Regal MV Series July2010.indd
Contents
1. m 7 TREE LT P 10 PRESTO OWNER S MANUAL Page 3 REGAL MV SERIES ECTION 1 INTRODUCTION PURPOSE OF EQUIPMENT The MV Series Stacker is designed to provide day to day lifting stacking and handling of a wide variety of materials LIMITATIONS AND WARNINGS Read and understand the Operator s Responsibility for Maintenance before using DANGER For use by trained authorized personnel only Death or serious injury can result if shoplifter is not kept in good working order and is not used carefully CAUTION Do not use if MV Series Stacker is not working prop erly or any part is damaged or worn Do not overload Do not use on ramps and inclines Do not use without floor lock pad securely locked against floor e Do not slide loads on or off platform without adequate bracing or blocking of MV Series Stacker Do not drop loads on platform Do not put hands feet or any part of your body under platform Do not move with platform raised OPERATOR QUALIFICATIONS Only trained and authorized persons should use this MV Series Stacker Safe use of this MV Series Stacker requires the operator to understand the limitations and warnings operating procedures and operator s respon sibility for maintenance The operator must also under stand all warnings and instructions on the MV Series Stacker Operator also must be familiar with employer s work rules and relating government regulations2. ag LIFTS Presio worldwide material handling and ergonomic solutions Regal Series Installation Operation and Service Manual Model Number __ Serial Date placed inservice IMPORTANT READ CAREFULLY BEFORE INSTALLING OR OPERATING LIFT Part orders are subject to a 50 minimum charge July 2010 This manual was current at the time of printing To obtain the latest most updated version please contact the Customer Service Depart ment or go to our website www PrestoLifts com you will find a complete list of current owner s manuals to print PRESTO OWNER S MANUAL Page 2 REGAL MV SERIES CONTENTS SECTION 1 Introduction T EE E EE 4 SECTION 2 riz qe ECT TE 4 SECTION 3 bise ga exa buit prd 4 SECTION 4 Mc 5 Operator s Responsibility for Marmtenanbe seddecasveptoetecnie nae Md ncsa ced lr Pete ees 6 SECTION 5 v 9 ORDER REPLACEMENT PAIS ES api D d arian nica ins ede santa coud i an asp iin 12 RESTOCKING POLICY 13 RETURN GOODS AUTHORIZATION RMA 14 BACK COVER 8 6 erani LT
3. DESCRIPTION The MV Series Stacker is a handcrank mechanically operated push around lift truck The simply hoist unit is geared for precision leveling and load positioning The ratchet and pawl hold the load at desired height PRESTO OWNER S MANUAL CONTINUE ONLY IF YOU UNDERSTAND WHAT YOU HAVE JUST READ 2 SAFETY OPERATOR SAFETY REMINDERS The National Safety Council reminds us that most ac cidents are caused by the failure of some individuals to follow simple and fundamental safety rules and precau tions You as a careful operator are the best insurance against an accident Therefore proper usage of this ma chine is mandatory The context of this manual should be read and understood completely before operating the machine Any modifications from the original design are strictly forbidden without written permission from Presto Lifts Inc WARNING Do not perform any repair work on lifts if there is a load on the forks or platform Do not perform any repair work if the forks or plat form is in the raised position All personnel must stand clear of the lift while in motion Do not put hands or feet under the forks or platform Do not stand underneath the forks or platform Do not stand in front of the stacker while in motion Do not stand sit or climb on the lift Do not use the lift on soft uneven or unstable sur faces Do not exceed the load center or capacity SECTION 3 INSTALLATION
4. SET UP PROCEDURE Each MV Series Stacker has been thoroughly inspected and tested prior to shipment Due to possible damage in transit the following procedures must be performed before the equipment is used Page 4 REGAL MV SERIES Remove all protective covering making certain that nothing has jammed or fallen into the moving parts of the truck 2 Inspect the MV Series Stacker for damage in ship ment Be sure to notify the trucking firm immediately if there is any damage 3 All MV Series Stackers are equipped with a foot oper ated floor lock For shipment it is mounted upside down above the rear swivel casters Before using the machine it should be mounted in position between the two swivel casters 4 Check condition of lubrication If necessary lu bricate entire MV Series Stacker see lubrication instructions 5 Check and test safety devices per MAINTENANCE section SECTION 4 OPERATION Carefully read and understand the instructions of this manual and all warning and instruction labels on the shoplifter Read and understand the Operator s Respon sibility for Maintenance before using DANGER For use by trained authorized personnel only Death or serious injury can result if MV Series Stacker is not kept in good working order and is not used carefully Read and understand instruction manual before us ing CAUTION Do not use if MV Series Stacker is not working prop erly or any part is dam
5. lowest position before moving the MV Series Stacker any distance 6 Do not push MV Series Stacker and turn crank handle at the same time 7 When positioning the MV Series Stacker next to a press or bench for transferring a load always crank up to the desired height This assures proper contact of the pinion thrust plate and friction disc clutch 8 A guard has been placed around the ratchet and pawl for safety and to prevent manual release of the pawl Don t attempt to release the pawl by hand in order to lower the platform 9 Keep hands out of the hoist unit and away from the cable sheaves at all times 10 Keep hands out from under the platform when load ing or unloading Page 5 REGAL MV SERIES OPERATOR INSTRUCTIONS OPERATOR S RESPONSIBILITY FOR MAINTENANCE Death or serious injury can result if MV Series Stacker is not kept in good working order Inspection and maintenance should be performed by competent per sonnel who are familiar with mechanical and hydraulic procedures The operator should be assured that the MV Series Stacker is being properly maintained before using it The maintenance portion of the manual includes infor mation on lubrication and inspection points that must be performed daily weekly and monthly NOTE Certain ambient conditions may require special lubricants or shortening of interval between lubrications Check with an oil company representative for additional information 1 WINCH A
6. SAFETY DEVICE When performing regular maintenance task the safety device should be tested for proper operation 1 Engage foot operated floor lock 2 Raise platform at least 12 _ inches 3 Place a 12 inch long 2X4 upright on one side and under the platform frame 4 Lower platform until bottom of platform frame rests on top of 2X4 CAUTION Keep arms and legs out of MV Series Stacker area 5 Continue to crank 2 complete turns to achieve a slack wire rope condition and remove crank from main shaft 6 With a rod or 2X4 which is at least 36 inches long stand clear of machine sharply hit upright 2X4 at floor line away from the mast 7 The safety dogs should rotate into the uprights and platform should not have fallen more than 2 inches A slack wire rope condition should still exist PRESTO OWNER S MANUAL Page 8 REGAL MV SERIES Please call the Presto Parts Department with you model and serial number for pricing and availability PRESTO OWNER S MANUAL Page 9 REGAL MV SERIES Ordering Replacement Parts Presto Lifts has carefully chosen the components in your unit to be the best available for the purpose Replacement parts should be identical to the original equipment Presto Lifts will not be responsible for equipment failures resulting from the use of incorrect replacement parts or from unauthorized modifications to the unit Presto Lifts can supply all replacement parts for your lift With your order pleas
7. URN GOODS AUTHORIZATION RGA PROCEDURES PARTS Standard parts may be returned with a 2096 restocking fee or 35 00 net whichever is greater Modified or custom engineered parts are not returnable Unfortunately due to potentially concealed damage all sales of electrical assemblies are final QUALITY ISSUES Should you feel there is a quality problem please contact the seller to ask ques tions and gather information on how to rectify the issue Presto Lift Inc reserves the right to determine potential credits as a result of factory defects based on its inspection of the merchandise GENERAL All products shipped from our factory have passed Quality Assurance inspection and testing The carrier of choice has signed for and accepted the product in new working condition The customer should inspect to ensure itis not received damaged has no concealed damage or is not incomplete Parts orders are determined to be complete based upon Presto Lift Inc inspection sheets and carrier shipping weights PRESTO OWNER S MANUAL Page 11 REGAL MV SERIES RETURN GOODS AUTHORIZATION RGA PROCEDURES Although Presto Lift Inc is not legally obligated to issue a credit for any merchandise the RETURN GOODS AUTHORIZATION RGA PROCEDURE is provided as a courtesy to our customers in the event they do not receive what they wanted If a customer wishes to return a Presto Lift Inc product the first step in the process is to request an RGA numb
8. aged or worn Do not use on ramps and inclines Do not use without floor lock pad securely locked against floor e Do not slide loads on or off platform without adequate bracing or blocking of MV Series Stacker Do not drop loads on platform Do not put hands feet or any part of your body under platform Do not move with platform raised PRESTO OWNER S MANUAL 1 Maximum capacity for all MV Series Stacker is 750 Ibs 2 Before loading or unloading the platform make sure the foot operated floor lock is securely locked against the floor This requires a firm step down upon the floor lock pedal The floor lock is released by depress ing the release pedal 3 Always place loads on the platform as far back against the uprights as possible Center overhanging loads on the platform When transferring loads to the MV Series Stacker always slide rather than drop heavy containers onto the raised platform 4 Crank in clockwise direction to raise platform Crank in counterclockwise to direction to lower Always remove crank handle from crank stud after cranking up or down CAUTION Whenever pulling in cable listen for a clicking sound of the ratchet If the clicking sound stops keep a firm grip on the handle and lower the load to the ground by turning the handle counterclockwise Repair the ratchet There will not be a clicking sound whenever the cable is let out 5 Always lower platform especially when loaded to its
9. clean of lubricants Pay particular attention to handcrank outside of uprights and platform where personnel injury could result from slippery lubricant 8 Daily check structural frames for damage and cracked welds HOIST MECHANISM INSPECTION POINTS 1 Weekly inspect wire rope sheaves 2 Weekly clean inspect and tighten wire rope clamps and thimbles 3 Daily check winch for damage and insufficient lu brication 4 Weekly make certain pawl has freedom of rotation LOAD CENTER A Load center L C is measured horizontally from back of forks or platform B Center of evenly distributed load houls not exceed rated load center L C capacity Overall length of load should not be more than twice the rated load center capacity C See data plate for load center capacity mea sured in inches DO NOT EXCEED LOAD CENTER PRESTO OWNER S MANUAL 5 Weekly check ratchet for wear and damage be sure pawl has full face engagement 6 Weekly tighten wire rope connection bolts at drum 7 Monthly inspect drum for freedom of rotation when shaft is stationary 8 Monthly check alignment of shaft bent shaft indi cates cranking in reverse of the normal procedure 9 Weekly winch support bolts should be tightened 10 Monthly clean wire rope with compressed air us ing all necessary safety precautions or with kerosene and wire brush 11 Daily the entire wire rope length should be in spected to determine if any section has suf
10. e include the model number and the serial number of the unit You can find these numbers on the name plate This plate is located on the angle support at the top of the cylinder To order replacement parts please call the Presto Parts Department Parts are shipped subject to the following terms FOB factory Returns only with the approval of our Parts Department Credit cards preferred except parts covered by warranty Freight collect for truck except parts covered by warranty Freight prepaid and invoice for small parcel shipments except parts covered by warranty Parts replaced under warranty are on a charge credit basis We will invoice you when we ship the replacement part then credit you when you return the worn or damaged part Presto Parts Department 2 Park Street Attleboro MA 02703 Telephone 800 343 9322 FAX 888 788 6496 Email parts PrestoLifts com www PrestoLifts com PRESTO OWNER S MANUAL Page 10 REGAL MV SERIES RESTOCKING POLICY Presto Lift Inc s goal is for you to be satisfied with your order Merchandise may be returned but returns will be subject to a restocking fee to cover the costs Presto Lift Inc incurs which include but are not limited to handling storage of the units etc Presto Lift Inc will issue refurbishing costs where end user wear is apparent We would prefer to not charge for these costs but find it necessary any apologize for any inconvenience Please review the RET
11. er from Presto Lift Inc s Customer Service Department This request must be made on or before the thirtieth 30th calendar day following the date of Presto Lift Inc s invoice for the merchandise being returned The RGA number must appear on the outside of any packaging material for a return to be ac cepted and processed by Presto Lift Inc Customers shipping returns back to Presto Lift Inc from the Continental US Canada and Mexico have fourteen 14 days from the effective date of the RGA to have the merchandise arrive freight prepaid at Presto Lift Inc Returns from locations other than the Continental US Canada and Mexico must be shipped within the four teen 14 day period to arrive Free On Board FOB at Presto Lift Inc as soon as practical If a customer believes Presto Lift Inc s merchandise is defective freight will be reimbursed to the original Bill To on the invoice if Presto Lift Inc finds that the merchandise is defective Please remember that merchandise with RGA s coming back to Presto Lift Inc from the Con tinental US Canada and Mexico will not be accepted by Presto Lift Inc if the returned goods do not arrive freight prepaid at Presto Lift Inc within the fourteen 14 day effective period All credits issued are less restocking fees as applicable plus any assessed outbound inbound in transit damages Return addresses please refer to your RGA for the address to which your product should be returned P
12. fered severe deterioration which will be evidenced by one or more of the following Reduction in rope diameter worn or a braided wires broken wires corroded wires Marks of mechanical abuse such as deterioration striations or crushing 12 Monthly lubricate entire length of wire rope See Lubrication Instructions Replace winch cover making sure it is clean straight and does not restrict movement of pawl in any man ner CAUTION The hoist rope should be replaced at least every 18 months or whenever there are four or more broken wires in one lay of the rope or if damaged kinked or in a deteriorated condition A new kit with installation instructions is available from Presto Lifts Inc SAFETY DEVICE All MV Series Stackers are designed with maximum safety in mind An additional feature on all platform model MV Series Stackers is the platform safety de vice This device will keep the platform from falling if the hoist wire rope breaks It consists of steel dogs mounted on both ends of a common shaft underneath the platform A linkage system connects the shaft to a floating sheave on the platform The sheave is kept in place by wire rope tension and is released if the wire rope goes slack or breaks thus forcing the dogs against the uprights Page 7 REGAL MV SERIES NOTE The safety device is standard on the platform plate MV Series Stackers only It is not available on any of the fork model MV Series Stackers TESTING
13. he responsibility of the buyer and must be accompanied with an RGA number The shipping charge to return the component to the buyer is the responsibility of Presto Lifts Inc This limited warranty does not cover labor expense for removal or reinstallation of components after thirty days This limited warranty shall not cover among other things damages resulting from foreign matter or water failure to provide reasonable and necessary maintenance and if ap plicable use of product while charger is plugged into an AC outlet or failure to follow operating instructions The limited warranty is not valid for damage resulting from negligence accident unreasonable use abuse or misuse exceeding data plate capacities or altering the product without Presto Lifts authorization Presto Lifts expressly disclaims and excludes any liability for consequential incidental indirect or punitive damages or financial loss to people or property resulting from any breach of warranty or the operation or failure of this product Presto Lifts makes no representation that this product complies with local state or federal safety product standards codes Should this product fail to comply in any way with those codes it shall not be considered a defect of materials or workmanship Presto Lifts shall not be held liable for any damages resulting from noncompliance It is the dealer s responsibility to exercise this limited warranty This limited warranty is provided to
14. pply a thin coat of rust inhibiting oil or drislide to bearings threaded portion of shaft and pawl stud Drum must rotate freely on drum shaft WARNING Do NOT lubricate friction discs or metal surfaces that the discs contact Do not use spray oil 2 Wipe wire rope clean with a cloth Apply rust inhibit ing oil to entire length of rope 3 Apply No 2 cup grease to entire length of inside flanges of uprights NOTE If oil lubricant has been contaminated with atmospheric particles wash old lubricant off with kero sene and wire brush 4 Apply rust inhibiting oil to sheaves and platform guide wheels 5 Apply No 2 cup grease to wheels 6 Apply light machine oil to floor lock PRESTO OWNER S MANUAL LUBRICATION POINTS 2 Pulley 1 Crank Carriage Mechanism Wheels 5 3 4 Floor Lock 7 Clean and oil safety device shaft bearings and link age CAUTION Inspection should be performed by a competent and responsible person familiar with procedures as outlined in this manual and a wire rope handbook ASSEMBLY INSPECTION POINTS 1 Daily check floor lock for positive locking and de fects 2 Daily check safety device for proper operation 3 Weekly check all nuts and bolts for tightness 4 Weekly inspect wheels Page 6 REGAL MV SERIES 5 Weekly clean dirt from teeth of steel dogs 6 Daily check uprights for abrasives dirt and oil caked contaminants 7 Daily keep all parts not requiring lubrication
15. resto Lift Inc 21 Park Street Attleboro MA 02703 Telephone 800 343 9322 Fax 888 788 6496 PRESTO OWNER S MANUAL Page 12 REGAL MV SERIES Presto Lifts Limited Warranty Policy Presto Lifts warrants all of its products against defects in the welded structural frame and if ap plicable scissor legs from faulty material and workmanship for a period of five 5 years from the date of invoice A lifetime limited warranty is provided for the Airstroke ActuatorTM in all pneumatic lifts against any defect due to faulty material or workmanship All batteries are covered under a separate limited warranty from the battery manufacturer for a period of one year from the date of invoice All other components have a limited warranty against defects in faulty material and workmanship for a two 2 year period from the date of invoice date of invoice and 30 day limited warranty on labor Please note that prior authorization from Presto Lifts is required on all warranty work There are no implied warranties of any kind more specifically there are no warranties of mer chantability or fitness for any particular purpose Presto Lifts sole warranty shall be as set forth in this limited warranty Presto Lifts will elect to repair or replace a defective component without charge if any compo nents should become defective within the limited warranty period Proof of purchase is required for warranty The charge for shipping the defective component is t
16. the original purchaser defined as the original end user and is nontransferable This constitutes the complete and final agreement involving Presto Lifts and limited warranty obligations for products PRESTO OWNER S MANUAL Page 13 REGAL MV SERIES MANY NEEDS REQUIRE MANY OPTIONS LiftTahie lt 5 P Double Lift WA Table N AY Post Tables g 70 Portable A ok LET PRESTO MEET 4 ES THOSE NEEDS E P Call Presto Sales for stock or customized lift inquiries at 800 343 9322 Email sales prestolifts com Pallet Jack
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