radio by removing the cable kit fuses vi Issue 1 0 DO NOT operate this equipment near elec trical blasting caps or in an explosive atmo sphere Mobile telephones are under certain conditions capable of interfering with blasting operations When in the vicinity of construction work look for and observe signs cautioning against mobile radio trans mission If transmission is prohibited the cellular telephone must be turned off to prevent any transmission In stan
67. oint messages Normal Burst Network Elements Norme European de Telecommunications Network Management Network Management Center Operations and Maintenance Off Air Call Set Up Outgoing Calls Barred Operations and Maintenance Application Part previously was OAMP Operations and Maintenance Center Operations and Maintenance Center Radio Part Operations and Maintenance Center Switch Part Open System Interconnection Packet Assembly Disassembly facility Paging CHannel Public Data Networks Personal Identification Number Public Land Mobile Network Plain Old Telephone Service basic telephone services 2 6 98 Glossary PSPDN PSTN PTO QOS RAB RACH RBDS RBU RCU REC REL RELP LTP REQ RFCH RFN RLP ROSE RXCDR RXLEV RXQUAL 2 6 98 Public Switched Packet Data Network Public Switched Telephone Public Telecommunications Operator Quality of Service Random Access Burst Random Access CHannel Remote BSS Diagnostic Subsystem Remote Base Station Unit PCN Radio Channel Unit RECommendation RELease Regular Pulse Excitation Long Term Prediction REQuest Radio Frequency CHannel Reduced TDMA Frame Number Radio Link Protocol Remote Operations Service Element a CCITT specification for O amp M Remote Transcoder Unit Received signal level Received signal quality Issue 1 0 SABM SACCH SAPI SB
68. or improper solder and or connections Likely fail component J101 32 Issue 1 0 2 6 98 Troubleshooting Supplements Logic Processing Supplement 1 Unit Doesn t Power Up NPU C START Y Apply power to the radio Is 3 36V dc Troubleshooting present at Proceed to 1 NPU Repair Procedure on page 36 U900 pin 40 Press the power key to initiate PCB power up process You will have to press the power key each time you wish to take a reading unless you tie the watchdog circuitry high adding a 10k resistor to the pads at R904 Are U900 pins 22 and 28 at 2 75V Proceed to 2 NPU Repair Procedure on page 36 Is 13MHz clk present at U201 pin 57 Proceed to 3 NPU Repair Procedure on page 37 Is 13MHz clk present at U703pin 17 Proceed to 4 NPU Repair Procedure on page 37 2 6 98 Issue 1 0 33 StarTAC 160 GSM Is 2 75V present at U701 pins 33 34 42 124 Proceed to 5 NPU Repair Procedure on page 38 Does U900 pin 30 reset line go high Proceed to 6 NPU Repair Procedure on page 38 Remove any short on the watchdog pull up pads R904 Does U900 pin 31 watchdog line go high Proceed to 7 NPU Repair Procedure on page 38 YES T
69. pback 37 Stop test 38 Activate Mini SIM 2 6 98 Issue 1 0 13 StarTAC 160 GSM Table 1 GSM Test Commands Key Sequence Test Function Name 39 Deactivate Mini SIM 40 Initiate sending all 1 s 41 Initiate sending all 0 s 42 Disable echo processing 43 Change audio path 45xxx Serving cell power level 46 Display current value of AFC DAC 47x Set audio volume 51 Enable sidetone 52 Disable sidetone 57 Initialize non volatile memory 58 Display security code 58xooooodt Modify security code 59 Display lock code 9 Modify lock code 60 Display IMEI 61 Display MCC portion of the LAI 61xxx Modify MCC portion of the LAI 62 Display MNC portion of the LAI 62xx Modify MNC portion of the LAI 63 Display LAC portion of the LAI 63xxxxx Modify LAC portion of the LAI 64 Display Location Update Status 64x Modify Location Update Status 65 Display IMSI 66xyyy Display modify TMSI 67 Zero PLMN Selector 68 Zero forbidden PLMN list 69x Display modify Cipher Key Sequence Number 70 Display modify BCCH allocation table 71xx Display internal information 72xx Display Passive Fail codes 73xyyy Display modify Logger Control Block 7536778 Initiate transfer to Flash Memory 14 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector PERSONALITY TRANSFER StarTAC 160
70. phone has a 3 0 Watt maximum power capability Physical Packaging The transceiver circuitry is contained in a water resistant polycarbonate plastic housing that is less than 100 cc at a weight of less than 100 grams with the lightest battery The transceiver circuitry is contained on two multi layer boards the RF Logic board and the keyboard assembly 1998 Motorola Inc Issue 1 0 The RF Logic board houses the RF and Audio Logic circuitry on separate sides in addition to SIM contacts the alert a 16 posi tion ZIF connector the microphone and an external connector The keyboard assembly houses the display reed switch and keyboard LEDs Electrical connections between the two boards are provided by connectors at the lower portion of each board The silent alert and speaker are located inside the top portion of the housing and is connected to the RF Logic board via a flex strip that connects to the 16 position ZIF Operating power for the personal telephone can be obtained from any one of the main or auxiliary batteries or an external supply such as a cigarette lighter adapter CLA NOTE The phone may have various battery options as standard depending on the particular market requirements StarTAC 160 GSM 2 Issue 1 0 2 6 98 MOTOROLA Cellular Subscriber Sector THEORY OF OPERATION StarTAC 160 GSM Theory of Operation GSM System Overview
71. ply power to the unit and enter Test Mode Press 7100 Read the return code INFO 00 05 INFO 00 03 INFO 00 07 Replace Speech Replace Modem IC Perform a master cloning Coder U500 If problem persists U705 57 Master Clear US00 should be replaced If problem still exists replace the RF Logic Board 2 6 98 Issue 1 0 41 StarTAC 160 GSM Logic Processing Supplement 4 Unit Powers Down When Twisted This indicates possibilities of a dry cold solder joint that normally makes contact However when the PCB is twisted or flexed the contact is broken causing power down Inspect the following components for dry joints J101 connector to Display board Battery contact assembly External device connector assembly J600 Flex strip e 601 flex connector If the above analysis does not identify the fault return the PCB to a Motorola Hi Tech Center Logic Processing Supplement 5 PCB Draws Current When Off 42 Ensure that the 4 4 V DC power supply is being applied to the PCB and that the PCB is switched off Spray the top RF Logic circuitry with freezer spray until the PCB is frosted white If the frost melts on a specific component s before the normal defrost process occurs replace the component s e If the above process does not eliminate the fault spray the bottom RF Logic circuitry with freezer spray until the PCB is frosted white Once again if the frost melts
72. positioned correctly If none of the mentioned problems are apparent replace U705 If after replacing the mentioned chips the fault is still apparent return the PCB to a Motorola Hi Tech Center Issue 1 0 39 StarTAC 160 GSM 11 NPU Repair Procedure 40 Radio is resetting If the radio executes external device communication and then powers itself down very shortly after attempting power up it is resetting A reset can be caused by a fault on either U703 U701 or U500 e Check that U103 U701 and U500 are not physically damaged have no dry joints and are positioned correctly If none of the mentioned problems are apparent e Ensure that the watchdog pull up pads R904 are shorted together and monitor U703 U701 and U500 to see if any become warmer than the other components U703 and U500 are the most likely Should any of the mentioned components become warmer replace it If the above information does not pin point a specific component replace the following components in the order shown 1st Replace U500 2nd Replace U701 e Check the PCB after each component change to verify whether or not the fault has been eliminated If after replacing the two components the fault is still apparent return PCB to a Motorola Hi Tech Center Issue 1 0 2 6 98 Troubleshooting Logic Processing Supplement 3 Phone Failure See Supplier Display shows phone failure see supplier Ap
73. rol Cabinet Base Station Systems Management Application Part BSS Operation and Maintenance Application Part Base Site Controller Unit 61 StarTAC 160 GSM BTS CA CBCH cc cc CCBS CCH CCCH CFS CFU CLIP CLIR CM COLP COLR CONF CSPDN CUG CW DB DBS DCCH DET DFE 62 Base Transceiver Station Call Allocation Call Broadcast CHannel Call Control Country Code Completion of Calls to Busy Subscribers Control CHannel Common Control CHannel Call Forwarding on mobile Subscriber busy Call Forwarding Unconditional Calling Line Identification Presentation Calling Line Identification Restriction Connection Management Connected Line identification Presentation Connected Line identification Restriction Conference Call add on Circuit Switched Public Data Network Closed User Group Call Waiting Dummy Burst Distributed Base Station Dedicated Control CHannel Detach Decision Feedback Equalizer Issue 1 0 DISC DL Dp DRCU DRX DTAP DTE DTMF DTX Eb No EC Ec No EIR EIRP EMC EMX ETSI DISConnect Data Link layer Control Channel ISDN terminology applied to mobile service Signalling channel Dialled Pulse Diversity Radio Channel Unit Discontinuous Reception Direct Transfer Application Part Data Terminal Equipment Dual Tone Multi Frequency tone signalling type Discontinuous
74. transfer has been completed correctly Clone will re appear in the recipient units display Step 5 When the data block has been transferred successfully remove the Master Transfer card and check the repaired radio functions correctly See Testing on page 11 At no point should either 021 or 022 be entered while a Master Transfer card is in the radio If either of the stated commands are entered the master information on the card will be erased To prevent the above happening the card can be locked by entering 06 via the units keypad with the card inserted Unlock the card by entering 07 e If during either transfer process a problem arises an error message will be displayed If the Transfer card is removed before the data transfer is completed Bad Data on Card will appear in the display If either situation arises the process should be repeated 2 6 98 Master SIM Card Creation When required a Master SIM card can be created by Step 1 Insert a Transfer card into a unit which is already configured in the desired way Turn the unit on the display should show Clone Step 2 Enter 024 via the units keypad This command copies the personality information in the unit onto the Transfer card to create a Master Transfer card Step 3 While data transfer is taking place between the unit and the card Please Wait will be displayed After a short period of time if the data transfer has bee
75. ubstitute a known good antenna assembly If antenna assembly is not at fault re install original antenna assembly and proceed to d 28 Issue 1 0 2 6 98 Troubleshooting Table 7 Receiver Troubleshooting and Repair Chart RX Symptom Probable Cause Verification and Remedy 2 Receive audio Logic RF Board Assembly 1 Replace Logic RF Board Assembly 222 PEENE 2 If substitute Logic RF Board Assembly works the original is faulty and should be examined for improper solder and or connections Likely fail components J601 U500 U900 Table 8 Transmitter Troubleshooting and Repair Chart TX Symptom Probable Cause Verification and Remedy 1 Transmit a Microphoneconnectionsto 1 Gain access to the Microphone as audio is weak Logic RF board defective described in Disassembly on page 19 ustaly indi 2 Check connections including checking for cated by called a l polarity and if OK proceed to b parties complaining of b Microphone defective 1 Gain access to microphone difficulty in ois 2 Disconnect and substitute a known good from portable Microphone phone 3 Place a call and verify improvement in portable transmit signal as heard by called party If good re assemble portable with new Microphone 4 If Microphone is not at fault re install orig inal Microphone and proceed to c C Logic RF Board Assembly 1 Replace Logic
76. und Cord 66 80387A989 Wrist Band 42 80385A59 Plastic Prying Tool SLN7223A e Antenna Tool SYN5233A Dental Pick Tweezers Housing prying tool SYN5367A e Adjustable torque driver Tohnichi RTD24Z or equivalent Transceiver Disassembly Refer to the disassembly instructions and photo sequence on the following pages NOTE Service personnel should be familiar with all of the following information before attempting unit disassembly StarTAC 160 GSM Antenna Removal Step 1 Step 2 Step 3 20 Turn off the telephone Press down on the battery s tab and remove the battery from the housing Use the antenna tool to remove the antenna Place the wide tip of the antenna the large opening of the antenna tool Put the bottom of the tool on the grooves in the base of the antenna Turn counterclockwise until the antenna is free from the phone housing When re assembling recommended torque is 10 inch pounds Issue 1 0 2 6 98 Opening Housing Step 1 With flat surface of tool facing up insert housing opener at a 45 angle Make sure you can see top of tool in seam Step 2 Press and push corner outwards with left thumb while right hand twists phone like a rag Step 3 After phone has started to open lift antenna well to release entire side 2 6 98 Disassembly
77. upply to J600 Depress the PWR button if unit turns on and stays on disconnect the dc power source and reassemble the telephone with the new Logic RF Board assembly and refer to Testing After Repair on page 27 If Logic RF Board Assembly is not at fault re install original Logic RF Board Assembly and proceed to d d Keypad Display circuit board failure Replace the Keypad Display board Temporarily connect a 4 4 V dc supply to J600 Depress the PWR button if unit turns on and stays on disconnect the dc power source and reassemble the telephone with the new Keypad Display board 30 Issue 1 0 2 6 98 Troubleshooting Table 9 Logic Processing Troubleshooting and Repair Chart Fogiedocessind Probable Cause Verification and Remedy Symptom 2 Display is a Mating connections to from Replace Keypad Display board erratic or Display board faulty provides partial or no b Display board defective Replace Keypad Display board display c Logic RF Board Assembly 1 Substitute a known good Logic RF defective Assembly If known assembly works the original is faulty and should be examined for improper solder and or connections Likely fail components J101 keyboard 3 Incoming call a Alert transducer defective Gain access to alert speaker as described alert trans in Disassembly on page 19 ducer audio distorted or
78. ura tions The following information shows and explains the common labelling titles Title Explanations MSN The Mechanical Serial Number MSN is an individual number uniquely identifying the unit The MSN will remain the same throughout the units life even if the main board is replaced Because the MSN is unique to the unit it is often used for logging and tracking purposes by Motorola National Service Centres on EPPRS The MSN is divided into the sections shown below Figure 3 MSN Configuration MSN 10 digits E 3 digits 1digit 2 digits 4 digits MC OC DC SNR Model Origin Date Serial Code Code Code Number CEPT GSM This is the International Mobile Station Equipment Identity IMEI number The IMEI is held in the logic circuitry 1998 Motorola Inc Issue 1 0 If the main board is replaced then the units IMEI will change therefore the units label ling should be updated with the new IMEI An IMEI uniquely identifies a mobile station equipment to the system and is divided into the sections shown below Figure 4 IMEI Configuration IMEI 15 digits E gt 6 digits 2 digits 6 digits 1 digit TAC FAC SNR SP Type Final Serial Spare Approval Assembly Number Code Code REV S H This configuration consists of two blocks of two digits and denotes the software and hardware versions within the unit The first two digits
79. volume is too low 2 Disconnect the alert speaker 3 Connect a known good alert speaker 4 Place call to portable telephone from land If alert speaker not at fault re install original line or other mobile portable telephone and verify alert signal volume and clarity If good re assemble portable with new alert speaker alert speaker and proceed to c b Logic RF Board Assembly defective Replace Logic RF Board Assembly If Logic RF Board Assembly is at fault examine it for improper solder and or connections Likely fail components U500 and U900 Phone will not recognize accept SIM card a SIM card defective Initially check that the contacts on the card If the contacts are clean insert a known Ifthe SIM card is not at fault proceed to b are not dirty clean if necessary and check if fault has been eliminated good SIM card into the portable telephone Power up the unit and confirm whether or not the card has been accepted If the fault no longer exists the defective SIM card should be replaced b Logic RF Board Assembly defective Replace Logic RF Board Assembly with a Examine known good board If good board works original is faulty the original Logic RF Board Assembly for improper solder and or connection Likely fail components J101 2 6 98 Issue 1 0 31 StarTAC 160 GSM Table 9 Logic Processing Troubleshooting
80. ypad This command will cause the first block of information to be uploaded into the Transfer card While data transfer is taking place between the unit and the card Please Wait will be displayed After a short period of time if the data transfer has been completed correctly Clone will re appear in the donor units display When the first data block has been successfully uploaded remove the card from the donor Insert the Transfer card into the slot located on the back of the recipient unit Turn the recipient unit on the display should show Clone The recipient unit is now in the cloning mode and ready to receive the first block of data Enter 03 via the units keypad This command will cause the recipient unit to download the first data block from the Transfer card While data transfer is taking place between the card and the unit Please Wait will be displayed After a short period of time if the data transfer has been completed correctly Clone will re appear in the recipient units display StarTAC 160 GSM Step 10 The second data block must now be transferred Repeat steps 1 to 9 but enter 022 to program the second data block into the Transfer card Step 11 The third data block known as table 5 must now be transferred Repeat steps 1 to 9 but enter 025 to program the third data block into the Transfer card Step 12 When the third block of data has been

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