Home

UCC-UCCW M1 - Champion Industries

Contents

1. Piping Steam Injector Wash Rinse Figure 42 Steam Tank H eat 74 Fig 42 Item No 3 PWN WWWWWWWW Y Y Y UY LD IS IS LS P2 2 S DD RRR ho o N oo ON U UU UY 5 OWA oo ON Ooo OQ OWD 323826 323007 105739 105847 107211 105780 109969 105864 110005 110007 110120 323007 105850 105733 105867 106840 323829 323007 105738 105782 105778 105783 111380 109580 102288 107488 105723 105785 109069 321000 322626 322812 322625 320998 311811 314102 109682 100854 105856 106606 324447 309440 324448 108345 201110 111371 109683 Flange Weldment Section REPLACEMENT PARTS STEAM TANK HEAT Part Description Flange Weldment C4 Section Elbow Red 1 NPT 4 Nipple Close 1 NPT BL ernst Union Elbow 1 NPT x 90 Female Union 1 NPT BE id Nipple 1 NPT x 3 3 4 LG BI Nipple 1 NPT x 7 EG Bl tnos Valve Steam Solenoid 1 ASCO Repair Kit T ASCO Coil Sole
2. ed eS 00 X 5 2 O 9 C Oo OOo OOo Oo 9 DL e la a lellellel elle el e a lal le le 9 Gi vit ett CH I 201081009 201081009 201221009 201081009 20081009 201021009 12 Je Jo AA AAA AAA AAA e Je a 8 8 8 8 d 8 REPLACEMENT PARTS Figure 50 Control Panel Electric Booster 98 REPLACEMENT PARTS CONTROL PANEL ELECTRIC BOOSTER Fig 50 Part Part Description Qty Item No No 109014 Block Terminal 310A 208 240 1 1 1 111833 Block Terminal 185A 380 415 480 575V 3PH 1 2 103311 Wire Lug Ground 208 240V 3PH 1 2 103310 Wire Lug Ground 380 415 480 575 3 1 3 110920 Connectot sanitaria 1 4 108424 Block Fuse 600V 100 208 240 380 415 480 575V 3PH 5 180171 Block Fuse 600V 60Amp 208 240 380 415 480 575V 3PH A R 6 180243 25 A Class Divinidad A R 6 180172 Fuse 33A Glass Nennen A R 6 180173 Fuse 404A Class Jy anna A R 6 180174 Fuse 45A Class Diener A R 6 180175 Fuse 50A Class J Em A R 6 180176 Fu
3. 108122 Contactor Motor 12A Prewash Pump Motor 108122 Contactor Motor 12A Wash Pump Motor 108122 Contactor Motor 12A Rinse Pump Motor 108122 Contactor Motor 12A Opt EconoRinse Pump Motor 108122 Contactor Motor 12A Opt Steam Blower Dryer Motor 110804 Starter Mtr OL GV2 M07 w Aux 1 2HP Drive 208 240V 110803 Starter Mtr OL GV2 M06 w Aux 1 2HP Drive 380 415V 110803 Starter Mtr OL GV2 M06 w Aux 1 2HP Drive 480V 110802 Starter Mtr OL GV2 M05 w Aux 1 2HP Drive 575V 110805 Starter Mtr OL GV2 M08 w Aux 1HP Prewash 208 240V 110804 Starter Mtr OL GV2 M07 w Aux 1HP Prewash 380 415V 110804 Starter Mtr OL GV2 M07 w Aux 1HP Prewash 480V 110803 Starter Mtr OL GV2 M06 w Aux 1HP Prewash 575V 112691 Overload Motor Starter 2HP Prewash 208 240V 110805 Starter Mtr OL GV2 M08 w Aux 2HP Prewash 380 415V 110805 Starter Mtr OL GV2 M08 w Aux 2HP Prewash 480V 112692 Overload Motor Starter 2HP Prewash 575V 110807 Starter Mtr OL GV2
4. PREWASH W BUCKET 7 3 4 OVERFLOW WASH W BUCKET 9 OVERFLOW 10 5 8 8 1 2 9 1 2 10 1 2 RINSE W O BUCKET ECONO RINSE 10 OVERFLOW 11 OVERFLOW PREWASH W BUCKET 7 3 4 OVERFLOW 9 1 2 OVERFLOW f welded in tank Pa welded in tank 10 5 8 9 9 1 2 10 1 2 WASH W O BUCKET RINSE W O BUCKET ECONO RINSE 10 OVERFLOW 11 OVERFLOW 106 APPENDIXES APPENDIX C cont Chart 2 f welded in tank g 8 1 2 9 1 8 PREWASH W BUCKET WASH W BUCKET RINSE W BUCKET 7 3 4 OVERFLOW 9 OVERFLOW 9 1 2 OVERFLOW welded in tank 9 1 2 8 1 2 9 5 8 RINSE W O BUCKET 10 OVERFLOW PREWASH W BUCKET WASH W BUCKET 7 3 4 OVERFLOW 9 OVERFLOW Tube welded in tank Z 9 9 5 8 WASH W O BUCKET RINSE W O BUCKET 9 1 2 OVERFLOW 10 OVERFLOW PREWASH W BUCKET 7 3 4 OVERFLOW 107 APPENDIXES APPENDIX C cont Chart 3 E 8 1 2 PREWASH W BUCKE 7 3 4 OVERFLOW welded in tank T WASH W BUCKET 9 OVERFLOW 9 1 8 RINSE W BUCKET 9 1 2 OVERFLOW ECONO RINSE 11
5. voz vse ONILVE ISNA m zi 0078 asna Aor vos vos ONILVH HOLOVINOO S el HOLOVINOO MAZZ ASLS MAZZ Z L H3ISINVO NDI H31SINVO vos ONILVE ISNA zi 39018 asna vos ONILVH HOLOVINOO eL HOLOVLNOO MAZZ HOLIVINOI MM HNOS MAZZ Z L H3ISINVO NDI H31SINVO MG moe AU AGI NS DE WLOL vo9 ONILVE ISNA qe zi 0018 asna vo9 SNILVH HOLOVINOO i el HOLOVINOO HOLIVINOI MM n AS 601 MAZZ 2 3 LSINVO MA H31SINVO v09 SNILVH ISNA zi 0018 ISNA yoo ONLLVE HOLOWLNOO el HOLOVINOO YOLOVINOD MA NOSE FOVIION MAZZ Z L HALSINVO MY H31SINVO vo6 ONILVY ISNA 9 8 8 8 8 zi 40018 asna 3 3 3 yoo ONILVH HOLOWLNOO 8 8 8 8 eL YOLOVLNOO g 2 8 2 5 MBL YOLOV LNOO MM a gt gt 2 AZ Z L 315 YALSINVO voz voor ONLLVE ISNA 3 E 40079 asna 5 5 2 vog vog ONLLVE HOLOVINOO m m 9 a 9 eL HOLOVINOO 5 5 H 2 NOIL 9 2 3 A802 m MALZ Z H31SINVOIMM H3ISINVO n mu Figure 53 Electric Booster 72 KW 112 WIRING DIAGRAMS ASLS SF ONILYM 3505 EZL 9018 350 ONLY SOLOVINOD c e MOIOVINOS NALE YOLOWINCD MI 39VIlOA MMLC WLOL NILE 171
6. 1 36 180171 Fuse Block 600V 35Amp to 60Amp A R 37 106925 Fuse Block 600V 25Amp to 30Amp A R 38 108424 Fuse Block 600V 70Amp to 100Amp A R 39 108517 Ruse 25Amp ATMB tere i tege id A R 39 100929 Puse 30Amp ATMR uses A R 39 180172 Puse JSAP Class Jero ye ee ERE A R 39 180173 Fuse 40Amp Class A R 39 180174 Fuse 45A mp Class J eter ca ri as A R 39 180175 Fuse SOAmp Class A R 39 180176 Fuse 60Amp tere ierant A R 39 180060 Fuse 70Amp Class as sten ett in ee donna v A R 39 180059 Fuse 80A mp Class T inicias een A R 39 180448 use 90A mp Class D i eee trt ae nennen A R 94 Fig 48 Part Item No No 39 180042 40 111980 41 111614 42 111617 43 113140 44 111615 45 111616 46 107351 47 111597 900725 900726 SPECIAL NOTE REPLACEMENT PARTS CONTROL CABINET CONT Part Description Qty Amp iiseuis A R Power Switch Circuit Breaker 5Amp sees 1 Pushbutton Start Green 1 Contact Block NO sr 1 Boot Silcone Pushbutton Beginning w Serial J1364 A R Pushbutton Stop Red retinet nente 1 Contact Block NG iia di hi dece Ro eR EE RE 1 Optional Toggle Swi
7. Motor 1 2 HP 208 240 480V 60 3PH VSPD Motor 1 2 HP 575 00 3PH i a ae Motor 1 2 HP 380V 50 3PH ertet nettes Motor 3 4 HP 208 240 480 60 Cover Conveyor Shut Off ninia e EO tee ass Finger Short Conveyor Shut off Standard Belt w upper rod Finger Long Conveyor Shut off Standard Belt w o upper rod Finger Conveyor Shut Off Silverware Belt Not Shown Finger Conveyor Shut O ff Combination long short N ot Shown Finger Conveyor Shut Off Insulated tray belt Not Shown LH Assembly Conveyor Shut Off ess RH Assembly Conveyor Shut O f Top Conveyor sees Pange Seal ee ee terit Se Screw 10 32 x 3 8 Truss Washer Lock 1 4 eere eren tete Screw 1 4 20 x 5 8 Truss Head Bushing 3 8 x 3 4 x 3 8 Bronze eee Collar 3 8 arica Bolt 1 4 20 x 5 8 Hex Head Nut Grip 1 4 20 SST een een Majal ale AK A Hamlin Reed Switch cetero vete eere ante Magnet SST Ms Denotes Variable Speed Drive Dc Drive Systems o h JOIN gt OO ND RR BEEF e
8. DH N 57 REPLACEMENT PARTS 58 24 24 12 DOOR DOOR DOOR DOOR n 0 T T bak T EN 8 8 an C4 38 C4 PRE l RINSE BP WASH Cap RINSE WASH Car B2 C8 E2 R L Figure 34 Baffles R L Direction Shown UC CW BAFFLE SYSTEM Fig 34 Part Part Description Item No No 1 322108 Baffle Development Prewash Wash Rinse 2 324394 Baffle Development C3 LH only See Note 3 111045 Elbow 1 2 x 45 PVC NPT Fill Sections 4 306586 30 Lower Baffle See Note Below 5 322110 Baffle Weldment RH Final Rinse 6 322113 Baffle Weldment LH Final Rinse 7 100007 Screw 10 32 x 3 8 Truss Head aaa 8 107966 Nut Grip 10 32 w Nylon Insert eene 9 106482 Washer Lock 1 4 use ice 10 100734 Bolt 14207 1 2 Hex Head
9. Elbow 3 4 NPT x 90 SSW iine ene ee eer ee Nipple 3 4 NPT x 18 3 4 LG SST Coil Weldment Steam C4 Low Pressure STANDARD AND HIGH PRESSURE STEAM COILS Part Description Street Elbow 3 4 NPT SST cnet eth tehta Union 35 4 NPT SS Toi Coil Weldment Steam Section Wash Rinse Elbow 3 4 x Nipple 3 4 x Nipple 3 4 x 13 3 4 SST eins Nipple Close 3 4 SST nia Union 3 4 NPT SST een aan Coil Weldment Steam C4 Section Wash Rinse ECONORINSE STEAM COILS Part Description Bracket Steam Coil Weldment Cap Steam Coil Br cket nie eme eee Cap Screw 1 4 20 x 1 3 4 Hex Head SST Plug 3 4 NET SS aec Nipple Close 3 4 NPT SST Union 3 4 NPT etate aH e Coil Weldment Steam E2 Section EconoRinse REPLACEMENT PARTS o N Ne IN RK o NOR 09 m IN LS LN 77 REPLACEMENT PARTS 78 Figure 44 Electric Booster EN HW ANNLNY Ma VA Vy VU REPLACEMENT PARTS ELECTRIC BOOSTER Fig 44 Part Part Description Qty Item No No 1 109887 Valve Solenoid I4 is
10. 1 UC CW PEG BELT with UPPER ROD Note 1 Total number of Rod Sections required for belt replacement vary depending on Machine Length Note 2 Quantities listed below are per one 1 ROD SECTION Fig 36 Part Part Description Qty Item No No 1 404106 Rod Section Peg Belt w Upper Rod UC CW A R 2 110092 Link Upright een 10 3 108378 spacer 11 32 x 16 une nn re 2 4 108438 Spacer 11 32 x 8 5 100141 Nut Grip 1 4220 SST essen aan a 2 6 108435 Link Straight End Stainless Steel 4 7 108437 Roller Plastic anni nennen 3 8 108875 Pin 0 6 2 9 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 1 10 202601 Rod Threaded Stainless Steel 1 4 x 26 1 11 108439 Spacer 1 2 9 32 22 916 9 61 REPLACEMENT PARTS a 8 WR Q N AS NY Sy ON Var o AN OU W a 8 AA i 9 VS 9 N SN x VEY LES E A lt S ORINA C Q TOK EDS KEK KOK SO DNA LEW MAU TORY NO AN NE E q AS M Figure 37 Flat Belt SAO Ng SEA Ing Figure 38 Insulated Tray Belt Silverware Belt Optional 62 REPLACEMENT PARTS UC CW
11. Notes Baffle used on the left hand side of the door on all C3 tanks Wash or Rinse Sections 306586 30 is used on C3 and C6 sections at every break that joins a C3 Section All B4 Sections should take a baffle on each end of the section A R A R A R NNR NR m REPLACEMENT PARTS CONVEYOR BELTS 59 REPLACEMENT PARTS 4 lt J Jf AX J SE eL ET lt lt m sj Sale 1 gt obl E j lie 355 eq b ell A lt ic s gt a E ol SE Es IN lt br SINS URN ISSN DS RIR SA 03 NIS CR jS lt 02 JE b DA A A e ASA 2 2 Figure 36 Peg Belt with Upper Rod 22 J D 1 SI RR JE ju 9 2277 Jer e b REPLACEMENT PARTS UC CW PEG BELT Note 1 Total number of Rod Sections required for belt replacement vary depending on Machine Length Note 2 Quantities listed below are per one 1 ROD SECTION Fig 35 Part Part Description Qty Item No No 1 404104 Rod Section Peg Belt UC CW A R 2 110092 link Upa da epe 10 3 108378 spacer 11 32 x 5 16 2 4 108438 Spacer 11 322 8 5 108435 Link Straight End Stainless Steel 4 6 108437 3 7 108875 Pin COMET iu estie use pt 2 8 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4
12. Motor 1 HP Prewash 600V 60 3PH Motor 1 HP Prewash 220V 50 3PH Motor 2 HP Prewash 208 240V 460V 60 3PH Motor 2 HP Prewash 380 50 3 Motor 2 HP Prewash 380V 60 3PH Motor 2 HP Prewash 415V 50 3PH Motor 2 HP Prewash 575 60 3 Motor 3 HP Prewash Wash Rinse 208 240 460V 60 3PH Motor 3 HP Prewash Wash Rinse 575V 60 3PH Motor 3 HP Prewash Wash Rinse 415V 60 3PH Motor 3 HP Prewash Wash Rinse 380V 50 3PH Stud Motor ainia Slinger Water Screw 10 32 x 1 2 Flat Head eee Washer Star Countersunk cccccccccnnonicicicininaninanananananananananonnnos Plate Backing esl tie eh n Washer Lock us ertet etes oet te tee ves tee ce cie venetus Nut Jam 3 8 16 J u uuu tert Flange BUMPS Seal Shalt iia SRE o e Gasket 0085 1 NotcCh ooooococonicccnnnocccccooncccnononcccononocononnnnnos Gasket 015 2 68 Gasket 032 Impeller SST 2 875 1 HP
13. Fitting Comp 7 8 OD x 3 4 NPT Male Brass REPLACEMENT PARTS o Zz HA SO ON b2 pi pi pa pa pa m NNN IN 85 REPLACEMENT PARTS STEAM BOOSTER 40 RISE CONT Fig 46 Part Part Description Item No No 37 100583 Tee Red 1 1 4 x 3 4 3 4 NPT Brass 38 112349 Bushing Red 1 1 2 x 1 2 BL ocios etienne 39 105783 Nipple 1 2 x 2 NPT BL iiec as 40 102288 Elbow 1 2 x 90 BL ninas 41 105782 Nipple Close 1 2 NPT BL eie trot 42 105778 Union 1 27 NPT BL seed rne aa 43 111380 steam eens 44 112359 Tee Red 3 4 x 3 4 45 103465 Bushing Red 3 4 x 1 2 46 102504 1 2 Brass 47 102526 Tee Red 3 4 x 3 4 x 1 2 NPT Brass 48 105856 Nipple 1 x A NPT BL anne 49 112748 Nipple 1 2 3 3 4 601554 Booster Assembly Complete 40 Rise 1 Piping L R Direction Low Pressure amp Standard w EconoRinse Standard Pressure UCCW 601553 Booster Assembly Complete 40 Rise 1 Piping R L Direction Low Pressure amp Standard w EconoRinse Standard Pressure UCCW 86 o e e
14. Plate Access Door Hinge per Door Screw 6 32 x 3 8 Flat Head per Door Nut Grip 6 32 per Bracket Perimeter Panel Pastener J Clip naaa Screw 1 4 20 x 1 2 Truss Head Nut Grip 1 4 20 w Nylon Insert Washer Lock 1 4 Split Washer Flat 1 4 x 5 8 x 1 16 SST Door Access 8 x dern rtr ERREUR Thermometer Final Overlay Final Rinse 180 195 Breaker Vacuum 3 4 bronze Repair Kit Vacuum Breaker 3 4 Not Shown Prior to S N J1533 6 Repair Kit Vacuum Breaker 3 4 Not Shown After S N J1534 plastic Gauge Pressure Support Pressure Gagea u aaah Tubing Pressure Gauge Not Shown Manifold Final Rinse Not Shown Upper Pipe Final RINSE eese Lower Pipe Final Rinse esses Nozzle Upper Final Rinse Pipe 1 8 NPT 8010 Nozzle Lower Final Rinse Pipe 1 8 NPT 8010 COPA e REPLACEMENT PARTS
15. 1 109903 Repair Kit Solenoid Valve 3 4 sss 1 108516 Coil Solenoid Valve 3 47 ee se nie 1 2 109886 Valve Solenoid 1 2 Prior to S N J1533 A R 109902 Repair Kit Solenoid Valve 1 2 Prior to S N J1533 1 108516 Coil Solenoid Valve 1 2 Prior to S N 1533 1 2 113352 Valve Solenoid 1 2 After S N 1534 A R 113392 Repair Kit Solenoid Valve 1 2 After S N J1534 1 113357 Coil Solenoid Valve 1 2 After S N J1534 1 3 107550 Valve Pressure Reducing 3 4 1 4 109069 Thermostat Control one per tank A R 5 110562 Thermostat High Limit one per tank A R 6 110929 Box High Limit Thermostat one per tank A R 7 107033 Washer Flat 410 2 8 107966 Nut Grip 10 32 w Nylon Insert 2 9 110930 Cover Box High Limit Thermostat one per tank A R 10 103217 Connector Sealtite Elbow 1 2 x 90 1 11 102505 Plug Brass 3 4 1 12 305407 Tank Booster Specify Model Number of Machine A R 13 111319 Screw 6 32 1 2 Truss Head two per box A R 1
16. 12 Curtain Placement deer a pe eee 12 MAINTENANCE ua 15 Maintenance Schedule rrt ees 15 usa H T 15 Eilein terito n PAN kd ra 16 Operation Checks REIR EO GERD esi 16 Demis 17 iii CONTENTS IV Page TROUBLESHOOTIN Giovanna etaed e bete talituse 18 BASIC SERVICE C 21 El ctrical Service ciue ES eU 22 Fuse Blocks 120VAC Control Voltage eese eene 24 Motor Starter Overload S rises uyw een ea 24 Pump Timer and Final Rinse Timer sca sesini ea 25 Electric Eye Energy Sentinel Syste rises aati ages 26 Automatic Fill Low Water Heat Protection sacscsesaseseisessdsesessesss 28 Thermostat Locations and Adjustments sese 31 A NO 32 Mechanical laa 33 Pump Seal tie liarla 33 Cross Flow Elbow a 34 Solenoid Valve Repair ener terere ne treo einen 34 REPLACEMENT PARTS eo een ee aeg 35 WIRING DIAGRAMS seele ea 105 ELECTRICAL SCHEMATICS icici ees ann 110 LIST OF FIGURES Figure 1 Component Locator nce tii vastad nn 2 Figure 2 Control Cabinet Chemical Connections 9 Ligure 3 Battle L
17. 2 100194 N t Grip 1032 essen en han 2 111026 Magnet Large SST ania meteria GO HR decani 1 319991 1 Cover Door Svatch Bracket ee ettet nter ren 1 319993 Back Plate Door Switch Cover eee 1 106486 Washer Lock 10 eee eee 2 325922 Stop Door Catch Stop Combo sse 1 900836 Kit Repair 1 4 amp 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 Kit was created to repair either style plastic or bronze vacuum breaker Plastic style is no longer available REPLACEMENT PARTS ECONORINSE SECTION Optional 45 REPLACEMENT PARTS Figure 29 conoR inse Section 46 REPLACEMENT PARTS ECONORINSE SECTION OPTION Fig 29 Part Part Description Qty Item No No 1 308900 Doar 12 Standard anita naci 1 1 308887 Door 12 A 1 2 108966 Handle Door per Door rr rete rone Soest tete rrr irc teases 1 3 100073 Screw 1 4 20 x 1 2 Truss Head 2 4 109072 Dram Valve iii ias 1 5 113622 Thermometer 4 Ft Gas Filled Replaces 108391 1 112089 Overlay Gauge ECONOTINSE ni 1 6 320901 Bracket Perimeter Panel iii 4 7 112267 Fastener Clip en kehvaks eh sak s 4 8 100073 Screw 1 4 20 x 1 2 Truss Head 4 9 107967 Nut Grip 1 4 20 w Nylon Insert eere 4
18. PNW E NO CA m m BR ND m Kit Repair 3 4 Vacuum Breaker Includes one each of item 21 Kit was created to repair either style plastic or bronze vacuum breaker Plastic style no longer available 53 REPLACEMENT PARTS Figure 32 Drive Shaft Assembly Fig 32 Item No NF Part No 112244 108434 107305 111480 403980 112243 108434 107305 111480 109958 109388 REPLACEMENT PARTS DRIVE SHAFT ASSEMBLY Part Description Share ETE Sprocket Conveyor Belt 5 nennen Key WAX MEX 2 ke Bolt Sprocket Retaining 3 8 16 x 3 4 A een eS Sprocket Conveyor Belt Key 1 4 MAX 1 12 Bolt Sprocket Retaining 3 8 16 x 3 4 Bearing Shock Absorber Located on drive shaft Not Shown Qty A R A R E A R A R 55 REPLACEMENT PARTS Figure 33 Conveyor Drive and Shut off Assembly Fig 33 Part Item No No 1 109958 2 106679 3 100485 4 102315 gt 108013 6 104271 7 101156 8 101149 9 110076 10 106521 11 110299 12 110300 13 105285 14 103174 14 108088 14 100451 14 100454 15 100794 15 100795 15 100792 16 107615 16 100451 16 108212 17 107183 17 110207 17 180230 17 180256 1
19. ecce retener nnn nnn Impeller SST 3 5 2 HP ess sce eti yet t Impeller SST ttt ert ii tetto tdeo Washer Lock 1 4 Split Bolt 1 4 20 3 4 Hex Head O Ring Gasket Pump Suction Flange Plug 1 2 ertet G sket P mp oe tette d vias o 67 REPLACEMENT PARTS 68 Fig 40 Item No 27 28 29 Fig 40 Item No Part No 110248 110247 100734 405919 405920 405921 405922 405923 Part No 180280 180327 900728 205202 107340 205201 107340 180326 108598 180325 112106 112107 900756 900757 PUMP ASSEMBLY CONT Part Description Washer Flat ccccccccccssssssssssssceccccccccsscssssssscocceessscssssvesceses Nut Hex Jam 7 16 20 in aid Bolt 1 4 20 x 1 2 Hex Head eee Motor Pump Assy Complete 1 HP Prewash 208 240 480V 60 3PH Motor Pump Assy Complete 2 HP Prewash 208 240 480V 60 3PH Motor Pump Assy Complete 3 HP Prewash 208 240 480V 60 3PH Motor Pump Assy Complete 3 HP C3 Section Wash Rinse 208 240 480V 60 3PH Motor Pump Assy Complete 3 HP C4 Section Wash Rinse 208 240 480V 60 3PH ECONORINSE SECTION OPTION Part Description Motor Pump Assy Complete 1 4 HP 208 2
20. i pi Tl 1 2 ope ue ELECTRIC HEAT BLOWER EN 33 p Wo SR 2 PW 127 W a kt Gm RA 7 omio LINE V 3 120V 136 7 138 5 1 ow STEM US E BSW 147 48 W 49 36 E P2 2 OFFRON eee ec 1 o o gt 0 V START L ofe p 28 ICR STOPS 6 7 Be a RFSW 40 40 4CR OLO ie BE ee r3 6 o e we BSW BS Q JE OFFR N 4CR 7 7MOL STEAM HEAT BLOWER 41 2127 e o IM oto IF USED 7 i el 5 7M am ofo SIEAMVALVE j WFSW 42 2 KR y 1MOL o mum ME ETS CL s as Ve Ew e RIVE t SY yu oM FOFFRON 1 m gt 67 MOTOR EER MANUAL PT 8 o 1M XH Ho ol 527 9 A ei O PWFSW 44 4 9 A y ott o amp fos TR 10 45 2CR 6 Xam O 10 tl OA ole EV DETERGENT HO e o lo X r4 0 MOTOR i ojo 000 ISO IF USED e M IF USED CVSW Mal M Mc PREWASH ol jo 42 9 46 X ro T gil o 12 OFF DELAY OFF NON TD 2MOL BY gt el O 3M 2 BROWN EE sur X HHB MOTOR WASH fo 14 be LT O 4MOL 4M 3 2 oT X oy 74 F 7 o y aM oyo 31 rom NER 6 BY yw RINSE 166 T M ES 76 MOTOR 4 IN X 0 4 o
21. OA AA IT i WHEN ELECTRIC HEAT IS USED CWTS COLD WATER THERMOSTAT WFV WASH TANK FILL VALVE HC1THRU 3 BC1 THRU 3ARE W COLD WATER AVE Tam ELECTRIC CONTACTORS 31 24 32 DSS DOOR SAFTEY SWITCH EE met COIL COMMON mT i regres ex cues roscoe Sih REV DESCRIPTION DATE Bv DESCRIPTION DATE ev MUST COMPLY WITH ALL LOCAL ELECTRIC CODES A ADDED ARC SUPPRESSORS 40CT01 J CN STEAM ELECTRIC STANDARD DR BY J NEWTON SCALE NONE DATE 17SEPT99 SHEET 1 OF 1 Champion The Dishwashing Machine Specialists B REV 701670 1 N PCB 120V CONTROLS L1 L2 L3 LINE 2 m La 1 n T a CONTROLS ao
22. A R 25 111308 Element Booster 9KW 380V 3PH Connected WYE A R 25 111305 Element Booster 9K W 415V 3PH Connected WYE A R 25 108579 Element Booster OKW 48S0V 3PH A R 25 111122 Element Booster OKW 575 A R 26 109985 O Ring Booster Element one per element A R 79 REPLACEMENT PARTS 80 e Steam Booster 70 Rise Standard amp Low Pressure R L Direction and Standard Pressure Shown REPLACEMENT PARTS STEAM BOOSTER 70 RISE Fig 45 Part Part Description Qty Item No No 1 112310 Amtrol Steam Booster 320 1 2 112355 Pl g 2 NPT BL 1 3 100981 Bushing Reducing 2 x 1 BI Standard Pressure 1 3 100983 Bushing Reducing 2 x 1 1 2 BI Low Pressure 1 4 105847 Nipple Close 1 NPT BI Standard Pressure 2 4 105881 Nipple Close 1 1 2 NPT BI Low Pressure 5 5 105780 Union 1 NPT BI Standard Pressure 1 5 103586 Union 1 1 2 NPTBI Low Pressure eene 2 6 110005 Valve Steam Solenoid 1 Standard Pressure 1 6 112344 Valve Steam Solenoid 1 1 2 Low Pressure 1 110007 Repair Kit
23. Champion The Dishwashing Machine Specialists For machines beginning with Serial no 89788 Technical Manual Upright Conveyor Dishwasher M1 Model UC CW 30 Conveyor Machine Serial No August 2003 Manual P N 113160 Rev G P O Box 4149 2674 N Service Road Winston Salem North Carolina 27115 4149 Jordan Station Ontario Canada LOR 1S0 336 661 1556 Fax 336 661 1660 905 562 4195 Fax 905 562 4618 www championindustries com Complete the information below so it will be available for quick reference Model Number Serial Number Voltage and Phase Champion Parts Distributor Phone Champion Service Agency Phone Champion USA Champion Canada National Service Department National Service Department Phone 1 800 858 4477 Phone 1 800 263 5798 Fax 1 336 661 1660 Fax 1 905 562 4618 NOTE When calling to order parts be sure to have the model number serial number voltage and phase of your machine Control Cabinet Top of Machine Machine Data Plate with Model No Serial No Voltage and Phase is located on the right or left side of the Control Cabinet Left to Right Model Shown COPYRIGHT 2004 by Champion Industries Inc Revision History REVISIONS Revision Revised Serial Number Comments Date Pages Effect
24. Fuses in control cabinet are good Electric Heat Only Steam supply and steam traps operate correctly Tank Heat thermostats and or High limit thermostats operate correctly Booster Heat thermostats and or High limit thermostats operate correctly Electric Eye Bypass switch is in the Automatic position SARE NAS Refer to the Troubleshooting Diagrams on the next page 29 ELECTRICAL SERVICE DUAL FLOAT TROUBLESHOOTING DIAGRAMS Wash or Prewash Tank Fills Constantly Close Is Tank Full Drain of Water pa or Are the Float Balls Up Is Heat ON when called for Check Solenoid gt Valve E System amp Checks j Figure 17 Dual Float Troubleshooting 30 P Valve E E Water Runs Constantly Through Final Rinse Piping To Fill Rinse Tank Push Conveyor Shut off Shelf to Stop Conveyor Machine is in Final Rinse Mode Water Shuts OFF Not Dual Float Problem Is Tank Full of Water Are the Float Balls Up Is Heat ON when called for Check Solenoid Valve d System 2 Checks LOC I ELECTRICAL SERVICE ELECTRICAL SERVICE Continued Thermostat Locations and Adjustments Refer to Fig 18 Electric tank heat is controlled by two thermostats 1 The Control Thermostat which regulates the temperature 2 The High Limit Thermostat which protects from overheating Control Locati
25. Pump motor rotation incorrect Defective pump seal Faulty pressure reducing valve niet Improper setting on PRV Clogged rinse nozzle or pipe Improper water line size Er Clogged Y stramer a une TROUBLESHOOTING SOLUTION Reset overload in control cabinet Contact your service agency Turn on house water supply Close all drain valves Close doors Contact your service agency Free float Contact service agency Adjust cross flow setting Clean piping Clean strainer screen Readjust pressure setting or replace PRV Free float Contact service agency Clean valve repair or replace valve Close drain valves Raise incoming temperature 140 F minimum for 40 rise booster 110 F minimum for 70 rise booster 180 F minimum without booster Check or replace Readjust setting or replace Check or replace Check steam supply pressure Check or replace Check or replace Lower incoming water temperature to maximum of 65 F Check or replace Clean Clean Must be kept clean and in place Check drain valves Reverse wires LI and L2 in control cabinet Contact service agency Clean or replace Set Flow pressure to 20 22 PSI Clean Installer must change to proper size Clean or replace 19 TROUBLESHOOTING TROUBLESHOOTING CONDITION CAUSE SOLUTION Low final rinse temperature Low incoming water temperature Rai
26. v E xt E MCN HER ER 1 P1 1 toD 5 BSW Hu SS Boo oso eai OFFNON FU LINE V 120v SEE NOTE 1 5 0 o ou P2 2 S5 P 5 ERFSW37 37 O SCR 5 run 14 START 1CR STOP zer erc DL ee cred LT ene FU o poet 5 7 1 5CR BSW yt o 38 to on IMOL M gg 558 7 NS dorm MOL e STEAM HEAT BLOWER E o rot BO 2199 y O IF USED RFSW 40 40 ACR 8 DRIVE dE m quer 7M o O 3 STEAM VALVE PS 67 MOTOR of oy X 7 A RR BY 41 40 p 201 M o ol fo e o 8 PREWASH AM 9 AEA WFSW 42 42 8CR 70 EER AUTOR MANUAL PT 8 DRIVE 1M 1MOL o o O XH ro o TER Ta 9 O of fo 3CR n SMOL 3M 170502 42 2 45 Ko e E TR 5 CLUTCH DETERGENT oT ur P i poses sow Jj PWFSW 44 44 20R bo AY yo Fold A MOTOR 11000 AMO Ji e 8 oF e FV IF USED p 2CR 4 a TS XH 74 olo 12 OFF DELAY PREWASH 2M 2MOL 2 e 2 o ks E odo RINSE mE CVSW cof Aja MOTOR I 2104 5 46 O 6CR 4 5MOL 5M M 2 b X 77 e LJ oyo BROWN N EE bie ace d Jue RINSE A MY uel 72A MOTOR RINSE aM pis 2 31 som NER mue PN en 80 IW C d o Lo E 5MOL E AE BLOWER OM ho 2 27A EER MOTOR 1 M RINSE AID N oo X 4 82 12 29 sansen O STE
27. 48 4 OS MOL 24 BLACK 27A Om JMOL TTT PTA eS 2 JM 29 i Io yin 81 BLOWER 5 FRV 2 COMPONENT LOCATED IN MAIN CONTROL CABINET La MOTOR 13 13 BR 1CR DOOR SAFETY HOLD IN RELAY EE ELECTRIC EYE EMMITER i STEAM HEAT e IF USED 2cR PREWASH FILL SWITCH RELAY EER ELECTRIC EYE RECEIVER L1 L2 L3 wu J WASH FILL SWITCH RELAY ER ELECTRIC EYE RELAY RINSE HEAT ver ACR RINSE FILL SWITCH RELAY FUL2 FUSE PRIMARY SIDE OF TRANSFORMER IF USED ISO FUSED ka 6CR CONVEYOR SWITCH RELAY FU34 FUSE DC DRIVE CONTROLLER 4 OFFRON ELECTRIC HEAT ONLY XN HC2 7CR BOOSTER HEAT HOLD IN RELAY 1259 3 14 TS 59 C FRV FINAL RINSE AND RINSE TANK FILL VALVE FS Lo T CR a o HLTS 60 O HC1 2 4 SEE NOTE 3 IM DRIVE MOTOR CONTACTOR FV FLUSHING VALVE um 80 M 24 24 KR 2 1MOL DRIVE MOTOR OVERLOAD GND GROUND L2 X H roll BLOWER amp SEE NOTE 2 2 PREWASH MOTOR CONTACTOR HCl ANSE TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE ee ae g MOTOR NE IF USED 2MOL PREWASH MOTOR OVERLOAD HC2 RINSE TANK CONTACTOR ELECTRIC HEAT ONLY pH s CTRIC p 3M WASH MOTOR CONTACTOR HC3 WASHTANKELECTRCHEATCONTACTOR OR STEAM VALVE IF USED EET CN 3MOL WASH MOTOR OVERLOAD WASH TANK CONTACTOR ELECTRIC HEAT ONLY g sal 2 al o 23 IS 55 5 HLTS 56 BC2 SEENOTE3 4M RINSE MOTOR
28. 99 REPLACEMENT PARTS 100 CONTROL PANEL ELECTRIC BOOSTER CONT 57KW Booster 480V Rating PN Contactor 1 111827 Contactor 3 111827 Fuse Block 1 3 180171 Fuses for Block 1 180174 Fuses for Block 3 45A 180174 63KW Booster 208V Rating PN Fuses for Block 3 100A 180042 63KW Booster 380V Rating PIN Fuses for Block 3 60A 180176 63KW Booster 480V Rating PN Fuses for Block 3 50A 180175 72KW Booster 208V Component Rating PN Contactor 1 3 111231 Contactor 2 4 111827 Fuse Block 1 3 100A 108424 Fuses for Block 1 3 108448 Fuses for Block 2 4 180174 Fuses for Block 2 4 60A 180171 57KW Booster 575V Rating PN Fuses for Block 35A 180172 63KW Booster 240V Rating PN Fuses for Block 3 90A 108448 63KW Booster 415V Rating PN Fuses for Block 3 60A 180176 63KW Booster 575V Rating PN Fuses for Block 3 35A 180172 72KW Booster 240V Rating PN Fuses for Block 2 4 60A 180171 REPLACEMENT PARTS CONTROL PANEL ELECTRIC BOOSTER CONT 72KW Booster 380V Component Rating PN Contactor 1 2 111827 Contactor 3 4 111827 Fuse Block 1 2 3 4 180171 Fuses for Block 1 2 180176 Fuses for Block 2 4 25A 180243 72KW Booster 380V Rating Fuses for Block 3 60A 180176 81KW Booster 280V Rati
29. Prior to S N 87530 totu iecit ais vetas anne dienes 1 11 112111 Motor Blower 2HP 575 V 60 3PH Steam or Electric Beginning with S N 87550 teer eis 1 12 111380 Trap Sica as 1 13 109887 Valve Solenoid 3 4 iss bss assasi 1 109903 Repair Kit Solenoid Valve 3 4 sees 1 108516 Coil Solenoid Valve 3 4 sess 1 14 110150 Housing Assy Blower Steam or Electric Prior to S N 87550 1 Includes 1 P N 112032 Inlet Cone 1 P N 112035 Pedestal Drive 1 112033 Housing Assy 1 112110 Inlet Cone Shoulder 1 112034 Upper Drive Side 1 111992 Impeller 14 410865 Housing Assy Blower Steam or Electric Beginning with S N 87550 1 Includes 1 P N 112032 Inlet Cone 1 P N 112035 Pedestal 1 112033 Housing Assy 1 111831 Impeller 1 112034 Upper Drive Side 15 204788 Wheel Blower Clockwise R L install Steam or Electric A R 16 204787 Wheel Blower CCW L R install Steam or Electric A R 109987 Coil Steam Not Shown sss 1 17 108335 ISSUE ida 1 97 S 4 S 7 8551 eyoojgasny zool gesn4 yoo g asny
30. gt a ua REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 87 REPLACEMENT PARTS 88 Figure 47 Steam Booster 40 Rise L ow Pressure 7 PSI R L Direction Shown REPLACEMENT PARTS STEAM BOOSTER 40 RISE LOW PRESSURE SYSTEMS ONLY 7 PSI Fig 47 Part Part Description Qty Item No No 1 112309 Amtrol Steam Booster 260 1 2 112355 Plug 25 NEI BIGi la ala 1 3 100981 Bushing Reducing 2 x 1 BL 1 4 105847 Nipple Close 1 NPT BI eene 2 5 105780 Union 1 NPT BL eine eet Rennen 1 6 110005 Valve Steam Solenoid 1 essere 1 110007 Repair AA O 1 110120 Coil Solenoid LT etre sense 1 7 102402 Bushing Red 1 2 x 1 8 100123 Cock Gauge MA u cita majo 2 9 105764 Tee Red 1 x 1 2 x 1 NPT Blois 1 10 106789 Nipple x 3 1 2 NPT Blois 2 11 100979 Bushing Red 1 1 2 x 1 NPT BI eee 1 12 107657 Ree Red 2 1 1 2 1 1 2 1 13 106607 Nipple Close 2 NPT BL ertt ers 1 14 106051 Strainer Line 2 NPT Bl inician an iii 1 15 112353 Pus 1 NPBBLDz iaa sapa 1 16 105881 Nipple Close 1 1 2 NPT Blessed Rs 1 17 103586 Union 1 1 2 NPT BL sie 1 18 106583 Bushing Red 2 x 3 4 NPT Brass eee 1 19 100184 Nipple Close 3 4 NPT Brass eee 8
31. 1 19 100141 Nut Grip 1 4 20 1 20 319742 Hood Pump Suction 1 21 319743 Plate Pump SUCO te Re ette rt 1 22 313300 Flange Weld Suction 1 23 104640 Gasket4Sq x 1 8 TK 1 24 100740 Bolt 5 16 18 x 1 Hx ertet ems 4 25 100154 Nut Platt MOB iii 4 26 106013 Washer E ck 5 16 Split acr eter 4 27 102376 Washer 5 16 x 3 4 x 1 16 dnas 4 28 320779 Upper Manifold B2 ua be E 1 28 317240 Upper Manifold iet ci n 1 28 317237 Upper Manifold BA ann 1 29 320780 Lower Mamifold B2 aec t ttt rto eate en td 1 29 320283 Lower Manifold B3 sese nnns 1 29 317240 Lower Manifold BA 1 30 111456 Locking Plate per 1 31 111478 Bolt 10 32 x 1 2 Hex Hd SST per Locking Plate 1 32 111505 O Ring Spraypipe per Spraypipe 1 33 321472 SDFaypipe B2 2 39 REPLACEMENT PARTS 40 Fig 27 Item No 33 33 34 35 ok ok 36 37 38 39 40 41 42 43 44 45 46 47 48 48 49 50 51 52 53 54 55 56 57 PREWASH SECTION CONT Part Part Description Oty No 321472 Spraypipe B3 2 nuqaman ad Mates 7 321472 SPraypipe iia 9 104414 O Ring Spraypipe End Plu
32. 20 102521 ios ih 2 21 104649 Valve Relief Aida 1 22 102444 Elbow Street 3 4 x 90 Brass sss 3 23 100571 Union 3 4 NPT Brass siiis eee t oer erre ees 2 24 107550 Pressure Reducing Valve 3 4 essere 1 25 110768 Strainer Line 3 4 Bias Se assassins 1 26 102392 Bushing Red 3 4 x 1 2 Br888 1 27 100128 PISCIS aneignen 1 28 102657 Nipple 3 4 NPT x 3 LG Brass eee 1 29 109887 Steam Solenoid Valve 3 4 1 109903 Repair de t Re Tene ete due 1 108516 Coil SATAN 1 30 102442 Elbow 3 4 x 90 Brass a 1 31 102470 Nipple 3 4 NPT x 3 LG Brass esee 1 32 102525 Tee Red 3 4 x 1 2 x 3 4 NPT Brass 1 33 102388 Bushing Red 1 2 x 1 4 Brass esee 1 34 109879 Fitting Comp 7 8 OD x 3 4 NPT Male Brass 1 35 112365 Bushing Red 2 1 2 Blass ae ea 1 89 REPLACEMENT PARTS STEAM BOOSTER 40 RISE CONT LOW PRESSURE SYSTEMS ONLY 7 PSI Fig 47 Part Part Description Item No No 36 100147 Street Elbow 1 2 x 90 37 104782 Nipple Close 1 2 BI een 38 105778 Union 1 2 redes 39 111306 Nipple 1 2 x 951 2 BI uu cene nte rrt mnes 40 111380 Steam Trap 1 2 NP Toscana 41 112359 Tee R
33. MAZZ H31SINVO M H3ISINVO MOE YILSINVO MA H3ISINVO v09 ONILWY 3513 v09 ONILVH 3Sf14 49019 3snd L 9018 39 3 v09 ONLLVE HOLOVLNOI v09 ONILVY HOLOVLNOO YOLOVLNOO L HOLOVINOO MALZ YOLOVLNOO MY 08 39VLIOA A088 JOVLION MAZZ H31SINVO NDI z HALSINVO YALSINVO MY L HALSINVO vo9 SNILVH ISNA 09 ONILVH ISNA 5 o 0018 3Sn4 z L 49078 asna 9 9 9 9 vos SNILVH HOLOVLNOO vos ONILVH HOLOVLNOO 3 3 3 3 v HOLOVINOO z L HOLOVINOO 5 5 3 3 MY6 HOLIVINOI MM HOLOV INOO MM 3 3 3 3 3 noz FOVIIOA gt m M MAZZ H3LSINVOIMM Z H31SINVO MOE HL SINVO MA H31SINVO vse ONLLVE ISNA vor v09 ONILWH ISNA 40018 ISNA z L 0018 39 3 vos ONILVE HOLOVLNOO vos vog ONILVY HOLOV LNOO z HOLOVLNOO z L HOLOVINOO A m m m M6 MYL HOLIVINOI MII m 802 39VLIOA 198 8 8 8 8 MAZZ Y LSINVO MA Z H31SINVO MOE H31SINVO MM H31SINVO i 5 121 H 1 21 11 Figure 51 Electric Booster 57 KW 110 WIRING DIAGRAMS SNI IVH 3504 49019 ASNA SNILVH HOLOVINOO HOLOVINOO HOLIVLNOI MA NSLS 3OVEIOA H3 LSINVO MM H3ISINVO 5ONI IVH 3504 49018 ASNA ONILVH HOLOVINOO HOLOVLNOI HOLOVLNOO MA N08p 3OVEIOA YALSINVO MY z HALSINVO SNI IVH 3503 49019 AS
34. No 1 106734 Cap een nennen 2 2 180281 Nozzle Pumiped u u re ettet eerie enden 16 3 319583 Pipe Spray E2 Pumped Rinse eene 2 4 111505 ORANG ee 2 5 111478 Bolt 10 32 x 1 2 Hex Head sois eit rtt tenenti 8 6 107033 Washer Flat 10 32 esses 8 7 111454 4 6 1 6 2 8 320068 Manifold E2 e 1 9 322399 Manifold E2 Bron sake 1 10 108345 Gasket NIanIfolde uku a eon euo batirse nee E FERRE TERRE ERE 1 11 100740 Bolt 5 16 x 1 Hex sessions 4 12 102376 Washer tte E 8 13 106013 Washer Lock 35 16 4 14 100154 Nut Plain 5 106 e ttt sae 4 15 319231 Bracket 1 Top 1 Bollom g u eee ee 2 16 319271 Bracket CIop eterne 1 FINAL RINSE PIPING ASSEMBLY Fig 30 Part Part Description Qty Item No No 17 201236 d ULM 1 18 108620 Gasket Rinse Pipe cain ae un 1 19 322921 Manifold Weldment L R 1 20 322833 Manifold Weldment R L eae 1 21 107033 Washer Plat 1032 u 222er 1 22 106486 Washer Lock 10 1 23 104985 Nut PAM o ee 1 24 313285 Spraypipe Final Rinse C8 eere 2 25 205128 Spraypipe Final Rinse Low
35. To the Reader This section is intended for qualified service and maintenance personnel only DO NOT ATTEMPT ADJUSTMENTS OR REPAIRS IF YOU ARE NOT QUALIFIED A qualified servicer is someone who has 1 A thorough knowledge of all safety precautions and procedures 2 A thorough knowledge of basic electricity and electrical troubleshooting methods 3 A thorough knowledge of dishwashing machine mechanics and operation WARNING Serious personal injury may result if persons lacking the proper training or experience attempt to adjust or repair a Champion Dishwashing Machine In addition Serious or permanent damage to the machine may result if persons lacking the proper training or experience attempt to adjust or repair a Champion Dishwashing Machine WARNING This machine contains moving conveyor parts Use caution when working near conveyor Disconnect power to machine when cleaning or servicing To the Qualified Servicer The following service information explains procedures for adjusting and repairing some of the major components on the UC CW dishwashers In addition you will find some basic guidelines for troubleshooting and evaluating problems Champion dishwashers contain some unique design features that may be unfamiliar to you We have included explanations about a number of these features This Basic Service section does not cover all possible repair procedures However if you require additional s
36. continued A CAUTION Do Not Leave Water in the Tanks Overnight 6 Flush the inside of the load and unload sections with clean water 7 Flush the inside of the tanks with clean water and wipe away any residue 8 Flush the pump suction strainers the tank drain screens and the drain screen on the unload section 9 Flush the inside of the machine again making sure all drains are clean and free flowing 10 Remove the spray pipes by turning 1 4 turn counterclockwise Remove the end cap from each spray pipe Flush the pipe and nozzles until clean Do not strike the spray pipes on solid objects to clean Replace the end caps Make sure that the rubber gaskets are in place on the end of the spray pipe 11 Reinstall the spray pipes by turning 1 4 turn clockwise 12 Clean the final rinse pipe nozzles of any mineral deposits A straightened paper clip works very well as a cleaning tool 13 Remove and clean the curtains Allow the curtains to air dry 14 Reassemble the machine 15 Leave the doors open to allow the interior of the machine to air dry 16 Clean the exterior of the machine DO NOT HOSE DOWN WITH WATER 17 Report any unusual conditions to your supervisor Lubrication Every 3 months 1 Check the oil level in the conveyor drive gear reducer Refill with SAE 90 gearcase oil 2 Add grease to the conveyor shaft bearings usually one pump from a grease gun using a general purpose grease Motor bearings do not require lubr
37. rtam Short 32 X 14 5 i nee tied idad 1 13 108642 Rod Curtain 5 16 x 33 5 8 insani 1 14 317240 Upper Manifold C3 C4 Section sees 1 15 320283 Lower Manifold C3 Section 1 15 317237 Lower Manifold C4 Section 1 16 111456 Manifold Gasket per Manifold 1 16 111456 Manifold Gasket per Manifold 1 17 321307 Slide Adjustable Restrictor Lower Manifold 1 18 319195 Plate Adjustable Restrictor Lower Manifold 1 19 111454 Locking Plate Manifold per Spraypipe 1 20 111478 Bolt 10 32 x 1 2 Hex Hd SST per Locking Plate 4 21 111505 O Ring Wash Arm per Spraypipe 1 22 321472 Spray pipe CIA L ik atas d uper ERG 7 22 321472 OPTAVPIDE C4 o ee een qapa 9 23 104414 O Ring Sprayarm End Plug per Spraypipe 1 24 112240 Plug Spraypipe End per 1 900777 Spraypipe Assembly Includes Items 22 23 24 25 104682 Washer 1 4 Split Lock per Manifold 4 26 100736 Bolt 1 4 20 x 3 4 Hex Head per Manifold 4 27 320921 Screen Scrap Section w o Opti
38. 10 106482 Washer Lock 1 4 Split 4 11 106026 Washer Flat 1 4 x 5 8 X 1 16 SST 4 12 204949 Curtain Short 32 x 10 ias eter trees testet edet esed 1 13 111695 Rod Curtam 5 16 x 32 3 4 iie eee ee etre 1 14 323441 Scrap Screen w o Optional Refuse Bucket Standard 1 14 323547 Scrap Screen w Laft out Doors esee ertt tnl 1 14 324522 Scrap Screen AAA O 1 15 109683 Flange zu ene tnr eR 1 16 112257 A 1 17 304816 1 18 107967 Nut Strainer 1 106026 Washer 1 4 x 5 8 x 1 16 SST Not shown 1 19 319743 Plate PUMP urve seen neon 1 20 322832 Hood Pump Suction a eer oreet rte 1 21 322818 Suction Weld 1 22 104640 Gasket 4SO x I STK 1 23 100740 Bolt 5 16 I8 x 1 Hex Hed icon 4 24 100154 Nut Plain 9716 18 ERE ann PRG EH ER ITUR 4 25 106013 Washer Lock 5 16 Split 4 26 102376 Washer 5 16 x 3 4 x 1 16 4 27 322838 Overflow Hesse P 1 28 109069 Thermostat Control Steam or Electric 1 29 110561 Thermostat High Limit Electric Only sess 1 30 327102 Hook Door Stop Catch COMBO 1 31 325920 Bracket
39. CONTACTOR FV FLUSHING VALVE 428 BOOSTER HEAT 23 6 55 m HLTS 56 BC2 SEE NOTE 3 2MOL PREWASH MOTOR OVERLOAD GND GROUND 5 57 oto HLTS 58 BC3 4 3M WASH MOTOR CONTACTOR HCl WASH TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE ND 3MOL WASH MOTOR OVERLOAD HC2 WASH TANK CONTACTOR ELECTRIC HEAT ONLY DIAGRAM STATE NOTES 4 2CR 21 PWEV JM STEAM HEAT BLOWER MOTOR CONTACTOR WASHTANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE POWER OFF 1 IF DSS 1CR IS NOT USED T 7MOL STEAM HEAT BLOWER MOTOR OVERLOAD HLTS HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY DOORS CLOSED CONNECT WIRES 4 TO 28 EUR 120V FAN SIGNAL AM AUTO MANUAL MODE SWITCH ELECTRIC EYE TIMER BYPASS PCB POWER SWITCHICIRCUIT BREAKER POWER ON LIGHT TANKS EMPTY 2 TCR RELAY AND CR CONTACT io o 10 84 FUSER AS ARCSUPPRESSOR PUMP TIMER ONLY USED WITH BOOSTER OFF ON BC1 BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE PWFSW RINSE TANK FLOAT SWITCH RELAY 3 WHEN STEAM HEAT IS USED CWTS AAA GW BC2 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY PWFV RINSE TANK FILL VALVE N HC1 BC1 ARE STEAM VALVES I e IF USED BC3 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY CONTROL TRANSFORMER LINE V 120V NC HC2 HC4 BC2 BC3 ARE NOT USED 28 28 120V 2 BR RINSE AID SIGNAL RELAY T2 CONTROL TRANSFORMER 120V 24V WHEN ELECTRIC HEAT IS USED OX ALALA O7 BSW BLOWER SWITCH za HC1 THRU 3 BC1 THRU 3 ARE lE A NER PETS E pow ELECT
40. Door Stop Catch Combo 1 32 100734 screw 1 4 20 x 5 8 Hex Head tte 2 33 100141 Nut Grip e ter e aaa gt 1 34 111019 Float Switch Dual teret eerie tere 1 35 110852 Elbow Cross Flow 1 x 90 1 36 100500 Breaker Vacuum 1 2 bronze cenis 1 37 108349 Repair Kit 1 2 Vacuum Breaker Not Shown Prior to S N J1534 bronze 1 37 113221 Repair Kit 1 2 Vacuum Breaker Not Shown After S N J1534 bronze 1 38 111090 SA 1 39 108954 Nut Grip 6 32 w Nylon Insert Not Shown 2 40 100007 screw 10 32 x 3 8 Truss H 3ad eei trente kanne t 2 4 100194 Nut Grip 10 32 anne decida 2 42 111026 Magnet Maree C M H 1 43 106486 Washer Lock 10 Split cion sion ria ora 2 44 325922 Stop Door Catch Stop COMBOS eps 1 900836 Kit Repair 1 4 amp 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 Kit was created to repair either style plastic or bronze vacuum breakers Plastic style is no longer available 47 REPLACEMENT PARTS 9 0 Assy Guidi osulg Assy Guidi asuly o0u093 Figure 30 EconoR inse Piping Final Rinse Piping 48 REPLACEMENT PARTS ECONORINSE PIPING ASSEMBLY Fig 30 Part Part Description Qty Item No
41. FLAT BELT Note 1 Total number of Rod Sections required for belt replacement vary depending on Machine Length Note 2 Quantities listed below are per two 2 ROD SECTIONS Fig 37 Part Part Description Qty Item No No 1 402237 TWO Rod Sections Flat Belt UC CW A R 2 110094 ese ee 20 3 108378 spacer 11 32 x 5 16 iiid eter hes een eriei 6 4 108438 Spacer 11 32 x 1 13 32 ann een 16 5 108435 Link Straight End Stainless Steel 8 6 108437 Roller osa 6 7 108875 Pin COMET lindas 4 8 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 2 UC CW INSULATED TRAY BELT Note 1 Total number of Rod Sections required for belt replacement vary depending on Machine Length Note 2 Quantities listed below are per two 2 ROD SECTIONS Fig 38 Part Part Description Qty Item No No 1 402238 TWO Rod Sections Insulated Tray Belt UC CW A R 2 110094 Link Plat ec trn Oe 16 3 109030 Link Upright ed 4 204905 Link Flat Modified ciet etat da 1 5 100141 Nut Grip 1 4 20 SST 2 6 108435 Link Straight End Stainless Steel 8 7 108437 Roller 6 8 108875 Pin 4 9 108381 Rod Drilled Stainless Ste
42. M14 w Aux 3HP Prewash 208 240V 110806 Starter Mtr OL GV2 M10 w Aux 3HP Prewash 380 415V 110806 Starter Mtr OL GV2 MIO w Aux 3HP Prewash 480V 110806 Starter Mtr OL GV2 M08 w Aux 3HP Prewash 575V 110807 Starter Mtr OL GV2 M14 w Aux 3HP Wash 208 240V 110806 Starter Mtr OL GV2 MIO w Aux 3HP Wash 380 415V 110806 Starter Mtr OL GV2 M10 w Aux 3HP Wash 480V 110805 Starter Mtr OL GV2 M08 w Aux 3HP Wash 575V NO OO OO 00 OO OO OO OO OO OO N N N Q A a a pb ee a pb a j j x x j j x em x j 5 x x k 53 x x P je 10 110807 Starter Mtr OL GV2 M14 w Aux 3HP Power Rinse 208 240V 10 110806 Starter Mtr OL GV2 M10 w Aux 3HP Power Rinse 380 415 10 110806 Starter Mtr OL GV2 M10 w Aux 3HP Power Rinse 480V 10 110807 Starter Mtr OL GV2 M14 w Aux 3HP Power Rinse 575 11 110803 Starter Mtr OL GV2 M06 w Aux 1 4HP Opt EconoRinse 208 240V 11 110802 Starter Mtr OL GV2 M05 w Aux 1 4HP Opt EconoRinse 380 415V 11 110802 Starter Mtr OL GV2 M05 w Aux 1 4HP Opt EconoRinse 480V 11 110806 Starter Mtr OL GV2 M10 w Aux 1 4HP Opt EconoRinse 575V 12 110807
43. Not Shown 202601 Rod Threaded 1 4 x 26 Not Shown 1 65 REPLACEMENT PARTS 66 See bottom of Page 68 for Optional E conoR inse Pump parts Figure 40 Pump Assembly Fig 40 Item No N ON ON ON O ON ON ON O U Q tS NNN NNN a pi ON YN NO Q Part No 110372 104203 112409 110858 111964 110420 180245 180272 180237 111739 180210 180212 110422 180226 180273 180246 111740 110424 111741 180239 180257 110734 109654 100754 110270 204460 106407 107690 111681 111111 111941 111942 111943 113118 113119 113120 102500 112380 106482 100736 112338 102504 112379 112338 REPLACEMENT PARTS PUMP ASSEMBLY Part Description Hose Pump Clamp Suction Hose aceite Hose Pump Clamp Discharge Hose Standpipe 1 Clamp Discharge HOSE rra recreo t etr eta Motor 1 HP Prewash 208 240V 460V 60 3PH Motor 1 HP Prewash 380V 50 3PH Motor 1 HP Prewash 380V 60 3PH Motor 1 HP Prewash 415 50 3 Motor 1 HP Prewash 575V 60 3PH
44. OVERFLOW LL welded in tank fe E 9 1 2 8 1 2 9 5 8 RINSE W OUTBUCKET ECONO RINSE 10 OVERFLOW 11 OVERFLOW PREWASH W BUCKET WASH W BUCKET 7 3 4 OVERFLOW 9 OVERFLOW a welded in tank 9 1 2 9 5 8 PREWASH W BUCKE 7 3 4 OVERFLOW 108 RINSE W OUT BUCKET 9 1 2 OVERFLOW T RINSE W OUT BUCKET 10 OVERFLOW ECONO RINSE 11 OVERFLOW WIRING DIAGRAMS WIRING DIAGRAMS 109 WIRING DIAGRAMS V ZSE L028 vse SNI1VH 3513 vor 3Sf14 49019 3snd L 0018 39 3 vos ONILVY HOLOVLNOI vos HOIOVINOO HOLOVINOO L HOLOVINOO MALZ HOLOV LNOD MA AGLS 39 A818 ADVLION MAZZ YALSINVO My z HALSINVO MA0 H3LSINVO MM H3lSINVO ONILVY 3Sf14 vor ONILVy 3Sf14 49019 3Sr1d L 330018 35 34 vos SNILVH HOLOVLNOO vos ONILWY HOLOV LNOO HOLOVINOO HOLOVINOO MALZ YOLOVLNOO MY MMOE YOLOV LNOO MM NOS T 08 39v110 MAZZ Y3LSINVO MA Z H31SINVO MOS H31SINVO NDI L H31SINVO NIG M6 MY6 MOE 09 ONLLVE ASN 09 ONILVE 393 pa 1101 40018 ISN4 k X9078 asna ONILWY HOLOVLNOO HOLOV LNOO HOLOVINOO L HOLOVINOO MAZZ HOLIVINOI MM HOLOV INOO MM ASIP _ 8 39v110
45. Starter Mtr OL GV2 M14 w Aux 2HP Opt Steam Blower Dryer 208 240V 12 110806 Starter Mtr OL GV2 M10 w Aux 2HP Opt Steam Blower Dryer 380V 12 110805 Starter Mtr OL GV2 M08 w Aux 2HP Opt Steam Blower Dryer 415V 12 110805 Starter Mtr OL GV2 M08 w Aux 2HP Opt Steam Blower Dryer 480V 12 110805 Starter Mtr OL GV2 M08 w Aux 2HP Opt Steam Blower Dryer 575V 13 111633 Bus Bar un ees 13 111671 Bus Ba 13 111634 Bus B r 4 S 13 111635 Bus Bar Dodd aaa 14 111636 Power Connector 3 Pole nenne 93 REPLACEMENT PARTS CONTROL CABINET CONT Fig 48 Part Part Description Qty Item No No 15 111153 Fuse 2 16 111823 Fuse 208 240V 2 16 111822 Fuse 5A S804 SV 2 16 111821 FUSE IA A 2 17 103310 Wire Lug Ground Use with 115A Terminal Block 1 17 103311 Wire Lug Ground Use with 200A or 310A Terminal Block 1 18 111833 Block Terminal 185Amp esee 1 18 109014 Block Terminal 310Amp eere 1 19 111827 Contactor Heat Electric 50Amp 3 Pole A R 19 111827 Contactor Heat Electric 60Amp 3 Pole A R 20 111827 Contactor Heat Electric 50Amp 3 Pol
46. Voltage 120VAC is supplied by the secondary of the control transformer to Control cabinet switches Remote pushbutton stations The Electric Eye circuit input Pump amp Final Rinse Timers Solenoid Valves Thermostats Contactors Motor starter overloads Hold in Relay 24VAC Control Transformer Step down 120VAC 24VAC ELECTRICAL SERVICE Electrical Service Continued Control Voltage 24VAC 24VAC control voltage is supplied to Door Safety Switches Float switches Conveyor switch Control Relays See Control Cabinet Schematic Troubleshooting Schematics Champion places an electrical schematic in the control cabinet of every machine before it is shipped Schematics are included at the back of this manual as well Be aware that these schematics include options that may not apply to your machine Options are enclosed in dashed lines with the words IF USED next to them on the schematic Disregard any options that appear on the schematics which are not a part of your machine Tools All electrical repairs can be made with Standard set of hand tools Volt Ohm Meter VOM Clip on AC current tester Circuit Tests Use a clip on AC current tester to check the 3 phase motors and electric heaters Use a VOM to test the 120VAC and the 24VAC control circuits and their associated components gt NOTE Do not use chassis ground when performing voltage checks Doing so will result in false and inaccurate readings PERFORM VOLTAG
47. motor Reversing motor rotation must be performed in the Control Cabinet Reverse the wires L1 and L2 on the disconnect switch side of the main electrical connection terminal block INSTALLATION Q A knock out plug is provided at the rear of the control cabinet for electrical service connections Electric boosters and Electric blower dryers each require a separate electric connection Q A fused disconnect switch or circuit breaker supplied by others is required to protect each power supply circuit ll MOTOR STARTER OVERLOAD levers must be checked to ensure they are in the ON position VENTILATION CONNECTIONS Q Stainless steel watertight ducting should be installed above the machine J Duct connections must be made to the inside of the machine vent stacks Q Exhaust air must not be vented into a wall ceiling or concealed space of the building a Machine Ventilation Requirements MODEL UCCWWS LOAD END 400 CFM at 1 4 S P 300 at 1 4 S P UNLOAD END 900 CFM at 1 4 S P 800 CFM at 1 4 S P With an optional Blower dryer increase room ventilation by 600 CFM at 1 4 S P at the unload end Q A Minimum of six 6 air changes per hour provided by building ventilation system is recommended for the warewashing area MACHINE VENT DAMPER SETTINGS Minimum Maximum Each vent stack is equipped with an adjustable damper Proper adjustment of the dampers collects moist
48. motor starter overload The switch contacts disconnect 120VAC power to the Motor Contactor Coils in the event of a overload condition Refer to Fig 10 Note the Switch Lever on the Overload If the switch lever is off with the 0 showing then the overload has tripped on an overload To Reset the Motor Starter Overload Flip the overload switch to the On position Run the dishwasher and test the AMP draw of the motor in question If the motor checks okay then there may be a wiring problem or the overload may be defective To Replace a Motor Starter Overload Disconnect the wires to the overload E Release the mounting catch on the front Furnas side of the overload push forward and lift out Snap the new overload into place and reconnect the wires To adjust the overload setting The screwdriver in Fig 10 is positioned to adjust the motor overload AMP setting Read the FLA motor amps on the Motor Nameplate Turn the setting to match the Nameplate Figure 10 Motor Starter Overload ELECTRICAL SERVICE Pump Timer and Final Rinse Timer Select Time Range The timers have the following user defined settings 1 Adjustable time range 2 Timer knob setting 3 50 Hz or 60 Hz setting 4 Indicator light ON when timer is counting The Pump Timer is an OFF DELAY timer The Final Rinse Timer is an ON DELAY timer Front View Rear View Each timer is clearly
49. seen ua abe 34 Figure 24 Parker Solenoid Valve een 34 Figure 25 566 Solenoid Valve sais uie timer te P aR cleans 34 Ligure 26 Load Section 36 Ligure 27 Prew sh Secada nba 38 Ligure 28 Wash Rinse Sectio eie ttr rede rer nei 42 Figure 29 EconoRinse Section Optional essen 46 Figure 30 EconoRinse Pumped Final Rinse Spray Arms eene 48 Figure 31 Unlo ad Section uuu uu au nie ige 52 Figure 32 Drive Shaft Assembly nette tet o estne Pa aan 54 Figure 33 Conveyor Drive and 56 Figure 34 Baffles and Back Flow Piping eee 58 Figure 35 amatay se cras 60 Figure 36 Pes Belt with Upper Rod niei ee 60 Figure 37 Plat Belt ineo e Ea REG ERU us minuna UR e e REPRE 62 Figure 38 Insulated Tray Belt and Optional Silverware Belt sess 62 Figure 39 Stainless Steel Peg Belt sess 64 Figure 40 Pump near 66 Figure 41 Blectric Tank Heat a 70 Figure 42 Steam Tank Heat ere tre 74 Figure 43 Steam Coils Low Pressure Standard Pressure 76 Figure 44 Electric 78 Figure 45 Steam Booster sia eens ae 80 Figure 46 Stea
50. uscar aida a 1 110120 Coil Solenoid lucida 1 4 102402 Bushing Red 1 2 x 1 2 1 8 100123 Cock Gauge anne en 2 9 105764 Tee Red 1 x 1 2 NPT BI Standard Pressure 1 9 107004 Tee Red 1 1 2 x 1 2 x 1 1 2 NPT BI Low Pressure 1 10 106789 Nipple 1 x 2 1 2 NPT BI Standard Pressure 2 11 100979 Bushing Red 1 1 2 x 1 NPT BI Standard Pressure 1 12 107657 Tee Red 2 x 1 1 2 NPT Blocs 1 13 106607 Nipple Close een 1 14 106051 Strainer lisse 1 15 112353 Pl g 1 NPT Bl niece teet eee Fee elati ci n 1 16 105881 Nipple Close 1 1 2 NPT BI Standard Pressure 1 17 103586 Union 1 1 2 NPT BI Standard Pressure 1 18 106583 Bushing Red 2 3 4 1 19 100184 Nipple Close 3 4 NPT BI a aaa ennem 8 20 102521 Tee NET BASS i 2 21 104649 Valve Relieve lA eiii ii iii ait ens 1 22 102444 Elbow Street 3 4 x 90 Brass eese 3 23 100571 Union 3 4 NPT Brass yasssyyasayaspassyassssawastassawsskasawasasqsauqusquy 2 24 107550 Pressure Reducing Valve 3 4 essen 1 25 110768 stramer Line 3 4 Brass sil 1 26 102392 Bushing Red 3 4 x 1 2 Brass assesses ssa 1 27 100128 Thermostat Not Shown sess 1 28 102657 Nipple 3 4 NPT x 3 L
51. 01 113 MALZ M3ISINVO MM M3ISINVO i AT Sk ONUYE 3503 arat 329078 3503 f601 VOS ONUVM SOLOVINGD SOL VINOS i NOLOVINOS MS AO9F NSISINVO MX SUL N3ISINVO NNI AINO ASIy 08 NOLLO3NNOO A NOIG MM6 M6 MG MALZ 799 ONILYN 3503 f 0018 2503 ONILVA SOLOVINOO 9 NOLOVINOD YOLOVLNOO ASit 39V110A MALT SALSINVI MA M3lSINVO 115 PA A a II 3505 09 A SOOJE 352 Sc SOLOVINOS MALE HOLOWLNOS M3 mn KOBE Z39VLIOA MILT MSISINVO MM EZ N3ISINVO f g 9 9 8 8 Yos ONILVY 3504 5 2 sel 0018 350 EIS S gt gt gt x VOS ONILVY NOLOVINOO 8 a o Sel HOLIVINOI Sg d o a 6 MBL SOLOVINOO MY 2 a 2 a 3 i o a 1 4 v 1 di N 3 r EL gma JL 2 yoo ONUYE 3503 m 9 sei f 49078 3802 ui YOS ONLY EOIDVINOS i ere cei YOLOVLNOS o MABI MOLIVLNOI NA x H H i B ASOT AOVLIOA gp ALAN gan MALZ YALSINYO MA SZL YALSINVO Figure 54 Electric Booster 81 KW WIRING DIAGRAMS 2T 3T 4T WITH W AND R SECTIONS 25KW OR 30KW RINSE HEAT VOLTAGE 208 220V TO
52. 110 F Flow pressure 20 22 PSI For machine with built in 70 rise steam electric booster 3 4 NPT 180 F Flow pressure 20 22 PSI For machine without built in booster COLD WATER 1 2 NPT 65 F tempering cold water connection For prewash with cold water thermostat STEAM Refer to the P amp E Connections Drawing or consult the factory Blower Dryer 3 4 NPT 85lbs hr consumption at 15 psi flow pressure DRAIN 1 1 2 NPT machine connection 3 4 NPT booster relief to an open drain ELECTRICAL CONNECTIONS WARNING Electrical and grounding connections must comply with the National Electrical Code and or Local Electrical Codes WARNING When working on the dishwasher disconnect the electric service and place a tag at the disconnect switch to indicate work is being done on that circuit A qualified electrician must compare the electrical power supply with the machine electrical specifications stamped on the MACHINE ELECTRICAL CONNECTION PLATE located inside the control cabinet before connecting to the incoming service at a fused disconnect switch Motor rotation was set at the factory Correct rotation for the drive motor is indicated by a direction arrow decal on the drive sprocket The sprocket can be found at the unload end of the machine behind a stainless steel panel Correct rotation for the pump motors are clockwise when viewed from the rear of the pump motor This is also identified by a direction arrow decal on the pump
53. 4 107966 Nut Grip 10 32 w Nylon Insert two per high limit thermostat 15 100100 Screw 8 32 x 1 4 Rhd Head two per box A R 16 107922 Box and Cover Assembly Thermostat one per tank A R 17 104682 Thermometer 2 Stem esses A R 18 102505 Plug Brass 3 4 NPT one per tank A R 19 106482 Washer Split 1 4 three per element A R 20 100003 Nut Plain 1 4 three per A R 21 108576 Cover Booster one per tank A R 22 107967 Nut Grip 1 4 20 w Nylon Insert three per booster cover A R 23 106026 Washer Flat 1 4 three per booster cover A R 24 111235 Element Booster SKW 208V 3PH A R 24 111236 Element Booster SKW 240V 3PH A R 24 111235 Element Booster SKW 380V 3PH Connected WYE A R 24 111236 Element Booster SKW 415V 3PH Connected WYE A R 24 111237 Element Booster SKW 480 A R 24 111384 Element Booster SK W 575 A R 25 111308 Element Booster OKW 208 A R 25 111305 Element Booster OKW 240V 3PH
54. 40 460V 60 3PH Motor 1 4 HP 208 240 460V 60 3PH EconoRinse Pump Assembly Less Motor Hose Suction 1 5 8 LD x 4 3 4 Clamp Suction HOSe oia Hose Discharge 1 3 8 LD x 9 1 2 Clamp Discharge Hose ene ette es Bolt Pump to Meter Gasket Pump Not Shown sessional Seal Shaft Not SHOWA Grose eraser aye Impeller 1 4 HP EconoRinse Pump Not Shown Volute Not SHOWIN reee Kit Volute Impeller Repair Kit Not Shown Repair Kit w Seal Pump Gasket Pump Shaft w set screws Water Slinger Shaft Seal E RE o lt BNR NR REPLACEMENT PARTS ELECTRIC TANK HEAT 69 REPLACEMENT PARTS 10 KW Heater Elements are longer than 5 KW Heater Elements 70 Figure 41 Electric Tank Heat Fig 41 Item No Q NO D I RK Fig 41 Item No m pv Part No 107839 107840 107842 111123 109751 107844 107846 111120 108345 109069 110561 Part No 111258 111259 111260 108345 109069 110561 ELECTRIC TANK HEAT Part Description REPLACEMENT PARTS Element Tank Heater SK W 208V 3PH Element Tank Heater SK W 240V 3PH Ele
55. 437 x 047 sss enne Nut es n Tee Elbow Weldment L R eene Tee Elbow Weldment Ruina liniers Elbow Weld Flushing t rt Clamp HOSC a Tube 5 8 ID x 5 16 OD tret tri rete e Track Take up Bearing Assembly eese Bearing Idler Shaft tir dns Q Sua ee feiern slander SCreW dre uus quna ini ba NUL ET RESET Plus Bracket isa Nut Castle analisis Station Start Stop Includes Items 40 47 Nameplate Stop es Nameplate Contact Block ING Contact Block NO u Pushbutton RED Stop s anan quan aap qhaya Pushbutton GREEN Boot Silicone Pushbutton ooocncnccononoconononononononononononononononononos 7 A ROR db ae eel hi KKK LK A 37 REPLACEMENT PARTS Figure 27 Prewash Section REPLACEMENT PARTS PREWASH SECTION Fig 27 Part Part Description Qty Item No No 1 308900 Door 12 B2 Section Standard aaa 1 1 307882 Door 24 B4 Section Standard 1 1 308887 Door 12 B2 Section Lift Out essere 1 1 306953 Door 24 B4 Section Lift Out 1 2 108966 Handle Door D
56. 7 180038 18 309738 19 309719 20 309718 21 309555 22 314596 23 315970 24 316369 25 316370 26 316367 27 202393 28 100007 29 106482 30 100779 31 104266 32 104586 33 100735 34 100141 35 107700 36 111090 37 111026 REPLACEMENT PARTS CONVEYOR DRIVE AND SHUT OFF ASSEMBLY Part Description E Key Ta x Clutch Torque Limiter Complete Assembly Clutch Disc Assembly Complete Set 350 Sprocket maoa orn ee eri sell Bushing 54 Long for Torque Limiter Clutch Chain 516 tein Link eei ensioner COM iii een aaa Sprockets Idler 3 nte eritis Gearbox RH w Bracket e metre vene era quya Gearbox LH w Bracket u a Sprock t Gearbox HIT ete tee rnt eee sheave Gearbox sheave Gearbox Sheave Gearbox C8 w Optional Water Saver Sheave Gearbox C6 w Optional Water Saver V Belt C8 C8 w Optional Water Saver V Belt C6 C6 w Optional Water Saver C6 VSPD V Belt C6 VSPD C8 Sheave Motor C6 C8 Sheave Motor C8 w Optional Water Saver Sheave Motor w Optional Water Saver Motor 1 2 HP 208 240 480V 60 3PH
57. 7CR RELAY AND CR CONTACT 6 0 9 RINSE HEAT 14 orol 59 HLTS 60 O M h SEE NOTE 3 4MOL RINSE MOTOR OVERLOAD HC4 WASH TANK CONTACTOR ELECTRIC HEAT ONLY ONLY USED WITH BOOSTER L 5M ECONO RINSE MOTOR CONTACTOR HCS _ECONORINSETANKELECTAIC HEAT CONTACTOR OR STEAM VALVE 18 WFV 2 ECONO RINSE MOTOR OVERLOAD HLTS HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY 3 WHEN STEAM HEAT IS USED e e GS AE STEAM AL ES m m HE EDE HC2 HC4 BC2 BC3 ARE NOT USED of WASH HEAT 9 19 TS 61 HITS 62 d XHCc3 SEE NOTE 3 AM AUTOMANUAL MODE SWITCH ELECTRIC EYETIVER BYPASS PWEV PREWASH TANK FILL VALVE WHEN ELECTRIC HEAT IS USED fo HC1 THRU 5 THRU 3 ARE don T BC1 BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE PWFSW PREWASH TANK FLOAT SWITCH E ELECTRIC CONTACTORS amp Sit 24 21 6 PWEV 24 BC2 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY REV RINSE TANK FILL VALVE CWTS 26 26 O CWV BC3 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY RFSW RINSE TANK FLOAT SWITCH OV FAN SIGNAL IF USED BR RINSE AID SIGNAL RELAY CONTROL TRANSFORMER LINE V 120V BSW BLOWER SWITCH T2 CONTROL TRANSFORMER 120V 24V COIL ta A ue 8 I HOLD IN RELAY FINAL RINSE TIMER COMMON J 28 yet cvsw CONVEYOR SWITCH TS THERMOSTAT CWTS COLD WATER THERMOSTAT WFSW WASH TANK FLOAT SWITCH 31 24V 30 cw COLD WATER VALVE WFV WASH TANK FILL VALVE CUSTOMER TO SU AS SPECIFIED PER ORDER TO DISCONNEC TOIT REV DESCRIPTION DATE BY REV DES
58. 92 Dl DRAIN INTERLOCK WFV WASH TANK FILL VALVE DSS DOOR SAFTEY SWITCH ODORE D AID VOLTAGE PHASE Hz REV DESCRIPTIO 31 R TO E ALL POWER SUPPLIED TO EACH CONNECTION POINT TON DATE BY REV DESCRIPTION DATE BY U C E 3T N U C C VV MUST COMPLY WITH ALL LOCAL ELECTRIC CODES B ADDED DRAIN INTERLOCK AND ISO SWITCHES ANOV99 CN DR BY J NEWTON SCALE NONE ADDED ISO LIGHT TO DRIVE CONTACTOR 19DEC00 CN C hampion STEAM ELECTRIC DATE 25 UNE97 SHEET 1 OF 1 shwashi PER The Dishwashing Machine Specialists 7015 12 1 120V CONTROLS 24V CONTROLS Ki al ae PCB DSS GND ME L PW 33 W 34 R 35 ER 55 O ELECTRIC HEAT BLOWER ee TEES ooo M XD IF USED en EAR IF a
59. AM HEAT o fo 5 Ho 25 FRV 2 Li 12 13 24 ont F USED A ELECTRIC TANK HEAT BB 5CR LJ 2CR PREWASH FILL SWITCH RELAY EE ELECTRIC EYE EMITTER 4 ELECTRIC HEAT ONLY 3CR WASH FILL SWITCH RELAY EER ELECTRIC EYE RELAY 7MOL M T lo ECONO RINSE HEAT 20 exo 51 eTo HITS 52 A HG5 2 4 SEE NOTE 3 4CR RINSE FILL SWITCH RELAY ER ELECTRIC EYE RECEIVER L1 o4 Py mia CR 5CR ECONO RINSE FILL SWITCH RELAY ERFSW ECONO RINSE TANK FLOAT SWITCH L2 n 81 BLOWER 28 24 24 N 7CR 2 SEE NOTE 2 6CR CONVEYOR SWITCH RELAY ERFV ECONO RINSE TANK FILL VALVE 13 082 A MOTOR o V E USED 7CR BOOSTER HEAT HOLD IN RELAY FU FUSE PRIMARY SIDE OF TRANSFORMER ELECTRIC HEAT TS 53 HLTS 54 A BCI 2 1M DRIVE MOTOR CONTACTOR FUP FUSE PRIMARY SIDE OF TRANSFORMER IF USED N FTE UL 1MOL DRIVE MOTOR OVERLOAD FRV FINAL RINSE AND ECONO RINSE TANK FILL VALVE 28 BOOSTER HEAT 23 TS 55 HLTS 56 gt 2 2M PREWASH MOTOR CONTACTOR FV F amp of to SEENOTE3 LUSHING VALVE 18 57 oT m U BH Bel 2MOL PREWASH MOTOR OVERLOAD GND GROUND DIAGRAM STATE NOTES oT SS C 3M WASH MOTOR CONTACTOR HC1 RINSE TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE 1 IF DSS 1CR IS NOT USED den 3 13 RFV 2 o 3MOL WASH MOTOR OVERLOAD HC2 RINSE TANK CONTACTOR ELECTRIC HEAT ONLY DOORS CLOSED CONNECT WIRES 4 TO 28 1 re S HC2 2 4M RINSE MOTOR CONTACTOR HC3 WASH TANK ELECTRIC HEAT CONTACTOR OR STEAM VALVE TANKS EMPTY gt
60. ART LA 28 4 5 6 7 a GRRE cde ee WFSW 42 42 3CR oo OLO 9 NA ON IMOL IM g 55 BSW LT gi hd TN Ay 210 554 7 OFERON SM 7MOL QN STEAM HEAT BLOWER 43 2 ete NH SY i oo IF USED o A ol fo XAH 07 o o CR P bo 3 e STEAM VALVE 1 1 n M Ea e mn P 6 AS AN 72 WASH 6CR 8 ar MOTOR AM A CVSW NH 013 EER AUTOR MANUAL PT 8 DRIVE 1M 1MOL ES 46 OM ii 7 27 9 CLUTCH 6 o o 7MOL go fo nem TN 10 902 2 2 N 81 BLOWER 0911 TR sow NEE Buz e 2 pu MOTOR 9 fo CLUTCH 4 10 DETERGENT e X 082 10 OFF DELAY 7 1 SIGNAL STEAM HEAT o 0902 IF USED amp BROWN NER LI L2 L3 12 o OFF DELAY O O ELECTRIC TANK HEAT IF USED BLACK 27A Ce 10 WASH 3MOL 2 a Mo O 2 2 roe ay BLOWER ELECTRIC HEAT IF USED in SANI SIGNAL o fo ct 25 FRV 2 18 Wey OS COMPONENT LOCATED IN MAIN CONTROL CABINET ICR DOOR SAFETY HOLD IN RELAY EE ELECTRIC EYE EMITTER 3CR O HC2 2 3cR WASH FILL SWITCH RELAY ER ELECTRIC EYE RECEIVER 4 ELECTRIC HEAT ONLY 9 6CR CONVEYOR SWITCH RELAY EER ELECTRIC EYE RELAY WASH HEAT 19 a o o TS 61 ok HLTS 62 HC1 SEE NOTE 3 7CR BOOSTER HEAT HOLD IN RELAY Ful FUSE PRIMARY SIDE OF TRANSFORMER 24 24 TCR 2 1M DRIVE MOTOR CONTACTOR FU2 FUSE PRIM
61. ARY SIDE OF TRANSFORMER 8 Ny SEE NOTE 2 1MOL DRIVE MOTOR OVERLOAD FRV FINAL RINSE AND RINSE TANK FILL VALVE ELECTRIC HEAT ONLY USED 3M WASH MOTOR CONTACTOR FV FLUSHING VALVE 015 53 54 O 247 3MOL WASH MOTOR OVERLOAD GND GROUND 25 e BOOSTER HEAT 23 TS 55 HLTS 56 BC2 SEE NOTE3 7M STEAM HEAT BLOWER MOTOR CONTACTOR HCl WASHTANKELECTRIC HEAT CONTACTOR OR STEAM VALVE TS 57 oto HLTS 58 BG 7MOL STEAM HEAT BLOWER MOTOR OVERLOAD HC2 WASH TANK CONTACTOR ELECTRIC HEAT ONLY 4 AM _AUTO MANUAL MODE SWITCH ELECTRIC EYEMTIMER BYPASS HC3 WASHTANKELECTRIC HEAT CONTACTOR OR STEAM VALVE DIAGRAM STATE NOTES AS SUPPRESSOR HLTS HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY POWER OFF 1 IF DSS 1CR IS NOT USED BC1 BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE PCB POWER SWITCH CIRCUIT BREAKER POWER ON LIGHT DOORS CLOSED CONNECT WIRES 4 TO 28 BC2 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY PT PUMP TIMER TANKS EMPTY 2 7CR RELAY AND CR CONTACT BC3 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY Tl CONTROL TRANSFORMER LINE V 120V ONLY USED WITH BOOSTER BR RINSE AID SIGNAL RELAY T2 CONTROL TRANSFORMER 120V 24V RELAY 3 WHEN STEAM HEAT IS USED BSW BLOWER SWITCH TR RINSE TIMER IX wo CL BET ARE STEAM VALVES a 26 o IF USED HOLDINRELAY Ts THERMOSTAT NC HC2 HC4 BC2 BC3 ARE NOT USED 28 28 120V 2 CVSW CONVEYOR SWITCH WFSW WASH TANK FLOAT SWITCH
62. CONTACTOR HLTS HIGH LIMIT THERMOSTAT ELECTRIC HEAT ONLY A PRA TS 57 HLTS 58 4MOL RINSE MOTOR OVERLOAD ISO ISOLATION SWITCH DIAGRAM STATE T To O C3 9 7M STEAM HEAT BLOWER MOTOR CONTACTOR LT ISOLATION SWITCH LIGHT POWER OFF NOTES WFV 2 7MOL STEAM HEAT BLOWER MOTOR OVERLOAD PCB POWER SWITCH 3CR CIRCUIT BREAKER POWER ON LIGHT DOORS CLOSED 1 IF DSS 1CR IS NOT USED MESH HEAT d AM AUTOMANUAL MODE SWITCH ELECTRIC EYEIINER BYPASS PUMP TIMER TANKS EMPTY a E ba 9 o 194 ae 4 ie BC1 BOOSTER ELECTRIC HEAT CONTACTORS OR STEAM VALVE PWFV PREWASH TANK FILL VALVE ONLY USED WITH BOOSTER T S IF USED oLols 61 oto HLTS 6 i OS T SEE NOTE 3 BC2 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY PWFSW PREWASH TANK FLOAT SWITCH Pen BC3 BOOSTER TANK CONTACTORS ELECTRIC HEAT ONLY REV RINSE TANK FILL VA 3 WHEN STEAM HEAT IS USED 4 y 21 21 HCL BCL ARE STEAM VALVES oyo cw O PWFV 2 BR RINSE AID SIGNAL RELAY RFSW RINSE TANK FLOAT SWITCH no 2 BC2 BC3 ARE NOT USED oe 26 26 O CWV BSW BLOWER SWITCH n CONTROL TRANSFORMER LINE V 120V WHEN ELECTRIC HEAT IS USED 120VFANSIGNAL __ CR HOLD IN RELAY T2 CONTROL TRANSFORMER 120V 24V HC1 THRU 4 BC1 THRU ARE JOA 1 CUSW CONVEYOR SWITCH TR__ _FINALRINSE TIMER ELECTRIC CONTACTORS E Ds 5 CWTS COLD WATER THERMOSTAT TS THERMOSTAT OFF FUSED cw COLD WATER VALVE CNN ul 1 WFSW WASH TANK FLOAT SWITCH 28 o PV
63. CRIPTION DATE BY UC 4T WS NUCCW ALL POWER SUPPLIED TO EACH CONNECTION POINT MUST COMPLY WITH ALL LOCAL ELECTRIC CODES A CHANGED DESCRIPTION OF EER IN TABLE 170CT00_ JCN Cham ion STEAM ELECTRIC STANDARD DR BY JNEWTON SCALE NONE B _ ADDED VENT FAN CKT 7AUGO1 JCN p REV DATE 4DEC97 SHEET 1 OF 1 The Dishwashing Machine Specialists B 701 559
64. Cover Door Switch Bracket eese 1 319993 Back Plate Door Switch Cover eee 1 106486 Washer Lock nenne 2 325922 Stop Door Catch Stop 1 900836 Kit Repair 1 4 amp 1 2 Vacuum Breaker Includes one each of 108349 113219 and 113221 Kit was created to repair either style plastic or bronze vacuum breaker Plastic style is no longer available REPLACEMENT PARTS WASH RINSE SECTION 41 REPLACEMENT PARTS Figure 28 Wash Rinse Section 42 REPLACEMENT PARTS WASH RINSE SECTION Fig 28 Part Part Description Qty Item No No 1 307882 Door 24 C3 C4 Section Standard 1 1 306953 Door 24 C3 C4 Section Lift out 1 2 108966 Handle Door per Door essere 1 3 100073 Screw 1 4 20 x 1 2 Truss Head cece 2 4 109072 Drain Val uu a ties 1 5 113622 Thermometer 4 ft Gas Filled Replaces 108391 1 6 320901 Bracket Perimeter Panel eese 2 7 112267 Fastener JECHD2 itte er ini 2 8 100073 Screw 1 4 20 x 1 2 Truss Head 2 9 107967 Nut Grip 1 4 20 w Nylon Insert 2 10 106482 Washer Lock 1 4 SpHh0 uu u een 2 11 106026 Washer Flat 1 4 x 5 8 x 1 16 SST see 2 12 112445 C
65. E CHECKS BY READING FROM THE HOT SIDE OF THE 120VAC LINE AND ANY WHITE WIRE Wire 2 on the electrical schematic WARNING USE EXTREME CAUTION when performing tests on energized circuits A WARNING When repairing a circuit disconnect the power at the main service disconnect switch and place a tag at the disconnect switch to indicate that work is being performed on the circuit 23 ELECTRICAL SERVICE 24 ELECTRICAL SERVICE Continued Repairs Fuse Blocks 120VAC Control Voltage Two fuse blocks located in the center rear of the main control cabinet protect the main control transformer Each fuse block holds a 5 AMP fuse The fuses are marked 1FU and 2FU on the electrical schematic To Replace the fuse Figure 9 Disconnect power to the machine at the main service switch Fuse Blocks Flip the tab on the top of the fuse block to open the block Remove the 5 AMP fuse and replace with another 5 AMP fuse Close the fuse block and turn the main power on If the fuse blows again DO NOT INCREASE THE FUSE SIZE DETERMINE THE CAUSE OF THE OVERLOAD Fig 9 shows the fuse block opened and the fuse exposed Motor Starter Overloads Combination motor starters Trip overloads are located to the left of the fuse blocks inside the control cabinet Each 3 phase motor has one Motor Starter overload to protect it from Line Voltage electrical overloads In addition an auxiliary set of switch contacts is built into the
66. G Brass eee 1 29 109887 Valve 3 4 _ suasana saa 1 109903 Repair Kil 3 4 sota a 1 108516 Coll SOLERO sass Re 1 30 102442 Elbow 3 4 x 90 Brass esee eene 1 31 102470 Nipple 3 4 NPT x 3 LG Brass eee 1 81 REPLACEMENT PARTS STEAM BOOSTER 70 RISE CONT Fig 45 Part Part Description Item No No 32 102525 Tee Red 3 4 x 1 2 x 3 4 NPT Brass eee 33 102388 Bushing Red 1 2 x 1 4 Brass a aaasasssasssqsssa 34 109879 Fitting Comp 7 8 OD x 3 4 NPT Male Brass 35 112341 Bushing Red 2 x 3 4 Bl een es 36 105731 street Blbow 3 4 x 90 Bl ette 37 105803 Nipple Close 3 4 38 105779 Union 3 4 NPT BL eee Ret petere va 39 105841 Nipple 3 4 x 10 BL 40 112339 Steam Trap 3 4 41 112359 Tee Red 3 4 x 3 4 x 1 NPT BI uuu etr en 42 106498 Bush Red 2 x 1 1 2 43 101061 Nipple Close 1 1 4 NPT Brass 44 100583 Tee 1 1 4 x 3 4 x 3 4 NPT 45 102504 Plug 1 2 NET Brass ee 46 102526 Tee Red 3 4 x 3 4 x 1 2 NPT Brass 601547 Booster Assembly Complete 70 Rise 1 1 2 Piping R L Direction Low Pressure 601548 Booster Assembly Compl
67. L LA maro 25KW 10KW 10KW 20KW 10KW 15KW 15KW 40KW 15KW 10KW 15KW 15KW 30KW 10KW 10KW ER ECONO RINSE R RINSE TANK FB FUSE BLOCK T MACHINE TANK HC HEAT CONTACTOR WASH TANK PW PREWASH TANK UC TANK HEAT ELECTRIC 701399 o 120V CONTROLS 112 13 31 i gt 24V CONTROLS 2 PCB JA 3 GND LINE b 5 Y 1 4 ELECTRIC HEAT BLOWER D33 P1 1 o FUSED 9 SP 33 WW FUL BSW EET otro LINE V 120V LOAD 2 ON AS ar P2 2 ls REAR IF USED SEE NOTE 1 i I START T 194 10 35 M 36 NICR 428 elt 4 S 6 7 5 72 Ae cbe BSW Ot IL OFFER ON 7MOL Er STEAM HEAT BLOWER 1MOL M A Y CFTE E o oe EM oo IF USED PWFSW 44 4 ZR TN po a CR 9 lep 3 STEAM VALVE i kal Lleol PRE of lo7 C9 2CR VE 67 MOTOR are ol
68. LESHOOTING CONDITION A single pump will not run Low or no water Continuous water filling Wash Power Rinse tank temperature is low when machine is operating Prewash tank temperature is too high Optional Cold Water thermostat Only Insufficient pumped spray pressure Insufficient final rinse or no final rinse CAUSE Motor overload tripped Defective motor Main water supply is turned off Drain valves are open Doors are not fully closed Faulty fill valve Stuck or defective float switch Cross flow piping misadjusted Cor dirias Clogged strainer at supply PRV misadjusted or defective Stuck or defective float switch Fill valve will not close Drain valves Incoming water temperature at machine IS COO LO Wiis RE Defective thermometer Defective thermostat Defective electric heater element Low steam pressure or volume Defective steam Defective solenoid valve Incoming cold water temperature ET Defective cold water thermostat Clogged pump intake screen Clogged spray pipe Scrap screen full Low water level in tank
69. N TOTAL KW 40KW KW CONTACTOR 30KW 25KW KW CONTACTOR 20KW KW CONTACTOR 15KW KW CONTACTOR 25KW 15KW CONTACTOR 1 1 CONTACTOR 3 CONTACTOR 5 CONTACTOR 1 3 CONTACTOR RATING 60A 60A CONTACTOR RATING 50A CONTACTOR RATING 50A CONTACTOR RATING 60A 50A FUSE BLOCK 1 1 FUSE BLOCK 2 FUSE BLOCK 3 FUSE BLOCK 1 2 FUSE RATING 60A 60A FUSE RATING 45A FUSE RATING 35A FUSE RATING 60A 35A VOLTAGE 45V WYE CONNECTION NOT SHOWN VOLTAGE415V WYE CONNECTION VOLTAGE 415V WYE CONNECTION VOLTAGE 415V WYE CONNECTION NOT SHOWN TOTAL KW 30KW 25KW TOTAL KW 20KW NOT SHOWN TOTAL KW 15KW NOT SHOWN TOTAL KW 40KW KW CONTACTOR 30KW 25KW KW CONTACTOR 20KW KW CONTACTOR 15KW KW CONTACTOR 25KW 15KW CONTACTOR 1 1 CONTACTOR 3 CONTACTOR 5 CONTACTOR 1 3 CONTACTOR RATING 60A 50A CONTACTOR RATING 50A CONTACTOR RATING 50A CONTACTOR RATING 50A 50A FUSE BLOCK 1 1 FUSE BLOCK 2 FUSE BLOCK 3 FUSE BLOCK 1 2 FUSE RATING 60A 45A FUSE RATING 45A FUSE RATING 35A FUSE RATING 45A 35A VOLTAGE 480V DELTA CONNECTION VOLTAGE 480V DELTA CONNECTION VOLTAGE 480V 00 DELTA CONNECTION VOLTAGE 480V DELTA CONNECTION TOTAL KW 30KW 25KW TOTAL KW 20KW TOTAL KW 15KW TOTAL KW 40KW KW CONTACTOR 30KW 25KW KW CONTACTOR 20KW KW CONTACTOR 15KW KW CONTACTOR 25KW 15KW CONTACTOR 1 1 CONTACTOR 3 CONTACTOR 5 CONTACTOR 1 3 CONTACTOR RATING 50A 50A CONTACTOR RATING 50A CONTACTOR RATING 50A CON
70. NA ONILVH HOLOVINOO HOLOVINOO HOLOVLNOO MA NS 3SVLIOA YALSINVO MY z HALSINVO 3504 49018 ASNA ONILVH HOLOVINOO YOLOVLNOO HOLOVLNOO MA A088 3OVEIOA YALSINVO MY z HALSINVO SNILVH 3504 49018 ASNA ONILVY HOLOVINOO HOLOVINOO HOLOVLNOO MA Adve 3OVEIOA YALSINVO MY z YALSINVO VOOL ONILVH 3504 49018 ASNA 09 ONILVH HOLOVINOO 3 HOLOVLNOI MA8L HOLOVLNOO MA 1802 3SVLIOA SONI IVH 3504 49018 3509 SNIIVH HOLOVINOO HOLOVINOO HOLOVLNOO MA _ASLS 3SVLIOA yLSINVO MA H31SINVO SNILVH 3504 49019 3503 ONILVH HOLOVINOO YOLOVLNOO HOLIVLNOI MA 3SVLIOA 8 LSINVO MA HILSINVO SNI IVH 3503 49018 3503 SNIIVH HOLOVINOO HOLOVINOO HOLOVLNOO MA ASIP ADVIIOA 8 LSINVO MA HILSINVO ONI IVH 3504 40018 3503 SNILWY HOLOVINOO HOLOVLNOO HOLOVLNOO MA 8 ADSVLIOA 83 LSINVO MA L H31SINVO SNILVH 3504 49019 3503 ONILWY HOLOVINOO HOLOVLNOI HOLIVLNOI MA Adve 8 LSINVO MA L HILSINVO VOL ONILVH 3504 L 49018 3503 V09 ONILVH HOLOVINOO L 3 HOLOVLNOI HOLOVLNOO MA 80 3SVLIOA MA9 y LSINVO MA L H3ISINVO Y HOLOVINOO HOLOVLNOO 40018 3SN3 NBL MALZ AINO AS H7 08 NOILOANNOO A MM8L MAZZ HOLIVINOI 40018 3SN4 X90078 38 Figure 52 Electric Booster 63 KW 111 WIRING DIAGRAMS g v800 8
71. NTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING ECONO RINSE R RINSE TANK FUSE BLOCK MACHINE TANK HEAT CONTACTOR WASH TANK PREWASH TANK Figure 55 Electric Tank Heat DELTA CONNECTION 10KW 4 50A DELTA CONNECTION 10KW 4 50A WYE CONNECTION NOT SHOWN WYE CONNECTION NOT SHOWN DELTA CONNECTION DELTA CONNECTION 114 2T 3T 4T WITH ER SECTIONS 15KW ECONO RINSE HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING B752512 D DELTA CONNECTION DELTA CONNECTION WYE CONNECTION NOT SHOWN WYE CONNECTION NOT SHOWN DELTA CONNECTION DELTA CONNECTION 1T 2T WITH W WITH OR WITHOUT PW 40KW WASH HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTO
72. PT BI Valve Steam Solenoid 1 Repair Kit ass Coil Solenoid Tee Red 1 x 1 2 x 1 NPT BI Bushing Red 1 2 x 1 4 NPT BI Tee Red 2 x 1 1 2 x 1 1 2 NPT BI Nipple Close 2 NPT Strainer Line 2 NPT Plug 1 NPT BL cte tt et tees Nipple Close 1 1 2 NPT BI Union 1 1 2 NPT BI Bushing Red 1 1 4 x 3 4 Nipple Close 3 4 NPT Brass Tee 3 4 NPT Brass aaa Valve Relief 3 4 Union 3 4 NPT Brass Pressure Reducing Valve 3 4 Strainer Line 3 4 Elbow Street 3 4 x 90 Brass Nipple Close 1 1 2 NPT Brass Bush Red 3 4 x 1 2 Brass ad Nipple 3 4 NPT x 5 LG Brass Valve 3A essen aiii ie Coil SORO iie nennen Elbow 3 4 x 90 Brass eerte Nipple 3 4 NPT x 3 LB Brass Tee Red 3 4 x 1 2 x 3 4 NPT Brass Bushing Red 1 2 x 1 4 Brass
73. R CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING ER ECONORINSE R Figure 55 Electric Tank H eat cont d WIRING DIAGRAMS DELTA CONNECTION 10KW 15KW 2 3 50A 60A 1 2 70A DELTA CONNECTION 10KW 15KW 2 3 50A 60A 1 2 70A WYE CONNECTION NOT SHOWN 15KW 3 50A 2 35A WYE CONNECTION NOT SHOWN 15KW 3 50A 2 35A DELTA CONNECTION 15KW 3 50A 2 35A DELTA CONNECTION 15KW 3 50A 2 25A RINSE TANK WASH TANK 115 2T 3T 4T WITH W AND R SECTIONS 25KW OR 30KW RINSE HEAT 2T 3T 4T WITH W AND R SECTIONS 20KW WASH HEAT 2T 4T WITH ER SECTIONS 15KW ECONO RINSE HEAT 1T 2T WITH W WITH OR WITHOUT PW 40KW WASH HEAT VOLTAGE 208 220
74. RIC CONTACTORS 3l 24V 32 m cvsw CONVEYOR SWITCH WFSW WASH TANK FLOAT SWITCH m COMMON CWTS COLD WATER THERMOSTAT WEV WASH TANK FILL VALVE TT cw COLD WATER VALVE AS SPECIFIED PER ORDER TO DISCONNECT SUITE REV DESCRIPTION DATE BY REV DESCRIPTION DATE BY UC 2T PREWASH WASH NUCCW MUST COMPLY WITH ALL LOCAL ELECTRIC CODES A CORRECTED FLOAT CONTACTS 2100 CN Cham pi on STEAM ELECTRIC STANDARD DR BY J NEWTON SCALE NONE B ADDED REAR DOORS ARC SUPPRESSORS 21SEPTOL CN i i B 701669 REV DATE 17SEPT9 SHEET 1 OF ADDED VENT FAN CIRCUITRY 20DECO1 J CN The Dishwashing Machine specialists M L1 L2 L3 EM CONTROLS 31 24V CONTROLS I 32 PCB ik GND me m 9 coo O T ELECTRIC HEAT BLOWER AS 000 Pl 1 o S 2 IF USED S pean 2 36 LR gt AU uev 21 ow PO u Q oll i 2 1 212 0 1 X pr 1 DRP Seep ST
75. TACTOR RATING 50A 50A FUSE BLOCK 1 1 FUSE BLOCK 2 FUSE BLOCK 3 FUSE BLOCK 1 2 FUSE RATING 45A 45A FUSE RATING 35A FUSE RATING 35A FUSE RATING 45A 35A VOLTAGE 575V DELTA CONNECTION VOLTAGE 575V WYE CONNECTION VOLTAGE 575V DELTA CONNECTION VOLTAGE 575V DELTA CONNECTION TOTAL KW 30KW 25KW TOTAL KW 20KW TOTAL KW 15KW TOTAL KW 40KW KW CONTACTOR 30KW 25KW KW CONTACTOR 20KW KW CONTACTOR 15KW KW CONTACTOR 25KW 15KW CONTACTOR 1 1 CONTACTOR 3 CONTACTOR 5 CONTACTOR 1 3 CONTACTOR RATING 50A 50A CONTACTOR RATING 50A CONTACTOR RATING 50A CONTACTOR RATING 50A 50A FUSE BLOCK 1 1 FUSE BLOCK 2 FUSE BLOCK 3 FUSE BLOCK 1 2 FUSE RATING 45A 35A FUSE RATING 30A FUSE RATING 25A FUSE RATING 35A 25A Li 12 L3 Li 12 13 Li 12 18 Li 12 L3 Lt L2 L3 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 N V Y Y x 9 2 2 Q 2 2 Q 2 FB1 FB2 FB3 FB1 FB2 9 9 1 1 1 1 H 7 1 7 1 1 7 TREE nd nl H Dd HE IE HI i 1 1 I I 1 1 B 1 id SK 22 9 HC1 HC3 HC4 HC5 HC1 HC2 HC3 iR TS TO Fe gi T 4 Dd it Dd riri ird Dodd NM i INN I I I I I 1 1 1 TIE i tf TE 4 TTE i t rd i t TIE rd Dodd T EN i IBN TI 3 IEEE 86 g 101 102 86 CA 871 89 R90 92 4 93 2 o S d S n Iac R TR TOTAL 26170 Lanne TOTAL Lun A TOTAL Linn TOTAL baina be LAT TOTA
76. TAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING DELTA CONNECTION 25KW 10KW 15KW 2 50A DELTA CONNECTION 25KW 10KW 15KW 2 1 50A 60A 1 80A WYE CONNECTION NOT SHOWN 25KW 25KW 1 60A 1 60A WYE CONNECTION NOT SHOWN 25KW 25KW 1 50A 1 45A DELTA CONNECTION 25KW 25KW 1 50A 1 45A DELTA CONNECTION 25KW 25KW 1 50A 1 35A 2T 3T 4T WITH W AND R SECTIONS 20KW WASH HEAT VOLTAGE 208 220V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 230 240V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 380V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 415V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 480V TOTAL KW KW CONTACTOR CONTACTOR CONTACTOR RATING FUSE BLOCK FUSE RATING VOLTAGE 575V TOTAL KW KW CO
77. The pumps will start as the object enters the tunnel of the machine The optional econorinse pump starts with the final rinse Check pump motor rotation CW when viewed from the rear of motor 19 Check the final rinse temperature as the object enters the final rinse area The Final rinse temperature must be 180 195 F Figure 5 Conveyor Adjust the temperature of the incoming water supply if necessary Belt Alignment Adjust the booster thermostat setting if necessary 20 Check the Final rinse water pressure as the object enters the final rinse area The final rinse pressure must be 20 22 PSI Adjust the Pressure Reducing Valve setting if necessary 21 Check that the pumps and final rinse shut off before the object reaches the conveyor shut off shelf 22 Check that the conveyor belt stops when the object pushes the conveyor shut off shelf 23 Move the shut off shelf toward the tunnel of the machine The conveyor belt will start moving again 24 Push the RED stop button The conveyor belt will stop moving 25 Flip the power switch on the control cabinet to OFF The red power light will go out 26 Open all the drain valves and check that the house drains can handle the flow 27 Remove any protective film from the stainless steel and install the side panels and chain guard 11 OPERATION OPERATION Operation Steps Perform the following steps to place your mac
78. Therefore the height of the wash rinse section must compensate for floor height variations Level the wash rinse section side to side and front to back in several places using a bubble level Run a 1 2 bead of silicone sealant on the face of all sides of the hood gasket of the section end you are going to join INSTALLATION Assembling the Sections continued a a a Move the next section closer to the prepared end of the center section and adjust the feet of the second section so that the bolt holes around the hood and gasket align Slide the connecting hoses and clamps on the drain pipes and cross flow pipes Do not tighten Level the second section side to side and front to back in several places using a bubble level Check the alignment of the conveyor tracks inside the machine drains cross flows and wireways Bolt the HOOD sections together FIRST using the 5 16 18 X 3 4 bolts lockwashers and nuts from the hardware kit Bolt the base together NEXT using the 1 2 13 X 1 bolts lockwashers and nuts from the hardware kit Recheck the level of the assembled sections and relevel the second section if necessary Adjust the hoses on the drain pipes and cross flow pipes and tighten the clamps Feed the wire bundles through the wireways and connect the wires Match corresponding numbers and connect them together Connect all white and 2 wires together White and 2 wires are neutral wires Connect t
79. V DELTA CONNECTION VOLTAGE 208 220V DELTA CONNECTION VOLTAGE 208 220V DELTA CONNECTION VOLTAGE 208 220V DELTA CONNECTION TOTAL KW 30KW 25KW TOTAL KW 20KW TOTAL KW 15KW TOTAL KW 40KW KW CONTACTOR 20KW 10KW 15KW 10KW KW CONTACTOR 10KW 10KW KW CONTACTOR 15KW KW CONTACTOR 15KW 10KW 15KW CONTACTOR 1 2 1 2 CONTACTOR 3 4 CONTACTOR 5 CONTACTOR 1 2 3 CONTACTOR RATING 60A 50A 60A 50A CONTACTOR RATING 50A 50A CONTACTOR RATING 60A CONTACTOR RATING 60A 50A 60A FUSE BLOCK 1 1 1 FUSE BLOCK 2 FUSE BLOCK 9 FUSE BLOCK 1 1 2 FUSE RATING 100A 90A FUSE RATING 70A FUSE RATING 60A FUSE RATING 90A 70A VOLTAGE 230 240V DELTA CONNECTION VOLTAGE 230 240V DELTA CONNECTION VOLTAGE 230 240V DELTA CONNECTION VOLTAGE 230 240V DELTA CONNECTION TOTAL KW 30KW 25KW TOTAL KW 20KW TOTAL KW 15KW TOTAL KW 40KW KW CONTACTOR 20KW 10KW 15KW 10KW KW CONTACTOR 10KW 10KW KW CONTACTOR 15KW KW CONTACTOR 15KW 10KW 15KW CONTACTOR 1 2 1 2 CONTACTOR 3 4 CONTACTOR 5 CONTACTOR 1 2 3 CONTACTOR RATING 60A 50A 60A 50A CONTACTOR RATING 50A 50A CONTACTOR RATING 50A CONTACTOR RATING 60A 50A 60A FUSE BLOCK 1 1 1 FUSE BLOCK 2 FUSE BLOCK 3 FUSE BLOCK 1 1 2 FUSE RATING 90A 80A FUSE RATING 70A FUSE RATING 50A FUSE RATING 80A 70A VOLTAGE 380V WYE CONNECTION NOT SHOWN VOLTAGE 380V WYE CONNECTION VOLTAGE 380V WYE CONNECTION VOLTAGE 380V WYE CONNECTION NOT SHOWN TOTAL KW 30KW 25KW TOTAL KW 20KW NOT SHOWN TOTAL KW 15KW NOT SHOW
80. Y ii INTRODUCGC LION citri 1 GENERAL users ae 2 Components and Features visitada seien energie 2 E 3 Modular Sections Details and DIme mnSI0ns a ssssssesssssssssyascssyaqaasasaaywaaqsyawsa 4 INSTALLATION m 5 C eas 5 ioni kaia 5 Assembling the 5 Assembling the Conveyor Bellucci ias id ibi la 6 Completing the Assembly 7 Installing the Optional Blower Dryer Steam or Electric 7 Plumbing Connections een 8 Electrical 5 ka a 8 Ventilation Connections rien ati 9 Machine Vent Damper Settings ee me ier ti Dii ERE tide dha ERR us Eaka 9 Chemical CONNECTIONS 9 INITIAL START UD reet teen teet Ile 10 hri 10 Th ermotnetets i th Ente a 10 Conveyor 11 Conveyor Belt Drive Clutch Adjustment essent 11 Conveyor Belt Ala ment iniciacion een vdes kuke i 11 Energy Sentinel Idle pump shut off cresensa tete Recto fede tiger cada hrad 11 OPERATION e 12
81. a LOR 1S0 warrants machines and parts as set out below Warranty of Machines Champion warrants all new machines of its manufacture bearing the name Champion and installed within the United States and Canada to be free from defects in material and workmanship for a period of one 1 year after the date of installation or fifteen 15 months after the date of shipment by Champion whichever occurs first See below for special provisions relating to glasswashers The warranty registration card must be returned to Champion within ten 10 days after installation If warranty card is not returned to Champion within such period the warranty will expire after one year from the date of shipment Champion will not assume any responsibility for extra costs for installation in any area where there are jurisdictional problems with local trades or unions If a defect in workmanship or material is found to exist within the warranty period Champion at its election will either repair or replace the defective machine or accept return of the machine for full credit provided how ever as to glasswashers Champion s obligation with respect to labor associated with any repairs shall end a 120 days after shipment or b 90 days after installation whichever occurs first In the event that Champion elects to repair the labor and work to be performed in connection with the warranty shall be done during regular working hours by a Champion authorized se
82. ashers and lock washers from the hardware kit Fasten the vent cowl on the discharge end of the blower dryer using the 1 4 20 plain nuts flat washers and lock washers from the hardware kit Connect the electrical wiring by moving the prewired flexible conduit into position with the 3 X 5 junction box located on the side of the blower dryer Secure the conduit to the junction box Match the corresponding wire numbers in the junction box and the conduit and connect them together Connect all white and 2 wires together White and 2 wires are neutral wires INSTALLATION PLUMBING CONNECTIONS O a CAUTION Plumbing connections must comply with local sanitary and plumbing codes Connect all supply connections for water steam and drain lines at the points indicated on the P amp E Connections Drawing Tags are wired to the machine piping to indicate these connection points Shut off valves should be installed in all supply lines to allow for servicing of the machine Pressure Reducing Valves supplied by Champion or others should be installed on the incoming water supply lines and the incoming steam supply lines as close to the machine as possible Water Hammer Arrestor meeting ASSE 1010 standard or equivalent should be installed in the common water supply line at the service connection HOT WATER 3 4 NPT 140 F Flow pressure 20 22 PSI For machine with built in 40 rise steam electric booster 3 4 NPT
83. belt can be lifted off the track a maximum of 1 1 2 to 2 inches Tighten the adjusting bolt locknuts RECHECK THE BELT TENSION IN 2 3 WEEKS AND READJUST AS NECESSARY See Initial Start Up 17 Pg 11 INSTALLATION Completing the Assembly A a CAUTION Overtightening the belt can result in damage to the belt and the conveyor belt drive assembly Trim any excess silicone sealant that may have squeezed out from between the assembled sections Apply a finish bead of silicone around the section joints Install the vent stacks on the load and unload sections of the machine Make sure the damper handles face toward the front of the machine Install the curtains Long curtains hang in hooks on each end of the machine Short curtains hang in hooks on the inside of the machine See Fig 6 Pg 20 Check each tank and the interior of the machine and remove any foreign material Install the screen supports scrap screens and access panels Installing the Optional Blower Dryer Steam or Electric The blower dryer is available in either electric or steam and is shipped on a separate skid along with the machine The vent cowl and mounting hardware for the blower dryer are shipped in the box containing the dishwashing machine parts and hardware a a Remove the blower dryer from the skid and install the unit on the top of the unload section of the machine Bolt the blower dryer in place using the 5 16 18 X 3 4 bolts flat w
84. cal dispensing equipment installed by others 7 Leaks or damage resulting from such leaks caused by the installer including those at machine table connections or by connection of chemical dispensing equipment installed by others 8 Failure to comply with local building codes 9 Damage caused by labor dispute Warranty of Parts Champion warrants all new machine parts produced or authorized by Champion to be free from defects in material and workmanship for a period of 90 days from date of invoice If any defect in material and workmanship is found to exist within the warranty period Champion will replace the defective part without charge DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY CHAMPION S WARRANTY IS ONLY TO THE EXTENT REFLECTED ABOVE CHAMPION MAKES NO OTHER WARRANTIES EXPRESS OR IMPLIED INCLUDING BUT NOT LIMITED TO ANY WARRANTY OF MERCHANTABILITY OR FITNESS OF PURPOSE CHAMPION SHALL NOT BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES THE REMEDIES SET OUT ABOVE ARE THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN CHAMPION DISHWASHING MACHINES AND CHAMPION PARTS AND ALL OTHER REMEDIES ARE EXCLUDED INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES Champion does not authorize any other person including persons who deal in Champion dishwashing machines to change this warranty or create any other obligation in connection with Champion Dishwashing Machines CONTENTS CONTENTS Page WARRANT
85. e A R 20 111827 Contactor Heat Electric 60Amp 3 Pole A R 21 111827 Contactor Heat Electric 50Amp 3 Pole A R 21 111827 Contactor Heat Electric 60Amp 3 Pole A R 22 111827 Contactor Heat Electric 50Amp 3 Pole A R 22 111827 Contactor Heat Electric 60Amp 3 Pole A R 23 111827 Contactor Heat Electric 50Amp 3 Pole A R 23 111827 Contactor Heat Electric 60Amp 3 Pole A R 24 110849 Din Rail Specify Length eere A R 25 107091 Transformer Control 500VA 208 240V 480V 1 25 109148 Transformer Control 500VA 380 415V 1 25 111046 Transformer Control 500VA 550 575 600V 1 26 112351 Timer 0 6 Minute ui a cues 1 27 112352 Socket DIOE ira dalla 1 28 111068 Relay 120 Va 1 29 111056 Socket Relay One per Tela sessilis eg A R 30 111067 Relay 24 Va nehmen A R 31 304326 Bracket Switch no nennen nnne 1 32 107198 Switch Toggle Bypass 1 33 108370 Washer LOCK AAA A 1 34 104858 Nameplate Automatic Overload 1 35 111277 Transformer Control 120V to 24V
86. e a tag at i Nut the disconnect i mg Y switch to show that work is acking Plate Bolt j Backing Plate Mtg Nut A being done on g the circuit Pump Seal Replacement Plug 00 Disconnect the power to the machine Drain the machine Remove the plug from the lowest point on the pump volute and drain the pump Remove the pump hoses Disconnect the wires to the motor at the motor junction box Unbolt the motor from the base of the machine and remove the motor and pump Remove all the bolts A on the volute and carefully remove the volute from the pump flange Lock the motor shaft holding the square end of the rear shaft with a wrench or vise grips Remove the impeller retaining bolt B Remove the large retaining nut and washer Remove the impeller using a strap wrench Turn it counterclockwise Do not strike the impeller with a hammer to loosen or remove it Remove the old seal and discard Check the seal seat in the pump flange and clean thoroughly Clean the seating surface on the motor shaft with 600 emory paper or crocus cloth Check the water slinger and replace if worn or missing Remove the 4 backing plate mtg nuts to gain access to the slinger Press the rubber seal and ceramic into the pump flange Use a water soluble lubricant Keep the ceramic clean Install the rotating part of the seal on the shaft with the graphite surface to
87. eaees REPLACEMENT PARTS LOAD SECTION Part Description o 2 Rod Curtain 5 16 x 33 5 8 et Door Access 8 x 27 5 8 Latch Access Door per Hinge Access Door per Door eee Plate Access Door Eimge iet Screw 6 32 x 3 8 Flat Nut Gtip 6 32 nie Bracket Perimeter Panel Fastener JCD nek Screw 1 4 20 x 1 2 Truss Head Nut Grip 1 4 20 w Nylon Insert Washer Lock 1 4 Split uuu l aa eerte Washer Flat 1 4 x 5 8 x 1 16 SST Door Access 8 Door ACCESS 8 e Damper Regulator Assembly eene Stack Vent 1 243 ndash sauna Receiver Electric Bye ly Load Union Bulkhead 3 8 Plastic eee TUGINE Emitter Electric Bye contas Electric Bye Weldment teet eee Electric Eye Weldiment LH inb EP Nut Grip 6 32 w nylon insert eene Nozzle erneer ni aone ee iin ale screw 6 32 X 3 8 Truss Head rr eerte nito tia Washer 208 x
88. ed 3 4 x 3 4 x 1 NPT BI 42 103465 Bush Red 3 4 1 2 eic ers 43 106498 Bush Red 2 x 1 1 4 Brass 44 101061 Nipple Close 1 1 4 NPT Brass 45 100583 Tee 1 1 4 x 3 4 x 3 4 NPT Brass 46 102504 Plug 1 2 NPT 47 102526 Tee Red 3 4 x 3 4 x 1 2 NPT Brass 601551 Booster Assembly Complete 40 Rise 1 Piping R L Direction Low Pressure 601552 Booster Assembly Complete 70 Rise 1 Piping L R Direction Low Pressure 90 o e e N REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 91 REPLACEMENT PARTS Ave NOZL H3AHOJSNVHL iONINHVM ya Avo 289 1RO066r01 BINL TVNI4 AOZEA H3 HOJSNVHL lefele Figure 48 Control Cabinet 92 REPLACEMENT PARTS CONTROL CABINET Fig 48 Part Part Description Item No No o 108122 Contactor Motor 12A Drive Motor
89. el 5 16 x 29 1 4 2 10 109282 Spacer 11 32 x 11 32 secant ea 4 11 109224 Rod Threaded Stainless Steel 1 4 x 22 1 4 1 12 102376 Washer 5 16 x 3 4 U lisas 2 13 108378 Spacer 11 32 Sl ee ea essen 2 14 109187 Spacer 0 52 x 113 32 een enteo 7 SILVERWARE BELT 15 109164 Link Flat Silverware Belt eese 2 16 109163 Link Side Silverware Belt rr rer etre ttn 4 63 REPLACEMENT PARTS Figure 39 Stainless Steel Peg Belt 64 REPLACEMENT PARTS UC CW STAINLESS STEEL PEG BELT Note 1 Total number of Rod Sections required for belt replacement vary depending on Machine Length Note 2 Quantities listed below are per one 1 ROD SECTION Fig 39 Part Part Description Qty Item No No 408013 Rod Section Stainless Steel Peg Belt UC CW A R 111421 Link Stainless Steel Upright eese 10 109282 Spacer 11 32 x ED arena 8 108378 Spacer 11 32 x MV 6 treuen 8 108435 Link Straight End Stainless Steel 4 108375 Roller Stamless St el u 3 108381 Rod Drilled Stainless Steel 5 16 x 29 1 4 1 108875 Pin Cotter Not Shown sese 2 Da hu UC CW Stainless Steel Peg Belt with Upper Rod Items 2 thru 8 above and the Parts Listed Below 100141 Nut Grip 1 4 20 SST
90. er 6 1 26 180282 Nozzle 1 8 Fresh Water Rinse C8 12 180282 Nozzle 1 8 Fresh Water Rinse C6 9 27 205127 Spraypipe Final Rinse Upper 6 1 28 106734 Cap 1 2 Plastic inicia ii ist 2 49 REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 50 REPLACEMENT PARTS UNLOAD SECTION 51 REPLACEMENT PARTS Figure 31 Unload Section 52 Fig 31 Item No KON N N FRR m pm m n pn m WN 21 22 23 24 25 26 27 28 28 29 Part No 401486 201589 112446 108642 320894 322008 112057 320578 320579 100750 104971 320901 112267 100073 107967 106482 106026 320895 104682 112090 104429 108351 113223 109812 110244 107414 311403 313825 317343 104005 104005 106734 900836 UNLOAD SECTION Part Description Stack Vent 4 x 24 Damper Regulator Assembly Curtain Long 32 x 19 Rod Curtain 5 16 x 33 5 8 Door Access Side 7 x 7 1 2 sac Door Access Side 8 x 16 Latch Access Door per Door Hinge Access Door per Door
91. ervice support you can call Champion National Service 1 800 858 4477 Please have the Model and Serial Number of the machine ready when you call 21 ELECTRICAL SERVICE 22 Note Champion offers a variety of options for the Upright Conveyor dishwasher It is extremely important that you identify the options installed on the machine BEFORE you begin repairs The basic operation of the upright conveyor is the same for all models If you are not completely familiar with the design and operation of your machine please read all the information contained in this manual before attempting any repairs What appears to be a serious problem at first may be corrected with a simple maintenance or operation check ELECTRICAL SERVICE Power Requirements All models require 3 Phase power Standard voltages are available in 208 60 3 240 60 3 460 60 3 Non standard voltages are available Consult the factory Service Connections The main power connection is made at a single point in the Control Cabinet Optional Electric Boosters have a separate service connection Optional Electric Blower dryers have a separate service connection Line Voltage Three phase line voltage is supplied to Pump motors Drive Motor Optional Blower Dryer motor Electric tank heater elements Optional Booster tank heater elements Single phase line voltage is supplied to Control Transformer In control cabinet Step down Line Voltage 120VAC Control
92. ete 70 Rise 1 1 2 Piping L R Direction Low Pressure 601549 Booster Assembly Complete 70 Rise 1 Piping R L Direction Standard Pressure 601550 Booster Assembly Complete 70 Rise 1 Piping L R Direction Standard Pressure 82 o REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 83 REPLACEMENT PARTS SNR Ss Figure 46 Steam Booster 40 Rise Standard Pressure Optional E conoR inse 40 70 Rise Low amp Standard Pressure R L Direction Shown 84 Fig 46 Item No OMAN Q PWN 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No 112308 100979 100134 106789 105733 105847 105780 105851 110005 110007 110120 105764 100123 102402 107657 106607 106051 112353 105881 103586 102399 100184 102521 104649 100571 107550 110768 102444 101061 102392 100128 102657 109887 109903 108516 102442 102470 102525 102388 109879 STEAM BOOSTER 40 RISE Part Description Amtrol Steam Booster 180 Bushing Red 1 1 2 x 1 BI Elbow Street 1 x 90 Nipple 1 x 3 1 2 NPT Elbow 1 90 BL u u u rt se kee Nipple Close 1 NPT esses Union 1 NPT BL isse oim rris Nipple 1 x 2 1 2 N
93. etting 10 pipes then decrease the final rinse seconds Continue to increase the timer timer setting 10 seconds Continue this setting in 10 second increments until process until the proper distance the proper distance is reached is reached Ifthe measured distance is greater than If the measured distance is greater 1 foot decrease the pump timer setting than 2 feet then increase the final 10 seconds Continue to decrease the rinse timer setting 10 seconds timer setting in 10 second increments Continue this process until the proper until the proper distance is reached distance is reached Run a final test to check both timer settings 25 ELECTRICAL SERVICE ELECTRICAL SERVICE Continued Electric Eye Energy Sentinel System Idle Pump Shut off Rinse Saver Circuit Explanation The electric eyes are infrared sensors and are located on the load end of the machine The sensors consist of an emitter and a receiver These components switch the 120VAC control voltage supplied to the pump timer When an object moving on the conveyor breaks the infrared beam between the eyes contacts EER close and complete the 120VAC circuit Wires 7 and 27 in the control cabinet The pump timer resets and the pump motors start The pump timer and the final rinse timer begin to time down The pump timer resets each time the beam is broken Component Location Refer to Fig 12 Receiver Emitter The Emitter is mounted on
94. fo P dor M all 5 amp oA NP HB AM 1MOL AUTOR MANUAL PT DRIVE DC Vu WC PREWASH 7ER 7 9 pq OS oJto 46 WFSW 42 42 3CR o o 704 6 o X ro 70 MOTOR 7 2 42 2 Iw 3MOL 3M 911 TR 10 31 MINE 9 I u of fo IG NN aja yes 3r aui MOTOR 2 os PREWASH 2401 2 OFF DELAY P n ME 80 o o 2 Kol AS 6 CVSW eA ry aY now 4 46 boro pol MOTOR 10 WASH 3M 3MOL 5 STEAM HEAT J Nx IF USED BROWN O EE 111213 ELE IIE TANK HEAT 31 BROWN NER suwe 9 RINSE AID 12 1M 29 SANI SIGNAL iB P 80 of Fo ae 25 ERV 24 T 27A EER 12 E ny 81 BLOWER 18 amp DAN 5 82 MOTOR 18 N BR L3 9 1 ELECTRIC HEAT COMPONENT LOCATED IN MAIN CONTROL CABINET IF USED 1CR DOOR SAFETY HOLD IN RELAY DSS DOOR SAFTEY SWITCH y HC3 o 3CR WP O HC2 2 2CR PREWASH FILL SWITCH RELAY EE ELECTRIC EYE EMITTER 4 ELECTRIC HEAT ONLY i WASH FILL SWITCH RELAY ER ELECTRIC EYE RECEIVER lo WASH HEAT 19 24015 61 oto HLTS 62 O HC1 SEE NOTE 3 CR a ERR 24 24 ICR 2 7CR BOOSTER HEAT HOLD IN RELAY FUL FUSE PRIMARY SIDE OF TRANSFORMER 428 o N SEE NOTE 2 1M DRIVE MOTOR CONTACTOR 2 FUSE PRIMARY SIDE OF TRANSFORMER ELECTRIC HEAT ONLY IF USED IMOL DRIVE MOTOR OVERLOAD FRV FINAL RINSE AND RINSE TANK FILL VALVE 015 53 OHLTS 54 ON BC1 203 2M PREWASH MOTOR
95. g per Spraypipe 1 112240 Plug Spraypipe End per Spraypipe 1 900777 Spraypipe Assembly includes 33 34 35 A R 111456 Manifold Gasket per Manifold 1 321307 Slide Adjustable Restrictor Lower Manifold 1 319195 Plate Adjustable Restrictor Lower Manifold 1 104682 Washer 1 4 Split Lock per Manifold 4 100736 Bolt 1 4 20 x 3 4 Hex Head per Manifold 4 327102 Hook Door Stop Catch Combo 1 325920 Bracket Door Stop Catch Combo sees 1 100734 screw 1 4 20 x 5 8 Hex Head cos 2 100141 Nut Grip 2 109069 Thermostat Optional Cold Water 1 111019 Dual Float e AAA sv vaas anne 1 100500 Breaker Vacuum 1 2 bronze 1 108349 Repair Kit 1 2 Vacuum Breaker not shown Prior to S N 31533 bronze sse 1 113221 Repair Kit 1 2 Vacuum Breaker not shown After S N J1534 plastic 1 111090 Haml n Reed Switch iue leia 1 108954 Nut Grip 6 32 w Nylon Insert eee 2 100007 Screw 10 32 x 3 8 Truss Head 2 100194 Nut Grip 10 32 AAA edges ee een 2 111026 Magnet Large S ST uu petite acosa 1 319991 1
96. g machine consisting of modular sections Each section is available in a choice of lengths to satisfy your specific space and warewashing requirements Champion s ability to custom build your machine to meet your application gives you the most powerful and versatile dishwashing machine on the market today Standard Features All models are constructed of heavy gauge stainless steel including the panels base legs and feet All Models are available for either Right to Left or Left to Right operation All models are high temperature 180 F final rinse sanitizing machines All Models have a single common water connection and a single common electrical connection A separate electrical connection is required for an optional electric booster or blower dryer Standard Voltages are available in 208 60 3 All models have chemical dispensing equipment connection provisions inside the control cabinet 240 60 3 460 60 3 For non standard voltages please consult the factory GENERAL Options Your machine may be equipped with one or more of the following options Auto fill with drain interlock Stainless steel back panel Conveyor Belts Flat belt Cup belt Thermal tray belt Silverware belt with or without riser Belts with upper rods or any combination of the above Blower dryer steam or electric Minimum 9 foot unload required Bumper rail machine mounted Cold water thermostat for prewash secti
97. ge is located on the top of the machine in the final rinse piping The correct reading must be between 180 195 F 16 Check the final rinse flow pressure during the final rinse The pressure gauge is located on the lower panel of the unload section The correct flow pressure must be between 20 22 PSI The pressure gauge may read more than 22 PSI before and after the final rinse cycle This is a normal condition As an object exits the tunnel of the machine the automatic timers will Shut off the final rinse and the pumps before the object reaches the conveyor shut off shelf If the conveyor belt is loaded with a number of objects the final rinse and the pumps will continue to run until an object pushes the conveyor shut off shelf into the OFF position The conveyor belt and the final rinse will stop The automatic timers will stop 13 OPERATION OPERATION continued 17 Push the conveyor shut off shelf towards the tunnel of the machine to return it to its operating position This will Restart the conveyor belt and the final rinse The automatic timers will restart where they left off This ensures that any objects remaining on the conveyor belt will be completely washed and sanitized by the final rinse 18 Press the RED stop button on the control cabinet or the START STOP station on the load section The conveyor will stop The final rinse will stop The pumps will stop 19 Press the GREEN start b
98. he copper water lines at the rear of the sections Be careful not to cross thread the connectors Connect the steam piping below the base applicable to steam machines only Install the baffles if you removed them prior to connecting the sections Repeat the entire process for each section until the machine is completely assembled Assembling the Conveyor Belt a a a Start at the unload end of the machine and pull the conveyor belt around the sprockets until approximately 1 1 2 feet of belt is exposed on the upper track of the machine Pull a section of belt from the next section along the upper track into the unload end Join the belt sections together by feeding a conveyor rod through the links spacers and rollers Install a cotter pin on each end of the rod to secure the assembly Continue this procedure until all the conveyor belt sections are joined Adjust the conveyor belt tension at the load end by turning the adjusting bolts on the take up assemblies The take up assemblies are located on either side of the load end conveyor shaft Loosen the adjusting bolt locknuts Turn each take up adjusting bolt clockwise equally making sure that the conveyor shaft remains square with the end of the machine Note the slack in the lower portion of the belt and be sure that the adjustment removes the slack Check for the proper belt tension by lifting up the conveyor belt at the unload end Proper tension has been reached when the
99. hine in operation Refer to Fig 6 SHORT CURTAIN LONG CURTAIN SHORT CURTAIN LONG CURTAIN LEFT TO RIGHT Figure 6 Curtain Placement 1 Check the curtains for correct placement in the machine Be sure the short flaps of the Long Curtains face the load end of the machine 2 Check the spray pipes Be sure the spray pipe gasket is installed on the end of spray pipe before installing Spray pipes are installed by inserting the pipe into the coupler and turning 1 4 turn clockwise 3 Check the scrap screens Install any scrap basket covers 4 Check that the conveyor shut off shelf is pushed toward the machine tunnel Close the drain valves located under the base of each tank When the drain handle is horizontal the valve is open When the valve handle is vertical the valve is closed Check the detergent and rinse aid supplies supplied by others Turn on the detergent and rinse aid dispensers supplied by others Close all the doors making sure the door safety switches are activated Flip the Power Switch the front of the control cabinet to ON The RED power light will illuminate The machine will automatically AUTO FILL 140 F fill with water When the tanks are full the water will stop and the tank heat will come on 10 Fig 7 illustrates the automatic fill operation 12 OPERATION OPERATION continued 11 Wait for
100. ication 4 Apply a thin coat of grease to the conveyor drive sprocket chain Avoid getting grease on the drive clutch wipe any excess grease off immediately Operation Checks Daily 1 Check temperature gauges for proper readings 2 Check pressure gauge for proper reading 3 Check pumps for leaks around motor shaft 4 Inspect general condition of machine 5 Check chemical supplies supplied by others and refill as necessary MAINTENANCE Operation Checks Weekly 1 Inspect all water lines for leaks and tighten at joints if required 2 Clean all detergent residue from the exterior of the machine 3 Check the drains for leaks 4 Clean accumulated mineral deposits from the tank heating elements or steam coils Remove and inspect each spray pipe for blockage and clean if required Clean the final rinse nozzles of accumulated mineral deposits Check the float switches located in each tank to ensure they move freely Inspect the conveyor belt for broken or worn parts O A Inspect the electric eyes and clean the lenses 10 Inspect the conveyor shut off shelf for freedom of travel 11 Check the conveyor drive clutch adjustment Deliming Mineral deposits which are frequently referred to as lime because of their white color accumulate in the interior of the machine over time The amount of lime build up depends on the mineral content of your water supply Machines in regions of the country that have hard wate
101. ift operations Maintenance Schedule CLEANING Every 2 Hours or After Each Meal Period 1 When the last object on the conveyor belt exits the tunnel of the machine the pumps will shut off automatically 2 Press the RED stop button on the control cabinet or the START STOP station on the load section The conveyor will stop 3 Hlip the Power switch on the front of the control cabinet to OFF The Red power on light will go out 4 Open the doors 5 Open the drain valves and allow the machine to drain The valve is open when the handle is placed in the horizontal position 6 Remove the scrap screens and scrap baskets Back flush the screens and baskets and reinstall in the machine Check spray nozzles 7 Close the drain valves and doors 8 Hlip the Power Switch on the front of the control cabinet to the ON position The RED power light will illuminate The machine will automatically refill with water Every 8 Hours or at the End of the Day 1 Press the RED stop button on the control cabinet or the START STOP station on the load section 2 Hlip the Power Switch on the front of the control cabinet to the OFF position 3 Remove all the scrap screens and baskets 4 Back flush the scrap screens and baskets until clean DO NOT STRIKE SCREENS OR BASKETS AGAINST SOLID OBJECTS TO CLEAN 5 Open the drain valves and allow the tanks to drain 15 MAINTENANCE 16 CLEANING
102. ill valve for the tank is energized and the tank begins to fill with water As the water level in the tank rises the bottom float begins to move up When the bottom float is completely up its NO reed switch contacts close This prepares the heat circuit but the heat Does Not energize at this time The tank continues to fill until the top float is completely up The top float s NO reed switch contacts close Its control relay energizes The fill valve de energizes The heat circuit energizes through the NC contacts of the bottom float and the contacts of the control relay During Normal Operation Ifthe water level in a tank falls below the level of the top float the top float moves down and its reed switch contacts open When the water level falls below the level of the bottom float the bottom float moves down and its reed switch opens The control relay de energizes The fill valve energizes and refills the tank The heat circuit will de energize until the water level in the tank raises the top float again The bottom float keeps the heat circuit ready as long as the water level is above the level of the bottom float ELECTRICAL SERVICE Automatic Fill Low Water Heat Protection Continued Troubleshooting Each dual float controls the fill and heat circuit for a particular part of the machine Refer to the chart below DUAL FLOAT POWER RINSE TANK WASH TANK PREWASH TANK LOCATION DUAL FLOAT e 2CR co
103. ion Parts Distributors Refer to Fig 24 and Fig 25 To Repair a solenoid Valve 1 Turn off the water or steam supply 2 Disconnect the power to the machine 3 If repairing a Parker valve a Remove the screw holding the coil b Lift the coil off the bonnet c Unscrew the top of the valve d Inspect the valve body If pitted or scored replace the entire valve e Replace the parts contained in the repair kit Reassemble the valve 4 If repairing an Asco valve a Remove the cap holding the coil b Remove the 4 bonnet bolts c Inspect the valve body and replace if pitted d Replace the parts in the kit Reassemble the valve Figure 25 Asco Valve 34 REPLACEMENT PARTS REPLACEMENT PARTS 35 REPLACEMENT PARTS JEC 337 16 A Ui Figure 26 L oad Section 36 Fig 26 Item No Part No 112446 108642 320895 112057 320578 320579 100750 104971 320901 112267 100073 107967 106482 106026 320893 322008 201589 401486 112242 107003 112245 205907 112241 323229 323230 108954 106153 106382 107033 108417 309711 323595 309709 105994 107935 309386 109959 111082 309397 107691 109029 309385 110085 406225 107617 107614 111616 111617 111615 111614 113140 Curtain 32 x 19 Entrance ccc ceccesecessceceesseeeeseseeeeeee
104. ivity 03 10 00 All 89788 Reissue of manual and new replacement parts lists 07 09 01 89 J1436 Added P N 325838 overflow to Prewash Section 07 09 01 44 J1436 Added P N 113291 float switch to Wash and Rinse Section 07 09 01 47 Changed P N 110854 to 111019 to Econorinse Section 07 09 01 79 Added 480V 95KW element to booster 11 29 01 80 Revised bubble numbers on drawing 11 29 01 82 Changed P N 105840 to 105841 on Steam Booster 11 29 01 84 Revised bubble numbers on drawings 01 03 02 40 44 47 J1534 Change vacuum breaker 1 2 100500 to 113220 01 03 02 53 J1534 Change vacuum breaker 3 4 104429 to 113222 01 03 02 79 J1534 Added GC 1 2 solenoid valve 113352 and repair kit 113392 4 30 02 40 Corrected float switch 110854 to 111019 05 22 02 40 44 47 Added 900836 Kit Repair 1 4 amp 1 2 Vacuum Breaker 05 22 02 53 Added 900837 Kit Repair 3 4 Vacuum Breaker 2 5 03 39 43 47 Replaced P N 108391 with 113622 thermometer 2 5 03 67 Replaced impellers with new part numbers 2 5 03 93 97 Replaced Furnace Siemens overloads with Telemecanique Square D overloads 7 23 03 40 44 47 53 Revised plastic style vacuum breakers with bronze style 8 6 04 53 Corrected curtain 112445 to 112446 8 6 04 108 Remove buckets from tanks WARRANTY 1 LIMITED WARRANTY Champion Industries Inc herein referred to as Champion P O Box 4149 Winston Salem North Carolina 27115 and P O Box 301 2674 N Service Road Jordan Station Canad
105. m Booster 40 Rise oo cece iini 84 Figure 47 Steam Booster 40 Rise Low Pressure Only eee 88 Figure 48 Control Cabinet ib sistere eee hee SERERE EE ERE eiii seis 92 Figure 49 Blower Dryer Optional essent enne 96 Figure 50 Control Panel Electric Booster eese eene 98 Figure 51 Wiring Diagram 57KW Electric 110 Figure 52 Wiring Diagram 63KW Electric Booster eese 111 Figure 53 Wiring Diagram 72KW Electric 112 Figure 54 Wiring Diagram 81KW Electric Booster eene 113 Figure 55 Wiring Diagram Electric Tank Heat 114 CONTENTS VI ELECTRICAL SCHEMATICS B701669 VWiring Diagram UCCW 2T Steam Electric Beginning with Serial Number 89788 B701670 Wiring Diagram UC 1T Steam Electric Beginning with Serial Number 89788 B701512 Wiring Diagram UCCW 3T Steam Electric Beginning with Serial Number 89788 B701559 Wiring Diagram UCCW 4T WS Steam Electric Beginning with Serial Number 89788 B701399 Wiring Diagram UC Tank Heat Electric Beginning with Serial Number 89788 Appendix A UC CW EconoRinse Section tette 103 Appendix B Door Safety Switch and Magnet Mounting sse 104 Appendix C Cross Flow Elb
106. m Injector Section Manifold Weld Steam Injector C4 Section Manifold Weld Steam Injector E2 Section Gasket e A R Rh gt o 2 75 REPLACEMENT PARTS SE VA lt CQO X iuh PAP PAP LS gure 43 Fi Steam Coils Low Pressure Standard H igh Pressure E conoR inse 76 Fig 43 Item No FWY a Fig 43 Item No 11 12 13 14 15 16 17 18 19 Fig 43 Item No 20 21 22 23 24 25 26 Part No 100023 101090 101589 102554 323830 102554 100051 102443 112890 323809 Part No 100023 102554 323862 102443 100959 101558 100051 102554 307384 Part No 326855 325629 107999 102506 100051 102554 325545 LOW PRESSURE STEAM COILS Part Description Street Elbow 3 4 NPTSST Nipple 3 4 NPT x 3 LG SST Nipple 3 4 NPT x 19 3 4 LG SST Union 4 4 NPT SST ssc Coil Weldment Steam Low Pressure Union 3 4 NPT SS Tirar aaa Nipple 3 4 NPT x Close 55
107. marked with a tag noting the Select to Match Incoming time set by the factory Figure 11 Timers To Replace a Timer Disconnect power to the machine at the main service switch Remove the defective timer and install the replacement Adjust the new timer setting to match the setting of the original timer To Check the Pump Timer Setting To Check the Final Rinse Timer Setting Turn the power on Turn the power on Place an object on the conveyor Place on object on the conveyor Press the Green start button The Press the Green start button The conveyor will start conveyor will start When the object enters the load end When the object enters the tunnel the tunnel the pumps will start pumps will start Wait for the object to exit the tunnel at Wait for the final rinse to begin the unload end Press the Red stop button the instant When the pumps stop push the the final rinse begins conveyor shut off shelf to stop Open the power rinse tank door and the conveyor measure the distance between the Measure the distance between the exit object and the final rinse pipes end of the tunnel and the object The object should be 2 feet from The object should be about 1 foot past entering the final rinse area the end of the tunnel If the distance is less than 2 feet If the distance is less than 1 foot between the object and the final rinse increase the pump timer s
108. ment Tank Heater 5KW 480V 3PH Element Tank Heater 5KW 575V 3PH Element Tank Heater 10KW 208 V 3PH Element Tank Heater 10KW 240V 3PH Element Tank Heater 10KW 480 Element Tank Heater 10KW 575 Gasket Tank Heater one per element Thermostat Control one per tank Thermostat High Limit one per tank ECONORINSE SECTION Optional Part Description Element Tank Heater 15KW 208 V 3PH Element Tank Heater 15KW 240V 3PH Element Tank Heater 15KW 480 Element Tank Heater 15KW 575V 3PH Gasket Tank Heater one per element Thermostat Control one per tank Thermostat High Limit one per tank Qty A R A R A R A R A R A R A R A R A R A R A R A R A R A R A R A R 71 REPLACEMENT PARTS THIS PAGE INTENTIONALLY LEFT BLANK 72 REPLACEMENT PARTS STEAM TANK HEAT 73 REPLACEMENT PARTS
109. n the front of the control cabinet 14 Check the direction of rotation of the conveyor belt by observing the direction arrow decal on the large conveyor drive sprocket The sprocket is located on the side of the unload section 15 If rotation direction is incorrect reverse wires L1 and L2 on the disconnect switch side of the main electrical connection terminal block located inside the control cabinet 16 Adjust the conveyor belt drive clutch The clutch is located on the large conveyor drive sprocket on the side of the unload section Refer to Fig 4 To adjust a Tighten the clutch nut on the center of the drive sprocket until the conveyor begins to move b Have a person of average build about 185 165 hold the belt with both hands and pull against the direction of travel c Continue tightening the clutch nut until maximum effort against the direction of travel is required to stop the belt gt NOTE Final adjustment of the clutch depends upon the overall length of the conveyor belt and the maximum weight that may be placed on the conveyor belt during normal operation CHECK AND ADJUST CLUTCH MONTHLY Figure 4 Conveyor Belt Drive Clutch 17 Check the alignment of the conveyor belt Adjust the take up assemblies so that Conveyor Rollers A track evenly on Conveyor Sprockets B See Fig 5 18 Check the Energy Sentinel idle pump shut off by placing a tray or dish on the moving conveyor belt
110. ng Fuses for Block 3 100A 180042 81KW Booster 380V Rating Fuses for Block 3 60A 180176 81KW Booster 480V Rating PN Contactor 1 3 111827 Contactor 5 111827 Fuse Block 1 2 3 180171 Fuses for Block 1 2 180175 Fuses for Block 3 50A 180175 72KW Booster 415V Rating Fuses for Block 2 4 25A 180243 72KW Booster 575V Rating Fuses for Block 3 50A 180175 81KW Booster 240V Rating Fuses for Block 3 90A 108448 81KW Booster 415V Rating Fuses for Block 3 60A 180176 81KW Booster 575V Rating Fuses for Block 3 35A 180172 101 APPENDIXES APPENDIXES APPENDIX A EconoRinse Section E2 This Option is for the UC CW only The EconoRinse section is installed between the power rinse section and the unload section It is designed to capture and recirculate the final rinse water one additional time before it is used in the rest of the machine The section measures 2 feet in length and is equipped with a 1 4 HP pump motor Machines equipped with the EconoRinse section carry the model number UC CW WS The WS stands for Water Saver Curtain Location The E2 section contains one curtain located in the center of the section The curtain measures 32 X 10 and hangs from hooks located in the top of the hood EconoRinse Spray Pipes Two quick release stainless steel spray pipes upper and lower are located at the ent
111. noid 1 Ag60 a aina oett Flange Weldment E2 Section esee Nipple 1 NPT x 2 LG Bl rrt rentes Elbow 1 90 BL ere nee Nipples NPT x 82 EB Blancs Nipple 1 NPT x 9 LG Bl ee Flange Weldment Section Flange Weldment C4 Section E2 Section Elbow Red 3 4 NPT x 1 2 NPT BI Nipple Close 1 2 NPT BL ise di toe ss Union 1 2 NPT BL rrr nennen Nipple 1 2 NPT x 2 LG BL iei ias Steam Trap 1 27 aid ideo RES a Nipples 1 2 NPT x 11 EG Elbow 1 2 NPT x 90 Bl eee etit t tt eret iia Nipple 1 2 NPT x 3 1 2 LG easet as ee Coupling Red 3 4 NPT x 1 2 NPT BI Nipple 1 2 NPT x 2 1 2 LG Bl en Thermostat Control op Cover Heater Box Section w o Refuse Bucket Cover Heater Box C4 Section w o Refuse Bucket Cover Heater Box E2 Section w o Refuse Bucket Heater Box Weld C4 Section w o Refuse Bucket Heater Box Weld Section w o Refuse Bucket Heater Box Weld E2 Section w o Refuse Bucket Dual Thermostat BOX Cover teeters Valve Check 1 NPD uuu u kann Nipple 1 NPT X LG BL tette tete rete Nipple 1 NPT x 6 LG Bl ads Manifold Weld Stea
112. ntrol relay e 3CR control relay e ACR control relay CONTROLS w e Water level in rinse tank e Water level in wash tank Water level in prewash tank e Rinse tank heat e Wash tank heat e NOTE Prewash tank does not have tank heat e Booster tank heat Champion Built in Only e Fill through final rinse valve e Fill through wash tank e Fill through prewash tank final rinse piping and fill solenoid valve fill solenoid valve nozzles e Water enters machine at Water enters the machine top of hood at top of hood gt NOTE The Power Rinse Tank dual float controls the heat circuit of the OPTIONAL Champion built in booster Steam or Electric 120VAC Booster Control Voltage is supplied from the rinse tank heat control thermostat to the booster heat control thermostat Identifying a Dual Float Problem The most common trouble conditions associated with a dual float failure are Wash Prewash Tank Power Rinse Tank 1 The tank fills constantly 1 The final rinse runs constantly No rinse tank heat 2 The tank heat will not come on 2 The booster heat will not come on Inspect the Dual Float 1 Be sure that the dual float assembly is clean and free of scale build up 2 Be sure that the stainless steel balls on the float assembly move up and down freely In addition to checking the float operation perform the following System Checks All drain valves are fully closed Incoming water supply Flow Pressure is 20 22 PSI
113. ocations ioter ep rre 10 Figure 4 Conveyor Belt Drive Clutch eese nennen 11 Figure 5 Conveyor Belt Alignment eese enne ennt nnne nennen enne 11 Ligure 6 Curtaim Placement itte rere iii 12 Figure Auto Fill Operation is iere een Len dies rater a aea ep ke anus 12 Figure 5 Fresh Water Make up c rne 14 Figure 9 Fuse Blocks tree install 24 Figure 10 Motor Starter Overloads esee eere 24 Figure 11 Pump Timer and Final Rinse Timer eene 25 Figure 12 BHlectric Eye Location erret 26 Figure 13 5Sensor Mo iii 26 Figure 14 By pass Switch een deter ne otn ten IR raros i Renee red uas 27 Figure 15 Electric Eye Indicator Lights ae tete tecti end cedentes 27 Figure 16 Dual Float Switch Assembly eese nennen 28 Figure 17 Dual Float Troubleshooting Diagram eene 30 Figure 18 Electric Tank Heat Thermostats 31 Figure 19 Electric Booster Thermostats eese eene nennen nennen 31 CONTENTS Page Figure 20 Booster High Limit ae 31 Figure 21 Motor Wiring teet a onse in petaca es sera pad 32 Figure 22 Pump Seal er erede 33 Figure 23 Cross Flow EIBOW u a
114. ol cabinet Refer to Motor Starter overload service section for the proper setting 3 Check for 3 phase power at motor contactor Motor runs hot and trips motor starter overload 1 Check for proper voltage between L1 L2 L2 L3 L1 L3 2 Check FLA on motor leads L1 L2 L3 using amp tester Motor full load amp FLA ratings are stamped on motor nameplate Motor Replacement Disconnect the power to the machine Disconnect the wires at the motor junction box Make note of the motor connections in order to phase the replacement correctly Install the new motor and check for proper rotation Proper shaft rotation is clockwise looking at the rear of the motor Replacement motors are available as complete assemblies Champion cannot provide replacement bearings stators or rotors as individual motor repair parts 8 When requesting a replacement motor please have available The machine model number The machine serial number The motor location i e prewash tank conveyor drive etc and the machine voltage OQ LD 32 MECHANICAL SERVICE MECHANICAL SERVICE pour Qv Un de EES 10 11 13 14 15 16 17 19 PUMP SEAL REPLACEMENT Pump Flange Gaskets 1 Impeller Volute A Vi Washer Seal Assy Bolt WARNING B B Disconnect all power to the Water machine at the Slinger main power source and plac
115. omatic Fill Low Water Heat Protection Dual Float Switches Refer to Fig 16 Each tank contains a dual float The device consists of an angled stem containing two reed switches Two stainless steel ball floats slide over the stem and are free to move up and down The floats contain magnets When the float moves on the stem it opens and closes its associated reed switch inside the stem The reed switches control relays The relays control the automatic fill and heat for different parts of the machine Float switches and their relays operate on 24VAC Circuit Explanation The following is a general explanation of the float switch Figure 16 circuit Refer to the electrical schematic on your machine for Dual Float Switch Assembly detailed description of the individual floats relays and wiring Bottom Float and Reed Switch The bottom float controls the heat When the bottom float is down the bottom reed switch is Normally Open NO When the bottom float is up the bottom reed switch is Normally Closed NC Top Float and Reed Switch The top float controls a fill valve When the top float is down the top reed switch is Normally Open NO When the top float is up the top reed switch is Normally Closed NC The Top and Bottom Floats work together Initial Fill When the tank is completely empty the top float is down and its reed switch is NO The control relay for the float switch is de energized The f
116. on Tank with Refuse Bucket Both thermostats located on the side of the tank Figure 18 Tank without Refuse Bucket Both thermostats located Electric Tank Heat Thermostats on the front of the tank Adjustment The Control Thermostat has an adjustment screw on one side The thermostat is wired Normally Closed Turn the adjustment screw clockwise to increase the temperature in the tank and counterclockwise to decrease the temperature in the tank The High Limit Thermostat is not adjustable It contains a red reset button in its center The red button pops out if the temperature in the tank exceeds 210 F Press the red button in to reset the high limit Determine the cause of the high temperature condition Refer to Fig 19 and Fig 20 High Limit 2 Electric Booster Heat is controlled by two thermostats 1 The Control Thermostat which regulates the temperature 2 The High Limit Thermostat which protects from overheating 3 Each tank has a control and a high limit thermostat Location The control thermostats are enclosed in black boxes mounted in front of the booster tanks on the base of the unload section of the machine The high limit thermostats are enclosed in boxes mounted on the top of each booster tank Control Adjustment Figure 19 The control thermostat has an adjustment screw on one side The thermostat is wired Normally Closed Turn the adjustment screw clockwi
117. on Conveyor variable speed electric Doors one piece lift out for low ceiling installations Doors both sides of hood Energy sentinel and rinse saver gate switch system External scrap bucket on 4 foot prewash Standard on 2 foot prewash External scrap bucket on 4 foot wash 6 and 8 foot wash and or rinse Fused disconnect switch for machine and or booster unmounted Insulated hoods insulated panels solation switches for motors and or electric tank heat Motor pump 2 HP optional in lieu of 1 HP on 2 foot prewash Motor pump 3 HP optional in lieu of 1 HP on 2 foot prewash Side safety rails Split unload section for shipping Start Stop station unload end Steam pressure regulating valve mounted Tray unloader sample of tray and cart required Water pressure regulating valve mounted Standard with built in booster Champion steam boosters built in Champion electric boosters built in 40 F Rise through 70 F Rise 40 F Rise through 70 F Rise GENERAL Modular Sections Details and Dimensions A Load The minimum available length of the load section is 3 feet and comes in a cantilevered design The 4 8 foot load sections come in a base and leg design B Prewash Prewash sections are available in 2 and 4 lengths The 2 section includes a standard external scrap basket and uses a 1 HP pump motor The 4 prewash uses a 3 HP pump motor The external scrap basket is optional on the 4 prewa
118. on the E2 pump will run constantly along with the other pumps whenever the Green start button is operated 103 APPENDIXES APPENDIX B Door Safety Switch and Magnet Mounting Beginning with serial number 87589 and above the upright conveyor door safety switch magnets will be installed on the inside edge of the door The door safety magnetic reed switch will be mounted on the outside of the machine behind a redesigned cover close to the door safety switch magnet Refer to Fig 1 and the parts list below for the component parts 319991 2 111478 108954 111090 319993 111026 100007 106486 1 2 3 4 5 6 7 8 Cover door safety magnetic reed switch Bolt 10 32 X 1 2 Hex hd Nut grip 6 32 w nylon insert Switch magnetic reed Plate cover mounting Magnet door safety switch Screw 10 32 X 3 8 Truss hd Washer lock 10 32 split Figure 1 Door Safety Switch and Magnet 104 APPENDIXES APPENDIX C Cross flow Elbow Adjustments The cross flow elbows are placed in the tanks to control the flow of water from one tank to another Common symptoms of improper cross flow elbow adjustments are Heat loss in one or more tanks Low water in a tank e Excessive soap consumption in wash tank s DO NOT position an elbow as shown in diagrams A and B to the right because N IV 5 A an elbow pointing straight up will Wy i direct too much cross flow water to the d
119. onal Refuse Bucket 2 27 322098 Screen Scrap Section w Optional Refuse Bucket 2 27 321990 Screen Scrap C4 Section w o Optional Refuse Bucket 2 27 321969 Screen Scrap C4 Section w Optional Refuse Bucket 2 29 109683 NAN OG insets eis as 1 28 112257 ORME 1 30 304816 Strainer 6 Diametet 1 31 107967 Nut Strainer Retaining siccade 1 32 319742 Hood Pump Suction esee rennen 1 33 319743 Plate Pump Suction ees 1 34 313300 Flange Weld Suction sessed 1 35 104640 1 36 100154 Nut Plain HO redada 4 37 100740 Bolt 5 16 18 x 1 Hex Head u enr etes 4 38 106013 Washer Lock 5 16 Split sca i ot a 4 39 102376 Washer 5 16 x 3 4 X 1 10 tte 4 40 308321 Overflow 9 C3 C4 Wash Tank w Refuse Bucket 1 43 REPLACEMENT PARTS 44 Fig 28 Item No 40 40 40 41 42 43 44 45 46 47 48 48 48 48 49 49 50 50 51 52 52 53 54 55 56 57 58 59 60 61 WASH RINSE SECTION CONT Part Part Description Qty No 305840 Overflow 9 1 2 C3 C4 Wash Tank w o Refuse Bucket 1 305839 Overflow 10 C3 C4 Rinse Tank w o Refuse Bucket 1 305840 Overflow 9 1 2 C3 C4 Rinse Tank w Refuse Bucket 1 110852 Elbow Cross flow 1 x 90 Wash Tank only 1 109069 Thermostat Control S
120. oor emere 1 3 100073 Screw 1 4 20 x 1 2 Truss Head 2 4 109072 PA O 1 5 113622 Thermometer 4 ft Gas Filled Replaces 108391 1 6 320901 Bracket Perimeter Panel ina ici 4 7 112267 Fastener J Cltp iui ite kukel tanel 4 8 100073 Screw 1 4 20 x 1 2 Truss Head eae 4 9 107967 Nut Grip 1 4 20 w Nylon Insert eee 4 10 106482 Washer Lock 1 4 Split aang 4 11 106026 Washer Flat 1 5 x 5 8 x 1 16 SST 4 12 112445 Curtains Short OZ X Nena at 1 13 108642 Rod Curtain 5 16 x 33 5 8 u u 1 14 320922 Basket Refuse B2 Section 1 14 321969 Basket Refuse B4 Section emrneenneeneenanenneennenne ee 1 15 305706 Cover Refuse B2 Section 1 15 305720 Cover Refuse B4 Section 1 16 305705 Screen Scrap B2 Section assisted 1 16 320921 Screen Scrap w o Optional Refuse Bucket 1 16 321972 Screen Scrap B4 w Optional Refuse Bucket 1 16 321990 Screen Scrap B4 w o Optional Refuse Bucket 1 17 308322 Overflow 7 3 4 Before S N 1436 1 17 325838 Overflow 8 1 2 After S N J1436 1 18 304816 Stramer 6 Diametet a
121. ow Adjustment coccion 105 INTRODUCTION INTRODUCTION Welcome to Champion and thank you for allowing us to take care of your dishwashing needs This manual covers the basic Upright Conveyor Dishwasher model UC CW Your machine was completely assembled inspected and thoroughly tested at our factory Then it was disassembled and crated in sections for delivery to your installation site The reassembly and installation of your machine is performed by others However Champion can arrange for an Authorized Champion Service Agency to supervise the reassembly and installation Electrical wiring and plumbing services including final connections to the machine are supplied by others This manual contains Warranty information nstallation and operation procedures Maintenance instructions Troubleshooting guide Basic service information Replacement parts lists Wiring diagrams and electrical schematics Complete and return your warranty registration card immediately after the installation of your machine All information illustrations and specifications contained in this manual are based upon the latest product information available at the time of publication Champion constantly improves its products and reserves the right to make changes at any time or to change specifications or design without notice and without incurring obligation For your protection factory authorized parts should always be used for repair
122. pion provides a Plumbing and Electrical Connections Drawing P amp E detailing these requirements Compare the site connections with the machine to ensure that they will match when the machine is set in its permanent location lJ With each section on its skid place it as close to its permanent position as possible A CAUTION Each section has piping underneath the base Lift the section carefully to avoid damaging the piping O Carefully lift each section and remove the skid Remove any tape and shipping brackets Remove the wireway covers on the rear of each section and lay the wire bundles to the outside Open all the doors If you choose to remove the baffles for easier access to the section ends be sure to note their location for correct reassembly later See Pg 18 Fig 3 Roll the conveyor belt toward the inside of the sections to make the section assembling easier Move the center section Wash Rinse to its final position and thread the feet in as far as possible Move the other sections into position leaving about 6 inches of separation between them Thread all feet in as far as possible DO NOT BOLT THE SECTIONS TOGETHER AT THIS TIME Assembling the Sections a a Check the height of each section and determine which section is the highest due to floor variations Begin with the Wash Rinse section and adjust its height Keep in mind that the other sections will be leveled in relation to this section
123. position to disconnect the Electric Eye System Pumps and final rinse run continuously when the Green start button is pressed Pumps and final rinse shut down when the Red stop button is pressed Troubleshooting A failure in the electric eye system most often results in the following conditions 1 Pumps run constantly 2 Pumps will not run at all Inspect the components to isolate the defective component 1 Make sure that the bypass switch is in the automatic position 2 Inspect and clean the lenses of the receiver and the emitter 3 Check that electric eyes are aligned Check the indicator lights on the back of the electric eyes See Figure 15 1 Remove two screws holding electric eye covers Rotate covers away from tunnel end so you can see indicator lights inside the covers Do not remove eyes from covers 2 Make sure that the electric eyes are aligned opposite of each other across the belt 3 Make sure that both Green LED s are ON 4 Block the beam completely The Receiver Yellow LED should be OFF 5 Unblock the beam completely The Yellow LED should be ON 6 If all LED s check OK but the system fails to operate try replacing the receiver first and then the emitter Figure 15 Emitter Electric Eye Green LED Indicator Lights Power ON indicator Only Green LED Power ON indicator Yellow LED Output indicator 27 ELECTRICAL SERVICE 28 ELECTRICAL SERVICE Continued Aut
124. r high mineral content will require more frequent deliming than in regions with soft water low mineral content gt NOTE Consult your chemical supplier for an appropriate deliming solution WARNING Deliming solutions or other acids must not come in contact with household bleach sodium hypochlorite or any chemicals containing chlorine iodine bromine or fluorine Mixing will cause hazardous gases to form Skin contact with deliming solutions can cause severe irritation and possible chemical burns Consult your chemical supplier for specific Safety precautions Weekly or as required 1 Inspect the interior of the machine for lime deposits 2 Follow the chemical supplier s recommendations for the deliming solution 3 Thoroughly flush the interior of the machine when the deliming is complete 17 TROUBLESHOOTING 18 TROUBLESHOOTING On occasion your machine may not operate as expected Use the checklist below before you decide that a mechanical or electrical failure has occurred Checklist 1 Are the main disconnect switches breakers or motor overloads turned ON 2 Are the main water and steam supplies turned ON 3 Are the drain valves closed 4 Are the spray pipes and rinse nozzles clean 5 Are the spray pipes in the proper locations 6 Are the pump intakes clean 7 Are the scrap screens clean and in place 8 Are the thermostats correctly adjusted 9 Are the high limit temperature thermostat
125. r in the proper tank 3 Check the baffles make sure that they are installed and positioned correctly LEFT TO RIGHT Figure 3 Baffles 4 Close the tank drain valves along the lower front of the machine 5 Open the water supply valves Check for leaks and take corrective action as required 6 Open the steam supply valves if applicable Check for leaks and take corrective action if required Machine steam valves Blower Dryer if applicable steam valves 7 Turn the main power on at the breaker panel or fused disconnect switch Machine main power Blectric booster main power if applicable 8 Hlip the Power Switch on the front of the Control Cabinet to the ON position The Red power on light will illuminate The machine will begin to fill with water 9 Allow the machine to completely fill with water The water will shut off automatically 10 Check for leaks and take corrective action if required 11 Monitor the tank thermometers for the proper temperature reading Allow sufficient time for the tank heat to reach operating temperature Refer to the chart below TEMPERATURE OF 1200 1400 1500 1700 160 1809 INITIAL START UP 12 Move the conveyor shut off shelf located at the end of the unload section toward the machine This resets the automatic conveyor stop system When an object on the conveyor contacts the shut off shelf the conveyor stops 13 Press the GREEN start button o
126. rain and B an elbow turned completely on its side will direct too much cross flow water to the next tank DO NOT POSITION ELBOW THIS WAY Making the Cross flow Adjustment Refer to diagrams C and D at right Diagram C shows a single cross flow elbow and a cross flow pipe in the tank Diagram D shows two cross flow elbows and no crossflow pipe Crossflow Charts 1 2 3 and 4 on the next pages show the elbow locations Drain all tanks and match your machine with one of the charts Next identify the correct tank then Tank bottom identify the elbow to adjust The symbol for the elbow looks like this LO Note the arrow showing a dimension for each elbow on the chart The dimension on the chart is the same dimension referred to as x in diagram C and D atright Go to the machine and measure from the bottom of the tank to the INSIDE lip of the elbow Turn the elbow until x matches the dimension given in the chart for the appropriate tank X Cross flow elbow Adjustment is complete Y_Tank bottom 105 APPENDIXES APPENDIX C cont Chart 1 welded in tank LL welded in tank 10 5 8 8 1 2 9 10 1 2 PREWASH W BUCKET 7 3 4 OVERFLOW ECONO RINSE 11 OVERFLOW WASH W BUCKET 9 OVERFLOW RINSE W BUCKET 9 1 2 OVERFLOW welded in tank Y welded in tank
127. rance end of the E2 section The spray pipes have removable caps for fast cleaning Tank Heat The E2 tank heat options are available in either electric or steam Electric tank heat uses a single 15KW heater element Steam tank heat uses a steam coil or injector THE PROPER TANK HEAT TEMPERATURE SETTING IS 170 F Operation The EconoRinse 1 4 HP Recirculating Pump runs ONLY when the final rinse operates 1 Flip the main power switch on the front of the control cabinet to ON The Red light will illuminate 2 Press the Green start button The conveyor belt will begin to move 3 Place an object on the conveyor belt When an object on the belt enters the tunnel at the load end of the machine it breaks the electric eye beam The prewash wash and power rinse pumps run The E2 pump DOES NOT run at this time 4 The Final Rinse Timer controls the operation of the E2 1 4HP pump object on the conveyor nears the EconoRinse section the Final Rinse Timer times out The EconoRinse pump will run The final rinse will operate as well 5 The EconoRinse pump will stop at the same time as the final rinse In addition If the conveyor shut off shelf is moved to the OFF position the E2 pump will stop When the shut off shelf is returned to the ON position the E2 pump will run until the final rinse stops 6 If the Electric Eye Bypass Switch located inside the main control cabinet is placed in the Manual positi
128. rvice technician Defective parts become the property of Champion Use of replacement parts not authorized by Champion will relieve Champion of all further liability in connection with its warranty In no event will Champion s warranty obligation exceed Champion s charge for the machine The following are not covered by Champion s warranty Lighting of gas pilots or burners Cleaning of gas lines Replacement of fuses or resetting of overload breakers Adjustment of thermostats Adjustment of clutches Opening or closing of utility supply valves or switching of electrical supply current Cleaning of valves strainers screens nozzles or spray pipes Performance of regular maintenance and cleaning as outlined in operator s guide Damages resulting from water conditions accidents alterations improper use abuse tampering improper installation or failure to follow maintenance and operation procedures j Wear on Pulper cutter blocks pulse vanes and auger brush rpg ho P Examples of the defects not covered by warranty include but are not limited to 1 Damage to the exterior or interior finish as a result of the above 2 Use with utility service other than that designated on the rating plate 3 Improper connection to utility service 4 Inadequate or excessive water pressure 5 Corrosion from chemicals dispensed in excess of recommended concentrations 6 Failure of electrical components due to connection of chemi
129. s Replacement parts may be ordered from your Champion authorized parts distributor or from your Champion authorized service agency When ordering parts please supply the model number serial number voltage and phase of your machine Champion can only ship parts to customers by VISA or MasterCard at list price GENERAL GENERAL 1 99 A gt au Bie 7 EST YT 2 2 SEN A Figure 1 Left to Right Machine Components and Features Major Components The major components of the UC CW upright conveyor dishwashing machines are listed in Figure 1 1 Ball drain valve 11 2 Load end push button Start Stop station 12 3 Load end Recirculating flushing nozzles 13 4 Electric Eyes Energy Sentinel idle pump shut off 14 5 Vent openings with 7 stainless steel stacks 15 6 Load Section Long Curtain 16 7 Prewash Section Short Curtain 17 8 Wash Section Short Curtain 18 9 Unload Section Long Curtain 19 10 Final Rinse Piping Peg belt 30 for UC CW Sliding conveyor shut off shelf Conveyor drive assembly Optional steam or electric booster Steam coil injectors or electric tank heat Low water tank heat protection float switches High Pressure recirculating pumps Top mounted control cabinet Automatic Fill The UC CW Upright Conveyor is a fully automatic dishwashin
130. s T 240V 3PH 3 4 180176 Fuse 60 A4J 380 415V 3PH esee 3 4 180174 Fuse 45A A4J 480V 3PH 3 4 180172 Fuse 35A AAT 575V APH une 3 5 204558 A tested terti s 1 6 108122 Contactor Motor 12A w Aux Switch All Voltages 1 7 110807 Starter Mtr OL GV2 M14 w Aux 2HP 208 240V 60 3PH 1 7 110806 Starter Mtr OL GV2 M10 w Aux 2HP 380 415 V 60 3PH 1 7 110805 Starter Mtr OL GV2 M08 w Aux 2HP 480V 60 3PH 1 7 110805 Starter Mtr OL GV2 M08 w Aux 2HP 575 V 60 3PH 1 8 110912 Block Terminal ISA nidad 3 9 110900 sitios 2 10 103310 Wire Lus Ground 1 108338 Element Heater 25K W 208 60 3 1 108339 Element Heater 25KW 240V 60 3PH 1 108340 Element Heater 25KW 480V 60 3PH 1 111138 Element Heater 25KW 575V 60 3PH 1 11 101201 Motor Blower 2HP 208 240 480V 60 3PH Steam or Electric Prior to S N ore eai e praedi 1 11 111830 Motor Blower 2HP 208 240 480V 60 3PH Steam or Electric Beginning wath S N 87530 iae 1 11 180234 Motor Blower 2HP 575V 60 3PH Steam or Electric
131. s reset 10 Are the doors fully closed 11 Are the conveyor shut off and drive assemblies in operating condition 12 Are the chemical supplies adequately filled If a problem still exists after verifying the checklist refer to the following Troubleshooting Chart CONDITION CAUSE SOLUTION Conveyor will not run Door not closed aa asas acia Make sure doors are fully closed Door safety switch faulty Contact your service agency Start switch faulty Contact your service agency Main switch OFF n u a Check disconnect Control panel power switch OFF Flip switch ON Conveyor shut off shelf operated Move shelf toward tunnel of machine Motor overload protector tripped Reset overload in control cabinet Green start button not pressed Press green start button Conveyor runs but Nothing on the conveyor Load the conveyor Prewash Wash and Electric eyes Idle pump shut off Clean the electric eye lenses Power Rinse pump system faulty uste Flip the Automatic Manual switch in the will not run control cabinet to MANUAL and Contact your service agency Optional EconoRinse Final Rinse Timer not calling Refer to EconoRinse section operation pump will not run for operation asa aite Appendix A Page 104 Motor overload tripped Reset overload in control cabinet Defective Contact your service agency TROUB
132. se 60A Class T A R 6 180060 Fuse 70A Class T iic iia a A R 6 180059 Fuse 80A Class T esce eed eve a ea A R 6 108448 Fuse 90A Class T er ae a A R 6 180042 Fuse 100A Class A R 7 111827 Contactor Heat Electric 60A 3 Pole A R 8 111827 Contactor Heat Electric 50A 3 Pole A R 9 111231 Contactor Heat Electric 75A 3 Pole A R Refer to the Charts below for the Booster Cabinet Components for the 57KW 63K W 72K W and 81KW Electric Boosters 57KW Booster 208V 57KW Booster 240V Component Rating Component Rating Contactor 1 3 111827 Contactor 1 3 111827 Contactor 2 111827 Contactor 2 111827 Fuse Block 1 2 3 4 180171 Fuse Block 1 2 3 4 180171 Fuses for Block 1 180176 Fuses for Block 1 3 180176 Fuses for Block 2 180174 Fuses for Block 2 180174 Fuses for Block 4 35A 180172 Fuses for Block 4 35A 180172 57KW Booster 380V 57KW Booster 380V Component Rating Component Rating PN Contactor 1 111827 Contactor 1 111827 Contactor 3 111827 Contactor 3 111827 Fuse Block 1 3 180171 Fuse Block 1 3 180171 Fuses for Block 1 180174 Fuses for Block 1 180176 Fuses for Block 3 45A 180176 Fuses for Block 3 60A 180176
133. se incoming water temperature 140 F for 40 rise booster 110 F for 70 rise booster 180 F without booster Defective thermometer Check or replace Defective thermostat Recalibrate or replace High limit thermostat tripped Reset or replace Low steam pressure Check steam supply pressure Poor washing results Detergent dispenser not operating Contact the chemical supplier Detergent supplied not strong MOURN A rritin Contact the chemical supplier Wash water temperature too low See Condition Wash Rinse tank a water temperature too low Spray pipes clogged Clean Improperly scrapped dishes Check scrapping procedures Ware improperly loaded on CODVEY OL Stagger ware on belt Maintenance not performed AS See Maintenance Schedule Electric elements steam coils have Clean and delime liime nana Contact the chemical supplier Poor drying results Excessive humidity in warewashing Check vent dampers and exhaust fans Improperly stacked dishes alter tme ie Check unloading procedures Insufficient rinse aid Contact chemical supplier Final rinse temperature See Condition Final Rinse temperature too low 20 BASIC SERVICE BASIC SERVICE
134. se to increase the booster tank temperature and counterclockwise to decrease the booster tank temperature The High Limit Thermostat is a bimetal snap design It is not adjustable A button with a red dot in the center pops out when the temperature exceeds 210 F Press the red reset button in to reset the high limit Determine the cause of the high temperature condition Tank Heat and Booster Heat Steam Control thermostats regulate the steam supplied for tank heat and steam booster The control thermostats are the same type as the electric heat High limit thermostats are Figure 20 not required High temperature protection is supplied by a steam pressure relief valve Booster High Limit 31 ELECTRICAL SERVICE ELECTRICAL SERVICE Continued Motors Motor Specifications Wiring Connections Voltage Standard motors are multi voltage Refer to the diagrams below for Low Voltage 208 230V Louie Hieh Volt High Voltage 460V TER TANT Non standard motors are single voltage 575V Canada e s 4 5 Phase All motors are 3 phase 2 8 Horsepower Prewash Pump 1 2 or 3 HP mE A Wash Pump 3 HP Tne Voltage Line Voltage Rinse Pump 3 HP man EconoRinse Pump 1 4 HP t T igure Conveyor Drive 1 2 HP Motor Wiring Connections Blower dryer 2 HP Troubleshooting Motor will not run 1 Check incoming 3 phase power to control cabinet 2 Check for tripped motor starter overload in contr
135. sh C Wash Rinse The C3 module is a 3 section for either wash or C3 C6 rinse The C6 is a combination of a 3 wash section and 3 power rinse section Both sections have a 3 HP pump motor External scrap baskets are optional C Wash Rinse The C4 wash or rinse section is a 4 module The C4 C8 C8 is a combination of a 4 wash and a 4 power rinse section Both sections have a 3 HP pump motor The external scrap baskets are optional D Unload The unload section provides space for handling clean ware and is available in a minimum length of 4 Longer sections are recommended for maximum drying or when an optional blower dryer assembly is used E EconoRinse The EconoRinse section is designed to capture and recirculate the final rinse water one additional time before it is used in the rest of the machine The section measures 2 and uses a 1 4 HP pump motor INSTALLATION INSTALLATION Unpacking a Immediately after unpacking your machine check for any possible shipping damage If any damage is found save the packing materials including the skids and contact the carrier immediately All the loose parts for your machine and the hardware needed for the assembly of the sections are contained in a box located on one of the skids Locating Before moving the sections into position inspect the location site and be sure that the electrical plumbing and ventilation services are provided in the correct locations Cham
136. tch 1 Deal 1 Kit Pushbutton Green NO includes items 41 42 43 Kit Pushbutton Red NC includes items 43 44 45 Heat Contactors Fuse Blocks and Fuses depend on the Electric Heat Options installed Refer to Figure 55 UC Electric Tank Heat The Data Tables list Recommended Contactor Amp Rating Required Fuse Rating Total Tank Heater Kilowatts 95 REPLACEMENT PARTS GROUND LUG BLOWER DRYER MOTOR STARTER TERMINAL BLOCK END STOP Electric Blower Dryer C ontrol Cabinet Steam Blower Dryer Electrical Control Components are located in Main Control Cabinet See Figure 48 Page 89 for Parts Figure 49 Blower Dryer Optional 96 REPLACEMENT PARTS OPTIONAL BLOWER DRYER BDS Fig 49 Part Part Description Qty Item No No 1 108272 Terminal Block caudal 1 2 111231 Contactor Heat Electric 75A 3 Pole 208 240V 3PH 1 2 103210 Contactor Heat Electric 60A 3 Pole 380 415 3 1 2 105514 Contactor Heat Electric 50A 3 Pole 480V 3PH 1 2 105514 Contactor Heat Electric 50A 3 Pole 575 1 3 108424 Block Fuse 600V 100Amp 208 240V 3PH 1 3 180171 Block Fuse 600V 60Amp 380 415 480 575V 3PH 1 4 108448 Fuse 90A Class T 208 V 3PH eese 3 4 180059 Fuse 80A Clas
137. team or Electric 1 110561 Thermostat High Limit Electric Only 1 327102 Hook Door Stop Catch Combo 1 325920 Bracket Door Stop Catch Combo 1 100734 Screw Door Handle 1 4 20 x 5 8 Hex Head 2 100141 Nut Grip 1 4 20 SS T teen tens 1 110854 Float Switch Dual C3 Wash Tank Before S N J1436 1 111019 Float Switch Dual C3 Rinse Tank Before S N 31436 1 110854 Float Switch Dual C4 Wash Rinse WS Tank Before S N J 1436 ie teet 1 113291 Float Switch Dual Wash Rinse Tank After S N J1436 1 321595 Basket Refuse Optional on C3 Section 1 321969 Basket Refuse Optional on C4 Section 1 308237 Cover Refuse Basket Optional on C3 Section 1 305720 Cover Refuse Basket Optional on C4 Section 1 100500 Vacuum Breaker 1 2 bronze 1 108349 Repair Kit Vacuum Breaker 1 2 Not Shown Prior to S N J1533 bronze J senica 1 113221 Repair Kit Vacuum Breaker 1 2 Not Shown After S N 31534 plastic seen 1 111090 Hamlin Reed Switcht scscciccasesccesnseiessnessccastdsdcasaeescectzvacensnbeceass 1 108954 Nut Grip 6 32 w Nylon Insert RRs 2 100007 Screw 10 32 x 3 8 Truss
138. the back of the load section The Receiver is mounted on the front of the load section Cleaning Be sure the emitter and receiver lenses are clean Wipe the lenses clean with a soft cloth and common rubbing alcohol Figure 12 Electric Eye Location Alignment Electric eyes do not normally require aligning except when replacing a defective unit The eyes are aligned visually Make sure they oppose one another across the conveyor belt O Replacement ne 1 The Emitter is coded T183E Figure 13 The Receiver is coded T18RW3R Electric Eye Mounting 3 Remove the electric eye from the stainless steel cover Disconnect the cable 4 Refer to Fig 13 and mount the new eye in its cover using the nut provided Recess the sensor 1 16 in the cover to protect the lens 26 ELECTRICAL SERVICE Electric Eye Energy Sentinel System Cont d Electric Eye Bypass Switch gt NOTE All Upright Conveyor models have a switch located in the center of the main control cabinet for bypassing the Electric Eye Energy Sentinel System See Fig 14 Place the switch in the Automatic position to activate the Electric Eye M M ANU ALI system Pumps run when an object enters the load end tunnel Figure 14 Timers control the pump run time and the final rinse Bypass Switch Refer to the Pump Timer and Final Rinse Timer service section for instructions on timer settings Place the switch in the Manual
139. the tanks to reach operating temperature 12 Monitor the temperature gauges located below the doors Refer to the chart below for the proper temperature readings TEMPERATURE F 1200 1400 1500 1700 1600 1800 WARNING This machine contains moving conveyor parts Use caution when working near conveyor Disconnect power to machine when cleaning or servicing 13 Press the GREEN start button on the front of the control cabinet or the green start button on the START STOP station located at the load end of the machine The conveyor belt will begin to move Pumps do not run at this time Ifthe conveyor belt does not move recheck the position of the conveyor shut off shelf and Place the conveyor shut off shelf in the operating position 14 Scrap and flush the ware before loading it on the conveyor belt For the best washing results Stagger objects across the conveyor belt Cups glasses and silverware are best washed in racks Distribute silverware evenly in a single layer in the bottom of a flat rack As an object enters the tunnel of the load end it will block the electric eyes This starts the pumps An Automatic timer controls the pump run time The final rinse also controlled by an automatic timer will start as an object moves near the final rinse area The optional econorinse pump starts with the final rinse 15 Check the final rinse temperature as the final rinse begins The temperature gau
140. utton on the control cabinet or the START STOP station on the load end The conveyor the final rinse and the pumps will start again The machine will continue to run until the automatic timers complete their timed cycles or an object pushes the conveyor shut off shelf to the OFF position Fresh make up water is added to the tanks as required automatically A majority of the fresh water comes from the Final Rinse Additional make up water is supplied by valves activated by float switches located in each tank Refer to Fig 8 below for the typical fresh water make up supply LEFT TO RIGHT MODEL CROSS FLOW PIPING INDICATES water 140 F COLD LEVEL INPUT WATER Figure 8 Fresh Water Make up 14 MAINTENANCE MAINTENANCE Regularly scheduled maintenance will increase the efficiency and life of your machine A well maintained machine gives better washing results and service Undoubtedly the time that you invest in daily maintenance now will pay off in the future Cleaning your machine is the best maintenance that you can provide Components that are not regularly flushed and cleaned do not perform well The Maintenance Intervals shown in the following schedules are the minimum requirements necessary for the proper performance of your machine Shorten the maintenance intervals whenever your machine is faced with abnormal working conditions hard water or multiple sh
141. vapor as it C exits the machine This prevents moisture from escaping into Damper Damper Handle Handle the wash room Fig A Fig B A CAUTION Closed Open Opening the dampers too much will remove heat from the machine interior and may make it difficult to maintain the proper wash rinse tank temperatures Set the dampers to best meet your particular installation Figure A and B show the minimum and maximum vent settings CHEMICAL CONNECTIONS ll Labeled connection points are provided inside the control cabinet for chemical dispensing equipment These connection points include A 120VAC detergent signal between Wire 10 and Common Q A 120VAC rinse aid signal between Wire 12 and Common ll Removable black plugs are located at various points on the wash tank for the mounting of a conductivity cell Figure 2 Control Cabinet removable plug on the final rinse piping is provided as a Chemical Connections rinse aid injection point INITIAL START UP INITIAL START UP gt NOTE Perform the following checks and adjustments before placing the machine into service 1 Check the interior of the machine and remove any foreign material 2 Check the exterior of the machine make sure that the conveyor belt is free of tape and foreign material Baffles Tank baffles redirect the flow of water from the spray arm systems back into the tanks This prevents water loss and keeps the wash rinse and final rinse wate
142. ward the ceramic Use a water soluble lubricant Reinstall the impeller washer lock nut and bolt Install new flange gaskets Bolt the volute to the flange Reinstall the pump and motor assembly on the base of the machine and reconnect the pump hoses Reconnect the power and fill the tank with water Check for leaks Bump start the pump to check the motor for correct rotation Proper shaft rotation is clockwise looking at the rear of the motor 33 MECHANICAL SERVICE MECHANICAL SERVICE Continued Cross Flow Elbows Proper water levels are maintained in the tanks through a system of pipes and elbow fittings This system is called a water cross flow system Water flows by gravity from the final rinse end of the machine back towards the prewash tank Cross flow elbows are placed in the tanks as es m required to adjust the flow of water from one Cross flow elbow tank into the other The proper adjustment of X the elbows is important for the correct operation of the machine IMPORTANT NOTE Y Tank bottom Cross flow elbow adjustment procedures can Figure 23 be found in Appendix C at the end of this Cross Flow Elbow manual Refer to those instructions before changing the position of any cross flow elbow Solenoid Valve Repair Champion uses Asco and Parker solenoid valves Repair kits and replacement coils are available from Champion Industries and Champ

Download Pdf Manuals

Related Search

Related Contents

K281取扱説明書を見る  "取扱説明書"  ダイヤフラムバルブ 16 型 エア式 AD 型 取扱説明書  Speedaire Permanently Lubricated Twin Cylinder Air Compressors    

Copyright © All rights reserved. Failed to retrieve file