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1. Side by Side Refrigerator Ordering parts and accessories Questions about your features Please contact us with your model and serial number Consumer Affairs Department Amana Appliances 2800 220th Trail Amana Iowa 52204 Ph 1 800 843 0304 1 319 622 5511 outside U S A Internet http www amana com OOK RS1300005 Rev 0 Keep instructions for future reference Keep this manual and your sales receipt together in a safe place in case warranty service is required Contents Introduction Important Safety Information Installing Your Refrigerator How to Remove the Doors and Hinges How to Install the Handles How to Connect the Water Supply How to Level Your Refrigerator How to Adjust the Temperature Controls About Your Filtration System Fresh Food Features Interior Shelves Door Storage Drawers Freezer Features Primary Features Shelves Door Storage Dispenser Features Primary Features Water Dispenser Operation Control Features Hints and Care How to Clean Your Unit How to Remove and Replace Light Bulbs Trouble Shooting Water Filter Data Warranty As an Energy Star Partner Amana2 has determined that this Grog ye product meets the Ener
2. amp CAUTION To avoid personal injury or property damage observe the following Allow light bulb to cool Wear gloves when replacing light bulb Upper fresh food section Locate finger gaps on each side of clear light shield Insert fingers and press in on each side of shield Pull shield down and remove LES ul Remove light bulbs gt Replace with appliance bulbs no greater than 40 watts Replace light bulb cover by inserting front tabs of light shield into holes in liner directly in front of light assembly Lower fresh food section and Non dispensing model freezer section 1 Pinch bottom tabs A on light cover and pull straight out B apf eee 7 7 CY 2 Remove light bulb 7 i 3 Replace bulb with appliance bulb no greater than 40 watts 4 Insert top tabs B of light cover into refrigerator liner and A snap bottom portion over light assembly Dispensing model freezer section Remove ice bin by lifting front of bin and pulling out Remove light bulb cover by pinching top tab A and pulling cover out of liner Remove light bulb Replace with appliance bulb no greater than 40 watts Insert bottom tab B of light cover into liner and snap top portion over light assembly Replace ice bin by sliding in until bin locks into place Ice N Water dispenser 1 Locate light bulb inside top edge of dispenser frame Unscrew to remove 2 Replace light bulb with a 6 watt
3. What if These Features are Different from Mine This book is intended to show the variety of features that are available in the product line If your refrigerator does not have all the options that are shown many of these options may be purchased by contacting the Consumer Affairs Department See contact information on the cover of your manual Temp Assure controls pg 7 Spill Saver shelf pg 9 Spill Saver Easy Glide shelf pg 9 Side Glide shelves not shown pg 9 Rear shelf extensions pg 9 Deli Crisper drawer pg 11 Snack drawer pg 11 Crisper drawer pg 11 Beverage Organizer pg 11 Dairy center pg 10 Door buckets pg 10 Bucket grippers not shown pg 10 Tilt out bucket pg 10 Beverage Chiller pg 10 Mini Beverage Chiller pg 10 Kid Zone not shown pg 10 Ice storage bin pg 12 Ice maker not shown pg 12 Quick Chill Zone pg 12 Stor Mor system pg 13 Hanging wire shelf not shown pg 13 Fixed freezer shelf pg 13 Water filter not shown pg 8 Air filter not shown see LCD dispenser instructions Lights not shown pg 17 Upper fresh food pg 17 Lower fresh food pg 17 Freezer pg 17 Dispenser pg 17 RS1300005 Rev 0 Important Safety Information Recognize Safety Symbols Words Labels 4 DANGER DANGER I mmediate hazards which WILL result in severe personal injury or death i
4. i l 2 Turn both front adjustment lower je Ol screws A clockwise to raise I e 7 and counterclockwise to Tower d Check with level to verify tilt to the back for proper door closure What if my doors are not aligned Ifunit is aligned and stable replace toe grille Locate the higher door and turn front adjustment screw 5 counterclockwise Continue until doors are level What if my unit rocks Ifbottom of adjustment range is reached and doors are Turn rear adjustment screw clockwise to raise rocking not level raise opposite door by turning front adjustment comer i screw clockwise Replace toe grille Replace toe grille How to Adjust the Temperature Controls This refrigerator is designed to operate at a household temperature of 55 to 110 F 13 to 43 C Check to see that fresh food section is 38 to 40 F 3 to 4 C Turn control to next highest number if too warm Turn control to next lowest number if too cold Allow 5 to 8 hours for adjustments to take effect 2 Allow 24 hours for temperatures to stabilize 5 Repeat process as necessary IMPORTANT Due to design of unit always start temperature How do I P erform a temp erature test adjustments with freezer section Materials needed W 0 C 2 thermometers measuring 5 to 50 F 21 to 1 2 drinking glasses 1 Locate refrigerator and freezer controls on upper left wall of fresh food section
5. IMPORTANT Condition of water and amount used determines life span of water filter cartridge If water use is high or if water is of poor quality replacement may need to take place more often How do I order a replacement filter cartridge Amana Replacement Water Filter cartridge model WF 50 is available through Amana dealers and servicers You may also order through Amana Consumer Affairs by using the information on the cover of your manual RS1300005 Rev 0 isi Fresh Food Features This book is intended to show the variety of features that are available in the product line If your refrigerator does not have all the options that are shown many of these What if These Features are Different from Mine options may be purchased by contacting the Consumer Affairs Department See contact information on the cover of your manual Interior Shelves amp CAUTION To avoid personal injury or property damage observe the following Confirm shelf is secure before placing items on shelf Handle tempered glass shelves carefully Shelves may break suddenly if nicked scratched or exposed to sudden temperature change Side Glide Shelves some models Side Glide shelves hook onto a rear double crossbar assembly Shelves may be aligned side by side to create a full width level surface or if attached to separate crossbars the shelves may slide left or right to accommodate storage needs To remove a
6. Insert screws removed in step 1 screws from bottom of into screw holes at bottom of refrigerator and freezer handle section door Align door handles with top Snap trim over bottom portion Z and bottom sets of door clips of handles and retainers on and slide down until screw bottom of door holes on bottom of handles match with door screw holes To remove after initial install Follow steps 3 through 4 in reverse order NOTE Fit may be tight When removing handle pull up and out Snap colored handle trim over screw holes at top and bottom of handles Remove four hex nut screws from top and bottom of doors Snap in trim by inserting large round end first To remove after initial install Handles may need to be removed if transporting unit through tight spaces Follow steps 2 and 3 in reverse order screws removed in step 1 IMPORTANT To avoid damage to handle use a flat blade screwdriver edge wrapped in masking tape to remove colored handle trim Align door handles with screw holes and insert 6 Installing Your Refrigerator How to l nstal I the Handles continued Stainless Steel Models Insert hex nut driver into predrilled hole at base of handle and tighten screw 1 Loosen lower door clip on refrigerator door with hex nut driver Insert screw plug into predrilled hole as illustrated 2 Locate predrilled hole at base of handle and fit hollow end of hand
7. e o Condenser Condenser is a tube and wire Leaks in condenser can usually be detected by using an electronic leak detector construction located in machine or soap solution Look for signs of compressor oil when checking for leaks A compartment certain amount of compressor oil is circulated with refrigerant Condenser is on high pressure discharge Leaks in post condenser loop are rare because loop is a one piece copper tube side of compressor Condenser function is to transfer heat absorbed by refrigerant For minute leaks to ambient 1 Separate condenser from rest of refrigeration system and pressurize condenser up to a maximum of 235 PSI with a refrigerant and dry nitrogen Higher pressure gas is routed to combination condenser where as gas temperature is 2 Recheck for leaks reduced gas condenses into a high pressure liquid state Heat transfer takes place because discharged gas is ata higher temperature than air that is aA passing over condenser It is very WA R N IN G important that adequate air flow over To avoid severe personal injury or death from sudden eruption of high condenser is maintained pressures gases observe the following Protect against a sudden eruption if high pressures are required for leak Condenser is air cooled by condenser checking fan motor If efficiency of heat transfer Do not use high pressure compressed gases in refrigeration systems from condenser to surrounding air is without a reliable
8. Remove all freezer shelving Remove lower evaporator cover hex head screws Remove evaporator cover Remove defrost thermostat and defrost heater from coil see disassembly instructions for both Release evaporator coil from clips by pulling coil off of clips Unsweat evaporator coil after completing reclaiming procedures found in Service Procedures section of this manual Reverse procedure to reassemble Defrost Terminator Thermostat NOORWN gt HEATER CUPS Remove all freezer shelving Remove lower evaporator cover hex head screws Remove evaporator cover Disconnect orange lead from defrost heater Cut Brown lead close to defrost terminator Unclip defrost terminator from evaporator coil Replace terminator and use wire nut s included in defrost terminator kit Reverse procedure to reassemble wee ROST THERMOSTAT DEFROST HEATER Defrost Heater 1 2 3 Remove all freezer shelving Remove lower evaporator cover hex head screws Remove evaporator cover Disassembly Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational gt Grasp evaporator by left side to release coil from retainer clips Tur
9. Water dispenser C switch is pressed Failed light bulb or With unit powered press the Main dispenser switch Replace in Water Crushed PCB Measure voltage on pin 2 BR wire of 10 pin connector dispenser or Cubed mode Voltage should read 120 VAC light bulb if voltage reads OVA Dispenser light is Failed Main dispenser Disconnect power Remove both leads from the switch and Replace on without switch failed short measure resistance across switch terminals Resistance switch pressing the Main should read less than 1 Q in this position and higher than 10 or Water dispenser MS when switch i is open switch in Water i With PCB powered measure voltage on pin 3 BU wire of 10 Replace PCB bts or Cubed pin connector Voltage should read 0 VAC mode Water LED is Failed Main dispenser Disconnect power Remove both leads from the switch and Replace illuminated but switch failed open measure resistance across switch terminals Resistance switch does not dispense should read less than 1 in this position and higher than 10 water when Main M when switch is open dispenser switch is No continuity Disconnect power Remove the cover of freezer door hinge Repair open pressed located on top of the unit and disconnect the connectors connection Check OR wire pin 4 of 10 pi inui Water starts to Failed Main dispenser Disconnect power Remove both leads from the switch and Replace dispense as soon switch failed short measure resist
10. clips To install reverse above procedure NOTE Back of shelf must be flush with back of cabinet to secure firmly in cabinet railing Improper alignment will cause shelf to slide To remove and install baskets Toremove pull basket forward to full extension Lift front handle to release basket from rails and remove ul i anit To install reverse above procedure N Door Storage Door Buckets e Refer to Fresh Food section for instructions RS1300005 Rev 0 A 14 Freezer Features Fixed Freezer Shelf To remove and install shelves Remove shelf from wall mounting clips and pull out of left side mounting holes To install reverse above procedure Hanging Wire Shelf some models Hanging wire shelf provides extra storage for ice cube trays boxed frozen foods ice packs etc To remove shelf Pinch rung hook of hanging wire shelf inward to release Aa hanging wire shelf from right side of Stor Mor shelf Shelf will swing downward Press rung hook of hanging wire shelf outward to remove shelf from freezer section To install shelf Perform above steps in reverse order Tilt Out Door Buckets some models Refer to Fresh Food section for instructions Dispenser Features Primary Features Dispenser Light not shown A light activates within the dispenser area at full power when dispensing ice or water Front Fill Button some models The Front Fill button works indepe
11. necessary Call local power company listing to report outage Unplug refrigerator and transfer food to another unit If another unit is not available place dry ice in freezer section to preserve food Warranty does not cover food loss Contact service for assistance Clean according to cleaning instructions in your owner s manual See controls section in owner s manual on how to adjust our controls See section on Temperature Controlled Beverage Chiller to verify proper positioning 19 RS1300005 Rev 0 OPERATION Trouble Shooting TOPIC Food temperature appears too warm Refrigerator has an odor Water droplets form on outside of refrigerator Water droplets form on inside of refrigerator Refrigerator or ice maker make unfamiliar sounds or seems too loud Deli Crisper System and or crisper drawers do not close freely Refrigerator runs too frequently RS1300005 Rev 0 POSSIBLE CAUS Door is not closing properly Controls need to be adjusted Condenser coils are dirty Rear air grille is blocked E Door has been opened frequently or has been opened for long periods of time Food has recently been added Compartment is dirty or has odor causing food Air filter some models needs to be changed Check gaskets for proper seal Humidity levels are high Controls require adjustment Humidity levels are high or door has been opened frequently Check gasket
12. oil Acetylene will explode spontaneously when put under pressure It is important to check sealed system for refrigerant leaks Undetected leaks can lead to repeated service calls and eventually result in system contamination restrictions and premature compressor failure Refrigerant leaks are best detected with halide or electronic leak detectors Testing Systems Containing a Refrigerant Charge 1 Stop unit operation turn refrigerator off 2 Holding leak detector exploring tube as close to system tubing as possible check all piping joints and fittings NOTE Use soap suds on areas leak detector cannot reach or reliably test RS1300005 Rev 0 12 Service Procedures WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Restrictions Symptoms Restrictions in sealed system most often occur at capillary tube or filter drier but can exist anywhere on liquid side of system Restrictions reduce refrigerant flow rate and heat removal rate Wattage drops because compressor is not circulating normal amount of refrigerants Common causes of total restrictions are moisture poorly soldered joints or solid contaminants M
13. press STOP button The message LED should begin to flash If it does not then measure the voltage from pin 4 of the dispenser switch header J4 on the control Poar to R14 just above and to the right of A speaker wire is not attached or is broken Failed keyboard Control board microphone malfunctioning Press the MESSAGE PAD Record and play back a message Try adjusting the volume The NO SOUND option has been set in the control From the dispenser screen press the MENU pad For the SOUND Option select either TONE or VOICE and retest Keyboard tail not fully inserted into control board header Reinstall the keyboard tail into the control board and retest If the contro does not respond to keyboard pad presses then test the keyboard as defined above When the LIGHT is ON then in low light the light is on at power and when there is a lot of ambient light the light is on full power The LIGHT option is configured ON The LCD backlight has been turned off From the dispenser screen press and hold the MENU pad for 3 seconds until the screen changes Press the buttons under the arrow pads until TURN ON THE DISPLAY LIGHT is highlighted Press the pad under SELECT to turn_on the display light From the dispenser screen press MENU pad 3 times until SET AUDIO VOLUME appears in the display banner Press SELECT pad to display the SET LCD CONTRAST screen Press the up and down arrows until the desired co
14. prevents the speaker from rattling during high volume playback The speaker will distort at high volume message playback levels but it should not rattle The speaker wires attach to the control board just under the keyboard connector RS1300005 Rev 0 40 Ice N Water Systems Freezer Door Harness connection to the power board Color Power Signal and State Definition Board Graphic Marking LARGE CONNECTOR NO CONNECTION RDIWH FRESH FOOD DOOR INPUT DOOR OPEN DOOR CLOSED 0 VAC 115 VAC FREEZER DOOR INPUT DOOR OPEN DOOR CLOSED A OVA 5 rp ii LINE POWER INPUT 115 VAC CONSTANT fee 552s MEDE SEa a e E 115 VAC 0 VAC ON 115 VAC OFF 0 VAC BU CSH CRUSHED ICE MOTOR DRIVE CRUSHED CRUSHED WINDING WINDING OFF 0 VAC ON 115 VAC Hi a Male 115 VAC 0 VAC 10 LIT NIGHT LIGHT OUTPUT NIGHT LIGHT OFF HALFBRIGHT LEVEL BOTTOM PIN OF LARGE 0 VAC 65 VAC CONNECTOR OR FULL BRIGHT LEVEL 115 VAC Jumper Harness from the power board header J1 to the Dispenser Switch Harness control board header J1 Pin color__ Sig Pin color Signal i NIGHT LIGHT 0 2 or 4 VDC TOP PIN OF SMALL CONNECTOR ON POWER BOARD ee Door status input both doors open or closed 2 0 VDC FZ door 2 RD waATERSwitcH open 5VDC FF door open lt 0 5 VDC s3 uye O Reference 2 0 2 5 VDC continuous 4 oR ICE CHUTE VDC WHEN ENERGIZED CRUSHED ICE 5VDC WHEN ENERGIZED e RD CUBED ICE 5VDC WHEN ENERGIZED s_ wH isvo
15. when thermostat senses preset high cycle and refrigerator starts cooling again Defrost thermostat senses a preset temperature low temperature and resets closes Damper Control Damper control balances the air delivery Subject capillary to appropriate temperature refer to Technical Data Sheet for between refrigerator and freezer model being serviced compartments providing temperature control for refrigerator Damper door should close to within 4 of completely shut Internal capillary activates damper If altitude adjustment is required turn altitude adjustment screw 1 8 turn control and door closes restricting flow of clockwise for each 1 000 feet increase in altitude air from freezer compartment to refrigerator compartment There are no electrical connections to damper control See Technical Data Sheet for damper specifications for unit being serviced 9 RS1300005 Rev 0 Service Procedures To avoid risk of electrical shock personal injury or death 4 amp amp WARNING disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Service Equipment Listed below is equipment needed for proper servicing of HFC134a systems Verify equipment is confirmed by manufacturer as being compatible wi
16. 120 volt bulb A 18 Hints and Care X a How to Get the Most Out of Your Energy Dollar When placing refrigerator into final position allow for 1 clearance around the top and sides of unit to supply ample ventilation for optimum energy efficiency Avoid overcrowding refrigerator shelves This reduces effectivity of air circulation around food and causes refrigerator to run longer Avoid adding too much warm food to unit at one time This overloads compartments and slows rate of cooling Do not use aluminum foil wax paper or paper toweling as shelf liners This decreases air flow and causes unit to run less efficiently A freezer that is full runs most efficiently Locate refrigerator in coolest part of room Avoid areas of direct sunlight or near heating ducts registers or other heat producing appliances If this is not possible isolate exterior by using a section of cabinet or an added layer of insulation Refer to owner s manual section on temperature controls for recommended control settings Clean door gaskets every three months according to Owner s Manual cleaning instructions This will assure that door seals properly and unit runs efficiently Take time to organize items in refrigerator to reduce time that door is open Be sure your doors are closing securely by leveling unit as instructed in your Owner s Manual Clean condenser coils of as indicated i
17. 9 Rotate to backside and remove screws holding D C solenoid to ice chute assembly 10 Lift ice chute door to release plunger from retainer 11 Slide D C solenoid out of the side of ice chute assembly 12 Reverse procedure to reassemble Dispenser Water Tube 1 Remove toe grill and left hinge cap to expose dispenser water line coupler 2 Disconnect water line coupler 3 Remove compression nut and sleeve from door side of coupler 4 Remove dispenser facade see dispenser facade removal 5 Remove holding clip from water line in cavity 6 Pull water tube up from conduit in cavity to remove water tube 7 Reverse procedure to reassemble High Voltage Board Messenger Model 1 Remove dispenser facade see dispenser facade removal 2 Disconnect high voltage and low voltage harness from high voltage board mounted on back wall of cavity 3 Remove screws holding high voltage board to cavity 4 Reverse procedure to reassemble NOs RS1300005 Rev 0 Ice N Water Systems Troubleshooting of 5 button electronic Ice N Water dispenser Amana FILTER DISPENSER LOCK WATER CRUSHED CUBES AUTO LIGHT gt e e uetT SENSOR BOK o 9 CHANGE oe FILTERED WATER Dispenser Operation Select waTeR CRUSHED or cuBED mode by pushing the button on the dispenser panel A green indicator light above the button indicates the current selection Selection mode cannot be changed from crusHED to cUBED or fro
18. Freezer is recommended to be between 0 to 2 F 18 to 17 C Water pressure must be between 20 to 100 pounds per square inch to function properly A minimum pressure of 35 pounds per square inch is recommended for units with water filters Check water connection procequre in your Installation Instructions Self piercing and 1s saddle valves cause low water pressure and and may clog the line over time Amana is not responsible for property damage due to improper installation or water connection Turn off water supply and remove kinks If kinks cannot be removed replace tubing Change water filter Allow approximately 12 hours for water in holding tank to chill Discard first glass of water and refill Water Filter Data Amana System Specification and Performance Data Sheet Refrigerator Water Filter Cartridge Model WF50 Specifications Service Flow Rate Maximum 0 75 GPM 2 83 L min Rated Service Life WF50 NI300 Maximum 300 gallons 1135 liters Rated Service Life WF50 WI500 Maximum 500 gallons 1892 liters Maximum Operating Temperature 100 F 38 C Minimum Pressure Requirement was 35 psi 138 kPa Maximum Operating Pressure 120 psi 827 kPa General Use Conditions Read this Performance Data Sheet and compare the capabilities of this unit with your actual water treatment needs DO NOT use this product where water is microbiologically unsafe or of unknown quality without adequate disinfection
19. To install reverse above procedure Deli Crisper Drawer izate controlled The Deli Crisper system provides a ret with a variable temperature control that aN keeps the compartment up to 5 F 3 C C colder than refrigerator temperature This drawer can be used for deli storage or additional produce storage NOTE Cold air directed to the Deli Crisper System can decrease refrigerator temperature Refrigerator control may need to be adjusted Controls Located on the wall to the left of the drawer the climate controls regulate the air temperature in the Deli Crisper drawer Set control level to cold to provide normal refrigerator temperature for produce with outer skins Use the coldest setting for meats or other deli items Crisper Drawer himate controlled ER Garden Fresh crisper keeps produce fresh longer by providing an environment with adjustable humidity Controls The Garden Fresh controls regulate the amount of humidity in the crisper drawer Use the ow setting for produce with outer skins Use the high setting for leafy produce To remove and install drawers Toremove drawer pull drawer out to full extension Tilt up front of drawer and pull straight out To install reverse above procedure To remove and install crisper shelf Liftoff wall supports and remove To install shelf lower shelf onto wall supports and push in until shelf is flush with rear wall Fresh Food Features B
20. closer to room temperature The capillary tube will be warmer than normal from a slight shortage If the leak is on the high side of the system both gauges will show lower than normal readings and will show progressively lower readings as this charge becomes less The suction pressure guage will probably indicate a vacuum If the leak is on the low side of the system the suction pressure guage will be lower than normal probably in a vacuum and the head pressure gauge will be higher than normal It will probably continue to become higher because air drawn in through the leak is compressed by the compressor and accumulates in RS1300005 Rev 0 System Diagnosis the high side condenser of the system Only partial frosting of evaporator instead of even frosting of entire coil NOTE 1 Usually the first thing that is noticed by the user is a rise in temperature foods Although temperatures will rise in both the freezer section and the food compartment the frozen meats and vegetables will not thaw immediately The customer doesn t associate the problem with the freezer section and will first notice that milk and other food beverages are not cold enough Under some circumstances such as in the case of forced air meatkeeper model with a slight shortage of refrigerant freezing in the food compartment may be experienced due to the additional running time With a refrigerant leak however it always gets worse and as the refrigerant
21. compressors are not operating Refrigerator is in defrost mode Deli Crisper Control settings are too low system Freezer controls are set too low temperature is too warm Drawer is improperly positioned Refrigerator is not plugged in Ereezer control is not on Fuse is blown or circuit breaker needs to be reset Power outage has occurred Refrigerator does not operate Refrigerator still won t operate Unit is malfunctioning Food temperature is too cold Condenser coils are dirty Refrigerator or freezer controls are set too high Beverage Chiller some models is improperly positioned A SOLUTION Normal operation Normal operation Normal operation Normal operation Normal operation Normal operation Normal operation See Installation Instructions for details on how to level your unit Normal operation Stop sound by raising ice maker am to off position See Automatic Ice Maker section in your owner s manual for details Normal operation Normal operation Normal operation Normal operation Wait 40 minutes to see if refrigerator restarts See section on Deli Crisper system to adjust controls See controls section in owner s manual on how to adjust our controls See section on Deli Crisper system to verify drawer positioning Plug in unit See section on controls in your owner s manual Replace any blown fuses Check circuit breaker and reset if
22. control Setup voltmeter to read line voltage Attach meter the proper voltages are read then the dispenses board power probes to Power board J2 pins 1 WH and 7 OR for problem is in the wiring back to the auger Animation board auger motor cubed ice or 8 BL for crushed ice direction When the motor or the auger motor itself displays or harness system is powered up and the dispenser switch is open the proper voltages are not read then when switch lt 15 VAC must be read When the switch is closed line setup voltmeter to read 5VDC Measure is closed voltage must be read voltage on the power board from J1 pins 6 RD for cubed or 5 BU for crushed and pin 10 BK 5 VDC must be read when he switch is closed the proper voltage is read then replace the power board otherwise check the harness and replace either the harness or he contro board RS1300005 Rev 0 42 Ice N Water Systems Possible Cause Test Procedure Po Repay O Ice never Failed ice chute Listen for auger motor operation while the switch is if line voltage is present then dispenses solenoid pressed If the auger motor is operating then check repair replace the wiring to the solenoid Animation that the ice chute door is not mechanically stuck Otherwise check for 5 0 VDC present at displays when closed If there is not a mechanical problem then the power board J1 pins 4 to 10 If 5 0 switch is closed check for line voltage across the solenoid during VDC i
23. door is opened models Refrigerator is not plugged in Plug in unit Fuse is blown or circuit breaker needs to be Replace any blown fuses Check circuit breakers for any reset tripped circuits Power outage has occurred Call local power company listing to report outage Refrigerator is in Sabbath Mode See dispenser control instructions for further information Neither ice nor water is Freezer door is not closed Verify that freezer door is closed Power is removed from the dispensed when pads are control when freezer door is opened pushed some models Controls are in lock mode See dispenser control instructions for further information Water tank is filling At initial use there is an approximate 45 second delay in dispensing while the internal water tank is filling Ice maker or ice maker equipped unit has just Wait 24 hours for ice production to begin and for ice maker to recently been installed or a large amount of ice restock after emptied has just been used Water filter is clogged or needs to be changed Change water filter Ice maker is not producing Ice maker has just recently been installed or a Wait 24 hours for ice production to begin and for ice maker to enough ice or ice is malformed large amount of ice has just been used restock after emptied some models Water pressure is too low Low water pressure can cause vaive to leak Water pressure must be between 20 to 100 pounds per square inch to function properl
24. doors with crumpled sheets of black and white newspaper 3 Place charcoal briquettes randomly on crumpled newspaper in both freezer and refrigerator compartments 4 Close doors and let stand 24 48 hours 5 Repeat steps 5 through 7 If odor was not eliminated contact Consumer Affairs Department using the information in the front of your Owner s Manual How to Clean Your Unit A WARNING To avoid electrical shock which can cause severe personal injury or death disconnect power to refrigerator before cleaning After cleaning connect power 4 amp CAUTION To avoid personal injury or property damage Read and follow manufacturer s directions for all cleaning products Do not place buckets shelves or accessories in dishwasher Cracking or warping of accessories may result Textured Doors Abrasive or harsh cleaners and Exterior Use 4 tablespoons 60 milliliters of baking soda dissolved in 4 quart 1 liter warm soapy water Rinse surfaces with clean Ammonia Chlorine bleach Concentrated detergents or solvents warm water and dry Metal or plastic textured immediately to avoid water scouring pads spots Cabinet Interior Abrasive or harsh cleaners Ammonia Chlorine bleach Use warm soapy water and a soft clean cloth or sponge c trated det t Rinse surfaces with clean oncentrated detergents or warm water and dry solvents immediately to avoid water Metal or plasti
25. ground wires are connected before certifying unit as repaired and or operational Auger Motor Capacitor 1 2 3 4 Remove auger ice bucket and fast freeze shelf Remove auger motor assembly see auger motor assembly removal Disconnect leads from capacitor remove hex screw and remove capacitor Reverse procedure to reassemble Evaporator Fan Motor Assembly 1 2 3 4 a Remove all freezer shelving Remove lower evaporator cover hex head screws Remove evaporator cover Disconnect evaporator fan wiring and ground from motor Raise top freezer cover about two inches Grasp and pull complete evaporator motor assembly toward you Remove assembly from freezer FAN BLADE EVAPORATOR FAN MOTOR EVAPORATOR FAN CLIP Evaporator Fan Motor and Fan Blade 1 2 3 Remove evaporator fan motor assembly see evaporator fan motor assembly removal Remove evaporator fan blade by pulling blade off evaporator fan shaft Remove fan motor by squeezing motor retainer clips together to release retainer Remove retainer and slide motor out Reverse procedure to reassemble Evaporator fan blade should be pushed down on on shaft until it is seated Evaporator Removal RS1300005 Rev 0 NOTE Reclaim refrigerant per instructions in Service PONS 7 Procedures before attempting evaporator removal To avoid system contamination do not leave system open for more than 10 minutes
26. of this problem should be corrected rather than to purge refrigerant from the sytem Running the freezer section colder than necessary 2 to 1 F is considered normal package temperatures or continuous running of the compressor for a variety of reasons or the freezer fan motor not running may give the indication of an overcharge 27 TEMPERATURE TEMPERATURE TEMPERATURE VARIATION FROM NORMAL FROM NORMAL FROM NORMAL S T2 OUTLET T3 SUCTION WATTAGE VARIATION FROM NORMAL VARIATION VARIATION Increase ncrease Warmer Warmer Colder Increase Decrease Decrease Colder Warmer Warmer Decrease Colder Warmer Warmer Decrease Near Normal ncrease Warmer Warmer Warmer Increase Decrease Decrease Colder Warmer Warmer Decrease Increase Increase Warmer Warmer Warmer Increase Normal or Warmer or Increase Warmer Warmer Decrease Decrease Colder ymptoms of Refrigeration Shortage Rise in food product temperature in both compartments See Note 1 below Long or continuous run time Look for obvious traces of oil that would occur due to a leak or cracked refrigerant line Lower than normal wattage Compressor will be hot to touch because of the heat generated by the motor windings from long continuous running It will not be as hot as it would be with a full charge and long run times for some other reason such as a dirty condenser Depending on the amount of the shortage the condenser will not be hot but
27. operating You will have a complete harvest of ice approximately every 3 hours Stop ice production by raising ice maker arm until click is heard Ice maker will remain in the off position until arm is pushed down A Quick Chill Zone Quick Chill Zone provides a space for items to be chilled or frozen quickly To remove lift Quick Chill Zone from ice bin rails and pull straight out To install reverse above procedure Ice Storage Bin Ss The ice storage bin is located below the automatic dispensing ice maker To remove and install ice storage bin To remove bin remove Quick Chill Zone Raise ice maker arm to deactivate ice maker Lift front of bin and pull out to its full extension Lift up front of bin and remove To install slide bin into rails below ice maker until bin locks into place Drop ice maker arm to activate ice maker and replace Quick Chill Zone IMPORTANT Ice bin must be locked in proper place for proper ice dispensing If freezer door does not close bin is not in proper location Turn auger driver as shown to properly align ice bin with back of unit RS1300005 Rev 0 Shelves Stor Mor System Baskets slide out for easy access of items in back Shelves can be removed to meet individual storage needs To remove and install Stor Mor shelf Toremove snap right side of PPA TTT TV shelf from cabinet railing and AAA TP remove from wall mounting x
28. or Front Fill button and switch be 5 VDC Repair or replace as necessary If voltage measures ok then remove probe from pin 1 and check voltage at J1 pin 7 If 5 VDC is read then replace the control board otherwise replace the power board Cannot turn off Failed or Open the door signaled as being open Manually Adjust door door switch or replace the the door alarm improperly close the door switch door switch as needed to turn off the and the display adjusted door or Does the alarm stop If so then check the door alarm says one of the the door switch adjustment Otherwise go to the next frame below doors is open all the time Failed wiring Unplug the refrigerator Remove the facade from the if the voltage readings are incorrect then hamess or door Disconnect the freezer door harness from the power down the refrigerator and replace connection to the power board the power board power board To test the freezer door connections attach the Otherwise power down the refrigerator voltmeter probes to J2 VT wire pin 4 and WH pin Attach the control board to the unit Move 10 on the harness Set up the meter for line voltage the probes to J1 pins 10 and 2 on the AC type Place the meter so that it is not held or control board Repeat the last test If the touching any metal voltage readings are incorrect then replace the jumper harness otherwise Power up the refrigerator There must be line voltage replace the control board across th
29. position and higher than 10 MQ when itch is open Crushed ice starts to dispense as soon as Crushed mode is selected without pressing the dispenser switch Cubed LED is illuminated but does not dispense cubed ice when dispenser switch is pressed Cubed ice starts to dispense as soon as Cubed mode is selected without pressing the dispenser switch 1 Auger motor operates in Cubed or Crushed mode but ice chute door never opens 2 Auger motor operates in Cubed or Crushed mode but ice chute door No LED lit auger motor operates only in Cubed mode and ice chute door never opens or never closes No LED lit auger motor operates only in Cubed mode and dispenser light never switches on or never switches off Neither Water Crushed or Cubed LED will not illuminate but Water Crushed or Cubed mode operates properly when selected swite i Failed PCB With PCB powered measure voltage on pin 4 Replace PCB BU wire of 9 pin connector Voltage should read 0 VAC Failed Disconnect power Remove both leads from the Replace switch dispenser switch and measure resistance across switch switch failed terminals Resistance should read less than 12 open in this position and higher than 10 M when switch is open No continuity Disconnect power Remove the cover of freezer Repair open connection door hinge located on top of the unit and disconnect the connectors Check OR wire pin 3 of 9 pin connect
30. pressure regulator and pressure relief valve in the impaired condensing temperature lines becomes higher High liquid temperature means liquid will not remove as much heat during boiling in evaporator as under normal conditions This would be indicated by high than normal head pressures long run time and high wattage Remove any lint or other accumulation that would restrict normal air movement through condenser From condenser the refrigerant flows into a post condenser loop which helps control exterior condensation on flange center mullion and around freezer door Refrigerant the flows through the drier to evaporator and into compressor through suction line RS1300005 Rev 0 6 Component Testinc WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Component Description Test Procedures Overload Relay When voltage is connected and relay is 1 Disconnect power to the refrigerator cool current passes through relay to start 2 Remove relay cover and disconnect leads winding 3 Check resistance across terminals 2 and 3 with an ohmmeter Normal 3 to 12 ohms After a short time current heats the Shorted 0 ohms
31. problems RS1300005 Rev 0 Service Procedures 4 WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Evacuation and Charging CAUTION To avoid risk of fire sealed refrigeration system must be air free To avoid risk of air contamination follow evacuation procedures exactly NOTE Before opening any refrigeration system EPA regulations require refrigerant in system to be captured for safe disposal Proper evacuation of sealed refrigeration system is an important service procedure Usable life and operational efficiency greatly depends upon how completely air moisture and other non condensables are evacuated from sealed system Air in sealed system causes high condensing temperature and pressure resulting in increased power requirements and reduced performance Moisture in sealed system chemically reacts with refrigerant and oil to form corrosive hydrofluoric and hydrochloric acids These acids attack motor windings and parts causing premature breakdown Before opening system evaporator coil must be at ambient temperature to minimize moisture infiltration into system Evacuation To evacuate sealed refri
32. repaired and or operational HFC134a Service Information HFC134a is alternative refrigerant for CFC12 HFC134a has an ozone depletion potential ODP factor of 0 0 and a global warming potential GWP factor of 0 27 HFC134a is not flammable and has acceptable toxicity levels HFC134a is not interchangeable with CFC12 There are significant differences between HFC134a and CFC12 which must be considered when handling and processing refrigeration system Health Safety and Handling Health safety and handling considerations for HFC134A are virtually no different than those for CAUTION To minimize contamination exercise extreme care when servicing HFC134A sealed systems No trace of other refrigerants is allowed in HFC134a systems Chlorinated molecules in other refrigerants such as CFC12 etc will lead to capillary tube plugging Ester oil is used in HFC134a systems Do not use mineral oil HFC134a and mineral oils cannot be mixed If mineral oils were used in HFC134a systems lubricant would not return to compressor and would cause early compressor failure If significant amount of oil has been lost from compressor replace oil rather CFC12 Health Safety and CFC12 HFC134a Handling Allowable overall than adding oil Ester oils used in HFC134a systems are so hydroscopic that by the time an inadequate system performance is detected oil will be saturated with moisture an cau Can cause Asphyx
33. unit under test NOTE Ensure test cord cables and fuses meet specifications for unit under test see Technical Sheet for unit under test 6 Replace compressor protector cover securely 7 Plug test cord into outlet then press and release start cord switch CAUTION To avoid risk of damage to compressor windings immediately disconnect unplug test cord from power source if compressor does not start Damage to compressor windings occurs if windings remain energized when compressor is not running If compressor runs when direct wired it is working properly Malfunction is elsewhere in system If compressor does not start when direct wired recover system at high side After the system is recovered repeat compressor direct wire test If compressor runs after system is recovered but would not operate when wired direct before recovery a restriction in sealed system is indicated If motor does not run when wired direct after recovery replace faulty compressor RS1300005 Rev 0 Service Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Dehydrating Sealed Refrigeration System Testing Sys
34. water after initially connecting refrigerator to household water supply and extended periods of nonuse To use dispenser pad Choose water selection from dispenser control panel Press sturdy wide mouthed container against dispenser pad Release pressure on dispenser pad to stop water from dispensing A small amount of water may continue to dispense and collect in dispenser tray Large spills should be wiped dry To use Front Fill button some models Align container under Front Fill button using blue water droplet as guide Press and hold Front Fill button Release button when desired fill is reached A small amount of water may continue to dispense and collect in dispenser tray Large spills should be wiped dry NOTE If water dispenser is active for more than 3 minutes an automatic lock out sensor will shut down power to dispenser area See Automatic Lock Out for further information A 15 RS1300005 Rev 0 Dispenser Features Control Features Nove These directions pertain to 5 button and 3 button controls only If your unit has LCD controls please refer to the information booklet located in your literature packet Amana Arosa YPI DEMNSERIOCK waitan cremas haa AUTOLIONT 2 ae ris opevr o o SRE tom CHENGE CHILLED CRU UTO cuno PIETERED WATER WAFER KE KE FUFAATS ANTAN Ice Dispenser Operation To dispense ice Select Cubed or Crushed ice mode by pushing button on dispe
35. 16 MFL mL oom m NSF Tested using a flow rate of 0 75 GPM 2 83 L min and a maximum pressure of 120 psi 827 kPa under standard laboratory conditions however actual performance may vary Health Claim Performance tested and certified by NSF International kx Particle size range classification of test Particles used were 0 5 1 microns California Certificate number 01 1486 A 23 RS1300005 Rev 0 Amana Refrigerator Warranty First Year Amana will replace free of charge any part which is defective due to workmanship or materials Second through Fifth Year Amana will replace free of charge any sealed system component compressor condenser evaporator drier and interconnecting tubing and repair any food compartment liner exclusive of door liner which is defective due to workmanship or materials Warranty Limitations Begins at date of original purchase Excludes original and replacement water or air filter cartridges if equipped with the filtration system Original and replacement cartridges are warranted for 30 days parts only against defects of material or workmanship Service must be performed by an authorized Amana technician Damage due to shipping and handling is not covered by this warranty Warranty Is Void If Repairs resulting from the following e Serial plate is defaced Product is used on a commercial rental or leased basis Product has defect or damage due to product ac
36. Before replacement compressor is installed pull out 1 rubber plug A pop from pressure release should be heard If a pop sound is not heard do not use compressor Positive pressure in compressor is vital to keep moisture out of ester oil Do not leave compressor open to atmosphere for more than 10 minutes Compressor Testing Procedures WARNING To avoid death or severe personal injury never use oxygen air or acetylene for pressure testing or clean out of refrigeration system Use of oxygen air or acetylene may result in violent explosion Oxygen may explode on contact with oil and acetylene will spontaneously explode when under pressure Refer to Technical Data Sheet Temperature Relationship Chart for operating watts test points and temperature relationship test for unit being tested e Temperature testing is accomplished by using 3 lead thermocouple temperature tester in specific locations Test point T 1 is outlet on evaporator coil and T 2 is inlet Test point T 3 is suction tube temperature midway between where armaflex ends and suction port of compressor approximately 12 inches from compressor Thermocouple tips should be attached securely to specified locations Do not test during initial pull down Allow one off cycle or balanced temperature condition to occur before proceeding with testing Refrigerator must operate minimum of 20 minutes after thermocouples are installed Turn control to cold
37. PORATOR _7 PROCESS TUBE COMPRESSOR EVAPORATOR ae INLET EED S PROCESS TUBE HIGH SIDE DRIER COMPRESSOR DISCHARGE LIN 22 24 26 cu ft Side by Side Refrigerant Flow Diagram RS1300005 Rev 0 18 Cabinet Air Flow SIDE BY SIDE AIRFLOW DIAGRAM FREEZER BACK AIR BAFFLE EVAPORATOR FAN ASSEMBLY wa LARGE BEVERAGE CHILLER AIR SUPPLY SOME MODELS EVAPORATOR TTL ELELFLPLT EEE E remerefererevcreee iM ty y if i th rh iti tH SMALL BEVERAGE CHILLER AIR SUPPLY SOME MODELS Sy mmo COMPRESSOR ENS i b aniani RS ALPIAIASAS ASR R ERG REFRIGERATOR AIR SUPPLY TUNNEL TO FRESH FOOD COMPARTMENT CONTROLS ea a onn a ay Pa Pa ra Pa ye it AIR SUPPLY a IN FOAM REFRIGERATOR AIRI RETURN TUNNEL CONDENSER FAN ASSEMBLY 24 26 cu ft Side by Side Cabinet Air Flow Diagram 19 RS1300005 Rev 0 Cabinet Air Flow FREEZER BACK AIR BAFFLE EVAPORATOR __ FAN ASSEMBLY LARGE BEVERAGE CHILLER AIR SUPPLY SOME MODELS EVAPORATOR MALL BEVERAGE CHILLER AIR SUPPLY SOME MODELS COMPRESSOR DELI AIR SUPPLY 5 s i i i ri A f pein oe ioe Sigtmeesasmewsaieess REFRIGERATOR AIR COMPARTMENT CONTROLS SUPPLY TUNNEL TO FRESH FOOD AIR SUPPLY IN FOAM REFRIGERATOR AIR RETURN TUNNEL CONDENSER FAN ASSEMBLY 22 cu ft Side by Side Cabinet Air Flow Diagram RS1300005 R
38. The refrigerators water system requires about 53 000 seconds to pass 500 gallons of water e Each second that water is dispensed counts as 1 20 ounces of water e An additional 3 20 ounces of water is counted every 30 minutes This attempts to account for ice usage Filter Status Light Reset Once filter light turns red it remains red until reset To reset filter indicator press both DISPENSER Lock and WATER pushbuttons simultaneously and hold for 4 seconds Make sure green light flashes 3 times when indicator resets RS1300005 Rev 0 36 Ice N Water Systems Table A Harness 10 pin Connector Configuration Ice Door Chute Solenoid Dispenser Light Pin i 6 8 i o 10 Main Actuator Water Valve a 10 WH Note All voltage measurements are referenced to line neutral or pin 10 WH wire of 10 pin connector Possible Cause Test Procedure No LED lit Switch failure in With unit powered open freezer door Press freezer door freezer door switch in If freezer light does not turn off switch is defective switch Verify wire color on 10 pin connector Refer to Table A wiring wiring No power to the PCB With unit powered measure voltage between WH wire and Replace PCB VT wire pin 8 of 10 pin connector Meter should read if meter reads OVA OVA No dispenser light No continuity Disconnect power Measure continuity between BR wire pin Repair open when Main or 2 of 10 pin connector and dispenser lamp terminal connection
39. This Base Manual covers 22 24 and 26 Cu Ft Side by Side Refrigerators Refer to individual Technical Sheet for specific information on models Service 22 24 amp 26 Cu Ft Side by Side Refrigerators This manual is to be used by qualified appliance technicians only Amana does not assume any responsibility for property damage or personal injury for improper service procedures done by an a _ RS1300005 Revision 0 ALITE November 2001 Important Information Pride and workmanship go into every product to provide our customers with quality products It is possible however that during its lifetime a product may require service Products should be serviced only by a qualified service technician who is familiar with the safety procedures required in the repair and who is equipped with the proper tools parts testing instruments and the appropriate service manual REVIEW ALL SERVICE INFORMATION IN THE APPROPRIATE SERVICE MANUAL BEFORE BEGINNING REPAIRS Important Notices for Consumers and Servicers 4 amp WARNING To avoid risk of serious injury or death repairs should not be attempted by unauthorized personnel dangerous conditions such as exposure to electrical shock may result CAUTION Amana will not be responsible for any injury or property damage from improper service procedures If performing service on your own product assume responsibility for any personal injury or property damage which may r
40. a a teiaa Aa iA 11 Compressor Operational Test 00 0 0000 cc cece 11 Dehydrating Sealed Refrigeration System 12 teak TESUING ereire ioana a dedsieerdedede de 12 Testing Systems Containing a Refrigerant Charge 0 0 ccccccccccccccceeteeeeeeee ees 12 Testing Systems Containing No Refrigerant Charge 0 cccccecceeeeeeeeeee ees 12 R strictionS e anaro eeror sE ERE E E 13 SYMDLOMS ma aa een ar nin Gee eed Site 13 Testing for Restrictions 0 00000ccc ccc ce cee eeeeeee eee 13 Evacuation and Charging 0 0c0cccccccsccseeeseeeeeeeee 14 EVaCuatiOn erora i di oa eked 14 CRAPrGING 2 set e8k aaa a a a ts ds ete ets 15 Refrigerant Charge ccccceseeeeseeeeeeeeeeeeeeee 15 HFC134a Service Information eee 16 Health Safety and Handling 0 ee 16 Comparison of CFC12 and HFC134a Properties 16 Replacement Service Compressor 0 ee 17 Compressor Testing Procedures 0ee 17 Biazi ie dered cpacgiseSie ccc aaa eaa aana iti 17 Refrigerant Flow 22 24 26 cu ft ee 18 Cabinet Air Flow 24 26 cu ft eeeeee 19 Cabinet Air Flow 22 cu ft eeeeeeeeeereeeeeeeee 20 Ice and Water Dispenser Diagram cee 21 Water Valves Diagram Typical External Sweat Pattern o oo eects 23 Troubleshooting Chart cccccceeecceeesteeeeeteeesseeeeeee 24 System Diagnosis 0 0 cece cece eee eeeeeeeee eens 27 Disassembly Procedu
41. a restriction in sealed system is indicated e If compressor does not run when wired direct after recovery replace faulty compressor 5 RS1300005 Rev 0 Component Testinc 4 amp amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Test Procedures Capacitor Run capacitor connects to relay terminal 3 and L side of line a WAR N IN G A P Some compressors do not require a run To avoid electrical shock which can cause severe personal injury or death oS capacitor refer to the Technical Data Sheet for the unit being serviced discharge capacitor through a resistor before handling 1 Disconnect power to refrigerator 2 Remove capacitor cover and disconnect capacitor wires 3 Discharge capacitor by shorting across terminals with a resistor for 1 minute 4 Check resistance across capacitor terminals with ohmmeter set on X1K scale Good needle swings to 0 ohms and slowly moves back to infinity Open needie does not move Replace capacitor Shorted needle moves to zero and stays Replace capacitor High resistance leak needle jumps toward 0 and then moves back to constant high resistance not infinity
42. ace if faulty Turn control knob to colder position Interior light remains on Check switch Replace if necessary Faulty condenser fan or evaporator Check fan and wiring Replace if fan necessary Faulty compressor Replace compressor RS1300005 Rev 0 24 Troubleshooting Chart 4 WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Symptom Possible Causes Corrective Action Refrigerator section too cold Refrigerator temperature control set Adjust refrigerator temperature too cold control Refrigerator airflow not properly Check air flow adiusted Freezer and refrigerator sections too Temperature controls set too warm Reset temperature controls warm Poor door seal Level cabinet Adjust hinges Pee oe Faulty contre Refrigerant shortage or restriction Check for leak or restriction Repair evacuate and recharge system Freezer section too cold Freezer temp control set too cold Adjust freezer temperature control Faulty control Test control Replace if failed Cold control capillary not properly Reposition clamp and tighten clamped to evaporator Unit runs continuously Temperature control set too cold Adjust temperature control Dirty condenser or ob
43. als Needed 14 6 mm outer diameter flexible copper tubing Brass nut and sleeve ee literature pack j Shut off valve requires a or 6 mm hole to be drilled NOTE Add 8 2 m to tubing length needed to reach water into water supply before valve attachment supply for creation of service loop Adjustable wrench 1 Remove plastic cap A from 2 Place brass nut and sleeve on copper tube end and insert tube into valve inlet port e Attach nut on copper tubing to valve inlet port water valve inlet port B RS1300005 Rev 0 Installing Your Refrigerator How to Connect the Water Supply continued Confirm secure attachment by pulling on Turn on water supply and tubing correct any leaks Create service loop with remaining tubing and attach to unit with P clamp as illustrated Avoid kinks How to Level Your Refrigerator CAUTION To avoid damage to walls and flooring protect soft vinyl or other flooring with cardboard rugs or other protective material To avoid damage or breakage to adjusting bolt do not use power tools to correct leveling DO NOT adjust unit to be any shorter than 68 inches tall minus hinge and cap Doing so may damage underside components Materials Needed 9 hex head driver Level 1 Remove toe grille and bottom hinge covers Turn both rear adjustment see previous instructions Screws B clockwise to raise PNI and counterclockwise to Q lo ol es
44. ance across switch terminals Resistance switch as Water mode is should read less than 1 Q in this position and higher than 10 selected without MO when switch is open pressing the Main Failed PCB Replace PCB dispenser switch g Q 37 RS1300005 Rev 0 Ice N Water Systems Cause Cubed LED is illuminated but does not dispense cubed ice when Main dispenser switch is pressed Failed Main dispenser switch failed open No continuity Failed auger motor or PCB Failed Main dispenser switch failed short Failed PCB Fai ed PCB ed PCB Cubed ice starts to dispense as soon as Cubed mode is selected without pressing the Main dispenser switch Dispenser operates continuously even when Dispenser Lock mode is d i aleg Auto Light mode does not operate Ice or Water dispenser mechanism runs ontinuousl Filter Status LED never changes to red Failed PCB Fa 1 Auger motor operates in ed solenoid Cubed or Crushed mode but ice door chute never opens 2 Auger motor operates in Cubed or Crushed mode but ice door chute never closes No LED lit Water dispenser operates auger motor operates only in Cubed mode and ice chute door does not open or remains open No LED lit Water dispenser operates auger motor operates only in Cubed mode and dispenser light is on continuously Neither Water Crushed or Cubed LED will not illuminate but Water Crushed or Cubed mode operates pr
45. and set both controls to 4 IMPORTANT Neither section will cool if freezer control is set to Off Check to see if freezer temperature is 0 to For Freezer For Refrigerator 2 F 17 to 16 C Place thermometer in glass Place thermometer in glass Turn control to next highest number if too warm of vegetable oil in middle of water in middle of unit Turn control to next lowest number if too cold of freezer and continue and continue with step 3 Allow 5 to 8 hours for adjustments to take effect with step 3 of Temperature of Temperature Adjustment Adjustment section section RS1300005 Rev 0 A 8 About Your Filtration System Water Filter Removal and Installation 4A WARNING To avoid serious illness or death do not use unit where water is unsafe or of unknown quality without adequate disinfection before or after use of filter amp amp CAUTION Bypass cartridge DOES NOT filter water Be sure to have replacement cartridge available when filter change is required If water filtration system has been allowed to freeze replace filter cartridge If system has not been used for several months and water has an unpleasant taste or odor flush system by dispensing 2 3 glasses of water If unpleasant taste or odor persists change filter cartridge Initial Install of Water Filter 1 Remove blue bypass cap and retain for later use Pearse sealing label from end of
46. ases observe tne following A soldered to suction line e Protect against a sudden eruption if high pressures are required for leak checking Refrigerant gas is pulled through suction Do not use high pressure compressed gases in refrigeration line by compressor completing systems without a reliable pressure regulator and pressure relief refrigeration cycle valve in the lines Evaporator defrost Activated when defrost thermostat Check resistance across heater heater defrost timer and freezer control 2 Turn into defrost mode Wattmeter should read specified watts according to Technical Data Sheet 3 When defrost thermostat reaches specified temperature 5 F see Technical Data Sheet thermostat should interrupt power to heater Thermostat Thermostat is in a series circuit with Test continuity across terminals terminal 2 of defrost timer and defrost heater Circuit is complete if evaporator With power off and evaporator coil below freezing thermostat should show fan motor operates when cold continuity when checked with ohmmeter See Heater evaporator defrost complete circuit through heater To check defrost system NJI 1 Thermocouple defrost thermostat and plug refrigerator into wattmeter section for additional tests Controls the circuit from freezer thermostat through defrost terminator to defrost heater Opens and breaks circuit After defrost thermostat opens thermostat remains open until end of defrost
47. ature of condenser tubing drops suddenly at any point tubing is restricted at point of temperature drop if restriction is severe frost may form at point of restriction and extend down in direction of refrigerant flow in system Go to step 5 13 Visually check system for kinks in refrigeration line which is causing restriction Correct kink and repeat step 2 Turn unit off and time how long it takes high and low pressure gauges to equalize If pressure equalization takes longer than 10 minutes a restriction exists in the capillary tube or drier filter Go to step 5 If pressure equalization takes less than 10 minutes system is not restricted Check for other possible causes of malfunction 5 Recover refrigerant in sealed system NOTE Before opening any refrigeration system capture refrigerant in system for safe disposal 6 Remove power from unit 4 amp CAUTION To avoid risk of personal injury or property damage take necessary precautions against high temperatures required for brazing 7 Remove and replace restricted device 8 Evacuate sealed system 9 Charge system to specification NOTE Do not use captured or recycled refrigerant in Amana units Captured or recycled refrigerant voids any Amana and or compressor manufacturer s warranty NOTE Charge system with exact amount of refrigerant Refer to unit nameplate for correct refrigerant charge Inaccurately charged system will cause future
48. ay capacitor WNFRONOM 4 Pull overload relay capacitor assembly off of compressor terminals 5 Disconnect ground wires attached to compressor 6 Follow reclaiming procedures in Service Procedures section of this manual 7 Remove drier 8 Unbraze low and high pressure lines at compressor 9 Remove compressor mounting bolts 10 Lift compressor out of unit NOTE Install new drier and compressor per instructions in Service Procedures Evacuate and recharge sealed system per instructions in Service Procedures Condensate Drain Tube 1 Remove machine compartment hex screws 2 Remove cover 3 Locate and remove hex screw holding drain tube in place Remove drain tube by pulling down on drain tube Reverse procedure to reassemble 4 5 Condensate Drain Pan NOTE Condensate drip pan may spill when steps 1 thru 4 are performed Have a towel ready to mop up spillage Remove machine compartment and water valve cover hex screws Remove covers Remove screws holding condenser shroud to base pan Raise rear of unit up about three inches and block up Remove two rear torx head screws holding rear of basepan to cabinet located under basepan RS1300005 Rev 0 Disassembly Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resist
49. before or after the system System certified for cyst reduction may be used on disinfected water that may contain filterable cysts The Amana Clean n Clear retractable water filtration system uses a WF50 replacement cartridge see Amana contact information at the front of your manual to order Timely replacement of filter cartridge is essential for performance satisfaction from this filtration system Please refer to the applicable section in this owner s manual for general operation maintenance requirements and troubleshooting This systems has been tested according to ANSI NSF 42 and 53 for reduction of the substances listed below The concentration of the indicated substances in water entering the system was reduced to a concentration less than or equal to the permissible limit for water leaving the system as specified in ANSI NSF 42 and 53 Performance Data ee Influent enluent r Min pea Inlet Na age ion en on p E Leasa 0 15 mg L 0 001 mg L ag 33 aie mal 0 010 mg L Lead o 15mat 0 002 mat 98 66 0 003 mak 25000 countmL 99 99 gt 99 95 11 8 NTU 0 142 NTU 98 98 0 18 NTU 0 5 NTU 0 00063 mg L 0 00005 mg L 92 06 0 00005 mg L 10 00001 mg L 0 0097 mg L 0 0002 mg L 97 93 0 0006 mg L 0 003 mg L 1 9 mg L 0 09 mg L 95 26 0 17 mg L 275 Particulate 286667 count mL 900 count mL 99 68 2400 count mL Erpa 291 6667 ug L 45 45 ug L 84 42 100 ug L 0 0017 mg L 458 MFL mL 0 16 MFL mL 99 96 0
50. board Unplug the refrigerator f the correct voltage is not measured Remove the small 10 pin connector at the bottom of the then replace the power board power board from the power board Power up the refrigerator Take a voltage reading between pin 8 and f voltage reading is ok then go to the pin 10 at the very bottom of the header on the PCB rame below The reading must be 5 0 VDC 4 0 25 VDC Failed control Place one Probe left of the C4 graphic on the PCB The f the correct voltage is present then board or LCD other probe needs to be placed on the solder test point replace the control board Module just right of J1 the 10 pin header f the correct voltage is not present then Control Board disconnect the LCD Module tail at the control board and check the voltage again Now if the correct voltage is present replace the LCD Module f the black and white jumper harness wires are not making good contact then repair replace the jumper harness wires otherwise replace the control board ATTACH LEADS OF VOLTWETER FERE Either ice or Openwire on With the unit powered up connect a voltmeter If there is 0 VDC then disconnect the water never the dispenser configured for DC volts dispenser harness and read the meter dispenses harness again Animation Control board For a no auger motor operation check across pins 1 If there is still 0 VDC then replace the does not failure and 4 of the dispenser connector For a
51. c textured spots scouring pads Vinegar based product Citrus based cleaners Stainless Steel Doors and Exterior IMPORTANT Damage to stainless steel finish due to improper use of cleaning products or non recommended products is not covered under any warranty Abrasive or harsh cleaners Ammonia Chlorine bleach Concentrated detergents or solvents Metal or plastic textured scouring pads Abrasive or harsh cleaners Metal or plastic textured scouring pads Dispenser Controls Door Gaskets Use a vacuum cleaner hose nozzle Condenser Coil Remove toe grille to access Condenser Fan Outlet Grille See back of refrigerator Accessories Shelves buckets drawers ete A 17 A Dishwasher Use a vacuum cleaner hose nozzle with brush attachment Follow removal and installation instructions from appropriate feature section Allow items to adjust to room temperature Dilute mild detergent and use a soft clean cloth or sponge for cleaning Use a plastic bristle brush to get into crevices Rinse surfaces with clean warm mater Dry glass and clear items immediately to avoid spots RS1300005 Rev 0 RS1300005 Rev 0 How to Remove and Replace Light Bulbs WARNING To avoid electrical shock which can cause severe personal injury or death disconnect power to refrigerator before replacing light bulb After replacing light bulb connect power
52. ccoNnsTANT CCC o uc NOCONNECTION CCCidz GROUND BOTTOM PIN OF SMALL CONNECTOR Keyboard switch test PRESS PAD NAME MEASURE 100 500 OHMS ACROSS TRACES MESSAGE MENU LEFT CENTER RIGHT 1 AND 5 HIDDEN 2 AND5 MESSAGE LED CIRCUIT 7 TO 8 lt 2 K OHMS 8 TO 7 INFINITE OHMS 41 RS1300005 Rev 0 Ice N Water Systems symptom Possible Cause Test Procedure SY SCS Repair Sd Dead Open circuit in the Unplug the refrigerator the correct voltage is not measured Control L1 RED wire inthe Remove the large 10 pin connector from the power then locate source of the open on L1 or No display freezer door board Power up the refrigerator Take line voltage the ground wire connection to the wall No sound harness reading between RED wire on pin 5 L1 on the outlet and repair replace as necessary No connector across to the unit chassis The reading must f voltage reading is ok then go to the dispensing be line voltage level rame below Open circuit in the Perform test above first then if it passes take line f the correct voltage is not measured neutral WHITE wire voltage reading between RED wire pin 5 L1 on the then locate source of the open and in the freezer door connector across to WHITE wire pin 1 NEU The repair replace as necessary if break in harness reading must be line voltage level the wire is not accessible then replace the door f voltage reading is ok then go to the rame below Failed power
53. charge decreases the temperature will continue to rise With a shortage of refrigerant the capillary line will not have a full column of liquid As a result there is a noticeable hissing sound in the evaporator This should not be mistaken for the regular refrigerant boiling sounds that would be considered normal Symptoms of a Restriction Always remember refrigeration cooling occurs on the low pressure side of a partial restriction obviously a total restriction will completely stop the circulation of refrigerant and no cooling will take place Physically feel the refrigeration lines when a restriction is suspected The most common place for a restriction is at the drier filter or at the capillary tube inlet or outlet If the restriction is not total there will be a temperature difference at the point of restriction the area on the evaporator side will be cooler In many cases frost and or condensation will be present A longer time is required for the system to equalize Any kinked line will cause a restriction so the entire system should be visually checked A slight restriction will give the same indications as a refrigerant shortage with lower than normal back pressure head pressure and wattage warmer product temperatures NOTE 2 if a total restriction is on the discharge side of the compressor higher than normal head pressures and wattages would result This is true only while the low side is being pumped out and if
54. cident alteration connection to an improper electrical supply fire flood lightning or other conditions beyond the control of Amana Product is improperly installed or used Owner s Responsibility Provide proof of purchase sales receipt Provide normal care and maintenance Replace owner replaceable items where directions appear in Owner s Manual Make product reasonably accessible for service Pay premium service costs for service outside technician s normal business hours Pay for service calls related to product installation and usage Amana Appliances Factory Service 1 800 628 5782 inside USA For more information Amana Appliances Consumer Services Amana Appliances 2800 220th Trail Amana lowa 52204 1 800 843 0304 inside USA 319 622 5511 worldwide www amana com IN NO EVENT SHALL AMANA BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES This warranty gives you specific legal rights and you may have others which vary from state to state For example some states do not allow the exclusion or limitation of incidental or consequential damages so this exclusion may not apply to you RS1300005 Rev 0 A 24
55. connected before certifying unit as repaired and or operational Troubleshooting chart on following pages contains symptoms that may be seen in malfunctioning units Each symptom is accompanied by one or more possible causes and by a possible remedy or test to determine if components are working properly Symptom Possible Causes Corrective Action Unit does not run No power to unit Check for power at outlet Check fuse box circuit breaker for blown fuse or tripped breaker Replace or reset Faulty power cord Check with test light at unit if no circuit and current is indicated at outlet replace or repair Low voltage Check input voltage for proper voltage Take appropriate action to correct voltage supply problem Faulty motor or freezer temperature Check all connections are tight and control secure Jumper across terminals of control If unit runs replace control Faulty timer Check with test light Replace if necessary Faulty relay Check relay Replace if necessary Faulty compressor Check compressor motor windings for opens shorts Perform compressor direct wiring test Replace if necessary Faulty overload Check overload for continuity NOTE Ensure compressor overload are below trip temperature before testing Replace if necessary Poor door seal Level cabinet Adjust hinges Replace gasket Refrigerator airflow Check damper is opening by removing grille With door open damper should open Repl
56. ded food to reach refrigerator or freezer temperature Refer to odor removal instructions in owner s manual Change air filter Clean if necessary according to cleaning instructions in owner s manual Normal during times of high humidity See the controls section in your owner s manual for assistance in how to adjust your controls See the controls section in your owner s manual for assistance in how to adjust your controls Reduce time door is open Organize food items efficiently to assure door is open for as short a time as possible Clean if necessary according to cleaning instructions in owner s manual Refer to noise section of troubleshooting guide in owner s manual Reposition food items and containers to avoid interference with the drawers See section on Deli Crisper System and or crisper drawer section for proper placement See Installation Instructions for details on how to level your unit Clean drawer channels with warm soapy water Rinse and dry thoroughly Apply a thin layer of petroleum jelly to drawer channels Reduce time door is open Organize food items efficiently to assure door is open for as short a time as possible Allow interior environment to adjust for period the door has been open Normal operation Allow time for recently added food to reach refrigerator or freezer temperature Evaluate your unit s environment Unit may need to be moved to run more efficiently Clea
57. e follow the instructions below to help prevent accidents BEFORE YOU THROW AWAY YOUR OLD REFRIGERATOR OR FREEZER Take off the doors Leave the shelves in place so children may not easily climb inside RS1300005 Rev 0 Save These Instructions Installing Your Refrigerator These instructions were provided to aid you in the installation of your unit Amana cannot be responsible forf improper installation How do I measure an How to Transport Your Unit opening to insure proper fit Follow these tips when moving the unit to final location NEVER transport unit on its side If an upright position is not possible lay unit on its back Allow unit to sit upright for approximately 30 minutes prior to plugging unit in to assure oil return to the compressor Plugging unit in immediately may cause damage to internal parts This refrigerator was designed to fit a 69 tall opening to allow for proper ventilation leveling and door adjustments Subflooring or floor coverings i e carpet tile wood floors rugs may make your Use an appliance dolly when moving unit ALWAYS truck unit from its side opening smaller than anticipated NEVER from its front or back Some clearance may be gained by using the Protect outside finish of unit during transport by wrapping cabinet in blankets leveling procedure under How to Level Your or inserting padding between the unit and dolly Refrigerator Secure unit to dolly firmly
58. e meter when the door is closed and lt 15 VAC when the door is open To test the refrigerator door connections use the same procedure as for the freezer door test above except attach the voltmeter probes to J2 RD WH wire pin 3 and WH pin 10 on the harness 43 RS1300005 Rev 0 Ice N Water Systems symptom Possible Cause Test Procedure Repair Dispenser light never turns on No prerecorded sounds or messages can be heard No message LED Prerecorded sounds are ok but cannot hear user messages at all Messages can be heard but there are no prerecorded sounds Control not responding to keyboard pad presses NightLight is always on Sometimes it is dim and sometimes it is bright LCD Module is hard to read LCD backlight sometimes is dim sometimes bright No LCD Graphics visible RS1300005 Rev 0 The bulb is not Sedi n tight in he socket The bulb filament as opened The bulb socket Check to see if the bulb is tight in the socket i Check the bulb for conti nuity Test for the presence of line voltage across the terminals on the socket while dispensing ontacts are not ehh the bulb The volume is set too low Press the MESSAGE PAD Record and play back a message Adjust the volume until it can be heard Measure the resistance of the speaker and wire harness It should be 8 1 Ohms Set up meter to read 5 VDC Press the MESSAGE PAD Record a message and
59. eceeeteeee 35 Dispenser Light Socket 0 cece ce eeeee eee e eee 35 Dispenser D C Solenoid 0000 0 cece 35 Dispenser Water Tube 00 000 cc cecteeeeeeeeeteeees 35 High Voltage Board Messenger Model 35 Ice N Water Systems Troubleshooting of 5 button Dispenser 36 Troubleshooting of Messenger Dispenser 40 Troubleshooting of 3 button Dispenser 45 Appendix A Owners Manual 2 22 00 ccceecceeeeceeceeenteeeeeeneeeeees A 2 RS1300005 Rev 0 Product Design A WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Refrigeration System Compressor forces high temperature vapor into fan cooled tube and wire condenser where vapor is cooled and condensed into high pressure liquid by circulation of air across condenser coil See Refrigerant Flow Diagram page 18 High pressure liquid passes into post condenser loop which helps to prevent condensation around freezer compartment opening and through molecular sieve drier and into capillary tube Small inside diameter of capillary offers resistance decreasing pressure and temperature of liquid discharged into evaporator Capilla
60. ed free or loose or missing screws Repair as required 25 RS1300005 Rev 0 Troubleshooting Chart A WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Symptom Possible Causes Corrective Action Frost or ice on evaporator Defrost thermostat faulty Check defrost thermostat Replace if failed Evaporator fan faulty Check fan motor Replace if failed Defrost heater remains open Check defrost heater continuity Replace if failed Defrost control faulty Check control and replace if failed Open wire or connector Check wiring and connections Repair as necessary Refrigerant shortage or restriction Check for leak or restriction Repair evacuate and recharge system Unit starts and stops frequently Loose wire or thermostat Check wiring and connections cycles on and off connections Repair as necessary Supply voltage out of specification Check input voltage Correct any supply problems Overload protector open Check overload protector for continuity If open replace overload NOTE Ensure overload compressor are below trip temperature before testing Faulty compressor motor capacitor Check capacitor for open short some compressors do not
61. eform inlet tube to drier allowing enough space for large tube cutter Cut circumference of drier 1 14 below condenser inlet tube joint to drier Remove drier Apply heat trap paste on post condenser tubes to protect grommets from high heat Unbraze remaining part of drier Remove drier from system Discard drier in safe place Do not leave drier with customer If refrigerator is under warranty old drier must accompany warranty claim 4 amp WARNING To avoid death or severe personal injury cut drier at correct location Cutting drier at incorrect location will allow desiccant beads to scatter If spilled completely clean area of beads NOOR ON oOo To check timer motor winding check for continuity between terminals 1 and 3 of timer Depending on rotating position of the cam terminal 1 of timer is common to both terminal 2 the defrost mode and terminal 4 the compressor mode There should never be continuity between terminals 2 and 4 With continuity between terminals 1 and 4 rotate timer knob clockwise until audible click is heard When the click is heard reading between terminals 1 and 4 should be infinite and there should be continuity between terminals 1 and 2 Continuing to rotate time knob until a second click is heard should restore circuit between terminals 1 and 4 Refer to specific Technical Data Sheet with unit for troubleshooting procedure Component Testinc WARNING T
62. emperature is too high Water flow is slower than Water pressure is low normal Improper water valve was installed Copper or plastic tubing has kinks Water filter is clogged or needs to be changed Dispenser water is not cold Refrigerator has been recently installed Water supply in holding tank has been depleted Water has settle into water lines outside holding tank and has warmed to room temperature RS1300005 Rev 0 A 22 SOLUTION Check water connection procedure in your Installation instructions Self piercing and 3 16 saddle valves cause low water pressure and may clog the line over time Amana is not responsible for property damage due to improper installation or water connection Amana recommends using copper tubing for installation Plastic is less durable and can cause leakage Amana is not responsible for property damage due to improper installation or water connection Check water connection procedure in your Installation Instructions Self piercing and 1s saddle valves cause low water pressure and may clog the line over time Amana is not responsible for property damage due to improper installation or water connection Water pressure must be between 20 to 100 pounds per square inch to function properly A minimum pressure of 35 pounds per square inch is recommended for units with water filters See the controls section in your owner s manual for assistance on how to adjust your controls
63. er to obtain required on time Wattage reading must be recorded in conjunction with temperature test to confirm proper operation Suction and head pressures are listed on Temperature and Relationship Chart Normally these are not required for diagnosis but used for confirmation on systems which have been opened 17 Brazing CAUTION To avoid risk of personal injury or property damage take necessary precautions against high temperatures required for brazing Satisfactory results require cleanliness experience and use of proper materials and equipment Connections to be brazed must be properly sized free of rough edges and clean Generally accepted brazing materials are Copper to copper joints SIL FOS alloy of 15 percent silver 80 percent copper and 5 percent phosphorous Use without flux Recommended brazing temperature is approximately 1400 F Do not use for copper to steel connection Copper to steel joints SILVER SOLDER alloy of 30 percent silver 38 percent copper 32 percent zinc Use with fluoride based flux Recommended brazing temperature is approximately 1200 F Steel to steel joints SILVER SOLDER see copper to steel joints Brass to copper joints SILVER SOLDER see copper to steel joints Brass to steel joints SILVER SOLDER see copper to steel joints RS1300005 Rev 0 Refrigerant Flow SUCTION LINE CAPILLARY TUBE FLANGE LOOP _ EVA
64. es A WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Grice Sue ie toe Dispenser Ice Chute Door 1 Remove dispenser facade see dispenser facade removal 2 Remove ice chute assembly see D C solenoid removal 3 After ice chute assembly is removed unsnap ice chute dispenser door from assembly Retain spring if good replace if bad Remove rubber seal from door and replace if bad Reverse procedure to reassemble Oar Ice CHUTE Door HINGE cE CHUTE mera p As DC Sotenoio LIGHT SOCKET Dispenser Light Socket 1 Remove dispenser facade see dispenser facade removal 2 Remove light bulb 3 Disconnect wires to socket assembly 4 Squeeze tabs located by terminals to release socket 5 Reverse procedure to reassemble D 1 ispenser D C Solenoid Remove dispenser facade see dispenser facade removal 2 Remove dispenser water tube clip 3 Remove water tube from assembly collar Remove wires from dispenser light socket Disconnect ground wire from solenoid assembly Disconnect wires from D C solenoid Remove screws holding D C solenoid and ice chute assembly 8 Remove complete assembly
65. esult To locate an authorized servicer please consult your telephone book or the dealer from whom you purchased this product For further assistance please contact CONSUMER AFFAIRS DEPT OR 1 319 622 5511 or 1 800 843 0304 AMANA APPLIANCES CALL and ask for AMANA IOWA 52204 Consumer Affairs If outside the United States contact AMANA ATTN CONSUMER AFFAIRS DEPT AMANA IOWA 52204 USA Telephone 319 622 5511 Facsimile 319 622 2180 TELEX 4330076 AMANA CABLE AMANA AMANA IOWA USA Recognize Safety Symbols Words and Labels 4 amp DANGER DANGER Immediate hazards which WILL result in severe personal injury or death WARNING WARNING Hazards or unsafe practices which COULD result in severe personal injury or death 4 amp CAUTION CAUTION Hazards or unsafe practices which COULD result in minor personal injury or product or property damage RS1300005 Rev 0 2 Table of Contents Important Information 0000 000 00 0 cee cece ecee eee eee ee eees 2 Product DeSIQN w sccs isscccevecciss dg aeai E EKE REE E seed 4 COMPONENT Testing rererere bance svn adie e ea 5 Service Procedures ccccecececeeseeeeceeeeeeeeeeeaaeeaes 10 Service EQuIPMON pirori ni ai aeei 10 Drier Replacement arregar e ee 10 Refrigerant Precautions 0 0 0 0ccececeeecceeteeeeeee ee 11 Line Piercing Valves aassiisssnnnnnseiisssnnnirseriresnnni 11 Opens LINES z erroia iaie
66. ev 0 20 Ice and Water Dispenser Diagram SIDE BY SIDE ICE amp WATER DISPENSER WITH FILTER ICE FILL TUBE ICEMAKER WATER FILTER OUTLET ICE amp WATER DISPENSER 5 16 X 5 16 TUBE UNION DETAIL 22 24 26 cu ft Model Side by Side Ice and Water Flow Diagram 21 RS1300005 Rev 0 INCOMING WATER LINE CONNECTION 14 O D COPPER TUBE COMPRESSION FITTING PRIMARY SOLENOID VALVE BLUE COIL WATER BROWN COIL ICEMAKER PRIMARY VALVE OUTLET TOFILTER BLUE STRIPE SEC ONDARY VALVE eae INLET f SECONDARY FROM FILTER 4 SOLENOID VALVE YELLOW STRIPE f BLUE COIL WATER A BROWN COIL ICEMAKER SECONDARY VALVE OUTLET TO ICEMAKER SECONDARY VALVE OUTLET WATER TO WATER TANK DETAIL 22 24 26 cu ft Model Side by Side Ice and Water Flow Diagram RS1300005 Rev 0 22 Typical External Sweat Pattern Classification of condensation Conditions after 4 hour laboratory test 1 Haze or Fog 2 Beading Ambient 90 F 84 relative humidity 3 Beads or Small Drops Refrigerator compartment at 40 F 4 Drops Running Together Freezer compartment at 0 F 3 ICE CHUTE DOOR 23 RS1300005 Rev 0 Troubleshooting Chart A WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are
67. everage Organizer some models The Beverage Organizer slides out from underneath the Spillsaver Easy Glide shelf The Organizer holds up to twelve 12 ounce beverage cans To remove and install Organizer To remove empty contents of Organizer Pull Organizer forward to full extension and lift front to release from shelf rail Pull straight out to remove To install reverse above procedure What setting should I use for items in my humidity controlled drawers e cauliflower apples in com oranges zucchini grapes low e cucumbers tomatoes y n V e lettuce asparagus ek spinach e cabbage SF e celery broccoli high e fresh sprouts fresh herbs What setting should I use for items in my temperature controlled drawer e cauliflower apples on com oranges zucchini grapes Cold cucumbers tomatoes steaks e hard coldest bacon cheeses Ona cold cuts bacon Lo hot dogs It is not recommended that lettuce or other leafy produce be stored in this drawer What can I do to prolong the life of my produce Please observe the following rules when storing produce in humidity controlled drawers DO NOT wash produce before placing in crispers Any additional moisture added to the drawers may cause produce to prematurely spoil DONOT line crispers with paper towels Towels will retain moisture Follow control instructions carefully Not setting contr
68. f the LCD Modules graphic information message center voice information and the microcontroller logic are onboard There is also a breakaway PCB with a microphone for the message center and a light sensor for automatic night light operation The breakaway PCB attaches to the fagade by 2 snaps and a couple of alignment rails This PCB sends command signals to the power board to energize the relays and triac on the power board The control board receives its power from the power board through the 10 pin jumper harness The voltage signals on this board do not exceed 5 VDC when the refrigerator is operating LCD Module This PCB is attached to the dispenser fa ade insert molded clear polycarbonate lens by 4 screws It receives its power and information from a 20 pin ribbon cable that attaches to the control board It is a 288x96 FSTN liquid crystal graphic display utilizing 2 TAB drivers It also has 7 ultra bright blue colored LEDs positioned along the top of the module that together form a backlight so that graphic information is easily read in low ambient light conditions Keyboard This component has 6 switches and is attached to the front of the fagade The switch circuits attach to the control PCB via a tail through the back of the fagade Speaker This component is attached to the ice chute extension by slidng into a slot A speaker cap is pushed into place to hold the speaker in place It couples the speaker energy into the surrounding plastic anc
69. filter and insert into filter head Rotate gently clockwise until filter stops and snap filter cover closed Reduce water spurts by flushing air from system Run water continuously approximately 2 minutes through dispenser until water runs steady Additional flushing may be required in some households where water is of poor quality I m trying to dispense water to 6 flush the system Where s the water During initial use allow about a 1 to 2 minute delay in water dispersal to allow internal water tank to fill What if I choose not to use the water filtration system Dispenser feature may be used without water filter cartridge If you choose this option replace filter with blue bypass cap Replacing Water Filter IMPORTANT Air trapped in system may cause water and cartridge to eject Use caution when removing Turn filter counterclockwise until it releases from filter head Drain water from filter into sink or toilet and dispose in normal household garbage Wipe up excess water in filter cover and continue with installation steps 2 and 3 When do I change the water filter Select dispenser models feature a water filter change indicator For instructions on how to operate and reset this feature refer to the dispenser features section in your manual or the LCD dispenser booklet for LCD style dispensers For units without indicator feature filter should be changed approximately every 6 months
70. ger than the normal ten minutes or so for the head pressure to equalize with the low side after the compressor stops Symptoms of Air in System This can result from a low side leak or improper servicing If a leak should occur on the low side the temperature control would not be satisfied thus continuous running of the compressor would result The compressor would eventually pump the low side into a vacuum drawing air and moisture into the system Air and R134A do not mix so the air pressure would be added to the normal head pressure resulting in higher than normal head pressures One way to determine if air is in the system is to read the head pressure gauge with the product off and evaporator and condenser at the same temperature and then take the temperature on the condenser outlet tube This temperature should be within 3 or 4 F of what the Pressure Temperature Relation chart shows for the given idle head pressure If the temperature of the condenser outlet is considerably lower than the idle head pressure of the gauge this would indicate there is air in the system Thorough leak checking is necessary Correct the source of the leak Do not attempt to purge off the air because this could result in the system being undercharged It is best to discharge replace drier evacuate and recharge with the specified refrigerant charge System Diagnosis Symptoms of Low or High Ambient Temperature Installation Lower ambient air tempe
71. geration system 1 Connect vacuum pump vacuum tight manifold set with high vacuum hoses thermocouple vacuum gauge and charging cylinder as shown in illustration Evacuation should be done through D opening of tubes not through line piercing valve 2 Connect low side line to compressor process tube 3 Connect high side line to drier process tube 4 Evacuate both simultaneously With valve C and F closed open all other valves and start vacuum pump RS1300005 Rev 0 Thermistor Low Side Gauge High Side Gauge Vacuum Gauge A Compressor i Charging Hose Compressor Process e Tube 6 em Coppet ace Tubing Vacuum Pump Charging Cylinder Equipment Setup For Evacuation And Charging 5 After compound gauge low side drops to approximately 29 inches gauge open valve C to vacuum thermocouple gauge and take micron reading NOTE A high vacuum pump can only produce a good vacuum if oil in pump is not contaminated 6 Continue evacuating system until vacuum gauge registers 600 microns 7 At 600 microns close valve A to vacuum pump and allow micron reading in system to balance Micron level will rise If in 2 minutes micron level stabilizes at 1000 microns or below system is ready to be charged If micron level rises above 1000 microns and stabilizes open valve A and continue evacuating If micron reading rises rapidly and does not stabilize a leak stil
72. gy Star guidelines for energy efficiency Thank you for buying an Amana refrigerator Please read this Owner s Manual thoroughly This manual provides proper maintenance information Complete registration card and promptly return if registration card is missing call the Consumer Affairs Department Warranty service must be performed by an authorized servicer Amana also recommends contacting an authorized servicer if service is required after warranty expires To locate an authorized servicer call 1 800 NAT LSVC 1 800 628 5782 or call 1 319 622 5511 if outside the U S A You may also contact us on the web at www amana com When contacting Amana please provide the following information Product information is on the serial plate located on ceiling of fresh food section Model Number P Number Purchase Date Dealer Name CHW AN ewn NY a s TT mia we BS Ul if Ka ach S a i p vb a Asure Extended Service Plan Amana offers long term service protection for this new refrigerator Asure Extended Service Plan is specially designed to supplement Amana s strong warranty This plan covers parts labor and travel charges Call 1 800 528 2682 or contact us at Wwww amana com for more information Before Calling Service If something seems unusual please check Trouble Shooting section which is designed to help you solve problems before calling service
73. iation Tachycardia and Cardia Arrhythmia Wear appropriate skin and eye protection Use with adequate ventilation Remove or extinguish ignition or combustion sources Evacuate or Jug 8 d Above minimum exposure limit Safety and handling Spill management May decompose if Same contact with flames and heating elements Container may explode if heated due to resulting pressure rise Combustion products are toxic Fire explosion hazards Disposal procedures Recycle or reclaim Same Comparison of CFC12 and HFC134a Properties Properties Characteristics CFC12 HFC134a Ozone Depletion Potential 1 0 ODP Global Warming Potent 32 GPW 121 15 F 126 C Boiling point at 1 atmosphere 82 psig HFC134a approximately 3 psig higher than CFC12 HFC134a approximately 2 psig lower than CFC12 22 F 30 C 80 psig quid density at 77 F 25 C No 82 lb ft i ial ol i ili i Vapor pressure at 77 F 25 C Liqui i i ilit si in High side system operating Pressure at 65 F 18 C Low side system operatin Pressure at 65 F 18 C RS1300005 Rev 0 Same Same 16 CFC12 has much higher tolerance to system processing materials such as drawing compounds rust inhibitors and cleaning compounds than HFC134a Such materials are not soluble in HFC134a systems If materials were to be washed from system surfaces by ester oils they could accumulate and eventually plug capil
74. in pat Dispenser Lock button for 3 red until function is reset seconds Green indicator To reset indicator light above button will go Press and hold both Dispenser Lock and Water buttons simultaneously for 4 out seconds The green Filter Status Indicator Light will flash 3 times when the function has successfully reset EANAN Auto Light some models l hatin The Auto Light function offers the ability to activate the dispenser light at half power when the Light Sensor seats detects that the light levels in room are low To activate and deactivate Auto Light To activate press Auto Light button located on control panel A green indicator NOTE Dispenser light will operate light above button displays to show that sensor is active whether or not Auto Light is selected To deactivate press Auto Light button Green indicator light will go out Sabbath Mode This mode is intended to deactivate power to the LED and dispenser lights while allowing the controls to remain operational To activate Sabbath Mode Press and hold both Dispenser Lock and Auto Lightbuttons simultaneously for 3 to 4 seconds After 3 to 4 seconds the LED and dispenser lights will turn off Dispenser light will not activate during dispensing while in this mode To deactivate Sabbath Mode Press and hold both Dispenser Lock and Auto Light buttons simultaneously for 3 to 4 seconds After 3 to 4 seconds the LED and dispenser ligh
75. ity Disconnect power Measure continuity between Repair open connection light when pin 2 BR wire of 9 pin connector and dispenser dispenser switch lamp terminal is pressed in Failed light bulb With unit powered press the dispenser switch Replace dispenser light Water Crushed Measure voltage on pin 2 BR wire of 9 pin bulb If not replace PCB or Cubed mode connector Voltage should read 120VAC Dispenser light is Failed Disconnect power Remove both leads from the Replace switch on without dispenser switch and measure resistance across switch pressing the switch failed terminals Resistance should read less than 1 Q dispenser switch short in this position and higher than 10 M when in Water switch is open Crushed or Failed PCB With unit powered measure voltage on pin 2 Replace PCB Cubed mode BR wire of 9 pin connector Voltage should read OVAC Water LED is Failed Disconnect power Remove both leads from the Replace switch illuminated but dispenser switch and measure resistance across switch does not switch failed terminals Resistance should read less than 1 Q dispense water open in this position and higher than 10 M2 when when dispenser witch is open switch is pressed No continuity Disconnect power Remove the cover of freezer Repair open connection door hinge located on top of the unit and disconnect the connectors Check YL wire pin 6 Q DIN connecto Q onunu Failed water With PCB powered press dis
76. l exists in system Close valve A to vacuum pump and valve C to vacuum gauge Invert charging cylinder and open charging cylinder valve F to add partial charge for leak checking With leak detector check manifold connections and system for leaks After locating leak capture refrigerant repair leak and begin at step 1 Service Procedures 4 WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Charging Refrigerant Charge NOTE Do not use captured or recycled refrigerant in Refrigerant charge in all capillary tube systems is Amana units Captured or recycled refrigerant critical and exact amount is required for proper voids any warranty performance Factory charges are shown on serial s F plate NOTE Charge system with exact amount of refrigerant NOTE Do not use refrigerant other than shown on Refer to unit serial plate for correct refrigerant charge Inaccurately charged system will cause future problems serial plate To charge system 1 Close valves A to vacuum pump and C to vacuum gauge and E to low side manifold gauge 2 Set scale on dial a charge cylinder for corresponding HFC134a pre
77. lary tube Care must be taken to minimize moisture entering HFC134a system Do not leave compressor or system open to atmosphere for more than 10 minutes Excessive moisture in HFC134a system will react with compressor oil and generate acid Compressor must be replaced when performing low side leak repair Drier filter must always be replaced with service drier filter part B2150504 Important Unbrazing drier filter from tubing will drive moisture from desiccant and into system causing acids to form Do not unbraze filter drier from tubing If CFC12 service drier was installed in HFC134A system drier could overload due to excessive moisture HFC134a compatible copper tubing part R0174075 1 4 O D X 18 length and part RO174076 5 16 O D X 24 length must be used when replacing tubing Avoid system contamination by using Towerdraw E610 evaporating oil part RO157532 when flaring swagging or cutting refrigeration tubing Service Procedures amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Replacement Service Compressor HFC134a service compressors will be charged with ester oil and pressurized with dry nitrogen
78. le over lower door clip Repeat steps 2 through 5 to install Fit other end of handle over freezer handle upper door clip and slide up as far as possible NOTE If top of handle does not fit over top i clip loosen lower clip further until fit can be IMPORTANT To avoid damage to unit use accomplished a flat blade screwdriver edge wrapped in masking tape to remove screw plugs To remove after initial install Follow steps 2 through 5 in reverse order How to Connect the Water Supply 4 WARNING To avoid electrical shock which can cause severe personal injury or death disconnect power to refrigerator before connecting water supply After connecting water supply connect power amp CAUTION To avoid property damage observe the following Consult a plumber to connect copper tubing to household plumbing to assure compliance with local codes and ordinances Confirm water pressure to water valve is between 20 and 100 pounds per square inch If water filter is installed water pressure to water valve must be a minimum of 35 pounds per square inch DO NOT use a self piercing or 4 8 mm saddle valve Both reduce water flow become clogged with time and may cause leaks if repair is attempted Tighten nuts by hand to prevent cross threading Finish tightening nuts with pliers and wrenches Do not overtighten Wait 24 hours before placing unit into final position to check and correct any water leaks Materi
79. m cuseD to cRUsHED while ice dispenser is in operation Dispenser Light Light activates at full power when dispensing ice or water A sensor activates light at half power when light level around refrigerator is low Activate or deactivate sensor by pushing AuTo LIGHT button located on control fa ade Green light above auto LIGHT button indicates sensor is active Dispenser Lock Prevents operation of water and ice dispensers To activate or deactivate lock press and hold DISPENSER Lock button for 3 seconds Green light above button indicates dispenser lock Automatic Lock Out Shuts down both ice and water mechanisms of dispenser when either mechanism has run continuously for 5 minutes To return power to dispenser press and hold Dispenser Lock for 3 seconds Auger motor shuts off automatically after 3 minutes of continuous operation After about 3 minutes in shut off state auger motor resets automatically Filter Status Light This feature reminds users to replace water filter after 6 months have passed or after 500 gallons of water are filtered whichever happens first NOTE Filter status light turns red after 6 months have passed or after 500 gallons of water are dispensed even if bypass is installed and unit is used without filter cartridge Green light indicates filter in good condition Red light indicates filter replacement needed The filter monitor works by keeping track of time e Six months is approximately 16 million seconds e
80. mbient temperatures of 32 F Heat Load A greater heat load can result from the addition of more than normal supply of foods such as after doing the weekly shopping Other items contributing to an additional heat load would be excessive door openings poor door sealing interior light remaining on etc An increase in heat being absorbed by the refrigerant in the evaporator will affect the temperature and pressure of the gas returning to the compressor Compartment temperatures power consumption discharge and suction pressures are all affected by heat load Pressures will be higher than normal under heavy heat load 29 RS1300005 Rev 0 Disassembly Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Refrigerator Compartment Upper Light Sockets and Lens 1 Unsnap light cover from top of compartment 2 Remove screws holding light assembly to top of cabinet 3 Light assembly can be removed after disconnecting wires 4 Light sockets can be removed by squeezing tabs inward to release sockets 5 Reverse procedure to reassemble Light Switch Use a taped putty knife to carefully pry light switch out of liner Whe
81. mper control to assembly 7 Lift damper control off of assembly NOTE Retain damper gasket for future use 8 Reverse procedure to reassemble Water Filter Assembly 1 Remove filter cover opening cover and pulling rear left side of cover to the left to release cover from holding pin Filter head can be released from holding bracket by opening tabs on left side filter head and pulling downward and to your left to release filter head Tubing needs to be disconnected from water valves in the machine compartment see water valve removal After tubing is loose from water valves pull the filter head and tubing out the front of unit Reverse procedure to reassemble 4 5 NOTE Make sure to note tubing end colors when reinstalling new head and tubing assembly Water Tank Assembly 1 Remove crisper drawers from fresh food compartment Remove hex screw holding water tank to rear bulkhead On rear of cabinent remove hex screws holding water valve cover plate Remove plate and tubing away from cabinet to expose water valves and tubing Disconnect water tube from secondary valve coming from water tank remove compression nut from tubing On front of unit remove toe grill and disconnect water coupler going to water dispenser Remove compression nut from water tubing on cabinet side of connection From rear of cabinet pull water tube out of conduit going to dispenser 2 31 9 From inside of fresh food c
82. n Evaporator slightly to expose heater leads Disconnect heater leads from harness Release heater clips holding heater to evaporator coil Remove heater Reverse procedure to reassemble o LND ce Maker Removal Remove auger ice bucket and fast freeze shelf Disconnect ice maker harness from rear bulkhead Remove front two screws from left ice bucket rail Remove screws supporting ice maker from side bulkhead Remove ice maker Reverse procedure to reassemble BWN gt 5 6 NOTE Make sure to get fill tube inserted in to fill cup fully when reassembling Machine Compartment Water Valves 1 Remove water valve cover plate on left side of machine compartment 2 connector to correct solenoid Disconnect water tubing from water valves reference or mark tubing to ensure correct hookup upon reassemble Remove hex screw attaching valve to water valve cover plate Reverse procedure to reassemble Condenser Fan Motor and Blade 1 Remove machine compartment hex screws 2 Remove cover Disconnect wiring from water valve reference color of 33 Disconnect wiring harness connector from condenser motor Remove hex screws from mounting brackets attached to motor Remove motor and fan blade out the rear of shroud Remove the retainer nut to remove fan blade Reverse procedure to reassemble ompressor Remove machine compartment hex screws Remove cover Remove bale strap which retains overload rel
83. n according to cleaning instructions in your owner s manual Trouble Shooting ne a continued OPERATION TOPIC POSSIBLE CAUSE SOLUTION Refrigerator runs too Controls need to be adjusted See the controls section in your owner s manual for assistance frequently continued in how to adjust your controls Door is not closing properly Refrigerator is not level See installation instructions for details on how to level your unit Check for internal obstructions that are keeping door from closing properly i e improperly closed drawers ice buckets oversized or improperly stored containers or foodstuffs etc Check gaskets for proper seal Clean if necessary according to cleaning instructions in owner s manual ICE amp WATER Water appears cloudy Air or air bubbles in water This is normal when first using dispenser and will disappear with use Particles in water and or ice Carbon dust from water filter cartridge Initial water ejected through cartridge may contain harmless cubes carbon dust flushed from cartridge Particles are safe for consumption Will disappear after the first few uses Concentrations of minerals in water will form Particles are not harmful and naturally occur in water supplies particles when water becomes frozen and melts No indicator lights are lit on Freezer door is not closed Verify that freezer door is closed Power is removed from the dispenser control some control when freezer
84. n light switch is free of compartment liner remove wires from light switch Remove light switch from unit Cold Control Defrost Timer Damper Control Assembly 1 Remove cold control and fresh food control knobs 2 Remove screw just between knobs and on right side of control cover 3 Remove cover by pulling cover to the right and forward off tabs 4 Disconnect wiring harness from cabinet 5 Remove screws from side holding complete assembly to center bulkhead 6 Release front tab by depressing rearward on tab 7 Pull complete assembly carefully to your right and out from center bulkhead 8 Carefully pull cold control capillary out of center bulkhead sleeve 9 Reverse procedure to reassemble COLD CONTROL DAMPER CONTROL DEFROST TIMER ASSEMBLY DAPER CONTROL GASKETS Derrost Timer DAMPER CONRO Cow CNRa DAMPER CONTROL SHAFT EXTENSION RS1300005 Rev 0 Freezer Cold Control 1 2 3 4 5 See disassembly instructions for removal of cold control defrost timer damper control assembly With assembly out disconnect wires and ground to cold control Carefully detach capillary tube from assembly holder Depress tab at bottom of cold contol to relase control from assembly Reverse procedure to reassemble Defrost Timer some models 4 2 NONA Remove cold control and fresh food control knobs Remove screw just between knobs and on right side of control cover Remove cover by
85. n the owner s manual every 3 months This will increase energy efficiency and cooling performance Trouble Shooting Today s refrigerators have new features and are more energy efficient Foam insulation is very energy efficient and has NOISE unfamiliar In time these sounds will become excellent insulating capabilities however foam insulation is not as sound absorbent As a result certain sounds may be familiar Please refer to this information before calling service TOPIC POSSIBLE CAUSE Clicking Freezer control A clicks when starting or stopping compressor Defrost timer B sounds like an electric clock and snaps in and out of defrost cycle Freezer fan C and condenser fan D make this noise while operating Air rushing or whirring Gurgling or boiling sound Evaporator E and heat exchanger F refrigerant makes this noise when flowing Thumping ice cubes from ice maker some models drop into ice bucket G Dispenser ice chute H closing Vibrating noise Compressor 1 makes a pulsating sound while running Refrigerator is not level ce maker water valve J hookup some models buzzes when ice maker fills with water Buzzing Humming ce maker K is in the on position without water connection Ice auger L some models hums as auger agitates ice during dispensing hum while operating door OPERATION Freezer control and lights are on but
86. nd install shelf Toremove shelf raise shelf To install reverse above procedure To slide shelves Lift front of shelf slightly and slide left or right To remove and install i double crossbar assembly To remove slide assembly up to unhook from metal track To install reverse above procedure RS1300005 Rev 0 A Spillsaver Easy Glide some models Spillsaver Easy Glide shelves feature the convenience of easy cleaning with a pull out design to reach items in the back For ease of cleaning glass shelf may be removed by pulling to full extension and lifting out of frame To remove shelf and frame see instructions for Spillsaver stationary shelves Spillsaver Spillsaver stationary shelves hold simple spills for easier cleaning To remove shelves lift up and out To install shelves reverse above procedure Rear Shelf Extensions some models Rear shelf extensions help prevent articles from falling off the back of the shelf To remove and install shelf extension To remove pull extension lt i straight up from rear of shelf i To install insert posts of the shelf extension into holes in the shelf frame Fresh Food Features Door Storage Dairy Center JI The dairy center provides convenient storage L Fameg for items such as butter yogurt cheese etc This compartment is an adjustable feature located in the door It can be moved t
87. ndently of the dispenser controls providing an up front alternative to the dispenser pad for dispensing water This feature is convenient for filling large items that will not fit into the dispenser area i e sport bottles pitchers large pans coffee pots This feature allows added convenience of dispensing ice and water simultaneously To use choose your preferred ice mode from dispenser control panel Press container against dispenser pad while pressing the Front Fill button Dispenser Pad The dispenser pad is located on the back wail of the dispensing area When the dispenser pad is pressed the selection chosen on your dispenser control panel will dispense Removable Tray fi The removable tray at the bottom of the dispenser area is designed to collect small spills and may be easily removed for cleaning and emptying purposes IMPORTANT Removable tray does not drain Continuous water running into tray will cause tray to overflow Water Dispenser Operation 4 amp CAUTION To avoid personal injury or property damage observe following instructions Do not put fingers hands or any foreign object into dispenser opening Do not use sharp objects to break ice Do not dispense ice directly into thin glass fine china or delicate crystal NOTE During initial use of water dispenser allow an approximate 1 2 minute delay in water dispersal to allow internal water tank to fill Discard first 10 14 containers of
88. nding tests do not show cause for failure perform the following test With open or weak capacitor 1 Disconnect power to refrigerator compressor will start and run as normal 2 Discharge capacitor by shorting capacitor terminals through a resistor but will consume more energy 3 Remove leads from compressor terminals 4 Wire a test cord to power switch 5 Place time delayed fuse with UL rating equal to amp rating of motor in test cord socket Refer to Technical Data Sheet Remove overload and relay Connect start common and run leads of test cord on appropriate terminals of compressor 8 Attach capacitor leads of test cord together If capacitor is used attach capacitor lead to a known good capacitor of same capacity N To AC supply f 4 i Switch YY Test configuration 9 Plug test cord into multimeter to determine start and run wattage and to check for low voltage which can also be a source of trouble indications 10 With power to multimeter press start cord switch and release e If compressor motor starts and draws normal wattage compressor is okay and trouble is in capacitor relay overload freezer temperature control or elsewhere in system e If compressor does not start when direct wired recover refrigerant at high side After refrigerant is recovered repeat compressor direct wire test If compressor runs after recovery but would not run when direct wired before recover
89. nector Voltage should read approximately 55VDC when ice chute door is open solenoid energized or OVDC when closed solenoid not Replace switch Repair open connection Replace auger motor if voltage reads 120VAC If not replace PCB Replace switch Replace PCB Replace PCB ace PCB Replace water filter and reset Filter Status Replace PCB if problem continues Customer Jcavion ace solenoid ace PCB a m a n 38 Ice N Water Systems Cause Crushed LED is illuminated Failed Main Disconnect power Remove both leads from the Replace switch but does not dispense dispenser switch and measure resistance across switch crushed ice when Main switch failed terminals Resistance should read less than 1 Q in dispenser switch is open this position and higher than 10 MQ when switch pressed is open No continuity Disconnect power Remove the cover of freezer Repair open door hinge located on top of the unit and connection Failed auger Replace auger motor if motor or PCB switch Measure voltage on pin 3 BU wire of 10 voltage reads 120VAC pin connector Voltage should read 120VAC If not replace PCB Crushed ice starts to Failed Main Disconnect power Remove both leads from the Replace switch dispense as soon as dispenser switch and measure resistance across switch Crushed mode is selected switch failed terminals Resistance should read less than 1 Q in without pressing the Main f short thi
90. njury or death A WARNING WARNING Hazards or unsafe practices which COULD result in severe personal 4 amp CAUTION CAUTION Hazards or unsafe practices which COULD result in minor personal injury or product or property damage What You Need to Know about Safety Instructions Warning and Important Safety Instructions appearing in this manual are not meant to cover all possible conditions and situations that may occur Common sense caution and care must be exercised when installing maintaining or operating refrigerator Always contact your dealer distributor service agent or manufacturer about problems or conditions you do not understand 4 amp WARNING To reduce risk of fire electric shock serious injury or death when using your refrigerator follow these basic precautions including the following Read all instructions before using 8 refrigerator Observe all local codes and ordinances Be sure to follow grounding instructions Check with a qualified electrician if you are not sure this appliance is properly grounded DO NOT ground to a gas line DO NOT ground to cold water pipe Refrigerator is designed to operate on a separate 103 to 126 volt 15 amp 60 cycle line DO NOT modify plug on power cord If plug does not fit electrical outlet have proper outlet installed by a qualified electrician DO NOT use a two prong adapter extension cord or power strip DO NOT remo
91. no water flow control board display when 3 Switch failure check across pins 2 and 4 of the dispenser connector Otherwise if the meter reads 5 0 VDC the switch is _ Mechanical then close the switch The meter must pressed failure of When the switch is not pressed there should be 5 0 read OVDC If it does not then test the pushbutton or VDC When the switch is pressed there should be 0 dispenser harness connections water and dispenser VDC dispenser switch function and mechanical pad functioning of the pushbuttons Measure voltage without pressing the switch The meter Repair or replace as needed should measure 5 0 VDC Water never Failed contro Setup voltmeter to read line voltage Attach meter f the proper voltages are read then the dispenses board power probes to Power board J2 pins 1 WH and 6 YL problem is in the wiring back to the water Animation board water valve When the system is powered up and the dispenser valve or one of the water valves displays or harness switch is open lt 15 VAC must be read When the switch f the proper voltages are not read then when the is closed line voltage must be read setup voltmeter to read 5 0 VDC switch is Measure voltage on the power board from pressed J1 pins 7 to 10 5 VDC must be read when he switch is closed f the proper voltage is read then replace he power board otherwise check the harness and replace either the harness or he contro board Ice never Failed
92. nser motor i V Optional on some models See Ice Maker section for service information Condenser fan moves cooling air across Check resistance across coil condenser coil and compressor body Condenser fan motor is in parallel circuit with compressor Evaporator fan motor Evaporator fan moves air across 1 Disconnect power to unit evaporator coil and throughout refrigerator 2 Disconnect fan motor leads cabinet 3 Check resistance from ground connection solder Trace to motor frame must not exceed 05 ohms 4 Check for voltage at connector to motor with unit in refrigeration mode and compressor operating 7 RS1300005 Rev 0 ponent Testing WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Single pole single throw switch completes circuit for light when door is open Single pole Double throw switch completes circuit for light when door is open Completes circuit for dispenser when door is closed Interlock switch Drier is placed at post condenser loop outlet and passes liquefied refrigerant to capillary Desiccant 20 8 x 12 4AXH 7 M gt S gt Grams Defrost timer Timer motor ope
93. nser control panel A green indicator light above button shows mode selection Press container against dispenser pad When dispensing crushed ice hold container as close to chute as possible to reduce spraying Selection mode may not be changed while ice dispenser is in operation NOTE if dispenser is active for more than 3 minutes an automatic lock out sensor will shut down power to dispenser area See Automatic Lock Out for further information Dispenser Lock some models This feature prevents ice or water from being dispensed To lock and unlock dispenser To lock dispenser press and hold Dispenser Lock button for 3 seconds A green indicator light above button confirms dispenser is locked What is the Automatic Lock Out feature The Automatic Lock Out feature shuts down power to the water i rome r and ice dispenser when either To unlock dispenser hold Dispenser Lock button for 3 seconds Green indicator light dispenser has run continuously above button will go out for approximately 3 minutes If this mode goes into effect the green light will activate above the Filter Status Indicator Light some models wei Dispenser Lock button The Filter Status Indicator Light serves as a reminder to replace the water To unlock dispenser filter A green light indicates that the filter is in good condition A red light To unlock dispenser hold indicates the filter should be changed Once light turns red it will rema
94. ntrast is achieved The LCD backlight has 3 separate levels low medium and high When the room is dark the backlight automatically will be in the low state In medium light level conditions the LCD backlight will be at a medium level In bright rooms the LCD backlight level will be high 1 Press the message pad to get into the message center 2 Press the LEFT pad under the display to record a message Speak into the microphone area for about 10 seconds 3 Press the LEFT pad again to stop recording Does the message begin to flash on and off 4 Press the MESSAGE pad and then press and hold the CENTER pad under the display to begin playback of the message and begin increasing the volume of the playback Can the recorded message be heard The LCD Contrast is too low Automatic backlight level adjustment Failed LCD Module or control board Screw the bulb in tight irae a the bulb ieee al the bulb socket Done f the reading is within range then replace the control board Otherwise replace the speaker or repair the wire connection The voltage should being cycling between 5 and 0 VDC f it does not then replace the control board otherwise replace the keyboard If user messages cannot be heard but prerecorded sounds can be heard then replace the Control board If it works then done If it fails then verify the volume is turned up loud enough to hear If it still fails then Replace the ke
95. o several different locations to accommodate storage needs To remove slide dairy center up and pull straight out To install reverse above procedure Kid Zone some models The Kid Zone provides adjustable storage for your child s preferred snacks and beverages Toremove slide Kid Zone assembly up and pull straight out To install reverse above procedure Tilt Out Door Buckets some models The Tilt Out Bucket assembly consists of a bucket and frame providing adjustable convenient storage for food items in door The bucket assembly tilts forward for easy access of items and lifts out for ease in cleaning and adjusting To install bucket slide bucket into bucket frame and push bucket upright To adjust bucket frame Remove bucket per above instructions Lift frame off door support and place in desired door location To remove and install bucket To remove bucket tip bucket forward and pull straight out to remove A 11 Beverage Chiller Mini Chiller some models The Temperature Controlled Beverage Chiller and Temperature Controlled Mini Beverage Chiller keep beverages and other items up to 5 F 3 C colder than the rest of the fresh food section Air inlet allows air from the freezer section to pass to Beverage Chiller The Beverage Chiller control is located on the left wall of fresh food section Control adjusts amount of air circula
96. o avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Ss Description SC Test Procedures Controls water flow to the ice maker Check resistance across coil windings Controlled by thermostat in ice maker See Ice Maker Section for further information Evaporator Inner volume of evaporator allows liquid Test for leaks in evaporator with electronic leak detector or with soap solution refrigerant discharged from capillary to Compressor oil is circulated with refrigerant check for oil when checking for expand into refrigerant gas leaks Expansion cools evaporator tube and fin For minute leaks temperature to approximately 20 F 1 Separate evaporator from rest of refrigeration system and pressurize transferring heat from freezer section to evaporator up to a maximum of 140 PSI with a refrigerant and dry nitrogen refrigerant combination 2 Recheck for leaks Passing through suction line to the refri t pick superheat a relationship between 4 WARNING ieee and temperature ma assures To avoid severe personal injury or death from sudden erruption of complete vaporization of liqui n refrigerant as the result of capillary tube high pressurres g
97. oisture freezes at evaporator inlet end of capillary tube Solid contaminants collect in filter drier If restriction is on low side suction pressure will be in a vacuum and head pressure will be near normal If restriction is on high side suction pressure will be in a vacuum and head pressure will be higher than normal during pump out cycle Refrigeration occurs on low pressure side of partial restriction There will be a temperature difference at the point of restriction Frost and or condensation will be present in most case at the point of restriction Also system requires longer to equalize Slight or partial restriction can give the same symptoms as refrigerant shortage including lower than normal back pressure head pressure wattage and warmer temperatures Total restriction on the discharge side of compressor when restriction is between compressor and first half of condenser results in higher than normal head pressure and wattage while low side is being pumped out Testing for Restrictions To determine if a restriction exists 1 Attach gauge and manifold between suction and discharge sides of sealed system Turn unit on and allow pressure on each side to stabilize Inspect condenser side of system Tubing on condenser should be warm and temperature should be equal throughout no sudden drops at any point along tubing If temperature of condenser tubing is consistent throughout go to step 4 If temper
98. ols correctly may damage produce Freezer Features This book is intended to show the variety of features that are available in the product What if These Features line 1f your refrigerator does not have all the options that are shown many of these are Different from Mine options may be purchased by contacting the Consumer Affairs Department See contact information on the cover of your manual Primary Features amp amp CAUTION To avoid property damage observe the following Do not force ice maker arm down or up Do not place or store anything in ice storage bin 4 amp WARNING To avoid possible injury including death do not place glass items in Quick Chill Zone Glass objects may shatter or explode if exposed to extreme cold Automatic Dispensing Ice Maker This ice maker creates the ice used in the dispensing system Using Ice Maker for the First Time Confirm ice bin is in place and ice maker arm is down After freezer section reaches between 0 to 2 F 18 to 17 C ice maker fills with water and begins operating Allow approximately 24 hours after installation to receive first harvest of ice Discard ice created within first 12 hours of operation to verify system is flushed of impurities Operating Instructions e Confirm ice bin is in place and ice maker arm is down After freezer section reaches 0 to 2 F 18 to 17 C ice maker fills with water and begins
99. ompartment pull tubing up and out of cabinet to complete removal of water tank 10 Reverse procedure to reassemble Crisper Light Cover and Socket 1 Push down and forward on light cover and lift off tabs 2 Remove light bulb and pry socket with taped putty knife to release socket from liner Disconnect wires from socket Reverse procedure to reassemble 3 4 Freezer Compartment Freezer Light socket 1 Remove auger ice bucket and fast freeze shelf 2 Remove auger motor assembly see auger motor assembly removal Remove light bulbs Disconnect wiring from light sockets Squeeze retaining tab to release sockets Reverse procedure to reassemble Auger Motor Assembly 1 Remove auger ice bucket and fast freeze shelf 2 Remove light bulbs 3 Remove two hex head screws one from each side of cover Lift and slide assembly toward the front disconnect wiring harness and remove assembly Dne 4 Let CoR LGH SOET Auger Motor 1 Remove auger drive hex nut 2 Remove three hex nuts holding auger motor to assembly Disconnect wires from auger motor capacitor Reverse procedure to reassemble 3 4 RS1300005 Rev 0 Disassembly Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all
100. operly when selected Failed PCB Failed PCB RS1300005 Rev 0 Disconnect power Remove both leads from the switch and measure resistance across switch terminals Resistance should read less than 1 Q in this position and higher than 10 MQ when switch is open Disconnect power Remove the cover of freezer door hinge located on top of the unit and switch Measure voltage on pin 4 OR wire of 10 pin connector Voltage should read 120VAC Disconnect power Remove both leads from the switch and measure resistance across switch terminals Resistance should read higher than 10 MQ when switch is open and less than 1 Q when switch is closed With PCB powered measure voltage on pin 4 OR wire of 10 pin connector Voltage should read 0 VAC With PCB powered measure voltage on pin 5 BK wire of 10 pin connector Voltage should read 0 With PCB powered and Auto Light activated cover the light sensor Measure voltage on pin 2 of 10 pin connector Voltage should BR wire powe Verify with the user if unit has been unplugged for a long period Demonstrate reset operation to customer Fai read 1 ACpp r supply 120 A Failed PCB With PCB powered measure voltage on pin 5 BK Replace PCB wire of 10 pin connector Voltage should read 0 i i Disconnect power Remove both leads from the solenoid and measure the resistance across solenoid terminals Resistance should read Measure voltage on pin 1 GY wire of 10 pin con
101. or for continuity With PCB powered press the dispenser switch Replace auger motor if motor or PCB Measure voltage on pin 3 OR wire of 9 pin voltage reads 120VAC If connector Voltage should read 120VAC not replace PCB Failed Disconnect power Remove both leads from the Replace switch dispenser switch and measure resistance across switch switch failed terminals Resistance should read higher than 10 short MQ when switch is open and less than 1 Q when i is closed switch is Failed PCB With PCB powered measure voltage on pin 3 Replace PCB OR wire of 9 pin connector Voltage should read O VA Failed solenoid Disconnect power Remove both leads from the Replace solenoid solenoid and measure the resistance across solenoid terminals Resistance should read 101 2 ohms 10 Failed PCB Measure voltage on pin 1 GY wire of 9 pin Replace PCB connector Voltage should read approximately 55VDC when ice chute door is open solenoid energized or 0 VDC when closed solenoid not energized 7 a a k en 7 Failed PCB Replace PCB 47 RS1300005 Rev 0 Appendix A na GUILT BETTER THAN IT HAS TO BE Owner s Manual Covering Amana and Amana Distinctions Models
102. or before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational 6 Lower cabinet back to floor after removing blocks leveling roller 7 Raise cabinet off of basepan enough to allow removal 4 Slide leveling roller out rear of slot to remove roller of condenser shroud disconnect any wiring attached 5 Reverse procedure to reassemble to shroud to ease removal of shroud Rear Leveling Rollers 8 After shroud is removed bend copper tubing up out of 4 Remove machine compartment and water valve condensate pan to allow removal of condensate pan cover hex screws 9 Reverse procedure to reassemble 2 Remove covers Overload Relay 3 Tilt unit forward lifting rear of unit up about three 1 Remove machine compartment hex screws inches 2 Discharge capacitor if unit is so equipped through a 4 Block unit up to keep weight off of rear leveling 10 000 ohm resistor rollers 3 Using fingers and standard screwdriver press and 5 Un screw leveling bolts from rear leveling rollers pry bale strap off the overload relay capacitor 6 Push the leveling roller out the slots in the bottom of assembly the unit 4 Reverse procedure to reassemble 7 Reverse procedure to reassemble Condenser Removal NOTE Condenser is removed by laying unit on it s back Cabinet Doors and requires at least two people to do this Door Gaskets procedure 1 Grasp gasket in upper corners and pull gasket
103. out of 1 Remove machine compartment hex screws dart retainer 2 Remove cover 2 When reinstalling door gaskets start at corners 3 Remove condenser fan motor and shroud pushing dart edge into retainer and make sure to 4 Disconnect harness plug connecting machine seat gasket flush to door compartment to cabinet Dispenser Facade Messenger model 5 Follow reclaiming procedures in Service Procedures 1 Remove drip tray by pulling it straight out from door section of this manual 2 Remove two hex screws at the bottom of facade that 6 Remove drier and unbraze tubing connecting were hidden by drip tray machine compartment to cabinet 3 Push down on facade to release retainer clips 7 Disconnect all cabinet wiring from machine tray 4 Remove facade and disconnect ten pin connector 8 With the help of second person lay unit on back on and two pin speaker connector from display board raised surface 5 Reverse procedure to reassemble 9 Remove four torx head screws holding basepan to cabinet 10 Lift and remove basepan to access condenser coil 11 Unbraze condenser coil from connecting tubing 12 Remove condenser coil by unsnapping it from retainers in basepan 13 Reverse procedure to reassemble Bottom of Cabinet Front Leveling Rollers 1 Remove toe grill and hinge caps 2 Raise and block unit up three inches off of floor 3 Screw front leveler bolts until they are loose from RS1300005 Rev 0 34 Disassembly Procedur
104. penser switch Replace water valve if valve or PCB Measure voltage on pin 6 YL wire of 9 pin voltage reads 120VAC If connector Voltage should read 120VAC not replace PCB Water starts to Failed Disconnect power Remove both leads from the Replace switch dispense as soon dispenser switch and measure resistance across switch as Water mode is switch failed terminals Resistance should read less than 1 selected without short in this position and higher than 10 MQ when pressing the switch is open dispenser switch Failed PCB With PCB powered measure voltage on pin 6 Replace PCB YL wire of 9 pin connector Voltage should read 0 VAC Crushed LED is Failed Disconnect power Remove both leads from the Replace switch illuminated but dispenser switch and measure resistance across switch does not switch failed terminals Resistance should read less than 1 Q dispense crushed open in this position and higher than 10 MQ when ice when switch is open dispenser switch No continuity Disconnect power Remove the cover of freezer Repair open connection is pressed door hinge located on top of the unit and disconnect the connectors Check BU wire pin 4 Failed auger motor or PCB RS1300005 Rev 0 46 Ice N Water Systems Cause Failed Disconnect power Remove both leads from the Replace switch dispenser switch and measure resistance across switch switch failed terminals Resistance should read less than 1 short in this
105. pulling cover to the right and forward off tabs Release tabs holding defrost timer to assembly Remove timer by lifting off of assembly Disconnect harness from defrost timer Reverse procedure to reassemble adaptive Defrost Control ADC some models 1 2 NOas 30 Remove cold control and fresh food control knobs Remove screw just between knobs and on right side of control cover Remove cover by pulling cover to the right and forward off tabs Release front left tab to remove ADC cover Remove ADC board from locating tabs Disconnect harness from ADC board Reverse procedure to reassemble ADC CONTROL HOUSING ADC COVER 1 Disassembly Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Damper Control 1 Remove cold control and fresh food control knobs 2 Remove screw just between knobs and on right side of control cover Remove cover by pulling cover to the right and forward off tabs Slide off styrafoam block Retain for future use Pull shaft extension free of control 3 4 5 NOTE Observe wide and narrow clip leg orientation of shaft and damper cover 6 Release side tabs holding da
106. r identification plate NOTE All precautionary measures recommended by refrigerant manufacturers and suppliers apply and should be observed Line Piercing Valves Line piercing valves can be used for diagnosis but are not suitable for evacuating or charging due to holes pierced in tubing by valves NOTE Do not leave line piercing valves on system Connection between valve and tubing is not hermetically sealed Leaks will occur Open Lines During any processing of refrigeration system never leave lines open to atmosphere Open lines allow water vapor to enter system making proper evacuation more difficult Compressor Operational Test short term testing only If compressor voltage capacitor overload and motor winding tests are successful do not indicate a fault perform the following test 1 Disconnect power to unit 2 Discharge capacitor by shorting capacitor terminals through a resistor NOTE Not all units have run capacitor 3 Remove leads from compressor terminals 4 Attach test cord to compressor windings Common lead on test cord attaches to C terminal on compressor Start lead on test cord attaches to S terminal on compressor e Run lead on test cord attaches to M terminal on compressor 11 To AC supply Attaching Capacitor for Compressor Test 5 Connect a known good capacitor into circuit as shown above For proper capacitor size and rating see technical data sheet for
107. rates only when freezer control is closed After specified amount of actual operating time inner cam in timer throws the contacts from terminal 4 compressor circuit to terminal 2 defrost thermostat defrost heater circuit After specified defrost cycle time timer cam resets the circuitry through terminal to compressor Adaptive defrost control ADC The ADC adapts the compressor run time between defrosts to achieve optimum defrost intervals by monitoring the cold control and length the defrost heater is on RS1300005 Rev 0 Test Procedures Check resistant across terminals Switch arm depressed NO terminals Open Switch arm up NO terminals Closed Check resistant across terminals Switch arm depressed NO terminals Open NC terminals Closed Switch arm not depressed NC terminals Open NO terminals Closed Drier must be changed every time the system is opened for testing or compressor replacement NOTE Drier used in R12 sealed system is not interchangeable with drier used in R134a sealed system Always replace drier in R134a system with Amana part number B2150504 Before opening refrigeration system recover HFC 134a refrigerant for safe disposal Cut drier out of system using the following procedure Do not unbraze drier Applying heat to remove drier will drive moisture into the system Score capillary tube close to drier and break R
108. rature reduces the condensing temperature and therefore reduces the temperature of the liquid entering the evaporator The increase in refrigeration effect due to operation in a lower ambient results in a decrease in power consumption and run time At lower ambients there is a reduction in cabinet heat leak which is partially responsibile for lower power consumption and run time An increase in refrigeration effect cannot be expected below a certain minimum ambient temperature This temperature varies with the type and design of the product Generally speaking ambient temperatures cannot be lower than 60 F without affecting operating efficiency Conversely the higher the ambient temperature the higher the head pressure must be to raise the high side refrigerant temperature above that of the condensing medium Therefore head pressure will be higher as the ambient temperature raises Refrigerators installed in ambient temperatures lower than 60 F will not perform as well because the pressures within the system are generally reduced and unbalanced This means that the lower head pressure forces less liquid refrigerant through the capillary line The result is the symptoms of a refrigerant shortage The lower the ambient temperature the more pronounced this condition becomes When a point where the ambient temperature is below the cut in of the Temperature Control is reached the compressor won t run The drain traps will freeze in a
109. re must be attached to top hinge while performing door removal and replacement amp CAUTION To avoid damage to walls and flooring protect soft vinyl or other flooring with cardboard rugs or other protective material Remove Toe Grille and Remove top hinge cover by Bottom Hinge Covers removing Phillips screw Open both doors 180 or as wide as possible to remove Unscrew hex head screws Unscrew union nut to detach water tube dispensing models only from top hinges For dispensing models only DONOT remove either green ground wire or wire connecting center screw Installing Your Refrigerator How to Remove the Doors and Hinges i Detatch main wire connector harness dispensing models only Use a flat blade screwdriver or fingernail to press junction point between two connectors to release Remove top hinges along with doors Remove bottom hinges with a Detatch red wire harness f hex head driver some models Press tab on underside of connector to release How to Replace the Doors To replace doors follow the steps in How to Remove the Doors and Hinges in reverse order How to Install and Remove Handles Handles are located within fresh food section of refrigerator Trim plugs and accent pieces will be located within the literature assembly LCD and 5 button Dispenser Models non stainless steel Remove two hex nut
110. relay to heat After an amount of 2 Discharge capacitor by shorting across terminals with a resistor for 1 minute starting time the start winding circuit NOTE Some compressors do not have a run capacitor turns off The relay will switch off the 3 Remove leads from compressor terminals start winding circuit even though 4 Set ohmmeter to lowest scale compressor has not started for example 5 Check for resistance between when attempting to restart after Terminals S and C start winding momentary power interruption Terminals R and C run winding If either compressor winding reads open infinite or very high resistance or With open relay compressor will not dead short 0 ohms replace compressor hag imei iners is mme or He curren Ground test start windings verioad protection WI 14 Disconnect power to refrigerator open due to high locked rotor run winding 2 Discharge capacitor if present by shorting terminals through a resistor current 3 Remove compressor leads and use an ohmmeter set on highest scale 4 Touch one lead to compressor body clean point of contact and other probe to each compressor terminal e f reading is obtained compressor is grounded and must be replaced With shorted relay or capacitor compressor will start and overload protector will quickly open due to high current of combined run and start Operation test windings If voltage capacitor overload and motor wi
111. require Replace if necessary motor capacitor NOTE Discharge capacitor before testing Faulty fan motor Check fan motor Replace if failed Restricted air flow Check condenser and grille for dirt Clean Refrigerant shortage or restriction Check for leak or restriction Repair evacuate and recharge system RS1300005 Rev 0 26 System Diagnosis SUCTION HEAD T1 INLET PRESSURE VARIATION FROM NORMAL PRESSURE VARIATION FROM NORMAL CONDITION Refrigerant Overcharge Decrease or ncrease See Text Shortage of Refrigerant Decrease or ncrease See Text Note 2 Partial Restriction Air in System Low Ambient Installations High Ambients the Reverse Additional Heat Load Inefficient Compressor Symptoms of an Overcharge Above normal freezer temperatures Longer than normal or continuous run e Freezing in refrigerator especially on forced air meatkeeper models e Higher than normal suction and head pressure e Higher than normal wattage Evaporator inlet and outlet temperatures warmer than normal Suction tube temperature below ambient Always check for separated heat exchanger when suction temperature is colder than ambient Various conditons could indicate an overcharge For example if the cooling coil is not defrosted at regular intervals due to a failure of the defrost system the refrigerant will flood out and cause the suction line to frost or sweat The cause
112. res Refrigerator Compartment 000 0000 cceceeeeeeees 30 Upper Light Socket amp Lens 2 0000 30 Freezer Cold Control Defrost MMO G eenen aenea ed E i eee Adaptive Defrost Control 00 00 0000 cece 30 Damper Control Water Filter Assembly ceceeeeeeeteeees 31 Water Tank Assembly 0 000cccccccecceetseeeeetseeeees 31 Crisper Cover and Socket 0 cccceeeeeeeeee es 3 Freezer Compartment Freezer Light Socket 0 0 0 0 earra aA Auger Motor Assembly Auger Motor eenaa A A Ea Bei ded ee Auger Motor Capacitor ccccccceeeesteseeesteees Evaporator Fan Motor Assembly 0 000000 Evaporator Fan Motor and Fan Blade Evaporator Removal 00000 0ccccccccccsssseseeseeeeeenees Defrost Terminator Thermostat 0 0 0 000008 Defrost Heater Ice Maker Removal Machine Compartment Water Valves A scriaic del laget debeti ates sudaatapeata deg cc 33 Condenser Fan motor and Blade w ee 33 GCOMpresSOf en cardia da ee ase Condensate Drain Tube wo eee Condensate Drain Pan Overload Relay 0 00 cee eects ee esate ae nnnenes Cond nser iec dehieseeeeuntaanineaga aie Bottom of Cabinet Front Leveling Rollers 0 0 0 0 cccceceeceeeeeeee eee e ees 34 Rear Leveling Rollers 0000 00 eeceeceeeeeeee eee e eee 34 Cabinet Doors Door Gaskets icctettaasideaeniveaieieceneiest 34 Dispenser Facade Messenger Model 34 Dispenser Ice Chute Door 0 cecc
113. resistor in relay and resistance will rise Open infinite ohms blocking current flow through relay Start winding remains in the circuit through run capacitor Solid state relay plugs directly on compressor start and run terminals Relay terminals 2 and 3 are connected within relay Run capacitor is connected to relay terminal 3 L2 side of 120 VAC power is connected to relay terminal 2 Freezer temperature control Freezer temperature control is a capillary Check for proper calibration with thermocouple capillary in air supply well by tube operating a single pole single throw recording cut in and cut out temperatures at middle setting Refer to tech sheet switch for model being serviced for expected temperatures Freezer temperature control controls run Check control contacts are opening by disconnecting electrical leads to control cycle through defrost timer and turning control knob to coldest setting Check for continuity across terminals Altitude Adjustment When altitude adjustment is required on a Altitude Counter in Feet G E control turn altitude adjustment Turn Screw screw 1 7 turn counter clockwise for each Feet Above Clockwise Angular 1 000 feet increase in altitude up to 10 000 5 3 Level Degrees feet One full turn equals 10 000 feet maximum In most cases the need for altitude adjustments can be avoided by simply turning temperature control knob to colder setting Ice Maker ECM conde
114. ry diameter and length is carefully sized for each system Capillary enters evaporator at top back Combined liquid and saturated gas flows through back to bottom of coil and into suction line Aluminium tube evaporator coil is located in freezer compartment where circulating evaporator fan moves air through coil and into fresh food compartment Large surface of evaporator allows heat to be absorbed from both fresh food and freezer compartments by airflow over evaporator coil causing some of the liquid to evaporate Temperature of evaporator tubing near end of running cycle may vary from 13 to 25 F Saturated gas is drawn off through suction line where superheated gas enters compressor To raise temperature of gas suction line is placed in heat exchange with capillary Temperature Controls Freezer compartment temperature is regulated by air sensing thermostat at rear back of fresh food compartment which actuates compressor Control capillary is inserted in well which routes capillary into freezer Control should be set to maintain freezer temperature between 0 to 2 F Fresh food compartment temperature is regulated an air damper control governing amount of refrigerated air entering fresh food compartment from freezer Fresh food compartment temperature should be between 38 and 40 F RS1300005 Rev 0 Defrost Timer System some models Every 8 hours of compressor run time defrost timer activates radiant electric defros
115. s for proper seal Normal operation Contents of drawer or positioning of items in the surrounding compartment could be obstructing drawer Drawer is not in proper position Refrigerator is not level Drawer channels are dirty or need treatment Doors have been opened frequently or have been opened for long periods of time Humidity or heat in surrounding area is high Food has recently been added Unit is exposed to heat by environment or by appliances nearby Condenser coils are dirty A 20 SOLUTION Refrigerator is not level See installation Instructions for details on how to level your unit Check gaskets for proper seal Clean if necessary according to cleaning instructions in owner s manual Check for interna obstructions that are keeping door from closing properly i e improperly closed drawers ice buckets oversized or improperly stored containers or foodstuffs etc See the controls section in your owner s manual for assistance in how to adjust your controls Clean according to cleaning instructions in your owner s manual Check the positioning of food items in refrigerator to make sure grille is not blocked Rear air grille is located behind crisper drawers Reduce time door is open Organize food items efficiently to assure door is open for as short a time as possible Allow interior environment to adjust for period the door has been open Allow time for recently ad
116. s position and higher than 10 MQ when switch dispenser switch is open Failed PCB With PCB powered measure voltage on pin 3 BU Replace PCB wire of 10 pin connector Voltage should read 0 VAC pense 10 oz water Supply pressure 35 psig 45 psig 55 psig 75 psig Bypass installed Ha Seconds to dis 11 0 Filter model New filter installed Amana specifies a minimum supply pressure of 35 psig for water filter units Minimum pressure requirement ensures that water valves close and sufficient water volume is available to fill icemaker Proper fill is 140 cc of water in 7 5 seconds Failure of water valves to close because of low pressure will result in fill tube freeze up or dripping at cavity 39 RS1300005 Rev 0 Ice N Water Systems Troubleshooting of Amana Messenger Ice N Water dispenser ee me ee Se oe Amana we lt T JAN 4 5 25 PM n E fo MENU gt i MESSAGE Hidden Ea N D wa X bal CUBED ei p aa ea Doce Keg oer ea SS SoS oe Power Board This PCB is attached to the freezer door cavity A wire harness from the door hinge runs through the door and terminates in the cavity The power board receives its power from this harness This PCB has 4 relays and a triac onboard that control the water valve the night light the ice chute solenoid as well as the auger motor for crushed and cubed ice Control Board This PCB is attached to the dispenser fagade by 2 screws All o
117. s present then replace the power operation If line voltage is present then replace the board If no voltage is present then solenoid Otherwise verify that there is line voltage on check the same pins on J1 of the control J2 of the power board pins 1 to 9 during operation board f 5 VDC is present on the control board then repair replace the harness else replace the control board Auger motor Motor is cycling Set up meter to read 5 VDC Check across pins 1 and If the reading is 0 VDC then the continuously on thermal 4 of the dispenser connector dispenser switch is closed in error cycling on and off overload Switch Without pressing dispenser switch the voltage should Troubleshoot the pad assembly and when dispenser is stuck closed or be 5 VDC switch Repair or replace as necessary button is not mechanical being pressed obstruction is if voltage measures ok then remove forcing switch probe from pin 1 and check voltage at J1 closure pins 4 and 5 If 5 VDC is read at either point then replace the control board ise replace the power board otherwise A continuously open replace the water valve without pressing Otherwise go to the frame below a dispensing Dispensing Set up meter to read 5 VDC Check across pins 1 to 4 If either reading is 0 VDC then the switch button switch stuck and 2 to 4 of the dispenser connector is closed in error Troubleshoot the pad closed Without pressing dispenser switch the voltage should assembly
118. ssure reading 3 Open valve F to charging cylinder and let exact amount of refrigerant flow from cylinder into system Close valve Low side gauge pressure should rise shortly after opening charging cylinder valve as system pressure equalizes through capillary tube If pressure does not equalize a restriction typically exists at capillary drier braze joint 4 If pressure equalizes open valve E to low side manifold gauge and pinch off high side drier process tube 5 Start compressor and draw remaining refrigerant from charging hoses and manifold into compressor through compressor process tube 6 To check high side pinch off drier process tube Close valve D to high side gauge If high side pressure rises repeat high side pinch off and open valve D Repeat until high side pinch off does not leak 7 Pinch off compressor process tube and remove charging hose Braze stub closed while compressor is operating 8 Disconnect power Remove charging hose and braze high side drier process tube closed 9 Recheck for refrigerant leaks 15 RS1300005 Rev 0 Service Procedures 4 amp WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as
119. structed grille Check condenser and grille Clean Poor door seal Level cabinet Adjust hinges Replace gasket Interior light remains on Check switch Replace if necessary Faulty condenser fan or evaporator Check fan and wiring Replace if fan necessary Faulty control Test control Replace if failed Refrigerant shortage or restriction Check for leak or restriction Repair evacuate and recharge system Refrigerant overcharge Check for overcharge Evacuate and recharge system Air in system Check for low side leak Repair evacuate and recharge system Unit runs continuously Temperature See Ice on evaporator normal Unit runs continuously Temperature Faulty defrost thermostat Check thermostat Replace if too cold necessary Noisy operation Loose flooring or floor not firm Repair floor or brace floor Cabinet not level Level cabinet Tubing in contact with cabinet other Adjust tubing tubing or other metal Drip pan vibrating Adjust drain pan Fan hitting another part Ensure fan properly aligned and all attaching hardware and brackets are tight and not worn Tighten or replace Worn fan motor bearings Check motor for loss of lubricant or worn bearings Replace if necessary Compressor mounting grommets Tighten hardware Replace worn or missing Mounting hardware grommets if necessary loose or missing Free or loose parts causing or Inspect unit for parts that may have allowing noise during operation work
120. t heater suspended from evaporator After 33 minutes of defrost cycle time timer restores circuit to compressor Defrost terminator thermostat is wired in series with defrost heater Terminator opens and breaks circuit when preset high temperature is reached After defrost thermostat opens thermostat remains open until end of defrost cycle when cooling cycle starts and terminator senses present low temperature and closes Defrost heater is suspended on left side of evaporator coil and across bottom to keep defrost drain free flowing during defrost Defrost water is caught in trough under evaporator coil and flows through drain hole in liner and drain tubing into drain pan Air circulated by condenser fan over pan evaporates water Adaptive Defrost System some models The ADC adapts the compressor run time between defrosts to achieve optimum defrost intervals by monitoring the cold control and length the defrost heater is on Component Testinc WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Test Procedures Compressor When compressor electrical circuit is Resistance test energized the start winding current 1 Disconnect power to unit causes
121. tems Containing No Refrigerant Charge Moisture in a refrigerator sealed system exposed to 1 Connect cylinder of nitrogen through gauge heat generated by the compressor and motor reacts manifold to process tube of compressor and liquid chemically with refrigerant and oil in the system and line strainer forms corrosive hydrochloric and hydrofluoric acids 2 Open valves on nitrogen cylinder and gauge manifold These acids contribute to breakdown of motor winding Allow pressure to build within sealed system insulation and corrosion of compressor working parts 3 i i Check for leaks using soap suds causing compressor failure If a leak is detected in a joint do not to attempt to repair by applying additional brazing material Joint must be disassembled cleaned and rebrazed Capture refrigerant charge if system is charged unbraze joint clean all To dehydrate sealed system evacuate system see parts then rebraze paragraph Evacuation In addition sludge a residue of the chemical reaction coats all surfaces of sealed system and will eventually restrict refrigerant flow through capillary tube If leak is detected in tubing replace tubing If leak is Leak Testing detected in either coil replace faulty coil 4 amp DANGER To avoid risk of serious injury or death from violent explosions NEVER use oxygen or acetylene for pressure testing or clean out of refrigeration systems Free oxygen will explode on contact with
122. th HFC134a and ester oil system Equipment must be exclusively used for HFC134a Exclusive use of equipment only applies to italic items Evacuation pump Check with vacuum pump supplier to verify equipment is compatible for HFC134a Robinair Model 15600 2 stage 6 cubic feet per minute pump is recommended Four way manifold gauge set with low loss hoses Leak detector Charging cylinder Line piercing saddle valve Schroeder valves Seals must be HFC134a and ester oil compatible Line piercing valves may be used for diagnosis but are not suitable for evacuation or charging due to minute holes pierced in tubing Do not leave mechanical access valves on system Valves eventually will leak Molecules of HFC134a are smaller than other refrigerants and will leak where other refrigerants would not Swagging tools Flaring tools Tubing cutter Flux Sil Fos Silver solder Oil for swagging and flaring Use only part RO157532 Copper tubing Use only part RO174075 and RO174076 Dry nitrogen 99 5 minimum purity with 40 F or lower dew point Crimp tool Tube bender Micron vacuum gauge Process tube adaptor kit Heat trap paste ICI appliance grade HFC134a RS1300005 Rev 0 10 Drier Replacement Before opening refrigeration system recover HFC134a refrigerant for safe disposal Every time sealed HFC134a system is repaired drier filter must be replaced with part B2150504 Cut drier out of system by comple
123. the restriction was between the compressor and the first half of the condenser RS1300005 Rev 0 28 To diagnose for a restriction versus a refrigerant shortage discharge the system replace the drier filter evacuate and recharge with the specified refrigerant charge If the unit performs normally three possibilities exist 1 refrigerant loss 2 partially restricted drier filter and 3 moisture in system If the unit performs as it previously did you may have a restricted capillary line or condenser or kinked line Find the point of restriction and correct it A restriction reduces the flow rate of the refrigerant and consequently reduces the rate of heat removal Complete restriction may be caused by moisture solid contaminants in the system or a poorly soldered joint Moisture freezes at the evaporator inlet end of the capillary tube or solid contaminants collect in the drier filter The wattage drops because the compressor is not circulating the usual amount of refrigerant As far as pressure readings are concerned if the restriction such as a kinked line or a joint soldered shut is anywhere on the low side the suction pressure would probably be in a vacuum while the head pressure will be near normal If the restriction is on the high side the suction pressure again will probably be in a vacuum while the head pressure will be higher than normal during the pump out period described earlier In either case it will take lon
124. ting in Beverage Chiller Turn control toward the large snowflake icon for colder temperature To remove and install Beverage Chiller If located directly above Chiller dairy center or door bucket may need to be removed Refer to appropriate instructions and remove item Slide Beverage Chiller assembly up and pull straight out To install align one of the Beverage Chiller cold air intake holes A with one of the two air inlets B in door liner Push assembly down onto door liner retainer until it stops IMPORTANT Beverage Chiller will not operate properly if air intake holes are not aligned with air inlet in door liner Door Buckets Door buckets adjust to meet individual storage needs Toremove slide bucket up and pull straight out To install reverse above procedure Grip Pads The Grip Pads prevents objects from sliding in the door bucket Grip Pads are removable and are top rack dishwasher safe for easy cleaning RS1300005 Rev 0 Drawers Snack Drawer some models This drawer can be used for storage of food items or extra produce Some models may have climate controls to keep food fresh longer Controls some models The climate controls regulate the amount of humidity in the drawer Use the ow setting for produce with outer skins Use the high setting for leafy produce Toremove pull drawer out to full extension Tilt up front of drawer and pull straight out
125. ting the following steps Do not unbraze drier filter Applying heat to remove drier will drive moisture into system WARNING To avoid risk of severe personal injury or death cut drier at correct location Cutting drier at incorrect location will allow desiccant beads to scatter Completely clean area of beads if spilled Score capillary tube close to drier and break Reform inlet tube to drier allowing enough space for large tube cutter Cut circumference of drier at 1 1 4 below condenser inlet tube joint to drier Remove drier Apply heat trap paste on post condenser tubes to protect grommets from high heat Unbraze remaining part of drier Remove drier from system Discard drier in safe place Do not leave drier with customer If refrigerator is under warranty old drier must accompany warranty claim Service Procedures A WARNING To avoid risk of electrical shock personal injury or death disconnect electrical power source to unit unless test procedures require power to be connected Discharge capacitor through a 10 000 ohm resistor before attempting to service Ensure all ground wires are connected before certifying unit as repaired and or operational Refrigerant Precautions WARNING To avoid risk of personal injury do not allow refrigerant to contact eyes or skin CAUTION To avoid risk of property damage do not use refrigerant other than that shown on unit serial numbe
126. ts will activate ev 0 A 16 Hints and Care Cc What cleaners does Amana recommend for my stainless steel product Amana has a cleaner available for purchase Part 31960801 through our Consumer Affairs division For this or a list of other recommended cleaning products please contact us at Amana Consumer Affairs using the information on the cover of your Owner s Manual How do I remove an odor from my refrigerator 1 Remove all food nies 3 Clean the following items using the appropriate instructions in How to Clean Your Unit Walls floor and ceiling of cabinet interior Drawers shelves and gaskets according to the instructions in this section 2 Disconnect refrigerator 4 Pay special attention to clean all crevices by completing the following steps Dilute mild detergent and brush solution into crevices using a plastic bristle brush Let stand for 5 minutes Rinse surfaces with warm water Dry surfaces with a soft clean cloth 5 Wash and dry all bottles containers and jars Discard spoiled or expired items 6 Wrap or store odor causing foods in tightly sealed containers to prevent reoccurring odors 7 Connect power to refrigerator and return food to unit 8 After 24 hours check if odor has been eliminated If odor is still present 1 Remove drawers and place on top shelf of refrigerator 2 Pack refrigerator and freezer sections including
127. ve warning tag from power cord DO NOT tamper with refrigerator controls DO NOT service or replace any part of refrigerator unless specifically recommended in owner s manual or published user repair instructions DO NOT attempt service if instructions are not understood or if they are beyond personal skill level Always disconnect refrigerator from electrical supply before attempting any service Disconnect power cord by grasping the plug not the cord 13 Install refrigerator according to Installation Instructions All connections for water electrical power and grounding must comply with local codes and be made by licensed personnel when required Keep your refrigerator in good condition Bumping or dropping refrigerator can damage unit or cause unit to malfunction or leak If damage occurs have refrigerator checked by qualified service technician 15 Replace worn power cords and or loose plugs 16 Always read and follow manufacturer s storage and ideal environment instructions for items being stored in refrigerator 4 amp WARNING To reduce risk of injury or death follow basic precautions including the following Proper Disposal of Your Refrigerator IMPORTANT Child entrapment and suffocation are not problems of the past Junked or abandoned refrigerators are still dangerous even if they sit out for just a few days If you are getting rid of your old refrigerator pleas
128. with straps or bungee cords Thread straps through IMPORTANT If unit is to be installed into a handles when possible DO NOT overtighten Overtightening restraints may recess where top of unit is completely dent or damage outside finish covered use dimensions from floor to top of hinge cap to verify proper clearance How to Select the Best Location Observe these points when choosing the final location for your unit A Floortotop DO NOT install refrigerator near oven radiator or other heat source If not of cabinet possible shield unit with cabinet material a 68 343 DONOT install where temperature falls below 55 F 13 C Malfunction may 3 lt B Floor to top occur at this temperature of top hinge Make sure floor is level If floor is not level shim rear wheels of unit with a ee piece of plywood or other shim material Allow a minimum of clearance along top and back of unit for proper C Back of unit ventilation i with tiltto PENER MERSE ti pea back 68 4 To assure proper door closure verify that the unit is leveled with a 4 tilt to the back How to Remove the Doors and Hinges Some installations require door removal to get refrigerator to final location WARNING To avoid electrical shock which can cause severe personal injury or death observe the following Disconnect power to refrigerator before removing doors Connect power only after replacing doors Green ground wi
129. y A minimum pressure of 35 pounds per square inch is recommended for units with water filters Water filter is clogged or needs to be changed Change water filter Ice maker is not producing ice Ice maker arm is not in correct position Confirm ice maker arm is down See Automatic Ice Maker some models section in your owner s manual for details Household water supply is not reaching water Check water connection procedure in your Installation valve Instructions Copper or plastic tubing has kinks Turn off water supply and remove kinks If kinks cannot be removed replace tubing Water pressure is too low Water pressure must be between 20 to 100 pounds per square inch to function properly A minimum pressure of 35 pounds per square inch is recommended for units with water filters Check freezer temperature See the controls section in your owner s manual for assistance on how to adjust your controls Freezer must be between 0 to 2 F 18 to 17 C to produce ice Ice bin is not installed properly See ice bin section for proper installation and alignment A 21 RS1300005 Rev 0 ICE amp WATER Trouble Shooting TOPIC POSSIBLE CAUSE Ice maker is not producing Improper water valve was installed ice some models continued Unit is leaking water Plastic tubing was used to complete water connection Improper water valve was installed Ice forms in inlet tube to ice Water pressure is low maker Freezer t
130. yboard if it fails the test otherwise replace the control board No manual adjustment is available If the answer to either of these questions is YES then replace the LCD module Otherwise replace the control board Ice N Water Systems Troubleshooting of 3 button electronic Ice N Water dispenser 4 Distinctions carna a CHILLED CRUSHED CUBED WATER ICE ICE FILTERED WATER Dispenser Operation Select WATER CRUSHED or CUBED mode by pushing the button on the dispenser panel A green indicator light above the button indicates the current selection Dispenser Light Light activates at full power when dispensing ice or water Table A Harness 9 pin Connector Configuration Ice Door Chute Solenoid 2 BR_ __ k Dispenser Light 5 RD _ fline _ _ 6 YL Main Actuator __ C e een 9 wH Neutral Note All voltage measurements are referenced to line neutral or pin 9 WH wire of 9 pin connector 45 RS1300005 Rev 0 Ice N Water Systems Cause No LED lit With unit powered open freezer door Press freezer door freezer door switch in If freezer light does not turn off switch is defective Verify wire color on 9 pin connector Refer to Correct wiring harness wiring Table A No power to With unit powered measure voltage between pin Replace PCB if meter the PCB 9 WH wire and pin 7 VT wire of 9 pin reads 120VAC connector Meter should read 120VAC No dispenser No continu

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