FLHT Fairing Accent Trim And Auxiliary Marker Lamp Kit Instruction
Contents
1. Loop the string over the screw Pull the string tight at the headlight visor and align it with the center of the X on the masking tape 8 Place two pencil marks 9 on the masking tape directly beneath the string approximately 6 8 inches 150 200 mm apart 9 Remove the string and tighten the windshield screw Draw a line connecting the marks using a flexible straight edge This line defines the centerline of the fairing Locate and Drill Fairing Holes 1 See Figure 2 Obtain the L shaped template 1 from the kit is05649 L shaped template Adhesive backed template Drilling hole in template 2 Pivot accent about screw at 3 Center hole in accent 2 Outboard hole in accent 2 Trace arcs around Bar and Shield feature Drill 1 2 inch diameter hole 2 in fairing 1 2 3 4 5 6 7 8 Figure 2 Mark and Drill Fairing Trim Mounting Holes 2 Position the template on edge and along the centerline with the long leg of the template against the surface of the fairing and with the short leg against the fairing headlight visor 3 Place a mark on the centerline masking tape at the tip of the template 4 Obtain the adhesive backed template 2 from the kit remove the backing material and apply the template to the fairing Position the center point of the lower notch in the template at the mark drawn in step 3 Position the center point of the upper notch in the template along the ce2. Apply a strip of masking tape 2 to the outer fairing 1 running from the center windshield screw 3 to the top center of the fairing headlight visor is05642 Outer fairing Masking tape Center windshield screw Right side windshield screw Accent trim installation area Monofilament string Pencil Arcs marked on masking tape Marks defining centerline Oo NDR ONE Figure 1 Mark Fairing Centerline 2 Cover both sides of the fairing with wide masking tape in the general areas 5 where the accent trim assemblies will be installed 3 Obtain the monofilament string 6 from the kit Loosen the right side windshield mounting screw and loop one end of the string over the screw head 4 seating against the screw shank 4 Place the very tip of a pencil 7 into the other loop Pull the string tight while holding the pencil perpendicular to the fairing surface Note the string tension applied 5 Swing an arc 8 marking the centerline masking tape Remove the string and tighten the windshield screw NOTE For the left side be sure to pull the string with the same tension that was used on the right side while keeping the pencil perpen dicular to the fairing surface 6 Repeat the process using the left windshield mounting screw Remove the string and tighten the windshield screw The two pencil arcs will have created an X on the masking tape J04253 7 Loosen the center windshield screw
3. cMOTOR HARLEY DAVIDSON WY J04253 INSTRUCTIONS REV 2008 07 24 FLHT FAIRING ACCENT TRIM AND AUXILIARY MARKER LAMP KIT GENERAL Kit Number 69290 09 Models For model fitment information see the P amp A retail catalog or the Parts and Accessories section of www harley davidson com English only Service Manual Required WARNING The rider s safety depends upon the correct installation of this kit Use the appropriate service manual procedures If the procedure is not within your capabilities or you do not have the correct tools have a Harley Davidson dealer perform the installation Improper installation of this kit could result in death or serious injury 00333a NOTE This instruction sheet references service manual information A service manual for this model motorcycle is required for this installation and is available from a Harley Davidson Dealer The help of an assistant will aid in the proper alignment of the adhesive backed template Electrical Overload NOTICE It is possible to overload your motorcycle s charging system by adding too many electrical accessories If your combined electrical accessories operating at any one time consume more electrical current than your vehicle s charging system can produce the electrical consumption can discharge the battery and cause vehicle electrical system damage See a Harley Davidson dealer for advice about the amount of current consumed by additional
4. ed not shown Not sold separately 23 Template adhesive backed not shown Not sold separately Items mentioned in text but not included in kit A Adhesive tape patch J04253 5 of 6 vice Parts FLHT Fairing Trim and Auxiliary Lamp Kit Figure 5 Ser of 6 J04253
5. electrical accessories or for necessary wiring changes 00211b J04253 amp Many Harley Davidson Parts amp Accessories are made of plastics and metals which can be recycled WARNING When installing any electrical accessory be certain not to exceed the maximum amperage rating of the fuse or circuit breaker protecting the affected circuit being modi fied Exceeding the maximum amperage can lead to elec trical failures which could result in death or serious injury 00310a This Fairing Accent Trim and Auxiliary Marker Lamp Kit requires up to 184 mA additional current from the electrical system Kit Contents See Figure 5 and Table 1 PREPARATION Models with main FUSE WARNING To prevent accidental vehicle start up which could cause death or serious injury remove main fuse before pro ceeding 00251b 1 Refer to the service manual and follow the instructions given to remove the main fuse Models with main CIRCUIT BREAKER WARNING To prevent accidental vehicle start up which could cause death or serious injury disconnect negative battery cable before proceeding 00048a 1 Refer to the service manual and follow the instructions given to remove the seat and disconnect the negative black battery cable from the negative battery terminal Retain all seat mounting hardware 1 of 6 Please dispose of materials responsibly INSTALLATION Mark the Fairing Centerline 1 See Figure 1
6. ew until it seats itself along the fairing Make sure that gaps between the fairing and the gasket are minimized Apply a piece of masking tape across the outboard end of the accent assembly to temporarily hold it in position on the fairing Repeat steps 10 through 14 for the left side accent Visually inspect the positioning of the accents for sym metry Reposition as needed to achieve the best appear ance Use the accents as templates to mark the remaining mounting holes 5 and 6 on each side of the fairing See the inset in Figure 2 Trace 7 around the arcs cre ated by the Bar and Shield feature on both accents Remove the accents from the fairing Locate the approximate center of the arcs traced in step 18 on each side of the fairing Draw a point 0 250 inch 6 4 mm inboard of the arc center Drill a 1 2 inch diameter hole at each of these locations a stepped drill bit is recommended Drill a 3 16 inch dia meter hole at each of the four remaining marked locations Remove all masking tape from the fairing Clean the masking tape area with a mixture of 50 to 70 isopropyl alcohol and 30 to 50 distilled water Allow to dry thoroughly Install the Fairing Trim and Auxiliary Lamps 1 See Figure 5 Obtain the right side LED marker lamp module 4 Remove the release liner from the adhesive tape located on the face of the lens J04253 4 From the backside affix the LED module to the chrome accent trim
7. ial to the negative battery terminal Refer to the ser are activated SERVICE PARTS Table 1 Service Parts Item Description Quantity Part Number 1 Accent trim and marker lamp service kit right side includes items 2 3 and 4 69506 09 2 e Accent trim chrome right side Not sold separately 3 e Gasket rubber right side Not sold separately 4 e Marker lamp auxiliary LED right side Not sold separately 5 Accent trim and marker lamp service kit left side includes items 6 7 and 8 69510 09 6 e Accent trim chrome left side Not sold separately 7 e Gasket rubber left side Not sold separately 8 e Marker lamp auxiliary LED left side Not sold separately 9 Hex socket screw flat head stainless steel 8 32 x 0 75 inch long 6 Not sold separately 10 Washer flat 6 Not sold separately 11 Hex locknut 8 32 with nylon insert 6 Not sold separately 12 Wiring harness auxiliary LED marker lamp right side Not sold separately 13 Wiring harness auxiliary LED marker lamp left side Not sold separately 14 Pin housing three way 2 73103 96BK 15 Pin housing four way 2 73104 96BK 16 Pin housing six way 73106 96BK 17 Socket housing three way 2 73153 96BK 18 Socket housing four way 2 73154 96BK 19 Socket housing six way 73156 96BK 20 String monofilament Not sold separately 21 Cable strap 4 10007 22 Template L shap
8. ing 2 Three way pin housing 2 Four way pin housing 2 Four way socket housing 2 Vehicle interconnect harness connectors 31R and 31L 10 To right side front turn signal 11 To left side front turn signal CONOarons gt O 1996 2005 5 6 6 is05657 8 Cm 1 2 5 TO D 1 2 3 3 A EBE tv BK 1 1 I 1 1 E eee ee ae EREE E A 1 1 1 1 1 1 1 I 1 1 1 1 E BK BE aiaia a j i i 2 a 3 4 5 6 2 3 4 5 6 Right side LED module Left side LED module Marker Lamp Kit wiring harness right Marker Lamp Kit wiring harness left Three way socket housing 2 Three way pin housing 2 Six way pin housing Six way socket housing Vehicle interconnect harness connector 31 OHNAAARWNS 10 To front turn signals Figure 3 Wiring Diagram FLHT Fairing Trim and Auxiliary Lamp Kit 2006 and Later 10 1996 through 2005 models See Figure 5 Obtain the following items from the kit e the right side 12 and left side 13 wiring harnesses e two three way pin housings 14 one six way pin housing 16 e two three way socket housings 17 one six way socket housing 19 11 See Figure 4 and the wiring diagrams in the service manual Refer to the service manual and follow the in
9. lug the six way pin housing from the Marker Lamp Kit wiring harnesses into the open six way socket housing leading to the front turn signals 16 ALL models Position the fairing in close proximity to its installed position Plug the three way pin housings from 4of6 the Marker Lamp Kit wiring harnesses into the marker lamp socket housings Retain the wiring harnesses to harnesses or components already on the vehicle using the cable straps 21 supplied vice manual and follow the instructions given to attach the negative battery cable Refer to the service manual and follow instructions to install the seat 17 Reinstall the fairing per the instructions in the service 2 Turn the ignition key switch to IGNITION but do not start manual the motorcycle Test for proper turn signal and marker Return to Service lamp operation P ion of marker is 1 Verify that the ignition key switch is turned to the OFF APO ence eee amps position a Both marker lamps are illuminated at all times when Models with main FUSE Refer to the service manual theignition is ON and follow the instructions given to install the main fuse b The proper marker lamp flashes along with the corres Models with main CIRCUIT BREAKER Apply a light ponding turn signal when activated coat of Harley Davidson electrical contact lubricant part c Both marker lamps flash when the emergency flashers number 99861 02 petroleum jelly or corrosion retardant mater
10. nterline 5 Smooth the wings of the template out to both sides Make sure that there are no wrinkles in the template 6 Have an assistant hold the motorcycle in an upright riding position Visually inspect the placement of the template 2of6 10 11 12 13 14 15 16 17 18 19 20 21 22 for symmetry Lift the template and reposition it as needed to achieve the desired results Using a pencil mark the fairing through the holes 3 in the adhesive backed template Remove the template Remove the outer fairing from the vehicle per the instruc tions in the service manual Drill a 3 16 inch diameter hole in each of the locations marked in step 7 See Figure 5 Install the right side rubber gasket 3 to the right side chrome accent trim piece 2 a Begin at one end making sure that the gasket lip engages the accent edge b Adhere the gasket to the accent by sequentially removing the release liner from the adhesive tape patches A located on the inside surface of the gasket Press the gasket to the accent at each patch location Insert a 8 32 flat head screw 9 into the hole on the narrow end of the accent and gasket assembly and then through the right side hole in the fairing Install a flat washer 10 and lock nut 11 onto the screw threads Gently snug the accent assembly to the fairing but do not tighten See Figure 2 Pivot the accent assembly 4 about the scr
11. piece Insert the LED wires through the wiring hole in the fairing Position the accent assembly against the fairing and install using 8 32 flat head screws 9 flat washers 10 and lock nuts 11 Tighten the screws but DO NOT over compress the gasket Repeat steps 1 through 3 for the left side accent assembly Connect the Auxiliary Lamp Wiring 1 See Figure 3 and Figure 4 Determine the wiring based on the model year vehicle Insert the terminals of the cor rect colored wires into the correct pin or socket housing numbered cavities as shown For 2006 and later models Continue at step 2 For 1996 through 2005 models Proceed to step 10 2006 and later models See Figure 5 Obtain the following items from the kit the right side 12 and left side 13 wiring harnesses two three way pin housings 14 two four way pin housings 15 two three way socket housings 17 two four way socket housings 18 See Figure 3 and the wiring diagrams in the service manual Refer to the service manual and follow the instructions given to separate the four way Multilock con nectors 31R and 31L supplying the left and right front turn signals 10 and 11 from the vehicle interconnect harness 9 NOTE The harnesses are identical except for the color of one of the wires 4 The right side harness contains a brown wire The left side harness contains a violet wire At one end of the right side Marker Lamp Kit wiring ha
12. r ness 3 are four wires with socket terminals Follow the color coding in Figure 3 and insert the terminals into the correct cavities of a four way socket housing 8 according to the instructions in the service manual At the opposite end of the wiring harness are four wires with pin terminals Follow the color coding to insert the terminals into the correct cavities of a four way pin housing 7 Follow the color coding to insert the remaining pin ter minals into the correct cavities of a three way pin housing 6 Repeat steps 4 through 6 for the left side Marker Lamp Kit wiring harness 4 Insert the marker lamp 1 and 2 socket terminals into the correct cavities of the two three way socket housings 5 Plug the four way socket housings 8 from the Marker Lamp Kit wiring harnesses into the open four way pin housings on the interconnect harness 9 3of6 Plug the four way pin housings 7 from the Marker Lamp Kit wiring harnesses into the open four way socket hous ings leading to the front turn signals Proceed to step 16 2006 is05651 Right side LED module Left side LED module Marker Lamp Kit wiring harness right Marker Lamp Kit wiring harness left Three way socket hous
13. structions given to separate the six way Multilock con nector 31 supplying the left and right front turn signals 10 from the vehicle interconnect harness 9 NOTE The harnesses are identical except for the color of one of the wires The right side harness contains a brown wire The left side harness contains a violet wire J04253 Figure 4 Wiring Diagram FLHT Fairing Trim and Auxiliary Lamp Kit 1996 Through 2005 12 At one end of the right side Marker Lamp Kit wiring har ness 3 are four wires with socket terminals Follow the color coding in Figure 4 and insert the terminals into the correct cavities of the six way socket housing 8 according to the instructions in the service manual Repeat for the left side Marker Lamp Kit wiring harness 4 NOTE The gray black wires are not used on 2005 and earlier models and may be removed 13 At the opposite end of each wiring harness are four wires with pin terminals Follow the color coding to insert the terminals into the correct cavities of the six way pin housing 7 14 Follow the color coding to insert the remaining pin ter minals into the correct cavities of the two three way pin housings 6 Insert the marker lamp 1 and 2 socket terminals into the correct cavities of the two three way socket housings 5 15 Plug the six way socket housing from the Marker Lamp Kit wiring harnesses into the open six way pin housing on the interconnect harness P
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