Treadstone Performance Engineering Inc, Miami Fl 33157 888
Contents
1. 4 Verify air fuel ratio on dyno Car smoking when coming off boost 1 Oil drain line not installed properly 2 Oil drain not above oil level 3 Turbo seal failed 4 Verify oil pressure Maximum boost limits on stock motor Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 1 The stock QR25DE has shown the ability to produce good power but the rod stroke ratio results in very high piston speeds and the stock rods are marginal Treadstone does not recommend increasing boost Pressure beyond 8psi 3 The addition of camshafts has shown significant gains in power production however increasing power output of the motor is at your own risk Treadstone Performance Engineering Inc Miami Fl 33157 888 789 45862. or two of operation as the oils within the exhaust pipes burn off TROUBLE SHOOTING GUIDE Car Won t Start 1 Check injector harness to ensure good connection of pig tails 3 Check coil packs to verify good connection 4 Check fuel pump fuse 5 Check for codes and troubleshoot per code Car runs poorly Stuttering stalling misfiring 1 Verify MAF is connected and wires are intact 2 Check boost level If boost level is other than 7 PSI verify vacuum line fittings are in the correct ports on the BOV and wastegate For the wastegate the fitting should be in the lower port furthest from the red Turbonetics logo The upper port should be open 3 Check for boost leak at or after MAF 4 Verify throttle body is operating properly ECU throwing codes misfire 1 Verify the spark plugs are not fouled and are gapped appropriately 3 Verify the vacuum signal lines are going to the correct ports on the BOV and wastegate Car not building full boost 1 Check for boost leaks 3 Verify wastegate boost signal line is installed properly lower port furthest from logo 4 Check for exhaust leaks 5 Verify turbo shaft spins freely and has little to no shaft play If compressor blade tips impact compressor housing inlet contact Treadstone tech support at 305 972 9600 Car running excessively rich 2 Check fuel pressure Car detonating under boost 1 Check boost pressure 2 Check fuel pressure 3 Verify injectors are installed properly
3. selection of automotive tools primarily metric sizes e An assortment of zip ties and or thin gauge steel wire e The ability to securely lift the vehicle at least a few feet off the ground e High temperature automotive RTV sealant e NPT thread sealant e Replacement engine oil and oil filter e Hammer TORQUE RECOMMENDATION When removing and re installing factory fasteners refer to the Nissan service manual for torque values When installing fasteners included in this kit refer to the following chart T3 T4E 50 trim 4 bolt 63 TR8 Intercooler hardware kit gaskets bolts Oil Drain Flange 70005 Spec V downpipe 1 BSPT adapter Evolution Wastegate 1 3an straight fitting HKS bov 1 3an elbow fitting Turbo Manifold 1 NPT Tee fitting 80001 Throttle body pipe 1 T3 inlet gasket 80002 Drive Up Pipe 1 4 bolt T31 gasket 80003 Pass Int Pipe 1 M8 x 1 25 bolts 80004 turbo outlet pipe 1 M10 x 1 5 bolts 80005 3 Filter Pipe 1 M10 x 1 5 lock washers M8 x 1 25 studs Hardware Hoses 81001 Clamps M8 x 1 25 nuts S827512 2 75 x 3 Silicone 1 MB split lock washers 25090 2 50 90 Deg Silicone 1 5 16 bolts 250C 2 50 1 O2 block off fitting 200250R 2 00 to 2 50 Reducer 1 1 8 NPT plug 20045 2 00 45 Deg Silicone 1 16 3 8 Hose 20090 2 00 90 Deg Silicone 1 small check valves large check valve CLTB275 T bolt Clamp 2 75 2 4 small clips CLTB250 T bolt Cl
4. PERFORMANCE ENGINEERING Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 PERFORMANCE ENGINEERING www T READS TONEPERFORMANCE com INSTALLATION INSTRUCTIONS TURBOCHARGER SYSTEMS 2007 Nissan Sentra SER amp Spec V READ THIS FIRST Study these instructions completely before proceeding Engine and or turbocharger damage may occur if any component within these instructions is improperly installed Treadstone or any of its distributors cannot be held responsible for damages as a result of negligent or improper installation This complete turbocharger system can be installed using common tools and automotive procedures but installer must have a thorough knowledge of automotive engine operation and feel comfortable working on the vehicle If in doubt contact Treadstone technical support staff at 888 789 4586 ext 2 between the hours of 9 00AM and 8 00PM EST Monday through Friday Remove the turbocharger system from its carton and inspect for any obvious physical damage All kit components are thoroughly inspected and carefully packaged prior to shipment from the factory If any shipping damage is evident contact your supplier and request that they process a claim with the shipper involved Be sure to review the parts list on page 3 to verify that you have all necessary system components to proceed If any components in the parts list are missing contact Treadstone customer service staff 888 789 4586 Although this t
5. THE ULTIMATE 07 10 SER SPEC V TURBO KIT BRAND NEW FOR PANN AN AN ss a ee a7 Mwy eo ma oH s 55533 i Sa Intercooler Treadstone bar and plate cores are specifically designed to maximize cooling using the most surface area possible in any given space Our cores give the perfect balance between heat exchanging efficiency and flow Engine Management e Re flash and one time calibration UpRev standard with Cipher Cable for E Tunes e UpRev tuner for do it yourself tuning Turbocharger urbonetics T3 14 50 trim turbocharger the perfect match for quick spool up and top end Horsepower 8 Hour Installation Time e No Chassis Modification required Quick Spool up Turbocharger e No cutting of Electrical Components Turbonetics Turbocharger amp Wastegate First and Only Spec V Kit on the Market 100 Complete Bolt On Kit Tuned with UpRev Engine Management ignition Timing Air Fuel and Cam Timing Kit Includes e 50 trim 13 714 Turbocharger Treadstone TRE Intercooler er VY e HKS Blow off valve All Tunable Evolution Wastegate gt gt ECU Reflash Capable of 300 WHP 9psi e Stainless Oil feed Line gt 1 Year Warranty e Taps for oil Drain line in e 304 Stainless Downpipe a e Drop in Deatschwerks 440 Injectors uoe Black Powder Coated Aluminum Piping et eee ne RERET e Silicone Hoses and T bolts Dry Flow Synthetic Filter P 888 789 4586 W TreadstonePeformance com
6. amp 2 50 5 2 large clips 1 2 to 3 8 plastic barb CLTB200 T bolt Clamp 2 00 4 reducer CLTB225 T bolt Clamp 2 25 1 3 8 Vaccum Tee fitting 3 8 to 1 4 plastic barb Worn Drive Clamp 2 5 reducer CLWD46 Worm Drive 46 3 self tapping 1 4 bolts 80026 Oil drain line complete 1 4 20 nuts for ecu Oil Feed line 36 Heat wrap ee ee ee ee 1 4 20 bolts for ecu 3 8 NPT Tap M10 x 1 25 Studs M10 flat washers M10 x 1 25 Nuts Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 aon N NZ OQO A BR N S S l _ ek MPN FHA AH Filter Treadstone 10024 Universal 1 ECU Return BOX up rev 1 80025 QR25 injectors 4 81003 Battery relocation 1 81004 Bracket kit 80022 left int bracket 1 80023 right int bracket 1 80024 battery bracket 1 PREREQUISITE STEPS Before getting your hands dirty while under the hood there is a prerequisite steps See the following section for detailed instructions regarding ECU Removal amp Shipping ECU REMOVAL amp SHIPPING Remove the ECU Engine Control Unit from the car and ship it to Treadstone to upload the new engine management program tuned specifically for your car with this turbo setup Please refer to ECU return box included in this kit Package your ECU in the return box using the supplied foam packaging inserts And return it to the address listed on the paper in the box NOTE 1 You ll want to perform this s
7. d wiring close to downpipe needs to be protected with heat shield Wrapping exhaust downpipe will also aid in keeping under hood temperatures lower 45 Connect oil supply and drain lines 46 Install filter Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 47 Check valves need to be installed so the brake master cylinder does not see boost as well as the valve cover When installing them blow through them to test them and position them in a direction from the manifold so the maser cylinder and valve cover does not pressurize If installed wrong you may not have power brakes use caution when installing Use supplied clamps on either end of check valves Treadstone Performance Engineering Inc Miami FI 33157 888 789 4586 48 In picture below circled in yellow a Tee adapter is installed to supply all the necessary components with boost pressure and vacuum 3 8 Tee adapter goes from manifold vacuum source to valve cover also inline with check valve circled in Yellow Cut 3 8 hose 2 long and put vacuum reducer inlet to connect to 5 16 vacuum hose Route vacuum hose under wiring and E C U cover towards front of car Use Tee fitting to connect boost gauge Blow off valve and or boost controller if needed 49 Battery Relocation kit is needed to move battery to back passenger side of trunk Use supplied hardware to fasten battery cable away from moving parts and tucked up inside frame rails as necessa
8. ead 31 Install the oil drain flange onto turbocharger 32 install brass barb fitting 90 degree to turbocharger outlet 33 Install turbo manifold to engine using factory fasteners bolt turbocharger to manifold with supplied M10 bolts nuts and lock washers Make sure you put in all supplied gaskets Thick gasket in Evolution wastegate box goes from manifold to wastegate 34 Install wastegate downpipe and attach using supplied hardware Be sure to 35 Install top 2 02 sensors from factory manifold discard the bottom 2 heater sensors use a small amount of anit seize if available to prevent seizing between threads 36 Plug downpipe 02 hole with fitting or use aftermarket wideband gauge 37 Use high temp silicone for 3 bolt flange connecting the downpipe 38 Install ECU bracket relocation with factory fasteners and attach ECU to bracket with supplied 4 20 nuts and bolts 39 Front bumper tow thread hookup needs to be cut away to install TR8 intercooler TR6 intercooler can be substituted if you do not want to cut the tow hook Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 40 Install TR8 Intercooler using supplied brackets and self tapping nuts in the center of the bumper 41 Install complete intercooler piping and tighten T bolt clamps down by hand use of an impact gun will bend the aluminum tubing if not used carefully 42 Install MAF sensor into pipe with supplied bolts and plug into harness 43 Alternator an
9. egate this needs to be removed and the 7psi spring put in place to start of with approx 7 5 to 8psi base setting Use caution if using the 9psi spring this will net almost 10psi We recommend to install the 7psi spring and use a boost controller to adjust from there Climate and weather will affect engine performance and detonation may occur at this level unless further tuned 1 Lift the vehicle to a workable height and secure vehicle with jack stands 2 Disconnect the battery and remove from vehicle 3 Remove Engine Plastic Cover 4 Remove front Bumper and facia Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 5 Using a 14mm open wrench rotate the center hex bolt on the tensioner clockwise and remove the serpentine belt 6 Unbolt the exhaust by unbolting the two 14mm bolts Save the gasket it will be used later on 7 Unplug the mass air sensor and unbolt the 10mm bolt that is located next to the driver s side fender that secures the factory air box to the frame and remove the air box 8 Unscrew the mass air sensor from the plastic tube and set it aside It will be installed on the new supplied intake tube later on 9 Remove the intake resonator box 10 Unplug the wire harness from the alternator Using a 12mm socket remove the positive cable from the alternator and use a 10mm socket to remove the negative cable from the alternator bracket 11 Using a 14mm socket remove the upper and lower alternat
10. hread sealant on 3 8 NPT X 10an fitting on the threads of the aluminum fitting Clean the threads and the area around it thoroughly with carb brake cleaner making sure there are not metal debris chips 4 26 Using a sharp razor carefully scrape off any silicone on the mating flange on the engine block 27 Using high temperature Silicone or Three bond apply a small even bead in the groove around the flange on the oil pan Re install the oil pan back onto the engine making sure the pan is securely installed to prevent any oil leaks Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 28 Disconnect the harness on the factory oil sending unit and remove the sensor using a 26mm socket 29 Applying a small amount of liquid Teflon to the threads of the fittings install the supplied 1 8 BSP to 1 8 NPT adapter fitting to the supplied 1 8 NPT T fitting Install the factory oil sending unit to one end of the T fitting and install the straight 3AN to 1 8 NPT fitting to the other side that is facing upward Install the complete fitting assembly back on to the engine making sure the 3AN fitting is facing upwards 30 Install the supplied 3AN steel braided hose to the 3AN fitting on the T fitting and Plug the harness back on to the factory oil sending unit 31 Install the two supplied 10mm studs in the additional threaded hole in the cylinder head This will allow the manifold to seal better to the h
11. or mounting bolt 12 Once the upper bolts are removed you can now remove the alternator from the engine and set it aside 13 Remove the four 10mm bolts and remove the heat shield from the factory exhaust manifold 14 Unbolt the five 14mm bolts that secure the factory exhaust manifold to the engine and remove the manifold 15 Loosen the drain plug on the bottom of the radiator and drain the coolant into a clean bucket Remove Radiator and Shroud Carefully place radiator in a safe location 16 Loosen both clamps on the upper radiator hose and remove 17 Remove the seven 12mm bolts that is located on the intake manifold and the two 12mm bolt on the driver s of the head near the throttle body 18 Remove the 2 coolant lines that connect to the throttle body 19 Disconnect the 2 vacuum lines on the intake manifold 20 Unbolt the 2 bolts that secure the wiring harness to the intake manifold 21 Remove the intake manifold and set it aside 22 Remove the 2 12mm bolts that secure the fuel rail to the engine and disconnect all the injector harnesses and remove the 4 injectors and replace with new injectors CAUTION Fuel will squirt use caution when removing the injectors 23 Drain the engine oil and unbolt the oil pan from the engine block by removing the ten 10mm bolt that surrounds the pan 24 Drill a 9 16 hole in the factory mid pan at the location shown 25 Tap the hole with the supplied 3 8 18 NPT tap Apply a thin coat of liquid t
12. ry An inline fuse can be purchased separately for extra precaution when using a trunk mount battery We recommend an inline fuse to be installed in trunk incase of fire or accidental grounding of the power cable that may cause a fire Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 FINAL CHECKLIST Review these instructions to make sure that all fasteners clamps amp electrical connections have been installed amp torque correctly e Check that all hose routings are free of any kinks or near any hot or abrasive surfaces that may Cause wear over time Adjust or reroute as necessary to provide adequate slack for engine movement e Refill all fluids oil amp power steering to factory recommended levels e The use of synthetic oil with the factory recommended oil weight is strongly recommended as it will prolong the life of the turbocharger Regardless of factory recommended intervals the addition of a turbocharger requires that the oil be changed every 3 000 miles e The use of premium octane unleaded fuel is required for proper engine performance and to reduce the possibility of internal engine damage from detonation e Cycle the ignition to the ON position several times to pressurize the fuel system amp check for any leaks Start the vehicle and check for any oil power steering or air pressure leaks e NOTE It is normal for the vehicle to emit some amount of white smoke amp a strange odor for an hour
13. tep just before you are ready to start working on the car When you receive your ECU back from Treadstone it will be re programmed for a turbocharged engine and therefore will no longer work properly with your naturally aspirated stock engine You can use which ever shipping service you choose at your expense if you overnight the ECU we will overnight it back on our expense NOTE 2 If in the future you choose to remove the turbocharger system for example before selling the car it is possible to re program your ECU back to naturally aspirated stock specs At that time contact Treadstone customer service staff for details 888 789 4589 Package your ECU in the return box using the supplied foam packaging inserts And return it to the address listed on the paper in the box TIME TO GET YOUR HANDS DIRTY With the prerequisite steps done and the car parked for a few days without an ECU its time to start working under the hood The steps from this point forward will progress smoother if you are prepared with the supplies listed on page 2 and although not necessary the ability to lift the vehicle more than a few feet i e a hydraulic lift will make installation a lot easier NOTE The following steps dictating removal of factory parts are purposely generic refer to the Nissan factory service manual for more detailed instructions and torque specs for all fasteners Please note 9 Psi spring will be installed in Evolution wast
14. urbocharger system has been designed to use many of the factory emissions controls it is not currently smog legal in California and therefore recommended for off road use only In other states check local laws regarding aftermarket modification to emission controlled vehicles The information contained in this publication was accurate and in effect at the time the publication was approved for printing and is subject to change without notice or liability Treadstone reserves the right to revise the information presented herein or to discontinue the production of parts described at any time SAFETY REQUIREMENTS It is recommended to follow these precautions e Always wear safety glasses amp gloves e Turn the ignition switch to the OFF position amp disconnect the battery e Always use properly rated jack stands when working under the vehicle e Prevent unexpected vehicle movement by using wheel chocks and or parking brake e Operate the vehicle only in well ventilated areas e Do not smoke or use flammable items near or around the vehicle s fuel system e Keep hands clothing and other objects away from moving parts when engine is running SUPPLIES It is recommended to have the following items before beginning installation Treadstone Performance Engineering Inc Miami Fl 33157 888 789 4586 e Nissan factory service manual for your model year Spec V e A large table or bench and plenty of adjacent available workspace e Standard
Download Pdf Manuals
Related Search