RLM 12K Service
Contents
1. 42 4 7 Fan B Board amp Filter amp Lamp 1 amp Lamp 2 amp Fan 2 amp Fan 3 44 4 8 Back cover amp Keypad amp Rear IR 47 4 9 Fan 20 amp Fan 21 amp Fan 22 amp 23 48 4 10 Left Cover amp Fan 50 4 11 Ballast amp DC DC Board amp AC Filter Board amp Power Board amp Fan 8 amp Fan 9 51 4 12 Front Cover amp Front IR 56 4 13 Right Cover 57 4 14 Motor Driver Board amp Lens Mount 59 4 15 Prism Flow Channel Light Shutter amp FIP 60 4 16 Illumination amp Fan 6 amp Fan 7 8 Fan 10 amp Fan 11 62 4 17 All Module 65 5 PROGRAM SETTING AND SOFTWARE 66 5 1 Firmware Downloads Procedure for Main Formatter Board 66 3 of 123 5 2 Firmware Downloads procedure for sxW2 78 5 3 Firmware downloads procedure for RJ 45 Board 84 5 4 Firmware Download Procedure for Ballast2. 86 PIP TIN ERREUR 89 6 1 FIP Convergence Adjusting u 89 6 2 FFOIGING Mirror AOTUSL 94 AS DU 95 7 1 Cleaning the projector U 95 7 1 1 Cleaning the cabinet U 95 2 CIC ANIC IC LENS ROT TU TT 95 7 1 3 Cleaning the filters U 95 7 1 4 Cleaning the optical parts 96 7 2 Replacing Consumable Parts U 97 7 3 Replacing 98 7 4 Replacing the U U 100 8 SPART PARTS LIST amp SPARE PARTS 102 1 PRODUCT MM EM M MU 117 9 1 Full Set Unit Packaging I U 117 9 2 Model Accessory Paltl 118 uu 119 9 4 Serial NO Label Explanation U u
3. 2 Put inside material er Cor 1 309028510X China 2 309028530X EUR 3 309028480X USA 350450270X EPE Sheet 350134870X PE Sheet XXR724851 Barco logo 350161200X EPE Bottom font 350161190X EPE Bottom back 351524980X In Dim 850 678 410 Out Dim 866 694 410 2 351385740X Carton In Dim 869 697 413 Out Dim 885 713 445 9 2 Model Accessory Part 114 of 123 351814470 Accessory box Power Cord 1 309028510X China 2 309028530 EUR 3 309028480X USA Manual 501208390X 504182000X Remote control 308201530X CD HDMI DVI Cable 58 0991270024 Use 352008700 to pack it 115 of 123 9 3 Carton 19 for W12 SSSS gt Serial no start fm 0001 to 9999 For example 1199190001 mean the first product of W12 Get the no from PO 00 01 etc Barco Noordlaan 5 8520 Kuurne Belgium Item R9006320 I UM II Descr BME RLM W12 BODY 116 of 123 code 128 Serial No Rule code 125 refer Barco W12 Batchcode definition 9 4 Serial amp Label Explanation 2121 78 Barco Noordlaan 5 8520 Kuurne Belgium ltem R9006320 ME TI code 128 Descr BME RLM W12 BODY rial 119919XXXX Serial No Rule code 125 Get the no from PO Revision 00 Batchcode YMDD refer Barco W12 ex 00 01 etc T Batchcode definition cow 117 of 123 Barco W12 Batchcode definition 2011
4. Do not look into the lens during projection This damages your eyes 6 of 123 2 SPECIFICATIONS This section provides technical information about the projector s performance 2 1 Optical Specifications tem Description TM It is designed with DMD LVDS 0 96 1920 1200 DC3 DLP S chips channel high definition images projector Projection system WUXGA 1200P 1920 x 1200 pixels Lamp Dual Lamp System LAMP UHP 400W Philips E21 9 Normal Mode 9180 ANSI Lumen Dual Lamp min Normal Mode 3833 ANSI Lumen Single Lamp Echo Mode 6977 ANSI Lumen Dual Lamp min Echo Mode 3488 ANSI Lumen Single Lamp Normal Mode gt 80 Normal Mode Single Lamp Echo Mode gt 80 Dual Lamp Echo Mode gt 70 Single Lamp i gt 1500 1 min Balance focus over the entire image area with Barco 2 2 8 Lens wide at 100 inch screen and Brightness Uniformity Focus check the white ME text of center and four corners must be visible Center 1 5 pixel not include pixel itself Corner lt 2 pixel not include pixel itself with Barco 2 2 8 Lens wide at 100 inch screen by 0 5 m No visible dust and blemish 10096 Black amp Full white image by 2 5 m olor Band No visible color band around 4 edges and corners 100 Black amp Full white image No visible flicker around 4 edges and corners 10096 Black amp Full white image Vertical Lens Shift Lens shift Up gt 110 Lens shift Down gt 70 Ho
5. January The batchcode is created as follows YMdd 2013 M 2014 N 2015 day the month 2016 2017 2018 August H September Example 2019 2020 October 3 ie aof November ugust in 2011 2 corresponds with a K and August corresponds with an H This 202 results in batchcode KH09 2023 2025 9 5 AIR Shipping Packaging 118 of 123 Air Shipping 1 Stack 3 layers Height 445 3 120 1455 2 1 1 1 pcs layer 3 1 3pcs 1pallet 352008400X PE Sheet 351018430X FORSSK 31980X Paste outer on pe film 351039560X Paper angle 4 1400x55x55 352014270X 352008240X Ob iust sama PE Film pack 2 as the cartons layers Must also cover the pallet 352313530X Pallet 910 740 120 119 of 123 9 6 SEA Shipping Packaging Sea Shipping 1 Stack 4 layers Height 445 4 120 1900 2 11 1 414pcs 1pallet 352008400 Sheet 351018430 700x55x55 320231980X LABEL WARNING 2107120 320231980X Paste outer on pe film LABEL WARNING S tae 351170270X 180055355 352014270X Strip PP Vertical Qty must same as J 352008240X PE Film pack 2 352313530 layers Must also Pallet 910 740 120 cover the pallet 120 of 123 APPENDIX TIMING TABLE A SIGNAL REQUIREMENT ALL SIGNAL MUST BE AVAILABLE WITH CHROMA SIGNALA FULL WHITE
6. FANS BD CN636 6PIN RDMD front cooling 1500 RPM 1200 RPM 2300 RPM 2000 RPM 2500 RPM 2500 RPM O Z O O PWM OnBoard 4PIN 712 0 5 01 burner 4000 RPM 3300 RPM CN647 PWM OnBoard 5PIN BFB0712HD SP01 burner 2000 RPM 2000 RPM gt Z Z O PWM OnBoard 712 0 5 01 burner 4000 RPM 3300 RPM Z O cO 7PINIBFB0712HD SP01 burner 2000 RPM 2000 RPM 12V 12V FAN20 FAN21 FAN23 13 of 123 T dd li 1 B Bon ft J 1 14 123 3 TROUBLESHOOTING 3 1 RS 232 Protocol Command The RS 232 Commands use only ASCII characters which can be entered using a typical terminal emulator like Windows HyperTerminal with the following setting Bits per second 115200 Data bits 8 Parity None Stop bits 1 Flow control None Note that each input character will be echoed on the terminal by MCU and there is no need to set the local echo with the terminal setting System Operation commands The Operation commands tell the projector what to do All commands start with 2 letters op for operations commands and a space SP then following a control command then finally the value wants to read set increase or decrease All commands must end with a carria
7. YUV o 11 BNC gt gt gt gt gt gt gt gt gt gt gt gt gt gt HD15 gt gt gt gt gt gt gt gt gt gt gt gt gt gt RGBHV 123 of 123 mu k ma m fo exe fe ws fo pom Lej S DL mw ow J B _ PAL B G H I PAL SDTV 9 n pe 2 m I m m 1 m L Lolsisiw xis w x pe d L I I sel m 8 a pm dL ee ee nx 1 1
8. 58 76 Left programming mode 16 58 26 Communication disabled 16 58 26 Closed comport 3 11 Switch off the AC power of the projector 12 Repeat the above steps 2 11 for the firmware upgrade of the other ballast and in step 6 please input the command dlba2 to specify ballast2 as the target ballast to be updated The other steps are the same 81 of 123 After finishing downloading all software projector please go to OSD to check your revision confirmation or go to RS 232 to command for confirmation A OSD Micro Control Board B RS 232 Please key in op sw ver And you can get all software revision Or please key in op soft version And you can get more detail software revision 92 123 6 ADJUSTMENT 6 1 FIP Convergence CG Adjusting Before CG Adjust please loose 1 pcs screw loose M3 screw Then please loose 2 M3 screw to remove the fan module 83 of 123 take the Channel as to adjust G Channel for example Step1 Prepare 3 kinds of hexagonal wrenches Step2 Use hexagonal wrenches to loosen 4 fixed screws Step3 Use hexagonal wrenches to adjust first adjusting screw 84 of 123 Step4 Use hexagonal wrenches to adjust second adjusting screw 85 of 123 5 Use hexagonal wrenches to adjust third adjusting screw 86 of 123 8 38 05 12 24 49 Step6 After CG alrea
9. Input op auto img CR Response OPAUTO IMG The list of valid operations commands for Barco W12 are shown in below Table 16 of 123 Barco RLM W12 Operation Commands un 0 HDMI 1 Notel Note3 Command Item input sel 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI input lock Notel Note2 Note4 auto powoff auto powon no signal vid std auto imgadj contrast tint 0 200 Note2 Note4 17 of 123 sharp Barco RLM W12 Operation Commands un Note2 Note8 Command Item 2 6 Ir 2 7 color temp 2 8 red offset 2 9 green offset 2 10 blue offset 2 11 red gain 2 12 green gain 2 13 blue gain 2 14 aspect 2 16 10 3 16 9 4 1 88 5 2 35 6 Letterbox 7 8 Unscaled 2 20 Color space2 0 Auto Note2 1 YUV HD 2 YUV STD 3 RGB PC 0 255 4 RGB Video 16 255 Note2 Note6 3 1 18 of 123 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 9 N 125 I 1 1 Notel 2 HDMI2 Note9 3 RGB D 15 Please refer to appendix 1 4 valid main pip 5 RGBHV YUV2 source selection 6 Composite Video 7 S Video 8 RGB S 9 SDI HDSDI 3G 0 Top left Notel 1 Top right Note10 2 Bottom left 3 Bottom right 4 Split L R
10. The lamp cover is not properly replaced Flashes three times in red The cooling fan inside the projector is not working seek assistance from a qualified service personnel Flashes four times in red The projector temperature is too high try cleaning the ventilator slots or unplugging the power cord to resolve the issue Flashes five times in red projector filter might not have been inserted properly check the ventilation slot and make sure the filter has been properly replaced and inserted 34 of 123 Warning Flashes once in green and red 2 Lamp is approaching end of life 3 Cooling Warm up 4 Power on Normal p fail 6 Lamp door open 7 Fan fail 8 Over Temperature 9 System Error Remark The lamp is approaching the end of life It should be replaced with a new lamp Green Red Power Issue The time period of each step in the above LED blinking pattern is 500 milliseconds e g for Cooling Warm the green LED will ON for 500 milliseconds and then OFF 500 milliseconds and then repeat the above LED pattern 35 of 123 4 KEY PART REPLACEMENT amp WIRE DRESSING 4 1 Top Cover Loosen 4 screws on the right of top cover Loosen 4 screws on the left of top cover Open the top cover Take out the top cover 36 of 123 4 2 2 Loosen 3 screws unplug 4 connectors Loosen 1 screw under the top of W2 board the 2 board Loosen 2 screw
11. connector the DUAL Link DVI Take out the DUAL Link DVI 3D board 30 board Loosen 9 screws on the I O terminal of the Unplug 1 connector on the video board video board on the left cover 42 of 123 Loosen screws the right side the Loosen 2 screws on the left side of the video video board board vr Remove the video board from projector Take out the video board 4 6 Fan C Board amp Bracket Plate we CECE IST I IHH Sa I d 43 of 123 Unplug the 5 connectors loosen 2 screws Take out the Fan board on the Fan C board Loosen 6 screws the FIP signal cable in out the 2 group cables from concave the bracket space in the bracket 7 Es out the 2 group cables from fasten tie 1 Take out the bracket group cables concave space in the bracket 4 7 Fan B Board amp Filter amp Lamp 1 amp Lamp 2 amp Fan 2 amp Fan 3 44 of 123 Unplug the 5 connectors loosen 2 Take out the Fan B board screws on the Fan B board Loosen 2 screws on the ventilation slot of rear Take out the filter cover Then open the cover Loosen 2 screws on the ventilation slot of Take out the filter front cover Then open the cover 45 of 123 Loosen 4 screws the Fan 2 amp Fan 3 Take out the Fan 3 module And loosen 4 module of back cover screws it and open the cover then lo
12. shown as follows Barco RLM W12 Firmware Upgrade Tool Rev 0 0 7 R5232 Exit Projector Software E Projector ReleaseCode S W12 tot orem 32 of 290632 Bytes SCALER 071594 Downloading file 2 of 2 Downloading ple COM3 True 5 1 10 Depending on the file size of the firmware it may take about 12 25 minutes before the firmware upgrading can be finished The following dialog box will be shown after finishing the firmware upgrade process Click OK button and Exit from the menu to exit from the whole firmware upgrade process Barco RLM W12 Firmware Upgrade Tool Rev X Ei 1 12 ND12 bin update successfully i 1 BarcoW12 5004 update successfully Please AC OFF ON 5 1 11 After finishing the firmware upgrade process please recycle the AC power 70 of 123 5 2 Firmware Downloads Procedure sxW2 Board 5 2 1 Connect the AC power of the projector and have the projector in standby mode 5 2 2 Connect the RS 232 cable between the projector and the PC 5 2 3 Open a terminal program e g Tera Term with the following setting baud rate 115200 Databit 8 Parity none Stop 1 bit Flow control none Tera Term Serial port setup Port A Baud rate 115200 Data bit Parity stop hit Flow control Transmit delay 0 msec char msec line 5 2 4 Input the command op dlw2 on the ter
13. the bottom side of left Loosen 7 screws the left side of left cover cover Take off the left cover Loosen 4 screws on the Fan 1 module of left cover Loosen 4 plastic pin on the Fan 1 module of Unplug the cable from bracket and take off the left cover Fan 1 51 of 123 4 11 Ballast amp DC DC Board amp AC Filter Board amp Power Board amp Fan 8 amp Fan 9 Loosen 4 screws on the ballast module Unplug 3 connectors and Loosen 4 screws on cover and then take off it ballast Then take off it 2 Unplug 3 connectors Loosen 4 screws on ballast Then take off it Loosen 3 screws and unplug 4 connectors Unplug 1 connector and 2 group cables fasten on the power module and DC DC board tie on the power module and DC DC board 52 of 123 v IM Loosen 2 screws on the top of power Loosen 1 screw on the left bottom of power module module Loosen another 1 screw on the right bottom Raise the power module of power module Take off the power module Open the power module 53 of 123 Unplug 1 connector from AC filter board Unplug 2 connectors and loosen 4 screws on the AC filter board Take off the AC filter board Loosen 4 screws on the DC DC board Take off the DC DC board Loosen 2 screws on the inside bracket from power module 54 of 123 lt Loosen 2 screws on the top left side of power board Loosen 3 screws on the botto
14. when picture mute is on Only valid when source is one of Composite S Video RGB S Native aspect ratio is not applicable when zoom is set to Zoom Letterbox aspect ratio is not applicable when the input format is one of formats as listed in appendix 2 Selection Zoom is not applicable when aspect ratio is set to Native Only applicable when source is one of RGB D 15 YUV1 and RGBHV YUV2 Not applicable when color space is set to custom pip sel can NOT be set to O Note10 Not applicable when pip is off Note11 Not applicable when lamp is cooling Note12 Not applicable when eco net pow is on Note13 Only MCU version number will be read back in standby mode Note14 Not applicable when the internal pattern is displayed Note15 The summation of the absolute value of h keystone and v keystone should not be greater Note16 Note17 than 350 Per Geo Semi s specification the minimum blend size is 200 values in the range 1 199 are not allowed Per Geo Semi s specification black level position adjustment will only work with an active white level setting on the corresponding side Note18 When scen red scen green scen blue values are not equal the command will get back NA in reading Note19 Only available when STEREO DVI source is active 20 of 123 3 2 Troubleshooting amp Error Code Error Code Definition In RS232 debug mode the Main formatter board amp Slave MCU will response
15. with a p device to prevent static if possible to clean off the surface In case of fingerprints etc add a small amount of water to the designated glass cleaner and wipe off in one direction Then use the designated dry glass cleaner to wipe off in the same direction Do not use absolute alcohol or other substances that could leave streaks after drying Cleaning the Reflecting Mirror Be careful not to touch the reflecting mirror The surface is composed of vapor deposition silver and touching it directly with the hands can lead to burnishing Do not clean other than with air Cleaning the Main Unit Clean with a soft fuzz free cloth In case of severe soiling use a well wrung cloth dipped in a neutral agent to remove soiling and then finish with a dry cloth Do not clean with thinner benzene or similar agents as this could lead to deterioration or peeling of paint case of dust in suction or exhaust holes or the interior disassemble the main unit and use air to remove the dust from the inside 92 of 123 7 2 Replacing Consumable Parts During the course of normal usage consumable parts become worn out resulting in reduced performance The following guides detail how to replace the various consumable parts within the projector quickly and safely Before replacing any of the parts please take note of the following a Ensure that the projector is turned off and disconnected from the power supply b
16. with error code in case of system error like lamp fail or thermal situation failure etc They are defined as below table Table1 Error code definition 9 ErrMsgOverTempinlet 11 ErrMsgFandRotateError _ 4 ErrMsgOverTempBallastl 15 ErrMsgDMDInitFail 6 ErMsgFaiiEmor 17 ErrMsgLampLitFail ErrMseFaniRotateError 19 ErrMsgExGpioFail ErrMseFan2RotateError 20 ErrMsglnterLokOpen _ Table2 Error code definition continued 40 ErrMseFanI2RotatcError 30 of 123 Table3 Error code definition continued ErMsgFani6RotateError ErrMsgFani7RotateErro _ ErrMsgFani8RotateError ErMsgFani9RotateError ErMsgFan20RotateError ErMsgFanaiRotateError ErrMsgFan22RotateError _ ErMsgFan23RotateError _ _ Error Code Message Troubleshooting and what parts need to replace 45 47 50 1 5 ErrMsgOverTemplInlet is over spec Check if there is anything blocks in inlet or replace Inlet thermal sensor ErrMsgOverTempDMD Temp is over spec Check or replace DMD thermal sensor ErrMsgOverTempLamp1 Check or replace Lamp thermal sensor state ErrMsgOverTempLamp2 Check or replace Lamp 2 thermal sensor state ErrMsgOverTempBallast1 Check and replace Ballast thermal state ErrMsgOverTempBallast2 Check and replace Ballast2 thermal state ErrMsgFanlnitError Anyone fan could be error whe
17. 0 Economy Note2 1 Standard 2 Dimming Notel pip pos lamp mode Notell altitude lamp pwr E 7 5 2 ceil mode 0 floor Notel 1 ceiling 5 3 Zoom out Motor command Zoom in Notel 19 of 123 s m m T be m gt Barco RLM W12 Operation Commands Operation Commands Values Notes Item 5 4 focus Focus Near Motor command Focus Far Notel 5 5 vert offset Motor command Notel 5 6 horiz offset Motor command Notel 7 Note2 Command 5 7 dyna cont 5 8 gamma Note2 5 9 int ptrn 0 Off Notel 1 Color Bars 2 Hatch 3 Burst 4 5 6 7 White 8 Black 9 TI Red 10 11 TI Blue 12 TI Ramp color space Note2 5 10a gt 5 11 h keystone Notel Note15 5 12 v keystone Note15 20 of 123 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 5 16 warp tlc x x 192 192 Notel warp tlc y 120 120 5 17 warp trc x 192 192 Notel warp trc y 120 120 5 18 warp blc x ES 192 192 Notel warp blc y 120 120 5 19 warp brc x E 192 192 Notel warp brc y 120 120 5 20 blank top 5 19b e 5 23a un 5 24 scen stat 5 25 scen wht top Notel Note 16 scen w
18. 0 minutes for the lamp to cool down in order to perform the replacement safely 5 Insert the new lamp in the direction shown in the illustration into the lamp assembly tighten the two screws using a screw diver and make sure 2 Loosen the lamp cover the lamp is firmly secured to prevent the lamp from shaking or poor contact 94 of 123 6 Replace the lamp cover and firmly secure the two screws on the lamp cover T Reconnect power to the projector and reset the lamp usage timer 95 123 7 4 the Filter Replace the filter Make sure to replace the filter when it 15 required to keep the air intake clear of dust and prevent possible over temperature issue of the projector due to the clog of filter To clean the filter at the ventilation slots refer to the following illustration 2 Insert the new filter 1 Loosen the two screws on the cover of the ventilation slot 96 of 123 3 Reattach the filter cover tighten the two screws 97 of 123 8 SPART PARTS LIST amp SPARE PARTS PHOTO Spare part list for RLM W12 RLM W12 BME RLM W12 W12 COVER R5001041K 98 of 123 RLM W12 4 Cover SIDE COVER R5001038K BME K RLM W12 Cover SIDE COVER L R5001037K ai 99 of 123 Foot F
19. 1 1 li wore fo _ m gt L HDTV 124 of 123 _ SDI Timing table SDI Link Color Sampling Bit Timin Signal Standards Encode Structure Depth SMPTE 259M C 270Mbps NTSC SD 2 10 5 SMPTE 259 270Mbps PAL SD 2 SD 125 of 123 10 10 1080P59 Level SMPTE 424M 3Gbps YCbCr 4 2 2 10 1080P60 3G Level 5 424M 3Gbps YCbCr 4 2 2 1080P50 3G Level B SMPTE 424M 3Gbps YCbCr 4 2 2 1080P59 3G Level B SMPTE 424M 3Gbps YCbCr 4 2 2 1080P60 3 Level B SMPTE 424M 3Gbps YCbCr 4 2 2 High Definition TV HDTV support The projector shall be capable of displaying the following HDTV display modes via either the digital DVI connectors 640 x 480 progressive 60p up to 60Hz SMPTE 293M 1996 1280 x 720 progressive 60p up to 60Hz SMPTE 296M 1997 1920 x 1080 interlaced 301 up to 60Hz SMPTE 274 1998 720 x 576 progressive 50p up to 50Hz HDTV ATV7250 1920 x 1080 interlaced 60p up to 60Hz SMPTE 274 1998 Video Timing Mode NTSC Hsync 15734Hz 10Hz Vsync 59 94 Hz 1Hz PAL Hsync 15625Hz 10HZ Vsync 50Hz 1Hz PAL M 15734Hz 10Hz Vsync 59 94 Hz Hsync 15625Hz 10HZ Vsync 60Hz 1Hz SECAM Hsync 15625Hz 10Hz Vsync 50Hz 1Hz 480i Hsync 15734Hz 10HZ Vsync 59 9Hz 576i Hsync 15625Hz 10Hz Vsync 50Hz 1Hz Detail of timing
20. 100Hz 1 20 1290 C C j 128 of 123
21. 120 9 5 AIR Shipping Packaging 121 9 6 SEA shipping Packaging 122 TIMING FABLE G ee u 123 4 of 123 BARCO 12 Projector CRI MEC MMC gt NENNEN CE F VA T rm sr ry rc PLEASE NOTE The information contained herein is based on the experience and knowledge relating to the subject matter gained by Barco prior to publication No patent license is granted by this information Barco reserves the right to change this information without notice and makes no warranty express or implied with respect to this information Barco shall not be liable for any loss or damage including consequential or special damages resulting from any use of this information even if loss or damage is caused by Barco s negligence or other fault This equipment includes parts and assemblies sensitive to damage from electrostatic discharge Use caution to prevent damage during all service procedures 5 of 123 1 COMPLIANCE OF SAFE REPAIR Be sure to read this Service Manual before providing services In the projector full consideration is taken to ensure the safety for fire electric shock injury harmful radiation and substance Therefore observe the notice described in this Service Manual so that safety is kept when providing services Moreover b
22. 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 23 of 123 Command Item 6 14 6 15 6 16 Barco RLM W12 Operation Commands Operation btn 4 btn 5 trig 1 Commands Values 0 HDMI1 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 0 HDMI1 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 2 16 10 3 16 9 4 1 88 3252 35 6 Letterbox 7 Native 8 Unscaled 9 Auto 24 of 123 Command Item 6 17 6 18 6 19 Barco RLM W12 Operation Commands Operation trig 2 auto src ser no SW Ver act src Commands 25 of Values Notes Notel 2 16 10 3 16 9 4 1 88 5 2 35 6 Letterbox 7 Native 8 Unscaled 9 Auto Notel 0 English 1 French 2 Spanish 3 German 4 Portuese 5 Chinese Simplified 6 Chinese Traditional 7 Japanese 8 Korean 0 HDMI 1 Notel 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 123 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item 7 5 pip src 0 Off Notel 1 HDMI1 2 HDMI 2 3 RGB D 15 4 1 5 RGBHV Y
23. 16 ErrMsgLamplnitFail 17 ErrMsgLampLitFail 18 ErrMsgBallastUartError 19 ErrMsgExGpioFail 20 ErrMsgInterLockOpen 21 ErrMsgGF9450NoResponse 22 ErrMsgSystemI2cFail 23 ErrMsgSoftwarel2cFail 24 ErrMsgEepromFail 25 ErrMsgEdidFail 26 ErrMsgEepVersionFail 27 ErrMsgRstGennum 28 ErrMsgFanSRotateError 29 ErrMsgFan9RotateError 30 ErrMsgFan10RotateError 31 ErrMsgFan11RotateError 32 ErrMsgLamp2LitFail 33 ErrMsgBallast2UartError 34 ErrMsgGtInletTp 35 ErrMsgGtDndTp 36 ErrMsgInletTempSensorFail 37 ErrMsgDMDTempSensorFail 38 ErrMsgGeoSystemF ail 39 ErrMsgNormalFail 40 ErrMsgFan12RotateError 41 ErrMsgFan13RotateError 42 ErrMsgFan14RotateError 43 ErrMsgFan15RotateError 44 ErrMsgFan16RotateError 45 ErrMsgFan17RotateError 46 ErrMsgFan18RotateError 47 ErrMsgFan19RotateError 48 ErrMsgFan20RotateError 49 ErrMsgFan21RotateError 50 ErrMsgFan22RotateError 51 ErrMsgFan23RotateError 0 Search 1 F2 Search default 28 of 123 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item a darkTm sel Note 19 0 11 Jdsync dly 32768 32767 Note 19 In microseconc REMARK An input command will get back with NA when the input command is Not Applicable in some specific conditions Note1 Note2 Note3 Note4 Note5 Note6 Note7 Note8 Note9 Not applicable in standby mode Not applicable in standby mode or without signal locked Not applicable
24. ADE d R5001102K BME K RLM W12 z BOARD BME K RLM W12 LINK 15001107 106 123 18 W12 FILTER W12 SLIDE SWITCH BME K RLM W12 W2 TDMS BOARD BME K RLM W12 VIDEO BOARD R5001099K R5001100K R5001108K R5001104K 107 of 123 RLM W12 LAMP DRIVER 400W 22 Board R5001031K Optic BME RLM W12 engine ENGINE ASSY R5001078K ASSY WUXGA 108 of 123 Lens W12 Holder LENS HOLDER ILLUMINATION ASSY Light BME RLM W12 Shutter SHUTTER ASSY LAMP P RLM W12 MODULE 400W R5001079K R5001077K R9801087 109 of 123 BLOCK 695 191 138 WHT END BLOCK EPE 694 256 138 WHT END BLOCK EPE 694 191 120 WHT Bottom Front 110 of 123 BLOCK 4 694 256 120 WHT Bottom Back SHEET EPE 2400 1000 1 WHT BAG PE 1300 750 CLR CARTON CRGD PAPER 877 705 429 111 of 123 AC POWER CORD 3 2 08 2 12500 USA AC POWER CORD 2P 3G 1 5mm 2 L2500 BLK EUR power AC POWER CORD iin 3P 3G 1 5mm 2 L2500 BLK China 112 of 123 9 PRODUCT 9 1 Full set unit packaging 113 of 123 350161210 back 350161220 e d EPE Top font 351814470X BOX 418 240 65 352450200X
25. Ensure that the projector is in a clean stable position before replacing parts c Allow at least one hour after shutdown for the projector to cool before attempting to replace any consumable parts d Do not interchange Lamp 1 and Lamp 2 after the projector has been used once e Doing so will not allow the projector to display the correct lamp usage hours 93 of 123 7 3 the Lamp 3 Use a screw driver to loosen the screws as shwon in the illustration Lamp replacement The of ordinary projection lamp typically lasts for 1200 hours before requiring replacement different lamp configurations will affect lamp life From the OSD Menu you can go to Page 44 Lamp1 Run Time to check how long a lamp has been used You should also replace the lamp when the projected image gets noticeably darker Contact your local dealer to purchase new certified lamps for your projector To replace the projector lamp 1 Turn off the projector and unplug the power cord Let the projector cool for approximately 60 minutes before removing the lamp module for replacement 4 Grasp the metal rod on the lamp cover and pull the lamp out When you turn off the projector the lamp inside the prajector will still be very hot approximately 200 300 C If you attempt to replace the lamp without allowing the projector to cool you could risk scalding yourself This is why you should wait for less than 6
26. Fan 10 bracket 64 of 123 Unplug the cable from Fan 6 location yellow concave Loosen eight plastic pins on the Fan 6 amp Fan 6 amp Fan 10 from bracket Fan 10 bracket Fan 6 amp Fan 10 65 of 123 4 17 All Module Layout CTL case assy MEY PAD RAR Rear cover assy Ballast assy 66 of 123 5 PROGRAM SETTING AND SOFTWARE DOWNLOAD 5 1 Firmware Downloads Procedure for Main Formatter Board 5 1 1 Connect the AC power of the projector and have the projector in standby mode 5 1 2 Connect the RS 232 cable between the projector and the PC 5 1 3 Open the Firmware Upgrade Tool accompanied with the firmware release Barco RLM W12 Firmware Upgrade Tool Rev 0 0 7 Exit Upgrade Projector Software Projector communication test COMS True Open File 5 1 4 Click the RS232 from menu to select the correct COM port number corresponding to the connection 67 of 123 5 1 5 Click the Projector communication test button for testing the communication with the projector If everything is OK the following status bar will be shown Barco RLM W12 Firmware Upgrade Tool Rev 0 0 7 R5232 Exit Uperade Projector Software Projector communication test x COMS True 5 1 6 Click the Open File button to activate the file selection dialog box and select BarcoW12 txt or BarcoW112 txt file under the same folder of the firmware release Barco RLM W12 Firmwa
27. OOT BOTTOM PC ABS 94HB GRAY ADJ FOOT R PC ABS 94V0 GRAY ADJ FOOT L PC ABS 94V0 GRAY R5001055K Fan 6 K RLM W12 amp FAN 6 10 G B DMD Fan10 100 of 123 Foot Foot amp W12 Fan 7 11 R B RLM W12 Fan 20 LAMP 22 FAN 22 LAMP FAN 21 LAMP FAN 28 LAMP FAN 8 PWR BALL 101 of 123 21 Fan23 Fan 8 2 8 amp Fan 3 BME K RLM W12 FAN 2 3 EXH Fan 1 amp Fan 9 BME K RLM W12 FAN 1 9 EXH PWR BME K RLM W12 FAN 4 PRISM BME K RLM W12 FAN 0 R BME K RLM W12 FAN 5 ENGINE IN R5001049K 102 of 123 13 1 BME W12 R5001057K FAN R1 FPGA R5001080K BME K RLM W VERT SENSOR BD R5001081K BME K RLM W12 MAIN FMT BD EET PWB ASSY G FORMATTER BD 103 of 123 BME K RLM W HORZ Board SENSOR BD Board Board Board 5 Board PWB ASSY R FORMATTER BD PWB ASSY B FORMATTER BD BME K RLM W12 TTL a MOTOR BD W DRIVER R5001082K BME K RLM W FAN Board DRIVER C R5001084K 104 of 123 RLM W12 10 MAIN POWER BD R5001103K RLM W12 be Board c pc BD R5001098K a7 RLM gas K RLM W IR BD R5001087K 105 of 123 W12 14 FAN DRIVER R5001094K BME K RLM W12 M
28. PATTERN CHROMA PATTERN 41 SIGNALB FULL BLACK PATTERN CHROMA PATTERN 11 SIGNAL COLOR BARS EIGHT 100 PIXEL WIDE BARS SIGNAL CROSSHATCH CHROMA PATTERN 1 TIMING OF INPUT SIGNALS NOMINAL INPUT LEVE SPECIFICATION SIGNALA DATA VGA INPUT LEVEL ANALOG VIDEO RGB 0 7 75 ohm POSITIVE SEPARATE SYNC LOW 0V MIN 0 65V MAX 2 8V MIN 5 5V MAX POSITIVE NEGATIVE 1K ohm 121 of 123 SIGNAL SIGNAL SIGNAL SIGNAL SIGNAL COMPOSITE SYNC LOW 0 0 65Vpp HIGH 2 8 5 5Vpp NEGATIVE 1K ohm DVI D T M D S INPUT T M D S HIGH LEVEL 1K ohm POSITIVE COMPOSITE VIDEO 1 75 ohm POSITIVE S VIDEO NTSC 1 75 ohm POSITVE SYNC z 0 3Vpp NEGATIVE 0 286 75 ohm POSITIVE S VIDEO PAL 75 ohm POSITIVE SYNC 0 3Vpp NEGATIVE C 0 3Vpp POSITIVE Components VIDEO Y 1Vpp 75 ohm POSITIVE SYNC 0 3Vpp NEGATIVE Cb 0 7Vpp 75 ohm POSITIVE Cr 0 7Vpp 75 ohm POSITIVE TIMING OF INPUT SIGNALE VIDEO VERTICAL VIDEO 41 122 of 123 H TOTAL TIME O V TOTAL TIME H SYNCPULSE WIDTH P WV SYNC PULSE WIDTH C H BACK PORCH V BACK PORCH D H DISPLAY TIME R V DISPLAY TIME E H FRONT PORCH 5 PORCH TIMING TABLE Frame Signal Type Resolution rate 640x480 CNN NN BNC YUV HD15
29. PROJECTOR service Manual BARCO RLM W12 Rev 01 DLP DIGITAL PROJECTOR 00 12 06 2011 Rev01 Modify the Chapter 8 Barco Spare Parts Number 06 21 2012 2 of 123 CONTENTS N 7 2 1 Optical Specifications u u T T 7 2 2 Electrical Specifications riesen seen enne nnn nnns 8 2 3 Mechanical Specifications J T 10 2 4 BIOCK DIGT GN 11 2 5 Fan Location 13 OLE Se U uuu 15 3 1 RS 232 Protocol Command 15 3 2 Troubleshooting amp Error Code U 30 4 PART REPLACEMENT amp WIRE 5 36 TOD 36 42 82 BOWO 37 4 3 Formatter 2 38 4 4 Fan E Board amp Slave Board amp RJ 45 39 4 5 Video Board amp DUAL Link DVI 30 41 4 6 Fan C Board amp Bracket
30. UV2 6 Composite Video 7 S Video 8 RGB S 9 SDI HDSDI 3G lt string gt In MHz Note2 7 6 pixel clock 7 7 7 8 h refresh Note2 7 9 v refresh Note2 7 12 lamp1 reset execute W 7 13 lamp2 reset execute MEER 7 15 blue only 0 Off Notel 1 7 16 fact reset execute Ass 8 1 CS cust P7 Command Notel 8 2 CS cust Ry P7 Command Note1 8 3 CS cust Gx P7 Command 1 CS cust Gy P7 Command Notel P7 Command Notel P7 Command Notel P7 Command Notel P7 Command Notel P7 Command Notel 000 999 P7 Command Notel 8 5 CS cust Bx CS cust By 8 7 CS cust Wx 8 8 CS cust Wy CS cust Cx 8 10 CS cust Cy 1 26 of 123 Barco RLM W12 Operation Commands Command Operation Commands Values Notes Item e _ e _ 0 status 2 0 standby 1 warm up 2 imaging 3 cooling 4 warning 8 11 8 12 8 13 8 14 0 1 0 2 0 3 5 27 of 123 Barco RLM W12 Operation Commands Command Item sdi 3gccir Values 0 ErrMsgOverTemplInlet 1 ErrMsgOverTempDMD 2 ErrMsgOverTempLampl 3 ErrMsgOverTempLamp2 4 ErrMsgOverTempBallast1 5 ErrMsgOverTempBallast2 6 ErrMsgFanInitError 7 ErrMsgFanORotateError 8 ErrMsgFan1RotateError 9 ErrMsgFan2RotateError 10 ErrMsgFan3RotateError 11 ErrMsgFan4RotateError 12 ErrMsgFan5RotateError 13 ErrMsgFan6RotateError 14 ErrMsgFan7RotateError 15 ErrMsgDMDInitFail
31. agnostics 78 of 123 5 4 Firmware Download Procedure for Ballast Ballast Firmware upgrade procedure 1 Before proceeding the following ballast firmware upgrade procedure please download and install Osram Unishape tool 2 Connect the AC power of the projector and have the projector in standby mode 3 Connect the RS 232 cable between the projector and the PC and make sure that the Projector Control is configured as RS232 if not please use the hotkey to switch the Projector Control as RS232 4 Open a terminal program e g Tera Term with the following setting baud rate 115200 Databit 8 Parity none Stop 1 bit Flow control Tera Term Serial port setup Baud rate 115200 Data bit Parity Stop 1 bit Flow control Transmit delay 0 msec char 0 msec line 5 Poweron the projector and wait for the completion of the powering on sequence It takes about 90 seconds for the completion of the powering on sequence 6 Input the command dlbal on the terminal and then disconnect the connection and close the terminal program sw ver 7 P SW VER MD15 C6D23 0001 O1 Ge BRIDI 1 an input this command terminal P DLB Download Ballast xx 7 Activate DPL Wave Flasher build tool and press the Auto detect button to find the communication port with the ballast As shown in the following diagram C
32. ards Function Block Diagram _ W8 Front end BD Jena 12 MAIN R Satellite Formatter FORMATTER BD Satellite Formatter Support a WUXGA 1080P 120Hz 3D sequential b WUXGA 1080P 60Hz 2D Note No Geometric Correction and OSD available in DVI 11 of 123 MUF 42 BD DC 12V 3V3 2V5 R Satellite Formatter m E m NN N E G Satellite Formatter DC 380V B Satellite Formatter BALLAST 1 2 MUF 12 MAIN FORMATTER BD Front end BD W2 BD DC 12V 3V3 DC 5 3V3 3D Format for RLM W12 DVI Dual Link WUXGA 120Hz Frame Sequencial 12082 12092 12012 12 123 2 5 Fan Location Fan No FAN0 FANS E BD CN635 AFB0612HC F00 Eco 2900 RPM Connector Function Normal RDMD cooling 3500 RPM FANS BD CN635 4PIN AFB1212H SMO9 Exhaust 1500 RPM 1200 RPM FAN2 FANS E BD CN635 5PIN AFB1212H SMO9 Exhaust 1600 RPM 1300 RPM FANS FANS E BD CN635 6PIN AFB1212H SMO9 Exhaust 1600 RPM 1300 RPM 1200 RPM FANS BD CN636 900 FB1212L SZ57 Prism cooling FAN5 UJ FANS B BD CN636 UJ FB1212L SZ57 Engine flow inlet 1200 RPM 900 RPM FAN6 FANS B BD CN636 SPIN AFB0812HD AF00 GDMD cooling 2100 RPM 1800 RPM BFB0612HB SE13 2500 RPM 2500 RPM 1500 RPM 1200 RPM FAN7
33. chart Timing name Freq Freq Clock H period H display H Sync Hbackp Total display V Sync V backp H KHz M Hz 640 480 60 31 47 59 93 25 175 800 640 6 525 848 480 47 95 23 674 47 95 1056 848 NE 104 497 848 480 59 94 29 83 59 94 31 5 1056 848 NM 104 126 of 123 1024 768 60 48 36 60 65 1344 1024 136 160 806 768 6 29 am ume om m 09 5 araw o wm oe oe m mw gt s Meses sos ow wo m v m s 9 s mm wm m vm m 5 w ers sm sm v me oo m vw m x poma s ws ms om m m m o 9 eo sm om ns L 1311 eum ewe L 1 3 1 91 mem we s Ll mem s T LLL mo ps 1 3 191 mon ue o L L LL e 1111 ww ae m fon a s fos o m a a e wes ww me ow om m m s x 127 of 123 74 25 1980 1280 40 220 750 720 5 20 375 50 6 74 25 1650 220 750 74 175 2750 148 1125 74 25 2750 148 1125 74 25 2200 148 1125 2200 148 1125 2200 148 1125 67 43 59 94 148 352 DVI dual link for 3D Signal Resolution Frame rate DV single link dual 120Hz 100Hz 1620x1200 120Hz Image z certain gapnics mages at 20 Reduced 1020x1200
34. dy finished adjusting please screw 4 fixed screws slowly backward and forward 87 of 123 Note If you feel the adjusting screw is too tight or too loosing when you adjust please try to adjust spring screw 88 of 123 6 2 Folding Mirror Adjusting 1 Use 7mm Hex Sleeve screwdriver to adjust 2 Check the full white image where color band 1 and slight adjust fixed nut to remove it 3 When finish adjusted add TB1401B glue on the nuts to fix it 4 4 JP 4 5 9 z 7 Y Fixedness For H direction adjust For V direction adjust 1 To adjust nut A to move the image vertically 2 To adjust nut B to move the image horizontally 3 Nut C is to confirm the reflector default position The distance from bracket to top of screw is 8 6 0 2 89 of 123 7 7 1 Cleaning the projector 7 1 1 Cleaning the Cabinet Refer to the following guide to clean the projector cabinet a Wipe off dust with a clean dampened cloth b Moisten the cloth with warm water and mild detergent and wipe the cabinet c Rinse all detergent from the cloth and wipe the projector again CAUTION To prevent discoloration or fading of the case do not use abrasive alcohol based cleaners 7 1 2 Cleaning the Lens Refer to the following guide to clean the projector lens a Apply a little optic lens cleaner to a clean lint free cloth do not apply the cleaner directly to
35. e sure to observe the notice described in the Instruction Manual Pay attention to the following during service inspection 1 1 Cautions during disassembling and assembling jm This equipment contains parts under high voltage When making repairs etc Be sure to pull out the power plug beforehand to insure safety 2 Parts may be very hot immediately after use Make sure the equipment has cooled off sufficiently before carrying out repairs 3 Make sure that parts and screws and wiring etc are returned to their original positions Tube tape and other insulation materials have been used for safety reasons The internal wiring has been designed to avoid direct contact with hot parts or parts under high voltage when using clamps or other tools 4 The parts used in this device have special safety features such as flame resistance and anti voltage properties When replacing parts always use parts supplied from the factory 5 After finishing operations make sure that all parts and wires have been returned to their original position and that there has been no deterioration of the area around the location that was worked on 6 Be sure to use an earth band wrist band during repair and inspection 1 2 Lamp During current conduction the lamp is in the high temperature state In this case pay careful attention because a high voltage is used When replacing a lamp replace it after confirming that the lamp has cooled sufficiently 1 3 Lens
36. g the firmware download please recycle the AC switch to finish the overall firmware download process of sxW2 73 of 123 5 3 Firmware Downloads Procedure for RJ 45 Board 5 3 1 Connect the AC power of the projector and have the projector in standby mode 5 3 2 Connect the RJ 45 cable between the projector and the PC And make sure that the two LEDs of the RJ 45 module are lit after connecting the RJ 45 cable between the PC and the projector If the LEDs are not lit please send the RS command eco net pow 0 on terminal to turn on the RJ 45 module 5 3 3 Properly setup the IP for the PC and make sure that the PC and the projector are in the same subnet For example the default IP of the projector is 192 168 0 100 So the IP of the PC should be set as 192 168 0 99 for example 5 3 4 Key in the projector IP on the web browser the recommended web browser is IE 6 0 or later version the default IP is 192 168 0 100 to see the embedded webpage The IP can be accessed via the RS command op net ipaddr with a terminal program 5 3 5 Make sure the DHCP is Disable if current state is Enable switch it to Disable and click Save button to save the setting 74 of 123 IP Configuration Control 5 5 Banm 5 5 3 Configuration IP Configuration Remote Emulator Diagnostics 5 3 6 Key in the IP address and followed by firmwareUpdate htm on the URL box as be
37. ge return ASCII hex 00 shown as CR below The syntax for operations commands is as follows op SP operation command gt SP lt Setting Value CR For all but Execute functions the response from the projector will be the command and value where value is the current value or if the value is not available For Execute functions the response will be the same command All responses will be in CAPS Please referto the following table for command list and examples System Operation command Set Makes the unit take that value Get Asks what the current value is Increment Adds 1 the current value none Performs an action such as a reset 15 of 123 Motor operation command For motor control like lens shift focus and zoom the parameters and are defined as follows Command item command System Action focus ge x gt Focus Near gt Focus Far Zoomio p o gt Zoom out gt Zoom in Vert offset dee gt e horiz offset p gt Right Lens center execute Midposition Shirt Get operations command example Input op bright CR System Response OP BRIGHT 100 Increase amp Decrease operations command examples Input op bright CR System Response OP BRIGHT 101 Input op bright CR Response OP BRIGHT 126 Set operations command example Input op bright 127 CR System Response OP BRIGHT 127 Execute command example
38. heck COM PORT 1 setting as the communication port to talk to the ballast 79 of 123 WaveFlasher build 2 0 Exit Log Help Hex file e iProjectorReleaseCodeBallast8 47 17 78 147 9 hex File size 309 bytes File time 2011 12 12 08 56 30 show log Driver Info Flash verify 16 57 58 Selected hex file e XProjectorkReleaseCodeBallasti8 47 17 78 147 9 hex al 16 57 58 File size 309 bytes File time 2011 12 12 08 56 30 Press Browse button and then locate and select the new ballast firmware to be flashed WaveFlasher build 2 0 File size 309 bytes File time 2011 12 12 08 56 50 v Show log Driver Info Flash 16 57 58 Selected hex file e XProjectorkReleaseCodeBallasti8 47 17 78 147 9 hex al 16 57 58 File size 309 bytes File time 2011 12 12 08 56 30 9 Press Flash button to start the ballast firmware update 10 Wait until the firmware update process finished as follows 80 of 123 WaveFlasher build 2 0 Exi Log Help Hex file e Projector ReleaseCode Ballast 8 47 17 78 147 9 hex File size 309 bytes File time 2011 12 12 08 56 30 Show log 16 58 25 Opened comport 3 16 58 25 Communication enabled 16 58 25 Balast Manufacturer ID PHILIPS 000 16 58 25 BalastlD 006623 16 58 25 DRIVER 12NC 007683003791 16 58 25 Extended software version 0x01 02 02 07 16 58 propranmmg mode using protoca v1 03 16
39. ht btm 5 26 scen wht left Notel Note 16 scen wht right 5 27 scen blk top Note1 Note 17 multiple scen blk btm of 8 the adjustable range and 8 multiple restrictions are per Geo Semi specification 5 28 scen blk left Notel Note 17 multiple scen blk right of 4 the adjustable range and 4 multiple restrictions are per Geo Semi specification 21 of 123 Barco RLM W12 Operation Commands Operation Commands Values Notes Item 0 32 5 30 scen green Notel 5 31 scen blue 0 32 Notel 5 32 scen all Note1 Note18 5 34 scen adl Notel Command 6 1 ir addr 0 remote code 1 1 remote code 2 0 Off RJ45 Power On 6 2 eco net pow 1 On RJ45 Power Off 0 rs232 6 3 proj ctrl Note12 1 network lt string gt net ipaddr T lt string gt net gateway net dhcp 0 Top left Notel 1 Top right 2 Bottom left 3 Bottom right 4 center startup logo 43 L startup chime 22 of 123 Command Item 6 11 6 12 6 13 Barco RLM W12 Operation Commands Operation btn 1 btn 2 btn 3 Commands Values 0 HDMI 1 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 0 HDMI1 1 HDMI 2 2 RGB D 15 3 YUV1 4 RGBHV YUV2 5 Composite Video 6 S Video 7 RGB S 8 SDI HDSDI 3G 9 STEREO DVI 0 HDMI1 1 HDMI 2 2 RGB D
40. low to activate the firmware update procedure http 192 168 0 100 firmwareUpdate htm And click the Update button to start the firmware upgrade process 75 of 123 Fomware Update Windows Internet Explorer ham9wisa0 timman 4 X x 5 3 7 The following message will be shown on the display click Continue button to proceed Please walt a few seconds and click button to next step Continue 5 3 8 Press the Browse button and locate the firmware binary code to be upgraded Then press the Upgrade button to proceed the download process Upgrade Firmware Please select a file to upgrade W Tools BW6 bin UR L Upgrade Browse OQ RR 76 of 123 5 3 9 Wait until the firmware upgrade process finished Upgrade Firmware Please select file bin to upgrade W Tools BV 6 03 bin 1 Upgrading firmware may take 60 seconds Upgrade must NOT be interrupted 5 3 10 The following message will be shown after the firmware upgrade procedure Just press Re Login button to finish the whole firmware upgrade process of RJ 45 module Please walt a few seconds and click button to next step Login 77 of 123 RJ 45 Test procedures Key in your Projector IP to web browser Configuration Remote Emulator Diagnostics 1 Configuration Remote Emulator Di
41. m left side of Loosen 3 screws on the left side of power power board board Unplug 1 connector on power boardand Unplug 1 connector on power board and cable cable from concave of power module from concave of power module 55 of 123 Unplug 1 power board cable from fasten tie of power module Take off the Fan 8 Loosen 4 plastic pin on the Fan 9 of power Take off the Fan 9 module 56 of 123 4 12 Front Cover amp Front IR Board Loosen 1 screw right bottom side of Loosen 4 screws on the right side of right front cover cover Front Cover Unplug 1 connector and loosen 1 screw Take off the front IR Board on front IR board 57 of 123 4 13 Right Cover amp Fan 0 240482 T 44 1111143 142 G ill a LET TT TETTE LE SLPTTTITITITT A 884714721422 it TTA Loosen 6 screws on the right bottom and Loosen 4 screws on the left bottom side of middle side of right cover right cover pun 7 Right Cover Loosen 2 screws on the bracket of Fan 0 Loosen 4 plastic pin on the bracket of Fan 0 then take off the Fan0 58 of 123 Loosen 4 screws cover Fan 4 Take off the Fan 4 cover Loosen 3 screws on the Fa
42. minal COM3 115200baud Tera Term File Edit Setup Control Window Help ALB LAN Afr L UAVG pro board E l m x gt 5 Boot Booting may take some time U Boot 1 1 6 Jun 30 2011 07 25 U Boot code gt ac DRAM 32 MB Flash 4 5 version MUF 12A ND12T12 op 91 2 DLWewaiting for power on 71 of 123 5 2 5 Close and Exit the terminal program 5 2 6 Activate the sxW2 firmware Updater program for the firmware upgrade of sxW2 chip And select UART in the Targets on File Settings Help Target Search Targetson Ethernet vi 5 2 7 Click Search button the available COM port likes COM 1 will be listed after searching and shown as follows 5 2 8 Click on the available COM port e g COM 1 in this example and select the target firmware Image File by clicking the Browse button Update Target BOOT SOl COM 1 OO c a Image Fie Path 7 gamma iam oto C Documents and Settings Adminstrator RE GO vO4 br e 72 of 123 5 2 9 After selecting firmware file press Update Firmware to start the firmware uperade process 5 2 10 The firmware upgrade status will be shown on the status bar of the firmware updater to indicate the progress of this firmware download 5 2 11 After finishin
43. n 4 Take off the Fan 4 Loosen 3 screws on the Fan 5 Take off the Fan 5 59 of 123 4 14 Motor Driver Board amp Lens Mount Loosen 4 screws and unplug 10 Take off the Motor Driver board connectors on the Motor Driver board Loosen other 2 screws on the right side of Mount Lens Mount Take off the Lens Mount Lens Mount 60 of 123 4 15 Flow Channel amp Light Shutter amp Loosen 1 screw the flow Take off the prism flow channel channel Light shutter Use T type tool to screw up the FIP tightly 61 of 123 Loosen first screw on the bottom side of Loosen second screw on the bottom side of FIP FIP Loosen third screw on the bottom side of Take off the FIP 62 123 4 16 Illumination amp Fan 6 amp Fan 7 amp Fan 10 amp Fan 11 Loosen first screw on the bottom side of Loosen second screw on the bottom side of Fan 11 bracket Fan 11 bracket Take off the Fan 11 module Loosen 2 plastic pins on the Fan 11 bracket And take off the Fan11 Loosen 1 screw on the left bottom side of Loosen 3 screws on the right bottom side of the illumination the illumination 63 of 123 Take off the illumination Illumination Loosen 2 screws on the bottom side of Take off the Fan 7 module the Fan 7 bracket Loosen 2 plastic pins on the Fan 7 Loosen 2 screws on the bottom side of the bracket And take off the Fan 7 Fan 6 amp
44. n power on Thus check ErrMsgFan0RotateError gets error during projector working Check ErrMsgFan1RotateError Fan gets error during projector working Check ErrMsgFan2RotateError Fan2 gets error during projector working Check ErrMsgFan3RotateError Fan3 gets error during projector working Check ErrMsgFandRotateError Fan4 gets error during projector working Check and replace fan 4 ErrMsgFan5RotateError Fan5 gets error during projector working Check 31 of 123 7 10 11 2 1 Oo 20 05 95 N and replace fan 5 ErrMsgFan6RotateError Fan6 gets error during projector working Check and replace fan 6 ErrMsgFan7RotateError Fan7 gets error during projector working Check and replace 7 ErrMsgFan8RotateError Fan8 gets error during projector working Check and replace fan 8 ErrMsgFan9RotateError Fan9 gets error during projector working Check and replace fan 9 ErrMsgFan10RotateError Fan10 gets error during projector working Check and replace fan 10 ErrMsgFan11RotateError 11 gets error during projector working Check and replace fan 11 32 of 123 48 ErrMsgFan20RotateError Fan20 gets error during projector working Check and replace fan 20 ErrMsgFan21RotateError Fan21 gets error during projector working Check and replace fan 21 ErrMsgFan22RotateError Fan22 gets error during projector worki
45. ng Check and replace fan 22 ErrMsgFan23RotateError Fan23 gets error during projector working Check and replace fan 23 33 of 123 Simple troubleshooting definition the LED indicators 1 During projection the lamp The lamp might have been damaged check the The lamp has reached the end of its service life suddenly goes off and the LED indicator on the rear panel of the projector please replace it icture disappears and see if it is blinking in red 2 The lamp does i lamp does not turn even when the projector has been turned on LED STATUS ez ez lt n 5 Turns blue Indicates that the projector is in standby mode this also means the p rojector has not been turned on by pressing the SOFT POWER button but has been connected to power The indicator Is off This indicates that the projector has either been turned on and 15 working normally or the projector 15 not connected to power ON Turns green This indicates that the projector has been turned on and is working normally Flashes in green This indicates that the projector is currently warming up or cooling down and will not respond to button operations The indicator is off This indicates that the projector is currently in stand by mode ERROR Flashes once in red The projector lamp is faulty check to see if the lamp Is damaged or if it hasn t been properly installed Flashes twice in red
46. osen 4 plastic pin CU MR 2 m W W Open Fan 3 module Loosen 2 screws on the Fan 3 and then take off Fan 3 EI t f X B n i Ru m 2 Loosen screws Lamp 2 module Take out the Lamp 2 module 46 of 123 Take out the Fan 2 module And loosen 4 Open Fan 2 module screws on it and open the cover then loosen 4 plastic pin Loosen 2 screws on the Fan 2 and then Loosen 3 screws on Lamp 1 module take off Fan 2 Take out the Lamp 1 module Take off the Lamp1 amp Lamp 2 module 47 of 123 4 8 Back Cover amp Keypad amp Rear IR Board Loosen 4 screws on the right and bottom Loosen 8 screws on the left side of cover and side of cover two Fan modules Take off the back cover Loosen 4 screws and unplug 1 connector on the rear cover 48 of 123 Loosen 1 screw unplug 1 connector on Take off the Keypad amp Rear IR Board the rear cover 4 9 Fan 20 amp Fan 21 amp Fan 22 amp Fan 23 Loosen 3 screws on the Fan 20 Loosen 2 screws on the Fan 20 Then take off Fan 20 Loosen 2 screws on the Fan 21 Loosen 2 screws on the Fan 21 Then take off Fan 21 49 of 123 Loosen 2 screws the Fan 22 Then take off Fan 22 Loosen 2 screws on the Fan 23 Loosen 2 screws on the Fan 23 Then take off Fan 23 50 of 123 4 10 Left Cover amp Fan 1 Loosen 5 screws on
47. re Upgrade Tool Rev 0 0 7 R5232 Exit Uperade Projector Software Projector ela Codes W NDIABacoW12 b txt 1 MCU P CALER Frojector communication test Update COMS True lt 68 of 123 5 1 7 Click Upgrade SW to start firmware upgrades process Prior to the firmware upgrade process you will be prompted with a warning dialog box for confirmation and click Yes to proceed the firmware upgrade process Barco RLM W12 Firmware Upgrade Tool Rev 0 0 7 RS232 Exit Projector Software Update Sete ode C W 12 be Open 0 0 Projector cometen test system information es During thes lime DO NOT EXIT THIS PROGRAM and DO NOT PULL OUT This upgrading process may take around 25 30 nous damage to the projector Do you want to continue A COMMUNICATION CABLE Otherwise it will cause st 5 1 8 The firmware upgrade process indicator of Micro Control board The 1 part of this firmware upgrade process will be shown as follows Barco RLM W12 Firmware Upgrade Tool Rev 0 0 7 RS232 Exit Upgrade Projector Software E ProjectoriReleaseCode 8 W 12 te SCALER NN Downloading file 1 of Z Do True 69 of 123 st 5 1 9 After finishing firmware upgrade of the Micro Control board 1 part the firmware nd upgrade process of the video board 2 part will be
48. rizontal Lens Shift Lens shift Right gt 30 Lens shift Left gt 30 gt alele gt o 5 e on D lt 5 9 5 JJ o 5 gt 7 of 123 R9862000 TLD 0 73 1 R9840775 TLD 1 2 1 R9862010 TLD 1 5 2 0 1 R9862020 TLD 2 0 2 8 1 Projection Lens R9862030 TLD 2 8 4 5 1 R9862040 TLD 4 5 7 5 1 R9829997 TLD 7 5 11 2 1 R9862005 TLD Ultra 1 25 1 6 8 of 123 2 2 Electrical Specifications eD SUB 15 input RGBHV eVideo Input Composite Video eS Video Input e5 BNC Input RGBHV Inputs Outputs e3 RCA Input YPbPr 5 232 input Support RS 232 standard Firmware download Switch on amp off RS 232 commands e R input x 2 Front IR 8 Back IR Triggers Input 45 LAN input Provide Ethernet Connectivity amp Web Server eDVI 3D Input DVI D Dual Link Thermal Sensor Audible Noise ECO mode lt 37 dB Normal mode lt 42 dB Power Requirement 90 264 50 60 Hz Input Current 15 A Max Non Operating 20 60 C Temperature Operating 0 40 Non Operating no definition Altitude Operating up to 3 000 m 25 Non Operating 9096 Humidity Operating 9096 9 of 123 2 3 Mechanical Specifications _ 2 19 7 10 6 24 8 0 Dimensions 500 mm W x 270 mm H x 631 mm D 10 of 123 2 4 Block Diagram W12 WUXGA 3D ALL Bo
49. s under the bottom of W2 Take out the W2 module module 37 of 123 Take out the cover loosen 5 screws Take out the W2 board the W2 board 4 3 Main Formatter Board Loosen 3 screws on the left side of Main Loosen 3 screws on the right side of Main formatter board formatter board 38 of 123 E Loosen 3 screws on the top right side of Take out the Main formatter board Main formatter board 4 4 Fan E Board amp Slave Board amp RJ 45 Board e gt 2 screws unplug 5 connectors on the Fan E board 39 of 123 Loosen 6 screws on the I O terminal of Unplug 10 connectors the top right of the slave board on the left cover Slave board Unplug 5 connectors on the top left of Unplug 5 connectors on the top left of Slave Slave board board Unplug 4 connectors on the bottom left of Loosen 3 screws on the Slave board Slave board 40 123 Take out the Slave board Loosen 1 screw and unplug 1 connector on the RJ 45 board and then take out it Loosen 1 screw on RJ 45 terminal of Take out the RJ 45 board left cover 4 5 Video Board amp DUAL Link DVI 3D Board 4 of 123 Loosen 1 screw under the right Loosen 1 screw under the left of the brace of video board video board Take out the brace Loosen 2 screws on the DVI terminal of left cover 2 Unplug 1
50. the lens b Lightly wipe the lens in a circular motion CAUTION Do not use abrasive cleaners or solvents To prevent discoloration or fading avoid getting cleaner on the projector N case 7 1 3 Cleaning the Filters The projector uses filters to keep the fans free of dust and other particles and should be cleaned every 500 hours of operation In dustier environments it is recommended to clean the filters more frequently If the filter is dirty or clogged your projector may overheat When the message below is displayed the filters must be cleaned 90 of 123 7 1 4 Cleaning the Optical Parts 91 of 123 Carry out cleaning the unit interior when replacing the lamp or making inspections The glass cleaner used with the following parts is as follows a Cleaning the Projection Lens When dust and fingerprints etc are on the lens surface use the designated glass cleaner to remove as shown in the figure at the right For fingerprints and other soiling that are difficult to remove with a dry cloth use a designated glass cleaner which has been moistened in water and then use a dry cloth to dry it off The projection lens surface has a special coating Do not use detergents or solvents on the surface Cleaning the DMD The DMD surface is glass and can be cleaned However avoid scratches as these can have a direct influence on the image In case of dust on the DMD surface use an air cleaner
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