HeAvy duty JAck stANds - K
Contents
1. Heavy Duty Goi ihe Special Service Tools J ACK STAN DS Product Nos KL30050 KL30060 amp KL30070 OPERATING INSTRUCTIONS 12 20 amp 25 Ton VERSIONS CERTIFICATIONS AS NZS 2538 2004 ASME ANSI PALD 2009 AN WARNING READ INSTRUCTIONS ComPLETELY Prior To USE 315 Garden Avenue Holland MI 49424 klineindustries com 1 800 824 KLINE 5546 cservice klineind com INTRODUCTION This manual contains information to help you to learn about the safe and proper use of the K Line Jack Stands The instructions included in this manual are not necessarily all inclusive K Line cannot anticipate all conceivable or unique situations You must make sure all conditions and procedures do not jeopardize your personal safety DISCLAIMER All information images and specifications contained in this manual are based on the latest information available at the time of publication K Line reserves the right to make changes at any time without notifying any person or organization of such revisions or changes K Line is not liable for incidental or consequential damages including lost profits in connection with the furnishing performance or use of this material If necessary obtain additional information from the vehicle manufacturer SAFETY PRECAUTIONS Before using K Line Jack Stands read understand and follow the safety precautions and operat ing instructions outlined in this manual This equipment must be operated by2. Plan the location of the Jack Stand s in relation to the load and the surface for supporting the Jack Stand Ensure the load to be supported will be balanced and not cause the Jack Stands and load to become unstable Position each Jack Stand near the location planned in step 1 Measure and determine which tube should be used in the Jack Stand 20 and 25 Ton only NOTE Always refer to a vehicle s operating or service manual for location of proper lift and support points NWARNING K Line Jack Stands must be used only on a surface that is flat dry level and hard and capable of supporting the combined weight of the load and Jack Stand s Clean up any debris on the floor in working area 5 NWARNING It is highly recommended to use the Jack Stands in pairs for stability 3 Raise the tube of the Jack Stand up to the load Install the double pin fully through both walls of the tube and base 4 Raise the load using a properly rated jack or hoist 5 Position the Jack Stand s under the load in the location planned in Step 1 NWARNING To prevent personal injury verify that the double pin is fully installed before loading the Jack Stand 6 Slowly and carefully lower the load onto the Jack Stand s 7 If the load is a vehicle any wheels tires remaining in contact with the ground must be chocked in both directions to help prevent inadvertent movement 8 Verify that the load and Jack Stands are stable If not rai
3. Height Range 31 8 42 3 KL30061 Tube Short Included 1 44 Ibs KL30062 Tube Medium 42 3 52 8 64 Ibs KL30064 Tube Long 49 5 69 oe Tube X tra Long 65 2 84 7 one Accessories Available but not included 25 ton use only KL300 72 KL30071 KL30073 JACK STAND SERIAL NUMBERS Use this section to record Jack Stand serial numbers and date of purchase Serial Number Product Number Date Purchased Jack Stand Only Z WARNING Loads can be unstable and heavy Extreme caution should be exercised while working near around heavy supported loads Berore USE 1 Verify that the Jack Stand and the application are compatible Review the weight of the load to be supported by the Jack Stand s and ensure that the load will not surpass the WLL of each Jack Stand to be used Inspect each component of the Jack Stand before each use Do not use if there are bent broken cracked or damaged components including labels Any Jack Stand that appears damaged in any way operates abnormally or is missing parts must be removed from service immediately Any Jack Stand that is subjected to a shock load must be removed from service immediately Any Jack Stand removed from service must be fully inspected by qualified personnel before returning to service It is recommended that at the very minimum all unused Jack Stand components be inspected annually OPERATING INSTRUCTIONS 1
4. qualified personnel The operator must be familiar with the vehicle this tool is being used on Ifthe operator cannot read English operating instructions and safety precautions must be read and discussed in the operator s native language Si el operador no puede leer ingl s las instrucciones de operaci n y las precauciones de seguridad deber n leerse y comentarse en el idioma nativo del operador gt Si l utilisateur ne peut lire l anglais les instructions et les consignes de s curit doivent lui tre expliqu es dans sa langue maternelle PERSONAL PROTECTION IMPORTANT INFORMATION HAZARD AVOIDANCE WARNING Read the Manual To avoid personal injury or death carefully read and understand all instructions before attempting to operate any equipment or tools Do not operate or work on a machine unless you read and understand the instructions and warnings in this and all other applicable manuals Ear Protection To prevent possible damage to your hearing always wear ear protection when working around noise generating tools Eye amp Face Protection To avoid eye injury always CR wear protective glasses or face shield that meets ANSI Z87 Standards Make sure no one can be injured by flying objects or debris when using tools or working on a component to each use for dents cracks bends or worn parts If damage is found discontinue use until inspected and WARNING released by an approve
5. d inspector at Inspect Equipment Inspect prior the dealership Crushing Hazard The K Line Jack Stands are very heavy Specific weights are detailed in this manual Personal injury can result from dropped tooling Use caution when transporting installing removing and storing the tooling Pinch Point Hazard Personal injury can result from pinch points Use caution when assembling using and removing the K Line Jack Stands DO NOT place your hand or any part of your body between the K Line Jack Stands and the vehicle componenets 2 PERSONAL PROTECTION IMPORTANT INFORMATION 44 WARNING Fire Smoking Hazard Clean up all leaked or spilled fluids immediately Oil fuel or cleaning fluid leaked or spilled onto any hot surfaces or electrical components can cause a fire resulting in personal injuryordeath 9999 or death result from slips or falls ANJA EEE VAN DO NOT leave tools or components laying around the work area Clean up all spilled fluids immediately PROHIBITED ACTION Slip 8 Fall Hazard Personal injury can HAZARD AVOIDANCE improper use of this tool A WARNING Additional Crushing Hazard Personal injury ex or death can result from and supporting of the load Make sure the K Line Jack Stands are used only on a flat dry level and hard surface Do not work beneath any supported load 4 WARNING To avoid serious or fatal injury only use the K Line Jack Stand for its i
6. ntended purpose which is supporting heavy items within the WLL and requirements in this manual To avoid serious or fatal injury do not exceed the Working Load Limit WLL of any K Line Jack Stand component OBJECTIVE To avoid damage to the tooling do not weld on the components Do not modify the K Line Jack Stands in any way by welding heating with a torch drilling machining or grinding The K Line Jack Stands are designed to be a safe and effective tool for the maintenance service and repair of midsize to large equipment Please take a few minutes to review this user s guide in order to familiarize yourself with all of the included components of the K Line Jack Stands Instruction Procedures and Safety Warnings WARNING Potential Crush Hazard DO NOT work beneath load Be sure load is secure Keep load centered in stand Follow maximum capacity ratings CAUTION DO NOT operate use these jack stands without reading and completely understanding the Owner s and Instruction Manual FIRST 12 Ton Jack STAND PARTS ACCESSORIES Height Range 16 5 28 5 uy 7 4430050 4 Lanyard OOO l T 4430050 3 4430050 4 20 Ton Jack STAND PARTS ACCESSORIES Standard Height Range 23 5 34 Tube Medium 347 44 57 Accessories Available but not included A KL30064 KL30065 KL30066 KL30063 KL30061 KL30062 25 Ton Jack STAND PARTS ACCESSORIES Standard
7. ries Inc Contact Information of the 315 Garden Ave Manufacturer Holland MI USA 49424 tel 1 800 824 5546 fax 1 800 528 9136 email cservice klineind com Trade Name Model Number and Jack Stands 12 Ton 20 Ton 25 Ton and Accessories serial Number of the Tool KL30050 KL30061 KL30062 KL30063 where applicable KL30064 KL30065 KL30066 KL30071 KL30072 KL30073 Description of the Tool Jack Stands are used to support heavy loads within the rated WLL of each part The construction testing and certifying of the tool is in accordance with ihe following Directive and Standards 2006 42 EC Machinery Directive EN 12100 1 2003 A1 2009 Safety of Machinery EN 12100 2 2003 A1 2009 Safety of Machinery CE Certified in 2013 President Tom Knowles COO Engineering Manager l A li Chris Rosich 9 26 13 E ine INDUSTRIES ING Special Service Tools 215 Garden Avenue Holland MI 43424 Ph 616 296 3564 Fax 616 996 8974 www klineind com IE Special Service Tools FOR PRODUCT INFORMATION OR TO PURCHASE REPLACEMENT PARTS CONTACT K LINE CUSTOMER SERVICE AT 1 800 824 KLINE 5546 LOCAL 616 396 3564 FAX 1 800 528 9138 CSERVICE KLINEIND COM KLINEINDUSTRIES COM Copyright 2013 K Line Industries Inc 4430050 200 RevB
8. se the load again and reposition the Jack Stands until a stable condition is achieved NWARNING Be sure that all tools and personnel are clear before removing Jack Stands and lowering the load LowEeRING A Loan 1 Raise the load using a properly rated jack or hoist enough to clear the Jack Stand s 2 Carefully remove the Jack Stand s from underneath the load and carefully lower the load using the properly rated jack or hoist 3 Carefully remove the double pin and lower the tube of the Jack Stand to its lowest position Reinstall the double pin fully through both walls of the tube and base with the tube at the lowest position for storage MAINTENANCE Inspect each Jack Stand component after use Ensure all parts move freely and are not damaged Do not apply oil or grease to any part of the Jack Stand s Wipe the Jack Stand s clean after use to help prevent rust STORAGE Always store Jack Stand s in the upright position and in a clean and dry area to help prevent rust ADDITIONAL WARNINGS 1 Do not wear loose clothing or jewelry as they can be caught in Jack Stand components 2 Do not use the Jack Stand if there are bent broken cracked or damaged components including labels 3 Do not use Jack Stand s as a permanent stand for a load Use them only to temporarily support a load for the means of service repair maintenance or other short term tasks Declaration of Conformity Name of Manufacturer K Line Indust
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