EC type-examination certificate UK/0126/0099
Contents
1. boards i load cell interface board to allow the connection of a second platform maximum of 16 load cells and 2 analogue O Ps voltage or current ii digital expansion board with two serial ports which can be configured as either RS232 or RS485 or RS422 pulse input and BCD interface iii SRAM expansion board iv Anybus expansion board allowing any one of the following additional 5 10 fieldbus interfaces a Profibus DP b DeviceNet c ControlNet d EthernetmodbusTCP e EthernetlP 4 2 2 The indicator may additionally be configured to allow up to 16 remote I O interfaces to be connected for driving relays motors etc and receive inputs from switches photocells etc 4 3 Peripheral devices The instrument may be connected to any peripheral device that has been issued with a test certificate or parts certificate by a Notified Body responsible for Annex B MI 006 under Directive 2004 22 EC in any Member State and bears the CE marking of conformity to the relevant directives or A peripheral device without a test certificate may be connected under the following conditions it bears the CE marking for conformity to the EMC Directive it is not capable of transmitting any data or instruction into the weighing instrument other than to release a printout checking for correct data transmission or validation it prints weighing results and other data as received from the weighing instrume2. National UK 0126 0099 Measurement Office MI 006 EC type examination certificate UK 0126 0099 Issued by The National Measurement Office Notified Body Number 0126 In accordance with the requirements of the Measuring Instruments Automatic Catchweighers Regulations 2006 SI 2006 1257 and the Measuring Instruments Non Prescribed Instruments Regulations 2006 which implement in the United Kingdom Council Directive 2004 22 EC this EC type examination certificate has been issued to Avery Weigh Tronix Ltd Foundry Lane Smethwick West Midlands B66 2LP United Kingdom In respect of an automatic catchweighing instrument as described in the descriptive annex and having the following characteristics Maximum capacity Dependant on application Minimum capacity Min 2 20e Scale interval e20 1g Number of scale intervals n lt 10 000 Accuracy class Y a The necessary data principal characteristics alterations securing functioning etc for identification purposes and conditions when applicable are set out in the descriptive annex to this certificate Issue Date 09 June 2011 Valid Until 08 June 2021 Reference No TS0101 0004 2 Signatory PR Dixon for Chief Executive 4 BIS UKAS 8 National Measurement Office Stanton Avenue Teddington TW11 0JZ United Kingdom CERTIFICATION Department for Business Tel 44 0 20 8943 7272 Fax 44 0 20 8943 7270 Web www bis gov uk nmo 0135 Innovation a
3. ecuring mark may be either amark of the manufacturer and or manufacturer s representative or an official mark of a verification officer 7 10 7 ALTERNATIVES There are currently no alternatives 8 ILLUSTRATIONS Figure 1 E1105 and E1110 controllers Figure 2 E1205 controller Figure 3 Rating plate 9 CERTIFICATE HISTORY C issueno DATE DESCRIPTION UK 0126 0099 09 June 2011 Type examination certificate first issued 8 10 Figure 1 E1105 and E1110 controllers Figure 2 E1205 controller 9 10 Avery Weigh Tronix p onm UK 0126 0099 110 240 VAC INDICATOR MODEL E1xxx 50 60 Hz 1 85A SERIAL NO 10 C 40 C closed non condensing PRODUCT DESIGNATION ACCURACY CLASS Y a PRODUCT SERIAL NO Max kg VOLTAGE V Min kg FREQUENCY Hz r Scale Interval e PNEUMATIC PRESSURE ba T ka EM CLASSIFICATION E1 and E2 MAX PACK RATE MAX BELT SPEED loads min Figure 3 Rating plate Crown Copyright 201 1 NATIONAL MEASUREMENT OFFICE Department for Business Innovation amp Skills 10 10
4. m provided the above requirements are satisfied 3 TECHNICAL DATA 3 1 The instrument has the following technical characteristics Power supply 110 240 Vac 50 60 Hz Maximum tare Maximum number of scale intervals 10 000 Y a Accuracy class Load cell excitation voltage 10 VDC Minimum load cell impedance Maximum load cell impedance Minimum input voltage per scale interval Measuring range minimum voltage Measuring range maximum voltage Fraction of maximum permissible error Operating temperature range Climatic environment EM Classification Load cell cable junction box to indicator 6 core with braided outer screen 0 5 mm2 per core flexible PVC overall jacket Maximum length 69 m 138 m mm2 3 2 Documentation and drawings Description OIML R51 manual NEU 087459 Schematic diagram Main board SCH25 000926 schematic diagram ADC module SCH25 000575 PCB assembly Main board E11xx AWT25 000927 PCB assembly ADC module AWT25 000576 Assembly drawing E1110 AWT05 053480 Assembly drawing E1105 AWT05 800003 Assembly drawing E1205 AWT05 800001 Assembly drawing E1210 AW T05 800004 PSU PS36 24 AV Schematic diagram 5519 Dimensional drawing plastic case E1105 E1205 61226 366 Front Cover 61226 365 Rear Housing Dimensional drawing metal case E1110 E1210 61226 364 Front Cover 61226 363 Enclosure Service manual 76103 900 4 10 id i ne Expansion board 2 digital PCB a
5. mp Skills MID Annex B Rev 2 01 April 2011 Descriptive Annex 1 INTRODUCTION This pattern of an automatic catchweighing instrument comprising a controller designated the Avery Weigh Tronix E1105 E1110 E1205 E1210 Series appropriate conveyors pack detection and pack flow management devices and a weighing unit comprising a load receptor and associated load cell s is designed to operate as an automatic weight labeller Category Y The instruments are designed to weigh packs statically Sufficient time must be allowed for the static weight to be correctly taken for each application a maximum conveyor speed must be determined secured and checked at verification to ensure that the errors in automatic operation are less than the MPEs Pack and labelling information is stored in files called PLUs selectable by the operator for the commodity or labels being processed Labels are printed for the above transaction data and are applied to the packs automatically Alternatively the measurement data can be stored using the Data Storage Device The data may be transmitted to a host computer for use in other applications beyond the scope of this approval 2 FUNCTIONAL DESCRIPTION 2 1 Mechanical 2 1 1 The instrument comprises a frame on which are mounted the modular conveyor sections typically in feed weighing out feed The conveyors type number size and shape are not restricted 2 1 2 The instrument is designed to be permane
6. nt without any modification or further processing and it complies with the applicable requirements of Paragraph 8 1 of Annex I 5 APPROVAL CONDITIONS The certificate is issued subject to the following conditions 5 1 Legends and inscriptions 5 1 1 The instrument bears the following legends CE marking Supplementary metrology marking Notified body identification number Accuracy class Serial number Manufacturers mark or name Certificate number Max Min e m T Temperature range Power supply Pneumatic pressure if applicable Maximum speed pack rate 6 10 5 2 Software 5 2 1 The version numbers of the legally relevant software is either 768C App Basic for the E1105 E1110 controller or 769C App Advanced for the E1205 E1210 controller 5 2 2 The software of the pack flow management device e g PLC does not contain any legally relevant software The software sends commands to the indicator in response to inputs such as pack detection speed weighing operation from the indicator The software is application specific the operation of which must be described in the application user manual required in section 3 2 6 LOCATION OF SEALS AND VERIFICATION MARKS 6 1 The CE marking supplementary metrology marking and certificate number are located on the instrument and must be clearly visible The CE mark shall be impossible to remove without damaging it The data plate shall be impossible t
7. ntly installed and fitted with a level indicator located on the weigh platform 2 1 3 Weigh platform 2 1 3 1 The weighing device comprises a number of single strain gauge load cells fitted to the weigh platform Any compatible load cell s may be used providing the following conditions are met There is a respective OIML Certificate of Conformity R60 or a test certificate EN45501 issued for the load cell by a Notified Body responsible for type examination under Directive 2009 23 EC The certificate contains the load cell types and the necessary load cell data required for the manufacturers declaration of compatibility of modules WELMEC 2 Issue 5 May 2009 and any particular installation requirements A load cell marked NH is allowed only if humidity testing to EN45501 has been conducted on this load cell The compatibility of the load cells and indicator is established by the manufacturer by means of the compatibility of modules calculation contained in the above WELMEC 2 document at the time of verification or declaration of EC conformity of type The load cell transmission must conform to one of the examples shown in the WELMEC Guide 2 4 Guide for Load cells 2 10 2 1 3 2 The instrument captures the weight when the stability of equilibrium has been reached The zero tracking device may be configured to be active when there are no packs on the platform If a zero has not occurred within 375minutes the con
8. o remove without it being destroyed The markings and inscriptions shall fulfil the requirements of Paragraph 9 of Annex of the Directive 2004 22 EC 6 2 Access to the configuration and calibration facility is password protected The indicator increments a configuration and or calibration value designated as config Event and Calibration Event respectively each time the indicator is re configured and or calibrated The value s are recorded on a tamper evident label on or near the rating plate The current value can be displayed by selecting either Super F2 Alter F3 S F3 x 3 Audit F1 View F2 for the E1105 E1110 controller or Super F2 Alter F3 S F5 x 3 Audit F1 View F2 for the E1205 E1210 controller The dot matrix display then shows Audit Trail Calibration Events xx Config Events xx Pressing Escape ESC Exit F1 Exit F1 returns the indicator to normal operating mode 6 3 Alternatively physical sealing may be used to protect the calibration and legally relevant parameters Calibration and configuration modes can be entered via a push button located on the main PCB which is accessed by removing the front cover of the sealed enclosure 6 4 Components that may not be dismantled or adjusted by the user load cell calibration mode will be secured by either a wire and seal or tamper evident label and securing mark The s
9. operation prevented during warm up 2 min 15sec 2 3 2 The following features or interlocks are provided Preset Tare value can be displayed temporarily during automatic operation by pressing the Status key Semi automatic zero setting not operable during automatic operation Tare and Preset Tare devices not operable during automatic operation Preset Tare values rounded to the nearest scale interval Printing below Min is not allowed Conveyor speed setting not accessible to the user Totalised weight is clearly identified and is algebraic sums of printed stored values When no labeller is in use the recorded data DSD must include date time pack weight Tare or Preset tare if Net is recorded instrument ID pack ID or batch ID when it is impractical to store individual batch IDs provided the batch can be physically identified units of measurement When no labeller is in use the instrument must stop when the DSD is full unless if at verification it can be shown that the DSD capacity and machine throughput ensure only records that are old enough will ever be deleted 3 10 overwritten otherwise records cannot be overwritten unless they are older than x days with x being a secured parameter to be determined at verification manual deletion of data must be prevented unless records are older than x days An approved external DSD may be connected to expand the storage capacity of the syste
10. ssembly AWT25 001122 Expansion board 2 digital schematic diagram SCH25 001 150 SRAM Expansion board PCB assembly AWT25 001152 SRAM Expansion board schematic diagram SCH25 001151 Anybus AB4306 Profibus DP board 10782 187 Anybus AB4136 DeviceNet board 70782 183 Anybus AB4007 ControlNet board 70782 184 Anybus AB4209 EthernetmodbusTCP board 70782 185 Anybus AB4307 EthernetlP board 70782 186 The functions to implement an automatic catchweighing instrument using the Avery Weigh Tronix E1105 E1110 E1205 E1210 Series are configured on an application specific basis and using a combination of Alarms Trips and Setpoints within the constraints of section 2 1 2 above and OIML R51 1 2006 A user manual specific to each application should be produced explaining the configuration and operation of the instrument to the end user 4 PERIPHERAL DEVICES AND INTERFACES 4 1 Interfaces The instrument may have the following interfaces Load cell 4 or 6 wire shielded connection hardwired 1 or 2 x RS232 RS485 20 mA model dependant 1 x serial O P to external O I P module 10 100 Base T Ethernet Trip O P 3 Control I P 3 External PC style keyboard IBM PS 2 Note the load cell cable may be longer than 30 m provided its length meets the requirement in table 3 1 4 2 Optional interfaces and PCBs 4 2 1 The instrument may be fitted with any or all of the following optional
11. veyor stops and operation is inhibited until a zero occurs Once a zero has been performed semi automatic zero setting or zero tracking weighing continues normally 2 2 Electrical 2 2 1 The Avery Weigh Tronix E1105 E1110 E1205 E1210 Series Figure 1 controller is as described in Evaluation Certificate GB 1395 It must be to Build Standard 5 as designated by 5 on the rating plate 2 2 2 The system uses pack detection devices e g photocells and pack flow management devices e g PLC to determine where and when the packs have to be stopped on the weigh platform The instrument also comprises a number of motors drivers and relays to ensure correct pack flow 2 3 Devices 2 3 1 The controller is provided with the following operational features firmware Semi automatic zero setting 4 max Zero tracking lt 4 max may be disabled Automatic zero setting inhibits weighing if a zero has not occurred within 375minutes Semi automatic and pre set tare devices subtractive Indication of stability of equilibrium Zero indicator Multi interval option with a maximum of 3 partial weighing ranges Totalisation Static calibration not accessible to the user Data Storage Device with a maximum of 65 000 data sets Digital and analogue outputs for controlling external devices Multi scale option additional internal A D module card with a maximum of 2 scales Automatic
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